Farvall ccovossnons DESCRIPTION AND INSTALLATION INSTRUCTIONS @ Dual piston pump with working pressure rating of 3500 psi (240 BAR). §§ Life rating of pump more than 2 million cycles at 3500 psi. @ Steel reservoir supplied with visual indicator and low level warning switch standard. @ Simplified construction - internal porting eliminates tubing and fittings. @ Air bleed in reservoirs to eliminate air pockets. @ Adjustable relief valve - readily accessible on the outside. ™@ Functionally interchangeable with older stations such as DJ10 and DJ25. BULLETIN 2011, LUBE SYSTEMS OF CA 760-954-9549 760-646-5844 www.LubeSystemsOnline.comINTRODUCTION CONTENTS INTRODUCTION . . ‘Standard Items Options Kits General Specifications DESCRIPTION INSTALLATION SPECIFICATIONS ‘Small Capacity DUALINE Stations. . Medium Capacity DUALINE Stations Large Capacity DUALINE Stations PARTS DESCRIPTION Pump Reservoir Modules . Reversing Valve PAGE oO NNnn 8-10 n INTRODUCTION $2000 stations store, control, and supply the lubri- cant to systems. Depending on reservoir size, they can be used in systems that service anything from ‘small machine tools to large machinery in steel mills, or from small to large offroad machinery such as power drills, power shovels and drag lines. A. Standard Items ‘Standard items on these stations include a switch ar- rangement for automatic level warning systems, vi- sual level indication, an adjustable relief valve, and an electrically driven pump. B. Options ‘variety of reservoir types and sizes, a reversing valve for DUALINE systems, and a high level warning switch are offered. C. Kits Kits are available for mounting controls and NEMA 4 applications. D. General Specifications Pump type Pump output z Dual piston 6.0 in*/min. at 175 strokes/min at 1000 psi (70 BAR) Maximum operating pressure . .3500 psi (240 BAR) Gear ratio .... ; 10:1 Standard NOTE: Other ratios are available at extra cost. Lubricants Oil and Grease Reservoirs oil 6 Galion Stee! Grease 10 Pound Plastic 10 Pound Stee! 24 Pound Stee! 100 Pound Stee! Motor . 113 HP, 230/440 V, 3 Phase, NEMA. 48 Frame and TEFC Enclosure is standard NOTE: Other motors are available at extra cost Reversing Valve DR4-5 ‘Standard on DUALINE Stations Factory set at 1500 psi. Relief Valve All Stations Factory set at 3500 psi ADESCRIPTION Ce = Corie selere creeicut ro tenn ancheerlll nated omeer cents eaten eae Devices associated with particular types of systems are basic features being made standard, this lineup should included with some stations. Optional equipment such as meet the needs of most applications. The 8 standard units aes Seeee Cana os ee sane a ei aril (ee pee poe aes) cel ec eres Saran Sciam (ea eat ae Samal ener iatavocal sane i ela perl ean laeonr ra ee fe = mo | & tS gaoere ggg | o a 2apouno A nee RESERVOIR ll, DESCRIPTION CS2000 stations consist of sub-assomblies that are seetoe Se ase designed as modular kits. These kits may be combined SERVOIR RESERVOIR to form the variety of stations shown in Figure 1. Figure 2illustrates how the modules are combined. FIGURE 2INSTALLATION SPECIFICATIONS 1D. SMALL CAPACITY DUALINE STATIONS OUTLINE AND MOUNTING DIMENSIONS FIGURES Reservoir High za piMereR Part ‘Size 8 Type Warning VUNTING HOLES, mete oe cs2210 | 101 plaste | Grease No cs22t1__| 101 plastic Grease Yes cesar 101. steel Grease No SNAP-ON couPLina aeeavorene \ CORNEETION ™ SUBPLIED ON GREASE SEEEHone SAY J 182 eupry } ora = SEE VIEW AA = See UE L prorat ENE Siren GAUGE. | /DISQHARGE LINE #2 SBF o wees Bae Osgusnge UNE #3 S68 view 29 0m Low LeveL Sie 1] | / spas co | SPR TS a0 ow at lg neem eco 32 cota yj Ss EBkReCnoN | / _—— / _ 5 U 3 Pe fl 3 : = e In = = ol corona rerum // [Leseplass vent trewrenese / [etsy [ee 777 8 of iaats rn eealte renter ret = i HON RELI Ss doa ney ayer een sevegyune J RETURN LINE 2 SENPSe nore AIRLIMETER DIMENSIONS APPEAR IN PARENTHESISINSTALLATION SPECIFICATIONS 7~ E. MEDIUM CAPACITY DUALINE STATIONS OUTLINE AND MOUNTING DIMENSIONS Reservoir ‘High Level fae 18" (12.7) DIAMETER. Fare set) see) enn ee Number | _ Material Switch 7 €S2224 | 241d. steel Grease No 082225 | 240 ste! Grease ves 082206 | Goal see! oi No - 682207 | 6sal se! ol ves SNAP-ON coupuna | ——_@ } RESeMVOIR FLL | } ar Seon. } SGRRIED oh crease ) BENORe cone ee enese —~_ conduit = SBkReEron a ~ A el war 1 Geen WEWAA see Top ew ee FoR TRUE rSTON view aa Sse vEwan Poa veo. Han tevel ae euery , ARNNG SiToH 898 pu oo) 2 + 7 a | _ E at “fh qt GAUGE. Too 7 = Soo00 es \ | fis800 Ke) | © Discwange une #1. \ i | consi whPSE \\ yl SBIRESON \ tat \ ] ] view 88 views-9 BREF eownection.\\ jpigcuance yaaa mare ‘ow seven wann \ SRE RES Moms Ot RESERVORS SEN PSE ‘6c view 8.0 FOR LOW LEVEL [ Waaning State SUPPLIED STANDARD ON ALL Sean APN CREAR) ee newuen CREMP | haterta ae a [Lae 2 L wo __| ae — a) u etn une 1 geraapideg Snag EMER MUEMETER DIMENSICNS APPEAR IN PARENTHES'S |)INSTALLATION SPECIFICATIONS G. LARGE CAPACITY DUALINE STATIONS 7 OUTLINE AND MOUNTING DIMENSIONS FIGURE 9 Reservoir High Level Part Size& Type Warning Number | Material ‘Switch cos2z101 | 100 i stee! Grease Yes wgoour _ ERB 6 augue. a Ra sat iw = — ee ed _— Fac Set a Ts00 Te psqurge romrna.re 1 —-| se wee evERSING VAVEPARTS DESCRIPTION pump DJ 2000 PUMP == me 52000 stations have dual piston ; He ome Spe a an panes the me pics we ten by 131 TE ae i PR/Rerace (tart ‘eccentrics, a worm gear, and an electric 113 | tearing tate, taper 4] 30 | Soww teri. e200 90 | Vane rt 1] BE ily | 1/8] ee ewe hon |B we de tat utenmustein [1 || Skcunnes RY |S] LIS RRR A LER the direction of the arrow shown by | 2 | & | Fa-Wet eee eee ae A CRs | Rnstettguesalsasovsoon || 1) [RR IRE, eal na 2 Sry a ee ar fy 2) 2 et ATS |) ectath «EB Tecate ste nme tous |! | tl 2] ees |B weitaiwibatasntgmegerss |!) LE 1 |) eee bee i} 1] RYE /ERRL i|ifaceciae, | (ae || ¢ |tssoe a a (|S Sean aaeat | | 8 Ee Ele |i lscevtmr ny |S )eeu a, | Ee i]t] ae 1] ayers SRE 1 |] ice 1] 3 ls a iH |aPEEr is PR)REED Rha, [ERE SAP Note: STANDARD COUPLINGS: § unozesene smog 0901 -Ona way Elte(Motor — tna ex Coupling Pump) ee Ux 988. Spider Only onvesuarr @G00@ © ®B. PARTS DESCRIPTION — RESERVOIRS T2000 — 10 Ib. Grease — Plastic T2002 - 10 Ib. Grease — Steel ame Societe ir “a: Sapargcirtoriow) | (BOE eotgans Sousttthate Soe Soe as Shane eer Sore paeasasencass: FIGURE 12 e806 FIGURE 10B. PARTS DESCRIPTION — RESERVOIRS fo . Grease — Steel a re 2004-6 gal. Oil - Steel 7 Dexron rn 1 | 1) estan -Fotoner ad revise wie | Sa se na are ee a 1)? Sa, aor 1 | 3 | Fetomer sent (aso } | 3 | fees a 1 | a | Corercreenor cove } | egy fecenbe So0%0H06s 4] 5. | Red-Te Roo tevo8 1 3 | iner-Resenor oviogsse 1 6 | Spring Resenoir som 4 o | fate owesne 1 | 7 | Body-Reencir 108 fo) od | Meh 288 4 | | water ces ze (| og | Bee ea ‘Tees Ee +] 8 | Exit ; | 3 come 1 | it | rated Rano ease | 3 | eae 1 | | ater Asis aes EE 1 | ta | Filerscen Asay rasio1si +) 8 < Rae 1 | te. | comings reset ae rao 1] g | gee 1 | | Pug-quecoiomec ser |uaice | 3 wise 1 | | Copeg-cuetooameeseie — |uane 1 |B | Bein omdis ieee 1 | 20 | Water: opper-1"10 os 1 |B | eb sit ore 2 | a | nomeie: Has Waring use 1B | ieee ii i | 2 |Settican sean tas © | | wae cpp 26810. ome + | m | cae ease 1 |B | Namepate- most one 1 | de | neg spig ce ub FIGURE 14 + | | Waser cope Uinass (orig a = ot 8 8 eoB. PARTS DESCRIPTION — RESERVOIRS T40D1C1 - 100 LBS. GREASE - STEEL DESORPTION HE ce ia SD EBT He oT ‘aoo1ct RESERVOIR ASSEMBLY ‘Tao 1A2t FIGURE 16 ena Ly 1/2 CONOUIT CONNECTIONC. PARTS DESCRIPTION -~ C. REVERSING VALVE MODULE (MODULE KIT DR4-5K) ca ee, sat = an oo | ar ote 1] t 1 1 | Switch ang Bracket Asseenbly FT-3560:108| ES oe | | See ie 3 P| BR ee | Bae 3 7 | be ee 2|3 i ret | 4 ; res + |) i) & | eet. gies 1] 314 | S| Sets, | BEA Lili) 7 | Seer |e i] 2] 2 | 3 | eae | Bee wnese opTiONAL netunw MTSU ever Sena BEDS 2 PLACES: \ SUPPLY 4 NPS | / ‘35 REF oN cs 1125, rppogezose wo! fatten artes = Sete SEANOARG FROM Pacrone | Toots j 7 HL —eerst] / neuer — ve nese / maureen) [evcceci ner / RETURN LINES 4° NPS Poueers Bee ete CONVERSION OF DR4-5 FoR tor REVERSING VALVE TO LOOP SYSTEMS ‘Valves are shipped for non-return systems, without the %" pipe plugs installed. All that is required is to make the dis- ‘charge connections on the front face of the valve, For loop systems, install the %" pipe plugs as shown and ‘make the return connections to either the return ports on the front face, or the two return ports located on the bottom of FIGURE 18® Whatever your automatic Fa ‘Va | lube requirement... We have the solution! Let 75+ Years Of Experience Design Your Next Lube System Farval has been a manufacturer of automatic lubricating systems for over 75 years. We offer a complete line of pumps, valves, controllers, and accessories. Our pump line includes manual, ar, electric, and hydraulic actuated models. Farval’s valve offer. ing is the most comprehensive in the industry. We manufacture oil and grease Dualine valves, series progressive modular valves, and injectors. Farval also offers airfoil mixing modules, oil flow meters, and single point lubricators. Your oa abt: Farvale Lubricati , Inc. fabea) Lubrication Systeme, inc LUBE SYSTEMS OF CA fp Se ee ee 760-954-9549 760-646-5844 i ener ova eoe i www.LubeSystemsOnline.com cemall:farvleicomnetcom 1M 602