PowerCommand Control 3200

Participants Guide

Introduction to the PowerCommand Control 3200 Hardware

2-17

PowerCommand Control 3200

NOTE: Panel will shut off
10 min. after last keypress.

PowerCommand Control 3200 Operator Menus

WARNING
DERATE
SHUTDOWN COOLDOWN
SHUTDOWN

QSK45/60 Engines
1.1.1 Engine data 1 - PT

Main Menu A"

TIME DELAY STOP

WARNING - 112
ACTUATOR NOT RESPONDING
ENGINE

1.2.1 Alt data 1

CONTROL
COOLANT TEMP 180 F
ENGINE SPEED 1800 RPM
BATTERY
29.1 VDC
OIL PRESSURE 75 PSI

1.1.2 Engine data 2 - PT

V L-L L-N AMPS

L1 480 277 1340
L2 480 277 1290
L3 480 277 1260
FREQUENCY
60.0 HZ
AVR DUTY CYCLE 10.3 %

MANF TEMP

BARGRAPH TEST

F
MANF PRESS ABS 180 INHG
RAIL PRESS ABS 180 PSI
PUMP PRESS ABS 291 PSI
FUEL INLET TEMP 172F
COOLANT PRESSURE 59 PSI

1.1.3 Engine data 3 - PT

RUN MODE

IDLE
BARGRAPH TEST

BLOWBY FLOW
25 CFM
TIMING PRESS 50 PSI
AFTERCOOLER TEMP 76F
AMBIENT PRESS 88 INHG

TIME DELAY STOP

COOLANT TEMP 180F

ENGINE SPEED 1800 RPM
BATTERY
29.1 VDC
OIL PRESSURE 75 PSI
OIL TEMP
75
F

IDLE
RATED

The password menu will appear whenever a menu +/- key is

pressed if a password has not been previously entered. The
data is saved when the menu is exited. All adjustments can be
viewed without a password. The entered password is valid for
10 minutes after the last key press. Password is maximum 8
characters, minimum 4 characters.
Password menus
TIME DELAY STOP

1.1.2 Engine data 2 - TP

TIME DELAY STOP
75

ENTER USER
PASSWORD

X XXXXXXX

ENTER

HOURS AT % MAX TORQUE:

12345@0-10 23455@50-59
12345@10-19 23455@60-69
12345@20-29 23455@70-79
12345@30-39 23455@80-89
12345@40-49 23455@90-100

1.5.1 About 1

MODEL 500DFGA
VOLTAGE 416V WYE
FREQUENCY 60 HZ
RATING

STANDBY

CUSTOMER FAULT 1

1.6.2.2 Cust flt 2

1.5.2 About 2
TIME DELAY STOP
WARNING - 112
ACUTATOR NOT RESPONDING
CONTROLLER VERSION
RTOP DI130001.DFA
BATS APR 23 1999
OP PANEL VERSION
RTOP 1.13
BATS 1.04

RATED FREQ AND VOLTAGE

RATED FREQ AND VOLTAGE

LOCATION LOCAL
TEMP
PRESS FLD PSI
PRESS GAS INHG
FLOW AIR CFM

Participants Guide

LOCAL/REMOTE
5 F/ 5 C
PSI/KPA
INHG/MMHG
CFM/CMM

CALIBRATION

FAULT HISTORY: 1 OF 5
CNTL HOURS 54452
OCCURRENCES
5
ENGINE HOURS 32452
FAULT CODE 112
ACTUATOR NOT RESPONDING

1.6.3.1 Cal 1

TIME DELAY STOP

WARNING - 112
ACUTATOR NOT RESPONDING
ISOLATED BUS

VOLTAGE CALIBRATION
L1 480 -x.xx%
L2 480 -x.xx%
L3 480 -x.xx%

UTILITY

1.6.4.1 Iso bus 1

1.6.5.1 Utility 1

CUSTOMER FAULT2:
WARNING
RESPONSE WARNING
CUSTOMER FAULT 2

1.6.2.3 Cust flt 3

CURRENT CALIBRATION
L1 234 -x.xx%
L2 123 -x.xx%
L3 562 -x.xx%

RATED FREQ AND VOLTAGE

1.6.3.3 Cal 3
CUSTOMER FAULT3:
WARNING
RESPONSE WARNING

ENTER APPLICATION
PASSWORD
ENTER
X XXXXXXX

Not synchronizing
Synchronizing
Ready to close

CUSTOMER FAULTS

1.6.3.2 Cal 2

TIME DELAY STOP

Standby
Dead Bus Close
Synchronize
Load Share
Load Govern

GOVERNING/VOLT REG

1.6.2.1 Cust flt 1

CUSTOMER FAULT1:
ENABLE ON

ADJUST
VOLT 208 1.2%
FREQ 60.0 -0.0 HZ
START DELAY 5 SEC
STOP DELAY 11 SEC

TIME DELAY STOP

WARNING - 112
ACUTATOR NOT RESPONDING

PASSWORD PROTECTED

ACTIVE CLOSED
CLOSED
RESPONSE WARNING

RATED FREQ AND VOLTAGE

Two-Finger Setup Menu

1.6 Setup

GOV GAIN 1.00

AVR GAIN 1.00

USER

TIME DELAY STOP

WARNING - 112
ACUTATOR NOT RESPONDING

GEN

L1 480 480
L2 480 480
L3 480 480
HZ 60.1 60.0
DEG -122 NOT SYNCHRONIZING

RATED FREQ AND VOLTAGE

1.4.3 History 3

MANF PRESS ABS 180 INHG

OUT PRESS ABS 291 PSI
AMBIENT PRESS 88 INHG

BUS

RATED FREQ AND VOLTAGE

TIME DELAY STOP

WARNING - 112
ACUTATOR NOT RESPONDING

PASSWORD MENU:
QSX15 Engine
1.1.1 Engine data 1 - TP

RATED FREQ AND VOLTAGE

TIME DELAY STOP

WARNING - 112
ACTUATOR NOT RESPONDING

TIME DELAY STOP

MANF TEMP

STARTS
8733
ENGINE HOURS 1236
CONTROL HOURS 7879
KWHRS
890

1.7 ADJUST

USER PASSWORD PROTECTED

Operator panel
Software version 1.13
1/22/00
1.6.1 Gov/Reg

1.3.1 Control - Local

 " Indicates Leading Power Factor

LOAD GOVERN

RATED FREQ AND VOLTAGE

1.4.2 History 2

START GENSET
STOP GENSET

KW KVA PF
L1 500 350 .80
L2 500 350 .80
L3 500 350 .80
TOT 1500 1050 *.80

1.8 BUS DATA

will not be highlighted.

FAULT ACKNOWLEDGE

75

BUS DATA
<< BACK

only. In Auto mode symbol

1.4.1 History 1

START GENSET

RATED FREQ AND VOLTAGE

SETUP

available in Manual Mode

HISTORY/ABOUT

TIME DELAY STOP

WARNING - 112
ACTUATOR NOT RESPONDING

TIME DELAY STOP

WARNING - 112
ACUTATOR NOT RESPONDING
ADJUST

NOTE: Breaker control

1.3.1 Control - Remote

1.2.2 Alt data 2

TIME DELAY STOP

Main Menu B"

ALTERNATOR

RATED FREQ AND VOLTAGE

TIME DELAY STOP

MORE >>

STOPPED
TIME DELAY TO START
WARMUP AT IDLE
RATED FREQ AND VOLTAGE
COOLDOWN/STOP DELAY
COOLDOWN AT IDLE

***CUSTOMER*FAULT3******

BUS CALIBRATION
L1 480 -x.xx%
L2 480 -x.xx%
L3 480 -x.xx%

1.6.2.4 Cust flt 4

1.6.4.2 Iso bus 2

ISOLATED BUS:
1ST FAIL TIME 12 SEC
RAMP UNLD
20 SEC
RAMP UNLD LEVEL 10 %
RAMP LOAD TIME 3 SEC
LOSS FIELD
20 SEC

RATED FREQ AND VOLTAGE

CUSTOMER FAULT4:
ENABLE
ACTIVE OPEN
OPEN
RESPONSE WARNING
****CUSTOMER*FAULT4*****

ISOLATED BUS:
SYNC TIME LMT 120 SEC
REV PWR LMT 10 %
REV PWR TIME 3 SEC
PERM WIN PH 20 DEG
PERM WIN TIME 5 SEC

APPLICATION PASSWORD PROTECTED

UTILITY:
BASE LOAD

80 %

PF LEVEL 1.00
RAMP LOAD
3
RAMP UNLD
20
MODE

MULTIPLE

1.6.5.2 Utility 2

UTILITY:
KW GOVERN GAIN 1.00
KVAR GOVERN GAIN 1.00

PARALLELING ONLY

3-23

SEC.
START
DISC

06

05

OFF

MANUAL

AUTO

ESTOP
(N/C)

SWITCH PANEL

11

18
03

23
15

Sheet 1 of 5

Manual Position
Manual Crank

SEC.
START
DISC

06

05

OFF

MANUAL

AUTO

ESTOP
(N/C)

SWITCH PANEL

11

18
03

23
15

Sheet 2 of 5

Manual Position
Manual Crank
Crank Status
MPU Signal

SEC.
START
DISC

06

05

OFF

MANUAL

AUTO

ESTOP
(N/C)

SWITCH PANEL

11

18
03

23
15

Sheet 3 of 5

Manual Position
Manual Crank
Crank Status
MPU Signal
Run Signal
Run Status /
Switched B+

SEC.
START
DISC

06

05

OFF

MANUAL

AUTO

ESTOP
(N/C)

SWITCH PANEL

11

18
03

23
15

Sheet 4 of 5

Manual Position
Manual Crank
Crank Status
MPU Signal
Run Signal
Run Status /
Switched B+
Start Disc. 1
Start Disc. 2

SEC.
START
DISC

DS3

06

05

OFF

MANUAL

AUTO

ESTOP
(N/C)

SWITCH PANEL

11

18
03

23
15

Sheet 5 of 5

PowerCommand Control 3200

Troubleshooting the PowerCommand Control 3200

PowerCommand Control 3200 Parameters from InPower v 2.80

Adjust

Events Configuration

Monitor

Test

Faults

Participants Guide

6-17

Troubleshooting the PowerCommand Control 3200

Adjust

6-18

PowerCommand Control 3200

Faults

GCS Module Parameters from InPower v 2.80

Monitor

Test

Participants Guide

PowerCommand Control 3200

PowerCommand Control Genset Options

DMC II are usually a Model 300 DMC

Participants Guide

7-15

PowerCommand Control 3200

PowerCommand Control Genset Installation

No. 6301974 sh 1 of 6
Rev. C Sys: Revisio
Modified 1/2000

Participants Guide

8-17