Hands-On Multidisciplinary Engineering Services

Introduction and Prequalification

INTRODUCTION
Cosmos-E is a multi-disciplinary
Engineering Company with Emphasis
on Industrial Projects. Established 1999.
Cosmos-E Engineering Disciplines:

Structural
Architectural
Electrical
Mechanical
Infrastructure & Roads
Geotechnical

INTRODUCTION

COSMOS-E Resources:
Human Resources

Quality system (ISO 9001-2000 certified)

Computer Software
Analysis/Design Software:

COSMOS/M, SAP2000, ANSYS, etc

In-House Design Packages
BIM-based Software for Detailing

and Coordination.

INTRODUCTION
Contents:
Industrial Projects
Cement Plant Projects
Industrial Parks Projects
Buildings Projects
Infrastructure Projects
COSMOS-E Added Value



Industrial Projects

Contents

INTRODUCTION

Major Industries Experienced by COSMOS-E:

Amonia Plants.
Petrochemical Plants.
Fertilization Plants.
Sugar Plants (Beet Sugar and Refinery).
Cement Plants.
Steel Making Plants.
Steel Rolling Mills.
Paper Industries.
Glass Industries.
Grain Silos and Flour Mills.
Pharmaceutical Industries.
Industrial Parks.
Contents

INTRODUCTION

Major Industrial Projects Such as:

EBIC Amonia Plant - EHC, Ain Sokhna, Egypt

Egyptian Refinery Company Refinery Plant, Mostorud, Egypt
N-FERT Fertilization Plant, Sadat City, Egypt
Damietta LNG Plant (ALATEC/UFISA), Damietta, Egypt
Suez Steel Making Plant & DRI Plant, Suez, Egypt
IIC Egyptians Steel Steel Making Plants (Beni Suef and

Sukhna)
Al-Shorouk Paper Factory in Sadat City
USCE Sugar Refinery Project, Savola-KSA, Ain Sokhna, Egypt
Alexandria Sugar Company (ASC), Savola-KSA, Alexandria,

Egypt
Arcosteel Rolling and Melt Shop, Sadat City, Egypt
El-Sewedy Transformers and Glass Factories, Cairo, Egypt
Contents

INTRODUCTION

Major Industrial Projects Such as:

JAZAN Grain Silos & Flour Mill, Jazan, KSA.

AHSAA Grain Silos, Ahsaa, KSA.
ASSIR Grain Silos, ASSIR, KSA.
AQABA Grain Silos , Aqaba, Jordan.
Coal Plants of Cemex, Italicementi and Titan.
Coal Plants in Aqaba, Jordan.
Edita Food Industries Plant, Phases I & II, 6th of October City
LOREAL Plant, 10th of Ramadan City
Industrial Parks:
Polaris International Industrial Park, 6th of Ocotber
Zamil-Polaris Industrial Park, 6th of October
Pyramids-Zonafranca Industrial Park, 10th of Ramadan
Contents

Contents

Contents

Rolling Mill
Rolling Mill

Rolling Mill

Main Workshop
Contents

DRI
WTP

Including:
- CO2 Removal Plant
- Compressed Air Plant
- Oxygen Plant
- Steam Generation Plant.
- Fume Treatment Plant.
Contents

Steel Making Plant

Contents

Reactor Tower

Steel Making Plant

Contents

Lime Kiln

Lime Plant

Lime Kiln

Material
Handling

Contents

Beet
Beet Sugar
Sugar &
& Refinery
Refinery
9.000 T/d Beet
1.200 T/d Sugar
Storage and Bagging

Process Bldg

Power & Utilities

Storage after
Refinery

Receiving & Handling

Main Process Bldg

Contents

Piping in Process Bldg

Contents

Pulp Pressing Bldg

Lime Kiln Bldg

Sugar Storage Bldg

Contents

Beet Diffuser Bldg

Pulp Dryer Bldg

Contents

Clarifier

Settling Ponds

Beet Washing

Boiler Plant

Power Plant

Turbine Room

Contents

Contents

Power
&Utility

Packing and
Warehouse

Bulk
Store

ETP

Workshop
& Stores

Refinery

Raw Sugar
from Port

Contents

Bulk Storage

Contents

Conditioning Silo

Bagging

Bagging
Contents

Contents

Contents

Contents

Contents

Contents

Contents

INTRODUCTION
Contents:
Industrial Projects
Cement Plant Projects
Industrial Parks Projects
Buildings Projects
Infrastructure Projects
COSMOS-E Added Value



Cement Plants

Contents

Cement Plants
Sample Cement Plants - COSMOS-E
Design
Quena Cement Project, Quena,
Egypt

Sinai Cement Project, Arish, Egypt

SVCC, Beni Suef, Egypt

Beni Suef Cement (Line 2, Lafarge),

Beni Suef, Egypt
Army Cement Factory, Sinai, Egypt
El-Sewedy Cement Factory, Suez,
Egypt

Contents

Cement Plants
Sample Cement Plants - COSMOS-E
Design
Cemex Line 4, Assiut,
Egypt

BMIC Cement Factory, Assiut, Egypt
El-Nahda Cement Factory, Egypt

Qatar Cement Company, Qatar

Amran Cement, Amran, Yemen

AS CiMENTO SANAYI ve TiCARET

A.S., Antalia, Turkey

Contents

Cement Plants

Contents

Cement Plants

Contents

Cement Plants

Contents

Cement Plants
Qatar Cement:
Clinker &
Cement Silos

Army Cement:
Preheater Tower

Contents

Cement Plants

Qatar Cement
Preheater Tower
Contents

Army
Cement

Cement Plants

Contents

Cement Plants
El-Swedy
Cement

Contents

Cement Plants
El-Swedy
Cement

Contents

Cement Plants
Cosmos-E is the Consultant for:
Alexandria Cement Company,
Alexandria, Egypt

Beni Suef Cement Company (Lafarge), ( )

Beni Suef, Egypt
Assiut Cement Company (cemex),
Assiut, Egypt

( )

Tourah Cement Company, Cairo, Egypt

El-Sewedy Cement Company, Cairo,

Egypt

Contents

Cement Plants
Cosmos-E is the Consultant for:
Building Materials Industries Company,
Cairo, Egypt
Suez Cement Company, Suez, Egypt

Helwan Cement Company, Helwan,

Egypt

Qatar Gulf Cement

Jordan Cement Company, Rashadeyah,

Jordan

Contents

Cement Plants
Cosmos-E deal with worldwide International
Cement Technology suppliers, such as:

:
FCB Cement, EU
KHD, EU
KOBE STEEL, JP
FL-Schmidt, EU
TCDRI, China
IHI, JP
Contents

Cement Plants

( pre-heater tower)
.(pipe-racks) ( conveyors)
) (
.
)
.(...
.
Design includes:
Steel structures , conveyors and pipe racks.
Reinforced and Pre-stressed Concrete Structures
including: silos, equipment foundation, service bldgs,
utility bldgs, etc
Utilities Networks (water, sewage, electricity, etc).
Site Leveling, Roads and Landscape.
Fencing, Gates and Scales.
Contents

INTRODUCTION
Contents:
Industrial Projects
Cement Plant Projects
Industrial Parks Projects
Buildings Projects
Infrastructure Projects
COSMOS-E Added Value



Industrial Parks

Contents

Industrial Parks
Cosmos-E Performed State of the Art Survey (from
2006 to 2010) for the Worldwide Industrial Parks:
visits to USA, China and Japan.

2010 2006
.
Collaboration Channel with worldwide experts :
Nippon Koei, Japan
- Mckinsey &
Company, USA
Jurong, Singapore
- BCG, USA
EDAW, USA
- Booz&co., USA
Parsons, USA
- Project-s, Germany
Contents
Atkins, UK

Worldwide Industrial
Parks

Contents

Worldwide Industrial
Parks

Contents

Industrial Parks

.
)
... (.
)
... (.
.
: ... .
.
Design includes:
Roads Network.
Utilities Networks (water, sewage, electricity, etc).
Utility Bldgs (water tanks, substations, elec. Rooms,
etc).
Site Leveling and Landscape.
Service Bldgs (residential, admin, logistics, etc).
Contents
Fencing, Gates and Scales.

Industrial Parks
.

.

Inv
.V
alu
e

es
lin

ide
Gu

Planning

Satisfaction

Engineering

Contents

Coordination

Non-Conventional
Solutions

Marketing

Sample Industrial Parks

COSMOS-E Design

Contents

Industrial Parks
Sample Industrial Parks - COSMOS-E
Industrial Park
Area
Status
Design

%90 .
.

%80 .
.



.
Contents

Polaris International Industrial Park, 2,000,000 m2

6th of October City, Egypt.


Pyramids Industrial Parks, West 1,000,000 m2
Park, 10th of Ramadan City, Egypt.


Pyramids Industrial Parks, East Park, 1,000,000 m2
10th of Ramadan City, Egypt.

Industrial Parks
Sample Industrial Parks - COSMOS-E
Industrial Park
Area
Status
Design




.




.

Contents

Zona-Franca Industrial Park, 10th of 2,000,000 m2

Ramadan City, Egypt.

6.0 Km2

)Suez Economic Zone (SEZone

Industrial Park, North-West of Suez
Gulf, Egypt.

-

Industrial Parks
Sample Industrial Parks - COSMOS-E
Industrial Park
Area
Status
Design



.

El-Sokhna Smart Industrial Park, 250,000 m2

Suez Industrial Development
Company (SIDC), El-Sokhna,
Egypt.

-

alOula International Industrial Park, 2,000,000 m2

alOula Real Estate

Development Company, 10th of

Ramadan City, Egypt.


.

Contents

Polaris International
Industrial Parks 6th of October
City

Contents

Polaris International
Industrial Parks 6th of October
City

Contents

2 million m

Contents

IP
IP Main
Main
Gate
Gate

Contents

Main
Gate

Contents

Polaris
Polaris Multi-Function
Multi-Function Building
Building (Adm.,
(Adm., Comm.,
Comm.,
and
and Suites)
Suites)

Contents

Roads Network Design

(~13.5 km)

Contents

Roads Network Design (Sections

and Signs)

Contents

Roads Network Design (Pavement and

Utilities)

Contents

- Utilities Value Engineering: Water, Sewage,

Electricity, and Gas Routing.

Alternativ
es for
Electrical

Contents

Dynamic Design
Design with
with
Dynamic
Sales
Sales

tt
u
u
OO
d
lld
o
o
SS

In
In
Negotiatio
Negotiatio

tt
u
u
OO
d
lld
o
o
SS

Contents

Pyramids Industrial Parks

(PIP)
10th of
Ramadan City

Contents

Pyramids Industrial Park

(PWP)

1 million m

Contents

Pyramids Industrial Park

(PWP)

Contents

Pyramids Industrial Park

(PWP)

Contents

Pyramids Industrial Park

(PWP)

Contents

Parking & Traffic

Study

Contents

Administration, Commercial, and

Housing Areas

Arch.
Concept

Contents

Master Plan Phasing

Contents

Roads Network Design (Sections

and Signs)

Contents

Roads Network Design (Pavement and

Utilities)

Paveme
Paveme
nt
nt
Details
Details

Contents

Dynamic Design
Design with
with
Dynamic
Sales
Sales

tt
u
OOu
d
lld
o
SSo

IInn tiioonn
itiaat
t
oo
g
g
e
N
Ne

Contents

Pyramids-Zona Franca
Industrial Parks
10th of Ramadan City

Contents

Pyramids-Zona Franca
Industrial Parks
10th of Ramadan City

3 million m.

Contents

Pyramids-Zona Franca
Industrial Parks
10th of Ramadan City

Contents

Pyramids-Zona Franca
Industrial Parks
10th of Ramadan City

Contents

Pyramids-Zona Franca
Industrial Parks
10th of Ramadan City

Contents

Pyramids-Zona Franca
Industrial Parks
10th of Ramadan City

Contents

alOula International
Industrial Park
10th of Ramadan City

Contents

Site
analysis

Contents

Contents

Contents

alOula Master
Plan

INTRODUCTION
Contents:
Industrial Projects
Cement Plant Projects
Industrial Parks Projects
Buildings Projects
Infrastructure Projects
COSMOS-E Added Value



Non-Industrial
Buildings Projects
Contents

Non-Industrial Projects

COSMOS-E was involved in many large scale

non-industrial projects such as:

Dareen MUDP, Jubail, KSA
Ali Abdullah Saleh Mosque, Sanaa, Yemen
El-Saleh Commercial Center, Sanaa, Yemen
Polygon Tower, Dubai, UAE.
Alexandria City Center Phases I &II, Alexandria, Egypt
Porto New Cairo and Porto October, Egypt
SODIC Kattamiya Plaza and SODIC Polygon, Cairo, Egypt
Smart Village, Cairo, Egypt
Sindbad Resort and its Extension, Egypt
SEGAS Compound, New Damietta, Egypt
Marsa Alam Airport, Marsa Alam, Egypt
Contents

BUA:
200,000 m2
Mixed Residential-Commercial

Contents

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Contents

INTRODUCTION
Contents:
Industrial Projects
Cement Plant Projects
Industrial Parks Projects
Buildings Projects
Infrastructure Projects
COSMOS-E Added Value

Contents

Infrastructure
Projects:
Bridges, Tunnels
and

Bridges, Tunnels and

List of Projects:
Maritimes
Dareen and Al-Batinah Bridges, Jubail, KSA
Djibouti Bridges Crossing Ambouli River,
Djibouti.
Emmar NA Highway Group of Bridges, Egypt.
Saft El-Labin Bridges, Egypt.
Mariotya Bridge, Egypt.
Shindy Bridge, Sudan.
Suez Steel Tunnel and Causeway.
Suez Steel Maritime at Adabeyah Port

Contents

Bridges, Tunnels and

Maritimes

Saft El-Labin and Mariotya

Bridges, Egypt

Contents

Contents

Bridges, Tunnels and

Maritimes

Suez Steel Maritime,

Adabeyah Port, Suez

Contents

MARSA ALAM Airport

Contents

INTRODUCTION
Contents:
Industrial Projects
Cement Plant Projects
Industrial Parks Projects
Buildings Projects
Infrastructure Projects
COSMOS-E Added Value

COSMOS-E Added Value

COSMOS-E Added Value:
Know-How for special analyses:
Finite Element Analysis.
Dynamic and Vibration Analysis.
Energy and Heat Transfer Analysis.
Hydraulic Analysis.
Wide Experience in Industrial Projects.
Familiar with International Design

Codes: EN, BS, DIN, American, JIS, China,

Egyptian, etc

Contents

COSMOS-E Added Value

COSMOS-E Added Value:

Contents

COSMOS-E Added Value

COSMOS-E Added Value:

Contents

COSMOS-E Added Value

COSMOS-E Added Value: BIM
Technology

Contents

COSMOS-E Added Value

One of the strength acquired by Cosmos-E is

Value Engineering, examples are:

San Stefano Complex Link Bridge
Alexandria City Center, Carrefour
Bulk Raw Sugar Store, United Sugar Company

of Egypt, Ain Sokhna

Raw Mix Storage Dome, Turkey

Contents

San Stefano

Complex Link Bridge

Original Design
550 Tons

Cosmos Re-Design
260 Tons

Contents

San Stefano

Complex Link Bridge

Weight
(tons)
Value
( Million
LE)

Original
Design

Cosmos-E
Re-Design

Saving
%

550

260

52.7

10.25

3.12

69.6

Contents

Alexandria City Center, Carrefour

Weight
(tons)

Original
Design

Cosmos-E
Re-Design

Saving
%

950

480

49

Contents

Bulk Raw Sugar Store

RC Value
(M LE)

Original
Design

Cosmos-E
Re-Design

Saving
%

55

85.5

Contents

Raw Mix Storage Dome, Turkey

Weight
(tons)

Original
Design

Cosmos-E
Redesign

Saving
%

1100

650

40.9

Original Design

Cosmos-E Redesign
Contents

Thank
You