Professional Documents
Culture Documents
22
13
7
4
5
10
7
5
150
SL.No.
1
2
3
4
Zipper attachment
Zipper finish
side o/l
sleeve fold
27
24
0
25
34
0
21
17
0
7
0
0
7
0
0
10
10
8
6
3
16
6
6
116
5
11
21
12
14
4
12
2
140
0
1
3
15
12
3
7
2
81
3
3
8
0
10
2
6
14
53
0
0
5
0
7
6
0
6
31
160
140
120
100
80
60
40
20
0
TOTAL
time(in min.)
overhead/time
Total/pc
no. of pcs
Neck attachment
Neck Finish
Zipper attachment
Zipper Finish
2.12
1.22
5.54
3.04
3.25
3.25
3.25
3.25
6.89
3.965
18.005
9.88
150
116
140
81
TOTAL
Bottom fold
TOTAL
sleeve tacking
dori
3
0
8
13
0
0
6
5
14
4
4
9
2
2
57
0
0
0
0
0
0
0
0
13
total(in Rs)
Label attach
0
3
0
0
0
5
5
5
TOTAL
5
4
10
37
TOTAL
0
0
12
132
100
46
18
6
0
12
0
0
9
5
62
64
49
71
58
60
55
53
52
740
1033.5
459.94
2520.7
800.28
4814.42
Line 1
Operations
rework time
1 Pleat
2 neck attach
3 neck finish
4 side o/l
5 sleeve fold
6 Bottom fold
7 Zipper Attach
8 Zipper Finish
9 sleeve tacking
10 Dori
11 label attach
0.88
1.4
0.5
1.16
0.98
0.96
4.82
2.32
0.4
0.5
0.8
Operations
time(in min)
Overhead/time(in Rs)
1 Pleat
2 neck attach
3 neck finish
4 side o/l
5 sleeve fold
6 Bottom fold
7 Zipper Attach
8 Zipper Finish
0.4
0.5
0.4
0.45
0.32
0.45
0.6
0.52
3.25
3.25
3.25
3.25
3.25
3.25
3.25
3.25
9 sleeve tacking
10 Dori
11 label attach
0.36
0.4
0.3
3.25
3.25
3.25
1.6
2.12
1.22
1.88
1.7
1.68
5.54
3.04
1.12
1.22
1.52
opereration
Neck attachment
Neck Finish
Zipper attachment
Zipper Finish
r these 4 alters
time(in min.) overhead/time
total/pc
2.12
3.25
1.22
3.25
5.54
3.25
3.04
3.25
Final cost
(in Rs)
243.75
150.8
273
136.89
804.44
tal(in Rs)
inline checker 2
Puckering/Pleating/ Roping
Broken Stitch
Raw edge
Run Of
Uunbalanced/ Unmatched
Smocking Problem
Trim problem
Wavy Stitch
Specs
Cutting problem
Others
6/11/2011
27
20
0
19
0
0
0
0
0
0
0
6/13/2011
11
19
0
15
9
0
0
0
0
0
0
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
Inline checker 2
Puckering/Pleating/ Roping
Broken Stitch
Raw edge
inline checker 1
6/11/2011
6/13/2011
13
8
9
13
0
3
Run Of
Uunbalanced/ Unmatched
Smocking Problem
Trim problem
Wavy Stitch
Specs
Cutting problem
Others
0
24
0
0
9
0
0
1
6
10
0
0
0
0
0
0
6/13/2011
6/11/2011
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
Broken Stitch
10
0
0
8
4
14
0
14
7
5
6
68
6
6
12
0
9
5
0
12
11
0
0
61
100%
90%
80%
70%
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
11-Jun-11
6/14/2011
13
15
0
21
8
0
0
0
0
0
0
6/15/2011
8
8
0
28
16
0
0
0
0
0
0
6/16/2011
14
18
0
14
16
0
0
0
0
0
0
6/17/2011
21
12
0
21
7
0
0
0
0
0
0
Others
Cutting problem
Specs
Wavy Stitch
Trim problem
Smocking Problem
Uunbalanced/ Unmatche
Run Of
Raw edge
Broken Stitch
Puckering/Pleating/ Ropin
Inline checker 2
6/14/2011
4
3
5
6/15/2011
8
17
0
6/16/2011
0
15
4
6/17/2011
12
5
8
10
2
0
0
11
0
0
0
7
18
0
0
0
0
0
0
32
7
0
0
4
0
0
0
0
22
0
0
8
0
0
2
00%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
Ot
Cu
Sp
Wa
Trim
6/23/2011
6/22/2011
6/21/2011
6/20/2011
6/18/2011
6/17/2011
6/16/2011
6/15/2011
6/14/2011
6/13/2011
6/11/2011
Sm
inline checker 1
Raw Edge
Run Of
0
22
3
5
11
24
5
4
12
0
4
90
100%
90%
80%
70%
Ru
Ra
Bro
Pu
Unbalanced/Unmatched
14
0
2
6
1
5
19
0
10
3
14
74
Uu
Smocking Problem
0
8
26
3
15
5
8
25
5
7
15
102
0
0
0
0
0
0
0
0
0
0
0
0
100%
90%
80%
70%
60%
50%
40%
30%
20%
10%
0%
11-Jun-11 13-Jun-11 14-Jun-11 15-Jun-11 16-Jun-11 17-Jun-11 18-Jun-11 20-Jun-11 21-Jun-11 22-Jun-11
defects
140
120
100
80
60
40
20
0
6/18/2011
17
15
0
12
17
0
0
0
0
0
0
6/20/2011
15
14
0
11
16
0
0
0
0
0
0
6/21/2011
17
11
0
13
14
0
0
0
0
0
0
6/22/2011
0
24
0
19
12
0
0
0
0
0
0
6/23/2011
9
21
0
16
15
0
0
0
0
0
0
6/20/2011
11
6
15
6/21/2011
8
16
8
6/22/2011
7
11
10
6/23/2011
14
8
13
Others
Cutting problem
Specs
Wavy Stitch
Trim problem
Smocking Problem
Uunbalanced/ Unmatched
Run Of
Raw edge
Broken Stitch
Puckering/Pleating/ Roping
6/18/2011
14
16
0
12
8
0
0
0
0
0
0
6
8
0
0
14
0
0
0
21
12
0
0
0
0
0
0
11
9
0
0
6
0
0
0
Others
Cutting problem
Specs
Wavy Stitch
Trim problem
6/23/2011
6/22/2011
Smocking Problem
Uunbalanced/ Unmatched
Run Of
Raw edge
Broken Stitch
Puckering/Pleating/ Roping
Trim Problem
Wavy Stitch
0
0
0
0
0
0
0
0
0
3
5
8
Specs
0
16
3
24
5
12
14
5
4
27
8
118
OT
CP
SP
Cutting Problem
0
0
0
0
0
0
4
0
3
0
0
0
2
0
0
0
0
0
0
0
0
0
9
0
4
17
0
0
9
0
0
0
OT
CP
SP
WS
TP
SM
UM
RO
defects
Line 1
ITEM No.:- M675
inline checker 1
DATE
operations
11-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
PP
BS
RE
5
4
8
5
13
9
23.214 16.071
defects
RO
UM
SM
0
0
10
0
0
14
0
0
24
0
0 42.857
TP
WS
0
0
0
0
SP
0
9
0
0
0
9
0 16.07
CP
0
0
0
0
OT
total
0
1
0
0
0
1
0 1.7857
29
27
56
50
40
11-Jun-11
30
Total
20
DHU
10
0
PP
DATE
operations
13-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
PP
BS
RE
RO
UM
defects
BS
RE
RO
UM
3
5
0
4
5
8
3
2
8
13
3
6
20
32.5
7.5
15
35
30
SM
TP
SM
4
6
10
25
WS
SP
TP
0
0
0
0
CP
WS
0
0
0
0
OT
SP
0
0
0
0
CP
0
0
0
0
OT
0
0
0
0
total
0
0
0
0
13-Jun-11
25
20
15
10
5
0
Total
DHU
16
24
40
30
25
20
Total
15
DHU
10
5
0
PP
DATE
operations
14-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
BS
RE
RO
UM
SM
TP
defects
PP
BS
RE
RO
UM
SM
0
0
5
0
0
4
3
0
10
2
4
3
5
10
2
11.429 8.5714 14.29 28.571 5.7143
WS
SP
TP
0
0
0
0
CP
WS
OT
SP
0
11
0
0
0
11
0 31.43
35
CP
0
0
0
0
OT
0
0
0
0
total
0
0
0
0
16
19
35
14-Jun-11
30
25
20
Total
15
DHU
10
5
0
PP
DATE
operations
15-Jun-11 Neck attachmemt
Neck Finish
Total
PP
BS
2
6
8
BS
RE
10
7
17
RE
RO
UM
defects
RO
UM
0
0
0
7
0
7
SM
TP
WS
SM
10
8
18
SP
TP
0
0
0
CP
WS
0
0
0
OT
SP
0
0
0
CP
0
0
0
OT
0
0
0
total
0
0
0
22
28
50
DHU
16
34
14
36
40
15-Jun-11
35
30
25
20
Total
15
DHU
10
5
0
PP
DATE
operations
16-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
PP
BS
RE
RO
UM
SM
defects
BS
RE
RO
UM
SM
0
5
0
0
4
0
10
4
32
3
0
15
4
32
7
0 24.194 6.452 51.613 11.29
TP
WS
SP
TP
0
0
0
0
CP
WS
SP
0
4
0
0
0
4
0 6.452
60
OT
CP
0
0
0
0
OT
0
0
0
0
total
0
0
0
0
16-Jun-11
50
40
30
Total
20
DHU
10
0
PP
BS
RE
RO
UM
SM
TP
WS
SP
CP
OT
13
49
62
DATE
operations
17-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
defects
PP
BS
RE
RO
UM
SM
10
0
0
0
10
2
5
8
0
12
12
5
8
0
22
21.053 8.7719 14.04
0 38.596
TP
WS
SP
0
0
0
8
0
8
0 14.04
0
0
0
0
50
CP
0
0
0
0
OT
total
0
2
22
0
0
35
0
2
57
0 3.5088
17-Jun-11
40
30
Total
20
DHU
10
0
PP
DATE
operations
18-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
PP
BS
4
10
14
28
RE
8
8
16
32
BS
RE
RO
defects
RO
UM
0
0
0
12
0
12
0
24
UM SM
TP
SM
6
2
8
16
WS
SP
TP
0
0
0
0
CP
OT
WS
0
0
0
0
SP
CP
0
0
0
0
0
0
0
0
OT
0
0
0
0
total
0
0
0
0
18-Jun-11
35
30
25
20
Total
15
DHU
10
5
0
PP
BS
RE
RO
UM
SM
TP
WS
SP
CP
OT
18
32
50
Total
15
DHU
10
5
0
PP
DATE
operations
20-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
PP
BS
RE
RO
UM
SM
defects
RE
RO
UM
SM
6
0
0
1
0
15
6
7
6
15
6
8
10
25
10 13.333
BS
9
2
11
18.333
TP
WS
TP
SP
CP
WS
0
0
0
0
SP
0
0
0
14
0
14
0 23.33
30
OT
CP
0
0
0
0
OT
0
0
0
0
total
0
0
0
0
16
44
60
20-Jun-11
25
20
15
Total
10
DHU
5
0
PP
DATE
operations
21-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
BS
RE
RO
UM
SM
defects
PP
BS
RE
RO
UM
SM
8
11
0
0
0
0
5
8
21
12
8
16
8
21
12
12.308 24.615 12.31 32.308 18.462
35
TP
WS
SP
TP
0
0
0
0
CP
WS
0
0
0
0
OT
SP
0
0
0
0
CP
0
0
0
0
OT
0
0
0
0
total
0
0
0
0
21-Jun-11
30
25
20
15
10
Total
DHU
19
46
65
21-Jun-11
35
30
25
20
Total
15
DHU
10
5
0
PP
DATE
operations
22-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
BS
RE
RO
UM
SM
defects
PP
BS
RE
RO
UM
SM
7
5
0
0
0
0
6
10
11
9
7
11
10
11
9
12.963 20.37 18.52 20.37 16.667
TP
TP
0
0
0
0
WS
SP
CP
WS
SP
0
6
0
0
0
6
0 11.11
25
OT
CP
0
0
0
0
OT
0
0
0
0
total
0
0
0
0
18
36
54
22-Jun-11
20
15
Total
10
DHU
5
0
PP
DATE
operations
23-Jun-11 Neck attachmemt
Neck Finish
PP
BS
4
10
BS
RE
RO
defects
RE
RO
UM
8
0
0
0
13
4
UM
SM
TP
SM
0
17
WS
TP
0
0
SP
CP
WS
0
0
OT
SP
4
5
CP
0
0
OT
0
0
total
0
0
16
49
Total
DHU
14
8
21.538 12.308
13
4
17
20 6.1538 26.154
0
0
0
9
0 13.85
0
0
0
0
0
0
65
23-Jun-11
30
25
20
Total
15
DHU
10
5
0
PP
DATE
operations
24-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
PP
DATE
operations
25-Jun-11 Neck attachmemt
Neck Finish
Total
DHU
PP
BS
12
6
0
6
12
12
18.462 18.462
BS
12
6
0
13
12
19
19.355 30.645
BS
RE
RO
UM
SM
defects
RO
UM
SM
0
0
0
9
21
11
9
21
11
13.85 32.308 16.923
TP
WS
RE
defects
RO
UM
SM
0
0
2
8
16
5
8
16
7
12.9 25.806 11.29
SP
TP
0
0
0
0
RE
WS
0
0
0
0
TP
0
0
0
0
CP
SP
0
0
0
0
WS
0
0
0
0
OT
CP
0
0
0
0
SP
0
0
0
0
OT
0
0
0
0
CP
0
0
0
0
total
0
0
0
0
OT
0
0
0
0
18
47
65
total
0
0
0
0
20
42
62
DEFECT LIST
PP
BS
RE
RO
UM
SM
TP
WS
SP
CP
OT
PUCKERING/PLEATING/ROPING
BROKEN/INSECURE/SKIP/UNTIDY JOINT
RAW EDGE
RUN OFF
UNBALANCED/UNMATCHED
SMOCKING PROBLEM
TRIM PROBLEM
WAVY STITCH
SPECS
CUTTING PROBLEM
OTHER
DHU
21.9697
20.45455
42.42424
DHU
9.638554
14.45783
24.09639
DHU
13.33333
15.83333
29.16667
DHU
10.78431
13.72549
24.5098
DHU
5.416667
20.41667
25.83333
DHU
3.760684
5.982906
9.74359
DHU
3.428571
6.095238
9.52381
DHU
3.333333
9.166667
12.5
DHU
3.958333
9.583333
13.54167
DHU
4.137931
8.275862
12.41379
DHU
3.44086
10.53763
465
13.97849
DHU
3.076923
8.034188
11.11111
DHU
3.418803
7.179487
10.59829
Line 1
inline checker 2
DATE
operations
11-Jun-11 Zipper Attach
Zipper Finish
Side attach
Total
DHU
PP
BS
RE
7
8
0
12
20
0
27
20
40.9091 30.303
defects
RO
UM
0
10
0
9
0
0
0
19
0 28.788
SM
TP
0
0
0
0
0
0
0
0
0
0
WS
0
0
0
0
0
50
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
total
0
0
0
0
0
25
21
20
66
11-Jun-11
40
30
Total
20
DHU
10
0
PP
DATE
operations
13-Jun-11 Zipper Attach
Zipper Finish
Side attach
Total
DHU
PP
BS
RE
0
11
11
0
0
8
11
19
20.3704 35.185
40
35
30
25
20
15
10
BS
RE
RO UM SM
defects
RO
UM
SM
0
9
5
0
6
0
0
0
4
0
15
9
0 27.778 16.667
TP
WS
SP
TP
0
0
0
0
0
CP
OT
WS
0
0
0
0
0
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
13-Jun-11
Total
DHU
total
0
0
0
0
0
25
17
12
54
40
35
30
25
20
15
10
5
0
13-Jun-11
Total
DHU
PP
DATE
operations
14-Jun-11 Zipper Attach
Zipper Finish
Side attach
Total
DHU
BS
RE
RO
UM
SM
defects
RO
UM
SM
0
13
0
0
8
8
0
0
0
0
21
8
0 36.842 14.035
PP
BS
RE
8
9
0
0
5
6
13
15
22.807 26.316
TP
WS
TP
0
0
0
0
0
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
total
0
0
0
0
0
30
16
11
57
Total
DHU
BS
0
8
OT
14-Jun-11
PP
PP
CP
WS
0
0
0
0
0
40
35
30
25
20
15
10
5
0
DATE
operations
15-Jun-11 box pleat attach
sleeve attach
SP
RE
0
8
BS
RE
RO
UM
defects
RO
UM
0
7
0
5
SM
TP
SM
8
0
WS
SP
TP
0
0
CP
WS
0
0
SP
0
0
CP
0
0
OT
0
0
total
0
0
15
21
0
0
8
8
13.3333 13.333
0
16
8
0
28
16
0 46.667 26.667
0
0
0
0
0
0
0
0
0
0
0
0
50
0
0
0
0
0
0
24
60
15-Jun-11
40
30
Total
20
DHU
10
0
PP
DATE
operations
16-Jun-11 box pleat attach
sleeve attach
center sleeve attach
Total
DHU
PP
BS
BS
RE
4
11
0
7
10
0
14
18
22.5806 29.032
RE
RO
UM
SM
TP
defects
RO
UM
SM
0
0
0
0
9
16
0
5
0
0
14
16
0 22.581 25.806
WS
SP
TP
0
0
0
0
0
CP
OT
WS
0
0
0
0
0
35
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
16-Jun-11
30
25
20
Total
15
DHU
10
5
0
PP
BS
RE
RO
UM
SM
TP
WS
SP
CP
OT
total
0
0
0
0
0
15
32
15
62
25
20
Total
15
DHU
10
5
0
PP
DATE
operations
17-Jun-11 box pleat attach
sleeve attach
center sleeve attach
Total
DHU
PP
BS
BS
RE
4
0
5
12
12
0
21
12
34.4262 19.672
RE
RO
UM
SM
TP
defects
RO
UM
SM
0
0
7
0
5
0
0
16
0
0
21
7
0 34.426 11.475
WS
TP
0
0
0
0
0
6
0
11
17
27.8689
OT
WS
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
total
0
0
0
0
0
11
22
28
61
17-Jun-11
Total
DHU
PP
PP
CP
0
0
0
0
0
40
35
30
25
20
15
10
5
0
DATE
operations
18-Jun-11 box pleat attach
sleeve attach
center sleeve attach
Total
DHU
SP
BS
0
15
0
15
24.59
BS
RE
RE
RO
UM
SM
defects
RO
UM
SM
0
6
0
0
6
7
0
0
10
0
12
17
0 19.672 27.869
TP
WS
SP
TP
0
0
0
0
0
CP
OT
WS
0
0
0
0
0
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
total
0
0
0
0
0
12
28
21
61
30
18-Jun-11
25
20
15
Total
10
DHU
5
0
PP
DATE
operations
20-Jun-11 box pleat attach
sleeve attach
center sleeve attach
Total
DHU
PP
BS
0
15
0
15
26.7857
RE
6
0
8
14
25
BS
RE
RO
UM
SM
TP
defects
RO
UM
SM
0
0
5
0
11
0
0
0
11
0
11
16
0 19.643 28.571
WS
SP
TP
CP
OT
WS
0
0
0
0
0
0
0
0
0
0
30
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
20-Jun-11
25
20
15
Total
10
DHU
5
0
PP
BS
RE
RO
UM
SM
TP
WS
SP
CP
OT
total
0
0
0
0
0
11
26
19
56
DATE
operations
21-Jun-11 box pleat attach
sleeve attach
center sleeve attach
Total
DHU
PP
BS
5
0
12
17
30.9091
RE
0
11
0
11
20
defects
RO
UM
SM
0
0
5
0
13
0
0
0
9
0
13
14
0 23.636 25.455
TP
0
0
0
0
0
WS
0
0
0
0
0
35
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
total
0
0
0
0
0
10
24
21
55
21-Jun-11
30
25
20
Total
15
DHU
10
5
0
PP
DATE
operations
22-Jun-11 box pleat attach
sleeve attach
center sleeve attach
Total
DHU
PP
BS
BS
RE
0
11
0
5
0
8
0
24
0 43.636
50
45
40
35
30
25
20
15
10
RE
RO
UM
SM
defects
RO
UM
SM
0
10
0
0
9
5
0
0
7
0
19
12
0 34.545 21.818
TP
WS
SP
TP
0
0
0
0
0
CP
OT
WS
0
0
0
0
0
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
22-Jun-11
Total
DHU
total
0
0
0
0
0
21
19
15
55
22-Jun-11
45
40
35
30
25
20
15
10
5
0
Total
DHU
PP
DATE
operations
23-Jun-11 box pleat attach
sleeve attach
center sleeve attach
Total
DHU
BS
PP
BS
RE
0
7
9
5
0
9
9
21
14.7541 34.426
RE
RO
UM
SM
TP
defects
RO
UM
SM
0
0
15
0
9
0
0
7
0
0
16
15
0 26.23 24.59
WS
SP
TP
0
0
0
0
0
CP
WS
0
0
0
0
0
40
OT
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
total
0
0
0
0
0
22
23
16
61
23-Jun-11
35
30
25
20
Total
15
DHU
10
5
0
PP
DATE
operations
24-Jun-11 box pleat attach
sleeve attach
PP
BS
BS
0
8
RE
0
0
RE
RO
UM
defects
RO
UM
0
8
0
17
SM
TP
WS
SM
6
0
SP
TP
0
0
CP
OT
WS
0
0
SP
0
0
CP
0
0
OT
0
0
total
0
0
14
25
0
10
8
10
12.6984 15.873
0
0
14
0
25
20
0 39.683 31.746
0
0
0
0
0
0
45
0
0
0
0
0
0
0
0
0
0
0
0
24
63
24-Jun-11
40
35
30
25
Total
20
DHU
15
10
5
0
PP
DATE
operations
25-Jun-11 box pleat attach
sleeve attach
center sleeve attach
Total
DHU
PP
BS
0
10
9
0
0
0
9
10
15 16.667
40
35
BS
RE
RE
RO
UM
SM
defects
RO
UM
SM
0
0
9
0
7
0
0
12
13
0
19
22
0 31.667 36.667
TP
WS
SP
TP
0
0
0
0
0
CP
OT
WS
0
0
0
0
0
SP
0
0
0
0
0
CP
0
0
0
0
0
OT
0
0
0
0
0
25-Jun-11
30
25
20
Total
15
DHU
10
5
0
total
0
0
0
0
0
19
16
25
60
25
20
Total
15
DHU
10
5
0
PP
PP
BS
RE
RO
UM
SM
TP
WS
SP
CP
OT
BS
RE
RO
UM
DEFECT LIST
PUCKERING/PLEATING/ROPING
BROKEN/INSECURE/SKIP/UNTIDY JOINT
RAW EDGE
RUN OFF
UNBALANCED/UNMATCHED
SMOCKING PROBLEM
TRIM PROBLEM
WAVY STITCH
SPECS
CUTTING PROBLEM
OTHER
SM
TP
WS
SP
CP
OT
DHU
15.15152
12.72727
12.12121
40
DHU
10.20408
6.938776
4.897959
22.04082
DHU
11.76471
6.27451
4.313725
22.35294
DHU
4.918033
6.885246
305
7.868852
19.67213
DHU
3.797468
8.101266
3.797468
15.6962
DHU
2.268041
4.536082
5.773196
12.57732
DHU
2.352941
5.490196
4.117647
11.96078
DHU
2.650602
6.26506
4.578313
13.49398
DHU
2.173913
5.217391
4.565217
11.95652
DHU
4.285714
3.877551
3.061224
11.22449
DHU
4.631579
4.842105
3.368421
12.84211
DHU
3.111111
5.555556
450
5.333333
14
DHU
3.72549
3.137255
4.901961
11.76471
Line 1
ITEM No.:- M675
Endline checker
DATE
11-Jun-11
operations
inline Pleat
checker neck attach
neck finish
side o/l
sleeve fold
Bottom fold
Zipper Attach
Zipper Finish
sleeve tacking
Dori
label attach
Total
DHU
PP
0
0
0
7
0
3
0
0
0
0
0
10
33.3333
BS
RE
0
0
0
0
0
0
0
0
6
0
0
6
20
defects
RO
UM
0
0
0
0
0
0
0
0
0
7
0
0
0
0
0
0
0
7
0
0
0
0
0
14
0 46.667
SM
0
0
0
0
0
0
0
0
0
0
0
0
0
TP
0
0
0
0
0
0
0
0
0
0
0
0
0
WS
0
0
0
0
0
0
0
0
0
0
0
0
0
SP
CP
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
50
OT
0
0
0
0
0
0
0
0
0
0
0
0
0
total
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
7
7
3
0
0
13
0
0
30
11-Jun-11
45
40
35
30
25
Total
20
DHU
15
10
5
0
PP
BS
RE
RO
UM
SM
TP
WS
SP
CP
OT
endline checker
DATE
13-Jun-11
operations
inline Pleat
checker neck attach
neck finish
side o/l
sleeve fold
Bottom fold
Zipper Attach
Zipper Finish
sleeve tacking
Dori
label attach
Total
DHU
PP
BS
defects
RO
UM
SM
0
0
0
5
0
3
0
0
0
0
0
2
0
0
0
16
0
0
1
0
0
0
0
0
0
0
0
0
0
3
0
0
0
22
0
8
42.308
0 15.385
RE
0
0
0
0
0
0
0
0
0
0
0
0
0
6
0
0
0
0
0
0
0
0
0
6
0 11.5385
TP
0
0
0
0
0
0
0
0
0
0
0
0
0
WS
SP
0
0
0
14
0
0
0
0
0
0
0
0
0
2
0
0
0
0
0
0
0
0
0
16
0 30.769
45
CP
0
0
0
0
0
0
0
0
0
0
0
0
0
OT
0
0
0
0
0
0
0
0
0
0
0
0
0
total
0
0
0
0
0
0
0
0
0
0
0
0
0
13-Jun-11
40
35
30
25
Total
20
DHU
15
10
5
0
PP
BS
RE
RO
endline checker
defects
UM
SM
TP
WS
SP
CP
OT
0
22
0
2
0
16
9
0
0
3
0
52
DATE
14-Jun-11
operations
inline Pleat
checker neck attach
neck finish
side o/l
sleeve fold
Bottom fold
Zipper Attach
Zipper Finish
sleeve tacking
Dori
label attach
Total
DHU
PP
BS
RE
RO
UM
SM
0
0
0
0
0
0
0
0
0
26
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
3
2
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
12
0
0
0
0
12
3
2
26
0 26.087 6.5217 4.3478 56.522
TP
0
0
0
0
0
0
0
0
0
0
0
0
0
WS
SP
0
0
0
0
0
0
0
0
0
0
0
3
0
0
0
0
0
0
0
0
0
0
0
3
0 6.5217
60
CP
0
0
0
0
0
0
0
0
0
0
0
0
0
OT
0
0
0
0
0
0
0
0
0
0
0
0
0
total
0
0
0
0
0
0
0
0
0
0
0
0
0
0
26
0
0
0
8
0
0
0
0
12
46
14-Jun-11
50
40
30
Total
DHU
20
10
0
PP
DATE
inline operations
15-Jun-11 checker Pleat
neck attach
neck finish
PP
BS
0
8
0
RE
0
0
0
BS
RE
RO
defects
RO
UM
0
0
0
0
0
6
UM
SM
SM
0
0
0
TP
TP
0
0
0
WS
SP
WS
0
0
0
CP
SP
0
0
0
OT
CP
0
0
4
OT
0
0
0
total
0
0
0
0
8
10
side o/l
sleeve fold
Bottom fold
Zipper Attach
Zipper Finish
sleeve tacking
Dori
label attach
Total
DHU
0
0
0
0
0
0
0
0
8
16
0
0
0
0
0
0
0
0
0
0
0
0
0
5
0
0
0
0
5
10
0
0
0
0
0
0
0
0
6
12
3
0
0
0
0
0
0
0
3
6
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
6
0
0
0
0
18
24
48
0
0
0
0
0
0
0
0
4
8
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
3
0
6
5
0
0
0
18
50
60
15-Jun-11
50
40
30
Total
DHU
20
10
0
PP
DATE
16-Jun-11
operations
inline Pleat
checker neck attach
neck finish
side o/l
sleeve fold
Bottom fold
Zipper Attach
PP
BS
0
0
4
0
0
0
0
RE
0
0
0
3
0
0
0
BS
RE
RO
UM
defects
RO
UM
SM
0
0
0
0
0
12
0
0
0
0
0
0
0
0
0
5
0
0
6
0
3
SM
TP
TP
0
0
0
0
0
0
0
WS
WS
0
0
0
0
0
0
0
SP
CP
SP
0
0
3
0
0
0
2
OT
CP
0
0
3
0
0
0
0
OT
0
0
0
0
0
0
0
total
0
0
0
0
0
0
0
0
12
10
3
0
5
11
Zipper Finish
sleeve tacking
Dori
label attach
Total
DHU
0
0
0
0
4
8.33333
0
0
1
0
0
0
0
0
0
6
0
0
9
11
1
18.75 22.917 2.0833
0
0
0
0
15
31.25
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
5
0 10.417
35
0
0
0
0
3
6.25
0
0
0
0
0
0
0
0
0
0
0
0
1
0
0
6
48
16-Jun-11
30
25
20
Total
15
DHU
10
5
0
PP
DATE
17-Jun-11
operations
inline Pleat
checker neck attach
neck finish
side o/l
sleeve fold
Bottom fold
Zipper Attach
Zipper Finish
sleeve tacking
Dori
PP
BS
0
6
0
8
0
0
0
0
0
0
RE
0
0
0
0
0
2
0
0
0
3
BS
RE
RO
defects
RO
UM
0
0
0
0
0
0
0
0
0
0
12
0
12
2
0
3
0
0
0
0
UM
SM
SM
0
0
5
0
0
0
0
0
0
0
TP
WS
TP
0
0
0
0
0
0
0
0
0
0
SP
WS
0
0
0
0
0
0
0
0
0
0
CP
OT
SP
0
0
3
0
0
0
7
0
0
2
CP
0
0
0
0
0
0
0
0
0
0
OT
0
0
0
0
0
0
0
0
0
0
total
0
0
0
0
5
0
0
0
0
0
0
6
8
8
5
14
21
3
0
5
label attach
Total
DHU
0
0
0
0
0
14
5
24
5
5
20 7.14286 34.286 7.1429 7.1429
0
0
0
0
0
0
12
0 17.143
0
0
0
40
0
0
0
5
0 7.14286
0
70
17-Jun-11
35
30
25
20
Total
DHU
15
10
5
0
PP
DATE
18-Jun-11
operations
inline Pleat
checker neck attach
neck finish
side o/l
sleeve fold
Bottom fold
Zipper Attach
Zipper Finish
sleeve tacking
Dori
label attach
Total
DHU
PP
BS
0
0
0
0
0
0
0
0
0
0
0
0
0
BS
RE
RO
UM
SM
defects
RE
RO
UM
SM
0
0
0
0
0
0
0
4
0
0
0
4
0
0
0
0
0
0
0
0
0
0
6
0
0
0
2
0
0
0
11
0
0
0
0
0
0
5
0
0
0
0
0
0
0
5
19
8
0 8.3333 31.667 13.333
TP
TP
0
0
0
0
0
0
0
0
0
0
0
0
0
WS
SP
CP
OT
WS
SP
CP
0
0
0
0
0
0
0
0
2
0
0
0
0
0
0
0
0
0
0
10
0
0
4
0
0
0
0
0
0
0
0
0
0
0
14
2
0 23.333 3.33333
OT
0
0
0
0
0
0
0
0
0
0
0
0
0
total
0
0
0
0
0
0
0
0
0
0
12
12
20
0
4
6
0
0
6
12
15
0
5
12
60
35
18-Jun-11
30
25
20
Total
15
DHU
10
5
0
PP
DATE
20-Jun-11
operations
inline Pleat
checker neck attach
neck finish
side o/l
sleeve fold
Bottom fold
Zipper Attach
Zipper Finish
sleeve tacking
Dori
label attach
Total
DHU
PP
0
0
3
0
7
0
0
4
0
0
0
14
23.3333
BS
BS
RE
RO
UM
SM
defects
RE
RO
UM
SM
0
0
0
0
0
0
0
5
0
0
0
0
0
0
0
10
0
0
0
0
0
4
0
0
4
0
0
10
5
0
0
0
0
0
0
0
3
0
0
0
0
0
0
0
12
4
0
25
20 6.6667
0 41.667
TP
TP
0
0
0
0
0
0
0
0
0
0
0
0
0
WS
SP
WS
0
0
0
0
0
0
0
0
0
0
0
0
0
0
0
3
0
0
0
2
0
0
0
5
0 8.3333
CP
OT
SP
CP
0
0
0
0
0
0
0
0
0
0
0
0
0
OT
0
0
0
0
0
0
0
0
0
0
0
0
0
total
0
0
0
0
0
0
0
0
0
0
0
0
0
0
5
3
10
7
4
14
12
0
5
0
60
45
20-Jun-11
40
35
30
25
Total
20
DHU
15
10
5
0
PP
DATE
21-Jun-11
operations
inline Pleat
checker neck attach
neck finish
side o/l
sleeve fold
Bottom fold
Zipper Attach
Zipper Finish
sleeve tacking
Dori
label attach
Total
DHU
PP
BS
0
5
0
2
0
0
0
0
0
0
0
7
12.7273
25
20
15
BS
RE
RO
UM
SM
defects
RE
RO
UM
SM
0
0
0
0
0
0
0
5
11
0
5
0
0
0
0
0
0
0
0
0
0
9
0
0
0
0
0
0
0
3
0
0
0
0
0
0
0
0
5
0
0
0
0
0
11
12
10
5
20 21.818 18.182 9.0909
TP
TP
0
0
0
0
0
0
0
0
0
0
0
0
0
WS
SP
CP
OT
WS
SP
0
0
0
0
0
0
0
0
0
0
0
0
0
4
0
0
0
0
0
0
0
0
0
4
0 7.2727
0
0
0
0
0
0
0
0
0
0
0
0
0
CP
21-Jun-11
OT
total
0
0
0
0
0
10
0
0
16
0
0
2
0
6
6
0
0
9
0
0
4
0
0
3
0
0
0
0
0
5
0
0
0
0
6
55
0 10.9091
20
15
Total
10
DHU
5
0
PP
DATE
22-Jun-11
operations
inline Pleat
checker neck attach
neck finish
side o/l
sleeve fold
Bottom fold
Zipper Attach
Zipper Finish
sleeve tacking
Dori
label attach
Total
DHU
PP
BS
BS
0
2
0
3
0
0
0
0
0
0
0
5
9.43396
60
RE
0
0
0
0
0
0
0
0
0
0
0
0
0
RE
RO
UM
SM
defects
RO
UM
SM
0
0
0
0
0
0
0
3
0
0
0
3
0
0
0
0
0
0
0
0
4
0
0
0
0
0
0
0
0
0
0
0
0
0
3
7
0 5.6604 13.208
TP
WS
SP
TP
WS
SP
0
0
0
0
0
5
0
0
3
0
0
0
0
0
0
0
0
0
0
0
8
0
0
7
0
0
0
0
0
4
0
3
0
0
3
27
0 5.6604 50.943
CP
OT
CP
0
0
0
0
0
0
0
0
0
0
0
0
0
OT
total
0
0
0
0
0
7
0
0
6
0
0
6
0
0
0
0
2
2
0
0
12
0
0
7
0
0
0
0
0
4
0
6
9
0
8
53
0 15.0943
22-Jun-11
50
40
30
20
Total
DHU
30
Total
DHU
20
10
0
PP
DATE
23-Jun-11
operations
inline Pleat
checker neck attach
neck finish
side o/l
sleeve fold
Bottom fold
Zipper Attach
Zipper Finish
sleeve tacking
Dori
label attach
Total
DHU
PP
BS
BS
0
0
2
4
0
0
0
0
0
0
0
6
11.5385
RE
RO
UM
SM
TP
defects
RO
UM
SM
0
0
0
0
0
5
0
4
0
0
0
10
0
0
0
2
0
0
0
0
0
2
0
0
0
0
0
0
10
0
0
0
0
4
14
15
7.6923 26.923 28.846
RE
0
0
0
0
0
0
0
0
0
0
0
0
0
WS
TP
SP
CP
WS
OT
SP
CP
0
0
0
0
0
0
0
0
0
0
0
0
0
0
6
0
0
0
0
0
2
0
0
0
0
0
0
0
0
0
0
5
0
0
5
8
0 9.6154 15.385
35
0
0
0
0
0
0
0
0
0
0
0
0
0
OT
0
0
0
0
0
0
0
0
0
0
0
0
0
total
0
0
0
0
0
0
0
0
0
0
0
0
0
23-Jun-11
30
25
20
Total
15
DHU
10
5
0
PP
BS
RE
RO
UM
SM
TP
WS
SP
CP
OT
0
5
6
14
6
2
2
2
0
10
5
52
5
0
PP
BS
RE
RO
UM
SM
TP
WS
SP
CP
OT
DEFECT LIST
PP
BS
RE
RO
UM
SM
TP
WS
SP
CP
OT
Total
PUCKERING/PLEATING/ROPING
BROKEN/INSECURE/SKIP/UNTIDY JOINT
RAW EDGE
RUN OFF
UNBALANCED/UNMATCHED
SMOCKING PROBLEM
TRIM PROBLEM
WAVY STITCH
SPECS
CUTTING PROBLEM
OTHER
EdgRun
0
22
3
5
11
24
5
4
12
0
4
90
Cutting Others
0
0
0
0
0
0
0
0
0
4
0
0
3
0
0
0
0
5
2
0
0
0
0
0
0
0
6
0
0
8
0
0
0
9
0
19
Others
Cutting Problem
Specs
Others
90%
Cutting Problem
80%
Specs
70%
Wavy Stitch
60%
Trim Problem
50%
Smocking Problem
40%
Unbalanced/Unmatched
30%
Run Of
20%
Raw Edge
10%
Broken Stitch
0%
Puckering Problem
11-Jun-11
13-Jun-11
14-Jun-11
15-Jun-11
16-Jun-11
17-Jun-11
18-Jun-11
20-Jun-11
21-Jun-11
22-Jun-11
23-Jun-11
defects
140
120
100
80
60
40
20
0
defects
180
DHU
0
0
0
3.888889
3.888889
1.666667
0
0
7.222222
0
0
16.66667
302
DHU
0
7.284768
0
0.662252
0
5.298013
2.980132
0
0
0.993377
0
17.21854
286
DHU
0
9.090909
0
0
0
2.797203
0
0
0
0
4.195804
16.08392
Total
DHU
DHU
0
2.285714
2.857143
350
350
0.857143
0
1.714286
1.428571
0
0
0
5.142857
14.28571
Total
DHU
448
DHU
0
2.678571
2.232143
0.669643
0
1.116071
2.455357
448
0.223214
0
0
1.339286
10.71429
570
DHU
0
1.052632
1.403509
1.403509
0.877193
2.45614
3.684211
0.526316
0
0.877193
0
12.2807
560
DHU
0
0.714286
1.071429
0
0
1.071429
2.142857
2.678571
0
0.892857
2.142857
10.71429
560
DHU
0
0.892857
0.535714
1.785714
1.25
0.714286
2.5
2.142857
0
0.892857
0
10.71429
555
DHU
0
1.801802
2.882883
0.36036
1.081081
1.621622
0.720721
0.540541
0
0.900901
0
9.90991
553
DHU
0
1.265823
1.084991
1.084991
0
0.361664
2.169982
1.265823
0
0.723327
1.627486
9.584087
552
DHU
0
0.905797
1.086957
2.536232
1.086957
0.362319
0.362319
0.362319
0
1.811594
0.905797
9.42029
Line 1
Sl. No.
Collar finish
Zipper attachment
Zipper finish
Hemming
DEFECTS
Pinch
Unstitched
Insecure stitch
Inside ply visible
uneven curve
Misstitch
Uneven width
Pinch
Improper allignment
Loose stitch
Loose stitch
Raw edge
Unfinished
Wavy hem
Raw edge
MAN
Y
Y
Y
y
y
y
y
y
y
y
y
y
y
y
CAUSES
MACHINE
MATERIAL
Y
METHOD
Y
Y
y
y
Y
y
y
Y
y
y
Line 1
Alter checked Pcs
Date
Sl No.
Operation
11-Jun-11 Type
13-Jun-11
22
7
7
3
13
PP
RO
PP
6BS+7RO
2
16
3
8 Zipper attach
Zipper finish
10 Label attach
TOTAL ALTER
TOTAL CHECHED
DHU %
30
180
16.6666666667
52
302
17.218543
14-Jun-11 Type
5RO+14WS+
3UM
26 UM
15-Jun-11 Type
8 PP
10 4SP+6RO
3 UM
UM
RE
8 3RE+2RO+3WS
6 WS
16-Jun-11
12
10
3
5
UM
6BS+1RE+2
WS
5 RE
12 BS
46
286
16.08391608
18 WS
50
350
14.285714
11
1
6
48
448
10.714286
Type
UM
3WS+4PP
+3SP
BS
RE
17-Jun-11 Type
6 PP
8 3WS+5UM
8 PP
5 OT
14 12RE+2BS
5 2WS+3BS
3UM+2W
S+6RE
RO
BS
12RE+7WS
21 +2RO
3 RO
70
570
12.280702
18-Jun-11 Type
4 UM
6 4UM+2SP
20-Jun-11 Type
5 UM
6 RO
3 PP
10 UM
7 PP
4 RE
5 RE
5 BS
12 10WS+2RO
15 11RO+4WS
12 OT
60
560
10.714286
14 10UM+4BS
3WS+4PP+
12 5BS
60
560
10.714286
21-Jun-11 Type
22-Jun-11 Type
10 5UM+5PP
7 2PP+5WS
16 5RO+11BS
2 PP
6 OT
9 RE
6 3RO+3WS
6 3UM+3PP
5 RO
4 WS
3 RO
55
555
9.9099099
23-Jun-11 Type
5 UM
2 OT
6 4RO+2PP
14 10UM+4PP
6 WS
2 RE
4 WS
10 RO
12 8WS+2UM
7 WS
9 TP
53
553
9.584087
2 WS
2 RE
5 TP
52
552
9.4202899
Line 1
actual SAM
(in min.)
SL. No.
operations
1 pintuck making
2 neck attach
3 neck finish
4 side o/l
5 sleeve Hem
6 Bottom Hem
7 Zipper Attach
8 Zipper Finish
9 sleeve tacking
10 loop
11 label attach
1.28
1.35
0.4
0.8
1.2
0.8
1.36
1.2
0.4
0.65
0.52
observed SAM
(in min.)
1.14
2.2
0.45
1.16
1.77
1.1
2.6
1.19
0.84
0.5
0.34
Checking time
(per gmt in min.)
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
0.95
Total
(in min.)
2.89
4.55
1.9
2.51
3.7
3.01
8.37
4.68
2.57
1.95
1.89
Total
(in min.)
3.61
5.27
2.62
3.23
4.42
3.73
9.09
5.4
3.29
2.67
2.61