3475 M T | Client : M/s Simplex Infrastructures Ltd

2/26/2009 17:47

DESIGN of Steflomet Metallic GUIDE BEARING

1.0 REFERENCE:
Drawing
Project No.
Specification

:
:
:

Khanapara flyover at Guwahati.

IRC:83(Part-III), IS:1367,IS:4218

2.0 DESIGN PARAMETERS

Horizontal force(H)kN
Rotation(u) rad

:
:
:

1220.00
0.01

Movement elng mm

50

3.0 BEARING PARAMETERS

0.1 STEEL
Cast Steel
Structural Steel

:
:
:

IS:1030 GR 340-570W
IS:2062 GR B

Yield Stress(fy) Mpa

340

:
:

6
1

Area of ea(An)mm2
Nr of modules(s)
PTFE/Module(m)

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:
:

6.40E+03
6
1

0.3 Bottom 'T'

Length of Bot.pl.(b)mm
Ht. of upstand(hc)mm

:
:

320
115

Th of bot.pl.(kb)mm
Th upstand(tc)mm

:
:

60
60

0.4 Top 'U'

Length of Top pl(b)mm
Ht of upstand(hw)mm
Dist upstand(tt)mm
Top pl. thk bet upstands(kc)

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:
:
:

320
115
74
40

Th of Top pl(kt)mm
Th of upstand(tg)mm
Th of stiffener(ts)mm
Pitch of stiffeners(ac)

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:
:
:

40
38
30
100

117.5

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:
:

496
230
100

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:
:
:
:
:
:

20
100
100
8
7
82.5
5.6

3-G12 UM Sp1

0.2
Nr along 80 mm (z8)
Nr along 80 mm (z8)

0.5 Total Ht of brg(h) mm

: 230
Ht. of application of hor. Force from bot. of brg.(ha)mm.
0.6 Anchor Bolts
Size(IS:1363) Mj
Class of Bolt
Nr. of bolts/module(n)

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:
:

27
12.9
2

0.7 Backing Plate

Length of top&bot.pl.(bb)
Nr. of studs(Ns) (Min)
Dia of studs(ds)mm
Tensile area of stud (As)
Min length studs(ls)mm
Outer stud pitch (pso)mm

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:
:
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:

395
35
25
384
150
315

Equivalent horizontal load, He=H/s

Area each (Ab)"mm2

Spacing(bc)mm
Pitch of rows(fc)

Th bckng pl.(kbb)mm
Pitch rows top(bac)
Pitch rows bot(bfc)
Nr. of rows top(brt)
Nr. of rows bot(brb)
Inner stud pitch (psi)mm
Class of stud
203.3 kN

4.0 DESIGN CHECK( Refer 4 SNS)

0.1 PTFE
Contact stress fcp=1000He/(m.An)=

0.2 Anchor Bolt for Bottom 'T'

M I of bolt gr I=Ab.bc2/ 2 =
Maxm tensile stress at farthest bolt
ftb=(1000.He.ha.bc/2)/I =
Maxm shear stress in the bolt
fqb=1000.He/(n.Ab)=

2
N/mm2 OK
31.8 N/mm < 45
[Ref.Cl.926.2.4.3 of IRC:83(Part-III)]

4
1.31E+07 mm
[ Ref. Cl.926.2.5 of IRC:83(Part-III)]
< 428.9
209.4 MPa
MPa
[ Ref. Cl.926.2.5 of IRC:83(Part-III)]
< 285.9
205.0 MPa
MPa

Check combined shear & tension , Fb = (St/St,all+Sv/Sv,all) =

1.21
[Cl.926.2.5.5 of IRC:83(III)]

<

OK
OK
1.4
OK

3475 M T | Client : M/s Simplex Infrastructures Ltd

2/26/2009 17:47

DESIGN of Steflomet Metallic GUIDE BEARING

0.3 Upstand of Bottom'T'
Shear Stress along X1-X1
fqm = 1000.He/(fc.tc) =
Bearing Stress along X1-X1
2
fbm = 1000XHeX(ha-kb)X6/(fc.tc ) =

0.4 Base plate of Bottom 'T'

Movement due to bolt along Y-Y
Mb=ftb.(bc/2-tc/2).Ab=
Moment of resistance of the base plate
Mbr=fc.(kb2/6) x 184 =

0.5 Anchor Bolt for Top 'U'

M I of bolt gr I = Ab.bc2/2
Maxm tensile stress at farthest bolt
ftt={1000.He.(h-ha).bc/2} / I
Maxm shear stress in the bolt
fqt=1000.He/(n.Ab) =
Check for combined shear & tension
Fb = (St/St,all+Sv/Sv,all) =

0.6 Top plate for Top 'U'

W1 = bc/2-tt/2 =
Moment due to bolt along Y-Y
Mt = ftt.(W1-tg).Ab =
Moment of resistance of the base plate
Mtr =ac.(kt2/6)x180 =

< 153
33.89 MPa
MPa
[ Ref. Cl.926.2.2.3 of IRC:83(Part-III)]

OK

< 224.4
194.9 MPa
MPa
[ Ref. Cl.926.2.2.2 of IRC:83(Part-III)]

OK

8.83E+06 N-mm

1.10E+07 N-mm > 8.83E+06

N-mm OK
[ Ref. Cl.926.2.2.2 of IRC:83(Part-III)]

4
1.31E+07 mm
[ Ref. Cl.926.2.5 of IRC:83(Part-III)]
< 428.9
200.5 MPa
MPa

205.0 MPa
1.18

< 285.9

MPa

OK
OK

1.4 OK
<
[ Ref. Cl.926.2.5.5 of IRC:83(Part-III)]

78.0 N-mm
3.98E+06 N-mm
4.91E+06 N-mm >
3.98E+06 OK
[ Ref. Cl.926.2.2.2 of IRC:83(Part-III)]

0.7 Upstand of Top 'U'

U=b/2-tt/2-tg=
85.0 mm
x'={ac.tg.tg/2+2.U.ts./2(U/2+tg)}/(ac.tg+2.U.ts/2) =
43.7 mm
I =2.ts/2.U3/12+2.U.ts/2.(U/2+tg-x')2+ac.tg(x'-tg/2)2 = 7.31E+06 mm4
Shear stress along B-B
fqn = 1000.He/(ac.tg+2Uts/2)=
Bearing stress along B-B
fqn = 1000.He(h-ha-kc)(U+tg-x')/I=

0.8 Anchor stud for Bottom 'T'

M I of stud gr Is = As.(pso2+psi2).Ns/8=
Maxm tensile stress at farthest stud
ftbs = [1000.He.(ha+kbb).pso/2]/Is=
Maxm shear stress in the stud
fqbs = 1000.H/(Ns.As) =

< 153
32.0 MPa
MPa
[ Ref. Cl.926.2.2.3 of IRC:83(Part-III)]
< 224.4
159.99 MPa
MPa
[ Ref. Cl.926.2.2.2 of IRC:83(Part-III)]

OK
OK

1.78E+08 mm
[ Ref. Cl.926.2.5 of IRC:83(Part-III)]
< 178.5
24.72 MPa
MPa
[ Ref. Cl.926.2.5 of IRC:83(Part-III)]
90.77 MPa

< 119

MPa

Check for combined shear & tension, Fb =( St/St,all+Sv/Sv,all)= 0.90

<
[ Ref. Cl.926.2.5.5 of IRC:83(Part-III)]

O.K.

OK
1.4
O.K.