Trouble Code List

3516B Generator Set ZAP00001-UP(SEBP4057 - 07) - Document Structure
Page 1 of 21
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Product: GENERATOR SET
Model: 3516B GENERATOR SET ZAP
Configuration: 3516B Generator Set ZAP00001-UP
Troubleshooting
EMCP3
Media Number -RENR7902-07
Publication Date -01/12/2009
Date Updated -15/12/2009
i03206911
Diagnostic Trouble Code List

SMCS - 7569
ReferenceFor a full explanation of the use of the enter function key that is referenced in this section,
refer to the Systems Operation, "Electronic Control Module (Generator Set)" section of this
publication.
Table 1 lists the diagnostic trouble codes for the genset. The column titled "Display Text String" is the
information that is displayed on the EMCP 3 control panel. In order to view the "Suspect Parameter
Number" (SPN) and the "Failure Mode Identifier" (FMI), press the "Enter" key while viewing the
"Display Text String".
If the diagnostic code was generated from the "Electronic Control Module" (ECM) for the engine,
refer to the Systems Operation, Testing and Adjusting manual for the particular engine. Perform the
diagnostic procedure as indicated by the SPN and FMI information.
If the diagnostic code is generated from the EMCP 3 ECM for the generator set, then refer to Table 1
and refer to the information that is in the "Troubleshooting Topic" column.
Note: The "Emergency Shutdown Override Mode Active Warning" requires a level 3 password in
order to clear the code. All remaining listed codes require a level 1 password in order to clear the
code.
Table 1
Trouble Codes
Suspect
Parameter
Number
(SPN)
Failure
Mode
Identifier
(FMI)
38
38
Code Description
Display Text String
External Tank
High Fuel Level
Shutdown
EXT TANK HIGH

FUEL LEVEL
SHUTDOWN
Troubleshooting
Topic
Digital Input Circuit
Fault and Analog
Input Circuit Fault
https://127.0.0.1/sisweb/sisweb/techdoc/techdoc_print_page.jsp?returnurl=/sisweb/sisweb/... 8/20/2015
Page 2 of 21
External Tank
Low Fuel Level
Shutdown
EXT TANK LOW

FUEL LEVEL
SHUTDOWN

Fault and Analog
Input Circuit Fault
External Tank
Fuel Level Sensor
Short High
EXT TANK FUEL

LEVEL SENSOR
SHORT HIGH
Analog Input Circuit

Fault
External Tank
Fuel Level Sensor
Short Low
EXT TANK FUEL

LEVEL SENSOR
SHORT LOW

Fault
38
15
External Tank
High Fuel Level
Warning
EXT TANK HIGH

FUEL LVL
WARNING

Fault and Analog
Input Circuit Fault
38
17
External Tank
Low Fuel Level
Warning
EXT TANK LOW

FUEL LVL
WARNING

Fault and Analog
Input Circuit Fault
82
High Starting Air

Pressure
Shutdown
HIGH STARTING
AIR PRES
SHUTDOWN

Fault and Analog
Input Circuit Fault
82
Low Starting Air

Pressure
Shutdown
LOW STARTING
AIR PRES
SHUTDOWN

Fault and Analog
Input Circuit Fault
Starting Air
Pressure Sensor
Short High
STARTING AIR
PRES SENSOR
SHORT HIGH

Fault
82
Starting Air
Pressure Sensor
Short Low
STARTING AIR
PRES SENSOR
SHORT LOW

Fault
82
15
High Starting Air

Pressure Warning
HIGH STARTING
AIR PRES
WARNING

Fault and Analog
Input Circuit Fault
82
17
Low Starting Air

Pressure Warning
LOW STARTING
AIR PRES
WARNING

Fault and Analog
Input Circuit Fault
HIGH FUEL FLTR

DIFF PRES
SHUTDOWN

Fault and Analog
Input Circuit Fault
LOW FUEL FILTER

DIFF PRES
SHUTDOWN

Fault and Analog
Input Circuit Fault
38
38
82
95
95
High Fuel Filter

Differential
Pressure
Shutdown
Low Fuel Filter
Differential
Page 3 of 21
Pressure
Shutdown
95
95
95
95
Fuel Filter
Differential
Pressure Sensor
Short High
FUEL FLTER DIFF

PRES SENSOR
SHORT HIGH

Fault
Fuel Filter
Differential
Pressure Sensor
Short Low
FUEL FLTR DIFF

PRES SENSOR
SHORT LOW

Fault
HIGH FUEL FLTR

DIFF PRES
WARNING

Fault and Analog
Input Circuit Fault
LOW FUEL FILTER

DIFF PRES
WARNING

Fault and Analog
Input Circuit Fault
HIGH FUEL LEVEL

SHUTDOWN

Fault and Analog
Input Circuit Fault
15
17
High Fuel Filter

Differential
Pressure Warning
Low Fuel Filter
Differential
Pressure Warning
96
High Fuel Level

Shutdown
96
Low Fuel Level

Shutdown
LOW FUEL LEVEL

SHUTDOWN

Fault and Analog
Input Circuit Fault
96
Fuel Level Sensor

Short High
FUEL LEVEL
SENSOR SHORT
HIGH

Fault
96
Fuel Level Sensor

Short Low
FUEL LEVEL
SENSOR SHORT
LOW

Fault
15
High Fuel Level

Warning
HIGH FUEL LEVEL

WARNING

Fault and Analog
Input Circuit Fault
96
17
Low Fuel Level

Warning
LOW FUEL LEVEL

WARNING

Fault and Analog
Input Circuit Fault
98
HIGH ENGINE OIL

LVL SHUTDOWN

Fault and Analog
Input Circuit Fault
98
96
High Engine Oil

Level Shutdown
Low Engine Oil

Level Shutdown
98
98
LOW ENGINE OIL

LVL SHUTDOWN
Page 4 of 21

Fault and Analog
Input Circuit Fault
Engine Oil Level ENGINE OIL LEVEL

Sensor Short High SENSOR SHORT
Fault
HIGH
Engine Oil Level
Sensor Short Low
ENGINE OIL LEVEL

SENSOR SHORT
Fault
LOW
HIGH ENGINE OIL
LVL WARNING

Fault and Analog
Input Circuit Fault
98
15
High Engine Oil

Level Warning
98
17
Low Engine Oil

Level Warning
LOW ENGINE OIL

LVL WARNING

Fault and Analog
Input Circuit Fault
High Oil Filter

Differential
Pressure
Shutdown
HIGH OIL FILTER

DIFF PRES
SHUTDOWN

Fault and Analog
Input Circuit Fault
Low Oil Filter

Differential
Pressure
Shutdown
LOW OIL FILTER

DIFF PRES
SHUTDOWN

Fault and Analog
Input Circuit Fault
Oil Filter
Differential
Pressure Sensor
Short High
OIL FILTER DIFF

PRES SENSOR
SHORT HIGH

Fault
Oil Filter
Differential
Pressure Sensor
Short Low
OIL FILTER DIFF

PRES SENSOR
SHORT LOW

Fault
HIGH OIL FILTER

DIFF PRES
WARNING

Fault and Analog
Input Circuit Fault
LOW OIL FILTER

DIFF PRES
WARNING

Fault and Analog
Input Circuit Fault
99
99
99
99
99
15
99
17
100
High Oil Filter

Differential
Pressure Warning
Low Oil Filter
Differential
Pressure Warning
100
100
100
107
107
107
107
107
107
Low Engine Oil

Pressure
Shutdown
LOW ENGINE OIL

PRESS SHUTDOWN
Engine Oil
Pressure Sensor
Short High
ENG OIL PRES

SENSOR SHORT
HIGH
Engine Oil
Pressure Sensor
Short Low
ENG OIL PRES

SENSOR SHORT
LOW
Data Link circuit

Fault and Digital
Input Circuit Fault
LOW ENGINE OIL

PRESS WARNING
Data Link circuit

Fault and Digital
Input Circuit Fault
High Air Filter

Differential
Pressure
Shutdown
HIGH AIR FILTER

DIFF PRES
SHUTDOWN

Fault and Analog
Input Circuit Fault
Low Air Filter

Differential
Pressure
Shutdown
LOW AIR FILTER

DIFF PRES
SHUTDOWN

Fault and Analog
Input Circuit Fault
Air Filter
Differential
Pressure Sensor
Short High
AIR FILTER DIFF

PRES SENSOR
SHORT HIGH

Fault
Air Filter
Differential
Pressure Sensor
Short Low
AIR FILTER DIFF

PRES SENSOR
SHORT LOW

Fault
HIGH AIR FILTER

DIFF PRES
WARNING

Fault and Analog
Input Circuit Fault
LOW AIR FILTER

DIFF PRES
WARNING

Fault and Analog
Input Circuit Fault
HIGH ENGINE
COOLANT TEMP
SHUTDOWN
Data Link Circuit

Fault and Digital
Input Circuit Fault
17
15
17
110
110
Low Engine Oil

Pressure Warning
Page 5 of 21
High Air Filter

Differential
Pressure Warning
Low Air Filter
Differential
Pressure Warning
High Engine
Coolant
Temperature
Shutdown
Page 6 of 21
Engine Coolant
ENG COOLANT
Temperature
TEMP SENSOR
Sensor Short High SHORT HI
110
Engine Coolant
Temperature
Sensor Short Low
ENG COOLANT
TEMP SENSOR
SHORT LO
15
High Engine
Coolant
Temperature
Warning
HIGH ENGINE
COOLANT TEMP
WARNING
Data Link Circuit

Fault and Digital
Input Circuit Fault
110
17
Low Engine
Coolant
Temperature
Warning
LOW COOLANT
TEMP WARNING
Data Link Circuit

Fault and Digital
Input Circuit Fault
111
High Engine
Coolant Level
Shutdown
HIGH ENG COOL

LEVEL SHUTDOWN Fault and Analog
Input Circuit Fault
111
Low Engine
Coolant Level
Shutdown
LOW ENG COOL

LEVEL SHUTDOWN Fault and Analog
Input Circuit Fault
Engine Coolant
Level Sensor
Short High
ENGINE COOLANT
LEVEL SENSOR
SHORT HIGH

Fault
111
Engine Coolant
Level Sensor
Short Low
ENGINE COOLANT
LEVEL SENSOR
SHORT LOW

Fault
111
15
High Engine
Coolant Level
Warning
HIGH ENG COOL

LEVEL WARNING

Fault and Analog
Input Circuit Fault
111
17
Low Engine
Coolant Level
Warning
LOW ENG COOL

LEVEL WARNING

Fault and Analog
Input Circuit Fault
137
High Fire
Extinguisher
Pressure
Shutdown
HIGH FIRE EXTNG

PRES SHUTDOWN

Fault and Analog
Input Circuit Fault
137
LOW FIRE EXTNG

PRES SHUTDOWN

Fault and Analog
Input Circuit Fault
110
111
Low Fire
Extinguisher
Page 7 of 21
Pressure
Shutdown
137
Fire Extinguisher
Pressure Sensor
Short High
FIRE EXTING PRES

SENSOR SHORT
HIGH

Fault
137
Fire Extinguisher
Pressure Sensor
Short Low
FIRE EXTNG PRES

SENSOR SHORT
LOW

Fault
High Fire
Extinguisher
Pressure Warning
HIGH FIRE EXTNG

PRES WARNING

Fault and Analog
Input Circuit Fault
Low Fire
Extinguisher
Pressure Warning
LOW FIRE EXTNG

PRES WARNING

Fault and Analog
Input Circuit Fault
LOW BATTERY
CHARGING SYS
VOLT WARN
Charging System
High Battery
HIGH BATTERY
Voltage Shutdown VOLTAGE
SHUTDOWN
Charging System
137
137
167
168
15
17
17
Low Battery
Charging System
Voltage Warning
15
High Battery
Voltage Warning
HIGH BATTERY
VOLTAGE
WARNING
Charging System
168
17
Low Battery
Voltage Warning
LOW BATTERY
VOLTAGE
WARNING
Charging System
171
High Ambient Air

Temperature
Shutdown
HIGH AMBIENT
AIR TEMP
SHUTDOWN

Fault and Analog
Input Circuit Fault
171
Low Ambient Air

Temperature
Shutdown
LOW AMBIENT AIR Digital Input Circuit

TEMP SHUTDOWN Fault and Analog
Input Circuit Fault
171
Ambient Air
AMBIENT AIR
Temperature
TEMP SENSOR
Sensor Short High
SHORT HIGH
171
168

Fault
Page 8 of 21
Ambient Air
Temperature
Sensor Short Low
AMBIENT AIR
TEMP SENSOR
SHORT LOW

Fault

Fault and Analog
Input Circuit Fault
171
15
High Ambient Air

Temperature
Warning
HIGH AMBIENT
AIR TEMP
WARNING
171
17
Low Ambient Air

Temperature
Warning

LOW AMBIENT AIR
Fault and Analog
TEMP WARNING
Input Circuit Fault
173
High Exhaust
Temperature
Shutdown
HIGH EXHAUST
TEMP SHUTDOWN

Fault and Analog
Input Circuit Fault
Low Exhaust
Temperature
Shutdown
LOW EXHAUST
TEMP SHUTDOWN

Fault and Analog
Input Circuit Fault
Exhaust
EXHAUST
Temperature
TEMPERATURE
Sensor Short High SENSOR SHORT
HIGH
173
173
173
Exhaust
Temperature
Sensor Short Low
Exhaust
Temperature
Signal Abnormal
EXHAUST
TEMPERATURE
SENSOR SHORT
LOW

Fault

Fault
EXHAUST TEMP
SIGNAL
ABNORMAL
173
173
15
High Exhaust
Temperature
Warning
HIGH EXHAUST
TEMP WARNING

Fault and Analog
Input Circuit Fault
173
17
Low Exhaust
Temperature
Warning
LOW EXHAUST
TEMP WARNING

Fault and Analog
Input Circuit Fault
175
High Engine Oil

Temperature
Shutdown
HIGH ENGINE OIL

TEMP SHUTDOWN

Fault and Analog
Input Circuit Fault
Low Engine Oil

Temperature
Shutdown
LOW ENGINE OIL

TEMP SHUTDOWN

Fault and Analog
Input Circuit Fault
175
175
175
Engine Oil
ENGINE OIL TEMP
Temperature
SENSOR SHORT
Sensor Short High HIGH
Engine Oil
Temperature
Sensor Short Low
Page 9 of 21

Fault
ENGINE OIL TEMP

SENSOR SHORT
LOW

Fault
HIGH ENGINE OIL

TEMP WARNING

Fault and Analog
Input Circuit Fault
Fault and Analog
Input Circuit Fault
175
15
High Engine Oil

Temperature
Warning
175
17
Low Engine Oil

Temperature
Warning
LOW ENGINE OIL

TEMP WARNING
190
Engine Over
Speed Shutdown
ENGINE OVER
Engine Over Speed
SPEED SHUTDOWN
Warning
190
Engine Under
Speed Shutdown
ENGINE UNDER
Engine Under Speed
SPEED SHUTDOWN
Warning
ENGINE SPEED
SENSOR
ERRATIC/LOST
Engine Speed Circuit

Fault
190
Engine Speed
Sensor Erratic or
Not Present
190
Engine Speed
Sensor Open
ENGINE SPEED
SENSOR OPEN
Engine Speed Circuit

Fault
190
17
Engine Under
Speed Warning
ENGINE UNDER
SPEED WARNING
Engine Under Speed

Warning
234
31
Software Version
Mismatch
SOFTWARE
VERSION
MISMATCH
625
11
SCADA Data
Link Fault
SCADA DATA LINK Data Link Circuit

FAULT
Fault
639
11
Primary Data Link PRIMARY DATA

Fault
LINK FAULT
701
Custom Event #1
High Shutdown
701
Custom Event #1
Low Shutdown
CUSTOM EVENT #1
HIGH SHUTDOWN
CUSTOM EVENT #1
LOW SHUTDOWN
Data Link Circuit

Fault
Fault
Fault
Page 10 of 21
701
15
Custom Event #1
High Warning
CUSTOM EVENT #1
HIGH WARNING

Fault
701
17
Custom Event #1
Low Warning
CUSTOM EVENT #1
LOW WARNING

Fault
701
31
Custom Event #1
Status
CUSTOM EVENT #1
STATUS ACTIVE

Fault
Custom Event #2
High Shutdown
702
Custom Event #2
Low Shutdown
702
15
Custom Event #2
High Warning
CUSTOM EVENT #2
HIGH WARNING

Fault
702
17
Custom Event #2
Low Warning
CUSTOM EVENT #2
LOW WARNING

Fault
702
31
Custom Event #2
Status
CUSTOM EVENT #2
STATUS ACTIVE

Fault
703
Custom Event #3
High Shutdown
703
Custom Event #3
Low Shutdown
703
15
Custom Event #3
High Warning
CUSTOM EVENT #3
HIGH WARNING

Fault
703
17
Custom Event #3
Low Warning
CUSTOM EVENT #3
LOW WARNING

Fault
703
31
Custom Event #3
Status
CUSTOM EVENT #3
STATUS ACTIVE

Fault
704
Custom Event #4
High Shutdown
704
Custom Event #4
Low Shutdown
704
15
Custom Event #4
High Warning
702
CUSTOM EVENT #2
HIGH SHUTDOWN
CUSTOM EVENT #2
LOW SHUTDOWN
CUSTOM EVENT #3
HIGH SHUTDOWN
CUSTOM EVENT #3
LOW SHUTDOWN
CUSTOM EVENT #4
HIGH SHUTDOWN
CUSTOM EVENT #4
LOW SHUTDOWN
CUSTOM EVENT #4
HIGH WARNING

Fault
Fault

Fault
Fault

Fault
Fault
Fault
Page 11 of 21
704
17
Custom Event #4
Low Warning
CUSTOM EVENT #4
LOW WARNING

Fault
704
31
Custom Event #4
Status
CUSTOM EVENT #4
STATUS ACTIVE

Fault
Custom Event #5
High Shutdown
705
Custom Event #5
Low Shutdown
705
15
Custom Event #5
High Warning
CUSTOM EVENT #5
HIGH WARNING

Fault
705
17
Custom Event #5
Low Warning
CUSTOM EVENT #5
LOW WARNING

Fault
705
31
Custom Event #5
Status
CUSTOM EVENT #5
STATUS ACTIVE

Fault
706
Custom Event #6
High Shutdown
706
Custom Event #6
Low Shutdown
706
15
Custom Event #6
High Warning
CUSTOM EVENT #6
HIGH WARNING

Fault
706
17
Custom Event #6
Low Warning
CUSTOM EVENT #6
LOW WARNING

Fault
706
31
Custom Event #6
Status
CUSTOM EVENT #6
STATUS ACTIVE

Fault
707
Custom Event #7
High Shutdown
707
Custom Event #7
Low Shutdown
707
15
Custom Event #7
High Warning
CUSTOM EVENT #7
HIGH WARNING
707
17
Custom Event #7
Low Warning
CUSTOM EVENT #7
LOW WARNING
705
CUSTOM EVENT #5
HIGH SHUTDOWN
CUSTOM EVENT #5
LOW SHUTDOWN
CUSTOM EVENT #6
HIGH SHUTDOWN
CUSTOM EVENT #6
LOW SHUTDOWN

Fault
Fault

Fault
Fault
CUSTOM EVENT #7
HIGH SHUTDOWN
CUSTOM EVENT #7
LOW SHUTDOWN
Custom Event #7
Status
Page 12 of 21
707
31
CUSTOM EVENT #7
STATUS
708
Custom Event #8
High Shutdown
708
Custom Event #8
Low Shutdown
708
15
Custom Event #8
High Warning
CUSTOM EVENT #8
HIGH WARNING
708
17
Custom Event #8
Low Warning
CUSTOM EVENT #8
LOW WARNING
708
31
Custom Event #8
Status
CUSTOM EVENT #8
STATUS
709
31
Custom Event #9
Status
CUSTOM EVENT #9
STATUS
710
31
Custom Event #10 CUSTOM EVENT

Status
#10 STATUS
711
31

Status
#11 STATUS
712
31

Status
#12 STATUS
713
31

Status
#13 STATUS
714
31

Status
#14 STATUS
715
31

Status
#15 STATUS
716
31

Status
#16 STATUS
924
Digital Output #1
Short High
DIGITAL OUTPUT 1 Digital Output Circuit

SHORT HIGH
Fault
925
Digital Output #2
Short High
DIGITAL OUTPUT 2 Digital Output Circuit

SHORT HIGH
Fault
970
31
Emergency Stop
Shutdown
EMERGENCY STOP
SHUTDOWN
1122
CUSTOM EVENT #8
HIGH SHUTDOWN
CUSTOM EVENT #8
LOW SHUTDOWN

Fault
High Generator
Bearing #1
Temperature
Shutdown
1122
1122
1122
1122
1122
1124
1124
1125
1125
Page 13 of 21
HIGH GEN
BEARING #1 TEMP
SHUTDOWN

Fault and Analog
Input Circuit Fault
Low Generator
Rear Bearing
Temperature
Shutdown
LOW GEN REAR

BEARING TEMP
SHUTDOWN

Fault and Analog
Input Circuit Fault
Generator Rear
GEN REAR
Bearing
BEARING TEMP
Temperature
SENSOR SHORT
Sensor Short High
HIGH

Fault
Generator Rear
Bearing
Temperature
Sensor Short Low
GEN REAR
BEARING TEMP
SENSOR SHORT
LOW

Fault
15
High Rear
HIGH GEN REAR
Generator Bearing
BEARING TEMP
Temperature
WARNING
Warning

Fault and Analog
Input Circuit Fault
17
Low Generator
Rear Bearing
Temperature
Warning
LOW GEN REAR

BEARING TEMP
WARNING

Fault and Analog
Input Circuit Fault
High Generator
Winding #1
Temperature
Shutdown
HIGH GEN
WINDING #1 TEMP
SHUTDOWN
15
High Generator
Winding #1
Temperature
Warning
HIGH GEN
WINDING #1 TEMP
WARNING
High Generator
Winding #2
Temperature
Shutdown
HIGH GEN
WINDING #2 TEMP
SHUTDOWN
15
High Generator
Winding #2
Temperature
Warning
HIGH GEN
WINDING #2 TEMP
WARNING
1126
High Generator
Winding #3
Temperature
Shutdown
1126
15
High Generator
Winding #3
Temperature
Warning
1231
11
Accessory Data
Link Fault
1239
31
Fuel Tank Leak

(Fuel Rupture
Basin)
1383
11
Unexpected
Engine Shutdown
Page 14 of 21
HIGH GEN
WINDING #3 TEMP
SHUTDOWN
HIGH GEN
WINDING #3 TEMP
WARNING
ACCESSORY DATA
LINK FAULT
Data Link Circuit

Fault
FUEL TANK LEAK

Fault
UNEXPECTED
ENGINE
SHUTDOWN
1390
HIGH GAS
High Gas Pressure
PRESSURE
Shutdown
SHUTDOWN
1390
Low Gas Pressure

Shutdown
1390
15
HIGH GAS
High Gas Pressure
PRESSURE
Warning
WARNING
1390
17
Low Gas Pressure

Warning
LOW GAS
PRESSURE
WARNING
31
Engine Failure to
Start Shutdown
ENGINE FAILURE
TO START
SHUTDOWN
Engine Overcrank
Warning
High Right
Exhaust
Temperature
Shutdown
HIGH RIGHT
EXHAUST TEMP
SHUTDOWN

Fault and Analog
Input Circuit Fault
2433
Low Right
Exhaust
Temperature
Shutdown
LOW RIGHT
EXHAUST TEMP
SHUTDOWN

Fault and Analog
Input Circuit Fault
2433
1664
2433
LOW GAS
PRESSURE
SHUTDOWN
Right Exhaust
RIGHT EXHAUST
Temperature
TEMP SENSOR
Sensor Short High SHORT HIGH
2433
2433
2433
2434
15
Right Exhaust
Temperature
Sensor Short Low
Right Exhaust
Temperature
Signal Abnormal
High Right
Exhaust
Temperature
Warning
Left Exhaust
Temperature
Signal Abnormal
RIGHT EXHAUST
TEMP SENSOR
SHORT LOW
Page 15 of 21

Fault

Fault
RIGHT EXHAUST
TEMP SGNL
ABNORMAL
HIGH RIGHT
EXHAUST TEMP
WARNING

Fault and Analog
Input Circuit Fault
LEFT EXHAUST
TEMP SGNL
ABNORMAL
17
Low Right
Exhaust
Temperature
Warning
LOW RIGHT
EXHAUST TEMP
WARNING

Fault and Analog
Input Circuit Fault
2434
High Left Exhaust HIGH LEFT

Temperature
EXHAUST TEMP
Shutdown
SHUTDOWN

Fault and Analog
Input Circuit Fault
2434
Low Left Exhaust

Temperature
Shutdown
LOW LEFT
EXHAUST TEMP
SHUTDOWN

Fault and Analog
Input Circuit Fault
Left Exhaust
LEFT EXHAUST
Temperature
TEMP SENSOR
Sensor Short High
SHORT HIGH

Fault
2433
2434
2434
2434
15
Left Exhaust
Temperature
Sensor Short Low
LEFT EXHAUST
TEMP SENSOR
SHORT LOW

Fault
High Left Exhaust HIGH LEFT

EXHAUST TEMP
Temperature
WARNING
Warning

Fault and Analog
Input Circuit Fault
2434
Low Left Exhaust

Temperature
Warning
LOW LEFT
EXHAUST TEMP
WARNING

Fault and Analog
Input Circuit Fault
Generator Over
Frequency
Shutdown
GEN OVER
FREQUENCY
SHUTDOWN
Generator Over
Frequency Warning
Generator Under
Frequency
Shutdown
GEN UNDER
FREQUENCY
SHUTDOWN
Generator Under
Frequency Warning
2436
Engine SpeedGenerator Output

Frequency
Mismatch
Warning
ENG SPEED-GEN
FREQ MISMATCH
WARN
2436
12
Generator Output
Sensing System
Failure
Generator Output
GEN AC METERING
Sensing Circuit Fault
SYS FAILURE
2436
15
Generator Over
Frequency
Warning
GEN OVER
FREQUENCY
WARNING
Generator Over
Frequency Warning
17
Generator Under
Frequency
Warning
GEN UNDER
FREQUENCY
WARNING
Generator Under
Frequency Warning
Generator Over
GEN OVER
SHUTDOWN
Generator Over
Voltage Warning
2440
Generator Under
GEN UNDER
SHUTDOWN
Generator Under
Voltage Warning
2440
15
Generator Over
Voltage Warning
GEN OVER
VOLTAGE
WARNING
Generator Over
Voltage Warning
2440
17
Generator Under
Voltage Warning
GEN UNDER
VOLTAGE
WARNING
Generator Under
Voltage Warning
2448
Generator Over
Current Shutdown
GEN OVER
CURRENT
SHUTDOWN
Generator Over
Current Warning
2448
15
2436
2436
2436
2440
17
Page 16 of 21
Engine Speed
Warning
Generator Over
Current Warning
Generator Over
Current Warning
2452
2452
2452
2648
Page 17 of 21
GEN OVER
CURRENT
WARNING
Generator Reverse GEN REVERSE

Power Shutdown
POWER
SHUTDOWN
15
Generator High
Power Warning
17
GEN REVERSE
Generator Reverse
POWER WARNING
Power Warning
Generator Reverse
Power Warning
Service
Maintenance
Interval Warning
Service Maintenance
Interval Warning
31
Generator Reverse
Power Warning
GENERATOR HIGH
POWER WARNING
SERV MAINT
INTERVAL
WARNING
ENG CONTROLLER
NOT RESPONDING
3543
Engine Controller
Not Responding
3546
11
Utility Breaker
System Fault
UTILITY BREAKER
SYSTEM FAULT
3783
31
Engine Inlet
Manifold Charge
Combustion
ENGINE INLET
MANIFOLD CHRG
COMBUSTION
3829
31
EPS Supplying
Load
EPS SUPPLYING
LOAD
3880
31

Status
#17 STATUS
3881
31

Status
#18 STATUS
3882
31

Status
#19 STATUS
3883
31

Status
#20 STATUS
3888
31

Status
#21 STATUS
3889
31

Status
#22 STATUS
3890
31
3891
31

Status
#24 STATUS
3892
31

Status
#25 STATUS
3893
31

Status
#26 STATUS
3894
31

Status
#27 STATUS
3895
31

Status
#28 STATUS
3896
31

Status
#29 STATUS
3897
31

Status
#30 STATUS
3898
31

Status
#31 STATUS
3899
31

Status
#32 STATUS
3904
31

Status
#33 STATUS
3905
31

Status
#34 STATUS
3906
31

Status
#35 STATUS
3907
31

Status
#36 STATUS
3908
31

Status
#37 STATUS
3909
31

Status
#38 STATUS
3910
31

Status
#39 STATUS
3911
31

Status
#40 STATUS
Page 18 of 21

Status
#23 STATUS
Page 19 of 21
3912
31

Status
#41 STATUS
3913
31

Status
#42 STATUS
3914
31

Status
#43 STATUS
3915
31

Status
#44 STATUS
3920
31

Status
#45 STATUS
3921
31

Status
#46 STATUS
3922
31

Status
#47 STATUS
3923
31

Status
#48 STATUS
3924
31

Status
#49 STATUS
3925
31

Status
#50 STATUS
3926
31

Status
#51 STATUS
3927
31

Status
#52 STATUS
3928
31

Status
#53 STATUS
3929
31

Status
#54 STATUS
3930
31

Status
#55 STATUS
3931
31

Status
#56 STATUS
4000
31
Air Damper
Closed
AIR DAMPER
CLOSED

Fault
4001
31
ATS in Normal
Position
ATS IN NORMAL
POSITION

Fault
4002
ATS in
Emergency
Position
ATS IN
EMERGENCY
POSITION
31
Battery Charger
Failure
BATTERY
CHARGER
FAILURE
4004
31
Generator Circuit
Breaker Closed
4005
31
Utility Circuit
Breaker Closed
UTILITY BREAKER
CLOSED

Fault
4006
31
Engine in
Cooldown
ENGINE IN
COOLDOWN
Engine Cooldown
Warning
4007
31
Generator Control
Not in Automatic
Warning
GEN CONTROL
NOT IN AUTO
WARNING
Generator Control
Not In Automatic
Warning
4009
31
GENERATOR
Generator Breaker
BREAKER FAILURE
Failure to Open
TO OPEN
31
Utility Breaker
Failure to Open
31
GENERATOR
Generator Breaker
BREAKER FAILURE
Failure to Close
TO CLOSE
4012
31
Utility Breaker
Failure to Close
UTILITY BREAKER
FAILURE TO
CLOSE
4013
31
Generator Circuit
Breaker Open
GENERATOR
BREAKER OPEN
4014
31
Utility Breaker
Open
UTILITY BREAKER
OPEN
4015
Utility to
Generator
Transfer Failure
Shutdown
UTIL TO GEN
TRANSFER
FAILURE
SHUTDOWN
4015
15
Utility to
Generator
Transfer Failure
Warning
UTIL TO GEN
TRANSFER
FAILURE
WARNING
4003
4010
4011
31
Page 20 of 21
GENERATOR
BREAKER CLOSED

Fault

Fault
Fault
UTILITY BREAKER
FAILURE TO OPEN
Generator to
Utility Transfer
Failure Warning
GEN TO UTIL
TRANSFER
FAILURE
WARNING
4016
15
4017
31
Loss of Utility
4018
31
GENERATOR
Generator Breaker
BREAKER LOCKED
Locked Out
OUT
4019
31
Utility Breaker
Locked Out
UTILITY BREAKER
LOCKED OUT
4028
31
Earth Fault
EARTH FAULT
4029
31
Earth Leakage
17
Low Battery
Cranking Voltage
Warning
4256
Copyright 1993 - 2015 Caterpillar Inc.

All Rights Reserved.
Private Network For SIS Licensees.
Page 21 of 21
LOSS OF UTILITY
EARTH LEAKAGE
LOW BATT
CRANKING
VOLTAGE WARN
Thu Aug 20 2015 11:56:09 GMT-0500 (Central Daylight Time)

Trouble Code List

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Trouble Code List

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3516B Generator Set ZAP00001-UP(SEBP4057 - 07) - Document Structure

Publication Date -01/12/2009

Date Updated -15/12/2009

Diagnostic Trouble Code List

Display Text String

EXT TANK HIGH

3516B Generator Set ZAP00001-UP(SEBP4057 - 07) - Document Structure

EXT TANK LOW

Digital Input Circuit

EXT TANK FUEL

Analog Input Circuit

EXT TANK FUEL

Analog Input Circuit

EXT TANK HIGH

Digital Input Circuit

EXT TANK LOW

Digital Input Circuit

High Starting Air

Digital Input Circuit

Low Starting Air

Digital Input Circuit

Analog Input Circuit

Analog Input Circuit

High Starting Air

Digital Input Circuit

Low Starting Air

Digital Input Circuit

HIGH FUEL FLTR

Digital Input Circuit

LOW FUEL FILTER

Digital Input Circuit

High Fuel Filter

3516B Generator Set ZAP00001-UP(SEBP4057 - 07) - Document Structure

FUEL FLTER DIFF

Analog Input Circuit

FUEL FLTR DIFF

Analog Input Circuit

HIGH FUEL FLTR

Digital Input Circuit

LOW FUEL FILTER

Digital Input Circuit

HIGH FUEL LEVEL

Digital Input Circuit

High Fuel Filter

High Fuel Level

Low Fuel Level

LOW FUEL LEVEL

Digital Input Circuit

Fuel Level Sensor

Analog Input Circuit

Fuel Level Sensor

Analog Input Circuit

High Fuel Level

HIGH FUEL LEVEL

Digital Input Circuit

Low Fuel Level

LOW FUEL LEVEL

Digital Input Circuit

HIGH ENGINE OIL

Digital Input Circuit

High Engine Oil

3516B Generator Set ZAP00001-UP(SEBP4057 - 07) - Document Structure

Low Engine Oil

LOW ENGINE OIL