CNC LATHE LNC 8 with OSP5020L CNC SYSTEM OPERATION & MAINTENANCE MANUAL mp OKUMA Publication No. KLNC8-2567-01 (February 1992)P-(i) TABLE OF CONTENTS PAGE SECTION 1 INTRODUCING YOUR NC LATHE ....0022220000cceteeeeeeeseeereeeee 2 SECTION 2 MACHINE SPECIFICATIONS 7 eeyeecaeeal 2-1, SPECIFICATIONS TABLE . on 2 SECTION 3 MACHINE OPERATION. i rredere oe 4 3-1. BEFORE STARTING OPERATIONS . See ieetceraaeeet : 4 3-1-1, NC OPERATION .. 7 eae oe 5 3-2. MACHINE OPERATION . aie 6 3-2-1. Hydraulic Power Unit ..seeseeee scenes 6 3-2-2. Selection of Spindle Drive Gear Range 9 3-2-3. Hydraulic Power Chuck .... Sea a 3-2-4. Cutting Soft Top Blanks of Power Chuck .. uv 3-2-5, Tool Setting... a9 3-2-6, Hydraulic Tailetock Operation (Optional) ... 23 3-2-7. After Completion of A Day's Operation...... 32 3-2-6. Manually Operated Chuck (Four Jaw Independent chuck}. 32 SECTION 4 MAINTAINING YOUR NC LATHE IN THE BEST CONDITION - REGULAR INSPECTION AND MAINTENANCE OF MACHINE .........2..060. 40. 4-1. LUBRICATION ... ; cesses aD 4-1-1, Headstock Lubrication System... 7 tenes 46 4-1-2, Guideway Lubrication System.......... “| 4-2. CLEANING THE PILTER ..... an st eaeeeeeaetaal 4-3, ADJUSTING CENTRALIZED LUBRICATION UNIT .. 5 7 4s 4-4. CLEANING COOLANT TANK . : 50 PENSIONING BELTS ........ 51 5-1. V-belt Drive from Main Drive Motor to Headstock .. 51 4-5-2. Timing Belt for Pulse Generator ......... 52 4-5-3. Timing Belt for Z-axis Drive Servonctor | Eee 53 4-5-4. Timing Belt for X-axis Servomotor -.......cceesecseeeeeeseee ee 5M 2-5. OTHER MAINTENANCE ITEMS so. ...eecssseeeeeeeeseeteees sees 55 4-6-1. Adjusting Turret Indexing Speed .. c 55 4-6-2. Check The Bed Level 37 4-6-3, Alignment of Headstock ..... cn 58 4-6-4. adjustment of Tapered Gibs . poe sees 59 ‘OKUMA MACHINE TOOLS, INC.P-(ii) PAGE 4-7. TROUBLESHOOTING FOR SIMPLE MECHANICAL TROUBLE . teeeeerees 6 4-7-1, Trouble with Headstock aa 60 4-7-2, Trouble with Turret 62 4-1-3, Others eoeeeeee ee na SECTION 5 HANDLING AND INSTALLATION OF MACHINE... +. 6+ 72 5-1. CARE IN HANDLING A PRECISION MACHINE .......... 2 5-2. FOUNDATION REQUIREMENTS . 7 75 5-3. GENERAL PROCEDURE FOR INSTALLATION 76 5-4. LEVELLING THE MACHINE ...... n 5-5. FOUNDATION PLAN .. 78 5-6. POWER REQUIREMENTS 6. .....eeeeseeee 79 SECTION § SPARE PARTS LIST......00eseeeees 80 6-1, HYDRAULICS ....... 30 6-2. ELECTRICALS (ON MACHINE)... aes A 7 a1 6-3. CONSUMABLE ITEMS (O-ring: those used on sliding parts) 82 SECTION 7 TECHNICAL DATA 83 7-1, ‘TOOLING SYSTEM ... 7 84 7-2. DIMENSIONS OF Vi2 TURRET ..... 85 7-3. ‘TOOLHOLDERS .... 86 7-4, INTERFERENCE CHART ..sc.cesscseeeeees a8 7-5. WORKING RANGE OF MODEL (15) as 7-6. WORKING RANGE OF MODEL (1S with tailstock) 30 7-7. DIMENSTON OF SPINDLE NOSE (ASA~A2-6) 92 7-8, HYDRAULIC CHUCK AND CYLINDER a 93 7-9, HOLLOW TYPE ... 94 J-1@. HYDRAULIC CIRCUIT DIAGRAM... .ssesse 95 7-11. DIMENSIONS OF TAILSTOCK (1S with tailatock) | 96 7-12. CHIP CONVBYOR (optional) ....--....2+--- 4 37 7-13. CHIP BUCKET - L-type (optional) .... 98 NoTE: To avoid any confusion over the use of the letter ‘0 (oh)* and figure 0 (zero)" in this manual, the numerical value “0 (zero)* is expressed as *O* if there ie any possibility of misunderstanding. "TD" (without tailstock) or "c* (with tailstock) may appear in LB series model designation, for example: “LCNAT* or “LNC@C." ‘OKUMA MACHINE TOOLS, INC.SL SAFETY PRECAUTIONS The machine is fully equipped with various safety devices to prevent operator: and the machine itself from accidents. However, operators are urged to operate the machine with safety in mind observing the following points carefully, without relying on machine-equipped safety devices exceedingly. CHECK THE FOLLOWING BEFORE TURNING ON POWER (1) Close the doors of the electric control cabinet and che operation panel. (2) Never place obstacles around the machine. (3) Turn on switches only in the following sequence: Main power disconnect first and then che CONTROL ON button on che operation panel. PRECAUTIONS TO OBSERVE WHEN USING A CHUCK (2) Before starting the spindle or cutting operations, close the front shield without fail, (2) Strictly observe the allowable spindle speed for the chuck instelled. Never run the spindle exceeding the maximum allowable spindle speed. (3) When a chuck or fixture unique to the user's application is used, check the allowable maximum spindle speed and run the spindle within the allowable range. Pay due attention to workpiece gripping force and balance also. (4) The maximum spindle speed can be limited by inputting the spindle speed with G59, To ensure safety in operation, input this spindle speed Limiting command in the program. 650 sueee (5) IE the spindle is run at a speed close to the allovable maxinun speed: = Avoid imbalance in the workpiece clamped in the chuck. = Apply the allowable maximum pressure to grip che workpiece since increased centrifugal force reduces chuck's gripping force. ‘The allowable maximum spindle speed and applicable pressure for the chuck are indicated on the name plate attached to the front shield as well as on the chuck body. The allowable maximum speed and the appli- cable pressure ensure a chucking force larger than one-third the origi- nal chuck gripping foree with the standard soft-top jaw set in line with the chuck body outer periphery. ‘OKUMA MACHINE TOOLS, ING.6) o a Q) a) ws o 8-2 When special jave larger than standard soft-top jaws are used Lower the spindle speed because the chuck's gripping’ force will be reduced due to increased centrifugal force and lowered efficiency. If che jaw tightening nut (jaw nut) is outside the chuck's outer periphery, only one tightening bolt holds the jaws in place, causing very dangerous conditions, Jaw nuts must always be located within the chuck body's outer periphery. Machine the jaws to the shape meeting the workpiece, Tighten the bolts on the chuck body, the javs, and the block securely with lubrication oil applied so that they are torqued to the specifica~ tion. Tightening force should be greater than 4p - 50 kg (88 ~ 116 1b) CHECKUP AROUND THE MACHINE Before starting daily operations, always check the Lubrication oil amount. Always use the specified brand or grade of lubrication oil. For cutting fluid (coolant), use Okuma's recommendation whenever possible. Change and replenish lubrication oil for each reservoir at the pre~ determined schedule as explained in the operation manual. Glean the Filters periodically according to the schedule explained in the operation manual. Check the indication of the pressure gauges in each of the air and hydraulic lines to make sure that they all read the correct values a5 specified in the operacion manual. For any work required inside the front shield, turn off power and ensure safety beforehand, For work done at the back of the machine requiring the operator to enter the machine operating zone, do not forget to turn off power before attempting any work. — OKUMA MAGHINE TOOLS, INC.4, PRECAUTIONS FOR MANUAL AND AUTOMATIC MACHINE OPERATIONS a (2) a « (5) (6) a «8) @ an ay a2) as) aay as) ae) an aaa) Alvays follow the instructions given in the operation manuals. Never run the machine without protective covers and shields, such as the front shield and chuck cover. Close the front shield first before starting the machine. Wich a new program, never attempt to start actual cutting operations from the beginning. First run the program without setting a workpiece in the machine to check machine operations and interference; after making sure that the program is completely free of bugs, cut a work- piece in the single block mode operation. Only after making sure that the workpiece can be cut without problems in the single block mode operation, the automatic mode operation may be started. Before attempting the following, always make sure that intended opere~ tion can be accomplished safely. ~ Spindle rotation - Turret indexing - Axis movements While the spindle is revolving, never touch chips or the workpiece. Never try to stop a revolving object with hands or tools. Confirm the jaw installation conditions, hydraulic pressure, and allowable maximum speed for the power chuck. Check the installed conditions and arrangement of the tools. Confirm the tool offset settings. Confirm the zero offset settings. Confirm the spindle speed and feedrate override dial settings--they must be 100%. Before feeding che turret, confirm the software-limit settings and the emergency limit LS (limit switch) dog positions for both X and Z axes. Confirm the position where the turret index/rotation is allowed. Confirm the tailstock body position. Make sure that cutting is conducted within the allowable tranemission power and torque ranges. Glamp the workpiece in the chuck or fixture securely. Check the cutting fluid nozzle positions. They must be set at posi~ tions to eupply cutting fluid correctly to the cutting point. ‘OKUMA MACHINE TOOLS, ING.5. SETUP (2) Always make sure that the setup is complete. (2) After changing the setup, operate the machine step by step to make sure the cutting can be conducted without problems. (3) Before replacing the chuck and/or chuck jaws, make sure that the chuck and jaws newly set fit the job intended. (4) When two or more workers work as a group, establish the necessary safety eigns, for example, when Lifting or setring heavy objects Also confirm with other workers whether it is "okay" to start the next process or not. (5) When handling heavy objects, use the crane or equivalent tool. (6) When atcompting unfamiliar setups, check the setup again before beginning setup. 6. WORKPIECE LOADING/UNLOADING aw (2) 3) w o) (6) D Load and unload workpieces securely. Retract the turret before loading and unloading a workpiece to a posi~ tion where the cutting cools on the turret will not injure the opera~ cor's hands. Before attempting loading and unloading of a workpiece, make sure that the spindle is at a complete stop. Before running a new program, first rotate only the spindle to make sure that che workpiece is securely clamped in the chuck. To machine irregularly shaped workpieces, make sure that the workpiece is clamped in the chuck securely without imbalance. When handling heavy workpieces, use the crane, hoist, or other tool. Before setting a workpiece in the machine, meke sure that the workpiece has portions to be used for proper chucking. 7. AT THE END OF THE DAY a a (3) @ Clean the machine. Locate the turret at the predetermined retraction position. Before leaving the machine, turn off all power switches, Turn off power to the machine in che following sequence: CONTROL ON button on the operation panel first and then the main power disconnect. Se "OKUMA MACHINE TOOLS, INC.8-5 WHEN A PROBLEM OCCURS (1) Stop the machine immediately, and push the EMERGENCY STOP switch on the operation panel. (2) Determine the measures to take under the consultation of the person in charge of maintenance. (3) When two or more workers work as a group, establish the necessary safety signs, for example, when lifting or setting heavy objects. Also confirm with other workers whether it is "okay" to start the next Process or not. (4) Use only the fuses and other replacement parts of the specified rating. OTHER GENERAL PRECAUTIONS (1) Wear suitable ‘safety clothes. (2) Keep work areas clean as well as the machine. (3) Do not touch controls with wet hands. ‘OKUMA MACHINE TOOLS, INCS-6 19. SAFETY DEVICES AND FUNCTIONS Contents Location Remark 1. Front shield, with grated glass and | Machine polycarbonate 2. Shield open/close tnterlock Machine optional 3. Chuck interlock Electric control cabinet 4. Tailstock spindle interlock Electrie control cabinet 5. Tailetock spindle position confir- | Electric control | optional mation cabinet 6. Foot pedal protection cover Machine optional 7. Buergency limit setting LS (limit Machine switch) 8, Software Limit Operation panel 9. Chuck barrier Operation panel he. turret barrier Operation panel | 28 specification hi, Tallstock barrier operation panel | optional 2. Emergency stop button operation paneL Slide hold button operation panel he. Alarm display operation panel 5. Leakage cirevit breaker Electric control | optional cabinet | | 6. Self-lock cylinder for chuck Machine | 7. cycle start requiring simultaneous Machine | optional depression of both buttons Shear pine in axis drive mechanism | Machine lle. Shear pin in gearbox output shaft Machine pulley ‘OKUMA MACHINE TOOLS, INC.K2567-E P-L SECTION 1 INTRODUCING YOUR NC LATHE Thank you for choosing an Okuma Model LBI5 CNC lathe. ke are proud to have you among our Okuma family of users. ‘This instruction manual contains concise information on the installation, setup, operation and maintenance of your Model LB15 CNC lathe. To make the most of its outstanding performance over a long period, the machine must be properly installed, and operating and maintenance procedures must be clearly understood and carefully followed. You are encouraged to study this instruction manual care~ fully before the machine is installed and to keep it on file for future reference. ‘OKUMA MAGHINE TOOLS, ING.K2567-E P-2 SECTION 2 MACHINE SPECIFICATIONS 2-1. SPECIFICATIONS TABLE Machine Model xcs NOMINAL SIZE 250 x 500 NUMBER OF CONTROLLED : ‘AXES 7 SWING OVER BED mem (ine) 400 (15.75) MAX. TURNING DIAMETER, in.) 250 x 230 250 x 382 x MAK. WORK LENGTH | ™ (P+ (9.84 x 9.06) (w/tailstock) MAIN SPINDLE Spindle diameter at - : rosie eatin m(in.) 108 (3.94) Bore diameter maCin) 56 (2.207 pindle nose asa Ag = 6 Tnternal_taper HT, fo. 6 al Range of spindle a 2 speed 75 = 4,200 Humber of spindle a eeae aot aaaeisela Speeds Auto 2 range x infinitely variabl CARRIAGE (Z-AXIS) Longitudinal eravel Bae 420 (16.53) Cutting feedrates eine) G.GL ~ 1,000.00 (8.0001 - 40.0000) Kepid traverse speed | "PUM 12,008 (472) CROSS-SLIDE (X-AXIS) Cross-slide travel | mm (in.) 130 + 45 (5412 + 1677) Cutting feedrates "Cipr) 0.01 - 1,000.00 (0.0001 - 49.0000) Rapid traverse speed | ™/M" 12,000 (472) ‘TURRET No. of tools | 2 Size of OD/TD turning | om cin.) | 25 x 25/640 (1 x 1/di Me) BED 1170 (46.06) Length of slideway Width of slideway 390 (15.35) ——————— OKUMA MAGHINE TOOLS, INC.P-3 Machine Model ues BNDRAULIC TALISTOCK Diameter of quill | mm (in.) 290 3.54) Taper of center MI No.5 QUIT stroke Ta in] T2016. 727 ELECTRIC MOTOR Main spindle drive vac?.5/5.8 (10/7.5) motor ka (HP (30 min. Jeont. ratina) Zaxis drive motor |i GHP) Brushless, 2.4 (3.2) (KG) Yeaxis rive motor [ki (HP) Brushless. 1.5 -(2) (AC) Hydraulic power unit ae Ls ales xv Ce) (2 32 (.aay Coolant pump motor | KW (HP) vee (Tank capacity: 135 (35.5 U.S. gal.)] HYDRAULIC POWER UNIT Liters Tank capacit 49 (10.6) faa (w.s. gan) Pressure adjustable | ko/o® ara Tange (psi) FLOOR SPACE : 1855 x 2505 ‘REQUIREMENTS ae (73.03 x 107.68) wer werour oF wacamNe | 5 Gy aoa (including CNC unit) ‘OKUMA MACHINE TOOLS, INC.SECTION 3 MACHINE OPERATION ae BEFORE STARTING OPERATIONS This section deals mainly with the operating procedures of your CNC lathe under manual control. So the information given here is essen~ tial to every operator, whether you are new to a CNC lathe or an “old pro.” Follow these three points: (1) While studying this manual, actually operate the NC lathe by yourself. (2) Learn the symbols for the numerical control terms. (3) After you have @ general ides of how your NC lathe operates, go to the other sections dealing with the programming and preparation procedures. For operations of the OSPSO20L , refer to the operation manual (Publication No. K2446-E). Caution: Bring the machine to s complete stop by turning off the main switch before operations such as setup or adjustments inside the chip guard are carried out. ‘OKUMA MACHINE TOOLS, INC.3-1-1. NC Operation Before you begin to operate the machine automatically by tape, make it a rule to check the following points against a process sheet, a program manuscript, or any other chart giving detailed machining instructions: (1) Setting of hydreulte power chuck jaws and their gripping pressure. (2) Installation and arrangenent of individual cutting tools with respect to their operating sequence. (3) Positioning of tatistock (when the machine is equipped with tailstock) on bed, (4) Setting of the maximum spindle speed. (5) Setting of tool offsets. (6) Settings of zero offsets. (7) Settings of feedrate and spindle-speed override to 100%. (8) Setting of softwired limit positions for each axis. (9) Positioning of individual slides along respective axes to turret indexing position. All essential information on the setup and check-up procedures is described in the sections that follow and the operation manual (Publication No. 2446-E). Items (1) - (4) ++. This manual Trems (5) - (9) NC opetactony *** OPeration Manual (Publication No. K2446-£) EEE EC SEREEIEECEC ‘OKUMA MACHINE TOOLS, ING,3-2. MACHINE OPERATION 3-2-1. Hydraulie Power Unit (1) Overall View RE_GAUGE. CHUCK PRESSURE ADJUSTING. vALY OIL TANK. Mie PORT Fig. 3-1 eee OKUMA MACHINE TOOLS, INC.(2) Adjustment of Hydraulic Pressure ‘The following outlines the methods of setting individual functional units for operating pressure. Since the pressure lines for the turret(s) and the disc-type spindle brake have been adjusted at our factory before shipment, they will not require readjustments, during the initial installation and subsequent normal service of the machine, When readjustment {s to be made by your plant personnel, extreme caution mist be taken in accordance with the instruc- tions given here to avert any mechanical trouble in the drive lines. Any necessary adjustment must be make only by authorized per- sonnel, and under all operating conditions, careless tampering must be avoided, a) Hydraulic Pressure for Power Chuck Refer to Item 3-2-3 (3). b) Hydraulic Pressure for Turret Drive (Index and Clamp) act Imerease (6) decrease Syetem Pressure Regulator Readjustment is not required under subsequent normal ser- vice of the machine. The turret operates at the sane Pressure as the system pressure, and therefore the working pressure of oil to the turret is adjusted by means of the system pressure regulator valve installed on the hydraulic power unit. ©) Hydraulic Pressure for Tatlstock (for the model with tailstock) aes merle @)_ Treva Tailatock Thrust Adjusting Valve Adjust by turning the valve. (Refer to 3-2-6.) Allowable naximum pressure is 18 kg/cm? (256 psi). ‘OKUMA MAGHINE TOOLS, ING.a Hydraulic O12 Recommended Type of Hydraulic Fluid HL32 (MAS) Quantity Required 40 liters (10.6 U.S. gal.) Frequency of Servicing Change after first month of operation and every 6 months thereafter. Clean the strainer and the tank when changing the oil. Check the pressure for respective actuators. OKUMA MACHINE TOOLS, INC.3-2-2. Selection of Spindle Drive Gear Range (1) Main Spindle Power Transmission Diagran + 4,200 rpmn (optional) = Spree Spee yom For heavy duty cutting it advisable to solact the spindle speeds ia ho I indicated zone 50 that cuting may be performed withun @ constant output range 600] esr6s 4208 4200 a 1052 is 1040 082 433 260 260 108 16 7 7 may man AC motor Intermediate Spindle shatt ‘OKUMA MACHINE TOOLS, INC.P-10 (2) Setting Spindle Jog Speed ‘The spindle is often required to run at a jog apeed such as measuring the runout of the finished workpiece, and stopping the chuck at a definite angular position. Spindle jog speed is set in terms of spindle drive motor speed as needed. ‘The relationship between the spindle drive motor speed and the spindle speed is shown below. 2000 1000 500-4 200 Motor Speck 8 50. 30 2 5 1 2 50 100-200 $00 10002000 3000, Spindle Speed (com) Fig. 3-3. Relation between Motor Speed and Spindle Speed When changing the jog speed, the motor speed must be between 45 rpm and 2000 rpm. ‘OKUMA MACHINE TOOLS, INC.‘ONI ‘S100 BNIHOWW YANO Solid Chuck Hollow Chuck Jaw nut Top jav / Top jaw Jv UE raw tube Master jaw Ee oo chuck body [> a mH Connecting rod Nut E L Pilot bushing Top jaw eee Mounting bolt plunger “CHUCK” operating pedal Fig. 3-4 smoTeq undys ST xOnYD zeMOd OFTHEApAY Jo UOTIONI2Su0D OUT a noyaenaasitoy tee yonyg saM0g OF TAEAPAR ua(2) Installation of Power Chuck Procedure: a) Press the CONTROL-ON/RESET button on the operation panel to turn on the machine control circuit, and depress the CHUCK operating foot pedal. This causes the connecting rod in the spindle bore to move forward. b) Fasten the draw serews “A” to the connecting rod. Use the Allen wrench furnished with the machine. * Use an Allen wrench provided as a standard service tool. ¢) Secure the chuck body onto the spindle end, using mounting bolts "B". d) Adjust the draw screw “A” so that the outer ends of the master jaws become flush with the peripheral surface of the chuck body when the top jaws are in the “OPEN” condition. ‘The individual chuck javs can be moved in the “opening” direction as the draw screw "A" is turned in a counter— clockwise direction. Removal of the power chuck from the spindle is the reverse of installation in steps from ©) to b). (3) Adjustment of O11 Pressure for Hydraulic Power Chuck The gripping pressure of the chuck jaws is dependent upon the working pressure of hydraulic fluid which is determined by the setting of the pressure control valve installed on the hydraulic power unit (See 3-2-1). A clockwise turn of the valve knob increases the working ofl pressure directed into the chuck cylinder, and counterclock- wise turn decreases it. ‘OKUMA MAGHINE TOOLS, INC.(4) Maxiaum Pereissible Spindle Speeds and Oil Pressure Setting Maximum permissible spindle speed varies depending on types of chuck and cylinder to be used. See the table below: Table 3-1 Maximum Spindle Speed and Pressure Setting for Power Chuck No. [_twoee ana Size | GSP | vm] type of Giiinawr 2 | notion wpe 23 [4.200 | risacu-o1a seesxoeoia | (327) 2 | soita eve 27 [4,000 | ¥-iz2sne neioenoser | (64) Note: This table indicates the permissible spindle speed for standard chuck. If a chuck other than those indicated above is used, follow the instruction beared on the name plate at the front cover of the machine. (5) How to Set Maximum Spindle speed ‘The maximum spindle speed to which spindle apeed {s to be limited due to chuck specifications, influence of centrifugal force on chuck gripping force, imbalance of workpiece, ete- can be set by program Format 50 S000 To be specified in a block without other commands Specify the required maximum spindle speed Progranaed maximum spindle speed is effective until another spindle speed is designated, ‘OKUMA MACHINE TOOLS, INC.'ONI ‘STOOL BNIHOVW VAIO (354) sox0g Susduet 10500 3000 a) Solid Chuck Speed - Clamping Force Diagram Clamping Force (kat) A Soft ti on T0680 2008 3000 1000 4200 a Chuck Rotating Speed (rpm) Sa0g Buyauts yond a5noa ea © ueaBeyd eotaetses5e: pina“ONI'S1001 ANIHOWW WO (36x) eo20g Burduer> 10500 9000 b) Hollow Chuck Speed - Clamping Force Diagram 8100 7500 6000 4500 3000 ort 1008 2000 3000 3500 4009 4200 ——{(— Chuck Rotating Speed (rpm) St-aom General Precaution for Hydraulic Power chuck In order to insure maximum safety in operation, the following points call for your special notice: a) Select the right chuck that matches the machine's capa~ city. b) Relationship between Spindle Speed and Chuck Gripping Force The workpiece must be clamped in the chuck without un- balance. In addition, since chuck gripping force varies in accordance with the spindle rpm, select the cutting conditions to ensure safe operations referring to the diagrams in Item (6) on pp. 18 and 19. The maximum spindle RPM and maximum allowable pressure Limit (maximum setting) are indicated on the instruction plate attached to the front of the chip guard. ‘The maximum spindle RPM refers to the speed at which the chuck can be turned, with its gripping force maintained more than one-third of its rating, while the outer ends of the individual top jaws are positioned evenly with the peripheral surface of the body. ©) When soft top jaws larger than standard ones provided with the machine are prepared by the custoner and used with the chuck, keep in mind that developing centrifugal force and decreasing efficiency may reduce the actual gripping force. Be sure to reduce che spindle RPM accor- dingly. 4) Where jaw nuts shown below go beyond the peripheral sur- face of the body, only one bolt secures the corresponding jaw and a very dangerous condition 1s created. Always locate the jaw nuts within the periphery of the body as shown below. It is a good and safe practice to use soft top jaws that are made to fit the actual work con- figuration. Jaw nut Jaw SS (rong) ight) Fig. 3-5 @) BEFORE STARTING SPINDLE ROTATION, BE SURE TO PLACE THE FRONT DOOR. ‘OKUMA MACHINE TOOLS, INC.(8) Change of Chuck Gripping Direction - ID/0D Gripping Gripping direction of the hydraulic power check - 1D gripping and 0D gripping - can be changed by setting proper parameter data. ‘The change of gripping direction may be made only while the spindle stops. (9) Greasing ‘The chuck has grease nipple either on the chuck front face or on its periphery. Apply grease (XM2, MAS) to the nipples everyday. Since chips and foreign matter accumulate on the jaw moving surfaces fon the chuck, clean them every day and lubricated them with hydraulic oi1 (HG68, MAS). Cutting Soft Top Blanks of Power Chuck ‘There sre three different methods applied in cutting soft top blanks of chuck jaws for chucking a particular lot of parts. (1) by pulse feed handvheel (2) by manual data input (MDI) (3) by cape ‘They are all basically the sane operation, and it is advisable to use tape or manual data input when @ good finish on the chucking surfaces on the jaws is essential. Now let's explain the steps necessary to produce top jaws for chucking a diameter of 7G mm (2.75 in.) with a depth of 15 mm (9.6 in.) by manual éata input. “Sis Ring Fig. 36 ‘OKUMA MACHINE TOOLS, INC.Procedure: (1) Grip a ring of proper diameter, 50 mm (2 in.), for instence in the chuck. (2) Locate the tool tip point at point 4 and set the zero offset value so that the absolute position of X axis is equivalent to the ring diameter, 50 mm (2 in.) in this case, Absolute Position: X = 50.000 mm (X = 2.0000 tn.) (3) Locate the to tip point at point B and set the zero offset value so that the absolute position of 2 axis is equivalent to the required chucking depth of lengeh; 15 mm (0.6 in.) in this case. Absolute Position: Z = 15 am (Z = 0.6000 in.) (4) Proceed with cutting by entering the following commands block by block. in the example, the depth of cut is 5 mm (0.2 in.) and the feedrate is 6.1 ma/rev. (0.004 ipr). _For 2-saddle model (G13 or Glaj— cog xeggge = zig SoooM41 M93 co z 199 Flog cag xsedge = z18000 x69600 col z 109 cog = xe7gg0 zi 8900 x70d08 ool 2 ¢@ x4800o cag 2399000 ‘OKUMA MAGHINE TOOLS, INC.32-5, P19 Tool Setting Available as an option for the machine, the special tool setting caliper is used to set individual cutting tools and hoiders on the machine. Datum surfaces Gauge head with vernier scale Main rule Tool setting gauge Fig. 3-7 Tool Setting Caliper Design: The caliper consists of the gauge head which has a slot to accommodate a narrow main rule, With a total of three finished datum surfaces provided, the gauge is designed on the sane principle as a caliper unit The main rule is graduated up to 150 mn (6 in.) and may be used to make measurements of the anount of tool projection from @ to 150 mm (6 in.) How to Use The Tool Setting Caliper: Take the reading with the datum surface held flush against the datum surface of the toolholder and the cutting tool or usually the tool point. Measurements are made from the amount of tool projection for both X and Z axes. The amount of tool projection is the distance from the datum surface of the toolholder to the point of the cutting tool. ‘OKUMA MACHINE TOOLS, INC.Example of Cutting Tool Holders and Caliper Settings Tool offset value on Y-axis Tool offset value on 2-axis Tool setting gauge reading (1) 0 Turret Standard Tool 2 (A = 30) com = ln ele Fig, +8 Inverted Tool Xi Tool offset value on X-axis is the same as that of standard tool eee X= +2 GQ - 30) mm Ze - G+ 7) om Fig. +9 ‘OKUMA MAGHINE TOOLS, INC.P-21 (2) 0D Toolholder, Type I ‘ tyF 4 a ws cafe Tae reas tae Fig. 3-10 (3) 0D Toolholder, Type 11 OKUMA MAGHINE TOOLS, INC.(4) 1D Tootholder Standard Tool P-22 Tool offset value on Xi Tool offset value on Z~ Tool seting gauge reading Inverted Tool 4 B 6 oi i i | os CA U X= - 2x (A+ C) mm X=-2 x (A+ C} m a Ae ite Fig. 3412 (5) Boring bar (6) \. Standard Toot Be HHS = of Esse Gt Om a Figs 13 Drill sleeve Fig.3- Ze A= 1 wm 14 ‘OKUMA MACHINE TOOLS, INC.P-23 3-2-6, Hydraulic Tailstock Operation (optional) (1) Serting the position of tallstock body Center extracting screw a) b) Clamping out) Fig. 315 Setting the position of tailstock body After loosening the two clamping nuts, move the tailstock body to the desired position. Then secure these two nuts tight to clamp the tailstock body against the bed way, Adjusting teiletock thrust Tailstock thrust can be adjusted by the thrust adjusting valve on the hydraulic power unit. The maximum hydraulic pressure for tailstock thrust is 18 kg/em? (256 psi) and the thrust with such pressure setting is 500 kg (1100 Ibs.). For details, refer to 32-1 (3). Note that che tailecock thrust largely affects the ser vice life of the main spindle; do not set thrust un~ necessarily high, ‘OKUMA MACHINE TOOLS, ING.P-24 Relation between Hydraulic 0il Pressure and Tailstock Thrust i i E 500 400 306 + | 208 1 igs 120 ° 3 19 1s 18.5 Hydraulic O11 Pressure (kgf /em?) ‘OKUMA MACHINE TOOLS, INC.¢) Advancing/Retracting Tailstock Sleeve Advance and retraction of the tailstock sleeve can be performed hy the foot~operated pedal switches located at che Front vf the machine. = = SS] = \ Watuhe Foor pedal svseen _ Left foot pedal switch (2-stey type) for sleeve advance (Ciestep type) for sleeve retraction Fig. 3-16 1) Left pedal switch (2-step type) is used to advance the sleeve. First alight-depress of pedal: ‘The Sleeve advances while the pedal is depressed. Second full-depress of pedal When depressed fully, the sleeve advances up to the stroke end. Right pedal switch (I-step type) is used to retract che sleeve. When depressed, the sleeve retracts uo to the stroke end. 4) Center-vork/Chuck-vork selector switeh The tailstock setup (for center-uork: tailstock is used, for chuck-work: tailatock is not used) condition should be set to the corresponding parameter. Center-work: The tailstock sleeve operation (advance/retract) is controlled by the foot pedal switch. The spindle can rotate only when the left foot pedal switch is fully depressed. Chuck-work: The tailstock sleeve operation (advance/retract) is not controllable. The spindle can rotate only when the cailstock sleeve is located at the retract end. OKUMA MACHINE TOOLS, ING.Speed P-26 e) Allowable load and life span of revolving center Allowable load and life span of standard revolving center MT No, 5 are shown in the table below. Keep the load Limit for your applications. Allowable Load Table (kg) toad type a Radial Thrust Speed (rpm) ——~—~__ 500 640 480 [1,080 600 380 1,500 530 330 2,000 490 300 2,500 460 280 3,000 430 266 3,500 410 250 ane 4,200 eee sg) 240 Thrust Bearing Life Chart 1000 2000 5008 7000 Life # ‘OKUMA MACHINE TOOLS, ING.P-27 Taiistock Sleeve Advance/Retraction Positon Confirmation Device Adjusting Procedure (1) Move the dog rightward, Seer eee ae eevee SSS SN eo Knob Dog, Lock screw ») ©) Retraction end overadvance In-position inedaline ds confiracion confirmation Liase aviech Limit witch mit swicen Pig. 3-17 Loosen the lock screw. Turn the knob counterclockwise. The dog then moves rightward. ‘OKUMA MACHINE TOOLS, ING.P-28 (2) Advance the tailstock sleeve as desired and reposition the tatlstock body by stepping the pedal to the 2nd position so that the center touches the workpiece, =) oe SS taob Lock screw AS 3 overadvance Te Loerie) confirmation confirmation ao Limit ewitch limit switch suesiciastes Fig. 3-18 a) Turn the knob clockwise with the workpiece pressed by the tailstock sleeve. b) The dog moves leftward. First locate the dog at the Position where the dog presses both of the limit-switch plungers--overadvance limtt-switch and in-position limit- switch. Further turn the knob about two turns from that. point. ¢) Secure the lock screw. 4) Confirmation whether the limit switch actuated or not can be checked on the CRT display as detailed in (4) below. ‘OKUMA MAGHINE TOOLS, INC.ay a) P-29 In case workpiece length varies, adjust the dog position by turning the knob: clockwise for longer workpiece and coun- terclockwise for shorter workpiece. Checking correct position Correct position ++++, Both of the overadvance and in~ position limit switches have been actuated. a) After selecting any of AUTO, MDT and MANUAL modes, press che function key [#7] (CHECK). b) Press the function key [F5] (PAGE) several times, and the CRT displays EC INPUT 91 page. ¢) See explanation of EC INPUT @1 data page signal coding provided in the following page. Bic 4 and bit 3 of No. 6 indicates che operation status of the relating limit switches--tailstock sleeve in- position confirmation and tailstock sleeve overadvance confirmation, respectively, 1" indicates ON and "0" indicates “OFF™, 4) When both bit 4 and bit 3 are “I", it indicates that both of the in-position and the overadvance confirmation Limit switches are actuated and the tailstock sleeve is Located in position, ‘OKUMA MACHINE TOOLS, ING.: Ot (LS tripped) OFF GS not tripped] EC Input Status (No. 1) Check Column Data Code ee eee nee auto OPERATION atu cewek ATA eo INP dete binT bie bieb bie 19000180 TCLA CPA’ OPA’ OFA 1981810 TLAB TLAT TLAG TLAS Uiininit tere cup2 cue sovisit) Thos They TLAs TLB6 SSR/ TSP/ STR RST ecce cect TSRT TSLM IN2e INZ SCSP ALM, SBAY SLA SAL THA 1s tie TUXF TL2F = prop pect A.MIN o#ger ow 1 A-TURRET METRIC bied bie bid bine TLAC TLAB TLAA TLAB TAG TLAG TLa® TLaL SPLE SPLA SRL? SPLI TLBé TLea TLee TLAL DROP SOA BOF TSOA TSKF TSA2 “TSAt CFA SEA/ LOM LA OWA OLAY CRAY ECON SRZ SPC CHOP ChicL Ay COM MANS ESIN eect Gis exten) aot ESUE Fa Se] wes | oes | ea | mee | oe dewalt TiFticer [notary suteeh - Turrer 4, 69 chraugh £12 —| Rotary Svicch = Tureet A, ¥ eheoogh # Hhaaseesinhal ietentactted SSE terry Setcct = torrer 8, 01 enough 8 looor Open |SPindte Slidevay | Siidevay 5 | Gee" Step fstice ter ej tech’) [eetameefastenton| sot ton Swicen|fteeeete | Foy chip Cover [than Cover [MTGE [REISE [REESE [rataroce aT [REE | (fasts fr" | ete co Perce (REI ites ay jeeen't" [siteen af temas [Fook Sutce [POOt S#1teb |Fooe Susren T eeceraat jeseeeeat mae ET a] tones [etencatson Eee [a | re Mare = [Mares [alere = pcp 8 Sptndie lcev Tes- |Tcunstoreer| ec over- [ec circuse | &C Power jtetbes| Satta fecarsrey_lovartert)"| tesa)" _lirentes Cee ee TET a ee aera ee HEE Bra [OEE CTE is [iscertoans Heer lock (yo gets Pree |2-a0i [es Hosea [Gomuene eaten atta n jeton | rotese | toer open [teor ctove | Sewrce't | f0tertoek lover for [tacernet ; ne eee aise | neee insrs H Code Spindle Jog | fe T Externat = I ‘Stare [St tt ad Note: Contents of signals and CRT display might vary depending on machine models and specifications. ‘OKUMA MAGHINE TOOLS, INC.P-31 BC Input Status (No. 2) nvr0 OPERATION ACTURET. «AMIN. 06861 oN ' cbc ara ec impor 2: actURREY METEIC & biT bite binb ied bind Biee bied eae TSUC TSCL INCE MEd MAR MEE MLE Me eptotig neg UN17 Aare INES INDG NTE INE DOP SHC/ Sie sine sti MDC SLI¢ SLis sLit OK) 40K) “OK }NGE Mst2 ace SEA suas See ok? 4OK2 -0KE 4NGE Fe oer fomee | vies | oes | oes | mee | oer | oe Taileteck | Tatheteck | Spingte Spindle Speed Range | 13 [Satne on | otne arr | Sop tevecsel wi [ey ar TS ma | 14 | Excorvet | Externet | External | Excernal | External | Exeernal | exceroat | Extecnat Lets | pot ts | Sapee ts | fapae't4 | tone rs | topeeie_| tapse th as] feceaceion | Worupioce [vance lareec™™” |fstraceton \ sure Gerace nena SP OSE te | State" | tes leer eng stem vt : ugg Bigot t : t | Geortog | onic t j | See [eee stcenig Stgeat eT aging Sipps ——— | a Tee ae Fs a | i | Note: Contents of signals and CRT display might vary depending on machine models and specifications. ‘OKUMA MAGHINE TOOLS, ING.3-2-7. B28, After Completion of A Day's Operation a) (2) Qa) Press the CONTROL-OFF button on the operation panel. Turn the main switch on the control cabinet to OFF. Clean the machine and keep the surrounding area neat and in order. Manually Operated Chuck (Four Jaw Independent Chuck (Kitagawa)) aw @ Inspection Check the mode! name indicted on the chuck body, possible damages during transportation, and accessories. Standards The four-jaw independent chucks (Kitagawa) are manufactured in strict adherence to the standards stipulated in JIS 86154 (independent chucks). The standards applied in manufacturing and inspection of the chucks are provided on the following pages. ‘OKUMA MAGHINE TOOLS, INC.P-33 type 16 its an Gino Tyee [totimim chockios | foo-ou of ae eee Adaptor Installation e Crtcumtarcnce | Mapter Hastot tt ecLigh Blcenstons.” | esc. Joo, oF gous woo | saa Front fo, of ote tnen an | Ghucting | Chucking} Face Tu] | 9 | wens ests | 18 Josane a | ane Sn | oko | MME MD| ota [tan | otter ‘ eo] oe |e a foa.ese 1 | ome ae | att ita | *ésttorsn | do = [we] os | ass ™ | 6 ws | ema ais) | aun wes) wie ve | a] 9s |e 138 | em can | eae ssn ay v2 | 20] is | aes v8 a bn | deta we een me |e] as) ae e_ | .ace oe | me wis | dian Pls [Eto [esto ve | aor] ioe | ee as | 8 ie | awe te | ditin iby cite ve |e] ae | ows 2 2 | ome ete | ison ote) sn me | o90| 20 | oe | wens anes | ase xe | emis Gite | din ito, bs) | ose) a | see 275 ne | ome citer | Sten, cabasy |e bezes | Git x | eee) sxe | ose oe | 8 woe | mine Gites) | Gives) atten aaa x [oe] are | oe | wien ses |saee9 as | owns Gils | ceteay arte |esttesse [ase we fre] oe |e oe | 8 nee | oe S10 | Bio ato any se [oa as | me 75 mas | ae Gay | abso aie frit) pes To | wicnse e030 | oe se | ome Bison] “MG Ben [ast sth we [os] ss | ase 0 foenr wo | ene ie otty [athe [ast wo cas | wicnin anne | sao | we | ene ee ‘G.néese) | cadre cane ‘OKUMA MACHINE TOOLS, INC.1A Type P34 Unie: mm Cin.) Spingie] TPE | Maximum Chucking Diameter | gun out of Chuck Body Nose Th Type | To Chacking [OD Ghacking’| Citeuaference and Front Face acs | 105-208 | 75 ( 2.95) | 185 (7.28) Within 8.030 (8.0118) 1a5-258 | 95 ( 3.74) | 22 ( 8.66) [aas-so0 [125 C 4.92) | 265 (9.43) a6 [ta6-205 | 75 ( 2.95) | 185 (7.28) 1A6-250 | 95 ( 3.74) | 220 ( 8.66) 106-300 | 125 (4.92) | 265 (8.43) 146-350 | 155 ( 6.19) | 318 (12.26) Within 8.035 (0.00138) 16-200 | 190 (7.48) | 368 014.17) _| 16-450 | 220 ( 8.66) | 45 (25.94) 146-500 | 84) | 458 017.72) Wichin 0.94@ (O.90157) a8 | 1A8-256 74) | 228 (8.66) Within 6.038 (@.00118) Tad-300 | 125 (4.92) | 265 8.43) | ae oe TA8-350 | 155 ( 6.18) | 319 (12.20) wiehin 0.035 (0.20138) [aas-aoe [190 (7.48) | 360 4.17) [148-450 | 220 ( 8.66) | 405 (15.94) TaB-500 | 250 ( 9.84) | 450 (17.72) _ Wichin 0.048 (0.09157) TAB-550 | 290 (11.42) | 508 (19.69) 1a8-619 | 320 (12.60) | 559 (21.65) a-il | tari-9p | 190 (7.48) | 360 (4.17) Within @. 00138) TA11-458 | 220 ( 8.66) | 405 (5.94) : Tall-500 | 250 (9.84) [450 (17.72) | Wichin d.oap (®.09157) ra11-350 | 299 (11.42) | 508 (29.69) Tati-61p | 320 (12.60) | 558 (21.65) : Tatl-710 | 385 (15.16) | 658 (25.59) within 8.945 (B.00177) | rani-756 | 435 (17.13) | 708 (27.56) TAL-800 | 485 (19.09) | 758 (29.53) Within 6.058 (0.00197) TALI=915 | 555 (21.85) | 858 (33.46) TAI1-1000) 630 (24.80) | 946 (37.01) Wiehin 0.060 (0.09236) ‘OKUMA MAGHINE TOOLS, INC.Clearance Installing chuck a) Accuracy of sdaptor installation section hes direct influence to the workpiece chucking accuracy. Therefore, machine the adaptor very carefully. Required accuracy is within 6.465 mm (G.09929 in.) for run-out on circumference, face run-out, and flatness. >) Any damages such as score or foreign matter on fitting parts and installation surfaces will deteriorate chuck installation accuracy. Install the chuck only after cleaning both the chuck and the adaptor. After the installation of the chuck, measure run-out of the chuck body circumference and face. Rua-out must be within 6.028 aim (9.99079 in.). ©) Insert the chuck onto the spindle with the chuck drive pin hole aligned with the spindle pin. Tighten the chuck clamping bolts gradually and uniformly. After the installation, the chuck fits on the spindle end face in the following manner as illustrated below. Chuck seating ho Clearance Chuck seating Chuck seating pes GUBAnance surface Serer Fig. 3-11 4) To clamp a workpiece, use only the handle supplied with the chuck. If a workpiece is clamped foreibly by inserting a pipe into the handle hole, chucked part will be distorted causing shorter life and deteriorated accuracy. If higher clamping force is required for your turning operation, use a larger chuck. ‘OKUMA MACHINE TOOLS, ING.(3) P-36 ©) To hold a long workpiece, alvays use a tailstock or work rests co support the free end af che workpiece. ee el + Cl ® 3.5) The workpiece whose length "&" is longer than the value calculated vsing the formula above, ic is recom mended to use a tailstock. £) Never tap a workpiece held in the chuck. g) Select the chuck size meeting the intended machining operation. Lubrication and cleaning To ensure high accuracy for a long period, clean the fitting por- cions between the chuck body and the chuck jaws, and between the chuck jaw serration and a screw. For the cleaning, remove the jaws Supply oil once or twice a day. Maximum speed Each chuck has its allowable maximum speed. If a chuck is rotated at a speed exceeding this limic, it will ineticute hezards to both operators and the machine. Always tighten or clamp the workpiece at the torque specified in the table below and use the chuck at a speed lower than the indicated maximum speed. (OKUMA MACHINE TOOLS, INC.Chuck Specifications (1) ~ Flat back type chuck P-37 Gripping Force | Naximum Gripping ene type [Handle | Gripping | 10 - Tnectig | Atlovabie Torque | sorce/jaw | Chucking | Chucking | peishe (Gp2) oe kgf-m ras kg Cb) 2a | Speed ete] Kee Ob!) [om Gio) fm Gn.) kein fa res | 35] ee |p 90 2s | ae) a8 @s>| aaa | as | o'se | Gop ree |S oo | 60 | ine ei | e098 | 1,608 (36) (1,328) (2.36) 5.51) 3.4) ree | os) ton | 75 | es 1.8 | 8.3 To (61.5)/ (2,280) (2.95) (7.28) (32.6) Tei] a fo fos ae ZI we Tees (87) (3, 989), 43.74) (8.66) (48) wee] is | 1,689 | 125 | 265 29.5 | 1a 1200 (pe) (3,520) (4.92) (10.43) (64.9) ree] 16 | 1,70 | uss |e we 29 rer) 6) (3,760) (6.10) 12,20) (88) ve16| 22 | 2,000 | 198 | sep [36s | a8 Ta (159) (4,400) (7.48) 4.17) | 424.3) 1-18 22 2,900 220 405, ® 78 1,200 (159) (4,400) (8.66) 15.94) 54) 1c-26 25 2,200 250 450, oo 118 980 Gen | Wien | Glee | a77 | coe 1] 25 | a.280 | 20 | 00 133 | 176 300 (ai) (4,849) (1.42) | 19.69) (297) wes) 28 | 2am | see | 150. | 25.9 300 (203) (5,060) 2.60) | (21.65) (330) 1-26 28 2,300 3 elo 176 42 08 (203) (5,060) (14.57) | (24.02) (387) Teas] 8 | 2,30 38s | ose 247 38 a0 (217) (5,170) (15.16) | (23.59) (543) re36] 38 | 2.400 | cas | 700 28% 8 ooo ain | Gir) | Aras) | arse | 625 ion] 30 | aaa | aes | 750 337 106 60 (217) (5,280) (19.89) | (29.53), (785) 136] 36 aaa | 553 | ae “3 173 oo (268) (5,280 (21.85) | (33.46) (999) reas? 52 | 3,008 | oan | oe 7) 308 ooo (376) (6,600) (24.80) | (37.91) | 328) ‘OKUMA MACHINE TOOLS, ING.Chuck Specifications (2) - Type A short taper chuck Gripping Force |Mexinem Gripping chuck spingie REE] type | wentte Leipping [10 [oo eight | aneseia| At towable ToEmte Force/ Jay] Chucking|Chucking| kg | (GD?) |S024 etm Kee CibE)| mm Cin.) |mm (in.)| (1b) | kgf-m2 Lanse cay rpm 2-5 TA 5-200 8.5 1008 75. 185 14.9 9.32 3,600 (61.5) (2,208) | (2.95) | (7.28) | (32.8) ane [iw ease| az | ace | 9s | 220 | 24.2 | 0.75 | 3,080 cary | 25366) | arr | ca-66) [63.0 ines] 15 | 1000 | 12s | 265 [391 | 16 | 2,008 (1g) | (3,520) | (4.92) | (18-43) |(86.0) in 30 | 75 |T,608 [ass ne | 0.9 [3.0 | 2,008 (18) | (3,520) | 6.18) | (12.20) ]C112.8)) 1A 6-408 22 2,000 198 368 69.8 47 1,800 Ci59y| calton) | Ges) | Clari7) | (153.0) TA 6-450 25, 2,308 220 405, 97.2 TL 1,200 (181) | (5,060) | (8.66) | (15.94) | (213.8)| 1A 6-508 25, 2,300 2508 450 193.5, 13.5 1,208 (181) | (5,960) | (9.84) | (17.72)] (227.7) ae fin ease] 22 | 2,000 | 155 | 310 | 36.2 | 3.1] 2,000 G59) | tansy | Get | C226) |C123.6) ine] 25 [2.30 | 190 | 360 | 73.8 | 5.6 | 1,800 (181) | (5,969) | (7.48) | (16-17)|(162.4) TA 8-450 25 2,300, 220 405 192.5, 763 1,208 (181) | (5,060) | (8.66) | (15.94)]( 225.5) TA 8-500 25 2,300 256 458 108.4 16.2 1,200 (181) | (5,968) | (9.84) | (17,72)| (238.5) in esse] 25 | 2,208 | 290 | sa [iza [ae | 1,200 181) | (5,960) | Cib.42)) €19.69)/ C271) TA 8-610 28 2,300 320 550 136 22.8 1,108 (293) | (5,060) | (12,60)) (21.65) | (299) (cont 4) sy feibe ‘OKUMA MACHINE TOOLS, INC.P-39 Gripping Force |Nexinum Gripping chuck Spindle 5s iis tose | Te | He0e44|cepping [20 Jor |weisne | tnexein|AutousbLe | TorauelFoece/ sau) Chucking|Chucking] kg. | (oDe). (MA Em ef (ibe) |om Cin) {mm Cin.)| (1b) | kgi-m? [SPEC | cay rpm azn fia ni-soa] 2s [2.308 | ase | ase faa | 6.9 | 1200 181)} (5,068) | (9.84) | (17.72)) (286) tase] 28 | 2300 | 298 | sop lias | 18.9 | 1108 Gan] Gie6a) | Civ62)| 9-699] Gy | iaricsia| 26 | 2,300 | 320 | 350 am 3-3 | 900 (293)} (5,060) | (22.60)} (21.65)] (449) TA 11-710 ao 3,000 385 658 257 ob 800 (289)| (6880) | C1516) | 25.599) 65) | TA 11-758 46 3,000 435 700 300 85.7 800 (333)| (6,600) | (17.13)} (27.56)] (660) Tanai] 35 | 3,000 | a58 | 750 [aaa | iaa.s | eae (398)| (6,600) | (17.72)| (29.53)] (836) TA 11-915, 3,008 555 850 44d 184.5, 600 (52600) | C2ie5)| (33.46)] (968 TA 11-1005 3,700 | 630) ou [578 | 288.2 a (8,148) | (24.88)) (37.81)] (1,254) aes 2700 | 7a son ais | ag. | 90 (51960) | Cive2)/_Garar)| (479 TST] 4 | 2,960 | 305 | es [200 | 81.8 | 600 (3309) Geitem) | C5.16)| (25-59)| 16) Ta 15-756{ 46 | 2,600 | 420 90 {238 | 95.2 608 63399] i169) | C6.54)|_ 27.17] 506) ma 15-810] 55 | 3,000 | 460 | 750 [392 | i36.6 | oon 3ae)|_ (61699) | iseiay| (29053)| (8699 1A 15-915 4 3,000 508 | 808 500 298.5 500 (535)| (6,600) | (19.69) | (31.58)] (1, 109)) ia 13-100) 7% | 3,000 | 350 | 900 [oi [a0 308 (535) (6,608) (21,65) | (35.43)] (1, 342)] ss e-tbe ‘OKUMA MAGHINE TOOLS, ING.P-40 SECTION 4 MAINTAINING YOUR NC LATHE IN THE BEST CONDITION - REGULAR INSPECTION AND MAINTENANCE OF MACHINE Your NC lathe is a highly efficient production machine calling for a auch higher utilization rate chan an engine lathe. This section deals with the maintenance requirements which must be net by every user in order to insure excellent, trouble-free perfor~ mance and prolonged life. Ir also outlines gone basic steps to pinpoint possible causes of trouble, together with troubleshooting hints, if your NC lathe is found out of order in any way, or in need of readjustment or repair. Generally, NC lathes are used at three to four times higher “utilization” rates than manually controlled engine lathes. To insure a maximum productive time with a minimum of downtime, che machine must be periodically inspected and carefully serviced. A pertodical inspection schedule is presented below. In addition to the regular maintenance items given here, there are sone maintenance items which should be checked according to the actual condition of the machine, as described in this section. Periodical Inspection Schedule Daily: (1) Check off Level through the oil Level gauges in the hydraulic power unit, guideway lube oil tank, and headstock lube oil tank. Check oi1 flow through the ofl window at the front of the headstock. (2) Check gripping pressure of the hydraulic power chuck through the oil pressure gauge. Check working pressure for the turret drive through the oil pressure gauge. (3) Greasing to power chuck jaw slide surfaces. (4) Checking lubricated conditions of bed and saddle slideway surfaces. Monthly: (1) Check the bedways for level and straightness. (2) Flush out the hydraulic power unit and change the hydraulic Fluid. These two items must be carried out after the first month of operation following initial installation of the machine. ‘OKUMA MACHINE TOOLS, INC.P-41 (1) Change ofl in the headstock lubrication system. This must be done after the first three months of operation. Every six months: (1) Change lubricating oil in the headstock lubrication system. (2) Change hydraulic o11 in the hydraulic power unit. (3) Check and adjust belt tension. ‘The following details the regular maintenance requirements for your Nc lathe. LUBRICATION The machine should be completely and correctly lubricated in strict adherence with the directions in the Lubrication Chart in the following pages (1) Always use the specified lubricant. a) If the oil other than specified is used, the lubrication unit might fail to operate normally. b) Lubricant used in common with coolant or lubricant used in comaon with hydraulic ofl might cause corrosion of lubrica- tion unit or mixing of oils to result in lubrication failure, which, in turn, leads to damages on the slideway surfaces. (2) For coolant, use the specified coolant. a) Coolant usually contains chemical additives such as activa tor. If improper coolant is used, lubricant will be affected by chemicals and therefore, use the specified coolant so far as possible. b) If coolant which is not our recommendation is to be used, check to be sure that it will not cause any following problems. Mixing with lubricant, possible parting, peel of paint, rusting, and suelling of packings If a problem ts found during the use of the coolant, avoid the use of such coolant. ‘OKUMA MAGHINE TOOLS, INC.P42 (3) Amount of lubricant of1 and its discharge condition must be checked every day. Prior to shipment of the machine from our plant, the ofl and the coolant tanks are flushed out and must therefore be refilled during the initial installation of the machine. Headstock lube ofl tank: CB32 (MAS) 12.9 Liters (3.3 U.S. gale) Hydraulic power unic : HL32 (MAS) 4) Liters (10.6 U.S. gal.) Coolant + Migh chip NP-2212 ‘OKUMA MACHINE TOOLS, INC.P-43 Lubrication Chart Fig. 1 ‘OKUMA MACHINE TOOLS, INC.P-44 table 4-4 ont No. service point | amount | Specification| renerks (nas) 1 | Heaaevock 12.9 Livers css2 | change after the (2.46 0.8) gal.) first theee months of operation, and svery six nonthe thereafter” 2 | euidowave 4 tite ese een tates. gal.) required. 3| Hydraulic power | 40 liters HL32 Change after the wnat (10.6 0.8. gat.) first one month of operation, ana every six onthe thereaiter. SCG ua gage areas ‘a2 ae oe cleaning 5 | Coolant tank 135 liters High chip Replenish as | 095.5 08. gato} wp-2aiz” | required. «| chip conveyor [As required wa Replenish in three to six months. Note: Chip conveyor is optional. ‘OKUMA MACHINE TOOLS, INC.Table 4-2 Lubrication Oil Specification hppitcacion cate ee Shell obit Weadacock Gearbox (Spincie cearbon with Coaxis) | case Unigover FH22 | Tetra ost 32 | ore O11 Lighee Separately Terealied Centbox I = Type Tueret ora Spartan €F920+ | Ovals Gil 320 | Gear O11 632 Spindle Bearing tobeication Unie | FCId Spineeso 10> [Tecra oi 1 | velocive Ho. ‘centralized Sildevay abricacion Unie Febis #6 enna O11 Tobe = (Gceureee, Bail sere) 220 Fabie e220 | Yonna 04) F220 — nyarauiic Povee Unie 32 Unipower #492 | Tetra 011 32 | OTE O11 Liaher weewol holders Greate) = — vobilun 2 Turrer Sxire va (Greate) | Lichean 2 ‘vania Grease 2 | Hobilux 2 avear Jaw on Chuck (Grease) | Molykoat EF grease (Dow Corning) for Kitagona povee For special chucks er te the instruction nesuel Note 1: Note 2: Note 3 Note Note 5 Note 6 The table above is based on the MAS. We do not have any experience in using the oils other than those indicated by an asterisk (*) + Selection should thus be made from them. Because slideway lubrication oi] contains additives such as excreme-pressure additive, it could incur variety of troubles if coolant. Therefore, pay special attention co the use of slideway lubrication oil reacting with other oils or As for service point or amount of lubrication oil of the machine, refer to the Instruction Manual of respective machine models. 6220 code oil for the centralized slideway lubrication unit is used only on LHSS-N and LCS@ (large-sized models). Aluays use the lubrication oil specified by Okuma for slideway Lubrication Lubrication ofl used in common with coolant or Lubrication oil used in common wich hydraulic oil might cause corrosion of lubri- cation unit or turbidness of oils to result in lubrication failure, which, in turn, leads co damages on the slideway surface or ball screw. (We take no responsibility for the troubles caused by using the lubrication oil which is not our recommendation.) As for oil replenishment for the optional accessories such as spe~ cial chucks or chip conveyor, refer to the Special Instruction Manual supplied with individual accessories. When slideway lubrication oi1 mixed with coolant and some trouble appears, contact your local Okuma representatives. They have optional accessories such ae oil skinmer. ‘OKUMA MACHINE TOOLS, ING.4-1-1. Headstock Lubrication System The headstock machine, oft filter Mounted at left end of headstock Lube of pump Filter port O41 level gauge (eft side) Lube of] tank lube oil tank is located at left front of the and \ O81 window for checking of1 Hlow (machine front) \____Drata hole (left side) Fig. 4-2 Table 4-3 Recommended Type of Lubricant (MAS) p32 Quantity Required 12,9 Liters (3.4 US. gal.) Servicing Frequency of Change after the first 3 months of operation and thereafter every 6 months. Clean the £11 ter each time an ofl change is made, When the machine is operated at a high “utilization” rate, special care should be exercised as to cleanliness and the condition of the ofl used. Af the oil is dirty, of1 changes must be made mre frequently than specified in the above table, ALL the spindle bearings are lubricated by packed high quality grease, requiring no further greasing. ‘OKUMA MACHINE TOOLS, INC.P47 Guideway Lubrication System For bed, saddle, cross-slide, X- and Z-axis bell screws and tailstock sleeve, Motor Motor oi iter pore / \ ii level indteator Lubrication of] tank Fig. 4-3 Table 4-4 Reconnended Type | of Lubricanr (MAS) ee Quantity Required 4 Liters (11 U.S. gale) | Prequency of Since the lubricating oi] 1s not re-circulated, Servicing lubricating of1 amount must be checked every day. Lubricating oi1 consumption rate is factory-set at 30 nm (1.18 in.) in of1 level indication in 50 operation hours. Note: Check oil level before starting the day's operation, With the chuck opened, enter a spindle rotation command and depress the CYCLE START button, This will cause alarm display. ‘Then, depress che RESET button and the lubri- cating oil is fed to each lubrication point. Repeat this several times to lubricate the slideways well. The centralized lubrication oil tank 4s provided at the right hand side of the machine. The lubrication oil is fed to the bed slide- Ways, the cross-slide slideway, the X- and Z-axis drive ball- screws and the tailsctock sleeve. ‘OKUMA MAGHINE TOOLS, ING.P-a8 4-2. CLEANING THE FILTER Cleaning the filter should be carried out periodically. Use of clogged filter elements allows “dirty of1” to be circulated through the system, leading to serious trouble. Procedure and Cautions Remove the element from the casing ' © Removal of the element is Simple, but extra care must be taken when unscrewing the cap since it is sprung off the moment the compressed spring is released, Sintered metal \element sintered metal element © Unvind the cotton thread, All-wool white © Renew two layers of all-wool mousseline (100% wool) white mousseline. (@ layers) © Clean both the inside and the outside areas of the element with solvent naphtha or petro- Leum benzine, After the gas has been allowed to evaporate Sa eee completely, set the element in aa place. © Never use a wipe cloth on the Fig. 4-4 element since it might become clogged with lint and other foreign matters. ‘OKUMA MACHINE TOOLS, INC.4-3. ADJUSTING CENTRALIZED LUBRICATION UNIT am @) a) Adjusting Pump Delivery ‘The delivery anount to each lubrication point is controlled by the metering type distribution valve, and no further adjustment is necessary. Maintenance When no lube oil is delivered: a) >) ° Of Level ts Low. Replenish the lube oil of the sane brand. The pump is at a rest: the pump operates intermittently. The punp operation interval is set at $ minutes, The suction pipe is plugged or the filter ss clogged. Clean the filter at least every six months, Other Renarke a) »») ° ‘The lube oil to be replenished must be clean and it must be of the same brand as currently used. When clean the tank and the filter, NEVER USE THINNER OR TRICHLEN (trichloroethylene) SHOWING HIGH VOLATILE CHARACTERISTICS, Specified lube Oil: G68 (MAS) ‘OKUMA MACHINE TOOLS, INC.P50 4-4, CLEANING COOLANT TANK Coolant pump y cover (Perforated plate Level gauge filter Fig. 4-5 ‘The coolant tank integral with the machine base casting should be cleaned periodically. Procedure: (1) Draw the coolant out of the tank by the pump into a proper storage container. (2) Remove the perforated metal plate and clean it. (3) Clean out the tank. (4) Remove the filter and clean it. (5) Refill the coolant tank. (OKUMA MAGHINE TOOLS, INC.P-S1 4-5. TENSTONING BELTS 4-5-1, V-belt Drive from Main Drive Notor to leadstock Headstock input shaft pulley £h Tension adjusting screw Tension pulle: Main drive motor Main drive motor pulley Fig. 4-6 Belt tension meter (optional) This indicates belt deflection amount. This indicates belt tension Cy Jal av4| Fig. 4-7 Belt Tension Adjustment ‘OKUMA MACHINE TOOLS, INC.P-52 Pach belt at its center of span to apply deflection amount § and read load "f= 19 kg". Adjust belt tension in reference to the table below. uc 8, me (in) specification] T¥P° of |aype ana size| pulley [ Ac, [renajuse| Pi ko (1b) Belting ee |e 3 pelt {ment 7.5/5.5 kW | pin ace [12PRIAAS 12 grooves| 15.5 | 16.5 10 (10/775 npr | PP AS® | uii9-a012-76)] x 1 pes. |10.61)| (0.65) (22) ( ): Okuma parts number Timing Belt for Pulse Generator a £ Genter of main spindle Pulley, Spindle side Pulse generator / /Pulse generator mounting bracket Fig. 4-7 Adjust the tension of the belt by moving the pivoted pulse generator nounting bracket. Table 4-6 Amount of Thumb Pressure Type of Belting] Type and Size | No. of Beles | * | deflection ” syn Bane eter Ra i Lin) ie 255u050 Timing Belt | Gatidin03-255)] 1 | 9.35 77) 3 (.12) : ‘OKUMA MACHINE TOOLS, INC.4-5-3, Timing Belt for Z-axis Drive Servomotor Pulley, Z-axis feed screw, ‘(Ball screw) Motor_pulley/ P-53 Licaxis servonotor Fig. 4-8 Adjust the tension on the belt by moving the servomotor base. Table 4-7 ‘type of Belting ‘Timing Bele ‘Type and Size | sts 259889 44 (M119-9997-49) No. of Belts ‘Thunb Pressure P3 kg (be) 3.5 (77) Amount of Deflection 63 mm (in. )| 5 (0.20) SE (OKUMA MACHINE TOOLS, INC.4-5-4. Timing Belt for X-axis Servomotor Pulley, X-axis feed screw Gall screw) aan Motor base \\Xeaxis servomotor [Motor pulley Fig. 4-9 Adjust the tension on the belt by moving the servomotor base. Table 4-8 ‘Amount of . Thumb Pressure Type of Belting | type and Size | No. of peaes | TURP, PECOST® | pefiection 4 ae (in) : sts setae 259S8u800 1 } 3650.7) | 3.8 (15) (1 19-9995-91) ‘OKUMA MACHINE TOOLS, INC.4-6-1, Adjusting Turret Indexing Speed How to adjust Turret Indexing Speed The. turret indexing speed varies in accordance with the change of ofl temperature as illustrated in the turret indexing time vs. oil tea- perature charc provided separately. ‘Therefore, when setting the turret indexing speed (time), it is necessary to check oil cem perature. Before attempting the setting, turn on power supply and warm up the hydraulics until the temperature in the tank reacies approx. 40°C. Then set the turret index speed following the procedure below: Clutch meshing noise ‘Turree indexing ‘Thermonecer t_turret_clamping (3) speed adjusting cat Speed decreaxed c. Ol filler C=—=mp port Speed increased / Turret clamp/unelanp /. ap edfadiaating Measure oil \ valve temperature at the et center of ofl depth inside che tank. Adjusting cargec / (approx. 3.5 sec/turn) (1) Open che clamp/unclamp speed adjusting valve (1) and set "L" at 14 om (G.55"). (2) While rotating the curret, Cighten the valve (3) uncil the clutch meshing noise is not heard and lock it in that position. (3) Turn che curret indexing speed adjusting valve (2) so that the turret indexing speed will be 3.5 sec. per full turn. Then, tighten the nut securely. With the operations above, the turret indexing time is adjustable at 0.8 sec. per station at an.oil cemperature of 40°C. Confirm the turret indexing speed following the procedure explained on the following pages Note: If of1 temperature is low, 30°C for instance, then ser the turret indexing speed at 4.5 sec. per turn as per the turret indexing time vss oil temperature chart. ‘OKUMA MACHINE TOOLS, INC.P-56 How to Check Turret Indexing Time ‘Turret indexing Cime for one station {8 measured using the 0SP soft~ ware and it is displayed on the CRT. Note that this software is supplied as a standard feature for the USP manufactured from September 1985. The procedure to display the turret indexing time on the CRT is explained below: (1) Manually index the turret. ‘This turret fndexing may be done either automatically or fn the MDI mode operation. (2) Switch the display page to the CHECK DATA page by pressing the function key {F7] (CHECK DATA). ‘Then, access to the page on which the AXIS DATA is displayed. An Example of AXTS DATA Display Page AUTO GFERATION ann svecK tats A eurree wor Rien rece re rere osc Rsvpve, Rsvee2 (3) At parameter RTRT, che turret indexing time of the turret helng indexed is displayed at X and Z column. Wote that the values at these twe columns must be identical. | Crow aigics right to a decimal place ———— Indexing time in seconds Therefore, if turret indexing from one station to the next 4s attempted, turret indexing time per station is displayed, while if one full turn of the turret has been commanded, then the turret indexing of one full curn Ls displayed. If the values at these columns differ from the desired set values, re- adjust the turret indexing speed as indicated in steps from (1) to (3) above. ‘OKUMA MACHINE TOOLS, INC.et indexing time (per station) Ty P-57 Turret Indexing Time vs. il Temperature Chart (for Vi2) Seceing value for ninot~ehange model Co set the turret Tndoning Vics set the tine tn //— sccatdance vith this torve.) 445 see/turn (W.9 sec/ station) Setting range 4. see/turn (0.8 sec/station) 9.9) 0.8 eee ia 28 30 a 38 Bore Fr aeent Oi] temperature zone for Cer eeene ree actually operated machine With standard hydraulic power unit O41 pressure: 30 kg/em? (427 pst) Oil flowrate: 20 Vit/min. (5.3 gpm) O51 amount : 40 Lit. (10.6 U.S. gallons) 4-6-2. Check The Bed Level The straightness or level of the bedways will affect the machining accuracy. In case parts cannot be turned to specified tolerances, first check and secure the machine level, then proceed with necessary adjustments (See Section 5-4, “Levelling The Machine”). ‘OKUMA MAGHINE TOOLS, INC.P58 Alignment of Headstock Lf a taper is generated on the turned workpiece (1.e., not cylindrical), proceed with the alignment of the headstock as follows: \ mee bore (6 pes.) Fig. 4-13 Headstock Securing Screws (Top View) Fig. 4-12 Mounting Fixture for Headstock Alignment Procedure: (1) Secure the headstock alignment fixture (A) at the front of the headstock with three M12 serews (Screw B), (2) Tighten two M12 serews (Screw C) to the base lightly. (3) Screw in two M12 screws (Screw D) into the fixture (A) until they touch the base. (4) Loosen six N24 screws (Screw E and F), (5) Align the headstock wich screws ¢ and D. (6) After completing headstock alignment, secure screws E and F then remove the fixture (A). For Your Information: The Japanese Industrial Standard (JIS) specifies that the lathe should turn cylindrically to within 0.015 per 255 am (0.90059 per 8.86 in.) of finishing Length of work held in a chuck without the use of tailstock center to hold the work. ‘OKUMA MACHINE TOOLS, INC.4-6-4, Adjustment of Tapered Cibs The machine is shipped after complete adjustment of tapered gigs. Readjustment will become necessary when the gibs are worn of loosened by use, resulting in noticeable irregular feed movement, which adversely affects the working accuracy. Remove the covers from the left~ and right-hand sides of the Z~ axis slide (carriage or saddle), and then adjust the gib position by means if the gib adjusting screws shown below. ce ge ty OY gor ioc fe | Nee ; Gib adjusting screw ib adjusting screws Pig. G-14 Gib Adjustment Procedure: (1) Loosen gib A at thinner side. (2) Tighten the thicker side of gib A fully and then return by one half turn. (3) Tighten the thinner side of gib A. (4) Tighten the thicker side of gib A. Clearance should be B01 nm Adjust the gibs for the cross slide in the sane manner. Croge-slide Gib i T Remove the wiper cases from y the cross~slide. Then adjust - the gib position by means of Headstock \ the gib adjusting screws — \ shown below. \ Gib adjusting \\ Fig. d15 ‘OKUMA MACHINE TOOLS, INC.4-7, TROVBLESHOOTING FOR SIMPLE MECHANICAL TROUBLE 4-7-1. Trouble with Headstock (1) No Spindle Rotation Is the power chuck closed? For machine with tailstock: CENTER-WORK/CHUCK-WORK selector setting: CENTER-WORK ...., Tailstock sleeve must be at the advance end CHUCK-WORK ...... Tailstock sleeve must be at the retraction end (2) No Oi1 Flow Observed through O11 Window Pesan eee Is the lubrication pump operating ena eee Does the lube ofl tank have sufficient amount of lube ofl? | Is the filter clogged? |—~Clean the filter. eco (See Section 4-2.) (3) No Chuck Jaw Movenent Ye the oil re 6 [ Gressure sot to The vequlved Tevel?] Adjust the system pressure. (See Item 3-2-3 (4).) Is the draw screw connected properly to the connecting rod? : _ oe Adjust the draw screw setting. (See Item 3-2-3 (1).) [Bo the easter Jove cove acraaliy? Remove chips and apply machine oil. ‘OKUMA MACHINE TOOLS, ING.P-61 4-7-2, Trouble with Turret wm @y a No Turret Indexing Does the turret locate at the turré et indexing position? Locate the turret to the turret indexing position manually. Wave chips accumulated under the turret? Remove chips. Ta the oil Adjust the ‘system pressure. (See Item 3-2-1 (3).) Weak Turret Clamping Pressure Ts the ofl pressure set to the required Adjust the system pressure, (See Item 3-2-1 (3).) After Collision of Turret a) Checking after turret collision Misalignment of the turret or the headstock might be caused when the turret is struck against the workpiece or the headstock due to operation error or programming error, or when an abnormally heavy load is imposed on the turret due to axis feed with damaged inserts. The procedure to check the alignment of the turret and the headstock is explained below. ‘OKUMA MAGHINE TOOLS, INC.1) Checking turret alignment Checking turret inclination Fig. 4-16 Set the dial indicator se illustrated in Fig. 4-16 and feed Z-axis using the ‘pulse handle to check the inclination of the toolholder mounting surface on the turret. If the inclination read by the dial indicator is larger than 0.02 mn (0.0008 in.), correction is required, ‘The procedure to make corrections is explained in Item b). ee ‘OKUMA MACHINE TOOLS, INC.P-63 Checking offset of turret Xeaxie direction N offset cc ) VY IMicro_ indicator\, Here indicator ese base $60) of Fig. G17 Mount the inside base holder on the turret in the manner as illustrated in Fig. 4-17. Check the center position of the hole on the inside base holder using the micro indicator set in the chuck to chuck the offset or misalignment of the hole on the inside base holder from the spindle center. Alignment of the spindle center end the inside base holder hole center in the Y-axis direction must be adjusted in advance. The offset amount is one half the error read by the micro indicator. If offset amount is larger than 9.05 mm (0.002 in.) make corrections in accordance with the procedure explained in item c). OKUMA MACHINE TOOLS, INC.2) ES Accuracy inspe.-ion of headlock Finish a test piece indicated in Fig. 4-18 at the right in the MDI mode operation to check the cylindricity. If the measured cylindricity is larger than 0,01 mm/150 mm (0.0004 in./5.91 in.), adjustment of the headstock is necessary. For the procedure to adjust the headstock, refer to Section 46-3 in this Manual. This adjustment should be carried out in combination with the adjustment for offset. py T (Tt - - 910~100 ut AL 500m — Fig. 18 cutting conditions Material Mild steel ($45C, JIS) or cast iron (FC, JIS) Depth of cut: 40.2 am (40.008 in.) Feedrate: Bul mm/rev. (0.004 am/rev.) Headstock accuracy accuracy adjustment should be carried out in the following order: Inclination of turret Headstock accuracy Misalignment of turret ‘OKUMA MACHINE TOOLS, INC.b) Correcting turret inclination If turret inclination amount measured as per Fig. 4-17 is Larger than 0.02 mm (3.0008 in.), adjustment should be made in the manner indicated below: 1) Remove covers (1) and (2). 2) Loosen the four turret clamping screws (3), Note that turret clamping screws (4) and (5) should not be loosened. 3) Remove the two plugs (6) from two taper pin holes. 4) It ds recommended to chamfer the front edge of the taper pin and screw in a bolt into the threaded hole in the taper pin before inserting the taper pin into the taper pin hole. 5) After loosening the turret clamping screw (5) satis~ factorily, drive in the taper pin into the taper pin hole while tapping the turret with a soft head hammer. See note (*) below, 6) After the two taper pins have been inserted, secure the curret clamping screws (3), (4) and (5). 7) Check the turret inclination as per Pig. 14-16 agains _serew Teper pin Chemfer before taper pin insertions Figs 4-19 8) When the inclination of the turret is adjusted within the allowable range, remove the taper pins and insert the plugs into the taper pin holes after applying the sealant on them, ‘OKUMA MAGHINE TOOLS, INC.P66 9) Install the covers (1) and (2). Apply the sealant to the cover mounting surfaces, 10) 1£ inclination is acceptable at this point, remove the taper pins inserted in step 6) above, and insert the plugs. (The plugs should be coated with sealant.) 11) Prepare a taper reamer, and clean out taper pin hole (7). If bush (8) has been removed, first cap it in. 12) Prepare two new 8 x 32 taper pine and tap them into hole (7). 13) Screw in plug (7) which had been removed. (The plug should be coated with sealant.) 14) Attach covers (1) and (2). The cover mounting sur~ face should be coated with sealant. This completes the operation. Remove taper pin by turnin; the’serews PA" PY ‘ Washer Taper pin Fig. 4-20 ‘This completes the adjustments. Note (*): In actual adjustment operations, there are cases where turret inclination cannot be corrected by simply driving the taper pin. In these cases, follow the steps below. i) Loosen the turret clamping screw (4) also and tap the turret head with a soft head hanner to drive the taper pins into taper pin holes on the turret head. Follow the steps 8) ~ 14), then. ‘OKUMA MACHINE TOOLS, INC.Hie 67 ii) If the procedure i) has no satisfactory results, loosen the turret clamping screw (4) with one of the evo taper pins inserted. Then, tap the turret head with a soft head hanner. cover: Secured by @ total of 11 @)ecreus; 4 screws on each side and 3 sereus on fon upper surface Turret clamping (@ turret clamping screws Gover: 3) Turret clamping screws Cover: Secured by five socket head screws © twrvet clanping serew po— p—~o4 ae oi Turret clenping Check inclination ~ SCESee ©) Plug for taper pin hole using a dial indicator i (2 pes.) Pig. 4-21 ¢) Correcting turret offset If offset amount measured as per Fig, (-17 is larger than 0.05 mm (0.002 ins), make corrections following the steps below: (Refer to Fig. 422.) 1) Turn off power. 2) After removing the six screws (1), detach the tool number name plate (2), Make tool number iden~ tification on the turret. 3) Remove screw (3) and detach the cap. 4) Loosen the six turret clamping bolts (5). Se ‘OKUMA MACHINE TOOLS, INC.5) 6) nD 8) » 10) ny 12) 13) 14) 15) 16) 17) 18) 39) Prepare the two taper pins with female thread (6), 48 x 45 mm, and drive fit them while tapping the turret with a soft-head hammer. It is recomnended to screv the bolt into the fenale thread of the taper pin in advance. After the two taper pins have been driven into che turret head, secure the turret head clamping screws tight. Turn on power. Measure the offset amount in the manner as illustrated in Fig. b-7. If the steps 1) through 8) cannot eliminate offset, carry out the steps below, Manually rotate the turret head and turn off pover supply to the OSP before the turret ie indexed to the correct turret index position. This leaves the turret head unclanped. Turn off power at the main discon- nect and keep the power off until the turret head is reassembled. Lift the turret up with a Jib crane and extract the taper pins (7). Then, remove bolt (8). Detach the turret head. Loosen all clutch clamping screws (9) on the turret head and turret base and then remove taper pin (10). For the procedure to remove the taper pin, refer to ps 60s Prepare two taper pins with female thread, #6 x 36 qm, and drive fit them into the taper pin holes. Tighten clutch securing screw (7). Finish the two taper pin holes (12) with a taper reamer and drive the taper pin #8 x 36 mm into the taper pin hole. If the taper pin removed in step 13) is stepped or bent, replace tt with a new one. If the taper pin is inserted too deeply, use a Little longer taper pin renove taper pins (6) and (11). Reassemble the turret head in the reverse order of steps 11) and 12). Apply grease to the clutch teech, ‘Turn on power and check turret indexing operations in the MDI modes ‘OKUMA MACHINE TOOLS, ING.20) Measure the offset amount again as illustrated in Fig. 417. 21) Reassenble the cap and tool number plates in the reverse order of 2) and 3). Nake sure that 0 ring (13) in the cap (4) is correctly set. ————— ‘OKUMA MACHINE TOOLS, INC.Clutch Clamp on Turret Head Turret Base Clutch Fig. 4-22 (OKUMA MAGHINE TOOLS, ING.4-7-3, Others am @) a) P71 No Lube Flow to Guideways No. No. Lube o! Lubric ‘ Adjust (See Section 4-3.) 11 is not consumed in one to two day: ation pump is faulty. centralized lubrication unit. Coolant Supply Is the coolant pump motor rotating? ] Gheck the overload relay OL6 in the control cabinet if it is tripped. Is the strainer clogged? | Clean the strainer. (See Section 44.) Ts the coolant in the coolant tank filled to the spec~ ified level? Replenish the coolant. Pressure Building-up of Hydraulic Power Unit Te the hydraulic power unit pump motor operating: Check the overload relay OLIC in the control cabinet, if it is tripped. Is the filter clogged? Clean the filter. (See Section 3-2-1.) Te the Level? hydraulic oil in the tank filled to the specified Replen: ish the hydraulic. ‘OKUMA MAGHINE TOOLS, INC.SECTION 5 HANDLING AND INSTALLATION OF MACHINE, ‘This section outlines the procedures for handling and installing your NC lathe when it has to be moved to a different area due to any change in your plant layout. Most precautions notes may also apply to the initial installation of an NC lathe at your plant. 5-1, GARE IN HANDLING A PRECISION MACHINE Your CNC lathe consists essentially of four major components: the machine, the electric control cabinet, the hydraulic power unit and the CNC unit. Model LB15 CNC lathe i6 built in one unit and it can be easily moved without separating it into consisting units. Lifting and Moving Machin There are three different methods for moving the entire machine to any desired location; by an overhead crane, using lifting hooks supplied together with the machine, by a forklift truck, and by rolls over which the machine is pushed by manual labor. (1) [Lifting By Overhead Crane ‘The machine is Lifted by three cables. \ i Saddle (to be moved rightward) as Front chip door “\ (eo _be opened) Lifting hooks (3 pes.) (opt ional} Fig. 5-1 ‘OKUMA MACHINE TOOLS, INC.a) b) ©) Locate the saddle at the tailstock side, Keep the front chip cover half opened. Fix the lifting hooks in position, ‘This completes the preparation for machine for lifting. Precautions for Lifting ; a) ») ©) a) Make sure that the cables are strong enough to support the Weight of the machine. For machine weight of respective model, see the table. ‘They should have a nominal diameter of 16 mm (0.63 in.) oF Larger. Change an angle formed by each cable line so that the cables will not contact the finished surfaces of the machines If this 1s not possible, be sure to place protective materials, such as pads, and wood blocks, between the cables and the finished surfaces of the machine to prevent them from being damaged. Check for balance and be very careful when 1ifting the machine. Use extra care to lower the machine gently onto the floor; NEVER APPLY SHOCKS TO THE MACHINE WHEN PLACING IT ON THE FLOOR, Approximate Weight of Machine Without tailsteck | 4,100 ke (9020 1b.) With tailetock 4,400 kg (9670 1b.) (Including the hydraulic power unit, the electrical control cabinet and CNC unit.) ‘OKUMA MAGHINE TOOLS, INC.(3 »») ©) Precautions for a) ») © 4) P-74 Férklife Truck As by the lifting with the overhead crane, locate the upper saddle to a positive limit position, the lower (if installed) to a negative limit position and the tailstock to the most retracted position. Then turn off power supply to the machine. ‘There are two recesses in the front bottom of the base and one in the rear bottom. With placing jacks in these three recesses, raise the machine until the forks of the truck can be put beneath the machine. With the machine raised by the jacks, have the truck approach the machine until the machine base is snug against the heel of the forks, end lift the machine for handling it to a desired area. dling with a Forklife Truck Be sure to use a forklift truck with sufficient lifting capacity. It ds important to select a truck with the capa~ city adequate for lifting the weight of each model as shown in the table. When setting the forks, use extra care to assure stability and balance taking the position of center of gravity (load center) of the machine into consideration. Lift the machine slowly and quietly, keeping it as horizon— tal as possible. When placing the machine on the floor, use extra care to lower it gently so as not to hit the floor. Rolling i Precautions for Rolling: a) >) Place rollers evenly under the machine. Be careful that the machine does not tip over on any side so that the machine base strikes the ground. ‘OKUMA MACHINE TOOLS, ING.FOUNDATION REQUIREMENTS General Precautions for Building a New Foundation In most plants where concrete floors are solid and Level, your NC Lathe may be installed without anchoring it to the floor and then used satisfactorily if levelled carefully. For a long-maintained accuracy and where sub-soil or ground under the floor is not strong enougli, @ new concrete foundation should be set up in accordance with the FOUNDATION PLAN attached to this Manual (See Section 5-5), (1) Foundation requirements may very according to characteristics of the sub-soil, Under any soil conditions, it is importent that the sub-soil be well compacted to keep the foundation from unsettling once the machine has been installed. (2) Where sub-soil is too soft, it is necessary to drive concrete piles into the sub-soil. (3) The FOUNDATION PLAN attached to this manual is prepared for laying a typical concrete foundation specifically for the machine. The concrete thickness or depth should be determined in terms of the ground condition in each case. ‘OKUMA MACHINE TOOLS, INC.5-3. GENERAL PROCEDURE FOR INSTALLATION (1) Place levelling plates, 150 x 150 x 19 mm (5.91 x 5.91 x 0.75 in.) over individual foundation bolt-holes. Refer to the FOUNDATION PLAN. (2) Place foundation washers (furnished together with the machine) on the levelling plates and then place the machine on then. (3) Pass foundation bolts through the hole in the levelling plate and a center bore through the built-in jack screw assembly, Secure each foundation bolt carefully, using a washer and a nut on ite upper end. (4) Use wedge pieces, shims, or levelling blocks under the machine base to level the machine approximately. (5) Pour mortar into the foundation bolt holes and allow it to set. (6) After the mixture has becone hard enough, remove the shins or levelling blocks from under the machine base, and level the achine within the specified limits. ———— sees Precautions for Installation (1) Keep the underside of the levelling plates free from any oily substance. (2) With levelling jack screws resting on foundation washers, the bottom surfaces of the machine base casting should be about 10 to 20 mm (0,39 to 0.79 in.) above concrete level. (3) F£11 the foundation-bolt holes with mortar so as to reach the underside of the respective levelling plates. Be sure to com Pact the mortar thoroughly. Levelling jack screw Machine base =e Foundation washer ider_plete| TB=20 om 10.39-9.79 in.) S ; WT eae The parts with names show in [| arc not supplied as standard equipment. Fig. 5-3 ‘OKUMA MACHINE TOOLS, ING.5-4, LEVELLING THE MACHINE The machine must be carefully levelled becaused the accuracy of the level at the initial installation will greatly affect the working accuracy and the service life of the machine, No. of levelling jack screws Remarks a Hollow for passage of foundation bolt [Tevetting Procedure | (1) Measure the machine level at both right and left ends of bed- ways in the X- and Z-axis directions, Precision Level Fig. 5-4 (2) Readings are taken on both Longitudinal and transverse direc~ tions while both the levelling jack screws and the foundation bolt nut are tightened firmly. Tolerance 0.04 an per 1000 om (0.0016 in. per 39.37 in.) Accuracy of level: 1 div. = 0.02 mm per 1000 mm (9.0008 in, per 39.37 in.) ‘OKUMA MAGHINE TOOLS, INC."ONI 'S7001 SNIHOWN WWRO. ao 26 bs, 55. FOUNDATION PLAN 4 Gonufin coke. «dy 18-907.) wurface of bese wae 1 ap 0.96) [Foundation boil / Sot and washer) EConerete| Eales | ae alos aa | | Open space for ee ey |g se epeccane screae? Ftd gs | st onsy | ae | | gee feaer pare] ! 1 pe 2000 478.1) fubble 109. 0.94) / Machine vase (Foundation uasher ea yn plan te typicals Concrete thickness 12 3 ports tor (2) Founaaesoe belt, Mis esses @ pees a rer for abane, 8 vce, enn G3) Nobece place 150 9 1500 19 a A pet Coe'sa1 » eL-a Unit: am Cin.)5-6. POWER REQUIREMENTS Power source: 3:phase, 220/380/415/480/600 V, 60/60 Hz Panel boars 4 ee 1 1 Necessary capacity ot evcuit ' breaker oF use cfs He Electrical contro! cabinet 220"). 108A 3bOV TBA av 8A aap Vo 0 BO cov. 3A Necessary sizeof / Grown 2200. BB mm A wires yo 380 V.... 16 mm? <4 wires 415 V__. 16mm? x 4 wires 440 V. 1mm? x dives / GOO... B avn? x A wires berber eer ‘Rated current of ereuit u E breaker: 100 A) 6008 Fig. 5-5 Inspection of Cable Connection: The operator can check correctness of cable connection by reading the pressure gauge vhether {t indicates the specified pressure level. Switching the selector valve of the pressure gauge,to TURRET, read the pressure gauge if it indicates 30 kg/cm? (427 psi). When it indicates the specified pressure level, the electrical connection 1s correct. ‘OKUMA MACHINE TOOLS, INC.SECTION 6 SPARE PARTS LIST bel. HYDRAULICS no] Part None Maker type |oimonason| tty | use forum race wo. 1 [setencia vaive | parker DLUMAIAPT@ 1 [seme | cepape tannttin | 25a peed 0-4 2 [out mocer ‘sonscome | Sc1GOBRZ 1 [via wwrree | vers-eo01-s6 ° Eisntiin fader + | SStece® | ra-boss-o1 tndew jolenoid valve | facker — [oivwacawe76l Ae eee Hannifin faba : Ke9-9048-92 3 [tube ott pone vonayuki | Min-oaW, 1 [ae ne | weize-aooa-es ba Hight sige st tnachise © [etter unse Showerau | Everlasting 1 | teaascosn | woes261-09 Sunenecal flee 7 [variabie parker pavensieai2 2 HFe-0996-00 selivery pow | saan tin @ | bine Futter Parker asenieaNe— 2 wr ana908-00 tent fin | Samet 3 | serainee Pioneer | se-t0 1-100 1 | aydeasite | wre-aa23-o0 povee une 16 [Precsuce aavse | wetss croni8ee T [wyarwsie | ee-enenae poses une 11 | Reaeing valve | tarker Eocene 171 | tyseautie | KPS-e01 9-08 : Battie | Soe povervunic 1: [soienois vaive | Farker cavaee Pos zw [a | myaeauize | ere-cgii-o Beant fan pened ne B Parker owmamwe foe 2a [a | wyacauise |. er0-co1s-a2 Saati fan phece nie 14 [eester plunger | shoveyans | oPm-as-a. 2 [seauie | wooa2-c0oe-a 18 | osster plunger | showayans | ova-t0-0 2 | ceoasceisael 0012-2004 17 | ovatec plonger | showayoxa | Pa 1 | rattacoce | woe 2e00%-95 ‘OKUMA MACHINE TOOLS, ING.6 “2. ELECTRICALS (ON MACHINE} 2-81 ue] fave Hane waker Tw. [oineneson arty] use | skuna Part to. 2 | Ae setae ovina weds 6 [5.5/7.5] 2 [umn ie04-268-019 spindle Cectent pune [Gusher | vav-aan 1 [coolant | eFi-e12a-0e 3 | Foor witen | Einenaster [512-8/no 1 peruse Te-#093-01 gare operst ing geicen in Front of pachine 3 [tame-ceseen | vamacake | stima 2 [spiase — [eseie-esi-017 speed Shane Headsteck ¢ | time-switoh |Yanseake | atin 1 [aureee seis 01-018 e | tume-ewieon | varseane | stic [wiz curve | Bseis-eo1-017 > [uimac-cesten | Yaratake | ansi-g 2 | Sadate, ‘crose-tlide Vie and 2 auig Time) | araxe our MEE 2-17 T [iene [mien @ | a-prace anduc [tanseie [iar-tsoa. far che [1 [ayarentt: | rro-oize-ee St tataecar hare Figne etd power anst f term nal Bow te [fe ewiton | Lineraaeor 1 [Stews | e-aoee-on Front of aching. ni [tbe eure we Torine7s- (ae 1 [wesdeceek | pPae-e00r-72 ve | et-ner ‘Oana Bu-beE-2e | LS 7 Beas Tee 13 | et-ner: ‘okuna sieaiente [ane a [axis 888-7003 pervonosse drive ‘OKUMA MACHINE TOOLS, INC.P-82 6-3. CONSUMABLE TEMS (O-ring: those used on sliding parts) ve] fart vane | 0aker Tyre _[Dineneion atv] vee _| Okuma Part No Y [ewie nda [Rib ace [2 1 [wasn Mls 8010-76 T2PK1445 | Grooves Spindie wipes Stive motor 5.5/7 Si 2 [aiming baie | eando | Sesia50 7 | Headseock | wiisi-08-255 (for Fo aziver 3 [ining be1e | sande [ars 250sen 1 [eae ppaiscesoe-nr 0 arive «| Fiming bere [sand | ors 200m + [eexis | mn9-0007-40 baa drive 3 | oust weal No roe22iFo 1 [Heaaacock | naesi-oa05-52 shigeing Syiindee © | Packing NO 3F0 Hes Sx 2 [viz wurvee |naoDa-00i1-e7 Fixer racking wo ro 2 | via cureer | wo03i-009-02 2638-5 @ [é sing Dainicni | ene-186-275 3 [viz eueeer | na092-0900-01 5 [wiper Band 2 [same | 1023-8905-65 = (right ‘and 1 [seaaie | aions-e00s-06 E~ ede coat iT [wiper ‘bende SEE] * | pesscatice [toss eeor-e Gower) 2 Bando 1 | crosa-atsae | w1073-0007-03 ay (upper right) 15 | wiper Bando 1 | cross-attae | 1023-0007-02 ie) Coeper Tete) 14 | wiper Bando 1 | seaae | n1023-005-60 ry ete Hone 16 | wiper Bando v [essare | n1023-0000-6 ft ‘rishe fone) 16 |asper ana SE“WZa| + | tosrscoce | mn02s-c005-72 front) 17 [wiper Bango RTL] 1 | rattscoce | mezs-o00s-73 ieee) 16 [rtuorescene — [tosnita [re | soav 2 [work tigne | e9505-«90-005 Samp Bulb with other oH ‘OKUMA MACHINE TOOLS, INC.P83 SECTION 7 TECHNICAL DATA TOOLING SYSTEM DIMENSIONS OF V12 TURRET ‘TOOLHOLDERS INTERFERENCE CHART WORKING RANGE OF MODEL (18) WORKING RANGE OF MODEL (1S with caflstock) DIMENSION OF SPINDLE NOSE (ASA~A2~6) HYDRAULIC CHUCK AND CYLINDER HOLLOW TYPE HYDRAULIC CIRCUIT DIAGRAM DIMENSIONS OF TAILSTOCK (18 with tailstock) CHIP CONVEYOR (optional) CHIP BUCKET ~ L-TYPE (optional) ‘OKUMA MACHINE TOOLS, INC.‘ON ‘STOOL SNIHOWN WInO. 1 CA ERNTNGTGEDEAT ID TURNING OPERATION | (OD TURNING OPERATION MP.NO.2-H1-1/, ME. H1-'7, WT _NO.-HI-'7, “7 iy I, wm, [ee = | eee euerve | 1O FOOUNOLDER 1a mia, | BORNE san sureve| Bist tu toueaeinia cars itt alaalrmcaaic (290 (11.42)]* 3.11) 5 ror (3:82) %50_(7.72) 353 13.99) | (590 (23.23) #1 * Dimensions when optional special cover ts used. Units mm Cin.) 16-4DIMENSION OF SPINDLE NOSE (ASA~A2~6) rm 9200 7519'99 308 1 t 30° cc92) r ieee) see9p (e92) zst-@3519°99 P-92 mm (ine) Unie: 1/2-13UNC oe ‘OKUMA MAGHINE TOOLS, ING. os (eos‘ONI'STOOL 3NIHOWW YW 7-8. HYDRAULIC CHUCK AND CYLTNDER Yo3225HE (Kitagava)\, ax. 46 (1.81) max. 11 (4.33) SSAS6E Simin, 21 (9.83) 480 (18.96) 3 min. 89 (3.50) / (Kitagawa) £2) / eo aN M24 20 P2.5 ee eae Li eee CD | 7 | $29 262 (10.31) 185 (7.28) 395_(15.55) 44 37 | a2 | "G.73y) G85) 65) Unit: am (in.) ROTARY HXORAULIC CuUIMDER WITH LOCK HXDRAULIC POWER CHUCK (8-27) TYPE, Yo1225RE TYPE W-108A0601 Cylinder Bore| 125 mm (4.92 in.) _ Max. Speed 4,300 cpm Piston Stroke| 25 mm (@.98 in.) Weight 25 kg (55 Ibs.) Piston Thrust 2,500 kg at 25 kolo (5,800 Ibs. at 386 psi) Max, Speed 6,000 epm Max. Pressure | 25 kg/em (356 pai) weight 11.5 kg (25 Ibs.) Jaw Stroke 8.8 mm (0.35 in.) in diameter) Linder Thrust 2,700 kg (5,940 Tbs.) Clamp Force/Jaw 2,700 kg (5,940 Ibs.) Max. Pressure 27 kgjem® (384 peit 6-4‘QNI ‘STOOL ANIHOWN NNO. 7-9. HOLLOW TYPE FLS46H-D1A B-08A0601A (Gitagava)\, 5522.0 [Wixagava) {kitagave\ 5522, Jiksragava) NSSP2.0 o-m2 vv a OT * — i T Lh 7 RLeereeiG aan 253. (9.96) 185 1395 | as 103 42 | (3.35) (7.28) (5.55) 1.73) 6y (1.81) Unit: mm (in.) ROTARY WYDRAULIC CYLINDER WITH LOCK HYDRAULIC POWEK CHUCK TPE FISGGH=O1A TYPE B-OBAGBDIA Cylinder Bore | 155 wm (6.18 in.) Max. Speed 4,200 rpm Piston Stroke | 19mm (0.74 in.) | Weight [2 eg 59 Tbs.) Piston rust | 3,240 kg at 23 kg/ (7,128 Ibs at_ 327 psi) Max. Speed 6,000 cpm Max. Pressure | 2) kg/cm? (384 pei) Weight 22 kg (48.4 Ibs.) [Jaw Stroke 7.4 wa (9.23 in.) in diameter | Cylinder Thrust 3,200 kg (7,128 Ibs.) Clamp Force/Jaw 2,700 ke (5.940 lbs.) Max, Pressure 23 kg/em? (327 psi) v6-aP-95 7-10, HYORAULIG CIRCUIT DIAGRAM 1h = iS =a | Bur f ee ae le Fj ty a T AE | V2 turret Wydravlte power unit ‘OKUMA MAGHINE TOOLS, INC.“ONI ‘STOOL 3NIHOWW VINO. 7-11, DIMENSIONS OF TATLSTOCK 72 Rovolving center, tor extracting (2.66) 428 l Tallstock body clamping screws} (clamped with attached special box wrench) Unit: am (in.) Teen Specification L Revolving Center | MT No.5 Hydraulic Stroke 120 am (4,72 in.) Sleeve Dia, $90 um (43.54 in.) Max. Thrust Max. 59@ kg (1,100 Ibs.) | Adjust with hydraulic unit Hydraulic Pressure Max. 18 kg/om? (256 psi) | Adjust with hydraulic unit 96-4‘QNI'STOOL BNIHOWN YANO 7-12, CHIP CONVEYOR (optional) Units mm Cin.) S00L-type S00K-ty pe « H | Motor 2 4 Motor, 2420 56a | 8.1 ew 2720 1106 a kw (95.28) | (22.05) | (0.13 #P) | | (107.09) | (43.31) | 13 BPD oan 6-4(anor sz 7-13, CHIP BUCKET - L-type (optional) P-98 Unit: am (in.) 350 ke (770 Ibs.) THe oH ae Tey oe PP eae or We ae) te \Free 0125 Fixed 428 (OKUMA MACHINE TOOLS, INC.