FCC Baton Rouge Refinery Heat Exchangers and Columns Specs

FCC Baton Rouge Refinery
Manufacturers Equipment Design Specifications

1.) U = Overall heat transfer coefficient based on outside bare tube surface area, having units of
BTU/hrft2F. Appropriate fouling factors are included.
2.) Columns valve trays can handle up to 20% of the current flow rate. Tray efficiency is 70%.
HEAT EXCHANGERS(1)
A-1 AIR FIN COOLER
Duty: 3.919 MM BTU/hr
U = 89 (overall, bare)
Area = 594 ft2 bare, 4,772 ft2 finned
LMTD = 74.1 F
Air Side:
100 F in, 145 F out
Fluid Side:
250 F in, 475 psig
150 F out, 470 psig
MAWP:
500 psig @ 400 F
E-1, E-2, E-3 COLUMN V-1 INTERCOOLERS
Each: Double pipe multi-tube
6-5/8 OD x 15
Duty: 796,000 BTU/hr
U = 55.8
Area = 520 ft2 (bare tube)
LMTD = 27.4 F
Water in tubes: 75 F in, 95 F out
Hydrocarbons in shell: 125 F in, 100 F out
MAWP: shell and tubes 500 psig, 650 F
E-4 COLUMN V-1 REBOILER
U = 158
Area = 192 ft2
CMTD = 216 F
V-2 bottoms in tube, 463 F in, 398 F out
V-1 bottoms in shell, 184 F in, 213 F out, 41.4% vapor
MAWP: Shell - 275 psig, 235 F
Tubes - 270 psig, 650 F
E-5 COLUMN V-2 FEED BOTTOMS EXCHANGER
U = 53.7
Area = 452 ft2
CMTD = 142.2 F
Shell V-2 bottoms, 463 F to 283 F
MAWP: 220 psig, 650 F
Tubes V-2 feed, 186 F to 237 F
Page 1 of 8

E-6 COLUMN V-2 OVERHEAD CONDENSER

U = 94.4
Area = 2,400 ft2
CMTD = 39.4 F
Shell V-2 overhead, 150 F to 100 F
Tubes cooling water, 75 F to 95 F
E-7 COLUMN V-2 LEAN OIL COOLER
U = 72.3
Area = 342 ft2
CMTD = 36 F
Shell V-2 bottoms, 150 F to 100 F
E-8 FIRST STAGE COMPRESSOR AFTERCOOLER
U = 47.7
Area = 214 ft2
CMTD = 46 F
Shell hydrocarbon vapor, 214 F to 100 F
E-9 SECOND STAGE COMPRESSOR AFTERCOOLER
U = 40
Area = 949 ft2
CMTD = 45.3 F
Shell hydrocarbon vapor, 233 F to 100 F
Page 2 of 8

E-10 BLENDING STOCK PRODUCT COOLER

U = 52.3
Area = 263 ft2
LMTD = 40 F
Shell n-butane liquid, 155 F to 100 F
E-12 COLUMN V-10 FEED BOTTOMS EXCHANGER
U = 50
Area = 552 ft2
CMTD = 96.9 F
Shell V-10 bottoms, in 355 F, out 158 F
Tubes V-10 feed, in 100 F, out 171 F
Duty: 35 MM BTU/hr
U = 90
Area = 3,568 ft2
CMTD = 109 F
Shell V-13 bottoms, in 120 F, out 123 F
Tubes 150 psig steam, condensing to 230 F
U = 199.5
Area = 2,176 ft2
CMTD = 15 F
Shell reboiler stream, in 231 F, out 270 F.
MAWP: same as V-10, 336 psig, 650 F
Page 3 of 8


Duty: 6.0 MM BTU/hr
U = 120
Area = 2,381 ft2
CMTD = 21 F
Shell V-10 overhead, in 130 F, out 100 F
Tubes cooling water, in 75 F, out 95 F
E-16 PLUG FLOW REACTOR PRE-HEATER
U = 174
Area = 287 ft2
CMTD = 56.1 F
Shell reactor input stream, in 158 F, out 200 F
Duty: 35 MM BTU/hr
U = 125
Area = 6,620 ft2
CMTD = 42.3 F
Shell refrigeration, in 10 F, out 20 F
Tubes V-13 overheads, in 99.7 F to 24 F
FIRED HEATER
H-1 COLUMN V-2 REBOILER
Duty: 15 MM BTU/hr @ 84% efficiency (LHV)
Temp: 430 F in, 500 F out, (33% vapor)
Pressure: 164 psig in (before control valve), 107 psig out
Page 4 of 8

REACTOR
R-1 PLUG FLOW REACTOR
Tube inside diameter 1.5 in
Tube wall thickness 0.0164 in
Tube length 10 ft
Max. pressure drop across catalyst tubes: 50 psig
Number of Tubes 250
Shell: steam to preheat or cooling water to remove reaction heat
Steam 600 psig steam
Cooling water: supplied at 80 F
Tubes contains reactor catalyst
Catalyst:
Particle diameter 0.04 in
Particle sphericity 1.0
Solid density 156.1 lbm/ft3
Bulk density 93.6 lbm/ft3
Bed void fraction 0.4
PUMPS AND COMPRESSORS

C-I, C-II GAS COMPRESSORS
Reciprocating Package Unit to compress 2.4 MM SCFD from 1 psig to 210 psig.
Compressor has a speed controller to adjust engine speed to compensate for varying
suction volume.
P-1, P-2, P-3 COLUMN V-1 INTERCOOLER PUMPS
Each: 190 GPM, 100 ft. head, Sp. Gr. 0.61 @ pumping temperature of 138 F
P-4 COLUMN V-2 REBOILER PUMP
764 GPM, 300 ft. head, Sp. Gr. 0.51 @ 463 F
P-5 COLUMN V-2 REFLUX PUMP (VARIABLE SPEED)
70 GPM, 200 ft. head, Sp. Gr. 0.52 @ 100 F
P-6 LEAN OIL PUMP
95 GPM, 803 ft. head, Sp. Gr. 0.78 @ 100 F
P-7 COMPRESSOR SCRUBBER LIQUIDS PUMP
20 GPM, 920 ft. head, Sp. Gr. 0.56 @ 100 F
Page 5 of 8

P-8 COMPRESSOR SCRUBBER LIQUIDS PUMP

20 GPM, 920 ft. head, Sp. Gr. 0.56 @ 100 F
P-11 COLUMN V-10 FEED PUMP
130 GPM, 1,240 ft. head, Sp. Gr. 0.52 @ 100 F
195 GPM, 325 ft. head, Sp. Gr. 0.26 @ 100 F
P-13 PLUG FLOW REACTOR FEED PUMP
170 GPM, 1,575 ft. head, Sp. Gr. 0.53 @ 165 F
P-14 PLUG FLOW REACTOR RECYCLE PUMP
70 GPM, 200 ft. head, Sp. Gr. 0.53 @ 155 F
650 GPM, 635 ft. head, Sp. Gr. 0.54 @ 100 F
P-17 PROPANE PRODUCT PUMP
15 GPM, 200 ft. head, Sp. Gr. 0.48 @ 100 F
VESSELS(2)
V-1 COLUMN ABSORBER
Bottoms Section 46 diameter (trays 1 through 13)
Top Section 3 diameter (trays 14 through 21)
21 Actual Trays 15 theoretical, excluding reboiler
Tray Spacing 24
Overall Height 896
V-2 COLUMN
Diameter 4
Height 74
29 Actual Trays 20 theoretical
Tray Spacing 24
V-3 COLUMN V-2 REFLUX ACCUMULATOR
Diameter 7
Height 21
Page 6 of 8

V-4 LEAN OIL SURGE TANK

Diameter 7
Height 16
V-5 COMPRESSOR SECOND STAGE SUCTION SCRUBBER
Diameter 36
Height 7
V-6 COMPRESSOR FIRST STAGE SUCTION SCRUBBER
Diameter 36
Height 9
V-7 CAUSTIC TREATER
Diameter 76
Height 24
V-8 SAND TOWER
Diameter 6
Height 166
V-9 PRODUCT DRYER
Diameter 3
Height 15
One support tray, 6 of Raschig rings
MAWP: 400 psig, 250oF
V-10 COLUMN
Diameter 7
Height 113
57 Actual Trays 40 theoretical, excluding reboiler
Tray Spacing 24
V-11 COLUMN V-10 OVERHEAD ACCUMULATOR
Diameter 4
Height 12
Page 7 of 8

V-13 COLUMN
Diameter 6 6
Height 115
50 Actual Trays 35 theoretical, excluding reboiler and partial condenser
V-17 COLUMN V-13 OVERHEAD ACCUMULATOR
Diameter 12
Height 20
V-18 COLUMN V-1 WATER COLLECTION KEG
Diameter 3
Height 6
Page 8 of 8

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FCC Baton Rouge Refinery Heat Exchangers and Columns Specs

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FCC Baton Rouge Refinery

Manufacturers Equipment Design Specifications