INDEX CONFIGURATION FOR ELECTRICAL MANUAL

CHAPTER 1 GENERAL INFORMATION AND SAFETY PRECAUTIONS

1.1
1.1.1
1.2
1.2.1
1.2.2
1.2.3
1.3
1.3.1
1.3.2
1.4
1.5
1.5.1
1.5.2
1.5.3

INTRODUCTION
General Safety Precautions
GENERAL DESCRIPTION
Purpose
System Description
System Boundary
EQUIPMENT DESCRIPTION
Major Technical Data
Major Component Descriptions
EQUIPMENT ILLUSTRATIONS
REFERENCE DATA
System specific drawings
Equipment and Accessories Lists
VENDOR MANUAL LISTS

CHAPTER 2 FUNCTIONAL DESCRIPTION

2.1

INTRODUCTION

2.2

SUBSTATION SINGLE LINE DIAGRAM

2.3

ELECTRICAL SCHEMATIC DIAGRAMS

2.4

DIGITAL EQUIPMENT

CHAPTER 3 OPERATIONS
3.1

INTRODUCTION

3.1.1

Description

3.1.2

Design Data

3.2

CONTROLS AND INDICATORS

3.2.1

Closed Loop Controls

3.2.2

Open Loop Controls

3.2.3

Operating Set Points

3.3

OPERATING PROCEDURES

3.3.1

OPERATING MODES

3.3.2

Transitory and Accidental Conditions

3.3.3

Start-up Operation

3.4

VALVE LINE UP

3.3.4

OPERATING PROCEDURES FOR ENERGIZING AND ISOLATION

3.3.4.1

High Voltage Equipment

1. Transformers, OLTC AND ITS ACCESSORIES

3.3.4.2

Medium Voltage Equipment

1. Transformers
2.13.8 KV switchgear
3.4.16KV switchgear
4. Capacitor banks (if applicable

3.3.4.3

Low Voltage Equipment

1. Transformers
2.480V switchgear
3.480V MCC
4. PDB, EMCC

3.3.4.4

UPS & BATTERY CHARGER, BATTERY

3.3.4.5

EMERGENCY DIESEL GENERATOR

3.3.4.6

TRANSFORMER PROTECTION PANELS

3.3.4.7

LOCAL CONTROL PANELS

3.3.4.8

MARSHALLING CABINETS

3.5

OPERATORS MAINTENANCE INSTRUCTIONS AND SCHEDULE

3.6

STANDARD LOG FORMS

CHAPTER 4 SCHEDULED MAINTENANCE

4.1

INTRODUCTION

4.2

MAINTENANCE PLAN

4.2.1

Annual/Periodic Inspection HV Equipment

1. Transformers, OLTC AND ITS ACCESSORIES

4.2.2

Annual/Periodic Inspection MV Equipment

1. Transformers
2.13.8 KV switchgear
3.4.16KV switchgear
4. Capacitor banks (if applicable
5 Generator

4.2.3

Annual/Periodic Inspection LV Equipment

1. Transformers
2.480V switchgear
3.480V MCC
4. PDB, EMCC

4.2.4

Annual/Periodic Inspection UPS & BATTERY CHARGER, BATTERY

4.2.5 Annual/Periodic Inspection EMERGENCY DIESEL GENERATOR

4.2.6

Annual/Periodic Inspection - TRANSFORMER PROTECTION PANELS

4.2.7

Annual/Periodic Inspection

4.2.8

Annual/Periodic Inspection

LOCAL CONTROL PANELS

MARSHALLING CABINETS

CHAPTER 5 TROUBLESHOOTING
5.1

INTRODUCTION

5.2

DETAILED REQUIREMENTS

5.2.1

Logic Diagrams

5.2.2

Troubleshooting Dependency Charts

CHAPTER 6 CORRECTIVE MAINTENANCE

6.1

INTRODUCTION

6.2

HV Equipment

6.2.1 1. Transformers, OLTC AND ITS ACCESSORIES

6.3

MV Equipment
1. Transformers, AND ITS ACCESSORIES
2. 13.8 KV switchgear
3. 4.16KV switchgear
4. Capacitor banks (if applicable)
5,Generator

6.4

LV Equipment
1. Transformers
2.480V switchgear
3.480V MCC
4. PDB, EMCC

6.5

UPS & Battery CHARGER & BATTERY

6.6

EMERGENCY DIESEL GENERATOR

6.7

TRANSFORMER PROTECTION PANELS

6.8

LOCAL CONTROL PANELS

CHAPTER 7 PARTS LIST

7.1

Introduction

7.2

Recommended Spare Parts List

7.3

Master Equipment Lists

7.4

Equipment Parts List & Vendor Information

7.4.1

HV Equipment
1. Transformers AND ITS ACCESSORIES

7.4.2

MV Equipment
1. Transformers AND ITS ACCESSORIES
2. 13.8 KV switchgear
3. 4.16KV switchgear
4. Capacitor banks (if applicable)

7.4.3

LV Equipment
1. Transformers
2.480V switchgear
3.480V MCC
4. PDB, EMCC

7.4.5

UPS & Battery CHARGER & BATTERY

7.4.6

EMERGENCY DIESEL GENERATOR

7.4.7

TRANSFORMER PROTECTION, OLTC AND AVR PANELSPANELS

7.4.8

LOCAL CONTROL PANELS

7.4.9

MARSHALLING CABINETS

7.410 GENERATOR PROTECTION, METERING, SYNCHRONISATION PANELS

7.4.11 EXCITATION CONTROL PANEL
7.4.12 NGR PANEL
7.4.13 PT&SA PANEL
7.4.14 H2 DRYER AND MONITORING PANELS

CHAPTER 8 INSTALLATION
8.1

INTRODUCTION

8.2

UNPACKING

8.3

INSTALLATION DRAWINGS

8.4

INSTALLATION PROCEDURES

CHAPTER 9 REFERENCE INFORMATION

9.1

REFERENCE DATA

9.1.1

Key-Plan for substation SS21 General Arrangement

9.1.2

HV Equipment
A. Transformers AND ITS ACCESSORIES

1. SECTIONAL DRAWINGS
2. MARSHALLING CABINETS DRAWINGS
3 .HV BUSHING INSPECTION PROCEDURES
4. ALARM AND TRIP SETTTINGS FOR TRANSFORMER
5 .INTERFACE DRAWINGS TO RTU&PROTECTION PANELS
6. HV CABLE OIL PRESSURE GAUGE CALIBRATION AND INSPECTION
INTERVALS
7. ONLINE GAS DETECTORS-CALISTO 2 CALIBRATION & INSPECTION
INTERVALS
8. NGR CUBICLE GENERAL ARRANGEMENT
9. NGR PANEL DRAWINGS
10 OIL DRAIN PIT GENERAL ARRANGEMENT AND ITS CAPACITY
11. CABLE INFORMATION CABLE TERMINATION PROCEDURES
12 SF6 GAS PRESSURE GAUGE CALIBRATION & INSPECTION INTERVAL

7.4.2

MV Equipment

A. TRANSFORMERS AND ITS ACCESSORIES

1. SECTIONAL DRAWINGS
2. MARSHALLING CABINETS DRAWINGS
3. OIL SAMPLING PROCEDURE FOR HERMETICALLY SEALED TRANSFORMER
4. ALARM AND TRIP SETTTINGS FOR TRANSFORMER
5 .INTERFACE DRAWINGS TO RTU&PROTECTION PANELS
6. NITROGEN GAS FILLING PROCEDURE FOR HERMETICALLY SEALED
TRANSFORMER
7 OIL TOP UP PROCEDURE FOR HERMETICALLY SEALED TRANSFORMER
8.
.

FR3 OIL BDV & DGA REFERENCE TEST STANDARDS FOR FR3 OIL TR

9 NGR CUBICLE GENERAL ARRANGEMENT

10. NGR PANEL DRAWINGS
11 OIL DRAIN PIT GENERAL ARRANGEMENT AND ITS CAPACITY
12. CABLE INFORMATION CABLE TERMINATION PROCEDURES

B. 13.8 KV switchgear

KEY SLD
FRONT AND SECTIONAL DRAWINGS
REAR BARRIER EQUIPMENT LAYOUT
TECHNICAL DATA
SYSTEM DESIGN CRITERIA
LIST OF DRAWINGS
THREE LINE AND SCHEMATIC DIAGRAMS
HSBT LOGICS, INTERLOCKS & SCHEMATICS
AUXILIARY BUS AND HEATER SCHEMATIC DRAWINGS
DEVICE INTERNALS, LIST OF APPARATUS, DWG. LIST
DCS/ENMC/MCM INTERFACE CONNECTION DRAWINGS

SWITCHGEAR SYNCHRONISATION DESIGN CRITERIA

FIELD TEST PROCEDURES, FORMS AND CHECKLISTS
C. 4.16KV switchgear
KEY SLD
FRONT AND SECTIONAL DRAWINGS
REAR BARRIER EQUIPMENT LAYOUT
TECHNICAL DATA
SYSTEM DESIGN CRITERIA
LIST OF DRAWINGS
THREE LINE AND SCHEMATIC DIAGRAMS
ATS LOGICS, INTERLOCKS & SCHEMATICS
AUXILIARY BUS AND HEATER SCHEMATIC DRAWINGS
DEVICE INTERNALS, LIST OF APPARATUS, DWG. LIST
DCS/ENMC/MCM INTERFACE CONNECTION DRAWINGS
FIELD TEST PROCEDURES, FORMS AND CHECKLISTS
D. Capacitor banks (if applicable)
KEY SLD
FRONT AND SECTIONAL DRAWINGS
REAR BARRIER EQUIPMENT LAYOUT
TECHNICAL DATA
SYSTEM DESIGN CRITERIA
LIST OF DRAWINGS
THREE LINE AND SCHEMATIC DIAGRAMS

AUXILIARY BUS AND HEATER SCHEMATIC DRAWINGS

DEVICE INTERNALS, LIST OF APPARATUS, DWG. LIST
DCS/ENMC/MCM INTERFACE CONNECTION DRAWINGS
FIELD TEST PROCEDURES, FORMS AND CHECKLISTS

E.GENERATOR

GENERATOR CIRCUIT BREAKER PANEL GENERAL ARRAGEMENT AND

SECTIONAL DRAWINGS
GENERATOR CIRCUIT BREAKER PANEL SCHEMATICS DRAWINGS
GENERATOR SYNCHRONIZING SYSTEM DESIGN CRITERIA
SYNCHRONIZING DEVICES SYSTEM DESCRIPTION
PROTECTIVE RELAYING SYSTEM DESIGN CRITERIA AND TRIPPING TABLE
ISOLATED PHASE DUCT 18 KV FROM GENERATOR TO MAIN STEP UP
TRANSFORMER
ISOLATED PHASE DUCT 18 KV TO NEUTRAL GROUNDING CONNECTION
ISOLATED PHASE DUCT 18 KV PRESSURIZATION CUBICLE AND SYSTEM
LAYOUT
ISOLATED PHASE DUCT 18 KV SUPPORT STRUCTURE AND LOAD SHEET
ISOLATED PHASE DUCT 18 BOM AND DATA SHEET
GENERATOR EXCITATION CONTROL PANEL SCHEMATICS
GENERATOR EXCITATION CONTROL PANEL BOM
AC/DC EXCITATION BUS DUCT/CABLE GENERAL ARRANGEMENT PLAN
AND SECTIONS
AC/DC EXCITATION BUSDUCT BOM AND DATA SHEET
PT SA CUBICLE GENERAL ARRANGEMENT AND ITS SCHEMATICS
DRAWINGS
NGR CUBICLE GENERAL ARRANGEMENT AND ITS SCHEMATICS
DRAWINGS

RTD AND ITS CABLE CONNECTION DRAWINGS

H2 GAS MONITORING SYSTEM PANEL ARRANGEMENT AND SCHEMATICS
DRAWINGS
H2 DRYER CONTROL PANEL ARRANGEMENT AND SCHEMATICS
DRAWINGSDRAWING
GENERATOR SYNCHRONIZING PROCEDURE
GENERATOR CHARACETERISTIC CURVES

7.4.3

LV Equipment

1. Transformers
.

1. SECTIONAL DRAWINGS
2. MARSHALLING CABINETS DRAWINGS
3. ALARM AND TRIP SETTTINGS FOR TRANSFORMER
4 .INTERFACE DRAWINGS TO RTU&PROTECTION PANELS

2.480V switchgear
KEY SLD
FRONT AND SECTIONAL DRAWINGS
REAR BARRIER EQUIPMENT LAYOUT
TECHNICAL DATA
SYSTEM DESIGN CRITERIA
LIST OF DRAWINGS
THREE LINE AND SCHEMATIC DIAGRAMS
ATS LOGICS, INTERLOCKS & SCHEMATICS
AUXILIARY BUS AND HEATER SCHEMATIC DRAWINGS
DEVICE INTERNALS, LIST OF APPARATUS, DWG. LIST

DCS/ENMC/MCM INTERFACE CONNECTION DRAWINGS

FIELD TEST PROCEDURES, FORMS AND CHECKLISTS
3.480V MCC ( ALL MCCs NEED TO INCLUDE)
KEY SLD
FRONT AND SECTIONAL DRAWINGS
REAR BARRIER EQUIPMENT LAYOUT
TECHNICAL DATA
SYSTEM DESIGN CRITERIA
LIST OF DRAWINGS
THREE LINE AND SCHEMATIC DIAGRAMS
ATS LOGICS, INTERLOCKS & SCHEMATICS
AUXILIARY BUS AND HEATER SCHEMATIC DRAWINGS
DEVICE INTERNALS, LIST OF APPARATUS, DWG. LIST
DCS/ENMC/MCM INTERFACE CONNECTION DRAWINGS
FIELD TEST PROCEDURES, FORMS AND CHECKLISTS
4. PDB, EMCC
KEY SLD
FRONT AND SECTIONAL DRAWINGS
REAR BARRIER EQUIPMENT LAYOUT
TECHNICAL DATA
SYSTEM DESIGN CRITERIA
LIST OF DRAWINGS
THREE LINE AND SCHEMATIC DIAGRAMS

ATS LOGICS, INTERLOCKS & SCHEMATICS

AUXILIARY BUS AND HEATER SCHEMATIC DRAWINGS
DEVICE INTERNALS, LIST OF APPARATUS, DWG. LIST
DCS/ENMC/MCM INTERFACE CONNECTION DRAWINGS
FIELD TEST PROCEDURES, FORMS AND CHECKLISTS

7.4.5

UPS & Battery CHARGER & BATTERY

KEY SLD
FRONT AND SECTIONAL DRAWINGS
REAR BARRIER EQUIPMENT LAYOUT
TECHNICAL DATA
SYSTEM DESIGN CRITERIA
LIST OF DRAWINGS
THREE LINE AND SCHEMATIC DIAGRAMS
AUXILIARY BUS AND HEATER SCHEMATIC DRAWINGS
DEVICE INTERNALS, LIST OF APPARATUS, DWG. LIST
DCS/ENMC/MCM INTERFACE CONNECTION DRAWINGS
FIELD TEST PROCEDURES, FORMS AND CHECKLISTS

7.4.6

EMERGENCY DIESEL GENERATOR

KEY SLD
SECTIONAL DRAWINGS
TECHNICAL DATA
SYSTEM DESIGN CRITERIA

LIST OF DRAWINGS
THREE LINE AND SCHEMATIC DIAGRAMS
DEVICE INTERNALS, LIST OF APPARATUS, DWG. LIST
DCS/ENMC/MCM INTERFACE CONNECTION DRAWINGS
FIELD TEST PROCEDURES, FORMS AND CHECKLISTS
SYNCHRONISATION DESIGN CRITERIA
ATS LOGICS, INTERLOCKS & SCHEMATICS

7.4.7 LOCAL CONTROL PANELS- PROCESS LIGHTING AREA, SOOTBLOWER ESP

TRANSFORMER RECTIFIER PANELS,SUMP PUMP PANEL,CHEMICAL DOSING
PANEL AND FUEL ADDITTIVE PANEL AND OTHER MISCELANNEOUS PANELS
KEY SLD
GENERAL ARRANGEMENT
SECTIONAL DRAWINGS ( IF APLLICABLE)
TECHNICAL DATA
LIST OF DRAWINGS
THREE LINE AND SCHEMATIC DIAGRAMS
DEVICE INTERNALS, LIST OF APPARATUS, DWG. LIST
DCS/ENMC/MCM INTERFACE CONNECTION DRAWINGS ( IF APLLICABLE)
7.4.8 PROTECTION SYSTEM
SYSTEM DESCRIPTION
PROTECTIVE RELAYING SYSTEM DESIGN CRITERIA AND TRIPPING TABLE FOR
BELOW EQUIPMENTS AND SYSTEMS

GENERATOR PROTECTION PANELS SCHEMATICS& INTERFACE DRAWINGS

GENERATOR METERING PANELS SCHEMATICS& INTERFACE DRAWINGS
GENERATOR SYNCHRONISATION PANELS SCHEMATICS& INTERFACE
DRAWINGS
TRANSFORMERS PROTECTION, OLTC AND AVR PANELS SCHEMATICS&
INTERFACE DRAWINGS FOR GSU, UAT,
GENERATOR,TRANSFORMERS- GSU, UAT, MV, AND LV TRANSFORMERS
RELAYS SETTINGS
13.8 KV SWGR INCOMERS AND FEEDERS PROTECTIONS RELAY SETTINGS
4.16KV SWGR INCOMERS AND FEEDERS PROTECTIONS RELAY SETTINGS
480V SWGR INCOMERS AND FEEDERS PROTECTIONS RELAY SETTINGS
480V MCC INCOMERS PROTECTIONS RELAY AND ACB SETTINGS
CAPACITOR BANKS FEEDER RELAY SETTINGS AND POWER FACTOR
CORRECTION
EDG PROTECTIONS RELAY AND ACB SETTINGS
PROTECTION RELAY TESTING PROCEDURES
PROTECTION RELAY TESTING FORMS/CHECKISTS
PROTECTION RELAY CHARACTERISTIC CURVES- TIME CURRENT
PROTECTION RELAYS MAINTENANCE INSPECTION INTERVALS

9.2

Not Used

9.3

VENDORS O&M MANUAL LISTS

9.3.1

O&M Manual for HV Equipment

9.3.1.1 O& M MANUAL -SPECIFIED MANUAL FOR OUR PROJECT EACH TRANSFORMER
9.3.1.2 Manual and data sheets for following transformer accessories

1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20

9.3.2

OIL LEVEL INDICATOR.

BREATHER.
BUCHHOLZ RELAY.
PRESSURE RELIEF DEVICE
SUDDEN PRESSURE RELAY
OIL TEMPERATURE INDICATOR.
WINDING TEMPERATURE INDICATOR.
OIL DRAIN & SAMPLING VALVES.
VACUUM VALVES.
ISOLATION VALVES
COOLING FANS.
COOLING PUMPS.
OIL FLOW INDICATORS.
FIRE DETECTORS.
OIL CONTAINMENT PITS.
LIGHTNING/ SURGE ARRESTER & COUNTERS.
LOCAL CONTROL PANEL.
MOTOR DRIVE UNIT FOR OLTC.
LOWER AND UPPER FILTERING VALVES
Online GAS MONITORING SYSTEM

O&M Manual for MV Equipment

1. Transformers AND ITS ACCESSORIES

1. OIL LEVEL INDICATOR.

2. PRESSURE RELIEF DEVICE
3. OIL TEMPERATURE INDICATOR.
4. WINDING TEMPERATURE INDICATOR.
5. OIL DRAIN & SAMPLING VALVES
6.
BUCHHOLZ RELAY (if applicable)
2. 13.8 KV switchgear
13.8 KV SWGR VENDOR MANUAL & CATALOGUES
PROTECTION RELAY MANUALS
HSBT MANUALS

VCB MANUAL
CT AND PT DATA SHEET& CATALOGUE
METERING DEVICE MANUALS
MCCB DATASHEETS& CATALOGUE
AUX RELAY AND CONTACTORS DATA SHEET & CATALOGUE

3. 4.16KV switchgear
4.16 KV SWGR VENDOR MANUAL & CATALOGUES
PROTECTION RELAY MANUALS
VSC MANUAL
CT AND PT DATA SHEET& CATALOGUE
METERING DEVICE MANUALS
MCCB DATASHEETS& CATALOGUE
AUX RELAY AND CONTACTORS DATA SHEET & CATALOGUE

4. Capacitor banks (if applicable)

CAPCITOR BANK MANUAL
APFC CONTROLER MANUAL
AUX RELAY AND CONTACTORS DATA SHEET & CATALOGUE

9.3.3 O&M Manual for LV Equipment

9.3.3.1 480V SWGR VENDOR MANUAL & CATALOGUES
480V MCC SWGR VENDOR MANUAL & CATALOGUES
PROTECTION RELAY MANUALS
ACB MANUAL

CT AND PT DATA SHEET& CATALOGUE

METERING DEVICE MANUALS
MCCB DATASHEETS& CATALOGUE
AUX RELAY AND CONTACTORS DATA SHEET & CATALOGUE

9.3.3.3 EMERGENCY SYSTEM

UPS MANUAL
BATTERY CHARGER MANUAL
BATTERIES MANUAL - NI CADMIUM, LEAD ACID
EDG SYNCHRONISAION DEVICE MANUAL
EDG AVR MANUAL
EDG LOAD SHARING DEVICE MANUAL
EDG MANUAL
EDG ACB MANUAL
EDG PANEL CT AND PT DATA SHEET& CATALOGUE
METERING DEVICE MANUALS FOR EDG, UPS AND BATTERY CHARGERS
EDG, UPS, BATTERY CHARGER PANELS MCCB DATASHEETS& CATALOGUE
EDG, UPS, BATTERY CHARGER PANELS AUX RELAY AND CONTACTORS DATA
SHEET & CATALOGUE

9.3.4.1
9.3.4.2
9.3.4.3
9.3.4.4