PROPERTY OF ceo: B, Farber 26 May 11 €@ CAMERON [>noon KS Jains 26 May 11 MS.011989-01 02 Page 1 of 3 MATERIAL SPECIFICATION AISI 4140 LOW ALLOY STEEL ‘API GA, 248-321 HBW BARSTOCK AND FORGINGS WEAR BUSHINGS 4.0 SCOPE: ‘This specification defines the requirements for hot worked 4140 low alloy steel forgings and barstack used for wear bushings, 2.0 MANUFACTURING REQUIREMENTS: 24 22 23 Melting Practice ‘The steel shall be metted using one of the following procedures A. Electric Fumace followed by Vacuum Degassing (FVD) or Argon (Oxygen Decarburization (EFAQD), B. Electric Fumace Vacuum Are Degessing (EFVAD). Vacuum Induction Melting (VIM). D. Any of the above or Electric Furnace followed by Vacuum Arc Remelt (VAR) or Electroslag Remetting (ESR). 2.4.1 Material supplied to this specification shall be made to a fully killed fine grain melting practice, Forging Practice The degree of hot work shall be sulicient to produce @ wrought grain structure throughout all sections of the forgings or bar. The minimum forging reduction ratio shall be 3,0 to 1. Material Quality ‘The material supplier shall guarantee thet the forgings andlor bars are homageneous end free of bursts, pipes, banding, seams, cracks, porosity or any other defects which are detrimental to the mechznical properties or machining properties of the materia. 3.0 HEAT TREATMENT: 34 Equipment All heat treatment equipment used for production material and the Qualification Test Coupon, (QTC) shall be qualified, Original Date: 06 Jun 05PROPERTY OF 26 May 11 CAMERON | #005" KS Johnson DIE 02 26 May 11 ceamney: B Farber Dae EVENT Ms.011989. Page 2 of 3 01 ‘Qualification shall be done in accordance with one of the following, A. MIL-H-6875H, Section 3 B. Bntish Standard M54: 1982, Section 5 Appendix H, API6A, 17th Edition D. A written procedure thet has been submitted to and approved by Cameron Metallurgy. 32 Furnace Loading Parts shall be loaded such that the presence of one part does not adversely affect the heat threat response of another in the same load, 3.3 Heat Treatment Procedure (Note 1) Fumace set points shall be within the temperature range specified for the corresponding heat treatment cycle 1 Optional: Normalize at 1600-1675°F (886-913°C), Cycle time shall be determined the largest cross sectional thickness and shall correspond to % hour per inch of thickness plus one hour minimum. Air cool. (Note 2) Optional: Temper after normalization at 1150-1300°F (621-704°C). Cycle time shall be determined by the largest cross sectional thickness and shall ‘correspond to % hour per inch of thickness plus one hour minimum, Austentize at 1550-1625°F (843-885°C). Cycle time shall be determined by the largest cross sectional thickness and shall correspond to % hour per inch of thickness plus one hour minimum. il or polymer quench, ‘Temper at 1000-1250°F (538-667°C). Cycle time shall be determined by the largest cross sectional thickness and shall correspond to % hour per inch of thickness plus one hour minimum. ‘Air cool to below 400°F (204°C). Retempering to meet the mechanical property requirements of Section 6.0 may be performed by repeating steps 5 and 6 ‘The above time and temperatures are to be determined by furnace control set point thermocouples, ‘Time at temperature begins when the furnaces atmosphere has reached set point temperature. Note 1 If the normalizing, austenitizing, or tempering cycles use either a thermocouple in contact with the parts being heat treated or a thermocouple in contact with a representative heat sink the time at temperature shall be one hour minimum. Use of the contact temperature monitoring method shal be noted in the records submitted to Cameron ‘Original Date: 06 Jun 05 rnin vn i ney of CAMERON cen ok CONFER CAMERON COREORATION fsa aaetn oe et coinyPROPERTY OF coumey B. Farber OIE FEVER 26 May 11 MS.011559.01 CAMERON | #005" KS Johnson DIE 02 26 May 11 Page 3 of 3 Note 2: Barstock with a diameter of six inches or less does not require the normalization heat treatment operation. The normalization of six inches and less barstock is at the option of the manufacturer. 4.0 WELDING OF MATERIAL: Welding and weld repair of material shall require the approval of Cameron Product Engineering. 5.0 NDE: Nondestructive examination shall be performed as required by the Cameron engineering bill of material 6.0 MATERIAL REQUIREMENTS: 6.1 Chemical Composition Parts shall exhibit a chemical composition within the limits of Table 1 and shall be determined on a heat basis (or a remelt ingot basis for remelt grade materials) using the latest revision of an industry recognized standard, Table 1 ‘Chemical Composition Element ‘Weight % Caron 0:38 -0.43 Manganese | 0.75 -1.00 Phosphorus | 0.025 Max ‘Sulfur 10.025 Max. Silicon (0.15 -0.35 Nickeit 0.50 Max Chromium | 0.80- 1.10 Molybdenum | 0.15 -0.25, Copper* 0.35 Max Vanadium* | 0.05 Max. Iron Base “These elements as residuals need not be reported 62 Tensile Requirements Tensile testing is not required 63 Hardness Requirements Parts shall have @ Brinell hardness per ASTM E10 (atest revision) of 248-321 HBW or @ Rockwell C hardness per ASTM E18 (latest revision) of 24 - 34 HRC, 6.4 Impact Requirements Impact testing is not required. ‘Original Date: 06 Jun 05 ‘ve deen crt cern nae tt inematn yi i nee of CERN een ck CONFER CAMERON COREORATION fsa paaetn ee et caiay