Pipes ERW & SW Pipes from Rourkela Steel Plant ERW Pipes Diameter Thickness (mm) (inch) Bi 48 5256 0 A995 ws 48 52 56 «60 64 «71 799510 RM 50 52 56 60 64 71 79 95 10 4 50 520 5660 ACS 16 52. 56 60 64 1799S 18 52 56 60 64 71799510 Pipes can be supplied with rust preventive coatings like varnish, red oxide, enamel, ete SW Pipes ‘Outer Diameter OD in Inch ODinmm 0 508 uM 609.6 2B T2 32 8128 36 944 40 1016 44 1117.6 4B 1219.2 2 13208 56 14224 60 1524 a 1625.61. ERWpipes in API specifications can be supplied with wal thickness upto 10 mm, ifmutually agreed upon 2 Other thickness within the range can be produced for both ERW & SW Pipes 3. For SWPipes thickness above 103 mm up to 12.7 mm can be produced as per mutual agreement * The standard outer diameter of SW pipes are 20°, 22", 24°, 28", 30°32", 34°, 36°, 38", 40" 42", 44°, 46°, 48", 52°, $6", 60° and 64”, Pipes in other diameters can be supplied as per mutual agreement. Length ERW Pipe : In random lengths of 62 to 124 metres, usualy supplied with plain bevelled edges, bevelled angle being 30° (+59, -0°) witha root face of 1.6 + 0.8 mm. Pipes with closer length tolerance can also be supplied as per mural agreement ‘SW Pipe : In random lengths of 75 to 13 metres, usually supplied with plain bevelled edges, bevelled angle being 30° (+5°, -0°) with a root face of 1.6 + 0:8 mm IS: 3589 ERW and SW Pipes for Water and Sewerage (Salient Points) ‘This specification derives assistance from ISO 59/1977 (International Standards Organisation), BS: 534/1981 (British Standard), BS 3601/1974 (British Standard), API SL (American Petroleum Institute) Grade Chemical Composition Mechanical Properties C% Mn%® P% S% CE YS ‘UTS Elongation max max max max max ‘MPa MPa % min min min Fe 330 0.16 120 0.040 0.040 ~ 195330 20 Fe 410 0.20 130 0.040 0.040 0.45 235410 18 Fe 450 025 120 0.040 0.040 0.45 275450 i Tolerances A) Outer Diameter— + 0.75 % B) Wall Thickness ERW + 10% SWPP + 20%, -12.5% ©) Straightness - Deviation from straightness not to exceed 0.2% of the total length of each pipe.Unless otherwise agreed, end shall be bevelled to an angle of 30° (+5°,— 0°) measured from. aline drawn perpendicular to the axis of the pipe Hydraulic Pressure Test ach pipe shall be hydraulically tested atthe manufacturers’ works. The maximum test pressure will be 60% ofthe specified min YS as per 28D, where Hydraulic test pressure in MPa Min YS Specific thickness in mm. D = Specific outside diameter in mm Note : Pipes can also be supplied in IS 4270 (ERW), IS 5504 (SW), ASTM AS3 (ERW) Grades APL-SL Specifications for Line Pipe (Salient Points) Grade & Class CK | MR | SK PR SK Other max! max! max max max PSL-1 Welded A 022 0.90 0.030 0.030 B 026 = 020 0030 0030 od xa 026 130 00300030 d X46, X52, X56 026 = 140 0030 0030 d x60 026 140€ 0030 0030 X65 02s 145€ 0.030 0.030 x70 026 © 165€ 0030 0030 PSL2 B 02 120 0025 0015 ed xa 02 130 002s 0015 gl x6 02 1300450028 OOS ded X52, X56 02 140 04500250015, x60 ont 1608 0025 0.015 gh X65 of 160 0025 0015 gh x70 of 70f 0025 (0.015 g hy x80 of ast 00250015 gh[eran eeres a. Cu-<0,50%; Nis0,50%, Cr-<0,50% and Mos0.25% 'b. For each reduction of 0,01% below the specified maximum concentration for carbon, an increase of 0,05% above the specified maximum concentraion for Mn is permissible, up to ‘a maximum of 1.65% for grades 21245 or B, but <1360 or XS2; up toa maxinnum of 1,75% for grades >L360 o X52, but 20,0 mm (0.787 in), the CE limits shall be as agreed. The CEjyy Limits apply if C>0.12% and the CEp.. limits apply if C<0,12%. b. For each reduction of 0,01% below the specified maximum for C, an increase of 0,05% above he specified maximum for Mn s permissible, up toa maximum of 1,65% for grades22L245 or », but 51360 or X52; up toa maximum of 1,75% for grades> 1360 or X52, but <1485 or X70; up to a maximum of 2,00% for grades 21485 or x70, but $1555 or X80; and up to a maximum ‘of 2,20% for grades >L555 or X80. Unless otherwise agreed, Nb+Vs0,06%, Nb+V+Tisi15%, Unless otherwise agreed, Cus0, 50%; Nist 30%; Crs0,40% and Mos0,15% Unless otherwise agreed. Unless otherwise agreed, Nb-+V+4 Tis 15%, Unless otherwise agreed, Cus0,50%; Nis 50%; Crs0,50% and Mos 50%, Unless otherwise agreed, Cuss0,50%; Nis, 00%; Crs0,50% and Mo0,50%. Bs) 004s, k. Unless otherwise agreed, Cus0,50%; Nis1,00%; Crs0,55% and Mo0,80%. LL Forall PSL2 pipe grades except those grades to which footnote j already applies, the following applies, Unless otherwise agreed no intentional addition of B is permitted and residual B<0001%,Tolerances (A) For diameter of welded, non-expanded pipes Size (Outer Diameter) Tolerance Pipe Body 23/8"to <20" 0.75% 20"-36" + 075%, -0.25% Above 36" + 635.mm,-3.20.mm Pipe Ends 10%" -04 mm, + 159mm > 1044" -0.79 mm, + 238mm (B) For wall thickness Grade B or lower Grade X42 and higher <20" + 15%, 125% + 15%, «12.5% 220" + 175%, -12.5% + 19.5%, -8% Notes 1. Chemical composition over and above specified API composition to be as per mutual agreement. 2. Supplementary requirements of API Las per mutual agreement, 43. Rust preventive varnish coating and end protectors on pipe ends can be provided as per ‘mutual agreement 4. Pipes in PSL-2.can be supplied only as per mutual agreement.Electrical Steels ‘To meet the demands of the electrical industry, Rourkela Stel Plant offers Cold Rolled Non Oriente (CRNO) fly processed steel used inthe manufacture of magnetic cores and components Grades and Specifications reer CRNO steels from RSP are graded on the basis of Epstein Core Loss Testing at an induction of 1.5 Tesla The maximum core loss mits are based upon the general test procedures established by the Bureau of Indian Standard (1S:649) Fortis purpose RSP has a fully equipped and modern testing laboratory consisting of among other equipment, a sophisticated Digital Cote Loss Testing Unit. Other test instruments include Franklin Surface Insulation Resistance Tester, Fishers! coating thickness machine, hardness tester, etc Grades Thickness Assumed Maximum Core ac Magnetization Minimum. AsperBIS (mm) Density LossatS0Hzand (S02) Minimum Stacking (kgidm) ST (Wikg) Values of B Max (Tesla) 5000 A/m 50C 330 165 3:30 1.60 50C 350 765 350 1.60 50¢ 400 1H 40 163 50¢ 470 770 47 164 50¢ 530 0 53 165 soc 0.50 1B 60 166 96.0 50¢ 630 15 63 1.68 50¢ 700 7.80 70 169 50¢ 800 7.80 80 170 50¢ 900 7.80 9.0 170 50¢ 1000 785 100 1m Note :The present production is in 0.50 mm thickness, Production can be undertaken in 0.35 mm and 0.65mm thickness conforming to BIS Specification 1S:648/2006 with mutual consent. The values are measured in accordance with IS:649 with ASTM A34 methods using fully processed consisting of half of the strip parallel and half sheared transverse to the rolling directions Magnetic Ageing : The Non-Oriented steels will have less than 5% increase in core loss upon a standard ageing treatment (of as sheared specimens) at 225°C for 24 hours Grading is done based ‘on watt oss value obtained after ageing Packing : Coils are packed in Eye - Horizontal condition. The materials fist wrapped with stretch filn/VCI (Colatile corrosion inhibitor) film over Air bubble sheet/HDPE paper. Metallic edge protectors ae provided inthe eye & OD edges. tis then packed in galvanized sheet metal envelopes strapped with 4 eyes & 3 to 4 circumferential straps of special steel. Additional suppor is provided ‘when warranted. No metallic packing is given on sit colteense Insulation Type of Coating Thickness Applications Designation Coating (icrons) co Natural Nil Fractional horsepower motors and relay small communication power transformers and reactors, 3 Organic 23 Ar/O cooled medium sized power and distibution transformers, medium sized continuous duty, rotating electrical ‘machinery 3 Organic 36 ‘Medium sized continuous duty high ficiency rotating electrical machinery. 6 Semi-onganic 081.5 Applications requiring stessrelefanneal andburn-off treatment. Extremely useful {or stamped laminations of hermetically sealed compressors used in refrigeration system Standard Width : The standard width of CRNO coils or sheets are 900, 950 and 1000 mm, Other sizes are negotiable. ‘Standard Length : The standard length of CRNO sheets are 2000 and 2500 mm. Coil Weight : upto 6 omnes. Tolerances in dimensions and shape. Width Notmal ‘Thickness | Thickness Width Camber Flatness Thickness Tolerance Deviation Tlerance_per2m (6 max)* in Transverse oflength Direction ‘mm ‘mom % om mm mm mim = 30010600 0.50 £8 O2orless +050 2 2 =600t0 1000050 48 OW2orless +100 2 2 =1000%0 1250 0.50 +8 OM2orless +150 2 2 * Fatness %: (Wave height/Wave length) x 100 Burr height : Maximum 50 micronChemical composition for PSL 1 pipe with t < 25.0 mm (0.984 in) ‘Mass fraction, based upon heat and product analyses a,g (%) Steel grade (Steelname) = ¢ Mn P s vooNb Ti max? maxh min = max max max max max Seamless pipe L175 or A25 021 0.60 : 0.030 0.030 - . - LA75P or A25P_ O21 0.60 0.045 0,080 0.030 - - - L210 0rA. 022 0.90 0.030 0.030 : : 1245 or B 0.28 120 0.030 0030 od od d 1290 or X42 028 130 0.030 0.030 d d d 1320 or X46, 0.28 1.40 . 0.030 0.030 d d d 1360 or X52 0.28 140 0.030 0.030 d d d 1390 or X56 0.28 140 . 0.030 0.030 d d d 141 or X60 028 140e 0.030 0.030 f f f L450 or X65 028e — 140e . 0.030 0.030 f f f ‘L485 or X70 0.28e — 140e 0.030 0,030 f f f ‘Welded pipe 1175 or A25, O21 0.60 0.030 0.030 - - - LI7SP or A25P_ O21 0.60 0.045 0.030 0.030 - . - L210 ora 022 0.90 0.030 0.030 : : 1245 or B 0.26 120 0.030 0.030 cd od d L90rK2 026130 00 00 d dd 1320 or X46 0.26 140 0.030 0.030 d d d 1360 or X52 0.26 140, 0.030 0.030 d d d 1390 or X56 0.26 140 : 0.030 0.030 d d d 1415 or X60 0.26e — 140e 0.030 0,030 f f f 1450 or X65, 0.26e — 1.45¢ . 0.030 (0.030 f f f ‘L485 or X70 0.26e — 165e 0.030 0.030 f f f a Cus 0.50%; Nis0.50%; Cr 0.50% and Mo = 0.15% b Foreach reduction of 0.01% below the specified maximum concentration fr carbon, an increase Cf 0.05% above the specified maximum concentration for Mn is permissible, upto maximum of 1.65% for grades = L245 or B, but s 1360 or X52; up toa maximum of 1.75% for grades >1360 (oF X52, but 20.0 mm (0.787), the CE kms shall be apred, The CEng lit poly iC >0.12% andthe CEpem mis aply fC = 0.12%, » Boreath eduction of 0.01% below the spcfied maxsmum or aon, an increase of 105% above the specified maximum foc ns pes, upto maximam of 165% fr grades = 245 of B, but = 130 oF X52; up toa maximum of 173% fr gales > L360 or X32, uto a maximum of 1.75% or grades L360 oF X52, but < L185 or X70 and upto a maximum ‘6f 208 for grade = 1485 oc X7, but 1555 o¢ XB} and up to maximum of 2.208 fr grades > 1555 or X50, «Unies otherwise agreed, Nb-+ V'< 106%. aNb+V4 Tsoi ¢ Unless otherwise agreed, Cu 050%; Ns 030%; Cr 0.30% and Mo = 050%. Unies otherwise agreed 4 Ues otherwise agreed, Nb + V +715 0.15%. D Unies otherwise agreed, Co 050%; Ni-0 SOX; Cr=:050% and Mo = 0.50%, Unies otherwise agreed, Cu 050%; N's LOOX, Cr = 050% and Mos 0508, } Booms, i: Unies otherwise agreed, Cu 050%; Nis 100, Cr = 055% and Moss 0408, 1 oral PSL2 pipe gras exept those excep those grades to which foinot | already applies, the folowing applies, Unless othe agreed no sternal aon of Bis permed a estdal B= 0.001%