Professional Documents
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Review paper
Abstract
Pectinases are one of the upcoming enzymes of fruit and textile industries. These enzymes break down complex polysaccharides
of plant tissues into simpler molecules like galacturonic acids. The role of acidic pectinases in bringing down the cloudiness and
bitterness of fruit juices is well established. Recently, there has been a good number of reports on the application of alkaline
pectinases in the textile industry for the retting and degumming of ber crops, production of good quality paper, fermentation of
coee and tea, oil extractions and treatment of pectic waste water. This review discusses various types of pectinases and their
applications in the commercial sector. 2001 Elsevier Science Ltd. All rights reserved.
Keywords: Pectinase; Industrial applications
1. Introduction
2. Structure of pectin
0960-8524/01/$ - see front matter 2001 Elsevier Science Ltd. All rights reserved.
PII: S 0 9 6 0 - 8 5 2 4 ( 0 0 ) 0 0 1 1 8 - 8
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4. Application of pectinases
4.1. Acidic pectinases
Acidic pectic enzymes used in the fruit juice industries
and wine making often come from fungal sources, es-
217
Table 1
Characterization of microbial pectinases
Producer
Acidic pectinases
Aspergillus niger CH4
Penicillium frequentans
Sclerotium rolfsii
Rhizoctonia solani
Mucor pusilus
Cloctridium thermosaccharolyticum
Alkaline pectinases
Bacillus sp. RK9
Bacillus sp. NT-33
Bacillus polymyxa
Bacillus pumilis
Amucola sp.
Xanthomonas compestris
Bacillus No. P-4-N
Bacillus stearothermophillus
Penicillium italicum CECT 22941
Bacillus sp. DT 7
Bacillus subtilis
Pseudomonas syringae pv. Glycinea
Type of pectinase
Opti. pH
for activity
Reference
Endo-pectinase,
Exo-pectinase
4.56.0
Below 50
3.55.0
4.54.7
50
3.5
4.8
5.0
5.57.0
55
50
40
3040
10.0
10.5
8.49.4
8.0-8.5
10.25
9.5
1010.5
9.0
8.0
8.0
8.5
8.0
75
45
60
70
2530
65
70
50
60
6065
3040
Endopolygalacturonase (Endo-PG)
Endo-PG
Endo-PG
PG
Polygalacturonate
hydrolase
PGL
PG
PG
PATE
Pectate lyase (PAL)
PATE
PG
PATE
Pectin lyase
Pectin lyase
PAL
PAL
218
et al., 1998). Another potential contributor to the haziness is starch. Unripe apples may contain up to 15%
starch. This can be broken down using an amylase
(strictly speaking, an amyloglucosidase) active at the pH
of apple juice, added at the same time as the pectinases.
Juice extraction. The initial steps in the extraction of
juice from apples include washing, sorting and crushing
of apples in a mill. Although pectinases are often added
at this stage, better results are achieved if the apple
pulp is rst stirred in a holding tank for 1520 min so
that enzyme inhibitors (polyphenols) are oxidized by
naturally occurring poly-phenol oxidase present in the
fruit. As these polyphenols in the pulp inhibit pectic
enzymes, addition of microbial polyphenol oxidases to
the fruit juices has also been suggested. An alternative
way to remove polyphenols in the fruit juices is the
addition of polyvinyl pyrolidone (PVP) which oxidizes
the phenolic substances hence creating an environment
for the action of pectic enzymes (De Vos and Pilnik,
1973).
Pectic enzymes are used in apple juice preparation to
facilitate pressing or juice extraction and to aid in the
separation of a occulent precipitate by sedimentation,
ltration or centrifugation. Schols et al. (1990) described
a new pectinase called rhamnogalacturonase and its role
in the maceration of apple tissue. This enzyme was
found in Aspergillus aculeatus initially, but it seems also
to be produced by other Aspergillus spp. Treatment with
pectinase takes anything from 15 min to 2 h depending
upon the exact nature of the enzyme and how much is
used, the reaction temperature and the variety of apple
chosen (Kilara, 1982). Some varieties, such as Golden
Delicious, are notoriously dicult to breakdown. During incubation the pectinase degrades soluble pectin in
the pulp, which would otherwise hamper juice extraction
in two ways. First, these slimy pectin particles become
saturated with juice, which is then dicult to extract
from the pulp and second, they block drainage channels
in the pulp through which the juice must pass. It is also
important that the pulp is not broken down too much,
as it is then becomes dicult to press. Enzyme treatment
is particularly eective with mature apples and those
from cold storage (Rombouts and Pilnik, 1986).
Clarication. Clarication is aected by pH temperature, contact time and enzyme concentration. A
juice with low pH will clarify more readily than one
with a higher pH, and as the temperature increases the
rate of clarication also increases as long as the temperature is below denaturation temperature for the
enzyme 4060C (Kilara, 1982). In general, the time
required to obtain clarication is inversely proportional
to the concentration of enzyme used at constant temperature over the range of 550C and treatment time
of 216 h.
If a cloudy product is required, the juice is pasteurized immediately after pressing, to denature any residual
219
tinases with strong arabanase and arabinosidase activities. The process is similar to that for apples. Pears are
crushed and enzymes are added to the pulp in maceration step at about 75 g ton1 and left for 3060 min at
ambient temperature. The pectinases PL, PME, PG and
arabanases improve the extraction and yield of juice.
After pressing, the juice is depectinized with pectinases
containing high arabanase activities for about 1 h at
4550C. The juice is then ned and ltered or ultraltered and concentrated. Pears can also be processed to
purees or nectars.
Fruit nectars are pulpy fruit juices blended with sugar
syrup and citric acid to produce a ready-to-drink beverage. They come from diluted puree or pulpy juice
processing. The most important quality factor of these
nectars is that the cloud should be stable. After mixing
with water, sugar and acid, the cloud particles tend to
settle down and sometimes form a gel with a clear supernatant layer: this separation is a serious defect which
reduces the attractiveness of the product (Askar et al.,
1990).
The use of exogenous enzymes can improve the cloud
stability in nectars, and make puree concentration easier. Enzyme preparations like Rapidase LIQ (Gist
Brocades), Pectinex Ultra SP (Novo Nordisk), or Rohapect TF (Rohm) which have high PG and PL activities combined with cellulases and hemicellulases have
been found to decrease the viscosity, keep cloud stability, and improve the ability to concentrate the product.
The resulting puree is concentrated, deaerated, heated to
a temperature of 8595C, sweetened with sugar syrup
and acidied with citric acid so as to maintain constant
sugars: acid ratio at 1516 Brix. The resultant nectar is
canned or bottled, seal processed at 100C for 23 min
and marketed.
4.1.1.3. Grape juice and wine. Grape juice is not consumed in large amounts because it is too sweet (about
200 g l1 sugars) or too acid (up to 10 g l1 tartaric
acid). It is mixed with other fruit juices such as apple.
Pederson (1980) and Luh and Kean (1975) have reviewed the technology of grape juice processing. With
the high pectin content (510 g l1 ) grapes are dicult to
crush and to press. They are destemmed, crushed and
heated to 60C or 80C to release colour (in case of
black grapes) from the skins and destroy the endogenous polyphenoloxidase. Then enzymes such as Cytolase PCL5 (GistBrocades) or Ultrazyme (Novo
Nordisk) are added at approximately 50 g ton1 to
macerate the berries and increase the yield. The free
running juice is separated from the solids by dierent
kinds of lters (rotary vacuum, earth) and/ or by centrifugation. The ltered juice is cooled to 0C to prevent
fermentation and then depectinized, at approximately
200 ppm over about 2 weeks. Pectinases, mainly PG,
220
and hemicellulases like arabinogalactanases, allow insoluble particles to occulate. At the same time, cold
storage of the juice encourages removal of tartarate and
reduces the total acidity to acceptable levels. The juice is
then ltered with diatomaceous earth and concentrated,
pasteurized and bottled.
Pectic enzymes from fungi, typically Aspergillus niger,
Penicillium notatum, or Botrytis cinerea are useful in
wine making. Although juices of berries, peaches, apples, pears, and other fruits are employed (Robertson,
1977; Pilnik, 1982; Fogarty and Kelly, 1983), grape
wines are produced in greatest volume and hence will be
considered here.
Pectic enzymes are used to reduce haze or gelling of
grape juice at any one of three stages: at the rst stage,
while the grapes are being crushed; at the second stage,
which involves the must (free-run juice) before its fermentation or after; or at the last stage, once the fermentation is complete, when the wine is ready for
transfer or bottling. The addition of pectinases at the
rst stage is preferred since it increases the volume of
free-run juice and reduces pressing time. The better release of anthocyanins of the red grapes into the juice
achieved by pectic enzymes is another advantage of
these enzymes, which has received attention from redwine manufacturers also (Pilnik and Voragen, 1993).
Enzyme treatment of the juice at the second stage
before or during the fermentation, settles out many
suspended particles and often some undesirable microorganisms. Finally, addition of pectic enzymes to the
fermented wine at the last stage increases ltration rate
and clarity, but the level of enzyme supplemented must
be adjusted to allow for the inhibitory eect of alcohol
on pectinases.
4.1.1.4. Strawberry, raspberry, blackberry. The production of clear juices and concentrates from strawberries,
raspberries or blackberries requires enzymatic depectinization. The juices from these fruits contain high
amounts of pectin that remains as `colloidally dissolved
residue' making the juices viscous (Will and Dietrich,
1992). The clarication, ltration, and concentration of
these juices therefore become dicult. These residual
pectins and hemicelluloses also bind to phenolic substances and protein during the processing and storage
and result in the formation of irreversible complexes
that enzymes cannot breakdown. An additional problem
is contamination of strawberries and raspberries by B.
cinerea (Grassin and Fauquembergue, 1996). This fungus secretes a b-1,31,6-linked glucan in the berries,
which forms gum and hence reduces the lterability and
the clarity of the juice. These glucans can be hydrolyzed
by b-glucanases.
The addition of enzymes such as Rapidase BE (Gist
Brocades) to the berries at 100150 g ton1 during the
maceration step makes extraction, ltration, and con-
221
222
as many cells as possible intact, and the aim of enzymatic treatment is the transformation of tissue into a
suspension of intact cells (Bock et al., 1983). Pectin degradation should aect only the middle lamella of the
plant tissues.
Before maceration, the endogenous PE must be inactivated, and this is important for the maceration of
many products (Dongowski and Bock, 1980). Exogenous pectinases for fruit juice extraction and clarications are based on the destruction of pectin and other
dietary compounds of the fruits. Enzymatic maceration
leads to limited pectin degradation, therefore preventing
starch leaking out of the cells and avoiding the quality
defect of gluiness of the reconstituted product. The
process is often used for carrots (Bock et al., 1984) and
dried instant potato mash (Bock et al., 1979).
4.1.3.2. Liquefaction and sachharication of biomass.
Agricultural resources of fermentable carbohydrates
such as sugar beat, sugarcane, wheat, rice, and potatoes
must be processed in order to obtain fermentable sugars.
Large quantities of plant cell-wall materials become
available as byproducts in the beet-sugar and potato
starch industries. A large spectrum of enzymes (pectinases, cellulases, hemicellulases) is needed for the production of fermentable sugars from polysaccharides and
for the disruption of the cell wall matrix, so giving liquefaction of the material and the release of intracellular
carbohydrates (Beldman et al., 1984).
4.1.3.3. Isolation of protoplasts. In plant breeding programmes, many desirable combinations of characters
cannot be transmitted through conventional methods of
genetic manipulation. A process other than the sexual
cycle has now become available for higher plants and
can lead to genetic recombination. This non-conventional genetic procedure, involving fusion between isolated somatic protoplasts (walless, naked cells) under in
vitro conditions and subsequent development of their
product (heterokaryon) to a hybrid plant, may be a
useful tool for the induction of genetic variability and
combination of traits which do not exist in nature
(Gleba, 1978).
Methods of protoplast isolation from the plants are
classied into three main groups: (a) mechanical (nonenzymatic), (b) sequential enzymatic (two steps), and (c)
mixed enzymatic (simultaneous) procedures. Mechanical isolation, which includes cutting of plasmolysed tissue with a sharp-edged knife and release of protoplasts
by deplasmolysis, is now only of historical importance,
because of the low yield of the protoplasts obtained by
this method. Therefore, enzymatic processes involving
pectinases and cellulases mixture have been tried for this
purpose.
Takebe et al. (1968) employed a sequential or twostep procedure for isolating protoplasts using commer-
223
224
ised the textile industry standards. Pectinolytic enzymes from actinomycetes have also shown good
correlation between the pectate lyase activity and the
degumming eects, resulting in good separation of the
bast ber.
4.2.2. Treatment of pectic wastewater
The wastewater from the citrus-processing industry
contains pectinaceous materials that are barely decomposed by microbes during the activated-sludge
treatment (Tanabe et al., 1986). Tanabe et al. (1987)
have tried to develop a new wastewater treatment
process by using an alkalophillic microorganism. Their
soil isolate of an alkalophilic Bacillus sp. (GIR 621),
produces an extracellular endopectate lyase in alkaline
media at pH 10.0. Treatment with this strain has
proved to be useful in removing pectic substances from
the wastewater.
For treatment of wastewater from citrus processing
industries various processes have been investigated,
which include: physical dewatering, spray irrigation,
chemical coagulation, direct activated sludge treatment
and chemical hydrolysis followed by methane fermentation (Tanabe et al., 1986). These processes have some
defects, such as low eciency due to chemical resistance
of the pectic substances, high treatment cost, long
treatment periods and complexity of the process.
A soft-rot pathogen, Erwinia carotovora (FERM P7576), which secrets endo-pectate lyase, has been reported to be useful in the pretreatment of pectinaceous
wastewater (Tanabe et al., 1986). However, because of
the danger from its phytopathogenecity, indirect pretreatment by the pectolytic enzyme produced from the
bacterium has also been compared and reported to
solubilize almost all the pectic substances contained in
the wastewater.
4.2.3. Production of Japanese paper
Alkaline pectinase produced by Bacillus sp. and Erwinia carotovora, due to its strong macerating activity,
has been used for retting of Mitsumata bast (Tanabe
and Kobayashi, 1987). These retted basts have been
used for the preparation of Japanese paper (Horikoshi,
1990). The strength of the pulp from bacterial retting is
as high as that obtained by the conventional soda-ash
cooking method. The paper sheets prepared from this
pulp are very uniform and soft to touch.
4.2.4. Paper making
Pulp and paper mills are beginning to use enzymes
to solve problems in their manufacturing processes.
Papermaking is essentially a continuous ltration process in which a dilute suspension of bers, ber fragments (nes), and inorganic ller particles, such as clay
or CaCO3 , is formed into sheets. The need for water
drainage leads to use of a lter fabric with holes large
5. Commercial pectinases
Supplier
Location
Brand
name
C.H. Boehringer
Sohn
Ciba-Geigy, A.G.
Ingelheim,
West Germany
Basel,
Switzerland
Aarthus,
Denmark
Tokyo, Japan
Panzym
Grinsteelvaeket
Kikkoman
Shoyu, Co.
Schweizerische
Ferment, A.G.
Societe Rapidase,
S.A.
Wallerstein, Co.
Rohm, GmbH
Basel,
Switzerland
Seclin, France
Des Plaines,
USA
Darmstadt,
West Germany
Ultrazyme
Pectolase
Sclase
Pectinex
Rapidase,
Clarizyme
Klerzyme
Pectinol,
Rohament
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