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DESIGN CALCULATION FOR LIFTING LUG

Design of lifting lug is as per Roark's formula for stress & strain (Good Engineering practice).
MATERIAL OF CONSTRUCTION : SA 36
YIELD STRENGTH

Sy

2549.3 kg/cm

ALLOWABLE TENSILE SRESS

St

1529.6 kg/cm

Sy x 0.6

ALLOWABLE PIN BEARING STRESS

Sp

2294.4 kg/cm

Sy x 0.9

ALLOWABLE BENDING STRESS

Sb

1682.5 kg/cm

Sy x 0.66

ALLOWABLE SHEAR STRESS

Ss

1019.7 kg/cm

Sy x 0.4

LIFTING LUG WIDTH

120.0 mm

LIFTING LUG THICKNESS

12.0 mm

DIAMETER OF HOLE

40.0 mm

DIAMETER OF PIN

22.4 mm

HOLE DIMN. FROM TOP OF LUG

45.0 mm

HOLE DIMN. FROM BOTTOM OF LUG

80.0 mm

PAD LENGTH

Lp

150.0 mm

PAD WIDTH

Bp

80.0 mm

PAD THICKNESS

tp

8.0 mm

NUMBER OF LUGS

2.0

WELD FILLET SIZE

6.0 mm

LENGTH OF WELD

254.0 mm

EMPTY WEIGHT OF EQPT.

Wt

LOAD ON EACH LUG *

VERTICAL LOAD PER LUG

3950.0 kg
3950.0 kg

5925.0 kg

Impact Factor = 1.5

TENSILE STRESS
AREA OF CROSS SECTION AT HOLE

Aa

960.0 mm2

(W-D) x T

TENSILE STRESS

Str

617.2 kg/cm

P / Aa

BEARING AREA

Ba

268.8 mm2

Txd

PIN BEARING STRESS

Spr

2204.2 kg/cm

P / Ba

M
Z
Sbr

474000.0 kg-mm
28800.0 mm
1645.8 kg/cm

SHEARING AREA

Sa

600.0 mm2

T x (H- D/2) x 2

SHEAR STRESS

Ssr

987.5 kg/cm

P / Sa

Str < St ; HENCE SATISFIED

PIN BEARING STRESS

Spr < Sp ; HENCE SATISFIED

BENDING STRESS
MOMENT
SECTION MODULUS
BENDING STRESS
Sbr < Sb ; HENCE SATISFIED

PXh
(T x W) / 6
M/Z

SHEAR STRESS

Ssr < Ss ; HENCE SATISFIED

STRESS IN WELDMENT OF LUGS WITH SHELL
AREA OF WELD

Aw

SHEAR STRESS INDUCED

Ssw

Ssw < Ss ; HENCE SATISFIED

Note:

1066.8 mm2
555.4 kg/cm

F x 0.7 x L
P / Aw

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Each Lug is Designed to take care of the Total Load with Lift Design Factor of '1.5'