ALCATEL ONE TOUCH 6012 L2 Repair Document V1.0

L2E Repair Document
TCT
Mobile Limited
California
ONE TOUCH 6012
Note: this manual is non-contractual and TCT Mobile Limited can modify it without prior notice on
the characteristics of described equipments.
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All rights reserved. Transfer, copy, use or communication of this file is prohibited without authorization.
TCT
L2E Repair Document
1.0
2013-12-3
Draft creation
Zhangdi
Rev.
Date
Modification description
Prepared By
Checked By
Rev.
1.0
Mobile Limited
Approved By
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Content
1 Level 2 repair process .............................................................................................. 4
2 Warranty Check and Visual Inspection ................................................................... 5
2.1 Warranty confirmation of L1..................................................................................... 5
2.2 Visual mechanical check .......................................................................................... 5
2.3 Pretest ........................................................................................................................ 6
3 Software download ................................................................................................... 9
3.1 Equipments requested when download: ................................................................. 9
3.2 SW download process .............................................................................................. 9
4 Disassembly and assembly ONE TOUCH 6012E .................................................. 13
4.1 ESD Safety ................................................................................................................ 13
4.2 Disassembly tool ...................................................................................................... 13
4.3 Disassembly process ............................................................................................. 13
4.4 Reassembly Process .............................................................................................. 20
4.5 Disassembly process evaluation ........................................................................... 20
5 Disassembly Complete ........................................................................................... 21
6 Level 2 repair ........................................................................................................... 24
7 PCBA exchange....................................................................................................... 35
8 Other component exchange ................................................................................... 36
9 Final test .................................................................................................................. 36
9.1 Function Test ............................................................................................................ 36
9.2 Measurement ............................................................................................................ 37
APPENDIX 1 Packaging Requirements ........................................................................ 37
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1 Level 2 repair process
Start
Visual Inspection
Warranty Check
Pretest & Failure confirm
Back up user data
SW Upgrade
OK
Function test
NG
Disassembly
L2 Repair
PCBA Replace
NG
Retest
OK
Reassembly
Retest
NG
OK
Restore User Information
Record in BIG
End
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2 Warranty Check and Visual Inspection

2.1 Warranty confirmation of L1
Humidity sticker: Liquid detection on humidity sticker.
2.2 Visual mechanical check

Mechanical warranties check items:
1)
Corrosion
2)
Corrosion on the USB connector, SIM connector, and other metal surfaces
Hole (diameter > 1mm)
Holes on any surface, including the front casing, furnished frame, battery cover, touch Lens,
keypad
3)
Bump
Bumps (diameter > 1mm) on any surface, including front casing, decorate frame, battery
cover, touch Lens, keypad, etc.
4)
Scratch
Scratches (length > 3mm) on any surface, including the front casing, decorate frame, battery
cover, touch Lens, keypad, etc.
5)
Distortion
6)
Bend, twisted or crushed on the h/s, cover/casing or connectors, etc.
Broken
7)
Touch broken, casing/cover broken, etc.
Dropped
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8)
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Keypad tear off, touch lens, connectors dropped, etc.
Gap
9)
External physical damage relating to abnormal use, like front case and frame opened
Others
Damage caused by disassembly ,wrong part assembly, loss of components
Use in abnormal environment like high temperature causing plastic melts
2.3 Pretest
1)
Check that the SIM card is set correctly.
2)
Power on the cell phone.
3)
If the cell phone cant power on, visually check the condition of the battery connector. Replace it if
necessary (refer to paragraph 3.3 for battery test).
4)
If the cell phone asks to input NCK code, which means it is SIM locked, and can only be worked with
dedicated SIM card. Use the correct SIM card.
5)
Enter the phone code if necessary.
6)
If power on, test step by step with the auto test code:
Press *#2886# in dial screen and select Auto to start the auto test, then you will see the interface
displaying the version. Press Pass to continue.
If one of the test failed, it will ask you Restart?, press YES to restart the auto test from the first one
and NO to exit the auto test, while NEXT to continue the auto test.
TRACABILITY Test
I. You can get some information such as IMEI, CU, BT, WIFI, etc
II. Press Pass to continue.
TP
I. Please draw the yellow data according to instructions and it will show TEST RESULT:
OK!
II. Press PASS to continue.
LCD MIRE/BLACK/GREYCHART/WHITE
I. You will see the LCD color changes if it functions well.
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LCD BackLight Level

I. The screen backlight will be flashing if it functions well.
KEYPAD.
I. Press the key displayed on the screen. The key on the screen will disappear when
you press it if it functions well.
Flash LED Light Test.

I. The light near the camera will flashing.
CAMERA IMG
Press Pass to continue if the camera functions well.
CAMERA IMG FRONT

Press Pass to continue if front camera functions well.
CAMERA LED
I. Camera LED will be turned on if functions well.
CHARGER LED
I. CHARGER LED will be turned on if functions well.
RECEIVE/SPEAKER/MIC/MIC2
I. You will hear the melody if it functions well.
HEADSET/FM
I.
Insert the headset and you will hear FM if functions well.
II. Press "Pass" to continue.
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III. Remove headset according the instruction and it will say Headset tested if it functions
well.
IV. Press Pass to continue.
USB
I. Insert USB cable and the phone will detect Charger: OK USB: OK if it functions well.
II. Remove USB cable according to the instruction and then press "Pass" to continue.
VIBRATOR
I. You can feel the phones vibrating if it functions well.
G-SENSOR
I. Screen will display put the handset up and towards up, follow this prompt screen will
display left arrow, right arrow, up arrow, down arrow and face down arrow. Put the
phone to the positions according to the arrows direction. It will say all positions
checked if functions well.
LIGHT SENSOR/PROXIMITY
I. It will say Proximity Sensor detected, put the phone near your skin and then move away
from your skin. values such as near->far:2 will be shown if functions well;
SIM
I. Insert the SIM card and the phone will detect it if it functions well.
II. Press Pass to continue
MEMORY CARD
I. Insert the Memory card and the phone will detect it if it functions well.
BT
I. The phone will running the BT and show the BT address on screen.
WIFI
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I. The phone will running the WIFI and search available network.
GPS
I. The phone will running the GPS and search satellite.
BATTERY TEMP
I. Battery temperature will be displayed on the screen.
CALL
I. You will hear a voice prompt which introduces some emergency call numbers if functions
well;
3 Software download
It is authorized to download software for the handset which needs to be updated. This downloading
tool is called SW upgrade tool. Handset Software can be downloaded from TS website via it. Thus
internet access is necessary.
TS Website: https://css.tclmobile.cn/.
3.1 Equipments requested when download:

A handset with full charged battery;
PC with windows system;
A USB cable.
3.2 SW download process

The upgrade process is as below:
. Open Sugar MTK_SP 1.4.0 (you can get the latest version from TS website: https://css.tclmobile.cn/).
Then input User name and Password and log on. Sugar MTK_SP login window looks like follow picture.
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. Select Com port which created by your installed cable, and select the product models ONE TOUCH
6012.You can check handset information (just like the current and available software version, IMEI,
PTM, CU ref etc.) on the server immediately by checking Get Version button:
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. Click Upgrade .
. Select com port and click Upgrade, the upgrade process will auto running.
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V. Upgrade finished and it will spend about 40 minutes(It depends on network speed).
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4 Disassembly and assembly ONE TOUCH 6012E

4.1 ESD Safety
Please wear static loop or static glove
4.2 Disassembly tool

You may use the following tools during the disassembly and reassembly procedure:
Plastic Flake
Tweezers
Screwdriver
Hot wind gun
Soldering iron
4.3 Disassembly process

The steps of disassembly ONE TOUCH 6012E are as below.
Step 1: Unpack the SD cover, take off the screw by screw driver.
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Step 2Separate the furnished frame from furnished front casing by using plastic flake.
Step 3: Take off the 8 screws from main board and antenna support.
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Step 4: Disconnect the connections as below picture shows.
Step 5: Remove the antenna support from sub PCBA, then remove the speaker from antenna support.
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Step 6: Tearing the paster above the battery, then remove the battery by paster.
WARNING OF BATTERY: Potential for fire or burning. Do not puncture, crush, or

heat the battery. Strictly avoid using sharp tool to pry up battery.
Fire extinguisher is needed for emergency.
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DO NOT re-use the battery after battery disassembly.

NOTE:
NO need to disassemble the battery except below 2 circumstances
1) Battery defected;
2) Furnished front casing exchange;
Step 7: Disconnect the 3 connections as below:
Step8: Remove the PCBA and main FPC
Step 9: Remove the power key FPC , volume key FPC and vibrator (TemperatureLead-free
technology 330
10
time2~3
seconds)
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Step 10: Remove the receiver from front casing.
Step 11: Remove the sub PCBA from front casing.
Step 12 :Seperate LCD and touch panel from furnished front casing by hot wind gun.
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1). Please use hot wind gun to heat up LCD and touch panel around the four edges (Temperature: 100, Air
Level: 3, Height:5-10mm, Time:<60s)
2).Use plastic flake to pry the LCD and touch panel starting from top- left corner of the touch lens; be
careful not to damage the touch lens FPC.
Change another TP adhesive
when you reassemble the

LCD+ touch panel.
Step 14: Disassembly complete.
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Disassembly Notice:
Put all the spare parts on right position (dont let all spare parts mixed and put on the clean place to avoid
vitiated or stained for each spare part) after disassembly. When taking apart of LCD module, take care not
to dirty or damage it.
4.4 Reassembly Process

Please make reference to the disassembly process for assembly reverse an order of the disassembly
steps.
Attention: Insert main FPC and assembly main PCBA with furnished keypad casing, lock the main FPC
connector to PCBA connector, and then place the volume key, Assembly the furnished frame. Note the
orientations of the main FPC.
4.5 Disassembly process evaluation

We list the ONE TOUCH 6012E parts disassembly time, technique levels and disassembly methods as
below, for technique levels, Class 1 signifies easy to disassembly, Class 2 signifies normal to disassembly
and Class 3 signifies hard to disassembly.
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Spare part
Furnished Main
Down Casing
8 screws
Time for
disassembly
Jigs for
disassembly
Difficulty
Class
60s
Plastic Flake
Class 3
80s
screwdriver
Class 1
Main PCBA
20s
Plastic Flake
Class 1
Volume key
3S
Tweezers
Class 1
Speaker
Main Camera
PS FPC
volume keypad
FPC
Power key FPC
3s
5s
3s
Receiver
Tweezers
Plastic flake
Tweezers
Mobile Limited
Remark
Class 1
Class 1
Class 1
15s
Soldering iron
Class 2
15S
Soldering iron
Class 2
3s
Tweezers
Class 1
vibrator
10s
Soldering iron
Class 2
RF cable
5s
Tweezers
Class 1
Sub PCBA
10s
Plastic flake
Class 1
LCD+ touch panel
300s
Hot wind gun

Plastic Flake
Class 3
Camera connector
60s
Hot wind gun

Tweezers
Class 3
BTB connector
socket
60s
Hot wind gun Tweezers
Class3
Earphone connect
100s
Class3
USB connector
60s
Class3
Antenna springs
120s
Class3
SIM card connector
120s
Hot wind gun

Tweezers
Class 3
T flash connector
120s
Hot wind gun

Tweezers
Class 3
Battery connector
40s
Hot wind gun

Tweezers
Class3
Be careful for
LCD and touch
FPC damage
The connector
is easy to be
damaged
The connector is
easy to be
damaged
The connector is
easy to be
damaged
The connector is
easy to be
damaged
The connector
is easy to be
damaged
The connector
is easy to be
damaged
The connector
is easy to be
damaged
Disassembly Complete
Explored view
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Below table lists ONE TOUCH 6012E L2 spare parts for example. Regarding more spare part list you
could also refer to: https://css.tclmobile.cn/.
Item Name
Partnumber
SWAP PCBA
Quantit Description
y
F-B17U3C2PH1 1
,,Tiger X,,,CU:6012E-2*C2PH1,
Furnished front casing
BCA17U0A11C0
,Furnished front casing,California,Black painting,NO l
Furnished Main Down CasBCC17U2C14C0
2SIM,Furnished Main Down Casing,California 2SIM,PC+10%
10
LCD+touch panel
AUC430T101C1
LCD+,LCD + Touch Panel,16.7M,4.3",480854,TFT-IPS,Wide
11
receiver
AWB1206S05C1
,Receiver,6122.32mm,121+-3dB,10 mW,spring,With Mayle
12
speaker
AWA1318S02C1
,Speaker,Rectangular,13182.9 mm,90.5+-2.5dB,500 mW,spr
13
Cylindrical Vibrator
AVA0408L07C1
,Vibrator motor,cylindrical,4L8.0mm(12.9),DC3.0V,6
14
Camera
ASA5001058C1
,Camera,CMOS,5M,AF,8.58.54.9mm,FPC+BTB,MIPI,OV56
15
SideKey FPC
SBF17U00031A
FPC,SideKey FPC,California,A Version,2 Layers,N/A,With G
16
PS FPC
SBF17U00041A
FPC,PS FPC,California,A Version,2 Layers,N/A,Without Glue
17
SENSOR rubber
BNJ17U0000C0
SENSOR ,SENSOR rubber,California,rubber,,
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18
CAMERA rubber
BNJ17U0001C0
CAMERA ,CAMERA rubber,California,rubber,,
19
Main MIC rubber
BNJ17U0002C0
,Main MIC rubber,California,rubber,,
20
sub pcba mylar
BPC17U0002C0
,sub pcba mylar,California,7.76.9T0.05,
21
TP IC adhesive
BPA17U0006C0
TP IC ,TP IC adhesive,California,Tesa 68547,
22
Screw
BMA1425263C1
,Screw,PM(Machine),1.4*0.3*2.5,Flat Head,2.6*0.5,+ type,+1
23
Screw
BMA1025181C3
,Screw,PM(Machine),PM 1.0XL2.5X0.25P,Flat Head,D1.8XT0.5,+
24
RF cablewire
ARM0000038C1
RF ,RF cablewire,N/A,0 PINs,0 mm,D2.4XL65.5 mm,W/O POST+
25
LI-Polymer Battery
CAC1700001C1
,LI-Polymer Battery,N/A,1700 mAh,3.8 V,4.35 V,Alca
26
Metal Sheet
BMG17U0000C0
,Metal Sheet,California,SUS 304,0.2MM,LAIMU
27
main antenna
BBC17U1A10C1
,MAIN ANTENNA,California,US,LDS,balck,,speed
28
Sub MIC rubber
BNJ17U0003C0
,Sub MIC rubber,California,rubber,
29
main MIC mesh
BNF17U0000C0
MIC,main MIC mesh,California,200 ,T0.1,
30
Furnished Sub PCBA
SBH17U10000E
,Furnished Sub PCBA,California,US,BAH17U000EC1,N/A,TCT
31
MIC
AWC3729M06C1
,MIC,MEMS,3.762.951.1mm,-42+/-3dB,SMT,N/A,MA-BFA423-
32
BTB Connector(Socket) ARC0240013C1
(),BTB Connector(Socket),OVER PCB,24.0 PINs,0.
33
Coaxial Cable Socket
ARF0030001C1
(),Coaxial Cable Socket,Over PCB,3.0 PINs,N/A,
34
RF switch
ARF0060003C1
RF,RF switch,Over PCB,6.0 PINs,2.32 mm,2.52.5H1.5mm,
35
MicroUSB-B Connector ARH0050040C1
MicroUSB-B,MicroUSB-B Connector,Cut PCB,5 PINs,0.65 mm,5
36
Antenna spring
BMF32E0000C0
,Antenna spring,Martell,,3.45*1.2*H1.66,,W/O post,W/O
37
Power FPC
SBF17U00021B
FPC,Power FPC,California,B Version,2 Layers,N/A,With G
38
Main FPC
SBF17U00011B
FPC,Main FPC,California,B Version,2 Layers,N/A,With Glue,70.
39
Camera module
ASA0300001C2
,Camera module,CMOS,0.3M,FF,3.24x2.8xH2.74mm,SMT 20p
40
FPC Connector
ARA0250003C1
FPC,FPC Connector,Over PCB,25.0 PINs,0.30 mm,9.03.5H
41
BTB Connector(Socket) ARC0100002C1
(),BTB Connector(Socket),OVER PCB,10.0 PINs,0.
42
Audio Jack
ARG0040008C1
,Audio Jack,Cut PCB,4 PINs,D3.5 mm,12.54x8.7xH4.4 mm,W
43
SIM Card Connector
ARD0080005C1
SIM,SIM Card Connector,Push-Push,8 PINs,0.6 mm,16.35x1
44
coaxial cable connect-soc ARM0020009C1
,coaxial cable connect-socket,Over PCB,2 PINs,
45
RF Connector
ARF0020001C1
RF,RF Connector,Over PCB,2 PINs,0 mm,1.8*1.8*0.85 mm,W/O
46
WTB connector
ARM0060002C1
,WTB connector,Over PCB,6 PINs,1.2 mm,9x4.35xH1.2
47
Antenna spring
ARM0010025C1
,Antenna spring,Over PCB,1 PINs,N/A,3.5x1.1xWH1.5,W/O
48
PCBA LABLE
CPG0000048C0
,PCBA LABLE,Rav4,N/A,10.008.00 mm,N/A,With Glue,N/A,
49
Mylar battery
BPC17U0005C0
,Mylar battery,California,,0.05T,
50
Mylar USB
BPC17U0007C0
USB,Mylar USB,California,,0.05T,
51
Receiver DECO
BDA17U0V10C0
,Receiver DECO,California,with adhesive,Light
52
TP G2M adhesive
BPA17U0000C0
G2M,TP G2M adhesive,California,YT7720F,T0.2,
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6 Level 2 repair
This chapter describes the Level 2 repair that can be done without any diagnostic equipment.
Problem description
Charging
Action And Solution
Bad
1.Check voltage of the battery: if 0V,
or
charge some minutes and check the
No Charge
charge indicator;
2.Check the battery contact, change the
battery connector if broken;
3.Check the charge plug on B cover,
change it if necessary;
Switch on with
Can t Switch on
battery power
1.Check voltage of the battery;

2.Check the battery contact, change the
battery connector if broken;
3.Check the power on key;
4.Check BTB connector socket pin
Main display
Vibrator
Missing line or column; no
Check Connection flex (FPC
display; bad or no LCD
cable),change it if necessary;
backlight
Replace display module if necessary;
The vibrator does not work
Check the contact on the PCBA (dirty or

oxidized), replace the vibrator if
necessary;
Network Problem
No emission or No reception
Check the antenna contactor on the B

cover;
oxidized);
TF card
No communication between
Check the TF connector on the PCBA;
the phone and the TF card

Camera
Camera doesn't work
Check camera module

Check also camera socket broken or
not
Audio
Bad or no emission (TX
Check microphone, replace it if
audio from mobile);
necessary;
Bad or no reception (RX
oxidized)
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audio on mobile);
Check loud speaker, replace it if
Hands-free problem;
necessary;
Key beep and melody
problem
oxidized)
In case the Level 2 repair cant solve the problem, or the PCBA is damaged, exchange the PCBA.
7. L2 Enhance repair
Before performing the following troubleshooting operations, please make sure the software of the device is
in good condition and restored to default settings.
7.1 Position of L2 enhance components on main PCBA and sub PCBA

>Main PCBA (Side A):
>Main PCBA (Side B)
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Sub PCBA (side A)
Sub PCBA (side B)

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7.2 Trouble shooting for common failures

NOTE:
1) Because the main PCBA will become damp after long time storage, please use oven to bake the main
, Tim e:
PCBA firstly if it has been stored for more than 7days (oven temperature: 105
it may cause the PCBA blister easily when you heat part of the PCBA by using hot wind gun.
2) Interchange method means using a new component to test the function in order to verify whether the
old component is defected.
3) Please use hot wind gun to reweld or disassemble/assemble the component mentioned afterwards.
(hot wind gun temperature: 330, Air Level: 2~3, Height: around 10mm, Time: less than 60s)
4) Before rewelding or disassembling/assembling the component, DO remember to paste high
temperature adhesive tape on the components which are close to it, in order to avoid damaging of
these components.
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7.2.1 LCD display failure
Reassemble LCD
Reweld or replace
CON1201
Change LCD
Check whether the connection

between LCD and CON1201
FPC connector is good
Check whetherCON1201is normal
C h e c k w h e t h e r LCD i s
normalinterchange
method
Replace PCBA
7.2.2 Power on failure

Power on failure
C h e c k w h e t h e r power key
FPC is normal
Reweld or replace power

key FPC
Replace PCBA
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7.2.3 TP function failure
Reassemble TP

between TP and CON1202 is
good
Change TP
Reweld or replace
CON1202
Check whether TP is normal

interchange method
Check whether CON1202 is

normal
Replace PCBA
7.2.4 Voice transmitting failure
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N
Reassemble SUB PCBA
Reweld or replace
CON701CON101
Replace MIC101 main MIC
Mobile Limited

between CON701 and
CON101 is good
TCT
C h e c k
w h e t h e r
CON701CON101 is normal
Check whether MIC 101 is normal
Replace PCBA
7.2.5 No Ringing
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Main
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Replace Main Antspeaker
C h e c k w h e t h e r
Antspeaker is normal
TCT
Reassemble or replace
SUB PCBA
Reweld or replace
CON701CON101

between main FPC and
CON701CON701 is good
C h e c k
w h e t h e r
CON701CON101 is normal
Replace PCBA
7.2.6 p-sensor function failure
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C h e c k w h e t h e r P-sensor
rubber is normal
P-sensor rubber
Mobile Limited

b e t w e e n p-sensor F P C a n d
J2101 is good
Reassemble p-sensor FPC
Reweld or replace J2101
Check whether J2101 is normal
Replace PCBA
7.2.7 SIM card is not recognized
Reassemble SIM card
Reweld or replace
CON1901
Check whether the SIM card is

well inserted
Check whether CON1901 is

normal
Replace PCBA
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7.2.8 main camera function failure
Reassemble main camera
Reweld or replace J1301
Replace main camera

b e t w e e n m a i n camera a n d
J1301 is good
Check whether J1301 is normal
Check whether main camera is

normal (Interchange method)
Replace PCBA
7.2.9 charging failure

Check whether charging
indicator displays OK
Check whether USB

CON102 is normal
Reweld or replace
USB CON102
Reweld or replace
CON701CON101
C h e c k w h e t h e r battery i s
normalInterchange method,
no need to disassemble the
old battery)
Replace battery
Check whether the

connection between SUB
P C B A
a n d
C O N 7 0 1 C O N 1 01 i s
good
Replace PCBA
7.2.10 USB is not recognized

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L2E Repair Document

N
R e w e l d o r r e p l a c e USB
CON102
SUB PCBA
Reweld or replace
CON701,CON101
Mobile Limited
Check whether USB

CON102 is normal
TCT

between CON701 and
CON101 is good
Check whether CON701 and CON101

is normal
Replace PCBA
7.2.11 no signal
Reweld or replace TP150/

TP151/TP152
RF coaxial cable
Reweld or replace J601/CON603 RF

coaxial cable connector
Check whether TP150/TP151/

TP152 is normal
Check whether RF coaxial

cable is assembled well
Check whether J601/CON603 RF

coaxial cable connector is normal
Replace PCBA
Rev.
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L2E Repair Document
TCT
Mobile Limited
7.3 Trouble shooting for common failures
California ONE TOUCH 6012 L2E spare part list
8 PCBA exchange
If Level 2 repair does not solve the failure, it is mandatory to change the PCBA and follow the process as
below.
1)
Collect the PCBA (without accessories, LCD and camera), with microphone and vibrator.
2)
Get a new PCBA from the swap stock. Reuse those accessories to assemble the mobile.
3)
Fill in the record sticker with IMEI number, fault code, short code, Hardware Technical Level and
software version.
4)
Send the NG PCBA with record sticker back to L3 repair center with the recommended packaging
method,
Note: packaging method please refer item 12. Packaging requirement.
Rev.
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Mobile Limited
9 Other component exchange

The other components exchange such as
1)
LCD + touch panel
2)
USB connector
3)
FPC connector
4)
Receiver
5)
Speaker
6)
Main Camera
7)
Sub camera
8)
Main FPC
9)
Volume keypad FPC
10) Power key FPC

11) Other related mechanical components
Please follow the detail steps 4.3 (Disassembly and assembly process).
But need to be very careful to handle the components with related special tool or jig (especially replacing
new components)
It is better to handle it with plastic tools (plastic tweezers and wedge etc.).
Besides operator must wear anti-static gloves, fingertips or wear static loop during the whole process of
components exchange.
10 Final test
9.1 Function Test
During the function test, the following items must be checked and validated.
1)
Cosmetic aspect of the handset,
2)
The Software Technical sticker state on the Board
3)
Switch on the handset
4)
Default welcome message
5)
Press *#2886# on the idle screen to start the auto test

Rev.
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Mobile Limited
9.2 Measurement
APPENDIX 1 Packaging Requirements
Appearance Requirements of PCBA
The failure code label, commercial label, custom label and network code should be stuck onto
PCBA
The repair PCBA and custom label should be matched (see appendix one for the detailed
information)
PCBA of Flip Phone

Network
code
Custom
label
Commercial
label
Failure
code label
put commercial label and network code on
Put failure code label and custom label on
one side
other side
Rev.
1.0
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L2E Repair Document
TCT
Mobile Limited
Network
code
PCBA of Bar Phone
Custom
label
Commercial
code
Failure
code label
Put commercial label and custom label on
At the same time put network code
PCBA
label and failure code label
PCBA Packing Requirements

After packing with anti-vibration bag, the commercial label on PCBA should be
easy recognized;
Custom
label is
easy to
see
Inner packing is anti-static bag
Outer packing is anti-vibration bag
Rev.
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TCT
Mobile Limited
Put commercial label on anti-vibration bag
Packing Requirements
i.
Please pay attention to the following points when different models put into one box
ii.
Stick up the same models with tapes
iii.
Mark the model, quantity and specification of custom label on tape
iv.
The packing box for PCBA should have marking sticker and well sealed by the tape
v.
with TCL logo
vi.
Finally put all the packing boxes into packing cases strong enough and post to HK.
Model
Quantity
Specification
Stick up the same models with tapes
Mark the model, quantity and specification of

custom label on tape
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TCT
L2E Repair Document
The packing box for PCBA should have

marking sticker and well sealed by the tape
with TCL logo
Mobile Limited
Put all the packing boxes into packing cases

strong enough and post to HK
Once the PCBA are damaged or cannot be repaired or delayed in custom because of unqualified
packing, the shipping side will take the responsibility.
If you have any question or problem, please feel free to contact us
(tct_gcc_techSupport@tcl.com) .
Thanks for your cooperation.
TCT Mobile Limited

Global Customer Service TS Dept.
Dec.3th, 2013
Rev.
1.0
Page
40/40

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L2E Repair Document

L2E Repair Document

L2E Repair Document

L2E Repair Document

1 Level 2 repair process

Pretest & Failure confirm

Back up user data

L2E Repair Document

2 Warranty Check and Visual Inspection

2.2 Visual mechanical check

Hole (diameter > 1mm)

Bend, twisted or crushed on the h/s, cover/casing or connectors, etc.

Touch broken, casing/cover broken, etc.

L2E Repair Document

Keypad tear off, touch lens, connectors dropped, etc.

Damage caused by disassembly ,wrong part assembly, loss of components

Use in abnormal environment like high temperature causing plastic melts

Check that the SIM card is set correctly.

Power on the cell phone.

Enter the phone code if necessary.

L2E Repair Document

II. Press Pass to continue.

LCD BackLight Level

Flash LED Light Test.

CAMERA IMG FRONT

Insert the headset and you will hear FM if functions well.

II. Press "Pass" to continue.

L2E Repair Document

L2E Repair Document

3.1 Equipments requested when download:

3.2 SW download process

L2E Repair Document

L2E Repair Document

L2E Repair Document

L2E Repair Document

4 Disassembly and assembly ONE TOUCH 6012E

Please wear static loop or static glove

4.2 Disassembly tool

Hot wind gun

4.3 Disassembly process

L2E Repair Document

L2E Repair Document

Step 4: Disconnect the connections as below picture shows.

L2E Repair Document

WARNING OF BATTERY: Potential for fire or burning. Do not puncture, crush, or

L2E Repair Document

DO NOT re-use the battery after battery disassembly.

Step 7: Disconnect the 3 connections as below:

Step8: Remove the PCBA and main FPC

L2E Repair Document

Step 10: Remove the receiver from front casing.

Step 11: Remove the sub PCBA from front casing.

L2E Repair Document

Change another TP adhesive

when you reassemble the

Step 14: Disassembly complete.

L2E Repair Document

4.4 Reassembly Process

4.5 Disassembly process evaluation

L2E Repair Document

LCD+ touch panel

Hot wind gun

Hot wind gun

Hot wind gun Tweezers

,Screw,PM(Machine),1.40.32.5,Flat Head,2.6*0.5,+ type,+1

,Antenna spring,Martell,,3.451.2H1.66,,W/O post,W/O

RF,RF Connector,Over PCB,2 PINs,0 mm,1.81.80.85 mm,W/O