TIME STUDY SHEET

DIVISION
PART DESCRIPTION :

DATE: 17/06/2012

M/C. NAME :

OPERATION DESCRIPTION : UNLOADING OF DRUMS

STUDY BY: GM

STUDY ON (NAME OF TECH/SUP.):

START TIME :
SL.
NO.

END TIME :
PROCESS ACTIVITIES

TOTAL STUDY TIME

0.00

START TIME

END TIME

TOTAL
TIME
(Min.)

RATING

NORMAL
TIME
(Min.)

Placement of Containers at Loading Bay

9:00:00 AM

9:05:00 AM

5.00

80%

4.00

Verification of Conainter Number and Seal

9:05:00 AM

9:05:30 AM

0.50

80%

0.40

Recording of Seal & Container Details

9:05:30 AM

9:08:00 AM

2.50

80%

2.00

Breaking of Seal

9:08:00 AM

9:08:30 AM

0.50

80%

0.40

Opening of Container

9:08:30 AM

9:09:00 AM

0.50

100%

0.50

Photography of Drums Condition

9:09:00 AM

9:09:30 AM

0.50

80%

0.40

Unload Drums from Container

9:09:30 AM

11:00:00 AM

110.50

150%

165.75

Cleaning of Container

11:30:00 AM

11:35:00 AM

5.00

75%

3.75

Final Photography of Empty Container

11:35:00 AM

11:35:30 AM

0.50

75%

0.37

10

Removal of Container from Bay

11:35:30 AM

11:40:00 AM

4.50

120%

5.40

TOTAL READING TIME (MIN.)

130.00

TOTAL NORMAL TIME

182.98

% ALLOWANCES (@10%)

18.30

TOTAL CYCLE TIME (MIN.)

201.27

COMMENTS :

CHECKED BY:

APPROVED BY:

Min.
REMARKS

TIME STUDY SHEET

DIVISION
PART DESCRIPTION :
M/C. NAME :
OPERATION DESCRIPTION : UNLOADING OF DRUMS
STUDY BY: GM
STUDY ON (NAME OF TECH/SU
END
START TIME :
TOTAL STUDY TIME
TIME :
SL. NO.

PROCESS ACTIVITIES

START TIME

END TIME

1
2
3
4
5
6
7
8
9
10

Placement of Containers at
Loading
Bayof Conainter Number
Verification
and Seal of Seal & Container
Recording
Details
Breaking of Seal
Opening of Container
Photography of Drums Condition
Unload Drums from Container
Cleaning of Container
Final Photography of Empty
Container
Removal of Container from Bay

9:00:00 AM
9:05:00 AM
9:05:30 AM
9:08:00 AM
9:08:30 AM
9:09:00 AM
9:09:30 AM
11:30:00 AM
11:35:00 AM
11:35:30 AM

9:05:00 AM
9:05:30 AM
9:08:00 AM
9:08:30 AM
9:09:00 AM
9:09:30 AM
11:00:00 AM
11:35:00 AM
11:35:30 AM
11:40:00 AM

TOTAL READING TIME (MIN.)

TOTAL NORMAL TIME
% ALLOWANCES (@10%)
TOTAL CYCLE TIME (MIN.)
COMMENTS :
CHECKED BY:

APPROVED BY:

TIME STUDY SHEET

DIVISION
PART DESCRIPTION :
OPERATION DESCRIPTION : LOADING OF DRUMS
STUDY BY: GM
END
START TIME :
TIME :

M/C. NAME :

STUDY ON (NAME OF TECH/SU

TOTAL STUDY TIME

SL. NO.

PROCESS ACTIVITIES

START TIME

END TIME

1
2
3
4
5
6
7
8
9
10

Placement of Containers at
Loading Bay
Inspection of Container
Recording of Container Details
Affix Plastic Sheets for Protection
Loading of Drums into Container
Photography of Final Drums
Condition
Closing the Container Door
Seal the Container
Record the seal and Container
details
Removal of Container from Bay

9:00:00 AM
9:05:00 AM
9:15:00 AM
9:15:30 AM
9:25:30 AM
11:46:00 AM
11:46:30 AM
11:47:00 AM
11:47:30 AM
11:48:00 AM

9:05:00 AM
9:10:00 AM
9:15:30 AM
9:25:30 AM
11:16:00 AM
11:46:30 AM
11:47:00 AM
11:47:30 AM
11:48:00 AM
11:53:00 AM

TOTAL READING TIME (MIN.)

TOTAL NORMAL TIME
% ALLOWANCES (@10%)
TOTAL CYCLE TIME (MIN.)
COMMENTS :
CHECKED BY:

APPROVED BY:

DATE:
17/06/2012

TUDY SHEET

/C. NAME :

TUDY ON (NAME OF TECH/SUP.):

TOTAL STUDY TIME
TOTAL
TIME
(Min.)
5.00
0.50
2.50
0.50
0.50
0.50
110.50
5.00
0.50
4.50

RATING
80%
80%
80%
80%
100%
80%
150%
75%
75%
120%

0.00
NORMAL
TIME
(Min.)
4.00
0.40
2.00
0.40
0.50
0.40
165.75
3.75
0.37
5.40

Min.
REMARKS

130.00
182.98
18.30
201.27

PPROVED BY:

DATE:
17/06/2012

TUDY SHEET

/C. NAME :

TUDY ON (NAME OF TECH/SUP.):

TOTAL STUDY TIME

0.00

Min.

TOTAL
TIME
(Min.)
5.00
5.00
0.50
10.00
110.50
0.50
0.50
0.50
0.50
5.00

RATING
80%
120%
100%
150%
150%
80%
80%
75%
75%
120%

NORMAL
TIME
(Min.)
4.00
6.00
0.50
15.00
165.75
0.40
0.40
0.37
0.38
6.00

138.00

PPROVED BY:

198.80
19.88
218.68

REMARKS

Chart Title

Chart Title

TIME STUDY SHEET

DIVISION
PART DESCRIPTION :

DATE: 17/06/2012

M/C. NAME :

OPERATION DESCRIPTION : LOADING OF DRUMS

STUDY BY: GM

STUDY ON (NAME OF TECH/SUP.):

START TIME :
SL.
NO.

END TIME :
PROCESS ACTIVITIES

TOTAL STUDY TIME

0.00

START TIME

END TIME

TOTAL
TIME
(Min.)

RATING

NORMAL
TIME
(Min.)

Placement of Containers at Loading Bay

9:00:00 AM

9:05:00 AM

5.00

80%

4.00

Inspection of Container

9:05:00 AM

9:10:00 AM

5.00

120%

6.00

Recording of Container Details

9:15:00 AM

9:15:30 AM

0.50

100%

0.50

Affix Plastic Sheets for Protection

9:15:30 AM

9:25:30 AM

10.00

150%

15.00

Loading of Drums into Container

9:25:30 AM

11:16:00 AM

110.50

150%

165.75

Photography of Final Drums Condition

11:46:00 AM

11:46:30 AM

0.50

80%

0.40

Closing the Container Door

11:46:30 AM

11:47:00 AM

0.50

80%

0.40

Seal the Container

11:47:00 AM

11:47:30 AM

0.50

75%

0.37

Record the seal and Container details

11:47:30 AM

11:48:00 AM

0.50

75%

0.38

10

Removal of Container from Bay

11:48:00 AM

11:53:00 AM

5.00

120%

6.00

TOTAL READING TIME (MIN.)

138.00

TOTAL NORMAL TIME

198.80

% ALLOWANCES (@10%)

19.88

TOTAL CYCLE TIME (MIN.)

218.68

COMMENTS :

CHECKED BY:

APPROVED BY:

Min.
REMARKS

W
Time Calculation for Loading
Time Taken to Empty 1 Container / Froklift
No of Containers in 1 shit / Forklift
5 Forklifts / shift
2 shifts/day
26 days per month

Mins
201.27
143.09
715.45
1430.90
37203.29

Hrs
3.4
2.4
11.9
23.8
620.1

Weight of Drum
No of Drums/ Container
Total weight of Bitumen
Monthly ( 26 Days)

Total T

Time to Cross Stuff 5000

Time Calculation for Loading

Time Taken to Stuff 1 Container / Froklift
No of Containers in 1 shit / Forklift
5 Forklifts / shift
2 shifts/day
26 days per month

Mins
218.68
131.70
658.50
1316.99
34241.81

Hrs
3.6
2.2
11.0
21.9
570.7
23.8

Weight Calculation

Kg

Weight of Drum
No of Drums/ Container
Total weight of Bitumen / Container ( 110 drums)
Monthly ( 26 Days)

Total Time for 50,000 Tons

0.1

6050.0
157300.0

6.1
157.3

137.2

Cross Stuffed Containers

Containers / shift
Containers/ day
Containers/ Month
Total Containers for 50,000 Tons

55.0

Days

Time to Cross Stuff 5000 Tons of Bitumen

3.0
6.0
156.6
826.4

Tons

Months
5.3

Time Reduction Utilizing Double Clamps

Initial Time
40 % Time Reduction
Time Saved

Days
137.2
82.3
54.9

36435.9193389715
947333.902813259
317.8639542276

Months
5.3
3.2
2.1

Cross stuffing of Bitumen Drums

Flow Process Chart

O
p
e
Or
a
t
e
Move
Store

Eliminate non-value added; move, store, in

I
n
s
p
e
c
t

Delay

Improve methods for operations.

D
UNLOADING OF DRUMS

E
l
e
m
e
n
t
De
scr
ipti
on

1
Forward
Forklift
2 Lift
Drum

3
Reverse
Forklift
4
Lower
drum

5
Inspect
Drum
6 Wait
for
Approval
7 Apply
Label
8 Lift
Drum

9 Move
to
Storage
10
Drop
Drum

11
Drum at
Storage
12
Return to
Pos

Chart

added; move, store, inspect, delay.

r operations.

LOADING OF DRUMS

Ele
me
nt

Desc
riptio O
n
1 Move
to
Storage
2 Lift
Drum

3
Forward
Forklift
4 Place
Drum

5
Reverse
Forklift

6
Return to
Pos