Professional Documents
Culture Documents
Faculty of Engineering
2015
Section: C5
Introduction to Engineering Design-1 (IE201)
Assignment L3-E
Dr Ghaffer Kiani
Team Email
Elite_team1@hotmail.com
Team: 1 (Elite)
Date: 13/December/15
Section: C5
Assignment: L3-e
Abstract
This is the last assignment in our L3 project, which is about
testing assembly plane and evaluation. Therefore, this is the last stage
to put everything of our artifact in the right place as well as to make
sure that all what was done is in a proper way. This assignment is very
important for many reasons. One of them is to show the modified parts
are used as well as the materials they made of. Knowing those parts
will drive us to clearly demonstrate our assembly plan used in making
our artifact. Also to recognize the environmental, social and cultural
impacts of this artifact. Passing through the stages of this assignment
in sequence will drive us at the end to a good conclusion of our project.
First of all, a bill of material for the parts of our artifact was created.
This step will help us creating our assembly plan initially as well as
finally after modifying. Potential Problem Analysis used in this
assignment to evaluate our initial assembly plan, which highlighted
any possible assembly problems that might face during manufacturing
our artifact. The result of the potential problem analysis was used to
revise our assembly plan and showed that they were used in the
revised version of the assembly plan. After that, assembly plan was
tasted with the Willing Worker. At the end, knowing the materials that
our artifact made out of and the final appearance of the artifact help us
discovering the impacts of it whether on the environment, society and
culture.
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Work
Task 1: BOM (Bill of material)
A (BOM) is a table that lists each distinct part and for each part
includes the part name, function, photographing the parts, the number
of parts, what the part is made out of.
Photo
Part
description
Name
Function
Mask
To cover the
mouth and
nose
Plastic
Fan
Produce
airflow
Plastic
Battery
Power supply
Lithume
Wires
Connect the
equipment
Cooper
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Switch
Turn on/off
the electric
motor
Battery
connect
or
Make it easy
to connect
the wires
with buttery
Iron
Filter
Filtration the
air
Fabric
Iron and
copper
Discussion
In this step, how the assembly plans are very important is
learned. In addition, we tried our best to create an initial assembly plan
after many time of thinking. But we are little bit confused about it and
we think that it needs some improvements, so the KTPPA method is
being applied on it to find out weakness points and try to modify them
to create a final modified assembly plan.
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Task 3: KTPPA
After completing the initial assembly plan for our project
components, in this part K.T Potential Problem Analysis Table is being
made. Through this the potential problem of initial assembly plan could
be found out that might occur, in addition to that the consequences,
possible causes, preventive actions and contingency plan of the
potential problems will be mentioned if it occurred.
Consequenc
es
Possibl
e
Causes
Preventi
ve
Actions
Contingen
cy Plan
Bad Shape
Wrong
installation
Customer
will not
buy it
Battery
empty
Device will
not work
Device
Affected
by
weather
Damage of
battery
Using
too
much of
the
device
Because
of being
rain
Practice a
lot when
doing
assembly
Have
extra
batteries
Cover the
device
Dont use
during
raining
Potenti
al
Problem
s
Use device
in
emergency
cases
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Discussion
After completing the K.T. Potential Problem Analysis Table the
potential problem was understood that might be occur in initial
assembly plan. In this table three problems were mentioned that might
occur, in addition to that the causes and ways were found for how to
deal with those problems.
Discussion
In final assembly plan, have been learned that any product
there should be some modifications, which depend on factors like the
quality, time, and costumers needs and so on. In the process of this
step, the steps of the final assembly plan was written in a small sheet
of paper. After that, these steps were reviewed and make sure that
they are correct. Finally, small summary is written about these steps. In
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the following step, a willing worker is being made to try our artifact and
give us his positive and negative impacts on it.
Discussion
Finding a willing worker while working is a very difficult task to
accomplish. However, Eng. Jamal Bawazer, a student in the faculty of
engineering in KAU accepted our request to be our willing worker, He
suggested some good ideas for the improvement of our project and
asked some questions about it to be demonstrated. He thanks us for
working in order to help people Especially in crowded places and he
appreciated what we have done as well. He thinks that the idea is
great and helpful with some suggestions to be done carefully. For the
next step, environmental impact statement will take place.
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doing this task, we will become aware of the positive and negative
impacts of our artifact on the environment in addition to the ways
removing or even mitigating the negative impacts. We will list the
positive and negative impacts and develop some ways to mitigate the
negative ones. After that we will discuss each impact, write the things
that we have learned, and then the process used.
Positive Impacts
Negative Impacts
Table 6.1: Negative Impacts
Negative Impact
Mitigation
It must be carried in hands or
Minimize its size and make it
when it face on, it feels burden.
light and unbreakable
The life of battery might be
Put a backup for it.
short.
Discussion
One of the important aspects that must be kept in mind is the
both positive and negative environmental impacts of our artifact. In
this step of our L3-E assignment, some of those impacts and the
mitigation measures were started, which can help a lot in terms of
mitigating or removing them. The importance of the relation between
the society and the culture and the products we produce have been
learnt. In the process of doing this step, the social and cultural impacts
of our products were discussed and then came up with many positive
impacts as well as few negative impacts with their mitigation measures
aiming to mitigate them.
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Social and cultural impact used to know how the artifact effects
on the community, mobility, safety, and community facilities and
services which include schools, mosques, parks, recreation centers,
libraries, hospitals, and emergency services. This step is necessary to
improve our project and avoid any negative impact.
Positive impacts
It will reduce suffocation of people in crowded places such as
Hajj.
It will purify air for who used the mask.
The society will be helpful in using the mask especially old
people.
Negative Impacts
Table 7.1: Negative Impacts
Negative impacts
Modification measure
Difficult to attract people.
Make beautiful design.
Make it simple and should has instruction
Difficult to use for different type of people.
note.
Discussion
In this step the importance of the relation between society and
culture and products we produce were learned. For positive impacts,
our project will be helpful the society. It will reduce and avoid
suffocation in crowded places and purify air. On the other hand, the
negative impacts for our project are difficult to attract people. We will
make it in beautiful design. Also, difficult to use for different type of
people. We will make it simple and we will make instruction note.
Conclusion
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