Professional Documents
Culture Documents
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64
] . [
] [
**Introduction:
*Installation steps for electrical power plant
** -:
1. Studying
2. Tendering
3. Design
4. Procurement
5. Installation
6. Testing
7. Commissioning
8. First Start
9. Reliability
10. Warranty
)(
*Main
** :
1. Generators
2. Transformers
3. Motors
4. Circuit breakers
5. GIS
6. Switch yard
7. Switchgear
Power transformer
) Current transformer (CT
) Voltage transformer(VT
**
:
] . [
) (
[ .]
( )
] . [
) (
12345.N
PowerTransformer
HVcable
R
S
t
LVcable
n
:
12345.N
Taping
] . [
) (
)Iexc.(mA
)Dev.(%
Ratio
)Iexc.(mA
)Dev. (%
Ratio
)Iexc.(mA
)Dev. (%
Ratio
7.9359
7.8016
5.10
5.25
0.27
0.28
7.945
7.809
2.87
2.98
0.16
0.19
7.9367
7.8022
3.28
3.40
0.15
0.18
3.84
3.91
9.428
9.296
2.50
2.56
-0.09
-0.06
9.4195
9.2859
9
10
9.4285
9.2917
.
0.0
0.05
2.16
2.19
-0.04
-0.05
9.4243
9.2871
2.09
2.12
-0.19
-0.18
1
2
3.22
3.30
-0.07
-0.07
10.51
10.37
1.74
1.85
-0.17
-0.13
10.504
10373
10.502
10.367
10.592
10.386
Tap
No.
)MEASURED RATIO (R
Calc. Ratio
20
21
7.9243
7.7876
Dev % 0.5%
0.5% ) (TTR
.
measured .ratio specified _ ratio
* 100
Specified _ ratio
% Dev
dev% .
2 Winding Resistance test
H V side L V side
tap changer
Instrument device:- Transformer winding resistance Kit AVO or multi amp
)(transformer ohmmeter
] . [
) (
:
) (5A,500mA,50mA,5mA 100%
) (led 0 m, 0 range
resistance A, B
R 75 C
) * Rm
(=
R 75
KITAVO
r
12345.N
PowerTransformer
R
S
t
n
12345.N
Taping
[ .]
( )
-:
:
MEASUREMENT OF DC RESISTANCE
WINDING: H.V
TEPM: C
TERMINAL
TERMINAL
TERMINAL
TAP
1U-1N
1V-1N
1W-1N
Averag
eRec/ph
@Amb.Temp
0.520
0.519
0.520
0.511
0.510
0.510
Winding
75 C
()
Connection
0.5196
0.6195
STAR
0.5103
0.6084
STAR
...
...
...
...
...
...
...
10
0.438
0.437
0.436
0.4370
0.5210
STAR
11
0.427
0.427
0.426
0.4266
0.5086
STAR
...
...
...
...
...
...
...
Rec/ph
20
0.511
0.510
0.510
0.5103
0.6084
STAR
21
0.520
0.519
0.519
0.5193
0.6191
STAR
] . [
) (
TEPM: ... C
Rec/ph Winding
L.V.WINDING
Connection
75 C
)(
Rec/ph
@Amb.Temp
STAR
4.319
3.623
2V1-2V2
2W1-2W2
3.60
3.62
2U1-2U2
3.65
---
= Polarization index = PI
Criteria PI > 1.3
] . [
) (
CoreMeggertest
Megger . (core)
PUSHING .
1KV
Pushing
Earthing
:
MEGGER
12345.N
PowerTransformer
r
s
R
S
t
12345.N
Taping
n
HV
LV
LV
HV
5KV
1KV
1KV
] . [
) (
:
POLARIZATION
)INDEX ( PI
Insulation resistance
1 min
10min
Test
Voltage
)(V
Measurements
at TEMP. 30C
5000
HV -(LV+
)GND
1000
)LV-(HV+
5000
HV-LV
1000
CORE- GND
10
] . [
) (
:
sensor
. ) (omega 40
50
120 100 80
49 .
140
-:
Sensor
Ammeter
Remove
Controlcable
Transformer
Sensor
Boiler
Omega
BRoman
11
] . [
) (
:
CALIBRATION OF TEMP. INDICATORS:
120
110
100
90
80
70
REF.
TEMPC
118
108
97
88
78
68
WTI LV C
119
109
98
90
80
70
OTI
118
108
98
88
79
69
WTI HV C
sensor LV side
LV HV
5 Oil breaker down voltage (BDV) :
50 KV 40 KV
Instrument device:- Oil tester
:
) (2.5 mm
5
6
Process
Open sample valve
Remove same oil and then take a sample
Put this sample in the tester
Adjust distance between two pool 2.5 mm
Wait 5 minute until completing oil filtration
Start testing
Take one Broke, wait two minute this automatic in the device take 2,3,4,5,6
and calculate average .
[ .]
( )
:
OIL DIELECTRIC STRENGTH:
ELECTRODE FORM:
DISTANCE
2.5 MM
MINIMUM STRENGTH 50 KV
13
IEC
] . [
) (
BREAKDOWN
)VOLTAGE (kV
BREAKDOWNV
)OLTAGE (kV
76.7
70.7
64.1
60.2
71.7
88.8
77.2
78.7
70.6
72.9
77.1
76.8
65.8
74.0
66.4
63.8
72.9
69.7
73.4
56.5
43.2
69.1
49.0
60.5
60.9
59.4
67.3
64.1
TEST
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
1
2
3
4
5
6
SAMPLE LOCATION
TRANSFORMER TOP
TRANSFORMER
BOTTOM
O. L. T. C
CONSERVATOR
CABLE BOX
50 KV
: tapping
.
:
.1
.2
14
[ .]
( )
OLTC
conservator
OLTC conservator
cable box conservator
.3
.4
.5
.6
U
Power
supply
380V
AC3
LV HV ( 3)
Three phase voltage applied on HV side, by keeping LV side open.
Current measurement carried at HV terminals.
15
OPEN
[ .]
( )
:
For example /Y 13.8 KV/480 V 5 taps
Applied voltage at primary winding
Tap no
U-V
VW
WU
IU
IV
IW
367.9
353.4
363.1
18.5
12.3
12.9
367.2
353.4
363.3
18.9
12.9
13.3
376.8
353.6
363.6
20.8
14.4
14.3
Criteria value < 5 % between test and factory test report FAT
: (1)
U
U
Power
supply
380V
AC3
OPEN
Per phase
WI=3 (I*V)
Measurementofsinglephasenoloadcurrentat380V,60HZ
Applied
Voltage
Current
2U12U2
379.0
135mA
2V12V2
380
86.97mA
16
2W12W2
380
170 mA
] . [
) (
Transformer
LV
2W
2V
1W
1V
2U
2N
3Powersupply
HV
1U
T N
T N
17
[ .]
( )
:
VECTOR GROUP CHECK:
SHORT PHASE 1U (HV) AND PHASE 2U (LV)
SUPPLY VOLTS (HV.V)
1U-1V
1V-1W
1W-1U
1U-1N
MEASURE: (VOLTS)
TERMINAL
VOLTAGE (V)
1U-2U
1U-2V
1U-2W
1W-2V
TERMINAL
1U-1N
1V-2U
1V-2V
1W-2W
VOLTAGE (V)
1V-2W
1V-1N
1W-2U
1W-1N
2U,1U
2W
N
2V
1W
18
1V
[ .]
( )
2. Dyn11
1U,2U
1W2W=1V2W=1V2V<1W2V
2V
2W
1W
1V
3. Dyn5
2W
1W2W=1V2V=1V2W>1W2V
2V
2U
1U
1V
1W
4. YNd1
1W2V=1W2W=1V2V<1V2W
2U,1U
2W
2V
1W
19
1V
[ .]
( )
5. YNd11
1U,2U
1V2V=1V2W=1W2W<1W2V
2V
2W
1W
1V
6. YNd5
2W
1V2V=1V2W=1W2W>1W2V
2V
2U,1U
1V
1W
7. DNy7
2V
1V2V=1W2V=1W2W>1V2W
2W
2U,1U
2V
1W
20
] . [
) (
8. Dyn7
2V
2W
1W
1V2V=1W2V=1W2W>1V2
2U,1U
1W
21
[ .]
( )
:
Terminal
HVside
LVside
Transformer
Plan
Transformer
Indicator
0
1
SVERKER760
Elevation
22
] . [
) (
Reading
Temp.readinglv2
44
54
63
67
70
70,5
70,5
71
71
71
Time(min)
0
5
10
15
20
25
30
35
40
45
44
46
44
71
25
Oiltemp.atstart(A)
Oiltemp.atend(B)
)Windingtemp.beforecurrentinjection(C
)Windingtemp.after45min(D
))Simulatedtemp.risemeasured:((DC)(BA
9 - Function checks :
.
Instrument device:- Digital Multimeter
:
1-Buchholz relay
BR :
23
] . [
) (
(1 alarm close
(buzz) open close )(ok
(2 trip alarm close
close .
:
.
24
] . [
) (
25
[ .]
( )
: terminal Megger
:
AUXILIARY EQUIPMENT:
IR 500V (M )
TERMINALS
CONTACT WIRING
DESCRIPTION
ACROSS
TO
CONTACTS EARTH
1. OIL LEVEL INDC.
TRAFO.
2. OIL LEVEL INDC.
OLTC
.3 OIL LEVEL INDC.
CA BLE BOX
MIN. X13;6,36
MAX-.X13;7,39
MIN-.X13;8,37
MAX-.X13;9,40
MIN.X13;10,38
MAX.X13;11,41
4- BUCHHLZ ELAY
ALARM X13;1,31
MAIN TANK
TRIP X13;16,46
5. PRESSURE RELIEF
TRIP X13;19,49
X13;20,50
VENT TRAFO
26
FUNCTION
[ .]
6. PRESSURE RELIEF
VENT OLTC
7. OIL TEMPERATURE
INDICATOR
8. WINDING TEMP. LV
( )
TRIP-X13;21,51
ALARM 13.13,43
ASJK TRIP
X13.27,57
ALARM
X13;15,45
TRIP- X13;29,59
9. WINDING TEMP. HV
ALARM 13;14,44
TRIP -X13;28,58
TRIP- X13;18,48
STAGE 1:
Fan Start: 80 C
STAGE 2:
Fan Start: 90
C
ALARM :105 C
TRIP:120 C
STAGE 1:
Fan Start: 80 C
STAGE 2:
Fan Start: 90 C
27
[ .]
TYPE:
SERIAL #:
( )
ALARM :105 C
TRIP:120 C
STAGE 1:
Fan Start: 70 C
Fan Stop:60 C
STAGE 2:
Fan Start: 80 C
Fan Stop:70 C
ALARM :90 C
TRIP: 105 C
14.PROTECTIVE RELAY
OLTC
15 BUCHHOLZ RELAY
CABLE BOX HV1
TRIP
X;13,17,47
ALARM
X13;2,32
TRIP X13;22,52
16 BUCHHOLZ RELAY
CABLE BOX HV2
ALARM
X13;3,33
TRIP X13;23,53
17 BUCHHOLZ RELAY
CABLE BOX HV3
ALARM
X13;4,34
TRIP X13;24,54
18 BUCHHOLZ RELAY
CABLE BOX HV4
ALARM
X13;5,35
TRIP X13;25,55
28
] . [
) (
1.6A
COOLING SYSTEM:
MANUF.
TYPE
KRENZ
TELEMECANQUE GV2MO6
POWER
.5HP
MOTOR
OVERLOAD
14
13
12
11
10
FAN3#
3.61014
3.61009
3.61006
3.61010
3.61013
3.61018
3.61008
SERIAL#
18.5
38.2
31.0
24.9
27.5
24.74
21.6
IR1000V(G)
4.94
4.70
4.84
4.94
4.86
4.74
4.91
STARTINGCURRENT
(AMP)
0.91
0,90
0.84
0.86
0.86
0.84
0.86
RUNNINGCURRENT
(AMP)
OK
OK
OK
OK
OK
OK
OK
ROTATION
OVERLOAD
1
CURRENTSET(AMP)
1.30/10
1.30/10
1.31/9
1.31/10
1.31/10
1.32/10
TIMETOTRIPWITH
1PHASEOUT
(AMP/SEC)
29
1.33/9
] . [
) (
30
] . [
) (
31
] . [
) (
32
] . [
) (
33
[ .]
( )
I
HV Lead
Delta2000
testset
Ic
CHG
CHL
Lvlead
CLG
Red
Calculate tan
Tan =
Sin
90
cos
1, tan
Tan =
COS
= cos.
:
1.
2.
3.
4.
5.
6.
7.
8.
power on
push new test key
select test ( UST,GST ug , GST)
start test with two safety key in cable pushed
increasing voltage slowly reach to 10KV
push measuring key and wait out resulted
decreasing voltage to zero
Power off.
34
[ .]
Test
GND
GAR US
T
CAPACITANCE C (PF)
10
11776.0
L,T
10
0.160
14.38
10
0.113
30.12
10
0.154
60.59
18.14
CHL
UST
CHL
CLG+
CHL
GST
GND
CLG
GST
10
0.194
CHL
UST
10
0.134
CHL
CHG
10
CLG
44.63
35
WATTS
GST
mA
CHG
C.F
0.120
GND
20C PF
GST
Equivalent to
2.5KV
Measured
CHG+
CHL
Equivalent to
10KV
% Power
Factor
EN
G
Test Connections
(windings)
Test Mode
Insulation Tested
Test
1
( )
0.815
[ .]
( )
HV
Device
Test
( UST ) :
Red
PUSHING TESTS
No.
HI .KV
LO .KV
Pushing .NO.SER O.
Test
% Power Factor
Test
Test
Mode
KV
CAPACITA
NCE
C (PF)
Equivalent to
10 KV
Equivalent to
2.5KV
Measu
red
20C
%PF
C.F
mA
Watts
11
UST
10
303
0.20%
1.142
0.022
12
UST
10
301.1
0.20%
1.135
0.022
13
UST
10
292.97
0.20%
1.104
0.021
14
UST
10
245.72
0.19%
0.925
0.0176
15
UST
16
UST
17
UST
18
UST
19
UST
20
UST
36
] . [
) (
Power
supply
220V
AC1
V
N
Short
w
LV
HV
HV short short R
.
x100=Z% per phase
=Z%
LV SHORT HV
Z% Main =3*Z% per phase
Z+=Z-
37
[ .]
( )
I(A)
Z%
V(V)
W(V)
I(A)
Z%
I(A)
Z%
A
V
N
v
W
HV
Power
supply
380V
AC3
LV
V
V
W
38
Power
supply
220V
AC1
] . [
) (
:
Short R, Y and B on HV side.
Single phase voltage applied on HV side ,by keeping LV side OPEN
Measure the voltage & current on HV side
Zero sequence impedance
measurement
Zo%
12.4822
)Current (A
)Voltage (V
46.7
225.7
TAP.NO
13
3V / I
* 100
rated , voltage / rated , current
Zo %
tap.No1
tap No
tap.No1
tap No
main CB
tap
39
[ .]
TAP CHANGER DRIVING MECHANISM:
( )
MANUFACTURER
_________________________________________________
TYPE ______________________SERIAL
NO.____________________________
MOTOR VOLTAGE_________________RATING
________________________
SERIAL NO.____________________________
REVOLUTIONS REQD TO CHANGE TAP_____________________________
(MANUAL OPERATION)
TAP CHANGER SELECTOR AND DIVERTER SWITCH
MANUFACTURER__________________________YEAR
__________________
TYPE ______________________ SERIAL NO.
___________________________
NO. OF TAPS_________________NORMAL
TAP_________________________
VOLTAGE
RANGE__________________________________________________
1
40
] . [
) (
10
11
41
] . [
) (
Power
supply
220V
AC1
V
V
V
v
V V
W
V
V w
1W1
1U1
1V1
2W1
2V1
2W2
2V2
1W2
2U1
2U2
1V2
1U2
) (1 220 v
v1=v2+v3
Primary
v1=v2+v3
Secondary
42
.]
[ ]
GENERATORTESTS:
Meggertestforarmatureby5KV.
Meggertestforfieldby500V.
Windingresistanceforarmaturetest.
Windingresistanceforfieldtest.
Earthingresistancetest.(measureresistancebymultimeter)
Earthingtransformertest(ratio,Meggerandresistance)
.
42
] . [
] [
43
[ .]
[ ]
Timing test
Contact resistance
Megger test
Highpot test
Short
GCB
R
CC
TC1
TC2
Ve
+Ve
Close
Timing tester
Jumper
Trip
44
] . [
] [
-:
Operationandprint
Operation
TheTestsTypes:
1) <c> close
2) <o> open
3) <co>closeopen
4) <oc> openclose
5) <coc>closeopenclose
6) <oco>opencloseopen
** timing
. sheet stopwatch
45
] . [
] [
:
CB CB .
+veDC ve open[TC1,TC2] . close
CC,TC1 . CC,CT2
:
Timing test for trip coil 1
PH B
44.0m.s
79.2m.s
177.8m.s
PH Y
44.1m.s
79.2m.s
177.8m.s
PH R
44.5m.s
78.7m.s
177.5m.s
PH B
44.0m.s
76.5m.s
174.9m.s
PH Y
44.0m.s
76.5m.s
174.7m.s
PH R
44.4m.s
76.1m.s
174.4m.s
Operation
Close
Open
Closeopen
Timingtestfortripcoil2
46
Operation
Close
Open
Closeopen
] . [
] [
2. Contactresistance
)( CB
Instrumentdevice:MeggerDLRO600
:
C2
P2
P1
C1
-:
47
] . [
] [
:
100A ) R=V/I (R
: 20M CB Busbar
40M ) ( .
contactresistance ) (CB 20M
:
Breaker contact resistance
Resistance
Remarks
phase
Micro OAM
Connection
Point between
Breaker
terminals
@100ADC
OK
OK
OK
R
Y
B
214
198
204
** anti pump
.1 off contactor close open
CB OFF
.2 ON contactor
CB ON
48
] . [
] [
3. Megger test
:
Insulation test
Voltage applied = 5 k v
measured value with ohm
Closed position
R-E
Y-E
B-E
Closed position
R-E
Y-E
B-E
6.55
T.ohm
3.18
T.ohm
7.02
T.ohm
5.98
T.ohm
2.88
T.ohm
2.94
T.ohm
Time = 60 sec
Bay
C.B for
G.C.B
C.B
(1 open close 110 % rated v
1.1 * 125 =137.5 V DC
Example: 125 V DC
(2 open 70 %
(3 close 85 % .
coils CB
(4 timing for open, Close
open, close
)(criteria
open
open, close, open
=) ( +
manual , trip coil1,coil2
manual ,trip close coil
49
] . [
] [
surge arrestors
short circuit
:
Highvoltage
C.B
Short
Control
50
Output
] . [
] [
51
] . [
] [
:
-1 ) (HV ) (HV frequency
XL=XC
Z=R
-2 :
152
-3 )(:
-4 Megger Highpot test
5 k v dc Megger between Ph G for 1min
Ph
R GND
Y GND
B GND
insulation
1.1 T OHM
1.83 T OHM
1.73 T OHM
] . [
] [
53
[ .]
[ ]
:
HV TEST
U TEST = 0.8 X 38 K V = 30 K V AC
SECTION
PH
PH
U
GROUNDED TEST
BBFROM
GENERATOR
Y+B
R+B
R+Y
30 KV
DURATION LEAKAGE
GRRRENT
ma
5
5
1 MIN
10 KV check with VT
2) Test number #2
normal voltage =
3)
4)
5)
6)
VT
Test number #3
Test number #4
Test number #5
Test number #6
(V/P)=
76kv with
(10KV) ( 10KV)
. short close
All earthing switch (open) VT
All earthing open VT bus bar bus bar
Isolator open
54
[ .]
[ ]
Existing
Link
open
cable
Link
open
End
Injectionhigh
voltage
55
End
] . [
] [
56
[ .]
[ ]
1Highvoltagecabletest:
1.
2.
3.
4.
5.
6.
7.
8.
9.
Meggerfor cable5KV
Highpot10KVforearthingsheath
Highpot152KV/phaseatcablenormalvoltage132/3perphase(2VnP)
Injection3100Aatthiscableandmeasureleakageintheearthingcablemustbe
3%maximum3Aatinjection100A
MeasurepositiveimpedanceZ+ANDnegativeImpedanceZZ+=Z
MeasurezeroimpedanceZ0
MeasuredcresistanceRDC
Contactresistanceforearthjoint
Meggertestfor(SVL)
transpose
Pushing
Pushing
R
S
T
Joint
Earthingbox
57
] . [
] [
2Highpot10KVforEarthingsheath:
10KV sheath leakagecurrent
Openlink
HITESTER
Remove
Earthingbox
)(SVL
3Highpot152KVperPHASEwithratedvoltage132KV:
) (HV
) (resonance
XL=XC
short) (SVL junctionbox
Cable
Short
SVL
Result:(R)(Y)(B)
Uset=152v
Uact=152v
Freso(HZ)=123.99HZ
Time=1h
Status=0k
58
] . [
] [
4Leakagecurrenttest:
sheath
) (3% inner outer
junctionbox :
:
100A3
SVL
)(primaryinjection3
:
short
59
[ .]
[ ]
5Positiveandnegativeimpedancetest:
1. Positivesequenceimpedance Z1:
100A
Z= |Z |=|Z |Z+=positivesequence
Forexamplevalue:
(R) U0=14.2, Iph=80.5,
cos=0.99,
Z+= =5.66
(S)
U0=4.42, Iph=58.1,
cos=0.45,
Z+= =13.144
(T)
U0=79.8, Iph=21,
cos=0.72,
Z+= =3.8
Cos=0.72
|Z |=7.53
A
Injection
current A
=43.945
S
T
:
Phases
Volt(v)
Current(A)
Phase(0)
Phase
impedances
Red+Yellow
(forward)
(reverse)
1.8
38.5
48.0
2.0
38.5
49.0
Red
0.02+j0.02
1.6
38.7
53.6
1.6
38.7
53.4
1.8
38.5
44.0
2.0
38.4
45.3
Yellow+blue
(forward)
(reverse)
Blue+red
(forward)
(reverse)
60
Yellow
0.01+j0.02
Blue
0.01+j0.02
[ .]
[ ]
CheckvalueZ1+Z0:
(InjectcurrentinyellowphasereturnviasamepathsasZ0measurement)
VOLT(V)
CURRENT(A)
forward
1.8
38.5
reverse
2.1
38.3
Z=3V/I
0.15
Ohms(1)
IZI+IZ0I
0.15
Ohms(2)
(1)&(2)shouldbesimilarvalues.
2. ZEROSEQUENCEIMPEDENCEZ0
Z=R+JXL=2cos+Jsinohm
Z=
cos+j
sinohm/km
:
R
S
A
A
V
Injection
current
:
Phases
Volt(v)
Current(A)
Phase(0)
Phase
impedances
(forward)
1.4
38.7
57.3
(reverse)
1.4
38.9
55.2
0.06+j0.09
61
[ .]
[ ]
Example:
Z0= V0=7.46Iph=64.6,cos=0.91
cos=0.91
=24.494
sin=0.414
Z0=
=22.38
|Z0 |=2.88
3. DCresistance(RDC):
Instrumentdevice:YOKOGAWAZ769portabledoublebridge
R20=Rt*
ohm
( R,S,T)RDC
:
current
Voltage
C P CP P
YokaGawa
: transpose Junctionbox **
SVL
Inner
outer
Coaxialcable
R
62
] . [
] [
**
**) (SVL .
sheath sheath
.
) ( .
junction .
**)3.6KV&5KA(SVL
63
] . [
] [
64
] . [
] [
Earthingresistance:
earthbit
)(1
) (5 )(earth
rod
Instrumentdevice::HIOKI3151earthHITester
:
Existing
earthbit
Newrod
510m
1015m
Black
Devicerod
65
] . [
] [
66
] . [
] [
:
-1 ) (E Rod
p,s devicerod 10m
)(c device rod 15m
-2
presson selector BATT
(2) )(c
-3 2Rod(c,p) terminals(3a,3b)
1Rod(p) terminals(2a,2b)
-4 ) (presson . (X1,X10,X100) Range
scale
scale .
). (
67
] . [
] [
Batterydischargetest:
Instrumentdevice:TORKEL860(LOADBANK)
.
:
68