\ American Water Works Association ‘The Authoritatwe Resource on Safe Water* ANSI AWWA C504.10 [Revision of ANSI/AWWA C504 06) AWWA Standard Rubber-Seated Butterfly Valves, 3 In. (75 mm) Through 72 In. (1,800 mm) d\. [STANDARD SEE | Since 1881 ez: Effective date: Dec. 1, 2010. First edition approved by AWWA Board of Directors May 27. 1954 This edition approved June 20. 2010. Approved by American National Standards Institute Oct. 6, 2010, 2006 West Quincy Avenve Denver, CO 80235:3098 1.800.926.7337 ewan Advocacy Communications Conferences Esveation and Tesning Science and Technology Sections‘AiTWa isthe aurhortatve resource for Knowledge. information, and advocacy to Improve We quali and ‘supply of water ia Nortn America and beyond. AWWA is he largest organization of water professionals in the world. AWWA advances public heath, safety. and weifae by uniting the efforts ofthe full spectrum (ofthe entice water community Tough our collective strength, we become better stewards of wate for de greatest good uf people and the environment ® @ 1P-2.1M-43804-10/10-JP Printed on Reeyelea PaperAWWA Standard this document 1s an American Water Works Associaton (AWWA) standard. Its nota speerication, AWWA standards descr aan eer ats and do not contain al of the engineering and admnrstrtive sformation normaly contained 19 speci aa RWWA standards sell contarn options that must be evaluated by the user of the standard: Unt eal op Fane a peed oy ta user, te product or services not Tul dchncd, AWWA publication of w standard dows aut conse aa aoe ct ony product oF product type, nor des AWWA test, cerlly oF approve any product. The use of AWWA standards cre reeiy colntary_ Th standard does nol supersede or take precedence ove or displace any appicable law. e8an: Ta gunernnuntal authority, AWW standards are tended 1 represent a consensus ofthe water SUBD INU Way sae rset deserved wit provide satisfactory service. When AWMYA revises of withdraws thi standard, on official nave oF a roent be placed on the hes page ofthe classed advertising section of Journa’ AWWA. Te action becomes effective on ihe tet day of te month following the marth of Journal AWWA publeation ofthe offal notice American National Standard ‘an American Notional Standard implies a consensus of those substantially concemed with its seope and provisions. A” ao ane natienat Stondard vs intended as 9 guide to aid the manufacturer, the consumer, and he general public. The es pecan american National Standard does notin any respect prechude anyone. whether thet person has approved ine ares oir ner tom manufacturing, marveling. purchasing, or using products, processes, or procedures not Conforming Aaa eae inrd, Amevcan National Standards are subject (0 periodic review. and users are cautioned to obtain the /9test rane a jacers of goods made la conformity with an American National Standard are encouraged to state on thei own sarsene pity in advertising and promotional matevals of on tags oF labels thot the goods ae produced in conformity with particular Amenican National Standards. ‘avs None: The Amenran National Standards institute (ANSI) approval date onthe font caver of ths standard nase cae ae aararal process. Ths American National Standard May Ue vevised or witharawn at any te AA et Soe Ot eet abun be ashen treatin rwse. of withdraw this standard no later tan fe years fore oa Broce: ea ete econ National standards may rece curentsvormation onal standards By cauag Ga BUDA Art: ards ingatutes 25 West 431d Sifeet, Fourth Fi00t, New York. NY 20036: (2121 642-4900. oF emailing nto@ansi or i ights reserved. No part ofthis publication may be reproduce or transmitted in any form or by any means, elec\on OF Seen et cluding photocopy, recording. or any wformation or reuievel system. except inthe frm of Brief exeerPts OF rotations for review purposes, without the written permission of the publisher, Conytight © 2030 by American Water Works Association Printed in USARUBBER SEATED BUTTERFLY VALVES 29 SECTION A.8: MAINTENANCE Maintenance of rubbee-seated butterfly valves by the owner is generally lim ited to actuators and shalt seals. In some instances, valve design permits field ad~ jusemene or reph cement of rubber seats when leakage occurs past che disc. Unless the owner has skilled personnel and proper equipment, any major internal problem will probably require removal of the valve from the line and return to the manu- faccurer for repair. A8.1 Normal maintenance is in the area of shaft seals and actuators, Seal leakage, broken parts, hard operation, and, in some cases, seat leakage should be corrected by a repair crew as soon as possible after a defect is reported. A.8.2. If repairs are to be made in the field, repair crews should take a full complement of spare parts to the jobsite. Be sure co review the valve manufacturer's maintenance instructions prior to any repair work. A.8.3 Provision should be made to stop line low and isolate the valve from line pressure prior to performing any corrective maintenance, A.84 After completing repairs, cycle the valve through one complete oper- ating cycle and, after line pressure has been restored, inspect for leakage. A.8.5 If major repairs require removal of a valve for repair, be sure to notify interested parties in the water department and fire department thac the valve and line are out of service. On completion of repair and reinstallation, notify the same personnel of the return of the valve and line to service.Committee Personnel The AWWA Standards Committee on Butterlly Valves, which reviewed and approved this stan dard, had the following personnel at te time of approval Bayard E. Bosserman, Chair General Interest Members M.D. Bennett, MWH, Cleveland, Ohio B.E. Bosserman, Consultant, Mission Viejo, ML. Damoth, CH2M HILL, Redding ELL. Hinker, Santa Rosa, N.M. T. Jordan, AECOM, Lakewood, Colo. G.E. Laverick.” Underwriters Laboratories Ine., South Bend, tnd. TY. McCandless.’ Standards Engineer Liaison, AWWA, Denver, Colo, W. Rahmeyer, Utah State U Uah RA. Ward, Duties H. Wasserman, Malcolm Pirnie Ine.. Plantation, Fla KE. Wikon Tampa, Fl K. Zascrow, Underw 1e Grou cers Laboratories Inc., Northbrook, III Producer Members A. Abuellel, Henry Prace Company, Aurora, Il JV. Ballun, Val-Matic Valve & Manufacturit S. Flora, Cedar Blatt, Ala LW, Fleury Jr." Mueller Group, Smithfield, Rul TA. Hartman, Hartman Valve Corporation, Saint Louis, Mo, AW. Libke, DeZURIK, TJ. McAndrew, Rodney Hunt Corporation, Elmhurst It cell, Minn. + Alernae Liaison, nonvoting Standards Council Liaison, Post Buckley Schuh & Jernigan Ine., (AWWA) (AWWA) (AWWA) (AWWA) (WER) (AWWA) (AWWA) (AWWA) (AWWA) (AWWA), (AWWA), (AWWA) (AWWA) (AWWA) (AWWA) (AWWA) (AWWA) (AWWA) (AWWA)28 AWWA C504.10 SECTION A.6: FIELD TESTING When rubberseated butterfly valves are used «0 isolate sections of a Hine for testing, ic is important to realize that these valves are designed or factory adjusted to hold rated pressure only. ‘Test pressures above valve rated pressure may cause leakage past che rubber seat and damage to the valve. A.G.1 Tnvorder to prevent time lost searching for leaks, where feasible itis recommended that exe: ations for buried valves not be backfilled until after pres- sure tests have been made, AG.2. Seat leakage can occur from foreign material in the line, If this oc- curs, open the valve 5-10" to obtain high-velocity flushing action, then close Repeat several times to clear the seats for tight shutoft. AG.3. Seat leakage can result from a rotational shift in position of the dise with relation to the body seat. Readjust closing the stop in accordance with the manufacturers instr AGA With the disc in the open position, valves may be tested in the pipe- line up to the hydrostatic test pressure described in paragraph 5.1.3 SECTION A.7: OPERATION AZ. .Do not permit the use or operation of any valve at pressures above the rated pressure of the va AZ.2 Do not exceed 300 felb 406 Nm) input torque on actuators with wrench nuts and do not exceed 200-Ib (890-N) rim pull for handwheels or chai wheels. If portable auxiliary actuators are used, size the actuator or use a torque ing 300 ft-lb (406 N-m). if used, stop the actuator miting device co prevent application of torque exc an oversize acttiator with no means of limiting torque before the valve is fully opened ot closed against stops and complete the operation manually. Be sure to check the actuator directional switch against the direction indicated on wrench nut, handwheel, oF records before applying opening or closing torque. A73. Ifa valve is stuck in some intermediate position between open and werference closed, check first for jamming in che actuator. Ifnothing is found. th is inside the valve. In this case, do not attempt to force the disc open or closed, because excessive torque in this position can severely damage internal parts.User Members A. All, Surrey, BC., Canada 5. Carpenter, San Diego County Water Authority, Escondido, Calif LM. Schuraytz, Consultant, Southfield, Mich D.C. Stone, Denver Water, Denver, Colo, SY. Tung, City of Houston, Houston, Texas (AWWA) (AWWA) (AWWA) (AWWA) (AWWA)RUBBER SEATED BUTTERFLY VALVES 27 ty differential settlement, capability tw remove the valve or actuator for mainte nance access to the valve interior for inspection, support of the valve, and conteol- Jing the shear loading on the adjacent pipe flanges. Many types af large buried pipes are designed to deflect 2-5 percent of pipe diameter, which is h valve integrity. Adjacene pipe must be supported or stiffened 0 provide a round mating connection for the valve in service A55 Forcign material in a butterfly valve cin damage the rubber seat when, the valve is operated, Be sure valve interiors and adjacent piping are clean and free of foreign material prior w mating a valve-o-pipe- ie connection. AS.6 Prepare pipe ends and install valves in accordance with the pipe mi ufacturer’s instructions for the joint used. Do not deflect the pipe-valve joint. Do not use a valve as a jack to pull pipe into alignment. ‘The installation procedure should minimize the bending of che valve/pipe connection with pipe loading, A57 In the case of wafertype butterfly valves, concentrically center the valve dise between the mating anges. AS.8 Make sure the valve disc, when opened, will nor contact the pipe port. This is e Cheek lly necessary on pipe with linings and when wafer valves are ;nufacturcr’s recommendations for minimum pipe inside diameter required for clearance ASS Buried valves installed with valve boxes shall be installed so thar the valve box.does not transmit shock or stress to the valve actuator as at result of shifit- ing soil or traffic load. 10 When valy led in vaults, the vault design shall provide space for removal of the valve-actuator assembly for purposes of repair. The pos- sibility of groundwater or surface water entering the valve and the disposal of the water should be considered. The valve operating nut should be accessible from the top opening of the vaule with a tee wrench. AS.I1 Buried valves can be installed with the shaft horizontal and the ac~ tuator input drive nut upwards. AS.12 A valve can be buried with the shaft vertical with either a torque tube in a manhole or with an extension bonnet to place the actuator aboveground. AS.13._ Valve box or extension pipe should be installed so thar the actuator input drive nur and extension stem curn freely. A5.14 Valves should be tested for operation and adjusted prior co backfill. .Contents AML AWWA standards fallow the general format indicated subsequently, Some variations fiom this formar maybe found ina particular standard, sec PAGE Sec: Pace Foreword 4 Requirements 1 Introduction Vii 4.1 Materials see 6 LA Background, Vii 4.2 General Design von sean 7 LB History a vii 4.3 Workmanship so 1 LC Acceptance vii 4.4 Coatings sevens 20 I Special Issues vo Bg Verification ILA General ose ix 5.1 ‘Testing by the Manufacturer.. 20 *ILB 7 Buried Valves Larger Than 48 In... x a Notice of Noncontormance soon 23 H.C Advisory Informacion on. Product Application 7 x 6° Delivery ILD. Permeation. venue ii G1 Marking Requirements I Use of This Standard .. xii 6.2 Shipping Requirements .. 3B IILA. Parchaser Options and 6.3. Affidavit of Compliance .. mu Alternatives Appendixes IIB Modification to Standard ., ‘A Installation, Operation, and IV Major Revisions. xvii v « Maintenance of Rubber-Seated Tomments xvii Butcily Vales Standard Al ssn sennsinnnsee 25 L» General A2~ Unloading 11 Scope. ee oe ee cH AA Inspection Prior to Installatio 26 1.2. Purpose. 13 Application ensue > AS Installation... AG Field Testing... 2 References AT Operatio 3 Definitions. wens 4 AB Maintenance...26 AWWAC504-10 expose rubber seats to sunlight or ezane far any extended period. Alva, see the manuticturer’s specific storage instructions. SECTION A.4: INSPECTION PRIOR TO INSTALLATION and dise seats are 1g surfaces, body se Verify flange faces, joine clean, Verify the bolts attaching an actuator (0 a valve are tight, and if loose, tighten firmly, Open and cloye a valve to verify it operates properly and that stops or limi switches are correctly set so that the valve seats fully. Close a valve before installing it SECTION A.5: INSTALLATION - Ie is strongly recommended that instruction m: Is supplied by the valve manufacturer be reviewed in detail belure installing butterfly valves. Verity that the inspection. as described in Sec, AA. has been performed at the jobsite prior © installation. [ASA Handle valves carefully when positioning, avoiding, contact or impact vith other equipment, vaule walls, or trench wall |A52. Valves are co be installed in ageardance with the manufierurer’. i seructions. ‘To maintain the integrity of valves greater than 48 in. i€ is important (0 avoid subjecting the valves t0 pipe loads that could deform the valves out of ound, such as the use of valve foundations or supports without proper pipe supports. A nd the nd from a valve adjacent valve should be supported independently of the adja at pipin, piping should be supported independently of the valve. Piping c0 should be adequately supported and controlled. Valve inlec and ourler piping should ‘This removes most of the static load bbe supported as near to the valve as practic: and allows idencification of piping fic problems during installation and easier removal ing considerations should include allowable Range of the valve for maintenance. P loadings, thermal expansion and contraction, and differential setclement 'AS3 When valves have adjustable seating, install the seacadjustment side of a valve for access and adjustment in service. ASA. When valves are provided with flanged ends in buried applications, the purchaser is advised to consider providing means to accommodate issues suchTables 3 1 Laying Lengths for F Wafer Valves and Minimum Body Shell ‘Thicknesses for 5 M jum Shaft Diameters Protorype-Actuator ‘Test Cycles Required Design Factors for Cylinder Torques Valve ‘Test Cycles Required wo Is All Body ‘Types 8 2 Available Flange Dimensions and a Drilling. - 9APPENDIX A Installation, Operation, and Maintenance of Rubber-Seated Butterfly Valves this appendis is for information only and is not a part of ANSUAWWA C504, wp ufo » SECTION A.1: GENERAL Burterfly valves are a significane component of any water distribution system or treatment plant operation. Valve failure caused by fauley installation, improper operation, or maintenance in these systems could resule in damage, downtime, and costly repairs. In buried or underground installations, problems or malfunctions can resule in exten ive and costly excavation to correct or eliminate the problem. ‘Many problems with butterfly valves can be traced to improper installation, opera sion, or maintenance procedures SECTION A.2: UNLOADING Inspect valves on receipt for damage in shipment and conformance with ind description on che shipping notice and order. Unload valves carefully quanticy to the ground without dropping them. On valves larger than 36 in. (900 mm), use forklifis or slings under che skids. On smaller valves, do not lift valves with slings oF chain around the operating shaft, actuator, or through the waterway. Life these valves with eye bolts or cods through the flange holes or chain hooks at ends of the valve parts, SECTION A.3: STORAGE ot practical to store a valve indoors, protect the valve and actuators from weather and the accumulation of dirt, racks, and debris. When valves fi- ted with power actuators and controls are stored, energize electric actuators or ‘otherwise protect eleccrical-control equipment to prevent corrosion of electrical contacts caused by condensation resulting from temperature variation. Do not 25Foreword This forewoord i for information only and is nut a part of ANSEZAWWA C504 1. Introduc LA. Background. Buwcerlly valves are generally used for pipelines carrying, liquids and gases. Manufacturers of butterfly valves developed tight-closing, rubber- seated types for cooling water systems and power stations. Since 1940, most new valves installed for this type of service have been rubber-scated buccertly. Since the late 1940s, eubberseated butterfly valves have gained increased accep- tance for use in water treatment plants and water supply and distribution lines because they (1) provide tight shutoff; (2) are relatively easy C0 operate, ev with large pressure differentials across the valves; and (3) require relatively little space for installation, LB. History. ‘The need for standardization of butterfly valves was recognized by the American Water Works Association (AWWA) in June 1953. The comn id for the task of standardization developed AWWA C504, which w later. in 1958, th proved as tentative and published in September 1954, Four centative standard was accepted as a standard. The 1954 tentative standard was written co describe the then-available types of standard rubber-scated butterfly valves that had been in successful operation for at least five years prior to 1954, ‘The standard established three pressure and two velocity elas- sifications, standards for mater Is, laying lengths, minimum body and dise designs. and actuator sizes for valves having rubber seats in the valve body Since the publication of AWWA C504 i |. In September 1962. a new commit alve designs have been improved and refine c was charged with the task of reviewing AWWA '504 and recommending revisions to the standard in order to make ic compatible with then-current valve designs. Generally, modern bucerfly-valve designs for wa psi (172 kPa), 75 psi (517 kPa), 150-psi (1,034-KPa), and 250-psi (1,723-kPa) pressure classes; flanged, mechanical-joint, and wafer bodies; rubber seats er service include castsbody construction in 2 in valve bodies or on the valve dises: and operating, conditions (limiced by the design shutoff pressure and velocities of water flow) that produce torques considered maxi- mum for the shaft size used. re, 25 West 43ed Street, Fourth Floor, New York, NY 10036. * American National S24 AWWA C504-10 6.214 Flange protection. Fullice Hhinge protectors of metal, water: I. of at least the outside diameter of e wee tw protect both the flange and the valve proof plywood, or weatherresistant prewsbs the flange, shall be fastened to acl fh interior. 6.2.15 Small valves. Small valves may be fully packaged at the manufie- turer's option, 6.2.1.6 Valve components. Components shipped unattached shall be adequs ely protected and identified for correct field assembly. Sec. 6.3 Affidavit of Complianice 6.31 Affidavie of compliance. Whether the purchaser has an agent at the plane of nos, the purchaser may require an affidavit actesting the valves provided comply with applicable provisions of this standard, including proof-of-design + estingRevisions inthe 1970 edition were initiated to minimize the corrosion of seating surfaces, t provide more adequate requirements for stainless steel, and t© provide for painting of valve interiors with asphale varnish, Revisions in 1974 and 1980 provided fine-tuning of the provisions of the standard Major changes included addition of provisions concerning the connection beeween shafi and disc and the use of carbon-stee! shatis with stainless-steel journals Revisions to the 1987 edition included using the word “actuator” rather than “operator” and provided definitions of valve classifications. Major changes included the addition of certain sprayed metal scat surfaces and nonmerallic cylinder components as acceptable materials. Appendix B (now appendix A), Installation, Operation, and Maintenance of Rubber-Seated Butterfly Valves, was added. Revisions to the 1994 edition included he deletion of appendix A for calculating torques, the addition of soft metrication, reference to actuator requirements given in ANSI/AW WA €°540, Power-Actuating Devices for Valves and Hydrants, introduction: of Class 250 valves, and adoption of additional materials and material requirements, Revisions to the 2000 edition included revision of material references t use the Unified Numbe System (UNS) designations: addition of ductile iron wecept- able material for actuiator worm gears in buried service: allowance for the use af the valves from the proot-okdesign tests to be rebuilt and used ay production valves; and addition of advisory text on valve and adjacent pipe installation. “The eighth edition of ANSVAW WA C504 was approved by the AWWA Board of Directors on Feb, 12. 2006. ‘This ninth edition of ANSVAW WA, C504. was approved Environmental Protection Agency Acceptance. In May 1985, (USEPA) nt with a consortium led by NSF International (NSF) co develop voluntary third-party consensus standards and a certification program for ditect and indirect drinking water additives. Other members of che original consortium included the American Water Works Association Research Foundation (AwwaRF, now Water Research Foundation‘) and the Conference of Srate Health and Environmental Managers (COSHEM). The American Water Works Association (AWWA) and the Association of State Drinking Water Administrators (ASDWA) joined later. In the United States, authority to regulate products for use in, or in contact with, individual statest Local agencies may choose (0 impose drinking water rests with + Water Research Foundation, 6666 Wese Quincy Avenue, Denver, CO 80235. the appropriate authority having j + Persons outside the United Seates should contaRUBBER SEATED BUTTERFLY VALVES 23 5.14.5 > Actuator prootofdesign, Actuator prookot-design text ix dix cussed in See. 4.2.8.6.6. 5.14.6 ‘Test valve rehabilitation. ‘Ihe tested valve is permitted to be re and used for production provided that it (body, dise, sully disassembled ane worn parts of pins) thac affect the performance of the valve are replaced, 5.1.4.6.1 Seat, seat hardware, bearings, body gaskets, and shaft seals shall be replaced. 5.1.4.6.2 Following reassembly, the rebuilt valve shall be retested in aceor- and 5.1.3, dance with See. 5.1.1, 5.1 Sec. 5.2. Notice of Nonconformance 5.2.1 Notice of Nonconformance. Any butterfly valve or part not conform- ing to the requirements of this standard shall be made satisfactory or replaced before shipment. SECTION 6G: _ DELIVERY Sec.6.1 Marking Requirements GALL Marking requirements. Markings shall be cast on thy body with raised letters or provided on a corrosion-resistant plate. GALL. Requited information. ‘The markings shall show the valve size, is such thac there is a rked. zc. ‘The minimum size of cast letters shall be Ys in. (6.3 manufacturer, class, and year of manufacture. If the de: preferred seating direction, t OLD for 3-in. (7 1g ditcetion shall be m) 1m) chrough 12-in, (300-mm) valves and Ys in, (12.7 mm) for larger valves, Corrosion: imum Ys-in, (3.18-mm) etched or csistant plates shall have mi engraved letters. Sec.6.2 Shipping Requirements 6.2.1 Shipping requirements 6.2.1.1 Cavities. The manufacturer shall prepare valves for shipment by draining all valve cavities. 6.2.1.2. Fastening requirements. Valves larger than 36 in. (900 mm) shall be bolted or otherwise fastened to skids. 6.2.1.3 Surfaces. Uncoated steel and iron-machined surfaces shall be coated with a corrosion inhibitor.requirements more stringent than those required by the state. To evaluate the health effects of products and drinking water additives from such products, state and local agencies may use various references, including 1. Anadvisory program formerly administered by USEPA, Office of Drinking Water, discontinued on Apr. 7, 1990. 2. Specitic policies of the state or local agency. “3. Two standards developed under the direction of NSE, NSEV/ANSI 60, Drinking Water Treatment Chemicals—Health Effects, and NSF/ANSI 61, Drinking Water System Components—Health Effects 4. Other references, including AWWA standards, Foad Chemicals Codex, Water Chemicals Codex* and other standards considered appropriate by the state or local agency. Various certification organizations may be involved in certifying products in accor- dance with NSEANSI 61, Individual states or local agencies have authority t0 accept or accredit certification organizations within their jurisdiction. Accreditation of certi- fication organizations may vary from jurisdiction 1 jurisdiction, 1ex A. “Toxicology Review and Evaluation Procedures.” to NSH/ANSI 61 does, not stipulate a maximum allowable level (MAL) of a contai «for substances not regulated by a USEPA final maximum contaminant level (MCL). The MALs of an unspecified lise of “unregulated contaminants” are based on toxicity resting guide- lines (noncarcinogens) and risk characterization methodology (carcinogens). Use of Annex A procedures may not always be identical. depending on the certifies ANSI/AW WA 2504 does not address additives requirements. Thus, users cof this stan- dard should consult the appropriate state of local agency having jurisdiction in order co 1. Determine additives requirements Juding applicable standards 2. Determine the status of certifications by parties offering to certify products for contact with, or treatment of, drinking water. 3. Determine current information on product certifi Il. Special Issues. ILA. General, Conditions under which a valve is to be operared must be evaluated carefully by the purchaser. The evaluations must include the determination of the hydraulic characteristics of the system in which the valve will be installed and the operation of the valve (on-off or chroctling), including (1) the maximum transient * NSF International, 789 N. Dixboro Road, Ana Arbor, MI 48105. + Both publications available from National Academy of Sciences, 550 Fifth Street NW, Washingron, DC 20418.22 AWWA 504-10 1 fable G Valve test cycles required Table 6 Nalve test cys ee Size Group. rp in om Number of Cyles 3-20 (75-500) 10,000 24-42 (600-1,050) 5,000 48-72 (1,200-1,890) 1,000) 5.14 Proof ofdesign tes, Ie is the purpose of this section to demonstrate the adequacy of each basic type of valve offered by a manufacturer co perform, under design pressures, and within the applicable rating of the valve fora sufficient number of operations to simulate a full service life. S141 Representative valves. Representative valves shall be selected for cach basic type of seat design in each applicable size group in Table 6 and in a pres- sure class or classes equal co oF greater than the valves being purchased 5.14.2 Cycles. ‘The sample valves shall be subjected co the number of cycles specified in Table 6 5.1.4.2. Each eycle shall consist of applying the rated differential pressure to the disc in the closed position, chen opening the valve (relieving the pressure) to the wide-open position, and chen closing the disc. 5.1.4.2.2 On completion of the eycle ces the valve shall nor show any evi- dence of leakage when subjected to the rated differential pressure applied on both sides of the valve 5.14.3 Hydrostatic test, One valve of each size and class shall be hydro scatically tested at twice the rated pressure applied 0 one side of the disc and zero pressure on the other side, 5.14.3.1 ‘The testis to be performed on each side of the disc, and, in the case of Ranged valves. the valve body shall be bolted to a flanged test apparatus 5.1.4.3.2 During the hydrostatic test, the manufacturer shall be permiceed to make special provisions to prevent leakage past the seats 5.14.33 Parts of the valve or disc shall not exhibie permanent visible defor- mation resulting from the application of the test pressure. S144 Certified statement of proofof-design. When required in the purchase documents, the manufacturer shall provide a certified statement that proof-of-design tests were performed as described in this standard, and compliance with all applicable requirements.vind static ditferential pressure across the vahe diss and (2) flow through the valve under the most adverse operating conditions Forque requicements for valve operation vary considerably with differential pres- sureacross the valve, uid velocity, fluid temperature, and upstream piping conditions, Hlow direction is important in the installation and use of a butterfly valve, Some valves’ performance and sealing characteristics vary with direction of flow. Flow direc tion can affect the rorque requirements and chrottling characteristics of valves with off setdises oF dies char do nor have identical surface configurations on each side, Many butterfly valves have different sealing characteristics on one side vs. the other, A manu= Facturer may have at recommended high-pressure sealing side for long-term reliability Hydraulic testing, flow capacities, and valve corques are based on the flow, upstream of a valve, being uniform and undisturbed, like che How produced by a long length of constant-diameter, straight pipe. Piping configurations that produce a nonuniform or turbulene flow pattern upstream of the valve cin ingtease torque requirements, create damaging vibrations, increase head loss, and in valve components Some hydraulic systems can produce fluid velocities much higher than the maxi- mum of 16 fidee (4.9 msec) deseribed in this standard. Typically high uid velocities © breaks, du or in surge relief applications. ‘The ean result from Ti 1 fire figh How conditions can result effects of high velocities and asymmetrical turbuler high loads and torque requirements, which are unaccounted for in this standard. ‘These design conditions should be clearly specified by the purchaser, WB. Buried Valves Larger Than 48 bit... Then val ends in buried applications, the purchaser is advised to consider providing means to are provided. with flanged accommodate issues such as differential settlement, capability to remove the valve or actuator for maintenance access to the valve interior fur inspection, support of the valve, and controlling the shear loading on the adjacent pipe flanges. Many qypes of large buried pipes are designed ro deflect 2-5 percent of pipe diameter, which is harmful o.she valve integrity: Adjacent pipe must be supported or stiffened provide aro nd mating connection for the valve in service. ILC. Advisory Information on Product Application. “This standard does not describe all possible applications or manufacturing technologies. The purchaser should identify special requirements and required deviations from this standard and include appropriate language in purchase documents. Refer to Sec. IIILA in this foreword. Other advisory information is provided below. 1. The maximum anticipated fluid velocity through the valve, ma: um non- shock shutoff pressure, water temperature range, and valve clasifcation are used byRUBBER SEATED BUTTERFLY VALVES 21 valves with actuators mounted on extension shatis of more than 56 in, (900 mm), shall be shop tested fr leaks in the closed position. 5.1.2.2 Valves with directemounted actuators, For valves having direct: mounted actuators, except those with extension shafis of more chan 36 in, (90 mm), the valve and actuator assembly shall be shop-tested for leaks with the actuator stops adjusted and che actuator in the closed position, 5.1.2.3 Dise position, ‘The test shall be conducted wich the dise in che horizoncal plane. 5.1.2.4 Air pressure to lower face. With the dise in che closed position, air pressure equal co the valve class shall be supplied to the lower face of the disc for the full rest duration. 5.1.2.5. Upper surface of the valve disc. ‘The upper surface of the valve dise shall be visible and shall be covered with a pool of wacer at 0 psig 0 kPa) pressure 5.1.2.5. ‘The test pressure shall be applied for at least 5 min, 5.1 “There shall be no indication of leakage past the valve disc as indi- cated in the form of bubbles in the water pool on top of the disc, during the test period 541.25.3 Unless the purchaser specifies testing on both sides of the valve, the valves are permitted to be tested on only one side of the valves the side which by design is most likely to leak 5.1.2.6 Alternative test procedure. Asan alternative to the test procedure 1.2.3 and 5.1.24, sures speci and disc orientation listed Ives may be subjected (0. a hydrostatic test at the pi A and shall not show any evidence of leakage. 5.1.2.6.1 The test pressure shall be applied for a minimum of 5 min for valves 20 in. (500 mm) and smaller and a minimum of 10 min. for valves 24 in, (600 mm) and larger. 5.1.3. Hydrostatic test, Valve bodies shall be subjected to an internal hydrostatic pressure equivalent to twice the rated pressure, 5.1.3.1 Test pressure. ‘The test pressure shall be applied for at lease 1 min for valves 8 in. (200 mm) and smaller, at least 3 min for valves 10 in. (250 mm) through 20 in. (500 mm), and at least 10 min for valves 24 in. (600 mm) and larger, and of sufficient duration to allow visual examination for leakage, 5.1.3.2 Leakage. During the application of the hydrostatic test pressure, there shall be no leakage through the mecal, the end joints, or shaft seal, nor shall any part have permanent visible deformation.manufacturers © calculate torque requirements, which then may determine valve operat wg-component design and actuator sizing, ‘This information should be provided accord- ing to items 6, 7, 8, and 23 of See, HLA in this foreword, Nort: If this information is nat provided, Class B valve classifications will be provided and actuators will be sized fir the most severe conditions listed in this standard. ‘This may result in a significant unwwar- anced expense Turbulence is also a factor that may affect corque requirements, ‘Turbulence will be considered only if information on piping conditions is provided according to item 26 of Sec. IILA in this foreword. 2. this standard limits handwheel rim pull bur nor handwheel diameter, A smaller handwheel may require a more expensive actustor requiring more turns. If a large- diameter should be limiced to an acceptable dimension according co item 14 of meter handwheel is of concern because of clearance or other limitations, the Sec. ILA in this foreword, 3. Thi placed components in metallic water hydraulic eylinder actuators. ‘The purchaser should standard refers co ANSIAW'WA C541, which permits the use of some be aware of the possibility of plating failure, pa icularly when the operating water is aayuressive. ‘The purchaser may limit acceptability to eylinders having components that do not depend on ph ‘cording to item 15 of See. HLA in this foreword. 4. This standard permits several metallic se: ing-surface materials. It recom- mends seating surfaces of stainless-steel or nickel-copper alloy in cases where valves are to be operated more frequently’ thant once-a month: “The purchaser may require these alloys for specific applications according to item 11 of Sec. HLA in this foreword. surfaces when the surfaces 5. This standard also accepts sprayed mating: are applied under certain conditions. ‘The suitability of this type of surface depends, to-a large extent, on the quality of the manufactured product. The purchaser should be aware of the manufacturer's previous experience with sin lar applications. ‘The pur chaser may limit acceptability to a specific product or application according to item 11 of Sec. ILA in this foreword, 6. The material references for metals in See. 4.1 of this standard are based ot successful experience. ‘There may be instances where the water is very corrosive, and the listed materials, particularly the bronzes, may not be suitable for surfaces in both, the valve and, if applicable, the hydraulic cylinder actuator’s wetted parts. The require- ments for elastomers are included in Sec. 4.2.5 of this standard. This standard does not require rubber parts co be specifically tested or to be specifically suitable for service with line content containing chlorine or chloramines. Standardized tests measuring resistance to chlorine- or chloramiue-bearing waters were not available at che date of20 AWWA 504-10 Sec. 4.4 Coatings 44.1 Interior and exterior surfices. Inverior surfaces of valves and exterior surfaces of buried valves, excepe stainless steel, machined, or bearing surtaces, shall be shop-coated with an epoxy coating conforming to the requirements of ANSI AWWA C550 a minimum dey film thickness of 8 mil and when required in the purchase documents shall be NSF/ANSI 61 approved 44.2 Exterior surfices, nonburied application. Exterior surfaces on non- buried valves shall be coated with a metal primer co a minimum dry film chick- ness of 3 mil or an epoxy conforming to the requirements of ANSIAW WA C550 to a minimum dry film thickness of 8 mil, ‘Ihe primer shall be compatible with the anticipated field coating when the field coatings are identified in the purchase documents 44.3. Exterior surfaces, submerged application. Exterior surfaces of sub- merged valves shall be shop-coated with an epoxy coating conforming to the requirements of ANSIAW WA C550 to a minimum dry film thickness of 8 mil, and when required 444 Flange fees. Flang the purchase documents, shall be NSE 61 approved. cs shall not be coated except for protection from atmospheric corrosion. 445. Holiday testing When required in the purchase documents, the ested and shall be holiday interior or exterior surfaces of the valve shall be holida free in accordance with ANSIAW WA C550. 44.6 Surface preparation. Surface preparation shall be in accordance with che requirements of Steel Structures Painting Council SSPC SP-10. SECTION 5: _ VERIFICATION Sec. 5.1 Testing by the Manufacturer Sul Performance tess. Valve and actuator for valves having direct- mounted actuators, except those provided with extension shafts of more than 36 in. (900 mm), the valve three shall be subjected to a shop operation test consisting of oper times from the fully closed to the fully opened position and the reverse under no-flow 5. 5.1.2.1 Valves without direct-mounted actuators. Valves without direet- Leakage rests. Valves shall be subject tw leakage tests. mounted actuators (ie., those furnished with torque tubes or floor stands) ot forrevision of this standard. If these or other chemical constituents are of concern, special requirements may be included in the purchase documents, Refer te item 27 of See LILA of this foreword, 7. ‘This standard does not require « nvinimum waterway area nor does it limit hhead loss across the valve. If this is of concern, limitations should be provided. Refer items 25 and 26 of See. ILA of this foreword 8, ‘This standard allows a party other than che valve manufacturer ¢o mount an actuator (0 a valve, Sec. 5.1.2 and 5.1.2.1 require that the valve and actuator assembly be performance- and leak-tested as an assembly. ‘The purchaser is cautioned thae the valve manufacturer cannot assume responsibility for the valve’s sealing and operating performance if the actuator is mounted by a party other chan the valve manufacturer. If chis is a concer |. requirements on actuacor mounting should be included in the pur- chase doc 9. Blecerie actuators meeting the requirements of ANSIAW WA C542 can be supplied with or without an intermediate quarter-turn mechanism. If desired, the pur- chaser should specify a multi-curn acruacor coupled to an intermediate mechanism according to ANSI/AW' WA C504. 10. When specify 36, consideration should be g 14, 16, and ipeline manual and power actuators in Sec. HLA 1 n tw the effects of speed of valve closure on hydraulic transients (surges). especially on long pipelines, ILD. Permeation. ‘The selection of materials is critical for water service and discribution piping in locations where there is likelihood che pipe will be exposed 10 significant concentrations of pollutants that are composed of low-moleculit-weight petroleum products or organic solvents or their vapors. Research has documented that inyl chloride, and asbestos cement—and elastomers, such as used in jointing gaskets and packing glands, may pipe matcrials—such as polyethylene. polyburylene, poly’ be subject co permeation by lower-molecularaveight organic solvents ut petroleum products. Ifa water pipe must pass through such a contaminated area or an area subject to contaminatior . consult with the manufaceurer regarding permeation of pipe walls. ing materials, etc., before selecting materials for use in that area, IL. Use of ‘this Standard. Ic is the responsibility of the user of an AWWA standard to determine chat the products described in thar standard are suitable for use in the particular applicarion being considered. IILA. Purchaser Options and Alternatives. The following information should be provided by the purchaser. L. Standard ta he used—that is, ANSUAW WA C504, Rubber-Seated Burcerfly Valves, of latest revision.RUBBER SEATED BUTTERFLY VALVES 19 1.2.N8.8.2 Design factory shall be the ratio of cylinder torque to required valve operating torque Te Design factor (DP) is equal to: DE 4.2.8.8.3 Cylinder torque (7,) is equal to: 1h (Ama) LPE (Eq 0 Where: A =arca of the cylinder based on the inside diameter (ID) a = area of piston rod in one direction and zero in other direction L = moment atm (shortest distance between piston-rod axis and valve-dise axis for given disc position) P = cylinder operation press E = efficiency factor, taking into account friction losses in the actuator and the linkages, including the piston and piston-rod seal nd friction of the valve shaft in the outboard friction with pressure, bearing caused by cylinder thrust. 4.28.84 Cylinders shall be equipped with adjustable flow-control devices co control the operating media exhausted from the cylinder. 4.2.8.8.5 For air servi oon the cylinder or connected within 6 in. (152 mm) of the cylinder-by rigid mecal the flow-control devices shall be mounted directly’ pipe or rigid metal cubing. .8.6 Opening and closing times shall be field adjustable: 4.2.8.8.7 Minimum opersting cine shall be 30 sec. 4.2.8.9 Intermediate quarterturn mechanism. ‘The intermediate mecha- sm (nonintegral to actuator) used between the cylinder actuaror and the valve stem shall meet the requirements of ANSVAWWA C541, including proof of design test requitements. Sec. 4.3 Workmanship 4.3.1" Tolerances. Valve pacts shall be designed with manufacturing toler ances co provide interchangeability of parts between units of the same size and model. 43.1.1 Operation. When assembled, valves m wfactured in accordance with this standard shall operate smoothly. 4.3.1.2 Tightness. The body and shaft seal shall be watertight.2. Whether complance with NSMANSE 61. Drinking Water System Components—Health Elects, iy required. 3. Size of valve 4. Quantity required 5. ‘Type of body: flanged (short body or long body), water, or mechanical-joint tion (See, 1.1.2), : Maximum nonshock shutoff pressure and maximum nonshock line pressure. 6. Minimum acceptable valve classifi 8. Required flow rate through valve. a. Under normal conditions. b. Under maximum-flow conditions. —When opening (consider factors such as fire flow) —When closing (consider factors such as line break) 9. Description’ gf connecting piping: material, outside diameter (OD) and inside diameter (ID), and fl 10, Infor tion can include the following aged or plain end. jon or data fron the valve manufacturer or supplier. This inforn Valve pore diame bb. Clearances required for the actuator and clearances required to remove the actuator ¢. ‘The number of earns to open and close for manual actuators. d. Assembled weight ce. Vab Cavitation coefficients. “rongue data. Preferred-flow direction. if applicable (foreword Section UI, $ s Issues) h, Valve component materials (See. 4.2.1.6). th (Table 1). j. Actuator manufacturer, model, and corque capability (Sec. 4.2.8). i. Principal dimensions, including laying, k. Interior and exterior coating materials (Sec. 4.4.1). L. Clearance beyond the valve body required for the valve disc to open fully (Sec. A.5.8). TL. Materials. a. If the purchaser specifies a wetted component that was not part of the tested and certified valve, the certification may not be v. b. fone or more of the materials included in this standard are unaccept- able, specify the acceptable materials that are included in this standatd,18 AWWA C504:10 42.86.18 Afier the eyele testing, the actuator shall be completely diss sembled and inspected to determine whether excessive wear or permanent detor mation affecting its function has occurred. 4.2.8.6.19 Successful completion of the proof-of-design test will identity the design methods used in a series of actuators within the rorque ranges listed as suitable, 4.2.8.7 Electric actuators. Electric actuators shall meet the requirements of ANSUAWWA C542 and be rated to produce nor less than the required valve- and dynamic torques. 4.2.8.7. Actuators used for modulating service shall be rated to produce not less than twice the required valve dynamic torque. 4.2.8.7.2. Motors shall be sized for a minimum of 1.5 cimes the actuator torque requirement. 4.28.73. Unless required otherwise in the purchase documents, electrie- motoractuated valves shall be designed to operate from fully open to fully closed positions, or the reverse, in G0 £ 10 sec. 4.28.74 ‘The manufacturer shall apply a label in the arca of the ausiliary handwhecl. indicating the maximum number of turns from fully open co fully closed and fully closed to fully open (90°). 4.28.75. ‘The intermediare mechanism (nonintegral co actuator) berween the clectrie actuator and the valve stem shall meet the requirements of Sec. 4.2.8.1 except the input testing requirements of Sec. 4.2.8.2.1 and 4.2.8.2.2 shall nor apply. 4.2.8.8 Cri der actuators. Cylinder actuators shall be wat hydraulic, oF pneumatic eylinders meeting che requirements of 4288.1 Minimum design factors for cylinder rorques shall not be less than those shown in Table 5. Fype of Service ‘Operating. ‘Open-shut Water or oil 1.25 Throttling Water oF oil 1.25 Open-shut Air 1.25 “Throttling with positioner Ac 1.5 for eylindets greater chan 80 in.3 (13 L) . 2.0 for smaller eylinders “Throttling withour positioner Air 10.0cc Wmaterials included in the standard are not suitable for exposure te line content or are otherwise unacceptable, specily materialy that are suitable and aecept- able, (Refer to item 6, See. HB of this foreword.) Ud. Metallic mating seats: Specify any limitations on acceptability of seat materials oF sprayed seats for specific applications or specific products. Refer See. H.C of this foreword. 12. “Type of installation: buried, submerged, or nonburied 13. Actuator type and service conditions. a. ‘Type—handwheel, chainwhedl, or wrench nut b, Service—open-close or modulating, 14, Manual actuator a. ‘Type—handwheel, chainwheel, or wrench nut b. Direction to turn the handwheel, chainwheel, or wrench nut to open valves. (Unless otherwise specified, the valve will open by curning counterclockwise.) cc. Position indicator: If required. — Conti UL Special devices or features if required: extension shat, Hloor stand. hand- submerged, or nonburied service ation for buries wheel diameter, of position eransmitter ©. Actuator handwheel or chainwheel pull requirements, Maximum pull Fefliore, requirements have been found by some operator staff to be a high exertio ind lesser pulls of 40 co 60 Ib (18.1 ro 24.2 kg) on handwheels and chaunwheels have ial (Sc or larger handwhcels and perhaps more expensive actuators, 6.2). This may require more «urns sometimes been found to be benet 15. Cylinder actuator. a. Operating medium: air, water, or oil. b. Medium pressure: maximum and minim c. Characteristics: control scheme, opening and closing speed rar different from the 30 to 60 sec required by ANSI/AWWA C541 d. Position indicator: If required. — Configuration. Special requirements: yy oF any special construction —Specify any tions on accepral requited. 16. Other actuators: actuarors other than those described in this standard of ANSI/AWWA C541 or C542 shall be specified by the purchaser in derail.RUBBER SEATED BUTTERFLY VALVES 17 2.8.6.7 Worm gear actuators or scling-nut actuatory shall be self-locking, and designed to tranymic twice the actuator nated output torque without damage 00 the faces of the gear teeth or the contact faces of the screw oF nut 4.2.8.6.8 ‘Traveling-nut actuators shall have steel drive serews and an inter: nally threaded bronze or ductile-iron nut, Accustors shall be enclosed 4.2.8.6.9 Worm gear actuators shall be completely enclosed in a gear ease and shall have bronze or ductile-iron worm gears and hardened-steel worms that 4.2.8.6.10 Valve actuators using ductile Ives » worm gears, for use on. incended to be buried, shall be supported in the housing and cover with perma- nently lubricated or sel-lubricated sleeve bearings. 4.2.8.6.11 Valve ype actuator of each model and torque eating to a shop torque rest equal ro oF greacer uuator designs shall be verified by subjecting one proto- than ewice the rated corque. 4.2.8.6.12 Manual actuators shall be tested while the actuator components are against the open and the closed stop- by applying a 200-tb (890:N) pull wo the aan input torque of 300 felb (406 N-m) 4.2.8.6.13 Afver testi ing devices referred to'in See, 4.2.8.3 ndwheel or chainwheel actuator and. cuator nut. . the actuaror shall be completely disassembled and carefully examined for evidence of damage. 42.8614 When required by the purchase documents, the manufacturer shall provide the purchaser with certified copies of reports describing the procedures and results of the tests for etch model and torque rating of act 4.2.8, 4.28.6.16 ‘The design shall be verified by cycle testing of one protorype or to be provided, 6.15. Sec. 4.1.2 shall nor apply co actuators specified in Sec. 4.2.8.6. actuator of each model through a full 90° cycle with full-rated actuator torque at the point of unseating : 4.2.8.6.17 ‘The number of cycles shall be in accordance with Table 4 Table 4 _ Prototype actuator test cycles required forque Range fell (Nm) Number of Gycles Up 10 3,750 ~~ 6.080) 40,000 3,751-6,250 (5,080-8,470) 5,000 ) 6,251 and greater (8.4/0 or greater) 1,0001. Valve and act or arrangement and position, The purchaser may desired shaft orientation. “Typically, butterfly valves are constructed and installed such that the shaft is horizontal in horizontal piping, However, valves can be constructed and installed with the shaft orientation vertical when installed in horizontal pip The purchaser should also consider the application or service conditions of the valve For example, valves used in raw (untreated) water and reuse water service should gener= ally be installed wich the shafts horizoneal so that solids do nor accumulate in the shaft 18, Ifan affidavit of compliance is required with the provisions of ANSUAW WA, C541 or C542 signed by the actuator manufacturer, 19. If the flow resistance coefficient for a fully open valve calculated in accor dance with AWWA Manual M49, Butterfly Valves: Torque, Head Loss, and Cavitation Analysis, is required. 7 20. Ifvalve position vs, low resistance curves are required, they should be refer- ‘enced to procedures described in AWWA Manual M49. 2. Uf shop inspect 22. Ma 23. W 24, Ifa leakage test in both directions is required (See. 5.1.2.5.3) n by the purchaser is required. known, transient pressure and characteristics Ifa maximum head loss is eoquired, ‘This information should be provided for each size and class of valve, Note: Not all ueamuficturers may use the same test thethods for measuring head loss. This should be discussed by the purchaser and che manufacturer. It is recomm rence AWWA Manual M49 if ded that the purchaser ref a maximum head loss is specified. 26. A drawing or description of the piping arrangement sufficient to describe « curbulent line flow conditions to which the valve dise may be subjected. 27, Considerations relating to anticipated problems with rubber components exposed to line content Gontaining chlorine, chloramines, or other chemicals (Sec. 4.2.5.2). If these problems are anticipated, the purchaser should identify the maximum expected concentrations of these chemicals and other factors, such as pH and tempera- cure ranges, which may affect the corrosivity of these chemicals. The purchaser should consult wich the manufacturers and, if appropriate, specify special requirements for these components. . 28. This standard requires flataced Manges. If other facings are desired, they must be specified by che purchaser (Sec. 4.2.2.1).16 AWWA C50410 L2K21 [the purchaser fails w specify « temperature ange. differential pressure, flow, or elasificarion, actuator sizing shall be based othe most vevere conditions specified in this standard, 4.2.8.2.2 I the purchaser specifies valve classification and fails 9 specity differential pressure oF flow, actuator sizing shall be based on the pressure oF flow requirement of the specified clays rather than the most severe presstire and How conditions specified in this standard, 4.2.83. Stop-limiting devices. Valve actuators shall be equipped with adjustable, mechanical, scop-limiting devices positioned co prevent over-travel of the valve disc in the open and closed positions 4.2.8.4 Design factor, Actuator housings, supports, and connections t0 the valve shall be designed with a minimum design factor of 5, based on the ulti- imate tensile strength, or a minimum design factor of 3, based on the yield strengeh of materials ws 4.2.85. Actuator’s position-control capability. ‘The actuator shall be Jed to control the valve in all positions, from fully open co fully closed and from fully closed to fully open, with control in a 4.2. neermedtiate position. 1G Manual actuators. 4.2.8.6.1 Each manual actuator shall be designed with the gear mecha- nism orally enclosed. 6.2 Valve actuators shall be designed to produce the required opera ing torque with a maxinwum rim pull of 80 Th (356 N) on a handwheel or ch mv input of 150 fell (203 Nem) of wrench nurs. wheel and a maxi 4.2.8.6.3 Adit tors for the open and closed positions. Actuator components betw ‘able stop-limiting devices shall be provided in the actus an the input a and these stops shall be designed to withstand. without damage, a rim pull of 200 Ib (890 N) for a handwheel or chainwheel and an inpuc rorque of 300 Fe-Ib (406 Nem) for wrench nuts. . 4.2.8.6.4 Actuators for use on valves intended co be buried shall be at least 90 percent grease packed and completely sealed using gaskets, O-rings, or similar means. 42.865 ‘The valve shaft shall be completely enclosed with a housing, including the connection to the actuator or bonnet extension. 4.2.8.6.6 ‘The manufacturer shall select a, representative actuator within cach of the torque ranges for proof-of-design testing purposes.29. If purchase documents require shop inspection or test obyervationy tbe performed by the purchaser, the extent of such inypections and observations should be defined 30. Details of other federal, state oF provincial, and local requirements (See. 4.1.0, 31. ‘Ihe provision of records fr tests that are specified according to See. 4.1.3, 4.2.8.6.12, 51-1, 9.1.2, 5.1.3, and 9.14 of this standard, ‘Test records required for power actuators under ANSUAWWA C541 or C542 m chaser may require all records or may stipulate a breakdown of production cest records Iso be requested. ‘the pure or prootoFdesign test records id 4.2.2). are intended for operation more than once a month (See. 4.2.5.3.3) 32. Detailed description of nonstandard end connections (Sec. 4.2.1 a 33. IF 34, Whether the shaft seals should use a stuffing box with pull-down glands (See, 4.2.75). 35. ‘Type of shaft seal (Sec. 4.2.7). This st Fials be resistant to permeation by organic compounds such as organic solvents or ndlard does nor require that seal mace- perroleum-based products. If the purchaser's application involves such source condi- tions (usually in buried applications), chen the purchaser shoud consule with valve manuficturers to specily the proper shaft seals. 36, Electric actuator (Sec. 4.2.8.7). Type: multicarn actuator coupled co an intermediate mechanism or integral quarter-turn uni b. Characteristics: operating voltage, control scheme, and time of opera- tion (unless otherwise specified, fully open to fully closed. or the reverse, will be ap- proximately 60 see). c. Position indicator: configuration Special considerations: type of service environment should be stated and appurtenances required 37. Special protective coatings. if other than specified (Sec. 4.4). If the user desires a particular valve coating to match that for the plant piping, it should be described clearly in the purchase documents. Specify in the purchase documents if G1 certified and if the inte- interior or exterior surface coating is required to be N: rior or exterior surfaces of the valve shall be holiday tested and shall be holiday free (See. 4.4.1 and 4.4.5). 38, [fan affidavic of compliance is required with the provisions of this standard signed by the valve manufacturer (Sec. 6.3). HILB. Modification to Standard. Any modification to the provisions, defini or terminology in this standard must be provided by the purchaser.RUBBER SEATED BUTTERFLY VALVES 15 4.2.6.3.1 Valves 20 in, (500 mm) and smaller without hydraulic or external avial shaft loads are not required to be equipped with thrust beari 4.2.6.4. SelElubricating materials. Sleeve and other beat 1s fitted into case shall be of selt-lubricated materials that are the valve body or actuator ge compatible with rubber seals and have a coefficient of friction less than or equal 0.25 at che maximum bearing load. 4.27 Shaft seals 4.2.7.1 Requirement. A shalt seal shall be provided where shafts project through the valve bodies for actuator connection. 4.27.2 Seal design. Shate seals shall be designed for the use of standard V-type packing, O-ring seals, O-ring loaded U-cup seals, or a pull-down packing. 4.2.73 O-rings. O-tings shall be contained in a removable cartridge constructed of corrosion-resistant metallic materials referenced in See. 4.1.2.12 ot nonmetallic materials. 4.2.74 Seal replacement. Shate seals shall be designed to allow replace- ment of seals without removiig the valve shatt 4.2.75 Stuffing box and pull-down packing gland, Suuffing box and pull- down gland shall be designed to permit che valve and stuffing box assembly adjust ment to be adjusted or complete replacement of the packing without disturbing any part of the valve or actuator assembly except the packing-gland follower. 4.2.75.1 Seuffin of packing. box depth shall be designed to accept at least four rings 4,2.75.2 Gland or gland assemblies shall be of corrosion-resistant metallic materials referenced in Sec. 4.1.2.12 of engineered plastic materials recommended by their manufacturers for this service and proven successful by experience in this or similar applications. 4.2.75.3 Packing material shall be resilient nonmetallic, 4.2.75.4 Packing material shall not contain asbestos, 4.2.8 Valve actuators. “The actuator isan ineg 1 part of a bureerfly valve. 4.2.8.1 Intermediate mechanisms. _ Intermediate mechanisms used between actuating devices and the valve stem to produce the quarter-curn motion of a but- terfly valve shall meet the requirements of this section. 4.2.8.2 Torque capability. Actuator torque shall be sufficient to seat, unseat, and rigidly hold, in any intermediate position, the valve dist it conttols, according to the operating conditions specified by the purchaser.IV. Major Revisions. “The major revisions made wo the undard in this edition include che following: 1. Permeation language way moved w the foreword under Special Issues, See ILC. 2. New requirements were provided for mechanical-jointend valves. any comments or questions about this standard, nd ‘Technical Services Group at 303.794.7711, V. Comments. if you h please call the AWWA Engineering FAX at 303.795.7603, write to the group ar 6666 West Quincy Avenue, Denver, CO 80235-3098, or & il che group at standards@ awwa.ong14 AWWA C504.10 For any overlay, the tallow performance itemy are required: dita alta minimum depth of 50 yum: a viseally © pore-free surface with no cracking in the adjacent base metal; absence of bubbling sion of the overlay inte the baye through of the molten hase metal into the surface of the overlays and bond strength: of 1,500 psi (10.4 MPa) minimum, as determined by ASTM C633, {The manufaccurer shall establish and maintain a written quality-assura program to control the qualified procedure and quality of finished parts ply wich the leak-tightness test in Sec. 9.1.2 and shall ga 20-min, 150-psig (1,034-KPa) ge test. ‘The production seat test shall be in accordance with The valve shall co be demonstrated by mating seat performance du proof of design gas le See.5.1.2, except that valves larger chan 20 in, (500 mm) in diameter shall be rested for a minimum duration of 10 min. ‘The alternative hydrostatic leakage test, per Sec, 51.2.6, shall nor be permitted. h. Impregnation of mating-séar surfaces shall not be permicted. 4.2.5.4 Clamps and retaining rings. . Clamps and retaining rings for rubber seats shall be made of corrosion-resistant metallic tharerial, as referenced in See, 4.1.2.12, 4 A. Nuts, screws, and hardware used with clamps and retaining rings copper alloy. e 18s shall be of stainless steel or ni 4.2.6 42 Valve bearings. 1 Sleeve bearings. Valves shall be fitted with sleeve-rype be: the hubs‘of the valve body: 1.1 ‘The maximum distance from the inside metal surface of the valve containe 42, body to the le end of the sleeve bearings shall nor exceed ¥% in, (3.17 mm). 4.2.6.1.2 Bearings shall be designed for a pressure nor ro exceed the pub- lished design load for the bearing material or one-fifth the compressive strength of the bearing or shaft maceri =. 4.2.6.1.3. Valve shafts or extensions of the valve shaft shall be designed for connection to actuators, as described in Sec. 4.2.8. 4.2.6.2. Outboard thrust beating. A bearing of corrosion-resistant mate- rial shall be provided on the shaft outboard of the shafi seal or in the actuator housing to protect the shaft seal from side-thrust forces developed in the operating, mechanism. 4.2.6.3 Thrust bearings. ‘The valve shat shall be secured in the center of the valve seat with either one or two thrust bearings providing support and posi- tioning of the valve shaft. ¢€his page intentionally blank.RUBBER SEATED BUTTERFLY VALVES 13 4.25.2.12 Rubber compounds shall have less than 2 percent volune eeordance with ASTM D471 alter being immersed in distilled water at 73.4°F 2°F Q3°C £ °C) for 70 he, 4.25.3 Mating surfaces 4.2.5.3.1 Rubber scats shall mate with the following acceptable seae sur faces: stainless steels nickel-copper alloy’ bronze; alloy gray iron; nickel-chromium alloy (72 percent minimum nickel and 14 percent minimum chromium) oF nickel alloy (85 p 4.2.5.3. ‘The wideh of the seat surface shall, at minimum, cover the entire nc minimum nickel). surface wiped by, or in contact with, the rubber seat 4.2.5.3.3 Valves intended for operation of more than once a month shall have seating surfaces of stainless steel or nickel-copper alloy. 4.25.34 Mating surfaces shall not be plated. 4.25.35 Macing-seat surfaces are permitted to be sprayed when applied by the plasma nontransferred arc, sprayed-and-fused process, or a high-velocity oxygen fuel spray, 4.25.36 Welding is permitted to be used to attach the mating surface co the dise or body. 4.25.37 Spraying and welding processes shall be in accordance wich the following: a. Mating seats applied by the plasma noncransferred arc, sprayed-and-fused, high-velocity ox a final surface xen fuel spray, or weld overlay process shall hav ith the chemical with a minimum thickness of 7 mil (0.18 mm) and comply 31 requirements of Sec. 4. b. ‘The wear resistance of the seating-surface material shall be demonstrated as capable of 100,000 opening and closing cycles under full-rated pressure in water without damage. c. After the cycle test above, the corrosion resistance and bond integrity of the mating-seat-surface material and base metal combination shall be demon- strated as capable of withstanding immersion in 150°F (65.6°C) ASTM DUA substitute ocean water for 12 months. d. The application procedure shall be qualified in accordance with che ASME Boiler and Pressure Vessel Code, Sec. IX. QW-216. The liquid-penetrant examination of the test sample shall show no linear indications or porosity on, or adjacent to, the seating sarface.ANSI/AWWA C504 10 (Revision of ANSI/AWWA C504-06) \ American Water Works Association AWWA Standard Rubber-Seated Butterfly Valves, 3 In. (75 mm) Through 72 In. (1,800 mm) SECTION 1: GENERAL Sec. 1.1 Scope This standard establishes minimum requirements for rubber-seated butterfly valves, 3 in, (75 mm) through 72 in, (1,800 mm) in cer, with various body for fresh w: F (0.6 and end type cr hav 1g. a pH range from 6-12 and a cemperacure range from 33° 1 This standard covers rubber-seared butterfly valves suitable for a maximum steady-state uid working pressure of 250 psi cate differential pressure of 250 psi (1,723 kPa), (1,723 kPa), a maximum steady- anda maximum fully open fluid velocity of 16 f/see (4.9 m/sec) based on nominal valve size. Lil Body types, classes, and sizes. Valves described in this standard are provided in four body types and in classes as follows: LLL Wafer valves. Class 150B, in sizes 3-20 in. (75-500 mm). L112. Shorebody and long-body flanged valves. Class 254, Class 25B, Class 75A, Class 75B, Class 150A, and Class 150B, in sizes 3-72 in. (75-1800 mm), and Class 250B in sizes 3-48 in. (75-1,200 mm). 1.1.1.3 Mechanical-joint-end valves. Class 150B and Class 250B, in sizes 3-24 in. (75-600 mm), and Class 25A, Class 25B, Class 75A, Class 75B, Class 150A, Class 150B, and Class 250B, in sizes 30-48 in. (750—1,200 1m). 112 AWWA C504 10 4.244 External ribs, Valve dises shall be of a cast or fabricated design with external ribs located transverse to the flow 4.2 Madre seats 4.25.1 Pressure classes, Valve seats shall be designed to be leak-tight in both directions at differential pressures up to, and including, the rated pressure of the valve class 4.2.5.2. Rubber seats. Rubber seats of valves’ 30 in. (750 mm) and larger shall be designed to permit removal and replacement without removal of the valve from the inscallation site. 4.2,5.2.1 Rubber seats shall be applied to either the body or the dise, be of new natural or synthetic rubber, and are permicced ta he reinforced. 4,25.2.2. Rubber seats shall be clamped, mechanically secured, or bonded. wo the body or dise 42 ASTM 12429, Method A or B. For Method A. the minimum strength shall be not less than 250 psi (1.725 kPa), When Method B is used. the peel st Ibvin. (1.33 kg/mm). 2.3. ‘The method used for bonding shall be rested in accordance wich ch shall not be less than 7 4.25.24 Rubber scats applied to the valve body and penetrated by the valve shafé shall be adlequ the seat from becoming inflated by ly reinforced 10 pre pressure behind the seat Circumferential joints of rubber seats shall be bonded together, 6 ‘The design ‘of the sear shall provide eight shutoff with flow in either direction, according to the tests required by Section 5 of this standard. 4.5.2.7 Rubber compounds shall contain no more than 8 ppm of copper jon and shall include copper inhibitors to prevent copper degradation of the rubber material 4.25.2.8 Rubber compounds shall be capable of withstanding an ozone resistance test when tested in accordance with ASTM D1149, using 50 parts per 100 million minimum ozone concentration. ‘The tests shall be conducted on unstressed samples for 70 hr at 104°F (40°C) withoue visible cracking in the sur- faces of the test samples after tests. 4.25.29 Rubber compounds shall be free of vegetable oils, vegerable-oil derivatives, animal fats, and animal oils. 4.2.5.2.10 Reclaimed rubber shall not be used. 4.25.2.11 Rubber compounds shall contain no more than 1.5 parts of wax: per 100 parts of rubber hydrocarbon,2 AWWA C504.10 LA2 Definstune of classification. In each cave, the numeric designation (ahe maximum steady-state fluid working pressure represents the prewure rat -state differential in pounds per square inch gauge) and also the maximum stead pressure, in pounds per square inch, for which the valve is designed L241 Aand B designations. ‘The designations A and B define the flow rate capabilities with the valve in the fully open position, A valves are rated for a fe rated for a maximum velocity of 8 flsee (2.4 m/sec), and B valves aximum velocity of 16 fi/see (4.9 misec) in the piping section upstream of the valve Sec. 1.2 Purpose The purpose of this standard is co provide the minimum requirements for rubber-seated butterfly valves, suitable for freshwacer service. Sec. 1.3. Application “Phis standard can be referenced in purchase documents for rubber terfly valves, which are described by the scope as defined above, SECTION 2: _ REFERENCES This standard references the following documents in their current editions. These documents form a part of chis standard to the extent specified within the standard, In any case of conflict, the requirements of this standard shall prevail. ANSFIAW.WA CHIA2I.[1—Rubber-Gasket Joins for Ductile-tron Pres- sure Pipe and Fictings. ANSIAWWA. C541—Hydraulic Actuators for Valves and Slide Gates ANSIAWWA C542—lectric Motor Actuators for Valves and Slide Gates. ANSI/AWWA C350—Protective Interior Coatings for Valves and Hydrants. ASME? B16.1—Cast-lron Pipe Fl ASME Boiler ASTM? A36—Standard Specification for Carbon Structural Steel. ASTM A48—Standard Specification for Gray Iron Castings ASTM A108—Standard Specification for Steel Bar, Carbon and Alloy, Cald- nd Pneumatic Cylinder and Vane-Type wges and Flanged Fittings. id Pressure Vessel Codes. T American National Standards Instieute, 25 West 43rd Street, Fourch floor, New York, NY 10036, ASME Incernational, Three Park Avenue, New York, NY 10016. PASTM International, 100 Barr Harbor Drive, West Conshohocken, PA 19428,RUBBER-SEATED BUTTERFLY VALVES 11 4.2.3.2 Connection. ‘The connection between the shalitand the dise shall be designed to transmit shaft torque equivalent co at least 75 pereent of the torsion strengeh of the minimum eequired shaft diameters 4.2.3.2.1 Rigid shaft restraint shall be provided. 4.2.3.2.2 Hardware used in connecting the shaft to the dise shall be of corrosion-resistant metals, 4.2.3.2.3 “The dise shall be mechanically secured 10 the shaft by a process such as bolting, riveting, threading, upsetting, or cross-pinning, 4.2.3.2.4 Chemical bonding, adhesives, or welding shall not be used 4,2.3.25 ‘The shatt shall be designed to separate from the dise without damaging the disc. 4.2.3.3. Size. ‘The portion of che shaft chac extends through the valve, bearings shall nor be less chan the diameter specified in Table 3. 4.2.33.1 Where the valve-shaft diameter is reduced co fic connections to the valve operating mechanism, the smaller portion shall have fillets with radii equal to the offer. 4.2.3.3.2 Valve shatt stresses in the full-size portion of the shaft shall not exceed the keser of 4 of the tensile strength or !4 of the yield strength of the mate- rial used. ‘The minimum tensile and ied strengths for che materials used in chese calculations are specified in Sec. 4.1.2 4.2.3.3.3 The reduced area of the shaft shall be desi the maximum calculated valve-operating torque without the corsion shear stress ed w cransmic exceeding 40 percent of the yield strength of the shaft material 4.2.3.4 Valve-shaft material. Valve shafts shall be wrought stainless steel oF nickel-copper alloy. 424 Valve discs. 4.24.1 Dise ma « steel; fabricated al. Valve discs shall be gray iron; ¢: steck bronze, as referenced in See. 4.1.2.1: alloy gray iron: ductile iron: or stainless ste. 4.2.4.1.1 Class 250B discs shall be ductile iron, fabricated steel, cast sel, or stainless steel. 4.24.2 Disc design. ‘The disc shall be designed co withstand full differ- ential pressures across the closed valve disc without exceeding a stress equivalent to one fifth of the tensile strengeh of the macerial. 4.2.4.3 Disc thickness. The thickness of the valve disc shall not be more than 2¥ times the shafe diameter listed in Table 3.RUBBER-SEATED BUTTERFLY VALVES 3. ASTM A126—Standard Specification for Gray Iron Castings fr Valves, Hlanges, and Pipe Fittings ASTM A26—Standard Specification for Steel Castings, Carbon, Suitable for Fusion Welding, for High-Temperature Service ASTM A240. Standard Specification for Chromium and) Chromium- Nickel Stainless Steel Plate, Sheet, and Strip for Pressure Vessels and for General Applications. * ASTM A276—Standard Specification for Stainless Steel Bars nd Shapes ASTM A395—Standard Specification for Ferritic Ductile Iron Pressure- Retaining Castings for Use at Elevaced ‘Temperatures, ASTM A436—Standard Specification for Austenitic Gray Iron Castings ASTM A439—Standard Specification for Austenitic Ductile Iron Castings. ASTM. A516—Standard Specification for Pressure Vessel Plates, Carbon Steel, for Moderare- and Lower-Femperacure Service. ASTM AS36—Standard Specification for Ductile Iron Castings, ASTM. A564—Standard Specification for Hot-Rolled and Cold-Finished Age-Hardening S ud Shapes. ASTM A743/A743M—Standard Speci less Steel Bary us. lron-Chromium, ation for C Iron-Chromium-Nickel, Corrosion Resistant, for General Applications ASTM. BI27—Standard Specification for Nickel-Copper Alloy (UNS: N04400) Plate, Sheet, and Strip. ASTM.BI54-—Seandard Test Method for Mercurous Nitrate ‘Test for Copper and Copper Alloys. . ASTM B10—Standard Specification for Nickel Rod and Bar. ASTM C633, thermal Spray Standard Test Method for Adhesion or Cohesion Strength of Coatings. ASTM 12429—Standard Test Methods for Rubber Property—Adhesion to Rigid Substeaves ASTM D471—Standard Test Methods for Rubber Property—Effect of Liquids. ASTM DI141—Standard Practice for the Preparation of Substitute Ocean Water. ASTM D1149—Standard Test Method for Rubber Deterioration—Surface Ozone Cracking in a Chamber. AWWA Manual M49—Butterfly Values: Torque, Head Lass, and Cavitation Analysis.Table3 Minimum shaft diameters (see footnotes) ‘Valve Diameter ‘Shafi Diameter=-in mn) in, (mm) __Class 258" Cass 258" Clay 758" Chass 1504 Clas 1508" Clays 25087 3 RVs was) wT) Tb 2 4 00) eS) HIS HIS HID CISD uss) 605) IT aay 1 sal 28.1) 8 200) 222) ho OLN Me ORG) AGRO) Ts) w (250) 34) 1 54) ke RRO) Me GRO) GE 1 GES GMT 12 G00) RG) we RKO) TY MAES) GN Te GT GSD) B50) BEB) YK GAGA) UR ASH GS wast 16 400) me 349) Ys GR BRB eI 2 os) 2 wos 2 G08 is 450) eGR ALA ALS 78) 64H DY wn 20 (500) GR rm THY, AS) BLO os) Ms RS Sway 24 0) 1H 44S) MTD oxy GSS) DS co 8 ro 30° (750) 2 (08) 2% GM GSS) ro.) BSN KT SD 36 (900) 2% 635) Be oe D4 02.0) UIDs ITF 42 (1050) 2% 730) Be OSM BIBS) aM HOLY aN IO) STATS 07) 48 (1.200) Me 2G) AY, HORM) HKD 1240) St (1300) SHE RO) uso 54 (1.350) 3m 02M) Te UM) 4%, CORD) 5¥ HTD) 5% CIHGO} wi = Go (1500) 4102.0) SY HAM.) 4%e C&S.) G59.) usa 666650) AY A140) RY TO RO) ROY ITO 72 (1,800) 47m H12K0) le (UWB) 5H MUAHOL “eI HMOs Foran enlanation of pesure and fw lslivation see Se. 1.2 Diameters al snes valves excert fer lass 2508 are neon ane ot allowable aaa eirrmerer fal Class 2508 valves ae based on the use of ASTM ASO, UNS Designation 817400, aad condion F150 shaft materia orpogo vMMy OT4 AWWA C504.10 NSHIANSI 6L-—Drinking Water System Companenty ~ Health Lifeuts SSPC* SPIOINACE® No, 2—Near White Blast Cleaning SECTION 3: _ DEFINITIONS The following definitions shall apply in this standard 1. Actuator; A device attached to the valve for the purpose of rotating the valve dise © an open, closed, or intermediate position; preventing dise overtravel; and maintaining the disc i 1 position. 2. Bearing: ‘The cylindrical journal locaced in the body hubs that is used c0 support the valve shifi(s) and eransmic disc forces to the valve body while minimiz- ing friction and wear 3. Body: ‘The primary pressure-retaining structure of the valve chat forms a portion of the pipeline and that has ends adapted for connection (© the pil 4. Butterfly valves A valve that uses a disc roratable through an angle of approximately 90° as a closure member, ‘The valve is closed when the edge of the dlse is perpendicular co the law way, open when parallel the How way, or used for throttling when positioned between open and closed. Chainwheels& chainedeiy o wheel with a closed loop of chain draped over it to facilitate actuation of an overhead-mounted valve. 6 jlinder actuator: An actuator that employs fluid power and mechani- cally converts hydraulic or pneumatic presstire acting on a piston-within a cylinder Disc: ‘The closure member that is positioned in the low stream to permit flow or co obstruct flow (depending on closure position) and that rorares through an angle of 90° from fully open to fully closed, 8. Electric actuator: Anvelectromechanical actuator that employs the power of an electric motor converted through a gear-reduction unit. 9. Fluid working presure: “The internal hydrostatic pressure for which che valve body is designed without regard to dise position or actuator capacity. 10. Handiheel: A .circular-rimmed component connecued t the input shaft of an actuator to facilitate manual actuation of a valve. IL. Hub: A steuctural, raised-area (boss) member cast integrally on the valve body and used to support the valve-shaft bearing and valve shaft = NSF International, 789 N. Dixboro Road, Ann Arbor, MI 48105 + SSPC: The Society for Protective Coatings, 40 24th Steet, 6th Floor, Pitesburgh, PA 15222-4656, 4 NACE International, 1440 South Creek Drive, Houston, TX 77084-4906,RUBBER SEATED BUTTERFLY VALVES 9 ‘Table 2 Available flange dimensions and drilling ASME Niet ASME Mion Malle Body Clas for Flage Clas or Hage Acilaiity’ Va Class sites Muatctialy ——_—_Dianctsions Desilling Seanad aA al al Clas Gas 35 sndard 38 al all Chas 135 Clas 138 Standard 7A Au All Chass 125 Chass 125 Standard 7585 all ail Class 125 Chas 5 Standand 1508 all all Chas 135, Clays 125 Standard 1508 all all Clays 125 Clas 125 Standard 2508 <4¥8in.(1.200mm) Al Chas 250 Class 250 Optional? 2501 sin. (1.200.e0m) Al Class 250 Class 125 Optional 2508 al Dette ron Class 125 Clas 125, “Unless otherwise specified, the dimensions and deilling af end flanges shall eanform to the “standard” falve Clays configuration, When selecting this option, all Hange holes shall be tapped. 2NV'hen selecting this option, boudyLaying length shall comply with the shore bady configuration of Table 1 End flanges. Dimensions, — Flanges shall be fla faced, css otherwise specified. the dimensions and drilling of valve Hanges shall conform to Table 2 for Hanged-end valves or ANSUAWWA CLIVA2L I for mechanical-joint end valves 2 Bole holes. Flanges shall have full-sized bole holes through the body flanges. 42.2.2.1 Drilled and tapped holes in wafer valves and in flanges of short body: valves shall he permitted in locations where the valve body configuration does not accommodate a through-hole 4.2.3 Valve shafis. 5 4.23.1 Arrangement. Each valve shall have a one-piece shaft extending, completely through the valve dise or have a stub-shaft arrangement, as described below. 423A Astub shafe comprises ewo separate shafts inserted into the valve dise hubs, Bach stub shaft shall be inserted into the valve-disc hubs a distance of a lease 12 shaft diameters. 4.2.3.1.2 Valve shafts shall have a 0 the valve bearings and into the valve disc, as specified in Table 3. inimum diameter extending throughRUBBER-SEATED BUTTERFLY VALVES 5 Hed between, 12. Lang-body flanged valve: A Manged valve designed to be i and attached (0, pipe fa 13. Manual actuator: An actuator that can be operated by a person without the need for an external cnergy source, such ay electrical power oF uid pressure 14. Manufacturer: he party that manufactures, fabricates, of produces mate- rials oF products 15, Mating surface: Ihe metal ring around che-inside of the valve body or the outside ede of the valve dise that seals with the rubber seat when the disc is closed, 16. Mechanicatjoint-end valve: A valve with mechanical joine-type ends con- forming to ANSHAWWA CLIVA2LIL 17. O-ring seal: A type of seal consisting of an elastomer in the shape of a torus, ie. a circular shape with a circular cross section, 18. Ousboard shrust bearing: A beating that is provided on the shaft ourboard ‘bf the shafi seal or in the actuaror housing co protect the shatt seal from side-thrust forces induced by the actuator. 19. Purchaser: “Uhe person, company. or orginization that purchases any materials or work to be performed 20: Rated differential pressure: Pressure classes as defined in See. 1.1.2. UM. Rubber seat: A rubber ting around the outside edge of the valve disc or the inside of the valve body to effect a seal against the metal seating surface when the dise is closed 22, Shafi: A bar extending through the body hubs and into the dise 10 sup- pore the disc and transmie operating torque co the dise-closure member. shaft and the inside cylindri- 23, Shaft seal: A circular seal between the val cal surface of the body hub that prevents the pressurized water from exiting and outside contaminants from entering the valve body in the area where the shaft protrudes through the body. alled between, 24, Short-body flanged valve: A flanged valve designed to be ins and attached to, pipe flanges, 25. Supplier: The party that supplies material or services. A supplier may or may not be the manufacturer. 26. Thrust bearing: A device that supports the axial forces of the shaft and is used co center the disc in the valve body. 27. Wafer ualve: A flangeless body valve having, a minimal face-to-face laying length designed ro be installed between pipe anges.“Table 1 Laying lengths for flanged and wafer valves and minimum body shell ¢hicknesses for all body Spee ° Table 1_Laying lengths for flanged and wafer valves S00 z 7 ‘Minimum Body Shell "thickness 2 Laying Lange Flanged Mechanical faint g Chay 0A and Class 2508 Class 180A and 1808 2 Chass 254, Clay 5A, 1808, Class 2508 (Gray/Alloy {GrayfAlloy Gray Tront S due See Shore Bey Long ony Water Clu 258 Cnt on) on) __ ani hn S50 De on etm) im fmm) ins tna) om, toi) ti) i_imnd_—is__tnm)__in in rr pe) star Ma 2M) AT AY OAT TAO sa 4 com 5 (027) 7 MIR) 2% (2) in a. 9a) .2) OLY so G50) 5 C27) #20) Ye TRAY SSH Gas HOS AS HOY HED % B00) 6 US) A 216) 2m AH BAG IL) AG ALY AG TE wee AS » easy 8 eo 1 GAN 2% HA) USD CRT) ASD HEY MSH (AT) 06S wa 12 Bo 8 BON 1S 8D (as) 084 G37) 984 TST) MS8 TT OSD we 14 5) 3203) 16406) fons) 054 (IAT) O88 HT) 0.63, U6) OST ne 16 00) 1203) 16H). TOBY OSH CAT BEKO OR YD 1. te 50) 8208) 16406) aH HUTT) GT HHH. BOK EEN GY EAD ub oss Bw 30 G00) B03) TR HT) HK HIB) MOH CGH) TE KH OAH CUD Laz ase ws 24 (6C0) «8 GOH 18 (AST) 074 ASS) OSD (2S HIS AKG) vat IBS 3070) 12 GS) 22 SY) enn os aa ow ro 36 (900) 12 (305) 22, (559) eae Os O87) 122 GLO 18 vow 2) . 42 (1.050) 12 1305) 2410) hie 9s) 1S BAR 238 Lo re 48 (1.200) 15 GA 26 (660) Las Qa LAT GHA) Tas G76) 250 120 ws 54 (1350) 15 GA 28 UD hap (km 1S) G8 16S NAD 60 (1,500) 15 GAN 30 (762) Lay U8.) 162 Ga 89 G80 66 (4650) 18457) 34 (HOA hor wha) LS GSA} 2.00 (5048) 72 (1.800) 1857] 36 M4) hes bas) ow as) 247 603) Tpctode nerf vbr etends over the ange ace, Toran fr eaves 1.250 gn asa st (7 mm Tolerance fe valves 12 in, (300 mina ad Taeger b+ Yu in. 4.76 mm). Laying lengths don pt Clan 25018 Hangers ae mea icabinimtcnd valves6 AWWA C504-10 See. 4.1 SECTION 4: REQUIREMENTS Materials 4.1.1 General, Materials shall comply with the requireme Drinking Water Act and other federal requirements for potable wate water systems as applicable, 4.1.1.1 Power actuators and interior coatings. Refer to ANSUAW WA standards C541, C542, and 0 for materials required for power actuators and interior coatings. 41.2 Physical and chemical properties. _ Materials shall be in conformance with the physical and chemical requirements of this subsection 4.2.1 ron. ASTM A126, Class B or ASTM A48, Class 40. 41.2.2 Ductile iron, ASTM A536, Grade 65-45-12, 70-50-05, or 55-06, oF ASTM A395, Grade 60-40-18, 4.1.2.3 Alloy gray iron. ASTM A436, ‘Type 1 or 2. or ASTMAS39, Type D2. 4.24 Stainless steel ASTM) A240, UNS Designation 830400 or 531600, ASTM A276, UNS Designation $3040 or $31600, ASTM A743, CFS or CE-8M, or ASTM A564, UNS Designation $1740. 41.25 Nickel-copperalloy. ASTM BI27. 4.1.2.6 Carbon steel. ASTM A108. 41.27 Caststeel, ASTM A216, Grade WCB. 41.2.8 Fabricated steel ASTM A36, ASTM ASIG, of better 4.1.2.9 Nickel rod. ASTM BI60. 1.2.10 Rubber seats. See See. 4.2.5.2. 41.211 Brassorbronze. Components made of brass or bronze shall be to ASTM or Unified Numbering System (UNS) standards, 4,1.2.11.1 Any bronze alloy used in the cold-woiked condition shall be ASTM BIS4 to. rate test, in accordance capable of passing the mercurous minimize susceptibility to stress corrosion. AA2AL2- Bronze shall not contain more than’7 percent zinc. If alumi- num-bronze is used, the alloy shall be inhibited againse dealuminizarion by receiv- ing a temper anneal at 1,200°F # 50°F (650°C + 28°C) for | hr per in, of section thickness, followed by cooling in moving air or by water quenching. 41212 Cortosion-resistane metals, Corrosion resistant merals used for clamping and retaining rubber seats, shaft and disc connection hardware, glands orRUBBER-SEATED BUTTERFLY VALVES 7 sland assemblies, chrust bearings, anal O-ring. removable recesses that are wetted by line content shall be made of sinless steel, nickel-copper alloy, or bronze, con form= ing to the aforementioned requirements 41.3 fess, Whenever valve components are w be made in conformance with ASTM or other standards that include test requirements or testing proce: dures, the valve manufacturer shall meet these requirements or procedures 41.3.1 ‘Test records. ‘The records of these tests shall be made available to the purchaser if agreed on by the purchaser and manufacturer Sec. 4.2 General Design 42 Valve bodies. 4.2.1.1 Laying lengch, Laying lengths for Class 25, 75, and 150 flanged- ‘lass 125 flanges shall cend and wafer valves, and Class 250 ductile-iton valves wich be as specified in ‘Table 1 42.1.1.1 Other laying lengehs for valves noc specified in 4.2.1.1 are permitted. 4.2.2. Shatcbearing hubs, ‘live shatt-bearing hubs shall be cast integrally with the valve bodies. 4.2.1.3 Water installation beoween ASME BI6.1, Class 125 castiron flanges. ve bodies, Watervalve bodies all be designed for 4.2.1.3.1 Internal parts of a water valve shall nor extend beyond the body ends when the dise isin the elosed position. 4.2.14 “Mechanical joiinés? ” Mechanical-joint bell dimensions shall n= form to ANSI/AW WA CHVA2L 1 4.2.1.4.1 Slots with the same width as the diameter of the bolt holes may be provided instead of holes in the bell flange ditly ac chose places where the valve body interferes with the insertion of bolts. 4.2.1.5 Shell thickness. Minimum body shell thicknesses shall conform ments listed in Table 1 40 the requ 4215.1 Shell thickness measurements at points diametrically opposite to each other when added together and divided by ewo, shall equal or exceed the minimum body shell thickness given in Table 1. 4.2.15.2 The shell thickness at any measurement point shall nor exceed 125 percent below che metal thickness shown in Table 1. 4.2.1.6 Materials. Unless otherwise specifically requested by the pur- chaser, bodies of valves shall be of gray iron, ductile iron, or alloy-gray iron,