First try,

Face Mask Fans

IE201: Introduction to Engineering design-1

KING
KING ABDULAZIZ
ABDULAZIZ UNIVERSITY
UNIVERSITY

Anas
Anas Aumara
Aumara
(1406960)
(1406960)

Ammar
Ammar Al-Ammari
Al-Ammari Ghassan
Ghassan Mohammed
Mohammed
(1414555)
(1414800)
(1414555)
(1414800)

Abstract
Abstract

Throughout
Throughout L3
L3 project,
project, many
manythings
things have
have been
been learned
learned inin both
both sides
sides practically
practicallyand
and
academically.
academically.This
Thisproject
projectconsists
consistsofoffive
fiveparts
partsstarting
startingwith
withL3-A,
L3-A,and
andending
endingwith
withL3-E.
L3-E.
Wide
experience
has
been
gained
in
different
aspects.
The
first
step
towards
defining
Wide experience has been gained in different aspects. The first step towards definingthe
the
real
problem
correctly
was
Gathering
information.
In
order
to
gather
information,
real problem correctly was Gathering information. In order to gather information, aa
questionnaire
questionnairewas
wasprepared
preparedand
anddistributed
distributedamong
amongthe
thepeople,
people,which
whichwas
wasabout
aboutSafety
Safetyinin
order
ordertotoget
getreal
realand
andhonest
honestdata
datafrom
from them.
them.InInaddition,
addition,totohave
havevaluable
valuableinformation
informationinin
purpose
purposeofofdefining
definingthe
thereal
realproblem
problemby
byapplying
applyingsome
sometechniques,
techniques,which
whichhave
havebeen
beenlearned
learned
throughout
throughout the
the course.
course. Then,
Then, the
the idea
idea generation
generation stage
stage was
was proceeded,
proceeded, the
the method
method ofof
generating
generatingideas
ideasofofartifacts
artifactswas
waslearned
learnedby
byapplying
applyingsome
sometechniques
techniqueslike
likeBrainstorming.
Brainstorming.
Then,
Then,Boggle's
Boggle'sMethod
Methodwas
wasapplied,
applied,ininthe
thepurpose
purposeofofremoving
removingthe
theduplicated
duplicatedideas,
ideas,and
and
Multi-Voting
method.
At
the
end
of
this
stage
which
is
L3-B
assignment,
final
ten
Musts
and
Multi-Voting method. At the end of this stage which is L3-B assignment, final ten Musts and
ten
tenWants
Wantsfor
forfulfilling
fulfillingthe
theexpectation
expectationofofthat
thatassignment
assignmentwere
weredetermined.
determined.Then,
Then,proceeded
proceeded
toto the
next
step,
which
is
artifact
selection
in
L3-C
assignment,
at
the
end
the next step, which is artifact selection in L3-C assignment, at the end ofof L3-C
L3-C
assignment
cost
estimation
was
proceeded.
The
total
cost
of
each
part
of
our
artifact
was
assignment cost estimation was proceeded. The total cost of each part of our artifact was
listed.
listed.After
Afterthat,
that,proceeded
proceededtotothe
theimplementation
implementationstage
stagewhich
whichisisL3-D
L3-Dassignment.
assignment.InInthis
this
stage
the
aim
was,
how
to
implement
a
project
and
make
a
plan
for
it.
It
is
started
with
stage the aim was, how to implement a project and make a plan for it. It is started with
applying
applyingKTSA
KTSATables.
Tables.Gantt
Ganttchart
chartwas
wasused
usedtotopresent
presentthe
thetime
timeand
andthe
theresponsibility
responsibilityofof
each
eachmember
memberinincoming
comingtasks.
tasks.InInthe
thefinal
finalstage
stagewhich
whichisisL3-E
L3-Eassignment,
assignment,aabill
billofofmaterials
materials
(BOM)
(BOM)was
wascreated.
created.After
Afterthat,
that,KTPPA
KTPPAMethod
Methodwas
wasapplied.
applied.Then,
Then,the
theassembly
assemblyplan
planwas
was
modified,
following
by
the
social
and
cultural
impacts
with
the
same
steps
as
the
previous
modified, following by the social and cultural impacts with the same steps as the previous
one.
one.After
Afterdefining
definingthe
thereal
realproblem
problemand
andproceeding
proceedingtotogenerate
generateideas
ideasofofartifacts,
artifacts,and
andthen
then
selecting
our
artifact
according
to
achieve
some
criteria,
solution-implementing
step
was
selecting our artifact according to achieve some criteria, solution-implementing step was
proceeded.
proceeded.At
At the
the end
end ofof this
this project
project many
many techniques
techniques have
have been
been applied
applied and
and benefited
benefited
from,
until
we
reached
to
our
final
project
which
is
face
mask
fans.
from, until we reached to our final project which is face mask fans.

2015
2015
Section:
Section: C5
C5
Team
Team 11 (Elite)
(Elite)
Elite_team1@hotmail.com
Elite_team1@hotmail.com
Eliteteam1.weebly.com
Eliteteam1.weebly.com

FACULTY
FACULTY OF
OF ENGINEERING
ENGINEERING
DEPARTMENTOF
DEPARTMENTOF INDUSTRIAL
INDUSTRIAL
ENGINEERING
ENGINEERING

Hani
Hani Alghamdi
Alghamdi
(1409833)
(1409833)

Adverse
AdverseConsequences
Consequences

Sefatullah
Sefatullah Khan
Khan
(1414314)
(1414314)

Allah
Allah Ibrahimi
Ibrahimi
(1414316)
(1414316)

Environmental
EnvironmentalImpact
Impact
Positive
PositiveImpacts
Impacts
1.1.
2.2.
3.3.
4.4.

Reduce
Reducethe
therisks
risksififthere
thereisislow
lowdensity
densityofofair.
air.
Used
to
avoid
suffocation
in
pilgrimage
season.
Used to avoid suffocation in pilgrimage season.
Contribute
Contributeininhealth
healthcare.
care.
More
Moresafe
safeand
andsometimes
sometimesused
usedas
asaapollution.
pollution.preventer.
preventer.

5.5. Encourage
Encouragepeople
peopletotouse
useclean
cleanair
airororatmosphere
atmosphere..

Negative
NegativeImpacts
Impacts

Cost
CostEstimation
Estimation

Social
Socialand
andCultural
CulturalImpacts
Impacts
Positive
PositiveImpacts
Impacts

1.1. ItItwill
willreduce
reducesuffocation
suffocationofofpeople
peopleinincrowded
crowdedplaces
placessuch
suchas
asHajj.
Hajj.
2.2. ItItwill
purify
air
for
who
used
the
mask.
will purify air for who used the mask.
3.3. The
Thesociety
societywill
willbe
behelpful
helpfulininusing
usingthe
themask
maskespecially
especiallyold
oldpeople..
people..

Team
TeamNorms
Norms
1.1. Divide
Dividework
workequally.
equally.
2.2. Work
Workseriously.
seriously.
3.3. Respect
Respecteach
eachother.
other.

Negative
NegativeImpacts
Impacts

4.4. Have
Havecommon
commongoals.
goals.
5.5. Responsibility
Responsibilityfor
foreach
eachmember.
member.
6.6. Good
Goodcommunication
communicationbetween
betweenthe
themembers.
members.
7.7. Work
Workcooperatively
cooperativelyininthe
thegroup.
group.
8.8. Respect
Respectideas
ideasofofeach
eachother
otherininthe
thegroup.
group.
9.9. Work
Workininaafriendly
friendlyatmosphere.
atmosphere.
10.
10. Self-esteem.
Self-esteem.

Final
FinalAssembly
AssemblyPlan
Plan
1.
1.

Make
Makeextra
extraholes
holesininthe
themask
maskfor
forbetter
betterbreathing.
breathing.
2.2. Take
Takethe
thesize
sizeof
ofthe
thefans
fansto
tomake
maketwo
twoholes
holesininboth
bothsides
sidesof
ofthe
themask.
mask.
3.3. Caver
both
holes
with
filter
for
purifying
the
air
when
coming
into
Caver both holes with filter for purifying the air when coming intothe
the
mask.
mask.
4.4. Plug
Plugininthe
thefans
fanson
onboth
bothright
rightand
andlift
liftsides
sidesof
ofthe
themask.
mask.
5.5. Make
a
cover
for
the
battery.
Make a cover for the battery.
6.6. Connect
Connectthe
thefans
fansand
andbattery
batterywithin
withinaaseries
seriesphysical
physicalway
wayand
andthen
thenthe
the
whole
wholeconnection
connectionlinked
linkedwith
withaabutton
buttonon
onthe
themask
maskfor
forturning
turningon/off
on/offof
ofthe
the
fans.
fans.
7.7. Cover
Coverthe
themask
maskto
tohide
hidethe
thewires
wiresand
andfor
foraagood
gooddesign.
design.

Present
PresentState
State/Desired
/DesiredState
State
Present states

Lack of peoples awareness about

safety and frequent accidents

Desired states

peoples awareness about safety

and avoid accidents

The Discussion: These two statements are match but did not tacking to the heart of
problem. So we have to cancel this trying because the two statements do not get to the
heart of the problems.

Duncker
DunckerDiagram
Diagram

Some
SomeSketched
SketchedParts
Partswith
withName
Nameand
andNumber
NumberFrom
FromL3L3DD

How
Howthe
theproject
projectwork
work
This
ThisisisIE201
IE201project
projectwhich
whichisisone
oneofofthe
themain
mainactivities
activitiesininthis
thiscourse.
course.This
Thisisis
team's
team's11project
projectininsection
sectionC5,
C5,and
andititwas
wasdone
doneto
tohelp
helpininsolving
solvingthe
theproblem
problemwhich
whichis"
is"
Safety".
This
project
was
done
to
help
those
who
are
going
to
perform
pilgrimage
Safety". This project was done to help those who are going to perform pilgrimage
(hajj)
(hajj)to
toavoid
avoidsuffocation
suffocationand
andfor
forthose
thosewho
whohave
haveair
airpollution
pollutionallergy.
allergy.Basically
Basicallythe
the
project
consist
of
a
Mask
that
produce
air
by
using
fans
from
connected
to
a
battery
project consist of a Mask that produce air by using fans from connected to a batteryinin
aaseries
seriesway.
way.The
Theproject
projectwill
willbe
beeffective
effectivespecially
speciallyininHajj
Hajjseason.
season.

Part no: 1
Part name: Mask

Conclusion
Conclusion
Part no: 2
Part name: Fan

Part no: 3
Part name: Switch

Discussion: This technique benefited us a lot in terms of finding some solutions for
the problem, which make it OK not to reach the desired state. We also learned how to
develop general solution and then create functional and specific solutions from it.
Dunker Diagram is divided to two sides: the left side which consists of solutions that
find out some ways to achieve the desired state, and the right side which includes
solutions for the problem, that make it OK not to reach the desired problem. In the
process of this technique, we started with the problem definition, which is '' Many
people are exposed to the problems of fire''

Part no: 4
Part name: Battery

KTDA
KTDAAnalysis
Analysis

Part no: 5
Part name: Filter

The
TheL3
L3series
seriesof
ofassignments
assignmentsisisall
allabout
aboutthe
theproject
projectitself.
itself.The
TheL3
L3series
seriesisisstarted
started
with
L3-A
assignment
which
consisted
of
problem
definition.
The
process
of
problem
with L3-A assignment which consisted of problem definition. The process of problem
solving
solvinghas
hasbeen
beenlearned
learnedwhich
whichdefines
definesaaproblem.
problem.Following
Followingby
byL3-B
L3-Bwhich
whichisisabout
about
generating
solutions.
L3-C
consisted
of
making
decisions
about
artifact.
L3-D
generating solutions. L3-C consisted of making decisions about artifact. L3-D isis
consisted
consistedof
ofimplementation
implementationand
andL3-E
L3-Eisisabout
aboutevaluation.
evaluation.Simply
Simplythe
theL3
L3assignment
assignmentisis
divided
dividedinto
intofive
fiveparts:
parts:L3-A
L3-A(Problem
(ProblemDefinition),
Definition),L3-B
L3-B(Idea
(IdeaGeneration),
Generation),L3-C
L3-C(Artifact
(Artifact
Selection),
L3-D
(Implementation)
and
L3-E
(Evaluation).
Every
step
was
done
properly.
Selection), L3-D (Implementation) and L3-E (Evaluation). Every step was done properly.
Every
Everystep
stepshows
showsthe
theprocess
processthat
thathas
hasbeen
beenmade
madefor
forcreating
creatingor
ormaking
makingproject.
project.The
The
theme
of
the
project
is
about
Safety.
Through
processes
and
stages
of
finalizing
theme of the project is about Safety. Through processes and stages of finalizingof
of
artifact
we
reached
to
the
face
mask
fans
artifact
and
that
was
selected
for
our
final
artifact we reached to the face mask fans artifact and that was selected for our final
project
projectto
tobe
bemade
madeand
andpresented
presentedatatthe
theend
endof
ofcurrent
currentsemester.
semester.The
Themain
mainpart
partof
ofthe
the
project
was
mask.
In
the
beginning
the
whole
team
wonder
how
to
find
a
mask
and
project was mask. In the beginning the whole team wonder how to find a mask and
how
howititmust
mustbe
belooks
lookslike.
like.For
Forthis
thisissue
issuemeeting
meetingwas
washeld
heldto
todiscuss
discusshow
howto
tomake
makeaa
mask.
mask.Then,
Then,each
eachmember
membersuggested
suggestedhis
hisown
ownidea
ideaand
andopinion.
opinion.At
Atthe
theend
endall
allmembers
members
agreed
agreedon
onbuying
buyingaasimple
simplemask
maskfrom
fromaamedical
medicalstore.
store.AAmask
maskthat
thatworks
worksfor
forasthma
asthma
patients.
Then
two
5v
fans
were
bought
to
be
plugged
on
both
right
and
left
sides
patients. Then two 5v fans were bought to be plugged on both right and left sidesof
of
the
mask.
9v
of
battery
was
bought
with
a
connector
and
lines
to
be
connected
with
the mask. 9v of battery was bought with a connector and lines to be connected with
both
bothfans.
fans.Fans
Fansand
andbattery
batterywere
wereconnected
connectedwithin
withinaaseries
seriesphysical
physicalway
wayand
andthen
thenthe
the
whole
connection
linked
with
a
button
on
the
mask
for
turning
on/off
of
the
fans.
Two
whole connection linked with a button on the mask for turning on/off of the fans. Two
days
dayswere
werespent
spentonly
onlyon
onassembling
assemblingof
ofthe
theproject
projectparts.
parts.Mask
Maskhas
hasfans
fansfor
forproducing
producing
air
with
filters
for
purifying
the
air
when
coming
into
the
mask.
Project
was
made
air with filters for purifying the air when coming into the mask. Project was madewith
with
low
cost
and
with
a
very
simple
and
effective
system
for
those
who
are
going
low cost and with a very simple and effective system for those who are going to
to
perform
pilgrimage
(hajj)
to
avoid
suffocation
and
for
those
who
have
air
pollution
perform pilgrimage (hajj) to avoid suffocation and for those who have air pollution
allergy.
allergy.

Acknowledgement
Acknowledgement
Part no: 6
Part name: Battery connector

Part no: 7
Part name: wires

Discussion: The process used to finish this task was that we visited some shops and
bought most of the parts for our project. After that we were helped from our experience
in the SolidWorks program because we have joined a course MENG 102, and learned
how to deal with it in sketching the parts. Throughout the sketching task actually we did
not use real dimensions because it may be changed when we start working on the
project.

I Iwould
wouldlike
liketo
toexpress
expressmy
mydeepest
deepestappreciation
appreciationto
toall
allthose
thosewho
whoprovided
providedus
usthe
the
possibility
to
complete
this
project.
A
special
gratitude
I
give
to
our
instructor,
Dr.
possibility to complete this project. A special gratitude I give to our instructor, Dr.
Ghaffer
Ghaffer I.I.Kiani,
Kiani,whose
whosecontribution
contributionininstimulating
stimulatingsuggestions
suggestions and
and encouragement,
encouragement,
helped
us
to
coordinate
our
project
especially
in
writing
this
poster.
helped us to coordinate our project especially in writing this poster. Furthermore
Furthermore I I
would
wouldalso
alsolike
liketo
toacknowledge
acknowledgewith
withmuch
muchappreciation
appreciationthe
theengineer,
engineer,Jamal
JamalBawazer,
Bawazer,
who
worked
with
us
assembling
the
parts,
evaluate
our
project
and
gave
us
who worked with us assembling the parts, evaluate our project and gave us some
some
suggestions
suggestions such
such as
as buying
buying smaller
smaller fans
fans and
and improve
improve the
the design
design of
of the
the mask
mask by
by
coloring
the
mask
or
make
some
amendments
to
it
and
told
us
that
our
project
is
cheap
coloring the mask or make some amendments to it and told us that our project is cheap
but
butvery
veryeffective
effectivehe
helooked
lookedinto
intothe
theprogress
progressof
ofour
ourproject.
project.Last
Lastbut
butnot
notleast,
least,many
many
thanks
go
to
the
experts
who
helped
us
through
this
course,
Abdullah
Al
Harthy,
he
thanks go to the experts who helped us through this course, Abdullah Al Harthy, heisis
an
anemployee
employeeininthe
theSecurity
Securityand
andSafety
SafetySection
Sectionof
ofthe
theCivil
CivilDefense.
Defense.The
Thesecond
secondone
oneisis
Dr
DrMohammed
MohammedAl-Ghamdi,
Al-Ghamdi,he
heisisspecialized
specializedininhome
homesafety.
safety.