CWI Fundamentals Exam June 2014

(1) Which of the following is NOT important or essential to

good record keeping?
(A) Clearly and Concisely Stated Facts
(B) A good Company Policy Manual
(C) Well Organized Reports Presenting a Total Picture
(D) Logical Sequence to Reporting
(E) All Supporting Forms, Reports and Data Included or
Referenced
(2) Microscopic examination will reveal the microstructure of
which of the following?
(A) base metal
(B) heat-afected zone
(C) Fusion zone
(D) all of the above
(E) Only B and C above
(3) When the weld structure is to be examined at
magnifications of 10 X or lower,
are used.
(A) Macro- Specimens
(B) Micro- Specimens
(C) Tensile Specimens
(D) Charpy Specimens
(E) Chemical Specimens
(4) In SMAW the correct arc length is essential to good
welding performance.
Which factors afect arc length?
(A) Electrode classification
(B) Electrode diameter
(C) Welding position

(D) all of the above

(E) Only A and B above
(5) The upper limits of preheat and interpass temperatures
for quenched and
tempered steel are specified for what reason(s)?
(A) Keep deposit rate to a minimum
(B) Maintain the strength in the base metal heataffected zone
(C) Keep the weld metal from becoming too strong
(D) Avoid cracking in the weldment
(E) Only B and D above
(6) Which of the following processes can be used to join
quenched and tempered
steels?
(A) SMAW
(B) SAW
(C) GMAW
(D) all of the above
(E) Only B and C above
(7) Which of the following is/are recommended to prevent
cracking in the
welding low-alloy steel?
(A) Controlling hydrogen content during welding
(B) Using minimum required preheat and interpass
temperature
(C) Using grades with low carbon and alloy content
(D) all of the above
(E) Only B and C above

(8) In braze welding, flux may be applied by which of the

following methods?
(A) Using a filler rod pre-coated with flux
(B) Introducing flux through the oxy fuel gas fame
(C) Brushing the flux on the joint prior to brazing
(D) Any of the above
(E) Only A or B above
(9) Plasma Arc cutting (PAC) is better suited than oxyfuel
gas cutting (OFC) for
cutting which of the following materials?
(A) Ferrous Sheet Metal
(B) Non Ferrous Metals (I.E., Aluminum, Copper,
Brass, Etc)
(C) Any Metals With A Thickness Over 5 Inches
(D) Stainless Steel and Plate
(E) A, B and D Above
(10) Gas metal arc welding (GMAW) is suitable for what
metals?
(A) Carbon steel
(B) Stainless steel
(C) Aluminum
(D) all of the above
(E) Only A and B above
(11) How should SMAW electrodes be kept?
(A) Sealed in their original container until ready for
use
(B) In the "gang" box
(C) At 550 F (290 C) until the container is ready to be
opened

(D) at 350 F (175 C) until the container is ready to be

opened
(E) In open cans located around the job site ready
for use

(12) the most extensively used weld inspection method

is ---------.
(A) UT
(B)

RT

(C) MT
(D) VT
(E) PT
(13) Hardness test method(s) for metal include(s) which
of the following?
(A) Rockwell
(B)

Knoop

(C) Vickers
(D) Brinell
(E) All of the above
(14) During
be avoided?

Electroslag welding, how may cracks may

(A) Maintaining proper electrode feed rate

(B) Maintaining proper current
(C) Maintaining proper spacing between electrodes
or guide tubes
(D) all of the above
(E) Only A and C above
(15) A CWI s records may be used for which of the
following?
(A) To Help Recall and Verify Past Decisions
(B) Used To Verify the Payment of Work Invoices
(C) To Verify Man-Hour Records For the Shop
(D) As Packing Slips for Shipping
(E) All of The Above

(16) Which lens shade number is recommended when

oxyacetylene welding 16 gauge steel?
(A) Shade # 4 or 5
(B) The same lens shade as recommended for
submerged arc welding
(C) Shade # 6 or 8
(D) Shade # 10 or 12
(E) Shade # 2
(17) Sensitization of stainless steel primarily refers to its
loss of which
property?
(A) Strength
(B) Toughness
(C) Ductility
(D) Corrosion Resistance
(E) Impact Resistance
(18) Which of the following are true regarding good
inspection records?
(A) They Record As Much Detail As Necessary.
(B) They Include Explanation Of Repairers.
(C) They State That The Work Stayed Within Press
Prescribed Tolerances.
(D) All of The Above
(E) Only B and C Above
(19) which of the following documentation shall a CWI
have the responsibility
of verifying?
(A) Records of Welder Qualification
(B) Records of Tacker Qualification
(C) Records of Welding Operator Qualifications

(D) Records of Welding Procedure Qualifications

(E) All of The Above
(20) Which of the following is/are sometimes used to
control distortion in a
weldment?
(A) Peening
(B) Preheating
(C) Fixtures and Stress Relief
(D) Back Step Welding
(E) All of The Above
(22) An ultrasonic test of a plate shows a trace on the CRT
with peaks as shown
in figure 13. If the sweep is from left to right, the peak at
(2) may indicate ------.
(A) A Flaw at the Surface
(B) A Flaw near The Center
(C) A Reflection from the Back
(D) A Flaw at the Back
(E) There Is No Flaw Indicated On the Trace
(23) The qualification of a CWI covers which of the
following areas?
(A) Specify Welding Procedures
(B) Compute Allowable Stresses
(C) Perform Radiographic Examinations
(D) Conduct Tests for Analysis of Base Material
Composition
(E) None of The Above
(24) The welding inspector must verify that --------.
(A) All Record Are Completed By The Time Hardware Is
Shipped Even Though

They May Not Have Been Completed At The End Of The

Operations.

(B) Record Of Qualification ,Certification

,Fabrication And Testing Are Complete And That
They Meet Appropriate Code And /Or Specification
Requirements Specified For The Job.
(C) All the General Points Are Covered In Inspection,
Since Detail Is Never
Allowed In Such Reports
(D) The Hardware Was Completed, And That The Shop
Promises To Complete
The Records Before Shipment.
(E) That The Quality Manual Meets The Appropriate
Quality System National
Or International Standard For Welding Such As ISO 9000
Or GS 9000.
(25) A CWI shall be familiar with and understand the
fundamentals of what?
(A)
SMAW
(B)
FCAW
(C)
GMAW
(D)
GTAW
(E) all of the above
(26) During examination of a production weldment the
inspector noted that discontinuity indications found by
MT method were not found by PT
method what does the indicate?
(A) There Are No Flaws
(B) The Discontinuities Are All On the Surface
(C) The Discontinuities Size Are Too Small For PT
(D) The Discontinuities Are Not Exposed To the Surface

(E) None of The Above

(27) Which of the following slows the rate of cooling in a
weld bead?
(A) Decreasing the Heat Input per Inch of Weld
(B) Preheating the Weldment
(C) Reducing the Electrode Size

(D) Increasing the Speed of Travel

(E) Increasing the Amperage and Travel Speed
Proportionally
(28) Liquid penetrant inspection is used for
detecting ---------.
(A) Weld Undercut
(B) Excessive Weld Reinforcement
(C) Weld Discontinuities Open To The Surface
(D) Short Fillet Weld Leg Size
(E) Depth of Weld Penetration
(29) The liquid penetrant applied to the surface of a
test specimen
(A) Flows into Discontinuities upon Application of
Developer
(B) Is Absorbed By Discontinuities
(C) Is Drawn Into a Discontinuities by Capillary Action
(D) Runs into Discontinuities by Gravity
(E) Penetrates the Surface by Chemical Action
(30) Which of the following should be true regarding
inspection reports?
(A) Clearly Written
(B) Contain All Required Information
(C) Readily Accessible
(D) All of The Above
(E) Only A and B Above
(31) In GMAW, which of the following is the least
afected by selecting
shielding gas?
(A) Electrode Extension.
(B) Mechanical Properties.

(C) Welding Speed.

(D) Metal transfer mode

(E) Penetration.
(32) In GMAW, which of the following is the greatest
afected by selecting shielding gas?
(A) Electrode Extension.
(B) Mechanical Properties.
(C) Welding Speed.
(D) Metal transfer mode
(E) Penetration.
(33) Most influence on the shielding effectiveness of
argon
A. High Conductivity
B. Low Cost
C. High Density
D. Ability to Form Plasma
E. Higher Flow Rate
(34) Low carbon steel is more weld ability than:
(A) Stainless steel
(B) High alloy steels
(C) Only A & B
(35) FCAW electrode classification uses the letter T
(A) Tungsten
(B) Tubular
(C) Tantalum
(D) Thorium
(E) Titanium

(36) In GTAW Electrode Designation (ER) means that:

(A) Electrode or Rod.
(B) Electrode and Rolled.
(37) Which of the following that may minimize slag (A) Changing the Electrodes Types
(B) Thorough Stag Removal between Passes
(C) Proper Positioning Of the Joint
(D) All of The Above
(E) Only B and C Above
(38) Which of the following is not considered soldering
process?
(A) Cold Soldering
(39) Which of the following is not considered a factor
when selecting a brazing
filler metal?
A. Base Metal Compatibility
B. Joint Design
C. Service Requirement
D. Temp and Heating
E. Position
(40) The filler metals for GMAW are:
(A) 36 (91.44 cm) cut length
(B) Not consumables
(41) The brazing differs from other welding Processes in
that:
(A) The base metals are not melted.
(B) The melting temperature of filler metal is
greater than 840F

(42) During Cutting or welding in confined spaces,

where should gas cylinder and welding power sources
be located?
A.

Close To Operator

B.

On Wheels

C. In a Pick up Truck
D.

Outside the Confined Space

E.

In the Immediate Area

(43) An advantage of plasma arc gouging over carbon

arc gouging
A. Less Cost Equipment
B. Less Grinding To Clean Up the Join
C. Elimination of Carbon Pick Up Problem
D. All of The Above
(E) B & C
(44) The most accurate regarding the selection of a filler
metal of GTAW
application
A. GTAW electrodes are not consumed in the GTAW
process
B. AWS not specified the selection of filler metal in
GTAW
C. To match the properties of the base metal in the
welded condition
D. Reaction between filler metal and shielding gas is
very important
E. Because of tungsten, in GTAW process filler materials
do not clean like other process
(45) GTAW process a typical cause of tungsten inclusion
A. Excessive Fit Up
B. Insuficient Welding Current
C. Straight Polarity Welding

D. Contact on the Electrode Tip with the Weld Pool

E. None of The Above

(46) GTAW can be used to weld most metals, which of the

following is most useful
A. Cast Iron
B. Rein Forcing
C. Heavy Steel Plate
D. Thin Gauge Aluminium
E. Galvanized Parts
(47) A CWI records may
be used
A. To Help Recall and Verify Past Decisions
B. Used To Verify Man-Hour Records For the Shop
C. For Packing Slips for Shipping
D. Used To Verify the Payment to Work Invoices
E. All The Above
(48) The function of the covering on a covered arc welding
electrode is
providing
A. Shielding Gas Cover
B. Protective Slag
C. Deoxidized Weld Metal
D. Arc Stabilization
E. All of The Above
(49) Why should the CWI keep accurate and up to- date
records and reports
A. To Keep the Superintendent Informed
B. To Impress the Chief Inspector
C. So That He Can Write Better Procedures
D. To Satisfy Governments Agencies
E. To Assure Compliance with Standards and
Specifications

(50) Brazed joints can be destructively tested by which of

the following testing methods
A. Metallographic
B. Peel
C. Torsion
D. UT
E. All of The Above
(51) The destructive test samples may be used to
determine notch toughness
A.

Drop-Weight Nil Ductility

B.

Charpy V

C. Crack Tip Opening Displacement

D.

All of The Above

E.

A&B.

(52) The hardness of a ferrous

material.
A.

Is the Ability to Withstand a Sudden Blow

B.

Is the Ability to Withstand

Indentation. C. Cannot
Estimated By a Bent Test
D.

Has No Useful Purpose To The Inspector.

E.

Can Be Measured By The Load Test.

(53) The base metal next to the weld that has been heated to
a suffciently high
temperature to cause a change in microstructure is the.
A. Tempered Zone
B. Heat
Afected Zone
C. Untempered

Zone D. Pearlite
Area
E. Base Plate

(54) The upper limits of preheat and interpose

temperatures for quenched and tempered steels are
specified for what reason(s)?
A. Keep Deposit Rate to a Minimum
B. Maintain the Strength in the Base Metal Heat Afected
Zone
C. Keep the Weld Metal from Becoming To Strong
D. Avoid Cracking in the Weldment
E. Letters B and D Above
(55) The carbon equivalent unit is employed to predict the
tendency to form which of
the following:
A. Lammelar Pearlite
B. Upper Bainite
C. Martensite
D. Austenite
E. Acicular Ferrite
(56) The following slows the rate of cooling in a weld bead
A.

Pre Heating the Weldment

B.

Reducing the Electrode Size

C. Increasing the Speed of Travel

D.

Decreasing the Heat Input per Inch of Weld

E. Increasing the Same and Travel Speed

Proportionally
(57) For SMAW, which of the following requires higher preheat
temperature?
A.

High Carbon Steels

B.

Low Hydrogen Electrodes

C.

High Strength Low Alloy Steels

D.

All of The Above

E.

A and C Above

(58) To find out all direction discontinuity in the weld by

magnetic particle testing methods?
A. Transverse Direction
B. Longitudinal Direction
C. Perpendicular Direction
D. Parallel Direction
E.

Two Directions 90 Degree Apart.

(59) In comparison to surface cracks, the sensitivity of

magnetic particle inspection to flaws1/4 inch or more below
the surface of a thick.
A. Generally Much Less
B. Approximately Equal
C. Nearly Equal If the Flaws Are Fine Non-Metallic Strings
D. Nearly Equal If the Internal and External Flaws Have
Equal Widths
E. Greater If The Flaws Are Located Near The Welds Axis
And Ac Current Is Used.
(60) Before commences of groove weld fit-up, the following
variables need to check for an inspector.
A. Planar
alignment (Hi/Lo) B.
Angular Alignment
C. Groove angle.
D. All of the above
E. A & B
(61) Which NDT method can be used to detect all of the
following flaws /errors:
wrong electrode, excessive travel speed, and /or improper
edge preparations?
A. Radiographic
B. Visual
C. Dye Penetrant

D. Hardness

E.

None of The Above

(62) Which Non Destructive testing is economical for find

out tungsten inclusion in
Aluminum welds.
A.
RT
B.
ET C.
PT
D.
MT
E.
VT
(63) The following are affects the sensitivity of P.T:
A. Surface Condition of the Weld
B. Application of Penetrant
C. Post Cleaning of Developer
D. A & B
E. All of The Above
(64) Which of the discontinuities is not commonly detected
by RT?
A. Undercut
B. Porosity
C. Lamination
D. Slag
(65) The factor which is most important to the reliability of a
test is
A. Ease of Conducting Test
B. Cost of Required Equipment

C. Reproducibility of Test Conditions

D. Speed of Testing
E. Portability of Equipment

(66) What should be known for proper interpretation of liquid

penetrant indications?
A. Previous Manufacturing Processes Performed On the
Part
B. Technique Used In Applying and Removing the
Penetrant
C. Method Used To Clean Part Prior To Inspections
D. All of The Above
E. None of The Above
(67) During examination of a production weldment , The
inspector noted that discontinuity indications found
by the method were not found by the PT
method. What does that indicate?
A. There Are No Flaws
B. The Discontinuities Are All On the Surface
C. The Discontinuity Sizes Are Too Small For Pt
Sensitivity.
D. The Discontinuity Are Not Exposed To the Surface
E. None of The Above
(68) Prior to welding, a CWI should check
A. If The Welding Procedures Qualified In Accordance With
The Contract Spec.
B. If the Weld Is Qualified For the Process and Position
C. If the Joint Design and Joint Preparations Meet the
Requirements Of The
Welding Procedure
D. The Inspection Requirements Called Out By The Contract
Spec.
E. All of The Above
(69) What aspects of fabrication can be checked through
visual inspection during
welding?

A. Proper Preheat
B. Interpass Cleaning
C. Filler metal control and handling

D. All of The Above

E.

A and B Above

(70) Which of the following could interfere with liquid

penetrant testing?
A. An Oily Surface
B. A Wet Surface
C. A Rough Weld
D. All of The Above
E. Only A and B Above
(71) Which of the following is an advantage of florescent
penetrants over visible dye
penetrants?
A. The Inspection Can Be Carried Out In a Well-Lighted
Area
B. Small Indications Are More Easily Seen
C. It Can Be Used Where Contact with Water Is
Objectionable
D. It Is Less Sensitive To Contamination of
Discontinuities
E. The Dye Requires No Vehicle or Solvent
(72) At which of the following times should the CWI inspect
to assure compliance
with the welding procedure?
A.
Only
During
Qualification Activity

the

B.

and

Prior

To,

During

Production

Welding

Requested

To

By

After

C.

When

the

Welding

Foreman D. Once each Job

E.
Approximately Every
6 Months.

(73) When should visual inspection be performed preferably to

produce the most cost efective quality per specification?
A. After Welding
B. When the Foreman Tells You
C. Prior to Welding
D. During Welding
E.

A, C and D Above.

(74) A traveler, or production plan, requires UT examination of

the faying surface of a weld joint, the faying surface is
described as
A. He Surface Of The Joint Which Will Be Ground Upon
Completion Of Welding.
B. The Face-Side of a Weldment
C. The Surface of a Weldment Which Will Come In Contact
With Any Other
Surface
D. B & C Above
E. The Mating Surface of a member that Is in Contact With
or In Close Proximity
To Another Member To Which It Is To Be Joined.
(75) Recommended method for prevent cracking in the weld of
low alloy steels.
(A) Using Minimum Required Preheat And
Interpass Temp. (B) Using Grades with
Low Carbon and Low Alloy Content. (C)
Controlling Of Hydrogen Content during
Welding
(D) A & B
(E) All of the Above.
(76) In radiography, the image of a completely cracked weld on
the film will
(A) Appear as a fine dark high density transverse line.

(B) Appear as a reasonably well-defined

high density line. (C) Appear a fine dark
high density longitudinal line.
(D) Appear as a row of high density
spots or dots. (E) A and C Above

(77) When a clerical mistake is made while completing an inspection

report the inspector should.
(A) Erase the error and fill in the correct information.
(B) Cross out the error and supply the proper information
(C) Cross out the error and supply the proper
information, as well as initialing and dating the
occurrence.
(D) Attach a note to the report explaining the reason for the
change
(E) None of the above.
(78) Equal thicknesses of steel, cast iron, aluminium, lead and
copper are radiographer using the same exposure
condition. Which martial will result in the darkest
radiograph?
(A) Lead
(B) Steel
(C) Aluminium
(D) Copper
(E) Cast iron
(79) The marking of a rejected weld should:
(A) be clear and understandable to all involved
(B) Be made with a steel
impression stamp. (C) Note the
proper repair procedure
(D) Always be in red
(E) Always include the welders identification
(80) The symbol in figure 1 requires:

a. Field welding
b. weld all
around c. a
fillet weld
d. The use of shielded metal
arc welding e. all of the
above
(81) The first operation required by the above symbol is:

a. Ultrasonic Inspection of the

Base
Metal.
b.
Visual
Inspection of Joint
Preparation.

c. Performance of
Groove
Weld.
d.
Performance
of
Back
Weld.
e.
Back
Gouging.

(82) The width of the cut produced during a cutting process is

referred to as:

a. Root
b Ker
Opening
. f.
c.
d. Bevel
Angle
e.
(83)Chamfer
It is suspected that a GMAW weld was produced in an area
where there was an excessive draft which non-destructive test
would best reveal the internal discontinuities
which may have resulted?

a.
PT
b.
MT
c.
RT
d.
UT
e. None of the above
(84) Acetylene becomes unstable when its pressure exceeds the
value of:

(A) 15
MPa (B)
15 Ksi
(C) 15
bar (D)
15 psi
(E) 15
Pa
(85)

The Figure below Shows Which Welding process:

(A) SMAW
(B)
FCAW
(C)
ESW
(D)
GTAW
(E) SW

(86) The Symbol Show Configurates Of A

(A)
(B)
(C)
(D)
(E)

U-Groove Weld
Bevel Groove Weld
J-Groove Weld
Fillet Weld
Flare-V-Groove Weld

(87) During welding, the amount of fumes produced

depends upon which of
the following:

(A) Type of welding process

(B) Type and Grade of Materials
being welded. (C) Type of
shielding gas used.
(D) The Ventilation
method used. (E) All of
the above
For Questions from 88 to 91 the Welding Symbols in the
Figure Below

(1)
(3)

(2)
1/2
1/4 (3/8)

4-6
3/8 (4/16)

(4)
(6)

(5)
3/8

1/2

(7)
(9)

(8)

(10
)

1/4

3/16

(88) A Weld That Extends All Around the Joint Is Shown

At Number

(A 9
)
(B
4
)
(C
7
)(D 3
) 8
(E
(89)) An Intermittent Fillet Weld Is Shown At Number
(A)
1
(B) 9
(C) 4
(D)
7
(E)
6
(90) A plug Weld Indicating Depth of Fill Is Shown At
Number

(A)
6
(B)
3 (C)
7
(D)
5 (E)
8
(91) A groove Weld with Melt-Through Is Shown At
Number
(A 2

) 7
(B
) 6
(C
)(D 3
) 10
(E)
For Questions from 92 to 94 the Figure
Below Applied

(92) The Profle of the Fillet Weld Shown On the Figure

above a Discontinuity at No. 1 Known as What?

(A) A Wagon Truck

(B) A Toe
Crack (C)
Under Lap
(D) Under
Cut
(E) Under Bead Cracking
(93) The Profle Of The Fillet Weld Shown On The Figure
Above A Discontinuity
At No. 2 Known As What ?

(A)
(B)
(C)
(D)
(E)

Overlap
A Toe Crack
Over Fill
Under Cut
Toe Lamination

(94) The Profle Of The Fillet Weld Shown On The Figure

Above A Discontinuity
At No. 3 Known As
What ?

(A)
(B)
(C)
(D)
(E)

Macro fissure
Incomplete Fusion
Piping Porosity
Under Cut
Under Bead Crack

(95) The Symbol In The Figure Below Require What Type

Of Testing ?

PR
T

(A) Penetrant Testing On The Other Side Of Part

(B) Proof Testing on the other Side of the Part
(C) Penetrant Testing On The Arrow Side Of The
Part
(D) Proof Testing On The Arrow Side Of The Part
(E) Penetrant And Radiographic Testing From
Other Side

For Questions from 96 to 100 the Figure Below Applies

(2
)

(3)
(1)

(6)
(4)

(5)

(96)
For The Weld In The Figure Above No. 1
Indicates The

A)
B)
C)
D)
E)

Beads
Weld Root
Weld Toe
Face Reinforcement
Weld Face

(97)
For The Weld In The Figure Above No. 2
Indicates The

(A)
(B)
(C)
(D)
(E)

Beads
Weld Root
Weld Toe
Face Reinforcement
Weld Face

(98) For The Weld In The Figure Above

No.(A)
3 Indicates The

Beads
(B) Weld
Root
(C) Weld
Toe
(D) Face
Reinforcement
(E) Weld
Face
(99)
For The Weld In The Figure Above
No.(A)
4 Indicates The

Beads
(B)
Weld
Roots
(C)
Weld Toe
(D)
Face
Reinforcement
(E)
Weld
Face

(100)

For The Weld In The Figure Above No. 5 Indicates The

(A)
Beads
(B)
Weld
Root
(C)
Weld
Toe
(D)
Face
Reinforcement
(E)
Weld
Face
(101)
:

Which of the following is not considered a type of Joint

(A)
Butt
(B)
T
(C)
Fillet
(D)
Corner
(E)
Edge
(102)

(103)

A.

When a weld joint preparation is found to be

defective, the inspector:

Should allow welding to proceed if he feels that the

welder can produce a satisfactory weld.
B. Should instruct the welder in how to overcome the
problem.
C. Report the deficiency to the proper supervisory
personnel.
D. Require that the parts be disassembled and properly
assembled.
E. None of the above

(104)
Which of the following is an acceptable method
for control of GTAW
electrodes :

a. Colour
coding
b. Alpha-numeric
coding
c. chronological
arrangement
d. location
segregation
e. none of the
above

For Questions from 105 to 106, the Figure below Applies

(105)
The weld in Figure No.1 above is said to be
welded in the ..

(A)
(B)
(C)
(D)
(E)

Flat Position
Horizontal position
Vertical position
Over Head position
None of the above

(106)
The weld in Figure No.2 above is said to be
welded in the ..

(A)
(B)
(C)
(D)
(E)

Flat Position
Horizontal position
Vertical position
Over Head position
None of the above

(107)
The weld in Figure No.3 above is said to be
welded in the ..

(A)
(B)
(C)
(D)
(E)

Flat Position
Horizontal position
Vertical position
Over Head position
None of the above

(108)
If the prods shown in method # 2 of figure
10 are placed on the face (axis) of a groove weld
{as shown in figure 10 (2)}, which of the
following flaws would cause the clearest
indication?
(A)
A
Transverse
Surface Crack (B) Lack
of Fusion on the Root
(C) A Plate Lamination
(D)
A
Longitudinal
Surface Crack
(E) A Tungsten
Inclusion

(109) Which of the following documentation shall

not the CWI have the responsibility of
verifying?
(A) Records of Welder Qualification
(B) Records of Tacker Qualification
(C) Records of Welding Operator Qualifications
(D) Records of Welding Supervisors Qualifications
(E) None of The Above
(110) In the SMAW electrode designation E 309L , the
No. 309 related to
(A) Tensile Strength
(B) Alloy

(C) Operating Characteristics

(D) Position
(E) None of the above

(111) AS a CWI, when you are intended to use

aprequalified WPS belongs to another Employer
for your newer Employer What the action you
should take:
(A) Take permission from the new employer
to use that WPS. (B) Take permission from
the old employer to use his old WPS. (C)
You must qualify new WPS and use it
instead.
(D) You will use it directly without any permission
from others,
(112)

The CWI can publically express an opinion on

the welding inspection subjects in the condition of
.
(A) When talking about old information.
(B) When talking about information seems to be
facts.
(C) When he is the consensus of the
inspection department. (D) When taking
legal permission.
(113)
Which of the following documents is considered to
be Specific
(A) Welder
qualification
Testing.
(B)
Performance
Qualification
Record.
(C) Welding performance
specification.
(D) Welding Precedure
specification.
(114)

People working adjacent to the welding areas can

be protected from the radiant areas by :
(A) Wearing sun
glasses. (B)
Using filters
(C)
Wearing protective clothes
(D) Using Protective Screens.
(115)
The optimum air flow around the welder head
during using a respirator for ventilation is preferred
to be .

(A)
In the higher part of the
welding place. (B)
In the
lower part of the welding place.
(C)
Longitudinally across the
welding place. (D)
Laterally
across the welding place.

(116)
The specification used to describe the welding
symbols is
(A)
AWS 2.4 (B)
AWS 3.0 (C)
AWS 5.1 (D)
AWS 1.0
(117)
Gloves for welders (according to ANSI-Z49.1) shall
be .
(A)
Dry.
(B)
Flame
resistant.
(C)
Protective from
electrical shocks. (D)
All
of the above
(E)
Only
B and C
(118)
The problem most likely to be encountered by
soldering process is
(A)
Weld dissimilar
(B)
Weld thick plates.
(C)
Weld attachments to plates.
(D)
Weld metals of melting point lower than
840 F
(119)
The greatest limitation related to using
Soldering processes is:
(A)
Lack of fusion of welds.
(B)
Great amount of
spatter produced. (C)
Contaminated or dirty surfaces.
(D)
High skills & performance required.
(E)
Used only for joining metals lower than
840 F
(120)
GMAW is essentially replaced for welding
process . In many applications.
(A)
GTAW (B)
SMAW (C)

FCAW (D)
PAW (E)
SAW
(121)
A welding inspector must be ethical
primarily in order to ..
A. Insure That the Employer Receives Fair Value
For Inspection Fees
B. Render Impartial Decisions
C. Reject Every Weld the First Time
in Inspection D.
Safeguard the
Publics Health and Well-being E.
B
and
D
above

(122)
Interpass cleaning should be verified to
.
A. Avoid Subsequent Incomplete Fusion
B. Avoid Porosity
C. Avoid Welding Over Crack
D. Ensure Slag Removal
E. All of The Above
(123)

The sketch shows what mode of metal

Transfer related to GMAW Process:

(A) Pulsed arc

transfer mode. (B)
Spray transfer mode.
(C) Short circuiting transfer mode.
(D) Globular transfer mode.
(E) Open circuiting transfer mode.
(124) The sketch below is a
specimen for :
(A)
Bend
Test (B)Test
Tensile
(C)
Charpy V Test
(D)
Neck Break Test
(E)
Macro Specimen Test

(125) Whenever the use of respirator is required , what

should be
implemented:
(A) Establish a program for proper selection
and
use
of respirators.
(126)
The
hardness
of base metals
is afected
: Treatment Applied.
(A) by
Heat
(B)

Cold working of the base metals.

(C)
Composition of the base metal
and weld metal. (D) Metallurgical
effects of the welding process.
(E)
All of the above
(127) SMAW is less favorable than GMAW due to:
(A) SMAW High
productivity. (B)
GMAW is portable.
(C) SMAW deposition rate is considerably less.
(D) SMAW produces less smoky
atmosphere. (E) None of the
above.
(128) Technical accuracy of the welding procedure is
responsibility of the :
(A) The welding
inspector. (B) The
company man.
(C) The Fabricator, the contractor, the
manufacturer. (D) All of the above.
(E) Only A & B
(129) High quality with Arc Stud Welding can be obtained
when :
(A) Making test before starting.
(B) Using suficient power
energy source. (C) High
skillful operators are
required. (D) All of the
above.
(E) Only A & B.
(130) The sketch below is a specimen for :
(A) Bend
(B) Tensile
Test (C)
Charpy V Test
(D) Neck
Break Test
(E) Macro Specimen Test

Important Drawings Should Be Revised

Well: