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Understandings API ICP653

Reading 8 - Q&A Practices

API653 , Q&A
28th January 2016

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API 653 Exam Administration -- Publications


Effectivity Sheet FOR: November 2015, March
2016 and July 2016
Listed below are the effective editions of the publications required for this
exam for the date(s) shown above.
API Recommended Practice 571, Damage Mechanisms Affecting Fixed Equipment in
the Refining Industry, Second Edition, April 2011

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API 653 Exam Administration -- Publications


Effectivity Sheet FOR: November 2015, March
2016 and July 2016
Listed below are the effective editions of the publications required for this
exam for the date(s) shown above.
API Recommended Practice 571, Damage Mechanisms Affecting Fixed Equipment in
the Refining Industry, Second Edition, April 2011

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ATTENTION: Only the following sections / mechanisms from RP 571 are


included on the exam:
Section 3, Definitions
Par. 4.2.7 Brittle Fracture
4.2.16 Mechanical Fatigue
4.3.2 Atmospheric Corrosion
4.3.3 Corrosion Under insulation (CUI)
4.3.8 Microbiologically Induced Corrosion (MIC)
4.3.9 Soil Corrosion
4.3.10 Caustic Corrosion
4.5.1 Chloride Stress Corrosion Cracking (Cl-SCC)
4.5.3 Caustic Stress Corrosion Cracking (Caustic Embrittlement)
5.1.1.10 Sour Water Corrosion (Acidic)
5.1.1.11 Sulfuric Acid Corrosion

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API Recommended Practice 575, Inspection of Atmospheric and LowPressure Storage Tanks, Third Edition, April 2014
API Recommended Practice 577 Welding Inspection and Metallurgy,
Second Edition, December 2013
API Standard 650, Welded Tanks for Oil Storage, Twelfth Edition, March
2013 with Addendum 1 (September 2014), Errata 1 (July 2013), and
Errata 2 (December 2014).
API Recommended Practice 651, Cathodic Protection of Aboveground
Petroleum Storage Tanks, Fourth Edition, September 2014.
API Recommended Practice 652, Lining of Aboveground Petroleum
Storage Tank Bottoms, Fourth Edition, September 2014
API Standard 653, Tank Inspection, Repair, Alteration, and
Reconstruction, Fifth Edition, November 2014.

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American Society of Mechanical Engineers (ASME), Boiler and Pressure


Vessel Code, 2013 Edition
i. ASME Section V, Nondestructive Examination, Articles 1, 2, 6, 7 and 23
(section SE-797 only)
ii. Section IX, Welding and Brazing Qualifications (Welding Only)
See end of this study note for API Official BOK

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http://greekhouseoffonts.com/

The Magical Book of Tank Inspection ICP

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Q1. __________ is a change from previous operating conditions involving


different properties of the stored product such as specific gravity or corrosivity
and / or different service conditions of
temperature and / or pressure"
(a) Re-rating; (b) Change in service;
(c) Repair; (d) Reconstruction
REF : API-653, - 3.7
ANS : (b)
Q2. A __________ is a device used to determine the image quality of a
radiograph.
(a) A step wedge comparison film; (b) A densitometer;
(c) A penetramter (d) All of the above.
REF : ASME Section V, T-233
ANS : (c)

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Q3. A corroded roof plate is found to have an average thickness of 0.1"


measured over an area of 100 sq. inches. This area shall be :(a) Repaired or replaced; (b) Found to be acceptable;
(c) Repair is prohibited; (d) Replacement is mandated
REF : API-653, 4.2.1.2
ANS : (b)
Q4. A double-welded butt joint is defined as :(a) A joint between two members that intersect at an angle between 0
degrees (a butt joint) and 90 degrees (a corner joint).
(b) A joint between two abutting parts lying in approximately the same plane
that is welded from both sides.
(c) A joint whose size is equal to the thickness of the thinner jointed member.
(d) A joint between two overlapping members in which the overlapped edge is
welded.
REF : API 650, 3.1.1.1
ANS : (b)

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Q5. An external floating roof shall be provided with at least one manhole
having a minimum inside diameter of __________ inches.
(a) 18; (b) 15; (c) 24; (d) 30.
REF : API 650, APP. C. 3.11
ANS : (c)
Q6. A formal Visual External inspection by a qualified inspector shall be done
atleast :(a) Every 5 years of CR life whichever is less
(b) Every 5 years of CR life whichever is less
(c) Every 2 years
(d) Every 1- years or CR life whichever is greater
REF :API 653, 6.3.2.1
ANS : (a)

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API653
6.3.2 External Inspection
6.3.2.1 All tanks shall be given a visual external inspection by an authorized
inspector. This inspection shall be called the external inspection and must be
conducted at least every five years or RCA/4N years (where RCA is the
difference between the measured shell thickness and the minimum required
thickness in mils, and N is the shell corrosion rate in mils per year) whichever
is less. Tanks may be in operation during this inspection.

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Q7. A full hydrostatic test (when required) shall be held for __________
hours :(a) 24; (b) 8; (c) 18; (d) 12
REF : API 653, 12.3.1.1
ANS : (a)
Q8. A full-fillet weld is a weld that :(a) not less than 1/3 the thinner plate;
(b) the legs equal the thickness of the thinner plate;
(c) the largest isosceles triangle that can be inscribed within the cross section
of the weld
(d) is at least the thickness of the thicker plate
REF : API 650 3.1.1.7
ANS : (b)

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API650:
5.1.1.4
fillet weld A weld of approximately triangular cross-section that joins two
surfaces at approximately right angles, as in a lap joint, tee joint, or corner
joint.
Q8. A full-fillet weld is a weld that :(a) not less than 1/3 the thinner plate;
(b) the legs equal the thickness of the thinner plate;
(c) the largest isosceles triangle that can be inscribed within the cross section
of the weld
(d) is at least the thickness of the thicker plate
REF : API 650 3.1.1.7

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Q9. A hot tap in a 1.25" thick tank with a minimum metal temperature of 65F
at time of hot tap, without having material toughness data is :(a) not permitted; (b) permitted;(?)
(c) not enough information; (d) not addressed by the code
REF : API 653 9.13.4 & Fig. 9-5
ANS : (a)
Q10. A hydrostatic test for a relocated tank :(a) may be waived by the Owner / Operator; (b) is required;
(c) may be waived by the Inspector; (d) is not necessary
REF : API 653, 12.3.1.1 (a)
ANS : (b)

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API653: Figure 5.2Exemption Curve for Tanks Constructed from


Carbon Steel of Unknown Material Specification

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Q11. A liquid penetrant examiner must have vision to enable him to read
Jagger Type 2 standard chart at a distance of not less than 12 inches and is
capable of distinguishing and differentiating contrast between colours used.
Examiners shall be checked __________ to
ensure that they meet these requirements :(a) Quarterly; (b) Semi-Annually;
(c) Annually; (d) Bi-Annually.
REF : API 650, 6.4.3 (a)
ANS : (c)
Q12. A procedure qualification record (PQR) shall address :(a) non-essential variables;
(b) essential variables;
(c) supplemental essential variables (when required);
(d) both (b) and (c)
REF : ASME Sec IX, QW-200.2
ANS : (d)

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Q13. A radiograph is made using an X-ray source and two films in each film
holder. For composite viewing, each film of the composite shall have a
minimum density of :(a) 4.0; (b) 1.8; (c) 2.0; (d) 1.3
REF : ASME Section V, T-282.1
ANS : (d)
Q14. A reconstructed tank with a total height of 25' has been determined to
have an out-of plumbness of 2 ". This is :(a) acceptable; (b) unacceptable;
(c) not covered by the code (d) corrected by eternal strengthening
REF : API-653, 10.5.2.1
ANS : (a)

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Q15. A riveted tank shell with a butt joint has 3 rows. What is the joint
efficiency ?
(a) 0.75"; (b) 0.85"; (c) 0.90; (d) 0.91.
REF : API-653, Table 4-2
ANS : (b)
Q16. A SAW welding operator is attempting to quality by radiography on a 6
inch thick test coupon. Elongated slag inclusions are measured to be 0.2 inch
long.
(a) Must weld 2 additional coupons; (b) meets the requirements (passes)
(c) slag must not exceed 0.5" (d) slag is not acceptable.
REF : ASME Section IX, QW-191.2.2
ANS : (b)

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Q17. A self-supporting cone roof :(a) is formed approximately to the surface of a right cone;
(b) both a and d
(c) has columns and / or rafters on trusses
(d) is supported at the periphery.
REF : API 650 3.10.1 (a)
ANS : (b)
Q18. A shell to bottom fillet weld for a Grade IV material shall be
(a) made with atleast 2 passed; (b) may be made with 1 pass
(c) shall be atleast 3/16" (d) both (a) and (c) above
REF : API 650 3.1.5.7 c
ANS : (a)

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Q19. A single film technique was used to make a radiograph using a Cobalt60 source. The minimum permitted density in the area of interest is :
(a) 4.0; (b) 1.8; (c) 2.0; (d) 1.3.
REF : ASME Section V, T-282
ANS : (b)
Q20. A supported cone roof :(a) is formed approximately to the surface of a right cone;
(b) both (a) and (c);
(c) has columns and / or rafters on trusses;
(d) is supported at the periphery
REF : API 650 3.10.1 (a)
ANS : (b)

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ASME V: T-282 Radiographic Density


T-282.1 Density Limitations. The transmitted film density through the
radiographic image of the body of the appropriate hole IQI or adjacent to the
designated wire of a wire IQI and the area of interest shall be 1.8 minimum for
single film viewing for radiographs made with an X-ray source and 2.0
minimum for radiographs made with a gamma ray source. For composite
viewing of multiple film exposures, each film of the composite set shall have a
minimum density of 1.3. The maximum density shall be 4.0 for either single or
composite viewing. A tolerance of 0.05 in density is allowed for variations
between densitometer readings.

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Q21. A tank bottom depression is 9.125" deep, radius of depression is 22.5


feet. What is the maximum depth of depression ?
(a) 7.825"; (b) 8.062"; (c) 8.125"; (d) 8.325"
REF : 653 APP. B B-6
ANS : (d) BB = 0.37R
Q22. A tank bottom lining with a measured thickness of 15 mils should be
tested with :(a) A high voltage detector in accordance with NACE RP0188;
(b) A low voltage (67.5 volts) wet sponge detector;
(c) A calibrated Ultrasonic tester;
(d) An Eddy Current lift-off detector;
REF : API-652, 7.3.2
ANS : (b) 3.26 thin-film lining
A lining with a dry film thickness less than 20 mils (500 m).

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Q23. A weld shall be unacceptable by Visal Inspection if the inspection shows


which of the following ?
(a) The weld has no crater cracks or other surface cracks.
(b) Undercutting exceeds the limits given in 5.2.1.4 for vertical or horizontal
butt joints.
(c) The frequency of surface porosity in the weld does not exceed one cluster
(one or more pores) in any four inches of length, and the diameter of each
cluster does not exceed 3/32 inch.
(d) All of the above;
REF : API 650 6.5.1
ANS : (b)

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Durian Avalanche: Durian Runtuh

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Durian Avalanche: Durian Runtuh

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Q24. A weld with a nominal thickness of 1.5 inch is to be radiographed using


a film side penetrameter, hole type. The penetrameter designation should
be :(a) 25; (b) 30; (c) 35; (d) Both (a) and (b) are responsible;
REF : ASME Section V, T-276
ANS : (a)
Q25. A welder may deviate from the parameters specified in WPS if they are
nonessential variables :(a) Provided authorization from inspection is documented;
(b) Provided the welding supervisor approves;
(c) No;
(d) Nonessential variables only apply to PQRs
REF : ASME Section IX, QW-200.1
ANS : (c)

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ASME V: T276

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Q26. A welder qualifies in the 3G position on a plate coupon, he is then


qualified to weld in the position(s) on NPS 6 pipe :(a) F, V; (b) F only; (c) F, V, O; (d) ALL
REF : ASME Sec IX, QW-461.9
ANS : (b)
Q27. A welder who is qualified using a double-groove weld :(a) is also qualified to make a single V-groove weld without backing;
(b) is also qualified to make a single V-groove weld with backing;
(c) may weld in the 6G position;
(d) must requalify every 2 months
REF : ASME Section IX, QW-402.2
ANS : (b)

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Charlie Chong/ Fion Zhang

Q28. A welder's ID must be placed at intervals not exceeding along


completed welds :(a) One foot; (b) One and a half feet;
(c) Two feet; (d) Three feet.
REF : API-653, 11.2.2
ANS : (d)
Q29. A welding procedure qualified on inch thick plate can be used to weld
groove welds in materials from to :(a) 3/16 to 3/4; (b) 1/16 to 3/4;
(c) 3/8 to 3/4; (d) 1/16 to 1/2.
REF : ASME Sec IX, QW-451.1
ANS : (d)

Charlie Chong/ Fion Zhang

Q30. A welding procedure qualified on 3/8" thick plate can be used to weld
groove welds in materials :(a) 3/16 to 3/4; (b) 1/16 to 3/4;
(c) 3/8 to 3/4; (d) 1/16 to 3/8.
REF : ASME Sec IX, QW-451.1
ANS : (b)
Q31. A welding procedure qualified under the 1965 ASME Code Section IX :
(a) Is obsolete;
(b) Is still applicable;
(c) Must be re-qualified every 3 years when code is re-issued;
(d) is not addressed by the code
REF : ASME Section IX Forward
ANS : (b)

Charlie Chong/ Fion Zhang

Q32. Above-ground storage tank is defined as a stationary container with a


barrel capacity greater than :(a) 2000 barrels; (b) 300 barrels;
(c) 500 barrels; (d) 750 barrels.
REF : API 651-1.2.1
ANS : (c)
Q33. Acceptance standards for MT examination shall be per :(a) AWS D-1.1;
(b) SNT-TC-1A;
(c) Appendix 6 of ASME Sect VII (VIII) , div. 1
(d) Article 7 of ASME Sect V
REF :API 650 6.2.4
ANS : (c) 8.2.4 Acceptance standards and the removal and repair of defects
shall be in accordance with Section VIII, Annex 6, Paragraphs 6-3, 6-4, and 65, of the ASME Code.

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Q34. All tanks shall be given a formal visual external inspection by an


inspector at least :(a) every 3 years or at quarter corrosion rate;
(b) every 5 years or at quarter corrosion rate;
(c) every 3 years or at half corrosion rate;
(d) every 5 years or at half corrosion rate.
REF : API-653-6.3.2.1
ANS : (b)
Q35. inspection only when :(a) operations dictate;
(b) construction allows external access to the tank bottom to determine
thickness;
(c) all insulation is removed from the tank;
(d) no alternate is allowed.
REF : API 653 6.5
ANS : (b)

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Q36. Anticipated minimum thickness of tank bottom where bottom /


foundation design provides for leak detection and containment is :(a) 0.10"; (b) 0.05"; (c) 0.09";
(d) same as without leak detection and containment.
REF : API 653 Table 6-1
ANS : (b)
Q37. Radiographic location markers are to be placed
(a) on the exposure holder / cassette; (b) on the part;
(c) between the part and the film; (d) either (b) or (c) above
REF :ASME Section V-T375
ANS : (d)

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ASME V: T-275 Location Markers


Location markers (see Fig. T-275), which are to appear as radiographic
images on the film, shall be placed on the part, not on the exposure holder
/cassette. Their locations shall be permanently marked on the surface of the
part being radiographed when permitted, or on a map, in a manner permitting
the area of interest on a radiograph to be accurately traceable to its location
on the part, for the required retention period of the radiograph. Evidence shall
also be provided on the radiograph that the required coverage of the region
being examined has been obtained. Location markers shall be placed as
follows.

Charlie Chong/ Fion Zhang

Q38) At what design metal temperature must impact tests be made for all
weld metal and procedures to be used ?
(a) Below 32F; (b) Below 20F; (c) Below 15F; (d) Below 10F.
REF : API 650-7.2.2.4
ANS : (b)
Q39) At what level is the atmosphere considered oxygen-deficient ?
(a) less than 19.5 %; (b) less than 21.9 %;
(c) less than 24.9 %; (d) less than 16.0 %
REF : API 2015 3.3
ANS : (a)

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9.2.2.3 For all materials to be used at a design metal temperature below 10C
(50F), the qualification of the welding procedure for vertical joints shall include
impact tests of the weld metal. If vertical joints are to be made by a machine,
automatic, or semiautomatic process, impact tests of the heat-affected zone
shall also be made.
9.2.2.4 When the design metal temperature is below -7C (20F), impact tests of
the weld metal shall be made for all procedures used for welding the
components listed in 4.2.10.1, for welding attachments to these components,
and for fabricating shell nozzles and manholes from pipe and forgings listed in
4.5.
9.2.2.5 Impact tests shall show minimum values for acceptance in accordance
with 4.2.9.3 and the following:
a)for P-No. 1, Group 1, materials 20 J (15 ft-lbf), average of three specimens;
b)for P-No. 1, Group 2, materials 27 J (20 ft-lbf), average of three specimens;
c)for P-No. 1, Group 3, materials 34 J (25 ft-lbf), average of three specimens.

Charlie Chong/ Fion Zhang

Q40) Base metals are grouped into groupings according to their welding
characteristics :(a) F-number; (b) AWS;
(c) A-number; (d) P-number.
REF : ASME Sec IX, QW-421
ANS : (d)
Q41) Based on a measured corrosion of 0.006" annually and using a
corrosion allowance of 0.120", how long before the next UT thickness
measurements are required ?
(a) 10 years; (b) 36.5 years;
(c) 20 years; (d) 15 years.
REF : API-653 6.3.3.2
ANS : (d) RCA/2N = 0.120/(2x 0.006)= 10 years

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6.3.3 Ultrasonic Thickness Inspection


6.3.3.1 External, ultrasonic thickness measurements of the shell can be a
means of determining a rate of uniform general corrosion while the tank is in
service, and can provide an indication of the integrity of the shell. The extent
of such measurements shall be determined by the owner/operator.
6.3.3.2 When used, the ultrasonic thickness measurements shall be made at
intervals not to exceed the following.
a) When the corrosion rate is not known, the maximum interval shall be five
years. Corrosion rates may be estimated from tanks in similar service
based on thickness measurements taken at an interval not exceeding five
years.
b) When the corrosion rate is known, the maximum interval shall be the
smaller of RCA/2N years (where RCA is the difference between the
measured shell thickness and the minimum required thickness in mils, and
N is the shell corrosion rate in mils per year) or 15 years.

Charlie Chong/ Fion Zhang

Q42) Based on variable-design point method, calculate the first course


thickness, exclusive of CA, for a 200 foot diameter tank, purchaser specified
specific gravity of 1, 56 feet in height, using 96 inch (8) courses with material
stress of 23,000 psi. Design is based on test conditions :(a) 0.853; (b) 0.934; (c) 1.239; (d) 1.220
REF : API 650-3.6.4
ANS : (c) t= 2.6(55)200/(23000)= 1.243
Q43) Before elevating the operating temperature of a shell tank to a
temperature above 200F, what document must be considered ?
(a) API RP 650, Welded Steel Tanks for Oil Storage;
(b) API 650, Appendix M;
(c) API RO 650, Lining of Aboveground Petroleum Tanks;
(d) Publication 2207, Preparing Tank Bottoms for Work.
REF : API-653, 4.2.4.4
ANS : (b)

Charlie Chong/ Fion Zhang

Q44) Bimetallic corrosion can occur when :(a) A bronze check valve is joined to steel piping;
(b) Either stainless steel or copper is connected to a steel tank;
(c) Neither (a) or (b);
(d) Both (a) and (b).
REF : API 651 2.2.2
ANS : (d)
Q45) Bottom leak detection :(a) can be detected by installation of cathodic protection;
(b) can be detected by observation at a tell-tale hole;
(c) is a hazard that can not be detected;
(d) never happens when lining are properly installed.
REF : API 651 2.2.2
ANS : (b)

Charlie Chong/ Fion Zhang

Q46) Bottoms exceeding 100' diameter in tanks operating above 200F shall
have :(a) butt-welded annular bottom plates;
(b) be made of a Group IV, V or VI material;
(c) have a modulus of elasticity of 30,000,000;
(d) all of the above.
REF : API 650 App M.4.1
ANS : (a)
Q47) Hot work is defined as :(a) Work than can lead to fever;
(b) an operation that can produce a spark or flake hot enough to ignite
flammable vapours;
(c) an atmosphere between the LEL and UEL;
(d) both (a) and (c) above.
REF : API 2207, 1.1
ANS : (b)

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Q48) Cathodic protection is achieved by directing the flow of current from :(a) A cathode to an anode; (b) An anode to a cathode;
(c) Both installations are unacceptable; (d) Neither (a) or (b).
REF : API 651 5.2.1
ANS : (b)
Q49) Concrete rings shall be inspected for :(a) broken concrete, spalling, cracks; (b) vegetation against tank;
(c) holidays in paint; (d) only (a) and (b).
REF : API 653 Appendix C, C.1.1.1
ANS : (d).

Charlie Chong/ Fion Zhang

Q50) Construction, inspection and repair records shall be maintained by the :(a) Manufacturer; (b) Inspector;
(c) Owner / Operator; (d) Jurisdiction.
REF : API 653, 13.2.1
ANS : (c)

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Q51) Describe how a liquid penetrant examination should be performed in


order to detect discontinuities, which are open to the surface :(a) clean the part, apply the developer, apply the penetrant, remove excess
penetrant, inspect the part, clean the part;
(b) clean the part, apply the penetrant, remove excess penetrant, apply the
developer, inspect the part, clean the part;
(c) clean the part, apply the developer, apply the penetrant, inspect the part,
remove excess penetrant, clean the part;
(d) clean the part, apply the developer, apply the penetrant, inspect the part,
clean the part.
REF : ASME Section V-T620
ANS : (b)

Charlie Chong/ Fion Zhang

Q52) Tank with 17 mils of the original 25 mils corrosion allowance still
remaining after 15 years ?
(a) 5 years; (b) 15 years; (c) 23.875 years; (d) 31.875 years.
REF : API 653, 6.3.3.2 (c)
ANS : (b)
Q53) Determine the maximum allowable height for a 90 foot diameter tank
based on a maximum shell plate thickness of 0.5 inch and maximum
allowable stress of 21,000 psi, with a joint
efficiency of 0.85, and no corrosion allowance :(a) 29.6; (b) 35.3; (c) 39.1; (d) 43.9
REF : API 650-Table A-4
ANS : (c) / SEt/(2.6x90) = H = 38.141 used 35.3

Charlie Chong/ Fion Zhang

Q54) Differential settlement leads to :(a) potential floating roof hang up; (b) lack of circularity at the top;
(c) oval shape at the top; (d) all of the above.
REF : API 653 Appendix B.2.2.3
ANS : (d)
Q55) Distorted anchor bolts may indicate :(a) overpressure uplift condition; (b) foundation settlement;
(c) both (a) and (b) above; (d) anchor bolts do not distort.
REF : API 653, 4.5.3
ANS : (c)

Charlie Chong/ Fion Zhang

Q56) During an inspection, you are required to calculate the retirement


thickness for the bottom course of a tank. The information available is as
follows :Diameter = 150 feet
Height = 40 feet
Specific gravity of contents = 0.77
Joint efficiency = 0.7
Material tensile strength is unknown
Material yirld strength is unknown;
Material maximum allowable stress is unknown. S, used 23600psi
(a) 0.050; (b) 0.7141; (c) 0.500; (d) 0.5625
REF : API 653, 4.3.3.1
ANS : (c)
t = 2.6HDG/SE = 0.727
S used 23600psi

Charlie Chong/ Fion Zhang

Q58) E7018 electrodes are classified as F number :(a) 1; (b) 2; (c) 4; (d) 5.
REF : ASME Sec IX, QW-432
ANS : (c)
Q59) Essential variable on a welding procedure specification :(a) those in which a change, as described in the specific variables, is
considered to affect the mechanical properties of the weldment;
(b) variable are listed in section IX of the ASME CODE;
(c) both (a) and (b) above.
(d) are the same for all procedures.
REF : ASME Section IX, QW 251.2
ANS : (c)

Charlie Chong/ Fion Zhang

Q60) Examiners who perform ultrasonic examinations under API-650 shall be


qualified and certified by the manufacturers as meeting the requirements of
certification as outlined in ?
(a) ASME; (b) ASNT-TC-1A; (c) API-650; (d) API-653.
REF : API 650, 6.3.3
ANS : (b)
Q61) Except as modified in Section 6 of API-650, the radiographic method
employed shall be in accordance with which Section and article of the ASME
code ?
(a) Section II, Article 2; (b) Section III, Article 1;
(c) Section V, Article 2; (d) Section IX, Article 1.
REF : API 650, 6.1.3.1
ANS : (c)

Charlie Chong/ Fion Zhang

Q62) Exclusive of corrosion allowance, what is the minimum nominal


thickness for all new construction bottom plates?
(a) 1/2 inch; (b) 1/4 inch; (c) 3/16 inch; (d) 5/8 inch.
REF : API 650-3.4.1
ANS : (b)
Q63) Existing shells shall be analyzed by experienced personnel for :(a) Fluid static head, internal and external pressure, wind loads, settlement
and business needs;
(b) Wind loads, settlement, fluid static head, internal and external pressure
and nozzle loads;
(c) Internal and external pressure, wind loads, fluid static head, settlement
and if it convenient.
(d) Only (a) and (b) above.
REF : API 653, 4.3.1.2
ANS : (b)

Charlie Chong/ Fion Zhang

Q64) External tank bottom inspection is permitted :(a) when required by the inspector;
(b) only when reassembly is being done.
(c) where construction, size or other aspects allow;
(d) is not permitted.
REF : API-653, Table 6-1; 6.5
ANS : (c)
Q65) Find the capacity of a small tank, with a joint efficiency of 0.85, specific
gravity = 1.0, no corrosion allowance, diameter is 40 feet, height is 30 feet
with 5 completed 72" courses.
(a) 5,370; (b) 5,140; (c) 6,710; (d) 7,350.
REF : API 650 Appendix A.2.2 Table A-1
ANS : (c)
C = 0.14D2H = Barrels
1 Fluid barrel =
4.2109375 cubic feet

Charlie Chong/ Fion Zhang

Q66) Flaws such as cracks in the weld in shell-to-bottom of a tank are :(a) not critical;
(b) acceptable if length is less than twice the width;
(c) to be removed and repaired;
(d) welded over without needing to be removed.
REF : API-653, 4.3.6
ANS : (c)
Q67) Floating root anti-rotation devices shall be evaluated for :(a) needed repairs; (b) replacement;
(c) ultrasonically for flaws; (d) only (a) and (b) above.
REF : API 653, 4.2.3.3
ANS : (d)

Charlie Chong/ Fion Zhang

Q68) For a 30 inch shell manhole, 0.5 inches thick shell and reinforcing plate,
what minimum neck thickness is required ?
(a) 3/16; (b) 3/8; (c) 1/2; (d) 5/16.
REF : API 650 3.7.5.1 (Table 3-5)
ANS : (d)
Q69) For an existing 150 foot diameter storage tank, which has been in
service for 28 years, known joint efficiency is 1.0, contents have been the
same, with a specific gravity of 1.0, material yield of plate is 30,000 and
tensile strength is 55,000, liquid fill level is 50 feet, calculate the
minimum allowable thickness for the second course :(a) 0.6789; (b) 0.7962; (c) 0.8056; (d) 0.8156.
REF : API 653, 4.3.3.1
ANS : (d) S = 23600psi
t = 2.6(42)150/(23600) =. 0694

Charlie Chong/ Fion Zhang

API650:

Charlie Chong/ Fion Zhang

Q70) For butt-welded joints in which the thinner shell plate is 3/8 inch or less,
how many spot radiographs shall be taken in the first 10 feet of completed
vertical joint of each type and thickness welded by each welder or welding
operator ?
(a) One; (b) Two; (c) Three; (d) Four.
REF : API 650 6.1.2.2
ANS : (a)
Q71) For dome roofs that are flanged, the radius of curvature is limited by the
depth of the roof, including the crown and knuckle depth. What is t he
maximum roof depth for a shop assembled cone roof 10 feet in diameter?
(a) 2.0"; (b) 3.5"; (c) 5.5"; (d) 8.0
REF : API 650 J.3.5.3 (Table J-1)
ANS : (c)

Charlie Chong/ Fion Zhang

API560:
8.1.2.2 The following requirements apply to vertical joints.
a) For butt-welded joints in which the thinner shell plate is less than or equal
to 10 mm (3/8 in.) thick, one spot radiograph shall be taken in the first 3 m
(10 ft) of completed vertical joint of each type and thickness welded by
each welder or welding operator. The spot radiographs taken in the
vertical joints of the lowest course may be used to meet the requirements
of Note 3 in Figure 8.1 for individual joints. Thereafter, without regard to
the number of welders or welding operators, one additional spot
radiograph shall be taken in each additional 30 m (100 ft) (approximately)
and any remaining major fraction of vertical joint of the same type and
thickness. At least 25 % of the selected spots shall be at junctions of
vertical and horizontal joints, with a minimum of two such intersections per
tank. In addition to the foregoing requirements, one random spot
radiograph shall be taken in each vertical joint in the lowest course (see
the top panel of Figure 8.1).

Charlie Chong/ Fion Zhang

API650: Table J.1bMinimum Roof Depths for Shop-Assembled DomeRoof Tanks (USC)

Charlie Chong/ Fion Zhang

Q72) For impact testing materials, what is the minimum transverse value of
Group IV materials, 1.5" thick ?
(a) 13 foot pounds; (b) 15 foot ponds;
(c) 20 foot pounds; (d) 25 foot pounds;
REF : API-650 Table 2-4
ANS : (c)
Q73) For impact testing materials, what is the minimum longitudinal value for
a 1.8" thick A-516-70
as rolled material for a WPS ?
(a) 50 foot pounds;
(b) 15 foot pounds;
(c) 42 foot pounds;
(d) 40 foot pounds.
REF : API 650, 7.2.2.5 or Table 2-3
ANS : (c)

Charlie Chong/ Fion Zhang

Table 4.5bMinimum Impact Test Requirements for Plates (USC) (See


Note)

Charlie Chong/ Fion Zhang

Q74) For new or repaired shell horizontal joints, how many radiographs shall
be taken for each 50 feet of horizontal joint, not including those required at
intersections of vertical and horizontal joints ?
(a) 1; (b) 2; (c) 3; (d) 5.
REF : API 653 12.2.1.2
ANS : (a)
2+1? 3 Radiographs?
API650: 8.1.2.3 One spot radiograph shall be taken in the first 3 m (10 ft) of
completed horizontal butt joint of the same type and thickness (based on the
thickness of the thinner plate at the joint) without regard to the number of
welders or welding operators. Thereafter, one radiograph shall be taken in
each additional 60 m (200 ft) (approximately) and any remaining major
fraction of horizontal joint of the same type and thickness. These radiographs
are in addition to the radiographs of junctions of vertical joints required by
Item c of 8.1.2.2 (see Figure 8.1).

Charlie Chong/ Fion Zhang

API653: 12.2.1.2 For horizontal joints:


a) new replacement shell plates to new shell plates, no additional
radiographs required, other than those required by API 650, Section
8.1.2.3 and Figure 8-11 for new construction;
b) new replacement shell plates to existing shell plates, one additional
radiograph for each 50 ft of repaired horizontal weld;
c) repaired joints in existing shell plates shall have one additional radiograph
taken for each 50 ft of repaired horizontal weld.
2+1? 3 Radiographs?

Charlie Chong/ Fion Zhang

Q75) For welds that attach nozzles, manholes, cleanout openings and
permanent attachments, undercut shall not exceed ______ inch.
(a) 3/32; (b) 1/8; (c) 3/16; (d) 1/64.
REF : API 650, 6.5.1
ANS : (d)
API650: 8.5.2 A weld shall be acceptable by visual examination if the
inspection shows the following.
a) There are no crater cracks, other surface cracks or arc strikes in or
adjacent to the welded joints.
b) Maximum permissible undercut is 0.4 mm (1/64 in.) in depth for vertical
butt joints, vertically oriented permanent attachments, attachment welds
for nozzles, manholes, flush-type openings, and the inside shell-to-bottom
welds. For horizontal butt joints, horizontally oriented permanent
attachments, and annular-ring butt joints, the maximum permissible
undercut is 0.8 mm (1/32 in.) in depth.

Charlie Chong/ Fion Zhang

Q76) Foundations of relocated tanks specified as true to horizontal plane


without ring walls shall be true :(a) 1/8" in any 30' and 1/4" in the total circumference;
(b) 1/8" in any 30' and 1/2" in the total circumference;
(c) 1/8" in any 10' and 1/2" in the total circumference;
(d) 1.4" in any 30' and 1/2" in the total circumference.
REF : API 653, 10.5.6.2 b
ANS : (c)
Q77) From what type of material should shims be fabricated when they are to
be used to radiograph welds ?
(a) Malleable materials capable of being drilled;
(b) From the same heat number as the material being inspected;
(c) Fabricated of radiographically similar material to the object to be inspected;
(d) All of the above.
REF : ASME Section V, T277.3
ANS : (c)

Charlie Chong/ Fion Zhang

API653: 10.5.6.2 Where foundations true to a horizontal plane are specified,


tolerances shall be as follows:
a) where concrete ringwalls are provided under the shell, the top of the
ringwall shall be level within 1/8 inches in any 30 ft of the circumference
and within 1/4 inches in the total circumference measured from the
average elevation;
b) where concrete ringwalls are not provided, the foundation under the shell
shall be level within 1/8 in. in any 10 ft of circumference and within 1/2
in. in the total circumference measured from the average elevation.

Charlie Chong/ Fion Zhang

Q78) Generally, tank bottom linings cover the entire tank bottom and extend
____ inches up the shell of the tank :(a) 10 15 inches; (b) 12 - 18 inches;
(c) 18 24 inches; (d) 24 30 inches.
REF : API 652 4.4
ANS : (c)
Q79) Hot taps are not permitted :(a) on the roof of a tank or within the gas / vapour space of a tank;
(b) where heat of welding may cause environmental cracking;
(c) both (a) and (b);
(d) (a) only.
REF : API 653 9.13
ANS : (c)

Charlie Chong/ Fion Zhang

Q80) Safe entry administrative controls include :(a) an emergency plan;


(b) atmospheric testing;
(c) ventilation procedures;
(d) all of the above.
REF : API 2015, 2.1
ANS : (d)

Charlie Chong/ Fion Zhang

Q81) How does the calculation of minimum thickness for a riveted tank shell
differ from that of a welded tank shell :(a) The formula for the calculation of minimum thickness of a riveted tank shell
is the same as for a welded tank shell except that the maximum allowable
stress (S) is 21,000 lbs / sq. inch and the efficiency equals 1 for the shell
plate 6 inches away from rivets;
(b) The formula for the calculation of minimum thickness of a riveted tank shell
is exactly the same for a welded tank;
(c) The formula for the calculation of minimum thickness of a riveted tank shell
is the same as for a welded tank shell except the minimum allowable
stress (S) is 21,000 lbs /s q. inch and the efficiency equals 0.85 for the
shell plate 6 inches away from the rivets.
(d) API does not set minimum thickness.
REF : API-653, 4.3.4.1
ANS : (a)

Charlie Chong/ Fion Zhang

Q82) How many equally spaced measurement are required for the thickness
averaging technique ?
(a) 2; (b) 5; (c) 4; (d) 3.
REF : API 653, 4.3.2.1
ANS : (b)
Q83) How many impact specimens must be broken for an average value for
P1, Group 1, 2, 3 material?
(a) 2; (b) 3; (c) 4; (d) 6.
REF : API-650, 2.2.8.3
ANS : (b)

Charlie Chong/ Fion Zhang

Q84) How many inches must project beyond the outside edge of the weld
attaching the bottom sketch
plate to the shell plate ?
(a) At least 1/2 inch; (b) at least 2 inches;
(c) A tleast 9/16 inch; (d) at least 1.0 inch
REF : API 650 3.4.2
ANS : (d)
Q85) How many settlement measurement points are required for a tank that
measures 200 ft. in diameter ?
(a) 30; (b) 8; (c) 21; (d) 10.
REF : API 653, APP. B B-2
ANS : (c)
Internal = D/10+1 = 21
External = D/10, even number

Charlie Chong/ Fion Zhang

Q86) How many specimens and impact tests must be performed from a
single test coupon or test location ?
(a) 1; (b) 2; (c) 3; (d) 4.
REF : API 650 2.2.8.3
ANS : (c)
Q87) How many specimens must be broken for an average value for P1,
Group 1, 2, 3 material ?
(a) 2; (b) 3; (c) 4; (d) 6.
REF : API 650, 2.2.8.3
ANS : (b)

Charlie Chong/ Fion Zhang

Q88) Hydrochloric acid may be formed by :(a) Sodium and potassium; (b) Magnesium and calcium chlorides;
(c) Calcium chlorides and sodium; (d) Potassium and Magnesium.
REF : API Chapter II, 202.022
ANS : (b)
Q89) Hydrostatic tests shall be held for ____ hours :(a) 2; (b) 8; (c) 24; (d) 72.
REF : API 653, 12.3.1.1
ANS : (c)

Charlie Chong/ Fion Zhang

Q90) If penetrameters are not placed adjacent to the welds, what rules apply ?
(a) The penetrameter should be placed on the source side of the material
being radiographed.
(b) The penetrameter may be placed on the film side of the material being
radiographed.
(c) Lead letter "F" at least as high as the identification number is placed
adjacent to the film side penetrameter;
(d) All of the above.
REF : ASME Section V, T277
ANS : (d)
Q91) In a radiographic film of a weld, how is film sensitivity or quality
measured?
(a) by use of a penetrameter;
(b) by film density;
(c) comparing to known defects;
(d) all of the above.
REF : ASME Section V, T282, T283
ANS : (a)
Charlie Chong/ Fion Zhang

Q92) In a riveted tank shell, a butt joint has 3 rows. What is the joint
efficiency ?
(a) 0.75; (b) 0.85; (c) 0.90; (d) 0.91.
REF : API 653, Table 4-1
ANS : (b)
Q93) In accordance with ASME Section V, intensifying screens :(a) Can always be used;
(b) Can be used unless restricted by the referencing Code;
(c) Can never be used;
(d) Can be used only with Type 1 film.
REF : ASME Section V T-232
ANS : (b)

Charlie Chong/ Fion Zhang

Q94) In general, if shell thickness does not exceed ____ inch, it does not
require further assessment for brittle fracture :(a) 0.25; (b) 0.75; (c) 1.00; (d) 0.50
REF : 653, Notes for FIG. 5-1
ANS : (d)
Q95) In tank floors, the maximum depth of bulge or edge settlement is
dependent upon :(a) Floor thickness; (b) The radius of an inscribed circle in the area;
(c) tank diameter; (d) Tank height.
REF : API 653 APP. B
ANS : (b)

Charlie Chong/ Fion Zhang

Q96) Information needed when determining the rate of corrosion :(a) Original thickness or last inspection thickness;
(b) Current thickness;
(c) Length of time in service;
(d) All of the above.
REF : API 653,
ANS : (d)
Q97) Inspection history as required in the tank records is :(a) all measurements taken, condition of all parts inspected and a record of all
tests and examinations;
(b) personnel certification;
(c) training records;
(d) the as built record from the erector.
REF : API 653, 6.8.3
ANS : (a)

Charlie Chong/ Fion Zhang

Q98) _____ inspection may be substituted for a program of external UR


thickness measurements:(a) Hydrostatic;
(b) External;
(c) Acoustic;
(d) Internal.
REF : API 653, 6.3.3.3
ANS : (d)
Q99) Inspection of emergency P/V hatches includes :(a) Servicing;
(b) Removing oil from seals;
(c) Action to prevent chattering;
(d) Only (a) and (c) above.
REF : API 653, appendix C.2.7.4
ANS : (d)

Charlie Chong/ Fion Zhang

Q100) Inspection of insulation :(a) is not required;


(b) is done in routine in-service inspections;
(c) requires material traceability records;
(d) only (b) and (c) above.
REF : API 653, 6.3.1.3
ANS : (b)
Q101) Insulated tanks shall have their insulation removed :(a) completely prior to inspection;
(b) yearly;
(c) from welded joints only;
(d) to extent necessary to determine the external condition.
REF : API 653, 6.3.2.2
ANS : (d)

Charlie Chong/ Fion Zhang

20160129-

Charlie Chong/ Fion Zhang

20160129-

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Q102) Interference current problems in cathodic protection are can be


approached by :(a) drainage of collected current to sacrificial anodes;
(b) design to mimnimise exposure;
(c) provide metallic return of collected current to a foreign structured;
(d) all of the above.
REF : API 651, 8.4.1
ANS : (d)
Q103) Internal inspection intervals are determined by corrosion rates.
Normally, the corrosion rates govern :(a) roof;
(b) upper shell;
(c) bottom;
(d) lower shell.
REF : API 653 6.4.2.1
ANS : (c)

Charlie Chong/ Fion Zhang

Q104) Internal inspection intervals normally :(a) are controlled by bottom corrosion rates;
(b) shall not exceed 20 years;
(c) owner / user is free to set any convenient material;
(d) both (a) and (b) above.
REF : API 653 6.4.2.1
ANS : (d)
Q105) Internal inspection is primarily to :(a) all of the below;
(b) Ensure that the bottom is not corroded and leaking;
(c) Gather data for assessment;
(d) Identify and evaluate bottom settlement.
REF : API 653, 6.4.1
ANS : (a)

Charlie Chong/ Fion Zhang

Q106) Intervals between internal inspections shall be determined by the


corrosion rate. Normally, bottom corrosion rates control the inspection interval.
However, in no case shall the interval
inspection interval exceed ____ years :(a) 10; (b) 15; (c) 20; (d) 25.
REF : API 653 6.4.2.1
ANS : (c)

Q107) Letters and numerals on nameplates shall not be less than inch high.
(a) 5/32; (b) 5/16; (c) 3/16; (d) 1/8.
REF : API 650 8.1.1
ANS : (a)

Charlie Chong/ Fion Zhang

5/32 (3.8mm)

Charlie Chong/ Fion Zhang

Q108) Liquid penetrant examiners shall be qualified in accordance with _:(a) ASME Section VIII, div. 1 Appendix 8.
(b) API 650;
(c) ASNT proc. SNT-TC-1A
(d) ASME SECTION V, Art 6.
REF : API 650, 6.4.3
ANS : (b)
Q109) Magnetic particle examination shall be performed in
accordance with a written procedure that is in compliance
with the requirements of :(a) ASME Section V, Art. 7; (b) ASME Sectin IX, Art. 2;
(c) SNT-TC-1A; (d) Appendix C, API 653.
REF : API 650, 6.2.1
ANS : (a)

Charlie Chong/ Fion Zhang

8.4 Liquid Penetrant Examination


8.4.1 When liquid penetrant examination is specified, the method of examination shall
be in accordance with Section V, Article 6, of the ASME Code.
8.4.2 Liquid penetrant examination shall be performed in accordance with a written
procedure that is certified by the Manufacturer to be in compliance with the applicable
requirements of Section V of the ASME Code.
8.4.3 The Manufacturer shall determine and certify that each liquid penetrant examiner
meets the following requirements. a) Has vision (with correction, if necessary) to
enable him to read a Jaeger Type 2 standard chart at a distance of not less than 300
mm (12 in.) and is capable of distinguishing and differentiating contrast between the
colors used. Examiners shall be checked annually to ensure that they meet these
requirements. b) Is competent in the technique of the liquid penetrant examination
method for which he is certified, including making the examination and interpreting
and evaluating the results; however, where the examination method consists of more
than one operation, the examiner may be certified as being qualified for one or more
of the operations.
8.4.4 Acceptance standards and the removal and repair of defects shall be in
accordance with Section VIII, Annex 8, Paragraphs 8-3, 8-4, and 8-5, of the ASME
Code.

Charlie Chong/ Fion Zhang

NDT Personnel Qualifications

RT: SNT-TC-1A
UT: SNT-TC-1A
MT: API650
PT: API650
VT: API650

Charlie Chong/ Fion Zhang

Q110) Measurement of film thickness of tank bottom linings are taken :(a) only when the film has completely dried;
(b) both before and after the film has dried;
(c) in accordance with ASNT;
(d) only if there is reason to believe it is thin.
REF : API-652, 7.3.2.2
ANS : (b).
Q111) Minimum spacing between toes of welds for a radius (R) on a
penetration and other welds of 1.25" plate must be :(a) 6"; (b) 7.5"; (c) 3"; (d) 1.25"
REF : API 653 Figure 9-1
ANS : (b)

Charlie Chong/ Fion Zhang

Figure 9.1Acceptable Details for Replacement of Shell Plate Material

Charlie Chong/ Fion Zhang

Q112) Minimum thickness calculation for shells of tanks 200 ft. or less in
diameter shall be done using ____ :(a) the variable design point method fo API 650;
(b) ASME section VII, div. 1;
(c) the formula given in API 653;
(d) either (a) or (c) may be used.
REF : API 653, 4.3.3.2
ANS : (d)
Q113) Acceptance criteria for NDT of reconstructed tanks are to be in
accordance with :(a) ASME Section VIII; (b) ASME Section V;
(c) API 653; (d) API 650.
REF : API 650, 6.1.5, 6.2.4, 6.3.4
ANS : (d)

Charlie Chong/ Fion Zhang

Q114) Of the following welding processes, which one is not permitted for
welding on above ground storage tanks :(a) SMAW; (b) GMAW; (c) OFW; (d) SAW.
REF : API 650, 5.2.1.1
ANS : (c)
Q115) On plates more than 3/16 inch thick, the fillet weld thickness shall not
be less than 1/3 the thickness of the thinner plat at the joint and shall be at
least :(a) 1/2 inch; (b) 1/4 inch; (c) 3/16 inch; (d) 9/32 inch.
REF : API 650 3.1.3.3
ANS : (c)
3/16 = 4.6mm

Charlie Chong/ Fion Zhang

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Charlie Chong/ Fion Zhang

Q116) On the drawing that the manufacturer shall furnish the purchase, you
would expect to see which of the following information :(a) The required shell thickness for both the design condition (including
corrosion allowance) and the hydrostatic test condition;
(b) The nominal thickness used;
(c) The material specification and allowable stresses;
(d) All the above.
REF : API 650, 3.6.1.8
ANS : (d)
Q117) Opening in tank shells larger than required to accommodate a _____
inch standard-weight coupling shall be reinforced :(a) 1.0 inch; (b) 1.5 inch; (c) 2.0 inch; (d) 2.5 inch.
REF : API 650 3.7.2.1
ANS : (c)

Charlie Chong/ Fion Zhang

Q118) Pan-type, pontoon-type and double-deck-type are examples of :(a) internal roofs;
(b) external roofs;
(c) both internal and external roofs;
(d) roofs on tanks < 200' in dia.
REF : API 650 appendixes C & H
ANS : (c)
Q119) Per API 650, calculation of shell thickness by the 1-foot method cannot
be used for tanks :(a) under 200 ft. in diameter; (b) over 200 ft. in diameter;
(c) under 150 ft. in diameter. (d) of any size.
REF : 650 3.6.3.1
ANS : (b)

Charlie Chong/ Fion Zhang

Q120) Pinhole leaks or porosity in tank bottom joints may be repaired by :(a) grinding and out area; (b) penning over affected area;
(c) applying additional weld bead over area; (d) mechanical caulking.
REF : API 650 5.4.2
ANS : (c)
Q121) Piping connections such as nozzles shall be inspected for :(a) structural adequacy; (b) thickness of component;
(c) reinforcement; (d) all of the above.
REF : API 653, 4.3.9
ANS : (d)

Charlie Chong/ Fion Zhang

Q122) Plate material thicker than ____ inches shall be normalised or quench
tempered, killed, made to fine grain practice and impact tested :(a) 2.00; (b) 1.75; (c) 1.50; (d) 1.00
REF : API 650, 2.2.1.4
ANS : (c)
Q123) Plates found to be thinner than those in the course above it are :(a) not allowed;
(b) permitted;
(c) permitted provided they were so designed;
(d) need to be calculated for suitability for service.
REF : API 650, 3.6.1.5
ANS : (a)

Charlie Chong/ Fion Zhang

http://www.thefabricator.com/article/tubepipefabrication/quenching-and-tempering-of-welded-carbon-steel-tubulars


http://www.nipic.com/show/1/55/7e100f3d34463cdb.html

Charlie Chong/ Fion Zhang

124) Procedure qualification for welding on a tank of unknown or obsolete


material shall be done using test coupons of :a) any P-1 material;
b) any similar type material;
c) material from the same P number grouping;
d) actual material from the tank.
REF : API 653, 11.1.2
ANS : (d)
125) Procedure requirements for ultrasonic examination of welds :(a) shall be performed to a written procedure; (b) approved by ASNT;
(c) proven to the satisfaction of the inspector; (d) both (a) and (c) above.
REF : ASME Section V, T150 c
ANS : (d)

Charlie Chong/ Fion Zhang

ASME V T 150c
(c) When an examination to the requirements of this Section of the Code is
required by other Sections of the Code, it shall be the responsibility of the
Manufacturer, fabricator, or installer to establish nondestructive examination
procedures and personnel certification procedures conforming to the
referencing Code requirements.

Charlie Chong/ Fion Zhang

Q126) Pure hydrocarbon fluids :(a) usually cause corrosion;


(b) require special corrosion control;
(c) both (a) and (b);
(d) are usually not corrosive.
REF : API-651, 1.1.3
ANS : (d)
Q127) Radiographic acceptance standards are found in :(a) ASME Section VIII, div. 1, para UW-51;
(b) ASME Section V, Article 2;
(c) API 650, Section 3;
(d) API 653, Appendix D.
REF : API 650 6.1.5
ANS : (a)

Charlie Chong/ Fion Zhang

Q128) Reinforcement pads shall be tested by applying pressure between the


tank shell and reinforcement plate using the telltale hole. How much pressure
is used to perform thisinspection:(a) 15 psig hydrostatic pressure; (b) 15 psig pneumatic pressure;
(c) 5 psig hydrostatic pressure; (d) 5 psig pneumatic pressure.
REF : API 650 5.3.5
ANS : (b)
Q129) Repairs of cracks in the shell-to-bottom :(a) are only necessary if they exceed 0.25" in length;
(b) are performed on an individual basis, according to extent of damage;
(c) may be welded over and left as is without reinspection;
(d) both (b) and (c) above.
REF : API-653, 4.3.6
ANS : (b)

Charlie Chong/ Fion Zhang

Q130) Resistivity of surrounding soil may be used to determine the probability


of corrosion on tank bottoms. Which of the following resistivity ranges is
considered to be very corosive :(a) < 500; (b) 500 1000; (c) 1000 2000; (d) < 10,000
REF : API 651 3.3.1.3 (Table 1)
ANS : (a)
Q131) Rewelding vertical joints requires cutting horizontal welds back from
the joint a minimum of ____ inches :(a) 1/2; (b) 1; (c) 2; (d) 12.
REF : API 653 Figure 9-1
ANS : (d)

Charlie Chong/ Fion Zhang

Q132) Flame arresters are to be inspected :(a) semi-annually;


(b) annually;
(c) at intervals determined by experience locally;
(d) every 5 years.
REF : API Chapter XIII 13.4.2.11
ANS : (c)
Q133) Routine visual inspection by Owner / Operator personnel shall be done
at least :(a) annually; (b) bi-monthly; (c) monthly; (d) semi-annually.
REF : API 653, 6.3.1.2
ANS : (c)

Charlie Chong/ Fion Zhang

Q134) With a vertical sweep board 36 inches long, banding on reconstructed


tanks shall not exceed ____ inch(s) :(a) 1/2";
(b) 3/4";
(c) 1";
(d) 1 ".
REF : API-653, 10.5.5
ANS : (c)
Q135) Scheduled external inspections shall be performed at least :(a) the lesser of every 5 years of 1/2 corrosion rate of the shell life;
(b) the lesser of every 5 years or 1/4 corrosion rate of the shell life;
(c) the lesser of every 10 years or 1/2 corrosion rate of the shell life;
(d) the lesser of every 10 years or 1/4 corrosion rate of the shell life.
REF : API 653, 6.3.2.1
ANS : (c)

Charlie Chong/ Fion Zhang

API653
10.5.4 Peaking
With a horizontal sweep board 36-in. long, peaking shall not exceed in. The
sweep board shall be made to the true outside radius of the tank.
10.5.5 Banding
With a vertical sweep board 36-in. long, banding shall not exceed 1 in.

Charlie Chong/ Fion Zhang

API653: 6.3.2 External Inspection


6.3.2.1 All tanks shall be given a visual external inspection by an authorized
inspector. This inspection shall be called the external inspection and must be
conducted at least every five years or RCA/4N years (where RCA is the
difference between the measured shell thickness and the minimum required
thickness in mils, and N is the shell corrosion rate in mils per year) whichever
is less. Tanks may be in operation during this inspection.
6.3.2.2 Insulated tanks need to have insulation removed only to the extent
necessary to determine the condition of the exterior wall of the tank or the
roof.
6.3.2.3 Tank grounding system components such as shunts or mechanical
connections of cables shall be visually checked. Recommended practices
dealing with the prevention of hydrocarbon ignition are covered by API 2003.

Charlie Chong/ Fion Zhang

Q136) Seal material shall be placed :(a) between the outer periphery of the roof and the tank shell;
(b) around columns, ladders and gauge pipes that penetrate the deck;
(c) the seal shall be flexible;
(d) all of the above.
REF : API 650 Appendix H.3.5
ANS : (d)
Q137) Shell penetrations experiencing corrosion must be assessed and :(a) tank rerated;
(b) repair procedures established;
(c) tank removed from service;
(d) both (a) and (b) above.
REF : API 653, 4.3.9
ANS : (d)

Charlie Chong/ Fion Zhang

Q138) Small punctures in floating roof systems :(a) may be ignored if they have been determined to be non-critical;
(b) shall be repaired;
(c) shall be replaced;
(d) either (b) or (c) above.
REF : API-653, 4.2.3.1
ANS : (d)
Q139) Tack welds shall be made using a procedure qualified in accordance
with ASME Section IX :(a) Fillet weld; (b) Groove or fillet weld;
(c) Special; (d) Butt weld.
REF : API 650, 5.2.1.8
ANS : (b)

Charlie Chong/ Fion Zhang

Q140) Tank grounding shunts shall be inspected :(a) visually; (b) infrared camera;
(c) by a certified electrician; (d) need no inspection.
REF : API 653, 6.3.2.4
ANS : (a)
Q141) Tanks reconstructed in accordance to API-653 shall be identified with
a corrosion-resistant metal nameplate with letters not less than ____" high :(a) 5/32; (b) 7/32; (c) 9/32; (d) 3/32.
REF :- API 653, 13.1.1
ANS : (a)

Charlie Chong/ Fion Zhang

Q144) The "L" in actual thickness determination for each shell course :
(a) may be greater than 40";
(b) is valid only when corroded area is less than 40";
(c) applies even if corroded area is greater than L;
(d) requires converting "D" from feet to inches.
REF : API 653, 4.3.2.1 See Note
ANS : (c) L=3.7(Dt2)
Q145) The 6 G position for welding is a :(a) Qualification position;
(b) Production welding position;
(c) Rod position;
(d) Rank position.
REF : ASME Sec IX QW-120
ANS : (a)

Charlie Chong/ Fion Zhang

Q146) The API 653 standard covers the maintenance inspection, repairs,
alteration, relocation and reconstruction of tanks constructed to which one of
the following standards :(a) ASME; (b) API 651; (c) API 65; (d) API 650.
REF : API 653, 3.1.1
ANS : (d)
Q147) The assessment period for inspection of tank bottom integrity is :(a) is always 5 years;
(b) is fixed by corrosion rate;
(c) less than or equal to the appropriate internal inspection interval given in
API-653 6.4.2
(d) determined by the designer.
REF : API-653, 4.4.1
ANS : (c)

Charlie Chong/ Fion Zhang

Q148) The complete or partial removal and replacement of more than 12


inches of a vertical weld joining shell plates is considered a :(a) minor alteration; (b) minor repair;
(c) major alteration; (d) major repair.
REF : API 653, 12.3.1.2 (c)
ANS : (d)
Q149) The definition of a confined space is :a) large enough to enter;
b) restricted means of entry;
c) not designed for continuous occupancy;
d) all of the above are required.
REF : API 2015 1.4
ANS : (d)

Charlie Chong/ Fion Zhang

Q150) The determining factor for intervals between internal and external
inspections :(a) Change of service to a higher specific gravity;
(b) Tank service history provided earlier inspection is not required by special
reasons;
(c) Corrosion activity either known or suspected.
(d) Governmental regulations
REF : API 653, 6.4.2.1
ANS : (b)

Charlie Chong/ Fion Zhang

Q151) The difference between peaking and banding is :(a) peaking pertains to the roof;
(b) banding is external to the tank;
(c) peaking pertains to vertical weld seams, banding pertains to horizontal
weld seams;
(d) peaking pertains to horizontal weld seams, banding pertains to vertical
weld seams.
REF : General Knowledge
ANS : (c)

Charlie Chong/ Fion Zhang

API653
10.5.4 Peaking
With a horizontal sweep board 36-in. long, peaking shall not exceed in. The
sweep board shall be made to the true outside radius of the tank.
10.5.5 Banding
With a vertical sweep board 36-in. long, banding shall not exceed 1 in.

Charlie Chong/ Fion Zhang

Q152) The first checks for tanks out-of-service are :(a) (b) and (d) below;
(b) cleaned, gas freed and safe for entry;
(c) hammer test the roof;
(d) complete isolation.
REF : API 653 Table C-2.1 a & b
ANS : (a)
Q153) The flammable range is when a vapour exists :(a) above the ambient temperature;
(b) between the lower flammable limit and the upper flammable limit;
(c) between the extremes of the lower flammable limit;
(d) between the extremes of the upper flammable limit;
REF : API 20151.3.10
ANS : (b)

Charlie Chong/ Fion Zhang

Q154) The formula for maximum bulge or depression of a tank bottom is :(a) B = 0.37 R, gives an Answer in feet;
(b) B = 0.37 R gives an Answer in inches;
(c) B + 0.37" is the minimum;
(d) B = 0.37 + R
REF : API 653, B.3.3
ANS : (d)
Q155) The general shape of gas cavities on a radiograph :
(a) appear darker in contrast with areas of defect-free material;
(b) are generally round in shape;
(c) are acceptable;
(d) both a and b.
REF : General Knowledge
ANS : (d)

Charlie Chong/ Fion Zhang

Q156) The Heat Affected Zone is :(a) that portion of the base metal which has not been melted;
(b) whose mechanical properties or micro structures have been altered by the
heat of welding;
(c) is least likely to contain discontinuities;
(d) both (a) and (b) above.
REF : ASME Section IX, QW-492
ANS : (d)
Q157) The inspection interval for a tank is determined by :(a) size; (b) service history; (b) the manufacturer; (d) type of tank.
REF : API 653, 6.2.2
ANS : (b)

Charlie Chong/ Fion Zhang

Q158) The lower flammable limit (LFL) is the _____ concentration of a


glammable vapour in air that will ignite :(a) approximate; (b) maximum; (c) average; (d) minimum.
REF : 2015 1.3.1
ANS : (d)
Q159) The maximum acceptable undercutting for base metal in repaired or
altered horizontal welds is :(a) 1/64"; (b) 1/32"; (c) 1/16"; (d) 1/8"
REF : API-653, 10.4.2.5
ANS : (b)

Charlie Chong/ Fion Zhang

API650: 8.5.2 A weld shall be acceptable by


visual examination if the inspection shows the
following. a) There are no crater cracks, other
surface cracks or arc strikes in or adjacent to
the welded joints. b) Maximum permissible
undercut is 0.4 mm (1/64 in.) in depth for
vertical butt joints, vertically oriented
permanent attachments, attachment welds for
nozzles, manholes, flush-type openings, and
the inside shell-to-bottom welds. For
horizontal butt joints, horizontally oriented
permanent attachments, and annular-ring butt
joints, the maximum permissible undercut is
0.8 mm (1/32 in.) in depth.

Charlie Chong/ Fion Zhang

Q160) The maximum acceptable undercutting for base metal in vertical welds
is :(a) 1/64"; (b) 1/32"; (c) 1/16"; (d) 1/8,
REF : API-653, 10.4.2.5
ANS : (a)
Q161) The maximum interval between internal inspections shall not exceed
____ years :(a) 10; (b) 20; (c) 5; (d) 15.
REF : API 653, 6.4.2.1
ANS : (b)

Charlie Chong/ Fion Zhang

Q162) The maximum spacing between settlement measurement points shall


be :(a) 30 ft.; (b) 20 ft.; (c) 40 ft.; (d) 25 ft.
REF : API 653 APP. B
ANS : (a)
N= D/10 even number.
Q163) The minimum dimension for replacement shell plate is 12 times t or
____ inches :(a) 8; (b) 18; (c) 6; (d) 12.
REF : API 653, 9.2.2.1
ANS : (d)

Charlie Chong/ Fion Zhang

Q164) The minimum interval for external inspection by a qualified inspector is


____ years or at the
quarter corrosion-rate life of the shell, whichever is less :(a) Twenty; (b) Five; (c) Ten; (d) Fifteen.
REF : API-653, 6.3.2.1, 6.4.2.1
ANS : (b)

Charlie Chong/ Fion Zhang

Q165) The minimum size of a fillet weld is which of the following :(a) On plate 3/16 inch tick, the weld shall be a full-fillet weld, and on plates
more than 3/16 inch thick, the weld thickness shall not be less than 1/3 the
thickness of the thinner plate at the joint and shall be atleast 3/16 inch.
(b) On plate 5/16 inch thick, the weld shall be a full-fillet weld, and on plates
more than 5/16 inch thick, the weld thickness shall not be less than 1/3 the
thickness of the thinner plate at hte joint and shall be atleast 3/16 inch.
(c) On plate 3/16 inch thick, the weld shall be a full-fillet weld, and on plates
more than 5/16 inch thick, the weld thickness shall not be less than 1/3 the
thickness of the thinner plate at the joint and shall be atleast 5/16 inch.
(d) On plate 1/4 inch thick, the weld thickness shall not be less than 1/3 the
thickness of the thinner plate at the joint and shall be atleast 1/4 inch.
REF : API-650 3.1.3.3
ANS : (a)

Charlie Chong/ Fion Zhang

Q166) The minimum thickness of an annular plate ring is usually greater


than :(a) 0.10; (b) 0.25; (c) 0.0625; (d) 0.1875.
REF : API 653 4.4.8.1
ANS : (a)
Q167) The permissible exposure limit (PEL) is the maximum ____ timeweighed average of any airborne contaminant to which an employee may be
exposed :(a) 8 hour; (b) 24 hour; (c) 4 hour; (d) 1 hour.
REF : 2015 1.3.8
ANS : (a)

Charlie Chong/ Fion Zhang

Q168) The proper method for dismantling tank bottoms that are to be reused
shall be cut by:(a) deseaming of lapwelds;
(b) cutting alongside remaining welds at a minimum of 2 inches from existing
welds;
(c) cutting alongside remaining welds at a minimum of 3 inches from existing
welds;
(d) Both (a) and (b) are acceptable.
REF : API 653-10.3.2.1
ANS : (d)

Charlie Chong/ Fion Zhang

Q169) The purchaser has not specified the use of 1-foot method for
calculating thickness and L/H 2, therefore, what is the shell plate thickness
for the first course for the following tank design?
Height = 40 feet Diameter = 260 feet
Stress @ test condition = 30,000 psi
Specific gravity = 1.0 Course Length = 8 feet
Corrosion Allowance = 0 Joint Efficiency = .0
(a) 1.209"; (b) 1.171"; (c) 0.856"; (d) 1.038"
REF : 650 3.6.4.3 Table K-2
ANS : (c)

Charlie Chong/ Fion Zhang

Q170) The purpose of electrical grounding of A/C power connections is :(a) protect against lightening; (b) corrosion control for tank bottoms;
(c) personal safety; (d) corrosion control for tank shells;
REF : API 651, 1.1.1
ANS : (c)
Q171) The root opening for square grooves for butt-welded bottom plate shall
not be less than :(a) 1/2 inch; (b) 1/4 inch; (c) 3/16 inch; (d) 9/32 inch.
REF : API 650 3.1.5.5
ANS : (b)

Charlie Chong/ Fion Zhang

Q172) The sequence of welding of the shell-to-bottom :(a) is the welder's option;
(b) is not addressed;
(c) is completed after the bottom joints are fully welded;
(d) must be completed before the welding of bottom joints.
REF : API-653, 10.4.3.2
ANS : (d)
Q173) The shell plate formula tmin =
(a) only (b) and (c) below; (b) is only valid if tmin is not les than 0.1";
(c) applies only to tanks less than 200' in dia; (d) does not apply to riveted
construction.
REF : API 653 4.3.3.1
ANS : (c)

Charlie Chong/ Fion Zhang

Q174) The tank shall be cleaned and ____ prior to commencement of


dismantling :(a) gas-freed; (b) inspected; (c) surveyed; (d) cleaned;
REF : API-653, - 10.2
ANS : (a)
Q175) The thickness to be used for each shell course when checking the tank
design after reconstruction shall be based on measurements taken within
____ days prior to relocation :(a) 45; (b) 90; (c) 180; (d) 360.
REF : API-653, 8.4.1
ANS : (c)

Charlie Chong/ Fion Zhang

Q176) The types of tanks covered by API 653 are :(a) non-refrigerated;
(b) vertical, cylindrical, above ground closed and open top;
(c) built to API 650 and 12 C;
(d) All of the above.
REF : API 650-1.1.1 and 653-3.1.1
ANS : (d)
Q177) The upper flammable limit (UFL) is the _____concentration of a
flammable vapour in air that will ignite :(a) approximate; (b) maximum; (c) average; (d) minimum.
REF : 2015 1.3.2
ANS : (b)

Charlie Chong/ Fion Zhang

Q178) The variable design point method shall be used for tanks greater than
____ in diameter :(a) 50 (b) 200 (c) 150 (d) 200'.
REF : API-653, 2.3.3.3
ANS : (d)
Q179) Thick-film internal linings :(a) are frequently used as an alternative to replacing the steel bottom;
(b) are prohibited from use as an alternative to replacing the steel bottom;
(c) removes the need for external cathodic protection;
(d) removes the need for external anodic protection.
`REF : API 651 3.4.4
ANS : (a)

Charlie Chong/ Fion Zhang

Q180) Thickness readings taken on a tank shell after 5 years of service show
a minimum thickness of 0.420 inches. The data sheet shows the original
thickness as 0.5 inches. What is the corrosion rate for the tank :(a) 0.008; (b) 0.0016; (c) 0.016; (d) 0
REF : API-653 6.3.3.22
ANS : (c)
Q181) Three different methods of conducting "Visual Examinations" (VT) :(a) Direct, indirect and previously recorded;
(b) Translucent, direct and previously recorded;
(c) Translucent, direct and indirect or (remote visual examination)
(d) all of the above.
REF : ASME Sec. V, T940, T941, T942, T943
ANS : (c)

Charlie Chong/ Fion Zhang

ASME V: T-954 Translucent Visual Examination


Translucent visual examination is a supplement of direct
visual examination. The method of translucent visual examination uses the
aid of artificial lighting, which can
be contained in an illuminator that produces directional
lighting. The illuminator shall provide light of an intensity
that will illuminate and diffuse the light evenly through
the area or region under examination. The ambient lighting
must be so arranged that there are no surface glares or
reflections from the surface under examination and shall
be less than the light applied through the area or region
under examination. The artificial light source shall have
sufficient intensity to permit candling any translucent
laminate thickness variations.

Charlie Chong/ Fion Zhang

Q182) Three types of external inspections are :(a) scheduled, routine and liquid penetrant;
(b) scheduled, routine and UT thickness;
(c) scheduled out of service, routine and UT thickness;
(d) unscheduled, routine and liquid penetrant.
REF : API 653-6.3.1, 6.3.2 & 6.3.3
ANS : (b)
Q183) To be an alteration a nozzle must be :(a) 12" or greater NPS nozzles; (b) greater than 12" NPS nozzles;
(c) greater than 2" NPS nozzles; (d) greater than 10" NPS nozzles.
REF : API 653, 3.5.1 (a)
ANS : (b)

Charlie Chong/ Fion Zhang

Q184) To be certified under the program which of the following educational


and experience requirements must be met :(a) A degree in engineering plus 6 months of experience in inspection of tanks,
pressure vessels, or piping;
(b) A two-year certificate in engineering or technical college and two years of
experience in construction, repair, operation, or inspection of tanks,
pressure vessels or piping;
(c) The equivalent of a high school education and three years of experience in
construction, repair, operation or inspection of which one year must be in
inspection of tanks, pressure vessels or piping;
(d) Four years of experience in the inspection of above ground storage tanks
in petroleum / chemical industries.
REF : API 653, 6.10
ANS : (c)

Charlie Chong/ Fion Zhang

Q185) To evaluate tank settlement, elevation measurements are performed


and compared with measurements marked just after construction. Where are
these measurements made ?
(a) Tank circumference, tank height; (b) Tank diameter, tank height;
(c) Tank height, tank base; (d) Tank circumference, tank diameter.
REF : API-653, Appendix B.2.
ANS : (d)
Q186) To qualify a GMAW, short circuit transfer, welding procedure :(a) Radiography may be used;
(b) Tension tests and transverse bend test are required;
(c) May be omitted if another manufacturer has a qualified WPS;
(d) Require bend tests only.
REF : ASME Section IX, QW-202.1
ANS : (b)

Charlie Chong/ Fion Zhang

Q187) Top decks of external floating roofs (double deck or pontoon type)
which are designed with are designed with a permanent slope for drainage
shall have a minimum slope of ____ inch in
12 inches :(a) 3/16; (b) 1/2; (c) 1/4; (d) 3/8.
REF : API-650 APP-C C.3.3.4
ANS : (a)
Q188) Under-run on plate not more than inch from the computed design
thickness or minimum permitted thickness is acceptable :(a) 0.01; (b) 0.02; (c) 0.03; (d) 0.04.
REF : API 650, 2.2.1.2.3
ANS : (a)
0.01 = 0.254mm

Charlie Chong/ Fion Zhang

Q189) Unless otherwise agreed to by the purchaser, what is the minimum


nominal width of a shell plate ?
(a) 36 inches; (b) 48 inches; (c) 72 inches; (d) 96 inches.
REF : 650 3.6.1.2
ANS : (c)
Q190) UT examination methods shall be in acordance with :(a) ASME Code Section V, Article 5;
(b) ASME Code Section II, Article 5;
(c) API 653;
(d) ASME Code Section IX, Article 2.
REF : API 650 6.3.1
ANS : (a)

Charlie Chong/ Fion Zhang

Q191) Vertical welds must be fully radiographed if the shell thickness


exceeds inches :(a) ; (b) 1; (c) 1 ; (d) 1 .
REF : API-650 6.1.2.2 (C)
ANS : (b)
Q192) Visual examination shall be done in accordance with :(a) ASME Section V, Article 9;
(b) API 650;
(c) AWS Guidelines;
(d) ASME B-31.1, Chapter VI.
REF : API 650 5.2.1.8 & 6.5
ANS : (b)

Charlie Chong/ Fion Zhang

Q193) Welded joints that have experienced metal loss due to corrosion :(a) must be X-Rayed prior to further use;
(b) may be repaired by welding;
(c) may be repaired by grinding;
(d) all of the above.
REF : API 653, 9.5.3
ANS : (b)
Q194) Welder identification is not required for :(a) lap welds; (b) corner joints;
(c) fillet welds around opening; (d) roof plate welds.
REF : API 650 7.4
ANS : (d)

Charlie Chong/ Fion Zhang

Q195) Welder or welding operator's identification marks shall be located


adjacent to completed welds at intervals not exceeding :(a) 9 feet;
(b) 6 feet;
(c) 3 feet;
(d) As identified on the approved welding procedure specification.
REF : API 653 11.2.1
ANS : (c)
Q196) Welders qualifications shall expire as they do not weld :(a) within a given process for a 6 month period;
(b) using a given procedure for a 6 month period;
(c) on a tank for 6 months;
(d) for a 3 month period.
REF : ASME Sec IX QW-322
ANS : (a)

Charlie Chong/ Fion Zhang

Q197) Welding filler metals are grouped into groupings based on their AWS
classification:(a) P-numbers; (b) F-numbers;
(c) Z-numbers; (d) ASTM spec.
REF : ASME Sec IX QW-432
ANS : (b)
Q198) Welding Procedure Specifications (WPS), and welders and welding
operators must be qualified in accordance with ____ :(a) API-653; (b) API-650;
(c) Section V of the ASME; (d) Section IX of the ASME
REF : API-653, 11.1.1
ANS : (d)

Charlie Chong/ Fion Zhang

Q199) Welding procedures are qualified in accordance with ____


(a) ASME Section IX, Art. 3; (b) ASME Section V, Art. 2;
(c) ASME Section IX, Art. 2; (d) AWS D-1.1
REF : ASME IX Article 2
ANS : (c)
Q200) Why are penetrameters used for? :(a) A penetrameter is used for evaluating radiographic technique in that it
serves as an image quality indicator;
(b) It indicates the magnetic properties of the materials;
(c) Is the same as penetration in Ultrasonic Inspection;
(d) both (a) and (c) above.
REF : ASME SECTION V, T233, T262
ANS : (a)

Charlie Chong/ Fion Zhang

Breaks

Charlie Chong/ Fion Zhang

Breaks

Charlie Chong/ Fion Zhang

Q201) What are the two general approaches for determining minimum
thicknesses of tank bottom plate and briefly describe their differences :(a) Deterministic and Probabilistic;
(b) Probabilistic and Actualistic;
(c) Actualistic and Deterministic;
(d) Variable design and Actual thickness determination.
REF : API-653, 4.4.7
ANS : (a)
Q202) What are the two methods of guided-bend tests permitted by ASME
Section IX ?
(a) Bottom ejection method and Wrap around method;
(b) Top ejection method and Bottom ejection method;
(c) Side ejection method and Wrap around method;
(d) All to the above.
REF : ASME Section IX, QW-162
ANS : (a)

Charlie Chong/ Fion Zhang

QW-162 Guided-Bend Test Procedure


QW-162.1 Jigs. Guided-bend specimens shall be bent
in test jigs that are in substantial accordance with QW-466.
When using the jigs illustrated in figure QW-466.1 or figure
QW-466.2, the side of the specimen turned toward the gap
of the jig shall be the face for face-bend specimens, the
root for root-bend specimens, and the side with the greater
discontinuities, if any, for side-bend specimens. The specimen
shall be forced into the die by applying load on the
plunger until the curvature of the specimen is such that a
18 in. (3 mm) diameter wire cannot be inserted between
the specimen and the die of figure QW-466.1, or the specimen
is bottom ejected if the roller type of jig (figure
QW-466.2) is used.

Charlie Chong/ Fion Zhang

Q203) What diameter bolt circle is required and how many bolts for a 24 inch
roof manhole?
(a) 26.0 inch diameter bolt circle and 18 bolts;
(b) 25.5 inch diameter bolt circle and 20 bolts;
(c) 27.5 inch diameter bolt circle and 16 bolts;
(d) 27.5 inch diameter bolt circle and 20 bolts.
REF : API 650 3.8.4
ANS : (d)
Q204) What F number is E70T1 electrodes classified as :(a) 1; (b) 2; (c) 4; (d) 6.
REF : ASME Sec IX,QW-432
ANS : (d)

Charlie Chong/ Fion Zhang

API650:

Charlie Chong/ Fion Zhang

Q205) What is calcination :(a) An accumulation of a mineral coating on the lining of the tank;
(b) Increase of water of hydration;
(c) Loss of water of hydration;
(d) Form of tank deterioration.
REF : API-653, 4.5.1.2
ANS : (c)
Q206) What is meant by "non destructive examination" of a welded joint ?
(a) An examination of a welded joint that will disclose surface and sub-surface
discontinuities without physical harm to the welded joint;
(b) An examination of a bolted joint;
(c) An examination of a welded joint that will disclose surface and sub-surface
discontinuities that may cause physical harm to the welded joint.
(d) An examination of a welded joint that will disclose only surface
discontinuities
without physical harm to the welded joint.
REF : ASME Section V, T110
ANS : (a)
Charlie Chong/ Fion Zhang

Q207) What is MRT2 as used by the deterministic method ?


(a) Minimum remaining thickness due to maximum internal pitting and
average external pitting;
(b) Maximum remaining thickness that can be used for calculations;
(c) Maximum reported thickness minus all corrosion;
(d) Min remaining thickness due to average internal pitting and max external
pitting.
REF : API 653, 4.4.7.1
ANS : (a)
Q208) What is the 42 gallon barrel capacity of a tank 110 feet in diameter, 24
feet high, joint efficiency is 0.85, specific gravity = 1.0, corrosion allowance =
0.
(a) 34,303; (b) 38,909; (c) 39,910; (d) 40,656.
REF : API 650 Appendix A Table A-1 C = 0.14D2H
ANS : (d) C = 0.14D2H

Charlie Chong/ Fion Zhang

4.4.5.1 An acceptable method for calculating the minimum acceptable bottom


thickness for the entire bottom or portions thereof is as follows:
MRT = (Minimum of RTbc or RTip) Or (StPr + UPr)
where
MRT is the minimum remaining thickness at the end of interval Or . This value
must meet the requirements of Table 4.4 and 4.4.5.4 and 4.4.6;
RTbc is the minimum remaining thickness from bottom side corrosion after
repairs;
RTip is the minimum remaining thickness from internal corrosion after repairs;

Charlie Chong/ Fion Zhang

Q209) What is the allowable stress at root of anchor bolt threads for a tank
with a design pressure up to 2.5 psig ? Uplift is based on tank design
pressure and wind.
(a) 15,000; (b) 20,000; (c) 25,000; (d) 30,000.
REF : API 650 F.7, Table F-1
ANS : (b)
Q210) What is the capacity of a tank 110 feet in diameter, 24 feet high, joint
efficiency is 0.85,
specific gravity is 1.0, corrosion allowance = 0 ?
(a) 34,303; (b) 38,909; (c) 39,910; (d) 40,656.
REF : API 650 Table A-1
ANS : (d) ANS : (d) C = 0.14D2H

Charlie Chong/ Fion Zhang

Q211) What is the distance from the centre pipe to shell for a 3 inch nominal
pipe size, 36 diameter drawoff sump, which is 18 inched deep ?
(a) 2.1875'; (b) 3.2343'; (c) 5.0000'; (d) 5.3780'
REF : API 650 - 3.8.6
ANS : (c)

Charlie Chong/ Fion Zhang

API650:

Charlie Chong/ Fion Zhang

Q212) What is the distance in inches, that both a roof plate or a shell bottom
must be cut from the weld when dismantling a shell tank :(a) One; (b) Two; (c) Four; (d) Six.
REF : API-653, 10.3.2; API-653, 10.3.4.1
ANS : (b)
Q213) What is the expected service life for a properly applied tank bottom
lining ?
(a) 5 10 years; (b) 10 15 years;
(c) 10 20 years; (d) 20 30 years.
REF : API 652 3.6 and 8.1
ANS : (c)

Charlie Chong/ Fion Zhang

Q214) What is the flammable range for Methane ?


(a) 1 5; (b) 2 8; (c) 2 9; (d) 5 15.
REF : 2015 3.2 (Table 1)
ANS : (d)
Q215) What is the maximum acceptable undercutting of new constructed
base metal for vertical butt joints?
(a) 1/4 inch; (b) 1/8 inch; (c) 9/32 inch; (d) 1/64 inch.
REF : API 650 - 5.2.1.4
ANS : (d)

Charlie Chong/ Fion Zhang

Q216) What is the maximum acceptable undercutting of new construction


base metal for horizontal joints ?
(a) 1/4 inch; (b) 1/8 inch; (c) 1/32 inch; (d) 1/64 inch.
REF : API 650 5.2.1.4
ANS : (c)
Q217) What is the maximum depth of a depreciation, oval in shape, which
measures 18 feet long by 11 feet wide?
(a) 6.6"; (b) 24.42"; (c) 4.07"; (d) 2.035".
REF : API 653 APP. B B-5
ANS : (d)
BB =0.37R = 2.035
Note: L = 3.7(Dt2), but not more than 40 in.

Charlie Chong/ Fion Zhang

Q218) What is the maximum depth of edge settlement if the distance from the
inside of the shell to the bend point of the depression is 7 feet ?
(a) 2.59"; (b) 1.295"; (c) 5.18"; (d) 31.08".
REF : API 653 APP. B
ANS : (a)
BB =0.37R = 1.295 for R=3.5

Charlie Chong/ Fion Zhang

API653:

Charlie Chong/ Fion Zhang

Q219) What is the maximum interval between external UT thickness


measurements for a tank, given the following information ? Remaining CA =
0.064", Corrosion rate is 0.008" per year.
(a) 5 yrs; (b) 4 yrs; (c) 8 yrs; (d) 3 1/2 yrs.
REF : API 653, 6.3.3.2
ANS : (b)
Lesser of 15 years or RCA/2N

Charlie Chong/ Fion Zhang

Q220) What is the maximum out-of-plumbness of a new tank from the top of
shell relative to the bottom of the shell ?
(a) 1/100 of the total tank height; (b) 1/50 of the total tank height;
(c) 1/60 of the total tank height; (d) 1/200 of the total tank height.
REF : API 650 5.5.2
ANS : (d)
API653:
10.5.2 Plumbness
10.5.2.1 The maximum out-of-plumbness of the top of the shell relative to the
bottom of the shell shall not exceed 1/100 of the total tank height, with a
maximum of 5 in. The 1/100 criteria, with a maximum of 5 in., shall also apply
to fixed roof columns. For tanks with internal floating roofs, apply the criteria
of this section or API 650, Section 7.5.2 and Annex H, Section H.4.1.1,
whichever is more stringent.
10.5.2.2 The out-of-plumbness in one shell course shall not exceed the
values specified for mill tolerances in ASTM A6 or ASTM A20, whichever is
applicable.

Charlie Chong/ Fion Zhang

API650:
7.5.2 Plumbness
a) The maximum out-of-plumbness of the top of the shell relative to the
bottom of the shell shall not exceed 1/200 of the total tank height. The outof-plumbness in one shell course shall not exceed the permissible
variations for flatness and waviness as specified in ASTM A6M/A6, ASTM
A20M/A20, or ASTM A480M/A480, whichever is applicable.
b) The maximum out-of-plumbness of roof columns, guide poles, or other
vertical internal components shall not exceed 1/200 of the total height. The
1/200 criteria shall also apply to fixed roof columns. For tanks with internal
floating roofs, apply the criteria of this section or Annex H, whichever is
more stringent.

Charlie Chong/ Fion Zhang

Q221) What is the maximum reinforcement allowed on a 1/2" thick vertical


butt weld made on a reconstructed tank ?
(a) 3/16; (b) 3/32; (c) 1/8; (d) 1/4.
REF : API-653, 10.4.2.6
ANS : (b)
Q222) What is the maximum spacing between settlement measurement
points?
(a) 20 feet; (b) 30 feet; (c) 35 feet; (d) 50 feet.
REF : API 653 12.5.1.2
ANS : (b)
QQ223) What is the maximum thickness of weld reinforcement for a 0.5625
inch plate ?
(a) 1/16; (b) 3/32; (c) 1/8; (d) 3/16.
REF : API 650 6.1.3.4
ANS : (b)

Charlie Chong/ Fion Zhang

API653: Table 10.1Maximum Thicknesses on New Welds

Charlie Chong/ Fion Zhang

API650: 8.1.3.4 The finished surface of the weld reinforcement at the location
of the radiograph shall either be flush with the plate or have a reasonably
uniform crown not to exceed the following values:

Charlie Chong/ Fion Zhang

Q224) What is the minimum acceptable shell plate thickness for a tank shell
made of A 283 grade C material, 70 feet in diameter and 50 feet high ?
Specific gravity of contents is 0.8. Original joint efficiency was 100 %.
(a) 0.356; (b) 0.339; (c) 0.480; (d) 0.304.
REF : API-653, 4.3.3.1
ANS : (d) S=23600, t=2.6HDG/SE = 0.308
Q225) What is the minimum allowable density through the image of the
penetrameter for radiographs made with a 2000 kv tube ?
(a) 1.8 4.0; (b) 1.3 2.8; (c) 2.0 4.0; (d) 1.3 1.8;
REF : ASME Sec. V, T-282.1 ANS (a)

Charlie Chong/ Fion Zhang

T-282 Radiographic Density


T-282.1 Density Limitations. The transmitted film
density through the radiographic image of the body of the
appropriate hole IQI or adjacent to the designated wire of
a wire IQI and the area of interest shall be 1.8 minimum
for single film viewing for radiographs made with an X-ray
source and 2.0 minimum for radiographs made with a
gamma ray source. For composite viewing of multiple film
exposures, each film of the composite set shall have a
minimum density of 1.3. The maximum density shall be
4.0 for either single or composite viewing. A tolerance of
0.05 in density is allowed for variations between densitometer
readings.

1.3/1.8/2.0/4.0
Charlie Chong/ Fion Zhang

Q226) Windgirders are evaluated for :(a) Corrosion of structural elements; (b) attachment welds;
(c) the same evaluation as for shell stiffeners; (d) all of the above.
REF : API 653, 4.3.7
ANS : (d)
Q227) What is the minimum nominal shell thickness required when the
normal tank diameter is less than 50 feet?
(a) 3/16; (b) 1/4; (c) 5/16; (d) 3/8.
REF : API-650 3.6.1.1
ANS : (a)

Charlie Chong/ Fion Zhang

API650: 5.6.1.1 The required shell thickness shall be the greater of the
design shell thickness, including any corrosion allowance, or the hydrostatic
test shell thickness, but the shell thickness shall not be less than the following:

Charlie Chong/ Fion Zhang

Q228) What is the minimum nominal thickness for bottom plates, exclusive of
any corrosion allowance?
(a) 3/16 inch; (b) 1/4 inch; (c) 5/16 inch; (d) 7/16 inch.
REF : API 650, 3.4.1
ANS : (b) / = 6.35mm
Q229) What is the minimum number of settlement measurement points ?
(a) 4; (b) 6; (b) 8; (d) 10.
REF : API 653 12.5.1.2
ANS : (c)

Charlie Chong/ Fion Zhang

Q230) What is the minimum permissible design metal temperature for a 280
foot diameter tank, 75 feet high, tank radius is 1,680 inches, plate material
ordered is 1.125" (including corrosion allowance) A 516 555 as rolled, killed
fine-grain practice without impact testing :(a) + 8; (b) 0;
(c) 4; (d) All Material must be impact tested.
REF :API 650 - 2.2.9.2 (Fig. 2-1)
ANS : (c)
Q231) What it the minimum permitted density of radiographic film using an
Iridium source ?
(a) 2.0; (b) 1.8; (c) 1.3; (d) 4.0
REF : ASME Sec V-T282.1
ANS : (a)

Charlie Chong/ Fion Zhang

Q232) What is the minimum required number of settlement measurement


points for a 200' diameter tank ?
(a) 10; (b) 8; (c) 21; (d) 20.
REF : API 653 12.5.1.2
ANS : (c)
Q233) What is the minimum thickness of bolting flange and cover plate for a
24 24 size flush-type cleanout to be installed in a tank having maximum
height of 53 feet :(a) 1/16; (b) 1/8; (c) 3/16; (d) 9/16.
REF : API 650 3.7.7 (Table 3-12)
ANS : (d)

Charlie Chong/ Fion Zhang

API650: Table 5.10bMinimum Thickness of Cover Plate, Bolting Flange,


and Bottom Reinforcing Plate for Flush- Type Cleanout Fittingsf (USC)

Charlie Chong/ Fion Zhang

Q234) What is the calculated minimum thickness of shell plates from the
stress on vertical joints for a field-erected small capacity tank, which has a
diameter of 30 feet, height of 36 feet, joint efficiency is 0.85, specific gravity is
1.0, with a corrosion allowance of 0.125 ?
(a) t = 0.1529; (b) t = 0.1875;
(c) t = 0.2779; (d) t = 0.3125.
REF : API 650 A.4 (See 3.6.1.1)
ANS : (c) t =2.6HDG/SE = ?, for S=?
Q235) What is the minimum weld length that must be shown on
each radiograph ?
(a) 2 inches; (b) 3 inches; (c) 4 inches; (d) 5 inches.
REF : API 650 6.1.2.8
ANS : (b)

Charlie Chong/ Fion Zhang

Q236) What is the most common protective cushion for aboveground storage
tanks ?
(a) Clean sand; (b) Clay; (c) Gravel; (d) Carbonaceous.
REF : API 651, Section 3
ANS : (a)
Q237) What is the nominal shell thickness required when the nominal tank
diameter is less than 50 feet ?
(a) 3/16 inch; (b) 1/4 inch; (c) 5/16 inch; (d) 3/8 inch.
REF : API 650 3.6.1.1
ANS : (a)

Charlie Chong/ Fion Zhang

Q238) What is the radii tolerance measured at 1 foot above the shell to
bottom for a reconstructed 125 foot diameter tank ?
(a) +/- 1/2; (b) +/- 3/4; (c) +/- 1; (d) +/- 1 1/4.
REF : API 653, 10.5.3
ANS : (b)
Q239) What is the title of API Publication 2015A ?
(a) "Guide for Controlling the Lead Hazard Associated with Tank Entry and
Cleaning."
(b) "Cleaning Open-Top and Covered Floating-Roof Tanks"
(c) "Guidelines for Confined Space Work in the Petroleum Industry"
(d) "Welded Steel Tanks for Oil Storage"
REF : API-653, 3.6
ANS : (a)

Charlie Chong/ Fion Zhang

Q240) What must be done to the tank prior to dismantling to insure proper
alignment after the tank is reconstructed ?
(a) At least four sets of matching centre punch marks should be placed at the
top and bottom edges of each shell plate.
(b) At least two sets of matching centre punch marks shall be placed at the
top and bottom edges of each shell plate.
(c) At least three alignment tabs shall be tack welded to the top and bottom
edges of the each shell plate.
(d) At least two sets of matching centre punch marks may be placed at the top
and side edges of each shell plate.
REF : API-653, 10.3.5.2
ANS : (b)

Charlie Chong/ Fion Zhang

Q241) What are NDE methods and to what extent shall they be used for the
examination of repairs to butt welds ?
(a) MT and PT over full length; (b) MT and PT spot;
(c) UT and RT over full length; (d) UT or RT over full length.
REF : API 653 12.1.3.2
ANS : (d)
Q242) What of the following are not principal causes of shell distortion :(a) Thinning caused by corrosion; (b) Foundation settlement;
(c) Over-or under-pressuring; (d) High wind.
REF : API-653, 4.3.5
ANS : (a)

Charlie Chong/ Fion Zhang

Q243) What percentage of selected spot radiography shall be at junctions of


vertical and horizontal joints ?
(a) 15 %; (b) 20 %; (c) 25 %; (d) 50 %.
REF : API 650 6.1.2.2
ANS : (c)
Q244) What size diameter cover plate is required for a 20 inch roof manhole ?
(a) 22 inch; (b) 24 inch; (c) 26 inch; (d) 28 inch.
REF : API 650 3.8.4
ANS : (c)

Charlie Chong/ Fion Zhang

Q245) What size penetrameter is required for RT of a tank 0.75 inches thick ?
(a) 17; (b) 20; (c) 25; (d) 1.
REF : ASME Sec V Article 2
ANS : (a)
Q246) What spacing must be used for a settlement survey of a 100 diameter
tank ?
(a) 31.4; (b) 30; (c) 28.56; (d) 314.
REF : API 653 4.3.3.1
ANS : (c)

Charlie Chong/ Fion Zhang

ASME V:

Charlie Chong/ Fion Zhang

Q247) When a new nameplate is attached, the existing nameplate :(a) is removed;
(b) is covered by the new name plated;
(c) is located next to the new name plate;
(d) is left for the owner / user to keep on file
REF : API-653, 13.1.2
ANS : (c)
Q248) When alternative inspection intervals are selected, the owner / user :(a) shall document the procedure and make it part of the permanent record;
(b) alternatives are not allowed;
(c) alternative method shall include method for determining bottom plate
thickness;
(d) both (a) and (c) above.
REF : API 653, 6.4.3
ANS : (d)

Charlie Chong/ Fion Zhang

Q249) When calculating the maximum liquid level for reconstructed tanks, the
required corrosion allowance shall be :(a) deducted from the actual thickness before calculating maximum liquid
level;
(b) added to actual thickness before calculating maximum liquid level;
(c) not be considered when calculating maximum liquid level;
(d) deducted from the original design thickness.
REF : API 653 8.4.4
ANS : (a)
Q250) When changing a non-essential variable on a welding procedure, the
procedure must be :(a) revised; (b) re-qualified;
(c) no action required; (d) re-written as a new procedure.
REF : ASME Sec IX QW-200.1
ANS : (a)

Charlie Chong/ Fion Zhang

Q251) When concrete ring walls are provided under the shell, the top of the
ring wall shall be level with ______ inch in the total circumference measured
from the average elevation :(a) 1/4; (b) 1/8; (c) 3/8; (d) 5/16.
REF : API 650 5.5.5.2 a
ANS : (a)
Q252) When determining average thickness in a corroded area of a shell, a
minimum of equally paced measurements shall be taken over a length of L.
(a) 10; (b) 5; (c) 8; (d) 6.
REF : API 653 4.3.2.1 (c)
ANS : (b)

Charlie Chong/ Fion Zhang

API653: 10.5.6.2 Where foundations true to a horizontal plane are specified,


tolerances shall be as follows:
a) where concrete ringwalls are provided under the shell, the top of the
ringwall shall be level within 1/8 inches in any 30 ft of the circumference
and within 1/4 inches in the total circumference measured from the
average elevation;
b) where concrete ringwalls are not provided, the foundation under the shell
shall be level within 1/8 in. in any 10 ft of circumference and within 1/2
in. in the total circumference measured from the average elevation.

Charlie Chong/ Fion Zhang

Q253) When evaluating roof support systems, special attention should be


paid to:
(a) Rafters; (b) Prior repairs;
(c) Distortions; (d) The possibility of severe internal corrosion of pipe
columns.
REF : API 653, 4.2.2
ANS : (d)
Q254) When is pitting an important factor in determining tank shell
acceptability ?
(a) When pits are 1/4" in diameter;
(b) When the pits are 1/8 in diameter.
(c) When the pits are present in a severe form in close proximity.
(d) Pitting always represents a significant threat.
REF : API-653, 4.3.1.3; 4.3.2.2
ANS : (c)

Charlie Chong/ Fion Zhang

Q255) When liquid penetrant is specified, the method of examination shall be


in accordance with one of the following :(a) ASME, Section V, Article 6; (b) API-650, Section 6;
(c) API-653, Section 6; (d) ASME, Section 8, Article 6.
REF : API 650 6.4.1
ANS : (a)
Q256) When preparing the surface for lining, the abrasive blasting should not
be performed if the temperature of the steel surface is less than ____ above
the dew point or if the relative humidity is greater than ____ %.
(a) 10 degrees, 75 %; (b) 5 degrees, 80 %;
(c) 10 degrees, 80 %; (d) 5 degrees, 75 %.
REF :API-652, 5.4
ANS : (b)

Charlie Chong/ Fion Zhang

8.4 Liquid Penetrant Examination


8.4.1 When liquid penetrant examination is specified, the method of examination shall
be in accordance with Section V, Article 6, of the ASME Code.
8.4.2 Liquid penetrant examination shall be performed in accordance with a written
procedure that is certified by the Manufacturer to be in compliance with the applicable
requirements of Section V of the ASME Code.
8.4.3 The Manufacturer shall determine and certify that each liquid penetrant examiner
meets the following requirements. a) Has vision (with correction, if necessary) to
enable him to read a Jaeger Type 2 standard chart at a distance of not less than 300
mm (12 in.) and is capable of distinguishing and differentiating contrast between the
colors used. Examiners shall be checked annually to ensure that they meet these
requirements. b) Is competent in the technique of the liquid penetrant examination
method for which he is certified, including making the examination and interpreting
and evaluating the results; however, where the examination method consists of more
than one operation, the examiner may be certified as being qualified for one or more
of the operations.
8.4.4 Acceptance standards and the removal and repair of defects shall be in
accordance with Section VIII, Annex 8, Paragraphs 8-3, 8-4, and 8-5, of the ASME
Code.

Charlie Chong/ Fion Zhang

Q257) When replacing rim-mounted shoe seals on a floating roof, no more


than ____ of the seal should be out of service at any one time.
(a) 1/4; (b) 1/2; (c) 1/3; (d) 1/8.
REF : API-653 9.12.1
ANS : (a)
Q258) When required, a set of Charpay V-notch impact specimens shall be
taken :(a) Before heat treatment; (b) After heat treatment;
(c) Either before or after; (d) Both before and after heat treatment.
REF : API 650 2.2.8.1
ANS : (b)

Charlie Chong/ Fion Zhang

Q259) When required, how long shall a full hydrostatic be held ?


(a) 18 hours; (b) 24 hours; (c) 36 hours; (d) 38 hours.
REF : API 653 12.3.1.1
ANS : (b)
Q260) When reusing the entire bottom in the intact condition, the shell cut
shall be a minimum of ____ inch(es) above the top of the bottom plate :(a) 1/2; (b) 6 except where crossing existing welds;
(c) 12; (d) 12 is the maximum.
REF : API 653 10.3.2.2
ANS : (c)

Charlie Chong/ Fion Zhang

Q261) When reviewing a radiograph, a dark image of the letter B can be seen
on the film
(a) This is cause for rejection;
(b) This is not cause for rejection;
(c) This is the same as a light letter B;
(d) An unusual safety hazard existed during the exposure.
REF : ASME Section V, T-284
ANS : (b)
Q262) When the corrosion rate is not known or determinable from similar
service experience, actual bottom plate thickness shall be determined by
inspection within the next ____ years of operation :(a) 10; (b) 7; (c) 5; (d) 3.
REF : API 653 6.4.2.2
ANS : (a)

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Q263) When the tank is out of service, additional bottom plate examination
includes :(a) All of the below; (b) ultrasonic;
(c) hammer testing; (d) turning of coupons.
REF : API 653 Appendix C, C.1.1.4
ANS : (a)
Q264) When two (2) welders weld opposite sides of the same butt joint :(a) 2 spot radiographs shall be taken;
(b) heat generated by twin arc removes the need to radiograph;
(c) shall be inspected by ultrasonics;
(d) 1 spot radiograph shall be taken .
REF : API 650 6.1.2.5
ANS : (d)

Charlie Chong/ Fion Zhang

API650: 8.1.2.5 It is recognized that in many cases the same welder or


welding operator does not weld both sides of a butt joint. If two welders or
welding operators weld opposite sides of a butt joint it is permissible to
examine their work with one spot radiograph. If the radiograph is rejected,
additional spot radiographs shall be taken to determine whether one or both
of the welders or welding operators are at fault.

Charlie Chong/ Fion Zhang

Q265) When two or more tanks are installed concurrently in the same location
for the same purchase :(a) spot radiographs to be taken is based on each tanks footage of the welds;
(b) spot radiographs may be omitted in tank # 2 if no defects were found in
tank # 1;
(c) spot radiographs may be taken based on the aggregate footage of the
welds of the same type and thickness;
(d) spot radiographs to be taken be based on the aggregate footage of the
welds regardless of weld type and thicknesss;
REF : API 650 6.1.2.5
ANS : (c)

Charlie Chong/ Fion Zhang

Q266) When ultrasonic thickness measurements are used to take in-service


thickness measurements, what is the maximum interval for reinspection on a
tank corroding at a rate of 1.13 mils per year and has a remaining corrosion
allowance of 22 mils ?
(a) 5 years; (b) 9 years; (c) 15 years; (d) 20 years.
REF : API 653 6.3.3.2
ANS : (b)
Q267) When used, in-service UT thickness measurements shall be taken :(a) 10 years after commissioning;
(b) 15 year intervals where corrosion rate is unknown;
(c) the smaller of RCA/2N or 15 years;
(d) all of the above.
REF : API 653, 6.3.3.2
ANS : (c)

Charlie Chong/ Fion Zhang

Q268) When vacuum testing is performed, a partial vacuum of at least psig


should be used :(a) 2; (b) 3; (c) 4; (d) 5.
REF : 650 5.3.3.4
ANS : (a)
API560: 8.6 Vacuum Testing
8.6.3 A partial vacuum of 21 kPa (3 lbf/in.2, 6 in. Hg) to 35 kPa (5 lbf/in.2, 10 in
Hg) gauge shall be used for the test. If specified by the Purchaser, a second
partial vacuum test of 56 kPa (8 lbf/in.2, 16 in. Hg) to 70 kPa (10 lbf/in.2, 20 in.
Hg) shall be performed for the detection of very small leaks.

lbf/in.2
Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Q269) Which below best describes how surfaces shall be prepared for
Ultrasonic examination :(a) The finished contact surfaces shall be free from weld splatter and any
roughness that would interfere with free movement of the search unit or
impair the transmission of ultrasonic vibrations;
(b) The weld surfaces shall be finished so they cannot mask or be confused
with reflections from defects, and should merge smoothly into the surfaces
of the adjacent base materials;
(c) The volume of base material through which the sound will travel in angle
beam examination shall be completely scanned with a straight beam
search unit to detect reflectors which might affect interpretation of angle
beam results;
(d) all of the above.
REF : ASME Section V, T-542.7.1
ANS : (d)

Charlie Chong/ Fion Zhang

Q270) Which below option Thin-Film lining system shall be used for the
following service conditions; Temperature 200 degrees F, product contents
are distillates,
(a) Coal tar epoxy; (b) Epoxy amine;
(c) Epoxy polyamide; (d) Epoxy Polyamidoamine
REF : API 652 4.3, Table 1
ANS : (b)
Q271) Which is not a factor in determining intervals between internal
inspections for storage tanks:(a) Measured during previous inspection;
(b) Based on experience with similar tanks;
(c) Anticipated corrosion rate;
(d) Consistent with conditions at a particular site.
REF : API-653, 6.4.2
ANS : (d)

Charlie Chong/ Fion Zhang

Q272) Which item is not found on a gauge well?


(a) hold-off distance; (b) marker vapour control float;
(c) blow-down valve; (d) pipe seal system.
REF : API 653, Appendix C.2.1.1.1
ANS : (c)
Q273) Which of the following equations refer to an anodic reaction:(a) O2 + 2 H2) + 4 e- > 4 OH(b) Fe + 2 e- ____ Fe2
(c) H2O2 + Fe > 2 e
(d) Fe --> Fe-2 +2 eREF : API-651, 2.1.1
ANS : (d)

Charlie Chong/ Fion Zhang

Q274) Which of the following is a cause for tank bottom failure?


(a) Erosion corrosion; (b) Concentration Cell corrosion;
(c) Sulphate-reducing bacteria; (d) All are causes.
REF : API-652, Section 2
ANS : (d)
Q275) Which of the following is a factor in the effectiveness of cathodic
protection :(a) Concrete foundation;
(b) An impervious lining between tank anode such as a secondary
containmentsystem
(c) High resistance soil or rock formations;
(d) All are factors.
REF : API-651 3.1.4
ANS : (d)

Charlie Chong/ Fion Zhang

Q276) Which of the following is a principle cause of concrete foundation


deterioration :(a) Attack by frost; (b) Rusting; (c) Wind load; (d) Floods.
REF : API-653, 4.5
ANS : (a)
Q277) The difference between peaking and banding is :(a) peaking pertains to the roof;
(b) banding is external to the tank;
(c) peaking pertains to vertical weld seams, banding pertains to horizontal
weld seams
(d) peaking pertains to horizontal weld seams, banding pertains to vertical
weld seams.
REF : General Knowledge
ANS : (c)

Charlie Chong/ Fion Zhang

Q278) Which of the following is not a cause of bottom failure :(a) Stresses placed on the bottom plates by roof support loads and shell
settlement;
(b) Inadequate drainage;
(c) Rock or gravel foundation pads with inadequately filled-in surface voids;
(d) Operating conditions.
REF : API-653, 4.4.2
ANS : (d)
Q279) Which of the following is not a factor in determining suitability for
service of shell tanks :(a) Internal corrosion due to the product or water bottoms;
(b) Location relative to other tanks;
(c) Chemical analysis and mechanical properties of the materials of
construction;
(d) Tank foundation, soil and settlement conditions.
REF : API-653, 4.1.3
ANS : (b)

Charlie Chong/ Fion Zhang

Q280) Which of the following is not a shell distortion ?


(a) undersize weld; (b) out of roundness;
(c) flat spots; (d) buckled areas.
REF : API 653, 4.3.5.1
ANS : (a)
Q281) Which of the following is not required information on a nameplate :(a) Edition and revision number;
(b) Shell material for shell course;
(c) Nominal diameter;
(d) Test Pressure.
REF : API-653, 13.1.1
ANS : (d)

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Q282) Which of the following is not true regarding dismantling of the shell :(a) Temporary attachments welds must be ground flush;
(b) Shell stiffener rings, including wind girders and top angles, may be
removed;
(c) Shell stiffener rings, including wind girders and top angles, may be left
attached;
(d) Temporary attachments welds need not be ground flush.
REF : API-653, 10.3.3.2
ANS : (d)
Q283) Which of the following is not true regarding small punctures in a
floating roof plate :(a) May be ignored if they have been determined to be non-critical;
(b) Shall be repaired;
(c) Shall have affected sections replaced;
(d) Is considered a change from the original condition.
REF : API-653 4.2.3.1
ANS : (a)

Charlie Chong/ Fion Zhang

Q284) Which of the following types of welds do not need welder identification ?
(a) Shell vertical welds; (b) Roof Plate welds;
(c) Flange-to-nozzle-neck welds; (d) Both (b) and (c)
REF : API-653, 11.2.2
ANS : (d)
Q285) Which thin-film lining system shall be used for the following service
conditions : Temperature 200 degrees F, product contents are distillates :(a) Coal tar epoxy; (b) Epoxy amine;
(c) Epoxy polyamide; (d) Epoxy polyamidomine.
REF : 652 6.3 Table 1
ANS : (b)

Charlie Chong/ Fion Zhang

Q286) Which tool would least likely be used in an in-service inspection ?


(a) UT thickness device; (b) X-ray equipment;
(c) Steel rule; (d) paint or crayon.
REF : API Chapter XIII 13.4.1
ANS : (b)
Q287) Who is responsible for preparing the Welding Procedure Specification ?
(a) Purchasing; (b) Erector / Manufacturer / Repairer;
(c) Weld Testing Laboratory; (d) A qualified welder
REF : ASME Sec IX QW-200.1
ANS : (b)

Charlie Chong/ Fion Zhang

Q288) Who is responsible for qualifying the welders used to repair an above
ground storage tank ?
(a) The tank manufacturer; (b) The repair concern;
(c) The inspector; (d) The test laboratory.
REF : ASME Sec IX QW-103.1
ANS : (b)
Q289) Who is responsible for stating the design metal temperature (based on
ambient temperatures), the design specific gravity, the corrosion allowance (if
any), and the design wind velocity ?
(a) PURCHASER; (b) FABRICATOR;
(c) INSPECTOR; (d) ERECTOR.
REF : API 650 XIII
ANS : (a)

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Q290) Widely scattered pits may be ignored provided that the sum of their
dimensions along any vertical line does not exceed 2 inch in an 8 inch length
and no pit depth results in a shell thickness of less than of the minimum
thickness exclusive of corrosion allowance :(a) 5/8; (b) 3/4; (c) 1/2; (d) 2/3.
REF : API-653 4.3.2.2
ANS : (c)

Charlie Chong/ Fion Zhang

Charlie Chong/ Fion Zhang

Charlie
Chong/
Fion
Zhang
Charlie Chong/
Fion
Zhang

Good Luck!

Charlie Chong/ Fion Zhang

Good Luck!

Charlie Chong/ Fion Zhang

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