Professional Documents
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API653 , Q&A
28th January 2016
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API Recommended Practice 575, Inspection of Atmospheric and LowPressure Storage Tanks, Third Edition, April 2014
API Recommended Practice 577 Welding Inspection and Metallurgy,
Second Edition, December 2013
API Standard 650, Welded Tanks for Oil Storage, Twelfth Edition, March
2013 with Addendum 1 (September 2014), Errata 1 (July 2013), and
Errata 2 (December 2014).
API Recommended Practice 651, Cathodic Protection of Aboveground
Petroleum Storage Tanks, Fourth Edition, September 2014.
API Recommended Practice 652, Lining of Aboveground Petroleum
Storage Tank Bottoms, Fourth Edition, September 2014
API Standard 653, Tank Inspection, Repair, Alteration, and
Reconstruction, Fifth Edition, November 2014.
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Q5. An external floating roof shall be provided with at least one manhole
having a minimum inside diameter of __________ inches.
(a) 18; (b) 15; (c) 24; (d) 30.
REF : API 650, APP. C. 3.11
ANS : (c)
Q6. A formal Visual External inspection by a qualified inspector shall be done
atleast :(a) Every 5 years of CR life whichever is less
(b) Every 5 years of CR life whichever is less
(c) Every 2 years
(d) Every 1- years or CR life whichever is greater
REF :API 653, 6.3.2.1
ANS : (a)
API653
6.3.2 External Inspection
6.3.2.1 All tanks shall be given a visual external inspection by an authorized
inspector. This inspection shall be called the external inspection and must be
conducted at least every five years or RCA/4N years (where RCA is the
difference between the measured shell thickness and the minimum required
thickness in mils, and N is the shell corrosion rate in mils per year) whichever
is less. Tanks may be in operation during this inspection.
Q7. A full hydrostatic test (when required) shall be held for __________
hours :(a) 24; (b) 8; (c) 18; (d) 12
REF : API 653, 12.3.1.1
ANS : (a)
Q8. A full-fillet weld is a weld that :(a) not less than 1/3 the thinner plate;
(b) the legs equal the thickness of the thinner plate;
(c) the largest isosceles triangle that can be inscribed within the cross section
of the weld
(d) is at least the thickness of the thicker plate
REF : API 650 3.1.1.7
ANS : (b)
API650:
5.1.1.4
fillet weld A weld of approximately triangular cross-section that joins two
surfaces at approximately right angles, as in a lap joint, tee joint, or corner
joint.
Q8. A full-fillet weld is a weld that :(a) not less than 1/3 the thinner plate;
(b) the legs equal the thickness of the thinner plate;
(c) the largest isosceles triangle that can be inscribed within the cross section
of the weld
(d) is at least the thickness of the thicker plate
REF : API 650 3.1.1.7
Q9. A hot tap in a 1.25" thick tank with a minimum metal temperature of 65F
at time of hot tap, without having material toughness data is :(a) not permitted; (b) permitted;(?)
(c) not enough information; (d) not addressed by the code
REF : API 653 9.13.4 & Fig. 9-5
ANS : (a)
Q10. A hydrostatic test for a relocated tank :(a) may be waived by the Owner / Operator; (b) is required;
(c) may be waived by the Inspector; (d) is not necessary
REF : API 653, 12.3.1.1 (a)
ANS : (b)
Q11. A liquid penetrant examiner must have vision to enable him to read
Jagger Type 2 standard chart at a distance of not less than 12 inches and is
capable of distinguishing and differentiating contrast between colours used.
Examiners shall be checked __________ to
ensure that they meet these requirements :(a) Quarterly; (b) Semi-Annually;
(c) Annually; (d) Bi-Annually.
REF : API 650, 6.4.3 (a)
ANS : (c)
Q12. A procedure qualification record (PQR) shall address :(a) non-essential variables;
(b) essential variables;
(c) supplemental essential variables (when required);
(d) both (b) and (c)
REF : ASME Sec IX, QW-200.2
ANS : (d)
Q13. A radiograph is made using an X-ray source and two films in each film
holder. For composite viewing, each film of the composite shall have a
minimum density of :(a) 4.0; (b) 1.8; (c) 2.0; (d) 1.3
REF : ASME Section V, T-282.1
ANS : (d)
Q14. A reconstructed tank with a total height of 25' has been determined to
have an out-of plumbness of 2 ". This is :(a) acceptable; (b) unacceptable;
(c) not covered by the code (d) corrected by eternal strengthening
REF : API-653, 10.5.2.1
ANS : (a)
Q15. A riveted tank shell with a butt joint has 3 rows. What is the joint
efficiency ?
(a) 0.75"; (b) 0.85"; (c) 0.90; (d) 0.91.
REF : API-653, Table 4-2
ANS : (b)
Q16. A SAW welding operator is attempting to quality by radiography on a 6
inch thick test coupon. Elongated slag inclusions are measured to be 0.2 inch
long.
(a) Must weld 2 additional coupons; (b) meets the requirements (passes)
(c) slag must not exceed 0.5" (d) slag is not acceptable.
REF : ASME Section IX, QW-191.2.2
ANS : (b)
Q17. A self-supporting cone roof :(a) is formed approximately to the surface of a right cone;
(b) both a and d
(c) has columns and / or rafters on trusses
(d) is supported at the periphery.
REF : API 650 3.10.1 (a)
ANS : (b)
Q18. A shell to bottom fillet weld for a Grade IV material shall be
(a) made with atleast 2 passed; (b) may be made with 1 pass
(c) shall be atleast 3/16" (d) both (a) and (c) above
REF : API 650 3.1.5.7 c
ANS : (a)
Q19. A single film technique was used to make a radiograph using a Cobalt60 source. The minimum permitted density in the area of interest is :
(a) 4.0; (b) 1.8; (c) 2.0; (d) 1.3.
REF : ASME Section V, T-282
ANS : (b)
Q20. A supported cone roof :(a) is formed approximately to the surface of a right cone;
(b) both (a) and (c);
(c) has columns and / or rafters on trusses;
(d) is supported at the periphery
REF : API 650 3.10.1 (a)
ANS : (b)
ASME V: T276
Q30. A welding procedure qualified on 3/8" thick plate can be used to weld
groove welds in materials :(a) 3/16 to 3/4; (b) 1/16 to 3/4;
(c) 3/8 to 3/4; (d) 1/16 to 3/8.
REF : ASME Sec IX, QW-451.1
ANS : (b)
Q31. A welding procedure qualified under the 1965 ASME Code Section IX :
(a) Is obsolete;
(b) Is still applicable;
(c) Must be re-qualified every 3 years when code is re-issued;
(d) is not addressed by the code
REF : ASME Section IX Forward
ANS : (b)
Q38) At what design metal temperature must impact tests be made for all
weld metal and procedures to be used ?
(a) Below 32F; (b) Below 20F; (c) Below 15F; (d) Below 10F.
REF : API 650-7.2.2.4
ANS : (b)
Q39) At what level is the atmosphere considered oxygen-deficient ?
(a) less than 19.5 %; (b) less than 21.9 %;
(c) less than 24.9 %; (d) less than 16.0 %
REF : API 2015 3.3
ANS : (a)
9.2.2.3 For all materials to be used at a design metal temperature below 10C
(50F), the qualification of the welding procedure for vertical joints shall include
impact tests of the weld metal. If vertical joints are to be made by a machine,
automatic, or semiautomatic process, impact tests of the heat-affected zone
shall also be made.
9.2.2.4 When the design metal temperature is below -7C (20F), impact tests of
the weld metal shall be made for all procedures used for welding the
components listed in 4.2.10.1, for welding attachments to these components,
and for fabricating shell nozzles and manholes from pipe and forgings listed in
4.5.
9.2.2.5 Impact tests shall show minimum values for acceptance in accordance
with 4.2.9.3 and the following:
a)for P-No. 1, Group 1, materials 20 J (15 ft-lbf), average of three specimens;
b)for P-No. 1, Group 2, materials 27 J (20 ft-lbf), average of three specimens;
c)for P-No. 1, Group 3, materials 34 J (25 ft-lbf), average of three specimens.
Q40) Base metals are grouped into groupings according to their welding
characteristics :(a) F-number; (b) AWS;
(c) A-number; (d) P-number.
REF : ASME Sec IX, QW-421
ANS : (d)
Q41) Based on a measured corrosion of 0.006" annually and using a
corrosion allowance of 0.120", how long before the next UT thickness
measurements are required ?
(a) 10 years; (b) 36.5 years;
(c) 20 years; (d) 15 years.
REF : API-653 6.3.3.2
ANS : (d) RCA/2N = 0.120/(2x 0.006)= 10 years
Q44) Bimetallic corrosion can occur when :(a) A bronze check valve is joined to steel piping;
(b) Either stainless steel or copper is connected to a steel tank;
(c) Neither (a) or (b);
(d) Both (a) and (b).
REF : API 651 2.2.2
ANS : (d)
Q45) Bottom leak detection :(a) can be detected by installation of cathodic protection;
(b) can be detected by observation at a tell-tale hole;
(c) is a hazard that can not be detected;
(d) never happens when lining are properly installed.
REF : API 651 2.2.2
ANS : (b)
Q46) Bottoms exceeding 100' diameter in tanks operating above 200F shall
have :(a) butt-welded annular bottom plates;
(b) be made of a Group IV, V or VI material;
(c) have a modulus of elasticity of 30,000,000;
(d) all of the above.
REF : API 650 App M.4.1
ANS : (a)
Q47) Hot work is defined as :(a) Work than can lead to fever;
(b) an operation that can produce a spark or flake hot enough to ignite
flammable vapours;
(c) an atmosphere between the LEL and UEL;
(d) both (a) and (c) above.
REF : API 2207, 1.1
ANS : (b)
Q48) Cathodic protection is achieved by directing the flow of current from :(a) A cathode to an anode; (b) An anode to a cathode;
(c) Both installations are unacceptable; (d) Neither (a) or (b).
REF : API 651 5.2.1
ANS : (b)
Q49) Concrete rings shall be inspected for :(a) broken concrete, spalling, cracks; (b) vegetation against tank;
(c) holidays in paint; (d) only (a) and (b).
REF : API 653 Appendix C, C.1.1.1
ANS : (d).
Q50) Construction, inspection and repair records shall be maintained by the :(a) Manufacturer; (b) Inspector;
(c) Owner / Operator; (d) Jurisdiction.
REF : API 653, 13.2.1
ANS : (c)
Q52) Tank with 17 mils of the original 25 mils corrosion allowance still
remaining after 15 years ?
(a) 5 years; (b) 15 years; (c) 23.875 years; (d) 31.875 years.
REF : API 653, 6.3.3.2 (c)
ANS : (b)
Q53) Determine the maximum allowable height for a 90 foot diameter tank
based on a maximum shell plate thickness of 0.5 inch and maximum
allowable stress of 21,000 psi, with a joint
efficiency of 0.85, and no corrosion allowance :(a) 29.6; (b) 35.3; (c) 39.1; (d) 43.9
REF : API 650-Table A-4
ANS : (c) / SEt/(2.6x90) = H = 38.141 used 35.3
Q54) Differential settlement leads to :(a) potential floating roof hang up; (b) lack of circularity at the top;
(c) oval shape at the top; (d) all of the above.
REF : API 653 Appendix B.2.2.3
ANS : (d)
Q55) Distorted anchor bolts may indicate :(a) overpressure uplift condition; (b) foundation settlement;
(c) both (a) and (b) above; (d) anchor bolts do not distort.
REF : API 653, 4.5.3
ANS : (c)
Q58) E7018 electrodes are classified as F number :(a) 1; (b) 2; (c) 4; (d) 5.
REF : ASME Sec IX, QW-432
ANS : (c)
Q59) Essential variable on a welding procedure specification :(a) those in which a change, as described in the specific variables, is
considered to affect the mechanical properties of the weldment;
(b) variable are listed in section IX of the ASME CODE;
(c) both (a) and (b) above.
(d) are the same for all procedures.
REF : ASME Section IX, QW 251.2
ANS : (c)
Q64) External tank bottom inspection is permitted :(a) when required by the inspector;
(b) only when reassembly is being done.
(c) where construction, size or other aspects allow;
(d) is not permitted.
REF : API-653, Table 6-1; 6.5
ANS : (c)
Q65) Find the capacity of a small tank, with a joint efficiency of 0.85, specific
gravity = 1.0, no corrosion allowance, diameter is 40 feet, height is 30 feet
with 5 completed 72" courses.
(a) 5,370; (b) 5,140; (c) 6,710; (d) 7,350.
REF : API 650 Appendix A.2.2 Table A-1
ANS : (c)
C = 0.14D2H = Barrels
1 Fluid barrel =
4.2109375 cubic feet
Q66) Flaws such as cracks in the weld in shell-to-bottom of a tank are :(a) not critical;
(b) acceptable if length is less than twice the width;
(c) to be removed and repaired;
(d) welded over without needing to be removed.
REF : API-653, 4.3.6
ANS : (c)
Q67) Floating root anti-rotation devices shall be evaluated for :(a) needed repairs; (b) replacement;
(c) ultrasonically for flaws; (d) only (a) and (b) above.
REF : API 653, 4.2.3.3
ANS : (d)
Q68) For a 30 inch shell manhole, 0.5 inches thick shell and reinforcing plate,
what minimum neck thickness is required ?
(a) 3/16; (b) 3/8; (c) 1/2; (d) 5/16.
REF : API 650 3.7.5.1 (Table 3-5)
ANS : (d)
Q69) For an existing 150 foot diameter storage tank, which has been in
service for 28 years, known joint efficiency is 1.0, contents have been the
same, with a specific gravity of 1.0, material yield of plate is 30,000 and
tensile strength is 55,000, liquid fill level is 50 feet, calculate the
minimum allowable thickness for the second course :(a) 0.6789; (b) 0.7962; (c) 0.8056; (d) 0.8156.
REF : API 653, 4.3.3.1
ANS : (d) S = 23600psi
t = 2.6(42)150/(23600) =. 0694
API650:
Q70) For butt-welded joints in which the thinner shell plate is 3/8 inch or less,
how many spot radiographs shall be taken in the first 10 feet of completed
vertical joint of each type and thickness welded by each welder or welding
operator ?
(a) One; (b) Two; (c) Three; (d) Four.
REF : API 650 6.1.2.2
ANS : (a)
Q71) For dome roofs that are flanged, the radius of curvature is limited by the
depth of the roof, including the crown and knuckle depth. What is t he
maximum roof depth for a shop assembled cone roof 10 feet in diameter?
(a) 2.0"; (b) 3.5"; (c) 5.5"; (d) 8.0
REF : API 650 J.3.5.3 (Table J-1)
ANS : (c)
API560:
8.1.2.2 The following requirements apply to vertical joints.
a) For butt-welded joints in which the thinner shell plate is less than or equal
to 10 mm (3/8 in.) thick, one spot radiograph shall be taken in the first 3 m
(10 ft) of completed vertical joint of each type and thickness welded by
each welder or welding operator. The spot radiographs taken in the
vertical joints of the lowest course may be used to meet the requirements
of Note 3 in Figure 8.1 for individual joints. Thereafter, without regard to
the number of welders or welding operators, one additional spot
radiograph shall be taken in each additional 30 m (100 ft) (approximately)
and any remaining major fraction of vertical joint of the same type and
thickness. At least 25 % of the selected spots shall be at junctions of
vertical and horizontal joints, with a minimum of two such intersections per
tank. In addition to the foregoing requirements, one random spot
radiograph shall be taken in each vertical joint in the lowest course (see
the top panel of Figure 8.1).
API650: Table J.1bMinimum Roof Depths for Shop-Assembled DomeRoof Tanks (USC)
Q72) For impact testing materials, what is the minimum transverse value of
Group IV materials, 1.5" thick ?
(a) 13 foot pounds; (b) 15 foot ponds;
(c) 20 foot pounds; (d) 25 foot pounds;
REF : API-650 Table 2-4
ANS : (c)
Q73) For impact testing materials, what is the minimum longitudinal value for
a 1.8" thick A-516-70
as rolled material for a WPS ?
(a) 50 foot pounds;
(b) 15 foot pounds;
(c) 42 foot pounds;
(d) 40 foot pounds.
REF : API 650, 7.2.2.5 or Table 2-3
ANS : (c)
Q74) For new or repaired shell horizontal joints, how many radiographs shall
be taken for each 50 feet of horizontal joint, not including those required at
intersections of vertical and horizontal joints ?
(a) 1; (b) 2; (c) 3; (d) 5.
REF : API 653 12.2.1.2
ANS : (a)
2+1? 3 Radiographs?
API650: 8.1.2.3 One spot radiograph shall be taken in the first 3 m (10 ft) of
completed horizontal butt joint of the same type and thickness (based on the
thickness of the thinner plate at the joint) without regard to the number of
welders or welding operators. Thereafter, one radiograph shall be taken in
each additional 60 m (200 ft) (approximately) and any remaining major
fraction of horizontal joint of the same type and thickness. These radiographs
are in addition to the radiographs of junctions of vertical joints required by
Item c of 8.1.2.2 (see Figure 8.1).
Q75) For welds that attach nozzles, manholes, cleanout openings and
permanent attachments, undercut shall not exceed ______ inch.
(a) 3/32; (b) 1/8; (c) 3/16; (d) 1/64.
REF : API 650, 6.5.1
ANS : (d)
API650: 8.5.2 A weld shall be acceptable by visual examination if the
inspection shows the following.
a) There are no crater cracks, other surface cracks or arc strikes in or
adjacent to the welded joints.
b) Maximum permissible undercut is 0.4 mm (1/64 in.) in depth for vertical
butt joints, vertically oriented permanent attachments, attachment welds
for nozzles, manholes, flush-type openings, and the inside shell-to-bottom
welds. For horizontal butt joints, horizontally oriented permanent
attachments, and annular-ring butt joints, the maximum permissible
undercut is 0.8 mm (1/32 in.) in depth.
Q78) Generally, tank bottom linings cover the entire tank bottom and extend
____ inches up the shell of the tank :(a) 10 15 inches; (b) 12 - 18 inches;
(c) 18 24 inches; (d) 24 30 inches.
REF : API 652 4.4
ANS : (c)
Q79) Hot taps are not permitted :(a) on the roof of a tank or within the gas / vapour space of a tank;
(b) where heat of welding may cause environmental cracking;
(c) both (a) and (b);
(d) (a) only.
REF : API 653 9.13
ANS : (c)
Q81) How does the calculation of minimum thickness for a riveted tank shell
differ from that of a welded tank shell :(a) The formula for the calculation of minimum thickness of a riveted tank shell
is the same as for a welded tank shell except that the maximum allowable
stress (S) is 21,000 lbs / sq. inch and the efficiency equals 1 for the shell
plate 6 inches away from rivets;
(b) The formula for the calculation of minimum thickness of a riveted tank shell
is exactly the same for a welded tank;
(c) The formula for the calculation of minimum thickness of a riveted tank shell
is the same as for a welded tank shell except the minimum allowable
stress (S) is 21,000 lbs /s q. inch and the efficiency equals 0.85 for the
shell plate 6 inches away from the rivets.
(d) API does not set minimum thickness.
REF : API-653, 4.3.4.1
ANS : (a)
Q82) How many equally spaced measurement are required for the thickness
averaging technique ?
(a) 2; (b) 5; (c) 4; (d) 3.
REF : API 653, 4.3.2.1
ANS : (b)
Q83) How many impact specimens must be broken for an average value for
P1, Group 1, 2, 3 material?
(a) 2; (b) 3; (c) 4; (d) 6.
REF : API-650, 2.2.8.3
ANS : (b)
Q84) How many inches must project beyond the outside edge of the weld
attaching the bottom sketch
plate to the shell plate ?
(a) At least 1/2 inch; (b) at least 2 inches;
(c) A tleast 9/16 inch; (d) at least 1.0 inch
REF : API 650 3.4.2
ANS : (d)
Q85) How many settlement measurement points are required for a tank that
measures 200 ft. in diameter ?
(a) 30; (b) 8; (c) 21; (d) 10.
REF : API 653, APP. B B-2
ANS : (c)
Internal = D/10+1 = 21
External = D/10, even number
Q86) How many specimens and impact tests must be performed from a
single test coupon or test location ?
(a) 1; (b) 2; (c) 3; (d) 4.
REF : API 650 2.2.8.3
ANS : (c)
Q87) How many specimens must be broken for an average value for P1,
Group 1, 2, 3 material ?
(a) 2; (b) 3; (c) 4; (d) 6.
REF : API 650, 2.2.8.3
ANS : (b)
Q88) Hydrochloric acid may be formed by :(a) Sodium and potassium; (b) Magnesium and calcium chlorides;
(c) Calcium chlorides and sodium; (d) Potassium and Magnesium.
REF : API Chapter II, 202.022
ANS : (b)
Q89) Hydrostatic tests shall be held for ____ hours :(a) 2; (b) 8; (c) 24; (d) 72.
REF : API 653, 12.3.1.1
ANS : (c)
Q90) If penetrameters are not placed adjacent to the welds, what rules apply ?
(a) The penetrameter should be placed on the source side of the material
being radiographed.
(b) The penetrameter may be placed on the film side of the material being
radiographed.
(c) Lead letter "F" at least as high as the identification number is placed
adjacent to the film side penetrameter;
(d) All of the above.
REF : ASME Section V, T277
ANS : (d)
Q91) In a radiographic film of a weld, how is film sensitivity or quality
measured?
(a) by use of a penetrameter;
(b) by film density;
(c) comparing to known defects;
(d) all of the above.
REF : ASME Section V, T282, T283
ANS : (a)
Charlie Chong/ Fion Zhang
Q92) In a riveted tank shell, a butt joint has 3 rows. What is the joint
efficiency ?
(a) 0.75; (b) 0.85; (c) 0.90; (d) 0.91.
REF : API 653, Table 4-1
ANS : (b)
Q93) In accordance with ASME Section V, intensifying screens :(a) Can always be used;
(b) Can be used unless restricted by the referencing Code;
(c) Can never be used;
(d) Can be used only with Type 1 film.
REF : ASME Section V T-232
ANS : (b)
Q94) In general, if shell thickness does not exceed ____ inch, it does not
require further assessment for brittle fracture :(a) 0.25; (b) 0.75; (c) 1.00; (d) 0.50
REF : 653, Notes for FIG. 5-1
ANS : (d)
Q95) In tank floors, the maximum depth of bulge or edge settlement is
dependent upon :(a) Floor thickness; (b) The radius of an inscribed circle in the area;
(c) tank diameter; (d) Tank height.
REF : API 653 APP. B
ANS : (b)
Q96) Information needed when determining the rate of corrosion :(a) Original thickness or last inspection thickness;
(b) Current thickness;
(c) Length of time in service;
(d) All of the above.
REF : API 653,
ANS : (d)
Q97) Inspection history as required in the tank records is :(a) all measurements taken, condition of all parts inspected and a record of all
tests and examinations;
(b) personnel certification;
(c) training records;
(d) the as built record from the erector.
REF : API 653, 6.8.3
ANS : (a)
20160129-
20160129-
Q104) Internal inspection intervals normally :(a) are controlled by bottom corrosion rates;
(b) shall not exceed 20 years;
(c) owner / user is free to set any convenient material;
(d) both (a) and (b) above.
REF : API 653 6.4.2.1
ANS : (d)
Q105) Internal inspection is primarily to :(a) all of the below;
(b) Ensure that the bottom is not corroded and leaking;
(c) Gather data for assessment;
(d) Identify and evaluate bottom settlement.
REF : API 653, 6.4.1
ANS : (a)
Q107) Letters and numerals on nameplates shall not be less than inch high.
(a) 5/32; (b) 5/16; (c) 3/16; (d) 1/8.
REF : API 650 8.1.1
ANS : (a)
5/32 (3.8mm)
Q108) Liquid penetrant examiners shall be qualified in accordance with _:(a) ASME Section VIII, div. 1 Appendix 8.
(b) API 650;
(c) ASNT proc. SNT-TC-1A
(d) ASME SECTION V, Art 6.
REF : API 650, 6.4.3
ANS : (b)
Q109) Magnetic particle examination shall be performed in
accordance with a written procedure that is in compliance
with the requirements of :(a) ASME Section V, Art. 7; (b) ASME Sectin IX, Art. 2;
(c) SNT-TC-1A; (d) Appendix C, API 653.
REF : API 650, 6.2.1
ANS : (a)
RT: SNT-TC-1A
UT: SNT-TC-1A
MT: API650
PT: API650
VT: API650
Q110) Measurement of film thickness of tank bottom linings are taken :(a) only when the film has completely dried;
(b) both before and after the film has dried;
(c) in accordance with ASNT;
(d) only if there is reason to believe it is thin.
REF : API-652, 7.3.2.2
ANS : (b).
Q111) Minimum spacing between toes of welds for a radius (R) on a
penetration and other welds of 1.25" plate must be :(a) 6"; (b) 7.5"; (c) 3"; (d) 1.25"
REF : API 653 Figure 9-1
ANS : (b)
Q112) Minimum thickness calculation for shells of tanks 200 ft. or less in
diameter shall be done using ____ :(a) the variable design point method fo API 650;
(b) ASME section VII, div. 1;
(c) the formula given in API 653;
(d) either (a) or (c) may be used.
REF : API 653, 4.3.3.2
ANS : (d)
Q113) Acceptance criteria for NDT of reconstructed tanks are to be in
accordance with :(a) ASME Section VIII; (b) ASME Section V;
(c) API 653; (d) API 650.
REF : API 650, 6.1.5, 6.2.4, 6.3.4
ANS : (d)
Q114) Of the following welding processes, which one is not permitted for
welding on above ground storage tanks :(a) SMAW; (b) GMAW; (c) OFW; (d) SAW.
REF : API 650, 5.2.1.1
ANS : (c)
Q115) On plates more than 3/16 inch thick, the fillet weld thickness shall not
be less than 1/3 the thickness of the thinner plat at the joint and shall be at
least :(a) 1/2 inch; (b) 1/4 inch; (c) 3/16 inch; (d) 9/32 inch.
REF : API 650 3.1.3.3
ANS : (c)
3/16 = 4.6mm
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Q116) On the drawing that the manufacturer shall furnish the purchase, you
would expect to see which of the following information :(a) The required shell thickness for both the design condition (including
corrosion allowance) and the hydrostatic test condition;
(b) The nominal thickness used;
(c) The material specification and allowable stresses;
(d) All the above.
REF : API 650, 3.6.1.8
ANS : (d)
Q117) Opening in tank shells larger than required to accommodate a _____
inch standard-weight coupling shall be reinforced :(a) 1.0 inch; (b) 1.5 inch; (c) 2.0 inch; (d) 2.5 inch.
REF : API 650 3.7.2.1
ANS : (c)
Q118) Pan-type, pontoon-type and double-deck-type are examples of :(a) internal roofs;
(b) external roofs;
(c) both internal and external roofs;
(d) roofs on tanks < 200' in dia.
REF : API 650 appendixes C & H
ANS : (c)
Q119) Per API 650, calculation of shell thickness by the 1-foot method cannot
be used for tanks :(a) under 200 ft. in diameter; (b) over 200 ft. in diameter;
(c) under 150 ft. in diameter. (d) of any size.
REF : 650 3.6.3.1
ANS : (b)
Q120) Pinhole leaks or porosity in tank bottom joints may be repaired by :(a) grinding and out area; (b) penning over affected area;
(c) applying additional weld bead over area; (d) mechanical caulking.
REF : API 650 5.4.2
ANS : (c)
Q121) Piping connections such as nozzles shall be inspected for :(a) structural adequacy; (b) thickness of component;
(c) reinforcement; (d) all of the above.
REF : API 653, 4.3.9
ANS : (d)
Q122) Plate material thicker than ____ inches shall be normalised or quench
tempered, killed, made to fine grain practice and impact tested :(a) 2.00; (b) 1.75; (c) 1.50; (d) 1.00
REF : API 650, 2.2.1.4
ANS : (c)
Q123) Plates found to be thinner than those in the course above it are :(a) not allowed;
(b) permitted;
(c) permitted provided they were so designed;
(d) need to be calculated for suitability for service.
REF : API 650, 3.6.1.5
ANS : (a)
http://www.thefabricator.com/article/tubepipefabrication/quenching-and-tempering-of-welded-carbon-steel-tubulars
http://www.nipic.com/show/1/55/7e100f3d34463cdb.html
ASME V T 150c
(c) When an examination to the requirements of this Section of the Code is
required by other Sections of the Code, it shall be the responsibility of the
Manufacturer, fabricator, or installer to establish nondestructive examination
procedures and personnel certification procedures conforming to the
referencing Code requirements.
API653
10.5.4 Peaking
With a horizontal sweep board 36-in. long, peaking shall not exceed in. The
sweep board shall be made to the true outside radius of the tank.
10.5.5 Banding
With a vertical sweep board 36-in. long, banding shall not exceed 1 in.
Q136) Seal material shall be placed :(a) between the outer periphery of the roof and the tank shell;
(b) around columns, ladders and gauge pipes that penetrate the deck;
(c) the seal shall be flexible;
(d) all of the above.
REF : API 650 Appendix H.3.5
ANS : (d)
Q137) Shell penetrations experiencing corrosion must be assessed and :(a) tank rerated;
(b) repair procedures established;
(c) tank removed from service;
(d) both (a) and (b) above.
REF : API 653, 4.3.9
ANS : (d)
Q138) Small punctures in floating roof systems :(a) may be ignored if they have been determined to be non-critical;
(b) shall be repaired;
(c) shall be replaced;
(d) either (b) or (c) above.
REF : API-653, 4.2.3.1
ANS : (d)
Q139) Tack welds shall be made using a procedure qualified in accordance
with ASME Section IX :(a) Fillet weld; (b) Groove or fillet weld;
(c) Special; (d) Butt weld.
REF : API 650, 5.2.1.8
ANS : (b)
Q140) Tank grounding shunts shall be inspected :(a) visually; (b) infrared camera;
(c) by a certified electrician; (d) need no inspection.
REF : API 653, 6.3.2.4
ANS : (a)
Q141) Tanks reconstructed in accordance to API-653 shall be identified with
a corrosion-resistant metal nameplate with letters not less than ____" high :(a) 5/32; (b) 7/32; (c) 9/32; (d) 3/32.
REF :- API 653, 13.1.1
ANS : (a)
Q144) The "L" in actual thickness determination for each shell course :
(a) may be greater than 40";
(b) is valid only when corroded area is less than 40";
(c) applies even if corroded area is greater than L;
(d) requires converting "D" from feet to inches.
REF : API 653, 4.3.2.1 See Note
ANS : (c) L=3.7(Dt2)
Q145) The 6 G position for welding is a :(a) Qualification position;
(b) Production welding position;
(c) Rod position;
(d) Rank position.
REF : ASME Sec IX QW-120
ANS : (a)
Q146) The API 653 standard covers the maintenance inspection, repairs,
alteration, relocation and reconstruction of tanks constructed to which one of
the following standards :(a) ASME; (b) API 651; (c) API 65; (d) API 650.
REF : API 653, 3.1.1
ANS : (d)
Q147) The assessment period for inspection of tank bottom integrity is :(a) is always 5 years;
(b) is fixed by corrosion rate;
(c) less than or equal to the appropriate internal inspection interval given in
API-653 6.4.2
(d) determined by the designer.
REF : API-653, 4.4.1
ANS : (c)
Q150) The determining factor for intervals between internal and external
inspections :(a) Change of service to a higher specific gravity;
(b) Tank service history provided earlier inspection is not required by special
reasons;
(c) Corrosion activity either known or suspected.
(d) Governmental regulations
REF : API 653, 6.4.2.1
ANS : (b)
Q151) The difference between peaking and banding is :(a) peaking pertains to the roof;
(b) banding is external to the tank;
(c) peaking pertains to vertical weld seams, banding pertains to horizontal
weld seams;
(d) peaking pertains to horizontal weld seams, banding pertains to vertical
weld seams.
REF : General Knowledge
ANS : (c)
API653
10.5.4 Peaking
With a horizontal sweep board 36-in. long, peaking shall not exceed in. The
sweep board shall be made to the true outside radius of the tank.
10.5.5 Banding
With a vertical sweep board 36-in. long, banding shall not exceed 1 in.
Q152) The first checks for tanks out-of-service are :(a) (b) and (d) below;
(b) cleaned, gas freed and safe for entry;
(c) hammer test the roof;
(d) complete isolation.
REF : API 653 Table C-2.1 a & b
ANS : (a)
Q153) The flammable range is when a vapour exists :(a) above the ambient temperature;
(b) between the lower flammable limit and the upper flammable limit;
(c) between the extremes of the lower flammable limit;
(d) between the extremes of the upper flammable limit;
REF : API 20151.3.10
ANS : (b)
Q154) The formula for maximum bulge or depression of a tank bottom is :(a) B = 0.37 R, gives an Answer in feet;
(b) B = 0.37 R gives an Answer in inches;
(c) B + 0.37" is the minimum;
(d) B = 0.37 + R
REF : API 653, B.3.3
ANS : (d)
Q155) The general shape of gas cavities on a radiograph :
(a) appear darker in contrast with areas of defect-free material;
(b) are generally round in shape;
(c) are acceptable;
(d) both a and b.
REF : General Knowledge
ANS : (d)
Q156) The Heat Affected Zone is :(a) that portion of the base metal which has not been melted;
(b) whose mechanical properties or micro structures have been altered by the
heat of welding;
(c) is least likely to contain discontinuities;
(d) both (a) and (b) above.
REF : ASME Section IX, QW-492
ANS : (d)
Q157) The inspection interval for a tank is determined by :(a) size; (b) service history; (b) the manufacturer; (d) type of tank.
REF : API 653, 6.2.2
ANS : (b)
Q160) The maximum acceptable undercutting for base metal in vertical welds
is :(a) 1/64"; (b) 1/32"; (c) 1/16"; (d) 1/8,
REF : API-653, 10.4.2.5
ANS : (a)
Q161) The maximum interval between internal inspections shall not exceed
____ years :(a) 10; (b) 20; (c) 5; (d) 15.
REF : API 653, 6.4.2.1
ANS : (b)
Q165) The minimum size of a fillet weld is which of the following :(a) On plate 3/16 inch tick, the weld shall be a full-fillet weld, and on plates
more than 3/16 inch thick, the weld thickness shall not be less than 1/3 the
thickness of the thinner plate at the joint and shall be atleast 3/16 inch.
(b) On plate 5/16 inch thick, the weld shall be a full-fillet weld, and on plates
more than 5/16 inch thick, the weld thickness shall not be less than 1/3 the
thickness of the thinner plate at hte joint and shall be atleast 3/16 inch.
(c) On plate 3/16 inch thick, the weld shall be a full-fillet weld, and on plates
more than 5/16 inch thick, the weld thickness shall not be less than 1/3 the
thickness of the thinner plate at the joint and shall be atleast 5/16 inch.
(d) On plate 1/4 inch thick, the weld thickness shall not be less than 1/3 the
thickness of the thinner plate at the joint and shall be atleast 1/4 inch.
REF : API-650 3.1.3.3
ANS : (a)
Q168) The proper method for dismantling tank bottoms that are to be reused
shall be cut by:(a) deseaming of lapwelds;
(b) cutting alongside remaining welds at a minimum of 2 inches from existing
welds;
(c) cutting alongside remaining welds at a minimum of 3 inches from existing
welds;
(d) Both (a) and (b) are acceptable.
REF : API 653-10.3.2.1
ANS : (d)
Q169) The purchaser has not specified the use of 1-foot method for
calculating thickness and L/H 2, therefore, what is the shell plate thickness
for the first course for the following tank design?
Height = 40 feet Diameter = 260 feet
Stress @ test condition = 30,000 psi
Specific gravity = 1.0 Course Length = 8 feet
Corrosion Allowance = 0 Joint Efficiency = .0
(a) 1.209"; (b) 1.171"; (c) 0.856"; (d) 1.038"
REF : 650 3.6.4.3 Table K-2
ANS : (c)
Q170) The purpose of electrical grounding of A/C power connections is :(a) protect against lightening; (b) corrosion control for tank bottoms;
(c) personal safety; (d) corrosion control for tank shells;
REF : API 651, 1.1.1
ANS : (c)
Q171) The root opening for square grooves for butt-welded bottom plate shall
not be less than :(a) 1/2 inch; (b) 1/4 inch; (c) 3/16 inch; (d) 9/32 inch.
REF : API 650 3.1.5.5
ANS : (b)
Q172) The sequence of welding of the shell-to-bottom :(a) is the welder's option;
(b) is not addressed;
(c) is completed after the bottom joints are fully welded;
(d) must be completed before the welding of bottom joints.
REF : API-653, 10.4.3.2
ANS : (d)
Q173) The shell plate formula tmin =
(a) only (b) and (c) below; (b) is only valid if tmin is not les than 0.1";
(c) applies only to tanks less than 200' in dia; (d) does not apply to riveted
construction.
REF : API 653 4.3.3.1
ANS : (c)
Q176) The types of tanks covered by API 653 are :(a) non-refrigerated;
(b) vertical, cylindrical, above ground closed and open top;
(c) built to API 650 and 12 C;
(d) All of the above.
REF : API 650-1.1.1 and 653-3.1.1
ANS : (d)
Q177) The upper flammable limit (UFL) is the _____concentration of a
flammable vapour in air that will ignite :(a) approximate; (b) maximum; (c) average; (d) minimum.
REF : 2015 1.3.2
ANS : (b)
Q178) The variable design point method shall be used for tanks greater than
____ in diameter :(a) 50 (b) 200 (c) 150 (d) 200'.
REF : API-653, 2.3.3.3
ANS : (d)
Q179) Thick-film internal linings :(a) are frequently used as an alternative to replacing the steel bottom;
(b) are prohibited from use as an alternative to replacing the steel bottom;
(c) removes the need for external cathodic protection;
(d) removes the need for external anodic protection.
`REF : API 651 3.4.4
ANS : (a)
Q180) Thickness readings taken on a tank shell after 5 years of service show
a minimum thickness of 0.420 inches. The data sheet shows the original
thickness as 0.5 inches. What is the corrosion rate for the tank :(a) 0.008; (b) 0.0016; (c) 0.016; (d) 0
REF : API-653 6.3.3.22
ANS : (c)
Q181) Three different methods of conducting "Visual Examinations" (VT) :(a) Direct, indirect and previously recorded;
(b) Translucent, direct and previously recorded;
(c) Translucent, direct and indirect or (remote visual examination)
(d) all of the above.
REF : ASME Sec. V, T940, T941, T942, T943
ANS : (c)
Q182) Three types of external inspections are :(a) scheduled, routine and liquid penetrant;
(b) scheduled, routine and UT thickness;
(c) scheduled out of service, routine and UT thickness;
(d) unscheduled, routine and liquid penetrant.
REF : API 653-6.3.1, 6.3.2 & 6.3.3
ANS : (b)
Q183) To be an alteration a nozzle must be :(a) 12" or greater NPS nozzles; (b) greater than 12" NPS nozzles;
(c) greater than 2" NPS nozzles; (d) greater than 10" NPS nozzles.
REF : API 653, 3.5.1 (a)
ANS : (b)
Q187) Top decks of external floating roofs (double deck or pontoon type)
which are designed with are designed with a permanent slope for drainage
shall have a minimum slope of ____ inch in
12 inches :(a) 3/16; (b) 1/2; (c) 1/4; (d) 3/8.
REF : API-650 APP-C C.3.3.4
ANS : (a)
Q188) Under-run on plate not more than inch from the computed design
thickness or minimum permitted thickness is acceptable :(a) 0.01; (b) 0.02; (c) 0.03; (d) 0.04.
REF : API 650, 2.2.1.2.3
ANS : (a)
0.01 = 0.254mm
Q193) Welded joints that have experienced metal loss due to corrosion :(a) must be X-Rayed prior to further use;
(b) may be repaired by welding;
(c) may be repaired by grinding;
(d) all of the above.
REF : API 653, 9.5.3
ANS : (b)
Q194) Welder identification is not required for :(a) lap welds; (b) corner joints;
(c) fillet welds around opening; (d) roof plate welds.
REF : API 650 7.4
ANS : (d)
Q197) Welding filler metals are grouped into groupings based on their AWS
classification:(a) P-numbers; (b) F-numbers;
(c) Z-numbers; (d) ASTM spec.
REF : ASME Sec IX QW-432
ANS : (b)
Q198) Welding Procedure Specifications (WPS), and welders and welding
operators must be qualified in accordance with ____ :(a) API-653; (b) API-650;
(c) Section V of the ASME; (d) Section IX of the ASME
REF : API-653, 11.1.1
ANS : (d)
Breaks
Breaks
Q201) What are the two general approaches for determining minimum
thicknesses of tank bottom plate and briefly describe their differences :(a) Deterministic and Probabilistic;
(b) Probabilistic and Actualistic;
(c) Actualistic and Deterministic;
(d) Variable design and Actual thickness determination.
REF : API-653, 4.4.7
ANS : (a)
Q202) What are the two methods of guided-bend tests permitted by ASME
Section IX ?
(a) Bottom ejection method and Wrap around method;
(b) Top ejection method and Bottom ejection method;
(c) Side ejection method and Wrap around method;
(d) All to the above.
REF : ASME Section IX, QW-162
ANS : (a)
Q203) What diameter bolt circle is required and how many bolts for a 24 inch
roof manhole?
(a) 26.0 inch diameter bolt circle and 18 bolts;
(b) 25.5 inch diameter bolt circle and 20 bolts;
(c) 27.5 inch diameter bolt circle and 16 bolts;
(d) 27.5 inch diameter bolt circle and 20 bolts.
REF : API 650 3.8.4
ANS : (d)
Q204) What F number is E70T1 electrodes classified as :(a) 1; (b) 2; (c) 4; (d) 6.
REF : ASME Sec IX,QW-432
ANS : (d)
API650:
Q205) What is calcination :(a) An accumulation of a mineral coating on the lining of the tank;
(b) Increase of water of hydration;
(c) Loss of water of hydration;
(d) Form of tank deterioration.
REF : API-653, 4.5.1.2
ANS : (c)
Q206) What is meant by "non destructive examination" of a welded joint ?
(a) An examination of a welded joint that will disclose surface and sub-surface
discontinuities without physical harm to the welded joint;
(b) An examination of a bolted joint;
(c) An examination of a welded joint that will disclose surface and sub-surface
discontinuities that may cause physical harm to the welded joint.
(d) An examination of a welded joint that will disclose only surface
discontinuities
without physical harm to the welded joint.
REF : ASME Section V, T110
ANS : (a)
Charlie Chong/ Fion Zhang
Q209) What is the allowable stress at root of anchor bolt threads for a tank
with a design pressure up to 2.5 psig ? Uplift is based on tank design
pressure and wind.
(a) 15,000; (b) 20,000; (c) 25,000; (d) 30,000.
REF : API 650 F.7, Table F-1
ANS : (b)
Q210) What is the capacity of a tank 110 feet in diameter, 24 feet high, joint
efficiency is 0.85,
specific gravity is 1.0, corrosion allowance = 0 ?
(a) 34,303; (b) 38,909; (c) 39,910; (d) 40,656.
REF : API 650 Table A-1
ANS : (d) ANS : (d) C = 0.14D2H
Q211) What is the distance from the centre pipe to shell for a 3 inch nominal
pipe size, 36 diameter drawoff sump, which is 18 inched deep ?
(a) 2.1875'; (b) 3.2343'; (c) 5.0000'; (d) 5.3780'
REF : API 650 - 3.8.6
ANS : (c)
API650:
Q212) What is the distance in inches, that both a roof plate or a shell bottom
must be cut from the weld when dismantling a shell tank :(a) One; (b) Two; (c) Four; (d) Six.
REF : API-653, 10.3.2; API-653, 10.3.4.1
ANS : (b)
Q213) What is the expected service life for a properly applied tank bottom
lining ?
(a) 5 10 years; (b) 10 15 years;
(c) 10 20 years; (d) 20 30 years.
REF : API 652 3.6 and 8.1
ANS : (c)
Q218) What is the maximum depth of edge settlement if the distance from the
inside of the shell to the bend point of the depression is 7 feet ?
(a) 2.59"; (b) 1.295"; (c) 5.18"; (d) 31.08".
REF : API 653 APP. B
ANS : (a)
BB =0.37R = 1.295 for R=3.5
API653:
Q220) What is the maximum out-of-plumbness of a new tank from the top of
shell relative to the bottom of the shell ?
(a) 1/100 of the total tank height; (b) 1/50 of the total tank height;
(c) 1/60 of the total tank height; (d) 1/200 of the total tank height.
REF : API 650 5.5.2
ANS : (d)
API653:
10.5.2 Plumbness
10.5.2.1 The maximum out-of-plumbness of the top of the shell relative to the
bottom of the shell shall not exceed 1/100 of the total tank height, with a
maximum of 5 in. The 1/100 criteria, with a maximum of 5 in., shall also apply
to fixed roof columns. For tanks with internal floating roofs, apply the criteria
of this section or API 650, Section 7.5.2 and Annex H, Section H.4.1.1,
whichever is more stringent.
10.5.2.2 The out-of-plumbness in one shell course shall not exceed the
values specified for mill tolerances in ASTM A6 or ASTM A20, whichever is
applicable.
API650:
7.5.2 Plumbness
a) The maximum out-of-plumbness of the top of the shell relative to the
bottom of the shell shall not exceed 1/200 of the total tank height. The outof-plumbness in one shell course shall not exceed the permissible
variations for flatness and waviness as specified in ASTM A6M/A6, ASTM
A20M/A20, or ASTM A480M/A480, whichever is applicable.
b) The maximum out-of-plumbness of roof columns, guide poles, or other
vertical internal components shall not exceed 1/200 of the total height. The
1/200 criteria shall also apply to fixed roof columns. For tanks with internal
floating roofs, apply the criteria of this section or Annex H, whichever is
more stringent.
API650: 8.1.3.4 The finished surface of the weld reinforcement at the location
of the radiograph shall either be flush with the plate or have a reasonably
uniform crown not to exceed the following values:
Q224) What is the minimum acceptable shell plate thickness for a tank shell
made of A 283 grade C material, 70 feet in diameter and 50 feet high ?
Specific gravity of contents is 0.8. Original joint efficiency was 100 %.
(a) 0.356; (b) 0.339; (c) 0.480; (d) 0.304.
REF : API-653, 4.3.3.1
ANS : (d) S=23600, t=2.6HDG/SE = 0.308
Q225) What is the minimum allowable density through the image of the
penetrameter for radiographs made with a 2000 kv tube ?
(a) 1.8 4.0; (b) 1.3 2.8; (c) 2.0 4.0; (d) 1.3 1.8;
REF : ASME Sec. V, T-282.1 ANS (a)
1.3/1.8/2.0/4.0
Charlie Chong/ Fion Zhang
Q226) Windgirders are evaluated for :(a) Corrosion of structural elements; (b) attachment welds;
(c) the same evaluation as for shell stiffeners; (d) all of the above.
REF : API 653, 4.3.7
ANS : (d)
Q227) What is the minimum nominal shell thickness required when the
normal tank diameter is less than 50 feet?
(a) 3/16; (b) 1/4; (c) 5/16; (d) 3/8.
REF : API-650 3.6.1.1
ANS : (a)
API650: 5.6.1.1 The required shell thickness shall be the greater of the
design shell thickness, including any corrosion allowance, or the hydrostatic
test shell thickness, but the shell thickness shall not be less than the following:
Q228) What is the minimum nominal thickness for bottom plates, exclusive of
any corrosion allowance?
(a) 3/16 inch; (b) 1/4 inch; (c) 5/16 inch; (d) 7/16 inch.
REF : API 650, 3.4.1
ANS : (b) / = 6.35mm
Q229) What is the minimum number of settlement measurement points ?
(a) 4; (b) 6; (b) 8; (d) 10.
REF : API 653 12.5.1.2
ANS : (c)
Q230) What is the minimum permissible design metal temperature for a 280
foot diameter tank, 75 feet high, tank radius is 1,680 inches, plate material
ordered is 1.125" (including corrosion allowance) A 516 555 as rolled, killed
fine-grain practice without impact testing :(a) + 8; (b) 0;
(c) 4; (d) All Material must be impact tested.
REF :API 650 - 2.2.9.2 (Fig. 2-1)
ANS : (c)
Q231) What it the minimum permitted density of radiographic film using an
Iridium source ?
(a) 2.0; (b) 1.8; (c) 1.3; (d) 4.0
REF : ASME Sec V-T282.1
ANS : (a)
Q234) What is the calculated minimum thickness of shell plates from the
stress on vertical joints for a field-erected small capacity tank, which has a
diameter of 30 feet, height of 36 feet, joint efficiency is 0.85, specific gravity is
1.0, with a corrosion allowance of 0.125 ?
(a) t = 0.1529; (b) t = 0.1875;
(c) t = 0.2779; (d) t = 0.3125.
REF : API 650 A.4 (See 3.6.1.1)
ANS : (c) t =2.6HDG/SE = ?, for S=?
Q235) What is the minimum weld length that must be shown on
each radiograph ?
(a) 2 inches; (b) 3 inches; (c) 4 inches; (d) 5 inches.
REF : API 650 6.1.2.8
ANS : (b)
Q236) What is the most common protective cushion for aboveground storage
tanks ?
(a) Clean sand; (b) Clay; (c) Gravel; (d) Carbonaceous.
REF : API 651, Section 3
ANS : (a)
Q237) What is the nominal shell thickness required when the nominal tank
diameter is less than 50 feet ?
(a) 3/16 inch; (b) 1/4 inch; (c) 5/16 inch; (d) 3/8 inch.
REF : API 650 3.6.1.1
ANS : (a)
Q238) What is the radii tolerance measured at 1 foot above the shell to
bottom for a reconstructed 125 foot diameter tank ?
(a) +/- 1/2; (b) +/- 3/4; (c) +/- 1; (d) +/- 1 1/4.
REF : API 653, 10.5.3
ANS : (b)
Q239) What is the title of API Publication 2015A ?
(a) "Guide for Controlling the Lead Hazard Associated with Tank Entry and
Cleaning."
(b) "Cleaning Open-Top and Covered Floating-Roof Tanks"
(c) "Guidelines for Confined Space Work in the Petroleum Industry"
(d) "Welded Steel Tanks for Oil Storage"
REF : API-653, 3.6
ANS : (a)
Q240) What must be done to the tank prior to dismantling to insure proper
alignment after the tank is reconstructed ?
(a) At least four sets of matching centre punch marks should be placed at the
top and bottom edges of each shell plate.
(b) At least two sets of matching centre punch marks shall be placed at the
top and bottom edges of each shell plate.
(c) At least three alignment tabs shall be tack welded to the top and bottom
edges of the each shell plate.
(d) At least two sets of matching centre punch marks may be placed at the top
and side edges of each shell plate.
REF : API-653, 10.3.5.2
ANS : (b)
Q241) What are NDE methods and to what extent shall they be used for the
examination of repairs to butt welds ?
(a) MT and PT over full length; (b) MT and PT spot;
(c) UT and RT over full length; (d) UT or RT over full length.
REF : API 653 12.1.3.2
ANS : (d)
Q242) What of the following are not principal causes of shell distortion :(a) Thinning caused by corrosion; (b) Foundation settlement;
(c) Over-or under-pressuring; (d) High wind.
REF : API-653, 4.3.5
ANS : (a)
Q245) What size penetrameter is required for RT of a tank 0.75 inches thick ?
(a) 17; (b) 20; (c) 25; (d) 1.
REF : ASME Sec V Article 2
ANS : (a)
Q246) What spacing must be used for a settlement survey of a 100 diameter
tank ?
(a) 31.4; (b) 30; (c) 28.56; (d) 314.
REF : API 653 4.3.3.1
ANS : (c)
ASME V:
Q247) When a new nameplate is attached, the existing nameplate :(a) is removed;
(b) is covered by the new name plated;
(c) is located next to the new name plate;
(d) is left for the owner / user to keep on file
REF : API-653, 13.1.2
ANS : (c)
Q248) When alternative inspection intervals are selected, the owner / user :(a) shall document the procedure and make it part of the permanent record;
(b) alternatives are not allowed;
(c) alternative method shall include method for determining bottom plate
thickness;
(d) both (a) and (c) above.
REF : API 653, 6.4.3
ANS : (d)
Q249) When calculating the maximum liquid level for reconstructed tanks, the
required corrosion allowance shall be :(a) deducted from the actual thickness before calculating maximum liquid
level;
(b) added to actual thickness before calculating maximum liquid level;
(c) not be considered when calculating maximum liquid level;
(d) deducted from the original design thickness.
REF : API 653 8.4.4
ANS : (a)
Q250) When changing a non-essential variable on a welding procedure, the
procedure must be :(a) revised; (b) re-qualified;
(c) no action required; (d) re-written as a new procedure.
REF : ASME Sec IX QW-200.1
ANS : (a)
Q251) When concrete ring walls are provided under the shell, the top of the
ring wall shall be level with ______ inch in the total circumference measured
from the average elevation :(a) 1/4; (b) 1/8; (c) 3/8; (d) 5/16.
REF : API 650 5.5.5.2 a
ANS : (a)
Q252) When determining average thickness in a corroded area of a shell, a
minimum of equally paced measurements shall be taken over a length of L.
(a) 10; (b) 5; (c) 8; (d) 6.
REF : API 653 4.3.2.1 (c)
ANS : (b)
Q261) When reviewing a radiograph, a dark image of the letter B can be seen
on the film
(a) This is cause for rejection;
(b) This is not cause for rejection;
(c) This is the same as a light letter B;
(d) An unusual safety hazard existed during the exposure.
REF : ASME Section V, T-284
ANS : (b)
Q262) When the corrosion rate is not known or determinable from similar
service experience, actual bottom plate thickness shall be determined by
inspection within the next ____ years of operation :(a) 10; (b) 7; (c) 5; (d) 3.
REF : API 653 6.4.2.2
ANS : (a)
Q263) When the tank is out of service, additional bottom plate examination
includes :(a) All of the below; (b) ultrasonic;
(c) hammer testing; (d) turning of coupons.
REF : API 653 Appendix C, C.1.1.4
ANS : (a)
Q264) When two (2) welders weld opposite sides of the same butt joint :(a) 2 spot radiographs shall be taken;
(b) heat generated by twin arc removes the need to radiograph;
(c) shall be inspected by ultrasonics;
(d) 1 spot radiograph shall be taken .
REF : API 650 6.1.2.5
ANS : (d)
Q265) When two or more tanks are installed concurrently in the same location
for the same purchase :(a) spot radiographs to be taken is based on each tanks footage of the welds;
(b) spot radiographs may be omitted in tank # 2 if no defects were found in
tank # 1;
(c) spot radiographs may be taken based on the aggregate footage of the
welds of the same type and thickness;
(d) spot radiographs to be taken be based on the aggregate footage of the
welds regardless of weld type and thicknesss;
REF : API 650 6.1.2.5
ANS : (c)
lbf/in.2
Charlie Chong/ Fion Zhang
Q269) Which below best describes how surfaces shall be prepared for
Ultrasonic examination :(a) The finished contact surfaces shall be free from weld splatter and any
roughness that would interfere with free movement of the search unit or
impair the transmission of ultrasonic vibrations;
(b) The weld surfaces shall be finished so they cannot mask or be confused
with reflections from defects, and should merge smoothly into the surfaces
of the adjacent base materials;
(c) The volume of base material through which the sound will travel in angle
beam examination shall be completely scanned with a straight beam
search unit to detect reflectors which might affect interpretation of angle
beam results;
(d) all of the above.
REF : ASME Section V, T-542.7.1
ANS : (d)
Q270) Which below option Thin-Film lining system shall be used for the
following service conditions; Temperature 200 degrees F, product contents
are distillates,
(a) Coal tar epoxy; (b) Epoxy amine;
(c) Epoxy polyamide; (d) Epoxy Polyamidoamine
REF : API 652 4.3, Table 1
ANS : (b)
Q271) Which is not a factor in determining intervals between internal
inspections for storage tanks:(a) Measured during previous inspection;
(b) Based on experience with similar tanks;
(c) Anticipated corrosion rate;
(d) Consistent with conditions at a particular site.
REF : API-653, 6.4.2
ANS : (d)
Q278) Which of the following is not a cause of bottom failure :(a) Stresses placed on the bottom plates by roof support loads and shell
settlement;
(b) Inadequate drainage;
(c) Rock or gravel foundation pads with inadequately filled-in surface voids;
(d) Operating conditions.
REF : API-653, 4.4.2
ANS : (d)
Q279) Which of the following is not a factor in determining suitability for
service of shell tanks :(a) Internal corrosion due to the product or water bottoms;
(b) Location relative to other tanks;
(c) Chemical analysis and mechanical properties of the materials of
construction;
(d) Tank foundation, soil and settlement conditions.
REF : API-653, 4.1.3
ANS : (b)
Q282) Which of the following is not true regarding dismantling of the shell :(a) Temporary attachments welds must be ground flush;
(b) Shell stiffener rings, including wind girders and top angles, may be
removed;
(c) Shell stiffener rings, including wind girders and top angles, may be left
attached;
(d) Temporary attachments welds need not be ground flush.
REF : API-653, 10.3.3.2
ANS : (d)
Q283) Which of the following is not true regarding small punctures in a
floating roof plate :(a) May be ignored if they have been determined to be non-critical;
(b) Shall be repaired;
(c) Shall have affected sections replaced;
(d) Is considered a change from the original condition.
REF : API-653 4.2.3.1
ANS : (a)
Q284) Which of the following types of welds do not need welder identification ?
(a) Shell vertical welds; (b) Roof Plate welds;
(c) Flange-to-nozzle-neck welds; (d) Both (b) and (c)
REF : API-653, 11.2.2
ANS : (d)
Q285) Which thin-film lining system shall be used for the following service
conditions : Temperature 200 degrees F, product contents are distillates :(a) Coal tar epoxy; (b) Epoxy amine;
(c) Epoxy polyamide; (d) Epoxy polyamidomine.
REF : 652 6.3 Table 1
ANS : (b)
Q288) Who is responsible for qualifying the welders used to repair an above
ground storage tank ?
(a) The tank manufacturer; (b) The repair concern;
(c) The inspector; (d) The test laboratory.
REF : ASME Sec IX QW-103.1
ANS : (b)
Q289) Who is responsible for stating the design metal temperature (based on
ambient temperatures), the design specific gravity, the corrosion allowance (if
any), and the design wind velocity ?
(a) PURCHASER; (b) FABRICATOR;
(c) INSPECTOR; (d) ERECTOR.
REF : API 650 XIII
ANS : (a)
Q290) Widely scattered pits may be ignored provided that the sum of their
dimensions along any vertical line does not exceed 2 inch in an 8 inch length
and no pit depth results in a shell thickness of less than of the minimum
thickness exclusive of corrosion allowance :(a) 5/8; (b) 3/4; (c) 1/2; (d) 2/3.
REF : API-653 4.3.2.2
ANS : (c)
Charlie
Chong/
Fion
Zhang
Charlie Chong/
Fion
Zhang
Good Luck!
Good Luck!