Professional Documents
Culture Documents
~.- .:"'.
-
/"
()
~.
....
Practice Examination .
and Sample Questions
- for
Visual Inspection ..
Workshop
-
-~-- --------
--------------------
. AmericanwellillUW_--i
.t
I
fonn?
3. Which of the following would be a matching electrode for GMA W of AS72 Or 60 steel?
a. ER70S-XXX
, b: ER80S-XXX
c. ER90S with 20 ft-Ibs minimum impact strength at 00 F
d. ERIOOS-XXX
e. none of the above
4. For, GMAW welding of3 inch thick AS17 Gr 100 steel; what is the required preheat and interpass te{Dperature?
a. 22So F minimu!l1
. '
" -,
__b.__
225~.f.m~Aim!-1.~__
c. 22S? F minimum to 4s00F:max.imum
d. 22So F minimum to 4000F maximum
e. none of. the above .
the depth of the undercut-on this weld sample acceptable if the weld axis is parallel to the prim~ry stress?
yes
no
no acceptance criteria provided
not enough information provided
none of the above
6. Is
a.
b.
c.
d.
e.
b. S~AW
c. GTAW
d. SAW
e. none of the above
A welding procedure is being qualified for the welding of A577. Gr 60 plate fora structural
applicatitJD. Thl:
welding process to be used is a FCAW, and the weld configuration is"'single-Y""grooveweld.with
a steel
.
baC;king; The thickness of the test" piate is 1-1/2 inches. This pri)cedurequalificatiol1
coupon is being welde~ in
tbe .horizontal position for plate.
8. What is the matching filler metal classification
a; EIIXTX-X
b. EI0XTX-X
c. E9XTX-X'
d. E8XTX-X
e.. none of the above
9.Wbat is the required preheat and ~nterpass temperature for this procedure?'
a. 1500C minimum to 2050 C maximum"
..
..
b. 1500 F minimum to 4000 F maximum
c. 1500 F minimum
d. 22"50F'minimum
e. 3000 F. minimum
10. For what maximum thickness will this procedure be qualified lfthe requited tests are succes~fi.llly passed?,.
Lm~
. b. 3 inches maximum
c. unlimited thickness
d. 3/4 to 1-1/2 inches
e:-none oftheabove-~--~----
. .'
..
II. If the welder who performs this procedure qualification is successfully quaiified,:ln w~at positibns is.that
individual qualified for production welding?
.
a. horizontal groove and fillet welds in plate .
.,
b. flat and horizontal grooves in p.ljl~~.
..
.
.
.
c. flat and horizon.tal grooves in pipe 'ifthe pipe is greater than 24 inches diam~ter with backing or backgouging
d. flat and horizontal fillets in pipe
.
e. all of the above
12. What is the F number of the filler metal required for this qualification test?
a.' 1
b.3
c. 6
d. 5
e. none of the above
14. A shielding gas flow rate is 7.5 liters per minute. What.is the flow rate in cubic feet per hour?
a. 15.9
b. 3.54
c. 159
d. 35.4
e. 12.8
There is no evidence
long
long
removed from the original weld.
removed from a different weld
16. Where should the designation E601 0 be placed on the Appendix I form?
a. space # 5
b. space # 6
c. space # 7
d. no prescribed place for this information
e. this information is not applicable for procedure qualification
OIl
Side A, what is the maximum size this weld will meet per the Part B
18. The discontinuity occurring in the region of the fillet weld fromOto
a. root porosity
b. linear porosity
c. cluster porosity
d. aligned porosity
e. wormhole porosity
19. Is
a.
b.
c.
d.
e.
20. Is
a.
b:'
c,
d.
e.
cannot be determined
no acceptance criteria given
none of the above
.
'
21 through 26:
A welder successfully qualifies on a groove weld in the 50 position on 8 inch, schedule 80 pipe using the SMAW
process. The pipe materials are ,\PI 5LX, Grades X42 andX52.
21. For what maximum thickness range is this qualification
a. 5/16 inch through 3/4 inch
b. 1/2 inch through 1 inch
c. 0.187 inches to unlimited
d. all of the above
e. none of the above
22. Which electrode classification
valid?
a. E7018
b. E7028
c. E6010
'
25. What is the required preheat and interpass temperature for this joint?
a. none required
b. none if the base metal is above 32 F
c. 50 F minimum
'
d. 150 F minimum
e. 50 F minimum and 400 F maximum
26. What F number(s) apply to the proper filler metal for this application?
a. 1 and 6
b. 2 and 6
c. 1 and 4
d. 4 only
e. 1 only
29. Csing the answers from Questions 27 and 28 above to calculate an area: what is its tensile strength if it exhibited
a maximum load of 8560 pounds during the tensile test?
"
Tensile Strength
a.
b.
c.
d.
e.
68,000
68,480
72;500
74.500
75,000
psi
psi
psi
psi
psi
Load
Area
"
30. If the specimen from Question 29 was taken from a piece of 2 1/2 inch thick A588 steel, does it mbet the
specification requirements for tensile strength?
a. yes
b. no
c. impossible to determine from the information provided
d. no value for required tensile strength provided
e. none of the above
a welder completes a weld joint in the 6G position for a welder qualification test by starting the weld at the
bottom of the pipe and travels upward toward the top, where should th,at information regarding the weldi~g
direction be placed on the AppendilC II form?
,a. space # 3
'
b. space # 7
c. space #12
d. space # 16
e. none of the above
Y:"'1A W process
.
Amps x volts x 60
Travel Speed (ipm)
a.
b.
c.
d.
e.
64,000
66,000
66,600
67,600
68,000
J/inch
J/inch
J/inch
J/inch'
J/inch
37. Is
a.
b.
c.
d.
e.
the undercut on S'ide 4 acceptable if the' weld axis is transverse to the direction of primary stress'?
yes
no
no acceptance criteria provided
not enough information provided
none of the above
38. Using a matching filler metal for 1 inch thick A516 Or 70, whatis theininimum
material?
a. 38 ksi
b. 38,000 psi
c. 51 ksi
d. both a and b above
e. none of the above
',
39. Specimen A is
al acceptable
b. rejectable because of comer crack(s)
/. rejectable because of cracks(s) on the convex surface
d. rejectable because of porosity on the convex surface
e. both band c
40, Specimen B is
,a. acceptable
b. rejectable because of comer crack(s)
c; rejectable because of cracks(s) on the convex surface
d. rejectable because of porosity on the convex surface
e. both c and d
41. Specimen C is
a. acceptable
b. rejectable because of comer crack(s)
/c. rejectable because of elongated discontinuities on the convex surface
d. rejectable because of porosity on the convex surface
e. both band c
42. Specimen D is
la. acceptable
b. rejectable because of comer crack(s)
c. rejectable because of cracks(s) on the convex surface
d. rejectable because of porosity on the convex surface
e. both band c
43. Is the welder who welded this test weldment qualified if all the bend test samples 'a,re required for qualificatio'n?
a.
yes
b.
c.
d.
/e.
no,
no,
no,
no,
because
because
because
because
Bend A is rejectable
Bend E~is rejectable
Bend C is rejectable
both Bends A and C are rejectable
'44. If
"a.
b.
c.
d.
e.
the shop drawing requires a 5/16 inch fillet weld, is the weld on side 3 acceptable?
yes
no
no acceptance criteria provided,
not enough information provided
none of the above
If a welder qualifies on a 3/8 inch thick plate groove joint, what thickness of plate groove joint is that welder not
qualified to weld in production?
a. 1/4 inch
b. 1/2 inch
c. 3/4 inch
d. I inch
e. both band c above
7. If a welding procedure is qualified on 10 inch diameter, schedule 20 pipe, for what.range of di~meters and wall
thicknesses is this procedure considered qualified?
a. diameters 4 inches and over, wall thicknesses over 3/16 inch
b. diameters 10 inches and over, wall thickijesses over 1/4 inch
c. diameters 10 inches and over, wall thicknesses over 1/8 inch
d. diameters 10 inches and over, wall thicknesses from 1/8 inch to 1/4 inch
e. diameters 10 inches and over, wall thicknesses from 1/8 ~nch to 1/2 inch
8. Is
a.
b.
c.
d.
e.
no
cannot be determined
no acceptance criteria given
none of the above
9. What is the actual measured weld size on Side B of the smallest T~Joint sample?
a. 7/16 inch
b. 1/4 inch
c. 5/16 inch
d. 3/8 inch
e. none of the above
10. What is the actual measured weld size of Side B of the largest T -Joint sample?
a. 3/16 inch
b. 1/4 inch
c. 5/16 inch
d. 3/8 inch
e. none of the above
11. Is
a.
b.
c.
d.
e.
12. What is the size of the item being measured with the machinist's scale in the sketch below?
a. 1 and 23/32 inch
9. 1 and 23/64 inch
c. 1 and 21/64 inch
d. 1 and 21/32 inch
e. 1 and 5/8 inch
13. The width of a rectangular tensile specimen is 0.762 inch. Using the conversion chart on Page 5 of these
Exercises, what is the SIconversion?
a. 22.76 mm
b. 20.69 mm
c. 19.35mm
d. 19.15 mm
e. 18.77 mm
14. The thickness of the specimen in Que~tion 13 is 18.70 mm. Using the conversion chart on Page 5 of these .
Exercises, what is the U.S. Customary conversion?
a. 0.936 inch
b.0.778
inch
c. 0.887 inch
d. 0.966 inch
e. 0.736 inch
15. Using the required values from Questions 13-14 above, calculate the area of the tensile specimen in square
inches and square millimeters.
.
a. 0.777 square inches and 501.294 square millimeters
b. 0.555 square inches and 358.062 square millimeters
c. 0.738 square inches and 476.131 square millimeters
d. 0.561 square inches and 361.845 square millimeters
e. cannot be calCulated
16. If a tensile specimen fails at a load of 51 ,550 pounds, and using the values from Question 15, what is.its ultimate,
tensile strength (using the fonnula on Page 5)?
.
a. 91,889 psi
b. 82,800 psi
c.. 66,400 psi
d. 37,000 psi
e. cannot be calculated
17. Wbat is the size of the weld being measured with the fillet weld gage shown below?
a. 5/16 inch
b. 1/4 inch
c. less than 1/4 inch
d. cannot properly measure weld with the gage shown
e. since the weld is convex, it cannot be measured
18. The fillet weld below is required to be 3/8 inch in size. Wh.at can be said about the weld measurement being
made in the sketch below?
a. the weld is not acceptable because it is too large
b. the weld is acceptable
c. the weld is not acceptable because it is too small
d. cannot accurately determine weld size because incorrect gage is being used
The groove weld shown below is required to have a maximum weld reinforcement of 1/32 inch. From the
measurement shown in the sketch, what should be said about the weld?
a. the weld is unacceptable because there is not enough reinforcement
b. the weld is unacceptable because there is too much reinforcement
c. L:".eweld is unacceptable because the requirement only applies to the face reinforcement, and the root
reinforcement (or face reinforcement if it is a back weld), is being measured
d. ,he weld area being measured is acceptable regarding the amount o( reinforcement
e. 'i:.is gage should not be used to measure reinforcement
Conversion Factors
millimeters
inches
inches
millimeters.
= Load
to fracture
~
25.4.
3.937
10.2
Answer Key,
Prac.tice Examination ..
. 'and Sample Questions
for
Visual Inspection "
Workshop
,
~:.
'.
26. d (App XIV, Group II, page 15, for Specification number and E7018; App X, page 10 for F
number.)
.
27. e (Actual measurements are 0.50 inch and 12.7 rnm.)
28. c (Actual measurement is 0.25 inch and 6.3 mm.)
29. b (Area is 0.5 x 0.25 = 0.125 square inches. 8,560/0.125 = 68,480 psi.)
30. b .(The calculated value of 68, 480 psi is less than the required minimum value for A588 of
70,000 psi)
31. b (App II, page 2, note after Position line.)
32. a (App VII, item (7), page 7, weld porosity diameters total less than 3/8 inch (2/32 +3/32 +
2/32 + 3/32 = 10/32 or 5/16)"
.
33. a (Linear porosity is not covered in Part B, but is considered required general knowledge.)
34. d (260 x 26 x 60/6 = 67,600 Joules/inch)
35. e (App VI, item (5), page 6; discontinuity is overlap.)
.36. c (The sample weld's minimum size along its length is actually 1/4 inch. 'Using App VII,
item (8), page 7, the allowable underrun of 1/16 inch permits this weld to meet the
requirements of a 5/16 inch weld.)
37. b (App VII, item (5), page 7, undercut-is greater than 0.01 inch.)
38. d (App XIV, Group II, page 18, under Miniinum Yield Point Strength)
39. c Rejectable crack on convex surface (5/32 in.); Note: 3/16 in. corner crack is acceptable.
40. a Acceptable porosity (2 @ 1/16 in.)
41. c Rejectable because of elongated discontinuities on the convex surface.
42. a Acceptable, no discontinuities.
43. e Bends A and C are rejectable. Welder does not pass qualification test.
44. a Appendix VII, item (8).
45. d Side I has overlap, elongated surface porosity and undercut present.
46. b (App VII, item (7) page 7; discontinuity is porosity which is greater than 3/8 inch.)
Two locations of linear porosity have lengths that fall within one linear inch and their
sum is greater than 3/8 inch.
.