Issued 1972-04 Revised 2006-10 NIKKISO | NON-SEAL PUMP BASIC Type HIGH-TEMPERATURE Type SLURRY HANDLING Type REVERSE CIRCURATION Type INSTRUCTION MANUAL FOR INSTALLATION, OPERATION AND MAINTENANCE INPORTANT Please read this manual carefully prior to using the pumps. Please see to it that this manual reaches the persons in charge of the pumps and that it is kept at the place where, at any time, operators can refer to it.TABLE OF CONTENTS CONSTRUCTION ... od 1.1 Basic Construction of Series LH u 1.2 Basic Type 7 1,3 High-Temperature Type «.. 7 1.4 Slurry Handling Type .. 8 1.5 Reverse Circulation Type servers 8 15.1 HR, LR and VR types 8 15.2 HG, L@ and VQ types .. 8 1.6 Other Types . 8 UNPACKING AND INSTALLATION 8 2.1 Unpacking .. 8 2.2 Installation 9 PIPINGS . 9 BL 9 32 10 3.3 Auxiliary Piping .. 10 3.3.1 Pipings for cooling (or heating) medium of motor jacket and heat-exchanger 10 3.3.2 Piping for heating (or cooling) medium. of pump casing jacket see 1 3.3.3 Pipings for back flushing - slurry handling type «. 3.3.4 Pipings for reverse circulation - reverse circulation type 3.3.5 Pipings for drain and ver ELECTRIC WIRING 4.1 Starter .. 4.2. Thermal Protection Circuit 4.3 Wiring .. 4.4 Checking Insulation Resistance OPERATION 5.1 Preparatory Procedures 5.2 Preparation of Starting 5.3 Starting 5.4 Continuous Operation 5.4.1 Daily checks 5.4.2 Periodical checks 5.4.3 Checking of bearing and bearing MONILOT soseessee 5.4.4 Emergency stop of pump 5.4.5 Liquid temperature limit 5.4.6 Pump minimum flow rate 5.5 Shutdown .. DISASSEMBLING AND ASSEMBLING 6.1 Disassembly. 6.2 Removal and Reassembling of Jacket & Heat Exchanger 25 6.3 Assembly «. TROUBLESHOOTING 7.1 Troubleshooting 7.2 Recommended SpareTABLE-1. TABLE-2. TABLE-3. TABLE-6, TABLE- TABLE-9. TABLE-10. TABLE-1L. TABLE-12. FIG.-1. FIG.-3. FIG.A-4. TABLES, FIGURES AND DRAWINGS FLOW RATE OF COOLING WATER FOR JACKET AND HEAT EXCHANGER, AND CONNECTION PORT SIZES sesssssssesseseseseeees 10 THE FLOW RATE OF BACK FLUSHING AND PORT. SIZE ssssssssttsseees seeeeee 12 THE FLOW RATE OF REVERSE CIRCULATION AND PORT SIZE ssseseeeee THERMOSTAT OPERATING TEMPERATURE, SERIES LH NON-SEAL PUMP 2-POLE MOTOR ELECTRICAL CHARACTERISTICS PORT SIZES OF TERMINAL LEAD OPENING LIMIT OF BEARING WEAR ssseeees LIQUID TEMPERATURE. LIMIT. PUMP MINIMUM FLOW RATE TIGHTENING TORQUE FOR EACH BOLT SIZE RECOMMENDED SPARE PARTS LIST. TROUBLESHOOTING CHART, EXAMPLES OF PIPING FOR REVERSE CIRCULATION LINE AN EXAMPLE OF Pl CIRCULATION LINE WHEN THE MOTOR IS COOLED WITH THE LIQUID PUMPED sess 13 RECOMMENDED CIRCUIT FOR NON-SEAL PUNP.. crsteeteeeeeeses 13 STANDARD NON-SEAL PUMP MOTOR WINDING, AND THERMOSTAT CONNECTIONS «. AN EXAMPLE OF BY-PASS PIPING DISASSEMBLING THE BASIC TYPE .. L (BASIC) TYPE NON-SEAL PUMP... H (BASIC) TYPE NON-SEAL_ PUMP LT (HIGH-TEMPERATURE) TYPE NON-SEAL, PUMP HT (HIGH-TEMPERATURE) TYPE NON-SE) PUMP LS (SLURRY) TYPE NON-SEAL PUMP... HS (SLURRY) TYPE NON-SEAL PUMP LR (REVERSE CIRCULATION) TIPE NON-SEAL PUMP vssssseeses HR (REVERSE NON-SEAL PUMP .., EXPLOSION-PROOF TYPE TERMINAL BOX’ FOR 0.75-11 KW .. EXPLOSION-PROOF TYPE TERMINAL BOX FOR 15-37 KW BEARING MONIWARNING AND CAUTION WARNING | Before start up, be sure to vent entire pump and motor unit properly. Keep ‘off splash of liquid from vent port during vent operation. 2. Never restart without solving the cause when the pro- tective device works and pump is stopped. 3. Do not operate under any of the following conditions which may result in serious hazards. Bearing Monitor in red zone Fluid leakage from any joints No fluid filled in pump and motor Blocked discharge and suction lines Below minimum flow rate 4, Do not touch motor and pump during operation and just after stopping, since those surfaces may be hot. [CAUTION 1, Do not use for any services other than specified on data sheet. 2. Follow instruction menual(s) for proper _ installation, operation and maintenance. 3. Be careful of electric shock. Make sure grounding is properly made. 4. Do not disassemble terminal plate. 5. Do not apply a piping load to the pump. 6. Pipe to satisfy NPSH conditions. 7. Mount @ monitoring pressure gage and an ammeter. 8. Use an electromagnetic switch and also make use of a suitable protective device, e.g. a thermostat. 9. Check the rotating direction. Do not operate the pump reversely. 10. Fit a suction strainer 11. Do not continue operating the pump despite cavitation being on. 12. For a pump with an external cooling system, do not operate the pump with the cooling system left stopped. 13, Perform the periodical check at least once a year. DISCLAIMER OF WARRANTY NIKKISO shall not be liable for decomposition by che- mical action (corrosion and/or erosion) in all cases including NIKKISO's recommendation.CHECK POINTS FOR TROUBLE-FREE OPERATION AND MAINTENANCE OF NIKKISO NON-SEAL PUMP For correct operation and maintenance of the NIKKISO NON-SEAL PUMP, the instructions below should be followed precisely. 1._ INSTALLATION. When installing the pump, pay attention to the following matters. © Do not use for any services other than specified on data sheet. 1) Confirm the pump item and code numbers, and whether the descriptions on the pump nameplate conform to the specifications required. 2) Pump should be located as near as possible to the suc- tion tank to have larger NPSHR. 3) Keep the pump from being loaded with the weight and or with thermal stress of the piping. 4) Allow enough space around the pump for maintenancing and disassembling it. 5) After pump installation, when bearing monitor is. supplied separately, mount bearing monitor on rear bearing housing. 2. INITIAL START-UP 1) With the discharge side valve closed, jog the motor 3 times at about 30 second interval. "Jog" is an operation which is stopping immediately after applying power for 2 ~ 3 seconds. Apply power continuously after making sure there is no unusual noise or vibration during jogging operation. Note: When the pumped liquid has low specific gravity and high vapor pressure, vapor locking may occur in the pump. In this case, open the discharge valve slightly and then start. 2) Rebleeding air (Motor-top vertical, High temperature and Slurry handling types). After 10 to 20 seconds operation, close the discharge valve and stop the pump. Then, repeat air bleeding by opening vent valves. 3) After completion of air bleeding, make sure that the discharge pressure reaches the rated pressure of the pump with the pressure gage in the discharge line. Open the discharge valve slowly allowing the discharge capacity to increase to the specified capacity. Note: The direction of rotation is reverse if shut- off head is below sixty or seventy percent of that given in the test results table. In this case, stop operaton immediately and connect the power leads correctly: change two phases of power leads each other. 4) Pay attention to the clog of strainer by checking the pressure change at suction side.5) The operation of NON-SEAL PUMP, under normal use, is so quiet and vibrates little that it can hardly | be judged whether the pump is operating or not. When operating the pump, check the following points. (a) Check that the flow rate and discharge pressure are correct as specified. (b) Check that there is any abnormal noise. (c) Check the pump for cavitation. When opening the discharge valve gradually, the abnormal sound and vibration will occur in the pump, and the flow rate will not increase even if the ' discharge valve opened further; this is "CAVITATION". Note: Never operate the NON-SEAL PUMP under the condition of cavitation, (@ Check that the electric current of the motor is under the rated value. NON-SEAL® PUMP motor is selected so as not to be overloaded against the specifications required. If the flow rate exceeds the specified value, the pump may be overloaded. Then, reduce the flow rate and adjust the current within the rated current value. (e) Whether the cooling line of motor, for T and S type is working correctly. Check the difference of temperatures at the outlet and inlet tubings of heat exchanger. (f) For model 101, 102, 103, 104 and 105, the noise caused by choking of the casing diffuser may occur at the discharge port, when flow capacity is considerably large, i.e, the cut-off point. This is not abnormal mechanically, but it is better to restrict the capacity within the spe- cified range or under the noise scope. 6) When operating the heating medium pump at a ambient temperature with high viscosity, reduce the discharge valve opening and adjust the current within the rated current value until the temperature reaches to the specified one. 7) When abnormal condition occur, stop the pump operation immediately and follow the troubleshooting chart. 3. DAILY CHECKS Set up a schedule for regular checks either once a day or so. If abnormal condition is found, correct it. If the cause is not located, stop the pump without delay. Never start the pump without eliminating the cause of trouble. Items to be checked: a) Whether the indication of the ammeter is normal. b) Whether discharge pressure is normal. c) Whether pump is emitting abnormal sounds. d) Whether Bearing Monitor is indicating the red zone. e) Whether vibration has developed. f) Whether there is any leakage from gasket, "O" ring packing, and circulation tube, etc. @) Whether cooling water is flowing normally.h) i) Whether temperature at inlet and outlet ports of heat exchanger is normal. Whether flow rate and pressure of back flushing and reverse circulation are normal. 4. PERIODICAL CHECKS Carry out periodical check at least once a year. Items to be checked: a) b) c) d e) n dD k) Check the wear condition of bearing, shaft sleeve, and thrust washer, compare these with the permissible wear value shown in Table-7. If the wear exceeds limit or is estimated to exceed for the next operation period, replace them with new ones. Check whether rotor and stator contact. If there is any damage, replace it with new one. Check whether impeller and casing contact. If the clearance of fixed orifices shown in Fig.-8 exceeds 0.5 mm on radius, repair or replace them with new ones. Check whether lock washer for impeller bolts, disc bolts, etc. are loose. Check scale deposit in stator jacket aswell as heat exchanger. Disassemble and clean if scale is adhering. Check and clean filter mounted on pump discharge nozzle for circulation (there is no filter for High temperature, Slurry handling, Reverse __circulation types.). Check pump suction side strainer and clean it. Change used lock washers with new ones. Check and bend the tangue of washers firmly for preventing looseness. Check deflection of rotor shaft. ‘If deflection exceeds 0.1 mm, repair or replace it with new one. Check corrosion and/or erosion condition. If the clearance of fixed orifices shown in Fig.-8 exceeds 0.5 mm on radius, repair or replace them with new ones. Check corrosion of rotor sleeve and stator liner. If any damage is found, replace them with new ones. erINTRODUCTION This instruction manual covers various standard models of LH NON-SEAL PUMP within 45 kW and common matter for models other than those described in this manual. Refer to data and special instruction for those models in individual speci- fication sheet and manual supplied separately. The series LH NON-SEAL PUMP is generally called a canned motor pump, having @ mono-black construction con- sisting of pump and electric motor. As its name implies, it has no sealing mechanism preventing any leakage of the liquid, the NON-SEAL PUMP has the same basic performance, from the viewpoint of the centrifugal pump, as conventional one, but on the other hand, it also has some entirely dif- ferent constructions and _ functions from the conventional centrifugal pro- cess pump. Therefore, to avoid any _trouble, please do not handle this pump in the usual manner for conventional pump and The driving electric motor is canned motor. Use NON-SEAL PUMP correctly in and built-in with the pump. accordance with — this _instruction manual. 1. CONSTRUCTION CODES OF CONSTRUCTION are combined with an adaptor plate Siansird ase) We ¥ t ¥ Hightenpertore 96 we co co Shy handing pe nm e = 1.1 Basic Construction of Series LH One of the most important features of the series LH construction is a building-block "module" system which consists of units of the motor, pump, jacket, and heat exchanger, etc., pro- viding’ a highly effective combination, and which is applicable to each type H, HT, HS, HR, HQ, L, LT, LS, LR, LQ, V, VT, VS, VR and VQ. Refer’ to Dwg1 at manual. The pump is a centrifugal and overhung impeller type made up of _ impeller » casing @0, and liner disc The driving’ motor consists of the stator assembl) canned by the the end of this stator liner ‘and the rotor assembly protected by the rotor sleeve @. Impeller and rotor are connected with a common shaft, and casing and stator assembly - Basic type, or with an adaptor - T, S, R types. 1.2 Basic Type Refer to Dwg.-l and Dwg.-2. Here, the pump and motor are joined by an adaptor plate (4 . In the basic type, a portion of the pumped liquid which is cleaned with a filter » is bypassed from the pump outlet, tothe rear of the pump via the circulation tube for the pur- poses of cooling the motor and lubri- cating the bearings, and returned to the — pump chamber through rotor chamber. A jacket @ or heat exchanger @ may be fitted to the outer wall of the stator assembly @0, depending on temperature and other characteristics of the pumped liquid. Use of a jacket or heat exchanger is optional, and they are easily attached or detached even in field. 1.3 High-Temperature Type Refer to Dwg.-3 and Dwg Here, the pump and motor are joined by an adopter 3.The adaptor separates thermally the pump from the motor and prevents the heat transfer from the pump to the motor. In the high-temperature type, indepen- dent circulation system is for cooling the motor and bearings. Circulation is made by the auxiliary impeller @@ located at the fore end of the rotor chamber and the liquid in circulation line is used with the same as the main pumped. Heat exchanger 3 is installed in the circulation line @2 to cool the motor. 1.4 Slurry Handling Type The basic construction is identical to that of the high-temperature — type. The function of this arrangement is to prevent the solid particles handled from entering into the rotor chamber. The blocking functon is accomplished by forced flushing with clean mother liquid or something other _liquid (compatible with mother —_ liquid) through_a neck path between the liner ring @9 fitted on the adapter and the _ spacer covering the shaft. The flushing liquid is fed into the rotor chamber through the inlet connecton on the rear bearing housing from outside by flushing pump or other adequate measures. This special arrangement is known as “back flushing" and is necessary to use this slury handling type NON-SEAL PUMP. As to this back flushing system please refer to paragraph 3.3.3. 1.5. Reverse Circulation Type This type is applied "for saturated or volatile liquid. Refer to Dwg.-7 and Dwg.-8. handling Using this type, it is essential _to make a reverse ‘circulation line. For which, please refer to 3.3.4. Reverse Circulation Piping. 1.5.1 HR, LR and VR types The appearance is similar to that of the high-temperature type, but this configuration has no recycle cir- culation circuit. Here, liquid by-passed from the _ pump outlet is fed through a filter @@ to the rotor chamber via a short tube connected to the rear of the adaptor 5. After passing through the rotor chamber, the liquid is extracted from the outlet of the rear bearing housing at the rear of the motor and returned to the suction tank through the reverse circulation line. 15.2 HQ, L@ and V@ types The appearance is similar to that of the basic type, but this configuration has no circulation tube. Here, liquid passed through liner disk from pump casing side is fed to rotor chamber. After passing through the rotor chamber, the liquid is extracted from the outlet ofthe rear bearing housing 30 at the rear of the motor and returned to the suction tank through the reverse circulation line. 1.6 Special Types for High Melting Point Liquid, High Pressure Cryogenics, Slurry Handling with Mechanical Seal, Self Priming and Pressurized Circulation, etc. For these special types, please refer to the instruction manual of each model in addition to this instruction manual. 2. UNPACKING AND INSTALLATION 2.1 Unpacking On unpacking, please check carefully for any damage during transportation and for short shipment. When you unpack the packages, pay attention to the following: 8 2) When unpacking many packages at job site, confirm each pump item number, to prevent getting the pumps mixed up later on. 2) Identify the item number on the spare parts and accessories also.3) Do not remove the sealings on the 5) After pump _ installation, when suction and discharge ports of bearing monitor is supplied pump, which is for dust-proof separately, mount bearing monitor before connecting pipes. by the following method. 4) In case of stocking the pump at Remove dummy plug A. warehouse for more than one year, After inserting the tip of sensor check te above (1) to (3) on arri- into an eccentric hole of end nut val, and make rust-proof treat- 49 while slanting bearing moni- ment. tor @, place it on RB housing 30 in the correct position and fit the monitor in socket portion 2.2 Installation of RB housing, and after that, When installing the pump, pay atten- mount the monitor straightly at tion to the following matters. the center of pump and tighten nut @ Do not use for any services other GD, where mounting of monitor than specified on data sheet. is completed. 1) Confirm the pump item and code numbers, and whether the descrip- tions on the pump nameplate con- RB housing form to the _ specifications pax af required. So 2) Pump should be located as near as |_ @® Bearing monitor possible to the suction tank to have larger NPSHR. . 3) Keep the pump from being loaded AS with the weight and or with ther- Dummy plug A mal stress of the piping. 4) Allow enough space around the pump | for maintenancing and disassembl- ing it. Details for bearing ~— monitor mounting are shown on Dwg.-1l. 3. PIPING In addition to the main piping of pump 2) For the flanges, be sure to match suction and discharge, _ auxiliary the internal diameter of pipe and pipings for jacket and heat-exchanger, gasket concentrically and prevent for slurry handling type, and for air from forming and _—_ foreign reverse circulation type are required. materials from depositing between flanges and gaskets. 3) Arrange the pipings so as not to 3.1 Main Piping form air pocket in pipe line, and The pipe sizes. of suction _and reduce the elbows and bends as discharge pipings should be decided by much as possible. the customer independence from those If any air pocket forms in deli- of pump port sizes. Special con- very piping between the pump and a siderations should be paid to satisfy valve, with some of the models, the condition of NPSH. the "surging phenomenon" — might For piping, take care of the occur in conjunction with other following. conditions. 1) Remove foreign materials and all 4) Plese take care not to load the traces of burr from pipe edges and pump with the stress of thermal flanges. strains or the weight of pipings,5) 6) and if necessary, provide with stress-buffer such as_ expansion joint, and support the piping. In case of pipings with different pipe sizes, use the eccentric. reducer to prevent formation of air-pocket. Special attention should be paid to keep suction pipings air tight in order to avoid air entrainment. 3.2 Piping Accessories On main piping, please arrange the following accessories to be provided. 1) 2) 3) 10 Pressure Gaug Operating con- ion of NON-SEAL PUMP is not visible from outside, 0 don't fail to put the pressure gauge on the discharge side of pump for ing operation. Strainer: Even in case that no foreign material may enter the piping in normal —_ operation, install a strainer temporarily in the suction side of pump when ini- tial running and remove __ this, strainer only after_—_confirming that no foreign material exists. In such cases where any foreign material may enter in the normal operation, a strainer should be attached permanently. In both cases, a strainer with 60 to 80 mesh is necessary. A strainer has large __flow- resistance and in cases where foreign materials —_will__—_easily clog, depending on the condition of cloggage, the flow resistance will increase greatly; so, use a large sized strained and’ make a regular cleaning according to the liquid condition. In any case, checking cloggage of strainer should be done without fail after "start-up" running. Basically, in case of slurry, it is recommendable to use the slurry handling NON-SEAL PUMP, providing back-flushing, and to install a strainer which can filter only suspended particles of more than 150 micros in diameter. When the strainer mesh is too small and it clogs consistently, it will cause cavitation. Stop Valve: Please provide with stop valves, for maintenance, at the suction and discharge sides of pump. Especially, sluice-valve on the to decrease flow-resistance. 3.3 Auxiliary Piping The following — auxiliary required for NON-SEAL PUMP according to the pump type and usage. (or heating) 1) Pipings for cooling medium of motor exchanger. 2) Piping for heating 3) Pipings 4) Pipings for reverse recommend suction side pipings are jacket and heat- (or cooling) medium of pump casing jacket. for back-flushing - Slurry Handling Type circulation Reverse Circulation Type 5) Pipings for drain and vent 3.3.1 Pipings for cooling (or heating) medium of motor jacket and heat- exchanger Please prepare _pipings water when the pump jacket exchanger for cooling is provided with around motor or with heat- a) The inlet of jacket port located at the of jacket - both for ver horizontal types. port water. b) Port exchanger, is used as remains lower port in the jacket, piping is the lowest portion ‘al and If the upper inlet, the so use the as the inlet of cooling of cooling water are described Table-1. air size of jacket and heat- and necessary flow rate TABLE-1 FLOW RATE OF COOLING WATER FOR JACKET AND HEAT EXCHANGER, CONNECTION PORT SIZES The flow AND rate is estimated according to water temperature 35°C. wor Size | Faw Rate-of Water | Connestion Por Motor Si x = oa-22 me 20-39 A aN ti NeT v2 15-22 — won=2an | 15-20 - pra 30-37 20-30 Nea 45 30-40 Note: If different flow rate specified by figures govern, NIKKISO, is its3.3.2 Piping for heating (or cooling) medium of pump casing jacket For pumping liquid with higher melting point than ambient temperature, pump casing is attached with a jacket. Usually, steam or hot water is used as heating medium for this pump casing jacket. Flow rate should be deter- mined by customer according to kind of heating medium and its temperature. 3.3.3 Pipings for back slurry handling type Incase of slurry _ handling type, pipings for back flushing is necessary to prevent the solid particles from entering into the rotor chamber: a) The pressure (Pf) at the injection point of back flushing should be arranged as follows; Pre {Ps 40.5 C7) } kgffem’a flushing - Ps: Pump Suction Pressure 71 Specific Gravity of the Liquid b) Examples of piping for _—_ back flushing line are divided into the following cases. Case 1. Atmospheric suction tank FIG-1 loots Heat tank {ioeerepn) ra, : ia | P (kgf/em?): Pressure drop _bet- ween the injection point of back flushing and head tank. Case 2. Pressurized suction tank If the balance piping between suc- tion tank and head tank for flushing is available, an example of piping for back’ flushing line will be shown in Fig.-2. FIG.-2 Coat tha reat suetion || sore than 5m one Cootng water Case 3. Flushing pump —_available [metering pump (reciprocating type)] For carrying out back flushing, a metering pump (reciprocating type) may be used without installing @ head tank. In this case, the pulsation of pumping flow should be eliminated by using pulsation damper. If "NIKKISO" Metering Pump is used for back flushing, check valve, flow meter and throttle valve are not required. The pressure atthe _ injection point of back flushing should be kept "Pf", Case 4. Flushing pump —_ available [centrifugal pump) A. centrifugal pump may be used without installing a head tank, The pressure at the _ injection point of back flushing should be kept "Pf. ©) Please use 1/2" flushing line. d) The flow rate of back flushing and port size of injection are shown in Table-2. piping for back a. THE FLOW RATE OF BACK FLUSHING AND PORT SIZE Minimam Flow Rate of Gack Flushing ah) oak z is a } 80 Motor Size Port Size Pra ner ua 3.3.4 Pipings for reverse circulation ~ reverse circulation type Reverse circulation type is used tor saturated or volatile liquid. In this case, the pipings for reverse cir- culation are required for taking out the circulation liquid from rear side of pump, and returning to the vapour zone in the suction tank. Don't return the reverse line to the suction pipe. The capacity of reverse circulation is to be secured for the smooth operation of "Reverse Circulation Type". Accordingly, — pipings for_—_—Reverse Circulation should be planned care~ fully. Please arrange the piping according to either of the following piping plans. Case 1, Use the orifice and put the pressure gauge before and behind the orifice to measure the differential pressure of the orifice. In case that the fixed capacity is not secured, please change the orifice size. p - (809 °/CF JER D: Orifice size (mm) Q: Capacity of reverse circulation (m>/h) GH: Orifice differential pressure (m) Cf: Flow coefficient (0.65) Case 2. Use flow meter and needle valve for capacity control. Put the pressure gauge for watching reverse flow pressure at the taking out port of circulation on the rear side of pump. Reverse piping shall be of continuous run which slope up_—or straighten up, and shall be piped back to tank vapour zone. suction 12 FIG-3 EXAMPLES OF PIPING FOR REVERSE CIRCULATION LINE. This figure shows examples of piping for reverse circulation line and is applicable both to horizontal and ver- tical pump types. The concrete piping plan shall be made by customer. TABLE-3 THE FLOW RATE OF REVERSE CIRCULATION AND PORT SIZE iE | Flaw Ratae-o— Motor Size | Reverse circuition | Port Size (igi ees 8-15 Pr 3/6 218 ae | nin ner 3/8 bm BN > 22N 2-27 pre 30 7 B30 Ga ner are e If different flow rate is specified by NIKKISO, its figures govern. When reverse circulation type pump is used for such low temperature liquids as -20° to -30°C, it is necessary to cool the motor by brine with tem- perature incorporation lower than to handling liquid temperature through, cooling jacket around motor. In case low temperature brine is unavailable the handling liquid itself can be uti- lized, using the latent heat which is caused by vapourizing the liquid in the motor jacket. The following Fig.-4 denotes an example of the piping when the latent heat of the handling liquid is utilized.FIG.-4 AN EXAMPLE OF PIPINGS FOR REVERSE CIRCULATION LINE WHEN THE MOTOR IS COOLED WITH THE LIQUID PUMPED circulation Reverse return piping from motor jacket Note: piping and should be connected separately to the vapor zone of suction tank. 3.3.5 Pipings for drain and vent 1/4" plug or 1/4" stop valve is attached to drain ports and vent ports. CAUTION @ When pumping a __ poisonous, hazardous, high temperature liquid, or in high pressure line or vacuum line, special piping arrangement should be provided to make sure drain and/or vent easily and safely. To provided To provided Gralning 4. ELECTRICAL WIRING Direct line starting is usually used for the NON-SEAL PUMP motors. FIG.-5 RECOMMENDED CIRCUIT FOR NON-SEAL PUMP. Tl . areal a34.1 Starter Use @ magnetic swich as the operating switch. This arrangement provides not only protection in the event of over current and locked rotor, but also thermal protection of motor winding by connecting the meter thermostat in series with the exciting coil of the switch. Capacity of the magnetic switch is determined from Table-5. Motor Electrical Characteristics. TABLE-4 THERMOSTAT OPERATING TEMPERATURE Thermostat Operating Temperature 108s te08st zestor lass of Insulation Clase & Glass H Clase & FIG.-6 4.2 Thermal Protection Circuit ‘A thermostat (or thermostats) is located in the part of the motor win- dings to protest the motor windings against excessive heat build up. Thermostat connections in the stator are shown in Fig.-6. Attention should be paid to the following points. 1) The thermostats have NC contacts. The contacts are normally closed, but open when the temperature rises to the rated value. Refer to Table-5 for thermostat operating temperatures. 2) Maximum ‘thermostat —ratings: AC 220V - 154 Typical circuit incorporating an auxiliary relay is illustrated in Fig.-4, STANDARD NON-SEAL PUMP MOTOR WINDING AND THERMOSTAT CONNECTIONS O.75kW ~ 7.5kW kW ~ Z2kW SOW ~ 45kW (one thermostat) (two thermostats) (three thermostats) y yw ny y yy nm T1273 Tire T3T4 terminals to be used Ue Ve W. The T2s 4 terminals ta be used ULV. W. T1. TS. terminals to be used U.v.W, TL Ta,TABLE-5 SERIES LH NON-SEAL PUMP 2-POLE MOTOR ELECTRICAL CHARACTERISTICS (50 He) Waar ESE” VIE] Rated” Apparent Staring [Stastng [SHOP | oa | as" eva ay" (etic a : e a ae | with a | te | & iy sop a5 es | ma a | a | Minn % wm | oe | & 3 in| oa 200 [3 Bear ene @ ze | are 8 Se | ate & ae | ae a 333 | us| within tt wa fae | 5 i | te 7 sso | tae ue nao_| 2 Ss obs fae far foam | weve Sallie a age an sr fr | ae a |B | BS | wnn sof 3 | m3 | ws | | 5 seo 33g—pas a enc as [ie | ao mo |e | ab joa [an | ise at fis | BS | wenn we [is [ies | ™ jos ay | te ®S | Ba | ise 303 | San | 230 LS ~ oe o ze | ss | 109 Se | mw? | ie 4-35 or | | ma es | a | aa | wenn oo | a ¥ ws | St 400 Ber ene as fut tea | ley Sa Jas | Be | yy at fier | iis | ese we fier |i |» gos fas | tes is [te | ise so3_|5ea__| aus a : 35 | within z: 10 | We Si . ‘ 25 EE we é fee | within wa | 3a as ore EHC Pa 3 152 | within io va 8 Fe 2816 TABLE-5 SERIES LH NON-SEAL PUMP 2-POLE MOTOR ELECTRICAL, CHARACTERISTICS (Continued) (60 He) ras] MBESe] Va | Rate] Aoparent] Sartog]| Sarina | Earn yes Ces Sob [85 Be] ay (BI | Ry | es aa 85 Te ee 13 | i ee 22 | Ze uj |e | pa | & 3 Est 3-8 er 33 | 33 a | ao | te | 2 | within Be | eo fs) $3 fale | Ba) op 7 | 45 m5 | 108 [ios | fa ot foo sa et is Is a 36 213 224 85.5, EHC 1b [iss @ |b |r | an n lz a wy fs 3 | |or [ip | wi Toy is & | m3 [3s |b | M & [are | ao | la woe | aS | or | i soz_| es : Y within 3 22.5 oe 55 Bi wien 3 a FA 1a en 21.3 2 EHC Bo | is Soa | ze ws] 23 | we win x5 | 3 | in ; a3 | Ste | ae 3°) as | ae &_| 52 | Be fap is ae xa] ar | ae within 351 2 | ag . Fay 33a enn us| 33 ou Be] Te en oe EHC a | a3 far B | Bo | is wenn 3 | joa | ies a | a3 | Be & | 5n2 | ie4.3. Wiring Refer to the Dwg.-9, -10 in the back of this manual which show the standard type terminal boxes. 1) Terminal designations minal base are used: on the ter- Designations u,v, W Line power (three-phase) Tl, T2, T3, T& Thermostat connections CAUTION © Do not loosen the bolts G) and do not open terminal plate. 2) Lead opening The terminal box has two openings for power and thermostat connec- tions. Each port size is shown in Table-6. TABLE-6 PORT SIZES OF TERMINAL, LEAD OPENING Motor Size [for Line Power for Thermostat 08-11 | PFL a PTL LN - BN PE 3/4 or NPT 3/4 15 = 45 | PF? or NPTZ 3) Check the phases of power supply and make the connections as R-U, S-V and T-W. 4) As shown in Fig.-6, the mostats are connected in series. Make connections to the first and last terminals to establish _ the protective circuit. Intermediate terminals may be used to check individual thermostat operation. When any of thermostats fails, it can be shunted. 5) A ground terminal is included in the terminal box. Be sure to ground the pump. ther- 6) Connect outer cable as shown in Fig.-7 to prevent seepage of water. FIG.7 Outer cable or acndult Foundation Ground Note: If pumped liquid can penetrate through cables and/or conduit, make adequate trap between pump and power source for preventing sequential damage. 4.4 Checking Insulation Resistance After wiring has been completed, measure insulation resistance of the various circuits with a megger with the range of more than 500V. 1) Points at ~— which __ insulation resistance is to be measured (1) Between the stator windings and ground (2) Between thermostats and ground (3) Between thermostats and the stator windings 2) In all cases, the _ insulation resistance must be more than 2 MQ. Note: At the time of shipment, insu- lation resistance is more than 100 Ma. CAUTION © Before starting the pump, Paragraph of OPERATION. refer to 5. OPERATION WARNING © Do not touch motor and pump during operation and just after stopping, since those surfaces may be hot. CAUTION @ Do not run dry. @ Do not operate under the following conditions. ivBlocked discharge line Below minimum flow rate Gas mixed @ Inadequate flow rate of water for exchanger. cooling jacket and heat 5.1 Preparatory Procedures Perform the following checks before operating the pump. 1) Verify correctness of piping and electrical wiring, and supplemen- tary piping. 2) If mo permanent strainer is pro- vided, at least for initial start, temporay strainer should be. installed. Refer to 3.2 2). 5.2 Preparation of Starting Use the following procedure for starting the pump. 1) Close the suction valves. 2) If a cooling system is used, start and discharge water or brine flow through the jacket (or heat-exchanger). Cooling water flow rate should conform to the Table-1. Note that these flow rates apply in case of cooling water at temperatures below 35°C, 3) When back — flushing necessary (slurry handling types), open the vent valve (or ‘remove the plug @9) at the rear bearing housing or in the circulation line before the flushing operation. Back flushing flow depends on individual motor _specifications. The volumes in Table-3 are typi- cal. Note: The suction and discharge valves must not be opened until back flushing liquid floods over from the vent valve. When back flushing liquid appears, close the vent valve (or the vent plug) and then open the suction valve. 4) Open the suction valve, allowing the pump and intake line to fill with liquid. The liquid will also enter the rotor chamber of the pump. Open the pump vent valves to bleed air from the pump. 18 WARNING @ During vent operation, keep off splash of liquid from vent_port. Note: a) When NON-SEAL PUMP is used in vacuum line, air will enter the pump if air-purge is made. In this case, connect the vent valve to another vacuum line separately pre- pared, or make an air-purge as described in the article 5.3. b) When the liquid temperature is lower than O°C and its vapour pressure is high, make a pre-cooling by keeping the pump full with the liquid for more than 1 hour or specified time described in the manual separately. ©) In case of Reverse cir- culation types, fill pump with the liquid after opening fully the valves on the reverse circulation Ii es 5.3 Starting D) With the duscharge side valve closed, jog the motor 3 times at about ' 39 second interval. "Jog" is an operation which is stopping immediately after applying power for 2 ~ 3 seconds. Apply power continuously after making sure there is no unusual noise or vibration during jogging operation. Note: When the pumped liquid has low specific gravity and high vapor pressure, vapor locking may occur in the pump. In this case, open the discharge valve ightly and then start. 2) Rebleeding air (Motor-top _ver- tical, High temperature and Slurry handling types). After 10 to 20 seconds operation, close the discharge valve and stop the pump. Then, repeat air bleeding by opening vent valves. 3) After completion of air bleeding, make sure that the discharge pressure reaches the _ rated pressure of the pump with the pressure gage in the discharge line. Open the discharge valve4) 5) slowly allowing the _ discharge capacity to increase to the spe- cified capacity Note: The direction of rotation is reverse if shut-off head is below sixty or seventy percent of that given in the test results table. — In this case, stop operation immediately and connect the power leads —_ correctly: change two phases of power leads each other. Pay attention to the strainer by checking change at suction side. The operation of NON-SEAL PUMP, under normal use, is so quiet and vibrates little that it can hardly be judged whether the pump is operating or not. When operating the pump, check the following points. (a) Check that the flow rate and jischarge pressure are correct as specified. (b) Check that there is any abnormal noise. () Check the pump for tion. When opening the discharge valve gradually, the abnormal sound and vibration —_ willl occur in the pump, and the flow rate will not increase even if the discharge valve opened further; this — is "CAVITATION". Note: Never operate the NON-SEAL PUMP under the condition of cavi- tation. (&) Check thatthe electric current of the motor is under the rated value. NON-SEAL PUMP motor is selected so as not to be overloaded against the speci- fications required. If the flow rate exceeds the specified value, the pump may be overloaded. Then, reduce the flow rate and adjust the current within the rated current value. (e) Whether the cooling line of motor, for T and S type is working correctly. Check the difference of tem- peratures at the outlet and inlet tubings = of-—heat exchanger. clog of the pressure cavita- () For model 101, 102, 103, 104 and 105, the noise caused by choking of the casing fuser may occur at the discharge port, when flow capacity is considerably large, i.e, the cut-off point. This is not abnormal mechanically, but itis better to restrict the capa- city within the — specified range or under the noise scope. 6) When operating the heating medium pump at a ambient temperature with high viscosity, reduce the discharge valve opening and adjust the current within the rated current value untill, the tem perature reaches to the specified one. 7) When abnormal condition occur, stop the pump operation —imme- diately and follow the troubleshooting chart shown in Table-12. 5.4 Continuous Operation 5.4.1 Daily checks Set up a schedule for regular checks either once a day or so. If abnormal condition found, correct If the cause is not located, stop the pump without delay. Never ‘start the pump without elimi- nating the cause of trouble. Items to be checked: a) b) °) @ e) f) 9 h) i) Whether the indication of the ammeter is normal. Whether discharge pressure is nor- mal. Whether pump is emitting abnormal sounds. Whether Bearing Monitor is _indi- cating the red zone. Refer to 5.4.3. Whether vibration has developed. Whether there is any leakage from gasket, "O" ring packing, and cir- culation tube, etc. Whether cooling water is flowing normally. Whether temperature at inlet and outlet ports of heat exchanger is normal. Whether flow rate and pressure of back flushing and reverse cir- culation are normal. 195.4.2 Periodical checks Carry out periodical check at least once a year. Items to be checked: a) Check the wear condition of bearing, shaft sleeve, and thrust washer, compare these with the permissible wear value listed in Table-7. If the wear exceeds limit or is estimated to exceed for the next operation period, replace them with new ones. b) Check whether rotor and stator contact. If there is any damage, replace it with new one. ©) Check whether impeller and casing contact. If the clearance of fixed orifices shown in Fig.-8 exceeds 0.5 mm on radius, repair or replace them with new ones. FIG.-8 0.5mm on radius smn on radios d) Check whether lock washer for impeller bolts, liner disc bolts, etc. are loose. e) Check scale deposit in _ stator jacket as well as heat exchanger. Disassemble and clean if scale is adhering. f) Check and clean filter mounted on pump discharge nozzle for cir- culation (there is no filter for High temperature, Slurry handling, Reverse circulation types.). g) Check pump suction side and clean it. h) Change used lock washers with new ones. Check and bend the tangue of washers firmly for preventing looseness. i) Check deflection of rotor shaft. If deflection exceeds 0.05 mm, repair or replace it with new ones. strainer Check corrosion and/or __ erosion condition. If the clearance of fixed orifices shown in Fig-8 exceeds 0,5 mm on radius, repair 20 or replace them with new ones. k) Check corrosion of rotor sleeve and stator liner. If any damage is found, replace them with new ones. 5.4.3 Checking of bearing and bearing monitor. In case of NON-SEAL PUMP, bearing wear beyond its limit causes contact of the rotor sleeve and stator liner and results in serious damage of motor finally. Pay attention to check bearing monitor during pump operation, but bearing monitor is complementary device to increase safety. Daily and Periodical checks are essen- tial for bearing maintenance. The same sized bearing is adopted at front and rear side of pump. D Life of bearings Since bearings are used in the liquid, its life depends on the characteristics, temperature, etc. of the — liquid. Usually, the bearings are durable enough for more than one year (approx. 8,500 Hours) of continuous opera- tion in liquid equivalent to water. Check the wearing condition of the bearings after =a -year_—oor 8,500 hours operation from initial operation, and estimate the life under the individual condition. Don't fail to check the bearing after disassembling pump when a strange sound or vibration is found during operation, and when periodical check of pump is made. Limit of bearing wear is shown in Table-7, and according to this table, replace the worn out bearings with new ones. TABLE-7 LIMIT OF BEARING WEAR Limit Valve oF Bearing Wear 8D - 6d mm Motor Size zmm 39.0 0.8 - 2.2 2.6 - 3.7 0.4 59.0 5N- 11 79.0 15N 22N 15 - 22 Os. 30 - 45 103.5Note: When the thrust supporting surface of the bearing on the rear side, the main impeller start to contact the liner disc before reaching to & size on the Table-7. PA Bearing — J J pt | ven 4 wesher Shae aleve Measure each size of bearing and when the measured value is; 4D - 6d > Limit Value 2 Limit Value When replacing bearing, check also shaft sleeves and thrust washers. When there is any damage on the surface of shaft sleeve and thrust washer, replace them, too. 2) Bearing Monitor Refer to Dwg1l. When a bearing monitor is deli- vered separately, a dummy plug is inserted in the hole for bearing monitor on rear bearing housing. Remove the dummy plug, then install the bearing monitor to pump before operation. [Bearing Monitor Types No. and Usage Conditions) © Bearing monitor type No. is written on the bearing monitor dial plate. [Mounting Method of Bearing Monitor] Remove dummy plug A. After inserting the tip of sensor into an eccentric hole of end nut @9 while slanting bearing monitor @, place it on RB housing GQ in the correct position and fit the monitor in socket portion of RB housing, and after that, — mount the — monitor straightly at the center of pump and tighten nut (3D, where mounting of monitor is completed. ® Rw housing QL oS i Falko @Q Bearing monitor XK oummy plug A Details for bearing monitor mounting are shown on Dwg.-1l. [Function of Bearing Monitor] The monitor is provided to find out bearing wear and corrosion of and stator can indicate. Usually bearing monitor does not the rotor red zone. When bearing wears or the detecting probe of the monitor is corroded, the needle indicates the red zone. If the needle is in red zone, stop the pump as soon as possible, and check bearing wear and corrosion con- dition on disassembling. If _neces- sary, replace the stator assembly or the rotor assembly @ The monitor which indicates the red zone cannot be used again, and use @ new one. At the sametime, use new end-nut 49 at rear end of shaft. 5.4.4 Emergency stop of pump In the case of over heating or over loading, pump will be stopped automa- tically by safety circuit shown on Fig.-7. Check the reasons and correct them. If the causes are not located, never restart the pump without eliminating the causes. aL5.4.5 Liquid temperature limit pumping liquid temperature is higher In High temperature and Slurry than this. Surrounding temperature of handling types, the d2G3 liquid tem G3 being higher than 160°C, measures perature limit’ is controlled by the should be taken so as to avoid direct Tiquid temperature at the outlet of contact — with _—_— explosive —_gases the heat exchanger. Therefore, the (surrounding). This indicated by liquid temperature limit of d2G3 is the recommended practice. 380°C and there is no harm if the TABLE-8 LIQUID TEMPERATURE LIMIT Unit_ °C Pump d2G3 a2c4 | for General const use ruction_ | Size Ce aha ses) Eide eral ere] nie 0.8 50 | 100 60 | 70 [iio [i155 = | 120 75 | 75 |120 | 185 1.5 | Without | 55 | 100 55 |70 [110 [145 with 0 65 | 75 |120 [175 2.2 | Without | 55 | 100 60 [70 [110 |155 with |= | 10 70 | 75 |120 |190 26 © | 120 70 [65 [135 [155 = 130 80 | 75 |145 {185 37 65 | 120 70 [65 [135 [170 -- {130 80 | 75 [145 [195 Sn | Without [65 | 115 65 [70 [130 [140 with | -- |125 80 | 80 | 140 | 200 7.5 | Without [65 [115 65 [65 [120 [170 with | =| 125 85 |85 | 150 | 200 ii _| Without 100 50 | 65 [120 [150 QR with lo 75 | 75 |130 |195 isn | Without 60 60 [40 | 70 [120 with us 65 | 65 | 100 | 155 en | Without 65 60 |40 | 70 [120 with 120 70 | 65 |110 |160 22n | Without |-- [ a0 ]--- |-— [50 [40 | 80 [120 With | 60 | 120 | 130 | 50 | 60 | 65 | 110 | 160 15 | without |-- | 60 |---| [60 [40 | 70 |iz0 With | 60 | 100 | 135 | 50 | 65 |65 | 100 | 140 1a | Without |-- | 65 |-— |— [60 [49 | 70 [120 with’ | 60 | 110 | 135 |50 | 70 | 65 |110 [140 22 | Without |-- | 90 |--- |-- [50 [40 | a0 [120 With | 60 | 110 | 135 |50 | 60 | 65 | 110 | 140 30 | Without [--|—— [—— [-- [50 [—- [o—- [o-- with | 50 | 65 | 110 | 40 | 60 |50 |@5_| 140 37 | without [= [—— [-—— J-- [50 [— [= with | 50 |_75 | 110 | 50 | 65 | 50 | a5 0.8 TS) oS -- | 380 | 450 |-- |-- | -- | 380 | 450 225.4.6 Pump minimum flow rate Minimum flow rate of pump is the following table. TABLE-9 PUMP MINIMUM FLOW RATE ump Model ‘ainimum Flow Rate or. 210,21.212.23, 281 120 &/min 1 5, 218, 715, 2, 22, a ahin 104, 216, 21C, 217, 723, 232 30 Efnin 105, 224, 243, 748 0 t/nin [ ow. 1ar, 0a, 21x. aan 26,250 0 &/nin If operating flow rate required by customer is less than minimum flow rate of pump, it will be necessary to make by-pass line that be able to recycle the balance flow to the suc- tion vessel. Do not return the balance flow to the suction pipe directly. FIG.-9 AN EXAMPLE OF BY-PASS PIPING Suction tank t Discharge side valve Pressure control valve gauge oreniice t Non-sea pump 5.5 Shutdown Close the discharge valve, (leave it opened slightly, however, when the pumped liquid as high and/or saturated vapor pressure) and then stop the pump as soon as possible. After stopping the pump, close the suction valve. Then, close the valves in the auxi- liary pipings for cooling water, etc. In case of the liquids of high tem perature or of high vapour pressure, do not close the valve in the cooling water line until the motor is cooled (Approx. 30 minutes). Shutdown for a long period Before leaving the pump to be unused for a long period, drain entirely the liquid in the pump and auxiliary pipings such as cooling line, etc. In winter season, the remaining liquid in the pump may become frozen, which may cause the damage of pump. When re-starting the pump after shut- down for a long peiod, check each part of pump and insulation of motor, and take similar procedure asin ial operation. 236. DISASSEMBLY AND REASSEMBLY 6.1 Disassembly Use the following disassembly proce- dure. Refer to the attached assembly cros section drawing No. 1-8. Numbers in the instructions correspond to numbers on this drawing. Before disassembl- jing, drain all liquid from the pump carefully. Except such a case as removing the pump itself from the installation, the following 2) 3) 5) procedures are not required. When disassembling the pump for pump internal inspection, it is not necessary to disconnect the pipings for pump suction and discharge sides. 1) Disconnecting auxiliary piping lines Disconnect the cooling water. lines, back flushing lines, and reverse circulation lines from the pump. Cover the ends of those connections so that _— foreign material cannot enter. 2) Disconnecting motor wiring Mark connections before _discon- necting wiring, so that errors may be avoided for reconnection. 3) Disconnect the pipings for suction and discharge. 4) Demount the bearing monitor. To_demount the monitor, loosen nut 3), pull the monitor slightly backward, demount it from the socket portion of RB housing and pull it out backward — while slanting it. In case the monitor cannot be demounted in the above status, remove mounting bolt of RB housing and demount the monitor while slanting it together with RB housing, where the monitor sensor can be pulled out from the end nut. 5) Separate the pump and pump base. pump For "H" Type, remove connecting bolts between ‘the stand and base G9. remove the base and bolts For "L" Type, casing 2 When the pump unit is to be removed, follow procedures 1) ~ 5) and the pump unit can be separated from the base. 24, 8 ae 8) 9) 10) 1) 12) 13) Disconnect the circulation tube by loosening the nuts (3 at the tube ends. Remove the pump casing mount bolts @25. In the case of Type, pull back the motor assembly with’ impeller from pump casing which remains in the piping. By this step of disassembly exa- mine of the casing interior. Removing impeller (2 Flatten the tongue of washer Remove the bolt @2D at the end of the shaft and pull out the impeller 42. Do not apply unba- lanced force as the shaft may bend, and be careful _not to lose bolts 2D, and key G02. Remove bolts @23 and liner disc Remove the adapter plate (9 in case of _ basic types, or the adapter in case of T, S, and R__types. Then, remove gasket GD or G3. In case of S and R- types, the liner ring (9 is press-fitted in adapter. Check the liner ring whether it is not scarred. In case of R, 5, and T types, remove the spacer 46 or tap attached to the rotor assembly + Also remove the auxiliary impeller @Q and a2. spacer Do not lose the key : Remove the rear bearing housing , along with rear bearing + Remove gasket IL Removing rotor assembly Pull out rotor assembly @Q from the rear of the motor carefully. Do not scratch stator liner and rotor sleeve. When the shaft sleeve is moved out from front bearing, the rotor assembly will drop unless supported. Pull the rotor assembly and carefully to the rear. pry excessively. When removing the shaft sleeve do not_ forget that the rear end nut @9 of the shaft has left-hand threads. straight Do not14) Remove the front bearing housing and front bearing. In the cage of T and S types, guide disc ee time. At that time, make sure of the assembling direction of the guide disc. * Disassembly to this step is enough for ordinary inspections of Non-Seal Pump. Fig.-10 shown the disassembling of the basic type. 6.2 Removal and Reassembling of Jacket & Heat Exchanger When internal cleaning of heat exchanger after long proceed as described below: The jacket or heat exchanger _is mounted to the outside of the stator assembly @0, with gasket 19 . Remove the cover plate 67, pull out the gasket, and then pull out the jacket or heat exchanger from the sta- jacket or ‘operation, tor assembly. Do not reuse the gasket. After — disassembling and cleaning the jacket (heat exchanger), sequentially return it to its place around the stator assembly @0. Make sure that positioning is the same as before. 6.3 Assembly Before assembly, check all components according to 5.4.2. Assembly is the —reverse of, disassembly. Pay attention to the following points, however. 1) In replacing bearing 62, put the bearing plate G32 to the cut way of the bearing and fit the bearing to the housing. : Tighten set screw G3), untill allowing 15° peripheral play to bearing. 2) In installing the shaft sleeve do not forget the key sop . Fit the washer 61) and screw the end nut to the rear end of the shaft, and bend the tab of the washer to lock the nut in place. 3) In the case of "T" and "S" types, do not forget to install the guide disc along the front bearing housing @9, and make sure the direction, 4) Do_not forget gaskets (12 and G13 when installing the adapter plate or adapter and the eC : Tighten the bolts uniformly, until the housing and adapter contact the ends of stator assembly In case of "S" and "T" types, do not forget to insert the auxiliary impeller @3 . 5) When Inserting liner dik @, fix the bolts (23 tightly. The looseness of these bolts will cause trouble. 6) Installing impeller 42, _ tighten the bolts @2D firmly. Bend the tab of washer in correct position to lock impeller bolt @). Before installing casing, make sure that impeller turns freely by hand, If the impeller does not turn well manually, disassemble once more and make sure whether front bearing housing a and ‘keys ate correctly assembled, and shaft is straight. 7) Be sure to tighten casing mounting bolts uniformly, — tightening opposite pair bolts at the same time. Note that bolts at the casing outlet nozzle may be shorter than other bolts. Note: Tightening torque value for each bolt conform to the following Table-10. TABLE-10 TIGHTENING TORQUE FOR EACH BOLT SIZE Torque Value kgum Bolt Size Material SeM4a5 | Material SUSSI6 6 1s 12 wa 3S 28 m0 65 32 iz 75 60 m6 ry 9.6 25Jacket @) © | Circulation tube @ AL @ i @ Impeller. @ batt Impell wash Shaft sleeve © ® Thrust washer © | Adaptor Rear bearing housing @0) Front bearing housi aring @2) Be FIG.-10 DISASSEMBLING THE BASIC TYPE7, TROUBLESHOOTING 7.1. Troubleshooting Table-12 is troubleshooting chart. If any trouble is found out pump operation, check the according to Table-12. during matter 7.2 Recommended Spare Parts In LH Series NON-SEAL PUMP, Module System (Building Block Method) is adopted. Such sub-assemblies as stator assembly + rotor assembly + jacket heat-exchanger is on each subassembly, at job site. TABLE-11 RECOMMENDED SPARE PARTS LIST QUANT COMMON TO ITEM PER FeMMON To REMARKS PUMP Bearing 62 1 set D Liner Ring (2 pes) is needed only for Shaft Sleeve 1 set S-Type, 5.6 | (15 @ (2 pes) ae is R-Type. 08 | (2.6 Thrust Washer | 1 set ae | ea | ae 22 |2) Gaskets for ao (2 pes) oa ary 15N] ]30 motor side 1gn | |37 & Liner Ring 1 pe 2an| las | for basic ype, an pes of Gasket (Motor) | 1 set for T, R, S @> (2 pes) types. Gasket (Pump) a 1 pe Not common When ordering the spare parts, plese specify pump model No. serial No., Parts name, Materials and Quantity. 27 exchangeable,TaRRSTIoe Gand waa; TY {sen jo, vorupuo> ut abueu)| “wanda wwaTeII 20} pasn st dund 10499 spow 2g pynous dome 29]21)§ Tue uanwne Jo Baisbo]5] SUSE Te og [IM Seed USO TOUTS ND “iF UOT 28 soden put ae jo volainunaoy| jd 48) YOU Im UOFRE|AUNIDE BsByR BuIdS 267) pi varSAE Uy Bu ay (woneUAED) Hen aan2=480 lof © [of o fol 0 fofo fofo 0 fofofofo 0 fol 0 fo} ‘Bua SSSA) i lef © [af 0 [a gg US aM Tae Sem HuRUTa oA 33430) mt bona Yo TH Tatbieyrs Tea poe 2yget oj soyoMm Guyfoo9 0991)20] ueyem Suljoos wars1 Ne seu "mos ayes news rind 20 vorresado 440 10u6) si0d-6q 17o Aasoo sase> awos of mol) qwo1ay ne ane, t us i wares uoneinouio 40 666019 Jo wod ierino ve (gr) s8214y y92uD oTTe pur vER|a ‘92311 SpaiaAiae st AOI Soe ST pinbat 40 ° ide 40 aw OY IMO ‘Toes de veya $9626) Aaeooetn pinbit asouy efoldololo eloffololo ‘vorworade jo em OF LINO seo (peau) souersieas anistoax “apis ebseyoeip vo wares Guldid yoouooy -Aund x BBE jo aoe ABT SGOT pow Val wIET jo-UoT oa lolofof o fo lololol o [o lolol “ules yoo) —wsTete Bora a= Surbangrwareds Burda Jo vorresat| SwRI] aoueeRaerad] aA I00 “GaRED = sefoduy fo wees) folo| (olalalof o lololo| sea aT“ Buiuese 30 9m, “abe SESE YRS [o Worw0 a0 20h lelololofo] 0 old ‘pyjsaat jo woTSno| ol 89 49 worsou105| s6uew9 “Aguas TABLE-12 TROUBLESHOOTING CHART vo wma © 3 is eee ome errs Ta vot 2 Se Sa a Te g 3 |e 7 é IE fe le |e ' ie 5 215 3 « elie 2 Slee [e22 Flats Els of SRE ee slate fe 2lel2] /slelfl sige (ee sIElelE FE Slel=| |elalzlaee koe | § tlalale las] }al 5/2] #)s] 2} byte | Ele eedede clelgiaidlelfaiesd & Elaleieqee 2) é|6\2| 2/42) 2] sees asy = 2829 dWNd TWAS-NON 3dA1 (oIsva)7 LOMeee) eT aiag BOS dWNd TW3S-NON 3dA1 (9ISv@)H Z-"OMG Suna 0. aT haber te Hees @ es Odo Oty 30f 50 = 130 He rire won seen | 169 | dWNd TW3S-NON 3dA1 (3HM.LVH3dW3L-HOIH)L7 £-"9MG UOT OOM 31aa T ee] te Heme FTE Te Te arg eres {frsssoasey weer] 09 T | soe wunser| 5 dWNd W3S-NON 3dAL (2UNLVY3dN3L-HDIH)LH POMC DvD ® ddtdaad 28S Zo ch 3233 dWnd WaS-NON 3dAL (AMHMIS)ST S~"OMG My ‘@ 3 @ @ 8 1S oo DOOMOG ER, & a rr @ati dWNd W3S-NON 3dAL (AWHNIS)SH 9-"DMG OOHOES ddddddadooa: Sedbdooee 3a,x09 younlao1 t a dWNd TV3S-NON 3dAL (NOLLVINOWID 3SH3A3")YT L-"OMG sing a B@a 35dd TW3S-NON 3dA1 (NOLLVINOWID 3SH3AaH)YH 8—"OMG adeded sebogdoneonane 36XO8 TWNIWHSL 3dAL 4OOYd-NOISOTdX NPILE-GL HOd OL—“OMA FIELN 30 Vea XO@ TWNIWHAL 3dAL AOOUd-NOISOTdXA MLL-SZ'0 HOS 6—"OMA nee aay ‘Sawn | wa | Whew T af 7 ZT t [} | @ey 37HOLINOW ONINW3 LL~"OMG Sao ae sta) Ts OOOH® | } | / oe Ln 7 aosuas, 38NIKKISO NON-SEAL PUMP BASIC Type, HIGH-TEMPERATURE Type, SLURRY HANDLING Type, REVERSE CIRCURATION Type Instruction Manual No part of this publication may be reproduced or transmitted in any forms or by any means without the prior permission of Nikkiso Co., Ltd. Manual Na 060 First Edition April, 1972 Publisher NIKKISO CO., LTD. FLUID EQUIPMENT FACTORY ENGINEERING DEPARTMENT 16-2, NOGUCHI-CHO, 2-CHOME, HIGASHIMURAYAMA TOKYO 189-8520, JAPAN @Nikkiso Co., Ltd. 1972-1997 Printed in Japan All Rights Reserved.NIKKISO CO.,LTD FLUID TECHNOLOGIES UNIT Head office @43-2,Ebisu 3-Chome, Shibuya-ku, Tokyo 150-8677, Japan Telephone @+81-3-3443-3726 Fax @+81-3-3444-2438 Plant @Tokyo, Japan ehttp:/Anw.nikkiso.co.jp NIKKISO Pumps Europe GmbH Office & Plant @Nikkiso Strasse, D-63674 Altenstadt / Hess, Germany Telephone @+49-6047-96490 Fax @+49-6047-964999 ‘@ntp:/wwrw.nikkiso-pumps.com NIKKISO Pumps America , Inc Office & Plant @600 Kenrick Drive, Suite C-1, Houston, Texas 77060 U.S.A ‘Telephone @+1-281-310-6747 Fax @+1-281-310-6771 @http:/Awww.nikkisoamerica.com NIKKISO Pumps Korea Lid. Office 603, 6F Ishin Building, 541 Dowha-Dong, Mapo-Gu, Seoul, Korea Telephone @+82-2-719-1446 Fax @+82-2-719-1440 NIKKISO Pumps Middle East Office @7F-Al Yasat Tower-Baniyas Street, P.0.Box 97, Abu Dhabi, UAE Telephone @+971-4-265-9979 Fax @+971-4-265-9980 Shanghai Nikkiso Non-Seal Pump Co., Ltd. Office ©1795, Huhang Road, Nanqiao Town, Fenxian District, Shanghai 201400, PRC. ‘Telephone @+86-21-6710-3258 Fax @+86-21-8710-3250/3251 NIKKISO Shanghai Service Center Office @ Friendship Building, Shanghai Petrochemical Complex, Shanghai, PR.C. Telephone @+86-21-5794-1325 Fax @+86-21-5794-1948 NIKKISO Beijing Representative Office Office @Room 3201, Jing Guang Center, Hu Jia Lou, Chao Yang Qu, Benjing, P-R.C. Telephone @+86-10-6597-3011 Fax @+86-10-6597-3012 NIKKISO Singapore Representative Office. ——— Office @101 Cecil Street, Units #18-11 Tong Eng Building, Singapore 069533, Telephone @+65-6221-1235 Fax @+65-6221-3244 NIKKISO CRYO, INC, Office & Plant @4661 Eaker Street, North. Las Vegas, Nevada. 89081, U.S.A Telephone @+1-702-643-4900 Fax @+1-702-643-0391 NIKKISO CRYO. EUROPE. —— Office @Fountain Court 2, Victoria Square, Victoria Street, St Albans, Hertfordshire AL1 3FT, United Kingdom Telephone @+44-0-1727-884-949 Fax @#44-0-1727-884-800 INIKKISO accepts no liailty for any errors it contains, and reserves the right to alter specications without noice (2006.07.03) RECYCLED PAPER 2008. 10, 100 «>