Professional Documents
Culture Documents
DKME
Roger Detzel
.1
.2
.3
.4
SH MODULE
.6
.8
.9
.10
60 Feet
Width
11 Feet 8 In
13 Feet 8 In
.11
.12
1) BOTTOM
SUPPORTED
2)TOP
SUPPORTED
.13
.14
DC COLUMN CHECK USING AISC 9TH EDITION, MODIFIED FOR ELEVATED TEMPERATURE
.15
.16
DOWNCOMER
VIBRATION
.17
.18
.19
.20
MODULE TYPE 2
1. THE SECOND TYPE OF MODULE DESIGN IS A TOP SUPPORTED
ARRANGEMENT USED WHEN ENTERING GAS TEMPERATURES ARE 1800OF
OR LOWER AND THE EXITING TEMPERATURE IS 975OF OR LOWER.
2 THE TOP SUPPORTED DESIGN REQUIRES THAT THE FRONT AND SIDE
2.
PORTIONS OF THE STRUCTURAL TRUSS BE REMOVED AFTER THE
MODULE IS UPRIGHTED.
3. THE INTERMEDIATE TIES ARE THE SAME GEOMETRY AS THE LOW
TEMPERATURE MODULE, BUT ARE MADE FROM ALLOY MATERIAL
SUITABLE FOR THE GAS TEMPERATURE.
.21
MODULE TYPE 2
5. AT HIGHER GAS TEMPERATURES, A
SEPARATE SET OF RODS IS REQUIRED TO
SUPPORT EACH ELEVATION OF
INTERMEDIATE TIES.
TIES THE REAR OF THE
INTERMEDIATE TIES ARE SUPPORTED
FROM THE REAR SECTION OF THE TRUSS
THAT IS LEFT IN PLACE.
6 BECAUSE THE HIGH GAS TEMPERATURES
6.
WOULD MAKE IT IMPRACTICAL TO INCLUDE
A DOWNCOMER, THERE IS NEVER A DRUM
LOCATED OVER A TOP SUPPORTED
MODULE.
MODULE
LEFT IN PLACE
SUPPORT FOR
VIBRATION TIE
.22
.23
MODULE ASSEMBLY
SHIPPING SUPPORT &
VIBRATION TIE/LATERAL RESTRAINT
.24
.25
INTERMEDIATE TIES
.26
MODULE ASSEMBLY
THE SECTIONS ARE FABRICATED IN THE
HORIZONTAL POSITION USING AN ELEVATED
ASSEMBLY FRAME. THE ASSEMBLY FRAME
ALLOWS ACCESS FOR PERFORMING THE TUBE TO
HEADER WELDS FROM THE TOP AND BOTTOM OF
THE HEADERS. TOP AND BOTTOM HEADERS ARE
SECURED THE CORRECT DISTANCE APART IN THE
FIXTURE AND THE TROUGH ASSEMBLIES ARE SET
IN PLACE. TUBES ARE BROUGHT INTO POSITION
AND INSERTED IN THE BOTTOM HEADER WHICH
HAS THE DRILLED THROUGH HOLE. A FIBER
WASHER IS PLACED IN THE COUNTER BORE HOLE
OF THE UPPER HEADER AND THE TUBE IS
BROUGHT UP TIGHT AGAINST THE WASHER IN THE
COUNTER BORE. NO ADDITIONAL ALIGNMENT IS
REQUIRED AS ANY TOLERANCE IN THE TUBE
LENGTH OR HEADER IS ACCOMMODATED IN THE
THROUGH DRILLED HOLE OF THE LOWER
HEADER. THE SERPENTINE BAR IS SET IN PLACE
AND WELDED TO THE SIDE PLATES ON THE
TROUGH ASSEMBLY AND THE SECOND ROW OF
TUBES IS INSTALLED.
.27
MODULE ASSEMBLY
.28
BOTTOM HEADER
.29
SINGLE SECTION
.30
MODULE ASSEMBLY
.31
MODULE
TRUSS
DESIGN
REQUIREMENTS
.32
TRUSS ASSEMBLY
THE TRUSS ASSEMBLY ON EACH SIDE OF A MODULE
PROVIDES THE STRENGTH NECESSARY FOR
SHIPPING, HANDLING, AND UPRIGHTING. THE SIDE
TRUSSES ARE CONNECTED BY WIDE FLANGE BEAMS
AT THE TOP & BOTTOM HEADER LOCATIONS AND AT
INTERMEDIATE TIE LOCATIONS. THE SUPPORT BASE
FRAME IS ATTACHED TO THE BOTTOM END OF THE
TRUSS. THE LOWER BEAMS CARRY THE DEAD LOAD
OF THE MODULE INTO THE TRUSS WHEN IT IS LIFTED
IN THE HORIZONTAL POSITION AND ACT AS THE
SUPPORT LOCATIONS FOR SHIPPING OR STORAGE.
.33
.34
.35
A LEFT AND RIGHT HAND TRUSS ASSEMBLY IS SUPPLIED FOR EACH MODULE.
EACH ASSEMBLY HAS TOP AND BOTTOM BEAMS WITH VERTICAL MEMBERS OF
10" X 4" X " STRUCTURAL TUBING ATTACHED BY PINNED CONNECTIONS TO GUSSET
PLATES.
CHANNEL DIAGONALS ARE WELDED TO THE GUSSETS TO FORM THE TRUSS. THE
DIAGONAL MEMBERS MUST BE REMOVED IN THE FIELD AFTER THE MODULE IS IN THE
UPRIGHT POSITION.
FOUR REINFORCED LIFTING POINTS ARE LOCATED ON EACH TRUSS ASSEMBLY,
THREE ON THE TOP BEAM WITH TWO AT THE TOP AND ONE NEAR THE BOTTOM, AND A
SINGLE LIFTING POINT AT THE TOP OF THE LOWER BEAM. THIS ALLOWS LIFTING THE
MODULE ASSEMBLY IN THE HORIZONTAL POSITION WITH THE RIGGING INSTALLED TO
SUPPORT IT VERTICALLY IF THE ERECTOR SO CHOOSES.
.36
.37
.38
.39
.40
SH MODULE
FLOW
.41
SH MODULE
FLOW
.42
.43
.44
HRSG
ISOMETRIC
EXPLODED
VIEW
.45
ISOMETRIC
TWO MODULES
DRUM SHOWN
.46
ISOMETRIC
TWO MODULES
NO DRUM
BRACING SHOWN
.47
FIN WEIGHT
.48
SOLID FIN
WEIGHT
.49
SERRATED FIN
WEIGHT
.50
TUBE PLUS
FIN WEIGHT
.51
COMPARE Q
QUICK CHECK TO RESULTS
ON PREVIOUS PAGE
.52
VIBRATION
B&W CHECKS FINNED TUBE
VIBRATIONS USING METHODS
DEVELOPED BY STRUTHERS
THERMOFLOOD TECHNOLOGY,
A COMPANY ACQUIRED BY
B&W IN 1990.
.53
.54
.55
VIBRATION
CHECK
FOR
L = 40 FEET
.56
VIBRATION
CHECK
FOR
L = 12 FEET
.57
.58
BASE FRAME
THE FOLLOWING SLIDES SHOW A
STANDARD BOTTOM SUPPORTED
MODULE BASE FRAME.
IN SKETCH TO THE RIGHT, THE
TWO WIDE FLANGE BEAMS THAT
RUN FRONT TO REAR (W21X111),
(
),
CARRY THE LOAD OF INDIVIDUAL
SECTIONS WHICH ARE
SUPPORTED BY SHORT
STRUCTURAL TUBE MEMBERS.
.59
DRUM
ID X TH
96X8
96X7
96X6.5
96X6.0
96X5.5
96X5 0
96X5.0
72X6.5
72X6.0
72X5.5
72X5.0
72X4.5
NO DRUM
BEAM
#1
SIZE
W21X147
W21X132
W21X132
W21X122
W21X122
W21X111
W21X111
W21X101
W21X101
W21X101
W21X101
W21X62
.60
BASE FRAME
.61
THE W27 X 102 BEAMS SHOWN BELOW BECOME PART OF THE STRUCTURAL FRAME OF
THE ASSEMBLED HRSG WHEN ADJACENT MODULE BASE FRAMES ARE WELDED
TOGETHER AND THE CONNECTIONS TO THE CASING PANELS ARE MADE AS SHOWN
BELOW (RIGHT).
FOUR FEET TRANSFER THE MODULE DEAD LOAD TO THE
FOUNDATION. THESE FEET DO NOT NEED TO BE BOLTED
TO THE FOUNDATION. HOWEVER, FOR UNITS MORE
THAN ONE MODULE WIDE, PROVISION FOR SIDE TO SIDE
EXPANSION MUST BE MADE.
.62
THE BASE FRAME IS CONNECTED TO THE TRUSS ASSEMBLY AND SECTIONS USING PINNED
CONNECTIONS (5L).
(5L) THE BOTTOM OF THE TRUSS ASSEMBLY CONNECTS TO POSTS,
POSTS ITEM 9,
9 AT
THE SUPPORT ASSEMBLIES 5L . THESE SLOTTED PIECES ALLOW FOR DIFFERENTIAL GROWTH
BETWEEN THE HOT TRUSS ASSEMBLY INSIDE THE HRSG AND THE COLD SUPPORT POSTS (9).
.63
.64
LOWER
HEADER
ATTACHMENT
TO BASE
FRAME
.65
.66
.67
.68
.69
BASE FRAME
WITH LOWER
HEADERS
.70
BASE
FRAME
WITHOUT
LOWER
HEADERS
SHOWN
.71
OPTION #2
.72
.73
TEMPORARY
CHANNEL
CONNECTING
BASE FRAME
TO SHIPPING
MODULE
.74
HRSG SUPPORT
STEEL
.75
.76
DRUM RESTRAINTS
.77
DRUM RESTRAINTS
.78
.79
ADDITIONAL FLEXIBILITY
REQUIRED
PIPING FLEXIBILITY
B&W USES CAESAR II. TYPICAL FLEXIBILITY
CONSIDERATIONS INCLUDE RISER TUBES,,
SATURATED CONNECTING TUBES, SUPPLY
TUBES, DRAIN LINES, AND MISC PIPING.
.81
.82
.83
.84
.85
SAMPLE OF
CAESAR
INPUT
MODEL OF
RISER
TUBES
.86
SAMPLE OF
CAESAR II
OUTPUT
.87
SAMPLE OF
CAESAR II
STRESS
OUTPUT
.88
.89
TYPICAL DETAILS
MANY SUPPORT, ATTACHMENT, AND
CONNECTION DETAILS HAVE BEEN
STANDARDIZED SO THAT THEY DO NOT HAVE TO
REDRAWN FOR EVERY CONTRACT.
EXAMPLES OF STANDARD DETAILS HAVE BEN
SHOWN ON THE NEXT SLIDE AND ON B&W
DRAWINGS 515416E
1 416E THROUGH 515429E,
1 429E
516897E, & 516898E
.90
TYPICAL DETAILS
.91
.92
.93
.94
.95
.96
.97
.98
.99
UPPER PENTHOUSE
IS SUPPORTED BY
DRUM. LOWER
PENTHOUSES IS
SUPPORTED BY TOP
SUPPORT FRAME
STEEL.
.100
.101
.102
.103
UNACCEPTABLE
UPRIGHTING
PROCEDURE
.104
UPRIGHTING MODULE
.105
.106
LOADS OF 1 SEGMENT
OR PORTION OF AN
HRSG ALONG ITS
LENGTH INCLUDE:
1. PLATFORM STEEL
1
2. DRUM
3. RISERS
4. PENTHOUSE
5 SUPPORT FRAME STEEL
5.
6. CASING PANELS
7. INSULATION
8. LINER PLATE
9 SECTION TUBES
9.
10. INTERNAL LIFTING TRUSS
11. BASE FRAME
12. SUPPLIES
.107
.108
TOTAL WEIGHT OF
MODULE LOAD
CALCULATION
SPREAD
SHEET
(WITH WATER)
DC WT FOR
12.00
Top & Bottom HDR
HDR 1:
Top & Bottom HDR
HDR 2:
SUPPLIES/RISERS
AA:
SUPPLIES/RISERS
BB:
SUPPLIES/RISERS
CC:
ASSEMBLED MODULES
(SCH 120)
1.000
OD
MIN TH
OD
MIN TH
OD
MIN TH
OD
MIN TH
OD
MIN TH
OD
MIN TH
X
WTS
8" OD x 1"
8
1 MIN WALL
WTS
8" SCH 160
6" SCH 40
4" SCH 40
1.5" SCH 80
CENTER TO CENTER
DIST BETWEEN HEADER
S C O WEIGHT
SECTION
G
OD
MIN TH
%
FIN HGHT
FIN TH
FINS/IN
SERRATED FINS ?
FIN WT
TOT TUBE+FIN WT
# SECTIONS
# TUBES/SECTION
# MODULES WIDE
TOTAL TB/FIN WT =
56
TUBE A
2.000
0.125
9
0.75
0.049
6.0
YES
5.39
9.12
9
51
1
234.38
SIZE
T&B Header
# OF HDRS
LENGTH
MW+WW
WT/MODULE
TOT T&B HDR WT =
(KIPS)
12.00
(KIPS)
AA:(6")
4
54.55
SUPPLIES
#
MW+WW
TUBE B
2.000
0.148
9
0.750
0.049
0.0
YES
0.00
4.13
0
51
1
0.00
TUBE C
2.000
0.125
9
0.750
0.049
0.0
YES
0.00
3.73
0
51
1
0.00
HDR 1
HDR 2
18
10.52
90.56
17.15
17.15
10.52
102.48
0.00
0.00
X
151.63
151
63
60.0
9.10
9.10
BB:(4")
12
26.55
1.00
6.00
6.00
6.00
1.31
1.91
0.00
1.31
1.91
0.00
H2O WT =
28.23
AVG TH
AVG ID
AVG TH
AVG ID
AVG TH
AVG ID
AVG TH
AVG ID
AVG TH
AVG ID
AVG TH
AVG ID
1.000
10.000
1.099
6 427
6.427
0.906
6.813
0.719
5.187
0.531
3.438
0.200
1.260
AVG MET A
AVG INT A
AVG MET A
AVG INT A
AVG MET A
AVG INT A
AVG MET A
AVG INT A
AVG MET A
AVG INT A
AVG MET A
AVG INT A
34.56
78.54
25.98
32 44
32.44
21.97
36.46
13.34
21.13
6.62
9.28
0.92
1.25
METAL WT 117.59
WATER WT 34.03
METAL WT 88.42
WATER WT 14.06
14 06
METAL WT 74.76
WATER WT 15.80
METAL WT 45.39
WATER WT
9.16
METAL WT 22.53
WATER WT
4.02
METAL WT
3.12
WATER WT
0.54
TOT DC WT
151.63
LBS/FT
TOT HDR
102.48
LBS/FT
TOT HDR
90.56
LBS/FT
TOT HDR
54.55
LBS/FT
TOT HDR
26.55
LBS/FT
TOT HDR
3.66
LBS/FT
WT OF
LIFT/PERMANENT STRUCT
HEIGHT
59.00
DEPTH
10 69
10.69
WIDTH
10.52
ST10X4X1/2
WT/FT
42.05
TOT STRCT TUBE WT
20.55
5x3.5x1/2 DBL ANG
1.97
W27X102
102
2.15
FRAME MEMBERS
HORIZ WT/FT
VERT WT/FT
HORIZ L
VERT L
102
176
16.21
68
244
76
W21X111
111
DC SPT ST
W16X89
200
W16X45
45
W16X45
45
INTERM TIES
BOTTOM CASING/INS
MISC
STUB COL
50
TOTAL LIFT/PERM STRUCT
SIDE CASING/INSULATION/LAGGING
LIFT/PERM ST WT/MODULE
CC:(1.5")
0
3.66
WT/MODULE
12.000
0.821
8.625
1 000
1.000
8.625
0.793
6.625
0.280
4.500
0.237
1.660
0.175
2.37
2.14
2.37
2.37
3.00
3.03
0.50
0.25
40.69
NO. MODULES
TOTAL
LENGTH/TB
LIFT/PERM ST WT =
2 FRAMES/MODULE
TWO SIDES PLUS TOP
51.18
3.90
1.22
HORIZ L
VERT L
CASING TH
CASING WT/FT^2
14.96
61
0.25
10.21
13
6
6.5
LINER TH
LINER WT/FT^2
0.06
2.45
5.37
98.28
ASSUME 16 FT DEEP
22.37
16
14.24
40.69
40.69
(INCLUDES WATER)
508.1
263.8
PRESSURE PARTS WITH DRUM, RISERS, PH, LIFT STRUCTURE (INCL WATER)
409.8
304.5
DRUM
72
72 ID x 4.00 THICK
MOD. WIDE
TOT DR WT
LD/PER DC
95.4
95.4
AA:(6")
BB:(4")
CC:(1.5")
14
MW+WW
54.55
26.55
3.66
LENGTH/TB
10.00
10.00
10.00
WT/MODULE
0.55
3.72
0.00
0.55
3.72
0.00
RISERS
#
INS
THICKNESS
3.50
INS
WT/FT^2
3.79
CASING
WT/FT^2
10.21
(INCLUDES WATER)
10X10X4
PENTHOUSE CASING
INS
DENSITY
13.00
(INCLUDES WATER)
402.8
144.6
98.3
105.3
TOTAL
WT
5.60
.109
TOTAL WEIGHT OF
ASSEMBLED MODULES
1
(SCH 120)
OD
X
MIN TH
1.000
WTS
OD
8" OD x 1" MIN WALL
MIN TH
WTS
OD
8" SCH 160
MIN TH
OD
6" SCH 40
MIN TH
OD
4" SCH 40
MIN TH
OD
1.5" SCH 80
MIN TH
DC WT FOR
12.00
T&B HDR
HDR 1:
T&B HDR
HDR 2:
SUPPLIES/RISERS
AA:
SUPPLIES/RISERS
BB:
SUPPLIES/RISERS
CC:
MODULE LOAD
CALCULATION
SPREAD
SHEET
(WITHOUT
WATER)
CENTER TO CENTER
DIST BETWEEN HEADER
SECTION WEIGHT
OD
MIN TH
%
FIN HGHT
FIN TH
FINS/IN
SERRATED FINS ?
FIN WT
TOT TUBE+FIN WT
# SECTIONS
# TUBES/SECTION
# MODULES WIDE
TOTAL TB/FIN WT =
56
TUBE A
2.000
0.125
9
0.75
0.049
6.0
YES
5.39
8.10
9
51
1
208.27
SIZE
T&B Header
# OF HDRS
LENGTH
MW+WW
WT/MODULE
TOT T&B HDR WT =
(KIPS)
TUBE B
2.000
0.148
9
0.750
0.049
0.0
YES
0.00
3.17
0
51
1
0.00
TUBE C
2.000
0.125
9
0.750
0.049
0.0
YES
0.00
2.71
0
51
1
0.00
HDR 1
0
10.52
88.42
0.00
0.00
HDR 2
18
10.52
74.76
14.16
14.16
AVG TH
AVG ID
AVG TH
AVG ID
AVG TH
AVG ID
AVG TH
AVG ID
AVG TH
AVG ID
AVG TH
AVG ID
1.000
10.000
1 099
1.099
6.427
0.906
6.813
0.719
5.187
0.531
3.438
0.200
1.260
AVG MET A
AVG INT A
AVG MET A
AVG INT A
AVG MET A
AVG INT A
AVG MET A
AVG INT A
AVG MET A
AVG INT A
AVG MET A
AVG INT A
34.56
78.54
25.98
25
98
32.44
21.97
36.46
13.34
21.13
6.62
9.28
0.92
1.25
METAL WT 117.59
WATER WT
0.00
METAL WT 88.42
88 42
WATER WT
0.00
METAL WT 74.76
WATER WT
0.00
METAL WT 45.39
WATER WT
0.00
METAL WT 22.53
WATER WT
0.00
METAL WT
3.12
WATER WT
0.00
TOT DC WT
117.59
TOT HDR
88 42
88.42
LBS/FT
TOT HDR
74.76
LBS/FT
TOT HDR
45.39
LBS/FT
TOT HDR
22.53
LBS/FT
TOT HDR
3.12
LBS/FT
WT OF
LIFT/PERMANENT STRUCT
HEIGHT
59 00
59.00
DEPTH
10.69
WIDTH
10.52
ST10X4X1/2
WT/FT
42.05
TOT STRCT TUBE WT
20.55
5x3.5x1/2 DBLE ANG
1.97
W27X102
102
2.15
FRAME MEMBERS
HORIZ WT/FT
VERT WT/FT
HORIZ L
VERT L
102
176
16.21
68
244
76
W21X111
111
DC SPT ST
W16X89
200
W16X45
45
W16X45
45
INTERM TIES
BOT CAS/INS
MISC
STUB COL
50
TOTAL LIFT/PERM STRUCT
SIDE CASING/INSULATION/LAGGING
2.37
2.14
2 37
2.37
2.37
3.00
3.03
0.50
0.25
40.69
NO. MODULES
2 FRAMES/MODULE
TWO SIDES PLUS TOP
LBS/FT
51.18
3.90
1.22
HORIZ L
VERT L
CASING TH
CASING WT/FT^2
14.96
61
0.25
10.21
13
6
6.5
LINER TH
LINER WT/FT^2
0.06
2.45
5.37
98.28
ASSUME 16 FT DEEP
22.37
16
14.24
(KIPS)
AA:(6")
4
45.39
SUPPLIES
#
MW
X
117.59
60.0
7.06
7.06
BB:(4")
12
22.53
1.00
TOTAL
CC:(1.5")
0
3.12
LENGTH/TB
6.00
6.00
6.00
WT/MODULE
1.09
1.62
0.00
1.09
1.62
0.00
H2O WT =
28.22909
TOT DR WT
95.40
MOD. WIDE
1.00
LD/PER DC
40.69
DRUM
72 ID x 4.00 THICK
LIFT/PERM ST WT =
(WITHOUT WATER)
447.5
232.2
PRESSURE PARTS WITH DRUM, RISERS, PH, LIFT STRUCTURE (W/O WATER)
349.3
272.9
95.4
PRESSURE PARTS PLUS EXTERNAL FRAME MEMBERS + LIFT STRUCTURE
AA:(6")
RISERS
#
BB:(4")
CC:(1.5")
14
MW
45.39
22.53
3.12
LENGTH/TB
10.00
10.00
10.00
WT/MODULE
0.45
3.15
0.00
0.45
3.15
0.00
(WITHOUT WATER)
371.2
144.6
98.3
DRUM + PH + RISERS
76.4
(WITHOUT WATER)
10X10X4
PENTHOUSE CASING
INS
DENSITY
13.00
INS
THICKNESS
3.50
INS
WT/FT^2
3.79
CASING
WT/FT^2
10.21
TOTAL
WT
5.60
.110
D
Drum
W
Weight
i ht C
Calculations
l l ti
FOUR MODULES WIDE
72" DRUM
TYPICAL DRUM WEIGHTS
DRUM
ID
(IN)
72.00
72.00
72.00
72.00
72.00
72.00
72.00
72.00
72.00
72.00
72 00
72.00
DRUM
TH
(IN)
6.50
6.00
5.50
5.00
4.75
4.50
4.00
3.00
2.00
1.50
1 00
1.00
SHELL
LENGTH
(FT)
44.00
44.00
44.00
44.00
44.00
44.00
44.00
44.00
44.00
44.00
44 00
44.00
VOL
FT
489.80
449.25
409.17
369.57
349.95
330.46
291.82
215.98
142.07
105.83
70 07
70.07
HEAD
VOL
FT
72.99
66.50
60.16
53.97
50.93
47.93
42.04
30.70
19.92
14.73
9 69
9.69
METAL
WT
(LBS)
275768
252715
229972
207537
196436
185411
163592
120873
79373
59078
39084
INSUL
TH
(IN)
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3.50
3 50
3.50
WATER
INSUL
LAGGING
WT
TOTAL
WT
INTERNALS
0.72
1/2 FULL 1/2 FULL
(LBS) (LBS/FT) (LBS)
(PSF)
(LBS)
(LBS)
2778
550
24200
896
42344
345986
2742
550
24200
885
42344
322885
2706
550
24200
874
42344
300095
2670
550
24200
863
42344
277614
2653
550
24200
857
42344
266489
2635
550
24200
851
42344
255441
2599
550
24200
840
42344
233576
2529
550
24200
818
42344
190764
2459
550
24200
797
42344
149172
2424
550
24200
786
42344
128831
2389
550
24200
775
42344
108792
WATER
WT
1/2 FULL
(LBS)
84687
84687
84687
84687
84687
84687
84687
84687
84687
84687
84687
TOTAL
FULL
(LBS)
388329
365229
342439
319957
308833
297785
275920
233108
191516
171175
151135
TOTAL
TOTAL
LOAD/4
LOAD/2
SUPPORTS SUPPORTS
(KIPS)
(KIPS)
86.5
173.0
80.7
161.4
75.0
150.0
69.4
138.8
66.6
133.2
63.9
127.7
58.4
116.8
47.7
95.4
37.3
74.6
32.2
64.4
27 2
27.2
54 4
54.4
.111
MORE DRUM
WEIGHT
CALCULATIONS
.112
MORE DRUM
WEIGHT
CALCULATIONS
.113
LOADS
LOADS TO BE CONSIDERED INCLUDE DEAD LOAD, PLATFORM, SEISMIC, AND WIND LOAD.
DEAD LOAD FROM BOTTOM SUPPORTED MODULES DOES NOT ENTER THE EXTERNAL SUPPORT
FRAME MEMBERS.
EXTERNAL SUPPORT FRAME MEMBERS ACCOMMODATE ONLY CASING WEIGHT, PLATFORM STEEL
WEIGHT, AND LOAD FROM EARTHQUAKE AND/OR WIND LOAD.
LOAD FROM EARTHQUAKE AND/OR WIND LOAD ARE NEVER ASSUMED TO ACT AT THE SAME TIME.
EARTHQUAKE AND WIND LOAD ARE DETERMINED PER CUSTOMER REQUIREMENT PERTAINING TO
SITE LOCATION
.114
TYPICAL HRSG
SUPPORT FRAME
.115
EARTHQUAKE
LOADING
.116
WIND LOAD
.117
PRESSURE
LOAD
.118
DESIGN OF
EXTERNAL
SUPPORT
FRAME
.119
.120
HRSG
SUPPORT
STEEL
SINGLE
FRAME
.121
DOUBLE WIDE
SINGLE WIDE
.122
.123
STAAD INPUT
.124
STAAD INPUT
.125
STAAD INPUT
.126
STAAD INPUT
.127
STAAD INPUT
.128
STAAD INPUT
.129
STAAD INPUT
.130
.131
GAS SIDE
PRESSURE LOAD
VERTICAL
DEAD LOAD
SEISMIC LOAD
FROM DRUM
.132
SEISMIC LOAD
FROM DRUM
WIND LOAD
WIND LOAD
.133
STAAD RESULTS
.134
STAAD RESULTS
.135
.136
.137
OUTRIGGER
STEEL
ARRANGEMENT
TO BE
CONSIDERED
FOR LARGE
SEISMIC LOAD
.138
OUTRIGGER
STEEL
ARRANGEMENT
.139
OUTRIGGER
STEEL
ARRANGEMENT
PLAN VIEW
.140
OUTRIGGER
STEEL
.141
LIMITATIONS
ON
STRUCTURAL
DRIFT
.142
B&W TRIES
TO LIMIT
HORIZONTAL
DISPLACEMENT
TO THE H/200
OR H/400
.143
.144
WHEN CONSIDERING
THE EFFECTS OF
PRESSURE LOADING ON
VERTICAL LOADS TO THE
FOUNDATIONS, IT IS
ASSUMED THAT
PRESSURE LOADS
ACTING ON THE TOP AND
BOTTOM CASING
CANCEL EACH OTHER
WITHIN THE SUPPORT
STRUCTURE SYSTEM.
SYSTEM
.145
.147
.148
CASING
STIFFENERS
.149
CASING STIFFENERS
B&W CONSIDERS LARGE PLATE DEFLECTION THEORY IN DETERMINING A
STANDARD HRSG SIDE CASING STIFFENER SPACING.
A SUSTAINED GAS SIDE PRESSURE OF 25 H20 (130PSF) WAS CONSIDERED IN
COMBINATION WITH 100 PSF WIND LOAD.
THICK CASING WAS ASSUMED.
150F WAS CONSIDERED.
A MAXIMUM STIFFENER LENGTH OF 11-6 WAS CONSIDERED.
A MAXIMUM STIFFENER SPACING OF 76 MAY BE USED.
A MINIMUM STIFFENER SIZE OF C8X11.5 MUST BE USED.
LOADINGS GREATER THAN THOSE LISTED ABOVE, CASING THICKNESS LESS
THAN , OR STIFFENER LENGTH > 11.5 FT WOULD REQUIRE ADDITIONAL
ANALYSIS TO DETERMINE STIFFENER SPACING & STIFFENER SIZE.
INLET FLUE CASING MUST BE CONSIDERED SEPARATELY.
.150
CASING STIFFENERS
NOTE END
CONNECTIONS
ARE PREENGINEERED AS
INDICATED ON
NEXT SLIDE.
.151
CASING STIFFENERS
.152
.153
.154
.155
.156
.157
.158
.159
.160
CUSTOMER PIPING
B&W RECOMMENDS THAT THE CUSTOMER INCORPORATE B&W
PIPING GEOMETRY IN THEIR COMPUTER ANALYSIS OF PIPING
BEYOND B&W TERMINAL POINT. THIS SIMPLIFIES B&W'S NORMAL
DESIGN PROCEDURES PERTAINING TO ACCOMMODATION OF
CUSTOMER FORCES & MOMENTS APPLIED TO THE B&W PIPING
TERMINAL LOCATION.
PREDICTED DEAD LOAD, PRESSURE, AND THERMAL STRESSES
OBTAINED FROM THE CUSTOMER'S COMPUTER ANALYSIS CAN
THEN USED BY B&W IN EVALUATING TUBE LEGS AND NOZZLE TO
HEADER OR NOZZLE TO DRUM ATTACHMENTS.
ATTACHMENTS
.161
MOVEMENTS AT
FOUNDATION
.162
.164
.166
.167
.168
SLIDING PADS ARE PROVIDED AT ALL BASE PLATES AWAY FROM ZERO
ZEROZERO GROWTH LINE. (SEE CLOUDED AREA BELOW.)
.169
.170
GAS BARRIERS
GAS BARRIERS ARE NECESSARY TO PREVENT
GAS FROM BYPASSING AROUND PRESSURE
PART HEATING SURFACE. MANY TYPES OF
BARRIERS HAVE BEEN DEVELOPED AND USED
USED.
THE MAIN CONCERN IS PROVIDING A BARRIER
THAT IS NOT RIGIDLY TIED TO BOTH THE
PRESSURE PART SUPPORT STRUCTURE AND
TO THE LINER PLATE. SEE DRAWINGS 52292J
THROUGH 52296J,
52296J 52298J THROUGH 52304J,
52304J
52306J, 522207E, 522208E, AND THE FOLLOWING
SKETCHES FOR SOME EXAMPLES OF GAS
BARRIERS.
.171
GAS
BARRIERS
.172
.173
.174
LINER PLATES
.175
.176
.177
.178
.179
MISCELLANEOUS ISSUES
NOTE HOW PIPING AT TOP AND BOTTOM
OF SCR IS ROUTED
BETWEEN MODULES.
.180
.181
FLEXIBLE BOX
CASING
PAGODA SEAL
NON-METALLIC
EXPANSION JOINT
.182
.183
.184