Prathiraj Metal Masters-Machine Planning

Roughing
S.No DATE

Finishing

VM-3

VF-5

BFW-60

8/10/2015

T-1436/T-1437

T-1436

T-1429/T-1440

T-1440

T-1440

T-1429 INSERTS

8/11/2015

T-1436/T-1437

T-1436/T1437

T-1440/T-1429/T1440

T-1440

T-1440

T-1289/T-1436/T1429

8/12/2015

T-1437

T-1437

T-1429

T-1423

8/13/2015
8/14/2015
8/15/2015

T-1437
T-1437

T-1437
-

T-1436
SERVICING

T-1436
SERVICING

T-1436/T-1429/T1440
-

BFW-65

BFW70

PS-95

S56
T-1289/M19/T1436

VM-6/1

VM-6/2

T-1429

T-1429

T-1429/T-1436

T-1429

T-1429

T-1436/T-1436

T-1436

T-1429

T-1436/M-34
M-34

T-1436
M-34

T-1436
T-1436

T-1429/T1436
T-1436
T-1436

Prathiraj Metal Ma
S .NOTOOL NO

NO

TOOL NAME

C.N.C MILLING
ROU

FIN-B

VF5/VM3

65,70,

148

300

MOLD Bases & BHT(unit-1)In Progress)

T-1436

48

T-1437

48
48

Tic Tac Lid

Tic Tac Jar
Zandu Bottom

VM-6/1,2

100

120

120

200

MOLD Bases & BHT(unit-2)In Progress

BLOW MOLDS
5

M-34

Imax

380

BLOW MOLDS-Spares

Mold Bases,Bht and Molds(Prathiraj)

IM-08

48

Lizol Cap

Total Available load in Hrs

VF5/VM3

65,70,

VM-6/1,2

Compl

Compl

VF5/VM3

65,70,

VM-6/1,2

368

300

700

Hrs/day on each machine

48

48

48

Total Available Load In Days

15

BM-BLOM Molding Machine(PS-95,

ROUGHING(VF

FIN-S-CNC MILLING FINISHING-Sma

BHT-VF-1 a

FIN-B--BIG-2Machines (BF

Prathiraj Metal Masters- Machining hrs as on 25-07-15

LLING

CNC TURNING
FIN-S

BM

BFW60

S-56,PS-95

BHT

Drilling

Gun Drilling SG 1&2 Big

SG 5&6
Small

SG 3

VF-1, Vf-2,
Mini Mill

Gun Drilling SG 1&2 Big

SG 5&6
Small

SG 3

VF-1, Vf-2,
Mini Mill

Gun Drilling SG 1&2 Big

SG 5&6
Small

SG 3

VF-1, Vf-2,
Mini Mill

100
100
100

250

BFW60

S-56,PS-95

Drilling

24

Compl

BFW60

S-56,PS-95

Drilling

274

300

24

48

36

24

48

BM-BLOM Molding Machine(PS-95,S-56,VF-2-3 MACHINES) x22 hrs-66 HOURS/DAY

ROUGHING(VF-5)-1 machine-22 HOURS/DAY

N-S-CNC MILLING FINISHING-Small-2Machines (VM-3, BFW-60)x 22 hrs-44 HOURS/DAY

BHT-VF-1 and Minimill-2x 22= 44 hrs.
FIN-B--BIG-2Machines (BFW-65,BFW-70) x 22 hrs-44 HOURS/DAY

16

72
0

CNC TURNING

DELIVERY DATERemarks

BHT

AHT

Ace

ACE

Dispatch
Date

Modified

Mold Base

Ace

ACE

Dispatch
Date

Modified

Mold Base
140

20 th June

Ace

ACE

Dispatch
Date

140

Modified

380/44
8.636364

12

12

12

Prathiraj Metal Masters-Machine Planning

S.No
1
2
3
4
5
6

DATE
8/10/2015
8/11/2015
8/12/2015
8/13/2015
8/14/2015
8/15/2015

7
8
9
10
11
12

8/17/2015
8/18/2015
8/19/2015
8/20/2015
8/21/2015
8/22/2015

13
14
15
16
17
18

8/24/2015
8/25/2015
8/26/2015
8/27/2015
8/28/2015
8/29/2015

19
20
21
22
23
24

8/31/2015
9/1/2015
9/2/2015
9/3/2015
9/4/2015
9/5/2015

25
26
27
28
29
30

9/7/2015
9/8/2015
9/9/2015
9/10/2015
9/11/2015
9/12/2015

31
32
33
34
35
36

9/14/2015
9/15/2015
9/16/2015
9/17/2015
9/18/2015
9/19/2015

VM-3
T-1436
T-1436
T-1437
T-1437
T-1437
-

VF-5
T-1436
T-1436
T-1437
T-1437
-

BFW-60
T-1429
T-1429
T-1440
T-1440
-

BFW-65
T-1440
T-1440
T-1429
T-1436
SERVICING
-

BFW70
T-1440
T-1440
T-1423
T-1436
SERVICING
-

PS-95
T-1429
T-1436
T-1436
T-1436
M-34
-

S56
T-1429
T-1289
T-1436
T-1436
M-34
-

VM6-1
T-1429
T-1429
T-1429
T-1436
T-1436
-

VM6-2
T-1429
T-1429
T-1429
T-1436
T-1436
-

M-34
M-34
M-34
M-34
M-34
M-34 Asly

M-34
M-34
M-34
M-34
M-34
M-34 Asly

VF-2

VF-1

Minimill

CNC Turning

MOLDS PLANNING / COMPLITION HOURS & DAYS

PLANNED HRS

PLANNED DAYS

TOTAL COMPLITION
HRS

EXTRA HRS

EXTRA DAYS

MOLD
STATUS

TOTAL
COMPLITION
DAYS

774

32

800

26

COMPLETE

33

8/12/2015

630

26

-630

-26

RUNNING

T-1429

8/13/2015

338

14

-338

-14

RUNNING

T-1436

8/25/2015

270

11

-270

-11

RUNNING

T-1437

T-1440

338

14

-14

RUNNING

SNO

TOOL NO

T-1415

T-1423

START AT

END AT

8/19/2015

-338

WEEKLY LOAD SHEET

MACHINE

MON-

TUE-

WED-

THRU-

FRI-

SAT-

Prathiraj Metal Masters-Machine Planning

S.No DATE

BFW-60

1
9/7/2014 T-1212-A
2
10/7/2014 T-1235
3
11/7/2014 T-1235
4
12/7/2014 P-709
5 13-07-14
P-709
6 14-07-14
P-709

VM-3

BFW-65

BFW70

PS-95

S56

VF-2

VF-1

Minimill

T-1212
T-1235
T-1235
T-1232
T-1232
T-1231

T-1223
T-1223
T-1235
T-1235
T-1232
T-1232

T-1223
T-1223
T-1224
T-1224
T-1224
T-1224

M-21
M-21
M-21
M-21
M23
M23

M21
t
M21
M21
M23
M23

M21
M-21
M21
M21
M23
M23

T-1245
T-1245
T-1245
T-1245
T-1239
T-1239

T-1245
T-1245
T-1245
T-1245
T-1239
T-1239

7 16-07-14
8 17-07-14
9 18-07-14
10 19-07-14
11 20-07-14
12 21-07-14

P-709/T-12 T-1231
T-1231
T-1231
T-1231
T-1231
T-1240
T-1240
T-1240
T-1240
T-1240
T-1240

T-1231
T-1224
T-1224
T-1224
T-1219
T-1219
T-1219
T-1219
T-1219
T-1219
1244 T1244

M23
M23
M23
M23
M23
M23

M23
M23
M23
M23
M23
M23

M23
M23
M23
M23
M23
M23

T-1212
T-1212
T-1212
T-1212
T-1212
T-1212

T-1212
T-1212
T-1212
T-1212
T-1212
T-1212

13 23/7/2014
14 24/07/14
15 25/07/14
16 26/07/14
17 27/07/14
18 28/07/14

T-1241
T-1241
T-1243
T-1243
T-1239
T-1239

T-1241
T-1241
T-1243
T-1212
T-1212
T-1212

T-1241
T-1243
T-1243
T-1212
T-1212
T-1212

T-1244
T-1244
T-1244
T-1212
T-1212
T-1212

M23
M23
M19
M19
M19
M19

M23
M23
M19
M19
M19
M19

M23
M23
M19
M19
M19
M19

T-1212
T-1212
NRO-500
NRO-500
NRO-500
NRO-500

T-1212
T-1212
NRO-500
NRO-500
NRO-500
NRO-500

19 30/07/14
T-1239
20 31/07/14
T-1239
21
1/8/2014 COM
22
2/8/2014 COM
23
3/8/2014 COM
24
4/8/2014 COM

T-1239
T-1239
COM
COM
T-1245
T-1245

T-1212
T-1212
T-1212
T-1212
T-1245
T-1245

T-1212
T-1212
T-1212
T-1212
T-1245
T-1245

M19
M19
M19
M19
M19
M19

M19
M19
M19
M19
M19
M19

M19
M19
M19
M19
M19
M29

T-1252
T-1252
T-1252
T-1252
T-1252

T-1252
T-1252
T-1252
T-1252
T-1252

25

T-1245

T-1245

T-1245

M29

M29

M29

6/8/2014

CNC Turning

26
27
28
29
30

7/8/2014
8/8/2014
9/8/2014
10/8/2014
11/8/2014

31 13/08/14
32 14/08/14
33 16/08/14
34 17/08/14
35 18/08/14

NRO-500
NRO-500
NRO-500
NRO-500
NRO-500

T-1245
NRO-500
NRO-500
NRO-500
NRO-500

T-1245
NRO-500
NRO-500
NRO-500
NRO-500

M29
M29
M29
M29
M29

M29
M29
M29
M29
M29

M29
M29
M29
M29
M29

NRO-500 M29
T-1251
T-1251
T-1252
T-1252

M29

M29

T-1252
T-1252

NRO-500
T-1251
T-1251
T-1251
T-1252

S .NO TOOL NO NO

Prathiraj Metal Masters- LOAD SHEET AS ON 01-08-14

C.N.C MILLING

TOOL NAME

ROU

FIN-B

FIN-S

BM

BHT

AHT-MB

65,70

60,VM-3
Compl

56,95,2

VF-1,MM
Compl

Compl

DELIVERY DATE Remarks

T-1219
T-1241

24 SELMA CAP

VF_5
Compl

15/7/2014

20/07/14(02-08-14)

24 GLue CAP

Compl

12

Compl

20-07-14

23-07-14(03-08-14)

24 GLue CAP

Compl

28-07-14(05-08-14)

T-1243
T-1234
T-1239

T-1244

T-1245

Big Nose Cap

96
96 Big Nose Shoulder

6
7

T-1237
T-1238

24 NRO-200 ml
8 NRO-500 Ml

T-1250
T-1251

96 Big Nose Cap

50

120

3/9/2014

96 Big Nose Shoulder

150
400

400

400

5/9/2014
12/9/2014

180

400

17/09/14

1
2

120

Compl

24-07-14

8 Tarzan Cap

12

120

Compl

4/8/2014

4 Masala Cap

30

120

Compl

25/08/14

120

Compl

50
200
150

Compl

Compl
Compl
150
150

10

T-1208

TIC Tac Jar

120
150

11
12

T-1209
T-1113-A

TIc Tac Lid

90

M-23
13
14
15
16

8 Boroplus 300ml

M-19
M-32(SB)

300
250

Compl

6 EZEE-500 ML
11 Junior Horlicks
12
13

100

36 Ml Colour Natural
Horlicks Light

16/8/2014
80

800

25/08/14

Compl
300

Compl
605

6/8/2014

Compl

230
400

7/8/2014
20-08-14

600
400

28-08-14

Total Available load in Hrs

752

2785

1012

1630

1500

b
c

Hrs/day on each machine

Total Available Load In Days

22
34

44

34
30

72
23

48
31

BM-BLOM Molding Machine(PS-95,S-56,VF-2-3 MACHINES) x22 hrs-66 HOURS/DAY

ROUGHING(VF-5)-1 machine-22 HOURS/DAY
FIN-S-CNC MILLING FINISHING-Small-2Machines (VM-3, BFW-60)x 22 hrs-44 HOURS/DAY
BHT-VF-1 and Minimill-2x 22= 44 hrs.
FIN-B--BIG-2Machines (BFW-65,BFW-70) x 22 hrs-44 HOURS/DAY

26-07-14

BLOW MOLD PLANNED HRS

S NO

ITEM

1
2
3
4
5
6

BODY 1&2
BASE 1&2
STRIKER
SNAPPER
NECK
MASK

BOTTOM
ROU
FIN
16
4

TOP
ROU
16
3
1
1
30

FIN
40
6
1
30

VERTICAL
ROU
10

VERTICAL
FIN
12
30
1

TOTAL
ROU

FIN

BLOW MOLD TOOLS HRS

SNO

TOOL

CAVITIES

GMS

M-64

12

100ml

M-65

10

M-66

SPLIT
LINE

PROGRAMMIN
HRS

ROU

FIN

NORMAL

100

260

360

200ml

NORMAL

110

270

380

375ml

NORMAL

120

280

400

M-67

10

200ml

NORMAL

110

270

380

M-71

NORMAL

13

37

50

M-72

NORMAL

M-73

NORMAL

HRS
PROGRAMMING
HRS

CNC HRS

PLANNED DAYS

CNC DAYS

360

700

380

655

400

680

380

655

50

1
0
0