Component Locations

Part
Number

Machine
Location

Schematic
Location

Accumulator Gp - Brake (Charged)

219-2949

B-7, C-7

Accumulator Gp - Pilot Oil (Charged)

226-0420

D-8

Adapter As

164-5633

F-6

Core As - Hydraulic Oil Cooler (Hydraulic Fan, Steering)

191-4600

C-11

Core As - Hydraulic Oil Cooler (Implement / Brake Supply)

261-3853

B-5

Cylinder Gp - Lift

9T-9569

H-3, H-4

Cylinder Gp - Lift (High Lift)

4Z-6390

H-3, H-4

Cylinder Gp - Steering (Left)

6E-1244

G-14

Cylinder Gp - Steering (Right)

9T-9568

G-14

Cylinder Gp - Tilt

251-1490

10

G-4

Cylinder Gp - Tilt (High Lift)

252-5213

11

G-4

Elbow - (Orificed)

127-9015

12

C-10

Filter Element As - Oil (Hydraulic) (Implement Tank)

4T-3134

13

B-5

Filter Element As - Oil (Hydraulic) (Steering Tank)

4T-3134

14

B-11

Filter Gp - Oil (Hydraulic Fan Motor Case Drain)

166-4647

15

C-11

Filter Gp - Oil (Hydraulic Fan Pump Case Drain)

166-4647

16

B-11

Filter Gp - Oil (Implement Pump Case Drain)

166-4647

17

A-4

Filter Gp - Oil (Steering Pump Case Drain)

166-4647

18

B-12

6V-3965

19

B-13
C-12

Motor Gp - Piston (Hydraulic Fan)

229-0100

20

D-10

Pump Gp - Gear (Pilot, Brake)

230-0914

21

B-7

Pump Gp - Piston (Hydraulic Fan)

(Std, Mid Range Ambient Temperature)
(High Ambient Temperature)

229-0099
235-0843

22
23

B-11

Pump Gp - Piston (Steering)

229-8604

24

B-12

Pump Gp - Piston (Tandem, Implement)

229-8602

25

B-4

Screen As (Hydraulic Tank)

9T-9227

26

B-11

Screen Gp

7J-2656

27

B-11

Tank & Filter Gp - Hydraulic (Hydraulic Fan, Steering)

6E-4683

28

B-12

Tank & Filter Gp - Hydraulic (Implement, Brake)

237-4228

29

B-5

Valve - Breaker Relief (Implement, Brake Tank)

133-1963

30

B-5

Valve - Breaker Relief (Steering, Hydraulic Fan Tank)

133-1963

31

B-11

Valve - Fluid Sampling (Steering, Hydraulic Fan Oil)

8C-3446

32

C-11

Valve (Filter Bypass)

9J-1988

33

B-11

Valve Gp - Check (Brake Oil Cooler Bypass)

6E-1454

34

C-11

Valve Gp - Check (Pilot)

9T-3096

35

G-4

Valve Gp - Check (Steering Quad)

104-7108

36

C-13

Valve Gp - Check (Steering Quad)

111-7775

37

D-14

Valve Gp - Combination (Pilot, Brake)

9T-9551

38

D-7

Valve Gp - Demand Fan

191-8735

39

C-9

Valve Gp - Main Control (2-Function)

270-1647

40

B-5

Valve Gp - Manifold & Relief (Main)

229-8721

41

B-3

Valve Gp - Pilot (2-Function)

177-4104

42

H-6

Valve Gp - Pilot (Stic Steering)

249-5615

43

B-15

Valve Gp - Pressure Reducing (Lowering Control)

6E-4286

44

D-13

Valve Gp - Relief (Brake System Backup)

234-0351

45

B-7

Valve Gp - Relief (Line, Lift Head End)

142-4281

46

C-4

Valve Gp - Relief (Line, Tilt Head End)

9T-6720

47

D-4

Valve Gp - Relief (Line, Tilt Rod End)

6E-3185

48

D-4

Valve Gp - Relief (Main)

143-8912

49

B-4

Valve Gp - Relief (Main)

4Z-6240

50

B-4

Valve Gp - Relief (Pilot)

6E-6293

51

C-7

Valve Gp - Relief (Pump Backup)

100-4335

52

E-13

Valve Gp - Relief (Steering Cylinder Crossover)

6E-3985

53

F-15

Valve Gp - Selector & Pressure Control

(Dead Engine, Lift Arm Lower)

6E-3078

54

F-5

Valve Gp - Selector & Pressure Control (Steering)

6E-5566

55

C-13

Valve Gp - Shuttle

6R-0442

56

C-7

Valve Gp - Shuttle (Lift Cylinder)

4T-1860

57

F-4

Valve Gp - Shuttle (Load Signal, Steering, Implement)

Valve Gp - Steering (Std)

4T-1860
6E-2925

58
59

Valve Gp - Steering Neutralizer (Stic Steering)

9T-7426

60

F-13
C-15

Valve Gp - Unloading

117-7761

61

C-7

BASIC COMPONENT SYMBOLS

44 52 53 55 56 12

MAIN AUX.

PUMP or MOTOR

59 102 103 104 105 106 58

60 37

29 30 13

35 41 49 203

LINE RESTRICTION
(FIXED)

RESTRICTION

PRESSURE
COMPENSATION

LINE RESTRICTION
(VARIABLE)

SPRING
(ADJUSTABLE)

VARIABILITY

CONTROL VALVES

SPRING

FLUID CONDITIONER

HYDRAULIC
PNEUMATIC
ENERGY TRIANGLES

22 23

16 39

8 101

21

43

201

ATTACHMENT

LINE RESTRICTION
VARIABLE and PRESSURE
COMPENSATED

VALVES
VALVE ENVELOPES

24

PUMP: VARIABLE and

PRESSURE COMPENSATED

2-SECTION PUMP

VALVE PORTS

50 54 57 202

TWO POSITION

ONE POSITION

TWO-WAY

THREE POSITION

CONTROL VALVES

10 11

34

FOUR-WAY

THREE-WAY

CHECK VALVES

AB

AB

P T
SHIFTED POSITION

P T
NORMAL POSITION

INFINITE POSITION

SHUTTLE

SPRING
LOADED

BASIC
SYMBOL

MEASUREMENT

PILOT
CONTROLLED

ROTATING SHAFTS

4
PRESSURE

990H Wheel Loader

Hydraulic System

20

FLOW

TEMPERATURE

UNIDIRECTIONAL

BIDIRECTIONAL

FLUID STORAGE RESERVOIRS

VENTED

RETURN ABOVE FLUID LEVEL

PRESSURIZED

RETURN BELOW FLUID LEVEL

COMBINATION CONTROLS

BWX1-UP

15

SOLENOID
or MANUAL

SOLENOID

SERVO

SOLENOID and
PILOT or MANUAL

SOLENOID
and PILOT

DETENT

THERMAL

MANUAL CONTROL SYMBOLS

PUSH-PULL LEVER

MANUAL SHUTOFF

GENERAL MANUAL

PUSH BUTTON

PEDAL

SPRING

PILOT CONTROL SYMBOLS

RELEASED PRESSURE

18 19f

25

17a 19e

17b

45

42

201

40

EXTERNAL RETURN

REMOTE SUPPLY PRESSURE

INTERNAL RETURN

SIMPLIFIED

CROSSING AND JOINING LINES

ACCUMULATORS

INTERNAL
SUPPLY PRESSURE

COMPLETE

HYDRAULIC AND PNEUMATIC CYLINDERS

46 47 48
38 51 56
2

58 61

SPRING LOADED

14 28 26

9 17a

GAS CHARGED

LINES CROSSING

HYDRAULIC PUMPS

31 33 27

FIXED
DISPLACEMENT

LINES JOINING

SINGLE ACTING

INTERNAL PASSAGEWAYS

HYDRAULIC MOTORS

VARIABLE DISPLACEMENT
NON-COMPENSATED

FIXED
DISPLACEMENT

VARIABLE DISPLACEMENT
NON-COMPENSATED

UNIDIRECTIONAL

UNIDIRECTIONAL

BIDIRECTIONAL

BIDIRECTIONAL

DOUBLE ACTING

FLOW IN ONE
DIRECTION

PARALLEL
FLOW

CROSS
FLOW

FLOW ALLOWED IN
EITHER DIRECTION

Printed in U.S.A.

2006 Caterpillar
All Rights Reserved

13 14 26 27 28 29 30

TWO
POSITION

THREE
POSITION

INFINITE
POSITIONING

61 58 56 51 45 38 33 31

F-14

Electrical Symbols Table

23 39

Hydraulic Symbols (Electrical)

Attachments (Secondary Steering)

Pump Gp - Gear (Secondary Steering)

101-4007

101

Valve (Primary Steering Pump Check) (Secondary Steering)

6E-3780

102

D-12
F-12

Valve - Diverter (Secondary Steering)

2U-7345

103

F-12

Valve Gp - Relief (Secondary Steering)

6E-3986

104

E-12

Valve Gp - Selector & Pressure Control (Secondary Steering)

6E-5566

105

C-13

Valve Gp - Steering (with Secondary Steering)

6E-2923

106

F-13

12 18 19f

22 17a 16

42 43

37 60

35 54 57 202 203
G
Transducer
(Fluid)

Transducer
(Gas / Air)

Generator

Electric Motor

10 11

Ride Control
Accumulator Gp - Ride Control (Charged)

219-7981

201

E-2

Valve Gp - Control

9T-9552

202

D-2

Valve Gp - Solenoid

152-8340

203

D-2

41 49 50

Pressure Switch
(Adjustable)

Pressure Switch

4
3

Electrical Symbols (Electrical)

40

46 47 48

Electrical Wire

Temperature Switch

Pressure
Symbol

Temperature
Symbol

Flow
Symbol

Level
Symbol

Wire Number Identification Codes

Electrical Schematic Example

Hydraulic Schematic Example

Current Standard

Current Standard

20 15

34

25

20

17b 19e

101

201

Harness identification code

This example indicates
wire 135 in harness "AG".

Wire
Circuit Number
Identification

Wire Color

325-AG135 PK-14
325-PK
Circuit Identification
Number

44 52 53 26 55 56
59 102 103 104 105 106

Wire Color

Wire Gauge

Previous Standard
Wire Color

Wire

325-PK-14

MACHINE COMPONENT LOCATIONS

B
Circuit Number
Identification

Wire Gauge
(EXAMPLE VALVE)

20 Page

Fitting As (Quick Disconnect)

FLUID POWER SYMBOLS

RENR8824
December 2006

RENR8824

Description

15

14

13

12

11

10

TILT

LIFT

TILT
CYLINDER

LEVER LOCKS
RIGHT
TURN

CYLINDER GP
STEERING (LH)
6E-1244

CYLINDER GP
STEERING (RH)
9T-9568

VALVE GP
STEERING
(STD)
6E-2925

DUMP

RACK
BACK

LIFT
CYLINDERS

RAISE

LOWER

CYLINDER GP
LIFT
9T-9569
VALVE GP
SELECTOR &
PRESSURE CONTROL
(DEAD ENGINE,
LIFT ARM LOWER)
6E-3078

ADAPTER AS
164-5633

HIGH LIFT
4Z-6390

LL
PS
HS

MM

F
VALVE GP
RELIEF (PUMP
BACKUP)
100-4335

JJ

VALVE GP
SHUTTLE
(LIFT
CYLINDER)
4T-1860

VALVE
(PRIMARY STEERING
PUMP CHECK)
(SECONDARY STEERING)
6E-3780

VALVE GP
RELIEF
(SECONDARY
STEERING)
6E-3986

KK
VALVE GP
MAIN CONTROL
(2-FUNCTION)
270-1647

BB

VALVE GP
PRESSURE REDUCING
(LOWERING CONTROL)
6E-4286

C1

VALVE GP
CHECK
(STEERING QUAD)
111-7775

VALVE GP
SELECTOR &
PRESSURE
CONTROL
(SECONDARY
STEERING)
6E-5566

V2

RIGHT
NEUTRALIZER

LEFT
NEUTRALIZER

VALVE GP
STEERING
NEUTRALIZER
9T-7426

WARNING
SWITCH

FITTING AS
(QUICK
DISCONNECT)
6V-3965

HS

MOTOR GP
PISTON
(HYDRAULIC
FAN)
229-0100

VALVE GP
CHECK
(BRAKE
COOLER
BYPASS)
6E-1454

CORE AS
HYDRAULIC
OIL COOLER
(HYDRAULIC
FAN,
STEERING)
191-4600

FITTING AS
(QUICK
DISCONNECT)
6V-3965

VALVE GP
SELECTOR &
PRESSURE
CONTROL
(STEERING)
6E-5566

STIC STEER

VALVE GP
CHECK
(STEERING
QUAD)
104-7108

PUMP GP
PISTON (STEERING)
229-8604

FITTING AS
(QUICK
DISCONNECT)
6V-3965

TANK & FILTER GP

HYDRAULIC (STEERING,
HYDRAULIC FAN)
6E-4683
SCREEN GP
7J-2656

STEERING / FAN DRIVE

15

14

VALVE
(FILTER
BYPASS)
9J-1988

FILTER GP
OIL
(STEERING
PUMP CASE
DRAIN)
166-4647

AA

13

II

12

RIDE CONTROL

VALVE
SHUTTLE
6R-0442

B1

BRAKE
RETURN
LINE

VALVE
BREAKER RELIEF
(IMPLEMENT, BRAKE TANK)
133-1963

VALVE GP
MANIFOLD & RELIEF
(MAIN)
229-8721

FILTER ELEMENT AS
OIL (HYDRAULIC)
4T-3134

VALVE GP
RELIEF (MAIN)
143-8912

PUMP GP
PISTON
(TANDEM, IMPLEMENT)
229-8602

AIR CONNECTION

TANK & FILTER GP

HYDRAULIC
(IMPLEMENT, BRAKE)
237-4228

SCHEMATIC

FILTER GP
OIL (IMPLEMENT PUMP CASE DRAIN)
166-4647

IMPLEMENT / BRAKE SUPPLY

9

Tap Locations
Pressure, Sampling, and Sensor
Tap
Number

GG

SCREEN AS
(HYDRAULIC TANK)
9T-9227

10

FF

PUMP GP
GEAR(PILOT, BRAKE)
230-0914

AIR CONNECTION

VALVE GP
RELIEF
(LINE, TILT HEAD END)
9T-6720

VALVE GP
RELIEF
(LINE, LIFT HEAD END)
142-4281

CORE AS
HYDRAULIC
OIL COOLER
261-3853

VALVE GP
RELIEF
(BRAKE SYSTEM BACKUP)
234-0351

(HIGH AMBIENT
TEMPERATURE)
235-0843

FILTER ELEMENT AS
OIL (HYDRAULIC)
4T-3134

11

NN

RAISE

VALVE GP
RELIEF (MAIN)
4Z-6240

B2

BRAKE
SUPPLY
PRESSURE
PORTS

ACCUMULATOR GP
BRAKE (CHARGED)
219-2949

(STD, MID RANGE AMBIENT

TEMPERATURE)
229-0099

VALVE GP
SOLENOID
152-8340

PS

PRESSURE
SWITCH
PORT

PUMP GP
PISTON
(HYDRAULIC FAN)

VALVE GP
UNLOADING
117-7761

FS

ACCUMULATOR GP
BRAKE (CHARGED)
219-2949

ELBOW
127-9015

VALVE
BREAKER RELIEF
(STEERING,
HYDRAULIC FAN TANK)
133-1963

VALVE GP
RELIEF (PILOT)
6E-6293

PP

FLUID
SAMPLING
PORT

EE

VALVE GP
CONTROL
9T-9552

DUMP

LOWER

HH

DD

CC

FILTER GP
OIL
(HYDRAULIC FAN
PUMP CASE
DRAIN)
166-4647

VALVE GP
COMBINATION
(PILOT BRAKE)
9T-9551

VALVE GP
DEMAND FAN
191-8735

FILTER GP
OIL
(HYDRAULIC
FAN MOTOR
CASE DRAIN)
166-4647

PS

VALVE GP
PILOT
(STIC
STEERING)
249-5615

VALVE GP
RELIEF
(LINE, TILT
ROD END)
6E-3185

ACCUMULATOR GP
PILOT OIL
(CHARGED)
226-0420

E1

VALVE
FLUID
SAMPLING
(STEERING,
HYDRAULIC
FAN OIL)
8C-3446

E
ACCUMULATOR
219-7981

PUMP GP
GEAR
(SECONDARY
STEERING)
101-4007

RACK

V1

VALVE GP
STEERING
NEUTRALIZER
9T-7426

FITTING AS
(QUICK
DISCONNECT)
6V-3965

C2

20 Page, Color 2

VALVE
DIVERTER
(SECONDARY
STEERING)
2U-7345

VALVE GP
RELIEF
(STEERING
CYLINDER
CROSSOVER)
6E-3985

RENR8824

VALVE GP
CHECK
(PILOT)
9T-3096

(WITH SECONDARY
STEERING)
6E-2923

VALVE GP
SHUTTLE
(LOAD SIGNAL,
STEERING, IMPLEMENT)
4T-1860

CYLINDER GP
TILT
251-1490

HIGH TILT
252-5213

VALVE GP
PILOT
177-4104

STEERING
CYLINDERS

Description

SCHEMATIC

1
LINE PATTERNS

HYDRAULIC CIRCUIT COLOR DESCRIPTIONS

Schematic
Location

AA

Steer Pilot Supply Pressure Tap

D-8

BB

Steer Pump Cutoff

B-10

CC

Fan Pump Cutoff

D-7

DD

Fan Pump Discharge Pressure Tap

C-5

EE

Fan Pump Signal Pressure Tap

D-13

FF

Implement Relief - Front Pump Pressure Tap

I-2

GG

Implement Relief - Relief Rear Pressure Tap

G-2

HH

Brake Accumulator

D-8

II

Implement Pilot Supply

B-10

JJ

Tilt Cylinder - Head End

D-7

KK

Tilt Cylinder - Rod End

C-5

LL

Lift Cylinder - Head End

D-13

MM

Lift Cylinder - Rod End

I-2

NN

Ride Control Signal

G-2

Pressure Line

LIFT PUMP OUTPUT

BRAKE/PILOT PUMP OUTPUT
SCAVENGE PUMP
TILT PUMP OUTPUT

Pilot / Load Sensing Pressure

Drain / Return Lines
Component Group
Attachment

PRIMARY STEERING PUMP CIRCUIT

FAN PUMP OUTPUT

Air Line

CALLOUTS

SUPPLY LINE
DRAIN / RETURN LINE
STEERING CIRCUIT
LOAD SENSING CIRCUIT
TILT CYLINDER CIRCUIT
LIFT CYLINDER CIRCUIT
SECONDARY STEERING CIRCUIT

YY

Taps

52

Components

(Pressure, Sampling,Sensor) by letter

by number

THIS SCHEMATIC IS FOR THE 990 SERIES II WHEEL DOZER TIER 3

PART #: 229-8717 CHG05
Components are shown installed on a fully operable machine with the key and engine
off and transmission shifter in neutral.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations