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cobas b 121 system

Instructions for Use

COBAS, COBAS B and LIFE NEEDS ANSWERS


are trademarks of Roche.
2008 Roche Diagnostics
Roche Diagnostics GmbH
D-68298 Mannheim
Germany
www.roche-diagnostics.com

cobas b 121 system

Revision History
Manual Version

Software Version

2.0

Revision date

Changes

October 2001

3.0

1.2

January 2002

4.0

1.31

December 2002

5.0

1.60

December 2004

6.0

1.70

May 2005

English only!

7.0

1.71

Juni 2006

cobas branding

8.0

1.71

Juni 2006

9.0

1.72

May 2007

10.0

1.74

June 2008

Change of the template

Edition notice
cobas b 121 system
In the course of 2005 the Roche OMNI C system was rebranded under the Roche
Diagnostics professional IVD user brand cobas.
Systems with a serial number of 5000 or above are cobas b 121 system.
Systems with a serial number up to 4999 are Roche OMNI C systems.

Copyright
2008, Roche Diagnostics GmbH. All rights reserved
The contents of this document may not be reproduced in any form or communicated
to any third party without the prior written consent of Roche Diagnostics.
While every effort is made to ensure its correctness. Roche Diagnostics assumes no
responsibility for errors or omissions which may appear in this document.
Subject to change without notice.

Brands
COBAS, COBAS B, COBAS BGE LINK, LIFE NEEDS ANSWERS, ROCHE OMNI,
AUTOQC, ROCHE MICROSAMPLER, COMBITROL and AUTO-TROL are
trademarks of Roche.

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
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cobas b 121 system

Contact addresses
Manufacturer

Roche Diagnostics GmbH


D-68298 Mannheim / Germany
www.roche.com

Edition
Revision 10.0, June 2008
First edition: October 2001
REF/No. 03260992001

Roche Diagnostics
2

June 2008
Instructions for Use Version 10.0

cobas b 121 system

Table of contents
Revision History
Edition notice
Copyright
Brands
Contact addresses
Edition
Table of contents
Preface
How to use this manual
Where to find information
Conventions used in this manual

Introduction and specifications

1
1
1
1
2
2
3
5
5
5
5

Part A

1 Safety information

Important information
Operating safety information

A-5
A-6

A-9
A-10
A-12
A-13
A-15

3 Installation and shutdown

Installation
Shutdown

A-21
A-36

4 Specifications

Performance data
Default and input values
Sample throughput
Sample volume
Sample types
Calibrations
Environmental parameters
Product data
Printer
Screen
Barcode scanner

A-47
A-49
A-49
A-49
A-50
A-50
A-51
A-53
A-53
A-54
A-54

Calibration - general

B-37

8 Operating modes

Operating modes - general


User interface
Analyzer mode
Software overview

B-43
B-43
B-49
B-61

Part C

9 Maintenance

Maintenance - general
Decontamination
Daily
Weekly
Semi annual
Sample-dependent maintenance procedures
Unscheduled
Additional maintenance procedures
Maintenance overview
Maintenance scheduler

Troubleshooting

C-5
C-5
C-7
C-8
C-9
C-10
C-17
C-30
C-31
C-32

Part D

10 Troubleshooting

Troubleshooting - general
System stops
List of system stops
Electrode status

Appendix
Operation

B-19
B-20
B-26
B-28
B-30
B-31
B-32

7 Calibration

Maintenance

2 General description

Introduction
General notes
Measurement and calibration procedure
Safety instructions for specific dangers
System description

Important information concerning the analysis


of QC measurement results
Material setup
QC measurement
Multirules
QC consequences
QC unlock
QC troubleshooting

D-5
D-5
D-7
D-14

Part E

Part B
11 List of consumables

Order information

5 Measurement

Preanalytics
Measuring procedure

B-5
B-8

Index

E-5

Part F

6 Quality control

Quality control - general


General QC concept
Roche Diagnostics
Instructions for Use Version 10.0

B-17
B-17

Index

F-3
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Roche Diagnostics
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Instructions for Use Version 10.0

cobas b 121 system

Preface
This manual has detailed descriptions of cobas b 121 system features and general
operational concepts, specification functions and use of controls, operating
techniques, emergency procedures, product labeling and maintenance procedures.

How to use this manual


Keep this manual in a safe place to ensure that it is not damaged and remains available for
use.
This Instructions for Use should be easily accessible at all times.

To help you find information quickly, there is a table of contents at the beginning of
the book and each chapter. In addition, a complete index can be found at the end.

Where to find information


In addition to the Instructions for Use, the following documents are also provided to
assist in finding desired information quickly:
o

cobas b 121 system Reference Manual

cobas b 121 system Short Instruction

Conventions used in this manual


Visual cues are used to help locate and interpret information in this manual quickly.
This section explains formatting conventions used in this manual.
Symbols

Helping to locate and interpret information in this manual the following symbols are
used:
Symbol

Description

Procedural step

List item

Cross-reference

Call up of screen
Note

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cobas b 121 system

Symbol

Description
Attention, Warning, Danger

All sections / passages that are marked with this symbol describe
procedures and/or indicate conditions or dangers that could damage
or lead to a malfunction in the cobas b 121 system, and which
therefore should never be attempted and/or must be observed to
avoid potential injuries (to patients, users and third parties).
Risk of infection!

All sections and parts of texts that are marked with this symbol
describe procedures that may involve risk of infection.

IVD symbols

The IVD symbols are used in accordance with DIN EN 980:2003, ISO 15223:2000 (as
per the In Vitro Diagnostics Directive 98/79/EC), and DIN EN ISO 780:1997.
Symbol

Description

This product complies with the requirements in the guideline for In


Vitro Diagnostic 98/79/EC.
Lot designation
Consumables: use by,.. (expiry date)
The consumables must be completely consumed by the indicated
date.
If a day is not indicated, apply the last day of the respective month.
Store at ,..
The conditions necessary to preserve the product's shelf life before
opening.
For in vitro diagnostic use

"Grner Punkt" (in Germany)

Manufacturer according to In Vitro Diagnostic guidelines 98/79/


EG

Store upright
Risk of infection!
(according to the standard DIN EN 61010-2-101:2002) (Instrument)
Risk of infection!
(according to the standard DIN ISO 15223-1:2005)(Consumables)
Catalogue number

Roche Diagnostics
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Symbol

Description

Caution (refer to accompanying documents). Please refer to safetyrelated notes in the manual, accompanying this instrument.
Please consult instructions for use

Serial number (model plate)

Other symbols

The following symbols are listed as additional information:


Symbol

Description

Electrodes:
This date indicates the limit of the maximum storage time of
an electrode. The electrode must be installed in the instrument
no later than the imprinted date.
If the installation takes place on the imprinted date, it still falls
within the specifications. The calculation of the Install
before date is based on the production date of the elctrode.
Danger symbol: "Irritant" (on the label and the packaging of
C3 Fluid Pack)
Rating: Although not corrosive, momentary, longer-lasting, or
repeated contact with skin or mucous membrane may result in
inflammation. Danger of sensitization during contact with
skin (when classified with R 43).
Caution: Avoid contact with eyes and skin, do not inhale
vapors.

Do not use content if the packaging is damaged

Protective gloves, protective goggles and suitable protective


clothing must be worn.

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cobas b 121 system

Abbreviations

The following abbreviations are used:


Abbreviation

Definition

ANSI

American National Standards Institute

AQC

Automatic Quality Control

BG

Blood gas

CLIA

Clinical Laboratory Improvement Amendments

CLSI

Clinical and Laboratory Standards Institute

cond

Conductivity

CSA

Canadian Standards Association

C1

Calibration Solution 1

C2

Calibration Solution 2

C3

Fluid Pack

dBA

Decibel weighted against the A-frequency response curve. This curve


approximates the audible range of the human ear.

DIL

Diluent

DNS

Domain Name Server

EC

European community

e.g.

exempli gratia for example

EN

European standard

FMS

Fluid mixing system

Hct

Hematrocrit

HIV

Human immunodeficiency virus

HW

Hardware

i.e.

id est that is to say

ISE

Ion selective electrode

IVD

In vitro Diagnostic Directive

LCD

Liquid cristal display

LIS

Laboratory Information System

LJ

Levey Jennings

Roche Diagnostics
8

MAC

Media Access Control

MC

Measuring chamber

MCon

Measuring contact

MSDS

Material safety data sheet

MSS

Metabolite sensitive sensor

MV

Mean value
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Abbreviation

Definition

PP

Peristaltic pump

QC

Quality control

REF

Reference solution

SIP

Sample inlet path

SD

Standard deviation

SDC

Sample distributor cartridge

SO2

Oxygen saturation

tHb

Total hemoglobin

UL

Underwriters Laboratories Inc.

VDE

Association of German Electrical Engineers (Verband Deutscher


Elektrotechniker)

e For writing the measuring, calculated and input values see Chapter 8 Operating modes >

Parameter on page B-73!

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Instructions for Use Version 10.0

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Introduction and specifications

Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

General description . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-7

Installation and shutdown . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-19

Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-45

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1 Safety information
Table of contents

Safety information

The information provided in this chapter is essential for the safe, trouble-free
operation of the instrument and must be read and understood by the user.

In this chapter

Chapter

Important information ............................................................................................... A-5


Operating safety information ..................................................................................... A-6

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Table of contents

Roche Diagnostics
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1 Safety information
Important information

Important information
These Instructions for Use contain vital warnings and safety information.
This instrument is intended to be used only for the specialized purpose described in
the instructions. The most important prerequisites for use, operation, and safety are
explained to ensure smooth operation. No warranty or liability claims will be covered
if the machine is used in ways other than those described or if the necessary
prerequisites and safety measures are not observed.
The instrument may be operated only by persons whose qualifications enable them to
comply with the safety measures that are necessary during operation of the
instrument.
Suitable protective equipment, like laboratory clothing, protective gloves, protective
goggles and if necessary mouth protectors, must be worn to prevent direct contact
with biological working materials. In addition, a face mask is required if there is a
risk.
Adjustments and maintenance performed with covers removed and power connected
may be attempted only by a qualified technician who is aware of the associated
dangers.
Instrument repairs are to be performed only by the manufacturer or qualified service
personnel.
Only accessories and supplies either delivered by or approved by Roche are to be used
with the instrument. These items are manufactured especially for use with this
instrument and meet the highest quality requirements.
Operation of the instrument with solutions whose composition is not consistent with
that of the original solutions can negatively affect the long-term measurement
accuracy. Deviations in the composition of the solutions can also decrease the service
life of the electrodes.
For safety reasons, quality control measurements must be performed daily. Since the
measurements of the instrument depend not only on the correct characteristic
function, but also on a series of marginal conditions (e.g. pre-analysis), results
obtained from the instrument should be submitted for an expert opinion before
taking additional measures based on the supplied measurements.
Caution (refer to accompanying documents)!
Please refer to safety-related notes in the manual accompanying this instrument.
WARNING

Roche Diagnostics
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June 2008
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1 Safety information

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Operating safety information

Operating safety information


The instrument has been constructed and tested according to the following European
Standards:
o

IEC/EN 61010-1:2001

IEC/EN 61010-2-101:2002

IEC/EN 61010-2-081:2002 + A1:2003

It was delivered from the factory in flawless condition with regards to safety features.
In order to preserve this condition and ensure safe operation, the user must respect
the notices and warnings that are contained in these Instructions for Use.

WARNING

Roche Diagnostics
A-6

This instrument is classified under the protection class I according to


IEC/EN 61010-1.

The instrument meets the conditions for overvoltage category II.

The instrument meets the conditions for contamination level 2.

Do not operate the instrument in an explosive environment or in the vicinity of


explosive anesthetic mixtures containing oxygen or nitrous oxide.

If objects or liquids enter the internal areas of the instrument, remove the
instrument from its power supply and allow an expert to check it thoroughly
before using it again.

The instrument is suitable for long-term operation indoors.

The power cord must be plugged into a grounded power receptacle. When using an
extension cord, make sure it is properly grounded.

Any rupture of the ground lead inside or outside the instrument or a loose ground
connection may result in hazardous operating conditions for the operating personnel.
Intentional disconnection of the grounding is not permitted.

The instrument is not suitable for operation with a direct current power supply.

Use only the original power plug delivered with the cobas b 121 system.

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2 General description
Table of contents

General description

This chapter contains a general description of the instrument, as well as


precautionary measures against special dangers and the proper handling of sensors
and solutions.

In this chapter

Chapter

Introduction ................................................................................................................ A-9


General notes ............................................................................................................. A-10
Application area ................................................................................................... A-10
Operating instructions ........................................................................................ A-10
Important buttons on the screen ........................................................................ A-10
Measurement and calibration procedure ................................................................. A-12
Measurement procedure ..................................................................................... A-12
Calibration procedure ......................................................................................... A-12
Measurement evaluation ..................................................................................... A-12
Safety instructions for specific dangers .................................................................... A-13
Handling samples ................................................................................................ A-13
Disposal of waste water, bottles, electrodes, and the instrument ..................... A-13
Decontamination ................................................................................................ A-13
Handling solutions .............................................................................................. A-13
Handling electrodes ............................................................................................ A-14
System description .................................................................................................... A-15
Visual identification ............................................................................................ A-15
Screen ................................................................................................................... A-15
Printer .................................................................................................................. A-15
Measurement chamber ........................................................................................ A-16
Pump .................................................................................................................... A-16
Flap ....................................................................................................................... A-16
Bottle compartment ............................................................................................ A-16
Power supply ........................................................................................................ A-16
Position of the power switch ......................................................................... A-16
Reverse side .......................................................................................................... A-17
Interface ......................................................................................................... A-17
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Table of contents

Barcode scanner ............................................................................................. A-18


Warning and identification labels ................................................................. A-18

Roche Diagnostics
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2 General description
Introduction

Introduction

Figure A-1

The cobas b 121 system is a modular analyzer for measuring blood gases, electrolytes,
total hemoglobin, oxygen saturation and hematocrit in whole blood, serum, plasma,
acetate and bicarbonate containing dialysis solutions, and QC materials.
It is possible to complete database procedures or to make simultaneous adjustments
during measurement or calibration.
The individual, mutually independent operating modes are defined as follows:
o

Analyzer: measuring, QC, system, calibration, commonly used functions

Database: data about patients, measurement, calibration, QC, and the instrument

Setup: instrument settings

Info: Roche info, version number, fill levels, help, sensor report

The instrument is currently available in the following configuration:


o

BG (pH, PO2, PCO2) / ISE (Na+, K+, Cl, Ca2+) and tHb/SO2

A new fluid calibration system eliminates the need for expensive calibration gases.
This change results in easier handling, a smaller footprint, and reduced costs.
An easily understood "Touch Screen" interface facilitates easy operation and saves
costly and time-consuming user training.
The patented electrodes are completely maintenance-free, and only require a very
small sample volume.

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General notes

General notes
Application area
The instrument is designed to measure BG / ISE / tHb/SO2 in whole blood. The
accuracy of measurement values is checked accordingly.
In order to achieve accurate measurements of recommended aqueous control
solutions (with regards to deviations from biological samples), choose the proper
components and make the corresponding corrections in the QC measurement mode.
The accuracy of measurement values of undefined aqueous solutions cannot be
guaranteed (e.g. due to the possibility of interfering components and/or missing or
insufficient buffer systems, and/or differences in ionic strength and diffusion
potential when compared to biological samples).

Operating instructions
The instrument should be powered on at all times!
If the instrument will remain turned off for longer than 24 hours, it is necessary to
carry out shutdown procedures.
e For more information, see Chapter 3 Installation and shutdown!

Prevent fluids leaking inside the analyzer.


In order to ensure the quality of the measurement results, complete a quality control
test on 3 levels (low, normal, high) after each electrode exchange, after each exchange
of solutions and packs and after startup of the instrument.
Additionally complete a quality control test on one level between two automatic
2P calibrations. The levels have to be alternated (low, normal, high).
e For more information, see Chapter 6 Quality control!

Important buttons on the screen


Buttons

Description

Operating mode "Analyzer"

Operating mode "Database"

Operating mode "Setup"

Button "Info"

More functions

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2 General description
General notes

Buttons

Description

Confirm

Cancel

Activate / deactivate

Start action
e For more information, see Chapter 8 Operating modes, section Buttons on page B-47!

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Measurement and calibration procedure

Measurement and calibration procedure


Measurement procedure
Use the following methods are used to determine the various measurement variables:
PO2 : Use of the Clark measurement principle: measurement of current generated by
the reduction of oxygen
PCO2 : Use of the Severinghouse principle: potentiometric measurement of the pH
change in the electrode caused by CO2.
pH, Na+, K+, Ca2+ and Cl are potentiometric electrodes. Special glasses are used as
the sensitive element for pH and Na+. The potassium and calcium membranes
contain special neutral carriers. A special ion exchanger is used for chloride
membranes. Calculation of these variables also requires the use of a reference
electrode - a permanently contacted chloride electrode in the instrument.
tHb /SO2 : Light absorption in whole blood is measured at four different wavelengths,
whereby on one hand the sample is subjected to light radiation and on the other hand
the dispersed light is also evaluated.
Hematocrit : Measurement of the sample's conductivity

Calibration procedure
tHb and SO2 are factory calibrated. Ambient air and a zero point solution are used to
calibrate oxygen. The remaining parameters are calibrated using two solutions, which
are mixed in various ratios. Gas containers are not used. The use of at least two
calibration points for each measurement variable and constant internal monitoring of
the calibrations ensures the accuracy and precision of the measurement values.

Measurement evaluation
The results from the instrument must be carefully examined by a clinical-medical
specialist who will take the patient's clinical condition into consideration before any
clinical decisions are reached based on the test results.
In order to ensure the quality of the measurement results, complete a quality control
test on 3 levels (low, normal, high) after each electrode exchange, after each exchange
of solutions and packs and after startup of the instrument.
Additionally complete a quality control test on one level between two automatic
2P calibrations. The levels have to be alternated (low, normal, high).
e For more information, see Chapter 6 Quality control!

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2 General description
Safety instructions for specific dangers

Safety instructions for specific dangers


Handling samples
Respect the necessary hygienic regulations when handling samples because samples
may contain dangerous viruses.
e For more detailed information, see Chapter 5 Measurement!

Disposal of waste water, bottles, electrodes, and the instrument


Dispose waste water, bottles, electrodes and the instrument according to local and/or
labour regulations (biologically contaminatedhazardous waste!)

Decontamination
The purpose of this procedure is to minimize risk when handling items that were in
contact with biological samples.
Roche recommends following a decontamination procedure in addition to
regulations specific to the laboratory.
These decontamination procedures should be performed periodically to minimize the
risk of infections (incl. hepatitis virus and HIV).
Always wear gloves!
e For more detailed information about decontamination, see Chapter 9 Maintenance!

Handling solutions
Store the instrument solutions according to the specified packaging requirements.
The solutions should be adapted to the ambient temperature before use.
The shelf life of the solutions is limited.
Please read the bottle label and the packaging for the correct storage temperature and
the maximum shelf life.
CAUTION! DO NOT FREEZE!
If frozen, the solution's concentration may change and cause calibration errors!
ATTENTION

Roche Diagnostics
Instructions for Use Version 10.0

Do not use damaged C3 Fluid Packs! Do not mix the individual components!

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Safety instructions for specific dangers

Handling electrodes
Store the electrodes according to the packaging specifications.
The shelf life of the electrodes is limited.
See the electrode label and the packaging for the correct storage temperature and the
maximum shelf life.
NOTE

IMPORTANT! Installation note for the PCO2 electrode


Insert the electrode into the measuring chamber within 5 minutes of opening the ALU-PE
packaging.
A special protective gas atmosphere designed to condition the PCO2 electrode during
storage is found inside the ALU-PE packaging.
This gas atmosphere ensures immediate potential stability during insertion of the electrode
into the measurement chamber and/or immediate readiness for measuring after the
2P calibration is completed.
If more than 5 minutes elapse after opening the ALU-PE packaging, the level of gas
conditioning could be lost and the time required for the first-time calibration could be
increased.

Roche Diagnostics
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2 General description
System description

System description
Visual identification

C
F

D
E

Printer cover

Pump

Measurement chamber with the electrodes

Power pack / main switch

Flap

Unlocking knob for the AutoQC module

Contrast setting

Bottle compartment

Screen

and tHb/SO2 module

Figure A-2

Screen
All information (results, error messages, warnings, etc.) is displayed on the screen.
The screen consists of a 5.7" colour LCD that is covered with a touch-sensitive film
("touch screen").

Printer
The low-noise 2" thermal printer with integrated paper cutter for roll paper is located
underneath the printer cover.

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June 2008
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2 General description

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System description

Measurement chamber
The measurement chamber with the electrodes and the tHb/SO2 module are located
beneath the instrument cover.
The electrodes are flow-through electrodes with a visible sample channel.
The tHb/SO2-module is an optical sensor module for determining the levels of total
hemoglobin (tHb) and oxygen saturation (SO2) in whole blood.

Pump
A peristaltic pump transports the sample and the operating fluids inside the
instrument.

Flap
When opening the flap, notice two definitive locking positions:
o

Flap position 1 (half opened) Syringe modefor syringes and ampoules

Flap position 2 (completely opened) Capillary modefor capillaries and


Roche MICROSAMPLERs

Bottle compartment
The calibration solutions and the waste container are located behind the bottle
compartment cover.

Power supply
This unit contains the power switch and the power connector.
Position of the power switch

Power switch "OFF"

Power switch "ON"

Figure A-3

Roche Diagnostics
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2 General description
System description

Reverse side
Interface
Only data processing units manufactured according to the standards IEC 950
(UL1950) may be attached to the interface connections!

COM 1

Barcode Scanner

COM 2

Network connection

Figure A-4

COM 1*

RS 232 Schnittstelle

COM 2*

RS 232 Schnittstelle

Barcode

PS/2 DIN - 6p Buchse

Network

10BaseT Ethernet (RJ45)

*TIP:
Always use a filter adapter when using the serial interface. Order this part from your
customer service representative!

COM 1

This interface can be assigned to a ticket printer and Host FMT.


e For an exact description of the assignment, see Reference Manual chapter Setup, section

Interfaces > COM 1.

COM 2

This interface can be assigned as serial interface to ASTM.


e For an exact description of the assignment, see Reference Manual chapter Setup, section

Interfaces > COM 2.

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System description

Barcode scanner

Figure A-5

Scanning of solution data (type, lot number, expiration date current composition,
etc.)

Scanning of electrode data (type, lot number, expiration date)

Scanning of patient or user identity

Scanning of QC data (QC material, lot number, basis, expiration date,


target values, etc.)

Scanning of desired alphanumeric code

Press the button on the underside to activate the scanner! A beeping sound and a brief
illumination of the LED on the upper side indicate the successful scanning of the barcode.
ATTENTION

e For further information, see the enclosed manual for the PS2 hand-held scanner (included

in scope of delivery).

Warning and identification labels

Figure A-6

Identification label

A
A

Identification label

Figure A-7
Roche Diagnostics
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cobas b 121 system

3 Installation and shutdown


Table of contents

Installation and shutdown

In this chapter, the software-guided installation and shutdown of the instrument are
described step by step. The sequence of the steps described must be strictly followed.

In this chapter

Chapter

Installation ................................................................................................................. A-21


Location ............................................................................................................... A-21
Accessories ........................................................................................................... A-22
Installation ........................................................................................................... A-22
1. Attach power cord and barcode scanner .................................................. A-22
2. Installing the AutoQC module (Automatic Quality Control Module) .. A-23
3. Switch on .................................................................................................... A-25
4. Select language ........................................................................................... A-25
5. Setting the date and time .......................................................................... A-25
6. Check/Activate the parameters tHb and SO2 ........................................... A-25
7. Checking the barometer value .................................................................. A-26
8. Checking the AutoQC module ................................................................. A-26
9. Installation ................................................................................................. A-26
10. Check tubes at V2 and V9 ....................................................................... A-26
11. Insert FMS tubes (Fluid Mixing System) ............................................... A-27
12. AutoQC module (option) ....................................................................... A-27
13. Attach pump tube .................................................................................... A-28
14. Insert needle and fill port holder ............................................................ A-28
15. Insertion of printer paper ....................................................................... A-29
16. Insertion of bottles .................................................................................. A-30
17. Insert electrodes ....................................................................................... A-32
18. Insertion of the reference electrode ........................................................ A-33
19. Begin installation routines ...................................................................... A-35
20. Quality control ........................................................................................ A-35
Shutdown ................................................................................................................... A-36
Less than 24 hours ............................................................................................... A-36
Longer than 24 hours .......................................................................................... A-36
1. Remove bottles ........................................................................................... A-36
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Table of contents

2. Remove the V2 and V9 tube ends from the guides .................................. A-37
3. Insert the shutdown kit and connect it .................................................... A-37
4. Remove the shutdown kit .......................................................................... A-38
5. Remove the waste container ...................................................................... A-38
6. Return the V2 and V9 tube ends to the guides ........................................ A-38
7. Remove the pump tube ............................................................................. A-39
8. Remove the electrodes ............................................................................... A-39
9. Remove needle and fill port ...................................................................... A-40
10. Remove the printer paper ....................................................................... A-40
11. Remove the tube under V1 and V2 ........................................................ A-41
12. Shutting down the AutoQC module ...................................................... A-41
13. Uninstall the AutoQC module ................................................................ A-42

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3 Installation and shutdown


Installation

Installation
Location
For best results, choose a suitable, level location that is not subject to direct sunlight
for the device.
When installing an instrument that was stored in a cool room or was transported at
low temperatures, be aware that condensation may have formed and could cause
disturbances to the instrument. Be sure that the instrument is climatized for at least
one hour at room temperature before beginning operation.
The following conditions must be fulfilled:
o

Ambient temperature: + 15 C to + 33 C

Ambient air pressure: 462 - 800 mmHg (61.63 - 106.60 kPa)

An atmospheric pressure of 462 mmHg (61.63 kPa) corresponds to approx. 4.000 m above
sea level.

Avoid direct sunlight, vibration and strong electromagnetic fields (electric


motors, transformers, X-ray equipment, cellular phones, ...).

Use a stable and level work surface (max. 1 incline with bottles installed).

Relative humidity:
O

20 to 95 % (at +15 C to 31 C)

20 to 90 % (at > +31 C to +33 C)

Allow sufficient free space around the instrument for air circulation and the
electrical connections.

Check for the correct voltage: 100 to 240 VAC (10%)

After setting up the instrument at a location that meets the necessary conditions,
execute the following steps to ensure the instrument is ready for operation:

Roche Diagnostics
Instructions for Use Version 10.0

Check that the instrument and all accessories are present by comparing contents
with the delivery packing slip. If anything is missing, inform your Roche
representative immediately.

Inspect the instrument and the accessories for damage. If damage is noted, inform
the transportation company immediately. Retain the packaging material and
products as evidence for the damage claim.

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Installation

Accessories
The following parts are delivered as standard equipment with the instrument:
1 barcode scanner

1 shutdown kit

1 power cord

1 micro electrode dummy

2 pump tubes

2 fill port holders

1 drip tray

2 needles

1 paper roll

2 MCon

Installation
1. Attach power cord and barcode scanner
1 Plug the power cord into the power supply (Figure A-8/1).
2 Connect the barcode scanner and. if necessary, the network cable (Figure A-8/2)
to the respective interface(s) (Figure A-8/2) on the reverse side of the instrument.

(1) Power supply

(2) Interfaces

Figure A-8

3 Open the bottle compartment cover and the docking mechanism.

Docking mechanism

Figure A-9
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Installation

a If available (optional equipment), install the AutoQC module.


2. Installing the AutoQC module (Automatic Quality Control Module)

ATTENTION

Attempt to install and operate an AutoQC module only if the instrument is prepared for use
with the AutoQC module. The valves V12 and V13 must be present in the bottle compartment (see Figure A-10)!

Not prepared

Prepared

Figure A-10

Check to be sure that the power cord is connected to the power supply. After engaging the
AutoQC module, it will no longer be possible to connect the cord to the power supply!
ATTENTION

1 Open the AutoQC cover and remove the transport safety band and both safety
screws (see Figure A-11/1).
The safety screws are intended to fix the longitudinal and transversal slides and should
only be re-inserted whenever the AutoQC module will be transported.

2 Remove the red plastic relief clamp by lifting from the AutoQC valve V17, which is
located toward the back of the AutoQC unit on the inside (see Figure A-11/2).

B
A
(1)
A

Transport safety band

(2)
B

Red plastic relief clamp

Figure A-11

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Installation

3 On the right side of the instrument. remove the gray plastic cover from the
AutoQC docking port. Close the AutoQC cover and push the AutoQC module
into the tracks on the instrument until it locks into place. The module's docking
port will slide into the opening on the side wall on the instrument and lock into
place.

AutoQC docking port

Figure A-12

4 Connect both tube ends in the bottle compartment to the docking part according
to Figure A-13.

Figure A-13

5 Connect the cable of the AutoQC module to the jack on the reverse side of the
instrument.

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Installation

Figure A-14

3. Switch on
Switch the instrument on and wait until the program has loaded completely and has
started. The instrument is in the "System stop" mode. Before beginning the start up
procedures, you must select the language with which the instrument will be operated,
set the date and time, verify/activate the parameters tHb and SO2, check the barometer value and if the AutoQC module is activated.
Should a hardware problem occur during the booting process, the system is stopped and
an error message is given.
The Customer Service should be informed if the error occurs again.

4. Select language
1 Press:
h [Setup] > [Instrument] > [Language]

2 Select the language and confirm your selection.


e For a detailed description, see Reference Manual chapter Setup!

5. Setting the date and time


Press:
h [Setup] > [Times & intervals] > [Date/Time]
e For a detailed description, see Reference Manual chapter Setup!

6. Check/Activate the parameters tHb and SO2


Press:
h [Setup] > [Parameters] > [Misc. settings] > [Act. / deact. f. measurement]
e For a detailed description, see Reference Manual chapter Setup!

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Installation

7. Checking the barometer value


Press:
h [More functions] > [System] > [Test] > [Control Sensors] > [Barosensor]
If the barometer value deviates by more than +/- 2 mmHg from the value indicated by
a precision barometer, it will be necessary for technical support to calibrate your
barometer!
8. Checking the AutoQC module
Press:
h [Setup] > [Instrument] > [AutoQC]
If the AutoQC module is not activated, press this button.
Changes will be accepted after reboot.
Press [Yes].
9. Installation
Press:
h [More functions] > [System] > [Tools] > [Installation]
o

Follow the instructions on the screen!

Confirm every step by pressing the [Confirm] button.

10. Check tubes at V2 and V9


Check the bottle compartment's back wall to make sure that the air mixture tube
(valve V2) and the ventilation tube (valve V9) are in the guides (see Figure A-15).
B

Air mixture tube

Ventilation tube

Figure A-15

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3 Installation and shutdown


Installation

11. Insert FMS tubes (Fluid Mixing System)


1 Slide the feed tube of the C1 solution under the tube clip (valve V1).
2 Slide the feed tube of the C2 solution under the tube clip (valve V2)
(see Figure A-16).
3 Both of these valves are located on the back wall of the bottle compartment.

A
A

Tube of the C1 solution

Tube of the C2 solution

Figure A-16

12. AutoQC module (option)


1 Open the cover of the AutoQC module.
2 Insert the AutoQC ampoule block.
3 Close the cover of the AutoQC module.
4 Perform the mat assignments and program the AutoQC times.
e See Chapter 6 Quality control!

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Installation

13. Attach pump tube


1 Open the instrument cover.
2 Open the peristaltic pump's clear plastic cover (tension lever). Push the linear
bracket (white plastic part) upwards (Figure A-17).
3 Place the tube around the rolling wheel.
4 Close the clear plastic cover (tension lever). The tubing holder is then pressed into
the sealer.

B
C

Pump closed
A

Tension lever

Pump head

Linear clamp

Figure A-17

14. Insert needle and fill port holder


1 Open the flap to the labelled capillary position (completely open position).
2 Insert the needle to the left into the sealing piece and then push the needle
carefully down until it clicks into place.

Figure A-18

3 Rotate the fill port holder so that the underside shows on the top (see
Figure A-19/1) and then push this over the needle (see Figure A-19/2).
Do not bend the needle when pushing it up!

4 Snap the fill port holder evenly onto the axis (see Figure A-19/3).

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Installation

(1)

(2)

(3)

Figure A-19

5 Close the flap.


15. Insertion of printer paper
The printer paper is heat sensitive on one side only. Please make sure that you insert the
paper roll correctly.

1 Open the printer cover.


2 Place the new paper roll into the holder.
3 Make sure that the printer lever is in the "down" position (see Figure A-20).

Printer lever

Figure A-20

4 Cut off, at a right angle, the start of the paper.


5 Feed in the start of the paper according to the sticker on the inside of the printer
cover. The paper is automatically pulled into the printer.

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Installation

6 Close the printer cover and feed the paper outward through the slit in the printer
cover.

Slit in the printer cover.

Figure A-21

16. Insertion of bottles


If your facility is 3000 meters above sea level or higher deaerate the bottle before inserting
to avoid splashing the C1 and C2 solutions.

1 To do this. place the bottle tool on the screw cap of the C1 or C2 (Figure A-22/1).
2 Press the grips together and press the transparent disk downward Figure A-22/2).
3 Rotate the transparent disk in the clockwise direction. Stop when you notice (after
a short distance) resistance (Figure A-22/3).

(1)

(2)

(3)

Figure A-22

4 Scan the barcodes on the bottles of C1 calibration solution 1. C2 calibration


solution 2 and the C3 fluid pack (the waste water bottle does not have a barcode)
(see Figure A-23).

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Installation

Figure A-23

5 The instrument recognizes the correct solution and checks the expiration date.
On the screen, the respective bottle starts blinking. If the bottle has passed the
expiration date, the screen displays a warning.
6 Confirm with this button.

Remove rubber sealings from C3 Fluid Pack before inserting it!

7 Insert the bottle completely into the appropriate position, following the
instructions on the docking mechanism (see Figure A-24/2). The bottles are
opened automatically.
8 Close the docking mechanism.
Check the positions of the bottles by matching the labels on the docking
mechanisms to the labels on the bottles (see Figure A-24/3).

(1)

(2)

Figure A-24

9 Close the bottle compartment cover.

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Installation

17. Insert electrodes


1 Open the measuring chamber cover.
2 Open locking lever.
3 Follow the instructions on the screen.

Figure A-25

Make sure that no air bubbles have formed in the inner electrolytes of the electrodes (see
Figure A-26). If there are air bubbles between the contact pin and the membrane, there
will not be effective electrical conduction. Result: calibration and measurement errors!

4 If necessary, remove air bubbles by holding the electrode vertically and by tapping
lightly with your fingernail against the electrode body (see Figure A-26).

Fee of air bubbles

Figure A-26

5 Insert the electrodes, beginning at the right and proceeding left according to the
colour code.
6 Push all electrodes slightly to the right so that they are lined up together without
gaps.

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Installation

18. Insertion of the reference electrode


1 Insert the reference electrode.

Figure A-27

2 Place the tube into the tube guide slot (seeFigure A-28/2).
Be sure that the tube lies precisely in the guide slot. Otherwise it may be pinched, thereby
preventing aspiration of the reference solution.
Result: calibration and measurement errors!

B
(1)

Locking lever

Reference electrode

(2)

Figure A-28

3 Affix the white plug at the end of the reference electrode tube (see Figure A-29).
Push the plug in completely.

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Installation

A
A

White plug at the end of the reference


electrode

Figure A-29

4 Close the locking lever.


5 Inspect the electrical contact of the electrodes by checking if they fit tightly. The
correct position of the various electrodes is easy to recognize by looking at the
colours of the contact strips or at their labels.

Figure A-30

6 Scan the barcodes located on the inner packaging of each electrode or enter the
barcodes manually with the help of the keyboard.
Always save the inside packaging materials! Whenever the instrument is taken out of
service and then brought back into service, the barcodes of the remaining functional
electrodes must be scanned again!

Figure A-31

7 The corresponding electrode starts blinking on the screen.


Confirm with this button.
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Installation

8 Close the measuring chamber and then the instrument cover.


19. Begin installation routines
1 Press [Start].
2 All solutions are aspirated and the system is calibrated; this may take longer than
the respective actions during operation.
3 Installation is complete.
If an error occurs during one of the steps, a system stop is displayed, but the instrument
has been brought "into operation".
See Chapter 10 Troubleshooting, for instructions on clearing the system stop.

20. Quality control


1 You must define the material before executing a quality control measurement.
e For instructions, see Chapter 6 Quality control!

2 Perform a quality control on all 3 levels (low, normal, high).


Make sure that the results agree with the target values.
e See Chapter 6 Quality control!

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Shutdown

Shutdown
Less than 24 hours
If the instrument will be needed within the next 24 hours, press:
h [More functions] > [System] > [Tools] > [Software shutdown]
Switch off the instrument.

Longer than 24 hours


If the instrument will be shut down for longer than 24 hours, perform the following
procedure.
Before shutting down the instrument, backup the data to a PCMCIA card or an interface.
e See Chapter 8 Operating modes, section Database > Data export PCMCIA card (for

example) on page B-55


Roche Diagnostics recommends decontaminating all surfaces and tubing before shutting
down the instrument.
e See Chapter 9 Maintenance, section Decontamination on page C-5 for a detailed

description!

While in the "Analyzer" operating mode, press:


h [More functions] > [System] > [Tools] > [Shutdown]
Follow the instructions on the screen.
Confirm every step by pressing this button!

1. Remove bottles
Open the bottle compartment cover and remove bottles C1, C2 and C3.

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Shutdown

2. Remove the V2 and V9 tube ends from the guides


1 Remove the air mixture valve tube (valve V2) from the guide.
2 Remove the ventilation tube (valve V9) from the guide.
B

Ventilation tube V9

air mixture valve tube V2

Figure A-32

3 Place both ends of the tube onto an absorbent pad, such as a paper towel or gauze
(see Figure A-33).

A
A

End of the tubes

Figure A-33

3. Insert the shutdown kit and connect it


1 Fill the shutdown kit about halfway with distilled water.
2 Insert the shutdown kit into space C3.
3 Connect the tubes of the set with the connectors from C1 and C2.

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Shutdown

Figure A-34

4 Begin the tube washing procedure by pressing the [Start ] button.

4. Remove the shutdown kit


1 Remove the shutdown kit.
Remove the remaining fluid from the tubes of the shutdown kit by briefly holding the tubes
vertically, allowing the fluid to run back into the container.

2 Start the procedure for emptying the tubes by pressing the [Start] button.

5. Remove the waste container


Remove the waste container (W waste container).
6. Return the V2 and V9 tube ends to the guides
1 Return the air mixture valve tube (valve V2) to the guides.
2 Return the ventilation tube (valve V9) to the guides (see Figure A-35).
B

Ventilation tube

Air mixture valve tube

Figure A-35

3 Close the docking mechanisms.


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Shutdown

7. Remove the pump tube


1 Open the instrument cover.
2 Open the peristaltic pump's clear plastic cover (tension lever). Push the linear
clamp (white plastic piece) upwards (see Figure A-36).
3 You can now remove the entire tube set (tube holder with tubes)
(see Figure A-36).

B
C

Tension lever

Pump head

Linear clamp

Figure A-36

4 Close the tension lever (clear plastic cover).


8. Remove the electrodes
1 Open the measuring chamber cover.
2 Open the locking lever.

A
A

Locking lever

Figure A-37

3 Remove the electrodes.


4 Close the locking lever and the measurement chamber cover.

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Shutdown

9. Remove needle and fill port


1 Open the flap to the labelled capillary position (completely open position).
2 Rotate the fill port holder in the direction of the arrow (see the marking on the fill
port holder). It will come out of the axis and snap out of place (seeFigure A-38/1).
Do not bend the needle!

3 Carefully remove the fill port holder from the needle (see Figure A-38/2).
4 Remove the needle.
5 Push the needle to the left and into the sealer. Then carefully pull it upward
(see Figure A-38/3).

(1)

(2)

(3)

Figure A-38

6 Close the flap.


10. Remove the printer paper
1 Open the printer cover.
2 Pull out the printer paper to the rear and remove it.
3 Close the printer cover.

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Shutdown

11. Remove the tube under V1 and V2


1 Slide the feed tube of the C1 solution under the tube clip (valve V1) and out.
2 Slide the feed tube of the C2 solution under the tube clip (valve V2) and out.

A
A

Feed tube C1 solution

feed tube: C2 solution

Figure A-39

3 Pressure is removed from the tubes.

If available (option):
12. Shutting down the AutoQC module
1 Open the cover and remove the AutoQC ampoule block.
2 The carriage in the AutoQC module moves to the service position.
3 Close all covers.
After successfully shutting down the instrument, it will be in the system stop mode (shut
down). Only a renewed installation procedure can alter this status.

4 Switch the instrument OFF.


5 Shut down is complete.

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Shutdown

13. Uninstall the AutoQC module


1 Pull the cable of the AutoQC module from the jack on the reverse side of the
instrument (see Figure A-40).

A
A

Unlocking knob

Figure A-40

2 Remove both tube ends in the bottle compartment from the docking port.

A
A

Tube ends

Figure A-41

3 Unlock the AutoQC module by pulling the unlocking knob (see Figure A-40) on
the reverse side of the instrument and remove the AutoQC module from the
tracks on the instrument.

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Shutdown

4 Insert the red plastic relief clamp for the AutoQC valve V17.

A
A

Relief clamp for the AutoQC valve V17

Figure A-42

5 If you plan to transport the instrument, be sure to unplug the power cord, the
scanner, and the network cable. Then install the transport safety device for the
AutoQC module.

A
A

Transport safety band

Figure A-43

6 Use the original packaging when transporting the instrument!

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Shutdown

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4 Specifications
Table of contents

Specifications

In this chapter, the performance data, as well as product and environmental data are
described.

In this chapter

Chapter

Performance data ...................................................................................................... A-47


Measured parameters .......................................................................................... A-47
Default and input values ........................................................................................... A-49
Sample throughput ................................................................................................... A-49
Sample volume .......................................................................................................... A-49
Sample types .............................................................................................................. A-50
Calibrations ............................................................................................................... A-50
Environmental parameters ....................................................................................... A-51
Temperature / humidity / stability ..................................................................... A-51
Product data .............................................................................................................. A-53
Electrical data ...................................................................................................... A-53
Classification (according IEC/ISO) .................................................................... A-53
Dimensions .......................................................................................................... A-53
Weight .................................................................................................................. A-53
Printer ........................................................................................................................ A-53
Screen ......................................................................................................................... A-54
Barcode scanner ........................................................................................................ A-54

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Table of contents

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4 Specifications
Performance data

Performance data
Measured parameters
specified

Precision(a) (b)

Precision (a) (b)

(within-run)

(day-day)

0 - < 60 mmHg

SD < 4.0 mmHg

SD < 6.0 mmHg

60 - 140 mmHg

SD < 2.0 mmHg

SD < 3.0 mmHg

4.0 mmHg

> 140 - 500 mmHg

SD < (2% - 0.8 mmHg)

SD < (4% - 2.6 mmHg)

< (6% - 4.4 mmHg)

> 500 - 800 mmHg

SD < (4% - 11.8 mmHg)

SD < (8% - 22.6 mmHg)

< (12% - 34.4 mmHg)

0 - > 7.998 kPa

SD < 0.533 kPa

SD > 0.800 kPa

< 1.066 kPa

7.998 - 18.662 kPa

SD < 0.267 kPa

SD < 0.400 kPa

0.533 kPa

> 18.662 - 66.650 kPa

SD < (2% - 0.107 kPa)

SD < (4% - 0.347 kPa)

< (6% - 0.587 kPa)

> 66.650 - 106.640 kPa

SD < (4% - 1.573 kPa)

SD < (8% - 3.013 kPa)

< (12% - 4.586 kPa)

0 - < 60 mmHg

SD < (10.7 - 12%) mmHg

SD < (12.2 - 12%) mmHg < (16.8 - 13%) mmHg

60 - 200 mmHg

SD < 3.5 mmHg

SD < 5.0 mmHg

9.0 mmHg

> 200 - 800 mmHg

SD < (7% - 10.5) mmHg

SD < (7% - 9.0) mmHg

< (6..5% - 4) mmHg

0 -< 7.998 kPa

SD < (1.426 - 12%) kPa

SD < (1.626 - 12%) kPa

< (2.239 - 13%) kPa

7.998 - 26.660 kPa

SD < 0.467 kPa

SD < 0.667 kPa

1.200 kPa

Specified range

for
PO2

PCO2

B/Q

pH

Na

B/Q

26.660 - 106.640 kPa

SD < (7% - 1.400) kPa

SD < (7% - 1.200) kPa

< (6.5% - 0.533) kPa

SD < 2 mmHg

SD < 3 mmHg

4 mmHg

15 - 80 mmHg

SD < 1.5 mmHg

SD < 2.0 mmHg

2.5 mmHg

> 80 - 200 mmHg

SD < 4.5 mmHg

SD < 6 mmHg

8 mmHg

0.533 - < 2.00 kPa

SD < 0.267 kPa

SD < 0.400 kPa

0.533 kPa

2.00 - 10.664 kPa

SD < 0.200 kPa

SD < 0.267 kPa

0.333 kPa

10.664 - 26.660 kPa

SD < 0.600 kPa

SD < 0.800 kPa

1.066 kPa

6.0 - < 6.8

SD < 0.020

SD < 0.035

0.06

6.8 - 7.6

SD < 0.008

SD < 0.015

0.02

> 7.6 - 8.0

SD < 0.015

SD < 0.030

0.04

SD < 4.5 mmol/L

SD < 6 mmol/L

8 mmol/L

SD < 1.5 mmol/L

SD < 2.0 mmol/L

2.5 mmol/L

B/S/A/D/Q 20 - < 120 mmol/L


> 170 - 250 mmol/L

Cl-

< 8.0 mmHg

4 - < 15 mmHg

120 - 170 mmol/L


K+

Accuracy(a)

SD < 6 mmol/L

SD < 8 mmol/L

10 mmol/L

SD < 0.15 mmol/L

SD < 0.35 mmol/L

0.5 mmol/L

3.0 - 6.0 mmol/L

SD < 0.06 mmol/L

SD < 0.15 mmol/L

0.2 mmol/L

> 6.0 - 20 mmol/L

SD < 0.4 mmol/L

SD < 1 mmol/L

1.4 mmol/L

B/S/A/D/Q 0.2 - < 3.0 mmol/L

B/S/A/D/Q 20 - < 70 mmol/L

SD < 3 mmol/L

SD < 4 mmol/L

8.0 mmol/L

70 - 130 mmol/L

SD < 1.5 mmol/L

SD < 2.0 mmol/L

4.0 mmol/L

> 130 - 250 mmol/L

SD < 4.5 mmol/L

SD < 6 mmol/L

12.0 mmol/L

Table A-1

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4 Specifications

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Performance data

specified
Ca2+

(within-run)

(day-day)

SD < 0.06 mmol/L

SD < 0.1 mmol/L

0.2 mmol/L

0.6 - 1.5 mmol/L

SD < 0.03 mmol/L

SD < 0.05 mmol/L

0.1 mmol/L

> 1.5 - 4.0 mmol/L

SD < 0.15 mmol/L

SD < 0.25 mmol/L

0.5 mmol/L

0.4008 - < 2.4048 mg/dL SD < 0.2405 mg/dL

SD < 0.4008 mg/dL

0.8016 mg/dL

2.4048 - 6.0120 mg/dL

SD < 0.1202 mg/dL

SD < 0.2004 mg/dL

0.4008 mg/dL

> 6.0120 - 16.0320 mg/dL SD < 0.6012 mg/dL

SD < 1.0020 mg/dL

2.0040 mg/dL

10 - < 20%

SD < 3%

SD < 5%

6.0%

20 - 60%

SD < 1.5%

SD < 2.5%

3.0%

< 60 - 80%

SD < 3%

SD < 5 %

6.0%

0.100 - < 0.200

SD < 0.030

SD < 0.050

0.060

0.200 - 0.600

SD < 0.015

SD < 0.025

0.030

SO2

Q
Baro

Accuracy(a)

for

tHb

Precision (a) (b)

B/S/A/D/Q 0.1 - < 0.6 mmol/L

B/Q

Hct

Precision(a) (b)

Specified range

(c)

< 0.600 - 0.800

SD < 0.030

SD < 0.050

0.060

3 - < 6 g/dL

SD< (3.0% + 0.27 g/dL)

SD < (3.3% + 0.30 g/dL)

< (-3.3% + 0.70 g/dL)

6 - 18 g/dL

SD < 0.45 g/dL

SD < 0.5 g/dL

< 0.5 g/dL

> 18 - 25 g/dL

SD < (2.1% + 0.06 g/dL)

SD < (2.1% + 0.11 g/dL)

< (7.1% - 0.78 g/dL)

30.00 - < 60.00 g/L

SD < (3.0% + 2.70 g/L)

SD < (3.3% + 3.00 g/L)

< (-3.3% + 7.00 g/L)

60.00 - 180.00 g/L

SD < 4.50 g/L

SD < 5.00 g/L

< 5.00 g/L

> 180.00 - 250.00 g/L

SD < (2.1% + 0.60 g/L)

SD < (2.1% + 1.10 g/L)

< (7.1% - 7.80 g/L)

1.86 - < 3.72 mmol/L

SD < (3.0% + 0.17 mmol/L) SD < (3.3%+0.19 mmol/L) <(-3.3%+0.43 mmol/L)

3.72 - 11.16 mmol/L

SD < 0.28 mmol/L

> 11.16-15.51 mmol/L

SD < (2.1% + 0.04 mmol/L) SD < (2.1%+0.07 mmol/L) < (7.1%-0.48 mmol/L)

3 - < 12 g/dL

SD < 0.36 g/dL

SD < 0.40 g/dL

< 0.36 g/dL

12 - 25 g/dL

SD < 3.0%

SD < 3.3%

< 3.0%

SD < 0.31 mmol/L

< 0.31 mmol/L

30.00 - < 120.00 g/L

SD < 3.60 g/L

SD < 4.00 g/L

< 3.60 g/L

120.00 - 250.00 g/L

SD < 3.0%

SD < 3.3%

< 3.0%

1.86 - < 7.4 4 mmol/L

SD < 0.22 mmol/L

SD < 0.25 mmol/L

< 0.22 mmol/L

7.44 - 15.51 mmol/L

SD < 3.0%

SD < 3.3%

< 3.0%

50 - < 60%

SD < (-5.0% + 4.0 %)

---------------------------- < (-20% + 14%)

60 - 100%

SD < 1.0%

----------------------------

< 2.0%

50 - 100%

SD < 1.0%

SD < 1.1%

< 2.0%

300 - 800 mmHg

----------------------------

---------------------------- < 5.0 mmHg

39.990 - 106.640 kPa

----------------------------

---------------------------- 0.667 kPa

Table A-1
(a) Accuracy and standard deviations: specified for the standard temperature range of 15 - 31 C!
(b) According to CLSI within the specific range
(c) When used within the range of 300...450 mmHg, the barosensor must be calibrated by technical support before initial start up!

B....whole blood

A....dialysis solutions containing acetate

Q....aqueous QC material

D...dialysis solutions containing bicarbonate

Roche Diagnostics
A-48

S...serum or plasma

June 2008
Instructions for Use Version 10.0

cobas b 121 system

4 Specifications
Default and input values

Default and input values


Parameter
tHb

P50 Adult

Default values

Range (default values)

Range (input values)

15.0 g/dL

11,0 - 16.0 g/dL

1.0 - 26.0 g/dL

150.0 g/L

110.0 - 160.0 g/L

10.0 - 260.0 g/L

9.3 mmol/L

6.8 - 9.9 mmol/L

6.2 - 161.3 mmol/L

26.7 mmHg

not editable

not editable

not editable

not editable

3.56 kPa
21.5 mmHg

P50 Fetal

2.87 kPa
FIO2

0.21

0.1 - 1.0

0.1 - 1.0

0.84

0.7 - 2.0

0.7 - 2.0

Patient temperature

37.0 C

2.0 - 44.0 C

2.0 - 44.0 C

98.6 F

35.6 - 111.0 F

35.6 - 111.0 F

Table A-2

Sample throughput
Activated / installed

Typical sample throughput

electrodes

[samples / hours]
Syringe

Capillary

BG - tHb/SO2

30

30

BG - ISE - tHb/SO2

30

30

Table A-3

Sample volume
If the sample contains a higher Hct concentration, a sample volume of up to 70 L is
required!
Activated / installed electrodes

BG - ISE - tHb/SO2

Typical sample volume

Typical specimen volume

Typical specimen volume

[L](a)

(capillary position)

(syringe position)

[L](b)

[L](c)

68

90

60

(a) typical for Hct 45%


(b) Volume limitation through sample sensor: If the specified volume is reached, an aspiration stop occurs (approx. 1 second). If the capillary is not
removed, the aspiration process continues.
(c) No aspiration stop in the syringe position.

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
A-49

4 Specifications

cobas b 121 system

Sample types

Sample types
o

Whole blood

Serum

Plasma

Dialysis solutions containing acetate

Dialysis solutions containing bicarbonate

QC material

Calibrations
Calibrations

Time intervals

Length (typical)
[min]

Sys cal

every 24 hours
(alternatively 8, 12 or 24 hours)

< 15

1P cal

every 30 minute (alternatively 1 hour)

<2

2P cal

every 12 hours
(alternatively 4, 8, 12 hours)

<7

Warm-up phase

when turning (a)

< 25

Warm-up phase

power fail < 1 minute

<2

as needed

< 27

Electrode exchange
Table A-4
(a) incl. calibration

Roche Diagnostics
A-50

June 2008
Instructions for Use Version 10.0

cobas b 121 system

4 Specifications
Environmental parameters

Environmental parameters
Temperature / humidity / stability
Instrument
Operating conditions

Ambient temperature

+15 C to +33 C

Ambient air pressure

462 - 800 mmHg (61.63 - 106.60 kPa)(a)

Sea level

-400 m to +4000 m

Relative humidity

20 - 95%, if T > +15 C to +31 C

Measurement chamber temp. 37C 0.2 C

20 - 90%, if T > +31C to < +33 C


(a) TIP: An atmospheric pressure of 462 mmHg (61.63 kPa) corresponds to approx. 4,000 m above sea level.

Storage and transportation conditions

Temperature

-20C to 50 C

Humidity

to 95% (not condensed)

Shock resistance

< 30 g

Electrodes
Operating conditions

Ambient temperature

Measurement chamber temp. +37 C 0,2 C

Relative humidity

+15 C to +33 C
20 - 95%, if T > +15 C to +31 C
20 - 90%, if T > +31 C to < +33 C

Storage conditions in original packaging

Temperature

+15 C to +30 C

Humidity

20 to 85% (not condensed)

Transportation conditions in original packaging

Roche Diagnostics
Instructions for Use Version 10.0

Temperatur

+2 C to +30 C

Humidity

20 to 80 % (not condensed)
over a period of 3 days

Shock resistance

< 50 g

June 2008
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4 Specifications

cobas b 121 system

Environmental parameters

Solutions
Operating conditions

Ambient temperature

+15C to +33 C

Relative humidity

20 - 95%, if T > +15 C to +31 C


20 - 90%, if T > +31 C to < +33 C

Storage conditions in original packaging

Temperature

+2 C to +30 C (24 months(a))

Relative humidity

20 to 95%

(a) storage time contains transportation time and the storage from delivery from the factory!

Transportation conditions in original packaging

Temperatur

Relative humidity

20 - 95%

Shock resistance

< 30 g

+2 C to +45 C over a period of 7 days

Stability during operation


Solutions

Description

With ambient temperature


of +15 C to +33 C [weeks]

C1 Calibration Solution 1 Calibration


Solution

min. 4 up to 6 (depending on the


remaining volume)

C2 Calibration Solution 2 Calibration


Solution

min. 4 up to 6 (depending on the


remaining volume)

C3 Fluid Pack

Solution pack

QC material
Storage conditions in original packaging

COMBITROL TS+

up to 3 months at +2C to +28 C

AUTO-TROL TS+

up to 2 months at +2C to +28 C

COMBITROL TS+

up to 24 months at 2C to 8 C

AUTO-TROL TS+

up to 24 months at 2C to 8 C

or

Transportation conditions in original packaging

COMBITROL TS+

0 C to +30 C over a period of 5 days

AUTO-TROL TS+

0 C to +30 C over a period of 5 days

Stability during operation

Roche Diagnostics
A-52

AUTO-TROL TS+

28 days (with ambient temperature of +15 C to +33 C)

June 2008
Instructions for Use Version 10.0

cobas b 121 system

4 Specifications
Product data

Product data
Electrical data
Mains voltage range:

100 to 240 VAC (10% permissible tolerance)

Frequency:

50/60 Hz

Required power:

150 W

Classification (according IEC/ISO)


Protection class:

Overvoltage category:

II

Contamination level:

Width:

35.4 cm

Dimensions
Instrument

AutoQC-Modul

Heigth:

46.7 cm

Depth:

41.0 cm

Width:

19.5 cm

Heigth closed:

19.8 cm (open: 38.7 cm)

Depth:

39.5 cm

Weight
cobas b 121 system (instrument):

about 17 kg (without calibration solutions)

cobas b 121 system ready for shipment: about 23 kg


AutoQC module:

5.9 kg (without ampoule mats)

Printer

Roche Diagnostics
Instructions for Use Version 10.0

Type:

t hermal printer with integrated paper cutter

Resolution:

12 dots/ mm

Full graphics:

576 dots / line

Printing speed:

8 mm / sec

Paper width:

58 mm

Paper length:

ca. 30 m

June 2008
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4 Specifications

cobas b 121 system

Screen

Screen
Type:

integrated flat LCD screen

Format:

5.7 inch

Resolution:

320 x 240 pixel

Type:

PS2 hand-held scanner with integrated decoder

Reading speed:

up to 45 scans/sec.

Resolution:

0.1 mm

Reading distance:

up to 5 cm

Barcode scanner

Reading width:

up to 8 cm

Preprogrammed code types(a):

China Postal Code

Codabar

Code 39

Code 128

EAN-8

EAN-13

EAN-128

Interleaved 2 of 5

UPC-A

UPC-E

(a) Further available barcode types can be programmed in accordance with the enclosed manual of the
PS2 hand-held scanner (included in scope of delivery).

Roche Diagnostics
A-54

June 2008
Instructions for Use Version 10.0

Operation

Measurement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

Quality control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-15

Calibration . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-35

Operating modes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-41

June 2008

cobas b 121 system

5 Measurement
Table of contents

Measurement

In this chapter, all information necessary for carrying out measurements is described.

In this chapter

Chapter

Preanalytics .................................................................................................................. B-5


Sample collection .................................................................................................. B-5
Sample acquisition .......................................................................................... B-5
Acceptable anticoagulants ............................................................................... B-5
Sample collection especially for tHb, SO2 and Hct measurement ................ B-5
Sample collection containers ................................................................................ B-6
Syringes ............................................................................................................ B-6
Capillary tubes ................................................................................................. B-6
Roche MICROSAMPLER ............................................................................. B-6
Clot catcher ...................................................................................................... B-6
Sample handling .................................................................................................... B-7
Whole blood .................................................................................................... B-7
Serum ............................................................................................................... B-7
Plasma .............................................................................................................. B-7
Measuring procedure .................................................................................................. B-8
Syringe mode ......................................................................................................... B-9
Capillary mode .................................................................................................... B-10
Data input ............................................................................................................ B-12
Results display / measurement report ................................................................ B-13

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
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5 Measurement

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Table of contents

Roche Diagnostics
B-4

June 2008
Instructions for Use Version 10.0

cobas b 121 system

5 Measurement
Preanalytics

Preanalytics
Sample collection
Follow the usual applicable safety precautions when drawing blood samples. When
handling blood samples, there always exists the danger of transmission of HIV, hepatitis B
and C viruses or other pathogens transmissible by blood. Employ suitable blood sampling
techniques in order to reduce risk to personnel.
Suitable protective equipment, like laboratory clothing, protective gloves, protective
goggles and if necessary mouth protectors, must be worn to prevent direct contact with
biological working materials. In addition, a face mask is required if there is a risk.
e Please refer to CLSI document M29-A3, "Protection of Laboratory Workers from

occupationally acquired infections." Approved guidelines - Third Edition 2005.

Sample acquisition
Only qualified personnel may perform the collection of blood needed for analytical
purposes.
The puncture site may never be squeezed! Mixing the blood sample with tissue fluid may
lead to the premature onset of clotting despite sufficient heparinization of the sample
collection containers! Incorrect sample collection or the use of an unsuitable sample
collection container may lead to errors and discrepancies in the measurement values.
e For detailed information about blood sampling, storage and handling, see for example

CLSI document H11-A4, "Procedures for the collection of arterial blood specimes;
Approved Standard (Fourth Edition 2004)".

Acceptable anticoagulants
The only clot inhibitors that may be used for analyses in the cobas b 121 system are
heparin salts. Other clot inhibitors, such as EDTA, citrate, oxalate, fluoride, and
ammonium-based materials have significant influence on the blood's pH and other
parameters and may not be used for this reason.
Sample collection especially for tHb, SO2 and Hct measurement
Whole blood, especially for the analysis of tHb, SO2 and Hct, must be thoroughly
mixed immediately before analysis in order to achieve consistent distribution of red
blood cells and plasma before insertion of the sample.
Carefully rotate the sample about two axes using your hand or a mechanical device or
insert a metal disk or ball in the syringe before collecting the sample. Shortly before
using the sample, carefully shake the syringe. The up and down motion of the disk or
ball inside the syringe cylinder ensures consistent mixing.
e Refer to CLSI document C46-A "Blood gas an pH analysis related measurements;

Approved Guideline 2001".

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
B-5

5 Measurement

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Preanalytics

Sample collection containers


When possible, use the sample collection systems recommended by Roche Diagnostics.

Syringes
If using another manufacturer's product with liquid heparin as a clot inhibitor, the
collection container should not be larger than required for the blood volume. This
will minimize the effects of the clot inhibitor on the thinning of the blood. The use of
plastic syringes is common, but there are cases when the use of plastic syringes is not
appropriate, for example, when PO2 values are expected to be outside the normal
range. If very high PO2 values are expected, the sample should be analyzed as quickly
as possible after the specimen collection.
Use only heparinized syringes. Improper use of syringes with liquid heparin will affect the
parameters, especially the ISE parameters!

Capillary tubes
The capillary tubes must have a minimum volume of 100 L.
Capillary tubes with ceramic sealing caps should not be used because the fracture that
forms when opening the capillary can damage the fill port of the instrument. Use only
capillary tubes with heat-treated ends to avoid damage to the instrument. When using
stirring rods like those offered by a few manufacturers, remove these rods before
inserting the sample in order to avoid clogging the instrument.
Roche MICROSAMPLER
The Roche MICROSAMPLER, which consists of two capillary tubes (115 L each) in
a plastic container, is ideally suited to atraumatic arterial blood collection.
Each laboratory should document the permissibility of sample containers that are
used. These products vary from manufacturer to manufacturer and sometimes from
lot to lot.
The use of sample containers or clot inhibitors other than those manufactured by Roche
Diagnostics may lead to adulteration of the samples and errors and differences in the
measurement values.
Roche developed a specialized sample collection container for this purpose and
recommends its use for this reason.

Clot catcher
The use of a clot catcher is recommended to prevent clogging of the sample path during measurement of critical blood, for example, when sampling blood of newborns,
blood from ear lobes, and blood from heels.
The clot catcher prevents blood clots and tissue particles from entering the instrument.
The clot catcher cannot be used in "Syringe mode" and not be connected in
"Capillary mode".
ATTENTION

Roche Diagnostics
B-6

The capillary with attached clot catcher must be held in position!

June 2008
Instructions for Use Version 10.0

cobas b 121 system

5 Measurement
Preanalytics

Sample handling
Whole blood
Withdraw whole blood samples using heparinized syringes, capillaries, or the
Roche MICROSAMPLER. Analyze the samples as soon as possible after sampling.
Remove air bubbles from the sample collection container immediately after the sampling procedure.
Immediately after withdrawing the sample with syringes, thoroughly mix the sample
with anticoagulant. This can be done by rolling the sample between both hands or
shaking. Properly label the samples, following the standard documentation procedure.
o

Samples that are measured within 15 minutes may be retained at room


temperature.

If unable to measure samples within 15 minutes, place them temporarily in ice


water. Complete the measurement within 30 minutes (but not after more than 60
minutes).

Samples with a PO2 level above 200 mmHg (26 kPa) should be collected in a glass
container if the measurement can not be performed within 15 minutes.

When using capillaries analyze samples for tHb, SO2 and Hct measurements immediately
after sampling to ensure correct and accurate measurement results.

Despite proper sampling procedures, errors can arise in the blood gas analysis:
o

due to insufficient mixing of the sample following removal and before the
measurement

due to ambient air contamination caused by air bubbles that are not removed
following removal of the sample

due to changes in metabolism in the sample

Serum
After the appearance of spontaneous clotting, process the sample in a centrifuge to
separate the cellular, solid components and the fibrin from the watery serum. Transfer
the serum to a suitable sample container and seal.
If it is necessary to store the sample, close the sample container tightly and cool it to
4 - 8 C. If a sample has been cooled, warm it to room temperature (15 - 33 C) before
analysis.
Plasma
Plasma samples are obtained by centrifuging heparinized whole blood, during which
the cellular components of the blood are removed from plasma.
Complete the analysis as quickly as possible.
If it is necessary to store the sample, close the sample container tightly and cool it to
4 - 8 C. If a sample has been cooled, warm it to room temperature (15 - 33 C) before
analysis.
Plasma samples older than 1 hour must be re-centrifuged in order to remove fibrin
clumps that may have formed.

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
B-7

5 Measurement

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Measuring procedure

Measuring procedure
QC measurements must be performed in their entirety (i.e., all three QC levels must be
measured). Omitting QC measurements or ignoring QC measurement results may lead to
incorrect patient measurements, which may result in incorrect clinical decisions, possibly
endangering the patient's health.
e For detailed information, see Chapter 6 Quality control!

In order to start a measurement, the instrument must be "Ready" and in the


"Analyzer" operating mode.
Depending on the settings, the entry of a password or a mandatory input (value) may
be required.
e See Reference Manual, chapter Setup!

Password protection active

Mandatory input

"Ready" - without another function like


password, etc.

Figure B-1

You have the option of measuring samples from syringes (without needles), ampoules
and capillaries.

Roche Diagnostics
B-8

June 2008
Instructions for Use Version 10.0

cobas b 121 system

5 Measurement
Measuring procedure

Syringe mode
Improper heparinization of syringes with liquid heparin may cause false results. ISE
parameters are particularly susceptible.

1 Open the flap to the designated syringe position (half-opened position).


The aspiration process is started.

Figure B-2

2 Attach the syringe (always remove the cannula first).


Be sure that the needle sufficiently penetrates the interior of the syringe (or
ampoule) in order to remove the sample without air bubbles.
Be sure that the needle does not make contact with the fill port while inserting the needle
into the interior of the syringe.
WARNING

If the opening of the needle is covered by the fill port, the aspiration is blocked and the
sample is rejected!
If using an ampoule instead of a syringe (during a QC measurement), be sure that the
ampoule does not make contact with the fill port when inserting the needle into the
ampoule. The sharp edge can cause damage to the fill port.
The clot catcher cannot be used in "Syringe mode".

Figure B-3

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
B-9

5 Measurement

cobas b 121 system

Measuring procedure

3 The sample is automatically aspirated (it is unnecessary to press any buttons).

Figure B-4

4 Upon display of the instruction "Close flap", remove the syringe and close the flap.
5 The measurement starts.
Never open the flap during measurement. Doing this will result in rejection of the sample!

Capillary mode
1 Open the flap to the labelled capillary position (completely open position).
The aspiration process is started.
Open the flap slowly to avoid splattering small drops of liquid that are on the needle tip.

Figure B-5

Roche Diagnostics
B-10

June 2008
Instructions for Use Version 10.0

cobas b 121 system

5 Measurement
Measuring procedure

2 Insert the capillaries or the Roche MICROSAMPLER into the fill port.
The end of the capillary must be open, otherwise the aspiration process is blocked and the
sample is rejected.
WARNING

The capillary with attached clot catcher must be held in position!


Never inject the sample into the instrument!
Danger of infection!

Figure B-6

3 The sample is aspirated automatically into the analyzer.

Figure B-7

4 Upon display of the instruction "Close flap", remove the capillary and close the
flap.
5 The measurement starts.
Never open the flap during measurement. Doing this will result in rejection of the sample!

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
B-11

5 Measurement

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Measuring procedure

Data input
During measurement, various patient, operator, and sample-specific data may be
entered. You may use a standardized or a user-specific form when entering data.
Scanning of patient and operator data is possible!
The user must carry out a plausibility check for all barcode data read in and displayed by
the instrument!

You can create a user-specific form that contains the desired parameters by selecting
h [Setup] > [Displays & reports] > [Measuring data] > [Input values]
e See Reference Manual, Chapter Setup!

Press the [More functions] button to select the predefined form. This form remains
the standard until a new form is selected.
A

More functions

Figure B-8

Use the [line up] / [line down] buttons to select the entry that you would like to
modify or use your finger to select the appropriate line directly.
By pressing these buttons, you can complete the following steps:
Input data
Edit the underlying entry
Go to additional views
Start a printout

Roche Diagnostics
B-12

June 2008
Instructions for Use Version 10.0

cobas b 121 system

5 Measurement
Measuring procedure

Results display / measurement report


After the measurement is complete and all parameters have been entered, the instrument displays the results on a standardized or user-specific form on the screen before
printing the results.
Use the menu selection
h [Setup] > [Displays & reports] > [Measuring data] > [Result screen]
to create a user-specific results display.
e See Reference Manual, Chapter Setup!

Press these buttons to select a predefined form.


>

This remains the standard until a new form is selected.


Create a user-specific measurement report by selecting
h [Setup] > [Displays & reports] > [Measuring data] > [Measurement report]
e See Reference Manual, Chapter Setup!

Press these buttons to select a predefined report.


>

This remains the standard until a new report is selected.

Figure B-9

Subsequent correction of the input parameters is possible by pushing this button,


even after ending the measurement, as long as the measurement results are still visible
on the screen.
The results are entered automatically into the database.
Change to the "Database" operating mode in order to view the database entry.
Additional entries can be completed or edited in the database.
e For more information, refer to Chapter 8 Operating modes, section Database in these

Instructions for Use and to the respectively titled chapters in the Reference Manual!

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
B-13

5 Measurement

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Measuring procedure

Roche Diagnostics
B-14

June 2008
Instructions for Use Version 10.0

cobas b 121 system

6 Quality control
Table of contents

Quality control

For safety reasons, quality control measurements must be carried out on a daily basis.
In this chapter, all steps are described that are necessary for a successful QC
measurement.

In this chapter

Chapter

Quality control - general ........................................................................................... B-17


General QC concept .................................................................................................. B-17
Important information concerning the analysis of QC measurement results ....... B-19
Material setup ............................................................................................................ B-20
Inserting AutoQC mats ....................................................................................... B-21
Material assignment - AutoQC materials .......................................................... B-22
[New mat] ...................................................................................................... B-22
AutoQC mat detail screen ............................................................................. B-22
Setting QC times ................................................................................................. B-23
Setting start time(s) ....................................................................................... B-24
Copying a time entry ..................................................................................... B-24
Measurement retries ...................................................................................... B-25
QC measurement ...................................................................................................... B-26
Manual QC measurement ................................................................................... B-26
AutoQC measurement ........................................................................................ B-27
Multirules .................................................................................................................. B-28
Overview of the Multirules ................................................................................. B-29
QC consequences ...................................................................................................... B-30
QC unlock .................................................................................................................. B-31
QC warning ......................................................................................................... B-31
QC error ............................................................................................................... B-31
Automatic lockout reversal ........................................................................... B-31
Manual lockout reversal ................................................................................ B-31
Exchange the electrode .................................................................................. B-31
QC troubleshooting .................................................................................................. B-32
Description of the current problem ................................................................... B-32
Classification of QC problems ............................................................................ B-32
Roche Diagnostics
Instructions for Use Version 10.0

June 2008
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6 Quality control

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Table of contents

Group A ......................................................................................................... B-32


Group B .......................................................................................................... B-32
Troubleshooting Group A (aspirating or positioning problem) ................... B-32
Troubleshooting Group B (QC result exceeds the target value range) .......... B-33

Roche Diagnostics
B-16

June 2008
Instructions for Use Version 10.0

cobas b 121 system

6 Quality control
Quality control - general

Quality control - general


QC measurements must be performed in their entirety (i.e., all three QC levels must be
measured). Omitting QC measurements or ignoring QC measurement results may lead to
incorrect patient measurements, which may result in incorrect clinical decisions, possibly
endangering the patient's health.

WARNING

General QC concept
Roche Diagnostics always strives to ensure the highest quality standards for its
products. This quality awareness is the result of a sense of responsibility toward the
customer and the well-being of the patient.
The quality control is an important element of this claim. Aqueous blood gas/
electrolyte QC materials, such as COMBITROL TS+, AUTO-TROL TS+, etc., are
offered to ensure that the instrument provides measurements of high quality to
protect customers or their patients.
In order to ensure the quality of the measurement results, complete a quality control
test on 3 levels (low, normal, high) after each electrode exchange, after each exchange
of solutions and packs and after startup of the instrument.
Additionally complete a quality control test on one level between two automatic
2P calibrations. The levels have to be alternated (low, normal, high).
For example (2P calibration interval: 12 hours):

24 hours
--------

2P-Cal.

Level 1

2P-Cal.

Level 2

2P-Cal.

Level 3

2P-Cal.

Level 1

Figure B-10
NOTE

The automatic system calibration includes a complete 2P calibration.

Complete at least two quality control tests on different levels once daily or more often
in accordance with local regulations.
Run quality control tests ideally prior to sample measurements.

A quality control program includes the analysis of sample materials with known
ranges of expected values and the comparison of these values with analyzer results.

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General QC concept

The following control material is recommended:


o

COMBITROL TS+

AUTO-TROL TS+ (AutoQC material)

The target areas listed in the package text should be taken as 2SD areas
(SD = standard deviation) (e.g. for PO2, 2SD = 12 mmHg, 1SD = 6 mmHg).
The QC measurement results within the target value range 2SD are acceptable.
If QC measurement results fall outside the target value range 3SD, the parameter
must be locked!
QC measurement results that are greater than the target value 2SD, but less than the
target value 3SD, cause QC warning and must be treated accordingly .

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Important information concerning the analysis of QC measurement results

Important information concerning the analysis of QC


measurement results
Ensure (specifically for software versions earlier than 1.31!), that "Multirules" rule 1 and 2
are activated and the QC consequence "QC error" was assigned to the parameters.
WARNING

With software version 1.31 and later, a Multirule violation automatically generates a
parameter lockout, as long as the default settings were not changed.
e See section Multirules on page B-28!
e See section QC consequences on page B-30!

The evaluation depends upon which SD areas are featured in the QC measurement
results:
o

Measured value is within the target value range 2SD


The parameter is acceptable.
The QC measurement results are within 2SD from the target value and the
parameter is/remains activated for measurements.

Measured value is outside the target value range 3SD


Consequence: A "QC Error" is assigned to the parameter.
The QC measurement result is not acceptable. The parameter is locked for
additional measurements and may only be released for further patient
measurements, after the cause of the lockout has been determined and the error
has been corrected
e See section QC unlock on page B-31!

Measured value is larger than target value 2SD, but less than target value 3SD
Consequence: A "QC Warning" is assigned to the parameter.
The user must now analyze the QC measurement results in accordance with
applicable regulations or repeat the measurement.
Call up the QC statistics in the QC database to aid in the analysis.
e See Chapter 8 Operating modes, section QC data on page B-58!

The analysis can be automated by activating additional multirules


e See section Multirules on page B-28!

If a second measurement is greater than target value 2SD, but less than target
value 3SD, the parameter is not locked, but must not be used for further patient
measurements.

To eliminate the error, replace the electrode and/or contact technical support.
WARNING

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Material setup

Material setup
Take the lot number, expiration date, sample type, and target values (ranges) as well as the
corresponding barcodes from the text included in the recommended QC material.

The QC material must be defined prior to the QC measurement.


The barcode scanner facilitates easy entry of the required information.
Press the following buttons:
h [Setup] > [QC materials] > [Set ranges]
Up to 4 different QC materials with 4 levels each can be entered.

Figure B-11

Use the [line up] / [line down] button to select the material to be changed or to select
a new "QC material".
Using the barcode scanner to
enter data

Use the barcode scanner to enter the material code found on the packaging insert.
The material code contains the information for the material, the proper level, lot
number, expiration date, and sample type.
Scan in two barcodes (the BG and tHb/SO2 code and the ISE code) for the set ranges.
The instrument automatically assigns these.

Manual entry

Use the [Data input] button to manually enter lot number, expiration date, sample
type and target values.
Complete and save the entry by pressing this button twice.

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Material setup

Inserting AutoQC mats


Insert the mats as follows in the ampoule block:
1 Open the cover of the AutoQC module.
2 Take a full mat (20 ampoules) from the package.
3 To mix the QC material, turn the mat twice so that the ampoules point up. Next,
insert the mats in the ampoule block with the ampoule necks pointing down (see
Figure B-12/1).

AutoQC ampoule block

Inserted mats

(1)

(2)

Figure B-12

4 Place the mat in the assigned position (A-F). When fully inserted only the rubber
mat will be seen, the glass ampoules will no longer be visible (see Figure B-12/2).
5 Repeat the same process for all additional mats.
6 Close the cover of the AutoQC module.
If only 3 full ampoules are left in a mat for a QC material, it is labeled as used.

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Material setup

Material assignment - AutoQC materials


Before beginning an AutoQC measurement, the selected AutoQC material must be
assigned.

Figure B-13

1 Use the [line up] / [line down] buttons to select the mat to be defined (A-F).
2 The selected material/level combination is assigned to this mat location by
pressing [Material].
[New mat]
An existing and defined mat is replaced by a new one from the same batch (e.g. in case
of insufficient or empty ampoules). The number of ampoules is reset to 20.
The selected material can be deleted from the mat position.

The preprogrammed times must be deleted before the material is deleted.


e See section Setting QC times on page B-23!

AutoQC mat detail screen


Press the button [Details] to display the following details:

Figure B-14

This screen shows detailed information about the AutoQC material placed on this
mat.
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Material setup

Press the [Details] button again to change to the mat assignment screen.

Figure B-15

This screen shows the assignment of the selected mat.


corresponds to a full ampoule
corresponds to an empty ampoule
The assignment of the mat can be freely defined by selecting or deselecting individual
ampoules.
The AutoQC cover must be open for this purpose.

Setting QC times
Depending on the selected material, this function is used to select the start time(s) for
the AutoQC measurement(s) and/or the time for performing a manual QC
measurement. After reaching the set time, a note appears in the message window.

Figure B-16

Up to 16 time entries per day can be made to initiate when an AutoQC measurement
should be started. Up to 6 materials (= 6 mats for the AutoQC) can be specified for
each time.
A little marker (small magenta-colored triangles) on the time scale indicates the
defined start time(s).
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Material setup

Setting start time(s)


Select the day from the "Day of Week" list on which the QC
measurement should be performed.
Add a new time entry / remove it again.
The following screen appears (for example):

Figure B-17

1 Select the material/level combination from the list (this list contains all material/
level combinations that were created under [Setup] > [QC Material] > [AutoQC
Material] or [Setup] > [QC Material] > [Set ranges]).
2 Confirm the selection.

3 Enter the start time.


Any number of materials and times can be selected.
4 Press this button.

5 The attributes of the time entries can be edited

Copying a time entry


Select a day of the week and a time entry and press the selected time entry of this
weekday will be copied.
Select another day of the week and press the copied time entry will be entered for
the new weekday.
These entries can be transferred to as many other weekdays as required.

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Material setup

Press [More functions]:

Measurement retries
The number of repeated measurements (none=0, 1, 2) that are allowed in the case of
an incorrect measurement can be adjusted here. A faulty measurement is present if
the measurement lies outside the display range or no measurements can be output
due to a suction fault.

Figure B-18

The measurement repetition is automatically started in case of a faulty measurement.

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QC measurement

QC measurement
In order to ensure the quality of the measurement results, complete a quality control
test on 3 levels (low, normal, high) after each electrode exchange, after each exchange
of solutions and packs and after startup of the instrument.
Additionally complete a quality control test on one level between two automatic
2P calibrations. The levels have to be alternated (low, normal, high)
e See section General QC concept on page B-17!

Manual QC measurement
Make sure, that the ampoules do not come directly out of the refrigerator or from a hot
spot. They should rest for approximately 24 hours to slowly adapt to room temperature
(25 C, 77 F).

Press the following buttons:


h [More functions] > [QC measurement]
1 Activate the corresponding QC material (for example, COMBITROL TS+) and
the selected level (for example, level 1).
2 Remove the ampoule of the corresponding level of the desired QC material from
the packaging or of the AutoQC material from the mat.
3 Mix the content well by gently swaying the ampoule with a rotating movement
(do not shake it).
4 Gently tap the head of the ampoule with your fingernail to remove any liquid
from the top.
5 Break open the ampoule.
To avoid injury, protect your hands with gloves and tissues when breaking open the
ampoule.
GEFAHR

Use the control material within 30 seconds of opening.


Never reuse the ampoule!

6 Open the flap to the designated syringe position (half-opened position).

Figure B-19

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QC measurement

Suction the QC material directly from the ampoule!

7 Insert the needle into the ampoule.


The needle should be inserted deep enough into the fluid to avoid air bubbles.

Figure B-20

When inserting the needle into the ampoule, it is absolutely necessary to avoid contact
between the ampoule and the filling port. The sharp edge can cause damage to the fill
port.

8 The aspiration process ist started.

Figure B-21

9 Remove the ampoule and close the flap.


10 The measurement starts automatically.
11 If the user does not reject the results, they are printed and automatically saved in
the QC database.
e Details about the operating mode see Chapter 8 Operating modes section Database > QC

data and in the Reference manual!

AutoQC measurement
The AutoQC measurement can be performed in programmed or manual mode.
To start measurement of the control material, activate the corresponding AutoQC
material (AUTO-TROL TS) and the selected level (e.g. level 1).
Start the AutoQC measurement by pressing [AutoQC].
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Multirules

Multirules
The evaluation of QC results is based on the Westgard(a) rules and their interpretation
for blood gas analysis(b). The Multirule process was derived from these rules. It
permits early detection of random and systematic errors associated with the
measuring device and its operation.
The Multirules procedure can only be applied in connection with a suitable control
material (e.g. COMBITROL TS+, AUTO-TROL TS+).
ATTENTION

The Multirule procedures produce the best results when 3 QC measurements with
randomly selected levels are completed per series (time between two 2-point
calibrations). A minimum of 2 QC measurements / series or 6 QC measurements /
3 series is required.
The QC concept expects Multirules rule 1 and 2 to be activated.
Press the following buttons to check the settings:
h [Setup] > [Parameters] > [Miscellaneous settings] > [Multirules]

Figure B-22

Select additional desired rules in the left window and assign it to the corresponding
parameter which is listed in the right window under "Parameters".
NOTE

It is not possible to activate all rules at the same time!

The activation of range 2SD automatically deactivates all other rules (rules 1-6).

(a) James O. Westgard, et al: A Multi-Rule Shewhart Chart for Quality Control in Clinical Chemistry.
Clinical Chemistry, Vol. 27, No.3, 1981
(b) Elsa F. Quam BS, Lorene K. Haessig BS, Marlene J. Koch BS: A Comprehensive Statistical Quality
Control Program for Blood Gas Analyzers. Journal of Medical Technology 2:1 January 1985
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Multirules

Overview of the Multirules


Run

time between two 2-point calibrations

NT

number of individual measurements of all levels (T=total)

NL

number of individual measurements per level (L=Level)

QC measurement value of one level and one parameter

mean value, taken from the insert sheet or calculated based on


at least 20 and no more than 100 individual measurements

standard deviation

Rule

Description

1. 12

QC measurement value (m) is outside x 2

2. 13

QC measurement value (m) is outside x 3

3. (2 von 3)2

Two of three QC measurement values are outside x 2


Observation time period: 1 series (within run)
NT = 3

4. 22

2 QC measurement values (m) are outside x 2


Observation time period: 2 series
NL 2

5. 61

6 QC measurement values (m) are outside x 1


Observation time period: 3 series
NT 6

6. 9m

QC measurement values (m) are on the same side as the mean


value
Observation time period: 5 series
NT 9

2SD range

Defined target values (ranges)

Table B-1

The Multirule process is applied after each individual measurement.


Multirules are only applied to the corresponding control material (e.g. COMBITROL TS+).

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QC consequences

QC consequences
By default, the QC consequence "QC error" should be assigned to all parameters.
Press the following buttons to set or check the assigned QC consequences:
h [Setup] > [Parameter] > [Miscellaneous settings] > [QC Consequences]

Figure B-23

Description of the QC consequences:


Ignore:

if one of the set rules is broken, no consequences will be set.


QC warning: through a warning, the respective parameter will be
marked in the "Ready" screen, but remains ready for measurement.
QC error: the parameter will be blocked if one of the adjusted rules is
broken. The parameter will be identified accordingly in the Ready
screen.

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QC unlock

QC unlock
QC warning
Performing a QC measurement using the same material/level combination removes a
QC warning.

QC error
A locked parameter may be unlocked only if the cause of the lockout is known and the
error is corrected (e.g., timeout or measurement of wrong ampoule).

Automatic lockout reversal


After the error has corrected, performing a QC measurement using the same
material/level combination automatically unlocks the locked parameter.
Manual lockout reversal
A locked parameter may be unlocked manually only if the same material/level combination
is no longer available.
WARNING

In this case, repeat the QC measurement with a new material/level combination of a


different batch. When performing QC measurements, follow the guidelines described in
section General QC concept and analyze it as described under Important information
concerning the analysis of QC measurement results on page B-19.
To ignore the result violates the accepted QC rules!

Press the following buttons to unlock the QC lock:


h [Setup] > [Parameter] > [Miscellaneous settings] > [QC unlock]
An overview displays all parameters locked as a result of non-compliant QC
measurements.
Pressing this button unlocks each of the locked parameters individually.

Pressing [All] unlocks all parameters.

Exchange the electrode


e See Chapter 9 Maintenance, section Replacement of the electrodes and the MCon on

page C-20!

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QC troubleshooting

QC troubleshooting
Description of the current problem
After a QC measurement, one or more parameters are assessed as "not OK" (QC
warning or QC block).
The relevant parameters are shown accordingly in the "Ready" screen. When the
respective parameter button is pressed, a status report appears.
e See Chapter 10 Troubleshooting, section Electrode status!

The QC problem can only be solved by a correct QC measurement within the range if
the same material / level combination is measured.

Classification of QC problems
Group A
The cause is an aspirating or positioning problem with the QC sample. In this case,
usually more than one parameter is affected. A cause belonging to Group A can be
identified in the data base under "QC data" when an error message appears for the
corresponding parameter instead of a result.
Group B
The cause is a QC result that exceeds the target value range.
A cause belonging to Group B can be identified in the data base under "QC data"
when there is a QC result, but it exceeds the target value range.

Troubleshooting Group A (aspirating or positioning problem)


1 Check whether all parameters are calibrated.
2 Repeat the QC measurement (with same material / level combination)
3 In event of repeat error:
o

If an AutoQC module is in use, a manual QC measurement with the same


material / level combination must be carried out.

If the manual QC measurement shows the same problem, continue with


Point 4.

If the manual QC measurement is "OK", clean the sample port, needle and
washing plate and compare the ampoule status in the AutoQC mat detail
screen with the actual availability of the ampoules in the AutoQC module.
e See Figure B-17 on page B-24!

Repeat the QC measurement (with same material / level combination).

If the error persists, contact customer service.

4 For the measuring chamber, call up an "Internal cleaning of sample path"


([System] > [Wash & clean] > [Automatic routines]). Then, carry out a blood
sample measurement in order to wet the liquid paths.
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QC troubleshooting

5 Repeat the QC measurement (with same material / level combination)


o

If the error persists, contact customer service.

Troubleshooting Group B (QC result exceeds the target value range)


1 A system calibration must be carried out for the affected parameters.
2 The following points must be checked:
o

It must be checked whether the target value ranges under [Setup] > [QC
material] > [QC material] > (select appropriate material) > [Ranges]
correspond to the target value ranges stated in the package insert.

If an AutoQC module is in use, it must be checked whether the lot number


printed on the AutoQC mat corresponds to that under [Setup] > [QC
material] > [QC material].

It must be checked whether before use the QC ampoules have been stored for
at least 24 hours at room temperature or in the AutoQC module.

In event of manual QC measurement, it must be ensured that the time


between opening the ampoules and the QC measurement is kept as short as
possible. Furthermore, it must be ensured that the ampoule adapter is used.

If an AutoQC module is in use, it must be ensured that the AutoQC


temperature deviates by less than 5 C from the ambient temperature. Check
under [System] > [Component test] > [Control sensors] > [Temperature
control] > [AutoQC temperature].

3 Repeat the QC measurement (with same material / level combination)


o

If the error persists, call up an "Internal cleaning of sample path" ([System] >
[Wash & clean] > [Automatic routines]). Then, carry out a blood sample
measurement in order to wet the liquid paths.

4 Repeat the QC measurement (with same material / level combination)


o

If the error persists, replace the affected electrode/sensor. If all parameters are
affected at the same time, replace the reference electrode.

5 If the problem cannot be solved successfully, the Customer Service must be


notified.

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7 Calibration
Table of contents

Calibration

In this chapter, all automatic and user-activated calibrations are described.

In this chapter

Chapter

Calibration - general ................................................................................................. B-37


Calibration progress indicator ............................................................................ B-37
Automatic calibrations ........................................................................................ B-38
System calibration ......................................................................................... B-38
2P calibration (2P cal) ................................................................................... B-38
1P calibration (1P cal) ................................................................................... B-38
Recalibration .................................................................................................. B-38
User activated calibrations .................................................................................. B-39
Calibration for "Ready" ................................................................................. B-39
System calibration ......................................................................................... B-39
Conductivity calibration ............................................................................... B-39
1P calibration ................................................................................................. B-39
2P calibration incl. O2 ................................................................................... B-39
2P O2 calibration ........................................................................................... B-40
2P calibration without O2 ............................................................................. B-40

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Table of contents

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7 Calibration
Calibration - general

Calibration - general
The cobas b 121 system employs a patented method that allows the simultaneous
calibration of PCO2, pH, Na+, K+, Ca2+ and Cl electrodes while using only two
calibration solutions (C1 calibration solution 1 and C2 calibration solution 2).
The chemical properties of the solutions and the concentration of their components
make the system insensitive to environmental influences during storage and use.

Calibration progress indicator

Figure B-24

The progress bar visible in the calibration progress indicator is divided into the
following sections:

Roche Diagnostics
Instructions for Use Version 10.0

The gray area indicates the maximum time how long the respective calibration
may last.

The yellow area in the bar indicates the estimated duration of the calibration. An
average value is used as the basis. This area does not change during the calibration.

The green bar is the actual progress indicator.

The green marking above the bar indicates the minimum possible duration of the
respective calibration.

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Calibration - general

Automatic calibrations
The following calibrations are automatically initiated and performed by the analyzer.
System calibration
Every 8, 12 or 24 hours (default) which includes the following:
o

Cleaning with internal cleaning solution

Automatic conditioning of the Na electrode (every 24 hours)

Calibration of the mixing system

2 point calibration of all parameters

The user can set a permanent start time for the system calibration. This enables
completion of calibration tasks while the instrument is not in use or when the workload in
the laboratory or station is smaller.
e See Reference Manual, chapter Setup!

2P calibration (2P cal)


This calibration is a 2 point calibration of all parameters.
Adjustable: 4, 6, 8, and 12 hours (standard).
1P calibration (1P cal)
This calibration is a 1 point calibration (incl. O2) of all parameters.
Adjustable: every 30 minutes, 1 hour (standard).
Recalibration
This calibration is a 1 point calibration (without O2) performed after every
measurement taken.

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Calibration - general

User activated calibrations


o

Calibration for "Ready"

System calibration

Conductivity calibration

1P calibration

2P calibration incl. O2

2P O2 calibration

2P calibration without O2

Press:
h [More functions] > [System]

Figure B-25

Using the [line up] / [line down] buttons you may now select the desired calibration.
Start the selected calibration by pressing this button.

Calibration for "Ready"


The instrument automatically selects the calibration that is required to transfer all
parameters to the "Ready" status.
System calibration
e See System calibration on page B-38!

Conductivity calibration
Calibrate the conductivity system with the C1 and C2 calibration solutions in order to
determine the actual mixing ratio in combination with the mixing system.
1P calibration
This calibration is a 1 point calibration (incl. O2) of all parameters.
2P calibration incl. O2
This calibration is a 2 point calibration of all parameters.
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Calibration - general

2P O2 calibration
This calibration is a 2 point calibration for the PO2 electrode.
2P calibration without O2
This calibration is a 2 point calibration of all parameters except PO2.

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8 Operating modes
Table of contents

Operating modes

In this chapter, all the individual, independent software modes


(analyzer, setup, data manager and info) are described.

In this chapter

Chapter

Operating modes - general ....................................................................................... B-43


User interface ............................................................................................................. B-43
Parameter ............................................................................................................. B-44
Parameter Display on the "Ready" screen ................................................. B-44
Additional ...................................................................................................... B-44
Input parameters - patient information ....................................................... B-44
Input parameters - measurement information ............................................ B-45
Notation of the measurement, input, and calculation parameters ............. B-45
Buttons ........................................................................................................... B-47
Analyzer mode ........................................................................................................... B-49
"Ready" screen ..................................................................................................... B-49
System .................................................................................................................. B-51
Quick access ......................................................................................................... B-51
QC measurement ................................................................................................ B-52
Setup .................................................................................................................... B-52
Database ............................................................................................................... B-53
Description of the buttons and their function ............................................. B-54
More functions of the database .................................................................... B-54
Data export PCMCIA card (for example) ................................................. B-55
Patient data .................................................................................................... B-56
Measuring data .............................................................................................. B-57
Calibration data ............................................................................................. B-57
QC data .......................................................................................................... B-58
Instrument data ............................................................................................. B-58
Info ....................................................................................................................... B-59
Roche info ...................................................................................................... B-59
Version numbers ............................................................................................ B-59
Fill levels ......................................................................................................... B-59
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Table of contents

Help ................................................................................................................ B-59


Sensor status .................................................................................................. B-60
Counter overview .......................................................................................... B-60
Software overview ..................................................................................................... B-61
Software overview - Setup ................................................................................... B-62

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8 Operating modes
Operating modes - general

Operating modes - general


The cobas b 121 system is a combined bloodgas, electrolyte, and tHb/SO2 analyzer. It
is possible to complete database procedures or to make simultaneous adjustments
during measurement or calibration.
The individual, mutually independent operating modes are defined as follows:
o

Analyzer

Measuring, QC, system, calibration, commonly used


functions

Setup

Instrument settings

Database

Data about patients, measurements, calibration, QC, and


the instrument

Info

Roche info, version numbers, fill levels, help, sensor status

User interface
All information (results, error messages, warnings, etc.) is displayed on the screen.
The screen consists of a 5.7" colour LCD that is covered with a touch-sensitive film
("touch screen").
For example

Top level of the analyzer mode - "Ready"


J

C
D

Operating mode - selection button

Act. status

Parameter status and selection

Type and time of next calibration

Status line

Current time

AutoQC act. / deact.

More functions

Network act. / deact.

Info

Figure B-26

e For more detailed information refer to the respective chapters in these Instructions for Use

as well as the Reference Manual.

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User interface

Parameter
Parameter Display on the "Ready" screen
Depending on the settings and the status of the instrument, the parameter buttons
may have the following appearance:
Parameter activated and ready
Parameter temporarily deactivated (but calibrated)
Parameter activated with QC warning
Parameter temporarily deactivated with QC warning
Parameter not ready (not calibrated)(a)
Parameter not ready (due to QC lock)
Parameter not ready due to remote lock
Parameter permanently deactivated (under "Setup")
(a) Pressing the parameter button produces a status report

e See Chapter 10 Troubleshooting, section Electrode status on page D-14!

Additional
o

Operator ID

Sample type

Blood type

Specimen ID

Puncture site

ALLEN test

A/F (adult/fetal)

Pat ID

Last name

First name

Middle initials

Date of birth

Gender

Pract. Pat ID

Height

Weight

Input parameters - patient information

Roche Diagnostics
B-44

Insurance code

Suffix

Title

Maiden name

Ethnic origin

Address

Phone no.

Diagnosis

Medication

Diet

Admission date

Admission time

Discharge date

Discharge time

Admission status

Location

Diagnose code

Relig. denom.

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8 Operating modes
User interface

Marital status

Isolation status

Patient language

Hospital service (KH


service)

Hospital institute

Dosage cat.

Remark

Input parameters - measurement information


o

Physician

Remark

Acceptor

Date drawn

Time drawn

Place drawn

Danger code

Clinic info

Container

24 hr. urine

Ventilation mode

VT

MV

PIP

Ti

Te

SRATE

ARATE

PEEP

MAP

Flow rate

Notation of the measurement, input, and calculation parameters(a)


Measured parameters

PO2

Oxygen partial pressure

PCO2

Carbon dioxide partial pressure

pH

Negative logarithm of the hydrogen ion activity

Na
K

Sodium concentration

Potassium concentration

Cl
Ca

Calculated parameters

Chloride concentration

2+

Calcium concentration

Hct

Hematocrit

tHb

Total hemoglobin concentration

SO2

Functional oxygen saturation

Baro

Air pressure

H+
cHCO3

Hydrogen ion concentration

Bicarbonate concentration in plasma

ctCO2(P)

Total CO2 concentration in plasma

ctCO2(B)

Total carbon dioxide concentration in blood

BE

Base excess of blood

BEact

Base excess of blood at current oxygen saturation

BEecf

Base excess of the extracellular fluid

BB

Buffer bases

ctO2

Total oxygen concentration

pHst

Standard pH value

cHCO3 st
PAO2

Standard bicarbonate concentration in plasma

RI

Respiratory index

nCa2+

Standardized ionized calcium (pH = 7.4)

Alveolar oxygen partial pressure

(a) Details and calculation, see Reference Manual


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8 Operating modes

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User interface

Additional calculated parameters

SO2(c)

Functional oxygen saturation calculated with P50 as default value

AaDO2

Alveolar-arterial oxygen partial pressure

a/AO2

Alveolar-arterial oxygen partial pressure ratio

AG

Anion gap

MCHC

Middle corpuscular hemoglobin concentration

Osm

Osmolality

Hct(c)

Hct calculated from tHb

P/F Index

PaO2/FIO2 ratio

Qs/Qt

Shunt - quotient between both oxygen concentration differences

Qt

Difference of oxygen concentration between alveolar and mixed


venous blood

avDO2

Arterial-venous oxygen level difference

OER

Oxygen extraction ratio

Calculation after the second measurement if the following conditions are fulfilled:

Calculated parameters at the


patient's temperature

Two sequential measurements with the same Patient ID

One measurement of arterial and one of mixed venous blood

Maximum time interval = 30 minutes

PAO2t

Alveolar oxygen partial pressure at patient's temperature

RIt

Respiratory index at patient's temperature

AaDO2
a/AO2

pHt

Input parameters

Roche Diagnostics
B-46

Alveolar-arterial oxygen partial pressure ratio at patient's


temperature
pH at patient's temperature

PCO2
PO2

Alveolar-arterial oxygen partial pressure at patient's temperature

PCO2 at patient's temperature


PO2 at patient's temperature

H+t

Hydrogen concentration at patient's temperature

P50

Oxygen partial pressure at 50% oxygen saturation (default value


depending on A/F setting, no manual input possible)

Respiratory quotient (=gas exchange ratio)

FIO2

Proportion of inspiratory oxygen

tHb

Total hemoglobin

Temperatur

Patient temperature

June 2008
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8 Operating modes
User interface

Buttons
Buttton

Description

return to the highest level of the operating mode "Analyzer"

operating mode "Analyzer"

operating mode "Database"

operating mode "Setup"

button "Info"

More functions

confirm

cancel

activate / deactivate

start

move one line up / down


page to the left / right, additional selection possible
select the marked entry

move one level up / back

got ot additional views


print
add
remove
password

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8 Operating modes

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User interface

Buttton

Description

data input
details

Roche Diagnostics
B-48

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8 Operating modes
Analyzer mode

Analyzer mode
The "Analyzer" operating mode contains parameter information (for example,
"Ready"), system settings, and the QC measurement. The highest level of this
operating mode is the "Ready" screen.

"Ready" screen
The Ready screen is the central starting point for all operations. The instrument is
usually in the "Ready" state.

Figure B-27

If a "mandatory input" field has been modified (in the "Setup" operating mode),
measurement can begin only after entering the data associated with this input field.
Every possible input value can be defined as a "mandatory input".
NOTE

IMPORTANT: only one input value can be defined.

In the following example, the Pat ID has been defined as a mandatory entry.

Figure B-28

Press this button and enter the Pat ID. The measurement can then be started.
If the measurement is equipped with password protection, the "Ready" screen is
covered by the password window but the parameter section remains visible
(parameter information).
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8 Operating modes

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Analyzer mode

Figure B-29

Press this button and enter the required password. The measurement can then be
started.
When a mandatory input or password is activated and the flap is opened without
completing the input, one of the following messages appears:
"Complete mandatory inputs" or "Close flap and enter password."

The system section can be reached directly and only from the "Ready" screen.
This occurs by pressing the button [More functions]. This button calls up a window
with which the following functions may be activated:
B

The window is automatically closed when

More functions

this button is pressed or after a time-out.


Figure B-30

Roche Diagnostics
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8 Operating modes
Analyzer mode

System
The following main menus are available:

Figure B-31

Select the appropriate function.


Activate the marked entry.

Back to the top level of the analyzer mode (= "Ready" screen).

Quick access
Using these functions, you can start the following actions or change the following
settings:

Figure B-32

Select the appropriate function.


Start the selected function.

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8 Operating modes

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Analyzer mode

QC measurement
This function helps start a quality control measurement.
e For more detailed information, see Chapter 6 Quality control!

Setup
Use this function to make the following settings:

Figure B-33

Select the appropriate function.


Activate the marked entry.

Back to the top level of the analyzer mode (= "Ready" screen)

You can activate the desired setting directly by pressing the respective line on the screen.
e For an exact description of this operating mode refer to the Reference Manual, Chapter

Setup!

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8 Operating modes
Analyzer mode

Database
Use this function to retrieve the following data:

Figure B-34

Select the respective database.


Activate the marked entry.

You can activate the desired database directly by pressing the respective line on the
screen.

The following query criteria are possible:


o

All
All data of the selected database are listed.

From DD.MM.YYYY till DD.MM.YYYY


The data of a random date range are listed. The older date must be entered in the
first input field.

From DD.MM.YYYY till today


The data of a random date to today are listed.

From 15.10.2001 till DD.MM.YYYY


The data with the oldest date up to a random date are listed.

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8 Operating modes

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Analyzer mode

Description of the buttons and their function


The buttons described here are used only in the "Database" operating mode.
mark

The completed line is marked, the cursor moves to the next line.

search

This function enables the search according to search criteria in ascending or descending order.

sort

This function enables sorting of records.


Sort criteria:

Date / Time (Only for measurement, calibration, QC, and instrument data)

Up arrow:

the records are arranged in ascending order (oldest date is at the top)

Down arrow:

the records are arranged in descending order (youngest date is at the top).

Sort criteria:

OpID (Only for measurement data)

Up arrow:

the records are arranged in ascending order.

Down arrow:

the records are arranged in descending order

Sort criteria:

PatientenID (Only for measurement data)

Up arrow:

the records are arranged in ascending order

Down arrow:

the records are arranged in descending order

Sort criteria:

Last name(Only for measurement data)


The records are arranged alphabetically according to the patients' names.

Up arrow:

the records are arranged alphabetically in ascending order (for example, from top to
bottom - Z->A)

Down arrow:

the records are arranged alphabetically in descending order (for example,


from top to bottom - A->Z)

QC statistics

Only for QC data:

The marked ranged is depicted as a Levey Jennings chart.


Only for patient data:

The measurement data associated with the selected entry is shown.


More functions of the database

Figure B-35

Roche Diagnostics
B-54

Mark the date range

Using this function allows for marking a random


date range.

Export data

The marked data range is exported to a PCMCIA


card or through an interface.
June 2008
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8 Operating modes
Analyzer mode

Delete data

Delete the marked data range.


e See the Reference Manual, chapter Database

section Delete data!


Screen shot of the
database overview

A list of all available forms is displayed (userspecific and standard). This selection remains the
defined standard until a new form is selected.
e See the Reference Manual, chapter Setup

section Displays & reports > Measuring data


> Measurement > DB - Overview!
Optimize database

The database is optimized. More disc-space is


available.

Data export PCMCIA card (for example)


1 Open the printer cover.

Printer cover

Figure B-36

2 Insert the PCMCIA card into the port.


Please be sure that the card is inserted correctly (see below).

A
B

Front side

Reverse side

Figure B-37

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8 Operating modes

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Analyzer mode

3 Press [More functions] and then [Export data].


The following screen appears:

Figure B-38

4 After completing all entries, press [Start].


The data is exported.
e For an exact description of this operating function, see the Reference Manual,

chapter Database!

Patient data

Figure B-39

Press these buttons to scroll through all parameters.


Select the marked entry - the patient's data is shown.

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8 Operating modes
Analyzer mode

Measuring data

Figure B-40

Press these buttons to scroll through all parameters.


Select the marked entry - the results screen associated with this
measurement is then displayed.

Calibration data

Figure B-41

Starting this function, the instrument displays an overview of the saved calibration
data.
Every line displays a short record of a calibration and contains the date, time, type of
calibration, as well as the parameter's condition after the calibration.
Press these buttons to scroll through all parameters.
Select the marked entry - the results screen of this calibration is then
displayed.

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Analyzer mode

QC data

Figure B-42

Starting this function, the instrument displays an overview of the saved QC data.
This screen shows you, based on selected query criteria, all QC materials that were
measured up to this point, the level, lot numbers, and the date on which the QC files
were begun.
After you have selected and completed an entry, press the [Zoom] button to receive all
available information on the completed QC file. Every line shows the date, time,
operator ID (when available), and the corresponding status of the available
parameters.
Press these buttons to scroll through all parameters.
Select the marked entry - the results display of the selected QC data are
displayed.

Instrument data

Figure B-43

Starting this function, an overview of the saved instrument data is displayed.


Press these buttons to scroll through all parameters.
Select the marked entry - details about the entry are displayed.

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8 Operating modes
Analyzer mode

Info
Use this function to retrieve the following information:

Figure B-44

Roche info
This displays the name, address, telephone number, and e-mail address that you
defined under:
h [Setup] > [Instrument] > [Roche info]
e See Reference Manual, chapter Setup!

Version numbers
This lists the software version.
Fill levels
Use this function to check the fill level.
e See Chapter 9 Maintenance, section Check fill levels on page C-7!

Help
Use this function to retrieve online-help information.

Figure B-45

Roche Diagnostics
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Analyzer mode

Sensor status
e See Chapter 10 Troubleshooting, section Sensor status on page D-16!

Counter overview

Figure B-46

Roche Diagnostics
B-60

Lifetime sample counter:

Number of all measured samples since initial startup

Sample counter:

Number of measurements

QC counter:

Number of QC measurements

Cleaning counter:

Number of measurements since the last automatic


cleaning

June 2008
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cobas b 121 system

8 Operating modes
Software overview

Software overview

Software overview - Database

Software overview - Info

Figure B-47

Roche Diagnostics
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Software overview

Software overview - Setup

Part 1

Part 2

Figure B-48

Roche Diagnostics
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Maintenance

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3

June 2008

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9 Maintenance
Table of contents

Maintenance

In this chapter, all maintenance work is described that is necessary for trouble-free
operation of the instrument.

In this chapter

Chapter

Maintenance - general .................................................................................................C-5


Decontamination ........................................................................................................C-5
General information .............................................................................................C-5
Sample port module ..............................................................................................C-5
Touch screen ..........................................................................................................C-6
Surfaces of the instrument ....................................................................................C-6
Tubing paths ..........................................................................................................C-6
Recommended decontaminant .............................................................................C-6
Surfaces ............................................................................................................C-6
Tubing paths ....................................................................................................C-6
Daily .............................................................................................................................C-7
Check fill levels ......................................................................................................C-7
Check printer paper ..............................................................................................C-7
Weekly ..........................................................................................................................C-8
Clean needle and fill port ......................................................................................C-8
Semi annual .................................................................................................................C-9
Replacement of the peristaltic pump tubes ..........................................................C-9
Sample-dependent maintenance procedures ...........................................................C-10
Exchanging the solutions ....................................................................................C-10
C1 calibration solution 1 and C2 calibration solution 2 .............................C-10
C3 fluid pack ..................................................................................................C-10
Waste material .....................................................................................................C-12
Remove the waste container (W waste container) .......................................C-12
Empty the waste container ............................................................................C-13
Using the empty C1 calibration solution 1 bottle as W waste container ....C-14
Installing the waste container .......................................................................C-14
Exchanging the fill port holder ...........................................................................C-15
Unscheduled ..............................................................................................................C-17
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Table of contents

Cleaning the bottle compartment ......................................................................C-17


Cleaning the drip tray and wash plate ................................................................C-17
Replacing printer paper ......................................................................................C-19
Replacement of the electrodes and the MCon ...................................................C-20
Replacement of the reference electrode ..............................................................C-23
Cleaning the measurement chamber ..................................................................C-25
Removing obstructions .......................................................................................C-25
Decontaminate the tubing paths ........................................................................C-26
Cleaning the bypass .............................................................................................C-27
Cleaning the screen .............................................................................................C-28
Surfaces ................................................................................................................C-28
Adjusting the screen ............................................................................................C-28
Additional maintenance procedures ........................................................................C-30
Annual maintenance ...........................................................................................C-30
Maintenance overview ..............................................................................................C-31
Maintenance scheduler .............................................................................................C-32

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9 Maintenance
Maintenance - general

Maintenance - general
After use, components of the instrument, including tubing, waste container, fill port, etc.,
contain biological fluids and represent a possible infectious risk.
Handle these components with care and according to regulations surrounding potentially
infectious material.
Avoid contact with skin. Always wear gloves! Danger of infection!

Decontamination
General information
The purpose of this procedure is to minimize the risk of infections when replacing
items that were in contact with blood.
Perform these decontamination procedures regularly.
Roche recommends following a decontamination procedure in addition to
regulations specific to the laboratory.
Use only liquid disinfectant such as protein remover (Roche deproteinizer) or an
alcohol-based (about 70%) surface disinfectant.
Do not spray disinfectant directly onto the instrument because this could cause
malfunctions in the electronics.
Do not use any type of bleaching agent. Exception: Roche Deproteinizer
Do not attempt to decontaminate any part of the instrument before shutting it down and
unplugging it from the power source.
ATTENTION

Before plugging the instrument back in and turning it on, always wait
15 minutes to allow the disinfectant to evaporate Danger of fire and explosion!
For safety reasons, only authorized technical service personnel may decontaminate the
power pack!

Regularly decontaminate the following parts of the instrument:


o

Sample port module (incl. drip tray)

Touch screen

Surfaces of the instrument

Tubing paths

Sample port module


e See sections Clean needle and fill port on page C-8 and Cleaning the drip tray and wash plate

on page C-17!

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June 2008
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9 Maintenance

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Decontamination

Touch screen
e See section Cleaning the screen on page C-28!

Surfaces of the instrument


e See section Surfaces on page C-28!

Tubing paths
e See section Decontaminate the tubing paths on page C-26!

Recommended decontaminant
Do not use any type of bleaching agent. Exception: Roche Deproteinizer!

Surfaces
Avoid contact with skin. Always wear gloves! Danger of infection!

70% alcohol decontaminant for bottles


Tubing paths
Avoid contact with skin. Always wear gloves! Danger of infection!

Protein remover
(Roche Deproteinizer)

Potential dangers
Due to the alkaline and oxidizing character of this preparation, we cannot rule out
local irritation to the skin, eyes, and mucous membranes.

First Aid measures


After inhalation: breath fresh air, drink large amounts of water
After skin contact: wash with generous amounts of water, remove contaminated
clothing
After eye contract: rinse eyes with generous amounts of water, contact an eye
doctor
After drinking: drink large amounts of water, avoid vomiting, contact a doctor.

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9 Maintenance
Daily

Daily
Check fill levels
Check daily the fill levels of the solutions (C1 calibration solution 1, C2 calibration
solution 2) and the waste container (W waste container).
Perform visual checks or select:
h [Info] > [Fill levels]

Figure C-1

Exchange empty bottles, bottles whose usage date has expired, and full waste water
bottles.
e See section Exchanging the solutions on page C-10!

Check printer paper


Check daily to be sure that sufficient printer paper is available and exchange it if
necessary (paper is sufficient for about 200 measurements with 15 cm / measurement).
e See section Check printer paper on page C-7!

The printer paper is heat sensitive on one side only. Please make sure that you insert the
paper roll correctly.

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Weekly

Weekly
Clean needle and fill port
Handle these parts with care danger of injury!
Always wear gloves! Danger of infection!

1 While in the "Analyzer" operating mode, press:


h [More functions] > [System] > [Wash and clean] > [Decont. sample port
module]
t

Figure C-2

2 Open the flap to the labelled capillary position (completely open position).
3 Use a moist (Deproteinizer for example) paper towel or gauze to clean the fill port
and remove any deposits on the needle (see Figure C-3/1+2).
4 Close the flap to the syringe position (half-opened position).
5 Clean the tip of the needle (see Figure C-3/3).

(1)

(2)

(3)

Figure C-3

6 Close the flap.

Roche Diagnostics
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9 Maintenance
Semi annual

Semi annual
Replacement of the peristaltic pump tubes
While in the "Analyzer" operating mode, press:
h [More functions] > [System] > [Tools] > [Tubing exchange] > [Replace PP
tubing]
Follow the instructions on the screen and proceed as follows:
1 Open the top cover.
2 Open the peristaltic pump's clear plastic cover (tension lever).
3 Push the linear clamp (white plastic part) upwards (seeFigure C-4/1).
4 Remove the complete tubing set (tubing holder and tubing) (see Figure C-4/2).

B
C

(1)
A

Tension lever

Pump head

Linear clamp

(2)

Figure C-4

5 Check if the five rollers on the peristaltic pump rotate easily. If defective, please
contact Roche Technical Support.
6 Place the new tube around the rolling wheel.
7 Close the acrylic glass cover (tension lever). This presses the tubing holder into the
sealer.
8 Close the top cover.
The tubes may drip after disconnection. Remove excess fluids with a clean, absorbent
cloth.

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Sample-dependent maintenance procedures

Sample-dependent maintenance procedures


Exchanging the solutions
Use of calibration solutions that were not produced by Roche may lead to an invalidation
of the instrument's guarantee.
All reagents are suitable only for diagnostic in-vitro use!

Use of calibration solutions that were not produced by Roche may lead to an
invalidation of the instrument's guarantee.
All reagents are suitable only for diagnostic in-vitro use!
After replacing a solution, a quality control measurement must be performed with all
3 levels (low, normal, high). Make sure that the results agree with the target values.
e See Chapter 6 Quality control!

C1 calibration solution 1 and C2 calibration solution 2


Depending on the rate of measurement and/or the on-board stability, these solutions
should be exchanged every 2-4 weeks. The screen displays the appropriate
information.
The bottles of C1 and C2 solution must always be exchanged simultaneously.
Fluids remaining in the bottles may never be mixed together because this may result in
calibration errors!
Reuse of this bottle can lead to errors during calibration! Insert another bottle that has not
yet expired.

C3 fluid pack
Depending on the rate of measurement and/or the on-board stability, this fluid pack
should be exchanged every 4-6 weeks. The screen displays the appropriate
information.
Reuse of this bottle can lead to errors during calibration! Insert another bottle that has not
yet expired.

It contains the following solutions:

Roche Diagnostics
C-10

Solution for calibrating the PO2 zero point

Solution for conditioning the Na+ electrode

Cleaning solution

Reference solution

June 2008
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9 Maintenance
Sample-dependent maintenance procedures

Implementation:

1 Open the bottle compartment cover. The following screen appears:

Figure C-5

2 Open the docking mechanism and remove the bottles that are to be exchanged
(see Figure C-6).

Figure C-6

Dispose of the bottles according to local regulations (hazardous waste!)

3 Next, scan in the barcode of new bottle.


4 If a barcode scanner is not available, enter the correct barcode with the numerical
keyboard and confirm your entry.
NOTE

Remove rubber sealings from C3 Fluid Pack before inserting it!

5 The instrument recognizes the correct solution and checks the expiration date.
The respective bottle blinks on the screen.
If the bottle has passed the expiration date, the screen displays a warning.
Reuse of this bottle can lead to errors during calibration!
Insert another bottle that has not yet expired.

6 Push the bottle onto the proper position until it engages.


7 Close the docking mechanism.
After inserting a full bottle, confirm with this button.

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Sample-dependent maintenance procedures

If inserting a bottle that has already been partially used, press this button and
enter the fill level.
Use the markings on the label to estimate the fill level of a bottle that is partially full.

8 A numerical keyboard appears on the display. Enter the correct fill level in % and
confirm with the [OK] button.
9 Close the bottle compartment cover. The solutions are automatically aspirated
upwards (detection in the flap).

Waste material
Remove the waste container (W waste container)
1 Open the bottle compartment cover. The bottle exchange image appears on the
display (see Figure C-7).

Figure C-7

Always wear gloves! Danger of infection!

2 Open the docking mechanism and remove the waste container.


Dispose of the waste container according to local regulations (hazardous waste!).

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9 Maintenance
Sample-dependent maintenance procedures

Empty the waste container


Always wear gloves! Danger of infection!

1 Place the bottle tool on the screw cap (Figure C-8).

Figure C-8

2 Open the screw cap by pressing the grips together and rotating them counter
clockwise (Figure C-9).

Figure C-9

3 When removing the screw cap, make sure that the green element inside the bottle
is not moved or removed (Figure C-10).

Figure C-10

Empty the waste material and decontaminate the container according to local regulations
(hazardous waste material!).
Flush the waste container cap with plenty of water.

4 Screw the cap back onto the bottle. The cap must be screwed shut until completely
closed!
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Sample-dependent maintenance procedures

Using the empty C1 calibration solution 1 bottle as W waste container


Flush the C1 bottle cap with plenty of water.

Remove the sticker from the empty bottle of C1 solution (see Figure C-11).
This sticker may not be reused discard immediately.

Remove the C1 sticker from the bottle at this

Pull off the sticker beginning from the

position.

lower right corner (arrow) until the

"W" sticker on the bottle of C1.

sticker "Waste" is completely visible.


Figure C-11

Installing the waste container


1 Push the bottle to the position for "W" until it engages.
2 Close the docking mechanism and confirm.
3 The fill level monitoring feature recognizes the waste container as "empty".
4 When inserting a bottle that is not completely empty, press this button.
A numerical keyboard appears on the display. Enter the approximate fill level in %
and confirm with the [OK] button.
5 Close the bottle compartment cover.
CAUTION!
If the W waste container is mistakenly reused as C1 calibration solution 1, a section of the
tubing must be exchanged!
Please contact technical support immediately!

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9 Maintenance
Sample-dependent maintenance procedures

Exchanging the fill port holder


The fill port holder is part of the sample port module and should be exchanged every
3000 measurements.

Handle these parts with care. Danger of injury!


CAUTION

Always wear gloves! Danger of infection!

While in the "Analyzer" operating mode, press:


h [More functions] > [System] > [Wash and clean] > [Decont. sample port
module]
1 Open the flap to the labelled capillary position (completely open position).
2 Rotate the fill port holder in the direction of the arrow (see the marking on the fill
port holder). It will come out of the axis and snap out of place (see
Figure C-12/1).
CAUTION:
Do not bend the needle!

3 Carefully remove the fill port holder from the needle (see Figure C-12/2).

(1)
A

(2)

Axis

Figure C-12

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9 Maintenance

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Sample-dependent maintenance procedures

4 Place the new fill port holder (with integrated fill port) over the needle. It is easier
if you turn the holder around so that the bottom side is showing on top (see
Figure C-13).

Figure C-13

5 Snap the fill port holder evenly onto the axis.


Do not bend the needle!

Figure C-14

6 Close the flap.


Dispose of the used fill port holder in accordance with local regulations (hazardous
waste!).

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9 Maintenance
Unscheduled

Unscheduled
Cleaning the bottle compartment
1 Open the bottle compartment cover. The bottle exchange image appears on the
display.
e See Figure C-7 on page C-12!

2 Open the docking mechanisms and remove all bottles.


3 Clean the bottle compartment with a towel soaked in disinfectant (deproteinizer
for example).
4 Re-insert the bottles
e See section Using the empty C1 calibration solution 1 bottle as W waste container on

page C-14 and Installing the waste container on page C-14!


Do not scan a barcode!

While in the "Analyzer" operating mode, press:


h [More functions] > [System] > [Tools] > [Fluid actions] > [Auto preparation
routines]
Select successively "Prepare Calibration Solution C1" and "Prepare Calibration
Solution C2".
Start the process.

Cleaning the drip tray and wash plate


The drip tray and the wash plate are parts of the sample port module.
Handle these parts with care. Danger of injury!

Always wear gloves! Danger of infection!

While in the "Analyzer" operating mode, press:


h [More functions] > [System] > [Wash and clean] > [Decont. sample port
module]

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9 Maintenance

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Unscheduled

Drip tray

Wash plate

Figure C-15

1 Open the flap to the labelled capillary position (completely open position).
2 Remove the sample drop cup and clean it according to local regulations (see
Figure C-16/1).
3 Open the bottle compartment cover.
4 Remove the red tube connector from the wash plate (see Figure C-16/2)
5 Push the wash plate down (to unlock) and pull it out (see Figure C-16/3). The
wash plate is locked when the plug is sticking out and cannot be removed.

(1)

(2)

(3)

Figure C-16

6 It is best to clean the wash plate under running water, then, dry well.
7 Push the wash plate back in completely and attach the tube plug.
8 Push the drip tray in.
9 Close the flap.
10 Close the bottle compartment cover.

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Unscheduled

Replacing printer paper


The printer paper is heat sensitive on one side only. Please make sure that you insert the
paper roll correctly.

1 Open the printer cover.


2 Remove the empty cardboard roll.
3 Cut off, at a right angle, the start of the paper.
4 Place the new paper roll into the holder.
5 Make sure that the printer lever is in the "down" position (see Figure C-17).
6 Feed in the beginning of the paper according to the sticker on the inside of the
printer cover (see Figure C-18).

printer lever

Figure C-17

7 The paper is automatically pulled into the printer.


8 Close the printer cover and feed the paper outward through the slit in the printer
cover.

slit in the printer cover

Figure C-18

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9 Maintenance

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Unscheduled

Replacement of the electrodes and the MCon


1 Open the top cover and measurement chamber cover.
The following image appears on the screen:

Figure C-19

A
A

locking lever

MCon

Figure C-20

2 Open locking lever.


3 Take the appropriate electrode/MCon and move it to the left.
4 Remove the particular electrode/MCon.
Dispose the electrode(s)/MCon according to local regulations (hazardous waste!)

5 If necessary, clean the measuring chamber with a towel soaked in disinfectant


(Deproteinizer for example).
If a new electrode is not available, insert a dummy electrode instead.
MCon and the reference electrode may not be replaced with a dummy electrode.

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WARNING

If an electrode is replaced by a dummy electrode, it must be immediately and permanently


deactivated for calibration under [Setup] > [Parameters] > [Misc. settings] > [Act./deact. f.
calibration].
The parameter(s) are not calibrated and cannot be measured.

6 Prevent the formation of gas bubbles in the inner electrolyte of the electrodes
(see Figure C-21/1).
If necessary, remove air bubbles by holding the electrode vertically and by tapping
lightly with your fingernail against the electrode body (see Figure C-21/2).
(1)

(2)

free of air bubbles

Figure C-21

7 Insert the new electrode/MCon according to the colour code.


8 Push all electrodes slightly to the right so that they are lined up together without
gaps.
9 Close the locking lever.
10 Inspect the electrical contact of the electrodes by checking if they fit tightly.
11 Scan the barcodes located on the inner packaging of each electrode or enter the
barcodes manually with the help of .

Figure C-22

12 The corresponding electrode begins blinking on the screen.

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Unscheduled

13 Confirm with this button.


14 Carefully close the measuring chamber and then the top cover.
15 A system calibration automatically starts.
16 After completing the calibration, perform a quality control measurement on all
three levels (low, normal, high). While doing so, note the conformance of the
results with the target values
e See Chapter 6 Quality control!

If a drift alarm of the PO2 electrode is remedied by manual cleaning, bacterial


contamination is most likely present.
In this case, optimize the cleaning interval to 3 days (see Reference Manual, Chapter
Operating modes). If the drift alarm persists after 7 days, correct it by replacing the PO2
electrode.
After replacing the PO2 electrode, the 1-point calibration is performed at shorterintervals
during the first hour.
NOTE

Roche Diagnostics
C-22

After inserting a new pH electrode, the pH parameter may change to the non-calibrated
status during the first hours. The pH electrode is not defective. To remedy the situation,
start a "Calibration for "Ready".

June 2008
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9 Maintenance
Unscheduled

Replacement of the reference electrode


1 Open the top cover and measurement chamber cover.
The following image appears on the display:

Figure C-23

2 Open locking lever.


3 Remove the reference electrode.

A
A

locking lever

reference electrode

Figure C-24

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4 Pull off the white plug (see Figure C-25).

A
A

white plug

Figure C-25

5 Insert the new reference electrode.


6 Place the tube back into the tube guide slot.

Figure C-26

If the tube does not lie precisely inside the guides, it may become pinched and thereby
prevent aspiration of the reference solution, resulting in calibration and measurement
errors.

7 Affix the white plug at the end of the reference electrode tube (see Figure C-25).
Push the plug in completely.

8 Close the locking lever.


9 Inspect the electrical contact of the electrodes by checking if they fit tightly.
10 Scan the barcode on the packaging of the inserted electrodes or enter it manually
with the help of the [Data input] button.
11 The corresponding electrode begins blinking on the screen.
12 Confirm with this button.
13 Close the measurement chamber and the top cover.
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14 A calibration is performed after a warm-up period.


15 After finishing the calibration, a quality control measurement must be performed
with all 3 levels (low, normal, high). Make sure that the results agree with the
target values.
e See Chapter 6 Quality control!

Cleaning the measurement chamber


1 Open the top cover and measurement chamber covers.
2 Remove all electrodes.
e See section Replacement of the electrodes and the MCon on page C-20!

3 Clean the measuring chamber with a towel soaked in disinfectant (Deproteinizer


for example).
4 Re-insert the electrodes.
Do not scan a barcode!

5 Close the measurement chamber and the top cover.


6 A calibration is performed after a warm-up period.
7 After finishing the calibration, a quality control measurement must be performed
with all 3 levels (low, normal, high). Make sure that the results agree with the
target values.
e See Chapter 6 Quality control!

Removing obstructions
For removing obstructions in the sample path, proceed as follows:
First determine whether the electrodes have any obstructions and replace them, if
necessary.

If no obstructions are found in the electrodes, proceed as follows:


1 Open the instrument cover and the MC cover.
The following picture is displayed on the screen:

Figure C-27
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9 Maintenance

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2 Release the locking lever.


3 Open the flap to the marked capillary position (fully opened position).
4 The instrument is now in system stop.
Do not open the flap too quickly as there is a risk of small droplets on the point of the
needle being squirted.
The flap can also be opened to the marked syringe position (half-open position).
While the flap is in this position, the needle and the syringe must be joined carefully by a
tube.

5 Attach the syringe to the fill port.


6 Now draw the syringe carefully until fluid or air comes.
7 If necessary, repeat (several times).
8 Remove the syringe.
9 Close the flap again.
10 Close the locking lever.
11 Carefully close the MC cover and then the instrument cover.
12 After the warming-up phase, call up "Internal cleaning of the sample path":
h [More functions] > [System] > [Wash & clean] > [Automatic routines]
13 Then call up a system calibration.
14 After finishing the calibration, a quality control measurement must be performed
with all 3 levels (low, normal, high). Make sure that the results agree with the
target values.
e See Chapter 6 Quality control!

Decontaminate the tubing paths


Press:
h [More functions] > [System] > [Wash & clean] > [Decontaminate all tubes]
Follow the instructions on the screen.
1 Open the bottle compartment cover and remove bottles C1, C2, C3.
2 Fill the shutdown kit about halfway with Deproteinizer.
3 Insert the shutdown kit into space C3.
4 Connect the tubes of the set with the connectors from C1 and C2 (Figure C-28).

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9 Maintenance
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Figure C-28

5 Press the [Start] button to begin decontaminating the tubes.


6 Remove the shutdown kit.
Remove the remaining fluid from the tubes by briefly holding the tubes vertically, allowing
the fluid to run back into the container.

7 Empty the container according to local regulations and fill the shutdown kit
halfway with distilled water.
8 Replace the shutdown kit to the position of C3.
9 Connect the tubes of the set with the connectors from C1 and C2 (Figure C-28).
10 Press this button to begin cleaning the tubes.
11 Remove the shutdown kit.
Remove the remaining fluid from the tubes by briefly holding the tubes vertically, allowing
the fluid to run back into the container.

12 Press the [Start] button to begin emptying the tubes.


13 Re-insert the bottles C1, C2, and C3.
e See section Exchanging the solutions on page C-10!

14 Close the bottle compartment cover.

Cleaning the bypass


For cleaning excessive contamination in the bypass, press the following buttons:
h [More functions] > [System] > [Wash & cleaning] > [Decontaminate all tubes]
Follow the instructions on the screen.
e For an exact description of the procedure, see Decontaminate the tubing paths on

page C-26!

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Unscheduled

Cleaning the screen


While in the "Analyzer" operating mode, press:
h [More functions] > [System] > [Wash & clean] > [Clean screen]
The keys on the screen are deactivated for 30 seconds.
Clean only with a moist cloth (for example, one that is soaked with disinfectant).
Do not use sprays!

After 30 seconds, the display changes back into its active condition.

Surfaces
Do not attempt to decontaminate any part of the instrument before shutting it down and
unplugging it from the power source.
ATTENTION

Before plugging the instrument back in and turning it on, always wait 15 minutes to allow
the disinfectant to evaporate Danger of fire and explosion!
For safety reasons, only authorized technical support personnel may decontaminate the
power pack!

Regularly decontaminate all outside surfaces of the instrument, including all covers
(for example, printer cover, bottle compartment cover, top cover). For these tasks, use
the decontaminant in accordance with local regulations.
Very dirty surfaces should first be cleaned with swabs or paper towel of gauze that
have been soaked in distilled water. Spray all removable covers (top cover, bottle
compartment cover) with surface disinfectant and then wipe them down with swabs
or paper towel of gauze. Allow some time for solutions to soak for proper cleaning
effects.

Never spray parts that cannot be removed or that are inside the instrument!
ATTENTION

Adjusting the screen


While in the "Analyzer" operating mode, press:
h [More functions] > [System] > [Test] > [PC components] > [Touch screen]
Use this test function to test the functionality of the touch screen and to adjust the
screen.

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9 Maintenance
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Figure C-29

By pressing the [Test] button, you can check if the entire (black) area is active as a
touch-sensitive surface (see Figure C-30).

Figure C-30

By pressing the [Calibrate] button, you can use a pencil or other pointed object (but
which is not too hard, to avoid scratching the surface) to touch the white points in the
upper left and lower right corners. After release, the instrument will accept the exact
position.
From this time on, the instrument will use the touched points to calculate the offset
between the displayed pixels and the touch screen. After a point has been accepted,
the arrow disappears. The point itself remains visible and active (pressing the position
again re-establishes the point) (see Figure C-31).

Figure C-31

After leaving the window, the new correction values take effect.
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9 Maintenance

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Additional maintenance procedures

Additional maintenance procedures


The maintenance work listed here must be conducted by customer service or fully qualified
technicians only.
The components have been tested during development of the device to identify worn parts.
They must be replaced at the annual service to prevent potential malfunctions.

Annual maintenance
Decontamination/cleaning :

Replace the following


components:

Sample port module (incl. sample drip tray)

Screen

Surfaces

Tube paths

Pump tube

Needle seal

Sample port

Pump head

Measuring chamber tube set

Replace the entire tube system

Only for cobas b 121 systems with AutoQC module:

Test/check:

Roche Diagnostics
C-30

AutoQC needle

AutoQC washing port

AutoQC washing tube

Test the barometer value and calibrate if necessary

Fill level measurement waste water bottle: check accuracy

Determine the FMS volume

Check cleaning counter

Carry out system calibration

Carry out quality control measurement with all 3 levels (low, normal, high)

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9 Maintenance
Maintenance overview

Maintenance overview
While in the "Analyzer" operating mode, press:
h [More functions] > [System] > [Tools] > [Maintenance]
The overview shows a list of all maintenance entries.

Figure C-32

The following warnings are default entries and can neither be deactivated nor
modified:
o

Annual service

Replace PP tubing

Decontaminate bottle compartment

Decontaminate sample port module

Decontaminate screen

Replace fill port holder

Upcoming services are displayed in "red" in the list.


marks the service as performed. The next cycle period is calculated.

marks the service as "skipped" in the instrument database.

is used to create an independent entry to be stored in the instrument database.

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9 Maintenance

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Maintenance scheduler

Maintenance scheduler
Additional services can be added to the list in the menu.
h [Setup] > [Times & intervals] > [Maintenance scheduler]
starting with the top level of the analyzer mode.
e For the exact description, see the Reference Manual, chapter Setup!

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10

Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3

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10 Troubleshooting
Table of contents

Troubleshooting

In this chapter, all fault messages, their causes and remedies are described. These are
also displayed directly on the instrument screen. All messages are arranged according
to info number.

In this chapter

Chapter

10

Troubleshooting - general .......................................................................................... D-5


System stops ................................................................................................................ D-5
General information ............................................................................................ D-6
List of system stops ..................................................................................................... D-7
3001 Measuring chamber cover open ................................................................. D-7
3002 Bottle compartment cover open ................................................................. D-7
3003 Flap open ..................................................................................................... D-8
3004 Analyzer error .............................................................................................. D-8
3005 Memory error .............................................................................................. D-8
3006 Temperature error ....................................................................................... D-8
3009 Conductivity cal. error ................................................................................ D-9
3010 AQC cover open .......................................................................................... D-9
3012 User system stop .......................................................................................... D-9
3013 Fluid pack switch ......................................................................................... D-9
3014 Fill level alarm ............................................................................................ D-10
3015 Waste container full ................................................................................... D-10
3016 Waste container switch .............................................................................. D-10
3017 Pump cal. error .......................................................................................... D-11
3018 Sample detection failed ............................................................................. D-11
3019 Out of operation ........................................................................................ D-11
3020 Economy mode .......................................................................................... D-11
3023 Waste Container level undefined .............................................................. D-12
3024 Flash memory full ..................................................................................... D-12
3025 PCMCIA memory full ............................................................................... D-12
3026 Data object error ....................................................................................... D-13
3028 Hardware error .......................................................................................... D-13
3029 Hardware error .......................................................................................... D-13
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Table of contents

3070 Hardware error .......................................................................................... D-13


Electrode status ......................................................................................................... D-14
Sensor status ....................................................................................................... D-16

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10 Troubleshooting
Troubleshooting - general

Troubleshooting - general
fter use, components of the cobas b 121 system, including tubing, waste container, fill
port, etc., contain biological fluids and represent therefore a possible infectious risk.
Handle these components with care and according to regulations surrounding potentially
infectious materials.
Suitable protective equipment, like laboratory clothing, protective gloves, protective
goggles and if necessary mouth protectors, must be worn to prevent direct contact with
biological working materials. In addition, a face mask is required if there is a risk of
splashes. Suitable disinfection and sterilisation procedures must be applied.

A diagnostics function is available to facilitate fault removal. Pressing this button lists
suggestions for the fault removal.
e An exact description of this function can be found in the Reference manual in chapter

System, section Tools > Diagnostics!

System stops

System stops should be corrected as quickly as possible!


ATTENTION

For example:

Figure D-1

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System stops

General information
During situations when the proper function of the analyzer is not possible, System
stops are displayed on the screen. The purpose is to display the errors, to remove the
cause of the System stops and to bring the analyzer back to "Ready".
A stop of all running actions will occur if danger for the user (e.g. by an overflow of
the waste while opening the docking mechanism of the waste container) or for the
analyzer exists or the proper operation of the analyzer is not possible because of
technical problems.
If proper operation is not possible, but the complete control of the functions of the
analyzer is available (e.g. temperature alarm, measuring chamber cover open, flap
open, fill level alarm) all running actions will be finished and Mix 1 will be aspirated
into the measuring chamber; the resulting measuring data will be marked resp.
discarded.
Unrecoverable System stops remain on the screen and fulfill an emergency program if
possible, so that the analyzer stays operating (wetting of the electrodes / keeping the
tubing free).
It is possible to access the menu "System" if no automatic actions are currently
performed. When changing to the menu "System" during a "System stop", the "System
stop" will not be terminated, but reactivated when the menu "System" is closed again.
If e.g. there is a change from a "Temperature system stop" to the menu "System" and
the menu "System" is closed again, the analyzer will display the system stop
"Temperature" again. In the case a system calibration has been started in the menu
"System", it can not be conducted immediately because the "system stop" has to be
removed first.
After all "system stops" have been removed, "system stop consequence actions" will be
executed. There is a common list of consequence actions, which impedes double
actions. This means that if e.g. "washing" was activated several times, it is then
performed only once.
Possible consequence actions are:

Roche Diagnostics
D-6

Warm-up

Sample sensor calibration

Prepare solution C1

Prepare solution C2

Prepare Pack C3 solutions

Fill the AutoQC wash tube

Fill the FMS reservoir

Wash

Wash AutoQC

Conductivity calibration

System calibration

Waste container fill level measurement

Aspirate Mix1

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10 Troubleshooting
List of system stops

List of system stops


3001 Measuring chamber cover open
Cause

Remedy

The measuring chamber cover is open

The measuring chamber cover sensor (hall sensor) is defective

The measuring chamber cover cable is defective

Close measuring chamber cover

Check the measuring chamber cover sensor (

h [More functions] > [System] > [Test] > [Control sensors] > [Monitoring sensors]

Consequence actions

Check cable

In case of recurrence, call technical support.

After opening for longer than 5 seconds: Warm-up

Wash

After changing (an) electrode(s): system calibration

3002 Bottle compartment cover open


Cause

Remedy

The bottle compartment is open

The bottle compartment cover micro switch is defective

Close bottle compartment cover

Check to be sure that the bottles are inserted completely

Check the bottle compartment cover micro switch

h [More functions] > [System] > [Test] > [Control sensors] > [Monitoring sensors]

Consequence actions

Roche Diagnostics
Instructions for Use Version 10.0

In case of recurrence, call technical support

C1 changed: prepare solution C1, fill FMS reservoir, conductivity calibration

C2 changed: prepare solution C2, fill FMS reservoir, conductivity calibration

C3 changed resp. C3 docking mechanism micro switch operated:


prepare C3 solutions

Waste container changed resp. micro switch operated:


Waste container fill level measurement

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List of system stops

3003 Flap open


Cause

Remedy

The flap was opened:


O

during a measurement

during a calibration

during another system stop

in menu "System" and menu "System" is being closed

The flap detection is defective

Close flap

Check function of the flap detection board

h [More functions] > [System] > [Test] > [Control sensors] > [Monitoring sensors]
o

In case of recurrence, call technical support.

Wash

Cause

The measurement progress was incorrect

Remedy

Press the [OK] button

Switch the analyzer off/on

In case of recurrence, call technical support (the electronics is defective).

Wash

Cause

Fundamental software functions can not be performed (memory problems, file


system problems), the correct operation of the instrument can not be guaranteed

Remedy

Press the [Reboot] button

In case of recurrence, call technical support (the electronics is defective).

The module temperature is outside of the specified range:

Measuring chamber (left and right): 37.00 C 0.2 C

Measuring chamber cover: 37.00 C 0.2 C

tHb-/SO2 module: 37.00 C 0.2 C

A heating device is defective

The measuring chamber cover cable is defective

A temperature sensor is defective

Reduce / raise the room temperature

In case of recurrence, call technical support.

Consequence actions

3004 Analyzer error

Consequence actions

3005 Memory error

3006 Temperature error


Cause

Remedy

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10 Troubleshooting
List of system stops

3009 Conductivity cal. error


Cause

The conductivity calibration has failed

Remedy

Press the [OK] button (start a system calibration)

In case of recurrence, call technical support.

System calibration

The AutoQC cover is open

The AutoQC cover sensor (Hall sensor) is defective

Close the AutoQC cover

Check the AutoQC cover sensor

Consequence actions

3010 AQC cover open


Cause

Remedy

h [More functions] > [System] > [Test] > [Control sensors] > [Monitoring Sensors]
o

In case of recurrence, call technical support.

Cause

The automatic fluidic procedure completion of some system stops can be


interrupted by a User system stop (by pressing the [Stop] button), e.g. in order to
get immediate access to the [More functions] button.

Remedy

Press the [OK] button (terminate the "User system stop")

In case of recurrence, call technical support.

Aspirate Mix1

The docking mechanism of Fluid Pack C3 has been opened (micro switch
activated)

The Fluid Pack C3 docking mechanism micro switch is defective

Close docking mechanism Fluid Pack C3

Check micro switch

3012 User system stop

Consequence actions

3013 Fluid pack switch


Cause

Remedy

h [More functions] > [System] > [Test] > [Control sensors] > [Monitoring sensors]

Consequence actions

Roche Diagnostics
Instructions for Use Version 10.0

In case of recurrence, call technical support.

Auto-preparing of Fluid Pack C3 solutions

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List of system stops

3014 Fill level alarm


Cause

Remedy

Consequence actions

The solutions C1, C2 and/or C3 are empty (below alarm level) or are set to
"empty"

The Waste container W is full (above alarm level)

The expiry date of the solutions is exceeded

The on-board lifetime of the solutions is exceeded (C1/C2 = 28 days;


C3 = 42 days)

Change solutions C1, C2 and Pack C3

Change or empty the Waste container W according to the instructions

In case of recurrence, call technical support.

C1 changed: prepare solution C1, fill FMS reservoir, conductivity calibration

C2 changed: prepare solution C2, fill FMS reservoir, conductivity calibration

C3 changed resp. C3 docking mechanism micro switch operated:


prepare C3 solutions

Waste container changed resp. micro switch operated:


Waste container fill level measurement

3015 Waste container full


Cause

Waste container is full

Remedy

Change or empty Waste container according to the instructions

Consequence actions

Waste container fill level measurement

3016 Waste container switch


Cause

Remedy

The Waste container (W) has been removed

The Waste container micro switch is defective

Reinsert the Waste container

Check Waste container micro switch

h [More functions] > [System] > [Test] > [Control sensors] > [Monitoring sensors]

Consequence actions

Roche Diagnostics
D-10

In case of recurrence, call technical support.

Waste container fill level measurement

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10 Troubleshooting
List of system stops

3017 Pump cal. error


Cause

The pump calibration (rotational speed adjustment of the pump) failed

Remedy

Check PP tube

Check fill levels of solutions C1 and C2

Check under:

h [More functions] > [Test] > [Valves & Aggregates] > [Peristaltic pump]
if values inside the following limits are displayed:

Consequence actions

Pump volume: 40 - 70l

FMS volume: 920 - 1050l

If the displayed values are outside of the limits, perform a FMS volume
determination and correct the FMS volume value.

In case of recurrence, call technical support.

Aspirate Mix1

Conductivity calibration

3018 Sample detection failed


o

The sample detection with sample sensors (SS1 and SS2) failed

The sample sensor board is defective

Press the [OK] button (start a Sample sensor calibration)

Check fill level of solution C2

In case of recurrence, call technical support.

Sample sensor calibration

Fill FMS reservoir

Wash

Cause

The instrument has been taken out of operation

Remedy

Perform the installation procedure

Cause

Remedy

Consequence actions

3019 Out of operation

e See Chapter 3 Installation and shutdown, section Installation on page A-21!

3020 Economy mode


Cause

The economy mode has been started manually or automatically

Remedy

Manual termination by pressing the [Abort] button

Automatic termination by preset stop time

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
D-11

10 Troubleshooting

cobas b 121 system

List of system stops

3023 Waste Container level undefined


Cause

The actually measured waste container fill level differs by more than 4 cm from
the calculated/set value

Remedy

The waste container fill level must be set roughly (+/- 4 cm) corresponding to the
actual fill level in the waste container

Change the Waste Container W

In case of recurrence, call technical support.

Wash

Waste container fill level measurement

Cause

The internal flash memory has less than 8 KB space left for saving additional data

Remedy

Delete data records (database entries, protocols, log data) in order to free up
additional memory

Consequence actions

3024 Flash memory full

e See Chapter 8 Operating modes, section Database on page B-53 or

Reference Manual, chapter Setup, section Displays and reports!


In order to effectively free up additional memory, the functions "Delete data" and "Optimize
database" have to be activated in this order.
ATTENTION

3025 PCMCIA memory full


Cause

The PCMCIA card has less than 8 KB space left for saving additional data

Remedy

Delete data records from the PCMCIA card in order to free up additional memory
capacity.

In order to actually free up additional memory, the functions "Delete data" and "Optimize
database" have to be activated in this order
ATTENTION

Insert the PCMCIA card in a PC with a suitable slot, copy or import the data, then
delete the data from the card or format the card

Format the PCMCIA card in the instrument.

h [More functions] > [System] > [Test] > [PC Components] > [PCMCIA card] >
[More functions]
e See Reference Manual, chapter System section Test > PC Components > PCMCIA card!

Roche Diagnostics
D-12

June 2008
Instructions for Use Version 10.0

cobas b 121 system

10 Troubleshooting
List of system stops

3026 Data object error


Cause

The data access onto objects in the analyzer area failed, the correct operation of
the instrument can not be guaranteed

Remedy

Press the [Reboot] button.

In case of recurrence, call technical support (the electronics is defective).

Cause

Internal bus system does not respond correctly

Remedy

Wait! These errors are automatically self-repaired.

In case of recurrence, call technical support.

Cause

24 V supply voltage is not OK

Remedy

Wait! These errors are automatically self-repaired.

In case of recurrence, call technical support.

Cause

Electronic components do not respond properly

Remedy

Wait! These errors are automatically self-repaired.

In case of recurrence, call technical support.

3028 Hardware error

3029 Hardware error

3070 Hardware error

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
D-13

10 Troubleshooting

cobas b 121 system

Electrode status

Electrode status
If a parameter is not ready (not calibrated), the symbol will be crossed out with grey
and red lines (see below).

Figure D-2

After you press the parameter button, a status report will give you information about
why the parameter could not be calibrated (see below).
e The exact description of the short texts can be found in the Reference Manual, chapter

Troubleshooting.

Figure D-3

Pressing this button lists suggestions for the fault removal (see below).

Figure D-4

Roche Diagnostics
D-14

June 2008
Instructions for Use Version 10.0

cobas b 121 system

10 Troubleshooting
Electrode status

Follow the instructions on the screen.


Start automatic routines using this button.

Confirm actions performed with this button.

By using this button, this removal routine is aborted without action.


After successful removal, the following screen appears:

Figure D-5

e An exact description of this function can be found in the Reference Manual, chapter

System, section Tools > Diagnostics!

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
D-15

10 Troubleshooting

cobas b 121 system

Electrode status

Sensor status
For additional information about the sensor status, press:
h [Info] > [Sensor status]
Press [line up] / [line down] and select a sensor from the list on the left.
The following information about the selected sensor will be displayed:

Figure D-6

Pressing this button the printout of the report can be started.

Roche Diagnostics
D-16

June 2008
Instructions for Use Version 10.0

Appendix

11

List of consumables . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3

June 2008

cobas b 121 system

11 List of consumables
Table of contents

List of consumables

In this chapter, all nessary consumables and order numbers are listed.

In this chapter

Chapter

11

Order information ...................................................................................................... E-5


Electrodes ............................................................................................................... E-5
Solutions ................................................................................................................ E-6
QC material ........................................................................................................... E-6
Accessories ............................................................................................................. E-7

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
E-3

11 List of consumables

cobas b 121 system

Table of contents

Roche Diagnostics
E-4

June 2008
Instructions for Use Version 10.0

cobas b 121 system

11 List of consumables
Order information

Order information
To measure the respective parameter following products are required:

Electrodes
Parameter
Cl-

Na+

K+

Ca2+

PCO2

PO2

pH

tHb

SO2

Chloride Electrode
03111571180 (BP1729)

Sodium Electrode
03111598180 (BP1730)

Potassium Electrode
03111628180 (BP1731)

CalciumElectrode
03111644180 (BP1732)

PCO2 Electrode
03111679180 (BP1733)

PO 2 Electrode
03111695180 (BP1734)

pH Electrode
03111717180 (BP1735)

Reference Electrode
03111873180 (BP2081)

MCon
03144062001 (BP2613)

SCon
03260909184 (BP2608)

Dummy Electrode (a)


03111849035 (BP1959)

Tabelle E-1
(a) Dummy or electrode has to be used for proper filling of the measuring chamber

Roche Diagnostics
Instructions for Use Version 10.0

Has to be installed

Dummy or electrode has to be used for proper filling of the measuring chamber

June 2008
E-5

11 List of consumables

cobas b 121 system

Order information

Solutions
Paramenter
-

2+

Cl

Na

PCO2

PO2

pH

tHb

SO2

C3 Fluid Pack
03144038001 (BP2655)

C1 Calibration Solution
03144046001 (BP2661)

C1 Calibration Solution
03144020001 (BP2662)

W Waste
03144054001 (BP2663)

Ca

Tabelle E-2

Has to be installed

QC material
Parameter
-

Na

PCO2

PO2

pH

tHb

SO2

AUTO-TROL TS+. Level 1


03321223001 (BP9106)

AUTO-TROL TS+. Level 2


03321231001 (BP9107)

AUTO-TROL TS+. Level 3


03321240001 (BP9108)

COMBITROLTS+. Level 1
03321258001 (BP9109)

COMBITROL TS+. Level 2


03321266001 (BP9110)

COMBITROLTS+. Level 3
03321274001 (BP9111)

TS/MSS Verification Material


03354601001 (BP9407)(a)

Cl

2+

Ca

Tabelle E-3
(a) Only for USA available!

Roche Diagnostics
E-6

Can be used

June 2008
Instructions for Use Version 10.0

cobas b 121 system

11 List of consumables
Order information

Accessories
Parameter
-

Na

PCO2

PO2

pH

tHb

SO2

Deproteinizer
03110435180 (BP0521)

Adapter for Capillaries


03069931001 (BP0959)

Ampoule Adapter
03066762001 (BP1938)

Clot Catcher
03112012180 (BP2243)

Cl-Cleaning Kit
03112098035 (BP2276)

Adapters for Sample Container


03112101180 (BP2277)

Caps for Roche MICROSAMPLER


03112152180 (BP2288)

Printer Paper
03113353180 (HP0070)

Roche MICROSAMPLER. non sterile


03113434035 (MC0015)

Roche MICROSAMPLER. sterile


03113442180 (MC0017)

Roche MICROSAMPLER.
with accessories
03113663160 (US0600)(a)

Roche MICROSAMPLER.
w/o. accessories
03113671160 (US0601)(b)

Capillary Tubes. ~ 200 L


03113477180 (MC0024)

BS2 Blood Sampler


03113493035 (MC0028)

Capillary Tubes. ~ 115 L


03113507035(MG0002)

Caps for Capillary Tubes


03113647035 (RE0410)

Customer Accessory Kit


04975600001

Cl

2+

Ca

Tabelle E-4
(a) Only for USA available
(b) Only for USA available

Roche Diagnostics
Instructions for Use Version 10.0

Can be used

Do not use!

June 2008
E-7

11 List of consumables

cobas b 121 system

Order information

Roche Diagnostics
E-8

June 2008
Instructions for Use Version 10.0

Index

12

Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3

June 2008

cobas b 121 system

Index

Index
Numerics
1P calibration, B-39
1P calibration (1P cal), B-38
2P calibration (2P cal), B-38
2P calibration incl. O2, B-39
2P calibration without O2, B-40
2P O2 calibration, B-40

Bottles
Insertion of bottles, A-30
Remove bottles, A-36
Brands, 1
Buttons, B-47
Important buttons on the screen, A-10
Bypass
Cleaning, C-27

Abbreviations, 8
Accessories, A-22
List of consumables, E-7
Adjusting the screen, C-28
Analyzer mode, B-49
"Ready" screen, B-49
Database, B-53
Calibration data, B-57
Data export, B-55
Description of the buttons and their function, B-54
Instrument data, B-58
Measuring data, B-57
More functions of the database, B-54
Patient data, B-56
QC data, B-58
Info, B-59
QC measurement, B-52
Quick access, B-51
Setup, B-52
System, B-51
Annual maintenance, C-30
Application area, A-10
Automatic calibrations, B-38
1P calibration (1P cal), B-38
2P calibration (2P cal), B-38
Recalibration, B-38
System calibration, B-38
AutoQC
AutoQC measurement, B-27
Inserting AutoQC mats, B-21
Material assignment, B-22
Setting QC times, B-23

C1 calibration solution 1
Exchange, C-10
C2 calibration solution 2
Exchange, C-10
C3 fluid pack
Exchange, C-10
Calculated parameters, B-45
Calculated parameters at the patients
temperature, B-46
Calibration, B-35
Automatic calibrations, B-38
1P calibration (1P cal), B-38
2P calibration (2P cal), B-38
Recalibration, B-38
System calibration, B-38
Calibration progress indicator, B-37
General, B-37
User activated calibrations, B-39
1P calibration, B-39
2P calibration incl. O2, B-39
2P calibration without O2, B-40
2P O2 calibration, B-40
Calibration for "Ready", B-39
Conductivity calibration, B-39
System calibration, B-39
Calibration data, B-57
Calibration for "Ready", B-39
Calibration procedure, A-12
Calibrations, A-50
Capillary mode, B-10
Capillary tubes, B-6
Check fill levels, C-7
Check printer paper, C-7
Checking the barometer value, A-26
Classification (according IEC/ISO), A-53
Clean needle and fill port, C-8
Cleaning the bottle compartment, C-17
Cleaning the bypass, C-27
Cleaning the drip tray and wash plate, C-17
Cleaning the measurement chamber, C-25

B
Barcode scanner, A-18
Specifications, A-54
Bottle compartment, A-16
Cleaning, C-17
Roche Diagnostics
Instructions for Use Version 10.0

June 2008
F-3

Index

Cleaning the screen, C-28


Clot catcher, B-6
COM 1, A-17
COM 2, A-17
Conductivity calibration, B-39
Consumable list, E-3
Accessories, E-7
Electrodes, E-5
QC material, E-6
Solutions, E-6
Contact addresses, 2
Copyright, 1
Counter overview, B-60

cobas b 121 system

Replacement of the electrodes and the MCon, C-20


Sensor status, D-16
Temperature / humidity / stability, A-51
Troubleshooting, D-14, D-16
Empty the waste container, C-13
Environmental parameters, A-51
Temperature / humidity / stability, A-51
Exchanging the fill port holder, C-15
Exchanging the solutions, C-10
C2 calibration solution 2, C-10
C3 fluid pack, C-10

F
D
Data export
Database, B-55
Data input
Measuring pocedure, B-12
Database, B-53
Calibration data, B-57
Data export, B-55
Description of the buttons and their function, B-54
Instrument data, B-58
Measuring data, B-57
More functions of the database, B-54
Patient data, B-56
QC data, B-58
Decontamination, A-13, C-5
Decontaminate the surfaces, C-28
Decontaminate the tubing paths, C-26
Recommended decontaminant, C-6
Sample port module, C-5
Surfaces of the instrument, C-6
Touch screen, C-6
Tubing paths, C-6
Default and input values, A-49
Dimensions, A-53
Disposal of waste water, bottles, electrodes, and
the instrument, A-13
Document information, 1
Drip tray
Cleaning, C-17

E
Edition, 2
Edition notice, 1
Electrodes
Handling electrodes, A-14
Insert electrodes, A-32
Insertion of the reference electrode, A-33
List of consumables, E-5
Roche Diagnostics
F-4

Fill levels, B-59


Check fill levels, C-7
Fill port
Clean fill port, C-8
Remove needle and fill port, A-40
Fill port holder
Exchange, C-15
Flap, A-16

G
General description, A-7
General notes, A-10

H
Help, B-59
How to Use This Manual, 5

I
Important information, A-5
Info, B-59
Counter overview, B-60
Fill levels, B-59
Help, B-59
Roche info, B-59
Sensor status, B-60
Version numbers, B-59
Input parameters, B-46
Measurement information, B-45
Patient information, B-44
Installation, A-21, A-22
Accessories, A-22
Attach power cord and barcode scanner, A-22
Attach pump tube, A-28
AutoQC module, A-27
Begin installation routines, A-35
June 2008
Instructions for Use Version 10.0

cobas b 121 system

Check tubes at V2 and V9, A-26


Check/Activate the parameters tHb and SO2, A-25
Checking the AutoQC module, A-26
Checking the barometer value, A-26
Insert electrodes, A-32
Insert FMS tubes, A-27
Insert needle and fill port holder, A-28
Insertion of bottles, A-30
Insertion of printer paper, A-29
Insertion of the reference electrode, A-33
Installing the AutoQC module, A-23
Location, A-21
Quality control, A-35
Select language, A-25
Setting the date and time, A-25
Switch on, A-25
Installation and shutdown, A-19
Instructions for Use
Abbreviations, 8
Conventions used in this manual, 5
How to use, 5
IVD symbols, 6
Operating safety information, A-6
Other symbols, 7
Symbols, 5
Where to find information, 5
Instrument
Temperature / humidity / stability, A-51
Instrument data, B-58
Interface, A-17
Barcode scanner, A-18
COM 1, A-17
COM 2, A-17
Introduction, A-9
IVD symbols, 6

Index

List of consumables, E-3


Accessories, E-7
Electrodes, E-5
QC material, E-6
Solutions, E-6
List of system stops, D-7
Location, A-21

Check printer paper, C-7


Decontamination, C-5
General, C-5
Maintenance Overview in the software, C-31
Maintenance scheduler, C-32
Sample-dependent maintenance procedures, C-10
Exchanging the fill port holder, C-15
Exchanging the solutions, C-10
Waste material, C-12
Semi annual, C-9
Replacement of the peristaltic pump tubes, C-9
Unscheduled, C-17
Adjusting the screen, C-28
Cleaning the bottle compartment, C-17
Cleaning the bypass, C-27
Cleaning the drip tray and wash plate, C-17
Cleaning the measurement chamber, C-25
Cleaning the screen, C-28
Decontaminate the surfaces, C-28
Decontaminate the tubing paths, C-26
Removing obstructions, C-25
Replacement of the electrodes and the MCon, C-20
Replacement of the reference electrode, C-23
Replacing printer paper, C-19
Weekly, C-8
Clean needle and fill port, C-8
Manual QC measurement, B-26
Measured parameters, B-45
Measurement, B-3
Preanalytics, B-5
Measurement and calibration procedure, A-12
Calibration procedure, A-12
Measurement evaluation, A-12
Measurement procedure, A-12
Measurement chamber, A-16
Cleaning, C-25
Measurement evaluation, A-12
Measurement procedure, A-12
Measurement report, B-13
Measuring data, B-57
Measuring pocedure, B-8
Capillary mode, B-10
Data input, B-12
Results display / measurement report, B-13
Syringe mode, B-9
Multirules, B-28

Maintenance, C-3
Additional maintenance procedures, C-30
Annual maintenance, C-30
Annual maintenance, C-30
Daily, C-7
Check fill levels, C-7

Needle
Clean needle, C-8
Remove needle and fill port, A-40

Roche Diagnostics
Instructions for Use Version 10.0

June 2008
F-5

Index

O
Obstructions
Removing obstructions, C-25
Operating instructions, A-10
Operating modes, B-41
Analyzer mode, B-49
Database, B-53
Info, B-59
QC measurement, B-52
Quick access, B-51
Setup, B-52
System, B-51
General, B-43
Software overview, B-61
User Interface, B-43
Operating safety information, A-6
Operation
Calibration, B-35
Measurement, B-3
Quality control, B-15
Operators Manual
version, 1
Order information, E-5
Accessories, E-7
Electrodes, E-5
QC material, E-6
Solutions, E-6

P
Parameter, B-44
Additional calculated parameters, B-46
Calculated parameters, B-45
Calculated parameters at the patients
temperature, B-46
Input parameters, B-46
Input parameters - measurement information, B-45
Input parameters - patient information, B-44
Measured parameters, B-45
Parameter appearance on the "Ready" screen, B-44
Patient data, B-56
Performance data, A-47
Measured parameters, A-47
Plasma
Sample handling, B-7
Power supply, A-16
Preanalytics, B-5
Sample collection, B-5
Sample collection containers, B-6
Sample handling, B-7
Preface, 5
Printer, A-15
Check printer paper, C-7
Replacing printer paper, C-19
Roche Diagnostics
F-6

cobas b 121 system

Specifications, A-53
Product data, A-53
Classification (according IEC/ISO), A-53
Dimensions, A-53
Electrical data, A-53
Weight, A-53
Pump, A-16
Remove the pump tube, A-39
Replacement of the peristaltic pump tubes, C-9

Q
QC concept
General, B-17
QC consequences, B-30
QC data, B-58
QC error, B-31
QC material
List of consumables, E-6
Material setup, B-20
Inserting AutoQC mats, B-21
Material assignment - AutoQC materials, B-22
Setting QC times, B-23
Temperature / humidity / stability, A-52
QC measurement, B-26, B-52
AutoQC measurement, B-27
Manual QC measurement, B-26
QC troubleshooting, B-32
QC unlock, B-31
QC error, B-31
QC warning, B-31
QC warning, B-31
Quality control, B-15
General, B-17
General QC concept, B-17
Important information concerning the analysis of
QC measurement results, B-19
Material setup, B-20
Inserting AutoQC mats, B-21
Material assignment - AutoQC materials, B-22
Setting QC times, B-23
Multirules, B-28
QC consequences, B-30
QC measurement, B-26
AutoQC measurement, B-27
Manual QC measurement, B-26
QC troubleshooting, B-32
QC unlock, B-31
QC error, B-31
QC warning, B-31
Quick access, B-51

June 2008
Instructions for Use Version 10.0

cobas b 121 system

R
Ready screen, B-49
Recalibration, B-38
Reference electrode
Replacement, C-23
Remove needle and fill port, A-40
Remove the electrodes, A-39
Remove the printer paper, A-40
Remove the waste container (W waste container), C-12
Removing obstructions, C-25
Replacement of the electrodes and the MCon, C-20
Replacement of the peristaltic pump tubes, C-9
Replacement of the reference electrode, C-23
Replacing printer paper, C-19
Results display, B-13
Reverse side, A-17
Interface, A-17
Warning and identification labels, A-18
Revision history, 1
Roche info, B-59
Roche MICROSAMPLER, B-6

S
Safety information, A-3
Important information, A-5
Safety instructions for specific dangers, A-13
Decontamination, A-13
Disposal of waste water, bottles, electrodes, and
the instrument, A-13
Handling electrodes, A-14
Handling samples, A-13
Handling solutions, A-13
Sample collection, B-5
Acceptable anticoagulants, B-5
Especially for tHb, SO2 and Hct measurement, B-5
Sample acquisition, B-5
Sample collection containers, B-6
Capillary tubes, B-6
Clot catcher, B-6
Roche MICROSAMPLER, B-6
Syringes, B-6
Sample handling, B-7
Plasma, B-7
Serum, B-7
Whole blood, B-7
Sample port module
Decontamination, C-5
Sample throughput, A-49
Sample types, A-50
Sample volume, A-49
Samples
Handling samples, A-13
Scheduler
Roche Diagnostics
Instructions for Use Version 10.0

Index

Maintenance scheduler, C-32


Screen, A-15
Cleaning the screen, C-28
Specifications, A-54
Sensor status, B-60, D-16
Serum
Sample handling, B-7
Setting QC times, B-23
Setup, B-52
Shutdown, A-19, A-36
Insert the shutdown kit and connect it, A-37
Less than 24 hours, A-36
Longer than 24 hours, A-36
Remove bottles, A-36
Remove needle and fill port, A-40
Remove the electrodes, A-39
Remove the printer paper, A-40
Remove the pump tube, A-39
Remove the shutdown kit, A-38
Remove the tube under V1 and V2, A-41
Remove the V2 and V9 tube ends from the guides, A-37
Remove the waste container, A-38
Return the V2 and V9 tube ends to the guides, A-38
Shutting down the AutoQC module, A-41
Uninstall the AutoQC module, A-42
Software
version, 1
Software overview, B-61
Solutions
Exchanging the solutions, C-10
C1 calibration solution 1, C-10
C2 calibration solution 2, C-10
C3 fluid pack, C-10
Handling solutions, A-13
List of consumables, E-6
Temperature / humidity / stability, A-52
Specifications, A-45
Barcode scanner, A-54
Calibrations, A-50
Default and input values, A-49
nvironmental parameters, A-51
Performance data, A-47
Printer, A-53
Product data, A-53
Sample throughput, A-49
Sample types, A-50
Sample volume, A-49
Screen, A-54
Surfaces
Decontamination, C-28
Surfaces of the instrument
Decontamination, C-6
Symbols, 5, 7
Syringe mode, B-9
Syringes, B-6
System, B-51
June 2008
F-7

Index

System calibration, B-38, B-39


System description, A-15
Bottle compartment, A-16
Flap, A-16
Measurement chamber, A-16
Power supply, A-16
Printer, A-15
Pump, A-16
Reverse side, A-17
Screen, A-15
System stops, D-5
List of system stops, D-7

cobas b 121 system

W
Warning and identification labels, A-18
Wash plate
Cleaning, C-17
Waste material, C-12
Empty the waste container, C-13
Installing the waste container, C-14
Remove the waste container (W waste container), C-12
Using the empty C1 calibration solution 1 bottle
as W waste container, C-14
Whole blood
Sample handling, B-7

T
Temperature / humidity / stability, A-51
Electrodes, A-51
Instrument, A-51
QC material, A-52
Solutions, A-52
Touch screen
Adjusting the screen, C-28
Decontamination, C-6
Troubleshooting, D-3
Electrode status, D-14
Sensor status, D-16
General, D-5
QC troubleshooting, B-32
System stops, D-5
List of system stops, D-7
Tubing paths
Decontamination, C-6, C-26

U
User activated calibrations, B-39
1P calibration, B-39
2P calibration incl. O2, B-39
2P calibration without O2, B-40
2P O2 calibration, B-40
Calibration for "Ready", B-39
Conductivity calibration, B-39
System calibration, B-39
User interface, B-43
Buttons, B-47
Parameter, B-44

V
Version numbers, B-59

Roche Diagnostics
F-8

June 2008
Instructions for Use Version 10.0

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