Mill Feed Silo-10!09!08

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INPUT DATA
Refer Promac Dwg. No.
MILL FEED SILO ARRANGEMENT FOR LIMESTONE
1-381-01-03189
CODES/REFERENCE
Criteria for design of steel bins for storage of bulk materials :
a) Part - I - General requirement and assesment of loads - IS- 9178 -1979
b) Part - II - Design Criteria - IS- 9178 -1979
Code of practice for general construction of steel - IS: 800 - 1984
The Theory of Practical Design of Bunkers - F.W.Lambert
(BCSA) - The British Counsil Steelwork Association Ltd.
SOFTWARE USED
Staad Pro
DESIGN ASSUMPTIONS
Calculations for pressures on bunker walls and forces on waist girder as well as
ring girders at various levels for different load conditions are based on the formulae
and tables as per IS:9178 - 1979
Calculations for Bending Moment and Shear Force for various elements are done
in excel sheets
FILE NAME: Bed material bunker.xls
TCE FORM NO. 010 R1
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3 I ) LAYOUT OF MILL FEED SILO: (Ref : Promac Dwg)
B
13276
700
###
###
###
=
###
W1
W2
W2
A
###
###
A
W1
=
B
PLAN
EL30000
[TOP OF
MILL FEED SILO
###
13276
6976
6300
2900
3250
EL20100
###
###
### ### ### ### ###
B
EL18900
C
EL16900
D
EL14900
E
EL12900
F
G
= 70.04
500
SECTION A-A
500
= 67.84
500
SECTION B-B
EL12150
EL12000
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SH.
CL BUNKER
EL30000
3250
###
###
EL20100
B
EL18900
1200
2000
D
EL16900
2000
E
EL14900
EL12150
EL12000
2000
F
= 67.84
###
EL16400
750
150
WALL - W1
EL30000
CL BUNKER
2900
###
###
EL20100
B
EL18900
1200
C
2000
D
EL16900
EL14900
EL12150
EL12000
2000
E
2000
F
= 70.04
G
750
150
###
EL16400
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WALL - W2
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Data consider for the design of Mill feed Silo:

Plan dimension of the bunker
Height of Bunker Vertical Portion
Height of Bunker Hopper Portion
Total Height of bunker
Bulk Density of Limestone
Angle of Wall friction
B
D
Hvertical
=
=
13.28 m
6.98 m
9.90 m
Hhopper
=
=
=
=
7.95
17.85
1.500
45
=
=
(90+45)/2
67.5
B x tan
6.976 x tan 67.5
16.84
b.tan (90+)
2
16842
H
W
Refer Promac Input.
m
m
t/m3
Check for Silo or Bunkers

Angle of Rupture Plane
Height where the rupture plane cuts the shell H rupture
=
=
<
9900
<
Since the plane of rupture cuts the material surface, shallow
bunker theory is applicable
Pressure Calculation
Horizantal c/s area of the stored
A
= 13.276 x 6.976
=
material at depth Z
Perimeter of the c/s of the stored
materaial at depth Z
Hydralic radius
92.61
m2
= 2(l+b)
= 2(13.276 + 6.976) =
40.50
= A/U
= 92.613 / 40.504
2.29
3.430
t / m2
= W.R
= 1.5 x 2.287
=
Table : 1 Calculation of Bunker Parameters & Maximum Pressures
Pw
Ph
Pv
Basic Pressure
S.No
1
2
3
4
5
6
7
Parameter
Angle of wall friction
Pressure Ratio()
(ph/pv)
Co.eff of wall friction()
Pw(max)(t/m2)
Ph(max)(t/m2)
Pv(max)(t/m2)
ZO=R/.
Static
s=
Filling
f=0.75
Emptying
e=0.6
45
s=(1-sin/1+sin)
33.75
f=
27
e=
0.172
s=tans
1.00
W.R=
3.430
W.R/s=
3.430
W.R/s.s=
0.500
f=tanf
0.67
W.R=
3.430
W.R/f=
5.133
W.R/f.f=
1.000
e=tane
0.51
W.R=
3.430
W.R/e=
6.731
W.R/e.e=
19.990
R/s.s=
10.266
R/f.f=
6.731
R/e.e=
13.327
6.844
4.488
The maximum values

of Pv,Ph & Pw shall be
calculated as per
IS: 9178(1)-1979
(Ref : 6.2.1.1)
(Ref : 6.2.1.1)
(Ref : 6.2.1.1)
(Ref : 6.2.1.3)
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A-6
Table -2 - Pressure Variation along the height of Bunker

(Ref: Cl:6.2.1.3 IS:9178-Part I)
The variation of pressures Pv,Ph & Pw along the depth of the bin may be obtained from the expression given below
pi(z)
pi (max) (1 - e(-Z/Zo))
where,
Zos
13.327
Zof
6.844
Zoe
4.488
Static Zos =
Depth
from
Point
Z/Zos
Top
Z
13.327
1-e(-Z/Zos)
(m)
Filling Zof =
Phs=
Ph(max) x
1-e(-Z/Zos)
(t/m2)
Pvs=
Pws=
Pv(max) x
Pw(max) Z/Zof
(-Z/Zos)
1-e
x 1-e(-Z/Zos)
(t/m2)
6.844
1-e(-Z/Zof)
(t/m2)
0.00 0.000
9.90 0.743
0.524
1.798
11.10 0.833
0.565
13.10 0.983
Emptying Zoe = 4.488
Phf=
Pvf=
Pwf=
Ph(max) x Pv(max) x Pw(max) Z/Zoe
1-e(-Z/Zof)
1-e(-Z/Zof) x 1-e(-Z/Zof)
(t/m2)
(t/m2)
(t/m2)
(t/m2)
(t/m2)
10.480
1.798 1.447
0.765
3.925
7.850
2.622
2.206
0.890
5.990
5.990
3.052
1.939
11.299
1.939 1.622
0.802
4.119
8.238
2.752
2.474
0.916
6.164
6.164
3.141
0.626
2.146
12.510
2.146 1.914
0.853
4.376
8.752
2.924
2.919
0.946
6.368
6.368
3.245
15.10 1.133
0.678
2.325
13.552
2.325 2.206
0.890
4.568
9.136
3.052
3.365
0.965
6.499
6.499
3.311
17.10 1.283
0.723
2.479
14.450
2.479 2.499
0.918
4.711
9.422
3.148
3.811
0.978
6.582
6.582
3.354
17.85 1.339
0.738
2.531
14.753
2.531 2.608
0.926
4.755
9.510
3.177
3.978
0.981
6.605
6.605
3.366
A'
4.95 0.371
0.310
1.064
6.202
1.064 0.723
0.515
2.643
5.285
1.766
1.103
0.668
4.497
4.497
2.292
(t/m2)
1-e(-Z/Zoe)
Pwe=
Phe=
Pve=
Ph(max) x Pv(max) x
Pw(max) x
1-e(-Z/Zoe)
1-e(-Z/Zoe)
1-e(-Z/Zoe)
A-7
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Check for Eccentricity
Refer Clause 6.6.2.3
Eccentricity
= ( 3488 - 3500 )
= -12mm
Height of Bunker
= 17.85m
2.B
= 2 x 6.976
= 13.95 m < 17.85 m
Hence Effect of eccentricity needs to be considered on walls W1 & W2
of IS:9178 (Part 1) - 1979
Table - 3 - Design Pressures for Different Conditions

STATIC
FILLING
Height
Pv
Ph
Pw
Pv
Ph
Pw
from Top Pw
(m)
(t/m2) (t/m2) (t/m2) (t/m2) (t/m2) (t/m2) (t/m2)
0.00
0.000 0.00 0.000 0.000 0.00 0.000 0.000
9.90
1.798 10.480 1.798 2.622 7.850 3.925 3.052
11.10 1.939 11.299 1.939 2.752 8.238 4.119 3.141
13.10 2.146 12.510 2.146 2.924 8.752 4.376 3.245
15.10 2.325 13.552 2.325 3.052 9.136 4.568 3.311
17.10 2.479 14.450 2.479 3.148 9.422 4.711 3.354
17.85 2.531 14.753 2.531 3.177 9.510 4.755 3.366
Calculation of Normal and Tangential Pressure:
Normal and Tangential pressure at different point for walls W 1
EMPTYING
Pv
Ph
Ph
(t/m2)
0.000
5.990
6.164
6.368
6.499
6.582
6.605
(t/m2)
0.000
5.990
6.164
6.368
6.499
6.582
6.605
(t/m2)
0.000
5.990
6.164
6.368
6.499
6.582
6.605
Refer Clause 9.5 of
IS 9178(II) - 1979
are calculated using following equilibrium equation:

2
2
Pn
= Pv .cos + Ph .sin W s .cos
Pt
= (Pv - Ph) sin. Cos + W s . Sin

where,
= Angle of inclination of wall with horizontal
Calculation of Vertical & Horizontal Forces for Different Elements
For any element by knowing Pn1, Pn2, Pt1& Pt2 and reaction V2 from
lower segment, H1, V1& V2 are calculated using equilibrium equations
as per fig indicated below.
For the lower segment FG value V2 is taken as weight
of mill feed silo due to vertical pressure over the opening dimension of
500mm x 500 mm & 18.000m height and shared equally by 4 walls.
V2(FG) = Pv x 500/2 x 1.00
(per 1.00m width)
V2(EF)
V2(DE)
V2(CD)
H1
= V1(FG)
= V1(EF)
V2(BC)
= V1(DE)
= V1(CD)
V2(AB)
= V1(BC)
Pn1
Pt1
V1
H2
Ws
Pt2
Pn2
2
V2
= Self wt. of hopper plate + Stiffner plate + Liner plate
where
Self.wt.Hopp.&Liner pl.
FILE NAME: Bed material Bunker.xls
= 0.094 t/m2
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Self.wt. Stiff.
Ws
0.144 t/m2
FILE NAME: Bed material Bunker.xls
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0.05 t/m
0.144 t/m2
2
(Assumed)
TCE FORM NO.010 R1
A-12
Table - 4 - Trigonometric Values for Normal & Tangential Pressures

cos
sin
cos2 sin2
cos x sin
WALL
For stright portion
W 1 67.84 0.377
90
0.926
0.142 0.858
0.3493
W2
70.04 0.341
0.940
0.117
0.883
0.3209
Table - 5 - Tabulation of Horizantal,Vertical,Normal & Tangential Pressures

STATIC
FILLING
Self wt of
Height
Wall
hopper
Wall from
Pv
Pn
Pt
Ph
Pv
Pn
No
pl. + Liner Ph
Top
plate
B
0.144 1.798 10.480 1.798 0.144 3.925 7.850 3.925
9.90
B
0.144 1.798 10.480 3.088 3.166 3.925 7.850 4.538
9.90
C
0.144 1.939 11.299 3.325 3.403 4.119 8.238 4.760
11.10
D
0.144 2.146 12.510 3.675 3.754 4.376 8.752 5.053
W1
13.10
E
0.144 2.325 13.552 3.977 4.056 4.568 9.136 5.272
15.10
F
0.144 2.479 14.450 4.237 4.315 4.711 9.422 5.436
17.10
G
0.144 2.531 14.753 4.324 4.403 4.755 9.510 5.486
17.85
Wall
No
Wall
W2
B
B
C
D
E
F
G
Self wt of
Height
hopper
from
pl. + Liner
Top
plate
0.144
9.90
0.144
9.90
0.144
11.10
0.144
13.10
0.144
15.10
0.144
17.10
0.144
17.85
STATIC
Ph
Pv
1.798
1.798
1.939
2.146
2.325
2.479
2.531
10.480
10.480
11.299
12.510
13.552
14.450
14.753
Pn
1.798
2.859
3.079
3.403
3.683
3.923
4.005
EMPTYING
Pt
0.144
1.505
1.572
1.662
1.729
1.779
1.795
Ph
5.990
5.990
6.164
6.368
6.499
6.582
6.605
FILLING
Pt
0.144
2.921
3.139
3.461
3.738
3.976
4.057
Ph
3.925
3.925
4.119
4.376
4.568
4.711
4.755
Pv
7.850
7.850
8.238
8.752
9.136
9.422
9.510
Pn
3.925
4.431
4.648
4.935
5.149
5.309
5.358
Pv
5.990
5.990
6.164
6.368
6.499
6.582
6.605
Pn
Pt
5.990
6.044
6.218
6.422
6.553
6.637
6.660
0.144
0.134
0.134
0.134
0.134
0.134
0.134
EMPTYING
Pt
0.144
1.395
1.457
1.540
1.601
1.647
1.661
Ph
5.990
5.990
6.164
6.368
6.499
6.582
6.605
Pv
5.990
5.990
6.164
6.368
6.499
6.582
6.605
Pn
Pt
5.990
6.039
6.213
6.417
6.548
6.632
6.654
0.144
0.136
0.136
0.136
0.136
0.136
0.136
A-13
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Sample calculation for Horizontal and Vertical Force in bunker wall(W 1)

1)
x = Horizontal dist. Bet. Hinge & roller support

= y/tan
Vertical height (yEF)

EF
= 2/ tan 67.84
= 0.815 m
2) V2 = Reaction at roller support (wl/2)
= Pv x d/2
= 14.753 x0.5 /2
= 3.688 t/m width
3) N
2000 mm
67.84
where, d = hopper bottom opening

= 500mm
= Total Normal Force

= (Pn1+Pn2) x l/2
2.160 m
= (3.977+4.237)x2.16/2
= 8.869 t/m width
4) T
= Total Tension Force

= (Pt1+Pt2) x l/2
= (4.056+4.315)x2.16/2
= 9.038 t/m width
5) M1 = Moment due to rectangular normal load (N1)

= Pn1 x l x l/2
= 3.977x2.16x2.16/2
=
9.27 t-m/m width
6) M2 = Moment due to Triangular normal load (N2)
= 1/2(Pn2-Pn1) x l x 2/3 x l
= V2 * x
= 3.688x0.815
= 3.004 t-m/m width
8) M = Total Moment
= M1+M2+M3
= 9.273 + 0.404 + 3.004
= 12.68 t-m/m width
= (1/2) x (4.237 - 3.977) x 2.16 x (2/3) x 2.16

= 0.404 t-m/m width
T1
7) M3 = Moment due to V2 (V2*x)
= 67.84
= 22.16
H1
N1
T
N
V1
y
H2
N2
V2
T2
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FORCE DIAG FOR

PLATE ELEMENT
Equilibrium eqn:
V2x x + H2x y = M
V1+V2 = NSIN+TCOS
H1+H2 = NCOS-TSIN
Assume ;
H2 = M/y
V2 =
V1 = NSIN+TCOSV2
H1 = NCOS-TSIN-H2
9) V1 = (8.869.sin22.16) + (9.038.cos22.16) + 3.688
= 15.40 t/m width
10) H2 = 12.681/2
= 6.341 t/m width
11) H1 = (8.869.cos22.16) - (9.038.sin22.16) - 6.341
= -1.54 t/m width
TCE FORM NO. 010 R1
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TCE FORM NO. 010 R1
A-15
Table - 6 - Calculation of Horizantal & Vertical Forces in Bunker Wall W1
WALL NO: 1
CASE 1: STATIC CONDITION
INPUT DATA
Segment 1 to 5
Segment 6
= 22.16
=
0
= 67.84
=
90
Pv2= 14.75 t/m2
14.75 t/m2
Sl. Seg. Inc. Height
No No Length (y) m
(l) m
1
2
3
4
5
6
FG
EF
DE
CD
BC
AB
0.972
2.160
2.160
2.160
1.296
9.900
0.900
2.000
2.000
2.000
1.200
9.900
Hor.len
gth (x)
m
0.367
0.815
0.815
0.815
0.489
0.000
Pn1
(t/m2)
4.237
3.977
3.675
3.325
3.088
0.000
WALL NO: 1
CASE 2: FILLING CONDITION
INPUT DATA
Segment 1 to 5
Segment 6
= 22.16
=
0
= 67.84
=
90
Pv2= 9.510 t/m2
9.510 t/m2
No No Length (y) m
(l) m
1
2
3
4
5
6
FG
EF
DE
CD
BC
AB
0.972
2.160
2.160
2.160
1.296
9.900
0.900
2.000
2.000
2.000
1.200
9.900
Hor.len
gth (x)
m
0.367
0.815
0.815
0.815
0.489
0.000
Pn1
(t/m2)
5.436
5.272
5.053
4.760
4.538
0.000
(ref - Table 7)
Pn2
(t/m2)
4.324
4.237
3.977
3.675
3.325
1.798
Pt1
(t/m2)
4.315
4.056
3.754
3.403
3.166
0.000
Pt2
(t/m2)
4.403
4.315
4.056
3.754
3.403
0.144
d
(m)
0.50
0.50
0.50
0.50
0.50
0.00
Total
Total V2 (t) Moment Moment Moment
Total
normal tangent
due to due to due to N3 moment
force . force
N1 M1 N2 M2
(M)
M3
N (t)
T (t)
M1+M2+M3
(t.m)
(t.m)
(t.m)
(t.m)
4.160
8.869
8.263
7.558
4.154
8.900
4.236
9.038
8.432
7.728
4.256
0.714
3.688
9.180
20.896
31.822
41.831
47.340
2.000
9.273
8.570
7.752
2.592
0.000
0.028
0.404
0.469
0.545
0.133
58.743
1.352
7.478
17.021
25.921
20.444
0.000
3.380
17.155
26.060
34.218
23.169
58.743
V1 (t)
9.180
20.896
31.822
41.831
47.340
47.340
H2 (t)
H1 (t)
3.756 -1.501
8.577 -3.773
13.030 -8.558
17.109 -13.024
19.307 -17.065
5.934
2.967
(ref - Table 7)
Pn2
(t/m2)
5.486
5.436
5.272
5.053
4.760
3.925
Pt1
(t/m2)
1.779
1.729
1.662
1.572
1.505
0.000
Pt2
(t/m2)
1.795
1.779
1.729
1.662
1.572
0.144
d
(m)
Total
Total
normal tangent
force . force
N1 M1 N2 M2
(M)
M3
N (t)
T (t)
M
+M
+M3
(t.m)
(t.m)
1
2
(t.m)
(t.m)
0.50
0.50
0.50
0.50
0.50
0.00
5.307
11.562
11.149
10.595
6.023
19.428
1.737
3.788
3.662
3.493
1.993
0.714
2.377
5.987
13.857
21.454
28.685
32.803
2.567
0.016
12.293
0.254
11.782
0.341
11.098
0.456
3.809
0.124
0.000 128.222
0.871
4.877
11.287
17.475
14.019
0.000
3.454
17.425
23.410
29.029
17.952
128.222
V1 (t)
5.987
13.857
21.454
28.685
32.803
32.803
H2 (t)
H1 (t)
3.838
0.422
8.712
0.567
11.705 -2.761
14.515 -6.020
14.960 -10.134
12.952
6.476
A-16
WALL NO: 1
CASE 3: EMPTYING CONDITION
INPUT DATA
Segment 1 to 5
Segment 6
= 22.16
=
0
= 67.84
=
90
Pv2= 6.605 t/m2
6.605 t/m2
No No Length (y) m
(l) m
1
2
3
4
5
6
FG
EF
DE
CD
BC
AB
0.972
2.160
2.160
2.160
1.296
9.900
0.900
2.000
2.000
2.000
1.200
9.900
Hor.len
gth (x)
m
0.367
0.815
0.815
0.815
0.489
0.000
Pn1
(t/m2)
6.637
6.553
6.422
6.218
6.044
0.000
(ref - Table 7)
Pn2
(t/m2)
6.660
6.637
6.553
6.422
6.218
5.990
Pt1
(t/m2)
0.134
0.134
0.134
0.134
0.134
0.144
Pt2
(t/m2)
0.134
0.134
0.134
0.134
0.134
0.144
d
(m)
Total
Total
normal tangent
force . force
N1 M1 N2 M2
(M)
M3
N (t)
T (t)
M1+M2+M3
(t.m)
(t.m)
(t.m)
(t.m)
0.50
0.50
0.50
0.50
0.50
0.00
6.461
14.242
14.010
13.649
7.944
29.651
0.130 1.651
0.288 4.208
0.288 4.208
0.288 9.847
0.173 15.263
1.428 18.420
3.134
0.007
15.280
0.130
14.975
0.203
14.500
0.317
5.074
0.097
0.000 195.694
0.605
3.428
3.428
8.021
7.459
0.000
3.746
18.838
18.606
22.838
12.631
195.694
V1 (t)
4.208
9.847
9.760
15.263
18.420
18.420
H2 (t)
4.162
9.419
9.303
11.419
10.526
19.767
H1 (t)
1.772
3.662
3.563
1.113
-3.233
9.884
A-15
Table - 7 - Calculation of Horizantal & Vertical Forces in Bunker Wall W2
WALL NO: 2
CASE 1: STATIC CONDITION
INPUT DATA
Segment 1 to 5
Segment 6
= 19.96
=
0
= 70.04
=
90
Pv2= 14.75 t/m2
14.75 t/m2
No No Length (y) m
(l) m
1
2
3
4
5
6
FG
EF
DE
CD
BC
AB
0.958
2.128
2.128
2.128
1.277
9.900
0.900
2.000
2.000
2.000
1.200
9.900
Hor.len
gth (x)
m
0.327
0.726
0.726
0.726
0.436
0.000
Pn1
(t/m2)
3.923
3.683
3.403
3.079
2.859
0.000
WALL NO: 2
CASE 2: FILLING CONDITION
INPUT DATA
Segment 1 to 5
Segment 6
= 19.96
=
0
= 70.04
=
90
Pv2= 9.510 t/m2
9.510 t/m2
No No Length (y) m
(l) m
1
2
3
4
5
6
FG
EF
DE
CD
BC
AB
0.958
2.128
2.128
2.128
1.277
9.900
0.900
2.000
2.000
2.000
1.200
9.900
Hor.len
gth (x)
m
0.327
0.726
0.726
0.726
0.436
0.000
Pn1
(t/m2)
5.309
5.149
4.935
4.648
4.431
0.000
(ref - Table 7)
Pn2
(t/m2)
4.005
3.923
3.683
3.403
3.079
1.798
Pt1
(t/m2)
3.976
3.738
3.461
3.139
2.921
0.000
Pt2
(t/m2)
4.057
3.976
3.738
3.461
3.139
0.144
d
(m)
0.50
0.50
0.50
0.50
0.50
0.00
Total
Total
normal tangent
force . force
N1 M1 N2 M2
(M)
M3
N (t)
T (t)
M1+M2+M3
(t.m)
(t.m)
(t.m)
(t.m)
3.796
8.092
7.539
6.896
3.790
8.900
3.846
8.207
7.659
7.021
3.868
0.714
3.688
8.599
19.075
28.848
37.801
42.731
1.799
8.337
7.704
6.969
2.330
0.000
0.025
0.363
0.422
0.490
0.119
58.743
1.206
6.246
13.856
20.954
16.474
0.000
3.029
14.946
21.982
28.413
18.924
58.743
V1 (t)
8.599
19.075
28.848
37.801
42.731
42.731
H2 (t)
H1 (t)
3.365 -1.111
7.473 -2.669
10.991 -6.519
14.207 -10.122
15.770 -13.528
5.934
2.967
(ref - Table 7)
Pn2
(t/m2)
5.358
5.309
5.149
4.935
4.648
3.925
Pt1
(t/m2)
1.647
1.601
1.540
1.457
1.395
0.000
Pt2
(t/m2)
1.661
1.647
1.601
1.540
1.457
0.144
d
(m)
Total
Total
normal tangent
force . force
N1 M1 N2 M2
(M)
M3
N (t)
T (t)
M
+M
+M3
(t.m)
(t.m)
1
2
(t.m)
(t.m)
0.50
0.50
0.50
0.50
0.50
0.00
5.107
11.127
10.729
10.196
5.796
19.428
1.584
3.456
3.342
3.188
1.821
0.714
2.377
5.610
12.656
19.460
25.937
29.627
2.434
0.015
11.657
0.241
11.172
0.323
10.523
0.433
3.611
0.118
0.000 128.222
0.777
4.075
9.193
14.135
11.304
0.000
3.226
15.973
20.688
25.090
15.033
128.222
V1 (t)
5.610
12.656
19.460
25.937
29.627
29.627
H2 (t)
3.584
7.987
10.344
12.545
12.527
12.952
H1 (t)
0.675
1.292
-1.400
-4.050
-7.701
6.476
A-16
WALL NO: 2
CASE 3: EMPTYING CONDITION
INPUT DATA
Segment 1 to 5
Segment 6
= 19.96
=
0
= 70.04
=
90
Pv2= 6.605 t/m2
6.605 t/m2
No No Length (y) m
(l) m
1
2
3
4
5
6
FG
EF
DE
CD
BC
AB
0.958
2.128
2.128
2.128
1.277
9.900
0.900
2.000
2.000
2.000
1.200
9.900
Hor.len
gth (x)
m
0.327
0.726
0.726
0.726
0.436
0.000
Pn1
(t/m2)
6.632
6.548
6.417
6.213
6.039
0.000
(ref - Table 7)
Pn2
(t/m2)
6.654
6.632
6.548
6.417
6.213
5.990
Pt1
(t/m2)
0.136
0.136
0.136
0.136
0.136
0.144
Pt2
(t/m2)
0.136
0.136
0.136
0.136
0.136
0.144
d
(m)
Total
Total
normal tangent
force . force
N1 M1 N2 M2
(M)
M3
N (t)
T (t)
M1+M2+M3
(t.m)
(t.m)
(t.m)
(t.m)
0.50
0.50
0.50
0.50
0.50
0.00
6.361
14.022
13.794
13.438
7.821
29.651
0.130 1.651
0.288 3.945
0.288 3.945
0.288 9.002
0.173 13.860
1.428 16.693
3.040
0.007
14.823
0.126
14.527
0.197
14.065
0.308
4.922
0.095
0.000 195.694
0.540
2.865
2.865
6.539
6.041
0.000
3.587
17.815
17.590
20.912
11.057
195.694
V1 (t)
3.945
9.002
8.924
13.860
16.693
16.693
H2 (t)
3.985
8.907
8.795
10.456
9.214
19.767
H1 (t)
1.949
4.174
4.072
2.076
-1.922
9.884
A-24
BY: AS
PROJECT:
DATE:
DOC. NO.:
CLIENT:
CHD.:
SUBJECT:
DATE:
JOB NO.:
DISC.: CV
OFFICE:
SH.
OF
REV. NO.:
Calculation of Tension & Bending Moments in stiffeners:

Tension and Bending moments in stiffners are calculated as per
Clause 10.4 of IS 9187 - 1979 - Part II
= pn2/pn1
y
= k.L
2
M = x pn1 x L
2
T = t1 - [(pt1 x y) -((pt1 - pt2) x y ) / 2L]
Sample Calculation for forces in Stiffeners in hopper plate &

Vertical portion of Wall W1 (Segment EF)
= pn2/pn1
= 4.324 / 4.237
1.021
0.501
0.126
2
M = x pn1 x L
= 0.126 x 4.237 x (0.972^2)
0.504
t-m / m width
0.487
From Table 2 of IS:9178 (Part II) - 1979
= k.L
= 0.501 x 0.972
t'1 = ((pt1 - pt2) x y2 ) / 2L

= ((4.315-4.403)x 0.487^2)/(2 x 0.972) = -0.01071 t/m width
t1* = (pt1 x y) - t'1
= (4.315 x 0.49) -( -0.011)
0.484
t/m width
t1
= V1.sin + H1.cos
7.936
t/m width
= t1 - t1*
= (7.936-0.484)
7.452
t/m width
= Design Tension
= (0.6x7.452)
4.471
0.302
t-m
DT
DM
= Design Moment
= (0.6x0.504)
FILE NAME: bed material bunker.xls
67.84
TCE FORM NO. 010 R1
A-25
BY: AS
DATE:
PROJECT:
DOC. NO.:
CLIENT:
CHD.:
DATE:
SUBJECT:
JOB NO.:
FILE NAME: bed material bunker.xls
OFFICE:
DISC.: CV
SH.
OF
REV. NO.:
TCE FORM NO. 010 R1
A-21
WALL 1 - Net Horizontal Forces on Bunker Wall
EL 30.00
EL 20.10
5.934
-17.065
B
EL 18.90
19.307
-13.024
C
EL 16.90
17.109
-8.558
D
EL 14.90
EL 12.90
2.967
8.551
9.257
E
3.756
14.515
-2.761
G
STATIC
14.960
-6.020
8.577
-1.501
EL 12.00
12.952
-10.134
6.283
6.476
13.030
-3.773
(Refer Table - 6)
7.08
9.884
19.767
-3.233
B
8.941
C
11.753
D
11.705
0.567
8.712
0.422
12.272
E
9.13
3.838
FILLING
10.526
1.113
11.638
11.419
3.563
14.982
9.303
3.662
12.965
9.419
1.772
11.191
4.162
EMPTYING
A-22
EL 30.00
WALL 2 - Net Horizontal Forces on Bunker Wall

A
2.967
6.476
EL 20.10
5.934
-13.528
B
EL 18.90
15.770
-10.122
C
EL 16.90
14.207
-6.519
D
EL 14.90
EL 12.90
5.648
7.687
8.322
E
3.365
12.545
-1.400
7.473
-1.111
STATIC
12.527
-4.050
EL 12.00
12.952
-7.701
10.991
-2.669
(Refer Table - 7)
6.36
9.884
19.767
-1.922
B
8.477
C
11.145
D
10.344
1.292
7.987
0.675
11.637
E
8.66
3.584
FILLING
9.214
2.076
11.290
10.456
4.072
14.528
8.795
4.174
12.969
8.907
1.949
10.856
3.985
EMPTYING
A-25
Table - 8 -Calculation of Forces in Stiffeners in Hopper Portion and Vertical Portion for Wall W1
Case I :
=
=
Static Condition
67.84
22.16
S. Seg
Normal Pressure
No. ment Length Stiffener
(L)
Spacing
pn1
pn2
1
2
3
4
5
6
FG
EF
DE
CD
BC
AB
Case II :
(m)
0.972
2.160
2.160
2.160
1.296
9.900
(m)
0.600
0.600
0.600
0.600
0.600
0.600
(t/m2)
4.237
3.977
3.675
3.325
3.088
0.000
(t/m2)
4.324
4.237
3.977
3.675
3.325
1.798
FG
EF
DE
CD
BC
AB
pt1
pt2
(t/m2)
4.315
4.056
3.754
3.403
3.166
0.000
(t/m2)
4.403
4.315
4.056
3.754
3.403
0.144
pn2/pn1
1.021
1.065
1.082
1.105
1.077
***
0.501
0.502
0.503
0.504
0.503
0.422
0.127
0.129
0.130
0.131
0.130
0.064
pn2/pn1
1.009
1.031
1.043
1.062
1.049
***
0.500
0.501
0.502
0.502
0.502
0.422
0.126
0.127
0.128
0.129
0.128
0.064
M = x y = K.L
pn1xL2
(t.m)
0.508
2.393
2.228
2.031
0.674
11.279
0.487
1.084
1.086
1.088
0.652
4.178
t'1 = ((pt1 t1* = (pt1

pt2) x
x y) - t'1
y2 ) / 2L
(t)
(t)
-0.011
2.112
-0.071
4.467
-0.082
4.160
-0.096
3.800
-0.039
2.103
-0.127
0.127
V1
H1
(t)
9.180
20.896
31.822
41.831
47.340
47.340
(t)
-1.501
-3.773
-8.558
-13.024
-17.065
2.967
V1
H1
t1 =
V1.sin +
H1.cos
(t)
7.936
17.930
26.244
33.828
37.406
47.340
Design Design
t = t1 - Tension Moment
t1*
(DT)
(DM)
(t)
(t)
(t.m)
5.825
3.495
0.305
13.462
8.077
1.436
22.084 13.250
1.337
30.028 18.017
1.219
35.303 21.182
0.404
47.212 28.327
6.767
Filling Condition
S. Seg
Normal Pressure
(L)
Spacing
pn1
pn2
1
2
3
4
5
6
Tangential
Pressure
(m)
0.972
2.160
2.160
2.160
1.296
9.900
(m)
0.600
0.600
0.600
0.600
0.600
0.600
(t/m )
5.436
5.272
5.053
4.760
4.538
0.000
2
(t/m )
5.486
5.436
5.272
5.053
4.760
3.925
2
Tangential
Pressure
pt1
pt2
(t/m )
1.779
1.729
1.662
1.572
1.505
0.000
2
(t/m2)
1.795
1.779
1.729
1.662
1.572
0.144
t'1 = ((pt1 t1* = (pt1

M = x y = K.L p ) x
t2
2
pn1xL2
x y) - t'1
y ) / 2L
(t.m)
(t)
(t)
0.647
0.486
-0.002
0.866
3.123
1.082
-0.014
1.884
3.016
1.084
-0.018
1.820
2.863
1.084
-0.024
1.729
0.975
0.650
-0.011
0.990
24.619
4.178
-0.127
0.127
(t)
(t)
5.987 0.422
13.857 0.567
21.454 -2.761
28.685 -6.020
32.803 -10.134
32.803 6.476
t1 =
V1.sin +
H1.cos
(t)
5.704
13.047
18.827
24.295
26.557
32.803
Design Design
t1*
(DT)
(DM)
(t)
(t)
(t.m)
4.838
2.903
0.388
11.163
6.698
1.874
17.007 10.204
1.810
22.566 13.540
1.718
25.568 15.341
0.585
32.676 19.605 14.771
Case III : Emptying Condition

S. Seg
Normal Pressure
(L)
Spacing
pn1
pn2
1
2
3
4
FG
EF
DE
CD
(m)
0.972
2.160
2.160
2.160
(m)
0.600
0.600
0.600
0.600
(t/m )
6.637
6.553
6.422
6.218
2
(t/m )
6.660
6.637
6.553
6.422
2
Tangential
Pressure
pt1
pn2/pn1
1.003
1.013
1.020
1.033
0.500
0.500
0.501
0.501
0.125
0.126
0.126
0.127
pt2
(t/m )
0.134
0.134
0.134
0.134
2
(t/m2)
0.134
0.134
0.134
0.134
M = x y = K.L
pn1xL2
(t.m)
0.783
3.851
3.774
3.683
0.486
1.080
1.082
1.082
t'1 = ((pt1 t1* = (pt1

pt2) x
x y) - t'1
y2 ) / 2L
(t)
(t)
0.000
0.065
0.000
0.144
0.000
0.144
0.000
0.144
V1
(t)
4.208
9.847
9.760
15.263
H1
(t)
1.772
3.662
3.563
1.113
t1 =
V1.sin +
H1.cos
(t)
4.566
10.501
10.383
14.555
Design Design
t1*
(DT)
(DM)
(t)
(t)
(t.m)
4.501
2.701
0.470
10.357
6.214
2.310
10.239
6.143
2.264
14.411
8.646
2.210
A-26
5
6
BC
AB
1.296
9.900
0.600
0.600
6.044
0.000
6.218
5.990
0.134
0.144
0.134
0.144
1.029
***
0.501
0.422
0.127
0.064
1.289
37.573
0.649
4.178
0.4636
1.025
1.065
1.082
1.106
1.077
0.501
0.502
0.503
0.504
0.503
0.127
0.129
0.130
0.131
0.130
1.011
1.031
1.044
1.062
1.049
0.500
0.501
0.502
0.502
0.502
0.126
0.127
0.128
0.129
0.128
1.004
1.013
1.02
1.033
1.029
0.500
0.500
0.501
0.501
0.501
0.125
0.126
0.126
0.127
0.127
0.000
0.000
0.087
0.602
18.420 -3.233
18.420 9.884
15.840 15.753
18.420 17.817
9.452
10.690
0.773
22.544
A-25
Table - 9 -Calculation of Forces in Stiffeners in Hopper Portion and Vertical Portion for Wall W2
Case I :
=
=
Static Condition
70.04
19.96
S. Seg
Normal Pressure
(L)
Spacing
pn1
pn2
1
2
3
4
5
6
FG
EF
DE
CD
BC
AB
Case II :
(m)
0.958
2.128
2.128
2.128
1.277
9.900
(m)
0.600
0.600
0.600
0.600
0.600
0.600
(t/m2)
3.923
3.683
3.403
3.079
2.859
0.000
(t/m2)
4.005
3.923
3.683
3.403
3.079
1.798
FG
EF
DE
CD
BC
AB
pt1
pt2
(t/m2)
3.976
3.738
3.461
3.139
2.921
0.000
(t/m2)
4.057
3.976
3.738
3.461
3.139
0.144
pn2/pn1
1.021
1.065
1.082
1.105
1.077
***
0.501
0.502
0.503
0.504
0.503
0.422
0.127
0.129
0.130
0.131
0.130
0.064
pn2/pn1
1.009
1.031
1.043
1.062
1.049
***
0.500
0.501
0.502
0.502
0.502
0.422
0.126
0.127
0.128
0.129
0.128
0.064
t'1 = ((pt1 t1* = (pt1

M = x y = K.L p ) x
t2
pn1xL2
x y) - t'1
y2 ) / 2L
(t.m)
(t)
(t)
0.457
0.480
-0.010
1.917
2.151
1.068
-0.064
4.057
2.003
1.070
-0.075
3.779
1.826
1.072
-0.087
3.453
0.606
0.642
-0.035
1.911
11.279
4.178
-0.127
0.127
V1
H1
(t)
8.599
19.075
28.848
37.801
42.731
42.731
(t)
-1.111
-2.669
-6.519
-10.122
-13.528
2.967
V1
H1
t1 =
V1.sin +
H1.cos
(t)
7.703
17.019
24.889
32.075
35.546
42.731
Design Design
t1*
(DT)
(DM)
(t)
(t)
(t.m)
5.786
3.472
0.274
12.962
7.777
1.291
21.111 12.666
1.202
28.622 17.173
1.096
33.635 20.181
0.363
42.604 25.562
6.767
Filling Condition
S. Seg
Normal Pressure
(L)
Spacing
pn1
pn2
1
2
3
4
5
6
Tangential
Pressure
(m)
0.958
2.128
2.128
2.128
1.277
9.900
(m)
0.600
0.600
0.600
0.600
0.600
0.600
(t/m )
5.309
5.149
4.935
4.648
4.431
0.000
2
(t/m )
5.358
5.309
5.149
4.935
4.648
3.925
2
Tangential
Pressure
pt1
pt2
(t/m )
1.647
1.601
1.540
1.457
1.395
0.000
2
(t/m2)
1.661
1.647
1.601
1.540
1.457
0.144
t'1 = ((pt1 t1* = (pt1

M = x y = K.L p ) x
t2
2
pn1xL2
x y) - t'1
y ) / 2L
(t.m)
(t)
(t)
0.613
0.479
-0.002
0.790
2.961
1.066
-0.012
1.719
2.860
1.068
-0.017
1.661
2.715
1.068
-0.022
1.579
0.925
0.641
-0.010
0.904
24.619
4.178
-0.127
0.127
(t)
(t)
5.610 0.675
12.656 1.292
19.460 -1.400
25.937 -4.050
29.627 -7.701
29.627 6.476
t1 =
V1.sin +
H1.cos
(t)
5.503
12.337
17.813
22.996
25.218
29.627
Design Design
t1*
(DT)
(DM)
(t)
(t)
(t.m)
4.713
2.828
0.368
10.618
6.371
1.777
16.152
9.691
1.716
21.418 12.851
1.629
24.314 14.588
0.555
29.499 17.700 14.771
Case III : Emptying Condition

S. Seg
Normal Pressure
(L)
Spacing
pn1
pn2
1
2
3
4
5
FG
EF
DE
CD
BC
(m)
0.958
2.128
2.128
2.128
1.277
(m)
0.600
0.600
0.600
0.600
0.600
(t/m2)
6.632
6.548
6.417
6.213
6.039
(t/m2)
6.654
6.632
6.548
6.417
6.213
Tangential
Pressure
pt1
pt2
(t/m2)
0.136
0.136
0.136
0.136
0.136
(t/m2)
0.136
0.136
0.136
0.136
0.136
pn2/pn1
1.003
1.013
1.020
1.033
1.029
0.500
0.500
0.501
0.501
0.501
0.125
0.126
0.126
0.127
0.127
M = x y = K.L
pn1xL2
(t.m)
0.760
3.735
3.661
3.573
1.250
0.479
1.064
1.066
1.066
0.640
t'1 = ((pt1 t1* = (pt1

pt2) x
x y) - t'1
y2 ) / 2L
(t)
(t)
0.000
0.065
0.000
0.144
0.000
0.144
0.000
0.144
0.000
0.087
V1
H1
(t)
(t)
3.945 1.949
9.002 4.174
8.924 4.072
13.860 2.076
16.693 -1.922
t1 =
V1.sin +
H1.cos
(t)
4.373
9.886
9.778
13.736
15.034
Design Design
t1*
(DT)
(DM)
(t)
(t)
(t.m)
4.308
2.585
0.456
9.742
5.845
2.241
9.634
5.780
2.197
13.592
8.155
2.144
14.948
8.969
0.750
A-26
6
AB
9.900
0.600
0.000
5.990
0.144
0.144
***
0.422
0.064
37.573
4.178
0.000
0.602
16.693
9.884
16.693 16.091
9.654
22.544
A-31
BY: AS
PROJECT:
DATE:
DOC. NO.:
CLIENT:
CHD.:
SUBJECT:
DATE:
JOB NO.:
OFFICE:
DISC.:
SH.
OF
REV. NO.:
Calculation of Bending moments in Ring Girders:

6300
1.277
=
l =
5.43
3.976
0.436
1200
1.162
2000
2.128
l
67.84
y
tan
8100
8.618
1.889
2.128
2.523
2.128
2000
1.07
2.615
2000
2.942
900
70.04
0.958
0.416
70.04
500
WALL - W1 (Developed)
7000
1.296
=
l =
6.02
4.393
0.489
1200
1.303
2000
2.160
l
70.04
y
tan
8100
8.746
2.118
2.160
2.764
2.128
2000
1.135
2.932
2000
3.299
900
67.84
0.972
0.402
67.84
500
WALL - W2 (Developed)
Loading on Ring Girder:
Ring Girder at EL 18.90m,EL 16.90m & EL 16.90m, EL 14.90m & EL 12.90m are analysed as
plane frames for loading as obtained from unbalanced Horizontal forces under Static,
filling & Emptying conditions. Joints 1& 7 for ring girder atEL 18.90m,EL 16.90m & EL 16.90m,
EL 14.90m & EL 12.90m are assumed as hinged as plan bracings are provided
Ring Girder @ EL 18.900 m
4
4 4
5
4
FILLING
8
12.27
###
2
2
1
1
12.27
###
###
11.75
5
4
EMPTYING
7
8
14.98
t/m
###
###
3
1
2
2
1
1
12.97
14.98
2
2
14.98
t/m
12.97
5
EMPTYING
1
1
11.64
14.98
###
###
3
###
11.75
t/m
11.64
11.64
t/m
###
11.64
t/m
###
11.75
###
11.75
t/m
###
###
###
###
###
4
4 4
5
4
FILLING
8.94
###
8.94
8.94
t/m
###
###
###
###
8.94
t/m
###
###
###
TCE FORM NO. 010 R1
A-32
BY: AS
PROJECT:
DATE:
DOC. NO.:
CLIENT:
CHD.:
SUBJECT:
12.97
3
FILLING
9.13
3
4 4
FILLING
6
5
9.13
t/m
9.13
4
2
2
###
9.13
t/m
###
###
###
###
11.19
t/m
###
###
4
11.19
t/m
2
2
1
1
2
2
11.19
5
4
EMPTYING
REV. NO.:
12.97
OF
t/m
5
EMPTYING
11.19
###
###
###
t/m
SH.
###
12.27
DISC.:
###
t/m
12.27
OFFICE:
###
t/m
###
###
JOB NO.:
###
DATE:
TCE FORM NO. 010 R1
A-34
BY: AS
PROJECT:
DATE:
DOC. NO.:
CLIENT:
CHD.:
SUBJECT:
DATE:
JOB NO.:
OFFICE:
DISC.:
SH.
OF
REV. NO.:
Bending moment & SF in Waist Girder at EL 20.100m

Loading on waist girder is obtained from net unbalanced force as marked in
page No:*****************
Bending Moment & Shear Force in Waist girder along Wall W1
STATIC
FILLING
6300
19.77
###
t/m
t/m
B.M
= W2/12 - W2/8
= 5.934 x 6.3^2 / 8 17.065 x 6.3^2 / 12
= 27.005 t-m
B.M
= W2/8 - W2/12
= 12.952 x 6.3^2 / 8 +
10.134 x 6.3^2 / 12
= 30.739 t-m
S.F
= W/2 - W/4
5.93x6.3/2-17.07x6.3/4
8.187 t
S.F
= W/2 - W/4
S.F
12.95x6.3/2-10.13x6.3/4
24.837 t
B.M
Bending Moment & Shear Force in Waist girder along Wall W2

STATIC
FILLING
= W2/8 + W2/12
= 19.767 x 6.3^2 / 8 3.233 x 6.3^2 / 12
= 87.376 t-m
= W/2 - W/4
19.77x6.3/2-3.233x6.3/4
57.174 t
EMPTYING
7000
19.77
###
t/m
t/m
t/m
###
t/m
7000
12.95
t/m
###
t/m
7000
5.934
t/m
###
t/m
6300
12.95
t/m
###
t/m
6300
5.934
EMPTYING
B.M
= W2/12 - W2/8
= 5.934 x 7^2 / 8 13.528 x 7^2 / 12
= 18.895 t-m
B.M
= W2/8 - W2/12
= 12.952 x 7^2 / 8 +
7.701 x 7^2 / 12
= 47.883 t-m
B.M
= W2/8 + W2/12
= 19.767 x 7^2 / 8 1.922 x 7^2 / 12
= 113.226 t-m
S.F
= W/2 - W/4
5.93x7/2-13.53x7/4
2.906 t
S.F
= W/2 - W/4
12.95x7/2-7.7x7/4
31.854 t
S.F
= W/2 - W/4
19.77x7/2-1.922x7/4
65.822 t
TCE FORM NO. 010 R1
A-35
BY: AS
DATE:
PROJECT:
DOC. NO.:
CLIENT:
CHD.:
DATE:
SUBJECT:
JOB NO.:
OFFICE:
DISC.:
SH.
OF
REV. NO.:
TCE FORM NO. 010 R1
BY:
PROJECT:
DATE:
DOC. NO.:
CLIENT:
CHD.:
SUBJECT:
DATE:
OFFICE:
Design of Hopper skin plate for Wall W
DISC.:
SH.
OF
REV. NO.:
Max normal pr @ B
= 6.044 t/m2
Max normal pr @ C
= 6.218 t/m
(Ref Table -5 Emptying case)
pn1
F
Avg pressure
W = ( 6.044 + 6.218 ) /2
= 6.131 t/m2
Bending Moment
M = Wl2/10
Spacing of the stiffener
600mm
Bending Moment
M = 6.131 x 0.6^2 /10
0.221 t-m/m width
Allowable bending
stress of the plate
b = 0.66fy
165 N/mm
pn2
G
[fy=250 N/mm2]
(Ref IS 800- 1984)
Thinkness of the pl req.
6M
165b
taking corrosion allowable of 2.0 mm thk

t = 8.959+2.0
(6 x 0.221 x 10^7)
(165 x 1000)
8.959 mm
Assume
[b =
1m ]
= 10.959 mm
Hence provide 12 mm thk plate
Even though as per the code, the vertical stiffeners are designed for tension,
Since the plate is continuous. the major portion of the tension will be
transferred through the skin plate. Hence check the skin plate.
= 6.044 t/m2
= 6.218 t/m2
Max normal pr @ B
Max normal pr @ C
Avg pressure
W = ( 6.044 + 6.218 ) /2
= 6.131 t/m2
Bending Moment
M = 6.131 x 0.6^2 /10
0.221 t-m/m width
Tension between B & C
15.753t
for the effective plate thinkness 10mm

Z =
Stress 1:
bd 2
6
(15.753 x 10^4)
(0.33x0.221x10^7)
= F + 0. 33 M = (1000x10)
+
(16666.667)
A
Z
=
Stress 2:
b = 1000mm
d = 10mm
= 1000x10^2/ 6
= 16666.7 mm3
0 . 33
F M=
+
A Z
=
59.46
N/mm2
(0.33x15.753 x 10^4 (0.221x10^7)

+
(1000x10)
(16666.667)
137.64 N/mm2
<
165
Hence safe
N/mm2
BY:
DATE:
PROJECT:
DOC. NO.:
CLIENT:
CHD.:
DATE:
SUBJECT:
OFFICE:
DISC.:
SH.
OF
REV. NO.:
TCE Consulting Engineers Limited
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
CLIENT:BHARAT HEAVY ELECTRICALS LIMITED,HYDERABAD
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
Design of Hopper skin plate for Wall W2

Max normal pr @ B
Max normal pr @ C
Avg pressure
Spancing of the stiffener
T
W = ###
=
=
=
=
### t/m2
### t/m2
#REF!
### t/m2
600mm
(Wl2/10) = ###
Bending Moment
Allowable bending
stress of the plate
b = 0.66fy
#REF!
165 N/mm2
(Ref Table -7
Emptying case)
(Ref Table -12
Emptying case)
[fy=250 N/mm2]
(Ref IS 800-1984)
6M
165 b
= ###
(165 x 1000)

t = ###
#REF!
#REF!
[b =
1m ]

Check the plate for Normal pr & tension, for effective plate thk 10mm
= 1000x10^2
2
bd
Z =
6
6
= 16666.7 mm3
Stress 1:
f =
F
M = ###
+ 0. 33
A
Z
1000x10)
=
Stress 2:
f =
0 . 33
#REF!
F M= ###
+
A Z
=
<
b = 1000mm
d = 10.0mm
###
16666.667
N/mm2
(1000x10)
###
(16666.667)
#REF! N/mm2
165
N/mm2
#REF!
PROVIDE 12 mm THK PL FOR HOPPER WALLS 1&2
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
Design of Hopper skin plate for Wall W3

Max normal pr @ B
Max normal pr @ C
Avg pressure
Spancing of the stiffener
T
W = ###
=
=
=
=
### t/m2
### t/m2
#REF!
### t/m2
600mm
(Wl2/10) = ###
Bending Moment
Allowable bending
stress of the plate
b = 0.66fy
6M
165 b
#REF!
165 N/mm2
= ###
(165 x 1000)

t = ###
#REF!
#REF!
(Ref Table -7 Eptying case)

(Ref Table -13
Emptying case)
[fy=250 N/mm2]
[b =
1m ]

Check the plate for Normal pr & tension, for effective plate thk 8mm
= 1000x10^2
2
bd
Z =
6
6
= 16666.7 mm3
Stress 1:
f =
F
M
+ 0. 33 = ###
A
Z
1000x10)
=
Stress 2:
f =
0 . 33
#REF!
F M = ###
+
A Z
=
<
b = 1000mm
d = 10.0mm
###
16666.667
N/mm2
(1000x10)
###
(16666.667)
#REF! N/mm2
165
N/mm2
#REF!
PROVIDE 12 mm THK PL FOR ALL HOPPER WALLS
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
Design of Hopper skin plate for Wall W
Max normal pr @ B
= 6.039 t/m2
Max normal pr @ C
= 6.213 t/m2
pn1
F
Avg pressure
W = ( 6.039 + 6.213 ) /2
= 6.126 t/m2
Bending Moment
M = Wl2/10
Spacing of the stiffener
600mm
Bending Moment
M = 6.126 x 0.6^2 /10
0.221 t-m/m width
Allowable bending
stress of the plate
b = 0.66fy
165 N/mm2
pn2
G
[fy=250 N/mm2]
(Ref IS 800- 1984)
6M
165b

t = 8.955+2.0
(6 x 0.221 x 10^7)
(165 x 1000)
8.955 mm
Assume
[b =
1m ]
= 10.955 mm
Even though as per the code, the vertical stiffeners are designed for tension,
Since the plate is continuous. the major portion of the tension will be
transferred through the skin plate. Hence check the skin plate.
= 6.039 t/m2
= 6.213 t/m2
Max normal pr @ B
Max normal pr @ C
Avg pressure
W = ( 6.039 + 6.213 ) /2
= 6.126 t/m2
Bending Moment
M = 6.126 x 0.6^2 /10
0.221 t-m/m width
14.948t

Z =
Stress 1:
bd 2
6
(14.948 x 10^4)
(0.33x0.221x10^7)
= F + 0. 33 M
+
=
(1000x10)
(16666.667)
A
Z
=
Stress 2:
b = 1000mm
d = 10mm
= 1000x10^2/ 6
= 16666.7 mm3
0 . 33
F M=
+
A Z
=
58.62
N/mm2
(0.33x14.948 x 10^4 (0.221x10^7)

+
(1000x10)
(16666.667)
137.26 N/mm2
<
165
Hence safe
N/mm2
Design of Vertical skin plate for Wall W 1

= 5.990 t/m2
= 0.144 t/m2
= 600mm
= 9.900 m
Max pressure at a distance
= 600 /2
=
(Ref Table -7
Emptying case)
vert. stiff
###
Max Normal Pressure @ B

Max Tangential Pressure @ B
Spacing of Stiffeners
Total ht of the vertical portion
45
300mm
rigid plate
waist girder
From point B towards A considering 45 deg dispersion

of load on the adjacent waist girder & triangular portion of the plate is rigid.
Eff. Normal pressure @ B
= 5.99-(5.99x0.3 / 9.9)
= 5.809 t/m2
Allowable bending
stress of the plate
Wl2
M = 10
t.m
= 5.809 x 0.6^2 / 10
=
0.209 t-m
b = 0.66fy
= 165 N/mm2
Thinkness of Ver.potion
Bending moment
=
=
=
6M
165 b
[fy=250 N/mm2]
(Ref IS 800-1984)
[b =
1m ]
(6 x 0.209 x 10^7) / (165 x 1000)

8.720 mm

t = 8.72+2.0
= 10.720 mm
Provide 12mm thk plate. Same 12thk for W2 also.
However, this plate is to be checked further considering web of deep beam & for
crippling stress.
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
Design of Vertical Skin plate for Wall W 3

=
=
=
=
Max pressure at a distance
= 600 /2
=
300mm

vert. stiff
###
### t/m2
### t/m2
600mm
7.100 m
Max Normal Pressure @ B

Max Tangential Pressure @ B
Spacing of Stiffeners
Total ht of the vertical portion
45
rigid plate
waist girder
From point B towards A considering 45 deg dispersion

of load on the adjacent waist girder & triangular portion of the plate is rigid.
Eff. Normal pressure @ B
Bending moment
Thinkness of Ver.potion
= ###
= ### t/m2
W2
M = 10
t.m
= ###
=
#REF!
t
6M
165 b
= ###
=
#REF!
t = ###
=
#REF!
Provide 12mm thk plate.
[b =
1m ]
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY:
DATE:
PROJECT:
DOC. NO.:
CLIENT:
CHD.:
SUBJECT:
DATE:
JOB NO.: TCE.
OFFICE:
DISC.:
SH.
OF
REV. NO.:
Design of Hopper Stiffeners

Stiffener for wall - W 1
Segment B - C
Tension
Moment
T =
M =
#REF!
#REF!
Ref Table - 8
Filling Case
Tension
Moment
T =
M =
#REF!
#REF!
Ref Table - 8
Emptying Case
Assume the stiffener Section as shown in fig.
400
T
8.9
###
###
A1
###
###
A2
B
A3
140
###
skin pl
40 x 10 =
cut ISMB 600
= a1.y1+ a2.y2+ a3.y3

a1.a2.a3
y1 =
5.0
y2 = 102.0
y3 = 202.0
= (400x10x5)+(184x8.9x102)+(140x16x202)
(400x10)+(184x8.9)+(140x16)
=
81.2 mm
I
= bd3/12+A.h2
= 400x10^3/12+4000x76.181^2
+8.9x184^3/12+1780x(102-81.181)^2
+140x16^3/12+2240x(202-81.181)^2
=
ZT =
ZB =
All. Tensile stress
All. Bending stress
Stress Ratio
=
=
61323097.63
mm4
755382.88
mm3
476042.544
mm3
165 N/mm2
150 N/mm2
= ###
=
#REF!
FILE NAME: F010R1.XLS
<
1.00
TCE FORM NO. 010 R1
BY:
DATE:
PROJECT:
DOC. NO.:
CLIENT:
CHD.:
SUBJECT:
DATE:
JOB NO.: TCE.
Stress Ratio
= ###
=
#REF!
OFFICE:
<
DISC.:
SH.
OF
REV. NO.:
1.00
6.044 t/m2
B
Shear Force
Pn
1.628
6.553 t/m2
C
Spacing =
800mm
Check the skin plate

moment on the plate between successive vertical stiff
Avg pressure
= ( 6.044 + 6.553 ) /2
W = 6.299 t/m2
Bend. Moment M = 6.299 x 0.8^2 /10
= 0.403 t-m/m width
Effective SR1
F + M+0.33 f
A Z
=###
+ 0.33x 6 x0.403 x 10^7 / 1000x10^2x165
= #REF! < 1.00
Effective SR2
0.33 F + M + f
A Z
= ###
+ [ 6 x0.403 x 10^7 / 1000x10^2x165]
#REF! < 1.00
TCE FORM NO. 010 R1
Design of Hopper Stiffeners for wall W1

Segment B - C
Tension
Moment
T =
M =
15.341 t
0.585 t-m
Tension
Moment
T =
M =
9.452 t
0.773 t-m
(Ref Table - 11
Filling Case)
(Ref Table - 11
Emptying Case)
10.2
###
A1
400
###
###
A2
B
###
skin pl
40 x 10 =
###
spacing b/n stiffners

= 600mm
s/t =
60
= 60>40
T
Width of the flange shall not
be more than 40t
A3
180
cut ISMB 500
Area of Section=
9470.56 mm2
y = a1.y1+ a2.y2+ a3.y3
a1+a2+a3
y1 =
5.0
y2 = 126.4
y3 = 251.4
= (400 x 10 x 5) + (232.8 x 10.2 x 126.4) + (180 x 17.2x 251.4)
(400 x10) + (232.8 x 10.2) + (180 x 17.2)
= 115.99 mm
= 400 x 10^3
###
+ 4000 x (115.989 - 5)^2 + 10.2 x232.8^ + 2550x(126.4 -115.99)^2

###
+ 180 x 17.2^3 + 3096 x ( 251.4 - 115.989 ) ^2
###
= 49307378.3226 + 10981659.2561 + 56845189.873
= 117134227.45 mm4
ZT = 117134227.45
115.99
= 1009875.43
ZB = 117134227.45
Allow. Bending stress

Allow. Tensile stress
Stress Ratio
=
=
=
144.01
813368.81
165 N/mm2
150 N/mm2
mm3
mm3
15.341 x 10^4 +
0.585 x 10^7
9470.56 x 150
1009875.43 x 165
= 0.1080
+ 0.0351
(Ref clause 10.4.2

of IS 9178(II)-1979)
=
Stress Ratio
0.1431 <
1.00
Hence Safe
9.452 x 10^4 +
0.773 x 10^7
9470.56 x 150
1009875.43 x 165
= 0.06653
+ 0.04641
= 0.1129 < 1.00
Hence Safe
6.044 t/m2
B
Shear Force
( Ref : Table 7 )
Pn
1.296
6.218 t/m2
C
Spacing =
Moment on the plate between successive vertical stiff is:
Avg pressure
= ( 6.044 + 6.218 ) /2
W = 6.131 t/m2
Bend. Moment M = 6.131 x 0.6^2 /10
M
f=
= 0.221 t-m/m width
Z
600mm
Assume
(b= 1000 mm)
Z =
1000x10^2/6
Effective SR1
F M
+ + 0. 33 f
A Z
9.452 x 10^4
9470.56 x 150
0.773 x 10^7
1009875.43 x 165
0.33 x ( 6 x0.221 x 10^7)

1000 x 10^2 x 165
=
=
0.0665
0.378 <
+
1.00
0.0464
0.2649
Hence safe
Effective SR2
0 . 33
F M
+
+f
A Z
0.33 x
=
9.452x10^4
+ 0.773 x 10^7 +
9470.56x150
1009875.43x165
6 x 0.221 x 10^7
1000x10^2x165
0.840
<
1.00
Provide cut ISMB 300 for portion BC & CD
Hence safe

Segment C - D
Tension
Moment
T =
M =
13.540 t
1.718 t-m
Tension
Moment
T =
M =
8.646 t
2.210 t-m
(Ref Table - 11
Filling Case)
(Ref Table - 11
Emptying Case)
10.2
###
###
A2
B
A3
180
(Ref clause 10.4.2

of IS 9178(II)-1979)
###
A1
400
###
skin pl
40 x 10 =
###

= 600mm
s/t =
60
Width of the flange shall not T
be more than 40t
cut ISMB 500
= a1.y1+ a2.y2+ a3.y3

a1+a2+a3
y1 =
5.0
y2 = 126.4
y3 = 251.4
= (400 x 10 x 5) + (232.8 x 10.2 x 126.4) + (180 x 17.2x 251.4)
(400 x10) + (232.8 x 10.2) + (180 x 17.2)
= 115.99 mm
3
bd
I=
+ Ah 2
12
= 400 x 10^3 +
###
+ 180 x 17.2^3
###
= 49307378.3226
= 117134227.45
ZT = 117134227.45
115.99
= 1009875.43
ZB = 117134227.45

Stress Ratio
=
=
=
144.01
813368.81
165 N/mm2
150 N/mm2
13.54 x 10^4
9470.56 x 150
= 0.0953
4000 x (115.989 - 5)^2 + 10.2 x 232.8^+ 2550x(126.4 -115.99)^2

###
+ 3096 x ( 251.4 - 115.989 ) ^2
+ 10981659.2561 +
mm4
mm3
mm3
1.718 x 10^7
1009875.43 x 165
+ 0.1031
56845189.873
=
Stress Ratio
0.1984 <
1.00
Hence safe
8.646 x 10^4 +
2.21 x 10^7
9470.56 x 150
1009875.43 x 165
= 0.06087
+ 0.13261
= 0.1935 < 1.00
Hence safe
6.218 t/m2
C
=
Shear Force
( Ref : Table 7 )
Pn
2.160
6.422 t/m2
D
Spacing =
600mm

Avg pressure
= ( 6.218 + 6.422 ) /2
W = 6.320 t/m2
Bend. Moment M = 6.32 x 0.6^2 /10
= 0.228 t-m/m width
Effective SR1
F M
+ + 0. 33 f
A Z
(8.646 x 10^4 +
2.21 x 10^7
+ 0.33 x ( 6 x0.228 x 10^7)
9470.56 x 150
1009875.43 x 165
1000 x 10^2 x 165
= 0.0609
+ 0.1326
+ 0.2730
=
0.47 < 1.00
Hence safe
Effective SR2
0 . 33
F M
+
+f
A Z
0.33 x
=
8.646x10^4
+
2.21 x 10^7
+ 6 x 0.228 x 10^7
9470.56x150
1009875.43x165
1000x10^2x165
0.89 < 1.00
Hence safe

Segment D - E
Tension
Moment
T =
M =
10.204 t
1.810 t-m
Tension
Moment
T =
M =
6.143 t
2.264 t-m
(Ref Table - 11
Filling Case)
(Ref Table - 11
Emptying Case)
10.2
###
###
A2
B
A3
180
(Ref clause 10.4.2

of IS 9178(II)-1979)
###
A1
400
###
skin pl
40 x 10 =
###

= 600mm
s/t =
60
be more than 40t
cut ISMB 500
= a1.y1+ a2.y2+ a3.y3

a1+a2+a3
y1 =
5.0
y2 = 126.4
y3 = 251.4
= (400 x 10 x 5) + (232.8 x 10.2 x 126.4) + (180 x 17.2x 251.4)
(400 x10) + (232.8 x 10.2) + (180 x 17.2)
= 115.99 mm
3
bd
I=
+ Ah 2
12
= 400 x 10^3 +
###
+ 180 x 17.2^3
###
= 49307378.3226
= 117134227.45
ZT = 117134227.45
115.99
= 1009875.43
ZB = 117134227.45

Stress Ratio
=
=
=
144.01
813368.81
165 N/mm2
150 N/mm2
4000 x (115.989 - 5)^2 + 10.2 x 232.8^+ 2550x(126.4 -115.99)^2

###
+ 3096 x ( 251.4 - 115.989 ) ^2
+ 10981659.2561 +
mm4
mm3
mm3
10.204 x 10^4 +
1.81 x 10^7
9470.56 x 150
1009875.43 x 165
= 0.0718
+ 0.1086
56845189.873
=
Stress Ratio
0.1804 <
1.00
Hence safe
6.143 x 10^4 +
2.264 x 10^7
9470.56 x 150
1009875.43 x 165
= 0.04324
+ 0.13589
= 0.1791 < 1.00
Hence safe
6.422 t/m2
D
=
Shear Force
( Ref : Table 7 )
Pn
2.160
6.553 t/m2
E
Spacing =
600mm

Avg pressure
= ( 6.422 + 6.553 ) /2
W = 6.488 t/m2
Bend. Moment M = 6.488 x 0.6^2 /10
= 0.234 t-m/m width
Effective SR1
F M
+ + 0. 33 f
A Z
(6.143 x 10^4 +
2.264 x 10^7
+ 0.33 x ( 6 x0.234 x 10^7)
9470.56 x 150
1009875.43 x 165
1000 x 10^2 x 165
= 0.0432
+ 0.1359
+ 0.2803
=
0.46 < 1.00
Hence safe
Effective SR2
0 . 33
F M
+
+f
A Z
0.33 x
=
6.143x10^4
+ 2.264 x 10^7 + 6 x 0.234 x 10^7
9470.56x150
1009875.43x165
1000x10^2x165
0.91 < 1.00
Hence safe

Segment E - F
Tension
Moment
T =
M =
6.698 t
1.874 t-m
(Ref Table - 11
Filling Case)
Tension
Moment
T =
M =
6.214 t
2.310 t-m
(Ref Table - 11
Emptying Case)
10.2
###
###
A2
B
A3
180
(Ref clause 10.4.2

of IS 9178(II)-1979)
###
A1
400
###
skin pl
40 x 10 =
###

= 600mm
s/t =
60
be more than 40t
cut ISMB 500
= a1.y1+ a2.y2+ a3.y3

a1+a2+a3
y1 =
5.0
y2 = 126.4
y3 = 251.4
= (400 x 10 x 5) + (232.8 x 10.2 x 126.4) + (180 x 17.2x 251.4)
(400 x10) + (232.8 x 10.2) + (180 x 17.2)
= 115.99 mm
3
bd
I=
+ Ah 2
12
= 400 x 10^3 +
###
+ 180 x 17.2^3
###
= 49307378.3226
= 117134227.45
ZT = 117134227.45
115.99
= 1009875.43
ZB = 117134227.45

Stress Ratio
=
=
=
144.01
813368.81
165 N/mm2
150 N/mm2
6.698 x 10^4
9470.56 x 150
= 0.0471
4000 x (115.989 - 5)^2 + 10.2 x 232.8^+ 2550x(126.4 -115.99)^2

###
+ 3096 x ( 251.4 - 115.989 ) ^2
+ 10981659.2561 +
mm4
mm3
mm3
1.874 x 10^7
1009875.43 x 165
+ 0.1124
56845189.873
=
Stress Ratio
0.1596 <
1.00
Hence safe
6.214 x 10^4 +
2.31 x 10^7
9470.56 x 150
1009875.43 x 165
= 0.04374
+ 0.13865
= 0.1824 < 1.00
Hence safe
6.553 t/m2
E
=
Shear Force
( Ref : Table 7 )
Pn
2.160
6.637 t/m2
F
Spacing = 600mm
Avg pressure
= ( 6.553 + 6.637 ) /2
W = 6.595 t/m2
Bend. Moment M = 6.595 x 0.6^2 /10
= 0.237 t-m/m width
Effective SR1
F M
+ + 0. 33 f
A Z
(6.214 x 10^4 +
2.31 x 10^7
+ 0.33 x ( 6 x0.237 x 10^7)
9470.56 x 150
1009875.43 x 165
1000 x 10^2 x 165
= 0.0437
+ 0.1387
+ 0.2849
=
0.47 < 1.00
Hence safe
Effective SR2
0 . 33
F M
+
+f
A Z
0.33 x
=
6.214x10^4
+
2.31 x 10^7
+ 6 x 0.237 x 10^7
9470.56x150
1009875.43x165
1000x10^2x165
0.92 < 1.00
Hence safe
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:

Segment D - E
Tension
Moment
T =
M =
10.204 t
1.810 t-m
Tension
Moment
T =
M =
6.143 t
2.264 t-m
(Ref Table - 11
Filling Case)
(Ref Table - 11
Emptying Case)

600mm
skin pl
40 x 10 =
###
A1
400
###
4.4
###
###
###
A2
40
= a1.y1+ a2.y2
a1+a2
y1 =
y2 =
Area of channel(a2) =
Ixx
=
5.0
47.5
a1 = 4000
= (4000 x 5) + (867 x 47.5)
(4000 + 867)
= 12.57 mm
= 400 x 10^3 + 4000 x (12.571 - 5)^2
###
+ 76000 + 867 x ( 47.5 - 12.571 ) ^2
= 262606.565728 + 1817777.31209
=
2080383.88 mm4
ZT = 2080383.88
12.57
= 165492.23
ZB = 2080383.88
=
=
=
72.43
28723.0335
165 N/mm2
150 N/mm2
mm3
mm3
ISMC 75
867
mm2
760000 mm4
(Ref clause 10.4.2

of IS 9178(II)-1979)
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
Stress Ratio
=
=
=
Stress Ratio
=
=
=
TCE.5178A
OFFICE DC
DISC.: CV
SH.
10.204 x 10^4 +
1.81 x 10^7
4867
165492.23 x 165
0.1398
+ 0.6628
0.80 < 1.00
Hence safe
6.143 x 10^4 +
2.264 x 10^7
4867 x 150
165492.23 x 165
0.08415
+ 0.82922
0.91 < 1.00
Hence safe
6.422 t/m2
D
Shear Force
Pn
2.160
6.553 t/m2
E
Spacing =
600mm

Avg pressure
= ( 6.422 + 6.553 ) /2
W = 6.488 t/m2
Bend. Moment M = 6.488 x 0.6^2 /10
= 0.234 t-m/m width
Effective SR1
F M
+ + 0. 33 f
A Z
=
=
6.143 x 10^4 +
2.264 x 10^7
4867 x 150
165492.23 x 165
0.33 x ( 6 x0.234 x 10^7)
1000 x 10^2 x 165
0.0841
1.19 <
+
1.00
0.8292
0.2803
Hence Unsafe
Effective SR2
0 . 33
F M
+
+f
A Z
0.33 x
=
6.143x10^4
+ 2.264 x 10^7 +
4867x150
165492.23x165
6 x 0.234 x 10^7
1000x10^2x165
1.15
<
1.00
Hence Unsafe
Provide ISMC 75 for portion DE,EF & FG
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:

Segment E - F
Tension
Moment
T =
M =
2.903 t
0.388 t-m
(Ref Table - 11
Filling Case)
Tension
Moment
T =
M =
2.701 t
0.470 t-m
(Ref Table - 11
Emptying Case)
10.2
###
###
A2
B
A3
180
(Ref clause 10.4.2

of IS 9178(II)-1979)
###
A1
400
###
skin pl
40 x 10 =
###

= 600mm
s/t =
60
be more than 40t
cut ISMB 500
= a1.y1+ a2.y2+ a3.y3

a1+a2+a3
y1 =
5.0
y2 = 126.4
y3 = 251.4
= (400 x 10 x 5) + (232.8 x 10.2 x 126.4) + (180 x 17.2x 251.4)
(400 x10) + (232.8 x 10.2) + (180 x 17.2)
= 115.99 mm
3
bd
I=
+ Ah 2
12
= 400 x 10^3 +
###
+ 180 x 17.2^3
###
= 49307378.3226
= 117134227.45
ZT = 117134227.45
115.99
= 1009875.43
ZB = 117134227.45

Stress Ratio
=
=
=
144.01
813368.81
165 N/mm2
150 N/mm2
2.903 x 10^4
9470.56 x 150
= 0.0204
4000 x (115.989 - 5)^2 + 10.2 x 232.8^+ 2550x(126.4 -115.99)^2

###
+ 3096 x ( 251.4 - 115.989 ) ^2
+ 10981659.2561 +
mm4
mm3
mm3
0.388 x 10^7
1009875.43 x 165
+ 0.0233
56845189.873
=
Stress Ratio
0.0437 <
1.00
Hence safe
2.701 x 10^4 +
0.47 x 10^7
9470.56 x 150
1009875.43 x 165
= 0.01901
+ 0.02821
= 0.0472 < 1.00
Hence safe
6.637 t/m2
E
=
Shear Force
( Ref : Table 7 )
Pn
2.160
6.660 t/m2
F
Spacing = 600mm
Avg pressure
= ( 6.637 + 6.66 ) /2
W = 6.648 t/m2
Bend. Moment M = 6.648 x 0.6^2 /10
= 0.239 t-m/m width
Effective SR1
F M
+ + 0. 33 f
A Z
(2.701 x 10^4 +
0.47 x 10^7
+ 0.33 x ( 6 x0.239 x 10^7)
9470.56 x 150
1009875.43 x 165
1000 x 10^2 x 165
= 0.0190
+ 0.0282
+ 0.2872
=
0.33 < 1.00
Hence safe
Effective SR2
0 . 33
F M
+
+f
A Z
0.33 x
=
2.701x10^4
+
0.47 x 10^7
+ 6 x 0.239 x 10^7
9470.56x150
1009875.43x165
1000x10^2x165
0.89 < 1.00
Hence safe

Segment E - F
Tension
Moment
T =
M =
2.903 t
0.388 t-m
(Ref Table - 11
Filling Case)
Tension
Moment
T =
M =
2.701 t
0.470 t-m
(Ref Table - 11
Emptying Case)

600mm
skin pl
40 x 10 =
###
A1
400
###
4.7
###
###
###
A2
50
= a1.y1+ a2.y2
a1+a2
y1 =
y2 =
60.0
a1 =
4000
Ixx
=
5.0
= (4000 x 5) + (867 x 60)

(4000 + 867)
= 14.80 mm
3
I=
bd
+ Ah 2
12
= 400 x 10^3 + 4000 x (14.798 - 5)^2

###
+ 76000 + 867 x ( 60 - 14.798 ) ^2
= 417306.497621 + 2531502.48806
=
2948808.99 mm4
ZT = 2948808.99
14.8
= 199275.942
ZB = 2948808.99
=
95.2
30974.1088
mm3
mm3
ISMC 100
867
mm2
760000 mm4
(Ref clause 10.4.2

of IS 9178(II)-1979)

Stress Ratio
=
=
=
=
=
Stress Ratio
=
=
=
165 N/mm2
150 N/mm2
2.903 x 10^4 +
0.388 x 10^7
4867
199275.94 x 165
0.0398
+ 0.1180
0.16 < 1.00
Hence safe
2.701 x 10^4 +
0.47 x 10^7
4867 x 150
199275.94 x 165
0.03699
+ 0.14296
0.18 < 1.00
Hence safe
6.637 t/m2
E
Shear Force
Pn
0.972
6.660 t/m2
F
Spacing =
600mm

Avg pressure
= ( 6.637 + 6.66 ) /2
W = 6.648 t/m2
Bend. Moment M = 6.648 x 0.6^2 /10
= 0.239 t-m/m width
Effective SR1
F M
+ + 0. 33 f
A Z
2.701 x 10^4 +
0.47 x 10^7
+ 0.33 x ( 6 x0.239 x 10^7)
4867 x 150
199275.94 x 165
1000 x 10^2 x 165
= 0.0370
+ 0.1430
+ 0.2872
=
0.47 < 1.00
Hence safe
Effective SR2
0 . 33
F M
+
+f
A Z
0.33 x
=
2.701x10^4
4867x150
0.93 < 1.00
0.47 x 10^7
+ 6 x 0.239 x 10^7
199275.94x165
1000x10^2x165
Hence safe
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:

Segment B - C
Tension
Moment
T =
M =
#REF!
#REF!
(Ref Table - 12
Filling Case)
Tension
Moment
T =
M =
#REF!
#REF!
(Ref Table - 12
Emptying Case)
7.5
###
A1
400
###
###
A2
B
A3
140
###
skin pl
40 x 10 =
###

= 600mm
s/t =
60
be more than 40t
cut ISMB 300
= a1.y1+ a2.y2+ a3.y3

a1+a2+a3
y1 =
y2 =
5.0
78.8
y3 = 153.8
= (400 x 10 x 5) + (137.6 x 7.5 x 78.8) + (140 x 12.4x 153.8)
(400 x10) + (137.6 x 7.5) + (140 x 12.4)
= 54.42 mm
= 400 x 10^3
###
+ 4000 x (54.421 - 5)^2
+ 7.5 x 137.6^3+ 1125x(78.8 -54.42)^2

###
+ 140 x 12.4^3 + 1736 x ( 153.8 - 54.421 ) ^2
###
= 9802903.25235 + 2241679.5106 + 17167451.4941
=
29212034.26 mm4
ZT = 29212034.26
54.42
= 536782.979
ZB = 29212034.26
=
105.58
276683
mm3
mm3
(Ref clause 10.4.2

of IS 9178(II)-1979)
BY: AS
DATE: 15.11.2007
CHD.:
DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:

=
=
Stress Ratio
Stress Ratio
TCE.5178A
OFFICE DC
DISC.: CV
SH.
165 N/mm2
150 N/mm2
#REF!
6768 x 150
=
#REF!
=
#REF! <
#REF!
6768 x 150
=
#REF!
=
#REF! <
#REF!
536782.98 x 165
+
#REF!
1.00
###
+
#REF!
536782.98 x 165
+
#REF!
1.00
###
### t/m2
B
Shear Force
Pn
#REF!
### t/m2
C
Spacing =
600mm

Avg pressure
= ###
W = ### t/m2
Bend. Moment M = ###
=
#REF!
Effective SR1
=
F M
+ + 0. 33 f
A Z
#REF!
6768 x 150
###
+ ###
536782.98 x 165
1000 x 10^2 x 165
#REF!
+ #REF!
+
#REF!
#REF! < 1.00
###
=
=
Effective SR2
0 . 33
F M
+
+f
A Z
###
=
PROJECT: BINA CPP
6768x150
#REF!
536782.98x165
#REF! < 1.00
+ ###
1000x10^2x165
###
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
Provide cut ISMB 300 for portion BC & CD
DISC.: CV
SH.
OF
REV. NO.:
BY:
DATE:
PROJECT:
DOC. NO.:
CLIENT:
CHD.:
SUBJECT:
DATE:
JOB NO.: TCE.
OFFICE:
SH. 22 OF
DISC.:
REV. NO.:
Segment C - D of Wall - W1
This is a transition piece. The shape is changing from
rectangular (at pt C) to square (at pt D).
Tension
Moment
T =
M =
#REF!
#REF!
Assume the section as shown in the fig.

40 x 8 =
320
4.0
mm
6.0
###
45.5 mm
All. Tensile stress

All. Bending stress
###
450 mm2
###
y1 =
y2 =
2560 mm
###
T
a1 =
a2 =
skin plate
B
165 N/mm2
150 N/mm2
=
=
a1.y1+ a2.y2
a1.a2
= (2560 x 4) + (450 x 45.5)
(2560 + 450)
10.20 mm
= bd3/12+A.h2
= 320 x 8^3
+ 2560 x (10.204 - 4)^2
###
+ 6 x 75^3
###
+ 450 x (45.5 - 10.204)^2
=
=
112196.9
883737.7
+
771540.8
4
mm
ZT =
ZB =
86604.278
mm3
12139.974
mm3
SR = ###
+ ###
3010 x 150
86604.28 x 165
#REF!
+
#REF!
=
#REF! < 1.00
TCE FORM NO. 010 R1
BY:
DATE:
PROJECT:
DOC. NO.:
CLIENT:
CHD.:
DATE:
SUBJECT:
JOB NO.: TCE.
OFFICE:
DISC.:
SH. 22 OF
REV. NO.:
TCE FORM NO. 010 R1
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:

Segment D - E
Tension
Moment
T =
M =
#REF!
#REF!
(Ref Table - 12
Filling Case)
Tension
Moment
T =
M =
#REF!
#REF!
(Ref Table - 12
Emptying Case)

600mm
skin pl
40 x 10 =
###
A1
400
###
4.4
###
###
###
A2
40
= a1.y1+ a2.y2
a1+a2
y1 =
y2 =
47.5
a1 =
4000
Ixx
=
5.0
= (4000 x 5) + (867 x 47.5)

(4000 + 867)
= 12.57 mm
3
I=
bd
+ Ah 2
12
= 400 x 10^3 + 4000 x (12.571 - 5)^2

###
+ 76000 + 867 x ( 47.5 - 12.571 ) ^2
= 262606.565728 + 1817777.31209
=
2080383.88 mm4
ZT = 2080383.88
12.57
= 165492.23
ZB = 2080383.88
=
72.43
28723.0335
mm3
mm3
ISMC 75
867
mm2
760000 mm4
(Ref clause 10.4.2

of IS 9178(II)-1979)
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:

=
=
165 N/mm
150 N/mm2
#REF!
4867
#REF!
#REF! <
Stress Ratio
=
=
Stress Ratio
TCE.5178A
OFFICE DC
DISC.: CV
SH.
#REF!
4867 x 150
=
#REF!
=
#REF! <
#REF!
165492.23 x 165
+
#REF!
1.00
###
+
#REF!
165492.23 x 165
+
#REF!
1.00
###
### t/m2
D
Shear Force
Pn
#REF!
### t/m2
E
Spacing =
600mm

Avg pressure
= ###
W = ### t/m2
=
#REF!
Effective SR1
F M
+ + 0. 33 f
A Z
=###
4867 x 150
Effective SR2
###
=
+###
+ ###
165492.23 x 165
1000 x 10^2 x 165
= #REF!
+ #REF!
+
#REF!
= #REF! < 1.00
###
0 . 33
F M
+
+f
A Z
+###
+ ###
4867x150
165492.23x165
1000x10^2x165
#REF! < 1.00
###
Provide ISMC 75 for portion DE,EF & FG
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:

Segment E - F
Tension
Moment
T =
M =
#REF!
#REF!
(Ref Table - 12
Filling Case)
Tension
Moment
T =
M =
#REF!
#REF!
(Ref Table - 12
Emptying Case)

600mm
skin pl
40 x 10 =
###
A1
400
4.4
###
###
A2
40
= a1.y1+ a2.y2
a1+a2
y1 =
y2 =
47.5
a1 =
4000
Ixx
=
5.0
= (4000 x 5) + (867 x 47.5)

(4000 + 867)
= 12.57 mm
3
I=
bd
+ Ah 2
12
= 400 x 10^3 + 4000 x (12.571 - 5)^2

###
+ 76000 + 867 x ( 47.5 - 12.571 ) ^2
= 262606.565728 + 1817777.31209
=
2080383.88 mm4
ZT = 2080383.88
12.57
= 165492.23
ZB = 2080383.88
=
72.43
28723.0335
(Ref clause 10.4.2

of IS 9178(II)-1979)
###
###
mm3
mm3
ISMC 75
867
mm2
760000 mm4
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:

=
=
165 N/mm
150 N/mm2
#REF!
4867
#REF!
#REF! <
Stress Ratio
=
=
Stress Ratio
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
#REF!
4867 x 150
=
#REF!
=
#REF! <
#REF!
165492.23 x 165
+
#REF!
1.00
###
+
#REF!
165492.23 x 165
+
#REF!
1.00
###
### t/m2
E
Shear Force
Pn
#REF!
### t/m2
F
Spacing =
600mm

Avg pressure
= ###
W = ### t/m2
=
#REF!
Effective SR1
F M
+ + 0. 33 f
A Z
#REF!
4867 x 150
= #REF!
= #REF! <
#REF!
165492.23 x 165
+ #REF!
1.00
###
+ ###
+
1000 x 10^2 x 165

#REF!
Effective SR2
F M
0 . 33 +
+f
A Z
#REF!
=
4867x150
#REF! < 1.00
#REF!
+ ###
165492.23x165
1000x10^2x165
###
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:

Segment B - C
Tension
Moment
T =
M =
#REF!
#REF!
(Ref Table - 13
Filling Case)
Tension
Moment
T =
M =
#REF!
#REF!
(Ref Table - 13
Emptying Case)

=
600mm
skin pl
40 x 10 =
400
###
4.4
40
= a1.y1+ a2.y2
a1+a2
y1 =
y2 =
47.5
a1 =
4000
Ixx
=
5.0
= (4000 x 5) + (867 x 47.5)

(4000 + 867)
= 12.57 mm
3
I=
bd
+ Ah 2
12
= 400 x 10^3 + 4000 x (12.571 - 5)^2

###
+ 76000 + 867 x ( 47.5 - 12.571 ) ^2
= 262606.565728 + 1817777.31209
=
2080383.88 mm4
ZT = 2080383.88
12.57
= 165492.23
ZB = 2080383.88
=
72.43
28723.0335
###
A2
###
###
###
A1
mm3
mm3
ISMC 75
867
mm2
760000 mm4
(Ref clause 10.4.2

of IS 9178(II)-1979)
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
All. Bending stress

All. Tensile stress
=
=
165 N/mm
150 N/mm2
Stress Ratio
#REF!
4867
#REF!
#REF! <
=
=
Stress Ratio
TCE.5178A
OFFICE DC
DISC.: CV
SH.
#REF!
4867 x 150
=
#REF!
=
#REF! <
#REF!
165492.23 x 165
+
#REF!
1.00
###
+
#REF!
165492.23 x 165
+
#REF!
1.00
###
### t/m2
B
Shear Force
Pn
#REF!
### t/m2
C
Spacing =
600mm

Avg pressure
= ###
W = ### t/m2
=
#REF!
Effective SR1
F M
+ + 0. 33 f
A Z
=###
4867 x 150
=
=
Effective SR2
###
=
0 . 33
+###
+ ###
165492.23 x 165
#REF!
+ #REF!
#REF! < 1.00
###
1000 x 10^2 x 165

+
#REF!
F M
+
+f
A Z
+###
+ ###
4867x150
165492.23x165
1000x10^2x165
#REF! < 1.00
###
Provide ISMC 75 for portion BC to FG
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:

Segment E - F
Tension
Moment
T =
M =
#REF!
#REF!
(Ref Table - 13
Filling Case)
Tension
Moment
T =
M =
#REF!
#REF!
(Ref Table - 13
Emptying Case)

600mm
skin pl
40 x 10 =
###
A1
400
4.4
###
###
A2
40
= a1.y1+ a2.y2
a1+a2
y1 =
y2 =
47.5
a1 =
4000
Ixx
=
5.0
= (4000 x 5) + (867 x 47.5)

(4000 + 867)
= 12.57 mm
3
I=
bd
+ Ah 2
12
= 400 x 10^3 + 4000 x (12.571 - 5)^2

###
+ 76000 + 867 x ( 47.5 - 12.571 ) ^2
= 262606.565728 + 1817777.31209
=
2080383.88 mm4
ZT = 2080383.88
12.57
= 165492.23
ZB = 2080383.88
=
72.43
28723.0335
(Ref clause 10.4.2

of IS 9178(II)-1979)
###
###
mm3
mm3
ISMC 75
867
mm2
760000 mm4
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:

=
=
165 N/mm
150 N/mm2
#REF!
4867
#REF!
#REF! <
Stress Ratio
OFFICE DC
DISC.: CV
SH.
=
=
Stress Ratio
TCE.5178A
#REF!
4867 x 150
=
#REF!
=
#REF! <
#REF!
165492.23 x 165
+
#REF!
1.00
###
+
#REF!
165492.23 x 165
+
#REF!
1.00
###
### t/m2
E
Shear Force
Pn
#REF!
### t/m2
F
Spacing =
600mm

Avg pressure
= ###
W = ### t/m2
=
#REF!
F M
+ + 0. 33 f
A Z
Effective SR1
=###
4867 x 150
=
=
Effective SR2
0 . 33
+###
+ ###
165492.23 x 165
#REF!
+ #REF!
#REF! < 1.00
###
F M
+
+f
A Z
###
=
1000 x 10^2 x 165

+
#REF!
4867x150
#REF! <
+###
+ ###
165492.23x165
1000x10^2x165
1.00
###
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
Design of Stiffeners for vertical portion of wall W 1

A 0.000
= 5.990 t/m2
(Ref Table 7
Design of horz pr. Pn @ A
= 0.000 t/m
Emptying case)
Spacing of stiffener
Load on stiffener @ B
###
Design of horz pr.Pn @ B
= 500 mm
= 5.99 x 0.5
3.00 t/m
Max. Bending moment for

WL2
=
the triangular loading
93
= 0.06415 x 5.99 x 9.9^2
= 18.831 t-m
Point at which max BM
=
0.5771L
will occurs
= 0.5771 x 9.9
= 5.713 m from top pt A
Max.horz. Pr.@ 5.713 m

from top = 5.713 / 9.9 x 5.99
3.457 t/m2
Max.BM.in bunker plate at this pt.
= 3.457 x 0.5^2 / 10
= 0.086 t-m
Z of 12 thk pl.with 2.0mm corrosion allowance:
Z =
=
thickness
10 mm
1/6 x 1000 x 10^2

16666.7 mm2
Bending stress in the bunker pl. = M/Z

0.08610^7 / 16666.67
51.85 N/mm2
times this stress will have to be added to bending stress on
compression side of stiffeners
4368 mm2
B
210
= a1.y1+ a2.y2+ a3.y3

a1+a2+a3
###
###
3350 mm2
###
a2 =
a3 =
###
###
400
y= ###

40 x 10 =
T
y1 = 5.0 mm
y2 = 149.6 mm
12.0
y3 = 299.6 mm
a1 = 4000 mm2
5.990
(Ref Table -7 )
Emptying case
cut ISMB 600
= ( 4000 x 5 ) + ( 3350.4 x 149.6 ) + ( 4368 x 299.6 )

( 4000 + 3350.4 + 4368 )
= 156.15 mm
bd
I=
+ Ah 2
12
400 x 10^3 + 4000 x ( 156.15 - 5 )^2

###
12 x 279.2^3
+ 3350.4 x ( 149.6 - 156.154 )^2
+
###
210 x 20.8^3
+ 4368 x ( 299.6 - 156.154 )^2
+
###
= 203368500 mm4
=
Zc = 203368499.87 / 156.15
= 1302360.27 mm3
Zt = 203368499.87 / 153.85
1321894.82 mm3
Bending Tensile stress in stiffener
M
Zt
= 18.831x10^7 / 1321894.82
= 142.452 N/mm2 < 165 N/mm2
Hence Safe
Bending compressive stress in stiffener
M
Zc
= 18.831x10^7 / 1302360.27
= 144.589 N/mm2
Check for stress on compressive side of stiffener

Total stress = 144.589 + 0.3 x 51.853
= 160 N/mm2 < 165 N/mm2
Hence Safe
Check the section for the portion of thickness of plate 10 mm (or)

2 m above the waist girder.
Total ht. of the vertical potion = 9.90
m
Depth from the Top
Z = 9.9 - 2.0
m
= 7.90
m
Zoe'
Z/Zoe = ###
###
1-e(-Z/Zoe) = ###
= P'h(max) x 1-e(-Z/Zoe)
P'he
= ###
t/m2
= ###
UDL on the plate
Bending Moment
= ###
###
(Ref : Page 9)
t/m
= WL2
93
= ###
=
#REF!
Max. BM occurs @ the point = 0.5771L

5.713 m from Top
Max.horz. Pr.@
Max.BM.in the bunker plate
### (Ref : Page 9)
= ###
= ###
(Ref :Beam formula)
t/m2
= ###
=
#REF!
Z of 12.0 mm thk plate with 2.0 mm corrosion

t = 12 - 2
= 10 mm
Z = 1/6 x 1000 x 10^2
= 16666.7 mm2
Bending stress in the bunker pl. = M/Z
###
### N/mm2
3096 mm2
B
180
= a1.y1+ a2.y2+ a3.y3

a1+a2+a3
###
###
2375 mm2
###
a2 =
a3 =
###
###
400
y= ###

40 x 10 =
T
y1 = 5.0 mm
y2 = 126.4 mm
10.2
y3 = 251.4 mm
a1 = 4000 mm2
cut ISMB 500
= ( 4000 x 5 ) + ( 2374.56 x 126.4 ) + ( 3096 x 251.4 )

( 4000 + 2374.56 + 3096 )
= 115.99 mm
I=
bd
+ Ah 2
12
400 x 10^3 + 4000 x ( 115.99 - 5 )^2

###
10.2 x 232.8^3 + 2374.56 x ( 126.4 - 115.989 )^2
+
###
180 x 17.2^3
+ 3096 x ( 251.4 - 115.989 )^2
+
###
= 117134227 mm4
=
Zc = 117134227.45 / 115.99
= 1009875.43 mm3
Zt = 117134227.45 / 144.01
813368.81 mm3
Bending Tensile stress in stiffener
M
Zt
=###
= #REF! N/mm2
<
165
###
Bending compressive stress in stiffener
M
Zc
=###
= #REF!
N/mm2
Check for stress on compressive side of stiffener

Total stress = ###
N/mm2 < 165
= #REF!
###
Design of Waist Girder(G1) along Wall W1

600
Span of Waist Girder
Max. Bending Moment
Max. Shear Force
Max. Axial force due to
transverse girder on
Wall - W 1
=
=
=
7.00 m
115.0 tm
66.00 t
60.00 t
(Tensiion)
(Note: In figure shown,

the bent portion is
considered as straight
portion for I & Z
calculations.)
600
16
###
25
Properties of the Section

A = (600 x 25 x 2) + (550 x 16)
= 2703083333 mm4
= (1/12) x ((600 x 600^3) - (584 x 550^3))
Z = 2703083333 / 300
38800
mm2
9010278 mm3
Eventhough the hopper stiffeners are designed for tension, the main tension will be
carried by the skin plate, if it is continuous. Since the skin plate is converted to
flange of the waist girder, check the girder for this tension.
Tension from the skin plate (max.)

per in run m
= 70.30
Vertical component
= 35.30 t/m
(Ref Table : 11 for Static cond.)
= 35.3 x sin 70.301
Stress in the flange
= (33.24 x 10^4)/10^3 x 25
= 13.29 N/mm
Effective Stress ratio
= 60 x 10^4
+ 115 x 10^7
38800 x 150
9010277.8 x 165
+ 0.33 x 13.29
150
= 0.906 < 1.00
Hence Safe
Shear Capacity of the section
= 550 x 16 x 0.4fy
=
880000
>
Horizontal Deflection
Allowable Deflection
660000.0 N
= ML2/16 EI
= (115 x 10^7 x 7000^2)
16 x 2 x 10^5 x 2703083333.3
= 6.515 mm < ### mm
= L/325
= ### mm
33.237 t/m
Design of Ring Girder(G2) at EL 18.900m

Max. Bending Moment from Staad Output
Max. Axial Force (Tension)
=
=
32.00
34
tm
t
Emptying case
400
Try Section
2 Flange Plate
1 Web Plate
300 x
360 x
20.0
16.0
300
300
16.0
20.0
= (2 x 300 x 20) + (360 x 16)

= 17760
mm2
Ix
= (1/12) x ((300 x 400^3) - (284 x 360^3))

= 495808000 mm4
= 495808000 / 200
= 2479040
mm3
Bending Stress = 32 x 10^7 / 2479040

= 129.082
N/mm2
Direct Stress
= 34 x 10^4 / 17760
= 19.144
N/mm2
Check for Bending & Direct Tension

129
165
19.14
150
0.91 < 1
Hence Safe
20.0

=
=
23.00
30.15
tm
t
Emptying case
400
Try Section
2 Flange Plate
1 Web Plate
300 x
360 x
20.0
16.0
300
300
16.0
20.0
= (2 x 300 x 20) + (360 x 16)

= 17760
mm2
Ix
= (1/12) x ((300 x 400^3) - (284 x 360^3))

= 495808000 mm4
= 495808000 / 200
= 2479040
mm3
Bending Stress = 23 x 10^7 / 2479040

= 92.7778
N/mm2
Direct Stress
= 30.15 x 10^4 / 17760

= 16.976
N/mm2

92.78
165
16.98
150
= 0.675 < 1
Hence Safe
20.0

=
=
9.00
17.29
tm
t
Emptying case
300
Try Section
2 Flange Plate
1 Web Plate
150 x
268 x
16.0
12.0
150
150
12.0
16.0
= (2 x 150 x 16) + (268 x 12)

= 8016
mm2
Ix
= (1/12) x ((150 x 300^3) - (138 x 268^3))

= 116138432 mm4
= 116138432 / 150
= 774256
mm3
Bending Stress = 9 x 10^7 / 774256

= 116.241
N/mm2
Direct Stress
= 17.29 x 10^4 / 8016

= 21.569
N/mm2

116
165
21.57
150
= 0.848 < 1
Hence Safe
16.0

=
=
2.000
7
tm
t
Emptying case
200
Try Section
2 Flange Plate
1 Web Plate
100 x
180 x
10.0
8.0
100
100
8.0
10.0
= (2 x 100 x 10) + (180 x 8)

= 3440
mm2
Ix
= (1/12) x ((100 x 200^3) - (92 x 180^3))

= 21954667
mm4
= 21954666.67 / 100
= 219547
mm3
10.0
Bending Stress = 2 x 10^7 / 219547

= 91.0968
N/mm2
Direct Stress
= 7 x 10^4 / 3440
= 20.349
N/mm2

91.1
165
20.35
150
= 0.688 < 1
Hence Safe
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
Max. Axial force due to

Wall - W 1
=
=
=
7.00 m
87.38 tm
57.174 t
57.174 t
(Tensiion)

the bent portion is
portion for I & Z
calculations.)
###

Max. Bending Moment
Max. Shear Force
###
500
25
###
32
###

mm2
mm2
mm2
mm2
A1 =
A2 =
A3 =
A4 =
16000
10400
16000
6000
y1
y2
y3
y4
Y' =
270.99 mm
Ixx =
2087056930.03
mm4
Z =
9113456.82
mm3
=
=
=
=
16
240
464
490
mm
mm
mm
mm
A=
48400
mm2

per in run m
= 70.00
Vertical component
= 35.30 t/m
= 35.3 x sin 70
= 33.17 t/m
= (33.17 x 10^4)/10^3 x 32
= 10.37 N/mm2
= 57.174 x 10^4
87.376 x 10^7
+
48400 x 150
9113456.8 x 165
+ 0.33 x 10.37
150
= 0.68 < 1.000
Hence Safe
= 436 x 25 x0.4fy
= 1090000.0 >
= ML2/16 EI
=
(87.376 x 10^7 x 7000^2)
16 x 2 x 10^5 x 0
= 6.411 mm < ### mm
571740.1 N
= L/325
= ### mm
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:

325
Max. Bending Moment
Max. Shear Force
= 2.48 m
= #REF!
= #REF!
Max.Axial force due to

Wall - W 1
= 57.174 t
(Tensiion)

the bent portion is
portion for I & Z
calculations.)
325
12
###
16

A = (325 x 16 x 2) + (293 x 12)
= (1/12) x ((325 x 325^3) - (313 x 293^3))
Z = 273626224 / 162.5
13916
mm2
273626224 mm4
1683854 mm3

per in run m
= 72.23
Vertical component
### t/m
= ###
#REF!
=###
### N/mm
= 57.174 x 10^4 + ###

13916 x 150
1683853.7 x 165
+ ###
150
= ### < 1.00
###
= 293 x 12 x 0.4fy
=
351600 ###
#REF!
= ML2/16 EI
= ###
16 x 2 x 10^5 x 273626223.7
= ### mm ### 8 mm
= L/325
8 mm
BY: AS
DATE: 15.11.2007
CHD.:
PROJECT: BINA CPP

DOC. NO.: PEMC-1680
SUBJECT: B.M.Bunker
KSK
DATE: 22.11.2007
JOB NO.:
TCE.5178A
OFFICE DC
DISC.: CV
SH.
OF
REV. NO.:
BY:
DATE:
PROJECT:
DOC. NO.:
CLIENT:BHEL
CHD.:
SUBJECT:
DATE:
JOB NO.: TCE.
OFFICE:
DISC.:
SH.
OF
REV. NO.:
Design of Stub Column

Load Calculation
Bulk Density of Lime stone dust
= 1.500 t/m3
Volume of Bunker
= 91.85 m3
Total Bunker Load
168 tonnes
Load on each of the four stub columns
42
Moment due to eccentricity
= 42 x 0.125
=
5 t-m
Height of the Column
hcol
Effective length of column, leff
= 1.2 x hcol
tonnes
6.1 m
7.32 m
250
###
###
###
###
A = (400 x 25 x 2) + (200 x 20)
24000
= 2 {25 x 250^3 / 12} + 350 x 20^3 / 12
65337500 mm4
Z = 65337500 / 125
52.18
mm2
mm
522700 mm3
leff/rmin
= 140
From Table 5.1 of IS:800-1984, the permissible stress in axial compression
ac
=
51 MPa
Capacity of the Section
= 51 x 24000 / 10^4
= 42 x 10^4 / 24000
51
= 122.4 t
Hence Safe
(F/A) + (M/Z)
ac
bc
+
5.25 x 10^7 = 0.95 < 1

522700 x 165
Hence Safe
TCE FORM NO. 010 R1
BY:
DATE:
PROJECT:
DOC. NO.:
CLIENT:BHEL
CHD.:
DATE:
SUBJECT:
JOB NO.: TCE.
OFFICE:
DISC.:
SH.
OF
REV. NO.:
TCE FORM NO. 010 R1
Check for Wall against Web Crippling

Height of Bunker Vertical Portion
B
D
Hvertical
Hhopper
Height of Bunker Hopper Portion
Total Height of bunker
H
Bulk Density of Limestone Bunker
Thickness of Plate (without corrosion allowance)
Bottom Opening
=
=
14.00 m
7.00 m
9.10 m
=
=
=
=
=
8.90
18.00
1.500
10
500
m
m
t/m
mm
mm
Volume of the bunker = Volume of vertical portion (V v) + Volume of hopper portion (Vh)
Vv =
14 x 7 x 9.1
=
891.80 m
Vh
= 2 x 8.9 ( 7 x 7) + 0.5^2 + ( 7 x 7 ) x 0.5^2

3
Total Volume
= 891.8 + 312.98
Capacity of the Bunker
= 1204.78 x 1.5
Total capacity
312.98 m
1204.78 m
=
=
1807.18 t
1810.0 t
7.000 m
Total Vertical Load taken by wall
W1 =
0.25 x 1810
W1
### %
452.5 t
Therefore, Shear Stress in the Wall

=
452.5 x 10^3
W1
W1
### %
### %
W1
14.00 m
### %
Panel Size =
500 mm x
a =
b
= 5.35 + 4 (a/b)2
D =
= 5.35 + (4(0.055)^2) =
E t3
= 2.1 x 10^6 x 1^3
12 (1-)2
12(1-0.32)
qcr = K 2 D
a2t
F.O.S =
910 x 1
497.3 kg/cm2
500
9100
5.362
= 192308
= 5.362 x 3.14^2 x 192308

50^2 x 1
9100 mm
=
0.0550
Ref : BCSA
(British constructional
steel work Association Ltd)
4072.0
kg/cm2
4072.0 = 8.189 Hense Safe

497.3
Maximum Vertical Load per metre for W 1
47.34 t/m
(Refer Table - 8)
(Static Case)
Tensile Stress in Plate =
47.34 x 10^4
1000 x 10
47.34 N/mm2
<
165 N/mm2
Hence Safe
Load Calculation
Bulk Density of Lime Stone
Volume of Bunker
Bunker Load (Total capacity of Bunker)
Self-weight of Bunker (Approx.)
1.5 x 1204.78
=
=
=
=
1.5
1205
1807
155
t/m3
m3
tonnes
tonnes
1962 tonnes
(Bunker Plate, Stiffeners, Waist girder, ring girders etc.)
Total Load
1807 + 155
The above load is shared by the four stub column. Hence

Load on each of the four stub columns (Pe)
=
say
Eccentric Distance about x

Eccentric Distance about y
Height of the Column
Effective Length of the column (Leff)
600
0.8 x 9.1
491
500
tonnes
tonnes
=
=
300.0 mm
300.0 mm
=
=
9.1 m
7.28 m
Y
32
600
X
Bunker Plate
###
32
###
Section in Plan
A
= (600 x 32 x 2) + (536 x 32 x 2)+(600X12)
79904 mm2
=
=
3921750698.67 mm4
3921750698.67 mm4
Ixx
Iyy
=
=
rxx
ryy
=
=
=
=
Zxx
Zyy
= 3921750699 / 300
= 3921750699 / 300
=
=
x = Leff / rxx
y = Leff / ryy
= 7280 / 221.54
= 7280 / 221.54
=
=
D/T
T/t
d1 / t
= 600 / 32
= 32 / 32
= 536 / 32
=
=
=
{600 x 600 / 12} - {536 x 536 / 12}

{600 x 600 / 12} - {536 x 536 / 12}
221.54 mm
221.54 mm
13072502.33 mm3
13072502.33 mm3
32.9
32.861
18.75
1.0
16.8
<
2
< ###
Calculation of eccentric load to equivalent axial load

Bending factors
Bx
=
A =
79904
= 0.006112 mm-1
Zxx
13072502.33
By
A =
79904
Zyy
13072502.33
Mx
My
= Pe.ex = 500 x 300

= Pe.ey = 500 x 300
=
=
0.006112 mm-1
150000 ton.mm
150000 ton.mm
Pequ.= Pe + Mx.Bx + My.By

= 2333.71 ton
From Table 6.1B of IS:800-1984, the maximum permissible bending stress
bcx = 154 MPa
bcy = 154 MPa
From Table 5.1 of IS:800-1984, the permissible stress in axial compression
ac
= 130 MPa
Therefore area required
Area provided
=
=
Pequ =
ac
179516 mm2
79904 mm2
Unsafe
ac,cal
= Pe
A
5000000
79904
62.575 N/mm
bcx,cal
= Mx
Zx
1500000000
13072502.33
114.74 N/mm
bcy,cal
= My
Zy
1500000000
13072502.33
114.74 N/mm
ac,cal / ac
62.58
=
0.4813 > 0.15
130
As per Clause 7.1.1, members subjected to axial compression and bending shall be
proportioned to satisfy the following condition
ac,cal
ac
Cmx. bcx,cal
1 - ac,cal
bcx
0.60 fccx
Where
Cm
fcc
= E
2
Cmy. bcy,cal
1 - ac,cal
bcy
0.60 fccy
0.85
=
3.14 x 2 x 105
32.86
60008 N/mm
62.58 +
0.85 x 114.74
+
0.85 x 114.74
130
162.58
154
162.58
154
0.6 x 60008
0.6 x 60008
0.481
0.634
0.634
= 1.750 >
Unsafe
DESIGN OF STUB COLUMN

75
t
Load Calculation
75
0.5
0.5 m
t/m
2.48 m
0.5
3.48 m
Calculation of Bending Moment & Shear Force
B.M
S.F
= 0.5 x 3.48 + 75 x 0.5

8
= 0.5 x 3.48 +
75
2

Max. Bending Moment
Max. Shear Force
=
=
=
=
=
38.26 t-m
75.87
t
500
3.48 m
38.26 t-m
75.87 t
20
550
510
###
20

A
= (510 x 16) + (500 x 20 25

= 28160 mm2
Ixx = 500 x 20 + 10000 x (275 -10)

######
25
500
+
16 x 510 + 8160 x (275 - 275)

###
500 x 20 + 10000 x (540 - 275)

###
###
= 333333.33 + 702250000 +
176868000
702250000
= 1582034667
mm4
Iyy = 20 x 500 + 10000 x (250 -250) +
###
20 x 500 + 10000 x (250 - 250)
###
= 208333333.33 +
174080.00
=
416840747
333333.333 +
510 x 16 + 8160 x (8 - 8)
###
208333333
mm4
Zxx
= 1582034667 / 275
5752853.33 mm3
Zyy
= 416840747 / 250
1667362.99 mm3
rxx
237.02 mm
ryy
121.67 mm
D/T
T/t
d1 / t
= 550 / 20
= 20 / 16
=
=
27.5
1.25
= 510 / 16
31.88 < ###
< 2
Assume the beam is laterally strained (Cl.6.6.4.Pg.77 IS: 800-1984) and
restrained against torsion due to support beam. (Cl.6.6.1 (iii). Pg.76 IS: 800-1984)
Use Leff
= 0.7 x span = 0.7 x 3.48 =

y = Leff / ryy
= 2436 / 121.67
2.44 m
=
20.02

bc
= 159 MPa
38.26 x 10^7
5752853 x 159
0.418 < 1
Hence Safe
92.98 N/mm2
100 N/mm2
Hence Safe
Check for Shear

Shear Stress
v,cal
Allowable Shear Stress
= 758700
510 x 16
= 0.4 x fy
<
100
Check for Deflection
5
5 x (3480^4)
+
750000 x 500
3 x 3480 - 4 x 500
384 2 x 10^5 x 1582034667 24 x 2 x 10^5 x 1582034667
=
=
0.03
1.77
1.745
mm
<
###
= L/325
Hence Safe
=
11 mm
Check for minimum Web Thickness

Acc. to Cl.6.7.3.1, Pg 81 of IS 800:1984, For unstiffened webs:
The thickness of web plate shall be the greater of
d1 (va, cal)0.5 / 816 and d1 (fy )0.5 / 1344 but not less than d1/ 85
d1 (va, cal)0.5 / 816
= 510 x (92.98)^0.5 / 816
6.027 mm
d1 (fy )0.5 / 1344
= 510 x (250)^0.5 / 816
9.882 mm
d1/ 85
= 510 / 85
Provided thickness = ### mm is safe
mm
DESIGN OF PLAN BRACING:

Bracing @ the Ring Girder Level EL 16.900m:
Reaction at end points
= (11.75-11.75)x3.98/2
=
0.000 t (No Horizontal forces from Ring Girder. But the Bracing qualified for
Seismic and Wind force in the main model of mill feed silo.)
3.80m
3.80m
1
###
4
8
9
###
11
3.98m
Design of diagnol member:

Axial force
2.05 t ( Ref. STAAD Output for member 5)

(comp)
Length of the diagnol member
= 2200.00 mm
Effective length
= 1870.00 mm
Try the section

ISA 75X75X6 (DOUBLE)
Total area
rxx
=
=
1732
23
mm2
mm
Slenderness Ratio
= leff/rmin
=
1870
23
=
ac
Capacity
81.30
= 101.0 N/mm2
F = ac x Area of the member

= 101 x 1732
= 17.49 t
Hence safe
Tensile capacity of the member

Net area of the section = 0.75x1732
=
1299 mm2
Max.per. Load
= 0.6x250x1299
= 19.49 t Hence safe
(Ref IS:800,Table -5.1)

= (12.27-12.27)x2.76/2
=
0.000 t (No Horizontal forces from Ring Girder. But the Bracing qualified for
Seismic and Wind force in the main model of mill feed silo.)
3.80m
3.80m
1
###
4
8
9
###
11
2.76m

Axial force

(comp)
= 2840.00 mm
Effective length
= 2414.00 mm
Try the section

Total area
rxx
=
=
1732
23
mm2
mm
Slenderness Ratio
ac
Capacity
= leff/rmin
=
2414
23
=
104.96
78.0 N/mm2

= 78 x 1732
= 13.51 t
Hence safe

=
1299 mm2
Max.per. Load
= 0.6x250x1299

= (12.27-12.27)x2.76/2
=
0.000 t
3.80m
1
###
3.80m
4
8
9
###
11
2.76m

Axial force

(comp)
= 4500.00 mm
Effective length
= 3825.00 mm
Try the section

Total area
rxx
=
=
4212
33.6
mm2
mm
Slenderness Ratio
ac
Capacity
= leff/rmin
=
3825
33.6
=
113.84
70.0 N/mm2

= 70 x 4212
= 29.48 t
Hence safe

=
3159 mm2
Max.per. Load
= 0.6x250x3159
Hopper Skin Plate

Vertical Skin Plate
= 12 mm
= ### mm
1) Waist Girder(W1) @ EL 20100
(G1)
2) Waist Girder(W1) @ EL 20100
###
700
###
600
###
###
###
2) Rign Girder
EL 18900 (G3)
EL 16900 (G4)
###
###
###
###
3) Stiffener
a) In Hopper Portion (S1)
cut ISMB 500
EL 14900 (G5)
EL 12900 (G6)
300
200
###
###
400
###
400
###
###
###
###
###
###
(G2)
###
###
8
###
###
###
b) In Vertical Portion (S2)
cut ISMB 600
TCE FORM NO. 010 R1
4) Stub Column
5) Main Beam Supporting Stub Column

#REF!
###
###
###
###
###
###
###
###
###
###
1a) Waist Girder(W2)

325
###
325
1b) Waist Girder(W3)

325
###
###
###
325
###
###
TCE FORM NO. 010 R1
Length Depth Thk

Liner Plate:
10
Nos
(10thk)
7000
S1
Cut MB 600
9100
65
Hop. Stiff
S2
Hop. Stiff
S3
Hop. Stiff
S4
Hop. Stiff
S5
Hop. Stiff
S6
Bracing(approx) BR
Bracing
Cut MB 500
Cut MB 500
Cut MB 500
Cut MB 500
Cut MB 500
1200
2130
2130
2130
800
80
68
48
24
12
Ver. Stiff
9100
m3
0.637
Weight in kg Weight (t)
2 7770
9898.980
9.899
123
36258.950
36.259
86.9
86.9
86.9
86.9
86.9
4171.200
6293.298
4442.328
2221.164
417.120
4.171
6.293
4.442
2.221
0.417
5.000
208.002
Liner Pl
6 thk Pl
8 thk Pl
10 thk Pl
12 thk Pl
16 thk Pl
20 thk Pl
25 thk Pl
32 thk Pl
ISMB 500
ISMB 400
ISMB 600
ISMC 75
Bracings
TOTAL=
51.924
4.616
0.105
0.146
63.479
5.231
6.554
4.006
10.550
17.545
2.587
36.259
ton
ton
ton
ton
ton
ton
ton
ton
ton
ton
ton
ton
0.417 ton
5.000 ton
208.419 ton
Weight (t)
BC
CD
DE
EF
FG
(Including Liner Pl for ver & hopp portion , Hopper & Bunker Plate,Ring Gir, Waist Gir,ver stiff, hor stiff, bracing approx)
11.64
7.14
12.24
2.24
2.24
12
6
8
2
2
4.96
4.74
4
3
2.88
2.58
50.66
50660
4
3
44
hor stiff, bracing approx)
Length Depth Thk

Liner Plate:
Bunker Plate
(10thk)
hopper Plate
(10thk)
Top cover
10thk
Liner Plate
Top cover
10thk
Ver. Stiff
7000
14000
9100
9100
35757610
14000
7000
m3
Nos
10
10
0.637
1.274
2 7850
2 7850
10000.900
20001.800
10.001
20.002
10
0.358
8 7850
22455.779
22.456
0.588
1 7850
4615.800
4.616
S1
Cut MB 600
9100
78
123
43510.740
43.511
Hop. Stiff
S2
Hop. Stiff
S3
Hop. Stiff
S4
Hop. Stiff
S5
Hop. Stiff
S6
Bracing(approx) BR
Bracing
Cut MB 300
Cut MB 300
Cut MB 300
Cut MB 300
MC 75
2130
2130
2130
2130
960
72
60
36
24
12
44.2
44.2
44.2
44.2
6.8
3389.256
5648.760
3389.256
2259.504
78.336
3.389
5.649
3.389
2.260
0.078
8 thk Pl
10 thk Pl
12 thk Pl
16 thk Pl
20 thk Pl
25 thk Pl
32 thk Pl
ISMB 300
Cut I 500
Cut I 300
ISMC 200
ton
ton
ton
ton
ton
ton
ton
ton
ton
ton
ton
0.1
0.2
15.5
1.5
2
8.1
1.75
0.75
7
1.25
0.25
120.350
0.000
0.000
52.458
0.000
0.000
#REF!
0.000
0.000
43.511
3.389
0.000
ISMC 75
A 50x50x6
TOTAL=
2.338 ton
0.000 ton
#REF! ton
1
0.5
39.9
Weight (t)
3518+3418+1851+1851
10738
2236+2236+1223+1223
6918
954+954+594+594
3096
954+954+594+594
3096
(Excluding Hopper & Bunker PlateRing Gir, Waist Gir)
11.64
7.14
12.24
2.24
2.24
12
6
8
2
2
4.96
4.74
4
3
2.88
2.58
50.66
50660
4
3
44
Length Depth Thk

Liner Plate:
Bunker Plate
(10thk)
hopper Plate
(10thk)
Top cover
10thk
14000
Plate:
Bunker Plate
(12thk)
7000
14000
hopper Plate
(12thk)
Liner Plate
Top cover
10thk
Ver. Stiff
7000
14000
9100
9100
m3
Nos
10
10
0.637
1.274
2 7850
2 7850
10000.900
20001.800
10.001
20.002
10
0.358
8 7850
22455.779
22.456
7000
0.588
1 7850
4615.800
4.616
9100
9100
12
12
0.764
1.529
2 7850
2 7850
12001.080
24002.160
12.001
24.002
12
0.429
8 7850
26946.935
26.947
35757610
35757610
S1
Cut MB 600
9100
78
123
43510.740
43.511
Hop. Stiff
S2
Hop. Stiff
S3
Hop. Stiff
S4
Hop. Stiff
S5
Hop. Stiff
S6
Bracing(approx) BR
Bracing
Cut MB 300
Cut MB 300
Cut MB 300
Cut MB 300
MC 75
2130
2130
2130
2130
960
72
60
36
24
12
44.2
44.2
44.2
44.2
6.8
3389.256
5648.760
3389.256
2259.504
78.336
3.389
5.649
3.389
2.260
0.078
183.300
8 thk Pl
10 thk Pl
12 thk Pl
16 thk Pl
20 thk Pl
25 thk Pl
0.000
0.000
52.458
0.000
0.000
#REF!
ton
ton
ton
ton
ton
ton
0.1
0.2
15.5
1.5
2
8.1
32 thk Pl
ISMB 300
Cut I 500
Cut I 300
ISMC 200
ISMC 75
A 50x50x6
TOTAL=
0.000
0.000
43.511
3.389
0.000
2.338
0.000
#REF!
ton
ton
ton
ton
ton
ton
ton
ton
1.75
0.75
7
1.25
0.25
1
0.5
39.9
Weight (t)
3518+3418+1851+1851
10738
2236+2236+1223+1223
6918
954+954+594+594
3096
954+954+594+594
3096
(Excluding Ring Gir, Waist Gir,Bracing)
11.64
7.14
12.24
2.24
12
6
8
2
2.24
4.96
4.74
4
3
2.88
2.58
50.66
50660
4
3
44
A-42
DETAILS OF BED MATERIAL BUNKER
500
2480
S8R
500
S9R
###
###
###
W3
W2
###
W3
###
W1
###
###
490
S3R
S4R
PLAN
2480
4800
EL.40500
[TOP OF
BED MATERIAL
###
BUNKER]
EL.33400
(90+)/2
###
EL.26300
250
490
250
1990
SECTION A-A
2400
2400
SECTION B-B
TCE FORM NO. 010 R1
A-9
Pressure distribution
Horizantal pressure in t/m2
Depth from top Z in m
10
12
10
Filling
Emptying(Reduction pressure)
12
Emptying
Reduction point
A-10
Pressure
on Walls
Horizantaldistribution
pressure in t/m2
Depth from top Z in m
10
12
10
12
Pressure on wall W1
& W2
Pressure on wall W3

Mill Feed Silo-10!09!08

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FILE NAME: Bed material bunker.xls

TCE FORM NO. 010 R1

JOB NO.: TCE.

3 I ) LAYOUT OF MILL FEED SILO: (Ref : Promac Dwg)

MILL FEED SILO

Data consider for the design of Mill feed Silo:

Refer Promac Input.

Check for Silo or Bunkers

Height where the rupture plane cuts the shell H rupture

The maximum values

Table -2 - Pressure Variation along the height of Bunker

Emptying Zoe = 4.488

FILE NAME: Bed material bunker.xls

Check for Eccentricity

Refer Clause 6.6.2.3

of IS:9178 (Part 1) - 1979

Table - 3 - Design Pressures for Different Conditions

are calculated using following equilibrium equation:

= (Pv - Ph) sin. Cos + W s . Sin

= Self wt. of hopper plate + Stiffner plate + Liner plate

FILE NAME: Bed material Bunker.xls

TCE FORM NO.010 R1

FILE NAME: Bed material Bunker.xls

TCE FORM NO.010 R1

Table - 4 - Trigonometric Values for Normal & Tangential Pressures

Table - 5 - Tabulation of Horizantal,Vertical,Normal & Tangential Pressures

FILE NAME: Bed material bunker.xls

Sample calculation for Horizontal and Vertical Force in bunker wall(W 1)

x = Horizontal dist. Bet. Hinge & roller support

Vertical height (yEF)

where, d = hopper bottom opening

= Total Normal Force

= Total Tension Force

5) M1 = Moment due to rectangular normal load (N1)

= (1/2) x (4.237 - 3.977) x 2.16 x (2/3) x 2.16

7) M3 = Moment due to V2 (V2*x)

FILE NAME: Bed material bunker.xls

TCE FORM NO. 010 R1

FORCE DIAG FOR

FILE NAME: Bed material bunker.xls

TCE FORM NO. 010 R1

FILE NAME: Bed material bunker.xls

TCE FORM NO. 010 R1

FILE NAME: Bed material bunker.xls

FILE NAME: Bed material bunker.xls

FILE NAME: Bed material bunker.xls

FILE NAME: Bed material bunker.xls

Calculation of Tension & Bending Moments in stiffeners:

Sample Calculation for forces in Stiffeners in hopper plate &

From Table 2 of IS:9178 (Part II) - 1979

t'1 = ((pt1 - pt2) x y2 ) / 2L

FILE NAME: bed material bunker.xls

TCE FORM NO. 010 R1

FILE NAME: bed material bunker.xls

TCE FORM NO. 010 R1

FILE NAME: Bed material bunker.xls

WALL 2 - Net Horizontal Forces on Bunker Wall

FILE NAME: Bed material bunker.xls

t'1 = ((pt1 t1* = (pt1

t'1 = ((pt1 t1* = (pt1

Case III : Emptying Condition

FILE NAME: Bed material bunker.xls

t'1 = ((pt1 t1* = (pt1