Professional Documents
Culture Documents
WORKSHOPMANUAL
MANUEL DATELIER
MANUAL DE TALLER
MANUALE PER IOFFICINA
FAVORIT 900
916 chassis no. 23/3001 and up
920 chassis no. 23/3001 and up
924 chassis no. 23/3001 and up
926 chassis no. 23/3001 and up
Note:
If not noted otherwise, is the document valid for the North-America
version also (chassis no. 9xx/24/xxxx)
General
Farmer 400
Fav 700
Fav 900
Text-module
0000
1000
1005
1010
1015
1030
1050
1070
1080
1090
1100
1150
1170
1200
1220
1320
1430
1432
1470
1490
1530
1600
1620
Transmission
Transmission control unit
Differential
Axle drive
Handbrake
Housing
Brake system
Vario transmission unit
Emergency control
Clutch actuation system
Cardan brake
ML range control
Front PTO
Live PTO
Front-wheel drive
Hydrodamp
Hydraulic pump
Transmission lubrication system
Pump drive
ML variable-displacement system
Enhanced actuation system valves
Enhanced actuation system pipes
2000
2010
2020
2050
2060
2170
2180
2190
2210
2250
2312
2710
2712
2714
Engine
Cylinder head
Speed adjustment
Cooling system
Fuel system
Exhaust brake
Cold-start system
Intercooler
Crankcase
Engine preheater
Lubrication
Injection pump
Injectors
Governor
Text-module
Text-module
Date
04/2000
Version
Page
1/4
Assembly overview
Capitel
Index
Docu-No.
0000
000009
General
Farmer 400
Fav 700
Fav 900
Text-module
3000
3010
3020
3050
3060
3070
3100
3120
3170
3180
3190
Front axle
Front axle support
Axle housing
Suspension
Suspension valve fitting
Suspension pipe
Track rod
Steering cylinder
Frame
Cardan shaft
Diff. lock actuation system
4000
4070
4090
Steering
Steering wheel
Hydr. steering assembly
5000
5010
5030
5050
5161
5200
Vehicle body
Body
Driver's seat
Hitch
Hitch trailer coupling
Cab mount, suspension
5500
5520
5530
5550
5560
5570
Air conditioning
Compressor drive
Coolant lines
Evaporator
Condenser
Electric cables
8100
8113
8114
8117
8121
Cab
Heater
Ventilation
Windscreen wiper
Cable loom
8600
8610
8618
8631
Power lift
Electrohydraulic control EPC
Electrohydraulic remote control
Power lift
8700
8730
8740
Three-point hitch
Lift arms
Support
Text-module
Text-module
Text-module
Text-module
Text-module
Text-module
Date
04/2000
Version
Page
2/4
Assembly overview
Capitel
Index
Docu-No.
0000
000009
General
Farmer 400
Fav 700
Fav 900
Text-module
8800
8810
8820
8830
8850
8890
Air compressor
Compressor
Brake fittings
Lines
Electrical actuation system
Air tank
8900
8910
8915
8955
8958
8970
8990
Front loader
Mounting frame
Hydr. implement actuation system
3rd hydr. circuit
Multi-coupling
Pipes
Lift cylinder
9000
9010
9015
9040
9050
9060
Electrics
Generator
Starter inhibitor
Fuses
Battery system
Starter motor system
9200
9210
9211
9220
9230
9260
9280
9400
9410
9420
9430
9500
9510
9516
9525
9530
9531
9534
Hydraulic pipes
Basic circuit
Power lift
with oil cooler
Hydr. trailer brake
Steering
Reversing system
Text-module
Text-module
Text-module
Text-module
Text-module
Date
04/2000
Version
Page
3/4
Assembly overview
Capitel
Index
Docu-No.
0000
000009
General
Farmer 400
Fav 700
Fav 900
Text-module
9600
9605
9610
9620
9666
9690
Hydr. equipment
Hydr. connections
Central control block (ZSB)
Valve fitting
External hydraulic supply
Valve supplement
9700
9710
9715
9717
9720
9730
9740
9750
9760
9770
9780
9790
Electronics
Instrument panel
Vario terminal
LBS - agricultural bus system
Transducer
Radar sensor
E-box
Transmission actuator unit
Joystick
Control unit
Engine EDC
ECU, power lift
9900
9920
9970
Service
Special tools
FENDIAS
Text-module
Text-module
Date
04/2000
Version
Page
4/4
Assembly overview
Capitel
Index
Docu-No.
0000
000009
General
Farmer 400
Fav 700
Fav 900
Documentation structure
Text-module
The fundamental feature of this documentation is that the different tractor types are divided into main
assemblies which correspond, with a few exceptions for technical reasons, to the FENDOS structure.
These main assemblies are, for example, "0000 - Tractor/General system" ; "1000 - Transmission";
"2000 - Engine" etc.
The main assemblies are sub-divided into subassemblies, e.g. "1005 - Transmission control unit";
"1220 - Live PTO" etc.
Please see document 0000 A 000009 for an overview of the assemblies.
Each assembly is subdivided into various registers which are labelled with a register letter.
These are as follows.
ABCD-
General
Faults
Documents and Diagrams
Component Location
EFGH-
Testing
Setting and Calibration
Repair
Service - Info
Text-module
a
b
c
Date
12.4.2000
Version
Register letter
Chapter / section
Type validity
d
e
Page
1/2
Documentation structure
Capitel
Index
Docu-No.
0000
000011
General
Farmer 400
Fav 700
Fav 900
Documentation structure
PM-Picturemodule
PMTAB_Picture
Text-module
1
2
3
4
Main assembly /
subassembly
Register
Docu-no.
Section
6
7
8
Revision status
Date created
Document code
Text-module
The document code does not have to be sequential, i.e. gaps may occur.
The docu-no. is not the page number in the documentation. The page number is listed on the right in
the contents.
Date
12.4.2000
Version
Page
2/2
Documentation structure
Capitel
Index
Docu-No.
0000
000011
General
Tractor / General system
Notes on documentation
Text-module
Please note
This Workshop Manual gives the trained expert type-related information for the repair of our tractors. It
is assumed that standard tools and general instruments which are part of the usual equipment in a
workshop will be available. Special tools are kept to the absolute minimum and are shown both at the
point where they are used and in a summary at the end of the manual.
If parts have to be replaced, only genuine spare parts may be used! When placing orders for parts
please always quote the chassis number in accordance with the relevant valid spares documentation.
The division of the assemblies in the Workshop Manual mirrors that of FENDOS.
Maintenance documentation and technical specifications must also be taken into account by
workshops. On completion of a repair, the person responsible must carry out a test drive to ensure that
the tractor is in perfect condition and its roadworthiness can be guaranteed.
We reserve the right to make design changes in the interests of technical progress.
Text-module
The following are used in this manual to draw attention to safety issues
This pictogram warns of situations where a lack of care can lead to personal injury or product
damage.
Text-module
Read the relevant instructions thoroughly before starting any tests or repair work.
Photos, drawings and components do not always represent the original. They are an illustration of the
work procedure required.
Photos, drawings components are not to scale. No conclusions may be drawn regarding size and
weight (even within a single illustration).
Date
26.03.2001
Version
Page
1/1
Notes on documentation
Capitel
Index
Docu-No.
0000
000021
General
Farmer 400
Fav 700
Fav 900
Text-module
Reason:
Bullet-List
The pressure pipes of the front suspension between the central control block ZSB and the
suspension cylinders,
the accumulators ASP1 and ASP2 on the central control block and
the piped accumulator ZSP
are subject to a pressure of 200 bar even with the engine switched off and the suspension
lowered (=locked)!
Action:
The pressure has to be relieved manually before any repair is carried out or anything is released or
opened in this area.
Note:
The "Lock suspension / lower suspension" command has no effect!
Steps:
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Check:
Emptying of accumulator sounds like flowing liquid as oil temperature increases (scarcely audible in
winter).
Note and comparison:
For tractors without a central control block (e.g. Fav 500) it is still necessary to relieve pressure using
the "External power supply" method.
Date
12/1999
Version
Page
1/1
Capitel
Index
Docu-No.
0000
000012
General
Text-module
Filling points
Filling
quantity
approx.
litres
24
Transmission and
differential (refill)
Power lift shaft lubrication
65
0.2
13
9.5
2.7
Front PTO
4.2
13
70
Fuel tank
Cooling system
530
26
0.8
Air compressor
0.5
Lubrication points
see Lubrication Chart
Type 4)
Frequency of change 2)
PM-Picturemodule
Date
12.11.2001
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000029
General
Serdon X 903.051.711
Loctite X 903.050.074
F 119.200.210.930
X 907.505.000
Text-module
1)
2)
3)
= Lithium-saponified, dripping point approx. 185C, worked penetration coefficient 265 to 295
(soft)
= Alvania 2 or Renolit MP
= Components which are to be bonded must be free of paint, oil and grease. Apply synthetic
bonding agent to the dry joint surfaces of both components; after mating them, leave them for
the specified curing time without exposing them to the air.
Date
12.11.2001
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000029
General
Farmer 400
Fav 700
Fav 900
Text-module
Coefficient of friction: tot. 0.14 for nuts and bolts without aftertreatment and for phosphated nuts.
Tighten by hand.
Tightening torques, unless otherwise specified, can be taken from the following table.
PM-Picturemodule
PMTAB_Picture
Date
03/2000
Version
Page
1/1
Capitel
Index
Docu-No.
0000
000007
General
PM-Picturemodule
PMTAB_Picture
Ignition ON
Press F5 to switch to second main menu level.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
12.2.2001
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000015
General
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
The Diagnostics terminal is not a replacement for measuring pressure in the transmission
circuit or electrical readings.
The Diagnostics terminal provides a reference value for the Vario transmission functions.
Possible applications:
Bullet-List
Date
12.2.2001
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000015
General
Text-module
Model
Engine
Type of engine
Turbocharger / intercooler
No. of cylinders / cooling
Bore / stroke
Effective displacement
Idling speed
Rated speed
No-load engine speed
Fuel
Engine stop
Noise level at driver's ear
Angle of engine
Tractor stability must be guaranteed
Lengthways in travel direction front / rear
Across travel direction left / right
Weights and dimensions
with following tyres and track width
Tyres front
Tyres rear
Track width front
Track width rear
Overall length
Overall width
Overall height incl. cab
Ground clearance
Wheelbase
Flange centre distance front
Flange centre distance rear
Min. turning circle radius without / with steering brake
Kerb weight
Max. permissible gross vehicle weight at 50km/h
Max. permissible gross vehicle weight with mounted
implements, depending on tyres
Max. permissible axle load
Max. permissible axle load rear
Maximal vertical load on trailer coupling
Maximal vertical load on trailer hitch
PTO 540/750/1000
PTO profile
PTO speed at rated engine speed and 540 setting
PTO speed at rated engine speed and 750 setting
PTO speed at rated engine speed and 1000 setting
Max. permissible torque at 540 setting
Max. permissible torque at 750 setting
Max. permissible torque at 1000 setting
Front PTO 1000
PTO speed at rated engine speed and 1000 setting
Max. permissible torque for 1000
Date
2.8.2001
Version
916
920
dB(A)
DO836LE504
with / with
6 / water
108 / 125
6870
780 +/-30
2150
2260-2320
530
electrical
72
DO836LE503
with / with
6 / water
108 / 125
6870
780 +/-30
2150
2280-2340
530
electrical
72
degree
degree
25
25
25
25
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
480/70R34
580/70R42
2000
1970
4940
2550
3095
605
2840
1892
1890
5.9/54
8750
12000
480/70R34
580/70R42
2000
1970
4940
2550
3095
605
2840
1892
1890
5.9/5.4
8750
12000
kg
kg
kg
kg
kg
14000
6500
7730
2000
3000
14000
6500
7730
2000
3000
rpm
rpm
rpm
Nm
Nm
Nm
1 3/4" 6-spline
569
726
1058
3500
2100
1600
1 3/4" 6-spline
569
726
1058
3500
2100
1600
rpm
Nm
1111
830
1111
830
mm
l
rpm
rpm
rpm
l
Page
1/4
Technical specifications
Capitel
Index
Docu-No.
0000
000028
General
Model
Hydraulics
Working pressure
Hydraulic pump
Available hydr. oil at max. capacity
Rear power lift
Three-point
Control
Max. lift capacity
Front power lift (optional)
Three-point
Max. lift capacity
Implement weight up to approx.
Transmission
Vario continuously variable transmission
Range I forwards
Range I reverse
Range II forwards
Range II reverse
Electrics
Operating voltage
Battery
Alternator
Starter
Wheel tightening torques
(threads and locating faces lightly oiled)
Front wheels
Rear wheels
916
920
bar
l
l
200
112
50
200
112
50
kN
Cat. 2/3
EPC
90
Cat. 2/3
EPC
90
kN
kg
Cat. 2
50
3600
Cat.2
50
3600
km/h
km/h
km/h
km/h
km/h
50
0.02 - 32
0.02 - 20
0.02 - 50
0.02 - 38
50
0.02 - 32
0.02 - 20
0.02 - 50
0.02 - 38
V
V/Ah
W/V/A
kW
12
12/2 x 90
2520/14/2x90
4.0
12
12/2 x 90
2520/14/2x90
4.0
Nm
Nm
450
620
450
620
Text-module
Note:
The warranty becomes null and void if changes are made to the power output governor and
max. speed setting or if the permissible loads and weights are exceeded.
Note:
With PTO operation:
If the maximum permissible torque can be exceeded because of the particular application,
use cardan shafts with a safety coupling and freewheel, if appropriate.
Maximum protection against seizing at peak torques 4000 Nm.
Date
2.8.2001
Version
Page
2/4
Technical specifications
Capitel
Index
Docu-No.
0000
000028
General
Text-module
Model
Engine
Type of engine
Turbocharger / intercooler
No. of cylinders / cooling
Bore / stroke
Effective displacement
Idling speed
Rated speed
No-load engine speed
Fuel
Engine stop
Noise level at driver's ear
Angle of engine
Tractor stability must be guaranteed
Lengthways in travel direction front / rear
Across travel direction left / right
Weights and dimensions
with following tyres and track width
Tyres front
Tyres rear
Track width front
Track width rear
Overall length
Overall width
Overall height incl. cab
Ground clearance
Wheelbase
Flange centre distance front
Flange centre distance rear
Min. turning circle radius without / with steering brake
Kerb weight
Max. permissible gross vehicle weight at 50km/h
Max. permissible gross vehicle weight with mounted
implements, depending on tyres
Max. permissible axle load front
Max. permissible axle load rear
Maximal vertical load on trailer coupling
Maximal vertical load on trailer hitch
PTO 540/750/1000
PTO profile
PTO speed at rated engine speed and 540 setting
PTO speed at rated engine speed and 750 setting
PTO speed at rated engine speed and 1000 setting
Max. permissible torque at 540 setting
Max. permissible torque at 750 setting
Max. permissible torque at 1000 setting
Front PTO 1000
PTO speed at nominal speed, 1000 version
Max. permissible torque at 1000 setting
Date
2.8.2001
Version
924
926
dB(A)
DO836LE502
with / with
6 / water
108 / 125
6870
780 +/-30
2250
2400-2460
530
electrical
72
DO836LE501
with / with
6 / water
108 / 125
6870
780 +/-30
2250
2420-2480
530
electrical
72
degree
degree
25
25
25
25
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
kg
kg
540/65R34
650/65R42
2000
1970
4940
2580
3110
605
2840
1892
1890
5.9/5.4
8800
12000
600/65R34
650/85R38
2000
1970
4940
2640
3110
605
2840
1892
1890
5.9/5.4
8800
12000
kg
kg
kg
kg
kg
14000
6500
7730
2000
3000
14000
6500
7730
2000
3000
rpm
rpm
rpm
Nm
Nm
Nm
1 3/4" 6-spline
596
760
1108
3500
2100
1600
1 3/4" 6-spline
596
760
1108
3500
2100
1600
rpm
Nm
1062
830
1062
830
mm
l
rpm
rpm
rpm
l
Page
3/4
Technical specifications
Capitel
Index
Docu-No.
0000
000028
General
Model
Hydraulics
Working pressure
Hydraulic pump
Available hydr. oil at max. capacity
Rear power lift
Three-point
Control
Max. lift capacity
Front power lift (optional)
Three-point
Max. lift capacity
Implement weight up to approx.
Transmission
Vario continuously variable transmission
Range I forwards
Range I reverse
Range II forwards
Range II reverse
Electrics
Operating voltage
Battery
Alternator
Starter
Wheel tightening torques
(threads and locating faces lightly oiled)
Front wheels
Rear wheels
924
926
bar
l
l
200
117
50
200
117
50
kN
Cat. 2/3
EPC
99.8
Cat. 2/3
EPC
99.8
kN
kg
Cat. 2
50
3600
Cat.2
50
3600
km/h
km/h
km/h
km/h
km/h
50
0.02 - 32
0.02 - 20
0.02 - 50
0.02 - 38
50
0.02 - 32
0.02 - 20
0.02 - 50
0.02 - 38
V
V/Ah
W/V/A
kW
12
12/2 x 90
2520/14/2x90
4.0
12
12/2 x 90
2520/14/2x90
4.0
Nm
Nm
450
620
450
620
Text-module
Note:
The warranty becomes null and void if changes are made to the power output governor and
max. speed setting or if the permissible loads and weights are exceeded.
Note:
With PTO operation:
If the maximum permissible torque can be exceeded because of the particular application,
use cardan shafts with a safety coupling and freewheel, if appropriate.
Maximum protection against seizing at peak torques 4000 Nm.
Date
2.8.2001
Version
Page
4/4
Technical specifications
Capitel
Index
Docu-No.
0000
000028
12/1999
Date
Version
Fault
code
0.0.11
Id code
Brief description
Description
Consequences
A021;
A022
Programming errors in
ECU.
Fault message, no
restrictions.
Link
FENDIAS / Note
Farmer 400
Fav 700
Fav 900
FCT_InitPage
EOL reprogramming
necessary.
Page
1/47
B
Index
000001
Docu-No.
no functions available,
no display
0.0.13 A004
Control console
Bus Failure
no functions available,
no display
0.0.14 A001;
A002
Transmission control
module
Bus Failure
no functions available,
no display
0.0.15 A001,
A002
no functions available,
no display
0.0.16 A001,
A002
Rear PTO
Bus Failure
no functions available,
no display
0.0.17 A001,
A002
Front PTO
Bus Failure
no functions available,
no display
0.0.18 A005
EPC Rear
Bus Failure
no functions available,
no display
0.0.19 A005
Front - Powerlift
Bus Failure
no functions available,
no display
0.0.1A A005
Spool valves
Bus Failure
no functions available,
no display
Faults
Capitel
Bus Failure
0000
Terminal
0.0.12 A008
Date
Version
2/47
Page
Id code
0000
Capitel
Index
Consequences
Link
0.0.20 A005
CAN-Bus-wiring
Bus Failure
no functions available,
no display
0.1.50 A007
Instrument panel
Malfunctions in
instrument panel
0.1.51 B012
no monitoring !
Electrical diagram
"Dashpanel"
0.1.54 B019
Pressure sensor
compressed air tank
no display
Electrical diagram
"Dashpanel"
0.1.55 S036
no monitoring !
Electric diagram
"Spool valves 1"
0.1.56 B005
Engine temperature
sensor
no monitoring !
Electrical diagram
"Dashpanel"
0.1.57 B006
Sensor, intercooler
temperature
Circuit diagram:
"Instrument panel"
(F400, F700); "EDC
control module" (F900)
0.1.59 B007
no monitoring !
Electrical diagram
"Dashpanel"
1.1.01, B038
evtl.
4.2.81
Position sensor
accelarator pedal EDC
( yellow marker )
Electric diagram
"EDC Control "
Restricted Operating
Possibilities,
Chapter 2000 Reg.B
(EDC-Failure)
Electric diagram
"EDC Control "
1.1.7E B035
Restricted Operating
Possibilities,
Chapter 2000 Reg.B
(EDC-Failures)
Electric diagram
"EDC Control "
FENDIAS / Note
EOL reprogramming
necessary
Faults
Docu-No.
000001
Description
Brief description
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
Id code
Page
3/47
Description
Consequences
1.1.7F A004
Control console
1.1.9E A003
Memorization keys
Engine speed
Restricted Operating
Possibilities,
Chapter 2000 Reg.B
(EDC-Failure)
Electric diagram
"EDC Control "
1.1.9F A002,
A004
CAN communication
failure EST Control
Module (A002) - Side
Console (A004)
Restricted Operating
Possibilities,
Chapter 2000 Reg.B
(EDC-Failure)
Electric diagram
"EDC Control ",
"Transmission BUS","
Comfort-BUS"
1.1.A0 A021
According to failure
Electric diagram
importance, Engine
"EDC Control "
torque will be reduced to
Fav.916 torque .
Chapter 2000 Reg.B
(EDC-Failure)
1.1.A1 A002,
A021
CAN Communication
failure EST control
module (A002) - EDC
control module (A021)
1.1.B0
Link
FENDIAS / Note
Electric diagram
Transmission -BUS
(G-BUS)
0000
Capitel
Index
CAN-bus
communication
restricted
EOL reprogramming
necessary.
Electric diagram
"EDC Control "
1.2.13 G001,
G003,
G001,
A021
Battery 1, Battery 2,
Voltage supply failure
Generator, EDC control EDC control module
module
Electric diagram
"Voltage supply +Ub"
No engine power
Chapter 2000 Reg.B
(EDC-Failure)
Faults
Docu-No.
000001
1.1.E0 B035
Brief description
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Brief description
Description
Consequences
Link
Restricted Power,
Chapter 2000 Reg.B
(EDC-Failure)
4/47
Page
1.2.1A B026
Signal failure
Electric diagram
"EDC Control "
1.2.1F A021
Electric diagram
"EDC Control ",
Transmission - BUS
1.2.21 A002
Fendt-EST not
connected or CANConnection to
Transmission Bus
discontinued.
Electric diagram
Transmission - BUS ,
EDC Motorsteuerung
1.2.23 A002
CAN-Message failure
from EST control
module (A002) EDC
control module
Electric diagram
Transmission - BUS ,
EDC Control Module
1.2.25 K020
Electric diagram
"EDC Control "
1.2.2A A002,
A021
No function of Exhaust
brake, Chapter 2000
Reg.B (EDC-Failure)
Electric diagram
Transmission - BUS ,
EDC Control Module;
Transmission - BUS,
Exhaust brake / Engine
stop
1.2.2B A002,
A021
No function of Exhaust
brake, Chapter 2000
Reg.B (EDC-Failure)
Electric diagram
Transmission BUS ,
"EDC Control Module ",
Transmission - BUS,
Exhaust brake / Engine
stop
Capitel
0000
B
Index
000001
Docu-No.
Faults
Electronic injection
pump VP44
1.2.18 A020
1.2.17
FENDIAS / Note
Farmer 400
Fav 700
Fav 900
Id code
Version
Date
12/1999
Fault
code
Date
Version
5/47
Page
Id code
Index
000001
Docu-No.
1.2.2C A002,
A021
1.2.2D A002,
A021
Electric diagram
"EDC Control ",
Transmission - BUS,
1.2.2E A002,
A021
Enhanced control
module, EDC control
module, transmission
bus
1.2.38 A021
Electric diagram
"EDC Control " Voltage
supply +UB
1.2.42 A020
Pump Control
(Injection pump)
Electric diagram
"EDC Control "
CAN-BUS Message
failure
Restricted Operating
Possibilities,
Chapter 2000 Reg.B
(EDC-Failure)
Electric diagram
"EDC Control ",
Transmission - BUS,
Comfort-BUS
1.2.81 B038
Position sensor
accelarator pedal EDC
( yellow marker )
Electric diagram
"EDC Control "
1.2.82 A020
Pump Control
(Injection pump)
Electric diagram
"EDC Control "
1.2.84 B025
Signal Failure
Electric diagram
"EDC Control "
restricted Power,
Chapter 2000 Reg.B
(EDC-Failure)
Link
FENDIAS / Note
Faults
Capitel
Consequences
0000
Description
Brief description
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
6/47
Page
Id code
Brief description
Description
Consequences
Link
Index
000001
Docu-No.
Electric diagram
"EDC Control "
1.2.87 B027
Water temperature
sensor (EDC control)
Signal Failure
restricted Power,
Chapter 2000 Reg.B
(EDC-Failure)
Electric diagram
"EDC Control "
1.2.89 A020
Pump Control
(Injection pump)
electronic volume
controller failure
Electric diagram
"EDC Control "
1.2.91 B025
Signal Failure
restricted power,
Chapter 2000 Reg.B
(EDC-Failure)
Electric diagram
"EDC Control "
1.2.92 A020
A021
Electric diagram
"EDC Control "
1.2.96 A021
Engine stops,
Chapter 2000 Reg.B
(EDC-Failure)
Electric diagram
"EDC Control "
1.2.99 A020
A021
Electric diagram
"EDC Control "
Reduced power,
Chapter 2000 Index B
(EDC-fault)
Electric diagram
"EDC Control "
1.2.A2 K021
Reduced power,
Chapter 2000 Index B
(EDC-fault)
Electric diagram
"EDC Control "
Faults
Capitel
restricted Power,
Chapter 2000 Reg.B
(EDC-Failure)
0000
1.2.85 B028
FENDIAS / Note
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Reduced power,
Chapter 2000 Index B
(EDC-Failure)
Electric diagram
"EDC Control "
Fault in barometric
pressure sensor
Pump Control
(Injection pump)
1.2.B1 A021,
A020
EDC-CAN Message
restricted Power,
failure: from EDC
Chapter 2000 Reg.B
Control Module to Pump (EDC-Failure)
Control (Injection pump)
1.2.B2 A020
Pump Control
(Injection pump)
1.2.B3 A020
Pump Control
(Injection pump)
Engine stops,
Engine does not sart,
Chapter 2000 Reg.B
(EDC-Failure)
Electric diagram
"EDC Control "
1.2.B4 A020
A021
Electric diagram
"EDC Control "
1.2.B5 A020
Pump Control
(Injection pump)
1.2.B6 A020
Pump Control
(Injection pump)
1.2.B7 A020,
B025
Pump Control
Speed sensor Failure,
(Injection pump), Speed --- Signal processing
sensor EDC
failure within injection
pump
1.2.A8 A021
Page
1.2.A6 A021,
A020
7/47
Link
Consequences
Version
Description
Date
Brief description
12/1999
Id code
1.2.A9 A020
Electric diagram
"EDC Control "
0000
Capitel
Index
Electric diagram
"EDC Control "
Faults
Docu-No.
000001
restricted Power,
Chapter 2000 Reg.B
(EDC-Failure)
FENDIAS / Note
Farmer 400
Fav 700
Fav 900
Fault
code
Date
Version
8/47
Page
Id code
0000
Capitel
Index
Consequences
Link
1.2.B9 A020
Pump Control
(Injection pump)
1.2.C1 A020
Pump Control
(Injection pump)
1.2.C3 A021,
A020
1.2.C4 A020
Pump Control
(Injectin pump)
Electric diagram
"EDC Control "
1.2.C5 A021,
A020
Electric diagram
"EDC Control "
1.2.C7 A020
Pump Control
(Injection pump)
1.2.C8 A021,
B026,
B028
EDC-CAN-BUS, EDC
EDC Control Module:
Control Module, Needle Injection volume is not
Motion Sensor, Intake
precise
Air pressure sensor
Engine stops,
Chapter 2000 Reg.B
(EDC-Failure)
1.2.C9 A020
Pump Control
(Injection pump)
Failure during
Autodiagnostic of
Injection pump
(Solenoid Valve final
stage)
1.2.CA A020
Pump Control
(Injection pump)
FENDIAS / Note
Electric diagram
"EDC Control "
Engine stops.
Chapter 2000 Reg.B
(EDC-Failure)
Electric diagram
"EDC Control "
Faults
Docu-No.
000001
Description
Brief description
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
9/47
Page
Id code
Description
1.2.CB A021,
A020
1.2.CD A021,
A020
1.2.DE A002,
A021
1.2.E0 A021,
A002
1.2.E1
Consequences
Link
Electric diagram
"EDC Control "
Electric diagram
"EDC Control ",
Transmission - BUS
Index
000001
Docu-No.
2.1.EF
Depending on
implement manufacturer
/ restricted operation of
mounted implement
3.1.01 A004
Side Console
RAM,
EEPROM - Failure
Faults
Capitel
0000
2.1.EE
FENDIAS / Note
Brief description
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
Id code
Consequences
3.1.02 A004
Side Console
RAM,
EEPROM - Failure
3.1.03 A004
Side Console
RAM,
EEPROM - Failure
3.1.04 A004
Side Console
RAM,
EEPROM - Failure
3.1.05 A004
Side Console
Internal 8,5 Volt Failure, Functions switched off: - Fit new control console
Keypad failure
keypad, - digital /
analogue input, - LED
actuation
3.1.06 A004
Side Console
4.1.01 A003
0000
Signal failure
Only Auxilliary
Operation
Index
Position sensor
accelerator pedal
Signal failure
Electric diagram
"Transmission Control"
TRANSMISSION
A013 Fuse 8
Only Auxilliary opration
Electric diagram
"Transmission Control"
A013 Fuse 4
Faults
Docu-No.
000001
TRANSMISSION
A013 Fuse 5
FENDIAS / Note
Link
Description
Page
10/47
Brief description
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
Id code
4.1.06 B029
Brief description
Description
Consequences
Accelerator ECU
position sensor (red
marker)
Signal fault
Page
11/47
4.1.07 B008
Signal failure
Position sensor
operating range
Signal failure
FENDIAS / Note
A013 fuse 17
Operating Range
Electric diagram
switching from 1 to 2 not "Transmisson Control"
possible
Link
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
TRANSMISSION
A013 Fuse 3
Electric diagram
"Transmisson Control"
TRANSMISSION
A013 fuse 13
Capitel
0000
Docu-No.
4.1.23 A003
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.24 S015
Parking Brake
automatism not
available
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.25 A003
Joystick "Quick
Reverse"
Signal failure
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.28 A009
Transmission Control
Signal failure
unit, Incremental sensor
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.29 A003
Joystick "Central
Position"
Signal failure
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.2A B015
Speed.sensor motor 1
bevel pinion
Signal failure
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
Signal failure
Faults
000001
Position sensor
"Reversed Operating
Controls"
Index
4.1.21 S045
Switching Operating
ranges not available;
Actual Range remains
engaged
Date
Version
Id code
Page
12/47
Capitel
0000
B
4.1.2B A003
Button Switching
Operating Range
Signal failure
TRANSMISSION
4.1.2C A003
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.2D S014
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.2E A003
Signal failure
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.2F A003
Signal failure
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.30
Signal failure
Contact "Auxilliary
Operation Hatch" Open /
Closed
Only Auxilliary
Operation
4.1.31 B014
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.32 A003
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.33
4.1.34
Signal failure
4.1.35
Key "Memorizing
Reverse Transmission
ratio"
Signal failure
4.1.36
4.1.37
Signal failure
Signal failure
Link
FENDIAS / Note
Faults
Docu-No.
000001
Consequences
Index
Description
Brief description
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Signal failure
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.44 B010
Speed.sensor motor 1
Signal failure
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.45 B015
Speed.sensor bevel
pinion
Signal failure
Only Auxilliary
Operation
Electric diagram
"Transmisson Control"
TRANSMISSION
4.1.50 S017
no further indication of
contamination
Electrical diagram
"Transmission Control"
4.1.53 B009
Temperature switch
Stop immediately ,
Electrical diagram
serious risk of
"Transmission Control"
transmission dammage!
TRANSMISSION
4.1.56 S017
no further display !
4.1.58
4.1.41 B011
4.1.42 B014
"Transmission Oil
temperature > 110C"
FENDIAS / Note
Electrical diagram
"Transmission Control"
Index
000001
Docu-No.
Faults
Capitel
TRANSMISSION TRANSMISSION
CONTROL (Comparison
"ideal Ratio / actual
Ratio)
0000
Transmission output
speed deviates fore
more than 30% from
ideal value
Link
Page
Signal failure
13/47
Key "Memorizing
Transmission Ratio
Ahead"
4.1.38
Consequences
Version
Description
Date
Brief description
12/1999
Id code
Farmer 400
Fav 700
Fav 900
Fault
code
Date
Version
14/47
Page
Id code
4.1.59
Brief description
Description
"Auxilliary Operation"
Auxilliary Operation
activated without
apparent reason
Consequences
Link
FENDIAS / Note
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Auxilliary Operation
failure
Solenoid valve operating Supply failure
range 1
Only Auxilliary
Operation Mode
4.1.62 Y003
Only Auxilliary
Operation Mode
TRANSMISSION
4.1.63 Y005
Supply failure
TRANSMISSION
4.1.64 Y004
PWM-Supply failure
Electrical diagram
"Transmission Control"
TRANSMISSION
4.1.65 Y006
4.1.70 A004
Key failure
Electrical diagram
"Transmission Control"
TRANSMISSION
TRANSMISSION only
for FARMER 400
Cruise Control cannot
be activated
Electrical diagram
"Transmission Control"
TRANSMISSION
Electrical diagram
"Transmission Control"
TRANSMISSION
Key failure
Capitel
0000
Docu-No.
Faults
000001
Index
no further display or
Electrical diagram
monitoring, possibly
"Transmission Control"
Transmisssion damage
4.1.61 Y002
Electrical diagram
"Transmission Control"
4.1.75 S045
Signal failure
Electrical diagram
"Transmission Control"
4.1.76 S047
Contamination switch
Signal failure
Electrical diagram
"Transmission Control"
4.1.7E B035
FAV900 , EDC
Calibration Code "4011"
4.1.7F A003
Memorizing key
Selected engine speed
Signal failure
4.1.81 B010
B011
Speed.sensor motor 1
Speed. sensor motor 2
Plausibility failure
Only Auxilliary
(=Speed indications are Operation Mode
not corresponding)
Electrical diagram
"Transmission Control"
TRANSMISSION
4.1.82 B014
B015
Electrical diagram
"Transmission Control"
TRANSMISSION
4.1.83 B014
B015
Electrical diagram
"Transmission Control"
TRANSMISSION
4.1.84
Electrical diagram
"Transmission Control"
TRANSMISSION
4.1.74 S015
Link
FENDIAS / Note
0000
no further display or
Electrical diagram
monitoring, possibly
"Transmission Control"
Transmisssion damage
Page
Signal failure
15/47
Temperatur-Sensor
"Temperature Feed oil"
4.1.73 B033
Consequences
Version
Description
Date
Brief description
12/1999
Id code
Farmer 400
Fav 700
Fav 900
Fault
code
Docu-No.
Faults
000001
Index
Date
Version
16/47
Page
Id code
Brief description
4.1.85
Description
Consequences
Link
FENDIAS / Note
`Transmission control`
circuit diagram
Index
000001
Docu-No.
4.1.91 A001
A004
Data communication
fault
4.1.92 A001
A002
4.1.93 A001
A002
Data communication
fault
4.1.A0 A009
Transmission control
unit
Actuation fault in
transmission control
module
Continuation in
emergency mode
possible
4.1.A1 A009
Transmission control
unit
Continuation in
emergency mode
possible
4.1.A2 A009
A001
or
A002
Transmission control
unit
4.1.A3 A009
Transmission control
unit
Continuation in
emergency mode
possible
Mechanical verification:
check ease of
movement of adjustment
device using emergency
control system.
TRANSMISSION,
TRANSMISSION
CONTROL
TRANSMISSION,
TRANSMISSION
CONTROL
Faults
Capitel
Data Communication
fault
0000
4.1.90 A001
A004
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
TRANSMISSION,
TRANSMISSION
CONTROL
Transmission control
unit
TRANSMISSION,
TRANSMISSION
CONTROL
4.1.A6 A009
Transmission control
unit
Continuation in
emergency mode
possible
TRANSMISSION,
TRANSMISSION
CONTROL
Initialisation error
Restricted CAN-bus
data communication
Continuation in
emergency mode
possible
4.1.A5 A009
Link
FENDIAS / Note
4.1.B2 A002
Range cannot be
changed while driving.
EOL reprogramming
necessary
4.1.B3 A002
Rapid reversing
posssible with standard
values.
EOL reprogramming
necessary
4.1.B4 B010
Sensor, engine 1
4.1.E0 Y004
Index
Capitel
0000
4.1.B1 Y001
Y002
EOL reprogramming
necessary
Faults
Continuation in
emergency mode
possible
EOL reprogramming
necessary
Docu-No.
000001
4.1.E9
Continuation in
emergency mode
possible
Page
17/47
Transmission control
unit
4.1.A4 A009
Consequences
Version
Description
Date
Brief description
12/1999
Id code
Farmer 400
Fav 700
Fav 900
Fault
code
Date
Version
18/47
Page
Id code
Brief description
4.1.EA
Description
Consequences
Continuation in
emergency mode
possible
Link
FENDIAS / Note
Capitel
0000
B
Index
TRANSMISSION,
calibration code "4003"
4.1.EC B029
B038
4.1.ED B017
TRANSMISSION,
Calibration Code "4001"
4.1.EE
Transmission
characteristic
TRANSMISSION,
calibration code "4007"
4.1.EF
Turboclutch
characteristic
TRANSMISSION,
TURBOCLUTCH
FUNCTION, calibration
code "4009"
4.1.FF A001
A002
Transmission e-box
Continuation in
emergency mode
possible
5.1.31 A004
4WD ENHANCED
CONTROL
4WD ENHANCED
CONTROL
4WD engages
Actuation fault
5.1.34 B047
4WD diff. lock automatic "4WD / Diff. Lock" circuit 4WD ENHANCED
system out of order
diagram
CONTROL
Faults
5.1.33 Y009
Docu-No.
000001
4.1.EB B016
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Id code
Brief description
Description
Consequences
Link
FENDIAS / Note
Version
Page
19/47
5.1.35 B047
4WD diff. lock automatic "4WD / Diff. Lock" circuit 4WD ENHANCED
system out of order
diagram
CONTROL
5.1.51 A004
Farmer 400
Fav 700
Fav 900
Date
12/1999
Fault
code
5.1.54 S006
Signal fault
Automatic differential
lock not available
5.1.55 S005
Signal fault
Automatic differential
lock not available
5.1.61 B003
Suspension position
sensor
Signal fault
No further functions
" Suspension" circuit
available, suspension
diagram
remains in last position.
Continuation without
suspension possible
SUSPENSION
ENHANCED
DIAGNOSTIC SYSTEM
A013 Fuse
"Raise" suspension
solenoid valve
No further functions
" Suspension" circuit
available, suspension
diagram
remains in last position.
Continuation without
suspension possible
SUSPENSION
ENHANCED
DIAGNOSTIC SYSTEM
5.1.63 Y013
"Lower" suspension
solenoid valve
No further functions
" Suspension" circuit
available, suspension
diagram
remains in last position.
Continuation without
suspension possible
SUSPENSION
ENHANCED
DIAGNOSTIC SYSTEM
Capitel
0000
5.1.62 Y014
5.1.53 Y010
Docu-No.
Faults
000001
Index
Date
Version
Id code
5.1.64 A004
Brief description
Description
Consequences
Page
20/47
Link
FENDIAS / Note
SUSPENSION
ENHANCED
DIAGNOSTIC SYSTEM
only with single e-box
version
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
"CAN/enhanced
controls bus" circuit
diagram
SUSPENSION
ENHANCED
DIAGNOSTIC SYSTEM
only with single e-box
version
"CAN/enhanced
controls bus" circuit
diagram
Capitel
0000
Docu-No.
Actuatuion fault
Suspension moves to
"Lock" status.
5.1.6E B003
Suspension position
sensor
Incorrect calibration
Suspension not
operational
SUSPENSION
ENHANCED
DIAGNOSTIC SYSTEM
calibration code "7666"
5.1.00 A002
5.1.91 A003
"Rear automatic ON /
OFF" key in joystick
Signal fault
5.1.93 A003
"Front automatic ON /
OFF" key in joystick
Signal fault
5.1.95 A003
"Automatic functions
STOP" key in joystick
Signal fault
Faults
000001
Valve, charge
suspension
Index
5.1.66 Y012
Date
Version
21/47
Page
Id code
5.1.98 S025
Description
Consequences
LS pump
pressure-operated
switch
Minimum pressure
Case A ) Valves locked : "Spool valves 1" circuit
cannot be reached, test immediate fault code ; diagram
Sequence : 0 / 2,4 V
case B ) Valves in
operation : 1. No fault
code initially 2. Valve
flow is automatically
reduced. 3. If
pressure-operated
switch remains open for
2 more seconds, then
fault code and locking of
valves (= no supply to
control pressure valve
Y032 ), 4. If
pressure-operated
switch opens during flow
restriction (see above)
then flow will be restored
after 3 more seconds
and no fault code will be
generated
Pressure-operated
see above
switch does not open.
Test sequence : 0 / 2.4V
Link
FENDIAS / Note
Index
000001
Docu-No.
Faults
Capitel
0000
Brief description
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
22/47
Page
Id code
5.1.99 S026
Brief description
Description
Consequences
Link
Minimum flow cannot be 1. Control valve flow ist "Spool valves 1" circuit
reached, test sequence: automatically reduced to diagram
0/0V
20 l/min. 2. Hydraulic oil
preheater switched off (if
active). 3. Fault code
cannot be cleared (i.e.
Key reset / restart
necessary).
FENDIAS / Note
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
5.1.9A S026
No monitoring ( from
"Spool valves 1" circuit
09/2000 or from A002
diagram
Vario V090 software the
fault will only be stored if
the temperature sensor
of control valve 1 for oil
heater was over 5C )
Capitel
0000
Docu-No.
Faults
000001
Interruption, while
No monitoring
engine is running,
between connector and
e-box or connector and
flow monitor, test
sequence: 0 / 8 V
Index
Date
Version
23/47
Page
Id code
Brief description
Description
Consequences
Link
FENDIAS / Note
Capitel
0000
B
5.1.9E S034
Circuit diagram
"Dashpanel"
5.1.9F S034
Signal fault
No further monitoring
Circuit diagram
"Dashpanel"
5.1.B0 A002
5.1.FF A002
6.1.01 A004
PTO disengages
6.1.02 S020
6.1.03 S019
Signal fault
6.1.04 Y008
Actuation fault
PTO disengages
6.1.05 B021
EOL reprogramming
necessary
Faults
Docu-No.
000001
Index
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
Id code
6.1.06 A004
Brief description
Description
Consequences
Link
FENDIAS / Note
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Page
24/47
6.1.07 A004
Signal fault
Actuation fault
6.1.09 Y027
Actuation fault
6.1.10 B020
6.1.11
PTO disengages,
automatic mode OFF
A004
Signal fault
0000
Capitel
Index
6.1.15 A004
NEUTRAL speed
selection key
6.1.16 A004
6.1.17 A004
Faults
Docu-No.
000001
6.1.0A A004
6.1.08 Y026
6.1.18 A004
Version
6.1.1A Y026
25/47
Page
Brief description
Description
Consequences
Link
FENDIAS / Note
Index
000001
Docu-No.
Actuation fault
PTO cannot be engaged Circuit diagram "PTO's" Only for single e-box
version. COMFORT
REAR PTO
6.1.1B Y027
Actuation fault
PTO cannot be engaged Circuit diagram "PTO's" Only for single e-box
version. Not for Fav 900
. COMFORT REAR PTO
6.1.1B Y026
Actuation fault
PTO cannot be engaged Circuit diagram "PTO's" Only for Fav 900 .
ENHANCED CONTROL
REAR PTO
6.1.1C Y028
Actuation fault
PTO cannot be engaged Circuit diagram "PTO's" Only for single e-box
version. Not for Fav 900
COMFORT REAR PTO
6.1.1C Y027
Actuation fault
PTO cannot be engaged Circuit diagram "PTO's" Only for Fav 900 .
ENHANCED CONTROL
REAR PTO
6.1.41 A004
Speed selection moves Circuit diagram "PTO's" Only for single e-box
to neutral , no
version COMFORT
preselection possible
REAR PTO
6.1.42 S020
No speed selection,
Circuit diagram "PTO's" Only for single e-box
PTO cannot be engaged
version COMFORT
REAR PTO
6.1.43 S019
No speed selection,
Circuit diagram "PTO's" Only for single e-box
PTO cannot be engaged
version. COMFORT
REAR PTO
Faults
Capitel
0000
Farmer 400
Fav 700
Fav 900
Date
Id code
12/1999
Fault
code
Date
Version
26/47
Page
Id code
6.1.45 B021
Description
Consequences
Link
FENDIAS / Note
Activating speeds
Circuit diagram "PTO's" Only for single e-box
remains possible, press
version COMFORT
"Engage PTO" key for
REAR PTO
more than 5 seconds
(emergency mode).
Speed is selected,
clutch 100% engaged,
clutch speed deviates by
more than 20 % from
engine speed. Clutch is
slipping.
Activating speeds
Circuit diagram "PTO's" Only for single e-box
remains possible, press
version. COMFORT
"Engage PTO" key for
REAR PTO
more than 5 seconds
(emergency mode).
Activating speeds
Circuit diagram "PTO's
remains possible, press
"Engage PTO" key for
more than 5 seconds
(emergency mode).
No PTO operation
possible
Index
000001
Docu-No.
Faults
Capitel
0000
6.1.4A A004
Brief description
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
Id code
6.1.50 B020
Brief description
Description
Consequences
Link
FENDIAS / Note
Selected speed is
active, speed at stub is
lower than clutch speed ,
power supply fault to
Hall-effect sensor B020,
speed selection solenoid
valve (Y026, Y027,
Y028) stuck in "OFF"
position.
Index
000001
Docu-No.
6.1.56 A004
As long as "540" is
selected, engagement
can occur. "1000" and
"750" can be selected,
press "Engage PTO"
key longer than 5
seconds. "540" cannot
be selected.
6.1.57 A004
As long as "750" is
selected, engagement
can occur. "1000" and
"540" can be selected,
press "Engage PTO"
key longer than 5
seconds. "750" cannot
be selected.
Faults
Capitel
NEUTRAL speed
selection key
0000
6.1.55 A004
Activating speeds
Circuit diagram "PTO's
remains possible , press
"Engage PTO" key for
more than 5 seconds
(emergency mode)
Page
27/47
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
28/47
Page
Id code
Brief description
Description
Consequences
Link
FENDIAS / Note
As long as "1000" is
Circuit diagram "PTO's
selected, engagement
can occur. "750" and
"540" can be selected,
press "Engage PTO"
key longer than 5
seconds. "1000" cannot
be selected.
6.1.60 B020
B021
6.1.A1 A004
Communication fault
6.1.AA A004
"Active" key
Communication fault
6.1.B0
Capitel
0000
CAN-bus
communication
restricted
EOL reprogramming
necessary
6.1.B6 A004
Faults
Communication fault
Docu-No.
000001
NEUTRAL speed
selection key
Index
6.1.B5 A004
6.1.58 A004
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
6.1.B7 A004
Version
6.1.B8 A004
29/47
Page
Brief description
Consequences
Link
FENDIAS / Note
6.1.C1
0000
Capitel
Index
Signal fault
7.1.03 Y034
Actuation fault
7.1.04 Y011
Actuation fault
7.1.05 B002
Signal fault
7.1.06 S042
7.1.07 S042
7.1.08 S042
COMFORT FRONT
PTO
Faults
Docu-No.
000001
7.1.02 S041
7.1.01 A004
Description
Farmer 400
Fav 700
Fav 900
Date
Id code
12/1999
Fault
code
Id code
7.1.09 A004
Brief description
Description
Consequences
Link
FENDIAS / Note
Version
"Active" key
Farmer 400
Fav 700
Fav 900
Date
12/1999
Fault
code
Page
30/47
7.1.42 S041
7.1.4A A004
"Active" key
7.1.A1 A004
Communication fault
Communication fault
Communication fault
7.1.A2
"Active" key
Capitel
0000
7.1.AA A004
7.1.C1
Docu-No.
Faults
000001
Index
7.1.41 A004
Date
Version
8.3.11
Page
31/47
Id code
Brief description
Description
Consequences
Link
FENDIAS / Note
A005;
Y021
Control locked
Control locked
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
8.3.15 S030
Control locked
8.3.16 A005
Control locked
8.3.17 A005
"Electrohydraulic power Ub 30
lift control" circuit
diagram
8.3.18 S027
Control locked
Control locked
Capitel
0000
8.3.14 S029
Key fault
B
Index
8.3.19 S028
Faults
Docu-No.
000001
Key fault
Date
Version
32/47
Page
Id code
Brief description
Description
8.3.21
8.3.22 B030
Consequences
Link
FENDIAS / Note
Control locked
8.3.24
Control locked
8.3.26
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Control locked
"Electrohydraulic power
lift control" circuit
diagram
Capitel
0000
8.3.31 B031
Signal fault
Docu-No.
Faults
000001
Sensor fault
Index
Date
Version
33/47
Page
Id code
8.3.32 B032
Brief description
Description
Consequences
Link
FENDIAS / Note
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
8.3.34
Cannot be changed
8.3.35
Cannot be changed
8.3.38
Control is continued
8.3.39
Signal fault
Control is continued
Battery voltage
< 11 volts
0000
Capitel
Index
8.3.33 G001;
G002
Faults
Docu-No.
000001
Date
Version
34/47
Page
Id code
Brief description
Description
Consequences
Link
FENDIAS / Note
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Draft-sensing pin is
Fault code will not be
overloaded as a result of stored
twisting lift in upper
range (90-100% lift
height) due to too tight
setting
Draft-sensing pin is
Fault code will not be
overloaded as a result of stored
twisting lift in upper
range (90-100% lift
height) due to too tight
setting
Valve cannot be
identified by bus line
sensing
pin
8.3.51 B032
draftsensing
pin
9.1.50
No valve operation
available
Index
000001
Docu-No.
Faults
Capitel
0000
8.3.50 B031
draft-
9.1.5F
Id code
Brief description
Description
Consequences
Setpoint message
missing
35/47
Page
Version
Configuration message
missing
Setpoint message is not
plausible
Link
FENDIAS / Note
Farmer 400
Fav 700
Fav 900
Date
12/1999
Fault
code
Configuration message
is not plausible
Potentiometer or PWM
fault
Spool valve fault
EEPROM inconsistent
9.1.52
9.1.53
Supply voltage
> 18 volts
9.1.54
Hydraulic oil
temperature too low
Capitel
0000
B
Index
9.1.5B
9.1.5C
No consequences
9.1.55
Faults
Docu-No.
000001
9.1.5A
9.1.51
Id code
Version
Page
36/47
Description
Consequences
Link
FENDIAS / Note
9.1.56
9.1.57
9.1.58
9.1.59
9.1.A0 A002
9.1.A1 A002
9.1.B0 B040
Position sensor
Not calibrated
No position control
available
9.1.B1 B040
Position sensor
No position control
available
0000
Sensor fault
Index
Not calibrated
9.1.B3 A004
9.1.C0 A004
Control console
Faults
Docu-No.
000001
9.1.B2 A004
Brief description
Farmer 400
Fav 700
Fav 900
Date
12/1999
Fault
code
Valve locked
Key fault
9.1.C3 A004
Floating position
Key fault
9.1.C4 A004
Key fault
9.1.C5 A004
9.1.C6 A004
9.1.C7
9.1.C8
9.1.C9
9.1.CA
Control Console
CAN-bus fault
Malfunctions which
cannot be further
specified
9.1.D0 S021
Key fault
No function
9.1.D1 S022
Key fault
No function
A.1.10
A.1.11
A.1.12
Spool valve fault, valve 1 Supply voltage < 8 volts Valve moves into neutral
position
A.1.13
A.1.14
9.1.C2 A004
Consequences
Link
FENDIAS / Note
Page
37/47
Vario Tractors - Failure Codes
0000
Capitel
Index
Key fault
Automatic (switching
from control console to
joystick)
9.1.C1 A004
Version
Description
Date
Brief description
12/1999
Id code
Farmer 400
Fav 700
Fav 900
Fault
code
SPOOL VALVES 1 - 4
Faults
Docu-No.
000001
Hydraulic oil
temperature too low
Id code
Brief description
Description
Consequences
Link
FENDIAS / Note
Version
Page
38/47
Spool valve fault, valve 1 Overvoltage (<45 volts) Valve moves into neutral
position
A.1.16
SPOOL VALVES 1 - 4
A.1.17
Spool valve fault, valve 1 Internal position sensor Valve moves into neutral
fault
position
SPOOL VALVES 1 - 4
A.1.18
SPOOL VALVES 1 - 4
A.1.19
SPOOL VALVES 1 - 4
A.1.1A
A.1.1B
SPOOL VALVES 1 - 4
SPOOL VALVES 1 - 4
A.1.1C
No consequences
SPOOL VALVES 1 - 4
A.1.1F
Capitel
0000
Configuration message
is missing or not
plausible
SPOOL VALVES 1 - 4
setpoint / actual value
display
A.1.15
Farmer 400
Fav 700
Fav 900
Date
12/1999
Fault
code
Docu-No.
Faults
000001
Index
Potentiometer or PWM
fault
Id code
Brief description
Description
Consequences
Version
Page
39/47
A.1.21
A.1.22
Spool valve fault, valve 2 Supply voltage < 8 volts Valve moves into neutral
position
A.1.23
A.1.24
FENDIAS / Note
SPOOL VALVES 1 - 4
Hydraulic oil
temperature to low
Index
000001
Docu-No.
A.1.26
SPOOL VALVES 1 - 4
A.1.27
Spool valve fault, valve 2 Internal position sensor Valve moves into neutral
fault
position
SPOOL VALVES 1 - 4
A.1.28
SPOOL VALVES 1 - 4
Undefined and
uncontrolled functions
can occur , DANGER!
Faults
Capitel
Spool valve fault, valve 2 Overvoltage (> 45 volts) Valve moves into neutral
position
0000
A.1.25
A.1.20
Link
Farmer 400
Fav 700
Fav 900
Date
12/1999
Fault
code
Date
Version
Id code
Brief description
Description
Consequences
Link
FENDIAS / Note
Page
40/47
A.1.2A
SPOOL VALVES 1 - 4
A.1.2B
SPOOL VALVES 1 - 4
A.1.2C
No consequences
SPOOL VALVES 1 - 4
A.1.2F
SPOOL VALVES 1 - 4
SPOOL VALVES 1 - 4
setpoint / actual value
display
Configuration message
is missing or not
plausible
Potentiometer or PWM
fault
Index
000001
Docu-No.
A.1.31
A.1.12
Spool valve fault, valve 3 Supply voltage < 8 volts Valve moves into neutral
position
A.1.33
Faults
Capitel
0000
A.1.30
A.1.29
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
A.1.34
Id code
Brief description
Description
Consequences
Link
FENDIAS / Note
SPOOL VALVES 1 - 4
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Page
41/47
Hydraulic oil
temperature too low
Index
000001
Docu-No.
SPOOL VALVES 1 - 4
A.1.37
Spool valve fault, valve 3 Internal position sensor Valve moves into neutral
fault
position
SPOOL VALVES 1 - 4
A.1.38
SPOOL VALVES 1 - 4
A.1.39
A.1.3A
SPOOL VALVES 1 - 4
A.1.3B
SPOOL VALVES 1 - 4
A.1.3C
No consequences
SPOOL VALVES 1 - 4
Undefined and
uncontrolled functions
can occur, DANGER!
SPOOL VALVES 1 - 4
Faults
Capitel
A.1.36
0000
Spool valve fault, valve 3 Overvoltage (> 45 volts) Valve moves into neutral
position
A.1.35
Date
Version
42/47
Page
A.1.3F
Id code
Brief description
Description
Consequences
Link
FENDIAS / Note
SPOOL VALVES 1 - 4
setpoint / actual value
display
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Configuration message
is missing or not
plausible
Potentiometer or PWM
fault
Spool valve fault, valve 4 Valve cannot be
No valve operation
recognised by valve bus available
A.1.41
A.1.42
Spool valve fault, valve 4 Supply voltage < 8 volts Valve moves into neutral
position
A.1.43
A.1.44
SPOOL VALVES 1 - 4
Hydraulic oil
temperature too low
Capitel
0000
B
A.1.46
SPOOL VALVES 1 - 4
A.1.47
Spool valve fault, valve 4 Internal position sensor Valve moves into neutral
fault
position
SPOOL VALVES 1 - 4
A.1.48
SPOOL VALVES 1 - 4
Faults
Docu-No.
000001
Index
A.1.45
A.1.40
Date
Version
Id code
Brief description
Description
Consequences
Link
FENDIAS / Note
Page
43/47
A.1.4A
SPOOL VALVES 1 - 4
A.1.4B
SPOOL VALVES 1 - 4
A.1.4C
No consequences
SPOOL VALVES 1 - 4
A.1.4F
SPOOL VALVES 1 - 4
SPOOL VALVES 1 - 4
setpoint / actual value
display
Configuration message
is missing or not
plausible
Potentiometer or PWM
fault
E-box
A.1.A1 A002
E-box
Not calibrated
A.1.A2
Capitel
0000
A.1.A0 A002
Docu-No.
Valves cannot be
operated
Faults
000001
Crossgate lever
Index
A.1.B0 A003
A.1.49
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Id code
Version
Page
44/47
Description
Consequences
Link
FENDIAS / Note
A.1.B1 A003
Crossgate lever
Valves cannot be
operated
SPOOL VALVES
OPERATION
A.1.B2 A003
Crossgate lever
Valves cannot be
operated
SPOOL VALVES
OPERATION
A.1.B3 A003
Crossgate lever
SPOOL VALVES
OPERATION
A.1.B4 A003
Crossgate lever
SPOOL VALVES
OPERATION
A.1.B5 A003
Crossgate lever
SPOOL VALVES
OPERATION
A.1.C0 A004
Side console
A.1.C1 A004
Automatic (switching
from control console to
joystick)
Key fault
SPOOL VALVES
OPERATION
A.1.C2 A004
Valve locked
Key fault
SPOOL VALVES
OPERATION
A.1.C5 A004
Switching function
Key fault
SPOOL VALVES
OPERATION
Valves cannot be
operated
Index
000001
Docu-No.
Faults
Capitel
0000
Brief description
Farmer 400
Fav 700
Fav 900
Date
12/1999
Fault
code
Date
Version
Page
45/47
B
Index
000001
Docu-No.
A.1.C6 A004
A.1.C7
A.1.C8
A.1.C9
A.1.CA
Control console
CAN-bus fault
Malfunctions which
cannot be further
specified
A.1.D1 A003
No valve operation
available
SPOOL VALVES
OPERATION
A.1.D3 A003
No valve operation
available
SPOOL VALVES
OPERATION
A.1.D4 S023
A.1.D6 S021
External "Lift"
pushbutton
A.1.D7 S036
A.1.D9 S036
A.1.DA B022
Link
FENDIAS / Note
Circuit diagram
"Spool valves 1"
Circuit diagram
"Spool valves 1"
STANDARD FRONT
POWER LIFT or
COMFORT FRONT
POWER LIFT EPC
Circuit diagram
"Spool valves 1"
Tank is empty
Circuit diagram
"Spool valves 1"
ENHANCED CONTROL
STEERING FLUID
LEVELS
Pressure-operated
switch for kickout (NA)
Switch fault
Circuit diagram
"Spool valves 1"
EOL reprogramming
necessary
Faults
Capitel
Consequences
0000
Description
Brief description
A.1.DB
Id code
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
Id code
Brief description
Description
Consequences
Page
46/47
A.1.E0
A.1.E1
Switch fault
A.1.E2
A.1.E3
A.1.E4
A.1.E5
Mecanical problem
within spool valve
Fault in electric
actuation system or
solenoid valve.
Valves in neutral
position
A.1.F0 Y032
Index
000001
Docu-No.
Faults
Capitel
Circuit diagram
"Spool valves 1"
0000
Control pressure
solenoid valve
FENDIAS / Note
A.1.DC
Link
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
Date
Version
Id code
A.1.F1 Y033
MVV
Brief description
Description
Consequences
Link
FENDIAS / Note
Circuit diagram
"Suspension"
SPOOL VALVES
OVERVIEW OF
OPERATION
Farmer 400
Fav 700
Fav 900
12/1999
Fault
code
VALVES 1 - 4
Page
47/47
A.1.F1 A013
Fuseboard
No FENDIAS diagnosis
possible.
Index
000001
Docu-No.
Faults
Capitel
0000
Faults
Farmer 400
Fav 700
Fav 900
Text-module
A
B
C
D
E
F
G
H
J
K
L
likely
X
O
possible
A B C D E F G H J K L
X
X
X
Fault
Raise nozzle Bl 3
Fault in coil /
cartridge
Fault in coil /
cartridge
Blocked
Lower nozzle Bl 4
Blocked
X
X
X
Action, if
necessary see ...
Cause
to P or A
X O
Leak
X O
X O
from A duct to T
X
X
O
X
Date
09/2000
Version
Blow through /
replace
Blow through /
replace
Closed? Ma = 20 Nm
Blow through /
replace
Closed? Ma = 20 Nm
Blow through /
replace
Page
1/2
Visual inspection,
blow through, if nec.
Visual inspection,
blow through, if nec.
Check Ma = 20 Nm
Capitel
Index
Docu-No.
0000
000002
Faults
Farmer 400
Fav 700
Fav 900
likely
X
O
possible
A B C D E F G H J K L
X X
X
X
Date
09/2000
Version
Fault
Action, if
necessary see ...
Cause
Raise/lower valve
Valves do not have
correctly wired,
identical function
though valve
cartridges mixed up
Position sensor B003 Fault in mech. connection
Suspension
Faulty diaphragm in
(characteristic)
accumulator, i.e.
incorrect
reduction in nitrogen
pre-tension pressure
Pre-tension pressure
can only be measured with special
instrument! If nec.,
compare by replacing accumulator.
Caution! Pressure
in suspension must
be relieved!
Wrong accumulator Check / replace
fitted
Caution! Pressure
in suspension must
be relieved!
Page
2/2
Capitel
Index
Docu-No.
0000
000002
Faults
Farmer 400
Fav 700
Fav 900
Text-module
A
B
C
D
E
F
G
likely
X
O
possible
A B C D E F G H J K L
X
X
X
O
X
X
X
X
X
X
X
Date
24.10.2000
Action, if
necessary see ...
Cause
Refer to general
faults
Steering-side leak in Blow through /
shuttle valve WLS1 replace
Fault
Version
Page
1/1
Blow through /
replace
Blow through /
replace
Blow through /
replace
Blow through /
replace
Blow through /
replace
Blow through /
replace
Blow through
Bleed
Capitel
Index
Docu-No.
0000
000003
Faults
Farmer 400
Fav 700
Fav 900
Text-module
A
B
C
D
E
F
likely
X
O
possible
A B C D E F G H J K L
X
O
X
O
O
X
X
X O
X O
X O
O
O
Date
25.10.2000
Version
Fault
System-related;
i.e. not a fault!
Page
1/2
Action, if
necessary see ...
Cause
Capitel
Index
Docu-No.
0000
000004
Faults
Farmer 400
Fav 700
Fav 900
likely
X
O
possible
A B C D E F G H J K L
X X
X
X
X
X
X
X
O
Date
25.10.2000
Version
Fault
Action, if
necessary see ...
Cause
Page
2/2
Capitel
Index
Docu-No.
0000
000004
Faults
Farmer 400
Fav 700
Fav 900
Text-module
A
B
C
D
E
F
G
likely
X
O
possible
A B C D E F G H J K L
X
Fault
Lack of cooling
O
O
X
X
LS pump working
constantly against
pressure
Transmission of
command in LS line
corrupted
Cause
Contaminated
radiator
Insufficient residual
oil volume in tank
Visco fan does not
kick in
Engine speed too low
Implement cannot
reach setpoint
Consumer working
against stop too long
e.g. seized valve or
time function of EHS
valve too long
Air in LS line
(especially at
commissioning)
Check
Check
Check
Check
Check
X X
O
X X
Date
Version
Page
02.11.2000
1/1
Capitel
Index
Docu-No.
0000
000005
Faults
Farmer 400
Fav 700
Fav 900
Text-module
A
B
C
D
E
F
G
likely
X
O
possible
A B C D E F G H J K L
X
Fault
Lack of cooling
O
O
X
X
LS pump working
constantly against
pressure
X X
02.11.2000
Check
Contaminated
radiator
Insufficient residual Check
oil volume in tank
Visco fan does not
Check
kick in
Engine speed too low
Implement cannot
reach setpoint
Consumer working
against stop too long
e.g. seized valve or
time function of EHS
valve too long
LS pump constantly Set quantity at tractor
working at excessive valve is higher than
pressure
consumers' setpoint
quantity
Control block not mat- "LS screw" not
See relevant
ched to open system corrected
Operating Manual for
implement
Date
Cause
Version
Page
1/1
Capitel
Index
Docu-No.
0000
000006
Component Location
Farmer 400
Fav 700
Fav 900
Text-module
Note:
The entries in the tractor range columns refer to the relevant circuit diagrams (sheet no.).
Connector
DIN Designation
A001 Transmission control unit e-box
A002 E-box (enhanced-control twin box
version)
Farmer
400
Fav 700
twin e-box
3, 6, 19, 20,
25, 26
X031 3, 6, 19, 20, 3, 19, 20,
25, 26, 27, 21, 22, 23,
28, 29, 30 24, 25, 27,
28, 29
A003 Joystick
X032
X036,
X461
X037
X281
X039
X081
X200,
X201,
X202
Actuator unit
Thermostat, electronic
Radar sensor
Cold-start aid
Fuse board ABC
A015 Radio
19, 24, 25
Fav 700
single
e-box
3, 6, 19, 20,
22, 23, 24,
25, 26, 27,
28, 29, 30
Fav 900
3, 20, 21,
23, 24, 25,
26, 27, 28,
29, 30, 31,
33
3, 20, 23,
25, 27, 33
3, 6, 20, 21,
22, 23, 24,
25, 27, 29,
30, 31, 33
3, 19, 20
,21, 23
22
3, 5, 7, 9,
19, 20, 21,
22, 23, 27,
33
3, 20, 21,
32
26, 27
15
5, 23
3, 19, 22,
24, 26
3, 6, 19, 20,
21, 22, 23,
24, 26, 28,
30
3, 18, 19,
20, 22
21
3, 5, 7, 8,
18, 19, 20,
21, 22, 24,
26
3, 19, 20,
31
25, 26
14
22
5
19, 20, 21, 20, 21, 22,
24, 25, 26, 25, 26, 27,
28, 29, 30, 29, 30, 31,
31
32, 33
13
14
16
17
31
32
X046
X047,
X048
33
5, 26, 33
23
Text-module
DIN Designation
B001 Steering angle sensor 1
B002 Front PTO Hall-effect speed sensor
Date
04/2000
Version
Connector
X403
X151
Farmer
400
29
Page
1/8
Component overview
Fav 700
twin e-box
29
28
Fav 700
single
e-box
29
Fav 900
31
30
Capitel
Index
Docu-No.
0000
000016
Component Location
Farmer 400
Fav 700
Fav 900
DIN
B003
B004
B005
B006
B007
B008
B009
B010
B011
B012
B013
B014
B015
B016
B017
B018
B019
B020
B021
B022
B023
B024
B025
B026
B027
B028
B029
B030
B031
B032
B033
B034
B035
B036
B037
B038
B040
B045
B046
B047
B050
Designation
Suspension position sensor
Underpressure switch
Engine temperature sensor
Intercooler temperature sensor
Fuel level sensor
High-pressure sensor
Discharge temperature sensor
Engine Hall-effect speed sensor 1
Engine Hall-effect speed sensor 2
Engine oil pressure sensor
Hydraulic oil temperature thermostat
Hydrostat accumulator shaft speed
sensor
Bevel pinion speed sensor
Range sensor position sensor
Clutch pedal position sensor
Setpoint engine speed sensor
Compressed-air volume pressure
transducer
Rear PTO Hall-effect speed sensor
Rear PTO Hall-effect speed sensor
after clutch
Kickout pressure-operated switch
Cold-start aid temperature sensor
Steering angle sensor 2
EDC speed sensor
EDC needle motion sensor
Water temperature sensor
Intercooler pressure sensor
Accelerator position sensor
Signal position sensor
Right draft-sensing pin
Left draft-sensing pin
Discharge temperature sensor
(AB sensor)
Fuel level sensor
Hand throttle position sensor
Tank sensor 1
Tank sensor 2
EDC accelerator position sensor
Front power lift position sensor
Temperature sensor (air-conditioning
NTC2)
Temperature sensor (air-conditioning
NTC1)
Steering angle switch (4WD diff. lock)
Left loudspeaker
Connector
X152
X153
X154
X155
X156
X157
X158
X159
X160
X161
X162
X163
Farmer
400
28
21
21
21
21
26
26
26
26
21
21
26
Fav 700
twin e-box
27
21
21
21
21
25
25
25
25
21
21
25
X164
X165
X166
X167
X168
26
26
26
26
21
X169
X170
29
29
Fav 700
single
e-box
28
21
21
21
Fav 900
29
22
33
33
26
26
26
26
21
21
26
27
27
27
27
22
22
27
25
25
25
25
21
26
26
26
26
21
27
27
27
22
28
28
29
29
30
30
X171
23
23 NA
24
X404
X172
X173
X174
X175
X176
X178
X179
X180
29
22
22
22
31
33
33
33
33
33
23
23
23
22
22
22
22
22
22
X182
X183
X189
X188
X195
21
22
33
14
24
14
24
14
33
25
15
X196
14
14
14
15
X401
X311,
X312
X289,
X290
30
13
13
30
13
14
13
13
13
14
Text-module
Date
04/2000
Version
Page
2/8
Component overview
Capitel
Index
Docu-No.
0000
000016
Component Location
Farmer 400
Fav 700
Fav 900
DIN
E001
E002
E003
E004
E005
Designation
H4 headlamp right
H4 headlamp left
H4 auxiliary headlamp right
H4 auxliary headlamp left
Sidelight front right
Date
04/2000
Version
Connector
X350
X351
X352
X353
X372,
X378,
X380
X373,
X379,
X381
X121
X120
X374,
X375
X376,
X377
X385,
X386,
X387
X388,
X389,
X390
X291
X294
X292,
X293
X295,
X296
X366
X367
X308,
X309,
X310
X282,
X283
X346
X345
X259,
X260
X337,
X338
X339,
X340
X122
Farmer
400
7
7
7
7
7, 8
Fav 700
twin e-box
7
7
7
7
7, 8
Fav 700
single
e-box
7
7
7
7
7, 8
Fav 900
8
8
7
7
7, 9
7, 8
7, 8
7, 8
7, 9
7, 8, 9
7, 8, 9
7
7, 8, 9
7
7, 8, 9
7
8, 10
8, 9, 10
7
12
12
12
13
12
12
12
13
11
11
11
11
11
11
11
11
11
12
12
12
11
11
11
12
12
12
13
12
12
13
12
12
13
13
13
14
11
11
11
12
10
10
16
16
16
11
11
17
16
10, 16
16
17
16
10, 16
16
17
X358
X359
Page
3/8
Component overview
12
12
Capitel
Index
Docu-No.
0000
000016
Component Location
Farmer 400
Fav 700
Fav 900
DIN
E033
E034
E035
Designation
Fuel heater
Licence plate lighting in tail light left
Extra-wide light (Italy)
Connector
X141
Farmer
400
Fav 700
twin e-box
Fav 700
single
e-box
X458
X459
X463
X464
Fav 900
5
8
8
Text-module
Connector
X060,
X066,
X067
X062,
X064
X058,
X059
X449,
X450
DIN Designation
G001 Battery
G002 Alternator
G003 Battery 2
G004 2. Alternator
Farmer
400
2, 3
Fav 700
twin e-box
2, 3
Fav 700
single
e-box
2, 3
Fav 900
2, 3
2, 5
2, 5
2, 5
2, 5
2
2
Text-module
Connector
X998,
X999
DIN Designation
H005 Horn
H006 Beeper
H010 Telltale 2nd alternator
Farmer
400
7
Fav 700
twin e-box
7
Fav 700
single
e-box
7
21
21
21
Connector
X070
X073
Farmer
400
2
2, 7
X077
X078
7
7
Fav 700
twin e-box
2
2, 7
2
7
7
X079
X075
X093
X094
9
4
10
8
X097
X084
X098
X074
24
Fav 900
8
22
5
X210
Text-module
DIN
K001
K002
K003
K004
K005
K006
K007
K008
K009
K010
K011
K013
K014
K015
K016
K017
Designation
+Ub 15 relay
+Ub 58 relay
+Ub 15E relay
56A relay
56B relay
Cold-start aid telltale relay
Brake relay
Starter inhibitor relay
Windscreen wiper pulse generator
Direction indicator controller relay
EPC relay Ub
Relay for 3rd hydraulic circuit
Exhaust brake relay
Emergency control relay
Suspension valves relay (charge/flush)
EPC/DA switchover remote-control
relay
Date
04/2000
Version
27
Page
4/8
Component overview
Fav 700
single
e-box
2
2, 7
Fav 900
2
2, 7
7
7
7
7
9
4
10
8
10
4
11
9
24
25
6
28
29
7, 9
4
10
8
22, 23
24
6
26
27
27
28
Capitel
Index
Docu-No.
0000
000016
Component Location
Farmer 400
Fav 700
Fav 900
DIN Designation
K018 Battery changeover relay
K020
K021
K022
K023
K025
K026
K027
K028
K029
K030
K031
K032
K033
EDC UB 30 relay
Shutoff solenoid valve relay
+Ub 15 relay
+Ub 58 relay
Left indicator relay USA
Right indicator relay USA
Indicator relay USA
Direction indicator controller USA
EPC-DA switchover solenoid switch
Direction indicator controller USA
Left indicator switch relay USA
Right indicator switch relay USA
Fuel preheater relay
Connector
X054,
X055,
X056 ,
X065,
X068,
X069
X096
X099
X142
X143
Farmer
400
Fav 700
twin e-box
Fav 700
single
e-box
Fav 900
2, 4
33
33
2, 33
2
Text-module
DIN Designation
M001 Starter
M002
M003
M004
M005
M007
M008
M009
Connector
X061,
X063
X347
X301
X258
X303
X305
X027
X285,
X286,
X287,
X288
Farmer
400
2, 4
Fav 900
4
4,10
10
10
10
17
15
14
10
10
10
10
17
15
14
10
10
10
10
17
15
14
11
11
11
11
18
16
15
X061,
X063
Text-module
DIN Designation
R001 Heater plug
Connector
X090
Farmer
400
5
Fav 900
5
Farmer
400
7, 8, 10
Fav 900
9, 11
Text-module
DIN Designation
S001 Control stalk
Date
04/2000
Version
Connector
X215,
X245
Page
5/8
Component overview
Capitel
Index
Docu-No.
0000
000016
Component Location
Farmer 400
Fav 700
Fav 900
DIN
S002
S003
S004
S005
S006
S007
S008
S009
S010
S011
S012
S013
S014
S015
S016
S017
S018
S019
S020
S021
S022
S023
S024
S025
S026
S027
S028
S029
S030
S031
S032
S033
S034
S035
S036
S037
S038
S039
S040
S041
S042
ConnecDesignation
tor
Ignition-starter switch
X072,
X246
Headlight pushbutton
X080
Hazard warning light pushbutton
X216
Right brake solenoid switch
X217
Left brake solenoid switch
X218
Auxiliary lighting pushbutton
X219
Front work light switch
X275
Rear work light switch
X274
Rear wiper motor switch
X273
Rotating beacon switch telltale connec- X270,
tion
X271,
X272
Starter inhibitor switch
X082
Emergency mode pushbutton
X224
Rapid reversing/steering wheel adjust- X225
ment control
Handbrake switch
X226
EPC/DA switchover switch
Clogged filter pressure-operated
X228
switch
Exhaust brake pushbutton
PTO ON key, rear left
X229
PTO ON key, rear right
X230
Raise front power lift ext. pushbutton
X231
Lower front power lift ext. pushbutton X232
Lock ext. pushbutton front power lift so- X233
lenoid switch
Brake-fluid sensor
Steering pressure-operated switch
X235
Flow monitor
X236
Raise ext. pushbutton right
X237
Lower ext. pushbutton right
X238
Raise ext. pushbutton left
X239
Lower ext. pushbutton left
X240
Door contact switch right
X279
Door contact switch left
X299
Heater control
X247
Coolant level switch
X244
Air-conditioning high/low pressure
X341
switch
Hydraulic oil level switch
X214
Fan switch
X280
Heated rear window telltale connection X267,
X268,
X269
Mirror heater toggle switch
X265,
X266
Flush valves thermostat
Release PTO brake pushbutton
X223
Front PTO speed sensor microswitch
Date
04/2000
Version
Farmer
400
2, 4
7
8
9, 30
9, 30
7
11
12
10
10
7
8
9, 29
9, 29
11
12
10
10
7
8
9, 30
9, 30
7
11
12
10
10
4, 27
27
26
4, 26
26
25
4, 27
27
26
28
28
27
26
25
22
25
26
27
26
27
6
28
28
24
24
24
29
29
24
24
24
X
30
30
25
25
25
23
23
22
22
22
22
13
13
15
21
14
21
23
23
22
22
22
22
13
13
15
21
14
21
23
23
22
22
22
22
13
13
15
21
14
22
24
24
23
23
23
23
14
14
16
22
15
14
16
23
14
16
23
14
16
24
15
17
16
16
16
17
26
29
29
Page
6/8
Component overview
Fav 900
2, 4
9
10, 31
10, 31
12
13
11
11
27
Capitel
Index
Docu-No.
0000
000016
Component Location
Farmer 400
Fav 700
Fav 900
DIN
S043
S044
S045
S046
S047
Designation
UB 15 pressure-operated switch
Air-conditioning switch
X220
Reversing system solenoid switch
X213
Crossgate lever neutral position switch
Exhaust brake plunger-operated
X140
switch
S048 EPC/DA switchover solenoid switch
S051 Fuel preheater thermostat
Farmer
400
14
14
14
15
27
22
23
5
Fav 900
Text-module
DIN
V003
V004
V005
V006
V007
Connector
X089
Designation
Diode group
Diode group
Diode group
EPC/DA 3A diode
Diode group
Farmer
400
27
Fav 900
28
28
29
Fav 900
Fav 700
single
e-box
Fav 900
26
26
27
27
27
28
26
6
6
29
30
30
28
27
27
27
23
23
23
23
23
22
27
6
X136
Text-module
DIN Designation
X001 Cable couplers and connectors
to
X999
Connector
Farmer
400
Connector
Farmer
400
X315
X316
X317
26
26
27
Fav 700
twin e-box
4
25
25
26
X318
X086
X087
X319
X320
X321
X322
X323
X324
X325
X326
X327
X328
X329
X330
X332
26
6
6
29
30
30
29
28
28
28
Text-module
DIN
Y001
Y002
Y003
Y004
Y005
Y006
Y007
Y008
Y009
Y010
Y011
Y012
Y013
Y014
Y015
Y016
Y017
Y018
Y019
Y021
Designation
Increased quantity solenoid valve
Speed range 1 solenoid valve
Speed range 2 solenoid valve
Transmission neutral / turboclutch
valve solenoid valve
Speed governor solenoid valve
Exhaust brake solenoid valve
Engine OFF solenoid valve
Rear PTO solenoid valve
4WD solenoid valve
Diff. lock solenoid valve
Front PTO solenoid valve
Charge suspension solenoid valve
Lower suspension solenoid valve
Raise suspension solenoid valve
Valve 1
Valve 2
Valve 3
Valve 4
Valve 5
Lift solenoid valve
Date
04/2000
Version
22
Page
7/8
Component overview
25
6
6
28
29
29
28
27
27
27
23
23
23
23
23
22
30
31
31
30
29
29
29
24, 26
24, 26
24, 26
24, 26
24, 26
Capitel
Index
Docu-No.
0000
000016
Component Location
Farmer 400
Fav 700
Fav 900
DIN Designation
Y022 Lower solenoid valve
Y023 Compressed-air advance control
system solenoid valve
Y024 Air-conditioning magnetic clutch
Y025 Cold-start aid solenoid valve
Y026 Rear PTO stage 1 solenoid valve
Y027 Rear PTO stage 2 solenoid valve
Y028 Rear PTO stage 3 solenoid valve
Y030 Lock EPC/DA solenoid valve
Y031 EPC/DA pilot control solenoid valve
Y032 Neutral (valves) solenoid valve
Y033 Flush valves solenoid valve
Y034 Release brake solenoid valve
Date
04/2000
Version
Connector
X333
X334
Farmer
400
22
9
Fav 700
twin e-box
22
9
Fav 700
single
e-box
22
9
X342
X092
X360
X361
X368
14
5
29
29
29
14
5
14
5
22
22
23
27
22
22
23
27
X336
X335
X369
Page
8/8
Component overview
Fav 900
10
5
30
30
24
29
30
Capitel
Index
Docu-No.
0000
000016
Component Location
Text-module
Note:
Cable nos. are printed on cable sheaths
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Date
09.11.2001
Version
Page
1/1
Capitel
Index
Docu-No.
0000
000042
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
A003 = Joystick
In cab on right armrest
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
1/4
Capitel
Index
Docu-No.
0000
000028
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
2/4
Capitel
Index
Docu-No.
0000
000028
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
3/4
Capitel
Index
Docu-No.
0000
000028
Component Location
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
4/4
Capitel
Index
Docu-No.
0000
000028
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01.08.2000
Version
Page
1/9
Capitel
Index
Docu-No.
0000
000029
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01.08.2000
Version
Page
2/9
Capitel
Index
Docu-No.
0000
000029
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01.08.2000
Version
Page
3/9
Capitel
Index
Docu-No.
0000
000029
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01.08.2000
Version
Page
4/9
Capitel
Index
Docu-No.
0000
000029
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01.08.2000
Version
Page
5/9
Capitel
Index
Docu-No.
0000
000029
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01.08.2000
Version
Page
6/9
Capitel
Index
Docu-No.
0000
000029
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Date
01.08.2000
Version
Page
7/9
Capitel
Index
Docu-No.
0000
000029
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove guard
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01.08.2000
Version
Page
8/9
Capitel
Index
Docu-No.
0000
000029
Component Location
PM-Picturemodule
PMTAB_Picture
Date
01.08.2000
Version
Page
9/9
Capitel
Index
Docu-No.
0000
000029
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.09.2001
Version
Page
1/3
Capitel
Index
Docu-No.
0000
000039
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.09.2001
Version
Page
2/3
Capitel
Index
Docu-No.
0000
000039
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.09.2001
Version
Page
3/3
Capitel
Index
Docu-No.
0000
000039
Component Location
PM-Picturemodule
PMTAB_Picture
G001 = Battery
In central part of tractor on left below fuel
tank
Open battery cover
PM-Picturemodule
PMTAB_Picture
G002 = Alternator
On right of engine
PM-Picturemodule
PMTAB_Picture
G003 = Battery
In central part of tractor on left below fuel
tank
Open battery cover
PM-Picturemodule
PMTAB_Picture
G004 = Alternator
On left of engine
Date
18.07.2001
Version
Page
1/1
Capitel
Index
Docu-No.
0000
000037
Component Location
PM-Picturemodule
PMTAB_Picture
H005 = Horn
Bottom right in centre of tractor
PM-Picturemodule
PMTAB_Picture
H006 = Buzzer
On right mudguard
PM-Picturemodule
PMTAB_Picture
Date
24.09.2001
Version
Page
1/1
Capitel
Index
Docu-No.
0000
000041
Component Location
PM-Picturemodule
PMTAB_Picture
Remove cover
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove cover
Date
08/2000
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000031
Component Location
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000031
Component Location
PM-Picturemodule
PMTAB_Picture
Unscrew cover
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Unscrew cover
PM-Picturemodule
PMTAB_Picture
Date
18/07/2001
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000036
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
18/07/2001
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000036
Component Location
PM-Picturemodule
PMTAB_Picture
Open bonnet
Date
24.9.2001
Version
Page
1/1
Capitel
Index
Docu-No.
0000
000040
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
1/8
Capitel
Index
Docu-No.
0000
000030
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
2/8
Capitel
Index
Docu-No.
0000
000030
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
3/8
Capitel
Index
Docu-No.
0000
000030
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Brake fluid must not be used! Only Pentosin
CHF11S, order no. X 902.011.622, is
permissible.
Remove hatch cover at top front of
steering column.
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
4/8
Capitel
Index
Docu-No.
0000
000030
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
5/8
Capitel
Index
Docu-No.
0000
000030
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
6/8
Capitel
Index
Docu-No.
0000
000030
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
7/8
Capitel
Index
Docu-No.
0000
000030
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
8/8
Capitel
Index
Docu-No.
0000
000030
Component Location
PM-Picturemodule
PMTAB_Picture
Remove cover
Date
08/2000
Version
Page
1/1
Capitel
Index
Docu-No.
0000
000032
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
1/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
2/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
3/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
4/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panels
PM-Picturemodule
PMTAB_Picture
Remove footplate
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Remove panel
Date
08/2000
Version
Page
5/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove cover
PM-Picturemodule
PMTAB_Picture
Note:
Shown with fuel tank removed for greater
clarity.
PM-Picturemodule
PMTAB_Picture
X053 = Connector, + UB 30
Right mudguard
Remove panels
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
6/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
7/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
8/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
Date
08/2000
Version
Page
9/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
Date
08/2000
Version
Page
10/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
11/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
12/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
13/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
14/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
15/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
16/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Raise cover
Date
08/2000
Version
Page
17/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Shown with fuel tank removed for greater
clarity.
PM-Picturemodule
PMTAB_Picture
Note:
Shown with fuel tank removed for greater
clarity.
PM-Picturemodule
PMTAB_Picture
Remove panels
Date
08/2000
Version
Page
18/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Note:
Shown with fuel tank removed for greater
clarity.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
19/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panels
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
20/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
21/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove footplate
PM-Picturemodule
PMTAB_Picture
Remove panel
Date
08/2000
Version
Page
22/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Shown with fuel tank removed for greater
clarity.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
23/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
24/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
25/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
26/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
27/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove footplate
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
28/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
29/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
Date
08/2000
Version
Page
30/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove footplate
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
Date
08/2000
Version
Page
31/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panels
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
Remove panel
Date
08/2000
Version
Page
32/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panels
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
Date
08/2000
Version
Page
33/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove panel
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
34/34
Capitel
Index
Docu-No.
0000
000033
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.9.2001
Version
Page
1/5
Capitel
Index
Docu-No.
0000
000038
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.9.2001
Version
Page
2/5
Capitel
Index
Docu-No.
0000
000038
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Y015 = Valve 1
= Control valve SB 23 LS EHS
1st control valve on underside of central
control block
Note: EPC control valve is located
between Y015 and Y016.
Unscrew right step
Pull right auxiliary tank outwards
PM-Picturemodule
PMTAB_Picture
Y016 = Valve 2
= Control valve SB 23 LS EHS
2nd control valve on underside of central
control block
Note: EPC control valve is located
between Y015 and Y016.
Unscrew right step
Pull right auxiliary tank outwards
PM-Picturemodule
PMTAB_Picture
Date
21.9.2001
Version
Page
3/5
Capitel
Index
Docu-No.
0000
000038
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.9.2001
Version
Page
4/5
Capitel
Index
Docu-No.
0000
000038
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.9.2001
Version
Page
5/5
Capitel
Index
Docu-No.
0000
000038
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
ABV
Version
Page
1/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
ASP1
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
Version
AV1
= Shutoff
= Safety system for relieving pressure in
front suspension
On top of ZSB
AV2
= Shutoff
= Safety system for relieving pressure in
front suspension
On bottom of ZSB
Page
2/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
AV3
AV4
PM-Picturemodule
PMTAB_Picture
AV5
PM-Picturemodule
PMTAB_Picture
AV8
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
Version
Page
3/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
BL3
BL4
Date
8.12.2000
Version
Page
4/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
BL5
BL6
BL7
PM-Picturemodule
PMTAB_Picture
BPV
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
Version
Page
5/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
Version
Page
6/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
EF
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
EP
Date
8.12.2000
Version
Page
7/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
Version
FP
= Prefilter
= Sintered-metal filter in P duct
upstream of control pressure valve
Y032 (MVSt) in end plate EP
On right at entrance step, lowest end
plate with integral valves and filters
FSP
HKH
Page
8/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
LE
= Steering unit.
In steering column.
PM-Picturemodule
PMTAB_Picture
LS
Date
8.12.2000
Version
Page
9/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
LS1
LS2
Version
Page
10/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
LS-FL
M2
M3
M4
Note:
View with measurement adapter fitted
At right entrance step, on top of central
control block
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
M5
Version
Page
11/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
MVL
= Solenoid valve
= "Charge valve" for suspension and oil
preheater (Fav 700 and Fav 900)
At right entrance step, top of central
control block (ZSB) in bore 2011 of ZSB
MVSt
MVV
Version
Page
12/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
P-ext.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
Version
Page
13/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
P1
PM-Picturemodule
PMTAB_Picture
PL
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
PL 1
Version
Page
14/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PR
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PR1
PR2
Date
8.12.2000
Version
Page
15/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PVL
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
= Priority valve
= Automatic switching of auxiliary pump
when required (need scenario);
steering always has priority
On underside of central control block ZSB
Version
Page
16/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
RF
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
RV1
Version
Page
17/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
8.12.2000
RV2
RV3
RV4
PM-Picturemodule
PMTAB_Picture
Date
RV7
Version
Page
18/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
RV8
PM-Picturemodule
PMTAB_Picture
RV9
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
SF1
SF2
Date
8.12.2000
Version
Strainer no. 1
Safety prefilter for suspension system
Strainer no. 2
Only fitted if "External pressure
supply" is available.
= Safety filter in LS line
On top of ZSB
Page
19/23
Hydraulic components
=
=
=
=
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
SF-PL
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
STSP
Version
Page
20/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
SV1
SV2
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
TSt.
Version
Page
21/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
8.12.2000
Version
Page
22/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
ZSB
PM-Picturemodule
PMTAB_Picture
ZSP
Date
8.12.2000
Version
Page
23/23
Hydraulic components
Capitel
Index
Docu-No.
0000
000035
Text-module
In order to equalise the mechanical and electrical tolerances of the sensors, it is necessary to calibrate
the relevant sensor. If a sensor is replaced, the replacement must be calibrated. A complete calibration
must generally be carried out after replacement of the e-boxes (A001, A002), EPC (A005),
control console (A004) or actuator unit (A009).
The following sensors and functions have to be calibrated.
Text-module
Note:
Keep to the calibration sequence.
Calibrations 1. - 6. can be carried out as required.
Calibrations 7. - 11 (13 - Fav 900 from 23/3001 onwards) must be carried out in ascending order
and in a block (transmission calibration).
Calibrations 12. - 13. can be carried out as required (engine EDC)
The emergency control must not be engaged during calibration.
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Data are only accepted when ignition key is turned to position "0".
Date
10/2000
Version
Page
1/1
Capitel
Index
Docu-No.
0000
000012
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way.
Press key.
Pictogram at left displayed.
Press key
Date
05/2000
Version
Page
1/3
Capitel
Index
Docu-No.
0000
000001
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Text-module
Bullet-List
then press key, and fault symbol is cleared. Clear other faults in same way.
Press key
Pictogram at left displayed.
Press key
Date
05/2000
Version
Page
2/3
Capitel
Index
Docu-No.
0000
000001
Text-module
Switch rapid lift control to "Lift", power lift rises and halts at top.
Store with key
Text-module
Switch rapid lift control to "Lower", power lift lowers and halts at bottom.
Store with key
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Date
05/2000
Version
Page
3/3
Capitel
Index
Docu-No.
0000
000001
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way.
Press key.
Pictogram at left displayed.
Press key
Pictogram at left displayed.
Key flashes
Press key
Date
05/2000
Version
Page
1/3
Capitel
Index
Docu-No.
0000
000010
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Text-module
Bullet-List
then press key, and fault symbol is cleared. Clear other faults in same way.
Press key
Pictogram at left displayed.
Press key
Pictogram at left displayed.
Key flashes
Date
05/2000
Version
Page
2/3
Capitel
Index
Docu-No.
0000
000010
Press key
Text-module
Text-module
Switch rapid lift control to "Lift", power lift rises and halts at top.
Store with key
Text-module
Switch rapid lift control to "Lower", power lift lowers and halts at bottom.
Store with key
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Date
05/2000
Version
Page
3/3
Capitel
Index
Docu-No.
0000
000010
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way.
Press key
Text-module
Date
12/1999
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000002
Push joystick forwards and hold against stop (do not exert excessive pressure)
Text-module
Pull joystick to rear and hold against stop (do not exert excessive pressure)
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Date
12/1999
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000002
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way
Press key
Key flashes
Text-module
Date
05/2000
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000003
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Date
05/2000
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000003
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way.
Press key
Key flashes
Text-module
Date
05/2000
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000004
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
We recommend calibrating PTO with implement mounted. This ensures PTO accelerates to correct
speed after calibration with mounted implement.
Date
05/2000
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000004
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way.
Press key, next pictogram displayed.
Key flashes
Text-module
Date
05/2000
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000011
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
We recommend calibrating PTO with implement mounted. This ensures PTO accelerates to correct
speed after calibration with mounted implement.
Date
05/2000
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000011
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way.
Press key, next pictogram displayed
Key flashes
Date
12/1999
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000005
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Date
12/1999
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000005
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way.
Press key, next pictogram displayed
Key flashes
Text-module
Date
12/1999
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000006
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are
stored.
Check:
Press key and hold,
then press key, pictogram shown above is cleared.
OK is displayed
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Date
12/1999
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000006
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way.
Pictogram at left displayed.
Text-module
Date
12/1999
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000007
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Date
12/1999
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000007
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way.
Pictogram at left displayed.
Date
12/1999
Version
Page
1/5
Capitel
Index
Docu-No.
0000
000008
Key flashes
Text-module
Step 1 to
If incorrect values are found or conditions are not met, ERROR message is displayed.
Explanation of error messages F1 to F15.
If calibration proceeds without errors, this pictogram is displayed, and new sensor
settings are stored.
Text-module
Date
12/1999
Version
Page
2/5
Capitel
Index
Docu-No.
0000
000008
Check:
Press key and hold,
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Text-module
Possible error messages when calibrating the transmission ratio, code 4007
Error message
F1
F2
F3
F4
F5
F6
F7
F8
F9
F 10
F 11 / F 12
F 13
F 14
Date
12/1999
Version
Cause / remedy
Preconditions not met
1. After ignition OFF relay in transmission e-box has not released. Once ignition
has been switched off, release of relay in transmission e-box must be audible.
2. Test plug connections to actuator unit.
Actuator unit does not go to exact setpoint. Test ease of movement of
transmission control, e.g. engage emergency control and test.
Transmission ratio has not been adjusted within 8 sec. Test ease of movement of
transmission control, e.g. engage emergency control and test.
Step 1 = actuator unit does not find zero point from 0 in forward direction.
Step 2 = actuator unit does not find zero point from 0 in reverse direction.
Test connection between actuator unit and actuator shaft.
See error message F 5
Step 2: zero points of transmission control unit for forward and reverse travel are
too far apart, greater than 8.
Test connection between actuator unit and actuator shaft. Actuator unit.
Step 3: maximum point of transmission ratio forwards not found. Target value
min. 155, max. 187.
Step 4: maximum point of transmission ratio in reverse not found. Target value
min. 136, max. 165.
Test connection between actuator unit and actuator shaft.
Step 3: actuator shaft is displaced by more than 155 forwards. However,
transmission displacement reacts by less than 155.
Step 4: actuator shaft is displaced by more than 135 forwards. However,
transmission displacement reacts by less than 135.
Test connection between actuator unit and actuator shaft. Actuator unit.
Transmission ratio characteristic curve not logical. For example, forward set,
reverse detected. Repeat calibration. See also error message F 2 Test rotational
direction signal from accumulator shaft sensor.
Step 7 = verify figures of steps 1 to 6. ML transmission ratio not OK. Repeat
calibration. See also error message F 2 Then, if necessary, test hydrostatic
power branch, e.g. by means of Emergency mode.
1. Incorrect EOL programming (before step 1)
2. Stored values in transmission e-box not logical
Remedy:
1. Run EOL programming again
2. See 1, if necessary fit new transmission e-box.
See F 11 / F 12
Page
3/5
Capitel
Index
Docu-No.
0000
000008
Possible error messages when calibrating the transmission ratio, code 4007 (Forts.)
Error message
F 15
Date
12/1999
Cause / remedy
1. Maximum forward and/or reverse transmission ratio is not reached
2. Speed-governor valve (30 km/h) defective.
Remedy:
1. Repeat calibration (see also F 2). Then, if necessary, test hydraulic power
branch, e.g. by means of Emergency mode.
2. Test speed-governor valve (30 km/h).
Version
Page
4/5
Capitel
Index
Docu-No.
0000
000008
PM-Picturemodule
Date
12/1999
Version
Page
5/5
Capitel
Index
Docu-No.
0000
000008
Text-module
then press key, and fault symbol is cleared. Clear other faults in same way
Press key, next pictogram displayed.
Text-module
Key flashes
Date
12/1999
Version
Page
1/2
Capitel
Index
Docu-No.
0000
000009
Text-module
Text-module
If incorrect values are found or conditions are not met, ERROR message is displayed.
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
Text-module
Note:
Data are only accepted when ignition key is turned to position "0".
Date
12/1999
Version
Page
2/2
Capitel
Index
Docu-No.
0000
000009
Text-module
then press key and the failure code will be cancelled. Proceed the same way for
eventual further Failure Codes.
Press Key
Wrench is flashing
Date
30.11.2000
Version
Page
1/2
Calibration 4002
Capitel
Index
Docu-No.
0000
000013
Text-module
If values are out of range or any condition is not fullfilled, Failure ERROR will be displayed.
If Calibration runs OK without problem, OK will be displayed and the new values are memorized.
Remark:
Definite Memorization occurs only after having set Ignition to "OFF".
Date
30.11.2000
Version
Page
2/2
Calibration 4002
Capitel
Index
Docu-No.
0000
000013
Text-module
then press key and the failure code will be cancelled. Proceed the same way for
eventual further Failure Codes.
Press Key
Wrench is flashing
Date
30.11.2000
Version
Page
1/2
Calibration 4005
Capitel
Index
Docu-No.
0000
000014
Text-module
If values are out of range or any condition is not fullfilled, Failure ERROR will be displayed.
If Calibration runs OK without problem,OK will be displayed and the new values are memorized.
Remark:
Definite Memorization occurs only after having set Ignition to "OFF".
Date
30.11.2000
Version
Page
2/2
Calibration 4005
Capitel
Index
Docu-No.
0000
000014
General
Text-module
200
Text-module
ML 200 transmission
The ML 200 transmission is a continuously variable transmission for forward and reverse travel.
Synchronised range shifting is integrated in the transmission.
Range I is for forward speeds from 0 to approx. 32 km/h.
Range II is for forward speeds from 0 to approx. 50 km/h.
Range I is intended for heavy traction work at low travel speeds, i.e. less than 12 km/h.
Range II is intended for use on roads (transporting applications). At 50 km/h the transmission ratio is
electronically matched to the engine speed. Should the electronic governor not engage, the tractor
runs at a max. travel speed of approx. 70 km/h.
Power transmission can be hydrostatic or mechanical or hydrostatic and mechanical.
Basically this means:
Slow forward travel = hydrostatic power transmission high / mechanical low
Fast forward travel = hydrostatic power transmission low / mechanical high
Detailed explanation: Chapter 1005 Reg. A - Transmission function schematic
Text-module
1. System pressure for ML transmission control unit approx. 25 bar and enhanced pressure approx. 18
bar for rear PTO clutch, differential locks and cardan brake.
2. High pressure in ML transmission. Max. pressure-measuring point approx. 500 + 20 bar.
ETNum-list
Date
6.8.2001
Version
Page
1/4
Capitel
Index
Docu-No.
1005
000005
General
Cooled transmission oil is supplied to the high-pressure circuit via two non-return valves alternately.
Hot transmission oil is discharged from the high-pressure circuit via the flush valve (2V5).
The high-pressure circuit incorporates: a variable-displacement pump (2P1) and two
variable-displacement motors (2A1 / 2A2), two non-return valves, two servo-assisted
high-pressure-relief valves (2V3 / 2V4), a flush valve 2V5), a turboclutch pressure-relief valve (4V4 /
Y004), a clutch pressure-relief valve (4V5) and a test connection.
The regulator cylinders of the variable-displacement pump and variable-displacement motors are
actuated by two 4/3-way valves.
The 4/3-way valves are activated mechanically by the actuator shaft.
The actuator shaft is rotated as required by the actuator unit, thereby setting the correct quantity of oil
to be supplied or consumed.
The variable-displacement pump and variable-displacement motors swivel accordingly.
In Emergency mode the actuator shaft is operated manually from the cab.
For further details on the actuator unit (A009), please see the section dealing with electronics.
In Emergency mode the transmission is automatically locked at approx. 30 km/h after the engine has
been started.
If the clutch pedal, handbrake or neutral switch is operated, the high-pressure circuit is depressurised
by means of the two high-pressure-relief valves.
Operation of the turboclutch is controlled via the pressure-relief valve.
Important note on filling the ML 200 transmission with oil:
During normal maintenance work, e.g. for a transmission oil change, the transmission oil should be
added as in a normal change-gear transmission.
If there is no oil in the high-pressure circuit, the transmission must be filtered via an external hydraulic
oil-filling unit.
See Chapter 1080 Reg. G
The transmission oil is also filtered through the connection as it is being added.
If the oil is not topped up, it may result in damage to the variable-displacement pump and
variable-displacement motors if they run dry after starting up.
Electrical / electronic control
The CAN-bus is a data line which connects various components (also called users) to each other. If a
large amount of data is transmitted, the voltage in the CAN-bus (+ and - wires) rises.
In the Favorit 900 chassis number 23/3001 and up data are transmitted via three CAN-bus systems
K-bus = enhanced control bus
G-bus = transmission bus
EDC-bus = E letronic D iesel C ontrol
The voltage can be checked at the CAN-bus sockets
Text-module
Date
6.8.2001
Version
Page
2/4
Capitel
Index
Docu-No.
1005
000005
General
The A009 - actuator unit controls the actuator shaft, thereby changing the transmission ratio in the
ML transmission.
The actuator unit comprises:
1. Drive for Emergency mode (required in case of failure of the electronic control system)
2. Clutch for the drive
3. Incremental encoder which is a position sensor with digital resolution emitting 8000 pulses per
revolution.
4. Planetary gear i = 192 : 1 (electric motor to actuator shaft)
5. 12 V DC electric motor, 0.4 to 7 amps, actuator unit no-load speed of 4500 rpm
6. Slip clutch 2.5 to 3.5 Nm, 4 to 5 Nm at key-operated actuator of emergency control
ETNum-list
Once the ignition is on, the actuator unit locates the reference point (approximate neutral point between
forward and reverse travel).
When the engine has started, the actuator unit locates the reference point (exact neutral point between
forward and reverse travel).
Automatic maximum output control (restricting the reduction in engine speed or adaptation to the
engine output)
Example: the engine speed is reduced when a load is applied. The electronics change the transmission
ratio towards slow so that the engine speed is not reduced too far.
Automatic maximum output control is always engaged once the engine is started. However, the
reduction in engine speed can be changed from 0 to 30% (see Operating Manual).
The default setting is 14%.
Automatic maximum output control functions:
The electronics detect the setpoint engine speed from the position of the accelerator pedal by means of
the analogue position sensor (potentiometer) on the accelerator.
Control - setpoint transmission ratio has been reached.
The tractor is put under load, and the engine speed drops.
The automatic maximum output control only ever changes the transmission ratio towards slow.
The automatic maximum output control is engaged at:
reduction in engine speed of over 180 rpm + set value.
Example:
Engine speed according to accelerator pedal position
Setting for automatic maximum output control 10% =
Calculation:
2000 rpm - 180 rpm - 200 rpm =
2000 rpm
200 rpm
1620 rpm
Text-module
This means that the automatic maximum output control changes the transmission ratio towards "Slow"
from 1620 rpm. Theoretically the automatic maximum output control changes the transmission ratio
when under load until the travel speed reaches 0.
Note:
Since the automatic maximum output control only changes the transmission ratio towards slow,
it is beneficial to switch on cruise control.
If the engine speed rises again with cruise control switched on, the transmission ratio is
changed towards fast again, up to the stored speed at a maximum.
Control by means of the automatic maximum output control + cruise control can be damped or
accelerated using the crossgate lever (accelerator ramp switch) on the joystick.
Date
6.8.2001
Version
Page
3/4
Capitel
Index
Docu-No.
1005
000005
General
Sensors
B010 - engine sensor 1 and B011 - engine sensor 2 measure the engine speed. Both sensors must
provide an identical signal. If one sensor fails, it is only possible to proceed in Emergency mode.
B014 - sensor, accumulator shaft and B015 - sensor, bevel pinion measure the rotational and
forward speeds and detect the rotational direction.
B008 - sensor, high-pressure transmits the instantaneous hydraulic pressure in the high-pressure
circuit to the electronics.
B029 - sensor, accelerator transmits the accelerator pedal position to the electronics and compares it
with the engine speed. This position sensor is required for automatic maximum output control.
B017 - sensor, clutch pedal electronically monitors the clutch pedal travel. Before the clutch is
engaged, the transmission ratio is reduced. Pulling away in speed range I approx. 5 km/h, pulling away
in speed range II approx. 10 km/h.
B016 - range sensor I / II electronically monitors the range control travel.
B009 - sensor, output temperature monitors the transmission oil temperature. Temperatures above
110C are stored under fault code 4.1.53.
Actuators
The range control I and II solenoids charge the selector cylinders of range control I / II with hydraulic
oil.
Range control I / II can be actuated under the following conditions:
a) The tractor is stationary.
1. The engine is running.
2. The neutral switch has been operated, LED N in the armrest is illuminated or the clutch pedal has
been actuated (which opens the high-pressure valves).
3. The tractor can drive at a maximum speed of 2.5 km/h.
4. The range control can be shifted from I to II or from II to I.
ETNum-list
Text-module
The transmission neutral / turboclutch valve solenoid controls the turboclutch operation. The
high-pressure valves open as a function of the engine speed.
The speed governor solenoid cancels the approx. 30 km/h speed restriction when the electronics
are operational. The speed restriction is cancelled when 800 50 mA is applied to the solenoid.
The pressure-operated switch monitors clogging of the pressure filter on the ML transmission.
Handbrake switch , with the handbrake on, the two high-pressure valves are opened - both F/R lamps
flash. The transmission is switched to neutral.
Joystick in the right armrest .
Date
6.8.2001
Version
Page
4/4
Capitel
Index
Docu-No.
1005
000005
General
Fav 900
PM-Picturemodule
PMTAB_Picture
= Annulus
Drive to pump
= Planet wheel
= Sun wheel
Drive to accumulator shaft
PM-Picturemodule
PMTAB_Picture
Text-module
A
B
C
D
1
2
3
4
5
Planetary gear
Hydraulic pump
Accumulator shaft
Hydraulic motor
Range control
Text-module
Date
07/2001
Version
Page
1/6
Capitel
Index
Docu-No.
1005
000004
General
Fav 900
Text-module
Text-module
Date
07/2001
Version
Page
2/6
Capitel
Index
Docu-No.
1005
000004
General
Fav 900
Pulling away
99% hydrostatic power transmission
1% mechanical power transmission
PM-Picturemodule
PMTAB_Picture
Text-module
Date
07/2001
Version
Page
3/6
Capitel
Index
Docu-No.
1005
000004
General
Fav 900
Tdule
Text-module
Date
07/2001
Version
Page
4/6
Capitel
Index
Docu-No.
1005
000004
General
Fav 900
Text-module
Transporting 50 km/h
Engine 1500 rpm
100% mechanical power transmission
PM-Picturemodule
PMTAB_Picture
Text-module
Text-module
Date
07/2001
Version
Page
5/6
Capitel
Index
Docu-No.
1005
000004
General
Fav 900
Reversing
Medium speed
100% hydrostatic power transmission
Ring gear turning faster than engine
PM-Picturemodule
PMTAB_Picture
Text-module
Date
07/2001
Version
Page
6/6
Capitel
Index
Docu-No.
1005
000004
General
Text-module
The transmission is programmed via the Vario terminal. Press F4 to move to the transmission settings
menu level.
PM-Picturemodule
PMTAB_Picture
Text-module
Variotronic 2.0
Text-module
Date
20.11.2001
Version
Page
1/7
Transmission programming
Capitel
Index
Docu-No.
1005
000006
General
PM-Picturemodule
PMTAB_Picture
Text-module
When driving with cruise control engaged, the stored speed can be adapted to the current operating
conditions by adjusting the relevant rotary control P2 or P3 .
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
The cruise control can only be activated if the following conditions are met:
Bullet-List
Date
20.11.2001
Version
Page
2/7
Transmission programming
Capitel
Index
Docu-No.
1005
000006
General
Text-module
Otherwise, the cruise control function is cancelled, and the current transmission ratio is maintained. It is
not possible to pull away from stationary with cruise control engaged.
The stored speeds can be used in both directions.
Text-module
Text-module
Text-module
The engine speed can be reduced by 180 rpm without any control action being initiated. This ensures
that the control unit is not constantly actuated.
Text-module
Date
20.11.2001
Version
Page
3/7
Transmission programming
Capitel
Index
Docu-No.
1005
000006
General
PM-Picturemodule
Text-module
Application examples:
Heavy traction work (ploughing)
Utilising constant output range, maximum output per unit area, best possible utilisation of total available
engine output
Text-module
Engine speed
(accelerator)
Automatic maximum output control setting:
Reduction in engine speed to
Full throttle
2450 rpm
16%
1900 rpm
Text-module
Engine speed
(accelerator)
Automatic maximum output control setting:
Reduction in engine speed to
Full throttle
2450 rpm
10%
2040 rpm
Text-module
Engine speed
(accelerator)
Automatic maximum output control setting:
Reduction in engine speed to
Date
20.11.2001
Version
Page
4/7
Transmission programming
Full throttle
2450 rpm
16%
1900 rpm
Capitel
Index
Docu-No.
1005
000006
General
Text-module
Engine speed
(accelerator)
Automatic maximum output control setting:
Reduction in engine speed to
1850 rpm
16%
1400 rpm
Text-module
Text-module
Note:
Since the automatic maximum output control only changes the transmission ratio towards slow,
it is beneficial to switch on cruise control. If the engine speed rises again with cruise control
switched on, the transmission ratio is changed towards fast again, up to the stored speed at a
maximum.
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
If the driver moves the joystick to the left while driving and then presses the activating control or the
switch in the steering wheel adjustment lever ( B ), a programmed direction-change procedure is
initiated. The tractor decelerates to a standstill, then accelerates away in the opposite direction.
During deceleration, the preset direction of travel is indicated by the relevant display flashing, while the
actual direction of travel is shown by a steady light.
Date
20.11.2001
Version
Page
5/7
Transmission programming
Capitel
Index
Docu-No.
1005
000006
General
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
5. Adjusting acceleration
During the direction-change procedure the driver can release the joystick. The direction-change
procedure can be cancelled at any time by moving the joystick (forwards or backwards).
Acceleration and deceleration during rapid direction change depend on the position of the accelerator
control ( B ) on the joystick (I = gentle, IV = aggressive).
Level I:
Level II:
Level III:
Level IV:
1x touch
0 to 50 km/h
0.03 - 0.5 km/h 250-45.5 sec
0.5 km/h
45.5 secs
1 km/h
23.8 secs
2 km/h
10 secs
Text-module
Date
20.11.2001
Version
Page
6/7
Transmission programming
Capitel
Index
Docu-No.
1005
000006
General
6. Turboclutch operation
The turboclutch function is simulated by modulating the working pressure in the hydrostatic circuit as a
function of the engine speed. By reducing the pressure in the hydrostatic circuit, the tractive power is
reduced at low engine speeds. The effect of the turboclutch function, therefore, is comparable to
measured actuation of the clutch pedal.
If the engine speed falls below 1400 rpm, the working pressure in the hydrostatic circuit is steadily
reduced with decreasing engine speed. In this way the engine load is reduced, as in a real turboclutch,
and the engine is prevented from stalling.
PM-Picturemodule
PMTAB_Picture
Note:
Turboclutch operation is automatically reactivated after every restart.
Date
20.11.2001
Version
Page
7/7
Transmission programming
Capitel
Index
Docu-No.
1005
000006
C
Documents and Diagrams
Date
04/2000
Version
Page
1/3
Capitel
Index
Docu-No.
1005
000003
Text-module
Circuits:
1
2
3
4
5
6
7
Pumps:
1P1
1P2
2P1
2A1
2A2
3A1
3A2
3A3
4A1
5A1
5A2
5A3
6A1
6A2
6A3
6A4
6A5
6A6
6A7
7A1
7A2
Sensors:
1S1
B009
1S2
S017
4S1
B008
1Z1
1Z2
1Z3
1Z4
3Z1
3Z2
4Z1
4Z2
4Z3
5Z1
5Z2
5Z3
A009
5Z4
5Z5
Date
04/2000
Valves:
1V1
1V2
1V3
1V4
1V5
1V6
2V1
2V2
2V3
2V4
2V5
2V6
3V1
3V2
4V1
4V2
4V3
4V4
4V5
4V6
5V1
5V2
5V3
5V4
5V5
5V6
6V1
Y002
Y003
Y005
Y004
Y008
6V3
Y027
Solenoid Valve PTO 750
6V4
Y009
Solenoid valve 4WD clutch
6V5
Y010
Solenoid Valve Differential Lock
Temperature switch Transmission Oil
6V6
Y026
Solenoid valve PTO 1000
Pressure switch "Filter Contamination"
7V1
Y011
Pressure Reducing valve Front PTO
High presure Sensor
7V2
Y034
Solenoid Valve "Brake Front PTO"
Further Components:
Measuring Points:
Aspiration Filter with Bypass
M1
KV
Radiator Inlet
Pressure Filter with Bypass
M2
SM
Lubrication Pressure
Transmission Oil Radiator
M3
AS
Feed
Lubrication of transmission
M4
ES
Supply Pressure
Control shaft
M5
PU
Pressure Pump Control Circuit
Transmission Control Unit
M6
P
Transmission system Pressure
Clutch Pedal with emitter cylinder
M7
I
Switching presure Operating range 1
Hydraulic accumulator
M8
II
Switching presure Operating range 2
Strainer insert
M9
PH
High Pressure
Brake Pedals with main Cylinder
M10
System Pressure Rear AQxle and Brakes
Lubrication Rear PTO
M11
ZWK
Pressure PTO Clutch
Lubrication Differential Lock and Right hand M13
750
Switching Pressure PTO 750
Brake
Lubrication Differential Lock and Left hand M14
VR
Pressure 4 WD Clutch
Brake
Lubrication Front axle Brake
M15
DS
Pressure Differential lock
M16
1000
Switching Pressure PTO 1000
M17
Control Pressure for Brakes
M18
Lubrication Pressure Rear axle
M21
Prssure Front PTO Clutch
M22
T
Leak flow Clutch Valve / Turboclutch Valve
Version
Page
2/3
Capitel
Index
Docu-No.
1005
000003
7A1
7A2
(FZW)
(FZW)
HZW
HA
6A7 (DSV)
1000
5Z2
5A1
M21
7V1
6A1
6A5 (DSH)
750
6A3
6A6
5A2
7V2
5V4
5V6
6V1
6V4
6V3
6V6
6V5
7
5V3
6
M18
M17
M11 (ZWK)
M10
M14 (VR)
M13 (750)
M16 (1000)
M15 (DS)
4Z2
4S1
4Z1
V=0.3 l
p =10 bar
o
I p
M9 (PH)
M22 (T)
M6 (P)
4V5
M7 (I)
PHA
5Z1
p=18 bar
4V4
4V6
4V3
M8 (II)
4V1
4V2
0.3
4Z3
5A3
1Z4
3Z2
5Z5
3A3
3Z1
M
3V1
M2 (SM)
unter Last
lastlos
1V6
100 l/min
110 l/min
4A1
1S2
2%
2%
3A1
p=3.5bar
1V2
1V3
p=6.5bar
p=6.5bar
M1 (KV)
10=75
p=50bar
M3 (AS)
1P2
T U
p=10bar
1S1
1V4
M4 (ES)
1Z1
(b
20 mm
50
3A2
1Z2
1V5
2V4
2V1
M5 (PU)
2V5
p=0- 500bar
2V6
1P1
14 ccm/U
p=7bar
1%
2P1
233 ccm/U
p=0.25bar
3%
(10m abs)
68 l/min
23.4 ccm/U
3%
p=5bar
p =7bar
1V1
1Z3
3V2
p=25bar
2V2
6A4 (AR)
p=0- 500bar
1%
2V3
2A1
2A2
233 ccm/U
233 cm/U
%75)
15 mm nom.
Transmission hydraulics
916.101.000.002
Fav 900 chassis number 23/... and up
C
Documents and Diagrams
Date
30.11.2001
Version
Page
1/3
Capitel
Index
Docu-No.
1005
000005
Text-module
1V1
1V2
1V3
1V5
1V6
=
=
=
=
=
Date
30.11.2001
Version
Page
2/3
Capitel
Index
Docu-No.
1005
000005
PM-Picturemodule
PMTAB_Picture
Date
30.11.2001
Version
Page
3/3
Capitel
Index
Docu-No.
1005
000005
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Measuring
point
M1
M2
M3
M4
M5
M6
M7
Marking on
the component
KV
SM
AS
ES
PU
P
I
M8
II
M9
PH
M10
PHA
Date
04.12.2000
Version
Component
Radiator supply flow
Lubrication Pressure
Feed
Supply Pressure
Operating Pressure Control Pump
Operating Pressure Transmission
Switching Pressure Operating
Range 1
Switching Pressure Operating
Range 2
High pressure
Measuring
point
M11
M13
M14
M15
M16
M17
M18
Marking on
the component
ZWK
750
VR
DS
1000
-
M21
M22
Component
Operating Pressure PTO Clutch
Switching Pressure PTO 750
Operating Pressure 4WD Cluth
Control Pressure Differential Lock
Swithing Pressure PTO 1000
Operating Pressure Brake Control
Lubricating Pressure rear Axle
Operating pressure Front PTO
Clutch
Leak flow Clutch valve /Turboclutch
valve
Page
1/1
Capitel
Index
Docu-No.
1005
000001
Testing
Text-module
DANGER:
To avoid accident hazard, always jack up all 4 whels of the tractor for hydraulic
pressure measurements!
PM-Picturemodule
Text-module
NOTE:
Measurements are to be performed at transmission Oil temperature of 35 - 45C
Text-module
Measuring Point
Engine speed
PU
M5
Pump Control circuit
800
1200
1600
2000
800
1200
1600
2000
800
1200
1600
2000
800
1200
1600
2000
800
1200
1600
2000
25 2
26 2
27 2
28 2
25 2
25,5 2
26 2
27 2
16 2
19 2
20 2
23,0 2
92
11,5 2
13 2
15 2
1,4 0,2
2,2 0,3
3,6 0,5
5,0 0,5
P
M6
Transmission System Pressure
ES
M4
Supply pressure
AS
M3
Feed pressure
SM
M2
Lubrication pressure
Date
04.12.2000
Version
Page
1/4
Capitel
Index
Docu-No.
1005
000002
Testing
Text-module
DANGER:
High Pressure measurement must not exceed 5 Seconds for Reverse and Forward,
risk of Oil overheating!
Preliminaries: Operating range II, Acceleration ramp 4 or
Auxilliary operation ( By turning the handle do not exceed an angle of 15 risk of Oil overheating!
Text-module
Mestelle
PH
Motordrehzahl
1600
Sollwert in bar
Neu 500 + 20
Lngere Zeit im Einsatz
500 - 40
Istwert in bar
Text-module
NOTE:
Hochdruckkreis PH maximal 5 Sekunden belasten und dabei nachfolgende Messungen
durchfhren.
Measuring Point
P
ES
AS
SM
Engine speed
1600
1600
1600
1600
Text-module
Engine speed
1600
Date
04.12.2000
Version
Page
2/4
Capitel
Index
Docu-No.
1005
000002
Testing
Text-module
NOTE:
Run engine at 1200 Rpm. Check pressure simultanously at measuring points M10 and M18 (SM).
Lubrication Lubrication
MeasuSystem Pres- System Pres- Pressure
Pressure
ring point sure M10
sure M10
M18 (SM)
M18(SM)
Requested Actual value in Requested Actual value in
value in bar
bar
value in bar
bar
PTO - ON / OFF
M11
18 + 2,0
2 0,3
Differential lock - ON / OFF
M15
18 + 2,0
2,0 0,3
4WD - ON / OFF
M14
18 + 2,0
2,1 0,3
Apply single wheel brake
M17
18 + 2,0
1,6 0,3
Apply both brakes (Linked
M17
18 + 2,0
1,2 0,3
Pedals )
Verbraucherschaltstellung
Measuring connections on the rear right side of the cover of the rar axle casing can also be
used to check Rear PTO
PM-Picturemodule
PMTAB_Picture
Text-module
1
= PTO Clutch ( Measuring point M12 - 1,5 )
2
= Lubrication Pressure rear axle ( Measuring point M 10 - 1 )
3 + 4 = PTO Engagement 750 rel. 540 ( Measuring point M 10 - 1 )
Text-module
Date
04.12.2000
Version
Page
3/4
Capitel
Index
Docu-No.
1005
000002
Testing
Date
04.12.2000
Version
Page
4/4
Capitel
Index
Docu-No.
1005
000002
Repair instructions
Repair
Fav 900
Transmission / Differential
Reference dimension for bevel drive correction
Text-module
The following points must be borne in mind when replacing the ring gear or a ring gear plus pinion
shaft:
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
If only the pinion shaft is replaced, the bushes
and stepped bolts remain in place.
Text-module
Please refer to the workshop manual for details of testing and adjusting the backlash and
gear-tooth contact pattern.
Text-module
Date
Version
Page
13.07.2001
1/1
Capitel
Index
Docu-No.
1010
000005
C
Documents and Diagrams
Date
15.10.2001
Version
Page
1/3
Capitel
Index
Docu-No.
1015
000003
PM-Picturemodule
PMTAB_Picture
Text-module
Date
15.10.2001
Version
Page
2/3
Capitel
Index
Docu-No.
1015
000003
Date
15.10.2001
Version
Page
3/3
Capitel
Index
Docu-No.
1015
000003
C
Documents and Diagrams
Date
11.10.2001
Version
Page
1/3
Capitel
Index
Docu-No.
1015
000002
PM-Picturemodule
PMTAB_Picture
Text-module
Date
11.10.2001
Version
Page
2/3
Capitel
Index
Docu-No.
1015
000002
Note:
Attachment cone (E)
To change track see:
Operating Manual - 22. Track distribution
Date
11.10.2001
Version
Page
3/3
Capitel
Index
Docu-No.
1015
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Fitting
Clean flange surface and coat with surface
sealant X 903.050.074.
Attach axle housing (15) in hoist, taking
appropriate safety precautions, and flange-mount
on rear-axle housing.
PM-Picturemodule
PMTAB_Picture
Date
13.09.2001
Version
Page
1/2
Capitel
Index
Docu-No.
1015
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Date
13.09.2001
Version
Page
2/2
Capitel
Index
Docu-No.
1015
000002
Repair
Fav 900
PM-Picturemodule
Text-module
Item
1
2
3
4
5
10
11
12
14
15
16
17
18
19
Designation
Annulus
Spur gear
Axle
Circlip
Cylinder roller ring
Hexagon screw
Plate
Dowel pin
Planet carrier
Axle housing
Sealing ring
Magnetic plug
M12x160-10.9 hexagon screw
Socket head cap screw
Date
17.09.2001
Version
Item
20
21
23
24
25
26
27
28
29
30
31
32
35
Designation
M12x165-10.9 stud bolt
M12-10 hexagon nut
M30x1.5 drain plug
Sealing ring
Ring
Adjusting washer
Taper roller bearing
Taper roller bearing
Snap ring
Shaft seal
Rear-axle shaft
Wheel bolt
Shaft
Page
1/9
Capitel
Index
Docu-No.
1015
000003
Repair
Fav 900
PM-Picturemodule
Text-module
Item
1
2
3
4
5
10
11
12
14
15
16
17
18
19
20
Designation
Annulus
Spur gear
Axle
Circlip
Cylinder roller ring
Hexagon screw
Plate
Dowel pin
Planet carrier
Axle housing
Sealing ring
Magnetic plug
M12x160-10.9 hexagon screw
Socket head cap screw
M12x165-10.9 stud bolt
Date
17.09.2001
Version
Item
21
23
24
25
26
27
28
29
30
31
33
35
40
41
42
Designation
M12-10 hexagon screw
M30x1.5 drain plug
Sealing ring
Ring
Adjusting washer
Taper roller bearing
Taper roller bearing
O-ring
Shaft seal
Rear-axle shaft
O-ring
Shaft
Spacer
Cover
Hexagon screw
Page
2/9
Capitel
Index
Docu-No.
1015
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Note:
The work shown was carried out on the axle
drive (flange).
Repair and adjust the axle drive (stub shaft) in
the same manner.
Preliminary work: remove relevant axle drive.
Chapter 1015 Reg. G - Installation and removal
of axle drives
Disassembly
If necessary, remove annulus (1).
Note:
Unscrew socket head cap screws (19) by
approx. 10 mm and force annulus (1) off by
striking gently.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
If necessary:
Unclip circlip (4).
Disconnect axle (3).
Remove spur gear (2).
Fit spur gears (2) (planet wheels).
Date
17.09.2001
Version
Page
3/9
Capitel
Index
Docu-No.
1015
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
17.09.2001
Version
Page
4/9
Capitel
Index
Docu-No.
1015
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Assembly
Where removed:
Press outer race of taper roller bearing (28) in as
far as stop.
Clip snap ring (29) into groove.
On other side press in outer race of taper roller
bearing as far as stop.
PM-Picturemodule
PMTAB_Picture
Date
17.09.2001
Version
Page
5/9
Capitel
Index
Docu-No.
1015
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
17.09.2001
Version
Page
6/9
Capitel
Index
Docu-No.
1015
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
17.09.2001
Version
Page
7/9
Capitel
Index
Docu-No.
1015
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
17.09.2001
Version
Page
8/9
Capitel
Index
Docu-No.
1015
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
17.09.2001
Version
Page
9/9
Capitel
Index
Docu-No.
1015
000003
Transmission / Handbrake
Adjusting handbrake
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
6
10
11
12
13
14
15
16
17
Designation
Pin
Fork connection
Hexagon nut
Threaded rod
Hexagon nut
Fork connection
Pin
Split pin
Circlip
Shaft
Lubricator
Lever
Bush
Lever
Date
30.10.2001
Version
Item
20
21
22
24
25
26
27
28
29
30
31
32
35
Page
1/3
Adjusting handbrake
Designation
Hexagon nut
Hose
Hexagon screw
Bracket
Washer
Solenoid
Socket head cap screw
Socket head cap screw
Hexagon nut
Self-tapping screw
Washer
S015 - switch, handbrake
Accumulator (diaphragm cylinder)
Capitel
Index
Docu-No.
1030
000001
Transmission / Handbrake
Adjusting handbrake
PM-Picturemodule
PMTAB_Picture
Adjusting handbrake
Note:
The work was carried out on a Fav 900/21/....
Carry out work on a Fav 900 chassis number
23/3001 and up in same manner.
Handbrake released.
Detach actuating linkage of handbrake
accumulator on left.
Detach actuating linkage from right brake cylinder.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.10.2001
Version
Page
2/3
Adjusting handbrake
Capitel
Index
Docu-No.
1030
000001
Transmission / Handbrake
Adjusting handbrake
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.10.2001
Version
Page
3/3
Adjusting handbrake
Capitel
Index
Docu-No.
1030
000001
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
4
5
6
7
8
9
Designation
Flywheel housing
Shaft seal
M14x14-10.9 hexagon screw
M12x35-10.9 hexagon screw
M12x100-10.9 hexagon screw
M12x110-10.9 hexagon screw
Blind flange
Washer
Item
10
11
12
13
19
20
21
Designation
M8x25-8.8 hexagon screw
Sealing plug
Socket head cap screw
Sealing ring
Eye
M14x25-8.8 hexagon screw
Washer
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
1/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Open stopcock B.
PM-Picturemodule
PMTAB_Picture
Disconnecting tractor
Preliminary work:
Prop tractor, taking appropriate safety
precautions, and remove both rear wheels.
Remove left and right front mudguards.
Remove panels.
Drain hydraulic oil (approx. 70 l).
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
2/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Left side
Remove engine cover and disconnect
air-conditioning cooling hoses.
Note:
Disconnect coolant hoses only at these screw
couplings. Internal valves prevent the coolant
from escaping.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
3/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
4/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Right side
Remove exhaust bend.
Release clip (arrowed) for tank venting tube.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
5/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
6/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
Warning:
Open front-axle suspension
stopcocks on central control block
(ZSB) (pressure relief)!
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
7/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
8/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
9/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
Connecting tractor
Check venting duct (arrowed) for soiling.
Clean flange surfaces.
Screw in two M12 stud bolts (fitting aid).
Locate new O-ring (A) on transmission drive shaft
and grease.
Coat drive shafts (transmission drive shaft,
cardan shaft) with long-life grease X 902.002.472.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
10/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
Right side
Fit cable to B047 sensor
(front axle: 4WD, diff. lock).
Fit cable to sensor (flow monitor).
Fit X520 earth.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
11/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
12/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
13/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
Left side
Fit hydraulic line and retaining strap.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
14/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
15/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Lower cab.
Fitting sequence as in - Disconnecting tractor,
clutch and transmission housing Chapter 1050 Reg.G
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
16/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Disconnecting tractor, flywheel and clutch housing
PM-Picturemodule
PMTAB_Picture
Concluding work:
Close stopcock of front-axle suspension (B).
Fit other panels.
Fit wheels.
Close front-axle suspension stopcocks.
Check tractor for operation and leaks.
Date
06.06.2001
Version
Page
17/17
Capitel
Index
Docu-No.
1050
000003
Repair
Transmission / Housing
Text-module
Item
1
2
3
5
6
10
11
12
13
16
17
20
Designation
Hexagon screw
Hexagon screw
Clutch housing
Cover
Hexagon screw
Washer
Circlip
O-ring
Pipe
O-ring
Pipe
Dowel pin
Item
21
22
23
24
25
26
27
28
29
30
32
Designation
Hexagon screw
Hexagon screw
Stud bolt
Hexagon nut
Dowel pin
Sealing ring
Drain plug
Sealing ring
Drain plug
Surface seal
Block
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
1/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Open stopcock B.
PM-Picturemodule
PMTAB_Picture
Disconnecting tractor
Preliminary work:
Prop tractor, taking appropriate safety
precautions, and remove both rear wheels.
Remove mudguard of front right wheel.
Remove panels.
Drain hydraulic oil (approx. 70 l).
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
2/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Caution:
If engine is warm
- danger of scalding injury!
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
3/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
4/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
5/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
6/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
7/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
8/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
9/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove clip.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
10/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
11/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove bracket.
Date
30.05.01
Version
Page
12/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
13/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
Remove hatch.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
14/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
15/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
16/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Where removed:
Seal pipe (13) (cardan shaft).
Insert washer (10). Clip circlip (11) into housing
groove.
Insert O-ring (12) into housing groove and grease.
Press pipe (13) into clutch housing (3) until stop is
reached.
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
17/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Right side
Fit LS pump intake pipe.
Date
30.05.01
Version
Page
18/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
19/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
20/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
Note:
Check suction filter in intake pipe for soiling.
PM-Picturemodule
PMTAB_Picture
Fit bracket.
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
21/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
22/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Left side
Fit hydraulic line.
Lay compressed-air line to spill valve and fasten
with cable tie.
PM-Picturemodule
PMTAB_Picture
Fit clip.
Date
30.05.01
Version
Page
23/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
24/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
Fit fuel lines to feed and (V) and return flow (R)
intake pipes.
Fit cable coupler X 182 to fuel level sensor.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.05.01
Version
Page
25/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, clutch and transmission housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Lowering cab
Fitting sequence: in reverse order to raising
cab.
Date
30.05.01
Version
Page
26/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Concluding work:
Close stopcock of front-axle suspension (B).
Fit other panels.
Fit wheels.
Check tractor for operation and leaks.
Date
30.05.01
Version
Page
27/27
Capitel
Index
Docu-No.
1050
000002
Repair
Transmission / Housing
Disconnecting tractor, transmission and rear-axle housings
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
5
6
7
8
9
10
11
Designation
Transmission housing
Housing cover
M12x50-8.8 hexagon screw
Drain plug
Sealing ring
Drain plug
Sealing ring
Drain plug
Sealing ring
Drain plug
Item
14
15
16
17
18
19
20
21
24
26
Designation
Parallel pin
M16x80-10.9 hexagon screw
M16x90-10.9 hexagon screw
M16x110-10.9 stud bolt
Hexagon nut
M16x75-10.9 stud bolt
M16x60-10.9 hexagon screw
Sealing plug
Sealant
Hexagonal protective cap
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
1/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
Disconnecting tractor, transmission and rear-axle housings
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Open stopcock B.
PM-Picturemodule
PMTAB_Picture
Disconnecting tractor
Preliminary work:
Lower rear power lift.
Prop tractor, taking appropriate safety
precautions, and remove rear wheels.
Remove panels.
Drain hydraulic oil (approx. 65 l).
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
2/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Shift range control to neutral position
(to separate 4WD).
Unscrew console with auxiliary lever
(to provide access to return line (hydraulic oil)).
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
3/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
Disconnecting tractor, transmission and rear-axle housings
PM-Picturemodule
PMTAB_Picture
Left side
Remove bracket for B030 sensor.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
4/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
Disconnecting tractor, transmission and rear-axle housings
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Right side
Remove bracket for steering lines.
Date
11.06.2001
Version
Page
5/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
Disconnecting tractor, transmission and rear-axle housings
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
6/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
Disconnecting tractor, transmission and rear-axle housings
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
7/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
8/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
9/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
Disconnecting tractor, transmission and rear-axle housings
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Connecting tractor
Clean flange surfaces.
Check that dowel pins are present.
Coat flange surface with sealant X 903.050.074.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
10/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
Disconnecting tractor, transmission and rear-axle housings
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
11/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
Disconnecting tractor, transmission and rear-axle housings
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Right side
Fit vent unit with bleed lines.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
12/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
13/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
14/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
Left side
Fit hydraulic line to diff. lock.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
15/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
Disconnecting tractor, transmission and rear-axle housings
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
16/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.06.2001
Version
Page
17/18
Capitel
Index
Docu-No.
1050
000004
Repair
Transmission / Housing
Concluding work:
Close stopcock of front-axle suspension (B).
Fit other panels.
Fit wheels.
Check tractor for operation and leaks.
Date
11.06.2001
Version
Page
18/18
Capitel
Index
Docu-No.
1050
000004
General
Text-module
Comparison of Farmer 400, Fav 700 and Fav 900 brake systems
Cardan-shaft brake
Brake pad
Cardan-shaft brake actuation
Hydraulically-assisted cardan-shaft brake
4WD engagement
Wet rear brake
Brake pad
Hydraulically-assisted rear brake
Medium
Farmer 400
No
Yes
Yes
Sintered metal
No
Pentosin
Fav 700
Yes
Sintered metal
Piston
Yes
No
Yes
Sintered metal
No
Pentosin
Fav 900
Yes
Sintered metal
Wedge
Yes
Yes
Yes
Sintered metal
Yes
Pentosin
Text-module
Note:
Hydr. circuit diagram for transmission hydraulics - Chapter 1005 Index C
Rear brake - Chapter 1070 Index G
Cardan-shaft brake - Chapter 1150 Index G
Date
8.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
1070
000001
C
Documents and Diagrams
Date
15.10.2001
Version
Page
1/3
Capitel
Index
Docu-No.
1070
000003
PM-Picturemodule
PMTAB_Picture
Date
15.10.2001
Version
Page
2/3
Capitel
Index
Docu-No.
1070
000003
PM-Picturemodule
Date
15.10.2001
Version
Page
3/3
Capitel
Index
Docu-No.
1070
000003
PM-Picturemodule
PMTAB_Picture
Date
16.10.2001
Version
Page
1/1
Capitel
Index
Docu-No.
1070
000004
Testing
PM-Picturemodule
PMTAB_Picture
Date
17.1.2001
Version
Page
1/2
Capitel
Index
Docu-No.
1070
000001
Testing
Text-module
Fault: Brake system does not release (becomes hot without brake being actuated).
Bullet-List
Possible causes:
Check settings on master brake cylinder.
Check brake cylinder setting.
Text-module
Note:
To set brake cylinder see: - Installation and removal of brake cylinder - Chapter 1070 Index G
To bleed brake hydraulics - Chapter 1070 Index G
Date
17.1.2001
Version
Page
2/2
Capitel
Index
Docu-No.
1070
000001
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Checking setting
- Set ohmmeter to 2 KOhm range and connect to pin 3 (white) and pin 4 (brown/yellow) (diff. lock /
control console A004) of switch S005 .
Note:
Elec. circuit diagram for 4WD and diff. locks - Chapter 9000 Index C page 30
Brake pedal E released and not operated
- Pilot bulb of test lamp must light up.
- Ohmmeter must indicate approx. 120 ohms .
PM-Picturemodule
PMTAB_Picture
Text-module
Date
8.2.2001
Version
Page
1/2
Capitel
Index
Docu-No.
1070
000002
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Date
8.2.2001
Version
Page
2/2
Capitel
Index
Docu-No.
1070
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1P1
5A1
5A2
5A3
5Z1
Designation
Servopump
Brake cylinder, right
Brake cylinder, left
Cardan brake
Brake pedals with master brake cylinder
Date
13.06.2001
Version
Item
4V6
5V3
5V4
5V6
Designation
Pressure-relief valve, rear axle
Shuttle valve
Relay valve, brake
Selector valve
Page
1/3
Capitel
Index
Docu-No.
1070
000005
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Bleeding brakes
Lock brake pedals. Depress brake pedals and
slowly release.
Wait for at least 15 seconds before depressing
again so that Pentosin is discharged from relevant
bleed valve without bubbles, then close bleed
valve.
Top up feed reservoir to max. level with Pentosin.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.06.2001
Version
Page
2/3
Capitel
Index
Docu-No.
1070
000005
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Test :
Handbrake released.
Depress brake pedals with force of 500 N.
Max. free travel with pedals locked 120 mm.
Max. free travel with pedals released on right
150 mm.
Max. free travel with pedals released on left and
without hydraulic trailer brake 140 mm.
Max. free travel with pedals released on left and
with hydraulic trailer brake 150 mm.
If these figures are exceeded, there is still air in
system.
Date
13.06.2001
Version
Page
3/3
Capitel
Index
Docu-No.
1070
000005
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
7
8
9
10
11
Designation
Bearing flange
Bearing flange
O-ring
M12x40-10.9 hexagon screw
Pin
O-ring
Brake plate
Shaft
M12x160-10.9 hexagon screw
Date
09.10.2001
Version
Item
12
16
17
18
19
20
21
23
Designation
Shaft seal
Actuating disc
Ball
Extension spring
Parallel pin
Brake pad
Externally toothed disc
Surface seal X903.050.074
Page
1/4
Capitel
Index
Docu-No.
1070
000006
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Preliminary work: Chapter 1015 Reg. G Installation and removal of axle drives
Removal
Remove relevant actuating cylinder
(brake cylinder).
Remove shaft (10). Unscrew hexagon screws
from brake plate (9).
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Installation
Note:
Check brake discs for scoring and corrosion.
Oil brake discs before fitting.
Insert discs (washers).
Start with intermediate disc (21), then brake pad
(20), with large bore (arrowed) pointing
downwards (simplifies insertion of shaft (10) at
end, see photo EKI02325).
Date
09.10.2001
Version
Page
2/4
Capitel
Index
Docu-No.
1070
000006
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09.10.2001
Version
Page
3/4
Capitel
Index
Docu-No.
1070
000006
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09.10.2001
Version
Page
4/4
Capitel
Index
Docu-No.
1070
000006
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
101
102
103
105
106
107
108
110
112
113
114
116
117
118
119
120
121
122
123
124
125
Designation
Brake line
Brake line
Grommet
Hose bracket
Bracket
Spring washer
Self-tapping screw
Brake hose
Hollow-core screw
Sealing ring
Pressure pipe
Screw socket
Pressure pipe
Sealing ring
Hollow-core screw
Hollow-core screw
Screw socket
Pressure pipe
Pressure pipe
Brake line
Brake line
Date
29.10.2001
Version
Item
126
127
128
128
128
130
131
132
132
133
134
135
136
137
138
139
144
145
146
147
Designation
Pressure pipe
Sealing ring
Brake cylinder (left)
Brake cylinder (right)
Seal set
Brake cylinder (upper part)
Compression spring
Brake cylinder (lower part)
Brake cylinder (lower part)
Sealing ring
O-ring
Socket head cap screw
Wedge
Setscrew
Washer
Hexagon nut
M10x50-10.9 socket head cap screw
Clip
Hexagon screw
Washer
Page
1/7
Capitel
Index
Docu-No.
1070
000007
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
7
8
10
16
17
18
19
20
Designation
Double reservoir
Cover with switch
Strainer sleeve
Hexagon screw
Washer
Hexagon nut
Hose clip
Pressure hose
Socket
Pressure hose
Pressure hose
Date
29.10.2001
Version
Item
22
22
23
24
26
28
29
30
31
32
36
Designation
Master brake cylinder
Repair kit
Rubber plug
Elbow joint
Compensating line
Hexagon screw
Spring washer
Hexagon nut
Fork connection
Pin
Marking plate
Page
2/7
Capitel
Index
Docu-No.
1070
000007
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
29.10.2001
Version
Page
3/7
Capitel
Index
Docu-No.
1070
000007
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
29.10.2001
Version
Page
4/7
Capitel
Index
Docu-No.
1070
000007
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
29.10.2001
Version
Page
5/7
Capitel
Index
Docu-No.
1070
000007
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
29.10.2001
Version
Page
6/7
Capitel
Index
Docu-No.
1070
000007
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Lower cab.
Tighten support for cab mount left and right to
210 Nm .
Fit panel to right mudguard.
Note:
Chapter 1070 Reg. G - Bleeding brake
hydraulic system
Fit rear wheels, tighten wheel nuts to 620 Nm .
Unjack tractor.
Date
29.10.2001
Version
Page
7/7
Capitel
Index
Docu-No.
1070
000007
General
PM-Picturemodule
PMTAB_Picture
Text-module
A
B
C
= The pressure is equal in both chambers if the clutch/turboclutch valve is closed. The spring
holds the piston closed.
= If the clutch or turboclutch valve is open, the pressure drop via the diaphragm (x piston surface
area) is greater than the spring load. The piston moves to the right and connects PH with ES.
= The pressure is relieved by the clutch and turboclutch valves.
Date
05/2000
Version
Page
1/1
Capitel
Index
Docu-No.
1080
000001
General
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Transmission in "neutral"
pA = pB, delta p < 7 bar
Piston is held in mid-position by spring force.
Both channels ( A, B ) are closed.
PM-Picturemodule
PMTAB_Picture
"Tractive mode"
pA > pB, delta p > 7 bar
Piston is pushed upwards via control bore XA .
Channel B is linked to T . Hot oil can flow from
low-pressure side B via T to discharge
connection and to oil cooler.
PM-Picturemodule
PMTAB_Picture
"Pushing mode"
pA < pB, delta p > 7 bar
Piston is pushed downwards via control bore XB .
Channel A is linked to T . Hot oil can flow from
low-pressure side A via T to discharge
connection and to oil cooler.
Date
06/2000
Version
Page
1/1
Capitel
Index
Docu-No.
1080
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Filling with transmission oil using external
oil-filling unit: Chapter 1080 Reg. G
Date
29.8.2001
Version
Page
1/1
Capitel
Index
Docu-No.
1080
000012
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Filling with transmission oil using external
oil-filling unit: Chapter 1080 Reg. G
Date
29.8.2001
Version
Page
1/1
Capitel
Index
Docu-No.
1080
000011
Repair
Text-module
Bullet-List
Equipment required:
hoist (Vario transmission unit 265 kg)
hoisting yoke (DIY, see Chapter 9920 Reg. A)
Bullet-List
Preliminary work
Raise cab - see Chapter 8100 Reg.G
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.5.2001
Version
Page
1/7
Capitel
Index
Docu-No.
1080
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.5.2001
Version
Page
2/7
Capitel
Index
Docu-No.
1080
000006
Repair
PM-Picturemodule
PMTAB_Picture
Note:
Shift range control to neutral position
Remove auxiliary lever support.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.5.2001
Version
Page
3/7
Capitel
Index
Docu-No.
1080
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.5.2001
Version
Page
4/7
Capitel
Index
Docu-No.
1080
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.5.2001
Version
Page
5/7
Capitel
Index
Docu-No.
1080
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.5.2001
Version
Page
6/7
Capitel
Index
Docu-No.
1080
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.5.2001
Version
Page
7/7
Capitel
Index
Docu-No.
1080
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Where removed:
Clamp circlip and washer to collar of pinion shaft.
Slide coupling sleeve onto pinion shaft in direction
of arrow until stop is reached.
Locate flange on connection shaft (PTO drive)
and insert connection shaft.
PM-Picturemodule
PMTAB_Picture
Date
16.05.2001
Version
Page
1/9
Capitel
Index
Docu-No.
1080
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.05.2001
Version
Page
2/9
Capitel
Index
Docu-No.
1080
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.05.2001
Version
Page
3/9
Capitel
Index
Docu-No.
1080
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.05.2001
Version
Page
4/9
Capitel
Index
Docu-No.
1080
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.05.2001
Version
Page
5/9
Capitel
Index
Docu-No.
1080
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.05.2001
Version
Page
6/9
Capitel
Index
Docu-No.
1080
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.05.2001
Version
Page
7/9
Capitel
Index
Docu-No.
1080
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.05.2001
Version
Page
8/9
Capitel
Index
Docu-No.
1080
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.05.2001
Version
Page
9/9
Capitel
Index
Docu-No.
1080
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
= vacuum meter
3
4
= pump
= 230 VAC electric motor
5
6
Date
18.5.2001
Version
Page
1/1
Capitel
Index
Docu-No.
1080
000008
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
6
7
10
11
12
13
14
16
17
18
19
20
21
22
23
24
Description
Clutch pedal
Hexagon screw
Washer
Needle bush
Hexagon screw
Pin
Socket head cap screw
Axle
Plate
Hexagon screw
Bush
Extension spring
Strap
Hexagon nut
Hexagon screw
Spacer
Hexagon screw
Snubber
Hexagon screw
Hexagon nut
Date
24.1.2001
Version
Item
25
26
27
30
31
32
33
34
35
36
37
39
40
41
42
44
45
47
48
49
Description
Thrust piece
Hexagon nut
Piston rod
Ball-headed spindle
Ball socket
Hexagon nut
Rod
Bush
Dowel pin
Cable guard
Sensor
Pin
Bush
Washer
Hexagon screw
Magnet
Socket head cap screw
Socket head cap screw
Spring washer
Hexagon nut
Page
1/3
Capitel
Index
Docu-No.
1100
000001
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Date
24.1.2001
Version
Page
2/3
Capitel
Index
Docu-No.
1100
000001
Testing
Farmer 400
Fav 700
Fav 900
Possible cause:
Check settings on master clutch cylinder .
Preliminary work:
Release steering column cover.
Text-module
Text-module
Date
24.1.2001
Version
Page
3/3
Capitel
Index
Docu-No.
1100
000001
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
6
6
7
8
9
11
12
Designation
Hose clip
Expansion tank
Pressure hose
Grommet
Clutch master cylinder
Repair kit
Rubber plug
Elbow joint
Protective cap
Grommet
Connecting pipe
Item
14
15
16
17
18
19
20
21
22
37
38
Designation
Hose bracket
Brake hose
Spacer
Bracket
Self-tapping screw
Screw connector
Sealing ring
Brake line
Pipe clip
Valve unit
Bleed line
Text-module
Note:
Hydraulic circuit diagram of clutch hydraulics - see Chapter 1005 Reg.C - Transmission
hydraulic circuit diagram
Date
13.06.2001
Version
Page
1/2
Capitel
Index
Docu-No.
1100
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Spongy clutch pedal means that there is still
air in system.
If necessary, bleed system further by pumping
clutch pedal.
Then top up feed reservoir to max. level with
Pentosin.
Date
13.06.2001
Version
Page
2/2
Capitel
Index
Docu-No.
1100
000003
PM-Picturemodule
PMTAB_Picture
Text-module
Date
18.10.2001
Version
Page
1/1
Capitel
Index
Docu-No.
1150
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
3
4
5
7
8
9
10
Designation
Shaft
Flange
Parallel pin
Hexagon screw
Disc brake
Ball
Extension spring
Parallel pin
Item
11
12
14
16
22
23
25
26
Designation
Brake pad
Intermediate disc
Pin
Cardan-brake cylinder
Gasket
Socket head cap screw
Stud bolt
Hexagon nut
Text-module
Bullet-List
Date
08/2000
Version
Page
1/8
Capitel
Index
Docu-No.
1150
000001
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
2/8
Capitel
Index
Docu-No.
1150
000001
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
3/8
Capitel
Index
Docu-No.
1150
000001
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
4/8
Capitel
Index
Docu-No.
1150
000001
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
5/8
Capitel
Index
Docu-No.
1150
000001
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
6/8
Capitel
Index
Docu-No.
1150
000001
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
7/8
Capitel
Index
Docu-No.
1150
000001
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Date
08/2000
Version
Page
8/8
Capitel
Index
Docu-No.
1150
000001
General
Text-module
916
920
rpm
1062
1062
Nm
830
830
924
926
rpm
1111
1111
Nm
830
830
Danger:
Before switching PTO on, ensure that
no one is near implement!
Switch B is used to switch front PTO on and off.
When front PTO is switched on, lamp next to
pushbutton switch lights up.
Engagement depends on actuating time of
switch B.
Less than 5 sec
Gentle start-up, PTO clutch adapts automatically
to implement's requirements.
More than 5 sec
Speed and fault monitor are skipped.
Date
31.10.2001
Version
Page
1/4
Capitel
Index
Docu-No.
1200
000002
General
PM-Picturemodule
PMTAB_Picture
Danger:
After working with PTO, fit protective
cover over PTO stub shaft!
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
For operation of front PTO see section 8 of Operating Manual
Date
31.10.2001
Version
Page
2/4
Capitel
Index
Docu-No.
1200
000002
General
Text-module
Danger:
During calibration process PTO starts to rotate briefly.
Observe all necessary safety measures.
Text-module
Note:
Calibration of front PTO clutch adjusts starting operation to particular implement, e.g. in case of
implements which are slow to get up to speed.
The data determined in this way are used for future starting operations.
Only calibrate with implement mounted.
Text-module
Bullet-List
Start engine.
If faults are displayed, these must be cleared individually.
Press key and hold,
Date
31.10.2001
Version
Page
3/4
Capitel
Index
Docu-No.
1200
000002
General
Text-module
If calibration proceeds without errors, OK is displayed, and new sensor settings are stored.
If incorrect values are found or conditions are not met, ERROR message is displayed.
Press key
Bullet-List
Date
31.10.2001
Version
Page
4/4
Capitel
Index
Docu-No.
1200
000002
Fav 800 chassis no. 21/4001 and up; Fav 900 chassis no. 23/3001 and up
Fav 800
Fav 900
PM-Picturemodule
PMTAB_Picture
Date
04.10.2001
Version
Page
1/1
Capitel
Index
Docu-No.
1200
000006
Fav 800 chassis no. 21/4001 and up; Fav 900 chassis no. 23/3001 and up
Fav 800
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
A
B
Date
04.10.2001
Version
Shaft seal
Page
1/1
Capitel
Index
Docu-No.
1200
000005
Fav 800 chassis no. 21/4001 and up; Fav 900 chassis no. 23/3001 and up
Fav 800
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-
A
B
Date
05.10.2001
Version
Shaft seal
Page
1/1
Capitel
Index
Docu-No.
1200
000008
PM-Picturemodule
PMTAB_Picture
Text-module
Fitting tip for socket head cap screws (A and B) (Centaflex clutch)
Fitting sequence:
1. Tighten axial screws to 220 Nm.
2. Tighten radial screws to 220 Nm.
ETNum-list
Note:
Centaflex clutch must not deform when tightening, therefore grease screw head bed. When
tightening, avoid displacing (skewing) rubber component.
Text-module
Date
5.10.2001
Version
Page
1/1
Capitel
Index
Docu-No.
1200
000007
Testing
PM-Picturemodule
PMTAB_Picture
Text-module
Condition
Run engine at 1200 rpm.
Engage front PTO.
Switch off front PTO.
Target value
18 + 2 bar
0 bar
Note:
Chapter 1005 Reg. C - Transmission hydraulics circuit diagram
PM-Picturemodule
PMTAB_Picture
Date
31.8.2001
Version
Page
1/1
Capitel
Index
Docu-No.
1200
000002
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
2
3
4
12
13
14
16
17
18
19
20
Designation
Cover
M8x16-8.8 hexagon screw
Spring washer
Cover
Cover
Housing
Front plate
M18x90-10.9 hexagon screw
M18x100-8.8 hexagon screw
M18x230-10.9 stud
M18x200-10.9 stud
Date
20.08.2001
Version
Item
21
22
25
26
27
28
30
31
32
35
Designation
M18-8 hexagon nut
Spring washer
Coupling pin
Hook
Clip pin
Chain
Panel
M5x12-8.8 hexagon screw
Spring washer
Cover
Page
1/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
2/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
3/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
4/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove cover.
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
5/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
= long studs
= short studs
Page
6/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
= M18 x 90-10.9
= M18 x 100-8.8
Page
7/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
= M18-10.9 = 400 Nm
B
C
= M18-8.8 = 290 Nm
= M18-8 nut = 290 Nm
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
8/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
If necessary:
Date
20.08.2001
Version
Page
9/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
Connecting connectors
X322 = connector, Y011 - valve, front PTO
X369 = connector, Y034 - valve, release PTO
brake
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
10/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
If necessary:
Fill front PTO with transmission oil - for details of
quantity please see Chapter 0000 Reg. A - Fuels
and lubricants
Carry out performance test on front PTO.
Date
20.08.2001
Version
Page
11/11
Capitel
Index
Docu-No.
1200
000006
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
20
21
22
Date
13.08.2001
Version
Item
23
24
25
26
27
28
30
31
32
33
34
35
37
38
39
40
41
42
43
45
Designation
Piston
Parallel pin
Cylinder liner
O-ring
O-ring
Setscrew
Clutch bell housing
Dowel pin
Thrust collar
Circlip
Deep-groove ball bearing
Circlip
Snap ring
Brake disc (externally toothed disc)
Form seal
Parallel pin
Socket head cap screw
Cylinder liner
Dowel pin
Shaft
Page
1/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
7
Date
13.08.2001
Version
Item
8
9
11
12
13
15
Designation
Circlip
O-ring
Selector sleeve
Clutch
Socket head cap screw
Bush
Page
2/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
Preliminary work:
Remove front PTO gearbox.
Note:
Hold clutch bell housing (30).
Chapter 1200 Reg. G - Installation and removal
of front PTO gearbox
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
3/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
4/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
5/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
6/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
7/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
8/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
Warning:
Beware of hot surfaces!
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
9/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
10/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
11/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
12/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
13/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
14/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
15/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
16/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13.08.2001
Version
Page
17/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
continue with:
A
= internally toothed disc (6)
B
A
= internally toothed disc (6)
continue with:
6 externally toothed discs (5) and 5 internally
toothed discs (6) alternately.
Note:
Chapter 1200 Reg. C - Technical drawing of
front PTO
PM-Picturemodule
PMTAB_Picture
continue with:
Date
13.08.2001
Version
B
A
Page
18/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Concluding work
Mount front PTO gearbox.
Note:
Chapter 1200 Reg. G - Installation and removal
of front PTO gearbox
Date
13.08.2001
Version
Page
19/19
Capitel
Index
Docu-No.
1200
000005
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
6
7
8
10
12
14
15
17
18
19
Designation
Circlip
Locating ring
Adjusting washers (as required)
Taper roller bearing
Bearing bush
O-ring
Circlip
Ring
Spur gear
Socket head cap screw
Usit ring
Taper roller bearing
Shaft
Shaft seal
Date
20.08.2001
Version
Item
21
22
23
24
26
27
29
30
31
32
34
35
36
37
Designation
Centering cover
Hexagon screw
Shaft seal
O-ring
Adjusting washer
Taper roller bearing
Circlip
Inner race
Ratchet wheel
Socket head cap screw
Spur gear
PTO
Taper roller bearing
B002 - sensor
Page
1/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
4
5
6
7
11
12
17
Designation
Housing
Protective cup
Hexagon screw
Washer
PTO shaft guard
Cover
Hexagon screw
Parallel pin
Date
20.08.2001
Version
Item
18
19
20
23
24
30
32
Designation
O-ring
Cover
Hexagon screw
Drain plug
Sealing ring
B002 - sensor
Loctite X 903.050.074.000
Page
2/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
3/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
4/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
5/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
6/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
7/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
8/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
9/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
10/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
11/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
12/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
13/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
14/15
Capitel
Index
Docu-No.
1200
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.08.2001
Version
Page
15/15
Capitel
Index
Docu-No.
1200
000007
C
Documents and Diagrams
Date
12.10.2001
Version
Page
1/3
Capitel
Index
Docu-No.
1220
000004
PM-Picturemodule
PMTAB_Picture
Text-module
Date
12.10.2001
Version
Page
2/3
Capitel
Index
Docu-No.
1220
000004
A
= Clutch OFF / brake ON
B
= Clutch ON / brake OFF
Note:
Chapter 1005 Reg. C - Transmission hydraulic circuit diagram with key
Chapter 1005 Reg. D - Pressure-measuring points in transmission and enhanced controls
Chapter 1005 Reg. E - Pressure measurement in transmission
Chapter 1220 Reg. G - Installation and removal of live PTO clutch
Chapter 1220 Reg. G - Installation and removal of live PTO gearbox
Date
12.10.2001
Version
Page
3/3
Capitel
Index
Docu-No.
1220
000004
C
Documents and Diagrams
Date
12.10.2001
Version
Page
1/3
Capitel
Index
Docu-No.
1220
000003
PM-Picturemodule
PMTAB_Picture
Text-module
Date
12.10.2001
Version
Page
2/3
Capitel
Index
Docu-No.
1220
000003
A
= Clutch OFF / brake ON
B
= Clutch ON / brake OFF
Note:
Live PTO 750 / 1000 (standard)
Live PTO 540 / 1000 (option)
Note:
Chapter 1005 Reg. C - Transmission hydraulic circuit diagram with key
Chapter 1005 Reg. D - Pressure-measuring points in transmission and enhanced controls
Chapter 1005 Reg. E - Pressure measurement in transmission
Chapter 1220 Reg. G - Installation and removal of live PTO clutch
Chapter 1220 Reg. G - Installation and removal of live PTO gearbox
Date
12.10.2001
Version
Page
3/3
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
6
8
9
10
11
12
13
14
16
18
19
20
Designation
Adjusting washer
Deep-groove ball bearing
Clutch bell housing
Socket head cap screw
Locating ring
Internally toothed disc carrier
Adjusting washer
Belleville spring
Disc package (11, 12)
Internally toothed disc
Externally toothed disc
Piston
Ring
Lip seal
Disc
Lip seal
Brake disc
Date
27.08.2001
Version
Item
21
22
23
25
28
29
30
31
32
35
36
37
38
39
40
42
Designation
Hexagon screw
Spring washer
Bush
Spur gear
Deep-groove ball bearing
Nozzle
Half-ring
Circlip
O-ring
Shaft
Cylindrical roller bearing
Rectangular-section ring
Setscrew
Nozzle
B021 - sensor
Shaft
Page
1/9
Capitel
Index
Docu-No.
1220
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Preliminary work:
Lower rear power lift.
Drain transmission oil (approx. 65 l).
Remove trailer hitch.
Label and disconnect connector X169 from
B020 - sensor, PTO 1.
Label and disconnect connector X170 from
B021 - sensor, PTO 2.
Unscrew compressed-air connections from
connecting frame.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
27.08.2001
Version
Page
2/9
Capitel
Index
Docu-No.
1220
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
27.08.2001
Version
Page
3/9
Capitel
Index
Docu-No.
1220
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Assembling clutch
Insert new O-ring (32) into groove in shaft (35)
and grease.
Check brake disc (20) for damage.
If required, fit new brake disc (20).
PM-Picturemodule
PMTAB_Picture
Date
27.08.2001
Version
Page
4/9
Capitel
Index
Docu-No.
1220
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
27.08.2001
Version
Page
5/9
Capitel
Index
Docu-No.
1220
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
27.08.2001
Version
Page
6/9
Capitel
Index
Docu-No.
1220
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
27.08.2001
Version
Page
7/9
Capitel
Index
Docu-No.
1220
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
27.08.2001
Version
Page
8/9
Capitel
Index
Docu-No.
1220
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
27.08.2001
Version
Page
9/9
Capitel
Index
Docu-No.
1220
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
6
8
9
10
11
12
13
14
16
18
19
20
Designation
Adjusting washer
Deep-groove ball bearing
Clutch bell housing
Socket head cap screw
Locating ring
Internally toothed disc carrier
Adjusting washer
Belleville spring
Disc package (11, 12)
Internally toothed disc
Externally toothed disc
Piston
Ring
Lip seal
Disc
Lip seal
Brake disc
Date
28.08.2001
Version
Item
21
22
23
25
28
29
30
31
32
35
36
37
38
39
40
42
Designation
Hexagon screw
Spring washer
Bush
Spur gear
Deep-groove ball bearing
Nozzle
Half-ring
Circlip
O-ring
Shaft
Cylindrical roller bearing
Rectangular-section ring
Setscrew
Nozzle
B021 - sensor
Shaft
Page
1/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
101
102
104
105
107
108
109
110
112
113
114
115
116
118
118A
120
Designation
Taper roller bearing
Locating ring
Clutch hub
Slider
Circlip
Washer
Needle-roller assembly
Spacer
Circlip
Deep-groove ball bearing
Circlip
Hexagon screw
Stop
Spur gear (1000 rpm)
Spur gear (540 or 750 rpm)
Shaft
Date
28.08.2001
Version
Item
121
122
123
124
125
126
127
128
129
132
133
134
135
137
139
140
Designation
Circlip
Washer
Taper roller bearing
Adjusting washer
Setscrew
Shaft seal
O-ring
Bearing cap
Socket head cap screw
Spacer
M10x50-10.9 stud bolt
M10-10 hexagon nut
PTO shaft guard
Flanged pin
B020 - sensor
Hexagon screw
Page
2/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
201
202
203
205
206
207
210
211
212
213
214
Designation
Strap
Hexagon nut
Stud bolt
Hexagon screw
Hexagon nut
Spacer sleeve
Hexagon nut
Hexagon nut
Washer
Hexagon nut
Support
Date
28.08.2001
Version
Item
216
217
218
219
220
221
222
224
225
226
Designation
Hexagon screw
Cylinder
O-ring
Compact sealing ring
Compact sealing ring
Compression spring
Piston
Piston
Hexagon screw
Cylinder
Page
3/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
301
303
304
305
307
308
309
310
Designation
Rear-axle housing
Gasket
Cover
Hexagon screw
Drain plug
Sealing ring
Drain plug
Sealing ring
Date
28.08.2001
Version
Item
311
315
316
317
318
319
322
325
Designation
Drain plug
Parallel pin
Housing cover
M18x90-10.9 hexagon screw
M18x110-10.9 hexagon screw
M18x130-10.9 stud bolt
Surface seal X 903.050.074
Socket head cap screw
Page
4/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Preliminary work:
Lower rear power lift.
Drain transmission oil (approx. 65 l).
Remove trailer hitch.
Label and disconnect connector X169 from
B020 - sensor, PTO 1.
Label and disconnect connector X170 from
B021 - sensor, PTO 2.
Unscrew compressed-air connections from
connecting frame.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove clutch.
Chapter 1220 Reg. G - Installation and removal
of live PTO clutch
Date
28.08.2001
Version
Page
5/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.08.2001
Version
Page
6/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Assembly
Press deep-groove ball bearing (113) into spur
gear (118a) as far as stop and secure with circlip
(114).
Then press spur gear (118) in as far as stop.
Date
28.08.2001
Version
Page
7/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.08.2001
Version
Page
8/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.08.2001
Version
Page
9/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.08.2001
Version
Page
10/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.08.2001
Version
Page
11/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
In event of discrepancies
Adjust M12 setting nut at top and bottom
correspondingly until play of 0.1-0.2 mm is
reached.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.08.2001
Version
Page
12/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
In event of discrepancies
Adjust hexagon nut (213) correspondingly until
play of 0.1-0.2 mm is reached and then lock.
PM-Picturemodule
PMTAB_Picture
Remove G clamp.
Switching mechanism engages in "Neutral".
It must be possible to rotate spur gears for 750 or
540 and 1000 positions freely.
Free travel in switching mechanism must be
equally large upwards and downwards.
In event of discrepancies repeat setting procedure
for switching mechanism.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.08.2001
Version
Page
13/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.08.2001
Version
Page
14/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Where removed:
Coat new shaft seal (126) thinly on outside with
sealant X 903.051.711 - with sealing lip facing oil
chamber - and press into bearing cap (128) until
stop is just reached
(to depth of approx. 5mm).
Fill sealing lips 2/3 with grease.
Date
28.08.2001
Version
Page
15/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.08.2001
Version
Page
16/17
Capitel
Index
Docu-No.
1220
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.08.2001
Version
Page
17/17
Capitel
Index
Docu-No.
1220
000003
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
1/1
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
5
6
7
8
9
10
11
12
14
15
16
17
18
19
20
21
Description
Cover
Circlip
Ball bearing
Shaft
Setscrew
Rectangular-section ring
Rectangular-section ring
Disc carrier
Oil tray
Snap ring
Needle roller bearing
Circlip
Spur gear
Ratchet wheel
Belleville spring package
Piston
Lip seal
Piston disc
O-ring
Item
22
23
25
26
27
28
30
31
32
33
35
36
37
39
40
41
42
43
44
Description
Lip seal
Supporting plate
Clutch bell housing
Dowel pin
Washer
Circlip
Externally toothed disc
Internally toothed disc
Supporting plate
Circlip
Shroud
Hexagon screw
Washer
Ball bearing
Shaft seal
Ball bearing
Shim
Circlip
O-ring
Text-module
Note:
The procedure was performed on a model for greater clarity.
Bullet-List
09/2000
Version
Page
1/11
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
2/11
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
3/11
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
Caution:
Once shaft has been removed, there is
no further control over front-wheel
drive clutch. Beware of injury risk!
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
4/11
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
5/11
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
6/11
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
7/11
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
8/11
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
9/11
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
10/11
Capitel
Index
Docu-No.
1320
000001
Repair
PM-Picturemodule
PMTAB_Picture
Date
09/2000
Version
Page
11/11
Capitel
Index
Docu-No.
1320
000001
Repair
Transmission / Hydrodamp
Installation and removal of hydrodamp
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
8
Designation
Hydrodamp
Hexagon screw
Washer
O-ring
Screw cap
Circlip
Date
06.06.2001
Version
Item
10
11
12
13
15
17
Designation
Drive shaft
Deep-groove ball bearing
Circlip
O-ring
Shaft
Shaft
Page
1/4
Capitel
Index
Docu-No.
1430
000002
Repair
Transmission / Hydrodamp
Installation and removal of hydrodamp
PM-Picturemodule
PMTAB_Picture
Preliminary work:
Disconnecting tractor, flywheel and clutch
housing - see Chapter 1050 Reg.G
PM-Picturemodule
PMTAB_Picture
Removing hydrodamp
Unscrew hexagon screws.
PM-Picturemodule
PMTAB_Picture
Remove hydrodamp.
PM-Picturemodule
PMTAB_Picture
Fitting hydrodamp
If screw cap (5) is not fitted with new hydrodamp,
fit screw cap (5).
Note:
Ensure that rivets (arrowed) are firmly seated.
Date
06.06.2001
Version
Page
2/4
Capitel
Index
Docu-No.
1430
000002
Repair
Transmission / Hydrodamp
Installation and removal of hydrodamp
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
06.06.2001
Version
Page
3/4
Capitel
Index
Docu-No.
1430
000002
Repair
Transmission / Hydrodamp
Installation and removal of hydrodamp
PM-Picturemodule
PMTAB_Picture
Connect tractor.
Disconnecting tractor, flywheel and clutch
housing - see Chapter 1050 Reg.G
Date
06.06.2001
Version
Page
4/4
Capitel
Index
Docu-No.
1430
000002
General
Text-module
Text-module
Turboclutch valve is actuated from electronic box. Electrical power consumption depends on engine
speed and is as follows:
Engine speed
800 rpm
800 rpm
1200 rpm
1400 rpm onwards
Power consumption
0A
approx. 0.46 A
1.23 A
1.71 A
Max. PH
0 bar
78 bar
105 bar
500 bar
Note
Transmission neutral
Transmission actuated
High-pressure build-up therefore depends on electrical supply and tightness of turboclutch valve
against leaks.
Date
29.11.2000
Version
Page
1/2
Capitel
Index
Docu-No.
1600
000001
General
PM-Picturemodule
PMTAB_Picture
Date
29.11.2000
Version
Page
2/2
Capitel
Index
Docu-No.
1600
000001
General
Text-module
Clutch pressure-relief valve is mounted in valve unit which also contains connection between
high-pressure circuit PH and tank.
Clutch valve also limits max. high pressure PH to 500 bar (+/- 20 bar).
Clutch valve closes high-pressure circuit to tank when clutch pedal is not actuated.
When clutch pedal is actuated, clutch valve opens, and high pressure PH is discharged via tank
connection.
Discharge of high pressure (interruption in tractive power) is therefore proportional to clutch pedal
travel (comparable to mechanical clutch).
Clutch pedal fully depressed, high pressure PH = 0 bar .
Max. high pressure and high-pressure build-up depend on operation and tightness against
leaks of clutch pressure-relief valve (4V5).
PM-Picturemodule
PMTAB_Picture
Date
30.11.2000
Version
Page
1/1
Capitel
Index
Docu-No.
1600
000002
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Text-module
If max. high pressure is not reached during high-pressure measurement, cause may lie in Vario
transmission unit or outside this in valve unit. In order to decide whether Vario transmission unit has to
be removed, valve unit (transmission control unit) should first be checked for tightness against leaks.
Generation of high pressure in valve unit depends on tightness against leaks of
Bullet-List
pressure-relief valves.
Text-module
Turboclutch valve is closed under following circumstances, and therefore high pressure cannot be
generated:
Bullet-List
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
Tightness of both pressure-relief valves (4V4 / 4V5) against leaks can be checked at connection T .
PM-Picturemodule
PMTAB_Picture
Text-module
Date
24.11.2000
Version
Page
1/3
Capitel
Index
Docu-No.
1600
000001
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Danger:
Jack tractor up on 4 trestles taking appropriate safety precautions (high-pressure
measurement).
Bullet-List
PM-Picturemodule
PMTAB_Picture
Text-module
Test sequence:
1. Start engine.
2. Actuate Emergency mode.
Actuate clutch pedal.
Actuate push-button to left of steering wheel.
Text-module
3. Pull on handbrake.
Date
24.11.2000
Version
Page
2/3
Capitel
Index
Docu-No.
1600
000001
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001
Farmer 400
Fav 700
Fav 900
4. Attach auxiliary actuation device (A) and operate transmission against high pressure.
PM-Picturemodule
PMTAB_Picture
Text-module
Measurement (example):
PH
250 bar
Connection T
No oil flows from T
250 bar
PH
250 bar
500 bar
Date
24.11.2000
Connection T
Oil flows from T
Oil flows from T
(limit pressure)
Version
Page
3/3
Capitel
Index
Docu-No.
1600
000001
General
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
1
2
3
4
5
6
7
Date
19.6.2001
Version
8
9
10
11
12
13
14
Page
1/1
Capitel
Index
Docu-No.
2000
000004
General
Text-module
Typ
Description
Power (KW/PS)
at nominal Speed ECE
max power (KW/PS)
at 1800-2100 Rpm
Displacement (l)
Diameter/Course (mm)
Number of cylinders
Nominal Speed
Rpm
Unloaded Speed (Rpm)
Start of delivery
(Setting Value)
Pre displacement VP44 (mm)
Operation
916
MAN
D 0836
LE 504
132/180
920
MAN
D 0836
LE 503
154/210
146/198
162/220
6,9
108/125
6
2150
6,9
108/125
6
2150
2350 +/-30
O.T. +/-0,5
2350 +/-30
O.T. +/-0,5
Text-module
Typ
Description
Power (KW/PS)
at nominal speed ECE
max Power (KW/PS)
ati 1800-2100 Rpm
Displacement (l)
Course (mm)
Number of cylinders
Nomial Speed
Rpm
No Load Speed Rpm
Start of delivery
(SettingValue)
Pre displacement VP44 (mm)
Operation
Date
21.11.2000
Version
924
MAN
D 0836
LE 502
176/240
926
MAN
D 0836
LE 501
199/270
186/253
210/286
6,9
108/125
6
2250
6,9
108/125
6
2250
2450 +/-30
Top dead Point. +/-0,5
2450 +/-30
Top dead Point. +/-0,5
Page
1/1
Capitel
Index
Docu-No.
2000
000003
Gnralits
Engine / Generalities
Specifications
Text-module
Engine
Design
Method
Number of cylinders
In-line vertical
4- Stroke Diesel with turbocharger and intercooler
Direct injection
6
Compresssion ratio
18 : 1
Bore
Stroke
Swept volume
Firing sequence
108 mm (4.25")
125 mm (4.92")
6871 cm (419.29 in)
1-5-3-6-2-4
Emission category
MVEG 1
Rotation in rpm
D 0836 LE 501 / 502
D 0836 LE 503 / 504
Start of delivery
D 0836 LE 501 / 502 / 503 / 504
Engine number D 0836 LE 50. 164 9790 ... and up
Lubrication
method
Quantities
Quantities in oil pan
Principle of operation
12/03/2001
dition
Liquid cooling
Impeller pump
102C (215F)
max. 108C (226F)
105C (221F)
max. 113C (235F)
Page
1/1
Specifications
Chapitre
Reg.
Docu-No.
2000
000005
General
Engine / Generalities
Service Data
Text-module
Crankcase
PM-Picturemodule
PMTAB_Picture
Text-module
Cylinder liner
PM-Picturemodule
PMTAB_Picture
Text-module
Date
13/03/2001
Version
Page
1/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Crankshaft
PM-Picturemodule
PMTAB_Picture
1. Dimensions:
Standard: 76,981-77,000 mm (3.031 - 3.032)
Under size: 0,10 mm (.004"): 76,881-76,900 mm
(3.027 - 3.028")
2. Con-rod bearing journal diameter:
Standard : 69,981-70,000 mm (2.755 - 2.756")
Under size: 0,10 mm (.004"): 69,881-69,900 mm
(2.751 - 2.752")
PM-Picturemodule
PMTAB_Picture
Text-module
Date
13/03/2001
Version
Page
2/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Main bearing
PM-Picturemodule
PMTAB_Picture
Text-module
Flywheel
PM-Picturemodule
PMTAB_Picture
Date
13/03/2001
Version
Page
3/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Text-module
Connecting rod
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Con-rod bearing
PM-Picturemodule
PMTAB_Picture
Text-module
Date
13/03/2001
Version
Page
4/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Piston
PM-Picturemodule
PMTAB_Picture
1. 2,685 mm (.106")
2. 2,54-2,56 mm (.100 - .101")
3. 4,02-4,04 mm (.158 - .159")
Text-modulePiston rings
PM-Picturemodule
Piston rings
Date
13/03/2001
PMTAB_Picture
Version
Page
5/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Text-module
Cylinder head
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
13/03/2001
Version
Page
6/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Valves
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Valve springs:
Untensioned approx.: 59,5-61,0 mm
(2.343 - 2.401")
Spring resistance L = 45 mm: 410-471 N
(92 - 106 lbs.)
Spring resistance L = 33,5 mm: 744-825 N
(167 - 185 lbs.)
Text-module
Date
13/03/2001
Version
Page
7/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Valve operation
PM-Picturemodule
PMTAB_Picture
Rocker arm
1. 20,000-20,001 mm (.78740 - .78744")
Diameter of rocker arm bearing: 19,957-19,970
mm (.7857 - 7862")
Wear limit: 0,08 mm (.003")
PM-Picturemodule
PMTAB_Picture
Valve tappets
1. Tappet housing bore:
Standard size: 20,000-20,021 mm (.787 - .788")
Oversize: 20,250-20,271 mm (.797 - .798")
Tappet outer diameter:
Standard size: 19,944-19,965 mm (.785 - .786")
Oversize: 20,194-20,215 mm (.795 - .796")
PM-Picturemodule
PMTAB_Picture
Camshaft
Camshaft bush inner diameter: 55,07-55,14 mm
(2.168 - 2.170")
1. 1. 54,91-54,94 mm (2.162 - 2.163")
Camshaft axial diameter: 0,14-0,27 mm
(.0055 - .0106")
Wear limit: 1,5 mm (.059")
PM-Picturemodule
PMTAB_Picture
Valve clearance
1. Adjust when engine is cold.
Intake valve: 0,5 mm (.020")
Exhaust valve: 0,5 mm (.020")
Date
13/03/2001
Version
Page
8/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
PM-Picturemodule
PMTAB_Picture
Valve timing
1. Engine direction of rotation
2. Intake valve opens 18 before TDC.
3. Exhaust valve closes 29 after TDC.
4. Exhaust valve opens 63 before TDC.
5. Intake valve closes 32 after bottom dead
point.
6. Exhaust valve opening point 272.
7. Intake valve opening point 230.
Figures in degrees relate to the crankshaft angle.
PM-Picturemodule
PMTAB_Picture
Text-module
Backlash between
Crankshaft gear and intermediate gear
Intermediate gear and crankshaft gear
Intermediate gear and injection pump drive
Intermediate gear and oil pump drive
Oil pump delivery gears
Camshaft gear and hydraulic pump gear
0,000-0,465 mm (0 - .018")
0,062-0,324 mm (.002 - .013")
0,10-0,27 mm (.004 - .010")
0,100-0,266 mm (.004 - .010")
0,10-0,22 mm (.004 - .009")
0,10-0,15 mm (.004 - .006")
Text-module
Compression pressures
good
permissible
needs repairing
pressure difference
Text-module
Date
13/03/2001
Version
Page
9/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Engine lubrication
Valve opening pressures
Bypass valve for full flow oil filter
Oil pump pressure relief valve
Pressure valve of oil nozzles
Opening pressure
Closing pressure
Text-module
Oil pump
PM-Picturemodule
PMTAB_Picture
Oil pump delivery at pump speed (with SAE 20W/20 Oil, at 90C (194F) and p=6bar (87 PSI))
Gear spread 32 mm (1.260")
at n = 1008 1/min (rpm 800 1/min)
17 ltr./min (4.5 GPM)
at n = 2709 1/min (rpm 2150 1/min)
53,5 ltr./min (14 GPM)
at n = 2835 1/min (rpm 2250 1/min)
56,5 ltr./min (15 GPM)
ati n = 2961 1/min (rpm 2350 1/min)
59 ltr./min (15.5 GPM)
at n = 3087 1/min (rpm2450 1/min)
62,5ltr./min (16.5 GPM)
Text-module
Date
13/03/2001
Version
Page
10/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Cooling system
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Thermostat
Opening at 83C (2) (181F 3.6F).
Fully open: 95C (203F).
1. Stroke: min 8 mm at 95C (.315" at 203F).
Text-module
Date
13/03/2001
Version
Page
11/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Turbocharger
Manufacturer
D 0836 LE 501/502/503/504
KKK
HX40-8274AW/H18WA8
PM-Picturemodule
PMTAB_Picture
Axial play
1. 0,038-0,093 mm (.0015 - .0037")
PM-Picturemodule
PMTAB_Picture
Radial play
1. 0,329-0,501 mm (.0130 - .0197")
Text-module
Date
13/03/2001
Version
Page
12/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
Fuel system
Injection nozzles
Manufacturer
Type :
N of orifices
Nozzle opening pressure :
Nozzle holder new :
Nozzle holder used :
Nozzle injection pump with vane-cell feed pump
and automatic pressure controlled injection timer
Nozzle holder
Bosch
DSLA 154 P 625
6
320 + 8 bar (4641 +116 PSI)
300 + 8 bar (4351 +116 PSI)
2,68-3,47 mm (.106 - .137")
KDEL 82 P 55
PM-Picturemodule
PMTAB_Picture
Injection pump
Nozzle injection pump with vane pump and
automatic pressure controlled injection timer
Manufacturer : Bosch.
Type: VP 44.
Date
13/03/2001
Version
Page
13/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Service Data
PM-Picturemodule
PMTAB_Picture
Starter
Manufacturer : Bosch
Type : EV
operationg method : pre-engaged drive
Starter pinion gear
Number of teeth: 11
Module: 3
Nominal voltage: 24 Volt
Nominal output : 4 kW (5.36 HP)
PM-Picturemodule
PMTAB_Picture
Generator
Manufactured : Bosch
Type : KC
Operating method : 3_PHASE
Nominal voltage : 14 Volt
Max. current : 45-90 Ampere
Text-module
PM-Picturemodule
PMTAB_Picture
Air compressor
Single cylinder air compressor
Manufacturer: Knorr
Lubrication: Circulatory system with pressure
compression
Cooling: air-cooled
Displacement: 213 cm (129 in)
Op speed: max. 3000 1/min
Op presure: max 12,5 bar (181 PSI)
Date
13/03/2001
Version
Page
14/14
Service Data
Capitel
Index
Docu-No.
2000
000006
General
Engine / Generalities
Tightening Torque values
Text-module
Note:
All threaded unions not specified in this table must be tightened according to our works
standard M 3059. Bolts and screws must be lightly oiled before tightening !
Plugs
DIN 908
M 14*1,5; M16*1,5
M 18*1,5; M22*1,5
M 24*1,5; M26*1,5
M 30*1,5
DIN 7604
AM 10*1; M12*1,5
AM 14*1,5
80 Nm (59,00 lbf-ft)
100 Nm (73,76 lbf-ft)
120 Nm (88,51 lbf-ft)
150 Nm (110,63 lbf-ft)
50 Nm (36,88 lbf-ft)
80 Nm (59,00 lbf-ft)
Cylinder head
For tightening and retightening of cylinder head bolts see following page
Lock nut for valve adjusting screw
40 Nm (29,50 lbf-ft)
Cheese-head screws with hexagonal socket for bolts of interme- 115 Nm (84,82 lbf-ft)
diate gear
Collar screw for crankshaft
65 Nm (47,94 lbf-ft)
Rocker socket (Torx E12)
65 Nm (47,94lbf-ft)
Lubrication
Oil pressure valve for piston spray nozzle
Oil pump drive gear on shaft
Screw plug for pressure relief valve in crankcase
Oil pan drain plug
Screw plug for oil filter head (M 10*1)
Threaded coupling for oil filter
Screw plug in oil filter (M 18*1,5)
Screw plug in oil filter (M 24*1,5)
Screw plug in oil filter (M 30*1,5)
OIl change filter
Date
13/03/2001
Version
Page
1/4
Index
Docu-No.
2000
000007
General
Engine / Generalities
Tightening Torque values
Cooling system
Screw plug in coolant pipe (M14*1,5)
Hose clips :
Clamping range 12 to 31 mm, 9 mm wide
over 32 mm, 13 mm wide
20 Nm (14,75 lbf-ft)
3,6 Nm (2,66 lbf-ft)
5 Nm (3,69 lbf-ft)
Fuel system
Nozzle holder in cylinder head
Nozzle adjusting nut
Banjo bolt for leak oil
Pressure line at nozzle
Initial torque
Angular torque
Banjo bolt on oil filter
Fuel filter
Purge plug on fuel filter
70 Nm (51,63 lbf-ft)
45 Nm (33,19 lbf-ft)
10-12 Nm (7,38-8,86 lbf-ft)
10 Nm (7,38 lbf-ft)
60
20-30 Nm (14,75-22,13 lbf-ft)
10-15 Nm (7,38-11,06 lbf-ft)
8-10 Nm (5,90-7,38 lbf-ft)
Sensors
Oil pressure sensor
Temperature sensor switch
Coolant Temperature sensor (EDC)
Date
13/03/2001
Version
80 Nm (59,00 lbf-ft)
15 Nm (11,06 lbf-ft)
35 Nm (25,82 lbf-ft)
Page
2/4
Capitel
Index
Docu-No.
2000
000007
General
Engine / Generalities
Tightening Torque values
M4
M5
M6
M7
M8
M8*1
M10
M10*1,25
M10*1
M12
M12*1,5
M12*1,25
M14
M14*1,5
M16
M16*1,5
M18
M18*2
M18*1,5
M20
M20*2
M20*1,5
M22
M22*2
M22*1,5
M24
M24*2
M24*1,5
Date
13/03/2001
Version
Page
3/4
Capitel
Index
Docu-No.
2000
000007
General
Engine / Generalities
Tightening Torque values
Note:
Only use new cylinder head bolts. do not re use.
before inserting bolts, lubricate threads (not the
tapped bores) and the bolt heads with "Optimoly
White T" paste. Do not use oils or additives
containing MoS 2 -h. Tighten bolts by the torque
angle method following the diagram :
1.st initial stage = 10 Nm (7,38 lbf-ft).
2.nd initial stage = 80 Nm (59,00 lbf-ft).
3.rd initial stage = 150 Nm (110,63 lbf-ft).
4.tth initial stage = 90.
5.th initial stage = 90.
Final stage = 90.
Adjust valve play
PM-Picturemodule
PMTAB_Picture
Text-module
Date
13/03/2001
Version
Page
4/4
Capitel
Index
Docu-No.
2000
000007
Faults
Engine / Systems
Trouble shooting program EDC
Text-module
Content of EDC-Failures
Fendt Failure Codes:
Date
16.11.2000
Version
4.1.06
1.1.03
1.1.01, EVTL. 4.2.81
1.1.7E
1.1.9E
1.1.7E
1.1.9F
1.1.A1
1.1.A0
1.2.81 (Test 1)
1.2.82 (Test 2)
1.2.84 (Test 3)
1.2.85 (Test 4)
1.2.87 (Test 5)
1.2.89 (Test 6)
1.2.92 (Test 7)
1.2.13 (Test 8)
1.2.17 (Test 9)
1.2.18 (Test 10)
1.2.1A (Test 11)
1.2.9B (Test 12)
1.2.1F (Test 13)
1.2.21 (Test 14)
1.2.23 (Test 15)
1.2.25 (Test 16)
1.2.A6 (Test 17)
1.2.A2 (Test 18)
1.2.A8 (Test 19)
1.2.A9 (Test 20)
1.2.2A (Test 21)
1.2.2B (Test 22)
1.2.2C (Test 23)
1.2.2D (Test 24)
1.2.38 (Test 25)
1.2.C1 (Test 26)
1.2.42 (Test 27)
1.2.C3 (Test 28)
1.2.C4 (Test 29)
1.2.C5 (Test 30)
1.2.46 (Test 31)
1.2.DE (Test 32)
1.2.C7 (Test 33)
1.2.C8 (Test 34)
1.2.C9 (Test 35)
1.2.CA (Test 36)
1.2.B4 (Test 37)
1.2.99 (Test 38)
1.2.B1 (Test 39)
1.2.B3 (Test 40)
1.2.CB (Test 41)
Page
1/72
3
4
5
7
8
9
10
11
12
13
15
16
18
20
21
22
24
25
26
28
30
32
33
34
35
36
38
39
40
41
42
43
44
45
46
47
48
50
51
52
53
54
55
56
57
58
60
62
64
65
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
66
68
69
70
71
72
73
74
75
76
77
78
79
Text-module
Date
16.11.2000
Version
Page
2/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure path:
Accelerator pedal position sensor
- Signal to high
- Signal to low
Text-module
Consequences:
Requested engine speed will be compared to the position of pedal sensor EDC (B038). In case of
correspondance, control via CAN-Bus will be deactivated. Control via hand throttle, memorization keys
and vario terminal will not be possible. Only accelerator pedal operation (Sensor B038 ).
Text-module
Possible origin:
Wiring interruption , Shot circuit, Power supply failure, Pedal position sensor failure, EST Control
Module failure.
Text-module
Test Conditons:
Adaptor box connected
Ignition "On"
Text-module
Measurements
Check Voltage on Adaptor box between
fuse board A013 Pin A6 (+), Connector
X200 against earth.
Trouble shooting
- Check wiring
- Check connectors
- If no failure can be identified, check
Fuses
Potentiometer
Text-module
Date
16.11.2000
Version
Page
3/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Failure display within dashpanel
Text-module
Failure path
Pedal position sensor
No correspondance Pedal position sensor B038 with B029.
Text-module
During calibration separate caracteristics are memorized for both position sensors. Both values are
permanrently compared durin operation. In case of a to important deviation, a failure code will appear.
No further consequences on vehicle operation.
Text-module
Possible origin:
Mecanical attribution error of both sensors. Alteration of adjustment during operation
Text-module
Testing condition:
FENDIAS Diagnostic program
2 Adaptor boxes, 1 * Adaptor connector and harness
Ignition "On"
Text-module
Trouble shooting
- Check wiring
- Check Connectors
- Adjust mecanical linke between Pedal and Sensor
- if Adjustment is not feasable, Replace Position Sensor.
Text-module
Date
16.11.2000
Version
Page
4/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
CAN -Message Pedal Position Sensor B038 to EDC Control Module A021
Failure Code (Fendt):
1.1.01, evtl. 4.2.81
Text-module
Failure display:
Message on Dashpanel
Text-module
Failure path:
Pedal Position Sensor B038
- Signal to high
- Signal to low
Text-module
Consequences:
During normal Operation with CAN-Bus: Only Failure Display. If Aditionally Pedal Positon Sensor B029
fails , last identified value will be kept . Engine Stop only via terminal 15 . During Operation without CAN
- Bus: Engine Speed will be brought to idle according to ramp.
Text-module
Possible Origin:
Wiring discontinuity, Short Circuit, Voltage supply failure, Pedal Posuition Sensor Failure, EDC Control Module Failure, Control Module A021 not Connected or Fuse for Control Module A021 is
burned.
Text-module
Test Conditons:
Adaptor box and adaptor Connectors connected, FENDIAS, Ignition "ON"
Text-module
Measurement
Check Voltage with Adaptor box and adaptor Connectors between Pin B16 (+)
and Pin B35 (-) on Control Module A021,
Connector X048 .
Sensor Signal
Trouble shooting
- Check wiring
- Check connectors
- In no failure can be identified, Replace EDC Control Module A021
- Check fuse for A021
Check CAN-Bus Connection A002 to
A021
- Check Wiring
-Check Connectors
- Adjust mecanical link betwenn Pedal and Position Sensor
- If Adjustment is not Possible, replace Pedal Position Sensor
- Check fuse (XXX) for A021
Check CAN - Bus Connection A002 to
A021
16.11.2000
Version
Page
5/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Text-module
Hand throttle Position Sensor B035 on Side Console A004 Direct diagnostic
Fehlercode (Fendt):
1.1.7E
Text-module
Failure display:
Message on Dashpanel
Text-module
Failure path:
Hand throttle Position Sensor
- Signal to high
- Signal to low
Text-module
Consequences:
In Case of Identification, actual Requested Speed will be compared to EST - Pedal Position Sensor
(B029). After Correspondance being established, requested value of Hand Throttle Position Sensor
B035 will be deactivated, Operation will only be possible via Accelerator pedal Positon Sensor B029 .
The Functions Hand Throttle and Terminal Settings are Deactivated.
Text-module
Possible origin:
Wiring Discontinuity , Short circuit, Voltage supply Failure, Pedal Position Sensor failure, EST Control
Module failure
Text-module
Test Conditons:
Adaptor box connected
Ignition "ON"
Text-module
Measurement
On Adaptor box, Voltage between fuse
board A013 Pin B15 (+), Connector
X201 and earth
Potentiometer Signal
Trouble shooting
- Check wiring
- Check connectors
- if no failure can be identified, check
fuse
- Check wires
- Check connectors
- Check mecanical link from accelerator Pedal to position sensor
- If adjustment cannort be performed,
replace position sensor
Requested values:
Idle position: 16mA - 22 mA
Full power position: 2mA - 8mA
Tolerances:
I < 2mA or I > 22mA
Text-module
Date
16.11.2000
Version
Page
6/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Hand Throttle position Sensor
CAN Communication failure between EST Control Module A002 and Side Console A004
Text-module
Consequences:
In case of Failure, actual Requested Speed will be compared to EST - Pedal Position Sensor (B029).
After Correspondance being established, requested value of hand throttle position Sensor B035 will be
deactivated, Operation will only be possible via Accelerator pedal Positon Sensor B029 . The
Functions Hand Throttle and Terminal Settings are Deactivated.
Text-module
Possible Origin:
CAN Connection A002 to A004 interrupted, Side Console Failure, Fuse (XXX) For Side Console
burned out, Fuse Board Failure A013, CAN-Bus Wiring Short Circuit to Earth etc.
Text-module
Test Conditons:
Adaptor box connected
Ignition "ON"
Text-module
Measurement
Check Connection EST Control module
A002, Pin 26 Connector X031 to Side
Console A004 , Pin 26 ,
Connector X033 .
Check Connection EST Control module
A002, Pin 27, Connector X031 to Side
console A004, Pin 27, Connector X033
Check fuse board A004
Check fuse board A013
Trouble shooting
- Replace fuses
Text-module
Date
16.11.2000
Version
Page
7/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Memory Keys
- Signal to high
- Signal to low
Text-module
Consequences:
In case of Failure Identification, actual Requested Speed will be compared to EST - Pedal Position
Sensor (B029). After Correspondance being established, value of Memory Keys A003 will be
deactivated, Operation will only be possible via Accelerator pedal Positon Sensor B029 . The Functions
Hand Throttle and Terminal Settings are Deactivated.
Text-module
Possible origin:
Wiring Disruption, Short circuit, Voltage supply Failure, Memory key Failure, EST Control Module
Failure.
Text-module
Test Conditons:
Adaptor box connected
Ignition "ON"
Text-module
Measurement
Check Voltage with adaptor Box between Joystick A003, Pin 30, Connector
X032_P and earth . Check Wire
WF1741.
Requested value: 8 - 8,5 V
Check Current with Adaptor Box Between Joystick A003, Pin 31, Connector
X032_P against eath. Check Wire
WF1742. Check Signal with FENDIAS.
Trouble shooting
- Check wiring
- Check Connectors
- If no failure can be identified, Check
fuse
- Check Wiring
- Check Connectors
- Adjust mecanical link between Pedal and Position Sensor
- If adjustment becomes impossible,
Replace position sensor
Requested Values:
2 mA - 22 mA
Threshold Values:
I < 2mA or I > 22mA
Text-module
Date
16.11.2000
Version
Page
8/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Dailure Display:
Message on Dashpanel
Text-module
Failure path:
- Hand Throttle Potentiometer
- CAN- Communication failure between EST Control Module A002 and Side Console A004
Text-module
Consequences:
Only pedal B029 Operation will be possible after Failure identification (actual requested Speed will be
compared to requested Value of EST- Pedal position sensor (B029). After Correspondance beeing
established, requested value of Hand Throttle position sensor B035 will be deactivated. Terminal
settings and memorizing Key function are deactivated .
Text-module
Possible Origin:
CAN Connection A002 to A004 disrupted, Side console Failure, Fuse (XXXXX) for Side Console
burned out, Fuse Board A013 failure, CAN-Bus wiring Short Circuit to Earth etc.
Text-module
Test Conditons:
Adaptor Box connected
Ignition "ON"
Text-module
Measurement
Trouble shooting
Check Connection EST Control Module - Replace fuses
A002, Pin 26, Connector X031 to Side - Replace Fuse board, Side Console
Console A004, Pin 26, Connector X033 .
Connection EST Control Module A002,
Pin 27, Connector X031 to side console
A004, Pin 27
Check Connector X033
Check Fuses for A004
Check Fuse board A013
Text-module
Date
16.11.2000
Version
Page
9/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure Display:
Message on Dashpanel
Text-module
Failure path:
CAN-Bus, EST Control module, EDC Control module
CAN Communication Failure between EST Control Module A002 and EDC Control Module A021.
Text-module
Consequences:
Failure display only
Text-module
Possible Origin:
CAN Communication from A002 to A021 interrupted, EDC Control module Failure, Fuse for EDC
Control module burned out, EDC Control module not connected, Fuse Board A013 failure, CAN-Bus
Wiring, Short circuit etc.
Text-module
Test Conditons:
Adaptor Box connected
Ignition "ON"
Text-module
Measurement
Check Connection EST, A002 ,Pin 4,
Connector X031 to EDC Control Module
A021, Pin 11, Connector X048. Check
Connection EST, A002 ,Pin 5, Connector
X031 to EDC Control Module A021, Pin
12
Check Connector X048
Check fuse (XXXX) for A048
Check fuse board A013
Trouble shooting
Restaure CAN-Bus Connection
- Replace Fuse Board (XXXX)
Repace EDC Control Module
Text-module
Date
16.11.2000
Version
Page
10/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
EST Control Module, EDC Control Module
- End of Line Programming (EOL)
Text-module
Consequences:
Failure Identification limits Engine Torque to values of Favorit 916.
Text-module
Possible Origin:
Wrong EDC Control Module, EOL Programming not OK
Text-module
Test Conditons:
FENDIAS
Ignition "ON"
Text-module
Test
Measurement
??????G-Number.
read out Tractor type with FENDIAS
EST Control Module,
Type of Tractor EOL
Programming. Identification Number EDC
Control Module
Trouble shooting
- Fit apropriate EDC Control Module
- Enter Correct Tractor Type
Text-module
Date
16.11.2000
Version
Page
11/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Pedal Position Sensor
- Signal to High
- Signal to low
Text-module
Consequences:
During normal CAB - BUS Operation: Only Failure Code Display
During Operation without CAN - BUS : Engine runs Idle speed
Text-module
Possible Origin:
Dicontinued wire, Short Circuit, Voltage Supply Failure, Pedal Position Sensor Failure, EDC Control
Module failure
Text-module
Test Conditons:
Adaptor box with adapting connectors connected
Ignition "ON"
FENDIAS
Text-module
Measurement
Check Voltage with adaptor box with adaptor Connectors between Pin B16 (+)
and Pin B35 (-) on EDC Control Module
A021, Connecter X048 .Check Wires
WM1732, WM 1731 .
Potentiometer Signal
Date
16.11.2000
Version
Trouble shooting
- Record Failure and ambient Parameters.
- Delete Failure Memory
- Test again
- Check Wires
Requested value: 4,5 - 5.2 V
- Check Connectors
Check Voltage supply/Earth A021 .
If no failure can be identified, replace
EDC Control Module
Check Voltage with adaptor box with ad- - Record Failure and ambient Paraaptor Connectors between Pin B23 (+) meters.
and Pin B35 (-) on EDC Control Module Delete Failure memory
A021, Connector X048.
- Check again
Check Wires WM WM1733, WM 1731 Check Wires
Check Signal using FENDIAS.
Check Connectors
Requested values:
- Mecanical Link from Pedal to Position sensor
Idle Position: 0,3 - 0,7 V
- Pedal Positon Sensor Adjustment
Full Power Position: 4,0 - 4,5 V
- If Adjustment is not feasable, Replace Pedal Position Sensor
Page
12/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Test
Measurement
Trouble shooting
Threshold values:
U < 0.3V or U > 4,8V
Check Voltage with adaptor box with ad- Check Voltage supply /Earth EDC
aptor Connectors between Pin B23 (+) Control module A021
and Pin B35 (-) on EDC Control Module
A021, Connector X048.
Check Wires WM WM1733, WM 1731
Text-module
Date
16.11.2000
Version
Page
13/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
Duration of supply of Solenoid Valve , Flow signal wich is communicated via CAN-Bus to Pump
Text-module
Consequences:
Engine will be stopped
Engine does not start
Text-module
Possible Origin:
Injection Pump Failure, Supply / Earth VP44 not OK
Text-module
Test
Injection Pump
Measurement
Check Voltage supply/ Earth VP44, Pin
6,7, A020 ,Connector X046 by putting
load on Supply wires WM1041, WM1352
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete failure Memory using FENDIAS
- Check again with FENDIAS
- Check Connectors
- If Failures are still persisting , replace Injection Pump
Text-module
Date
16.11.2000
Version
Page
14/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Speed Sensor
- Statically not plausible
- Dynamically not plausible
Text-module
Consequences:
Full power flow reduced by 25-40%
Reduced maximal speed 1800 Rpm.
System switches from injection start Control to predefined injection start caracteristic.
In case of error of correspondance of pump speed sensors, engine will stop
Text-module
Possible Origin:
Wire disruption, short circuit, Speed sensor failure. Wrong signal through metallic chips , e.g.nxt to the
installatin Place; Distance to fly wheel not OK? EDC Control module is not OK,
Text-module
Test Conditions:
Adaptor Box with Adaptor Connectors , connected
Diagnostic Program
Text-module
Remark:
Occurs simultaneously with FC 1.2.B7
Test
Resistance
Measurement
Check Resistance with Adaptor Box and
adptor Cable between Pin A1 (+) and Pin
A13 (-) to EDC Control Module A021,
Connector X047
Requested Value: 770 - 1000 Ohm
Trouble shooting
- Record Failure and ambient
Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- Check Wiring
- Check Connectors
- if no Failure can be identified,
replace Speed Sensor
Check Signal with Adaptor Box and ad- - Record Failure and ambient
aptor Connectors between Pin A1 (+)
Parameters with FENDIAS
and Pin A13 (-) to EDC Control Module - Delete Failure Code Memory with
A021, Connector X047 with OscilloFENDIAS
graph . Number of holes in the Flywheel: - Check again with FENDIAS
6
Requested Value:
- Check Wires
Speed 1200 Rpm; Frequency = 120Hz - Check Connectors
Speed Signal
Date
16.11.2000
Version
Page
15/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Test
Measurement
See Test 3 Distance to Flywheel:
0.5 mm - 1.5 mm
Trouble shooting
- if no Failure can be identified,
replace Control Module
Tolerances:
- Check Distance between Speed
Sensor to Flywheel, Resistance of
sensor must be OK.
Check Voltage with adaptor box with ad- -Check Voltage supply / Earth A021
aptor Connectors between Pin B23 (+)
and Pin B35 (-) on Control Module A021,
Connector X048 . Check Wiring WM
WM1733, WM 1731.
Triggering Threshold:
Text-module
Date
16.11.2000
Version
Page
16/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Intake pressure sensor (XXXX)
- Signal to high
- Signal to low
Signal not compatible with Atmospheric pressure sensor (within Control Module (XXXX))
Text-module
Consequences:
Full Power Fuel Flow Reduced by 20-40%, Set Value: approx. 200 mbar Intake pressure dark smoke
emission during accelerations
Text-module
Possible Origin:
Discontinued wire, Short circuit, Intake Pressure Sensor, Leak in Intake Tubing, Control Module failure
Atmospheric Pressure sensor failure within EDC Contro Module A021
Text-module
Test Conditons:
Adaptor Box with adaptor connectors connected
Ignition "ON"
Apply pressure onto Pressure sensor with ALDA- TesterP or Mitywac Duo - Manual Pump (Absolute
Pressure) from MAN
Text-module
Remark:
Only few Millibar (mBar) are to measured with FENDIAS, the engine running idle
Text-module
Measurement
Check Voltage with adaptor box with adaptor Connectors between Pin A23 (+)
and Pin A17 (-) on Control Module A021,
Connector X047
Requested Value: 4,75 - 5,25 V
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure memory with FENDIAS
- Check again with FENDIAS
- Check Wiring
- Check Connectors
- If no failure can be identified, Replace Control Module
Check Voltage with adaptor box with ad- - Record Failure and ambient Paraaptor Connectors between Pin A12 (+) meters with FENDIAS
and Pin A17 (-) on Control Module A021 - Delete Failure memory with FENConnector X047 . Check Intake PresDIAS
sure with FENDIAS
- Check again with FENDIAS
Requested Values:
- Check Wiring
1,50 - 1,70 V at 1500 mbar
- Check Connectors
Signal Amplitude
Date
16.11.2000
Version
Page
17/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Test
Measurement
2,70 - 3,00 V at 2000 mbar
Trouble shooting
- If no failure can be identified, replace
Intake Pressure sensor
Threshold values:
U < 0.4V or U > 4,5V
Requested values:
2,65 - 2,75 V at 1500 mbar relative pressure
3,20 - 3,40 V at 2000 mbar relative pressure
Threshold values:
U < 0,455V or U > 4,783V
Check Atmospheric Pressure Sensor
with FENDIAS See Test 18
Text-module
Date
16.11.2000
Version
Page
18/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Coolant Temperature Sensor (B027)
Text-module
Consequences:
Full Power Fuel Flow reduced by 50%, Preset Value will be activated (approx. 110 C)
Difficult Start in cold Conditions
Text-module
Possible Origin:
Wire discontinued, Short Circuit, Temperature Sensor Failure, Control Module (XXXX) Failure
Text-module
Test Conditons:
Adaptor box with adapting connectors connected
Diagnostic Program
Text-module
Measurement
Check Resistance with adaptor box with
adaptor Connectors between Pin A22
and Pin A5 on Control Module A021,
Connector X047
Separate Sensor from Control Module
(XXXX) !
Requested Values:
3,6 - 1,3 KOhm at 15 - 30C
460 - 230 Ohm bei 75 - 80C
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure memory with FENDIAS
- Check again witth FENDIAS
- Check Wiring
- Check Connectors
- Replace temperature Sensor
(XXXXX)
Check Voltage with adaptor box and ad- - Record Failure and ambient Paraaptor Connectors between Pin A22 and meters with FENDIAS
Pin A5 on Control Module A021, Con- - Delete Failure memory with FENnector X047
DIAS
Requested Value: 3,0 - 1,15 V at 30 - - Check again witth FENDIAS
90C
Tolerances: U < 0.53V oder U > 4,3V - Check Wiring
- Check Connectors
- Replace temperature Sensor
- If no failure can be identified, replace
Control Module (XXXX)
Sensor Voltage
Text-module
Date
16.11.2000
Version
Page
19/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Pump Control Module A020 Auto Diagnostic - Pump caracteristic not found
(Test 6)
Failure Code (Fendt):
1.2.89
Text-module
Failure display :
Message on Dashpanel
Text-module
Failure path:
Pump Control Module (Injection Pump)
Text-module
Consequences:
Engine does not Start
Text-module
Possible Origin:
Pump Control Module (Injection Pump) failure
Text-module
Remark:
Before Replacing any Pump or Control Module, failure Codes must be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Injection Pump
Measurement
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure memory with FENDIAS
- Check again witth FENDIAS
- If Failure persists, Replace Injection
Pump
Text-module
Date
16.11.2000
Version
Page
20/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Test: Engine Stop via CAN Setting "Fuel Flow 0" (Test 7)
Failure Code (Fendt):
1.2.92
Text-module
Failure display :
Message on Dashpanel
Text-module
Failure path:
EDC Control Module, Injection pump
Text-module
Consequences :
Full Power Fuel Flow reduced by 25-40%
Reduced max. Speed to 1900 Rpm
Text-module
Function:
During Relay Delay time Fuel Flow 0 is set. If the expected Speed drop does not occur, Failure Code
will be emitted.
Text-module
Possible Origin:
EDC Control Modue failure, Injection Pump Failure, Bewel Pinion Speed Sensor failure, Engine Stop
Path Failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Remark 2:
In Case of Relay Delay Time failures, Bewel Pinion Speed Sensor must be checked.
Reason: If speed Display shows 0 km/h while tractor is moving, and Ignition will be switched "OFF",
then Delay Time occurs. Several Engine Stop Paths may be identified as failed, since speed does not
drop fast enough (still moving tractor).
Text-module
Test
EDC Control Module
Measurement
Tractor at standstill (0 km/h) Engine
speed 800 Rpm, start seven times Engine in order to delete Failure codes. Engine must stand still for at least 5 seconds between 2 Starting trials.
Injection pump
Date
16.11.2000
Version
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure memory with FENDIAS
- Check again witth FENDIAS
- If Failure persists, replace EDC Contol Module
21/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Text-module
Failure display :
Message on Dashpanel
Text-module
Failure path:
Voltage supply EDC Control Module ( Low Battery)
Text-module
Consequences:
According to the importance of Voltage drop, different behaviours of the EDC-Systems or Engine may
occur:
- Lack of power
- unsteady engine operation
- Engine stops
- heavy smoke emission
- incompatible Failure Codes !
Text-module
Possible Origin:
Low Battery or Generator failure, Cable dicontinuity, Short circuit,
Main Relay failure
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Ignition "ON"
Text-module
Measurement
Check Voltage with adaptor box with adaptor Connectors between Pin B15 (+)
and Pin B1 (-), Pin B15 (+) and Pin B27
(-),Pin B3 (+) and Pin B2 (-), Pin B4 (+)
and Pin B1 (-) on Control Module A021,
Connector X048
Sollwert: 7,5 - 15 V
Threshold Value: Umin=7,5V
Failure Condition: Voltage has been lower than Threshold for more than 10 second
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure memory with FENDIAS
- Check again witth FENDIAS
Check Wiring
- Check Connectors
Replace Main Relay
- If no failure can be identified, replace
Control Module (XXXX)
Text-module
Date
16.11.2000
Version
Page
22/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Overspeed (Test 9)
Failure Code (Fendt):
1.2.17
Text-module
Failure display :
Message on Dashpanel
Text-module
Failure path:
Engine overspeed
Text-module
Consequences:
Fule Flow will be interrupted.
If no further Failure can be identified , Fuel Flow will resume when speed comes into permitted range.
Text-module
Possible Origin:
Operating Error (e.g. Downhill run ).
Text-module
Test
Measurement
If no further Failure can be identified , no
further action is necessary
Treshold value: N > 3100 Rpm
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure memory with FENDIAS
- Check Again with FENDIAS
Text-module
Date
16.11.2000
Version
Page
23/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Start of Delivery system deviates
Text-module
Consequences:
Full Power Fuel Flow reduced to 50-60%
Reduced max Speed to 1700 Rpm
Heavy Smoke Emission
System switches from Normal operation into Control mode with fixed Delivery Start with fixed
caracteristic.
Text-module
Possible Origin:
Failures in the fuel system (leaks, clogged, air in the System)
Overflow Valve Failure, leaks or Air in the Fuel System
Fuellifting Pump Failure
Contaminated Filter
Clogged fuel lines, squeezed Fuel lines
Empty fuel tank
Contaminated fuel system including Fuel Tank
Problem in Fuel Tank Venting (Vacuum)
Wiring disruption, Short Circuit
Connectors on Injection Pump / Cabin / Control Module
oxydation, loose , pushed back or dammaged
Signal Speed sensor not OK
Wrong Signals from Needle motion Senssor
Pump is not correctly fitted (Check Adjustments)
Injection Pump Failure
Text-module
Remark:
Even without Failure Code , Check always Function Paths , Needle Motion Sensor, Speed Sensor
Engine (Flywheel) as well as Wire KW Speed, VP 44 to Control Module A012 .
Text-module
Use wiring diagrams wich are corresponding to the tractor
Test
Measurement
Check with Diagnostic program requested /
actual value start of injection
Failure Condition: +/- 3 degrees
Deviation 2,5 second of duration
Monitoring only with Speed > 1000 Rpm
Date
16.11.2000
Version
Page
24/72
Trouble shooting
- Record Failure and ambient Parameters
with FENDIAS
- Delete failure memory content with FENDIAS
- Check again with FENDIAS
- check Wiring
- Check Connectors
- Check fuel system
- Fill up fuel tank
- Check pump
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Test
Measurement
see test 11
see test 3
Date
16.11.2000
Version
Page
25/72
Trouble shooting
- replace injection pump
see test 11
see test 3
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure Path:
Needle Motion Sensor (B026)
- Signal Amplitude to low
- Insufficient pulses
- To many Impulses
- Internal Resistance not OK
Text-module
Consequences:
System switches from Control Mode to Start of Injection Control.
If failure diappears, System will switch automatically back to Control Mode.
Text-module
Possible Origin:
Wiring Disruption, Short Circuit, Needle Motion sensor Failure
Failures in pulses from Primary speed Sensor (XXXX) ( even without Failure Code)
Disturbance Pulses between (XXXX) Control Module and Needle Motion Sensor (e.g. by switching a
Relay)
Disturbance pulses on Needle motion Sensor due to Mecanical Failures (e. g. Valve control, Pistons)
Stuck Injector Needle
Leaks or Air within System
Fuel Lifting Pump failure
Contaminated Fuel Filter
Clogged fuel lines
Empty fuel Tank
Injection Pump Failure
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Text-module
Date
16.11.2000
Version
Measurement
Check Resistance with adaptor box with
adaptor Connectors between Pin A29
and Pin A15 on Control Module A021,
Connector X047
Requested value: 65 - 160 Ohm
Failure Conditions: No indications
Page
26/72
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again witth FENDIAS
- Check wiring
- Check Connectors
- Replace Needle Motion Sensor
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Test
Signal
Measurement
Check Voltage by Oscillograph, with adaptor box and adaptor Connectors between Pin A29 and Pin A15 on Control
Module A021 Connector X047
Requested Value : (Amplitude) (Bosch
Service)
Frequency: Half Engine Speed
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- Check Wiring
Text-module
Date
16.11.2000
Version
Page
27/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Status "Engine Stop via Solenoid valve"
Text-module
Consequence:
Full Power Fuel Flow reduced by 25-40%
Reduced max. engine speed to 1900 Rpm
Text-module
Funktion:
Check wether MAB-Status in Pump Control Module and EDC Control module ar identicals
Text-module
Possible Origin:
Wiring disruption between Pum Control Module and EDC Control Module
Signal failure "Solenoid Valve Engine Stop" on EDC Control Module.
Injection Pump (Control Module ) failure
Text-module
Remark1:
Before replacing the Injection Pump or Pump Control Module , delete Failure Code memory and
analyse the failures.
Perform first all tests corresponding to failure Codes wich do not make Injection Pump or Pump Control
Module replacement necessary.
Text-module
Remark 2:
By Failures in Delay Time, check egually Signal of Bewel Pinion Speed Sensor (B015)
Reason: If speed Display shows 0 km/h while tractor is moving, and Ignition will be switched "OFF",
then Delay Time occurs.
The various Solution paths can be identified as Failures , since Engine speed does not decrease
sufficiently fast (while tractor is moving).
Text-module
Injection Pump
Date
16.11.2000
Version
Measurement
Check connection Pin A20 on Control
module A021, Connector X047 with Pin
5 , A020 Connector X046, VP 44, Wire
WM1709
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If Failure persists, replace EDC Control Module
Connection Pin A20 on EDC Control Mo- - Record Failure and ambient Paradule A021, Connector X047
meters with FENDIAS
Check VP 44 with Pin 5, A020, Connec- - Delete Failure Code Memory with
tor X046, VP 44
FENDIAS
Failure Conditions: none indicated
- Check again with FENDIAS
- Check Wires
- Check connectors
- if Failure persists, replace Injection
Pump
Page
28/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Text-module
Failure display :
Message on Dashpanel
Text-module
Failure path:
EDC Control module
Text-module
Consequences:
Interrupted Data Transmission betwen EDC System and other electronic Systems
Text-module
Possible Origin:
Interface failure
EOL- Programming not OK
EDC Control Module Failure
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Ignition "OFF"
Text-module
Measurement
Check Resistance with adaptor box and
adaptor Connectors between Pin B11
and Pin B12, on EDC Control Module,
A021, Connector X048
Requested Value : 160 Ohm, all CAN
-Correspondants being connected.
Failure Condition: No message received after 5 seconds
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
With FENDIAS, Delete Content of
Failure Code Memory
- Check again with FENDIAS
- If approx.. 0 Ohm, short circuit from
CAN-H to CAN-L
- In case of High resistance, check
connection to Fuse Board (XXXX).
- Check Connection to Transmission
Control Module.
- Replace Control Module
Text-module
Date
16.11.2000
Version
Page
29/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
EST Control Module not connected or CAN - Connection Failure to Transmission Bus
Text-module
Consequences:
No more fuel flow limitation
Text-module
Possible Origin:
Disrupted wire, Short Circuit
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Ignition "OFF"
Text-module
Measurement
Check resistance with Adaptor Box an
adaptor connectors between Pin B11
and Pin B12 on EDC Control Module
A021, Connector X048 .
Requested Value: 160 Ohm
Failure Conditions: Timeout - Period: 5
seconds
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- see Test 13
Text-module
Date
16.11.2000
Version
Page
30/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
"Timeout" CAN - Message EST Control Module to EDC Control Module (Test 15)
Failure Code (Fendt):
1.2.23
Text-module
Failure display :
Message on Dashpanel
Text-module
Failure path:
CAN-Signal from Fendt-EST to EDC
Text-module
Consequences:
After 5sec system will switch to Pedal Position Sensor EDC . Operation only via Pedal Accelerator, no
more Hand throttle, no Memory keys function, no Terminal Settings).
Text-module
Test
EDC Control Module
(A021)
Measurement
Check resistance with Adaptor Box an
adaptor connectors between Pin B11
and Pin B12 on EDC Control Module
A021, Connector X048
Requested Value: 160 Ohm
Test Conditions: Timeout- period : 5 seconds
Or to many messages received
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure code memory witin
FENDIAS
- Check again with FENDIAS
- see Test 13
Text-module
Date
16.11.2000
Version
Page
31/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Main relay
Contact is sticking (does not open)
Text-module
Consequences:
Battery may run empty
Text-module
Function:
Minus is supplied to solenoid by EDC Control module, utput Pin B27. Main Relay Switching off occurs
with certain delay after switching "OFF" the ignition ( Delay Time).
Delay time allows internal functions and tests as well as the memorizing of eventual failure Codes.
Text-module
Possible Origin:
Short Circuit with earth, Main Relay failure
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Text-module
Measurement
Check Voltage with adaptor box with adaptor Connectors
between Pin B3/4 and Pin B1/2 B12 on
Control module A021, Connector X048
Requested Values: U Bat by Ignition
"ON"
0 V by Ignition "OFF"
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- Check Wiring
- Check Connectors
Failure Conditions: After interruption of - if Wiring is OK , Replace main Relay
supply, Check opening of Relay Max.
Time: 5seconds.
Text-module
Date
16.11.2000
Version
Page
32/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Check Relay Time Delay: Engine Stopf via Gate-Array (Control Module) within
EDC Control Module A021 (Test 17)
Failure Code (Fendt):
1.2.A6
Text-module
Failure display :
Message on Dashpanel
Text-module
Failure path:
EDC Control Module , Driving Speed Signal, Injection Pump
Text-module
Consequences:
Full Power Fuel Flow reduced by 25-40%
Reduce max Speed to 1900 Rpm
Engine Stop is not possible via Monitoring Module
Text-module
Function:
Mikroprocessor runs an Autotest. For Rely Delay Time, failures are simulated on purpose . If the
expected Speed Loss does not occur, a Failure Code will be emitted.
Text-module
Possible origin:
EDC Control Module Failure, Bewel pinion Sensor (XXXX) Signal not plausible, Injection Pump Failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Remark 2:
Bewel pinion Speed Sensor (XXXX) Signal need to be checked in Case of Relay delay Time Failures.
Reason: If speed Display shows 0 km/h while tractor is moving, and Ignition will be switched "OFF",
then Delay Time occurs. Several Solution Paths ???? in Delay time will then be considered as Failed,
since speed does not decrease fast enough (vehicle is still moving).
Text-module
Measurement
Trouble shooting
Failure Conditions: If Speed does not - Record Failure and ambient Paradrop within 10 seconds below 300
meters with Diagnosic program.
Rpm, Failure Code will be emitted.
- Delete Failure Code Memory with
EDC Diagnostic Program
- Check again with diagnostic program
- If Failure persists, Replace EDC
Control Module
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If Failure persists, Replace Injection
Pump
Injection Pump
Text-module
Date
16.11.2000
Version
Page
33/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Relay time Delay: Engine Stop via Relay "Soplenoid valve " K021 (Test 18)
Failure Code (Fendt):
1.2.A2
Text-module
Failure display :
Message on Dashpanel
Text-module
Failure path:
EDC Control Module , Driving Speed , Injection Pump, Relay
Text-module
Consequences:
Full Power Fuel Flow reduced by 25-40%
Reduced max. Speed down to 1900 Rpm
Engine Stop via Pump Relay is not possible
Text-module
Function:
Pump Relay will be disconnected , Engine will stop.
Text-module
Possible Origin:
EDC Control Module Failure, Bewel Pinion Speed Sensor not plausible, Injection Pump Failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Remark 2:
In Case of Delay Time failures, Bewel Pinion Sensor must be checked.
Reason: If speed Display shows 0 km/h while tractor is moving, and Ignition will be switched "OFF",
then Delay Time occurs. Several Solution Paths in Delay time will then be considered as Failed, since
speed does not decrease fast enough (vehicle is still moving).
Text-module
Measurement
Trouble shooting
Fehlerbedingungen: Sinkt die Dreh- - Record Failure and ambient Parazahl innerhalb von 10 sec nicht unter meters with FENDIAS
300 1/min, erfolgt die Defekteinstufung.
- Start Engine several Times ( 7 times), innorder to delete Failures.
- Engine must be at a Standstill for at
least 5seconds between 2 Start trials
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If failure persists , Replace Pump
Relay
Text-module
Date
16.11.2000
Version
Page
34/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure Display:
Message on Dashpanel
Text-module
Failure Path:
EDC Control Module
Failure Atmospheric Pressure Sensor within EDC Control Module
Text-module
Consequences:
No noticeable consequences
In specific cases, Failure Code "Intake Pressure Sensor" may appear simultaneously
Text-module
Possible Origin:
EDC Control Module Failure
Text-module
Test
EDC Control Module
Measurement
Check Atmospheric pressure using
MAN-Diagnostic Program. If this is the
only failure, no test will be possible, since
the sensor is located within the EDC
Control Module.
If the Intake Pressure Sensor is simultaneouly identified as failed , then check it
according to Test 4 .
Failure conditions:
Umin=2,35V Umax=4,25V
Default value: 1000hPa
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
Replace EDC Control Module
Text-module
Date
16.11.2000
Version
Page
35/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
EDC Control Module , Injection Pump
Text-module
Failure path:
Injection Pump
Text-module
Consequences:
Reduced maximal speed 2000 min-1
Full Power flow reduced by 25-40%
Engine stops
Engine does not start
Text-module
Function:
Final Stage Connection ????? or short circuit can be identified by testing Voltage on Pump Control
Module
Text-module
Possible origin:
Unsteady contact on engine Flywheel speed sensor
Injection pump failure
Text-module
Remark:
Before Replacing any Pump or Control Module, failure Codes must be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Measurement
Failure Conditions: None
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- Check wiring to speed Sensor
(XXXX) on Flywheel
- If failure persists, Replace Injection
Pump
Text-module
Date
16.11.2000
Version
Page
36/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
EDC Control Unit , Bewel Pinion speed Sensor (XXXX) , Injection pump
Text-module
Failure path:
CAN-Signal from EST Control Unit, Exhaust brake (EDC Control Module)
Text-module
Consequences:
ABS/ASR does not control Exhaust brake
Text-module
Possible Origin:
Discontined wire, Short circuit, EDC Control Unit failure
Text-module
Test Conditions:
Adaptor box with adapting coonnectors connected
Ignition "OFF"
Text-module
Measurement
see Test 13
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
Failure Conditions: CAN Connection to - Delete Failure Code Memory with
EST Control Module discontinued for
FENDIAS
more than 5 seconds
- Check again with FENDIAS
- see Test 13
Text-module
Date
16.11.2000
Version
Page
37/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
"Timeout" CAN-Signal EST Control Module A002 to exhaust brake A021 (Test
22)
Failure Code (Fendt):
1.2.2B
Text-module
Failure Display:
Message on Dashpanel
Text-module
Failure path:
CAN-Signal from EST Control Module to Exhaust Brake (EDC Control Module)
Text-module
Consequences:
No control of Exhaust brake
Text-module
Possible Origin:
Discontinued wire, Short circuit, EDC Control Unit failure
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Ignition "OFF"
Text-module
Measurement
see Test 13
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
Failure Conditions: CAN Connection to - Delete Failure Code Memory with
EST Control Module discontinued for
FENDIAS
more than 5 seconds
- Check again with FENDIAS
- see Test 13
Text-module
Date
16.11.2000
Version
Page
38/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
CAN-Signal EST Control module to Exhaust brake
Text-module
Consequences:
No Control of Exhaust brake
Text-module
Possible origin:
Discontinued wire, Short circuit, EDC Control Unit failure
Text-module
test Conditions:
Adaptor box with Adaptor Connectors connected
Ignition "OFF"
Text-module
Measurement
see Test 13
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
Failure Conditions: CAN Connection to - Delete Failure Code Memory with
EST Control Module discontinued for
FENDIAS
more than 5 seconds
- Check again with MAN FENDIAS
- see test 13
Text-module
Date
16.11.2000
Version
Page
39/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
"Timeout" CAN-Signal EST Control Module - EDC Control Module (Test 24)
Failure Code (Fendt):
1.2.2D
Text-module
Failure display:
Message on Dashpanel
Text-module
Failure path:
CAN-Signal from EST Control Module to EDC Control Module
Text-module
Consequences:
After 5 seconds, system switches to EDC Pedal position Sensor. Then only Pedal operation possible ,
Hand Throttle, Memory keys and terminal settings will be deactivated.
Text-module
Test
EDC Control Unit
Measurement
Check Resistance with adaptor box with
adaptor Connectors between Pin B11
and Pin B12 on Control module A021,
Connector X048
Requested Value: 160 Ohm
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
Date
16.11.2000
Version
Page
40/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
Control Module Output failure
Relay delay Time not operating
Text-module
Consequnces:
Max. peed reduced down to 1900 Rpm
Full Power Fuel Flow reduced by 25-40%
Text-module
Function:
After each Engine Stop Relay Time delay will occur.
Text-module
Possible Origin:
EDC Control Module Voltage supply Failure , Delay Time not ensured.
EOL not accomplished
Text-module
Test conditions:
Adaptor box with adapting connectors connected
Text-module
Measurement
Check Voltage with adaptor box with adaptor Connectors between Pin B3/B4
and Pin B1/B2 on Control Module A021,
Connector X048
Requested values:
U Bat , Ignition "OFF". Time delay will occur
Battery - Main Switch wil be held by EDCControl Unit
Failure Conditions: Relay must open within 5second
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- Check wiring
- Check Connectors
- Check Relay Time delay
- Check Main Relay
Text-module
Date
16.11.2000
Version
Page
41/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Final Stage Solenoid Valve A020 (Autotest Pump Control Module) (Test 26)
Failure Code (Fendt):
1.2.C1
Text-module
Failure display:
Message on Dashpanel
Text-module
Failure path:
Pump Control Module (Injection Pump)
Text-module
Consequences:
non known
Text-module
Function:
Autotest of oltage, if Solenoid Valve is not supplied
Text-module
Possible Origin:
Pump Control Module (Injection Pump) Failure
Text-module
Remark:
Before Replacing any Pump or Control Module, failure Codes must be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Injection Pump
Measurement
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If failure persists, Replace Injection
Pump
Text-module
Date
16.11.2000
Version
Page
42/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
Injection Pump (Control Module) Fuel Temperature to high or Temperature sensor failure.
Text-module
Consequences:
If values are not plausible, system will switch to substitution Value (75C) . Fuel Flow will be reduced
according to Speed.
Text-module
Possible Origin:
Fuel Temperature to high , Injection Pump Failure
Text-module
Remark:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Remark 2:
Fuel Temperature Sensor is an integrated part of the injection Pump and cannot be replaced
separately.
Text-module
Test
Injection Pump
Measurement
Failure thresholds : t >130C or < -45C
will be substituted by 20 C.
Check with FENDIAS wether Values are
out of thresholds but realistic (e.g. Temperatur by cold Engine).
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS, let fuel
cool down
- If Failure Persists, Replace Injection
Pump
Text-module
Date
16.11.2000
Version
Page
43/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure Display:
Message on Dashpanel
Text-module
Failure path:
CAN-Signal of EDC Control Module (Busoff) during Engine Start.
Text-module
Consequences:
Engine runs idle (approx. 730 Rpm), Accelerator pedal, Hand throttle and memory keys are ineffective.
Text-module
Possible Origin:
Wiring Discontinuity, Short Circuit, Control Module Failure, Injection Pump failure
Text-module
Remark:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Ignition "OFF"
Text-module
Measurement
Check Resistance with adaptor box with
adaptor Connectors between Pin A27
and A24 on Control Module A021, Connector X047
Connector Shut: Sollwert: 60 Ohm
Connector open:Sollwert: 120 Ohm
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
Check - CAN-Bus Connection to EDC
Control Module to VP 44
- approx. 0 Ohm Short Circuit from
von CAN-H to CAN-L
Failure Conditions : Time Since last Bu- - approx. 120 Ohm: Connection to exsoff, in wich no more Busoff must appear: ternal resistance (VP44) is disconti10 sec
nued
- If failure persists , Replace Control
Module
Injection Pump
Check Resistance with adaptor box with ad- - Record Failure and ambient Parameters
aptor Connectors between Pin 1 and Pin 2 on with FENDIAS
Control Module A020, Connector X046 VP 44 - Delete Failure Code Memory with FENDIAS
Connector connected: requested Value: 60 - Check again with CAN - Bus connection
W ???
to EDC Control Module to VP 44
Connector disconnected: requested Value: - approx. 0 Ohm Short Circuit from von
120 W
CAN-H to CAN-L
- approx. 120 Ohm: Connection to Control
Module is discontinued
- If failure persists, Replace injection
Pump
Text-module
Date
16.11.2000
Version
Page
44/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
CAN-Signal Pump ontrol Module
Text-module
Consequences:
Engine runs idle ( approx. 730 Rpm), no Operation via accelerator Pedal, Hand Throttle, Memory Keys,
or Terminal possible eventually Speed reductiondown to 2100 Rpm in connection with power reduction
Text-module
Possible Origin:
Injection Pump Failure
Text-module
Remark:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Ignition "OFF"
Text-module
Measurement
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If failure persists, Replace injection
Pump
Text-module
Date
16.11.2000
Version
Page
45/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure path:
Status Engine Stop Via Solenoid Valve during Delay Time
Text-module
Consequences:
Max. Speed Reduced to 1900 Rpm
Full Power Fuel low reduced by 25-40%,
since MAB- Engine stop is not possible
Text-module
Possible Origin:
Bewel Pinion Speed Sensor Signal Failure (Display on Dashpanel "99,99 km/h")
PTO Drives Engine due to Implement inertia.
Injection Pump Failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Remark 2:
In Case of Delay Time failures, Bewel Pinion Sensor must be checked.
Reason: If speed Display shows 0 km/h while tractor is moving, and Ignition will be switched "OFF",
then Delay Time occurs. Several Solution Paths in Delay time will then be considered as Failed, since
speed does not decrease fast enough (vehicle is still moving).
Text-module
Measurement
Speed must be 0 kpH to be checked by
FENDIAS when Engine is Stopped
Failure Conditions: Failure Code will
be emitted if Speed does not drop below
300 Rpm within 10 seconds
Trouble shooting
- Check speed Bevel pinion / Collector shaft
- Record Failure and ambient Parameters with Diagnosic program.
- Start Engine 7 times in order to delete Failure Codes.
- Engine needs to be at standstill for at
least 5seconds between 2 Start trials
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS Delete
Failure memory
- read out failure Memory
- If failure persists, Replace injection
Pump
Text-module
Date
16.11.2000
Version
Page
46/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Fahrzeug-CAN Busoff
Text-module
Fehlerauswirkung:
System Switches after 5 seconds to EDC Pedal Position sensor. Only Pedal acceleration will be
possible, no more Hand Throttle function, Memory Keys or Terminal settings available.
Text-module
Possible Origin:
Wiring Discontinuity, Short Circuit, Control module Failure
Text-module
Hinweis 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Ignition "OFF"
Text-module
Measurement
Check Resistance with adaptor box with
adaptor Connectors between Pin B11
and B12 on Control Module A021, Connector X048
Sollwert: 160 Ohm
Failure Conditions: No more Busoff
must appear within 10 seconds
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- 0 Ohm Short circuit from CAN-H to
CAN-L
- In case of High resistance , Check
Connection to Fuse board (XXXX)
- Check Connection to Transmission
control module
- Replace EDC Control Module
- Consult Document "Checking Vehicle CAN"
Text-module
Date
16.11.2000
Version
Page
47/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
No Message Driving Speed
Text-module
Consequences:
System Switches after 5 seconds to EDC Pedal Position sensor. Only Pedal acceleration will be
possible, no more Hand Throttle function, Memory Keys or Terminal settings available.
Text-module
Possible Origin:
Wiring discontinuity , Short Circuit, EDC Control Module Failure
Text-module
Remark:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Ignition "OFF"
Text-module
Measurement
Check Resistance with adaptor box with
adaptor Connectors between Pin B11
and B12 on Control Module A021, Connector X048 (
Requested Value: 160 Ohm
Failure Conditions: After 5 seconds Timeout or to many messages, Failure
Code will appear
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- 0 Ohm Short circuit from CAN-H to
CAN-L
- In case of High resistance , Check
Connection to Fuse board (XXXX)
- Check Connection to Transmission
control module
- Replace EDC Control Module
- Consult Document "Checking Vehicle CAN"
Text-module
Date
16.11.2000
Version
Page
48/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Injection Pump
Text-module
Consequences :
Engine Stops
Text-module
Possible Origin:
Failure within Fuel lifting System (leaks, clogged, Air in System)
Injection Pump failure (Dynamically : not plausible, statically : Increments / Segment not complete)
Text-module
Remark:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Injection Pump
Measurement
Failure Conditions: no indications
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- Check fuel supply system
- Purge air from fuel lines (Filter, than
Injection lines on at least 3 injectors)
- After successfull engine start, keep
engine running idle during at least 30
seconds
- Fill up fuel tank
- Check pump
- if failure persists, Replace injection
pump
Text-module
Date
16.11.2000
Version
Page
49/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure Path:
CAN-Signal (Fuel Flow, value transmitted via CAN-Bus to Pump)
LDF
NBF
Text-module
Consequences:
Engine stops, since calculation of Fuel Flow is not accurate
Text-module
Possible Origin:
Wiring discontinuity, Short Circuit, Control Module failure (XXXX), Needle Motion sensor (XXXX)
Failure, Intake pressure Sensor (XXXX) failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Injection Pump
Measurement
Failure conditions: If in spite of Setting "
Fuel Flow =0", Speed is higher than 700
Rpm, Intake pressure > approx. 300
mbar and Needle motion Sensor Signal
are identified, failure Code will be emitted.
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- - If failure persists, Replace injection
Pump
see egually Test 4
see egually Test 4
Text-module
Date
16.11.2000
Version
Page
50/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Hardware Failure within Final Stage Solenoid Valve (Pump Control Module)
Text-module
Consequences:
none known
Text-module
Function:
Check final stage in PSG - Autodiagnostic
Text-module
Possible Origin:
Pump Control Module Failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Injection Pump
Measurement
Trouble shooting
Failure Conditions: no Indications avai- - Record Failure and ambient Paralable
meters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If failure persists, Replace Injection
Pump
Text-module
Date
16.11.2000
Version
Page
51/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Start of Delivery Controller out of range
Text-module
Consequences:
Maximal Speed reduced to 1700 Rpm
Reduzierte Full Power Fuel Flow by 50-60%
Text-module
Possible Origin:
Wire Discontinuity, Short Circuit
Fuel Low Pressure system Failure
inadequate Overflow Valve or Failure
Leaks or Air within Fuel System
Fuel Lifting Pump Failure
Contaminate fuel Filter
Clogged fuel lines
empty fuel tank
Injection pump failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Injection pump
Measurement
Failure Conditions:
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
In Case of deviations Rquested / actual - Delete Failure Code Memory with
value of more than +/- 3 Grad for more FENDIAS
than 8seconds aund Speed >1200 Rpm
- Check again with FENDIAS
Check Fuel Supply system
- Fill up fuel tank
- Check pump adjustment (Wich
pump)
- If failure persists, Replace Injection
pump
Text-module
Date
16.11.2000
Version
Page
52/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
"Timeout" CAN - Message Pump Control Module A020 to EDC Control Module
A021 (Test 37)
Failure Code (Fendt):
1.2.B4
Text-module
Failure display :
Message on Dashpanel
Text-module
Failure path:
CAN-Signal from Pump Control Module to EDC Control Module (Timeout)
Text-module
Consequences:
Engine runs Idle (approx. 730 Rpm). After 5 seconds system switches to EDC Pedal Position Sensor,
Only Pedal acceleration will be possible. Hand Throttle, memory keys and terminal settings are no
more available. Max. Speed Reduction to 2100 Rpm as well as Power Reduction may occur.
Text-module
Possible Origin:
Wiring discontinuity , Short Circuit, Contol Module failure, Injection pump Failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Ignition "OFF"
Text-module
Measurement
Check Resistance with adaptor box with
adaptor Connectors between Pin A27
and A24 on Control Module A021, Connector X047
Connector connected: Requested value: 60 Ohm
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
Injection pump
Text-module
Date
16.11.2000
Version
Page
53/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Relay Delay Time check: Engine Stop via Voltage monitoring (Test 38)
Failure Code (Fendt):
1.2.99
Text-module
Failure display :
Message on Dashpanel
Text-module
Failure path:
Status Engine stop via Voltage monitoring
Text-module
Consequences:
Max Speed reduced to 1900 Rpm
Torque reduced down to 25-40%,
Text-module
Function:
A Failure will be simulated intentionally During Time delay (Threshold Values). If the expected Speed
Loss does not occur, then Failure Code will be emitted
Text-module
Possible Origin:
Wiring discontinuity between EDC Control Module and Injection Pump, EDC Control Module Failure,
Injection Pump Failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Remark 2:
In Case of Delay Time failures, Bewel Pinion Sensor must be checked.
Reason: If speed Display shows 0 km/h while tractor is moving, and Ignition will be switched "OFF",
then Delay Time occurs. Several Solution Paths in Delay time will then be considered as Failed, since
speed does not decrease fast enough (vehicle is still moving).
Text-module
Test
EDC Control Module
Injection Pump
Date
16.11.2000
Version
Measurement
Trouble shooting
Failure Conditions: If speed does not - Document failure ( including atmodrop below 300 Rpm within 10 seconds, spheric parameters) using FENDIAS
Failure Code will be emitted
- Start Engine several times ( 7 times),
in order to delete Failure Codes.
- Keep Engine at least 5 seconds at
Standstill between 2 start trials
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- Check MAB Signal (Connection
Control Module to Pump) if additionally Failure Codes 1.2.9B or 1.2.A6
are occurring
- If Failure persists, Replace EDC
Control Module
- Record Failure and ambient Parameters with FENDIAS
- Start Engine several times ( 7 times),
in order to delete Failure Codes.
Page
54/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Test
Measurement
Trouble shooting
- Keep Engine at least 5 seconds at
Standstill between 2 start trials
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- Check again with FENDIAS
- If Failure persists, Replace Injection
Pump
Text-module
Date
16.11.2000
Version
Page
55/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
"Timeout" CAN Message from Engine Control Module A021 to Pump Control
Module A020
(Test 39)
Failure Code (Fendt):
1.2.B1
Text-module
Failure display:
Message on Dashpanel
Text-module
Failure path:
CAN-Signal from EDC Control Module to Pump Control Module (Timeout)
Text-module
Consequence:
Maximal Speed reduced to 2000 Rpm
Torque reduced by 25-40%
Text-module
Possible Origin:
Wiring discontinuity, Short Circuit, Control Module failure, Injection pump failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Remark 2:
In Case of CAN Failure, engine speed will be set at 730 Rpm
Text-module
Test Condition+-s:
Adaptor box with adapting connectors connected
Ignition "OFF"
Text-module
Measurement
1.Check Voltage with adaptor box with adap- - Record Failure and ambient Parameters
tor Connectors between Pin A27 and A24
with FENDIAS
Requested Value: 60 Ohm
- Delete Failure Code Memory with FENDIAS
2. Check continuity CAN-Bus between VP44 - Check again with FENDIAS
and Contol Module Wires WM1707 and
WM1706
Failure Conditions: No Indications available -approx. 0 Ohm Short Circuit from CAN-H
to CAN-L
- Approx. 120 Ohm: Connection to final
Resistor is discontinued
- If Failure persists, Replace Control module
- Record Failure and ambient Parameters
with FENDIAS
- Delete Failure Code Memory with FENDIAS
- Check again with FENDIAS
- If Failure persists, Replace Injection
Pump
Injection pump
Trouble shooting
Text-module
Date
16.11.2000
Version
Page
56/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
Voltage Supply Pump Control Module, Safety relay
Text-module
Consequences:
Engine stops
Engine does not start
Text-module
Possible Origin:
Wire disruption, Short Circuit
Text-module
Test Conditions:
see further
Text-module
Measurement
Voltage Test on Harness connector to
(XXX) PSG between Pin 7 (+) and Pin 5
(-)
Requested value:U Bat
Failure Thresholds U< 7V or U > 32V
Failure Conditions:
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- Check Wires
- Check Connectors
- Check Safety relay
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- Check wires
- Check connectors
- Replace safety Relay
Text-module
Date
16.11.2000
Version
Page
57/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
CAN-Signal to e Pump Control Module A020 (Timeout)
Text-module
Consequences:
Engine runs Idle. After 5seconds Pedal Position sensor Will be activated. Memory Keys , Hand throttle
and terminal settings will be inactive.
Text-module
Possible Origin:
Wiring Discontinuity, Short Circuit, Control module Failure, Injectionpump Failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test conditions:
Adaptor Box with Adaptor Connectors connected
Ignition "OFF"
Text-module
Measurement
Check resistance with adaptor box with
adaptor Connectors between Pin A27
and A24
Requested Value: 60 Ohm
Failure Conditions: No Indications
available
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- approx. 0 Ohm Short Circuit from
CAN-H to CAN-L
- approx. 120 Ohm contact to End resistor is discontinued
- if Failure persists, Replace Control
Module (XXXX)
- Document failure ( including atmospheric parameters) using FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If Failure persists, Replace Injection
Pump
Injection Pump
Text-module
Date
16.11.2000
Version
Page
58/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Speed Sensor Signal Processing, Pump Control Module A020 (Test 42)
Failure Code (Fendt):
1.2.B7
Text-module
Failure display:
Message on Dashpanel
Text-module
Failure path:
Speed Signal to Pum Control Module (XXXX) , Speed Sensor (XXXX) on Flywheel
Text-module
onsequences:
Max Speed reduced to 1800 Rpm
Torque reduced down to 25-40%
Text-module
Function:
Monitoring of negative ramp within Monitoring Window
Text-module
Possible Origin:
Speed Sensor (XXXX) failure on Fly wheel or distonce to flywheel to important, Injection pump not
corrrectly mounted (Start of delivery to Top Dead point not OK), Control mo0dule failure , Injection
Pump Failure.
Text-module
Remark 1:
In Case of intermittent Contact , FC 4.2.18, "Start of Injection Control Deviation " may occur
simultaneously
Text-module
Remark 2:
Occurs simultaneously with FC 4.2.84
Text-module
Test
Speed sensor B025
Measurement
Trouble shooting
See Test 3 Distance to Flywheel : 0,5mm - Record Failure and ambient Para- 1,5 mm
meters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- siehe Test 3
- Check Distance between Sensor
and Flywheel
Connection from Con- Check Signal with adaptor box with ad- - Record Failure and ambient Paratrol module A021 to
aptor Connectors at Start Speed betwen meters with FENDIAS
Pump A020
Pin A35 Control module A021, Connector X047; and Pin 8 Injection Pump A020,
Connector X046
- Delete Failure Code Memory with
FENDIAS
Requested Values: If system is OK ,
- Check again with FENDIAS
Voltage will be 0,7V lower than U Bat.
UB is available during Failure.
- Check Connectors
Date
16.11.2000
Version
Page
59/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Test
Measurement
Failure conditions:
Injection Pump
Trouble shooting
- Check Wire Continuity from Pump
Control Module (???) VP44 Signal
KW (???) Speed , Wire WM1710
- If no failure can be identified, Replace control unit
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If Failure persists, Replace injection
Pump
Text-module
Date
16.11.2000
Version
Page
60/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display :
Message on Dashpanel
Text-module
Failure path:
Checksum Test E2PROM
Text-module
Consequences:
Reduced Max. Engine speed to 1700 Rpm.
Engine Torque reduced by 50-60%,
Injection Start Controller may run on "Max. Early".
Text-module
Function:
Checksummenprfung im Selbsttest
Text-module
Possible Origin:
Pump Control Module Failure , Injection Pump Failure
Text-module
Hinweis 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Injection Pump
Measurement
Failure Conditions: None
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- if failure Persists, Replace Injection
Pump
Text-module
Date
16.11.2000
Version
Page
61/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
Status E2PROM
Text-module
Consequences:
Reduced Max. Engine Speed to 1700 Rpm
Engine Torque reduced by 50-60%,
Injection Start Controller may run on "Max. Early".
Text-module
Function:
Hardware Auto diagnostic
Text-module
Possible Origin:
Pump Control Module Failure , Injection Pump Failure
Text-module
Hinweis 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Injection Pump
Measurement
Failure Conditions: None
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If Failure persists, replace Injection
Pump
Text-module
Date
16.11.2000
Version
Page
62/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Auto Diagnostic Pump Control Module A020 (A/D C - Status) (Test 45)
Failure Code (Fendt):
1.2.B2
Text-module
Failure display:
Failure display in daspanel
Text-module
Failure path:
Status Analog-Digital-Converter
Text-module
Consequences:
Reduced max. Engine Speed to 2000 Rpm.
Engine Torque reduced by 25-40%
Text-module
Function:
During Autodiagnostic of a channel of the A / D - Converter ther will be no Flow correction, Voltage on
Solenoid valve will not be monitored
Text-module
Possible Origin:
Pump Control module Failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Injection Pump
Measurement
Failure Conditions: None
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- if Failure persists, Replace Injection
Pump
Text-module
Date
16.11.2000
Version
Page
63/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
RAM within Pum Control Module
Text-module
Consequences:
Engine Stops
Text-module
Function:
RAM Autodiagnostic
Text-module
Possible Origin:
Pum Control Module Failure
Text-module
Hinweis 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Einspritzpumpe
Measurement
Trouble shooting
Failure Conditions: No Indications avai- - Record Failure and ambient Paralable
meters FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If failure persists, replace Injection
Pump
Text-module
Date
16.11.2000
Version
Page
64/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
Speed Sensor on Flywheehl (XXX)
Text-module
Consequences:
Maximal Speed reduced to 1800 Rpm
Torque reduced by 25-40%
Text-module
Possible Origin:
Cable on wrong Connector (XXXX) , Speed Sensor (XXX) failure
Text-module
Test
Wiring
Measurement
Connector X337, Pin e: Wiring Colour
white / blue X337 Pin F: Colour blue
EDC Control Unit, Pin A1: Wiring Colour
white / blue, Pin A13: Colour blue
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
Failure Conditions:
- Connect Correctly cables
Lower Speed Threshold: 500 Rpm. Up- - falls Fehler immer noch vorhanden,
per Speed Threshold: 1500 Rpm
Drehzahlgeber erneuern
Text-module
Date
16.11.2000
Version
Page
65/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
m-Controller on EDC Control Unit
Text-module
Consequences:
Engine stops
Text-module
Possible Origin:
EDC Control Module failure
Text-module
Remark 1:
Before Replacing any Pump or Control Module, failure Codes must l be analyzed and then deleted.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Test
Control Unit
Measurement
Trouble shooting
Failure conditions: No Indications availa- - Record Failure and ambient Parable
meters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with FENDIAS
- If failure Persists, Replace EDC
Control Unit
Text-module
Date
16.11.2000
Version
Page
66/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
Exchange of messages between Pump Control Module and EDC Control Module
Text-module
Consequences:
Max. Speed reduced to 2000 Rpm
Torque reduction by 25-40%
Text-module
Function:
During Autodiagnostic, Messages between Pump Control Module and EDC Control Module are
montored. If Time Delay becomes to long then Failure Code emission.
Text-module
Possible Origin:
Pumpensteuergert (Einspritzpumpe) defekt oder nicht vorhanden
Text-module
Remark 1:
Grundstzlich sollte vor jedem Pumpen-bzw. Steuergertetausch der Fehlerspeicher gelscht und der
Fehler beobachtet werden.
In case of several Failure Codes, check first the Test procedures wich are not requesting a replacement
of the Control Module or of the pump.
Text-module
Remark 2:
If CAN fails completely , Engine speed will be 730 Rpm
Text-module
Test
Injection Pump
Measurement
Trouble shooting
Check CAN Bus between EDC Control - Record Failure and ambient ParaModule and Pump
meters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
Failure Conditions: no indications
- Check again with FENDIAS
- If Failure persists, Replace Injection
Pump.
Text-module
Date
16.11.2000
Version
Page
67/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
Message on Dashpanel
Text-module
Failure path:
EDC Control Module (A021)
Text-module
Consequences:
None
Text-module
Possible Origin:
CAN from EDC Control UModule are not connected
Text-module
Test condition:
Adaptor box with adapting connectors connected
Text-module
Measurement
Check Voltage with adaptor box with adaptor Connectors between Pin B3/B4
and Pin B1/B2 on Control Module A021,
Connector X048 (
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
Date
16.11.2000
Version
Page
68/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Relay Delay Time control could not be carried out (Test 51)
Failure Code (Fendt):
No display
Text-module
Failure display:
None
Text-module
Failure path:
Driving Speed , PTO
Text-module
Consequences:
none
Text-module
Function:
After each Engine Stop a Relay Time delay occurs. If this does not happen , this failure will
automatically be memorized
Text-module
Possible Origin:
Speed Signal Failure (Collector Shaft (XXX)) or PTO drives the engine.
Text-module
Test condition:
Adaptor box with adapting connectors connected
Text-module
Remark:
This Failure is only a Warning ( Except in case of a Speed Signal failure). If will be stopped whilst tractor
is still moving or if still running PTO is driving Engine , (no Free Wheeling), a Failure will be m,emorized.
For this reason there is only a Failure memorized in EDC Control Module but not in the Daspanel
Display
Text-module
Test
Speed Sensor Bewel
Pinion (B014)
Measurement
Trouble shooting
- Record Failure and ambient Parameters with FENDIAS
- Delete Failure Code Memory with
FENDIAS
- Check again with diagnostic program
Text-module
Date
16.11.2000
Version
Page
69/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Failure display:
none
Text-module
Failure path:
Exhaust Brake , Exhaust Brake Control Pushbutton
Text-module
Consequences:
No Exhaust brake Function
Text-module
Function:
Control of Exhaust Brake occurs depending on Engine speed via Pin A18 (Output) of EDC Control
Module.
Activation occurs by putting Power on Pin B?? (Input) of Side console A004 by pressing Pushbutton
(XXXX) of Exhaust brake
Text-module
Possible Origin:
Wiring discontinuity, Short Circuit, Exhaust brake failure
Text-module
Test condition:
Adaptor box with adapting coonnectors connected
Text-module
Measurement
Ignition "ON"
Trouble shooting
- Check Wires
Check Voltage with adaptor box with adaptor Connectors between Pin B14 (+)
and Pin B1/2 (-)
Requested Values: Pusbutton (XXXX)
Exhaust brake pressed: UBat
Failure Conditions:
- Check Connectors
Date
16.11.2000
Version
Page
70/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Relay "Solenoid Valve Engine Stop" K021 (Safety relay) (Test 53)
Failure Code (Fendt):
none
Text-module
Failure display:
none
Text-module
Failure path:
Safety Relay
Text-module
Consequences:
Engine Stops
Engine does not start
Text-module
Function:
Safety Relay fullfills an important Safety function as an independand and redundant Engine Stop
System.
In Certain Emmergency Cases, the Safety relay will take over the Engine Stop if it becomes impossible
via" 0 Fuel Flow".
Safety relay interrupts Plus from Voltage supply (Pin B18) to Pump Control Module
Text-module
Possible Origin:
Wiring Discontinuity, Short circuit, Safety relay, Supply of EDC Control Unit Failure
Text-module
Test Conditions:
Adaptor box with adapting connectors connected
Text-module
Ignition "OFF"
Trouble shooting
- Check Wires
- Check Connectors
- Replace Safety Relay
- Check Wires
- Check Connectors
- Replace Safety relay. If no failure
can be identified, replace (XXX) Control Module
- Check Wires
Date
16.11.2000
Version
Page
71/72
Capitel
Index
Docu-No.
2000
000001
Faults
Engine / Systems
Trouble shooting program EDC
Eventual Failure Codes within EDC Control Module Memory but without
consequences (Test 54)
Failure Code (Fendt):
none
Text-module
Failure display:
none
Text-module
Failure path:
none
Text-module
Consequence:
none
Text-module
Function:
Not attributed inputs can generate described failures when Input voltages become to high
Text-module
Possible Origin:
high voltages on non attributed inputs
Text-module
Test condition:
Adaptor box with adapting connectors connected
Text-module
Date
16.11.2000
Version
Measurement
Page
72/72
Trouble shooting
- Remove wrongly connected wire
Capitel
Index
Docu-No.
2000
000001
Faults
Text-module
NO
NO
Yes
Supply externally Injection Pump
Chapter 2710 Reg. A
- VP44 Auxilliary Operation
|
|
Engine Starts ?
(runs constantly 720 Rpm)
Yes
|
To be Checked:
Voltage supply on Injection Pump
NO
Date
18.12.2000
Version
Page
1/1
Capitel
Index
Docu-No.
2000
000002
Faults
Text-module
Either are possible causes for increased oil consumption due to the higher pressure.
Bullet-ist
Excessive oil consumption of the turbocharger is due to bearing wear, quickly resulting in mechanical
damage.
Text-module
Lack of power
For satisfactory power, observe correct settings for:
Bullet-
Bullet-List
Also check:
Cylinder compression
air filter contamination
intake system for restricted cross sections and leaks
exhaust system for damage and leaks.
If none of these checks reveal the cause of poor performance, the turbocharger has to be also checked
for:
Bullet-List
Coking of turbine impedes easy rotation. (Axial movement may realese coking.)
Dirt within compressor
Damage by foreign objects
Turbine wheel in contact with housing
Note:
Do not damage the compressor fan wheel.
Bullet-List
Date
15.2.2001
Version
Page
1/2
Turbocharger, troubleshooting
Capitel
Index
Docu-No.
2000
000003
Faults
Engine oil level too high - Check whether proper dipstick is used Inadequate engine oil, check "Lubricants " schedule.
Operation on not allowed high slanting angles
High pressure within crankcase, e. g. Oil release valve failure (Crank case venting) or worn piston
rings
Text-module
Disassemble compressor housing. Avoid compressor fan wheel damage which could result in
balancing problems and strong vibrations until complete destruction of the turbocharger.
Use a solvent to remove coking from the compressor housing
Warning:
Never inject solvent spray while the engine is running - Accident Hazard !!! -
Bullet-List
Date
15.2.2001
Version
Page
2/2
Turbocharger, troubleshooting
Capitel
Index
Docu-No.
2000
000003
Engine
Engine control
PM-Picturemodule
PMTAB_Picture
Text-module
1. Crankshaft gear
2. Idler gear
3. Camshaft
4. Injector pump gear
5. Oil pump driving gear
6. Oil pump gears
7. Gear for auxilary drive
ETNum-list
Date
09/03/2001
Version
Page
1/1
Engine control
Capitel
Index
Docu-No.
2000
000004
Component Location
Engine / Generalities
View of engine D 0836 LE 501
PM-Picturemodule
PMTAB_Picture
Text-module
1
2
3
4
5
6
Date
09/03/2001
Version
7
8
9
10
11
12
Fuel filters
Turbocharger
Lubrication oil turbocharger (pressure)
Lubrication oil return from turbocharger
Air compressor
Thermostat
Page
1/1
Capitel
Index
Docu-No.
2000
000003
Fitting instructions
Repair
Fav 900
Text-module
CONTENTS
1. Version from pilot production to manufacturing date of 31.12.2000
up to serial nos. 916.23.3056, 920.23.3078, 924.23.3094, 926.24.3222
Text-module
In all three versions the installed air filter remains in place; only the ejector is retrofitted.
PM-Picturemodule
Text-module
A
B
C
D
=
=
=
=
Reducer 916.201.091.040
Cable tie (see photo below)
3x hose clip X458.650.600
Hose bow 192.204.900.010
Text-module
Date
27.07.2001
Version
Page
1/8
Capitel
Index
Docu-No.
2000
000005
Fitting instructions
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
A
B
C
D
E
F
G
=
=
=
=
=
=
=
Date
27.07.2001
Version
Page
2/8
Capitel
Index
Docu-No.
2000
000005
Fitting instructions
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
A
B
C
PM-Picturemodule
PMTAB_Picture
Text-module
Date
27.07.2001
Version
Page
3/8
Capitel
Index
Docu-No.
2000
000005
Fitting instructions
Repair
Fav 900
PM-Picturemodule
Text-module
A
B
C
PM-Picturemodule
PMTAB_Picture
Text-module
Date
27.07.2001
Version
Page
4/8
Capitel
Index
Docu-No.
2000
000005
Fitting instructions
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
Date
27.07.2001
Version
Page
5/8
Capitel
Index
Docu-No.
2000
000005
Fitting instructions
Repair
Fav 900
PM-Picturemodule
Text-module
A
B
C
D
E
=
=
=
=
=
PM-Picturemodule
PMTAB_Picture
Text-module
Date
27.07.2001
Version
Page
6/8
Capitel
Index
Docu-No.
2000
000005
Fitting instructions
Repair
Fav 900
PM-Picturemodule
Hose path
PMTAB_Picture
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
A
B
C
D
=
=
=
=
Date
27.07.2001
Version
Page
7/8
Capitel
Index
Docu-No.
2000
000005
Fitting instructions
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
A
B
C
D
=
=
=
=
Date
27.07.2001
Version
Page
8/8
Capitel
Index
Docu-No.
2000
000005
Repair
Repair manual
Fav 900
Text-module
Bullet-List
Preliminary operations
Clean thoroughly the tractor ( Engine Periphery and Radiator assembly).
Evacuate air conditionning system.
Disconnect battery.
Dismantle Right and left cabin access.
Dismantle rear covering panel.
Lower rear power lift and tilt cabin to the Maximum.
Dismantle the muffler and its protection linings.
Remove right and left side panels.
Dismantling and Reassembly procedure
Drain coolant (10Liters).
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
EKR 12.00
Feix 2639B
AGCO GmbH & Co.
Johann-Georg-Fendt-Str. 4 D-87616 Marktoberdorf
Date
11.12.2000
Version
Page
1/4
Engine Periphery
Capitel
Index
Docu-No.
2000
000001
Repair manual
Fav 900
Repair
Engine / General systems
Engine Periphery
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
11.12.2000
Version
Date
Page
2/4
Engine Periphery
Capitel
Index
Docu-No.
2000
000001
Repair
Repair manual
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Bullet-List
Finishing operations
Lower cabin, complet all connectors and put all screws for the cabin suspension into place .
Install side panels ,Mufler, Air Intake Pipe as well as right and left cabin accesses.
Complete coolant . Refill air conditionning system.
Start engine and check all systems for eventual leaks.
Date
11.12.2000
Version
Page
3/4
Engine Periphery
Capitel
Index
Docu-No.
2000
000001
Repair manual
Fav 900
Repair
Engine / General systems
Engine Periphery
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.12.2000
Version
Page
4/4
Engine Periphery
Capitel
Index
Docu-No.
2000
000001
Service Information
Cleaning specifications for casing fans
Farmer 400, Favorit 700, Favorit 900
Group
2
KDM
12/01
Chapters
Reg.
Docu-No.
2000
0000002
Under difficult operating conditions (severe dirt accumulation) etc., it is possible that as well as
soiling the cooling system, the casing of the cooling fan will also be soiled.
Deposits on the inside of the casing can occasionally lead to imbalance. It is therfore necessary
to check the cooling fan for accumulated dirt and clean as required.
Cleaning Specifications:
If the fan is cleaned whilst fitted, using a high-pressure cleaner, the lance should be directed
onto the fan from both the right and left sides of the tractor.
The high pressure of the cleaner will cause the fan to turn so that the entire inner surface of the
fan casing and the impellers can be cleaned on both sides.
Ensure that the fan is carefully cleaned as incomplete cleaning can again lead to an imbalance.
Marktoberdorf, 06.2001
EKI - Schr en
Intended only for the personal use of the recipient. Reproduction or disclosure requires our express consent.
Service Information
Setting and checking the start of delivery
Favorit 900
Machines affected:
916/23/....
920/23/....
924/23/....
926/23/....
Group
2
KDM
17/01
Chapter No
Reg.
Doc-No.
2000
000003
916/24/....
920/24/....
924/24/....
926/24/....
In order to be able to set the start of delivery correctly (refer to the training document or
workshop manual), the measuring tip of the dial gauge must have a radius of 1 mm.
If this radius is greater than 1 mm, exact calibration is impossible.
The start of delivery is set to O.T. (+- 0.5 degree).
If the start of delivery differs by more than 3 degrees, the EDC goes into fault mode and fault
code 1.2.CA is displayed.
A measuring pin with a radius of 1 mm can be ordered from our parts department.
Part number:
Marktoberdorf, 07.2001
EKI - Schr en
1
Intended only for the personal use of the recipient. Disclosure or reproduction requires our express consent.
Service Information
Dustproof Starter or Starter with Reduction
Gearing
Farmer 300, 300C, 400, Favorit 500, 700, 800, 900, Xylon
Group
2
KDM
20/01
Chapter No.
Reg.
Doc. No.
2000
000005
1
For the personal use of the recipient only. Reproduction or disclosure requires our express consent.
Service Information
Checking Fuel Filter Housing
Favorit 900
Group
2
KDM
23/01
Chapter No.
Reg.
Doc. No.
2000
000006
During the next service of Favorit 900 series tractors, please check the fuel filter housing.
Preliminary work:
- Unscrew banjo bolt on filter housing.
Checking:
- Push a cable tie into hole.
If the cable tie can be pushed less than 55 mm into the hole, the filter housing does not require
changing.
If the cable tie can be pushed more than 55 mm into the hole, parallel filter F 824.200.710.580 must
be changed.
If the fuel filter housing needs to be changed, please complete the details below and fax it to number
+49(0)8342 / 77222 as soon as it is discovered. Then order the part and carry out the remedial work.
Veh. No.: ............................................
Filter housing changed
Read out fault memory and record fault codes here: ...............................................................
..............................................................................................................................................................
Procedure:
Replacing the fuel filter assy F 824.200.710.580, and a labour allowance of 1.5 hrs may be claimed
under warranty
For rapid processing, please complete the fields (HG, causal part no., description, damage code,
page/item no. and time) on the warranty claim form as shown below.
99820 F 824.200.710.580
Parallel filter
2210/1
Marktoberdorf, 10.2001
EKR - o en
1.5
361
1
Intended for the personal use of the recipient only. Reproduction of disclosure requires our express consent.
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
1/1
Checking compression
Capitel
Index
Docu-No.
2010
000001
Text-module
Note:
By fitting a dial gauge to both intake and exhaust valve spring retainers of the 1st cylinder, it is
possible to check all valve timings and the valve stroke by continued turning of the engine. Valve
stroke desired value: 5,0 to 5,7 mm (.197 - .224").
Date
20.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2010
000002
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
5
2
3
4
6
1
2
5
4
3
Date
15.2.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2010
000003
PM-Picturemodule
PMTAB_Picture
Date
15.2.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2010
000003
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
15.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2010
000002
Repair
PM-Picturemodule
PMTAB_Picture
Removing turbocharger
Remove crankcase venting (pressure control
valve).
Remove air intake pipe from compressor to intake
manifold.
Remove air intake manifold.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
15.02.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2010
000004
Repair
PM-Picturemodule
PMTAB_Picture
Note:
The clamped section of the hose must always
be behind the collar of the hose.
1. Pipe
2. Gap
3. Hose
4. Collar
5. Hose clip
Note:
Use only clean water as a lubricant.
Date
15.02.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2010
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
15.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2010
000003
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.02.2001
Version
Page
1/4
Capitel
Index
Docu-No.
2010
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.02.2001
Version
Page
2/4
Capitel
Index
Docu-No.
2010
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
To prevent distortion between cylinder heads
and manifolds, we recommend the following
steps :
Refit cylinder heads using guidance bolts.
Oil the new cylinder head bolts and their rest
surface with "Optimoly Withe T" paste.
Hand tighten new cylinder head bolts.
Mount rectified ruler (Special tool) onto the
exhaust side. Tighten screws at 20 Nm. If no
ruler is available, fit exhaust pipe and tighten at
20 Nm.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.02.2001
Version
Page
3/4
Capitel
Index
Docu-No.
2010
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
16.02.2001
Version
Page
4/4
Capitel
Index
Docu-No.
2010
000006
Repair
PM-Picturemodule
PMTAB_Picture
Remove circlip.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
If the rocker bearing bushes need replacing,
use new or reconditioned ready-to-install
rocker arms.
Date
19.02.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2010
000007
Repair
PM-Picturemodule
PMTAB_Picture
Date
19.02.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2010
000007
Repair
PM-Picturemodule
PMTAB_Picture
Removing valves
Remove rocker arm assembly and cylinder head
(Chapter 2010 Reg G).
Note:
Valve springs and spring plates can be
replaced without removing the cylinder head.
This requires the appropriate piston to be at
TDC.
The use of a valve fitting tool is necessary.
Place fitting lever to cylinder head.
Turn screw (1) until the lever (2) is slightly
raised.
PM-Picturemodule
PMTAB_Picture
Note:
If a valve bench is available, this can be used
for the above operations.
Push valve fitting lever down and remove valve
collets.
Lift lever and swing to one side Caution:
Beware of spring tension. Danger of injury !
Remove upper spring plate (2), valve spring (3)
and washer (4).
Turn cylinder head over and extract intake (5)
exhaust (6) valve.
Check valves for damage and replace weak
springs.
Measure valve spring and replace weak
springs.
Check valve stem and guides for scoring and
wear; if necessary, measure guides with a plug
gauge.
Check valve seats for severe wear and signs of
burning, if necessary reseat valves or replace
the insert.
Remachine valve seat (following grinding
machine manufaturer's instructions), or
replace.
PM-Picturemodule
PMTAB_Picture
Refitting valves
Lubricate valve stems and insert into valve guides.
Note:
Minor valve seating damage can be removed
by reseating using a valve grinding paste.
When fitting new valves these must be
reseated so that uniform seating is attained, if
necessary machine the valve seat insert.
Date
19.02.2001
Version
Page
1/3
Capitel
Index
Docu-No.
2010
000008
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
19.02.2001
Version
Page
2/3
Capitel
Index
Docu-No.
2010
000008
Repair
PM-Picturemodule
PMTAB_Picture
Date
19.02.2001
Version
Page
3/3
Capitel
Index
Docu-No.
2010
000008
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
19.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2010
000009
Repair
Text-module
PM-Picturemodule
PMTAB_Picture
Note:
To prevent damage to the cylinder head face,
insert a washer (1) or other suitable object
underneath the feet (4) of the support legs.
Screw spindle (2) into extractor (5), align support
legs (4) and extract valve seat insert by turning the
nut (3).
Clean contact surface of insert in the cylinder
head.
PM-Picturemodule
PMTAB_Picture
Date
19.02.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2010
000010
Repair
PM-Picturemodule
PMTAB_Picture
Note:
After cooling down: re-machine valve seats.
After re-machining: clean cylinder head and check for leaks with a cylinder detector.
Overheating of the cylinder head (above +200C / 392F ) causes the core plugs to become loose,
and they must be replaced.
To do this, clean core holes, blow out ducts and press in new core plugs using a mandrel and
"LOCTITE 270".
Date
19.02.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2010
000010
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
19.02.2001
Version
Page
1/3
Capitel
Index
Docu-No.
2010
000011
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
19.02.2001
Version
Page
2/3
Capitel
Index
Docu-No.
2010
000011
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
When re-machining the valve seat inserts, only
the minimum of material should be removed.
Reference value will be value of valve recess.
If the cylinder head faces are re-machined (max.1
mm (.039")), it is necessary also to re-machine the
inserts in order to obtain the correct valve recess:
When fitting new valves and inserts, machine out
cylinder head to amount relative to the skimming
of the cylinder head face.
Having skimmed the cylinder head face and
machined the valve seat insert, the theoretical
valve seat may have become too deep in the
cylinder head or the seat surface may be too wide.
PM-Picturemodule
PMTAB_Picture
Date
19.02.2001
Version
Page
3/3
Capitel
Index
Docu-No.
2010
000011
Repair
PM-Picturemodule
PMTAB_Picture
Reseating valves
Apply grinding paste to the valve seating face.
Lubricate valve guide and insert valve.
With a valve grinding tool, regrind valve seat with
spinning movements.
Note:
Do not allow grinding paste to come into
contact with the valve stem and guide.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
19.02.2001
Version
Page
1/1
Reseating valves
Capitel
Index
Docu-No.
2010
000012
Repair instructions
Repair
Fav 900
PM-Picturemodule
Text-module
Bullet-List
PM-Picturemodule
PMTAB_Picture
Text-module
Bullet-List
16.07.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2020
000004
Repair
Text-module
Caution:
Hot coolant may cause severe burns during draining!
Drain coolant only on a cooled down engine as described:
Note:
Collect coolant in a pan and dispose of it properly!
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08.02.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2050
000001
Repair
PM-Picturemodule
PMTAB_Picture
Filling Coolant
(only on a cooled down engine)
Fill in an adequate mixture of tap water and
antifreeze based on Ethylene - Glykol and
corrosion preventer.
Refer to Lubricants - Chapter l 0000 Reg. A
Use a proper ratio water / Antifreeze.
Tighten screw on oil filter body using a new
gasket.
Fill in slowly coolant mixture up to the adequate
coolant level
Put in place screw cap
After a short engine operation time , check
coolant level again
Caution:
If coolant level needs to be checked ,
the engine being at operating
temperature, first open cover vith
safety valve to release pressure - then
open carefully.
Date
08.02.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2050
000001
Repair
Engine / Cooling
Removing and refitting the thermostatic valve
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2050
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.2.2001
Version
Page
1/4
Capitel
Index
Docu-No.
2050
000003
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.2.2001
Version
Page
2/4
Capitel
Index
Docu-No.
2050
000003
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Date
14.2.2001
Version
Page
3/4
Capitel
Index
Docu-No.
2050
000003
Repair
When reparing do not replace pump unless a leak has been found.
Depending on design, the sliding ring gasket of the water pump may allow small amounts of coolant to
leak which may lead to water marks underneath the drain hole.
This does not call for a pump replacement.
It is advisable to check out the following points before replacing or repairing the pump:
Bullet-List
Is there a visible and repeated loss of water from the coolant on the circuit.
Whether the loss is caused by discharge from the expansion tank (e.g. too full) or by leakages from
the hoses, radiators etc.
Water pump needs to be replaced only if water is dripping while the engine is running or after it is
switched off.
Text-module
Text-module
Note:
Investigations have shown that in most cases pump damage is caused by the use of unsuitable
coolants.
For trouble free operation use only radiator anti-corrosives by Fendt .
Date
14.2.2001
Version
Page
4/4
Capitel
Index
Docu-No.
2050
000003
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2050
000004
PM-Picturemodule
PMTAB_Picture
Text-module
Date
09.03.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2060
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08.02.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2060
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Used fuel filters are hazardous waste
Date
08.02.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2060
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Important:
Start engine an run it idle for apprx. 30 sec in order to allow the complete system to purge
residual air.
Caution:
Fuel runs within the lines! Any fuel spill must be cleaned up with rags . Be aware of safety and
environmental regulations!
Date
02.11.2000
Version
Page
1/1
Capitel
Index
Docu-No.
2060
000001
Faults
The A012 - ECU detects faults in the cold-start aid and indicates them by flashing the heater-plug
indicator using various flashing codes.
The indicator flashes for approx. 60 seconds.
PM-Picturemodule
PMTAB_Picture
Text-module
Fault code A
Interruption in R001 - heater-plug coil or its supply lead.
Bullet-List
Fault code B
Defective FU fuse in A012 - ECU, or absence of supply voltage (B+).
Bullet-List
Fault code C
Interruption in line to Y025 - valve, or in its coil.
In all these faults only the telltale flashes. Y025 - valve and R001 - heater plug remain switched off.
Text-module
Note:
For details of measuring and testing cold-start aid see:
Chapter 9000 Reg. E - A012 - ECU, cold-start aid
Chapter 9000 Reg. E - Y025 / R001 - valve / heater plug
Date
30.08.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2180
000001
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
6
7
8
9
Designation
Y025 - valve, cold-start aid
Hexagon screw
Washer
Fuel line
Clip
Banjo union
Hollow-core screw
Usit ring
GE union
Item
10
11
12
13
14
15
23
25
26
Designation
Usit ring
Fuel line
Banjo union
Hollow-core screw
Usit ring
R001 - heater plug
A012 - ECU, cold-start aid
Hexagon screw
Washer
Text-module
Note:
For details of measuring and testing cold-start aid see:
Chapter 9000 Reg. E - A012 - ECU, cold-start aid
Chapter 9000 Reg. E - Y025 / R001 - valve / heater plug
Date
30.08.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2180
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2180
000001
Repair
PM-Picturemodule
PMTAB_Picture
Generator right
Checking condition
Power belt is maintenance free
Check belts for cracks, oiling-up, and signs of
overheating and wear.
Replace damaged belt.
PM-Picturemodule
PMTAB_Picture
Checking tension
Tensioning device (arrow) keeps permanently a
constant tension on the power belt.
PM-Picturemodule
PMTAB_Picture
Date
26.02.2001
Version
Page
1/3
Power - belts
Capitel
Index
Docu-No.
2210
000016
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Alternator left
Checking Powerbelt condition
Check belts for cracks, oiling-up, and signs of
overheating and wear.
Replace damaged belt.
PM-Picturemodule
PMTAB_Picture
Checking tension
For checking V-belt tension, use V-belt tension
gauge.
Press indicator arm (1) in the scale.
Date
26.02.2001
Version
Page
2/3
Power - belts
Capitel
Index
Docu-No.
2210
000016
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Read tension force at the point of intersection of the upper side of the indicator arm (1) and the scale.
Before reading the values make sure that the indicator arm remains in its position.
If the value does not agree with the specified setting, the Powerbelt tension must be reajusted.
PM-Picturemodule
PMTAB_Picture
Date
26.02.2001
Version
Page
3/3
Power - belts
Capitel
Index
Docu-No.
2210
000016
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Check flywheel ring gear for wear and damage by actuating the crankshaft by hand.
Check in particular the points which final engine oscillations occur ; i.e. when turned off, there are
points where the engine comes to rest.
The starter engine pinion engages in these positions during start up.
On 6-cylinder engines these points are staggered by 180 ; i.e. threre are 3 points.
To replace the starter ring gear see chapter 2000 Reg G.
PM-Picturemodule
PMTAB_Picture
Date
26.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2210
000014
Repair
PM-Picturemodule
PMTAB_Picture
Generator right
Removing generator
Disconnect earth cable from the battery.
Remove connections B+, D+ and W from the
generator.
PM-Picturemodule
PMTAB_Picture
Remove V-belts.
Unscrew bolts (arrows).
Remove generator.
PM-Picturemodule
PMTAB_Picture
Refitting generator.
Refit the generator.
Check, and if necessary, correct cable
connections.
Tighten fixing bolts to specified torque.
Tension V-belt.
Fixing cables on generator.
After completion check generator for correct
functioning.
Check voltage and charging current .
PM-Picturemodule
PMTAB_Picture
Date
26.02.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2210
000015
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Refitting generator
Refit the generator.
Check, and if necessary, correct connections.
Tighten fixing to specified torque.
Tension V-belt.
Fixing cables on generator.
After completion check generator for correct
functioning.
Check voltage and charging current .
Date
26.02.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2210
000015
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Replace compressor
To remove compressor drive gear (1) losen nuts
(2).
Note:
Do not swage compressor drive gear into a
vise (Even with soft jaws) for tightening or
loosening the nut of the compressor drive
gear. Risk of damaging drive gear!
For this reason, use mounting plate (3)
(Special Tool), as shown.
Date
23.2.2001
Version
Page
1/5
Capitel
Index
Docu-No.
2210
000013
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
23.2.2001
Version
Page
2/5
Capitel
Index
Docu-No.
2210
000013
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
23.2.2001
Version
Page
3/5
Capitel
Index
Docu-No.
2210
000013
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
23.2.2001
Version
Page
4/5
Capitel
Index
Docu-No.
2210
000013
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Checking backlash
Check backlash between drive wheel and
camshaft timing gear by manually turning the
knurled collar.
Read off result on the gauge and compare with
admissible value.
Unscrew screws as long as the bearing flange
and position over drive shaft until the
compressor can be actuated easily by turning
the flange on the lever .
By turning the eccentric the pinion clearance
must be adjusted between 0,1 - 0,15 mm .
Note:
Position of level
upper = max clearance
down = minimum clearance
PM-Picturemodule
PMTAB_Picture
Date
23.2.2001
Version
Page
5/5
Capitel
Index
Docu-No.
2210
000013
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
15.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2210
000002
Repair
PM-Picturemodule
PMTAB_Picture
Remove flywheel
Loosen screws, holding starter ring gear in place
with a large screwdriver, if necessary.
Unscrew and remove two screws on opposite
side, replace with two guide mandrels (special
tool).
Unscrew all screws and remove clutch flange.
Using two M10, ease off the flywheel.
Remove clutch flange and disc.
Danger:
The flywheel is very heavy.
Use suitable hoisting gear.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Refitting flywheel.
Position flywheel on two guide mandrels,
observing the correct aligment between centering
pin (arrowed) and flywheel bore hole: Refit disc
and clutch flange. Push on flywheel to end
position.
Apply a small amount of oil to the screws.
Insert and tighten to specified torque, alternating
sides.
Date
15.02.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2210
000004
Repair
PM-Picturemodule
PMTAB_Picture
Warning:
Do not damage the flywheel.
PM-Picturemodule
PMTAB_Picture
Note:
Since the maximal permissible axial run-out of
the starter ring gear must not be exceeded, it is
advisable to determine flywheel deviation at
ring gear contact face, before ring gear is
shrunk on. If this is in excess of the specified
value, the flywheel must be replaced.
Clamp flywheel to the hub.
Fit dial gauge to contact face of starter ring gear.
Rotate flywheel severals turns by hand and
observe gauge reading.
PM-Picturemodule
PMTAB_Picture
Date
15.02.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2210
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
15.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2210
000003
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
15.2.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2210
000005
Repair
PM-Picturemodule
PMTAB_Picture
Remove starter.
Remove flywheel.
Unscrew and remove the fixing bolts.
Note:
For easy assembly use two fairly long guide
pins.
Remove flywheel housing.
Caution:
The flywheel is very heavy.
Use suitable hoisting gear.
Remove gasket residues from flywheel housing
and crankcase.
PM-Picturemodule
PMTAB_Picture
Note:
If the replacement guide pins are fitted, their
projection must not exceed 30 mm: if this is
exceeded, they will be in contact to flywheel
throught the housing.
PM-Picturemodule
PMTAB_Picture
Date
15.2.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2210
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
1/4
Capitel
Index
Docu-No.
2210
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
2/4
Capitel
Index
Docu-No.
2210
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Replacement centering pin must be driven in
as far as possible; maximal projection is 24
mm. Shorten if necessary.
Date
20.2.2001
Version
Page
3/4
Capitel
Index
Docu-No.
2210
000006
Repair
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
4/4
Capitel
Index
Docu-No.
2210
000006
Repair
PM-Picturemodule
PMTAB_Picture
Removing camshaft
Remove oil pan
Remove timing case cover, idler gear and
camshaft gear.
Remove flywheel housing
Remove rocker arm assembly and pushrods.
Unscrew axial stop screws and remove axial stop.
Note:
Following photographs show the driving gears
and timig case removed. The camshaft can be
replaced without removing these parts.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2210
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2210
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2210
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
When repairing con-rod bearing journals, use
bearing shells of the relevant repair size.
Check spread of new bearing shells :
Place bearing shells together on a level surface.
Measure and note dimension "A".
Measure and note dimension "B".
Spread= A - B
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Never re-use con-rod bolts.
Tighten con-rod bolts only with bearings in place.
Insert new con-rod bolts and gradually tighten to
specified torque.
Use torque angle indicator for final tightening
process.
Date
22.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2210
000011
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
1/3
Capitel
Index
Docu-No.
2210
000008
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
2/3
Capitel
Index
Docu-No.
2210
000008
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
3/3
Capitel
Index
Docu-No.
2210
000008
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
1/5
Capitel
Index
Docu-No.
2210
000009
Repair
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
2/5
Capitel
Index
Docu-No.
2210
000009
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Never reuse con-rod bearing bolts .
Insert new con-rod bearing bolts and gradually
tighten to specified torque.
Use torque angle indicator for final tightening
process.
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
3/5
Capitel
Index
Docu-No.
2210
000009
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
4/5
Capitel
Index
Docu-No.
2210
000009
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
5/5
Capitel
Index
Docu-No.
2210
000009
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.02.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2210
000010
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.02.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2210
000010
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2210
000012
Engine / Lubrication
Layout of engine lubrication
PM-Picturemodule
PMTAB_Picture
Text-module
Date
09/03/2001
Version
Page
1/1
Capitel
Index
Docu-No.
2312
000001
Testing
Engine / Lubrication
Lubrication pressure test
PM-Picturemodule
Text-module
Text-module
Note:
Oil pressure values in new or overhauled engine
PM-Picturemodule
PMTAB_Picture
Date
19.07.2001
Version
Page
1/3
Capitel
Index
Docu-No.
2312
000002
Testing
Engine / Lubrication
Lubrication pressure test
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Measurement
Pin
Target value
Supply
12 VDC
Earth
Signal
1.4
1.7
2.1
2.6
2.8
2.9
2.9
3.0
3.0
Pressure / bar
Note
Check miniature fuse in
A013 - fuse (25)
2.6
3.4
4.2
5.1
5.8
6.0
6.1
6.4
6.5
Note:
All electrical readings +/- 10%
Date
19.07.2001
Version
Page
2/3
Capitel
Index
Docu-No.
2312
000002
Testing
Engine / Lubrication
Lubrication pressure test
PM-Picturemodule
PMTAB_Picture
Engine
speed n
rpm
800
1000
1200
1400
1600
1800
2000
2200
2420
Date
19.07.2001
Version
Page
3/3
Resistance R Warning
Ohm
25
Yes
30
Yes
34
Yes
38
Yes
42
Yes
47
Yes
51
Yes
54
Yes
61
Yes
All readings
+/- 10%
Capitel
Index
Docu-No.
2312
000002
Repair
Engine / Lubrication
Replacing oil filter
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2312
000001
Repair
Engine / Lubrication
Removing and refitting oil cooler
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.02.2001
Version
Page
1/2
Capitel
Index
Docu-No.
2312
000002
Repair
Engine / Lubrication
Removing and refitting oil cooler
PM-Picturemodule
PMTAB_Picture
Date
14.02.2001
Version
Page
2/2
Capitel
Index
Docu-No.
2312
000002
Repair
Engine / Lubrication
Removing and refitting oil pan
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.02.2001
Version
Page
1/3
Capitel
Index
Docu-No.
2312
000003
Repair
Engine / Lubrication
Removing and refitting oil pan
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.02.2001
Version
Page
2/3
Capitel
Index
Docu-No.
2312
000003
Repair
Engine / Lubrication
Removing and refitting oil pan
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.02.2001
Version
Page
3/3
Capitel
Index
Docu-No.
2312
000003
Repair
Engine / Lubrication
Removing and refitting oil pump
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Insert gear wheel and shaft into the bush and push
out with a suitable mandrel.
Date
14.2.2001
Version
Page
1/3
Capitel
Index
Docu-No.
2312
000004
Repair
Engine / Lubrication
Removing and refitting oil pump
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
The press in depth (16 mm) of the driving shaft
is determined by the spacer sleeve.
Make sure there are no signs of scoring on the
shaft after pressing in.
PM-Picturemodule
PMTAB_Picture
Warning:
Ensure drive shaft rotates easily.
PM-Picturemodule
PMTAB_Picture
Date
14.2.2001
Version
Page
2/3
Capitel
Index
Docu-No.
2312
000004
Repair
Engine / Lubrication
Removing and refitting oil pump
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
14.2.2001
Version
Page
3/3
Capitel
Index
Docu-No.
2312
000004
Repair
Engine / Lubrication
Removing and refitting splash nozzle
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
15.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
2312
000005
Fav 900
General
Fav 900
Text-module
Text-module
Date
10/2000
Version
Page
1/6
EDC - Description
Capitel
Index
Docu-No.
2710
000001
Fav 900
General
Fav 900
Text-module
EDC BUS-System
See also : Chapter 9700 Reg. A "Concept of electronics" Fav 900/23/...)
Data communication between Engine control module MSG (A021) and pump control module
PSG (A021) occurs via EDC-CAN-BUS (Diagram chapter 9000 Reg.C Sheet 33 ; EDC Engine control)
Text-module
Engine control module communicates via transmission BUS (G-BUS) and via comfort control module
(A002) with the Comfort-BUS (K-BUS)
Error codes are displayed on the dashpanel (A007) via BUS System.
(Diagram "Comfort-BUS and Transmission-BUS" ; Chapter 9000 Reg.C ; Sheet 21 and Sheet 26)
Text-module
Date
10/2000
Version
Page
2/6
EDC - Description
Capitel
Index
Docu-No.
2710
000001
Fav 900
General
Fav 900
PM-Picturemodule
Text-module
1
2
3
Text-module
Date
10/2000
Version
n Engine ( Upm )
1200
>1600
Page
3/6
EDC - Description
Capitel
Index
Docu-No.
2710
000001
Fav 900
General
Fav 900
PM-Picturemodule
Text-module
1
2
3
4
5
Date
10/2000
Version
Page
4/6
EDC - Description
Capitel
Index
Docu-No.
2710
000001
Fav 900
General
Fav 900
PM-Picturemodule
Text-module
1
2
3
4
5
6
7
8
10/2000
Version
Page
5/6
EDC - Description
Capitel
Index
Docu-No.
2710
000001
Fav 900
General
Fav 900
Principle of VP 44 operation
PMTAB_Picture
Text-module
A
B
C
D
E
Date
10/2000
Version
Page
6/6
EDC - Description
Capitel
Index
Docu-No.
2710
000001
General
PM-Picturemodule
PMTAB_Picture
Text-module
A020
Injection Pump
PSG
A021
X048
X412
Q-MV
SV-MV
B025
B026
B027
B028
Date
24.10.2000
Version
B038
Page
1/1
Capitel
Index
Docu-No.
2710
000002
General
Text-module
Note:
Pedal position Sensors B029 and B038 are actuated simultaneously by the accelerator Pedal.
Monitoring Speed Control
Accelerator Pedal position Sensor B038 is connected to EDC Control Module A021 .
EDC Control Module A021 emits "requested Speed " from B038 onto EST Control Module A002
EST Control Module A002 compares Signals from Pedal position Sensor B029 with Pedal position
Sensor B038
In case of Deviations (Plausibility Check) a Failure Code will be displayed on Dashpanel A007
Securing Speed Control
In Case of EST Control Module Failure A002 or Transmission Bus Failure Speed Control Will occur
throug Pedal position Sensor B038. (restricted operation, no Hand Throttle or Memory keys Operation )
In case of simultaneous Failure of both Pedal position Sensors, Pump Control Module A020 will
Automatically set 720 Rpm (Auxilliary Operation)
(Consult : Diagnostic EDC, Chapter 2000 Reg.B)
Date
25.11.2000
Version
Page
1/2
Capitel
Index
Docu-No.
2710
000006
General
PM-Picturemodule
Text-module
A002
A003
A004
A008
A013
A020
A021
B029
B035
B038
G-BUS
K-BUS
EDC-BUS
X627 / X740
Note:
Joystick A003: If no Memory Key is actuated (MIN, MAX or Delete) , a curren of approx. 5,3 mA is
to be measured on Pin 31(Diagram)
Date
25.11.2000
Version
Page
2/2
Capitel
Index
Docu-No.
2710
000006
General
Text-module
Ignition lock S002 connects supply voltage UB 15 to Engine Control module A021 (Conector X048 ;
Pin 15)
MSG A021 (Connector X048 ;Pin 27) connects Earth to relay K020
Relay K020 connects supply UB30 to MSG A021 (Connector X048 ; Pin 3 and Pin4)
MSG A021 (Connector X048 ; Pin 18) connects Voltage onto Relay K 021
Relay K 021 connects Voltage UB30 onto Engine control module A020 (Pin 7)
During cranking process, Engine control module A020 sets internally for an engine speed of approx.
720 rpm.
After cranking process, EDC - BUS will be established , and Engine control Module A021 will control
engine speed.
Text-module
Text-module
By setting ignition key into "0" position, Engine control module A021 receives signal: Engine
Stop !
The Microprocessor within Engine Control unit A021 defines trough wich process the engine is
to be stopped,
Bullet-List
Date
14.11.2000
Version
Page
1/2
Capitel
Index
Docu-No.
2710
000004
General
Engine Control unit A021 (Connector X047 ; Pin 24 / 27) sends signal "Injected volume set at O" to
Pump Control Unit A020 via EDC CAN -BUS .
Note:
Engine Control Unit A021 defines wich Engine Shut Down process will occur.
This process allows Auto Diagnostic of the EDC Injection system.
PM-Picturemodule
Text-module
A020
A021
K020
K021
Date
14.11.2000
K022
S002
X692
X556
Relay UB 15
Ignition lock
Connector UB 30 EDC
Earth point Cabin / EDC
Page
2/2
Capitel
Index
Docu-No.
2710
000004
General
Text-module
Text-module
Wire.-Nr./ Colour
white / green
green
--60303
31000 / white / red
60017 / red
60357
--
Attribution
CAN Low
CAN High
not attributed
not attributed
Engine Stop via Solenoid Valve
Earth
+ U Battery
Speed Input Signal
not attributed
PM-Picturemodule
PMTAB_Picture
Date
06.11.2000
Version
Page
1/2
Capitel
Index
Docu-No.
2710
000003
General
PM-Picturemodule
PMTAB_Picture
Warning:
Remove connection Adapting
Connector to - 25 A Socket !!
PM-Picturemodule
PMTAB_Picture
Note:
In Auxilliary operation, engine runs
720 U/ Rpm.
Deactivate Turboclutch function within
Terminal A008 for driving tractor.
(Consult Operating Manual Fav 900 / 7.
Operation Vario Transmission).
Date
06.11.2000
Version
Page
2/2
Capitel
Index
Docu-No.
2710
000003
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
C
D
= Test Connection M 10 x 1
= Test Hose
PM-Picturemodule
PMTAB_Picture
Date
6.11.2000
Version
Page
1/2
Capitel
Index
Docu-No.
2710
000002
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
= Tube (X 596.340.400.000)
C
D
E
F
= Test hose
= Pressure Gauge (Range until 60 bar)
PM-Picturemodule
PMTAB_Picture
Text-module
Date
6.11.2000
Version
n Engine
1200 Rpm
>1600 Rpm
Page
2/2
Capitel
Index
Docu-No.
2710
000002
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
1/7
Capitel
Index
Docu-No.
2710
000003
Testing
PM-Picturemodule
PMTAB_Picture
Important:
1. Cylinder (fan side) is in TDP Position, when
the flat part of the control shaft can be
recognized through the TDP measuring hole.
If the flat part cannot be recognized , turn the
crank shaft further 360 with the actuation tool
in order to place the flat part of the control
shaft in frontt of the measuring hole.
Valves of the 6th cylinder (flywheel side) are in
middle position.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
2/7
Capitel
Index
Docu-No.
2710
000003
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
3/7
Capitel
Index
Docu-No.
2710
000003
Testing
PM-Picturemodule
PMTAB_Picture
Important:
Do not loosen first visible screw (M8) (TDP
Screw).
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Important:
1. Cylinder (fan side) is in TDP Position, when
the flat part of the control shaft can be
recognized through the TDP measuring hole.
If the flat part cannot be recognized , turn the
crank shaft further 360 with the actuation tool
in order to place the flat part of the control
shaft in frontt of the measuring hole.
Valves of the 6th cylinder (flywheel side) are in
middle position.
Date
01/2000
Version
Page
4/7
Capitel
Index
Docu-No.
2710
000003
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
5/7
Capitel
Index
Docu-No.
2710
000003
Testing
PM-Picturemodule
PMTAB_Picture
Important:
Bock injection pump. (Note sequence!)
- Loosen locking screw (Pos. A).
- Remove spacer washer (Pos. B).
- Tighten locking screw (Pos. A) .
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
6/7
Capitel
Index
Docu-No.
2710
000003
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
7/7
Capitel
Index
Docu-No.
2710
000003
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
1/10
Capitel
Index
Docu-No.
2710
000002
Repair
PM-Picturemodule
PMTAB_Picture
Important:
1. Cylinder will be in TDP Position, if the flat
section of the control shaft appears in the TDP
hole.
If the flat section does not appear on the
control shaft, rotate the engine for another
360 into TDP positon.
Valves of cylinder 6 (Flywheel side ) are in
central positon.
PM-Picturemodule
PMTAB_Picture
Remove cover
PM-Picturemodule
PMTAB_Picture
Important:
Do not loosen first visible screw M8 (TDP
screw)
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
2/10
Capitel
Index
Docu-No.
2710
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Important:
1. Cylinder will be in TDP Position, if the flat
section of the control shaft appears in the TDP
hole
If the flat section does not appear on the
control shaft, rotate the engine for another
360 into TDP positon.
Valves of cylinder 6 (Flywheel side ) are in
central positon.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
3/10
Capitel
Index
Docu-No.
2710
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
4/10
Capitel
Index
Docu-No.
2710
000002
Repair
PM-Picturemodule
PMTAB_Picture
Important:
Block injection pump (follow sequence)
- Loosen locking screw (Pos. A).
- Remove spacing washer ( Pos. B ).
- Tighten locking screw ( Pos. A ).
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
5/10
Capitel
Index
Docu-No.
2710
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
6/10
Capitel
Index
Docu-No.
2710
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
7/10
Capitel
Index
Docu-No.
2710
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
8/10
Capitel
Index
Docu-No.
2710
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
9/10
Capitel
Index
Docu-No.
2710
000002
Repair
PM-Picturemodule
PMTAB_Picture
Note:
Purge air from the fuel supply system.
Chapter 2060 Reg. G
Date
01/2000
Version
Page
10/10
Capitel
Index
Docu-No.
2710
000002
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
= Seal
3
4
= Injection nozzle
= Intermediate washer
= Pressure pin
6
7
= Compression spring
= Compensating washer
8
= Circlip
Check nozzle and its holder
Fit nozzle inlet connection to pressure line of test
applicance
Text-module
Warning:
The high injection pressure may cause severe injury.
Never touch the spray pattern!
Wear safety goggles!
1.Check opening pressure :
Connect pressure gauge , push hand lever down slowly until the nozzle ejects spray, vibrating slightly.
Read off Opening pressure on the pressure gauge.If necessary, insert new washer.
If the pressure is too low, use a thinner washer (7), for excessive pressure use a thicker one.
High operating hours cause a reduction in the tension of the spring(6).
Which in turn slightly reduces the injection pressure. When repairing nozzles, always set opening
pressure at the upper limit (+8bars).
Note:
Washers with 0,01mm (.0004") increments are available from 1,0 to 1,99 mm (.039" to .78").
Text-module
3. Check jet :
With the pressure gauge switched off apply fast pumping movements: The nozzle should vibrate
audibly and/or have even spray pattern.
Date
05.02.2001
Version
Page
1/3
Capitel
Index
Docu-No.
2712
000001
Testing
PM-Picturemodule
PMTAB_Picture
Date
05.02.2001
Version
Page
2/3
Capitel
Index
Docu-No.
2712
000001
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
05.02.2001
Version
Page
3/3
Capitel
Index
Docu-No.
2712
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
1/3
Capitel
Index
Docu-No.
2712
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
2/3
Capitel
Index
Docu-No.
2712
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
01/2000
Version
Page
3/3
Capitel
Index
Docu-No.
2712
000002
WERKSTATTHANDBUCH
WORKSHOPMANUAL
MANUEL DATELIER
MANUAL DE TALLER
MANUALE PER IOFFICINA
FAVORIT 900
916 chassis no. 23/3001 and up
920 chassis no. 23/3001 and up
924 chassis no. 23/3001 and up
926 chassis no. 23/3001 and up
Note:
If not noted otherwise, is the document valid for the North-America
version also (chassis no. 9xx/24/xxxx)
General
Text-module
Function
Springing = oil passes between cylinder and nitrogen diaphragm accumulator
Peak pressures are limited to 250 bar by pressure-relief valve DBV-HPS.
Relevant e-box continuously determines average of all movements (position sensor B003).
Any deviations (longer than 1.5 seconds) from level-controlled mid-position trigger correction
(=raise).
PM-Picturemodule
PMTAB_Picture
Text-module
Date
28.11.2000
Version
Page
1/5
Capitel
Index
Docu-No.
3050
000001
General
Function.
Charge valve MVL/Y012 activates LS pump PR.
Fast-motion system when raising suspension ensures that oil displaced on rod side is fed back into
shutoff valve RV2.
Flow rate through aperture BL 3 determines lifting speed.
PM-Picturemodule
PMTAB_Picture
Text-module
Date
28.11.2000
Version
Page
2/5
Capitel
Index
Docu-No.
3050
000001
General
Function
Lower suspension (=lock) means "Draw axle in hydraulically".
Charge valve MVL/Y012 activates LS pump PR.
Flow rate through aperture BL 4 determines lowering speed.
PM-Picturemodule
PMTAB_Picture
Text-module
Date
28.11.2000
Version
Page
3/5
Capitel
Index
Docu-No.
3050
000001
General
Function
"Lower" command remains active for 2 more seconds on reaching end position, i.e. axle is
hydraulically locked with suspension cylinder.
PM-Picturemodule
PMTAB_Picture
Text-module
Date
28.11.2000
Version
Page
4/5
Capitel
Index
Docu-No.
3050
000001
General
Function
Axle is hydraulically locked, there is a constant pressure of 200 bar on rod side.
This pressure cannot be relieved by key command or by switching engine off.
This 200 bar pressure with accumulator volume ZSP (=energy!) must always be relieved when
repair work is carried out between front-axle suspension and central control block ZSB!
To do so, open stopcocks AV1 and AV2. This causes pressure in central control block to be
discharged to tank.
See also "Safety instructions" - Chapter 0000 Index A
PM-Picturemodule
PMTAB_Picture
Date
28.11.2000
Version
Page
5/5
Capitel
Index
Docu-No.
3050
000001
Repair
Fav 800
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
7
8
9
11
12
13
15
16
17
19
Designation
Cross-member
Bush
Sealing ring
Thrust ring
Lubricator
Cardan shaft guard
M12x40-8.8 hexagon screw
Spring washer
Bearing plate
Bush
Sealing ring
M20x150-10.9 hexagon screw
M20x90-10.9 hexagon screw
Spring washer
Bearing block
Date
06.10.2001
Version
Item
20
21
22
23
25
26
27
28
30
31
32
33
34
36
37
Designation
Flanged bush
Washer
Stud bolt
Wheel nut
Support
Bush
Washer
M16x50-8.8 hexagon screw
Snubber
Snubber
Stop
Pin
M20x50-10.9 socket head cap screw
M20x30-8.8 hexagon screw
Washer
Page
1/3
Capitel
Index
Docu-No.
3050
000002
Repair
Fav 800
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
When fitting "version A" bearing plate (L) installation position of bush (B) must be noted!
Item
L
B
Designation
Bearing plate
Bush
Date
06.10.2001
Version
Fitting tip
Gap at joint of bush (B) lies above lubrication
channel (K)
Open side of oil grooves (S) faces lubricant
chamber (R)
Page
2/3
Capitel
Index
Docu-No.
3050
000002
Repair
Fav 800
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
When fitting "version B" bearing plate (L) installation position of bush (B) must be noted!
Item
L
B
Designation
Bearing plate
Bush
Date
06.10.2001
Version
Fitting tip
Gap at joint of bush (B) lies above lubrication
channel (K)
Open side of oil grooves (S) faces lubricant
chamber (R)
Page
3/3
Capitel
Index
Docu-No.
3050
000002
PM-Picturemodule
Date
17.10.2001
Version
Page
1/3
Capitel
Index
Docu-No.
3120
000001
PM-Picturemodule
Date
17.10.2001
Version
Page
2/3
Capitel
Index
Docu-No.
3120
000001
Text-module
Note:
Chapter 3120 Reg. G - Sealing steering cylinder
Installation and removal of steering cylinder, see:
- front axle FENDT 060 F ( X990.005.036.000)
- or FENDOC CD-ROM
Date
17.10.2001
Version
Page
3/3
Capitel
Index
Docu-No.
3120
000001
Repair
Fav 900
PM-Picturemodule
Text-module
Item
1
1
2
3
4
5
6
7
8
9
10
11
Designation
Steering cylinder
Seal set
Bearing bush
Bearing bush
Cylindrical tube
Sealing ring
Locating ring
Oil scraper ring
Guide bush
V-seal
Guide bush
Piston rod
Item
12
13
14
15
16
20
21
25
26
27
28
Designation
Piston (not available individually)
Locking wire (not available individually)
Sealing ring (not available individually)
Guide ring
Form seal
M20x80-10.9 hexagon screw
Spring washer
Guard
Guard
Socket head cap screw
Spring washer
Text-module
Note:
Installation position of sealing rings:
Chapter 3120 Reg. C - Technical drawing of steering cylinder
Installation and removal of steering cylinder, see:
- front axle FENDT 060 F ( X990.005.036.000)
- or FENDOC CD-ROM
Date
17.10.2001
Version
Page
1/3
Capitel
Index
Docu-No.
3120
000001
Repair
Fav 900
PM-Picturemodule
Text-module
Item
1
1
2
3
4
5
6
8
9
10
Designation
Steering cylinder
Seal set
Bearing bush
Bearing bush
Cylindrical tube
Sealing ring
Locating ring
Oil scraper ring
V-seal
Guide ring
Item
11
15
16
20
21
25
26
27
28
Designation
Piston rod
Guide ring
Form seal
M20x80-10.9 hexagon screw
Spring washer
Guard
Guard
Hexagon screw
Washer
Text-module
Note:
Installation position of sealing rings:
Chapter 3120 Reg. C - Technical drawing of steering cylinder
Installation and removal of steering cylinder, see:
- front axle FENDT 060 F ( X990.005.036.000)
- or FENDOC CD-ROM
Date
17.10.2001
Version
Page
2/3
Capitel
Index
Docu-No.
3120
000001
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Caution:
Beware of hot surfaces!
Date
17.10.2001
Version
Page
3/3
Capitel
Index
Docu-No.
3120
000001
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Chapter 3180 Reg. G - Installation and removal of cardan shaft
Date
05.10.2001
Version
Page
1/1
Capitel
Index
Docu-No.
3180
000004
PM-Picturemodule
Text-module
Note:
We recommend no longer fitting "version A" bearing during repairs but instead converting to
"version B" bearing.
Corresponding conversion kits for Fav 800 and Fav 900 are listed in "FENDOS spare parts
catalogue".
Date
04.09.2001
Version
Page
1/2
Capitel
Index
Docu-No.
3180
000003
PM-Picturemodule
Date
04.09.2001
Version
Page
2/2
Capitel
Index
Docu-No.
3180
000003
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
6
7
Designation
Cardan shaft
Cap
Hose clamp band
Ring
CV joint
Circlip
Screw cap
Date
03.09.2001
Version
Item
8
9
10
11
12
13
Designation
Rubber plug
Washer
Intermediate flange
Shim
Socket head cap screw
High-pressure grease X 902.002.473
Page
1/6
Capitel
Index
Docu-No.
3180
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Item
101
103
104
106
107
108
Designation
Flange
Hexagon screw
Tab washer
Deep-groove ball bearing
Locating ring
Circlip
Date
03.09.2001
Version
Item
110
112
113
115
116
Designation
Shaft
O-ring
Splined bush
Ring
Circlip
Page
2/6
Capitel
Index
Docu-No.
3180
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
03.09.2001
Version
Page
3/6
Capitel
Index
Docu-No.
3180
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Front-axle side
Prop cardan shaft up with trestle.
Remove CV joint (5) and intermediate flange (10).
Note:
Do not offset cardan shaft (1) by more than 15.
PM-Picturemodule
PMTAB_Picture
Transmission site
Remove CV joint (5).
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
03.09.2001
Version
Page
4/6
Capitel
Index
Docu-No.
3180
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Transmission side
Locate CV joint (5).
Note:
For ease of fitting prop cardan shaft up with
trestle on front axle.
Note:
Do not offset cardan shaft (1) by more than 15.
PM-Picturemodule
PMTAB_Picture
Front-axle side
Locate CV joint (5) and intermediate flange (10)
with washer (9).
Date
03.09.2001
Version
Page
5/6
Capitel
Index
Docu-No.
3180
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Unjack tractor.
Shift range control to stage I or stage II using
auxiliary lever.
Test-drive tractor.
Date
03.09.2001
Version
Page
6/6
Capitel
Index
Docu-No.
3180
000002
General
Text-module
Unchanged:
Same function
Same pressure values
Same principle
First priority in hydraulic system and immediate operational readiness when engine is running
(i.e. independently of other systems)
Bullet-List
New:
All the main control components are now flange-mounted on the central control block ZSB
(e.g. priority valve, see Fig. 1) or incorporated internally.
The pressure-relief system for the auxiliary pump DBV-L (see Fig. 2) is generally no longer in the
steering unit LE nor provided in the form of a separate external valve, but is incorporated in the
central control block ZSB.
Bullet-List
Available pumps:
The steering system has two pumps available to it, with the LS pump PR (=inclined-disc axial-flow
piston pump) servicing the steering system in the "normal scenario".
Both pumps are isolated from each other in terms of both pressure and volume by the non-return
valves RV3 and RV4, i.e. the auxiliary pump PL does not feed into the LS pump PR and the LS
pump PR does not feed into the auxiliary pump PL. The non-return valves RV3 and RV4 are integral
components of the central control block ZSB
LS pump PR (=inclined-disc axial-flow piston pump):
The maximum working pressure of the LS pump PR is fixed at the pump controller; this pressure
must never be increased (rise in oil temperature, consequential damage and voiding of warranty)
Auxiliary pump PL (= gear pump = fixed-displacement pump)
The auxiliary pump PL pumps oil constantly, independently of the engine speed; it is therefore part of
the hydraulic system's cooling circuit.
The auxiliary pump PL only takes over responsibility for steering in the "need scenario". If the tractor
also has a hydraulic trailer brake, the auxiliary pump generates the instantaneous pressure in the
trailer brake.
The commonly used name "steering pump" is therefore not appropriate; the term "auxiliary pump" is
better and will be used in future.
Pressure relief for the auxiliary pump PL is provided by the DBV-L valve in the central control block
ZSB (see Fig. 2).
Bullet-List
04.12.2000
Version
Page
1/3
Functional description
Capitel
Index
Docu-No.
4000
000001
General
In the need scenario, i.e. when the priority valve PVL has connected the auxiliary pump PL, a
maximum of 190 bar is reached in the steering cylinder.
The need scenario has to be simulated to check that connection of the pump functions properly and
to test the maximum pressure.
Bullet-List
Appendix:
The photos below are merely a guide for the different components. Please refer to the chapters "Tractor
/ General system 0000/D/------ " and "Electrics / General system 9000/D/------" for precise details of the
current installation locations.
PM-Picturemodule
PMTAB_Picture
Fig. 1
Central control block ZSB and flange-mounted
priority valve PVL
PM-Picturemodule
PMTAB_Picture
Fig. 2
Top of central control block ZSB with
pressure-operated switch DOE-A / S025,
pressure-relief valve for the auxiliary pump DBV-L
and max. pressure-relief valve (=safety valve)
DBV-A
Date
04.12.2000
Version
Page
2/3
Functional description
Capitel
Index
Docu-No.
4000
000001
General
PM-Picturemodule
PMTAB_Picture
Fig. 3
Installation location of LS pump PR and auxiliary
pump PL in Fav 700 and Farmer 400
Date
04.12.2000
Version
Page
3/3
Functional description
Capitel
Index
Docu-No.
4000
000001
General
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
Refrigerant circuit
PMTAB_Picture
Text-module
1
2
3
4
5
9
10
11
Compressor
Condenser
Reservoir
Inspection glass
Fuse
Connector
Expansion valve
Evaporator
A010
B045
Thermostat, electronic
Temp. sensor 2
B046
S035
S037
S044
Y024
Temp. sensor 1
High-/low-pressure switch
Fan switch
AC potentiometer
Magnetic clutch
A
B
C
D
Text-module
Date
12.12.2000
Version
Page
1/3
Function
Capitel
Index
Docu-No.
5500
000001
General
Farmer 400
Fav 700
Fav 900
or
Bullet-List
Text-module
Date
12.12.2000
Version
Page
2/3
Function
Capitel
Index
Docu-No.
5500
000001
General
Farmer 400
Fav 700
Fav 900
Text-module
Switch open
Switch closed
(High pressure)
maximum pressure (bar)
28 +/- 2
22 +/- 2
(Low pressure)
minimum pressure (bar)
<2
>2
If the compression in the system becomes too high (>28 bar), switch S035 interrupts the power supply
to the magnetic clutch Y024.
Possible causes of an excessive pressure in the system are:
Bullet-List
Bullet-List
Text-module
Refrigerant 134 a
With the compressor running, the white ball must be floating in the upper half of the inspection glass
(on the reservoir). (If necessary, top up with refrigerant.)
If the blue ball turns pink. this is an indication of moisture in the system.
Various manufacturers offer filling units for evacuating and filling the air-conditioning system. (For
details of how to fill the air-conditioning system, please refer to the filling-unit operating manual.)
Even in winter the air-conditioning system should be switched on for approx. 10 min every month,
with ventilation set to recirculation mode. ( Note: If the system remains unused for too long, the
low-temperature oil (compressor lubricant) and the refrigerant can separate!)
Air-conditioning compressor v-belt: v-belt tension (strand force) measured in the centre between the
pulleys with an "Optibelt tension gauge", strand force 400+50 N (40+5 Kp) - profile 13mm
Text-module
Date
12.12.2000
Version
Page
3/3
Function
Capitel
Index
Docu-No.
5500
000001
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
Text-module
A010 =
B045 =
B046 =
S044 =
Thermostat, electronic
Temperature sensor 2
Temperature sensor 1
AC potentiometer
Bullet-List
Preliminary work:
Remove roof
Detach ventilation system Bowden cable
Remove panels
Date
15.12.2000
Version
Page
1/3
Capitel
Index
Docu-No.
5570
000001
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
All readings +/- 10%
Text-module
A010
B045
B046
M009
Thermostat, electronic
Temp. sensor 2 (NTC)
Temp. sensor 1 (NTC)
Fan
S035
S037
S044
Y024
High-pressure/low-pressure switch
Fan switch
Potentiometer
Magnetic clutch
Note:
NTC = N egative T emperature C oefficient
in other words, the sensor resistance decreases with increasing ambient temperature.
Text-module
Date
15.12.2000
Version
Page
2/3
Capitel
Index
Docu-No.
5570
000001
Testing
Farmer 400
Fav 700
Fav 900
Wire no./colour
brown
red
black/yellow
blue
brown
white
white
brown/yellow
brown/yellow
Function
Earth
Not assigned
S037 - fan switch (+UB)
Y024 - magnetic clutch
B045 - temp. sensor 2 (NTC)
B045 - temp. sensor 2 (NTC)
B045 - temp. sensor 1 (NTC)
B045 - temp. sensor 1 (NTC)
S044 - AC potentiometer
S044 - AC potentiometer
Text-module
Note:
Chapter 5500 Index A - Functional description
Chapter 9000 Index E - A010 - Electronic thermostat
Chapter 9000 Index E - B045 - Temperature sensor 2
Chapter 9000 Index E - B046 - Temperature sensor 1
Chapter 9000 Index E - S044 - AC potentiometer
Date
15.12.2000
Version
Page
3/3
Capitel
Index
Docu-No.
5570
000001
Repair
Text-module
Equipment required:
Bullet-List
Text-module
Preliminary work:
Bullet-List
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Caution:
When engine is hot - danger of
scalding injury!
Date
09.05.2001
Version
Page
1/5
Raising cab
Capitel
Index
Docu-No.
8100
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09.05.2001
Version
Page
2/5
Raising cab
Capitel
Index
Docu-No.
8100
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09.05.2001
Version
Page
3/5
Raising cab
Capitel
Index
Docu-No.
8100
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Raise cab, then peg cab mount left and right with
M20 screw (arrowed).
Note:
When raising, ensure clearance of all
components.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09.05.2001
Version
Page
4/5
Raising cab
Capitel
Index
Docu-No.
8100
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Raise cab.
Note:
When raising, ensure clearance of all
components.
Fit support at rear right and left, see arrow for
position.
Date
09.05.2001
Version
Page
5/5
Raising cab
Capitel
Index
Docu-No.
8100
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.05.2001
Version
Page
1/4
Lowering cab
Capitel
Index
Docu-No.
8100
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.05.2001
Version
Page
2/4
Lowering cab
Capitel
Index
Docu-No.
8100
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.05.2001
Version
Page
3/4
Lowering cab
Capitel
Index
Docu-No.
8100
000007
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.05.2001
Version
Page
4/4
Lowering cab
Capitel
Index
Docu-No.
8100
000007
Repair
Text-module
Equipment required:
Bullet-List
Text-module
Preliminary work:
Bullet-List
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Caution:
When engine is hot - danger of
scalding injury!
Date
10.5.2001
Version
Page
1/6
Removing cab
Capitel
Index
Docu-No.
8100
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Left side
Remove cover panel (1), cover of cable coupler
(2) and cable loom bracket (3).
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
10.5.2001
Version
Page
2/6
Removing cab
Capitel
Index
Docu-No.
8100
000006
Repair
PM-Picturemodule
PMTAB_Picture
Remove panel
Disconnect electric cable couplers.
Remove cable clips and earth cable.
PM-Picturemodule
PMTAB_Picture
Right side
Empty air compressor at drain valve and
disconnect pipe.
PM-Picturemodule
PMTAB_Picture
Remove footplate.
PM-Picturemodule
PMTAB_Picture
Date
10.5.2001
Version
Page
3/6
Removing cab
Capitel
Index
Docu-No.
8100
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
10.5.2001
Version
Page
4/6
Removing cab
Capitel
Index
Docu-No.
8100
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
10.5.2001
Version
Page
5/6
Removing cab
Capitel
Index
Docu-No.
8100
000006
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Raise cab.
Ensure clearance for all components.
Danger:
Do not walk or stand under
suspended loads!
Date
10.5.2001
Version
Page
6/6
Removing cab
Capitel
Index
Docu-No.
8100
000006
Repair
PM-Picturemodule
PMTAB_Picture
Danger:
Do not walk or stand under
suspended loads!
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.05.2001
Version
Page
1/5
Fitting cab
Capitel
Index
Docu-No.
8100
000008
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.05.2001
Version
Page
2/5
Fitting cab
Capitel
Index
Docu-No.
8100
000008
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.05.2001
Version
Page
3/5
Fitting cab
Capitel
Index
Docu-No.
8100
000008
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.05.2001
Version
Page
4/5
Fitting cab
Capitel
Index
Docu-No.
8100
000008
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.05.2001
Version
Page
5/5
Fitting cab
Capitel
Index
Docu-No.
8100
000008
General
Text-module
Comparison with Fav 500, Xylon, Fav 800 etc. (in brief):
Unchanged:
Bullet-List
Operating principle
EPC-DA switchover via twin-block ball valve
230 bar pressure-relief valve in EPC valve
Possible danger when switching from EPC to DA as a result of pressure equalisation between
different consumers (gravity-loaded)
Safety measures
New:
Text-module
Bullet-List
Text-module
Text-module
Safety precautions
Bullet-List
In all modes EPC box is only activated at minimum engine speed of 400 rpm, i.e. it must always be
guaranteed that even automatically induced movement - e.g. lowering implement - can quickly be
corrected by driver with active LS pump (speed figure is delivered to EPC box via K-bus).
Switch S048 on EPC-DA multiway valve prevents possibility of dual operation.
Text-module
1. "EPC lift"
The "Lift" command can be triggered by
Bullet-List
Text-module
Date
29.11.2000
Version
Page
1/8
Capitel
Index
Docu-No.
8610
000001
General
Explanation of functions:
a) Electrical
Bullet-List
Text-module
Bullet-List
Text-module
Bullet-List
Lifting of largest possible implement to full height is primarily limited by three-point linkage setting
(top link length and coupling point) and,
for maximum safety, by working pressure of LS pump PR (this pressure is fixed and must never be
increased!).
Safety system:
Bullet-List
Max. pressure protection of LS pump with pressure-relief valve DBV-A in central control block
During every lift operation - except with external buttons S027 and S029 - max. height is activated by
safety end shutoff, i.e. "Lift" process is automatically shut off.
Text-module
Bullet-List
Bullet-List
"EPC lower" works without LS command and without active intervention of LS pump PR.
Displaced oil from lift cylinder moves to open "Lower" valve.
"Lower" valve opens its cross-section in accordance with setpoint flow rate.
If lowering is activated by external button S028 or S030, "Lower" valve automatically moves to
medium lowering speed, i.e.to medium flow rate.
Date
29.11.2000
Version
Page
2/8
Capitel
Index
Docu-No.
8610
000001
General
c) Mechano-hydraulically
Bullet-List
Theoretical depth of power lift is determined by setpoint specification and regulated, i.e. adapted as
function of hybrid control system.
Lowering speed actually achieved, however, depends on implement weight and oil viscosity, i.e. it is
impossible to lower three-point linkage in EPC mode without implement and with cold oil.
Text-module
3. "EPC transport"
"EPC transport" setting is automatically reached when
Bullet-List
power lift has reached end position with "Lift = END" (detected by rear position sensor B030)
Explanation of functions:
a) Electrical
Bullet-List
Bullet-List
Text-module
4. "DA lift"
Text-module
For power lift DA function second control valve 1.2/Y016 with A and B connections (corresponding to
- and +) is used instead of EPC valve.
a) Electrical
Bullet-List
Bullet-List
The single ECU A002 is responsible for actuating the electrohydraulic control valves (and for the
transmission); the command for the valve comes via the transmission bus (=G-bus).
Bullet-List
Date
29.11.2000
Version
Page
3/8
Capitel
Index
Docu-No.
8610
000001
General
Load power / LS connection is active when main piston is deflected to lift or lower.
If LS pump PR is not yet active, current LS pressure (= standby pressure of LS pump) is transmitted
as maximum pressure to LS pump as a command via shuttle valves (1.2 valve, EPC valve, 1.1
valve, WLS-2, WLS-1).
LS pump PR then goes automatically to pumping and pressure regulation, i.e. it pumps required
volume at required pressure.
Should LS pump already be active elsewhere with higher pressure demand, "surplus" pressure at
electrohydraulic control valve's pressure governor is limited to power lift load level.
Lifting and lowering speed (flow rate) is taken from currently set value of second valve at terminal.
Hydraulic oil for lifting or lowering then goes directly to lift system cylinders from electrohydraulic
control valve 1.2 output.
Displaced oil returns to tank via multiway valve AV3 and AV4.
c) Mechano-hydraulically
Bullet-List
Power lift moves to mechanical end stop in lift cylinder with external command "Lift" or "Lower" and
generates 200 bar there (= max. standby pressure).
Safety systems:
Bullet-List
Max. pressure protection of LS pump with pressure-relief valve DBV-A in central control block
Text-module
Operational statuses
Text-module
6. Floating position
Bullet-List
Bullet-List
ECU A005 receives voltage of 10 scale graduations setting from depth-setting potentiometer.
Any control commands, e.g. to lift slightly, are suppressed, i.e.
"Lower" valve receives constant power.
c) Hydraulically
Bullet-List
With "Lower" valve active and "Lift" valve inactive (i.e. in neutral), connection is made between both
load powers and tank line - as with previous floating position.
Text-module
This is automatically active after upper end position (B030) has been reached when lifting
implement.
Speed at which shock load damping is enabled can be set at terminal in rear power lift menu (see
Operating Manual).
Background:
Oscillation of mounted implement while driving results in pressure peaks which cannot be brought
smoothly under control in 230 bar pressure-relief valve of EPC valve.
Function / principle of shock load damping system:
Based on draft-sensing pin signals (B030 / B031), downward oscillations of implement are damped by
specific opening and closing of "Lower" valve. This prevents further escalation.
Date
29.11.2000
Version
Page
4/8
Capitel
Index
Docu-No.
8610
000001
General
Text-module
Appendix:
For a guide to various components / current and precise installation position see "Tractor / General
system", Chapter 0000 Index D and "Electrics / General system" Chapter 9000 Index D
Date
29.11.2000
Version
Page
5/8
Capitel
Index
Docu-No.
8610
000001
General
PM-Picturemodule
PMTAB_Picture
Fig. 1
Terminal A008
First main menu level
PM-Picturemodule
PMTAB_Picture
Fig. 2
Power lift lock pictogram
Lock can be opened:
Key F1 or
operate rapid lift control.
Lock is automatically locked:
when actuating external buttons (Lift / Lower)
PM-Picturemodule
PMTAB_Picture
Fig. 3
Rear power lift
Control console A004
H = rapid lift control
H1 = lower and regulate
H2 = lift
G = depth control
Text-module
Fig. 4
Key on membrane keypad with "Active" LED on control console
Rapid lowering system only available on rear power lift
Fig. 5
Key on membrane keypad with "Active" LED on control console
Rapid lowering system only available on rear power lift
Date
29.11.2000
Version
Page
6/8
Capitel
Index
Docu-No.
8610
000001
General
Fig. 6
Key on membrane keypad on control console
Hitch-lift only available on rear power lift
PM-Picturemodule
PMTAB_Picture
Fig. 7
Rear power lift
Terminal A008
Display and setting menu
A = lift height limit
B = lowering speed
C = position/traction hybrid control
D = lifting movement at present
E = lowering movement at present
PM-Picturemodule
PMTAB_Picture
Fig. 8
Fav 700 rear power lift
EPC/DA switchover AV3/AV4
with solenoid switch S048 (behind cover panel)
PM-Picturemodule
PMTAB_Picture
Fig. 9
Fav 900 rear power lift
EPC/DA switchover AV3/AV4
with solenoid switch S048 (behind cover panel)
Date
29.11.2000
Version
Page
7/8
Capitel
Index
Docu-No.
8610
000001
General
PM-Picturemodule
PMTAB_Picture
Fig. 10
External buttons S027-S030
for lifting and lowering, left and right
(in photo on right)
PM-Picturemodule
PMTAB_Picture
Fig. 11
Remote control
Item A = socket X015 for connecting external
position sensor
Socket and contact labelling is same as with 7-pin
trailer socket X018, though with different
meaning:
L = free
54g = signal to EPC box pin 48
31 = EPC box earth pin 20
R = free
58R = 9.5 V supply for EPC box 39
54L = free
58L = free
Date
29.11.2000
Version
Page
8/8
Capitel
Index
Docu-No.
8610
000001
General
PM-Picturemodule
PMTAB_Picture
Text-module
A002
A003
A004
A005
A007
A008
A011
B030
B031
B032
G001
Date
11/04/2001
Version
K-bus
PR
S002
S027
S028
S029
S030
S048
X007
X015
Y021
Y022
Page
1/1
Capitel
Index
Docu-No.
8610
000004
General
Text-module
Hybrid control
The actual value of the position and draft force is mixed in an adjustable ratio at the Vario terminal A008
and processed as the controlled variable.
The hybrid control enables changes in the working depth resulting from varying soil resistances, as
occur when using pure draft control, to be reduced.
Text-module
Floating position
In this the setpoint working depth is set to the max. working depth (item 10) on the control console
A004 .
The position and draft force actual values are not processed as controlled variables. The height of the
lift arms is maintained by the self-supporting implement.
Date
11.04.2001
Version
Page
1/5
Capitel
Index
Docu-No.
8610
000003
General
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
F1
= Unlock lift control (- or operate rapid lift control at control console A004 -)
Lock is automatically closed when external Raise / Lower S029 / S030 switches are
operated.
Date
11.04.2001
Version
Page
2/5
Capitel
Index
Docu-No.
8610
000003
General
PM-Picturemodule
PMTAB_Picture
Date
11.04.2001
Version
Page
3/5
Capitel
Index
Docu-No.
8610
000003
General
Text-module
Date
11.04.2001
Version
Page
4/5
Capitel
Index
Docu-No.
8610
000003
General
Text-module
Danger:
Lower all mounted implements at
front and rear!
Before switching to DA mode,
disconnect implements from auxiliary
control unit 1.2 blue at rear
connection and multi-coupling.
Unintended movements of the
implements, front loader and rear
power lift could otherwise occur.
The tractor must be propped if the
power lift is used for repair purposes
(pressing mode ) e.g. for changing a
tyre!
Switching from EPC to DA
Lower lift assembly (with implemented
mounted).
Switch crossgate lever to floating position .
Switch lever to DA position (forwards)
Switching back from DA to EPC
Lower lift assembly completely.
Switch crossgate lever to floating position .
Switch lever to EPC position (backwards).
Unlock EPC (operate rapid lift control).
PM-Picturemodule
PMTAB_Picture
= Lower or Press
C
= Floating position
Note:
Ground-following implements may only be
operated in floating position.
Text-module
Note:
Rear power lift operation, see also tractor operating manual
Date
11.04.2001
Version
Page
5/5
Capitel
Index
Docu-No.
8610
000003
General
Text-module
Text-module
Note:
If the shock load damping system is faulty:
Check for clearance of mounted implement (note bottom link category).
If implement coupling is faulty, draft-sensing pins (B031/B032) feed incorrect signals to
EPC ECU A005.
Date
11.04.2001
Version
Page
1/3
Capitel
Index
Docu-No.
8610
000005
General
Text-module
The EPC must be unlocked (open lock in Vario terminal or operate rapid lift control on control
console).
Text-module
The rapid lift control on the control console must be in the transport position ("Raise" position).
Text-module
The tractor must be driving faster than the shock load damping actuation speed (setting on Vario
terminal A008).
If the shock load damping actuation speed is exceeded, the lift assembly lowers by approx. 3% to the
mean oscillation axis.
If the speed is 25% less than the shock load damping actuation speed, the lift assembly is raised by
approx. 3%.
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
Date
11.04.2001
Version
Page
2/3
Capitel
Index
Docu-No.
8610
000005
General
Date
11.04.2001
Version
Page
3/3
Capitel
Index
Docu-No.
8610
000005
General
Text-module
Caution:
The tractor is fitted with a radar sensor. Do not look into the radar sensor's radiation
range (microwaves).
A relatively large degree of slip by the drive wheels is physically unavoidable if optimum use of the
tractor's draft force is to be made in the field.
If, however, slip exceeds 25 - 30%, unacceptable disadvantages ensue.
In order to monitor slip, the actual travel speed is determined via a radar sensor A011 and
compared with the bevel pinion speed sensor B015 (travel speed display).
The speed signals from the radar sensor A011 and the bevel pinion speed sensor B015 are
processed in the EPC ECU A005 .
Increasing slip acts on the EPC ECU A005 in just the same way as increasing draft force.
The rear power lift rises if slip increases and therefore reduces the draft force of the mounted
implement by reducing the working depth.
Text-module
Bullet-List
Text-module
Date
11.04.2001
Version
Page
1/5
Capitel
Index
Docu-No.
8610
000006
General
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
11.04.2001
Version
A
B
Page
2/5
Capitel
Index
Docu-No.
8610
000006
General
PM-Picturemodule
PMTAB_Picture
A
B
Text-module
PM-Picturemodule
PMTAB_Picture
Date
11.04.2001
Version
Page
3/5
Capitel
Index
Docu-No.
8610
000006
General
Text-module
Pull away in tractor and stop with front wheel on end mark of gauge length.
Press F1.
If instructions have been followed correctly, "GO"
is displayed again.
Note:
"Wheel slip setting" and "Radar calibration" are always displayed on terminal A008.
If no radar sensor A011 is connected, display is meaningless.
Note:
If radar sensor A011 is retrofitted, this must be input into end-of-line program (Fendias).
Text-module
Date
11.04.2001
Version
Page
4/5
Capitel
Index
Docu-No.
8610
000006
General
Text-module
Text-module
Note:
Chapter 9000 Reg.E - Measuring and testing radar sensor A011
Date
11.04.2001
Version
Page
5/5
Capitel
Index
Docu-No.
8610
000006
General
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
If a radar sensor A011 or an air compressor is retrofitted, the LCD display on the instrument
panel A007 must be activated.
Text-module
Bullet-List
Note:
EOL = end of line
Text-module
or
Text-module
Bullet-List
Text-module
Date
18.06.2001
Version
Page
1/2
Activating LCD display for radar sensor A011 and compressed air
Capitel
Index
Docu-No.
8610
000007
General
Farmer 400
Fav 700
Fav 900
Activating LCD display for radar sensor A011 and compressed air
Press one key until pictogram for radar sensor A011 flashes.
Press key.
Pictogram changes from 0 to I.
I => display for radar sensor A011 is activated.
Press key
LCD display is active, and time and operating hours are shown on multi-display.
Text-module
Note:
Activate display for compressed air tank pressure in same manner.
Date
18.06.2001
Version
Page
2/2
Activating LCD display for radar sensor A011 and compressed air
Capitel
Index
Docu-No.
8610
000007
General
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
The draft-sensing pin is in the form of the bearing pin for the bottom links which can electrically detect
the forces in a given direction at the articulation point.
A transformer is mounted in a bore in the pin symmetrically to the shear plane of the bearing points to
measure the shear forces acting on the pin. Together with the pin enclosing it, this transformer forms a
magnetic circuit.
Text-module
The draft-sensing pin B031/B032 is fed with a 9.5 VDC supply voltage at contacts 1 (-) 3 (+).
The supply voltage is converted into an alternating voltage in draft-sensing pin B031/B032.
If draft-sensing pin B031/B032 is subjected to a shear load by tensile and compressive forces between
the bearing points, the pin's magnetic properties change.
As a result of this change, the voltage at the signal line changes, contact 2.
When not subjected to a load (neutral) there is a voltage of approx. 4.75 VDC at the signal line.
This changes when there is a load.
The change is proportional to the load F and is a function of the direction. Account must be taken of the
installation position.
PM-Picturemodule
PMTAB_Picture
Date
19.04.2001
Version
FR
FL
1
= Integrated electronics
= Coils, transformer
Page
1/2
Capitel
Index
Docu-No.
8610
000008
General
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
= Primary coil
2
3
= Secondary coil
= Primary pole face
4
5
a
B
Text-module
Date
19.04.2001
Version
9.5 VDC
2.5 VDC / 7.5 VDC
4.7 VDC
60 kN (6.0 t)
90 kN (9.0 t)
90 kN (9.0 t)
120 kN (12 t)
Page
2/2
Capitel
Index
Docu-No.
8610
000008
General
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
The role of the inductive position sensor B030 is to record angular information.
The mechanical angular information is transmitted via a shaft to the rotor which is made of magnetically
soft material.
The induction in the two spools changes as a function of the angular position, because of the
eccentricity of the rotor.
Text-module
The position sensor B030 works on the inductive voltage divider principle.
An integral electronic system generates an alternating voltage to supply the inductive voltage divider.
The output signal is demodulated (rectified) in turn and is then available as a voltage signal for further
processing in the EPC e-box A005.
Text-module
Bullet-List
Date
19.04.2001
Version
= Integrated electronics
= Rotor (eccentric)
Page
1/2
Capitel
Index
Docu-No.
8610
000009
General
PM-Picturemodule
PMTAB_Picture
Text-module
9.5 VDC
approx. 2.3 VDC
approx. 7.4 VDC
+/- 40
PM-Picturemodule
PMTAB_Picture
Note:
When installed, the notch (arrowed) in the
actuating shaft points to the electrical
connection.
Date
19.04.2001
Version
Page
2/2
Capitel
Index
Docu-No.
8610
000009
General
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
In the slip control system (optional extra) the EPC e-box - A005 compares the transmission speed
signal (speed sensor B015) with the radar speed signal (A011). In the event of a difference between the
two signals, the EPV e-box - A005 takes responsibility for slip control.
Text-module
The EPC e-box - A005 receives a speed signal (pin 23) from the radar sensor A011. This signal is
converted into a standardised signal and transmitted to the implement socket X007 via pin 17.
Text-module
12 -15 VDC
Approx. 0.2 A
Max. 3.8 A
-30C to +65C
Text-module
Date
21.04.2001
Version
Page
1/2
Capitel
Index
Docu-No.
8610
000010
General
Text-module
1
2
3
4
5
6
7
8
9
10
11
29
30
31
32
33
34
35
36
37
38
39
12
13
40
41
42
43
44
45
46
47
Not assigned
Draft-sensing pin B032 signal
Not assigned
EPC e-box earth A005
Not assigned
UB 30 at EPC e-box A005
48
24
25
Not assigned
Not assigned
Signal from right "Lift" button S027
Not assigned
K-bus
Not assigned
Not assigned
Not assigned
Not assigned
Draft-sensing pin B031/B032 earth
Supply for position sensor B030 and
external sensor at X015
Draft-sensing pin B031/B032 supply
Not assigned
26
27
Not assigned
Not assigned
54
55
28
14
15
16
17
18
19
20
21
22
23
49
50
51
52
53
Text-module
Note:
For electrical readings at contacts please see Chapter 9000 Index E - Measuring and testing
Date
21.04.2001
Version
Page
2/2
Capitel
Index
Docu-No.
8610
000010
General
Text-module
Text-module
The valve has been designed in disc mode so that it can be incorporated in series SB 23 LS directional
control valve units.
The control valve is the actuating element in the closed-loop control circuit and therefore the link
between the hydraulics and electrics/electronics.
It consists of one main valve and two flange-mounted proportional magnets.
The control valve has 3 switching statuses which are assigned to the functions "Neutral", "Lift" and
"Lower". The control valve's proportional magnets ensure that the coil current is transformed into a
proportional oil flow, thereby generating a lifting or lowering speed which is proportional to the system
deviation.
PM-Picturemodule
PMTAB_Picture
Text-module
1
2
3
4
5
6
A
R
To hydraulic cylinder
To return flow
P
Y
Text-module
Date
19.04.2001
Version
Page
1/2
Capitel
Index
Docu-No.
8610
000011
General
EPC C
80 l/min
250 bar
30 bar, though less than load-sensing pressure
Load-sensing (LS pressure)
12 VDC
Electromagnetically controlled
230 +19 bar
Note:
EPC control valve for Fav 700 and Fav 900 with control-pressure bore for electrohydraulic
control valve.
EPC control valve for Farmer 400 without control-pressure bore for electrohydraulic control
valve.
Date
19.04.2001
Version
Page
2/2
Capitel
Index
Docu-No.
8610
000011
Faults
Farmer 400
Fav 700
Fav 900
Text-module
3.
4.
1.
1.
2.
2.
3.
Fault in electrics /
electronics
3.
4a.
4b.
5.
6.
4c.
4c.
5a.
5a.
5b.
5c.
Mounted implement
5c.
non-standard (too wide), or
category not correctly set,
or implement too heavy.
Internal leak in lift cylinder. 6a.
7.
8.
Date
17.04.2001
Version
6b.
Page
1/1
Check pressure-relief
valve DBV-A. Setpoint:
230 bar
Test LS pump PR with
flow-rate meter. Replace
LS pump PR if necessary.
Connect mounted
implement differently. If
necessary, mount lighter
implement.
Set power lift end shutoff.
Chapter 8610 Index F
Position sensor B030,
Measuring and testing Chapter 9000 Index E
Adapt mounted implement
to standard, set category in
line with standard, reduce
implement weight.
Seal pressure pipe at lift
cylinder and subject lift
assembly to load. - If lift
assembly lowers, replace
lift cylinder, seal lift cylinder.
Seal pressure pipes at lift
cylinder and subject lift
assembly to load. - If lift
assembly does not lower,
replace control valve.
Check oil flow setting.
Mounted implement not in
accordance with correct
standard. Check mounted
implement for lateral
clearance.
Capitel
Index
Docu-No.
8610
000001
Faults
Farmer 400
Fav 700
Fav 900
Text-module
Text-module
Note:
Each current fault warning must be individually confirmed.
Text-module
Date
17.04.2001
Version
Page
1/5
Capitel
Index
Docu-No.
8610
000002
Faults
Farmer 400
Fav 700
Fav 900
Apart from EPC faults, the EPC e-box A005 also detects faults in the control
console A004 (EPC control module) and joystick A003 (automatic operation).
These faults are displayed on the instrument panel A007.
If such a fault occurs. the EPC - C goes to "STOP" and halts automatic operation.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
See also electronics concept for Vario 700 - Chapter 9700 Index A
Text-module
Date
17.04.2001
Version
Page
2/5
Capitel
Index
Docu-No.
8610
000002
Faults
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
C
B1
B2
Text-module
it is only possible to return to automatic operation once EPC e-box A005 has received fault-free
message from relevant button.
Text-module
Date
17.04.2001
Version
Page
3/5
Capitel
Index
Docu-No.
8610
000002
Faults
Farmer 400
Fav 700
Fav 900
Minor faults
- control continues
Text-module
Date
17.04.2001
Version
Page
4/5
Capitel
Index
Docu-No.
8610
000002
Faults
Farmer 400
Fav 700
Fav 900
Note:
See also
Chapter 0000 Index B - Fault code table for Vario tractors
Chapter 9000 Index E - A005 - EPC box
Date
17.04.2001
Version
Page
5/5
Capitel
Index
Docu-No.
8610
000002
Faults
Farmer 400
Fav 700
Fav 900
Text-module
Cause:
Rear power lift cannot be raised or lowered.
Jerky motion when rear power lift is raised or lowered.
Yes
EPC/DA switchover
Yes
I
I
Correct settings in terminal A008 (lowering
throttle valve).
No
I
I
Operate EPC control
valve manually.
I
I
Rear power lift OK
Yes
No
Switch to EPC
No
Three-point linkage:
Check cat. 2, cat. 3 setting. Sluggish movement
in lift cylinder.
Hydraulics:
Check oil level. Internal
leak in hydraulic cylinder.
EPC control valve defective
I
Check pin 12, EPC-DA
switchover at
EPC ECU A005.
Date
03.05.2001
Version
No
Page
1/3
Capitel
Index
Docu-No.
8610
000005
Faults
Farmer 400
Fav 700
Fav 900
No
Yes
I
I
Check EPC ECU A005.
(Chapter 9000 Reg.E and
Chapter 8610 Reg.E)
Depth control signal
(pin 8) defective, (signal
comes from control console A004)
(Chapter 9000 Reg.E and
Chapter 8610 Reg.E)
Rapid lift control on control console A004 defective. (Signal comes from
control console A004 and
runs via K-bus to
EPC ECU A005.)
Note: Arrows in terminal
A008 are shown when rapid lift control switch signal is correct.
I
I
Electrical reading OK
No
I
I
Check K-bus
(Chapter 9000 Reg. E)
Date
03.05.2001
Version
Page
2/3
Capitel
Index
Docu-No.
8610
000005
Faults
Farmer 400
Fav 700
Fav 900
Text-module
Note:
Electric circuit diagrams.
Farmer 400, Fav 700
Chapter 9000 Reg. C - Electrohydraulic power lift control - Sheet 22
Fav 900 chassis number 23/3001 and up
Chapter 9000 Reg. C - Electrohydraulic power lift control - Sheet 23
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
03.05.2001
Version
Page
3/3
Capitel
Index
Docu-No.
8610
000005
Faults
Farmer 400
Fav 700
Fav 900
Text-module
Text-module
Note:
See also:
Chapter 8610 Reg. A - EPC-C rear power lift
Chapter 8610 Reg. A - Operation and function of electronic slip control
Chapter 9000 Reg. E - A005 - EPC ECU
Chapter 8610 Reg. E - Slip control performance test
Chapter 9000 Reg. E - A011 - radar sensor
Date
09.05.01
Version
Page
1/1
Capitel
Index
Docu-No.
8610
000004
Text-module
Neutral position
PM-Picturemodule
PMTAB_Picture
Date
24.04.2001
Version
Page
1/3
Capitel
Index
Docu-No.
8610
000006
Text-module
Lift position
PM-Picturemodule
PMTAB_Picture
Date
24.04.2001
Version
Page
2/3
Capitel
Index
Docu-No.
8610
000006
Text-module
Lower position
PM-Picturemodule
PMTAB_Picture
Date
24.04.2001
Version
Page
3/3
Capitel
Index
Docu-No.
8610
000006
C
Documents and Diagrams
Date
25.04.2001
Version
Page
1/9
Capitel
Index
Docu-No.
8610
000007
Text-module
In this EPC position relevant solenoid switch S048 is open; EPC ECU A005 is therefore active.
"Lift" solenoid Y021 of EPC control valve receives power from EPC ECU A005.
If LS pump PR is not yet active, current load pressure (= standby pressure of LS pump) is transmitted
as maximum pressure to LS pump as a command via shuttle valves (EPC valve, 1.1 valve, WLS-2,
WLS-1).
LS pump PR then goes automatically to pump flow rate and pressure control.
Should LS pump already be active elsewhere with higher pressure demand, "surplus" pressure at
EPC valve's pressure governor is limited to power lift load level.
Hydraulic oil comes from EPC valve output directly to lift side of power lift cylinders.
Date
25.04.2001
Version
Page
2/9
Capitel
Index
Docu-No.
8610
000007
C
Operational status: EPC lift
ETWiring-diagram
Date
25.04.2001
Version
Page
3/9
Capitel
Index
Docu-No.
8610
000007
Text-module
In this EPC position relevant solenoid switch S048 is open; EPC ECU A005 is therefore active.
"Lower" solenoid Y022 of EPC control valve receives power from EPC ECU A005.
"EPC lower" could also function without LS pump, but active LS pump (=minimum engine speed) is
necessary for safety reasons.
Date
25.04.2001
Version
Page
4/9
Capitel
Index
Docu-No.
8610
000007
C
Operational status: EPC lower / regulate
ETWiring-diagram
Date
25.04.2001
Version
Page
5/9
Capitel
Index
Docu-No.
8610
000007
Text-module
In this DA position relevant solenoid switch S048 is closed; EPC ECU A005 is therefore disabled.
When main piston is moved in lifting direction, load line / LS connection is activated.
If LS pump PR is not yet active, current load pressure = LS pressure (= standby pressure of LS
pump) is transmitted as maximum pressure to LS pump as a command via shuttle valves (1.2 valve,
EPC valve, 1.1 valve, WLS-2, WLS-1).
LS pump PR then goes automatically to pump flow rate and pressure control.
Hydraulic oil for lifting is then delivered directly to lift side of power lift cylinders from electrohydraulic
control valve 1.2 output.
Displaced oil returns to tank via multiway valve AV3 and AV4.
Date
25.04.2001
Version
Page
6/9
Capitel
Index
Docu-No.
8610
000007
C
Operational status: DA lift
ETWiring-diagram
Date
25.04.2001
Version
Page
7/9
Capitel
Index
Docu-No.
8610
000007
Text-module
In this DA position relevant solenoid switch S048 is closed; EPC ECU A005 is therefore disabled.
When main piston of valve 1.2 is moved in lowering direction, load line/LS connection is activated.
If LS pump PR is not yet active, current load pressure = LS pressure (= standby pressure of LS
pump) is transmitted as maximum pressure to LS pump as a command via shuttle valves (1.2 valve,
EPC valve, 1.1 valve, WLS-2, WLS-1).
LS pump PR then goes automatically to pump flow rate and pressure control.
Hydraulic oil for lowering is then delivered directly to lowering side of power lift cylinders from
electrohydraulic control valve 1.2 output.
Displaced oil returns to tank via multiway valve AV3 and AV4.
Date
25.04.2001
Version
Page
8/9
Capitel
Index
Docu-No.
8610
000007
C
Operational status: DA lower
ETWiring-diagram
Date
25.04.2001
Version
Page
9/9
Capitel
Index
Docu-No.
8610
000007
Testing
Text-module
Text-module
Note:
Tyre circumference can vary depending on particular tyres fitted. Note tyre manufacturer's
specifications.
Press key, screen as shown (K) appears, pictogram (L) flashes.
Text-module
Text-module
L
M
Press key
Bullet-List
Date
07.05.0001
Version
Page
1/6
Capitel
Index
Docu-No.
8610
000003
Testing
Text-module
Note:
During the calibration process the tractor may only be driven using the clutch pedal.
If the joystick A003 is used, the ACTIVE pictogram which is displayed deletes the calibration
process menu when the tractor stops at the gauge points.
Bullet-List
Accurately measure and mark out gauge length of between 30 m (minimum) and 100 m (maximum).
Press key (BI) to display function selection.
Press one key repeatedly until "Calibrating speed display" pictogram (F) flashes.
Press key, screen as shown (J) appears, 1st digit of distance flashes.
Text-module
Press key. Set remaining two digits as per 1st digit, e.g. 050.
PM-Picturemodule
PMTAB_Picture
Text-module
Bullet-List
Date
07.05.0001
Version
Page
2/6
Capitel
Index
Docu-No.
8610
000003
Testing
Pull away in tractor and stop with front wheel on end mark of gauge length.
Press key. If process is carried out correctly, "OK" is displayed.
Bullet-List
Text-module
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
11.
12.
Date
07.05.0001
Version
Page
3/6
Capitel
Index
Docu-No.
8610
000003
Testing
Text-module
Danger:
During the slip control performance test (stationary test) please ensure that all 4
wheels of the tractor are jacked up because of the risk of an accident!
Engage 4WD when tractor is jacked up.
Text-module
5.
6.
7.
8.
9.
10.
11.
Text-module
Date
07.05.0001
Version
Page
4/6
Capitel
Index
Docu-No.
8610
000003
Testing
Text-module
Item
A002
A005
A007
A011
Designation
ECU
EPC ECU
Instrument panel
Radar sensor
B015
Item
X007
X100
X101
A
B
Designation
Implement socket
Instrument panel plug (blue)
Instrument panel plug (yellow)
"Theoretical speed" signal
"Actual speed" signal
Text-module
The bevel pinion speed sensor B015 transmits the "theoretical speed" (A) to the ECU A002.
The radar sensor A011 transmits the "actual speed" (B) to the EPC ECU A005 and to the instrument
panel A007.
Text-module
The ECU A002 is connected to the EPC ECU A005 and the instrument panel A007 via the K-bus.
The "theoretical speed" (A) is transmitted to the EPC ECU A005 and the instrument panel A007 via the
K-bus.
Text-module
EPC ECU A005 ---> slip control (see also: Chapter 8610 Reg.A - Operation and function of electronic
slip control)
Instrument panel A007 ---> speed and slip display
Note:
Above 15 km/h the system automatically switches to theoretical speed display. The slip and
speed display are cleared. Below 15 km/h the actual speed is displayed again on the instrument
panel A007.
The slip control in the EPC ECU A005 remains active irrespective of the speed.
Implement socket X007 ---> implement control system (e.g. spraying computer)
Text-module
Date
07.05.0001
Version
Page
5/6
Capitel
Index
Docu-No.
8610
000003
Testing
The accuracy of the "theoretical speed" signal (A) from the bevel pinion speed sensor B015 is a
function of the tractor speed
Text-module
Bullet-List
Note:
The transitions between the speed ranges < 15 km/h, < 20 km/h and > 20 km/h are fluid.
In other words the calculation of the theoretical speed (A) becomes similar.
Date
07.05.0001
Version
Page
6/6
Capitel
Index
Docu-No.
8610
000003
PM-Picturemodule
PMTAB_Picture
Date
14.05.01
Version
Page
1/1
Capitel
Index
Docu-No.
8610
000001
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
1
3
4
5
Designation
Control valve EHR 23 - LS
Seal set
Graduable magnet valve Y021/Y022
Solenoid
Protective cap
Item
6
8
9
10
Designation
Socket head cap screw
Shuttle valve
O-ring
O-ring
Text-module
Note:
The work was carried out on a control valve which had been removed from the tractor for greater
clarity.
Important:
Retrofitting and repair work on the service hydraulics must be carried out with very great
attention to cleanliness. The smallest particles of dirt in the control circuit can prevent the
control motion or cause automatic deflection.
Text-module
If the EPC control valve is removed, the hydraulic oil must be drained (to prevent the hydraulic
system from being emptied via the return flow ).
Bullet-List
Date
25.04.2001
Version
Page
1/4
Capitel
Index
Docu-No.
8610
000001
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Date
25.04.2001
Version
Page
2/4
Capitel
Index
Docu-No.
8610
000001
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
If EPC control valve was removed from valve
array:
Assembly of valve array, see also
Chapter 9620 Reg.G Control valves SB 23 LS - EHS
Tighten M8-10.9 DIN 934 hexagon screws to
30 +3 Nm.
Date
25.04.2001
Version
Page
3/4
Capitel
Index
Docu-No.
8610
000001
Repair
Date
25.04.2001
Version
Page
4/4
Capitel
Index
Docu-No.
8610
000001
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Designation
Bracket
Hexagon screw
Spring washer
Sleeve
Position sensor B030
Hexagon screw
Spring washer
Washer
Date
26.04.2001
Version
Item
13
14
15
16
17
19
22
23
Designation
Spring wire
Angle bracket
Socket head cap screw
Spring washer
Dowel pin
Cover
Guard
Hexagon screw
Page
1/5
Capitel
Index
Docu-No.
8610
000002
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Designation
Bracket
Countersunk screw
Position sensor B030
Hexagon screw
Spring washer
Washer
Spring wire
Angle bracket
Item
13
14
15
17
19
20
21
Designation
Dowel pin
Socket head cap screw
Spring washer
Cover
Guard
Hexagon screw
Spring washer
Text-module
Note:
The work shown was carried out on a Fav 900 chassis no. 23/3001 or above.
Carry out installation and removal of position sensor B030 in Farmer 400, Fav 700 in same
manner.
Date
26.04.2001
Version
Page
2/5
Capitel
Index
Docu-No.
8610
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
26.04.2001
Version
Page
3/5
Capitel
Index
Docu-No.
8610
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
26.04.2001
Version
Page
4/5
Capitel
Index
Docu-No.
8610
000002
Repair
PM-Picturemodule
PMTAB_Picture
Date
26.04.2001
Version
Page
5/5
Capitel
Index
Docu-No.
8610
000002
General
Text-module
Text-module
The electrohydraulic remote control is used with mounted implements which have to be held at a preset
distance from the ground. The photo shows the example of a beet lifter. In this the position of the
implement frame relative to the soil surface is measured and maintained at a constant height via the
EPC by means of a sliding skid (feeler control) which is connected to the inductive position sensor (1).
PM-Picturemodule
PMTAB_Picture
Date
17/04/2001
Version
Page
1/2
Capitel
Index
Docu-No.
8618
000001
General
Farmer 400
Power lift/Electrohydraulic remote control
Fav 700
Fav 900 chassis num- Operation and function of electrohydraulic remote control
Text-module
PM-Picturemodule
PMTAB_Picture
Date
17/04/2001
Version
Stop tractor.
Lower feeler sensor until first lift pulse occurs.
Start work, check working depth, correct feeler
sensor such that depth control (G) in
mid-position (position 5) reaches desired
working depth.
Correct draft force/position ratio using rotary
control (P3) if system deviations on implement
are too large or too small.
Page
2/2
Capitel
Index
Docu-No.
8618
000001
General
PM-Picturemodule
PMTAB_Picture
Text-module
A004
46
47
48
Control console
Depth control supply 9.5 VDC
Depth control signal 1.2 to 8.5 VDC
Depth control earth
A005
1
2
7
8
20
39
48
EPC ECU
Depth control earth
Depth control supply 9.5 VDC
External position gauge signal 2.5 to 7.1 VDC
Depth control signal 1.2 to 8.5 VDC
Earth
External position gauge signal 9.5 VDC
External signal
B030
X015
Date
18/04/2001
Version
Page
1/1
Capitel
Index
Docu-No.
8618
000002
General
Text-module
Text-module
Item
1
2
3
4
5
6
8
9
Designation
External position gauge
Extension cable
7-pin plug
Plug housing
Protective cap
Timer contact
Socket X015
Cap
Item
13
15
15
16
17
18
19
Designation
Instruction plate
Self-tapping screw
Socket head cap screw
Washer
Spring washer
Hexagon nut
Hexagon protective cap
Text-module
The position of the mounted implement is detected by an external position gauge via a sliding skid and
converted to an electrical signal.
The external position gauge works on the inductive voltage divider principle.
The external position gauge consists essentially of two coils and a moving ferrite core which is moved
by the sliding skid of the mounted implement.
An a.c. voltage is generated via an integrated electronic system to supply the inductive voltage divider.
The output signal in turn is demodulated (rectified) and fed to socket X015.
Text-module
Date
09.05.0001
Version
Page
1/2
Capitel
Index
Docu-No.
8618
000003
General
Bullet-List
1
2
= coils
= ferrite core
= integrated electronics
Text-module
Date
09.05.0001
Version
Page
2/2
Capitel
Index
Docu-No.
8618
000003
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
Date
12.07.2001
Fitting tip
Secured with synthetic bonding agent X 903.050.084
Immerse in oil
Version
Page
1/2
Capitel
Index
Docu-No.
8631
000003
Text-module
Note:
See also Chapter 8631 Reg. G - Repairing lift cylinder
Date
12.07.2001
Version
Page
2/2
Capitel
Index
Docu-No.
8631
000003
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
Fitting tip
Material PTFE filled with bronze, (colour: grey)
Material PU, (colour: yellow)
Contact surfaces secured with synthetic bonding agent X 903.050.084
Text-module
Date
12.07.2001
Version
Page
1/2
Capitel
Index
Docu-No.
8631
000004
Date
12.07.2001
Version
Page
2/2
Capitel
Index
Docu-No.
8631
000004
Repair
Fav 900
Text-module
Text-module
Item
1
1
2
3
4
6
7
8
9
10
Designation
Lift cylinder, double-acting
Seal set
Cylindrical tube
(not available individually)
Piston rod
Bearing bush
Guide bush
Circlip
O-ring
Snap ring
Form seal
Date
12.07.2001
Version
Item
12
13
14
17
18
19
21
23
24
Page
1/2
Designation
Oil scraper ring
Guide ring
V-seal
Piston
Guide ring
Form seal
Bearing bush
Drain plug
Sealing ring
Capitel
Index
Docu-No.
8631
000002
Repair
Fav 900
Text-module
Note:
See also:
Chapter 8631 Reg. C - Lift cylinder 40/100, 247/452
Chapter 8631 Reg. C - Lift cylinder 40/90, 247/452
Date
12.07.2001
Version
Page
2/2
Capitel
Index
Docu-No.
8631
000002
Faults
All types
Text-module
Warning:
Always disconnect the red coupling head (storage tank) first when unhitching the
trailer or trailed vehicle.
(Only then is the trailer or trailed vehicle secured against rolling away!)
Text-module
Pressure regulator vents too frequently without the brake being operated
Pressure regulator vents too
frequently without the brake
being operated
I
I
Check operating range (pressure) of pressure regulator
I
I
OK
I
Check air compressor for leaks
- screw couplings
- drain valve
- non-return valve in pressure re
gulator
Not OK
Display incorrect
Text-module
Leak found
Repair leak(s)
Text-module
Date
05.11.2001
Version
Page
1/7
Capitel
Index
Docu-No.
8800
000001
Faults
All types
Leak found
Repair leak(s)
I
Filling time still too long
Yes
I
Check air compressor and fit new
one if necessary
No
Text-module
Date
05.11.2001
Version
Page
2/7
Capitel
Index
Docu-No.
8800
000001
Faults
All types
No
No
Yes
I
Air compressor OK
Date
05.11.2001
Version
Page
3/7
Capitel
Index
Docu-No.
8800
000001
Faults
All types
Text-module
No
No
Yes
Check trailer brake cylinders,
check trailer's mechanical wheel
brake
Storage pressure (red coupling
head) is incorrect
I
Check tank pressure
I
Tank pressure (8.1 bar)
Yes
I
Check braking force at trailer
brake cylinders; note proportioning valve setting
Braking force (yellow coupling
head) not OK
I
- compressed-air advance control
system
Chapter 1070 Reg. E (Setting of
magnet for solenoid switch
S005/S006)
- check trailer valve, fit new one if
necessary
Text-module
Date
05.11.2001
Version
Page
4/7
Capitel
Index
Docu-No.
8800
000001
Faults
All types
No
Pressure not OK
Check trailer brake valve, proportioning valve, lines and hoses. Fit
new items if necessary
Date
05.11.2001
Version
Page
5/7
Capitel
Index
Docu-No.
8800
000001
Faults
All types
Text-module
No
Pressure not OK
Pressure not OK
Check trailer brake valve, proportioning valve, lines and hoses. Fit
new items if necessary
Date
05.11.2001
Version
Page
6/7
Capitel
Index
Docu-No.
8800
000001
Faults
All types
Text-module
No
Text-module
Note:
Chapter 8800 Reg. C - Air compressor plan
Chapter 8800 Reg. E - Overview of air compressors
Chapter 8800 Reg. E - Checking dual-line brake system in tractor
Chapter 8800 Reg. E - Checking single-line brake system in tractor
Chapter 8820 Reg. F - Setting pressure regulator (8.1 bar)
Chapter 8820 Reg. F - Trailer control valve (single-line)
Date
05.11.2001
Version
Page
7/7
Capitel
Index
Docu-No.
8800
000001
C
Documents and Diagrams
Date
19.10.2001
Version
Page
1/3
Capitel
Index
Docu-No.
8800
000001
PM-Picturemodule
PMTAB_Picture
Text-module
Date
19.10.2001
Version
Page
2/3
Capitel
Index
Docu-No.
8800
000001
Item
A
B
C
D
E
F
B019
G
H
I
S015
K
L
Item
Y023
Compressor
Antifreeze pump
Pressure regulator 8.1 bar
Air tank
Standard: two tanks (each 10 l) connected
in parallel
Optional extra: four tanks (each 10 l) connected in parallel
Drain valve
Pressure sensor, compressed air
Non-return valve
Handbrake valve
Accumulator (handbrake)
Switch, handbrake
Pressure regulator, advance control
Trailer control valve (single-line brake)
N
S005
S006
O
P
Q
Y006
R
S
T
U
Designation
3-way directional control valve (pilot
valve)
Trailer control valve
Switch, right brake
Switch, left brake
Service brake
Brake pedal
Spill valve
Valve, exhaust brake
Exhaust brake
Coupling head, red
8.1 bar (storage tank)
Coupling head, yellow
0 - 8.1 bar (brake)
Coupling head, black
5.0 - 5.5 bar (single-line brake)
Text-module
Note:
Chapter 8800 Reg. B - Troubleshooting flowchart, compressed air
Chapter 8800 Reg. D - Position of components, air compressor
Chapter 8800 Reg. E - Overview of air compressors
Chapter 8800 Reg. E - Checking dual-line brake system in tractor
Chapter 8800 Reg. E - Checking single-line brake system in tractor
Chapter 8820 Reg. F - Setting pressure regulator (8.1 bar)
Chapter 8820 Reg. F - Trailer control valve (single-line)
Date
19.10.2001
Version
Page
3/3
Capitel
Index
Docu-No.
8800
000001
Component Location
PM-Picturemodule
PMTAB_Picture
Air filter
On engine bulkhead
PM-Picturemodule
PMTAB_Picture
Compressor
Right side of engine
PM-Picturemodule
PMTAB_Picture
Antifreeze pump
When there is a risk of frost
Move lever of antifreeze pump (A) to I = open.
Fill antifreeze tank (B) with ethyl alcohol
(X 902.015.003).
At end of winter operation
Move lever to 0 = closed.
Remove panel at right entrance step.
PM-Picturemodule
PMTAB_Picture
Date
08.11.2001
Version
Page
1/5
Capitel
Index
Docu-No.
8800
000002
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Remove guard.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Accumulator (handbrake)
On left at rear of tractor
Date
08.11.2001
Version
Page
2/5
Capitel
Index
Docu-No.
8800
000002
Component Location
PM-Picturemodule
PMTAB_Picture
Remove panel.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08.11.2001
Version
Page
3/5
Capitel
Index
Docu-No.
8800
000002
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
08.11.2001
Version
Page
4/5
Capitel
Index
Docu-No.
8800
000002
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Chapter 8800 Reg. C - Air compressor plan
Chapter 8800 Reg. E - Overview of air compressors
Chapter 8800 Reg. E - Checking dual-line brake system in tractor
Chapter 8800 Reg. E - Checking single-line brake system in tractor
Chapter 8820 Reg. F - Setting pressure regulator (8.1 bar)
Chapter 8820 Reg. F - Trailer control valve (single-line)
Date
08.11.2001
Version
Page
5/5
Capitel
Index
Docu-No.
8800
000002
Testing
Farmer 400
Fav 700
Fav 900
Text-module
Cubic capacity
[ccm]
159
229
213
Farmer 400
Fav 700
Fav 900
Tank pressure
[bar]
8.1
8.1
8.1
Tank volume
[l]
15
20
20 (optional extra 40 l)
Tank volume
[l]
15
20
20
Time
[sec]
approx. 30
approx. 30
approx. 35
Text-module
Cubic capacity
[ccm]
159
229 (Fav 700)
213 (Fav 900)
Text-module
Setting handbrake
Set such that there is no pressure at yellow coupling head with handbrake released.
With 50% handbrake handle travel, pressure should rise to 70 - 7.8 bar.
Setting at linkage between trailer control valve (dual-line system) and brake cylinder.
Text-module
Date
29.10.2001
Version
Page
1/2
Capitel
Index
Docu-No.
8800
000001
Testing
Farmer 400
Fav 700
Fav 900
Date
29.10.2001
Version
Page
2/2
Connection
Red (A Italian version)
Black
Yellow (M Italian version)
Capitel
Index
Docu-No.
8800
000001
Testing
All types
PM-Picturemodule
PMTAB_Picture
C
= Compressed-air volume
Fill air compressor until cut-out pressure is
reached.
PM-Picturemodule
PMTAB_Picture
= Pneumatic handbrake
B
= Mechanical handbrake (optional extra)
Release handbrake.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Actuate footbrake.
Date
06.11.2001
Version
Page
1/2
Capitel
Index
Docu-No.
8800
000002
Testing
All types
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Actuate handbrake
Pressure at black coupling head, target value:
0 bar
Text-module
Note:
Chapter 8800 Reg. B - Troubleshooting flowchart, air compressor
Chapter 8800 Reg. C - Air compressor plan
Chapter 8800 Reg. E - Overview of air compressors
Chapter 8820 Reg. F - Setting pressure regulator (8.1 bar)
Chapter 8820 Reg. F - Trailer control valve (single-line)
Date
06.11.2001
Version
Page
2/2
Capitel
Index
Docu-No.
8800
000002
Testing
All types
PM-Picturemodule
PMTAB_Picture
C
= Compressed-air volume
Fill air compressor until cut-out pressure is
reached.
PM-Picturemodule
PMTAB_Picture
= Pneumatic handbrake
B
= Mechanical handbrake (optional extra)
Release handbrake.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Actuate footbrake.
Date
06.11.2001
Version
Page
1/2
Capitel
Index
Docu-No.
8800
000003
Testing
All types
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Actuate handbrake.
Pressure at yellow coupling head
Rapid pressure rise to 7.0 - 8.1 bar
Text-module
Note:
Chapter 8800 Reg. B - Troubleshooting flowchart, air compressor
Chapter 8800 Reg. C - Air compressor plan
Chapter 8800 Reg. E - Overview of air compressors
Chapter 8820 Reg. F - Setting pressure regulator (8.1 bar)
Chapter 8820 Reg. F - Trailer control valve (single-line)
Date
06.11.2001
Version
Page
2/2
Capitel
Index
Docu-No.
8800
000003
Text-module
Warning:
The brake system may only be set by a specialist workshop!
Note:
Before adjustment of the pressure regulators, see also:
Chapter 8800 Reg. B - Troubleshooting flowchart, air compressor
PM-Picturemodule
PMTAB_Picture
Text-module
Item
A
1
2
3
Designation
Stud bolt
Chamber
Membrane
Regulator spring
Item
4
5
6
7
Designation
Inlet seat
Cut-out piston
Outlet seat
Spring
Turn stud bolt (A) to left (regulator spring is relaxed). = Pressure is reduced.
Turn stud bolt (A) to right (regulator spring is tensioned). = Pressure is increased.
Date
06.11.2001
Version
Page
1/1
Capitel
Index
Docu-No.
8820
000001
Text-module
Warning:
The brake system may only be set by a specialist workshop!
Note:
Before adjusting trailer control valve (single-line), see also:
Chapter 8800 Reg. B - Troubleshooting flowchart, air compressor
PM-Picturemodule
PMTAB_Picture
Text-module
Item
A
1
2
3
4
5
Designation
Stud bolt
Chamber
Chamber
Graduated piston
Chamber
Compression spring
Item
6
7
8
9
10
11
Designation
Diaphragm piston
Valve sleeve
Outlet (double plug valve )
Inlet (double plug valve)
Chamber
Compression spring
Item
1 (V)
2 (A)
Designation
Feed (from supply line)
Connection to trailer control line (singleline, black)
Item
3 (E)
4 (Z)
Designation
Vent point
Connection of trailer brake line
Turn stud bolt (B) to left (regulator spring is relaxed). = Pressure is reduced.
Turn stud bolt (B) to right (regulator spring is tensioned). = Pressure is increased.
Text-module
Date
06.11.2001
Version
Page
1/2
Capitel
Index
Docu-No.
8820
000002
Set pressure with brake not actuated at connection 2(A) ---> 5.0 - 5.5 bar
Test values
Regulated pressure at connection 4 (Z)
Pressure at connection 2 (A)
0.4 bar
1.1 - 1.3 bar pressure drop
5.5-6.0 bar
0 bar
Note:
Chapter 8800 Reg. C - Air compressor plan
Date
06.11.2001
Version
Page
2/2
Capitel
Index
Docu-No.
8820
000002
General
Text-module
Wire
Cable loom
Sequential number
Colour
Cross-section (mm)
Text-module
Designation
Wire, chassis
Wire, cab base
Wire, cab
Wire, starter
Wire , cab wiper
Cable loom
Chassis cable loom
Cab base cable loom
Cab cable loom
Starter wiring
Wiper motor wiring (windscreen)
Text-module
Cable colours:
Designation
General
+UB 30 (battery +)
+UB 15 (switched +)
+UB 58 (lighting)
+UB 58 lighting left
+UB 58 lighting right
+UB supply to sensor systems
Vehicle earth
Electronics earth
Sensor system earth
Cable colour
White (ws), black printing
Red (rt)
Black (sw)
Grey (gr), basic colour for lighting
Grey/black (gr_sw)
Grey/red (gr_rt)
Yellow (ge)
Brown (br)
Brown/white (br_ws)
Brown/yellow (br_ge)
Text-module
Labelling of connectors
In general the connector name is printed on the cable loom.
Connector
X000 - X499
X500 - X599
X600 - X899
Date
05.09.2001
Designation
Component connector and cable loom connectors
Vehicle earthing point
Connector
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000002
General
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Date
06/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000001
Text-module
Date
12/2000
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
=
Power supply + UB
Earthing system
Starter control
Cold-start system
Exhaust brake and engine stop
Lighting STVZO (German specifications) plan 1 (EU - version)
Lighting plan 1 (NA - version)
Lighting with horn STVZO (German specifications) plan 2 (EU - version)
Lighting with horn STVZO plan 2 (NA - version)
Indicators (EU - version)
Indicators (NA - version)
Brake lights, compressed-air advance control system
Wipers and revolving signal light
Front working lights, EPC light
Rear working lights
Lighting, cab and radio (EU - version)
Lighting, cab and radio (NA - version)
Ventilation and air-conditioning
Heater
Heated rear window, electric mirrors
Socket and open line couplings (EU - version)
Socket and open line couplings (NA - version)
Implement socket, event counter socket
Power supply to electronic systems
Enhanced control bus (K-bus)
Instrument panel
Electrohydraulic power lift control
Electric valves 1 (+UB valves, valve bus, hydraulics monitoring system)
Spool valves 2 (front power lift, 3rd hydraulic circuit, valve operation)
Transmission bus (G-bus)
Transmission control unit
Transmission emergency control
Suspension
PTO (EU - version)
PTO (NA - version)
4WD and diff. lock
LBS (agricultural bus system)
EDC control unit
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000034
WF1005,
WF1005, rt , 6
WF1701,
WF1701, rt , 4
WF1021,
WF1021, rt , 6
WF1140,
WF1140, sw
sw,, 4
WF1022,
WF1022, rt , 6
WF1120,
WF1120, sw
sw,, 6
56
58
X608
F031
54
WF1409,
WF1409, gr , 6
WF1403,
WF1403, gr , 6
52
F029
50
F028 40A
48
F027 10A
46
F026 10A
44
F025 15A
42
F024 10A
40
F023 15A
38
F022 10A
F020 10A
36
F021 15A
34
F019 10A
32
F018 15A
30
F016 5A
28
F017 25A
26
F015 15A
24
F014 10A
22
F012
20
F013 10A
18
F011 25A
16
F010 15A
14
F009 15A
12
F008 10A
10
F007 15A
F006 15A
F004 5A
F005 10A
+UB 30E
+UB 58
5
10
11
12
13
14
15
16
17
18
19
20
+UB 15E
21
22
23
24
25
27
26
28
29
30
+UB 15/58
31
32
33
34
35
37
36
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
57
F059
+UB 58
57
F058 40A
55
F057 10A
53
F056 10A
51
F055 10A
49
F054 5A
47
F052 10A
45
F053 10A
43
F051 10A
41
F050 15A
39
F049 5A
37
F048 15A
35
F047 5A
33
F046 5A
31
F045 5A
29
F044 5A
27
F043 15A
25
F042 25A
23
F041 40A
21
F040 5A
19
F039 10A
17
F037 5A
15
F035 15A
13
F036 25A
11
+UB 15
F034 25A
+UB 15
F033 25A
+UB 15
X051
F002 25A
F001
+UB 30
F032 5A
F003 40A
X050
+UB 30
WF1220,
WF1220, rt , 6
WF1119,
WF1119, sw
sw,, 6
+UB 30
WF1251,
WF1251, sw
sw,, 1
WF1250, sw
WF1250,
sw,, 4
WF1116,
WF1116, sw
sw,, 6
F038 5A
56
58
Page
7 , TEIL
X080 , PIN
Page
4 , TEIL
X075 , PIN
30
Page
33
33,, TEIL
30 85
86
X072
87
58
15_54
0 12
X143
Page 32
WF1137,
WF1137, ws,
ws, 1
30 85
86
87
X073
WF0124,
WF0124, ws
ws,, 1
WF1102,
WF1102, sw
sw,, 1
X456
X053
30 85
86
X048 , PIN
15
D
87
S002
X104
30
X246
K022
, 2.5
WF1032,
WF1032, rt , 10
WF1376,
WF1376, br , 1
X455
WF1104,
WF1104, sw
sw,, 1
X070
87
X454
86
WF1100,
WF1100, SW, 10
30 85
WF1001,
WF1001, rt , 10
WF1300,
WF1300, br , 1
WF1715,
WF1715, ws
ws,, 1
WF1136,
WF1136, ws
ws,, 1
X142
WF1031,
WF1031, rt , 10
WF1398,
WF1398, br , 1
WF1002, rt
WF1003,
WF1003, rt , 10
WF1313,
WF1313, br , 1
ilung ihres
handlungen
ung oder
WF1006,
WF1006, rt , 2.5
50a
K023
X551
K001
K002
MP_FAHRERST
C
WF1011,
WF1011, sw
sw,, 35
WF1000,
WF1000, sw
sw,, 35
X049_P 1
G
3~
G004
WA1310,
WA1310, br , 6
X068 30 50
X062 B+ D+
X049_S
3~
G002
WA1012,
WA1012, sw
sw,, 35
X453
X457
X451
WVM1004, rt , 6
WZV0001,
WZV0001, rt , 10
B
X003_P 1
31 X054
WA1001, sw
WA1001,
sw,, 35
WA1000,, sw
WA1000
sw,, 35
B+ D+
WA1011,
WA1011, sw
sw,, 35
X450
Masse
30 50 51 31
1
X009
K018
X010
X514
X003_S
MP_MOTOR_LI
31a
30a
50a
Page
X382 , PIN
30
B
X065
30a
31a
50a
X069
X052
Rohteil-Modell-Halbzeug
WA1002,
WA1002, sw
sw,, 35
31
-
12V
X067
30
12V
31
X418
G001
2
X058
X059
30
X419
G003
G003
4
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
WA1041,
WA1041, sw
sw,, 35
WA1032,
WA1032, rt , 6
WA1033,
WA1033, sw
sw,, 35
X486 , PIN
WA1031,
WA1031, sw
sw,, 35
32,, TEIL
32
WA1040,
WA1040, sw
sw,, 35
Page
Werkstoff
WA1003,
WA1003, sw
sw,, 50
5 , TEIL
X591
Einhaertetiefe mm
X057
50 30
X061
3
2
A
B
_000_________
Kol.
__00_________
Kol.
___0_________
Kol.
________________ Kol.
Anz. Ae.-Nr.
Datum
*
916.901.000.004
*
Name
Passung
gezeichnet
* HV1 )
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
*
FWN *
Masstab
Entstanden
aus:
916.901.000.003
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Name Kollmann
M011
Datum
Xaver Fendt GmbH
& CO.
87616 Marktoberdorf
ProE
*
Pagez.
Schaltplan *
Page
916.901.000.004
X060
31
12V
+
X043_P
18
X044_P
18
X044_S
X638
X745
X510
MP_MOTOR_LI
20
X741
20
X041_S
X621
X041_P
12
12
X040_S
WF1397,
WF1397 , br_ws , 1
WF1381,
WF1381 , br , 2.5
X040_P
X105
X520
MP_MOTOR_RE
X560
Page 32
X747
X556
30
MP_FAHRERSTAND
X550
X041_P
X045_P
X041_S
X045_S
10
X671
X462
MP_FAHRERST
WF1387,
WF1387 , br , 2.5
X661
10
24
WVM1301, br , 6
WVM1301,
WA1301,
WA1301, sw
sw,, 50
X565
Fahrerstand
MP_FAHRERSTAND
X571
MP MP_GETRIEBE
X643
X619
4
3
2
A
B
Anz.
Ae.-Nr.
Datum
G001
Xaver Fendt GmbH
87616 Marktoberdorf
& CO.
WG1310,
WG1310, br , 16
_000_________
__00_________
Kol.
Kol.
___0_________
Kol.
________________ Kol.
Name
Name
ProE
V18
Passung
gezeichnet
MP_AUFBAU
WA1300,
WA1300, sw
sw,, 50
Abmass
geprueft
X034
MP_FAHRERST
X620
Fertigzustand
Einhaertetiefe mm
(
* HV1 )
Stat.gepr.
Schaltplan
+UB Beleuchtung
Karosseriemasse
Masse Elektronik
+UB Beleuchtung
Masse Sensorik
+UB 8,5V von A002
+UB 8,5V von A001
Masse Sensorik
Hubwerkstatus
+ UB 15
Wahre Vorfahrt
+UB 30
Masse
+UB 30
A005
ge/0,5
br/0,5
br-ws/0,5
581/0,5
br-ge/0,5
ge/0,5
ge/0,5
br-ge/0,5
X102
Masse
Kombiinstrument
CAN LOW
CAN HIGH
Masse
Masse
Masse
Masse
X553
Norm gepr.
*
916.901.000.004
*
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Kollmann
Datum 08.06.00
X032_S
3
4
7
13
14
15
16
17
X
X
9
X
33
14
X
X
10
45
47
X
17
X
X
6
X
X
13
X
X
X
0.5
0.5
0.5
0.5
X032_P
3
4
7
13
14
15
16
17
X
X
,
,
,
,
X461
A007
WF1372,
WF1372 , br , 1.5
WF1385,
WF1385 , br , 1
br_ws
br_ws
br_ws
br_ws
2
19
18
17
16
15
14
4
3
12
1
+ Ub 30
+ Ub 15
Masse
CAN +
Digitalmasse
CAN LBS CAN +
LBS CAN -
WF1379,
WF1379 , br_ws , 1
WF1370,
WF1370 ,
WF1369,
WF1369 ,
WF1368,
WF1368 ,
WF1367,
WF1367 ,
X036
WTM0001,
WTM0001, br , 4
rt,1
gr,1
br,1
bl,1
gn,1
ge,1
rosa,1
ws,1
A008
WF1349,
WF1349 , br_ws , 1
X031
1
2
3
4
5
6
7
8
X103
WF1358,
WF1358 , br_ge , 1
MP_FAHRERST
WF1355,
WF1355 , br , 1
1
2
3
4
5
6
7
8
WF1363,
WF1363 , br , 2.5
CAN LOW
CAN HIGH
+ UB 30
+UB 30
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
Elektronikbox
WF1357,
WF1357 , br_ge , 1
WF1378,
WF1378 , br , 2.5
1
55
4
5
56
57
58
59
60
23
28
26
27
54
X
X
X
X
X
X
A002
WF1301,
WF1301 , br , 6
CAN LOW
CAN HIGH
+ UB 30
X118
WF1337,
WF1337 , br_ge , 1
WF1384,
WF1384 , br_ge , 1
WG1358,
WG1358, br_ge , 1
X043_S
+UB 30
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
WVM1357,
WVM1357, br_ge , 1
X554
WF1334,
WF1334 , br_ge , 1
WF1333,
WF1333 , br_ws , 1
X033
WF1335,
WF1335 , br , 2.5
1
55
4
5
56
57
58
59
60
23
28
26
27
54
X
X
X
X
X
X
Bedienungskonsole
WVM1337,
WVM1337, br_ge , 1
X740
WF1352,
WF1352 , br_ge , 1
WF1339,
WF1339 , br_ge , 1
WF1374 , br_ws , 1
ilung ihres
handlungen
ung oder
WF1375,
WF1375 , br_ge , 1
D
eser Unterlage, Verwertung und Mitte
ht ausdruecklich zugestanden. Zuwider
Rechte fuer den Fall der Patenterteil
en.
A004
WG1352,
WG1352, br_ge , 1
WEM1375,
WEM1375, br_ge , 1
1
7
8
Elektronikbox EHR
Terminal
A003
Rohteil-Modell-Halbzeug
Earthing layout
- Page 3
*
*
*
Masstab
Fahrschalter
4 7
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Pagez.
14
*
Ausgangszustand
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
WF1323,
WF1323 , br , 1
17
WF1324,
WF1324 , br_ws , 1
WF1325,
WF1325 , br_ge , 1
WF1326,
WF1326 , br_ge , 1
X613
WF1328,
WF1328 , br_ge , 1
X627
D
24
X672
B
B
WAF1399,
WAF1399 , sw,
sw, 35
X531
Werkstoff
*
Abnahmevorschrift
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
Entstanden
aus:
FWN *
916.901.000.003
*
43
Page 3
916.901.000.004
Page
2 , TEIL
X455 , PIN
WF0109,
WF0109 , ws,
ws, 2.5
15_54
50a
30 85
WF0103
WF0103,, ws
ws,, 1
WF0108,
WF0108 , ws,
ws, 1
86 87 87
X082
X644
X551
MP_FAHRERST
S012
K008
X042_P
X042_S
WF0106,
WF0106 , ws
ws,, 2.5
X075
ilung ihres
handlungen
ung oder
WF1390,
WF1390 , br , 1
WF0104,
WF0104 , ws
ws,, 2.5
30
56
S002
F028 40A
WF0107,
WF0107 , ws
ws,, 2.5
0 12
X050 55
X040_P 6.
58
X072
WF1002,
WF1002 , rt , 2.5
X040_S
6.
WM0104,
WM0104, ws
ws,, 2.5
X056
30 50
31
30 50 51 31
K018
Page
5 , TEIL
X081 , PIN
WVM0106,
WVM0106, ws
ws,, 2.5
30a
50a
WM0105,
WM0105, ws
ws,, 2.5
31a
X055
31a
30a
50a
Rohteil-Modell-Halbzeug
Werkstoff
Starter control
- Page 4
*
Fertigzustand
*
Einhaertetiefe mm
50 30
X063
A
4
3
2
A
B
M011
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
* HV1 )
Name
Passung
Abmass
geprueft
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Norm gepr.
87616 Marktoberdorf
ProE
*
916.901.000.003
*
43
Page 4
Entstanden
aus:
Pagez.
Schaltplan
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
FWN *
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
& CO.
Oberflaechenhaerte
Stat.gepr.
Abnahmevorschrift
*
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
*
916.901.000.004
*
Name
gezeichnet
Motor
1
Kol.
Kol.
Kol.
Kol.
Ausgangszustand
916.901.000.004
+UB 15
X050 25
F013 10A
26
X041_P
H K A L G J 30 X X 30
3030
30 N O P R M D X X
17 14 26 15
X041_S
30
WF0101,
WF0101 , ws
ws,, 1
X043_P
X043_S
17 14 26 15
WVM1101,
WVM1101, ws
ws,, 2.5
X382
WVM1102,
WVM1102, ws
ws,, 2.5
WVM0420,
WVM0420, ws
ws,, 1
WVM0106,
WVM0106, ws
ws,, 2.5
WVM0109,
WVM0109, ws
ws,, 1
WVM0105,
WVM0105, ws
ws,, 1
WVM1106,
WVM1106, sw
sw,, 1
WVM0350,
WVM0350, ws
ws,, 1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
+15
H010
13
1
2
Page
2 , TEIL
X040_S , PIN
X453 , PIN
WVK0105,
WVK0105 , ws
ws,, 1
WVK0102,
WVK0102 , br , 1
7 , TEIL
X080 , PIN
13
X441
WVM1004,
WVM1004, rt , 6
31
WVK0103,
WVK0103 , br , 1
C
WVK0100,
WVK0100 , ws
ws,, 1
4 , TEIL
Page
WF1271,
WF1271 , ge
ge,, 1
Page
Kombiinstrument
X210
T
31
FGK
FGK
30
X081
X100
A007
L
50
D+
Mode
15
MV
A012
WF0425,
WF0425 , sw,
sw, 1.5
WF1106,
WF1106 , sw,
sw, 1
WF0102,
WF0102 , ws
ws,, 0.5
WF0420,
WF0420 , ws
ws,, 0.5
ilung ihres
handlungen
ung oder
WVK0101,
WVK0101 , ws
ws,, 1
WVK0104,
WVK0104 , br , 1
X141
X421
254
132
X682
X515
E033
S051
MP_MOTOR_LI
K033
WVM1305,
WVM1305, br , 1
1
B+ D+X449
A
G004
B+ D+X064
3~
3~
Y025
X090
R001
X512
Rohteil-Modell-Halbzeug
Cold-start system
- Page 5
*
Fertigzustand
Ausgangszustand
*
Einhaertetiefe mm
4
3
2
A
MP_MOTOR_LI
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
G002
* HV1 )
Name
Passung
Abmass
geprueft
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
*
916.901.000.003
*
43
Page 5
Entstanden
aus:
Pagez.
Schaltplan
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
FWN *
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Name
Oberflaechenhaerte
Stat.gepr.
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
*
916.901.000.004
*
gezeichnet
Werkstoff
X429_1
X417 1
X092
WVM0425,
WVM0425, sw
sw,, 1.5
WVM1100
WVM1100,, sw
sw,, 6
WEM0101,
WEM0101, ws
ws,, 1
WVM0102,
WVM0102, ws
ws,, 1
X413
916.901.000.004
Motorbremse betaetigt
F022 10A
44
1 55 4 5 56 57 58 59 60 23 28 26 27 54 X X X 34 X X
EDC
13
1
29
15
12
23
17
22
5
24
27
20
35
X
X
X
18
X
X
X
X
CAN LOW
CAN HIGH
+ UB 30
A021
X050 43
WF1121,
WF1121 , sw
sw,, 4
X033
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
Bedienungskonsole
+UB 30
A004
Masse Ladedruckfuehler
+UB 15
X
X
X
Motorbremssteller
X
X
X
X
Signal Wassertemperatur
Masse Wassertemperatur
CAN low
CAN high
MV Abschaltung
KW Drehzahlausgang
+UB Ladedruckfuehler
Masse Drehzahlgeber
Signal Drehzahlgeber
Signal Nadelbewegungsfuehler
Masse Nadelbewegungsfuehler
Signal Ladedruckfuehler
X047
X740
E
X140
1
1
WF0792,
WF0792 , ws,
ws, 1
WF1739,
WF1739 , ws
ws,, 1
2
D
WF1391,
WF1391 , br , 1
S047
WF1123,
WF1123 , ws
ws,, 1
ilung ihres
handlungen
ung oder
WF1740,
WF1740 , br_ge , 1
X041_P 11
X084
31
254
X041_S
X551
11
MP_FAHRERST
K014
ws,, 1
WVM1123
WVM1123,, ws
WVM1330,
WVM1330, br , 1
Rohteil-Modell-Halbzeug
Einhaertetiefe mm
X512
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
Name
Passung
Name
Y006
4
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
* HV1 )
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
V18
916.901.000.003
*
43
Page 6
Entstanden
aus:
Pagez.
Schaltplan
FWN *
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Xaver Fendt GmbH
Ausgangszustand
916.901.000.004
*
*
gezeichnet
MP_MOTOR_LI
X086
A
Werkstoff
916.901.000.004
X014_P
WK1300,
WK1300, br , 1
WK1311,
WK1311, br , 1
WK1303,
WK1303, br , 2.5
WF0139,
WF0139, ws
ws,, 1
WF0135,
WF0135, ws
ws,, 1
WF0134,
WF0134, ws
ws,, 1
8 , TEIL
X121_S , PIN
WF0124,
WF0124, ws
ws,, 1
49
Page
X016_P
X120_S , PIN
E010
2.5
2.5
2.5
2.5
X045_S
7654321
35
X245
7654321
X100
X377 X040_P 7 8 2 3
X532
Kombiinstrument
A007
J
53
Rohteil-Modell-Halbzeug
49a
sw-gn 1.5
56
Einhaertetiefe mm
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
Ausgangszustand
Name
Passung
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
S001
Datum
Xaver Fendt GmbH
& CO.
87616 Marktoberdorf
ProE
V18
FWN *
Masstab
Entstanden
aus:
Pagez.
Schaltplan *
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
916.901.000.003
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Name Kollmann
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
*
916.901.000.004
*
gezeichnet
R
L
30
Werkstoff
31b
56b
X570
MP_GETRIEBE
15
56a
X018
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
sw-ge0.75
WG0131, ws
ws,, 1
E009
ws
ws,,
ws
ws,,
ws
ws,,
ws
ws,,
Fortsetzung Page 8
WG0130, ws
ws,, 1
WG1361, br , 1
X376
WSK1303,
WSK1303, br , 1
WSK1311,
WSK1311, br , 1
8 , TEIL
35
WF0120,
WF0120, ws
ws,, 0.5
X374
WF0119,
WF0119,
WF0117,
WF0117,
WF0116,
WF0116,
WF0118,
WF0118,
AUFBAU
87
K002
X045_P
sw-ws 1.5
WK0135,
WK0135, ws
ws,, 1
WK1301,
WK1301, br , 1
WK1302,
WK1302, br , 2.5
X278
7
6
86
86
54
L
54G
58L
31
R
58R
WBA0127,
WBA0127, gr , 1
WBA1301,
WBA1301, br , 1
X016_S
5 6.
X277
X536
23
WSK0126,
WSK0126, gr_rt , 1
WSK0125,
WSK0125, gr_rt , 1
X375
5 6.
E006
X609
30 85
X073
X073 , PIN
X014_S
X373
4
2
ge 1.5
ws-sw 1.5
sw 1.5
vi 0,75
ge 0.75
sw-rt 0.75
23
23
54
2 , TEIL
WF0129,
WF0129, ws
ws,, 1
WK1454,
WK1454, br , 1
WK1453,
WK1453, br , 1
50
Page
WK0125,
WK0125, gr_rt , 1
WK0126,
WK0126, gr_rt , 1
WK1138,
WK1138, ws
ws,, 1
WK0127,
WK0127, gr_sw , 1
WK0119,
WK0119, ws
ws,, 2.5
WK0117,
WK0117, ws
ws,, 2.5
WK0116,
WK0116, ws
ws,, 2.5
WK0118,
WK0118, ws
ws,, 2.5
X416_S X416_P
X379 31
WF0130,
WF0130, ws
ws,, 1
WF0131,
WF0131, ws,
ws, 1
WF0122,
WF0122, ws,
ws, 4
K005
X415_P
X314
E004
F057 10A
23
56A
31
56B
S007
X313
X353
16
X219
30b
K004
X415_S
E003
X051 53
F055 10A
53c
56A
31
56B
254
sw 0.75
sw-ws-gn 1.5
WBA1300,
WBA1300, br , 1
X352
31
br-ws 0.75
X372
X078
WF0112,
WF0112, ws
ws,, 4
WF0115,
WF0115, ws
ws,, 4
WF0220,
WF0220, ws
ws,, 1
WF0125,
WF0125, gr_sw , 1
X378 31
254
L R
S003
31
Bruecken zwischen
1 und 4 bzw. 5 und 7
wenn (DS) S1 nicht
vorhanden
49a
WF0133,
WF0133, gr_sw , 1
WF0132,
WF0132, gr_rt , 1
15
WF0123,
WF0123, ws
ws,, 1
E005
X077
7
3
WBA0126,
WBA0126, gr , 1
ilung ihres
handlungen
ung oder
5
2
MP_FAHRERST
MP_FAHRERST
X080
X551
8 7 6. 5 3 2
X051 49
WF0127,
WF0127, gr_sw , 1
X554
WF1131,
WF1131, sw,
sw, 1
WF1008,
WF1008, rt , 2.5
WF1302,
WF1302, br , 1
14
20
WF0138,
WF0138, ws
ws,, 1
32
F038 5A
MP_AUFBAU
14
Page
18
F016 5A
X051 15
F037 5A
F010 15A
F009 15A
8 7 6. 5 3 2
F007 15A
X051 13
X050 19
X050 17
X050 31
WF1271,
WF1271, ge
ge,, 1
X050 13
WF0126,
WF0126, gr_rt , 1
+UB 15
+UB 30
F
+UB 30
WF1009,
WF1009, ws
ws,, 4
X210 , PIN
WF0121,
WF0121, ws
ws,, 4
WF0111,
WF0111, ws
ws,, 1
WF0110,
WF0110, ws
ws,, 1
5 , TEIL
+UB 30
WF1010,
WF1010, ws
ws,, 4
Page
WF1312,
WF1312, br , 1
WF1311,
WF1311, br , 1
Page
916.901.000.004
14
16
MP_FAHRERST
F
Page 2, TEIL X073, PIN 86
3085
85
X073 30
50
WF1305
, br
br,, 1
WF0134
, ws, 1
WF0127
, gr_sw, 1
gr 1
57
sw-rt 1
54
sw-ws 1
X120_S
4
2
WF0119
, ws, 2.5
WF0117
, ws, 2.5
WF0116
, ws, 2.5
WF0118
, ws, 2.5
54
gr 1
57
br 1
35
C
X245
X019
1 2 3 4 5 6 7 8 9 1011
101112
1213
1314
1415
1516
1617
1718
1819
1920
2021
2122
2223
2324
2425
2526
26
br-ws 0.75
X532
J
53
49a
sw-gn 1.5
L
30
56
Einhaertetiefe mm
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
920.901.000.004
*
Name
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
*
FWN *
Masstab
Entstanden
aus:
916.901.000.003
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Name Kollmann
S001
Datum
Xaver Fendt GmbH
Werkstoff
56b
X570
Rohteil-Modell-Halbzeug
31b
56a
Kombiinstrument
A007
MP_GETRIEBE
15
sw-ws 1.5
AUFBAU
ge 1.5
ws-sw 1.5
sw 1.5
vi 0,75
ge 0.75
sw-rt 0.75
7823
53c
X278
X040_P
X100
sw-ge0.75
sw 0.75
sw-ws-gn 1.5
X536
WF0112
, ws, 4
WF0115
, ws, 4
WF0220
, ws, 1
WF0125
, gr_sw, 1
7654321
MP_AUFBAU
X277
WK1302
, br
br,, 2.5
sw-rt 1
WF0120
, ws, 0.5
7654321
E004
35
X045_S
56A
31
56B
sw-ws 1
WG1361
, ws, 2.5
8 7 6. 5 3 2
X045_P
WK1454
, br
br,, 1
WK1453
, br
br,, 1
E008
1
2
3 X012
WG0131
, rt , 1.5
4
5 X011
WG0130
, br
br,, 1.5
6
7
X353
X014_S
8 7 6. 5 3 2
X014_P
WK1138
, ws, 1
WK0135
, ws, 1
WK0119
, ws, 2.5
WK0117
, ws, 2.5
WK0116
, ws, 2.5
WK0118
, ws, 2.5
WF1306
, br,
br, 1
WF0129
, ws, 1
WF0133
, gr_sw, 1
X352
X120_P
4
7
6
X314
WK1303
, br
br,, 2.5
br 1
X609
X313
E003
E007
S007
4
2
WF0124
, ws, 1
49
K005
56A
31
56B
X121_P
WF0132
, gr_rt , 1
WF0130
, ws, 1
WF0131
, ws, 1.5
K004
X121_S
MP_FAHRERST
X219
L R
MP_FAHRERST
254
49a
S003
31
30b
WF1302
, br,
br, 1
X078
WF0126
, gr_rt , 1
Bruecken zwischen
1 und 4 bzw. 5 und 7
wenn (DS) S1 nicht
vorhanden
15
254
86 87
52
K002
WF0122
, ws, 4
31
WF0121
, ws, 4
WF0111
, ws, 1
WF0110
, ws, 1
X077
7
3
WF0123
, ws, 1
ilung ihres
handlungen
ung oder
Weitergabe sowie Vervielfaeltigung di
eser Unterlage, Verwertung und Mitte
ht ausdruecklich zugestanden. Zuwider
Inhaltes nicht gestattet, soweit nic
verpflichten zu Schadenersatz. Alle
Rechte fuer den Fall der Patenterteil
Gebrauchsmuster-Eintragung vorbehalt en.
X050 51
F055 10A
WF1131
, sw, 1
WF1271
, ge, 1
WF1008
, rt , 2.5
X080
F038 5A
X552
5
2
+UB 15
X051 49
X551
X554
F026 10A
20
18
32
14
F010 15A
F009 15A
F016 5A
F007 15A
X051 15
F037 5A
WF1009
, ws, 4
X050 13
WF1010
, ws, 4
X051 13
X050 19
X050 17
X050 31
WF0139
, ws, 1
+UB 30
+UB 15
+UB 30
WF0138
, ws, 1
+UB 30
WF1312
, br
br,, 1
WF1311
, br
br,, 1
& CO.
87616 Marktoberdorf
ProE
V18
Pagez.
Schaltplan *
Page
916.901.000.004
X121_S
2
3
1
WUB1305, br , 1
MP_FAHRERST
WUB0132, ws
ws,, 1
WF1305,
WF1305, br , 1
X552
WUB0209, ws
ws,, 1
WF0132,
WF0132, gr_rt , 1
X121_P
14
X051 , PIN
WUB0197, ws
ws,, 1
7 , TEIL
X465_S
Page
X465_P
4
E007
sw-ws 1
sw-rt 1
54
gr 1
57
br 1
X458
E035
WUB0100, sw
sw,, 0.75
WUB0103, br , 0.75
E
X459
X120_P
4
sw-ws 1
sw-rt 1
54
3
1
E008
gr 1
57
4
2
ilung ihres
handlungen
ung oder
Weitergabe sowie Vervielfaeltigung di
eser Unterlage, Verwertung und Mitte
Inhaltes nicht gestattet, soweit nic
ht ausdruecklich zugestanden. Zuwider
verpflichten zu Schadenersatz. Alle
Rechte fuer den Fall der Patenterteil
Gebrauchsmuster-Eintragung vorbehalt en.
WUB1306, br , 1
WUB0133, ws
ws,, 1
WF1306,
WF1306, br , 1
WF0133,
WF0133, gr_sw , 1
X466_S
4
16
X051 , PIN
WUB0208, ws
ws,, 1
7 , TEIL
WUB0196, ws
ws,, 1
X466_P
4
X120_S
Page
br 1
X463
E036
WUB0101, sw
sw,, 0.75
WUB0102, br , 0.75
X464
Fortsetzung Page7
X040_S
7823
X350
56A
31
56B
X358 , PIN
21
X442_S
12,, TEIL
12
WVM0115, ws
ws,, 2.5
WVM0113, ws
ws,, 2.5
54
21
X442_P
54
WHV0115,
WHV0115, ws
ws,, 2.5
WHV0113,
WHV0113, ws
ws,, 2.5
E001
Page
WHV1314,
WHV1314, br , 1.5
WVM0220, ws
ws,, 1
WVM0114, ws
ws,, 2.5
WVM0112, ws
ws,, 2.5
X651
WVM056A, ws,
ws, 4
X650
WVM056B, ws,
ws, 4
Rohteil-Modell-Halbzeug
Werkstoff
56A
31
56B
WVM1303, br , 2.5
Page
12
12,, TEIL
X442_S , PIN
WVM1302, br , 2.5
Page
WHV1313,
WHV1313, br , 1.5
12
12,, TEIL
X359 , PIN
H005
X512
X998
WVM1304, br , 2.5
X017
Einhaertetiefe mm
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
*
916.901.000.004
*
Name
Passung
gezeichnet
Abmass
geprueft
& CO.
87616 Marktoberdorf
ProE
V20
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
Datum
Xaver Fendt GmbH
Ausgangszustand
Oberflaechenhaerte
Schaltplan *
*
FWN *
Masstab
*
*
Fav 900
ab** 23/3001
08.06.00
*
*
( )
MP_MOTOR_LI
2
Name Kollmann
E002
1
X999
WVM1306, br , 1
X442_S , PIN
WVM0138, gr_rt , 1
12
12,, TEIL
54
L
54G
58L
31
R
58R
X351
WHV0114,
WHV0114, ws
ws,, 2.5
WHV0112,
WHV0112, ws
ws,, 2.5
Page
WVM0125, gr_sw , 1
916.901.000.003
*
43
Page 8
Entstanden
aus:
Pagez.
916.901.000.004
ilung ihres
handlungen
ung oder
X040_S
7823
X350
Page 12
12,, TEIL X358, PIN 2
WHV1314
, br
br,, 1.5
WVM056B
, ws, 4
WVM056A
, ws, 4
WVM0220
, ws, 1
WVM0125
, br
br,, 1.5
56A
31
56B
E001
WHV0113
, ws, 2.5
WHV0115
, ws, 2.5
WHV0114
, ws, 2.5
WHV0112
, ws, 2.5
21
WVM0115
, ws, 2.5
WVM0113
, ws, 2.5
54
WVM0114
, ws, 2.5
WVM0112
, ws, 2.5
X650
WVM1306
, ws, 2.5
WVM1303
, br
br,, 2.5
Page 12
12,, TEIL X442_S
, PIN 6
B
Page 12
12,, TEIL X359, PIN 2
WHV1313
, br
br,, 1.5
X512
E002
X999
H005
X998
MP_MOTOR_LI
1
2
3
4
5 X126
6
7
WVM1302
, br
br,, 2.5
X125
Page 12
12,, TEIL X442_S
, PIN 3
X351
56A
31
56B
X651
WVM1304
, br
br,, 2.5
X442_S
21
X442_P
54
X050 29
K010
49
30b
49a
4
2
WF0173,
WF0173, ws
ws,, 1
WF0191,
WF0191, ws
ws,, 1.5
WF0192,
WF0192, ws
ws,, 1.5
5
7
X611
46
X121_S
X552
X121_P
E007
gr 1
57
sw-rt 1
54
sw-ws 1
br 1
MP_FAHRERST
WF0199,
WF0199, SW_WS
, 1.5
WF0174,
WF0174, ws
ws,, 1.5
E005
X610
X380
WF0198,
WF0198, SW_GN
, 1.5
WF0196,
WF0196, sw_ws,
sw_ws , 1
42
R
L
30
Werkstoff
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
Einhaertetiefe mm
4
3
2
A
+15
A007
Kombiinstrument
Direction indicator
control - Page *9
*
*
- Europe
- EUimplementation
Version -
X100
56
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
916.901.000.004
*
Name
Passung
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
Datum
Xaver Fendt GmbH
& CO.
87616 Marktoberdorf
ProE
v18
FWN *
Masstab
Entstanden
aus:
Pagez.
Schaltplan *
916.901.000.003
*
*
DRAWING
SCALE *
Fav **900 ab
23/3001
08.06.00
*
*
( )
43
Name Kollmann
S001
3
54
L
54G
58L
31
R
58R
WF0175,
WF0175, ws
ws,, 0.5
ge 1.5
ws-sw 1.5
sw 1.5
vi 0,75
ge 0.75
sw-rt 0.75
53c
49a
Fertigzustand
56b
br 1
gezeichnet
57
Rohteil-Modell-Halbzeug
54
L
54G
58L
31
R
58R
X017
54
gr 1
31b
56a
A
X018
sw-rt 1
J
53
sw-gn 1.5
WVM0198, sw_gn , 1
H
15
sw-ws 1.5
21
WVM0199, sw_ws,
sw_ws , 1
X041_S
br-ws 0.75
X041_P
sw 0.75
sw-ws-gn 1.5
21
3
1
7654321
sw-ge0.75
WG0190, ws
ws,, 1
7654321
WG0180, ws
ws,, 1
X215
WF0176,
WF0176, ws
ws,, 0.5
WF0185,
WF0185, sw_gn , 1
WF0195,
WF0195, sw_ws,
sw_ws , 1
E008
sw-ws 1
42
2
X045_S
X120_P
X120_S
X045_P
X381
E006
WF0190,
WF0190, ws
ws,, 1
WF0180,
WF0180, ws
ws,, 1
WK0199,
WK0199, SW_WS
, 1.5
X416_P
X014_S
WBA0199,
WBA0199, ge
ge,, 1.5
X416_S
X014_P
WK0198,
WK0198, SW_GN
, 1.5
41
X415_P
41
X415_S
WF0171,
WF0171, ws,
ws, 1
WF0182,
WF0182, ws
ws,, 1
WBA0198,
WBA0198, ge
ge,, 1.5
WF0193,
WF0193, ws
ws,, 1
ilung ihres
handlungen
ung oder
S004
WF0183,
WF0183, ws,
ws, 0.5
WF0181,
WF0181, ws
ws,, 0.5
15
30
F053 10A
52
148297653
X216
X051 45
F056 10A
WF1307,
WF1307, br , 1
X094
WF1105,
WF1105, sw
sw,, 1.5
WF1007,
WF1007, rt , 1.5
30
1
3
G
49
49A
C3
C2
F015 15A
12
X051 51
WF0170,
WF0170, ws
ws,, 1.5
F006 15A
WF0197,
WF0197, sw_gn , 1
X050 11
WF0184,
WF0184, ws
ws,, 1
WF0172,
WF0172, ws
ws,, 1
+UB 15
C
31
+UB 30
WF0194,
WF0194, ws
ws,, 0.5
Page
916.901.000.004
6 1
X144
4 3 2
48XX5X132
64
X149
35
X197
WBA0198
, or
or,, 1.5
WBA1301
, br
br,, 1.5
X365
2
254
X198
31
X130
254
WNF1830,
WNF1830, ws, 1
br,, 1
WNF1807,
WNF1807, br
WNF1813,
WNF1813, ws, 1
WNF1802,
WNF1802, rt , 1.5
254
X131
31
254
K031
K032
K025
13
gr 1
57
sw-rt 1
54
sw-ws 1
, 1.5
WNK1826, SW_WS
, 1.5
WNK1823, SW_GN
X354
WNA1351,
WNA1351, br
br,, 1.5
E026
X355
X700
49a
L
30
4
2
54
gr 1
57
4
2
1
X019
X020
X125
X127
X100
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26
br 1
Werkstoff
+15
Kombiinstrument
Einhaertetiefe mm
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
*
920.901.000.004
*
Name
Passung
gezeichnet
Abmass
geprueft
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
Datum
Xaver Fendt GmbH
& CO.
87616 Marktoberdorf
ProE
v18
FWN *
Masstab
Entstanden
aus:
Pagez.
Schaltplan *
916.901.000.003
*
*
DRAWING
SCALE *
Fav **900 ab
23/3001
08.06.00
*
*
( )
43
Name Kollmann
S001
X357
2
sw-rt 1
Direction indicator
control - Page *9
*
*
- North america
implementation
- NA Version
*
Fertigzustand
A007
E027
sw-ws 1
56b
X356
E008
Rohteil-Modell-Halbzeug
56
WNA1303,
WNA1303, br
br,, 1.5
1
2
3
4
5
6
7
ge 1.5
ws-sw 1.5
sw 1.5
vi 0,75
ge 0.75
sw-rt 0.75
53c
R
X120_P
Blinkanlage
J
53
56a
WNA0126,
WNA0126, SW_WS
, 1.5
X120_S
31b
sw-gn 1.5
WNA0125,
WNA0125, SW_GN
, 1.5
H
15
sw-ws 1.5
5 6.
br-ws 0.75
X751
X016_P
sw 0.75
sw-ws-gn 1.5
X750
42
1
2
3
4
5
6
7
7654321
7654321
sw-ge0.75
WNK1841 ge , 1.5
X045_S
21
X041_S
X045_P
, 1.5
WNK1824 , SW_WS
, 1.5
WNK1821 , SW_GN
br,, 1
WK1300 , br
br, 1
WK1301 , br,
X215
42
X041_P
,1
WF0196 , sw_ws
21
, 1.5
WF0198 , SW_GN
, 1.5
WF0199 , SW_WS
WG0190 , ws, 1
WG0180 , gn, 1.5
13
, 1.5
WNK1822, SW_GN
WNK1822,
, 1.5
WNK1825,
WNK1825, SW_WS
X611
X014_S
X021
X014_P
X416_P
41
X416_S
13
5 6.
X415_P
41
WBA0199
, or
or,, 1.5
WBA1300
, br
br,, 1.5
X415_S
AUFBAU
br 1
X610
X532
X016_S
E007
K026
X408
X121_P
MP_FAHRERST
X364
X407
X121_S
X552
31
46
X128
E029
31
WNF1814,
WNF1814, ws, 1
WNF1803,
WNF1803, rt , 1.5
WNF1833,
WNF1833, ws, 1
X362
WNF1831,
WNF1831, ws, 1.5
WNF1829,
WNF1829, ws, 1.5
X363
13
ilung ihres
handlungen
ung oder
WNF1821,
WNF1821 , ws, 1.5
br,, 1
WNF1804, br
WNF1804,
br,, 1
WNF1808,, br
WNF1808
br,, 1
WNF1806,, br
WNF1806
S004
WNF1828,, ws, 1
WNF1828
WNF1811,
WNF1811, ws, 1.5
WNF1809,
WNF1809, sw, 1.5
5
7
WNF1827 , ws, 1
49a
WNF1825 , ws, 1
30b
F053 10A
52
4
2
WNF1812 , ws, 1.5
49
WNF1826 , ws, 1
15
30
X051 45
F056 10A
X216
1
3
21
,1
WF0197 , sw_gn
WNF1820 , ws, 1
WF1007 , rt , 1.5
E028
X051 51
WNF1832,
WNF1832, ws, 1
30
WF0185,
WF0185, sw_gn
,1
WF0190,
WF0190, ws, 1
F015 15A
12
V007
G
WF0195,
WF0195, sw_ws
,1
WF0180,
WF0180, ws, 1
X050 29
F006 15A
K030
+UB 15
X050 11
WF0184 , ws , 1
WF0172
, ws, 1
+UB 30
BY 255
1N 4003
1N 4003
Page
916.901.000.004
WF0206,
WF0206, ws
ws,, 1
+UB 15
X051 43
X050 45
F052 10A
F023 15A
44
46
WF0207,
WF0207, ws
ws,, 1.5
X121_S
E
br 1
gr 1
57
sw-rt 1
54
sw-ws 1
ilung ihres
handlungen
ung oder
X120_P
4
2
3
gr 1
br 1
sw-ws 1
sw-rt 1
WF0208,
WF0208, sw_rt , 1
X217
3085
X079 3085
S005
K007
Schalter in Pedalruhelage
geschlossen
57
X045_P
86
8687
8787A
87A
MP_FAHRERST
S006
54
X045_S
1
WG0207, ws,
ws, 1.5
X218
WF0213,
WF0213, ws
ws,, 1.5
X552
E008
X120_S
WF0205,
WF0205, ws
ws,, 1
WF1115,
WF1115, sw
sw,, 1.5
WF1114,
WF1114, sw
sw,, 1.5
WF0204,
WF0204, ws
ws,, 1
WF0203,
WF0203, ws
ws,, 1
WF1320,
WF1320, br , 1
X630
WF1321,
WF1321, br , 1
E007
WF0209,
WF0209, sw_rt , 1
X121_P
19
X044_P
19
X018
54
L
54G
58L
31
R
58R
X044_S
X570
MP_GETRIEBE
WG1390, br , 1.5
WG0213, ws
ws,, 1.5
Rohteil-Modell-Halbzeug
Werkstoff
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
Einhaertetiefe mm
X334
1
A
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Kol.
Kol.
Kol.
Kol.
Datum
* HV1 )
*
916.901.000.004
*
Name
Passung
Y023
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
Datum
Xaver Fendt GmbH
FWN *
Masstab
Entstanden
aus:
916.901.000.003
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Name Kollmann
& CO.
87616 Marktoberdorf
ProE
v18
Pagez.
Schaltplan *
Page
10
916.901.000.004
24
X258 2 4
31
24
M002
31
X276_S 1
X298_S 1
WCK0160,
WCK0160, sw
sw,, 1
31
sw-gn 1.5
X270
X297_P 2 1
1
X276_P 1
X346
1
E021
X345
MP_FAHRERST
1
X303
M
M005
2
E022
M004
X093 4 8 5
231
X612
WF1107,
WF1107 , sw
sw,, 1
1
1
1
1
1
1.5
WF1108,
WF1108 , sw
sw,, 1
+UB 15
X050 35
F018 15A
X301
K009
4
3
2
A
B
Anz.
Ae.-Nr.
X215
X552
M003
2
31
_000_________
__00_________
___0_________
________________
Datum
Kol.
Kol.
Kol.
Kol.
Name
Passung
gezeichnet
Name
ProE
v18
15
49a
Fertigzustand
Einhaertetiefe mm
Abmass
geprueft
* HV1 )
Stat.gepr.
Kollmann
Datum 08.06.00
Schaltplan
*
ge 1.5
ws-sw 1.5
sw 1.5
vi 0,75
ge 0.75
sw-rt 0.75
WF0259,
WF0259 , ws
ws,, 1
53c
X272 10 5
sw 0.75
sw-ws-gn 1.5
917
br-ws 0.75
X271
WF0254,
WF0254 , ws
ws,, 1
X014_S
WF1109
WF1109,, sw,
sw, 1.5
WF0252
WF0252,, ws,
ws, 1
sw,,
sw
ws,
ws,
ws,
ws,
ws,
ws,
sw,,
sw
sw,,
sw
WF1113,
WF1113 , sw
sw,, 1
WF0251,
WF0251 , ws
ws,, 1
232221201918
WF1112
WF1112,,
WF0253
WF0253,,
WF0255
WF0255,,
WF0256
WF0256,,
WF1111
WF1111,,
WF1110
WF1110,,
sw-ws 1.5
S011
53e
31
53c
1
WF1315,
WF1315 , br , 1
232221201918
15
J
31b
5
WK1110
WK1110,, sw
sw,, 1.5
WK1315,
WK1315, br , 1
WK0256
WK0256,, ws,
ws, 1
WK1111
WK1111,, sw
sw,, 1
X014_P
WF1317,
WF1317 , br , 1
WF1316,
WF1316 , br , 1
WK0255
WK0255,, ws,
ws, 1
WK0253
WK0253,, ws
ws,, 1
WK1314
WK1314,, br , 1
WK1112
WK1112,, sw
sw,, 1
ilung ihres
handlungen
ung oder
WK0160,
WK0160, ws
ws,, 1
WK0161,
WK0161, ws,
ws, 1
WK0162,
WK0162, ws
ws,, 1
WK0258,
WK0258, ws
ws,, 1
WK0257,
WK0257, ws
ws,, 1
27
WCK0161,
WCK0161, sw
sw,, 1
X347 2 4
S010
sw 1
ge 1
X284_P 2 1
4
31b
53
X273
WK1313,
WK1313, br , 1
WK1108,
WK1108, sw
sw,, 1
X297_S 2 1
AUFBAU
br 1
sw-gn 1
X284_S 2 1
X533
31
53a
WWK0255, br , 0.75
WWK0253, sw
sw,, 0.75
WWK1314, br , 0.75
WWK1112, sw,
sw, 0.75
sw 1
ge 1
br 1
sw-gn 1
B
eser Unterlage, Verwertung und Mitte
ht ausdruecklich zugestanden. Zuwider
Rechte fuer den Fall der Patenterteil
en.
31b
53
31
53a
1
7
8
+UB 15
X050 39
F020 10A
36
Norm gepr.
*
916.901.000.004
*
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
40
7654321
X245
7654321
D
sw-ge0.75
J
53
31b
L
30
56a
56
56b
X298_P 1
S001
Rohteil-Modell-Halbzeug
Werkstoff
Ausgangszustand
*
Abnahmevorschrift
*
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Pagez.
Entstanden
aus:
FWN *
916.901.000.003
*
43
Page 11
916.901.000.004
A2
A1
C5
C4
C1
B5
B4
B1
WK0167,
WK0167, ws
ws,, 1.5
WK0150,
WK0150, ws
ws,, 1.5
WK0166,
WK0166, ws
ws,, 1.5
WK0147,
WK0147, ws
ws,, 1.5
WK0155,
WK0155, ws
ws,, 1.5
WK0146,
WK0146, ws,
ws, 1.5
WK0144,
WK0144, ws
ws,, 1.5
WK0154,
WK0154, ws
ws,, 1.5
WK0145,
WK0145, ws
ws,, 1.5
2827
28
27
WBA1304,
WBA1304, br , 1.5
X051 7
X051 5
X536
X293
F033 25A
6
WF1400,
WF1400 , gr , 2.5
WF1402,
WF1402 , gr , 4
MP_AUFBAU
D
X291
1
3
2
X415_P
45
45
E013
WK1304,
WK1304, br , 1.5
WK1306,
WK1306, br , 1.5
X415_S
X296
E016
AUFBAU
WBA0150,
WBA0150, ws
ws,, 1.5
WBA1305,
WBA1305, br , 1.5
X295
X416_S
X416_P
WHV1314,
WHV1314, br , 1.5
Page
X358
E030
8 , TEIL
X350 , PIN
2.5
1.5
1.5
2.5
E014
12 11
X040_P
8 , TEIL
X512 , PIN
br ,
ws,,
ws
ws,,
ws
br ,
AUFBAU
2.5
1.5
1.5
2.5
54
X040_S
WVM1302,
WVM1302,
WVM0167,
WVM0167,
WVM0168,
WVM0168,
WVM1303,
WVM1303,
X533
WF0168,
WF0168 , ws
ws,, 1.5
X442_S
6. 8 7 3
br ,
ws,
ws,
ws,
ws,
br ,
6. 8 7 3
WHV1302,
WHV1302,
WHV0167,
WHV0167,
WHV0168,
WHV0168,
WHV1303,
WHV1303,
WK1307,
WK1307, br , 1.5
WF0167,
WF0167 , ws
ws,, 1.5
31
Page
X442_P
1
3
2
X014_S
12 11
1
2
br 1
X294
45
45
X014_P
gr 1
WK1305,
WK1305, br , 1.5
X532
X014_S
2827
28
27
ilung ihres
handlungen
ung oder
eser Unterlage, Verwertung und Mitte
ht ausdruecklich zugestanden. Zuwider
Rechte fuer den Fall der Patenterteil
en.
+UB 58
X014_P
C2
B2
B3
C3
A3
A5
A4
WK1319
WK1319,, br , 1
WK1404
WK1404,, gr , 1
WK1403
WK1403,, gr , 1
WK1309
WK1309,, br , 1
X275
X292
E015
+UB 58
WBA0148,
WBA0148, ws
ws,, 1.5
F034 25A
X283
E020
2.5
2.5
2.5
1.5
1.5
210 12
gr ,
gr ,
gr ,
ws,,
ws
ws,,
ws
S008
X282
WK1402,
WK1402,
WK1401,
WK1401,
WK1400,
WK1400,
WK0148,
WK0148,
WK0156,
WK0156,
54
Rohteil-Modell-Halbzeug
Page
8 , TEIL
X512 , PIN
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
Einhaertetiefe mm
WHV1313,
WHV1313, br , 1.5
Page
gr 1
X359
br 1
E031
Werkstoff
8 , TEIL
X351 , PIN
4
3
2
A
31
Anz.
_000_________
__00_________
___0_________
________________
Kol.
Kol.
Kol.
Kol.
Ae.-Nr.
Name
Datum
* HV1 )
916.901.000.004
*
*
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
v18
916.901.000.003
*
43
Page 12
Entstanden
aus:
Pagez.
Schaltplan
*
FWN *
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Name
916.901.000.004
+UB 58
+UB 58
X051 9
X051 11
S009
210 12
C1
B5
B4
B1
WK0151,
WK0151, ws
ws,, 1.5
WF1407,
WF1407 , gr , 4
X014_S
X014_P
29 10 9.
29 10 9.
X533
WK1310
WK1310,, br , 4
AUFBAU
X016_S
WSK1310,
WSK1310, br , 4
X386
X385
WSK1312,
WSK1312, br , 2.5
WSK0152,
WSK0152, ws
ws,, 1.5
47231
47231
E011
X387
WSK0151,
WSK0151, ws
ws,, 1.5
ilung ihres
handlungen
ung oder
WF1405,
WF1405 , gr , 2.5
WK0152
WK0152,, ws
ws,, 1.5
WK0153,
WK0153, ws
ws,, 1.5
WK0149,
WK0149, ws
ws,, 1.5
WK1312,
WK1312, br , 1
X274
A2
A1
C5
C4
12
WK0141,
WK0141, ws
ws,, 2.5
WK0143,
WK0143, ws
ws,, 1.5
WK0140,
WK0140, ws
ws,, 1.5
10
C2
B2
B3
C3
A3
A5
A4
F036 25A
WK1408,
WK1408, gr , 1
WK1407,
WK1407, gr , 2.5
WK1406,
WK1406, gr , 2.5
WK1405,
WK1405, gr , 2.5
WK0142,
WK0142, ws
ws,, 1.5
F035 15A
X016_P
X700
WSK0154,
WSK0154, ws
ws,, 1.5
br 1
3
2
X389
X388
WSK1313,
WSK1313, br , 2.5
gr 1
WF1319,
WF1319 , br , 1
X366
2
WF0141,
WF0141 , ws
ws,, 2.5
E012
X390
WSK0153,
WSK0153, ws
ws,, 1.5
E017
WF1318,
WF1318 , br , 1
X553
X367
Rohteil-Modell-Halbzeug
Ausgangszustand
E018
Einhaertetiefe mm
4
3
2
A
br 1
MP_FAHRERST
Werkstoff
gr 1
Fertigzustand
WF0142,
WF0142 , ws,
ws, 1
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
HV1 )
?
916.901.000.004
?
Name
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
v18
916.901.000.003
*
43
Page 13
Entstanden
aus:
Pagez.
Schaltplan
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
FWN ?
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Name
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
Abnahmevorschrift
916.901.000.004
+UB 30
F
X050 15
F008 10A
16
24
WK1030,
WK1030, rt , 1
X014_S
WF1030,
WF1030 , rt , 1
WK1351
WK1351,, br , 1
X310
X261
X309
AUFBAU
A015
AUFBAU
X383
X299
X279
S032
S031
- +
Radio
+- +12 12
X384
WK1200,
WK1200, br_rt , 1_5
WK1201
WK1201,, br , 1.5
WK0286,
WK0286, ws
ws,, 1
X308
X534
WK0287,
WK0287, ws
ws,, 1
X533
X262
X311
12
B050
X312
WK1202,
WK1202, br_rt , 1_5
WK1203,
WK1203, br , 1.5
E019
WK1320,
WK1320, br , 1
WK1031,
WK1031, rt , 1
24
ilung ihres
handlungen
ung oder
X014_P
X290
12
X289
B051
Rohteil-Modell-Halbzeug
Werkstoff
Einhaertetiefe mm
4
3
2
A
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
916.901.000.004
*
Name
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
v18
916.901.000.003
*
43
Page 14
Entstanden
aus:
Pagez.
Schaltplan
*
FWN *
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Name
916.901.000.004
+UB 30
F
X050 15
F008 10A
16
X261
WK1320,
WK1320, br
br,, 1
E019
2
X299
X279
S032
S031
X384
WDK1200,
WDK1200 , br_rt , 1_5
WDK1201,
WDK1201 , br
br,, 1.5
X383
WDK1351,
WDK1351 , br
br,, 1
X138_P
X262
- +
Radio +15
+- +12 12
AUFBAU
X309
WK0286,
WK0286, ws, 1
X308
A015
WK0287,
WK0287, ws, 1
X533
WF1030 , rt , 1
WDK1827,
WDK1827 , sw, 1.5
X310
X014_S
24
WK1030,
WK1030, rt , 1
WDK1202,
WDK1202 , br_rt , 1_5
WDK1203,
WDK1203 , br
br,, 1.5
WK1031, rt , 1
24
ilung ihres
handlungen
ung oder
X014_P
654321
X138_S 6 5 4 3 2 1
B
B
Page 11
11,, TEIL X272, PIN 5
br, 1
WK1351 , br,
WNK1827,
WNK1827, sw, 1.5
Rohteil-Modell-Halbzeug
X311
12
X312
X290
X534
B050
12
4
3
2
A
X289
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
* HV1 )
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
920.901.000.004
*
Name
Passung
B051
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
v18
916.901.000.003
*
43
Page 14
Entstanden
aus:
Pagez.
Schaltplan
FWN *
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Name
Kol.
Kol.
Kol.
Kol.
gezeichnet
MP_AUFBAU
1
Einhaertetiefe mm
Werkstoff
916.901.000.004
+UB 15
S037
X050 33
X280
2341+
F017 25A
M009
WK1151,
WK1151, rt , 1.5
X287
WK1152,
WK1152, or , 1.5
MP_AUFBAU
WK1326
WK1326,, br , 1
X534
AUFBAU
X014_P
ilung ihres
handlungen
ung oder
WK0292,
WK0292, ws
ws,, 1.5
WF1127,
WF1127 , sw,
sw, 4
WF0292,
WF0292 , ws
ws,, 1.5
WK1119,
WK1119, sw
sw,, 1
X281_S 1 2 3
X014_S
17 26
X536
17 26
WK1150,
WK1150, gn
gn,, 1.5
X286
34
WK1127,
WK1127, sw
sw,, 4
31
WK1455,
WK1455, br , 1.5
X285
Geblaese
X288
X281_P
123
A010
B045
X195
NTC 2
Thermostat elektr.
X196
B046
NTC 1
X041_P
17
X220
X041_S 17
S044
WVM0292,
WVM0292, ws
ws,, 1.5
X342
WVM0293,
WVM0293, ws,
ws, 1.5
Rohteil-Modell-Halbzeug
X341
Fertigzustand
Werkstoff
*
*
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
Einhaertetiefe mm
S035
4
3
2
Y024
A
_000_________
__00_________
___0_________
Kol.
Kol.
Kol.
________________ Kol.
A
B
Anz.
Ae.-Nr.
Datum
* HV1 )
916.901.000.004
*
*
Name
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
v18
916.901.000.003
*
43
Page 15
Entstanden
aus:
Pagez.
Schaltplan
*
FWN *
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Name
916.901.000.004
+UB 15
+UB 15
X050 27
F014 10A
28
S033
2341+
WH1126, ws
ws,, 4
X247
WH0270, ws
ws,, 1.5
ws,, 2.5
WH0271, ws
WH0272, ws
ws,, 4
ilung ihres
handlungen
ung oder
WF1126,
WF1126, sw
sw,, 4
WF1396,
WF1396, br , 4
X022_S
X022_P
12
12
B
X553
WH1396, br , 4
MP_FAHRERST
X027_P 1 2 3 4
Rohteil-Modell-Halbzeug
Werkstoff
*
1234
Heater* - Page 16
Fertigzustand
X027_S
br 4
or 4
rt 2,5
gn 2,5
Heizung
*"
M008
Einhaertetiefe mm
4
3
2
A
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
Datum
Xaver Fendt GmbH
& CO.
87616 Marktoberdorf
ProE
v18
FWN *
Masstab
Entstanden
aus:
Pagez.
Schaltplan *
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
916.901.000.003
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Name Kollmann
Abnahmevorschrift
*
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
*
916.901.000.004
*
Name
Ausgangszustand
Page
16
916.901.000.004
WK1452,
WK1452, br , 1
X050 49
WK1139,
WK1139, sw,
sw, 1.5
WK1140,
WK1140, sw
sw,, 1.5
X267
F025 15A
X269 10 5
S038
X534
917
S039
X266
WK1134,
WK1134, sw
sw,, 1.5
X014_P
WK1133,
WK1133, sw
sw,, 1.5
X014_S
15 14 13
X265
15 14 13
X263
WK1333,
WK1333, ws
ws,, 1
X264
WK1135,
WK1135, br , 1
WK1350,
WK1350, br , 2.5
X259
WF1135,
WF1135 , sw
sw,, 1.5
WF1134
WF1134,, sw
sw,, 1.5
WF1133,
WF1133 , sw,
sw, 1.5
A016
E023
X260
WK1330,
WK1330, br , 1.5
ilung ihres
handlungen
ung oder
WK0301,
WK0301, ws
ws,, 1
WK0300,
WK0300, ws
ws,, 2.5
50
X268
AUFBAU
X701
E025
WK1137,
WK1137, ws
ws,, 1
WK1332,
WK1332, br , 1
X337
X338
X340
WK1136,
WK1136, ws
ws,, 1
WK1331,
WK1331, br , 1
X702
X339
+UB 15
C
1
E024
Rohteil-Modell-Halbzeug
Werkstoff
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
Einhaertetiefe mm
4
3
2
A
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
*
916.901.000.004
*
Name
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
V18
916.901.000.003
*
43
Page 17
Entstanden
aus:
Pagez.
Schaltplan
*
FWN *
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Name
916.901.000.004
+UB 30
+UB 15
X050 21
X050 51
X050 41
F026 10A
F021 15A
22
52
WF1130,
WF1130 , sw
sw,, 1
X014_S
ilung ihres
handlungen
ung oder
X534
X553
X255
WK1130,
WK1130, sw
sw,, 1
WK1317,
WK1317, br , 1
MP_FAHRERST
X305_S 1 2 3
X305_P
123
12
X256
WS1382
WS1382,, br , 1
WK1029,
WK1029, rt , 4
WK1318,
WK1318, br , 4
AUFBAU
123
WF1382,
WF1382 , br , 1
16 25
16 25
X014_P
+UB 15
WF1029,
WF1029 , rt , 4
F011 25A
WF1129 ,sw,1
X254
WS1129
WS1129,, sw
sw,, 1
M007
M
C
Rohteil-Modell-Halbzeug
Werkstoff
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
Einhaertetiefe mm
4
3
2
A
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
*
916.901.000.004
*
Name
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
V18
916.901.000.003
*
43
Page 18
Entstanden
aus:
Pagez.
Schaltplan
*
FWN *
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Name
916.901.000.004
Elektronikbox EHR
A005
+UB 15
42
ilung ihres
handlungen
ung oder
X619
Hubwerkstatus
+ UB 15
Wahre Vorfahrt
X008
WF1380,
WF1380 , br_ws , 1
WK0584,
WK0584, ws
ws,, 1
WK1380,
WK1380, br_ws , 1
X029_P
X029_S
7654321
0.5
1
0.5
1
WF0585
, ws, 0.5
WF0585,
WF0585 , ws
ws,, 0.5
ws,
ws,
ws,,
ws
ws,,
ws
ws,,
ws
X534
X100
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
1
2
3
4
5
6
7
8
9
11
12
10
13
14
15
16
17
18
19
20
21
22
23
24
25
26
X101
WF0962,, ws
WF0962
ws,, 0.5
WK1125,
WK1125, ge,
ge , 1
WK1316,
WK1316, br , 1
WF0553,
WF0553 ,
WF0552,
WF0552 ,
WF0551,
WF0551 ,
WF0963,
WF0963 ,
ws,, 0.5
WF0553 , ws
WF0553,
1
1
1
1
ws,, 0.5
WF0551 , ws
WF0551,
ws,
ws,
ws,,
ws
ws
ws,,
ws,,
ws
87654321
Stromversorgung
Betriebserde
WK0553,
WK0553,
WK0552,
WK0552,
WK0551,
WK0551,
WK0963,
WK0963,
87654321
X007
Drehzahl Heckzapfwelle
Tatsaechliche Fahrgeschwindigkeit
Theoretische Fahrgeschwindigkeit
Hubwerkstatus
7654213
X034
WF1125,
WF1125 , ge
ge,, 1
9
X
33
14
X
X
10
45
47
X
17
X
X
6
X
X
13
X
X
X
F051 10A
+UB 30
Masse
+UB 30
Masse
X051 41
CAN LOW
CAN HIGH
AUFBAU
Kombiinstrument
A007
Kombiinstrument
A007
Rohteil-Modell-Halbzeug
Werkstoff
Einhaertetiefe mm
4
3
2
A
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
916.901.000.004
*
Name
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
V18
FWN *
Masstab
Pagez.
Schaltplan
916.901.000.003
*
43
Page 19
Entstanden
aus:
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Name
916.901.000.004
Elektronikbox EHR
A005
X619
ilung ihres
handlungen
ung oder
Hubwerkstatus
+UB 30
Masse
+UB 30
X034
WF1125 , ge, 1
X008
WK584 , ws, 1
WK1380 , br_ws, 1
WF1380
, br_ws, 1
7654321
X029_S
X029_P
X534
MP_AUFBAU
1
2
3
4
5
6
7
8
9
11
12
10
13
14
15
16
17
18
19
20
21
22
23
24
25
26
X100
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
X101
WF0962
, ws, 0.5
WF0585,
WF0585, ws, 0.5
WF0585 , ws, 0.5
WK1125 , ge, 1
br, 1
WK1316 , br,
WF0551
WF0551,, ws, 0.5
87654321
Stromversorgung
Betriebserde
WK553 , ws, 1
WK552 , ws, 1
WK0551 , ws, 1
WK963 , ws, 1
87654321
X007
Drehzahl Heckzapfwelle
Tatsaechliche Fahrgeschwindigkeit
Theoretische Fahrgeschwindigkeit
Hubwerkstatus
7654213
47
X
17
X
X
6
X
X
13
X
X
X
42
45
9
X
33
14
X
X
10
F051 10A
CAN LOW
CAN HIGH
Masse
X051 41
+ UB 15
Wahre Vorfahrt
+UB 15
F
Kombiinstrument
A007
Kombiinstrument
A007
Rohteil-Modell-Halbzeug
Werkstoff
Einhaertetiefe mm
4
3
2
A
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
920.901.000.004
*
Name
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
87616 Marktoberdorf
& CO.
ProE
V18
FWN *
Masstab
Pagez.
Schaltplan
916.901.000.003
*
43
Page 19
Entstanden
aus:
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Kollmann
Datum 08.06.00
Name
916.901.000.004
6 3
4
R4
R4
R4
R2
R2
R4
R4
R2
R2
4
U2 2
R3
R1
R3
R1
R3
R1
R3
R2
R1
R3
V1
C4
U1
C12
C11
C3
C2
B3
B2
B13
C6
B7
B6
B5
B1
B17
B4
C8
C7
C4
B18
B16
C1
C13
C5
C6
C1
2 3 6 7
C2
8
1
C17
WF1332,
WF1332, br_ws , 0.5
WF1210,
WF1210, rt , 0.5
1234
1234
C5
B15
B14
B12
B11
B10
++-
X032_P
X619
WF1470,
WF1470, ge
ge,, 0.5
WF1455,
WF1455, ge,
ge , 0.5
WF1454,
WF1454, ge
ge,, 0.5
3
4
7
13
14
15
16
17
1
X
X200
C3
R5
4
3
2
A
B
Anz. Ae.-Nr.
6
5
8 14 13 17 16 15
_000_________
__00_________
___0_________
________________
K-Bus
Datum
A013
& CO.
87616 Marktoberdorf
Name
ProE
V18
33 32 23 22 1
Kol.
Kol.
Kol.
Kol.
Passung
gezeichnet
2
3
X201
Abmass
geprueft
G-Bus
Fertigzustand
Einhaertetiefe mm
(
* HV1 )
Stat.gepr.
rt ,
rt ,
rt ,
rt ,
rt ,
ge
ge,,
ge
ge,,
1
1
1
1
1
0.5
1
1
55
4
5
56
57
58
59
60
23
28
26
27
54
+ UB 15
X
X
+UB 30
Masse
+UB 30
CAN LOW
CAN HIGH
Masse
30
WF1014,
WF1014,
WF1015,
WF1015,
WF1016,
WF1016,
WF1017,
WF1017,
WF1018,
WF1018,
WF1461,
WF1461,
WF1460,
WF1460,
WF1200,
WF1200, rt , 4
WF1202,
WF1202, rt , 0.5
WF1201,
WF1201, rt , 1
WF0960,
WF0960, rt , 1
WF0958,
WF0958, ge,
ge , 1
9
X
33
14
10
45
47
6
X
X
CAN LOW
CAN HIGH
+ UB 30
+UB 30
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
X051 21
F041 40A
22
WF0953,, ge
WF0953
ge,, 1
WF0959,
WF0959, ge
ge,, 1
Verpoldiode
K-Bus
Rohteil-Modell-Halbzeug
*
916.901.000.004
*
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Norm gepr.
Name Kollmann
Datum
Schaltplan *
*
Masstab
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Entstanden
aus:
Pagez.
CAN LOW
CAN HIGH
+ UB 30
A002
+UB 30
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
+UB 30E
A3
A2
Kombiinstrument
WF1346,
WF1346, br_ws , 0.5
X647
F045 5A
A13
WF1256,
WF1256, ge
ge,, 1
WF1255,
WF1255, ge
ge,, 1
WF0981,
WF0981, rt , 1
X637
X051 29
A1
WF1261,
WF1261, ge
ge,, 0.5
WF1262,
WF1262, ge
ge,, 0.5
WF1257,
WF1257, ge
ge,, 0.5
WF1258,
WF1258, ge
ge,, 0.5
WF1259,
WF1259, ge
ge,, 0.5
WF1214,
WF1214, rt , 1
WF1408,
WF1408, gr , 0.5
WF1263,
WF1263, ge
ge,, 1
WF1473,
WF1473, ge
ge,, 0.5
1
55
4
5
56
57
58
59
60
23
28
26
27
54
X
X
X
X
X
X
X034
C10
C9
B9
B8
A18
A16
A15
A14
+ Ub 30
+ Ub 15
Masse
CAN +
Digitalmasse
CAN LBS CAN +
LBS CAN -
WF1216,
WF1216, rt , 0.5
WF1217,
WF1217, rt , 0.5
rt,1
gr,1
br,1
bl,1
gn,1
ge,1
rosa,1
ws,1
ilung ihres
handlungen
ung oder
WF1215,
WF1215, rt , 1
A12
A11
A10
A9
A8
A7
A6
A5
A4
A17
1
12
3
4
14
15
16
17
18
19
2
11
13
5
6
7
8
9
10
20
21
22
23
24
25
26
1
2
3
4
5
6
7
8
+UB Beleuchtung
Karosseriemasse
Masse Elektronik
+UB Beleuchtung
Masse Sensorik
+UB 8,5V von A004
+UB 8,5V von A002
Masse Sensorik
+UB 8,5V Ventile
WF1209, rt , 1
WF1209,
WF1254,
WF1254, ge
ge,, 1
1
2
3
4
5
6
7
8
ge/0,5
br/0,5
br-ws/0,5
581/0,5
br-ge/0,5
ge/0,5
ge/0,5
br-ge/0,5
ge/0,5
WF1252,
WF1252, ge
ge,, 1
3
4
7
13
14
15
16
17
1
X
A007
36
F004 5A
R5
Terminal
38
X050 7
C3
X636
X051 35
+UB 15E
6 3
4
R1
R4
3
R3
A
R1
2
R2
Verpoldiode
20
F048 15A
+UB 30
U2 2
28 21 20 19
F049 5A
Elektronikbox EHR
X036
34
V1
A008
32
F040 5A
X051 37
A005
C4
18 31 27
18
F032 5A
X051 19
+UB 15E
C1
30 24
28
F047 5A
X051 3
+UB 15
R7
R7
1
29 26 9 10 11 12
24
F046 5A
X051 33
+UB 30E
R330
Fahrschalter
F039 10A
X051 31
+UB 58
X032_S
F044 5A
X051 17
+UB 15E
A003
F042 10A
X051 27
+UB 15E
C5
X051 23
+UB 30E
U1
+UB 15E
5
2 3 6 7
X033
+UB 30E
C2
Bedienungskonsole
C6
A004
2
+-
1
8
Elektronikbox
Page
X031
X629
Page
23,, TEIL
23
X044_P , PIN
31
Page
23,, TEIL
23
X045_P , PIN
7
X102
D
X620
G-BUS
4321
C
LBS-Anschluss
A013
B
Werkstoff
Ausgangszustand
*
Abnahmevorschrift
*
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
FWN *
916.901.000.003
20
916.901.000.004
X033
X100
A005
4
5
17
+UB 30 47
Masse 45
+UB 30 10
Wahre Vorfahrt
+ UB 15
13
Masse
CAN LOW 33
CAN HIGH 14
Bedienungskonsole
X
X
1234
WF0891,
WF0891 , ws
ws,, 1
WF0890,
WF0890 , ws
ws,, 1
27 31 18
1
55
4
5
56
57
58
59
60
23
28
27
26
54
X
X
X
X
X
X
V1
1
2
3
4
5
6
7
8
R3
R1
R1
Verpoldiode
R4
R2
R2
R7
R5
4
3
2
A
B
Anz.
Ae.-Nr.
Datum
Elektronikbox EHR
Xaver Fendt GmbH
87616 Marktoberdorf
& CO.
Name
Name
ProE
V18
A002
C3
Rohteil-Modell-Halbzeug
Fertigzustand
_000_________
__00_________
___0_________
Kol.
Kol.
Kol.
________________ Kol.
Einhaertetiefe mm
(
Passung
gezeichnet
Abmass
geprueft
* HV1 )
Stat.gepr.
Schaltplan
*
916.901.000.004
*
Norm gepr.
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Kollmann
Datum 08.06.00
Masstab
CAN HIGH
CAN LOW
+ UB 30
K-Bus
Terminal
+UB const 8.5V
Ein/Aus +15
+UB 30
A013
+ Ub 30
+ Ub 15
Masse
CAN +
Digitalmasse
CAN LBS CAN +
LBS CAN -
A008
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
rt,1
gr,1
br,1
bl,1
gn,1
ge,1
rosa,1
ws,1
R4
R2
WF0898,
WF0898 , ws
ws,, 1
WF0899,
WF0899 , ws
ws,, 1
1
2
3
4
5
6
7
8
R3
R1
R4
A004
X034
X
X
Kombiinstrument
19 20 21 28
Hubwerkstatus
X602
C4
CAN HIGH
CAN LOW
Masse Elektronik
Masse Sensorik
C1
+UB 30
C5
28
23
60
59
58
57
56
5
4
55
1
Ein/Aus +15
+UB const 8.5V
U1
C7
C8
B4
B17
B1
B5
B6
B7
C6
2 3 6 7
WF0897,
WF0897 , ws
ws,, 1
C6
6 3
4
2
1
X
X
X
X
X
A007
X633
WF0893,
WF0893 , ws
ws,, 1
C2
U2
+ UB 30 54
CAN LOW 26
CAN HIGH 27
X603
B13
B2
B3
R3
WF0905,
WF0905 , ws
ws,, 1
WF0860
WF0860,, ws,
ws, 0.5
WF0861
WF0861,, ws
ws,, 0.5
C2
C3
C11
C12
X
X
X
WF0896,
WF0896 , ws
ws,, 1
X634
X624
WF0892,
WF0892 , ws
ws,, 1
X625
WF0902,
WF0902 , ws
ws,, 1
X601
WF0904,
WF0904 , ws
ws,, 0.5
WF0903,
WF0903 , ws
ws,, 0.5
ilung ihres
handlungen
ung oder
X
X
X
1
2
3
4
5
6
7
8
9
11
12
10
Can low 13
14
15
16
17
18
19
20
21
22
23
24
25
Can high 26
K-Bus
R1
+-
R2
R3
A
R4
C
R1
1234
R2
+-
R3
E
R4
R1
1
R2
D
R3
X201
R4
1
7
8
Elektronikbox
*
*
DRAWING
SCALE
Fav 900
ab* 23/3001
*
*
( )
Pagez.
X031
X036
X600
WF0901
WF0901,, ws,
ws, 1
WF0900
WF0900,, ws
ws,, 1
WF0907,
WF0907 , ws
ws,, 1
WF0906,
WF0906 , ws,
ws, 1
Werkstoff
Ausgangszustand
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
Abnahmevorschrift
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
Entstanden
aus:
FWN *
916.901.000.003
*
43
Page 21
916.901.000.004
X162
X161
B013
B012
321
X244
S034
1
2
t
P
Q
13 12 10 9.
X041_P
X040_S
X041_S
X747
B004
X045_P
13 12 10 9.
X045_S
X153
1
2
H006
X683
X703
S024
X204 3 2 1
X234 1
A007
X182 1 2 3
X168
B034 Q
5
WF1366,
WF1366 , br , 1
Kombiinstrument
Kombiinstrument
X044_P
11
X044_S
321
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
B019
P
Name
Name
ProE
V18
26 29
CAN LOW
CAN HIGH
+ UB 30
X
X
X
X
X
X
Fuellstand Kuehlmittel
X
R5
39
12V
+UB 30
1
12
3
4
14
15
16
17
18
19
2
11
13
5
6
7
8
9
10
20
21
22
23
24
25
26
WF1474,
WF1474 , ge
ge,, 0.5
WF0555
WF0555,, ws
ws,, 1
V1
WF1365,
WF1365 , br , 1
8,5V
X
X
X
X
X
X
C3
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
A004
WF1377,
WF1377 , br_ws , 1
56
57
58
59
60
23
28
26
27
54
1
55
4
5
A013
WF0554,
WF0554 , ws,
ws, 0.5
X635
WF0540,
WF0540 , ws
ws,, 0.5
WG1489,
WG1489, ge
ge,, 1
WG0571,
WG0571, ws
ws,, 1
WG1377,
WG1377, br-ws , 1
X100
WF0559
WF0559,, ws,
ws, 0.5
WF0558
WF0558,, ws,
ws, 0.5
WG1399,
WG1399, br-ws , 1
WVM1324,
WVM1324, br-ws , 1
12 11 10
1
2
3
4
5
6
7
8
9
11
12
10
13
14
15
16
17
18
19
20
21
22
23
24
25
26
25 24 30
WF1489,
WF1489 , ge
ge,, 1
Verpoldiode
C17
C4
B10
B11
B12
B14
B15
C5
U2
6 3
4
2
1
WF1364,
WF1364 , br_ws , 1
WF1497
WF1497,, ge
ge,, 1
C1
B16
B18
C4
R7
WG0546,
WG0546, ws
ws,, 1
23
C13
WVM1325,
WVM1325, br-ws , 1
X040_P
WF0547,
WF0547 , ws
ws,, 0.5
WF0571,
WF0571 , ws
ws,, 0.5
Tastatur
WVM0540,
WVM0540, ws
ws,, 1
X043_S
23
WF0546,
WF0546 , ws,
ws, 0.5
2
4
8
6
1
3
5
7
12
9
10
11
13
14
15
16
17
18
WVM1353,
WVM1353, br_ge , 1
X043_P
X201
WVM0555,
WVM0555, ws
ws,, 1
A007
WF0545,
WF0545 , ws
ws,, 0.5
WF0567,
WF0567 , ws
ws,, 0.5
WF0566,
WF0566 , ws
ws,, 0.5
WF0565,
WF0565 , ws
ws,, 0.5
WF0564,
WF0564 , ws
ws,, 0.5
WF0563,
WF0563 , ws
ws,, 0.5
WF0562,
WF0562 , ws
ws,, 0.5
WF0561,
WF0561 , ws
ws,, 0.5
WF0560,
WF0560 , ws
ws,, 0.5
WF1399,
WF1399 , br , 0.5
WF0548
WF0548,, ws
ws,, 0.5
X101
WF1373,
WF1373 , ws
ws,, 0.5
WF1522,
WF1522 , ws
ws,, 0.5
ilung ihres
handlungen
ung oder
X035
1
2
3
4
14
15
16
17
18
11
12
10
13
5
6
7
8
9
19
20
21
22
23
24
25
26
D
eser Unterlage, Verwertung und Mitte
ht ausdruecklich zugestanden. Zuwider
Rechte fuer den Fall der Patenterteil
en.
A006
WVM1474,
WVM1474, ge
ge,, 1
WVM0547,
WVM0547, ws
ws,, 1
WVM1371
WVM1371,, br-ws , 1
WEM0548,
WEM0548, ws
ws,, 1
1
6
7
Kol.
Kol.
Kol.
Kol.
(
Passung
gezeichnet
Abmass
geprueft
Bedienungskonsole
X033
E
E
SU
Q
X102
X554
MP_FAHRERST
A007
Kombiinstrument
C
23 3 25
23 3 25
11
X698
WG1398,
WG1398, br-ws , 1
B
Rohteil-Modell-Halbzeug
Fertigzustand
Einhaertetiefe mm
* HV1 )
Stat.gepr.
Schaltplan
Werkstoff
Dashpanel
- Page 22
*
*
916.901.000.004
*
*
Norm gepr.
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Kollmann
Datum 08.06.00
Masstab
Ausgangszustand
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Pagez.
Abnahmevorschrift
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
Entstanden
aus:
FWN *
916.901.000.003
*
43
Page 22
916.901.000.004
X148
1
2
3
4
S048
Umschalter EHR
Offen
= EHR
Geschlossen = DW
X332
1
Y021
2
2
1
X333
X676
X675
X180
B032
123
F
X179
B031
U
U
U
123
F
X178
X044_P
X677
X039
123
B030
A011
5
1
2
34
4
3
2
A
B
Anz.
Ae.-Nr.
_000_________
__00_________
___0_________
________________
Datum
Y022
Xaver Fendt GmbH
87616 Marktoberdorf
& CO.
29 30 31
A007
Fertigzustand
Kol.
Kol.
Kol.
Kol.
Einhaertetiefe mm
(
Name
Passung
gezeichnet
Name
ProE
V18
geprueft
Abmass
* HV1 )
Stat.gepr.
Schaltplan
MP_FAHRERST
29 30 31
Rohteil-Modell-Halbzeug
*
916.901.000.004
*
Norm gepr.
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Kollmann
Datum 08.06.00
Masstab
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Pagez.
WF0947,
WF0947 , ws
ws,, 1
123
S029
X239
123
X044_P
X044_S
X101
Kombiinstrument
X044_S
X015
1
1
WG0938,
WG0938, gr , 1
1
1
1
1
S027
X110
123
WF0943
WF0943,, ws
ws,, 1
X032_P
X237
WG0939,
WG0939, gn
gn,, 1
ws,
ws,
ws,,
ws
ws,,
ws
ws,,
ws
WF0949,
WF0949 , ws,
ws, 1
WF0942
WF0942,,
WF0944
WF0944,,
WF0946
WF0946,,
WF0948
WF0948,,
Tast. se/re.
Sig. ext.
Sig. RSD
CAN_low
CAN_high
Masse
Masse
Sollwert
Sollwert
Sollwert
Ver. KMB li.
123
WG0940,
WG0940, ws
ws,, 1
X033
ws,, 1
WF0941 , ws
WF0941,
WF0940,
WF0940 , ws,
ws, 1
WF0979,
WF0979 , ws
ws,, 1
WF0938,
WF0938 , gr , 1
X
X
14
X
33
X
23
X
X
X
X
X
48
X
39
X
X
X
X
X
X
28
X
50
52
51
31
+UB 30
+UB 30
EHR Ein/Aus
6 +UB 15
10
X
47
12
X
1
8
2
40
X
20
38
43
25
7
55
19
53
X
9
X
45
X
X
X
X
CAN LOW
CAN HIGH
+ UB 30
+UB 30
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
X111
X553
WF0945
WF0945,, ws
ws,, 1
1
1
1
1
1
1
1
1
1
1
1
1
1
ws,
ws,
ws,,
ws
ws,,
ws
ws,,
ws
gn,,
gn
ws,,
ws
ws,,
ws
ws,,
ws
ws,,
ws
ws,,
ws
ws,,
ws
ws,,
ws
ws,,
ws
1
55
4
5
56
57
58
59
60
23
28
26
27
54
X
X
X
46
47
48
Automatik Heck
Stop Automatikfunktionen
+UB Beleuchtung
Karosseriemasse
Masse Elektronik
+UB Beleuchtung
Masse Sensorik
+UB 8,5V von A004
+UB 8,5V von A002
Masse Sensorik
X112
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
WF0953,
WF0953 , ge
ge,, 1
WF1371,
WF1371 , br , 1
WF0952
WF0952,,
WF0951
WF0951,,
WF0950
WF0950,,
WF0937,
WF0937 ,
WF0939
WF0939,,
WF0978
WF0978,,
WF0930
WF0930,,
WF0931
WF0931,,
WF0932
WF0932,,
WF0933
WF0933,,
WF0934
WF0934,,
WF0935
WF0935,,
WF0936
WF0936,,
991/0,5
469/0,5
ge/0,5
br/0,5
br-ws/0,5
581/0,5
br-ge/0,5
ge/0,5
ge/0,5
br-ge/0,5
CAN LOW
CAN HIGH
+ UB 30
Automatikstop
Automatik Heck
54
L
54G
58L
31
R
58R
78
WG0953,
WG0953, ws,
ws, 1
X044_S
WG0954,
WG0954, ws,
ws, 1
10 11 12
X396
X043_S
4 17 11 15 16 18 21
+UB
X044_P
Sig.
10 11 12
WG1394,
WG1394, ws,
ws, 1
78
X043_P
X395
EHR
X394
Masse
X647 , PIN
A005
WG0930,
WG0930, ws
ws,, 1
20 , TEIL
WG0978,
WG0978, ws
ws,, 1
WG0933,
WG0933, ws
ws,, 1
WG0979,
WG0979, ws
ws,, 1
Page
Sig
+UB
WG0937,
WG0937, ws
ws,, 1
X647 , PIN
Bedienungskonsole
WG0943,
WG0943, ws,
ws, 1
WG0932,
WG0932, ws,
ws, 1
WG0942,
WG0942, ws,
ws, 1
20 , TEIL
X032_S
22
24
3
4
7
13
14
15
16
17
X031
A004
WG0941,
WG0941, ws,
ws, 1
WG0931,
WG0931, ws
ws,, 1
WG0929,
WG0929, ws
ws,, 1
Page
Fahrschalter
Sig
+UB
+UB 30
Masse Sensorik
Masse Elektronik
Sig
+UB
WEM0934,
WEM0934, ws
ws,, 1
WEM0935,
WEM0935, ws
ws,, 1
WEM0936,
WEM0936, ws
ws,, 1
X045_S
A003
WEM0945,
WEM0945, ws
ws,, 1
22
24
3
4
7
13
14
15
16
17
WF0469,
WF0469 , ws,
ws, 1
WF0991,
WF0991 , ws
ws,, 1
1
55
56
57
58
59
60
23
28
4
5
54
9
31
Elektronikbox
WEM0944,
WEM0944, ws
ws,, 1
X045_P
WG0957
WG0957,, ws,
ws, 1
ilung ihres
handlungen
ung oder
WF0959,
WF0959 , ge,
ge , 1
WF0957,
WF0957 , ws
ws,, 1
D
eser Unterlage, Verwertung und Mitte
ht ausdruecklich zugestanden. Zuwider
Rechte fuer den Fall der Patenterteil
en.
A002
WG0959
WG0959,, ge,
ge , 1
1
8
S028
X034
X632
X238
F
S030
E
X240
26 27 28
26 27 28
Werkstoff
Electro-hydraulic power
lift control - Page
23
*
*
*
Ausgangszustand
*
Abnahmevorschrift
*
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
Entstanden
aus:
FWN *
916.901.000.003
*
43
Page 23
916.901.000.004
4 17 11 15 16 18 21
B022
1
S036
S025
X326
X171
2
Y015
4321
X327
4321
Y016
3
Y032
X336
X328
Y017
4321
X329
4321
Y018
5
X330
WEM0654,
WEM0654, ws
ws,, 1
WEM0968,
WEM0968, br , 1
WF0577,
WF0577 , ws
ws,, 1
X031
Kick Out
Fuellstand Hydraulikoel
CAN LOW
CAN HIGH
CAN LOW
CAN HIGH
+ UB 30
Oeldruck Lenkung
+UB 30
Masse Sensorik
Masse Elektronik
36
WF0850,
WF0850 , ws
ws,, 1
WF0851,
WF0851 , ws
ws,, 1
1
55
X
X
56
57
58
59
60
23
28
26
27
54
45
X
16
17
4
5
F048 15A
WEM0837,
WEM0837, ws
ws,, 1
WF0830,
WF0830 , ws,
ws, 1.5
X051 35
WEM1393,
WEM1393, br , 1
1
1.5
1
1
1
X043_P
A004
WEM0836,
WEM0836, ws
ws,, 1
ws
ws,,
ws,,
ws
ws
ws,,
ws
ws,,
ws
ws,,
+UB 15E
WEM1392,
WEM1392, br , 1
WEM0829,
WEM0829,
WEM0830,
WEM0830,
WEM0577,
WEM0577,
WEM0850,
WEM0850,
WEM0851,
WEM0851,
CAN LOW
CAN HIGH
+ UB 30
X
MV Neutral Ventile
+UB 30
Masse Sensorik
Masse Elektronik
Masse
Can +
Can +UB
Masse
Can +
Can +UB
X214
Elektronikbox
WEM1372,
WEM1372, br , 1
WEM0832,
WEM0832, ws
ws,, 1
WF0829,
WF0829 , ws
ws,, 1
1
55
56
57
58
59
60
23
28
4
5
54
X
52
Masse
Can +
Can +UB
S026
1
WEM1341,
WEM1341, br , 1
X235
WEM1330
WEM1330,, br_ge , 1
WEM1387,
WEM1387, br_ge , 1
Masse
Can +
Can +UB
2
WEM1348,
WEM1348, br_ge , 1
ilung ihres
handlungen
ung oder
A002
WEM0831,
WEM0831, ws
ws,, 1
1
WEM0578,
WEM0578, ws
ws,, 1
X639
WEM1340,
WEM1340, br , 1
WEM1391,
WEM1391, br_ge , 1
X236
Masse
Can +
Can +UB
B
eser Unterlage, Verwertung und Mitte
ht ausdruecklich zugestanden. Zuwider
Rechte fuer den Fall der Patenterteil
en.
WEM0579,
WEM0579, ws
ws,, 1
1
5
6
4321
4
3
2
A
B
Anz.
Ae.-Nr.
_000_________
__00_________
___0_________
________________
Datum
Y019
Xaver Fendt GmbH
87616 Marktoberdorf
& CO.
Kol.
Kol.
Kol.
Kol.
(
Name
Passung
gezeichnet
Name
Kollmann
Datum 08.06.00
ProE
V18
Abmass
geprueft
*
*
Bedienungskonsole
X033
22 20 19 17 16
X043_S
22 20 19 17 16
X520
MP_MOTOR_RE
C
X638
X640
P
Rohteil-Modell-Halbzeug
Fertigzustand
Einhaertetiefe mm
* HV1 )
Stat.gepr.
Schaltplan
Werkstoff
*
Ausgangszustand
*
Abnahmevorschrift
*
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
916.901.000.004
*
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Norm gepr.
Masstab
*
SCALE
Page** 24 DRAWING
*
( )
Pagez.
Entstanden
aus:
FWN *
916.901.000.003
*
43
Page 24
916.901.000.004
Sig
+UB
X747
X041_S
254
160
160
510
510
123
X232
6.
6.
S022
123
X040_P
X231
X188
S021
X040_P
14 15 16 18
X043_P
14 15 16 18
X043_S
12
MP_MOTOR_LI
1 3 2
X233
B040
3
4
1
2
3
WF0841,
WF0841 , ws
ws,, 1
WF0843,
WF0843 , ws
ws,, 1
WF1354,
WF1354 , br , 1
X201
WVM0846,
WVM0846, ws
ws,, 1
WVM1352,
WVM1352, br_ge , 1
WVM1355,
WVM1355, br_ge , 1
A003
C3
Verpoldiode
V1
25 24 30
12 11 10 9 26 29
21
Rohteil-Modell-Halbzeug
Fertigzustand
Einhaertetiefe mm
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz.
Ae.-Nr.
Datum
S023
Xaver Fendt GmbH
87616 Marktoberdorf
& CO.
Kol.
Kol.
Kol.
Kol.
(
Name
Passung
gezeichnet
Name
ProE
V18
Abmass
geprueft
* HV1 )
*
916.901.000.004
*
Stat.gepr.
Schaltplan
Norm gepr.
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Kollmann
Datum 08.06.00
Masstab
RE 3. Kreis
Masse 3. Kreis
A013
br-ge/0.5
br-ge/0.5
+UB 15
ge/0,5
839/0,5
841/0,5
848/0,5
828/0,5
842/0,5
721/0,5
B17
C4
1
23
27
29
18
28
19
X
21
20
X031
6 3
4
U2 2
1
B10
B11
B12
B14
B15
C5
B1
B16
B18
C4
R7
Elektronikbox
B13
Joystick Gasse X
Joystick Mittelstellung
Joystick Gasse Y
X032_P
1
23
27
29
18
28
19
X
21
20
ge,, 0.5
WF1471 , ge
WF1471,
WF0721,
WF0721 , ws
ws,, 1
WF0831,
WF0831 , ws
ws,, 1
WF0848,
WF0848 , ws
ws,, 1
WF0832,
WF0832 , ws
ws,, 1
X033
CAN LOW
CAN HIGH
+ UB 30
X
Fahrschalter Auto Front
A002
+UB const 8.5V
Ein/Aus +15
Bedienungskonsole
+UB 30
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
Sollwert Front
Sollwert Front
4. Ventill
3. Ventil
CAN LOW
CAN HIGH
+ UB 30
Tast. ext. se. FKH
Tast. ext. he. FKH
Lagesensor FKH
Sperren ext. Tast.
+UB 30
F024 10A
1
55
4
5
56
57
58
59
60
23
28
26
27
54
x
32
11
21
33
48
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
A004
3
WEM1363,
WEM1363, br_ge , 1
WF0650,
WF0650 , ws,
ws, 1
WF0651,
WF0651 , ws
ws,, 1
WF0653,
WF0653 , ws
ws,, 1
WF0657,
WF0657 , ws
ws,, 1
WF0656,
WF0656 , ws
ws,, 1
1
55
4
5
56
57
58
59
60
23
28
26
27
54
40
41
9
42
50
8
6
7
WEM0657,
WEM0657, ws
ws,, 1
X041_P
31
WF0846
WF0846,, ws
ws,, 1
WF1124
WF1124,, sw
sw,, 1
WF1132
WF1132,, sw
sw,, 1
WF0835
WF0835,, br_ge , 1
ilung ihres
handlungen
ung oder
X050 47
WVM0651,
WVM0651, ws
ws,, 1
WVM0653,
WVM0653, ws
ws,, 1
WVM1471,
WVM1471, ge
ge,, 1
X097
WVM1349,
WVM1349, br_ge , 1
D
eser Unterlage, Verwertung und Mitte
ht ausdruecklich zugestanden. Zuwider
Rechte fuer den Fall der Patenterteil
en.
WVM0650
WVM0650,, ws
ws,, 1
1
7
8
Fahrschalter
R5
*
*
DRAWING
SCALE
Fav 900
ab** 23/3001
*
*
( )
Pagez.
X032_S
MP_FAHRERST
X023_S
Werkstoff
*
Ausgangszustand
*
Abnahmevorschrift
*
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
Entstanden
aus:
FWN *
916.901.000.003
*
43
Page 25
916.901.000.004
K013
X553
C
21
WVM1365,
WVM1365, br , 1
X638
X512
A021
R5
G-Bus
C3
6 3
4
Verpoldiode
U2 2
1
V1
8 14 13 17 16 15
33 32 23 22 1
X
X
X
X
X
6
35
23
16
12
11
24
13
1
2
15
18
27
4
3
C4
A12
A11
A10
A9
A8
A7
A6
A5
A4
A1
A17
C10
C9
B9
B8
A18
A16
A15
A14
A13
A3
A2
X200
C1
C5
U1
2 3 6 7
X662
WF0864,
WF0864, ws
ws,, 0.5
ilung ihres
handlungen
ung oder
X031
WF0868,
WF0868, ws,
ws, 1
WF0867,
WF0867, ws
ws,, 1
+-
X617
WF0866,
WF0866, ws
ws,, 1
X663
WF0869,
WF0869, ws
ws,, 0.5
WF0865,
WF0865, ws
ws,, 1
WF0870,
WF0870, ws
ws,, 1
X618
WF0871,
WF0871, ws
ws,, 1
WF0883,
WF0883, ws
ws,, 1
WF0882,
WF0882, ws
ws,, 1
WF0885,
WF0885, ws
ws,, 1
WF0884,
WF0884, ws
ws,, 1
15 14 30 31
X043_P
X044_P
X043_S
X044_S
15 14 30 31
12
12
WEM0883, ws
ws,,
WEM0882, ws
ws,,
WEM0885, ws
ws,,
WEM0884, ws
ws,,
1
1
1
1
X048
Ferritkern
TN10/6/4-3C11
FA. BFI Optialis
1 2 34
E
C2
C6
1
55
56
57
58
59
60
23
28
4
5
54
X
52
R7
R330
Elektronikbox
Masse Sensorik
Masse Elektronik
LBS-Anschluss
A002
X
X
X
X
X
Diagnoselampe
Masse Pedalwertgeber
Sig. Pedalwertgeber
+UB Pedalwertgeber
CAN high
CAN low
ISO-L
ISO-K
BAT BAT +UB 15
Relais MV Abschaltung
Ausgang Hauptrelais
+UB 30
+UB 30
EDC
A013
CAN LOW
CAN HIGH
+ UB 30
X
X
+UB 30
Stelleinheit
R330
Referenz V/R
+Ub aus EST
CAN 2+
CAN 2+Ub (30)
Digitalmasse
Schleppermasse
WD-PWM
A009
X642
sw 1/3
sw 1/6
sw 1/2
sw 1/5
sw 1/4
sw 1/7
sw 1/8
sw 1/1
X037_P
WG0885, ws,
ws, 1
WG0884, ws
ws,, 1
X641
18745263
X037_S 1 8 7 4 5 2 6 3
WEM0853, ws
ws,, 1
WEM0852, ws
ws,, 1
WEM0840, ws
ws,, 1
WEM0844, ws
ws,, 1
WEM0838, ws
ws,, 1
WEM0842, ws
ws,, 1
WEM0879, ws
ws,, 1
WEM0878, ws
ws,, 1
WEM0873, ws
ws,, 1
WEM0872, ws
ws,, 1
Rohteil-Modell-Halbzeug
Masse
Can +
Can +UB
4321
X330
Y016
Y017
Y018
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
* HV1 )
*
916.901.000.004
*
B
Anz. Ae.-Nr.
Datum
Name
Passung
gezeichnet
Y015
4321
Masse
Can +
Can +UB
4321
X329
Masse
Can +
Can +UB
4321
X328
Masse
Can +
Can +UB
Masse
Can +
Can +UB
4321
X327
Y019
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
Datum
& CO.
87616 Marktoberdorf
ProE
v20
FWN *
Masstab
Entstanden
aus:
Pagez.
Schaltplan *
916.901.000.003
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Name Kollmann
Einhaertetiefe mm
X326
Werkstoff
Page
26
916.901.000.004
Y005
1
B011
f
n
X158
X570
321
B010
f
1
2
B009
I
MP_GETRIEBE
2
X228
S017
1
2
X157
B008
3
22
22
B017
X041_P
WVM1329, br_ge , 1
3 1 2 X164
P
B015
21
n
f
34
f
X045_S
13 30 9. 29 8
X041_S
WVM1322, br_ge , 1
WVM1458, ge
ge,, 1
WVM1457, ge
ge,, 1
WVM0542, ws
ws,, 1
WVM0541, ws
ws,, 1
13 30 9. 29 8
X165
n
132
B016
4
Y002
WBF1314,
WBF1314, br_ge , 1
25 10 27 21 19 18 30 29 28 26 23 22 20 17 15 16 13 12 9. 6.
25 10 27 21 19 18 30 29 28 26 23 22 20 17 15 16 13 12 9. 6.
X672
X315
X316
X163
1
2
Y003
B014
21
n
f
34
4
3
2
A
B
Anz. Ae.-Nr.
_000_________
__00_________
___0_________
________________
Datum
f
Xaver Fendt GmbH
& CO.
87616 Marktoberdorf
WG1308, br , 1
WG1312, br , 1
X570
WF0731,
WF0731, ge
ge,, 0.5
X619
WF0581,
WF0581, ws
ws,, 0.5
X032_P
X045_P
Kol.
Kol.
Kol.
Kol.
Name
Passung
gezeichnet
ProE
V18
sw 1/3
sw 1/6
sw 1/2
sw 1/5
sw 1/4
sw 1/7
sw 1/8
sw 1/1
Abmass
geprueft
X102
S045
A007
Referenz V/R
+Ub aus EST
CAN 2+
CAN 2+Ub (30)
Digitalmasse
Schleppermasse
WD-PWM
Rohteil-Modell-Halbzeug
Fertigzustand
* HV1 )
Stat.gepr.
*
916.901.000.004
*
Norm gepr.
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Name Kollmann
Datum
Schaltplan *
*
Masstab
2
5
6
8
9
10
11
12
25
26
13
2
5
6
8
9
10
11
12
25
26
13
771/0,5
774/0,5
757/0,5
775/0,5
707/0,5
777/0,5
719/0,5
720/0,5
7560,5
755/0,5
581/0,5
WF0754,
WF0754, ws,
ws, 1
WF0753,
WF0753, ws
ws,, 1
WF0794,
WF0794, ws
ws,, 1
26
CAN LOW
CAN HIGH
+ UB 30
Temp. Ausspeisung
Filterverschmutzung
Handbremse
Temp. Ausspeisung
+UB 30
Rfa Stellungserkennung
Masse Sensorik
Masse Elektronik
Uebersetzungsverhaeltnis
Gasse Tempomat
Fahrhebel Mittelstellung
Gasse V/R
Anzeige Neutral ein
Aktivierung 1
Fahrstufe Neutral
Fahrstufenwechsel 1/2
VV+
+UB Beleuchtung
35
1
55
56
57
58
59
60
23
28
26
27
54
21
22
18
31
CAN LOW
CAN HIGH
+ UB 30
Sollwert Motordrehzahl
Drehzahl Motor 2
Drehzahl Motor 1
MV V
Hochdrucksensor
Drehzahl Kegelritzel
Richt. Kegelritzel
Drehzahl Hydrostat
Fahrbereichserkennung 1/2
MV Fahrbereich 1
MV Fahrbereich 2
Richt. Hydrostat
Vers. Verstelleinheit
Referenz V/R
V+
VFahrbereichstaster 1/2
Neutraltaster
Aktivierungstaster
LED Neutral
Fahrhebel V/R
Fahrhebel Mitelstellung
Tempomat
Beschl. Rampe
Bedienungskonsole
X
X
X
X
X
X
X
X
X
X
25
X
X213
R330
X613
A009 Stelleinheit
WF1330,
WF1330, br_ge , 1
X033
18745263
X225_S 1 2 3
A004
X037_P
B5
+UB 30E
WBF0778,
WBF0778, ws
ws,, 1
X031
Elektronikbox
18745263
F043 15A
WF0542,
WF0542, ws
ws,, 1
WF0541,
WF0541, ws
ws,, 1
WF0785,
WF0785, ws
ws,, 1
WF0742,
WF0742, ws
ws,, 1
WF0751,
WF0751, ws
ws,, 1
WF0740,
WF0740, ws
ws,, 1
WF0739,
WF0739, ws
ws,, 1
WF0737,
WF0737, ws
ws,, 1
WF0734,
WF0734, ws
ws,, 1
WF0735,
WF0735, ws
ws,, 1
WF0736,
WF0736, ws
ws,, 1
WF0747,
WF0747, ws
ws,, 1
WF0749,
WF0749, ws
ws,, 1
WF0755,
WF0755, ws
ws,, 1
WF0756,
WF0756, ws
ws,, 1
WF0720,
WF0720, ws
ws,, 1
WF0719,
WF0719, ws
ws,, 1
WF0777,
WF0777, ws
ws,, 1
WF0707,
WF0707, ws
ws,, 1
WF0775,
WF0775, ws
ws,, 1
WF0757,
WF0757, ws
ws,, 1
WF0774,
WF0774, ws
ws,, 1
WF0771,
WF0771, ws
ws,, 1
V1
+UB 30
A002
5
X037_S
X745
WG1313, br , 1
WF1336,
WF1336, br_ge , 1
WF1359,
WF1359, br_ws , 1
Verpoldiode
Kupplugspedal
Schnellreversierung
Masse Sensorik
Masse Elektronik
Can low
Can high
X051 25
8
39
1
55
4
5
56
57
58
59
60
23
28
26
27
54
7
36
12
51
29
34
18
13
6
61
62
42
2
19
16
38
40
17
20
25
43
41
44
30
G-Bus
WF0433,
WF0433, ws
ws,, 1
WF0793,
WF0793, ws
ws,, 1
WG1309, br_ge , 1
123
WF1322,
WF1322, br_ge , 1
1234
WF1019,
WF1019, rt , 1.5
WF1451,
WF1451, ge
ge,, 0.5
WF1459,
WF1459, ge
ge,, 0.5
R5
WG1323, br-ws , 1
WG1019, rt , 1.5
WG1453, ge
ge,, 1
WG1451, ge
ge,, 1
WG1450, ge
ge,, 1
WG1452, ge
ge,, 1
WG0785, ws
ws,, 1
WG0754, ws
ws,, 1
WG0753, ws
ws,, 1
WG0742, ws
ws,, 1
WG0751, ws
ws,, 1
WG0740, ws
ws,, 1
WG0739, ws
ws,, 1
WG0737, ws
ws,, 1
WG0734, ws
ws,, 1
WG0735, ws
ws,, 1
WG0736, ws
ws,, 1
WG0747, ws
ws,, 1
WG0749, ws
ws,, 1
X044_S
WF1452,
WF1452, ge
ge,, 0.5
LBS-Anschluss
WG1314, br_ge , 1
I
WF1450,
WF1450, ge,
ge , 0.5
WF1457,
WF1457, ge
ge,, 0.5
WF1453,
WF1453, ge
ge,, 0.5
WF1458,
WF1458, ge
ge,, 0.5
R7
A013
Sig
+UB
321
X159
X044_P
WG1318, br_ge , 1
132
WG1319, br_ge , 1
X166
WG1320, br_ge , 1
X201 , PIN
WG0731, ge
ge,, 1
Sig
+UB
gr-rt 1
vi 1
+G-BUS
WG1316, br_ge , 1
X160
C1
X406
X318
WG1324, br , 1
B
C5
X671
2 3 6 7
ilung ihres
handlungen
ung oder
C6
C4
2
S014
8
33 32 23 22 1
1
29,, TEIL
29
U1
A12
A11
A10
A9
A8
A7
A6
A5
A4
C2
6 3
4
U2 2
1
8 14 13 17 16 15
A17
C10
C9
B9
B8
A18
A16
A15
A14
X225_P
7
C3
R330
A1
Page
A13
A3
A2
X200
1
7
8
A003
Fahrschalter
X745
X226
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Entstanden
aus:
Pagez.
Ausgangszustand
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
Page
MP_GETRIEBE
Werkstoff
Abnahmevorschrift
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
FWN *
916.901.000.003
27
916.901.000.004
X032_S
X740
Kombiinstrument
C
WG0794, ws
ws,, 1
WG1360, br_ge , 1
S015
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
X050 37
F019 10A
1 55 4 5 56 57 58 59 60 23 28 26 27 54 X 50 X 10 X X
X031
WF1508,
WF1508, ws
ws,, 1
WF1506,
WF1506, ws
ws,, 1
WF1503,
WF1503, ws
ws,, 1
WF1505,
WF1505, ws,
ws, 1
WF1507,
WF1507, ws
ws,, 1
21
X098
31
254
WF1500,
WF1500, ws,
ws, 1
WF1504,
WF1504, ws
ws,, 1
WF1502,
WF1502, br , 1
ilung ihres
handlungen
ung oder
BY 255
1N 4003
35
WF1509,
WF1509, ws,
ws, 1
WF0733,
WF0733, ws
ws,, 1
64
WF1501,
WF1501, ws
ws,, 1
X089
1N 4003
38
V003
Elektronikbox
A002
Notbetaetigung ein
+UB 15
MV Neutral/TK
CAN LOW
CAN HIGH
+ UB 30
+UB 30
X224
S013
321
X082
S012
K015
X045_P
X554
X045_S
MP_FAHRERST
14
14
WG1311, br , 1
WG0733, ws
ws,, 1
Rohteil-Modell-Halbzeug
X570
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
* HV1 )
916.901.000.004
*
*
Name
Passung
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
Datum
& CO.
87616 Marktoberdorf
ProE
V18
FWN *
Masstab
Entstanden
aus:
Pagez.
Schaltplan *
916.901.000.003
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Name Kollmann
Kol.
Kol.
Kol.
Kol.
gezeichnet
MP_GETRIEBE
Y004
1
X317
1
Auxilliary transmission
operation - Page
* 28
*
Fertigzustand
Einhaertetiefe mm
Werkstoff
Page
28
916.901.000.004
Sig
+UB
X152
B003
132
Y014
X325
2
1
Y013
X324
X043_P
Y033
R4
R2
R4
R2
R7
R5
U1
8
C6
C5
C1
X335
C4
C3
Verpoldiode
V1
19 20 21 28
+-
K-Bus
WF0608
WF0608,, ws
ws,, 1
X760
WF0609,
WF0609, ws
ws,, 1
X761
WF0612
WF0612,, ws
ws,, 1
X762
2
1
2
X521
Y012
MP_MOTOR_RE
5
4
3
2
A
B
Anz. Ae.-Nr.
X
Federung Heben
Federung Senken
MV Splen
CAN LOW
CAN HIGH
+ UB 30
WF0731,
WF0731, ge
ge,, 0.5
_000_________
__00_________
___0_________
________________
Datum
& CO.
87616 Marktoberdorf
27 28 29 8
X074
X323
Kol.
Kol.
Kol.
Kol.
Name
Passung
gezeichnet
ProE
V18
geprueft
Abmass
31
Stat.gepr.
V005
F050 15A
40
X136
27 31 18
X031
27 28 29 8
24 22
Rohteil-Modell-Halbzeug
Fertigzustand
Suspension
- Page 29
*
Einhaertetiefe mm
* HV1 )
*
916.901.000.004
*
Norm gepr.
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Name Kollmann
Datum
Schaltplan *
*
Masstab
64
35
21
WF0628,
WF0628, ws
ws,, 1
X051 39
WF0626,
WF0626, ws,
ws, 1
WF0627,
WF0627, ws
ws,, 1
K-Bus
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Entstanden
aus:
Pagez.
BY 255
BY 255
BY 255
Elektronikbox
WF0623,
WF0623, ws
ws,, 0.5
WF0624,
WF0624, ws,
ws, 0.5
WF0625,
WF0625, ws
ws,, 1
A002
+UB 30
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
R2
A013
6
WF1392,
WF1392, br , 1
R4
WF0613,
WF0613, ws
ws,, 1.5
R1
6 3
4
WF0620,
WF0620, ws
ws,, 1
WF0621,
WF0621, ws
ws,, 1
WF0622,
WF0622, ws
ws,, 1
1
55
4
5
56
57
58
59
60
23
28
26
27
54
X
X
66
65
67
X
2 3 6 7
WF0619,
WF0619, ws
ws,, 1
1234
WF1465,
WF1465, ge
ge,, 0.5
R3
R1
U2 2
C7
C8
B4
B17
C2
B1
B5
B6
B7
C6
R3
R1
WEM0619, ws
ws,, 1
X041_S
B13
B2
B3
C2
C3
C11
C12
R3
WEM1325, br , 1
WF0607,
WF0607, ws
ws,, 1
CAN LOW
CAN HIGH
+ UB 30
X
X
X
X
X
X
Position VA
X
WEM1344, br , 1
24 22
WEM0612, ws
ws,, 1
WEM1342, br , 1
ws,, 1
WEM0609, ws
WEM1343, br , 1
WEM0608, ws
ws,, 1
WVM1333, br_ge , 1
WVM0607, ws
ws,, 1
WVM1465, ge
ge,, 1
X041_P
R1
22
R2
C
+-
R3
X044_P , PIN
1234
R4
27,, TEIL
27
R1
E
R2
X201
R3
R4
X033
R1
Page
+UB 30
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
F
R2
1
55
4
5
56
57
58
59
60
23
28
26
27
54
X
X
X
X
X
X
32
X
Bedienungskonsole
R3
ilung ihres
handlungen
ung oder
A004
R4
D
Weitergabe sowie Vervielfaeltigung di
eser Unterlage, Verwertung und Mitte
Inhaltes nicht gestattet, soweit nic
ht ausdruecklich zugestanden. Zuwider
Rechte fuer den Fall der Patenterteil
verpflichten zu Schadenersatz. Alle
Gebrauchsmuster-Eintragung vorbehalt en.
1
8
+UB 15
Ausgangszustand
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
Page
X043_S
254
X554
MP_FAHRERST
X747
C
K016
Werkstoff
Abnahmevorschrift
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
FWN *
916.901.000.003
29
916.901.000.004
Y026
2
1
Y027
4
X361
2
1
160
Y008
16 18 31 4 19
X319
2
X170
510
321
B021
5
WG1464, ge
ge,, 1
WG0508, ws
ws,, 1
WG1338, br_ge , 1
X044_P
X044_S
X169
C4
321
4
3
2
A
B
Anz. Ae.-Nr.
R1
R4
R7
G-Bus
Verpoldiode
V1
_000_________
__00_________
___0_________
________________
Datum
B020
Xaver Fendt GmbH
& CO.
87616 Marktoberdorf
Kol.
Kol.
Kol.
Kol.
Name
f
ProE
V18
X031
X570
Fertigzustand
Einhaertetiefe mm
(
Passung
gezeichnet
geprueft
Abmass
* HV1 )
Stat.gepr.
R5
CAN LOW
CAN HIGH
+ UB 30
Drehzahl FZW
FZW Bremse loesen
FZW Ein/Aus
Drehzahl HZW Kuppl,
Drehzahl HZW
HZW Stufe 1
HZW Stufe 2
HZW Ein/Aus
LED HZW ein
Start Stop li
Start Stop re
A002
+UB 30
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
R2
R7
5 6. 8 10 12 9. 7
C
5 6. 8 10 12 9. 7
X229
Norm gepr.
*
916.901.000.004
*
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Name Kollmann
Datum
Schaltplan *
321
MP_GETRIEBE MP_GETRIEBE
S019
Rohteil-Modell-Halbzeug
PTOs *- Page 30
*
- EUimplementation
Version
- Europe
*
*
Masstab
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Entstanden
aus:
Pagez.
X230
510
510
160
160
S020
*
Ausgangszustand
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
Page
WF1345,
WF1345, br_ge , 1
R3
R2
LBS-Anschluss
WF0514,
WF0514, ws
ws,, 1
C1
WF0513,
WF0513, ws
ws,, 1
WF0520
WF0520,, ws
ws,, 1
WF0512,
WF0512, ws
ws,, 1
WF0507,
WF0507, ws
ws,, 1
WF0508
WF0508,, ws
ws,, 1
WF0521,
WF0521, ws
ws,, 1
WF0522,
WF0522, ws
ws,, 1
WF0509,
WF0509, ws
ws,, 1
WF0515,
WF0515, ws
ws,, 1
WF0511,
WF0511, ws
ws,, 1
WF0510,
WF0510, ws
ws,, 1
R1
R4
A013
1
55
4
5
56
57
58
59
60
23
28
26
27
54
37
68
49
14
35
48
53
47
24
22
45
R3
CAN LOW
CAN HIGH
+ UB 30
FZW Bremse loesen
+UB 30
Masse Sensorik
Masse Elektronik
WF1344,
WF1344, br_ge , 1
WF1463,
WF1463, ge,
ge , 0.5
WF1464,
WF1464, ge
ge,, 0.5
WF1469,
WF1469, ge
ge,, 0.5
1
55
56
57
58
59
60
23
28
26
27
54
12
C5
WF0506,
WF0506, ws
ws,, 1
WF0519,
WF0519, ws
ws,, 1
+G-BUS
WG1463, ge
ge,, 1
WG0507, ws
ws,, 1
WG1339, br_ge , 1
WG1345, br , 1
WG0509, ws
ws,, 1
WG1351, br , 1
WG0522, ws
ws,, 1
WG1350, br , 1
WG0521, ws
ws,, 1
WVM0519, ws
ws,, 1
WVM1389, br_ge , 1
WVM1469, ge
ge,, 1
WVM0513, ws
ws,, 1
WVM1335, br_ge , 1
WVM1334, br , 1
WVM0520, ws
ws,, 1
WVM1336, br , 1
4321
WVM0512, ws
ws,, 1
ilung ihres
handlungen
ung oder
4
3
2
1
33 32 23 22
14 13 17 16 15
S041
X360
B002
f
321
n
X223
C6
+G-BUS
U1
3
Y034
321
X572
X201
2 3 6 7
X151
C5
C2
6 3
4
U2 2
1
33 32 23 22
V1
C3
A12
A11
A10
A9
A8
A7
A6
A5
A4
Verpoldiode
7
A1
X671
G-Bus
14 13 17 16 15
R5
A17
C10
C9
B9
B8
A18
A16
A15
A14
X369
C4
LBS-Anschluss
A13
C6
C1
R1
X041_S
A3
A2
MP_MOTOR_LI
U1
R2
R3
X041_P
6 3
4
U2 2
1
A013
R4
X513
2 3 6 7
C3
A12
A11
A10
A9
A8
A7
A6
A5
A4
1
C2
A1
Y011
7
A17
C10
C9
B9
B8
A18
A16
A15
A14
2
A13
1
R1
X322
R2
A3
A2
E
R3
X202
R4
X033
4321
Bedienungskonsole
A004
2
1
8
Elektronikbox
X672
Werkstoff
Abnahmevorschrift
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
FWN *
916.901.000.003
30
916.901.000.004
X627
16 18 31 4 19
X631
321
X747
CAN LOW
CAN HIGH
+ UB 30
Drehzahl FZW
FZW Bremse loesen
FZW Ein/Aus
Drehzahl HZW Kuppl,
Drehzahl HZW
HZW Stufe 1
HZW Stufe 2
HZW Ein/Aus
LED HZW ein
Start Stop li
Start Stop re
4321
WF0522 , ws, 1
WF0509 , ws, 1
R1
4321
WF1469, ge, 0.5
WF0513 , ws, 1
WF0520 , ws, 1
WF0512 , ws, 1
WF0507 , ws, 1
WF0508 , ws, 1
X031
+UB 30
R7
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
33 32 23 22 1
R1
R2
R7
R4
8 14 13 17 16 15
R3
R3
5
R4
R2
WF0519, ws, 1
CAN LOW
CAN HIGH
+ UB 30
FZW Bremse loesen
1
55
56
57
58
59
60
23
28
26
27
54
12
ilung ihres
handlungen
ung oder
A12
A11
A10
A9
A8
A7
A6
A5
A4
A17
C10
C9
B9
B8
A18
A16
A15
A14
+G-BUS
V1
A1
+G-BUS
C4
A13
A3
A2
A12
A11
A10
A9
A8
A7
A6
A5
A4
A17
C10
C9
B9
B8
A18
A16
A15
A14
X201
C1
C5
33 32 23 22 1
C6
8 14 13 17 16 15
U1
2 3 6 7
C2
Verpoldiode
R1
C5
G-Bus
C3
6 3
4
U2 2
1
V1
C4
A1
C1
A13
A3
A2
X202
R2
U1
2 3 6 7
Verpoldiode
C2
Elektronikbox
R5
R3
R1
6 3
4
U2 2
1
A002
G-Bus
C3
R4
X033
LBS-Anschluss
R5
R2
+UB 30
A013
R3
Masse Sensorik
Masse Elektronik
LBS-Anschluss
C6
A013
Bedienungskonsole
R4
A004
1
55
4
5
56
57
58
59
60
23
28
26
27
54
37
68
49
14
35
48
53
47
24
22
45
X513
X041_P
MP_MOTOR_LI
X041_S
16 18 31 4 19
6. 8 10 12 9. 7
X044_P
16 18 31 4 19
X044_S
X572
6. 8 10 12 9. 7
X570
MP_GETRIEBE MP_GETRIEBE
X671
X747
X672
WG1464 , ge, 1
WG0508 , ws, 1
WG1338 , br_ge, 1
WG1463 , ge, 1
WG0507 , ws, 1
WG1339 , br_ge, 1
WG1345 , br
br,, 1
WG0509 , ws, 1
br,, 1
WG1351 , br
WG0522 , ws, 1
WVM0519 , ws, 1
WVM1389 , br_ge, 1
WVM1469 , ge, 1
WVM0513 , ws, 1
WVM1335 , br_ge, 1
br,, 1
WVM1334 , br
WVM0520 , ws, 1
br,, 1
WVM1336,
WVM1336, br
WVM0512,
WVM0512, ws, 1
Rohteil-Modell-Halbzeug
X369
1
X151
X361
321
X223
X319
321
X170
1
510
n
Y011
Y034
B002
321
160
S041
Y027
Y008
X169
B021
321
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
920.901.000.004
*
Name
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
Name Kollmann
Datum
*
FWN *
Masstab
Entstanden
aus:
916.901.000.003
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
B020
Xaver Fendt GmbH
PTOs *- Page 30
*
*
- North america
implementation
- NA Version Fertigzustand
Einhaertetiefe mm
X322
Werkstoff
& CO.
87616 Marktoberdorf
ProE
V18
Pagez.
Schaltplan *
Page
30
916.901.000.004
A013
K-Bus
A004
R5
X033
X
X
MV Allrad
MV Diffsperre
CAN LOW
CAN HIGH
+ UB 30
+UB 30
X031
X740
X150_P
bl1
sw1
sw1
br1
S005
S006
13 14
X638
X150_S
WEM1332, br_ge , 1
WEM0470, ws
ws,, 1
WEM0471, ws
ws,, 1
WEM1462, ge
ge,, 1
XXXXX
X405
XXXXX
Y009
X403
32
32
32
32
X572
X321
1
br1
ge gn1
br1
bl1
bl1
sw1
X320
WG1347, br , 1
X218
X044_S
24 25 26
WG0480, ws
ws,, 1
13 14
WG1346, br , 1
X044_P
WG0481, ws
ws,, 1
24 25 26
X043_S
2341
X043_P
2341
X217
WF1521,
WF1521, br_ge , 1
WF1342,
WF1342, br_ge , 1
ilung ihres
handlungen
ung oder
WF0481,
WF0481, ws
ws,, 1
WF0480,
WF0480, ws
ws,, 1
+Komfort-Bus
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
+ UB 30
X
X
Bremse rechts
Bremse lks
LENKWINKEL 2
Lenkwinkel 1
X
X
27 31 18
1
55
56
57
58
59
60
23
28
26
27
54
X
X
64
63
B1
B5
B6
B7
C6
B13
1234
+-
Elektronikbox
WF0482,
WF0482, ws
ws,, 1
WF0483,
WF0483, ws
ws,, 1
WF0471,
WF0471, ws
ws,, 1
WF0470,
WF0470, ws
ws,, 1
1234
19 20 21 28
WF1462,
WF1462, ge
ge,, 0.5
B2
B3
C2
C3
C11
C12
X201
V1
C4
C1
C5
1
55
4
5
56
57
58
59
60
23
28
26
27
54
X
X
44
43
19
20
X
X
U1
2 3 6 7
C7
C8
B4
B17
C2
Masse Sensorik
Masse Elektronik
CAN LOW
CAN HIGH
Verpoldiode
R7
R1
R3
R1
R3
R1
R1
R3
R1
R3
R1
R3
R3
6 3
4
U2 2
C6
A002
C3
R2
R4
R2
R4
R2
R4
R2
R4
R2
R4
R2
R4
Bedienungskonsole
+UB 30
MP_GETRIEBE
Y010
X404
Rohteil-Modell-Halbzeug
sw 0,14
bl 0,14
br 0,14
sw 0,14
bl 0,14
br 0,14
4k7
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
*
Einhaertetiefe mm
4
3
2
A
4k7
AR
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
*
916.901.000.004
*
Oberflaechenhaerte
Name
Passung
Diff
gezeichnet
Abmass
geprueft
Kern-VerguetungsFestigkeit N/mm
Stat.gepr.
Norm gepr.
Datum
B024
& CO.
87616 Marktoberdorf
ProE
V18
Aufgenommen
in WVA
FWN *
Masstab
Entstanden
aus:
Pagez.
Schaltplan *
Gewicht kg
916.901.000.003
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Name Kollmann
B001
Werkstoff
Page
31
916.901.000.004
+ Ub 30
+ Ub 15
Masse
CAN +
Digitalmasse
CAN LBS CAN +
LBS CAN -
R5
42
1
2
3
4
5
6
7
8
ws, 1
WF2033, ws,
WF2033,
1 23 4
X206
X555
Fahrerstand
A017
CAN
WZV0005,
WZV0005, br , 1
X494
X493
Motor
X469_P
12
WVS0002,
WVS0002, rt , 10
WVS0003,
WVS0003, rt , 2.5
WVS0005,
WVS0005, sw
sw,, 1
X782
X491
X496
WZV0003,
WZV0003, br , 4
WZV0006,
WZV0006, ws,
ws, 2.5
X590
X467_S 1 2 3 4
X467_P
1
2
3
4
WZF2036,
WZF2036, or , 0.5
WZF2014,, or , 0.5
WZF2014
WZF1304,, br , 0.5
WZF1304
12
***
1
2
3
4
346589721
WZF2016,
WZF2016, br_ws , 0.5
WZF2035,
WZF2035, or , 0.5
WZF1300,
WZF1300, br , 10
WZF1301,
WZF1301, br , 4
WZF2010,
WZF2010, or , 0.5
WZF2011,
WZF2011, or , 0.5
WZF2012,
WZF2012, or , 0.5
WZF1303,
WZF1303, br , 1.5
WZF1302,
WZF1302, br , 2.5
X205
X469_S
DGPS Extern
Antenne
GPS oder
DGPS
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
Werkstoff
vio 1
gn 1
gr 1
Ausgangszustand
Abnahmevorschrift
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
Terminal
Einhaertetiefe mm
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
Kol.
Kol.
Kol.
Kol.
* HV1 )
916.901.000.004
*
*
Name
Passung
gezeichnet
Abmass
geprueft
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
Stat.gepr.
Norm gepr.
*
FWN *
Masstab
Entstanden
aus:
916.901.000.003
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Name Kollmann
Datum
Xaver Fendt GmbH
Keyboard Extern
Fertigzustand
A023
346589721
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Busabschluss
3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
Rohteil-Modell-Halbzeug
AUX
CAN - aus
CAN + aus
WZF2009,
WZF2009, rt , 2.5
X499
X684
Versorg.TLE 1
2
CAN + 1 ein 3
CAN + 1 aus 4
AUX 5
Dig. Masse 6
CAN + 2 7
8
Masse 9
10
11
CAN - 1 ein 12
CAN - 1 aus 13
14
15
CAN - 2 16
17
18
WZF2017,, or , 0.5
WZF2017
1
WVS0001,
WVS0001, rt , 6
X487
X686
ws, 1
WVM2033, ws,
WVM2015, ws
ws,, 1
X784
X486
X687
X685
1
2
3
4
5
6
7
8
9
COMMUNICATION - Box
2021
202127
2728
28
60A
X688
1
2
3
4
5
6
7
8
9
2021
202127
2728
28
WVM2013, ws
ws,, 1
1
1
1
1
1
1
1
1
X028_S
X041_S
or ,
or ,
or ,
or ,
ge
ge,,
rt ,
or ,
or ,
1 2 3 4 SERIELLE
+-
1
2
3
4
5
6
7
8
9
1
2
3
4
5
6
7
8
WF2040, sw
sw,, 1
WF2040,
X041_P
WZV0002,
WZV0002, br , 10
21
F060
WVM2040, sw
sw,, 1
X591 , PIN
WZV0004,
WZV0004, br , 1
2 , TEIL
X495
Page
WZV0001,
WZV0001, rt , 10
X497_P
X497_S 2 1
WZF2008,
WZF2008, sw
sw,, 1
WZF2001,
WZF2001, rt , 1
WZF2007,
WZF2007, or , 1
WZF2003,
WZF2003, or , 0.5
WZF2004,
WZF2004, or , 1
WZF2005,
WZF2005, br_ws , 1
21
WF2013,
WF2013, ws,
ws, 1
WF2015,
WF2015, ws
ws,, 1
WVS0004,
WVS0004, br , 1
1
8
2
3
4
5
6
7
1
8
2
3
4
5
6
7
Versorg.TLE
CAN + ein
Masse
CAN - ein
sw,, 1
WF2008, sw
WF2008,
WF2001,
WF2001, rt , 1
WF2007,, ws
WF2007
ws,, 1
WF2003,
WF2003, ws,
ws, 1
WF2004,
WF2004, ws
ws,, 1
WF2005,
WF2005, br_ws , 1
WF2006,
WF2006, ws
ws,, 1
WF2002,
WF2002, ge
ge,, 1
ilung ihres
handlungen
ung oder
eser Unterlage, Verwertung und Mitte
Weitergabe sowie Vervielfaeltigung di
ht ausdruecklich zugestanden. Zuwider
Inhaltes nicht gestattet, soweit nic
verpflichten zu Schadenersatz. Alle
Rechte fuer den Fall der Patenterteil
Gebrauchsmuster-Eintragung vorbehalt en.
X492_P
X025_P
WZK2021,
WZK2021,
WZK2013,
WZK2013,
WZK2020,
WZK2020,
WZK2015,
WZK2015,
WZK2002,
WZK2002,
WZK2006,
WZK2006,
WZK2019,
WZK2019,
WZK2018,
WZK2018,
V1
A12
A11
A10
A9
A8
A7
A6
A5
A4
X025_S
1
2
3
4
5
6
7
8
9
10
11
12
C4
A1
X200
C1
C5
A17
C10
C9
B9
B8
A18
A16
A15
A14
1
2
3
4
5
6
7
8
9
10
11
12
or , 1
or , 1
or , 1
or , 1
rt , 1
ge,, 1
ge
br_ws , 1
br_ws , 1
X028_P
U1
2 3 6 7
C6
X620
X026_P
C2
X026_S
Verpoldiode
U2 2
A13
X689
6 3
4
X036
WZF2021,
WZF2021,
WZF2013,
WZF2013,
WZF2020,
WZF2020,
WZF2015,
WZF2015,
WZF2002,
WZF2002,
WZF2006,
WZF2006,
WZF2019,
WZF2019,
WZF2018,
WZF2018,
G-Bus
C3
R7
F051 10A
18
10
A3
A2
WF2000,
WF2000, rt , 6
LBS-Anschluss
rt,1
gr,1
br,1
bl,1
gn,1
ge,1
rosa,1
ws,1
54
A013
X207
R330
WF2041,
WF2041, sw
sw,, 1
F039 10A
F005 10A
Terminal
F027 10A
X051 41
F003 40A
X051 17
X050 9
X050 53
A008
+UB 15
33 32 23 22 1
X050 5
+UB 30E
+UB 30
8 14 13 17 16 15
+UB 15
+UB 30
& CO.
87616 Marktoberdorf
ProE
V18
Pagez.
Schaltplan *
Page
32
916.901.000.004
B028
P
B027
2
Can Low
Can High
X
MV Abschaltung
KW Drehzahl out
X
+ UB 30 (Bat+)
31 (Bat-)
X
1
2
3
4
5
1
2
3
3
5
WM1367, br , 1
WM1369, br-ws , 1
312
t
A020
1
2
3
5
8
4
7
6
9
X046
VP44
5
1
2
3
4
5
1
2
3
4
5
WM0549, ws
ws,, 1
WM0543, ws
ws,, 1
WM1337, br-ws , 1
WM1353, br , 1
WM1702, ws
ws,, 1
WM1703, ws
ws,, 1
WM1389, br , 1
WM1704, ws
ws,, 1
WM1705, ws
ws,, 1
WM1388, ws
ws,, 1
WM1706, ws
ws,, 1
WM1395, ws
ws,, 1
Leitungen verdrillt
WM1041, rt , 2.5
WM1351, br , 2.5
WM1709, ws
ws,, 1
WM1710, ws
ws,, 1
WM1707, ws
ws,, 1
WM1708, ws
ws,, 1
R5
S
123
Ferritkern
TN10/6/4-3C11
Fa. BFI Optialis
+UB 8,5V
Ferritkern
TN13/7,5/5-3C11
Fa. BFI Optialis
4
3
2
A
B
_000_________
__00_________
___0_________
________________
Anz. Ae.-Nr.
Datum
87616 Marktoberdorf
R5
N
L
C
F
H
J
K
P
R
S
T
M
U
V
W
X
E
B
X201
C3
X691
N
L
C
F
H
J
K
P
R
S
T
M
U
V
W
X
E
B
87
X042_S
X202
X556
1
4
2
3
X200
Fertigzustand
Kol.
Kol.
Kol.
Kol.
Einhaertetiefe mm
Name
Passung
U
gezeichnet
ProE
V18
Abmass
geprueft
* HV1 )
Stat.gepr.
Name Kollmann
Datum
Schaltplan *
Rohteil-Modell-Halbzeug
*
916.901.000.004
*
Norm gepr.
Oberflaechenhaerte
Gewicht kg
Kern-VerguetungsFestigkeit N/mm
Aufgenommen
in WVA
*
Masstab
A12
A11
A10
A9
A8
A7
A6
A5
A4
A17
WF1719,
WF1719, ws
ws,, 1
WF1721,
WF1721, rt , 4
WF1724,
WF1724, br , 1.5
WF1725,
WF1725, br , 1.5
WF1726,
WF1726, br , 1
WF1746,
WF1746, br , 1
WF1745,
WF1745, ws
ws,, 1
WF1731,
WF1731, ws,
ws, 1
WF1733,
WF1733, ws
ws,, 1
WF1732,
WF1732, ws
ws,, 1
WF1715,
WF1715, ws
ws,, 1
Sig
+UB
WF1716,
WF1716, rt , 4
WF1700,
WF1700, rt , 4
WF1718,
WF1718, rt , 1
WF1717,
WF1717, ws
ws,, 1
WF1720,
WF1720, rt , 4
WF1491,
WF1491, ge
ge,, 0.5
Sig
+UB
X032_P
4
7
13
14
15
16
17
X
X
1
55
56
57
58
59
60
23
28
26
27
54
X
X
X
7
br/0,5
br-ws/0,5
581/0,5
br-ge/0,5
ge/0,5
ge/0,5
br-ge/0,5
ge/0,5
???/0,5
1
55
56
57
58
59
60
23
28
26
27
54
X
X
30
29
X
X
X
X
X
Diagnoselampe
Masse Pedalwertgeber
Sig. Pedalwertgeber
+UB Pedalwertgeber
CAN low
CAN high
ISO-L
ISO-K
BAT BAT +UB 15
Relais MV Abschaltung
Ausgang Hauptrelais
+UB 30
+UB 30
X
X
X
X
X
X
X
X
Signal Wassertemperatur
Masse Wassertemperatur
CAN low
CAN high
MV Abschaltung
KW Drehzahlausgang
Masse Ladedruckfuehler
+UB Ladedruckfuehler
Signal Ladedruckfuehler
Signal Nadelbewegungsfuehler
Masse Nadelbewegungsfuehler
Masse Drehzahlgeber
Signal Drehzahlgeber
+UB 8,5V
*
*
DRAWING
SCALE *
Fav 900
ab** 23/3001
08.06.00
*
*
( )
43
Pagez.
X176
B035
Entstanden
aus:
86
*
Ausgangszustand
Freimasstoleranz
Werkstueckkanten
Oberflaechenbesch.
Waermebehandlung
X
X
X
Sollwert Fussgas
CAN LOW
CAN HIGH
+ UB 30
+UB 30
Masse Sensorik
Masse Elektronik
Karosseriemasse
Masse Elektronik
+UB Beleuchtung
Masse Sensorik
+UB 8,5V von A004
+UB 8,5V von A001
Masse Sensorik
+UB 8,5V Handgas
Signal Handgas
X
X
Sollwert Handgas
Fahrschalter Handgas
CAN LOW
CAN HIGH
+ UB 30
+UB 30
Masse Sensorik
Masse Elektronik
X
X
X
X
X
6
35
23
16
11
12
24
13
1
2
15
18
27
4
3
13
1
29
15
12
23
17
22
5
24
27
20
35
X
X
X
X
X
X
X
X
X
X
26
25
132
Page
WF1492,
WF1492, ge
ge,, 0.5
WF1744,
WF1744, br_ge , 1
WF1728,
WF1728, ws
ws,, 1
4
7
13
14
15
16
17
30
31
WF1743,
WF1743, br_ge , 1
WF1727,
WF1727, ws
ws,, 1
WF1741,
WF1741, ws
ws,, 0.5
WF1742,
WF1742, ws
ws,, 1
Sig
+UB
WF1722,
WF1722, ws,
ws, 1
WF1723,
WF1723, ws
ws,, 1
WF1353,
WF1353, br , 1
WF1702,
WF1702, ws
ws,, 1
WF1703,
WF1703, ws
ws,, 1
WF1389,
WF1389, br , 1
WF1704,
WF1704, ws
ws,, 1
WF1705,
WF1705, ws
ws,, 1
WF1388,
WF1388, br , 1
WF1706,
WF1706, ws
ws,, 1
WF1395,
WF1395, br , 1
WF1707,
WF1707, ws
ws,, 1
WF1708,
WF1708, ws
ws,, 1
WF1709,
WF1709, ws
ws,, 1
WF1710,
WF1710, ws
ws,, 1
ilung ihres
handlungen
ung oder
WF0549,
WF0549, ws
ws,, 0.5
WF0543,
WF0543, ws
ws,, 0.5
WF1734,
WF1734, br_ws , 1
86 87 87A
C3
86
Verpoldiode
U
X174 3 1 2
30 85
X142 , PIN
B026
X142
2 , TEIL
6 3
4
2
Page
U2 2
WF1351,, br , 4
WF1351
30 85
12 11 10 9 26 29
f
2
Fahrerstand K021
X096
I
B13
n
2
1
X740
R7
t B025
1
X175
X104
86 87 87A
Verpoldiode
B038
1
30 85
132
B1
B16
B18
C4
123
X105
X099
B10
B11
B12
B14
B15
C5
B005
1
1
2
X412
X183
B17
X154
X692
B13
B006 T
2
X172
X033
A002
WF1713, rt , 1.5
WF1713,
WF1714,, rt , 1.5
WF1714
R7
X048
B1
B16
B18
C4
X155
Ferritkern
TN10/6/4-3C11
Fa. BFI Optialis
Bedienungskonsole
6 3
4
56
B10
B11
B12
B14
B15
C5
X173 1
132
+UB 30
U2 2
X047
X189
F058 40A
25 24 30
X051 55
V1
X635
A004
C4
X101
12 11 10 9 26 29
A021
B17
A021 EDC
4
25 24 30
A007
Kombi
3
V1
C4
1
8
A003 Fahrschalter
Elektronikbox Grund
A013
A013
Werkstoff
*
Abnahmevorschrift
FWN 10 010
DIN 6784
FWN 10052
FWN 10 125
FWN *
916.901.000.003
33
916.901.000.004
X031
X627
E
B029
D
8 14 13 17 16 15
K020
+UB 8,5V
C
K022
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; Fav 900 > 23/3001
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON"
Test
Pin
+UB 15 supply
28
12.0 VDC to
14.0 VDC
Sensor system
earth
+UB 30 supply
54
12.0 VDC to
14.0 VDC
Sensor system
earth
+UB 30 supply
56, 57,
58, 59,
60
1
12.0 VDC to
14.0 VDC
Sensor system
earth
Text-module
Text-module
Pin
1
Pin description
Analogue earth
(sensor earth)
Date
02.11.2000
Version
Signal type
Earth
Page
1/6
A002 - e-box
Signal at
component
Signal
from e-box
(break in
cable)
Capitel
Index
Docu-No.
9000
000028
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; Fav 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Pin
2
Signal type
Digital output
3
4
Pin description
A009
Actuator unit
Supply
Not assigned
Transmission bus
Transmission bus
+ wire
B016
Angular resolver
Range sensor
B018
Angular resolver
Setpoint engine speed
B017
Angular resolver
Clutch pedal
A003
Joystick
Automatic stop
S013
Emergency mode push-button
A003
Crossgate lever
Signal valve no. 1 (yellow)
Current input
4-20 mA
B010
Hall-effect sensor
engine 1
B014
Speed sensor
Hydrostatic unit/speed
B021
Hall-effect sensor
Rear PTO clutch
Not assigned
Frequency input
10
11
12
13
14
15
Date
02.11.2000
Version
- wire
Signal at
component
0V
12 V
Signal
from e-box
(break in
cable)
approx. 2.8
V
approx. 1.7
V
1V
0V
Current input
4-20 mA
1.2-3.6 V
0V
Current input
4-20 mA
0.8-3.6 V
0V
Current input
4-20 mA
1.0 V
2.9 V
0V
Current output
4-20 mA
Analogue input
0-8.5 V
0.4 V
6.9 V5.8 V4.0 V1.8 V1.0 V
5.4 V
1.1 V
7.3 V
Frequency input
5.4 V
1.1 V
7.3 V
Frequency input
5.4 V
1.1 V
7.3 V
Page
2/6
A002 - e-box
Capitel
Index
Docu-No.
9000
000028
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; Fav 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Pin
16
26
Pin description
A003
Joystick
v+
A003
Joystick
Operating range Neutral
B015
Speed sensor
Bevel pinion/rotational direction
A009
Actuator unit
Reference F/R
A003
Joystick
A003
Crossgate lever
Rest position
S019
"PTO on" switch
Left rear
A013 fuse board ABC
Enhanced controls e-box
8.5 V output
S019 / S020
"PTO on" switch
rear, (LED)
A003
Joystick
LED Neutral
A002
27
17
18
19
20
21
22
23
24
25
28
29
30
Date
02.11.2000
Version
Signal type
Digital input
Signal at
component
5.1 V
Signal
from e-box
(break in
cable)
8.0 V
Digital input
5.1 V
2.4 V
8.0 V
Digital input
5.1 V
2.4 V
8.0 V
Digital input
5.1 V
2.4 V
8.0 V
Digital input
5.1 V
2.4 V
2.4 V
8.0 V
Digital input
5.1 V
2.4 V
8.0 V
8.5 V output
for sensors
8.5 V
8.5 V
Digital output
0V
12 V
0V
Digital output
12 V
0V
12 V
Digital input
8.0 V
- wire
approx. 3.0
V
+ wire
approx. 1.8
V
D+ input
12 V
0V
Current input
0-20 mA
Current input
0-20 mA
0.8 V
0V
I=3.6VI=2.7VI=1.8VI=0.9V-
0V
Page
3/6
A002 - e-box
Capitel
Index
Docu-No.
9000
000028
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; Fav 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Pin
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
Signal at
component
1.0 V
Signal
from e-box
(break in
cable)
0V
1.0 V
0V
0V
Frequency input
5.4 V
1.1 V
7.3 V
Frequency input
5.4 V
1.1 V
7.3 V
Frequency input
5.4 V
1.1 V
7.3 V
Frequency input
5.4 V
1.1 V
7.3 V
Digital input
5.1 V
8.0 V
Digital input
5.1 V
2.4 V
8.0 V
Digital input
5.1 V
2.4 V
2.4 V
8.0 V
Digital input
2.4 V
5.1 V
8.0 V
Digital input
5.1 V
8.0 V
Digital input
5.1 V
8.0 V
Digital input
5.1 V
2.4 V
8.0 V
Pin description
A003
Joystick
Automatic rear
A003
Joystick
Automatic front
A003
Signal type
Current input
0-20 mA
Crossgate lever
Signal valve no. 2 (blue)
B015
Speed sensor
Bevel pinion/speed
B020
Hall-effect sensor
Rear PTO
B011
Hall-effect sensor
engine 2
B002
Hall-effect sensor
Front PTO
A003
Joystick
vS014
Switch
Rapid reversing
A003
Joystick
A003
Joystick
Rest position
B014
Speed sensor
Hydrostatic unit/rotational direction
A003
Joystick
Rapid reversing
A003
Joystick
Cruise control
S020
"PTO on" switch
right rear
0-8.5 V
Date
02.11.2000
Version
Current input
0-20 mA
Analogue input
Digital input
Page
4/6
A002 - e-box
8.0 V
Capitel
Index
Docu-No.
9000
000028
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; Fav 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Pin
46
47
48
49
50
51
52
53
54
55
56..
60
Pin description
Y006
Solenoid valve
Exhaust brake
Y008
Solenoid valve
Rear PTO
Y026
Solenoid valve
PTO stage I
Y011
Solenoid valve
Front PTO
Y004
Solenoid valve
Y005
Solenoid valve
Speed limiter
Y032
Solenoid valve neutral
Control pressure electr. valves
Y027
Solenoid valve
PTO stage II
A002
Enhanced controls e-box
+ UB 30
A002
Enhanced controls e-box
Electrics/digital earth
A002
Enhanced controls e-box
Date
02.11.2000
Version
Signal type
Pulse width output
Signal at
component
0V
12 V
Signal
from e-box
(break in
cable)
0V
0V
12 V
0V
0V
12 V
0V
0V
12 V
0V
0V
12 V
0V
12 V
0V
0V
12 V
0V
0V
12 V
0V
+ UB 30
12 V
0V
12 V
0V
0V
Electrics/digital earth
+UB
Output stage supply
Page
5/6
A002 - e-box
Capitel
Index
Docu-No.
9000
000028
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; Fav 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Pin
61
62
63
64
65
66
67
68
Pin description
Y002
Solenoid valve
Range I
Y003
Solenoid valve
Range II
Y010
Solenoid valve
Diff. lock
Y009
Solenoid valve
4WD
Y013
Solenoid valve
Lower suspension
Y014
Solenoid valve
Raise suspension
Y033
Solenoid valve
Charge/flush suspension
Y028
Solenoid valve
PTO stage III
Signal type
Digital output
E
Signal at
component
0V
12 V
Signal
from e-box
(break in
cable)
0V
Digital output
0V
12 V
0V
Digital output
0V
12 V
0V
Digital output
12 V
0V
0V
Digital output
0V
12 V
0V
Digital output
0V
12 V
0V
Digital output
0V
12 V
0V
Digital output
0V
12 V
0V
Date
02.11.2000
Version
Page
6/6
A002 - e-box
Capitel
Index
Docu-No.
9000
000028
Testing
PM-Picturemodule
PMTAB_Picture
= Joystick
B
C
= Acceleration control
= Activating control
I
J
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON"
Text-module
Test
Pin
Supply to
A002
Sensor system earth
16
29.11.2000
Target
value A
Target
value B Condition
Possible cause
of fault
8.5 VDC
8.5 VDC
Miniature fuse
(15) within A013
or within wiring
14
Supply to
A002
Sensor system earth
Date
Switch
position
15
14
Version
Page
1/5
A003 joystick
Capitel
Index
Docu-No.
9000
000051
Testing
Test
Pin
Acceleration
control (ramp
switch)
14
Cruise control
14
Joystick in
rest position
14
11
Activation
10
14
Switching
operating ranges I / II
Sensor system earth
12
29.11.2000
4
3
2
1
Target
value A
Target
value B Condition
Possible cause
of fault
5.0 VDC
2.5 VDC
9.6 mA
19.0 mA Activated - push joystick to right
2.5 VDC
5.0 VDC
19.0 mA
9.6 mA Push joystick forward, backward, left
and right
5.0 VDC
2.5 VDC
9.6 mA
19.0 mA Push joystick to left
14
"Neutral" display
Earth
Date
Switch
position
12 VDC to
13.0 VDC
Neutral switch to
"ON"
4
5.0 VDC
2.5 VDC
5.0 VDC
2.5 VDC
9.6 mA
19.0 mA Activating control
pressed
5.0 VDC
2.5 VDC
9.6 mA
19.0 mA Switch pressed
Version
14
Page
2/5
A003 joystick
Capitel
Index
Docu-No.
9000
000051
Testing
Test
Pin
22
24
Transmission
ratio, forwards
26
14
Transmission
ratio, reverse
25
Switch
position
Target
value A
Target
value B Condition
Possible cause
of fault
Neutral
Raise
Lower
1.2 VDC
1.9 VDC
3.0 VDC
5.4 mA
8.9 mA
14.5 mA
1.1 VDC
3.0 VDC
5.3 mA
14.4 mA
5.0 VDC
2.4 VDC
9.5 mA
19.0 mA Push joystick forward and hold
5.0 VDC
9.5 mA
2.4 VDC
14
+ UB lighting
Earth
+ UB lighting
dimmer
13
Earth
12.0 VDC
to 13.0
VDC
PM-Picturemodule
PMTAB_Picture
Date
29.11.2000
Version
Page
3/5
A003 joystick
Capitel
Index
Docu-No.
9000
000051
Testing
Text-module
Test
Pin
29
18
14
Valve no. 2
(blue)
23
Sensor system
earth
14
21
20
Rocker switch,
valve no. 3 (red)
27
Sensor system
earth
14
Rocker switch,
valve no. 4
(green)
28
29.11.2000
Version
Possible cause of
fault
8.5 VDC
2.4 VDC
14
Sensor system
earth
Date
14
Sensor system
earth
Switch
position
Neutral
4.0 VDC
54.5 mA
Raise
Lower
Floating
position
1.8 VDC
5.8 VDC
6.9 VDC
22.5 mA
81.5 mA
96.4 mA
Neutral
4.0 VDC
54.5 mA
Raise
Lower
Floating
position
5.8 VDC
1.8 VDC
1.0 VDC
81.5 mA
22.5 mA
14.5 mA
Neutral
1.0 VDC
5.3 mA
Raise
Lower
Floating
position
1.4 VDC
2.9 VDC
3.6 VDC
7.2 mA
14.0 mA
17.0 mA
Neutral
1.0 VDC
5.3 mA
Raise
Lower
Floating
position
1.4 VDC
2.9 VDC
3.6 VDC
7.2 mA
14.0 mA
17.0 mA
14
Page
4/5
A003 joystick
Capitel
Index
Docu-No.
9000
000051
Testing
Test
Pin
Max. engine
speed
31
14
Min. engine
speed
31
14
31
14
Switch
position
Target
value A
Target
value B Condition
Not actuated
Actuated
1.1 VDC
5.3 mA
2.1 VDC
10.5 mA
Not actuated
Actuated
1.1 VDC
5.3 mA
1.5 VDC
7.3 mA
Not actuated
Actuated
1.1 VDC
5.3 mA
2.9 VDC
14 mA
E
Possible cause
of fault
Text-module
The "Store engine speeds" function is cancelled under the following conditions:
1. Speed greater than 18 km/h and footbrake actuated.
2. Speed greater than 18 km/h and exhaust brake actuated.
3. Relevant keys pressed again.
4. Higher value than stored value is reached using accelerator or hand throttle.
5. Hand throttle actuation involving engine speed change of greater than 150 rpm.
ETNum-list
Date
29.11.2000
Version
Page
5/5
A003 joystick
Capitel
Index
Docu-No.
9000
000051
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001;
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Test
Pin
+UB15 supply
28
Sensor system
earth
+UB30 supply
54
Sensor system
earth
+UB30 supply
56,57,58,59,60
Sensor system
earth 1
12 VDC
to 14 VDC
12 VDC
to 14 VDC
12 VDC
to 14 VDC
Text-module
Pin
1
2
3
4
Pin description
Analogue earth
Not assigned
Not assigned
Not assigned
Date
6.3.2001
Version
Signal type
Page
1/4
Signal from
A004 (break
in cable)
Signal at component
Capitel
Index
Docu-No.
9000
000092
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001;
Farmer 400
Fav 700
Fav 900
Pin
5
6
Pin description
Not assigned
A003 valve no. 4 (green)
Signal type
Signal at component
Current input
Current input
Current input
Neutral 5.3 mA
+ (raise) 7.2 mA
- (lower) 14 mA
Neutral 1.0 V
+ (raise) 1.4 V
- (lower) 2.9 V
Neutral 5.3 mA
+ (raise) 7.2 mA
- (lower) 14 mA
Neutral 1.0 V
+ (raise) 1.4 V
- (lower) 2.9 V
Item 10: 4.0 mA
Item 0: 20 mA
Item 10: 0.8 V
Item 0: 4.0 V
Lower limit position:
5.9 mA
Upper limit position:
18.8 mA
Lower limit position:
1.0 V
Upper limit position:
3.8 V
10
Not assigned
E
Signal from
A004 (break
in cable)
0V
0V
0V
0V
Text-module
Pin
11
12
13
14
15
16
Signal type
Signal at component
Signal from
A004 (break
in cable)
Digital input
8.0 V
Digital input
Full 5.8 V
Empty 3.8 V
Brake released 2.4 V
Brake applied 5.1 V
For figures see Chapter
9000 Index E (B047)
For figures see Chapter
9000 Index E (B047)
8.0 V
17
Pin description
Not assigned
Not assigned
Not assigned
Not assigned
Not assigned
B022 pressure-operated switch
kickout, NA version only
S036 hydraulic oil level switch
18
Digital input
19
Digital input
20
Digital input
8.0 V
8.0 V
8.0 V
Text-module
Date
6.3.2001
Version
Page
2/4
Capitel
Index
Docu-No.
9000
000092
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001;
Farmer 400
Fav 700
Fav 900
Pin
21
Pin description
B009 output temperature sensor
Signal type
Digital input
22
23
24
25
26
27
28
Not assigned
Not assigned
CAN-low
- wire
CAN-high
+ wire
A004 control console electronics On D+ input
/ Off +15
A003 joystick, hand throttle memory
keys only on Fav 900/23/3001
(EDC)
B035 hand throttle angular resolver
only on Fav 900/23/3001 (EDC)
29
30
Signal from
A004 (break
Signal at component in cable)
For figures see Chapter 8.0 V
9000 Index E (B009)
System OK 2.4 V
8.0 V
Pressure filter clogged
5.1 V
8.5 V
8.5 V
approx. 2.9 V
approx. 1.7 V
12 V
0V
Text-module
Pin
31
32
Pin description
Signal type
Not assigned
B003 suspension angular resolver Current input
33
34
Not assigned
S047 exhaust brake plunger-opera- Digital input
ted switch
35
36
37
38
39
Not assigned
Not assigned
Not assigned
S034 coolant level switch
40
Digital input
Signal from
A004 (break
in cable)
Signal at component
Upper limit position:
8.2 mA
Lower limit position:
18 mA
Upper limit position:
1.6 V
Lower limit position:
3.6 V
Switch not actuated
2.4 V
Switch actuated 5.1 V
Forwards 5.1 V
8.0 V
8.0 V
Reverse 2.4 V
Digital input
Digital input
8.0 V
8.0 V
Lower 2.4 V
Text-module
Date
6.3.2001
Version
Page
3/4
Capitel
Index
Docu-No.
9000
000092
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001;
Farmer 400
Fav 700
Fav 900
Pin
41
Pin description
S021 external switch, raise front
power lift
Signal type
Digital input
Signal at component
Rest position: 5.1 V
Signal from
A004 (break
in cable)
8.0 V
42
Digital input
Raise: 2.4 V
5.1 V or 2.4 V
8.0 Vnde
43
44
45
46
47
48
49
50
Digital input
8.0 V
8.0 V
8.0 V
0V
10 V
Item 10: 4 mA
0V
Item 0: 20 mA
Item 10: 0.8 V
Item 0: 4 V
Text-module
Pin
51
52
53
54
55
56-60
Pin description
Not assigned
Not assigned
Not assigned
A004 control console, +UB 30
A004 control console, electronics
earth
A004 control console
61-68
Not assigned
Date
6.3.2001
Version
Signal type
Signal at component
nde
Supply
Digital earth
12 V
0V
Output stage
supply +UB
12
0V
Page
4/4
Signal from
A004 (break
in cable)
Capitel
Index
Docu-No.
9000
000092
Testing
Text-module
PM-Picturemodule
PMTAB_Picture
Note:
Connect e-adapter box X 899.980.208.100
directly to A005 using adapter cable
X 899.980.208.205.
Ignition "ON".
Text-module
Test
Pin
47
Supply
Earth
Supply
47
Earth
Date
28.11.2000
Version
Engine stopped
Engine running
Page
1/5
Capitel
Index
Docu-No.
9000
000046
Testing
PM-Picturemodule
PMTAB_Picture
Note:
If voltage drop is greater, remove contact
resistances (e.g. at fuse).
Text-module
Test
Pin
10
Supply
Earth
Supply
10
Earth
Test
Pin
6
Supply
Earth
Supply
Earth
Engine stopped
Engine running
Requested
value
Condition
approx.
12 VDC
approx.
13 VDC to
14 VDC
Engine stopped
Engine running
Text-module
Test
Pin
S048 - switch,
EPC / DA
switchover
12
Earth
Date
28.11.2000
Switchover to EPC
(S048, open)
Switchover to DA
(S048, closed)
9
Version
Page
2/5
Capitel
Index
Docu-No.
9000
000046
Testing
Text-module
Note:
Maximum load on S048 - switch, EPC / DA switchover 10 W.
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
All readings +/- 10%
Text-module
Pin
1
2
6
7
Component
Depth control earth
Depth control supply (9.5 VDC)
+UB15 connector (12 VDC to 14 VDC)
Signal B030 - sensor, rear power lift position (lift assembly lowered - 2.4 VDC; lift assembly
raised - 6.? VDC; mechanical stop, ext. switch - 7.1 VDC)
Depth control signal (1.2 VDC to 8.5 VDC)
Cab earthing point (X553)
+UB30 connector (12 VDC to 14 VDC)
UB15 connector / EPC / DA switchover (X647)
Rapid lift control output (lower - 1.1 VDC; stop - 1.1 VDC; raise - 13.8 VDC) for X007
Enhanced controls bus CAN-high
Actual travel speed (X007)
Travel speed less than 0.5 km/h (13.8 VDC)
Travel speed greater than 0.5 km/h (6.5 VDC) depending on travel speed
Y022 - valve, lowering (6 VDC)
Earth for ext. position gauge and B030 - sensor, rear power lift position
Signal A011 - sensor; radar (0.2 VDC to 4.6 VDC)
8
9
10
12
13
14
17
19
20
23
Date
28.11.2000
Version
Page
3/5
Capitel
Index
Docu-No.
9000
000046
Testing
Pin
25
45
47
48
50
51
52
53
55
Component
B031 - sensor, draft-sensing pin right (tensile load - 2.5 VDC; neutral - 4.75 VDC;
compressive load - 7.5 VDC)
External control supply (not actuated - 4.8 VDC; actuated - 4.3 VDC)
S027 - switch, raise rear power lift, right (not actuated - 0 VDC; actuated - 4.3 VDC)
Enhanced controls bus CAN-low
Draft-sensing pin earth
Supply for ext. position gauge and B030 - sensor, rear power lift position (9.5 VDC)
Draft-sensing pin supply (9.5 VDC)
B032 - sensor, draft-sensing pin left (tensile load - 2.5 VDC; neutral - 4.75 VDC;
compressive load - 7.5 VDC)
Cab earthing point (X553)
UB30 connector (12 VDC to 14 VDC)
Electrohydraulic remote control signal via socket X015 (2.4 VDC to 7.1 VDC)
S030 - switch, lower rear power lift, left (not actuated - 0 VDC; actuated - 4.3 VDC)
S028 - switch, raise rear power lift, right (not actuated - 0 VDC; actuated - 4.3 VDC)
S029 - switch, raise rear power lift, left (not actuated - 0 VDC; actuated - 4.3 VDC)
Control valve earth
Y021 - valve, raising (6 VDC)
Component
number
A004
A005
A011
B030
B031
B032
F004
F048
K-Bus
S027
S028
S029
S030
S048
X007
X015
X050
X051
X553
X647
Y021
Y022
Component
ECU, control console (depth control potentiometer)
ECU, lift assembly
Sensor, radar
Sensor, rear power lift position
Sensor, draft-sensing pin right
Sensor, draft-sensing pin left
Fuse, EPC relay UB
Fuse, EPC supply
Enhanced controls bus
Switch, raise rear power lift, right
Switch, lower rear power lift, right
Switch, raise rear power lift, left
Switch, lower rear power lift, left
Switch, EPC / DA switchover
Implement socket cable coupler
Electrohydraulic remote control socket
Fuse holder 1 compl.
Fuse holder 2 compl.
Cab earthing point
UB 15 connector (EPC / DA switchover)
Valve, raising
Valve, lowering
28
31
33
38
39
40
43
Text-module
Note:
Signal from depth control system passes via pin 8 to EPC-C e-box A005.
Signal from rapid lift control passes via K-bus to EPC-C e-box A005.
Signals from rapid lowering system, hitch lift lock and rear power lift automatic system pass via
K-bus to EPC-C e-box A005.
Text-module
Validity:
relevant e-box = G 716.860.100.055 and further sequential end numbers.
Date
28.11.2000
Version
Page
4/5
Capitel
Index
Docu-No.
9000
000046
Testing
Applicability:
previous versions of Fav 700 - twin e-box with end numbers 051 to 054 are interchangeable with
current latest versions.
Bullet-List
New
Terminal setting options for rear power lift mean that several pin assignments are no longer
applicable, though this has to be programmed via K-bus (see pins 14,33).
Only "actual" signal cables are shown in relevant electrical circuit diagrams (EPC control system).
Bus messages to terminal, e-box A002, instrument panel A007 and terminal A008 cannot be seen
in circuit diagram (see "CAN enhanced controls bus circuit diagram").
Bullet-List
Unchanged
Setpoint / depth settings in control console A004 as voltage potentiometer
Connection to K-bus and CAN1
Electrical values of power lift components
Bullet-List
Note:
Chapter 8610 Index B - Rear power lift troubleshooting plan
Chapter 9000 Index C - Electrical circuit diagrams
Date
28.11.2000
Version
Page
5/5
Capitel
Index
Docu-No.
9000
000046
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Date
20.07.2001
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000131
Testing
Pin
1
Pin description
A007 - instrument panel
Connector X101
2
A007 - instrument panel
Connector X101
3
A007 - instrument panel
Connector X101
4
A007 - instrument panel
Connector X101
5
A007 - instrument panel
Connector X101
6
A007 - instrument panel
Connector X101
7
A007 - instrument panel
Connector X101
8
A007 - instrument panel
Connector X101
9
Not assigned
10
A007 - instrument panel
Connector X102
11
Not assigned
12
Earth X554
13-18 Not assigned
Connector X035
Earth from pin 12
Ignition ON
Condition
Switch not actuated
Switch actuated
Signal
210 mV
102 mV
94 mV
210 mV
102 mV
94 mV
210 mV
102 mV
94 mV
210 mV
102 mV
94 mV
12 VDC to 14 VDC
Note:
All readings +/- 15%
Text-module
The A006 - front dashboard keypad is a diode circuit which processes voltage signals from the A007 instrument panel.
When a switch is actuated, it must be possible to measure a slight variation in voltage (mV range).
Date
20.07.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000131
Testing
Te
Pin
1
2
3
5
6
7
8
9
10
11
12
13
14
15
Not assigned
A013 - fuse board B (X201)
Not assigned
A005 - EPC ECU
CAN-low
17
Not assigned
S024 - brake-fluid sensor
12 VDC pulse
0 VDC
12 VDC to 14 VDC
0 VDC
12 VDC to 14 VDC
12 VDC pulse
12 VDC to 14 VDC
12 VDC pulse
12 VDC pulse
approx. 9 VDC
12 VDC pulse
0 VDC or 13.8 VDC (depending on ratchet
wheel)
approx. 6.5 VDC
PTO on
Transmission signal:
Speed 0 km/h
13.8 VDC
Speed greater than 0.1 km/h approx. 6.5 VDC
16
18
19
Signal
12 VDC pulse
1.1 VDC
1.1 VDC
13.8 VDC
12 VDC to 14 VDC
0 VDC
12 VDC to 14 VDC
0 VDC
12 VDC to 14 VDC
0 VDC
12 VDC pulse
1.5 VDC to 2.5 VDC
Date
16.07.01
Version
Page
2/4
Capitel
Index
Docu-No.
9000
000128
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
If figures do not appear when you actuate relevant potentiometer, there is a fault.
Press ESC key to exit blue screen, and Fendt start page is then displayed.
or
Switch ignition off and on to exit blue screen, and Fendt start page is then displayed.
Date
05/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000027
Testing
E
Function
WD PWM
CAN 2+
Reference F/R
+ UB 30
CAN 2+ UB from ECU
Digital earth
Tractor earth
Text-module
Note:
Connect adapter cable X 899.980.246.207 to cable coupler X037.
Ignition "ON"
Test
Pin
Electric motor
supply
Earth
Earth
UB from e-box
Digital earth
Reference F/R
Digital earth
CAN 2+
Digital earth
CAN 2-
Digital earth
12/1999
12 - 14 VDC
Verification of fuse (F043)
Version
Electric motor
supply
Date
12.0 VDC to
14.0 VDC
2.4 VDC
or 5.0 VDC
Page
1/1
Capitel
Index
Docu-No.
9000
000016
Testing
Farmer 400
Fav 700
Fav 900
Colour
Function
Brown
Earth
Not assigned
Red
S037 (+UB)
Black/yellow
Y024 (+UB)
Blue
B045 - sensor
Brown
B045 - sensor
White
B046 - sensor
White
B046 - sensor
Brown/yellow S044 - potentiometer
Brown/yellow S044 - potentiometer
Text-module
Pin
1
2
3
5
6
7
8
9
10
Pin description
Earth
Not assigned
S037 - fan switch
Condition
Ignition ON
Fan switch ON
Fan switch OFF
Ignition ON
A010 switches on
A010 switches off
Disconnect A010
Disconnect A010
S044 - AC potentiometer
Disconnect A010
Max. position
Min. position
Signal
12 VDC to 14 VDC
0 VDC
12 VDC to 14 VDC
0 VDC
approx. 1.18 kOhm
at 20C
approx. 10 kOhm
at 20C
approx. 60 ohms
approx. 10.4 kOhm
Text-module
Note:
All readings +/- 10%
B045 and B046 are N egative T emperature C oefficient sensors,
in other words, the sensor resistance decreases with increasing ambient temperature.
Text-module
Date
18.07.2001
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000129
Testing
Farmer 400
Fav 700
Fav 900
Note:
See also:
Chapter 5500 Reg. A - Functional description
Chapter 5570 Reg. A - Electrical check on air-conditioning
Chapter 9000 Reg. C - Electric circuit diagrams
Date
18.07.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000129
Testing
PM-Picturemodule
PMTAB_Picture
Pin
1
2
3
4
Text-module
+ supply
Power consumption
Test condition
Ignition ON
Ignition ON
Target value
12 - 14 VDC
approx. 0.5 ADC
Text-module
Signal
Target value
approx. 0.2 VDC
Text-module
Signal
Date
10.05.01
Version
Target value
12 - 14 VDC (UB)
approx. 6.5 VDC (UB/2)
Page
1/1
Directly to implement
socket X007
Pins 1 and 7.
Capitel
Index
Docu-No.
9000
000127
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09.08.2001
Version
Page
1/12
Capitel
Index
Docu-No.
9000
000147
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
09.08.2001
Version
Page
2/12
Capitel
Index
Docu-No.
9000
000147
Testing
PM-Picturemodule
PMTAB_Picture
Text-module
Item
A
D
G
H
J
K
L
N,P
Designation
G002 / G004 - generator indicator D+
X512 - left engine earthing point links
Preheating (supply)
Telltale in A007 - display unit
Y025 - valve, cold-start aid
S002 - switch, ignition (50a)
Check (cold-start system, temperature >
glow-stop temperature (2.5C))
R001 - heater plug
O,R
Not assigned
Item
X050
30
FU
Designation
Fuse holder 1
G002 / G004 - generator B+
80 amp fuse
B+
Battery + (generator)
D+
Dynamo + (generator)
UB15 Switched voltage after battery
(output S002 - switch, ignition)
50a Battery changeover relay, output for
starter control unit
Note:
G002 - generator (Farmer 400, Fav 900)
G004 - generator (Fav 900 chassis number 23/3001 and up)
Note:
Chapter 9000 Index C - Cold-start system circuit diagram
Chapter 9000 Index C - Starter motor control unit circuit diagram
Date
09.08.2001
Version
Page
3/12
Capitel
Index
Docu-No.
9000
000147
Testing
Text-module
Note:
Unless otherwise stated, all current values refer to rated voltage of 12 VDC.
Pin
A
Pin designation
Signal
(D+)
Function
Generator indicator (dynamo+). As long as
engine is running at sufficiently high speed,
G002/G004 - generator charging voltage is
present.
5 mA - 20 mA at 12 VDC
Engine running / UD+ > 9 VDC
Engine not running / UD+ < 2.5 VDC
Pin
L
Pin designation
Signal
Check
Function
To check A012 - ECU at temperatures > 0C
this terminal must be connected to vehicle
earth.
Max. 50 mA
Pin
K
Pin designation
Signal
50 (17)
Function
S002 - switch, ignition. If starter motor is operated, battery voltage can be measured here.
Min. 5 mA
Max. 100 mA
Pin
G
Pin designation
Signal
15 (19)
Function
Ignition (preheating). If battery voltage is
connected to this pin (by turning
S002 - switch), A012 - ECU starts preheating.
Voltage must not be interrupted at this pin
throughout operation since program
sequence of A012 - ECU is otherwise
disrupted.
Max. 8 A
Fuse F013 (X050)
Pin
J
Pin designation
Signal
Y025 - valve, cold-start aid
Function
Output for Y025 - valve is connected to pin G
(input terminal 15). Protection against shortcircuit is provided by fuse F013 (X050).
Approx. 2.5 A
Pin
H
Pin designation
Signal
Telltale in A007 - display unit
Function
Telltale is connected here to A007 - display
unit. Output switches vehicle earth to telltale
which is supplied with power via its second
pin.
3 W / 12 VDC
Date
09.08.2001
Version
Page
4/12
Capitel
Index
Docu-No.
9000
000147
Testing
Pin designation
Signal
R001 - heater plug
Function
A012 - ECU switches voltage at pin 30 (screw
connection) to plug pins via relay (in ECU)
with two pins. If only one heater plug is to be
used, outputs N and P should be used in
parallel. Two plug-in contacts are designed
for operating each heater plug with maximum
continuous current each of 35 A. Protection is
provided by fuse located in A012 - ECU.
Approx. 80 A ON
Approx. 35 A continuous current
per heater plug
Note:
Chapter 9000 Index A - Terminal designation (pins) to DIN 72 552
Chapter 9000 Index E - Y025 / R001 - valve, cold-start aid / heater plug
PM-Picturemodule
PMTAB_Picture
Text-module
Date
09.08.2001
Version
Page
5/12
Capitel
Index
Docu-No.
9000
000147
Testing
Preheating time
[sec]
45 +/- 10%
35 +/- 10%
25 +/- 10%
18 +/- 10%
15 +/- 10%
12 +/- 10%
System switches off
Text-module
Text-module
Attempted start
If the battery voltage is applied to pin K (50) of A012 - ECU, this is interpreted as a start signal after
250 ms +/- 50 ms. The afterburn phase begins with the first downward transition of the starter signal.
Text-module
Glow stop
At temperatures > the glow-stop temperature, operation of the cold-start aid is not required.
The telltale in the A007 - display unit flashes to show that the engine is ready for an immediate start.
The glow-stop temperature is 2.5 C +/- 2.5C.
Text-module
Date
09.08.2001
Version
Page
6/12
Capitel
Index
Docu-No.
9000
000147
Testing
Afterburn time
Afterburning with the engine running ensures better fuel combustion and faster warming of the engine
to an ideal operating temperature.
The afterburn time depends on the resistance of the temperature sensor in the A012 - ECU when
preheating starts.
Sensor temperature
[C]
Tolerance +/- 2.5C
> 2.5
2.5
- 12.5
- 22.5
- 32.5
< - 32.5
Afterburn time
[sec]
Tolerance +/- 1.0 sec
0
60
80
100
120
120
Text-module
Date
09.08.2001
Version
Page
7/12
Capitel
Index
Docu-No.
9000
000147
Testing
Normal engine start, temperature > glow-stop temperature (2.5C +/- 2.5C)
PMTAB_Picture
Text-module
Pin
G
K
A
H
J
Function
S002 - switch, ignition (terminal 15)
M001/M011 - starter (terminal 50)
G002/G004 - generator (D+)
Telltale in A007 - display unit
Y025 - valve, cold-start aid
N/P
Date
09.08.2001
Version
Note
Supply for A012 - ECU
Starter control unit
Battery charge indicator
Start standby: telltale flashes
Y025 - valve remains switched off
(no fuel feed to R001)
No preheating and III afterburning III
Page
8/12
Capitel
Index
Docu-No.
9000
000147
Testing
PM-Picturemodule
Normal engine start, temperature < glow-stop temperature (2.5C +/- 2.5C)
PMTAB_Picture
Text-module
Pin
G
K
A
H
Function
S002 - switch, ignition (terminal 15)
M001/M011 - starter (terminal 50)
G002/G004 - generator (D+)
Telltale in A007 - display unit
J
N/P
Date
Version
09.08.2001
Note
Supply for A012 - ECU
Starter control unit
Battery charge indicator
Preheating: telltale illuminated
Start standby: telltale flashes
Y025 - valve is powered (fuel feed to R001)
Phase 1 = preheating
Phase 2 = III afterburning III
Page
9/12
Capitel
Index
Docu-No.
9000
000147
Testing
PM-Picturemodule
Text-module
Pin
G
K
A
H
J
N/P
Date
09.08.2001
Function
S002 - switch, ignition (terminal 15)
M001/M011 - starter (terminal 50)
G002/G004 - generator (D+)
Telltale in A007 - display unit
Y025 - valve, cold-start aid
R001 - heater plug
Version
Note
Supply for A012 - ECU
Starter control unit
Battery charge indicator
Preheating: telltale illuminated
Preheating terminated prematurely.
Y025 - valve remains switched off
(no fuel feed to R001)
Preheating terminated prematurely,
no III afterburning III
Page
10/12
Capitel
Index
Docu-No.
9000
000147
Testing
PM-Picturemodule
Engine start after end of start standby time, temperature < glow-stop
temperature (2.5C +/- 2.5C)
PMTAB_Picture
Text-module
Pin
G
K
A
H
J
Function
S002 - switch, ignition (terminal 15)
M001/M011 - starter (terminal 50)
G002/G004 - generator (D+)
Telltale in A007 - display unit
Y025 - valve, cold-start aid
N/P
Date
Version
09.08.2001
Note
Supply for A012 - ECU
Starter control unit
Battery charge indicator
Preheating: telltale illuminated
Start standby: telltale flashes
Y025 - valve remains switched off
(no fuel feed to R001)
Phase 1 = preheating
No III afterburning III
Page
11/12
Capitel
Index
Docu-No.
9000
000147
Testing
PM-Picturemodule
Text-module
Pin
G
K
A
H
Function
S002 - switch, ignition (terminal 15)
M001/M011 - starter (terminal 50)
G002/G004 - generator (D+)
Telltale in A007 - display unit
J
N/P
Date
09.08.2001
Version
Note
Supply for A012 - ECU
Starter control unit
Battery charge indicator remains switched off
Preheating: telltale illuminated
Start standby: telltale is extinguished
Y025 - valve is powered (fuel feed to R001)
Phase 1 = preheating
Phase 2 = III afterburning III after safety period afterburning is terminated
Page
12/12
Capitel
Index
Docu-No.
9000
000147
Testing
PM-Picturemodule
PMTAB_Picture
Pin
1
2
3
4
Function
Not assigned
CAN +
CAN Digital earth
Text-module
Note:
Ignition "ON"
Test
Pin
LBS
CAN +
Earth
LBS
approx. 2.9
VDC
CAN -
Earth
Date
01.08.2001
Remark
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000139
Testing
E
Function
CAN-low
CAN-high
Not assigned
Not assigned
Solenoid valve shut-off
Earth
+ UB 30
Rotational speed input signal
Not assigned
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "OFF".
Test
Solenoid valve
(shut-off)
Pin
5
Target value
Condition
5.7 kOhm
6
Pump electronics
7
6
3.4 kOhm
Note:
Ignition "ON"
Test
CAN-low
Pin
1
Earth
CAN-high
Earth
Date
04.10.2001
Version
Target value
Condition
approx. 2.5
VDC
approx. 2.6
VDC
Fuse - F041
Page
1/2
Capitel
Index
Docu-No.
9000
000154
Testing
Test
Solenoid valve
shut-off
Pin
5
Target value
Condition
0 VDC
12 VDC
Earth
+ UB 30
Earth
Rotational speed
input signal
Earth
Date
04.10.2001
Version
12 VDC 14 VDC
2.6 VAC
Page
2/2
Capitel
Index
Docu-No.
9000
000154
Testing
PM-Picturemodule
PMTAB_Picture
Text-module
A020
A021
B025
B026
B027
B028
B038
K014
K020
K021
X047
X048
Text-module
Date
09.05.0001
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000140
Testing
12...............................................1
23...............................................13
35...............................................24
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
- Chapter 9000 Reg. C - EDC control module circuit diagram, sheet 33
- Chapter 9000 Reg. C - Exhaust brake and engine stop circuit diagram, sheet 6
- Chapter 2710 Reg. A - EDC speed adjustment
- Chapter 2710 Reg. A - EDC control module (A021) and pump control unit (A020)
- Chapter 2710 Reg. A - Electric pump actuation / engine stop
- Chapter 2710 Reg. A - Fuel injection pump emergency mode
- Chapter 2000 Reg. B - EDC troubleshooting plan
Date
09.05.0001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000140
Testing
PM-Picturemodule
PMTAB_Picture
Pin
1
2
3
4
Connector X150
Function
Earth
+ supply
Diff. lock
4WD
Text-module
Note:
Ignition "ON"
Engine running (hydraulic steering)
Test
Pin
Supply
Earth
Text-module
Date
31.07.2001
Version
Page
1/4
Capitel
Index
Docu-No.
9000
000137
Testing
Left-hand
curve
>=15
Steering angle
>=30
>=25
B001 - sensor 1
(4WD)
4WD
Connector X150
Earth 1
Signal 4
0 VDC
0 VDC
Off
Off
0 VDC
0 VDC
0 VDC
Off
Off
Off
approx. 12 approx. 12
VDC
VDC
On
On
approx. 12
VDC
On
Righthand
curve
>=15
>=25
>=30
12 VDC
0 VDC
0 VDC
On
Off
Off
0 VDC
0 VDC
0 VDC
Off
Off
Off
Text-module
Note:
Sensors, steering angle 1 / 2 are not monitored via self-diagnostic test system.
Sensor
B001 - sensor
(4WD)
1
2
3
4
2
1
20
B024 - sensor
(diff. lock)
1
2
3
3
2
1
19
Miniature fuse 21
1
Miniature fuse 21
1
Text-module
Note:
Chapter 9000 Reg. C - Electric circuit diagrams
PM-Picturemodule
PMTAB_Picture
Text-module
Date
31.07.2001
Version
Page
2/4
Capitel
Index
Docu-No.
9000
000137
Testing
4WD OFF
In this position 4WD is "actively" disengaged.
Actively disengaged means that engine must be running and transmission system pressure (18 bar)
must be available in order to disengage 4WD clutch.
Y009 - valve, 4WD is energised ---> 12 - 14 VDC.
Front-wheel drive clutch is closed by means of spring force and opened by means of hydraulic
pressure.
4WD is permanently engaged if electrical, electronic or transmission hydraulic systems fail.
Text-module
4WD automatic
When 4WD automatic is set, 4WD is engaged and disengaged in accordance with following table:
To ensure that 4WD automatic function is working, steer to one side and then back again out of straight
line.
Condition
Steering angle left / right < 25
Steering angle left / right > 25
Theoretical speed < 15 km/h
Theoretical speed > 15 km/h
Once v < 15 km/h again, automatically ---->
Brake actuated , not actuated
Date
31.07.2001
Version
Page
3/4
4WD
On
Off
On
Off
On
No effect
Capitel
Index
Docu-No.
9000
000137
Testing
Text-module
Diff. lock
On
Off
On
Off
For automatic mode press
Automatic key again
Off
On
Brake actuated
Brake not actuated
PM-Picturemodule
PMTAB_Picture
Note:
Please refer to Operating Manual for details of
operating 4WD and diff. lock control.
K
L
Date
31.07.2001
Version
= 4WD telltale
= Diff. lock telltale
Page
4/4
Capitel
Index
Docu-No.
9000
000137
Testing
Farmer 400
Fav 700
Fav 900
Function
Earth
Signal
+ supply
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B002.
Ignition ON
Text-module
Test
Pin
Target value
Supply
12 VDC to
14 VDC
Earth
Speed signal
Possible cause of
fault
Condition
A)
B)
-
Earth
Text-module
Pin
1
37
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Date
19.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000064
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001
Farmer 400
Fav 700
Fav 900
E
Function
Earth
+ supply
Signal
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B003.
Ignition "ON".
Text-module
Test
Pin
Supply
Earth
Signal voltage
approx.
1.4 VDC
+/-0.3 VDC
approx.
2.7 VDC
+/-0.3 VDC
approx.
3.6 VDC
Earth
Text-module
Pin
Earth
Signal
1
32
Text-module
Note:
Adjusting suspension sensor, code 7666 - Chapter 0000 Index F
Date
13.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000053
Testing
Farmer 400
Fav 700
Fav 900
E
Function
Signal
Earth
Text-module
Note:
Connect adapter cable X 899.980.246.201 directly to component B004.
Text-module
Underpressure
mbar
< 65
> 65
Resistance
Fault code
Ohm
Infinite
Switch open
approx. 0 - Warning beep
Switch closed - Warning display
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Pin
Earth
18 and 5
(X101)
17
( X100 )
Signal
Date
14.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000054
Testing
Pin
1
2
Temperature C
20
(1 Bar)
60
(1 Bar)
90
(8 Bars)
approx. 105
(11 Bars)
108
Function
Signal
Earth
Resistance
Ohm
ca. 55 K
Failure code
approx. 9,7 K
approx. 3,3 K
approx. 2,0 K green - red: Limit
approx. 1,8 K - Warning Beep
- Warningdisplay
Text-module
Text-module
Pin
Earth
Signal
5 and 18
25
Date
23.11.2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000040
Testing
E
Function
Signal
Earth
Text-module
resistance
Ohm
16 K +/- 7%
6,5 K +/- 7%
4,0 K +/- 7%
1,2 K +/- 7%
0,8 - 0,9 K +/- 7%
90
120
0,4 K +/- 7%
0,2 K +/- 7%
failure Code
Warning Display
Warning Beep
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Date
24.11.2000
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000042
Testing
Pin
Earth
Signal
15 and 18
26
Date
24.11.2000
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000042
Single e-box
Testing
711 / 712 from 21/1001 - 714 / 716 from 21/2001; Fav 900 chassis number 23/3001 and up
Farmer 400
Fav 700
Fav 900
Text-module
Pin
1
2
3
Function
Earth
Signal
+ supply
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B008.
Ignition "ON"
Text-module
Test
Pin
Supply
Earth
Signal
Earth
2
1
12.0 VDC to
14.0 VDC
0.8 VDC
PM-Picturemodule
PMTAB_Picture
Text-module
Test
Pin
Power consumption
29
Text-module
Date
02/2000
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000001
Single e-box
Testing
711 / 712 from 21/1001 - 714 / 716 from 21/2001; Fav 900 chassis number 23/3001 and up
Farmer 400
Fav 700
Fav 900
Warning:
All four wheels of tractor must be jacked up for following test
(to prevent accidents).
Leave engine running.
Engage speed range II.
Actuate handbrake and footbrake.
Actuate neutral switch such that both F/R lights light up.
Switch to forward or reverse in cab.
Text-module
Pin
Engine speed
n
Target value
current / mA
Pressure
bar
Power
consumption
29
800
1400
4.0
6.4
17.0
8.0
9.4
10.8
12.2
13.5
14.9
16.2
0
90
480
150
200
250
300
350
400
450
Text-module
Pin
Earth
Signal
1
29
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Date
02/2000
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000001
Single e-box
Testing
711 / 712 > 21/1001 714 / 716 > 21/2001; 900 > 23/...;
Farmer 400
Fav 700
Fav 900
Temperature
in
C
50
60
95
105
110
E
Function
Signal
Earth
Resistance
Ohm
150
105
40
35
30
Fault code
4.1.53
Text-module
Note:
Connect adapter cable X 899.980.251.102 to connector X158.
Component B009 remains isolated.
Ignition "ON".
Connect resistor decade X 899.980.224 and select desired value.
Warning must be displayed on instrument panel. Fault code is stored.
PM-Picturemodule
PMTAB_Picture
Note:
Warning message is displayed on instrument
panel from 95C upwards in range II. Warning
message is always displayed at 105C and
above. In addition, fault code 4.1.53 is stored at
110C and above.
Text-module
Pin
Earth
Signal
1
21
Date
02/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000017
Single e-box
Testing
711 / 712 from 21/1001 - 714 / 716 from 21/2001; Fav 900 chassis number 23/3001 and up
Farmer 400
Fav 700
Fav 900
E
Function
Earth
Signal
+ supply
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B010.
Ignition "ON".
Text-module
Test
Pin
Supply
Earth
Speed signal
Earth
1.5 VDC
Engine running
1.0 VDC
or
5.4 VDC
Engine stopped
Text-module
Pin
Earth
Speed signal
1
12
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Date
06/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000003
Single e-box
Testing
711 / 712 from 21/1001 - 714 / 716 from 21/2001; Fav 900 chassis number 23/3001 and up
Farmer 400
Fav 700
Fav 900
E
Function
Earth
Signal
+ supply
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B011.
Ignition "ON".
Text-module
Test
Pin
Supply
Earth
Speed signal
Earth
12.0 VDC
to
14.0 VDC
1.5 VDC
Engine running
1.0 VDC
or
5.4 VDC
Engine stopped
Text-module
Pin
Earth
Speed signal
1
36
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Date
06/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000004
Testing
PM-Picturemodule
PMTAB_Picture
Note:
Checking engine oil pressure sensor:
see Lubrication pressure test Chapter 2312 Reg. E
Date
20.07.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000130
Testing
Farmer 400
Fav 700
Fav 900
Function
Signal
Earth
Text-module
Temperature C
< 94 +/-3
> 94 +/-3
Resistance
Ohm
Fault code
Infinite
Switch open
approx. 0 - Warning beep
Switch closed - Warning display
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Pin
Signal
16
Date
14.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000056
Single e-box
Testing
711 / 712 from 21/1001 - 714 / 716 from 21/2001; Fav 900 chassis number 23/3001 and up
Farmer 400
Fav 700
Fav 900
Function
Earth
Speed signal
+ supply
Rotational direction
sensor
Text-module
Note:
Connect adapter cable X 899.980.246.206 directly to component B014.
Ignition "ON".
Text-module
Test
Pin
Target value
Condition
Supply
Earth
3
1
8.5 VDC
Speed signal
Earth
Rotational
direction
Earth
Text-module
Pin
Earth
Speed signal
Rotational direction
1
13
42
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Date
06/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000005
Single e-box
Testing
711 / 712 from 21/1001 - 714 / 716 from 21/2001; Fav 900 chassis number 23/3001 and up
Farmer 400
Fav 700
Fav 900
Function
Earth
Speed signal
+ supply
Rotational direction
sensor
Text-module
Note:
Connect adapter cable X 899.980.246.206 directly to component B015.
Ignition "ON".
Text-module
Test
Pin
Supply
Earth
3
1
Speed signal
Earth
Rotational direction
Earth
Target value
Condition
8.5 VDC
Text-module
Pin
Earth
Speed signal
Rotational direction
1
34
18
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Date
06/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000006
Single e-box
Testing
711 / 712 from 21/1001 - 714 / 716 from 21/2001; Fav 900 chassis number 23/3001 and up
Farmer 400
Fav 700
Fav 900
E
Function
Earth
+ spply
Signal
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B016.
Ignition "ON"
Text-module
Test
Pin
Supply
Earth
2
1
8.5 VDC
Signal voltage
4.0 VDC
1.0 VDC
Earth
Range 1
Range 2
Text-module
Pin
Earth
Signal voltage
1
6
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Adjustment Chapter 0000 Index F
Date
06/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000007
Single e-box
Testing
711 / 712 from 21/1001 - 714 / 716 from 21/2001; Fav 900 chassis number 23/3001 and up
Farmer 400
Fav 700
Fav 900
Function
Earth
+ supply
Signal
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON".
Text-module
Test
Pin
Supply
Earth
2
1
8.5 VDC
Signal voltage
0.8 VDC
4.0 VDC
Earth
Text-module
Pin
Earth
Signal voltage
1
8
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Adjustment Chapter 0000 Index F
Date
06/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000008
Single e-box
Testing
711 / 712 from 21/1001 - 714 / 716 from 21/2001; Fav 900 chassis number 23/3001 and up
Farmer 400
Fav 700
Function
Earth
+ supply
Signal
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B018.
Ignition "ON".
Text-module
Test
Pin
Supply
Earth
2
1
8.5 VDC
Speed signal
1.2 VDC
3.6 VDC
Earth
Text-module
Pin
Earth
Speed signal
1
7
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Adjustment Chapter 0000 Index F
Date
06/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000009
Testing
Farmer 400
Fav 700
Fav 900
Function
Earth
Signal
+ supply
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B019.
PM-Picturemodule
PMTAB_Picture
Voltage
VDC
0.2
0.6
0.95
1.25
1.65
2.4
3.5
Date
15.2.2001
Version
Page
1/2
Pressure
bar
0
2
4
6
8
12
16
Display
bars
1 flashing
1 flashing
2 flashing
5
7
Theoretical value
Theoretical value
Capitel
Index
Docu-No.
9000
000057
Testing
PM-Picturemodule
PMTAB_Picture
Text-module
Resistance
Ohm
45
55
60
64
74
81
91
103
Display
bars
1 flashing
2 flashing
3 flashing
4
5
6
7
8
Text-module
Pin
5 and 18
(X101)
24
(X101)
Date
15.2.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000057
Testing
Farmer 400
Fav 700
Fav 900
E
Function
Earth
Signal
+ supply
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B020.
Ignition ON
Text-module
Test
Pin
Target value
Supply
12 VDC
to 14 VDC
Earth
Speed signal
Condition
PTO stationary
A)
B)
-
Earth
Text-module
Pin
Earth
Speed signal
1
35
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Date
17.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000062
Testing
Farmer 400
Fav 700
Fav 900
Function
Earth
Signal
+ supply
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B021.
Ignition ON
Text-module
Test
Pin
Target value
Supply
12 VDC to 14
VDC
Earth
Speed signal
Possible cause of
fault
Condition
A)
B)
-
Earth
Text-module
Pin
Earth
Speed signal
1
14
Text-module
Note:
Checking A002 - e-box, Chapter 9000 Index E
Date
19.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000063
Testing
PM-Picturemodule
PMTAB_Picture
Pin
1
2
Function
Signal
Earth
Text-module
Note:
Ignition 'OFF'
Measure resistance directly at sensor.
Test
Pin
Resistance
Target value
Condition
PM-Picturemodule
PMTAB_Picture
Text-module
Date
30.08.2001
Version
Page
1/3
Capitel
Index
Docu-No.
9000
000152
Testing
Pin
Signal
Sensor system earth
16
1
Text-module
Note:
Ignition 'ON'
Start tractor.
Unlock Y015-Y019 - valves.
Test
Signal
Pin
16
Earth
Target value
Condition
Possible cause of fault
5.1 VDC Y015-Y019 - valve not ac- A Reading 8.0 VDC, fault in
tuated
component
(LS pressure <
175 +/- 5 bar)
B Reading 0 VDC:
2.4 VDC Y015-Y019 - valve opera- - Unplug component
ting against pressure
(LS pressure >
175 +/- 5 bar)
- If reading is 0 VDC, fault in
A004 ECU (pin 16) or in wiring
- If reading is 8.0 VDC, fault in
component.
Note:
If fault is detected, fault code A.1.DA is output.
Consequence: no kickout function possible
Text-module
Bullet-List
Note:
North American version (NA):
B022 - sensor, mounted on central control block.
Kickout function is activated via end-of-line program (EOL) .
European version (EU):
B022 - sensor not mounted on central control block.
Kickout function is deactivated via end-of-line program (EOL).
Text-module
Date
30.08.2001
Version
Page
2/3
Capitel
Index
Docu-No.
9000
000152
Testing
On A008 - terminal
Select Y015-Y019 - valve.
Isolate or lock kickout function (A) by pressing F3.
If load-sensing pressure is greater than 175 +/5 bar for longer than 1 sec, selected
Y015-Y019 - valves move to neutral position.
Date
30.08.2001
Version
Page
3/3
Capitel
Index
Docu-No.
9000
000152
Testing
E
Function
Earth
Signal
Text-module
Note:
Connect Adaptor Connector X 899.980.251.105 directly onto Component B025 .
Multimeter set on Range VAC !
Ignition "ON".
Text-module
Test
Pin
Speed Signal
Engine runs
approx. 3,7
VAC
approx.7,5
VAC
Earth
Text-module
Pin
Earth
Speed signal
13
1
Text-module
Note:
Diagnostic program EDC - Chapter 2000 Reg. B (F.C. 1.2.84 )
Date
28.11.2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000048
Testing
E
Function
Signal
Earth
Text-module
Note:
Connect Adaptor Connector X 899.980.251.104 directly onto Component B026
Ignition "ON".
Text-module
Test
Pin
Signal
Earth
ca. 3,4
VDC
Engine stopped
ca. 3,4
VDC
Engine runs
Text-module
Pin
Earth
Signal
15
29
Text-module
Note:
Diagnostic program EDC - Chapter 2000 Reg. B (F.C. 1.2.1A )
Date
28.11.2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000047
Testing
Function
Signal
Earth
Text-module
Note:
Connect Adaptor Connector X 899.980.251.102 directly onto Component B027 .
Ignition "ON".
Temperature (C)
15 - 30
75 - 80
Resistance (Ohm)
3,6 K - 1,3 K
460 - 230
Text-module
Pin
Earth
Signal
5
22
Text-module
Note:
Diagnostic program EDC - Chapter 2000 Reg. B (F.C. 1.2.87)
eventually . Egine Power loss without Failure Code!
Date
29.11.2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000050
Testing
E
Function
Signal
+ Supply
Earth
Text-module
Note:
Connect Adapteor Connectorl X 899.980.251.103 directly onto Component B028 .
Ignition "ON".
Text-module
Test
Pin
Supply
Earth
2
3
5,0 VDC
Signal
Earth
Text-module
Pin
Earth
Signal
+ Supply
17
12
23
Text-module
Note:
Diagnostic program EDC - Chapter 2000 Reg. B (F.C. 1.2.85)
eventually . Egine Power loss without Failure Code!
Date
28.11.2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000044
Testing
Function
Earth
+ Supply
Signal
Text-module
Note:
Connect Adaptor Connector X 899.980.246.205 directly onto Component B029
Ignition "ON".
Text-module
Test
Pin
Supply
Earth
2
1
8,5 VDC
Signal
Earth
Text-module
Pint
1
7
Note:
Diagnostic program EDC - Chapter 9000 Reg. B (F.C. 4.1.06)
Description Engine speed Control EDC - Chapter 2710 Reg. A
Calibration 4005 - Chapter 0000 Reg.F (Calibration Accelerator Pedal)
Date
24.11.2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000043
Testing
E
Function
Earth
Signal
+ supply
PM-Picturemodule
PMTAB_Picture
Note:
Voltage measurement using adapter cable
(DIY)
Made from: 3-core adapter cable
(H 205.860.100.020)
Connect adapter cable directly to component
B030.
Text-module
Note:
Ignition "ON".
Text-module
Test
Pin
Supply
Earth
Signal
Earth
approx.
2.5 VDC
approx.
6.8 VDC
approx.
7.1 VDC
Text-module
Pin
Earth
Signal
+ supply
20
7
39
Text-module
Note:
Checking EPC box A005 - Chapter 9000 Index E
Adjustment Chapter 9000 Index F
Date
15.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000058
Testing
PM-Picturemodule
PMTAB_Picture
Pin
1
2
3
Function
Earth
Signal
+ supply
PM-Picturemodule
PMTAB_Picture
Note:
Voltage measurement using adapter cable
(DIY)
Made from: 3-core adapter cable (H
205.860.100.020)
Connect adapter cable directly to component
B031.
Date
16.2.2001
Version
Page
1/3
Capitel
Index
Docu-No.
9000
000059
Testing
900 >23/3001
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition ON
Text-module
Test
Pin
Target value
Supply
9.5 +/- 7%
VDC
Earth
Signal
Earth
Condition
2.5 VDC
4.75 +/- 10%
VDC
7.5 VDC
Tensile load
Neutral
Compressive load
Text-module
Pin
Earth
Signal
+ supply
38
25
40
Text-module
Pin
Earth
Signal
+ supply
38
43
40
Date
16.2.2001
Version
Page
2/3
Capitel
Index
Docu-No.
9000
000059
Testing
Text-module
9.5 VDC
2.5 VDC / 7.5 VDC
4.7 VDC
60 KN (6.0 t)
90 KN (9.0 t)
90 KN (9.0 t)
120 KN (12 t)
Text-module
Note:
Chapter 9000 Index E - Checking A005 - ECU, EPC
Chapter 8610 Index A - B031/B032 - functional description of draft-sensing pins
Date
16.2.2001
Version
Page
3/3
Capitel
Index
Docu-No.
9000
000059
Testing
Fav 900
E
Function
Signal
Not assigned
Earth
Resistances at
Min.
Max.
20 ohms
500 ohms
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to B034.
Measure resistance using multimeter (ohmmeter).
Fill tank with fuel.
Checking B034 - sensor, fuel:
(These are only guideline figures)
Resistance
Bars
Litres
Ohms
20
0 flashing
0 - 25
50
1 reserve
30
170
5 - 1/4
122
320
10 - 1/2
260
410
13 - 3/4
380
500
16 - 1/1
508
500
16
540
PM-Picturemodule
PMTAB_Picture
Date
24.07.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000133
Testing
Function
Earth
+ Versorgung
Signal
Text-module
Note:
Connect Adaptor Connector X 899.980.246.205 directly onto Component B035 .
Ignition "ON".
Text-module
Test
Pin
Supply
Earth
2
1
8,5 VDC
Signal Amplitude
30
approx. 4
VDC approx. . 20
mA
approx. 0,7
VDC approx. 4,0
mA
or
Pos. max.
Pos. min.
Current
Earth
Text-module
Pin
Earth
Signal ( Setting Hand Throttle)
1
30
Note:
Diagnostic program EDC - Chapter 2000 Reg. B(F.C. 1.1.7E)
Description Engine speed Control EDC - Chapter 2710 Reg. A
Calibration 4002 - Chapter 0000 Reg.F (Calibration Hand Throttle)
Date
29.11.2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000049
Testing
Function
Earth
+ Supply
Signal
Text-module
Note:
Connect Adaptor Connector X 899.980.246.205 directly onto Component B038 .
Ignition "ON".
Text-module
Measurement
Pint
Supply
Earth
Signal Amplitude
or
approx. 5
VDC
Current
Earth
Text-module
Pin
Earth
Signal
+ Supply
35
23
16
Text-module
Note:
Diagnostic Program EDC - Chapter 2000 Reg. B (F.C. 1.1.01)
Description Speed Control EDC - Chapter 2710 Reg. A
Calibration 4005 - Chapterl 0000 Reg.F (Calibration Accelerator Pedal Positon Sensor)
Date
28.11.2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000045
Testing
Function
Earth
+ supply
Signal
Text-module
Note:
Connect adapter cable X 899.980.246.205 directly to component B040.
Ignition "ON"
Text-module
Test
Pin
Supply
Earth
Signal
4.2
1.5
Earth
Note:
All readings +/- 10%
Text-module
Pin
Earth
Signal
1
9
Text-module
Note:
Checking A004 - control console, Chapter 9000 Reg. E
Calibration, Chapter 0000 Reg. F
Date
01.08.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000138
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Test
Pin
Resistance
1 (blue)
Remark
2 (brown)
Note:
All readings +/- 10%
Text-module
Note:
Chapter 5500 Reg. A - Air-conditioning / General system, operation
Chapter 5570 Reg. E - Electrical check on air-conditioning
Date
02.08.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000141
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Test
Pin
Resistance
1 (white)
approx. 10
kOhm
Remark
2 (white)
Note:
All readings +/- 10%
Text-module
Note:
Chapter 5500 Reg. A - Air-conditioning / General system, operation
Chapter 5570 Reg. E - Electrical check on air-conditioning
Date
02.08.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000142
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
6.12.2000
Version
Page
1/2
CAN - BUS
Capitel
Index
Docu-No.
9000
000052
Testing
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON"
Test
G-Bus
KontaktPin
2
1
G-Bus
3
1
K-Bus
2
1
K-Bus
3
1
Requested
value
Condition
Remark
1,5 VDC to + UB 8,5V from A002 EST Supply from fuse F041
???5 VDC (Pin23).
(X051).
Indicated values are approximative and are subject to variations accor2,5 VDC to 3,5
ding to the volume of moVDC
mentarily transmitted
Data.
1,5 VDC to 2,5 + UB 8,5V from A004 Side Supply from Fuse F042
VDC
Console (Pin 23).
(X051).
Indicated values are approximative and are subject to variations accor2,5 VDC to 3,5
ding to the volume of moVDC
mentarily transmitted
Data.
Text-module
Important:
Fav. 900/23/........ und Fav. 700 are equipped with different Bus-Systems (Baud Rate).
Components such as Spool valves nare not interchangeable !
Note:
Chapter 9700 Reg. A - Electronics Concept Fav.900/23/.......
Chapter 9000 Reg. C - Electric Diagram Comfort Bus (K-Bus) Sheet 21
Chapter 9000 Reg. C - Electric Diagram Transmission Bus (G-Bus) Sheet 26
Chapter 9000 Reg. C - Electric Diagram Voltage supply Electronics Sheet 20
Date
6.12.2000
Version
Page
2/2
CAN - BUS
Capitel
Index
Docu-No.
9000
000052
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
G001 = battery
Check battery charge with aid of open-circuit
voltage.
Test conditions: ambient temperature approx.
27C
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
1/1
G001 - battery
Capitel
Index
Docu-No.
9000
000081
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
G002 = generator
Measure limit voltage using multimeter
(voltmeter):
With engine running,
battery charge indicator goes out.
Connect B+ on generator and earth.
Target value: at 20C ambient temperature 13.8 to
14.5 VDC.
In event of discrepancies have generator G002
repaired in specialist workshop.
Date
22.2.2001
Version
Page
1/1
G002 - generator
Capitel
Index
Docu-No.
9000
000082
Testing
E
Function
+UB G001
+UB G003
Earth (X514)
- negative G003
M011 - pin 50
S002 - pin 50a
80 A fuses
Spare fuses
PM-Picturemodule
PMTAB_Picture
Note:
Ignition "OFF"
Disconnect battery (negative terminal).
Remove terminals 31a and 30 / 51 from K018.
Text-module
Test
Pin
Resistance
31a, 50, 31
and 50a
30
No continuity
30a
30
Continuity
Resistance
Remark
PM-Picturemodule
PMTAB_Picture
Note:
Remove terminals 30a, 31, 50 and 50a from
K018.
Apply 12 VDC to terminals 31 and 50a from
external source.
Date
24.07.2001
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000132
Testing
Text-module
Test
Pin
Resistance
31a
31
No continuity
Resistance
31
30
Continuity
Resistance
50
30a
Continuity
Remark
Text-module
Pin
Remark
Voltage
30
approx. 12
VDC
Ignition "ON"
30
approx. 21
VDC to 24
VDC
Vehicle earth
Voltage
Vehicle earth
Note:
Chapter 9000 Reg. E - M011 - starter, 24 V starter motor
Date
24.07.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000132
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
In windscreen:
M002 = front wiper motor
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000077
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
In rear window:
M004 = rear wiper motor
Note:
Test rear wiper motor in same manner as front
wiper motor M002.
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000077
Testing
Pin
1 (white)
2 (brown)
Function
+ supply
Earth
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON"
Test
Pin
Remark
Note:
All readings +/- 10%
Date
30.07.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000134
Testing
Pin
1 (white)
2 (brown)
Function
+ supply
Earth
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON"
Test
Pin
Remark
Power consump- Between fuse approx. 2.6 A S010 - switch, rear wiper + supply to fuse F018
tion
F018
motor
Stage 1:
M004 - wiper motor running
M005 - wiper pump stationary
approx. 4.9 A S010 - switch, rear wiper
motor
Stage 2:
M004 - wiper motor running
M005 - wiper pump running
Note:
All readings +/- 10%
Date
30.07.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000135
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000078
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.2.2001
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000087
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.2.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000087
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Checking fan:
Checking power consumption of fan motor:
Remove fuse no. 17 from fuse holder 1. Connect
multimeter (ammeter) in place of fuse.
Note:
Protect one test lead of multimeter with 16 amp
fuse (free-standing fuse).
PM-Picturemodule
PMTAB_Picture
Date
21.02.2001
Version
Page
1/2
M009 - fan
Capitel
Index
Docu-No.
9000
000073
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
= yellow
3
4
= green
= red
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Checking resistances
Target value for overall resistance: approx. 2
ohms
This total resistance is made up of 1.6 + 0.4 ohms.
Text-module
Note:
Electric circuit diagrams - Chapter 9000 Index C
Date
21.02.2001
Version
Page
2/2
M009 - fan
Capitel
Index
Docu-No.
9000
000073
Testing
Fav 900
PM-Picturemodule
Text-module
Item
1
2
3
5
6
13
14
16
20
22
24
Designation
Exciter winding
Rotor
Pole shoe
Carbon brushes
Commutator
Holding winding
Pull-in winding
Engaging lever
Pinion
Roller freewheel
Guide ring
Date
07.08.2001
Version
Item
G001
G003
K008
K018
M011
S002
S012
X050
X418
X419
+UB30
Designation
Battery 1
Battery 2
Relay, starter inhibitor
Relay, battery switchover
24 V starter motor
Switch, ignition
Switch, starter inhibitor
Fuse holder 1
External start terminal External start terminal +
Supply for S002 - switch (12 - 14 VDC)
Page
1/3
Capitel
Index
Docu-No.
9000
000145
Testing
Fav 900
PM-Picturemodule
PMTAB_Picture
Pin
30
50
Function
Input direct from battery
positive terminal
Starter control unit
PM-Picturemodule
PMTAB_Picture
Date
07.08.2001
Version
Page
2/3
Capitel
Index
Docu-No.
9000
000145
Testing
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Target value of approx. 20 VDC / 350 amps depends on charge in G001 / G003 - batteries and on
temperature (ambient temperature and / or engine temperature).
If approx. value is not reached, G001 / G003 - batteries and / or supply lead via relay circuit
(positive and earth) are not OK.
Text-module
Note:
Chapter 9060 Reg. B - Troubleshooting table for M011 - 24 V starter motor
Chapter 9000 Reg. E - K018 - relay, battery switchover
PM-Picturemodule
PMTAB_Picture
Date
07.08.2001
Version
Page
3/3
Capitel
Index
Docu-No.
9000
000145
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Solenoid switches S005 and S006 are closed
with pedal in rest position.
Pins 1 and 2 for brake light and
compressed-air advance control system
solenoid valve.
Pins 3 and 4 for differential lock control.
For pin assignment see drawing
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000069
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Note:
Electric circuit diagram - Chapter 9000 Index C
Setting magnet for solenoid switch - Chapter 1070 Index E
Date
20.2.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000069
Testing
PM-Picturemodule
PMTAB_Picture
Note:
Connect adapter cable X 899.980.246.206
directly to component S012.
Ignition "OFF".
Text-module
Test
Pin
Resistance
Target value
Condition
2
Resistance
Date
02/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000036
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
4/2000
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000024
Testing
PM-Picturemodule
PMTAB_Picture
Note:
Emergency mode is not engaged. However,
fault code 4.1.59 is displayed on instrument
panel = fault in wiring or other interruption, e.g.
defective relay, see transmission emergency
mode circuit diagram.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
System is OK:
Emergency mode is not engaged.
Approx. 7 mA flows across pin 10.
Emergency mode is engaged.
No current flows across pin 10.
Date
4/2000
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000024
Testing
Farmer 400
Fav 700
Fav 900
Pin
Function
1
2
3
Signal
Earth
Not assigned
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "OFF".
Text-module
Test
Pin
Resistance
Remark
Switch pressed
Switch not pressed
2
Text-module
Note:
Ignition "ON"
Text-module
Test
Pin
Voltage
Earth
Date
03/2000
Version
Switch pressed
Switch not pressed
Page
1/1
Remark
Capitel
Index
Docu-No.
9000
000126
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001
Farmer 400
Fav 700
Fav 900
E
Function
Not assigned
Not assigned
Signal
Earth
Text-module
Note:
Connect adapter cable X 899.980.246.206 directly to component S015.
Ignition "ON".
Test
Pin
Signal
Earth
Target value
Condition
Text-module
Pin
Earth
Signal
1
18
Text-module
Note:
Checking A004 - control console, Chapter 9000 Index E
Date
03/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000037
Single e-box
Testing
711 / 712 <-- 21/1001; 714 / 716 <-- 21/2001; Fav 900 <-- 23/3001;
Farmer 400
Fav 700
Fav 900
Function
Signal
Earth
PM-Picturemodule
PMTAB_Picture
Text-module
Test
Pin
Resistance
Target
value
Condition
2
Note:
Connect adapter cable X 899.980.246.204 directly to component S017.
Ignition "ON".
Signal
2.4 VDC
5.1 VDC Oil temperature < 0 or
clogged pressure filter
Earth
Text-module
Pin
Earth
Signal
1
22
Text-module
Note:
Checking A004 - control console, Chapter 9000 Index E
Date
06/2000
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000010
Single e-box
Testing
711 / 712 <-- 21/1001; 714 / 716 <-- 21/2001; Fav 900 <-- 23/3001;
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Note:
Warning (pressure filter clogged) is displayed
on instrument panel if following conditions are
met:
1. Engine running.
2. Transmission oil temperature greater than
50C (thermo switch resistance < 150 ohms).
3. Pressure differential upstream and
downstream of pressure filter > 5 bar.
4. Items 1 to 3 must obtain for longer than two
minutes.
Date
06/2000
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000010
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
= switch on / off
Text-module
Date
20.2.2001
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000070
Testing
Farmer 400
Fav 700
Fav 900
Pin no.
Left switch
S019
PTO
Off
VDC
approx. 510 /
5.0
approx. 121 /
2.4
approx. 12
approx. 0.06
22
Pin no.
1 and 22
Pin no.
1 and 22
Pin no.
1 and 24
Pin no.
1 and 24
24
Text-module
Pin no.
Right switch
S020
PTO
Off
VDC
approx. 510 /
5.0
approx. 121 /
2.4
approx. 12
approx. 0.06
45
Pin no.
1 and 45
Pin no.
1 and 45
Pin no.
1 and 24
Pin no.
1 and 24
24
Text-module
Note:
Electric circuit diagram - Chapter 9000 Index C
Date
20.2.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000070
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001, 900 > 23/3001
Fav 700
Fav 900
Function
Signal
Earth
Free
Text-module
Note:
Ignition "OFF".
Measure resistance directly at switch.
Text-module
Test
Pin
1
2
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON".
Text-module
Test
Pin
Signal
41
Earth
Signal
41
9.5 mA
19 mA
Remark
Note:
Checking A004 - control console, Chapter 9000 Index E
Date
9.3.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000110
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001, 900 > 23/3001
Fav 700
Fav 900
Function
Signal
Earth
Free
Text-module
Note:
Ignition "OFF".
Measure resistance directly at switch.
Text-module
Test
Pin
1
2
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON".
Text-module
Test
Pin
Signal
40
Earth
Signal
40
9.5 mA
19 mA
Remark
Note:
Checking A004 - control console, Chapter 9000 Index E
Date
9.3.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000114
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
19.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000068
Testing
Farmer 400
Fav 700
Fav 900
Text-module
1
2
Feature
Validity
from ... onwards
Bullet-List
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Bullet-List
Terminals / labels
Pin
1
2
Meaning
Signal
Earth
PM-Picturemodule
PMTAB_Picture
Test circuit
Text-module
Bullet-List
Test values
Position
0
Meaning
Rest
Condition
Closed
Active
Open
Date
6.3.2001
Version
Condition in tractor
Actual pressure is less than
switching pressure
Actual pressure is greater
than switching pressure
Page
1/9
Test value
120 ohms
510 ohms
Capitel
Index
Docu-No.
9000
000091
Testing
Farmer 400
Fav 700
Fav 900
Text-module
Reference values
At approx. 30C oil temperature At approx. 65C oil temperature
Oil volume increasing
6-6.5 l/min
8.6-9.7 l/min
Switch opens at
Oil volume decreasing
approx. 5.5 l/min
9.7-8.2 l/min
Switch closes at
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Bullet-List
Terminals / labels
Pin
1
2
Meaning
Signal
Earth
PM-Picturemodule
PMTAB_Picture
Test circuit
Text-module
Bullet-List
Test values:
Text-module
Position
0
Date
6.3.2001
Meaning
Rest
Version
Condition
Closed
Condition in tractor
Insufficient oil
Page
2/9
Capitel
Index
Docu-No.
9000
000091
Testing
Farmer 400
Fav 700
Fav 900
Position
1
Meaning
Active
Condition
Open
Condition in tractor
Sufficient oil
Text-module
Text-module
Bullet-List
Tractor
condition
Component condition
PressureFlow monitor
operated switch
S025
S026
Ignition ON
Closed
Engine running
Date
6.3.2001
Version
Open
Closed
Open
Measuring point
E-box *)
*)
Pressureoperated switch
Flow monitor
E-box *)
X235
X236
*)
Page
3/9
Test value
Measurement
pin
*)
1
0
0
0
VDC
mADC
VDC
1
*)
0
5.1
VDC
VDC
Capitel
Index
Docu-No.
9000
000091
Testing
Farmer 400
Fav 700
Fav 900
9.5
5.1
mADC
VDC
5.1
VDC
Text-module
*)
Text-module
Modification
Twin-box version
Validity
FAV700 up to chassis
no. < 2000
Single-box version
E-box
Interface
A002
X031
Measurement pin
44
A004
X033
45
Text-module
Text-module
Bullet-List
Tractor
condition
Date
6.3.2001
Component condition
Hydraulics condition
Version
Measuring point
Page
4/9
Test value
Fault code
Capitel
Index
Docu-No.
9000
000091
Testing
Farmer 400
Fav 700
Fav 900
Engine running,
engine speed still
under 1000 rpm
*)
*)
E-box *)
Pressureoperated switch
Volume is not reached or Flow monitor
dissipates again
*)
X235
2.4
19
2.4
X236
2.4
*)
X235
X236
E
VDC
mADC
VDC
VDC
5.1.98
0
VDC
27.5 mADC
0
VDC
0
VDC
5.1.99
Text-module
*)
Text-module
Modification
Twin-box version
Validity
FAV700 up to chassis
no. < 2000
Single-box version
Date
6.3.2001
Version
E-box
Interface
A002
X031
Measurement pin
44
A004
X033
45
Page
5/9
Capitel
Index
Docu-No.
9000
000091
Testing
Farmer 400
Fav 700
Fav 900
Text-module
Text-module
Bullet-List
Measuring point
*)
X235
*)
1
X236
E-box *)
Pressureoperated switch
Flow monitor
*)
X235
*)
1
X236
*)
X235
*)
1
X236
Date
6.3.2001
Version
0
5.1.9A
5.1.9B
8
0
0
2.4
2.4
8
5.1.9B
5.1
5.1
0
5.1.9A
0
-
Page
6/9
VDC
VDC
VDC
VDC
VDC
VDC
VDC
Capitel
Index
Docu-No.
9000
000091
Testing
Farmer 400
Fav 700
Fav 900
*)
X235
*)
1
8
8
8
8
VDC
VDC
X236
8
5.1.9A
8
5.1.9B
VDC
*)
Modification
Twin-box version
Validity
FAV700 up to chassis
no. < 2000
Single-box version
Date
6.3.2001
Version
E-box
Interface
A002
X031
Measurement pin
44
A004
X033
45
Page
7/9
Capitel
Index
Docu-No.
9000
000091
Testing
Farmer 400
Fav 700
Fav 900
Text-module
Text-module
Bullet-List
Measuring point
E-box *)
Pressureoperated switch
Flow monitor
*)
X235
*)
1
0
0
Engine running
8
8
X236
*)
X235
*)
1
0
5.1.9A
5.1.9B
2.4
2.4
8
5.1.9A
5.1.9B
5.1
5.1
8
5.1.9A
5.1.9B
5.1
5.1
X236
2.4
5.1.9A
5.1
5.1.9A
5.1
5.1.9A
Date
6.3.2001
Version
Page
8/9
over 1000
8
8
VDC
VDC
VDC
VDC
VDC
VDC
Capitel
Index
Docu-No.
9000
000091
Testing
Farmer 400
Fav 700
Fav 900
Pressureoperated switch
S025 and flow
monitor S026
disconnected
E-box *)
Pressureoperated switch
Flow monitor
*)
X235
*)
1
8
8
8
8
8
8
VDC
VDC
X236
8
5.1.9A
5.1.9B
8
5.1.9A
5.1.9B
8
5.1.9A
5.1.9B
VDC
*)
Modification
Twin-box version
Validity
FAV700 up to chassis
no. < 2000
Single-box version
Date
6.3.2001
Version
E-box
Interface
A002
X031
Measurement pin
44
A004
X033
45
Page
9/9
Capitel
Index
Docu-No.
9000
000091
Testing
Farmer 400
Fav 700
Fav 900
Function
Power output
Power input
Not assigned
Text-module
Note:
Switches are connected directly to EPC e-box A005 without intermediate cable coupler.
Note:
Ignition "OFF". Measure resistance directly at switch.
Text-module
Switch position
0 = rest position
1 = active
Open
Closed
Resistance
Infinite
approx. 4 ohms
Text-module
Note:
Connect e-adapter box X899.980.208.100 directly to EPC e-box A005 using adapter cable
X 899.980.208.208.
Ignition "ON".
Voltage measurement refers to earth at pin no.1 at EPC e-box A005
Text-module
Test
+ supply
Pin
28
Earth
Signal voltage
31
Earth
0 VDC
4.3 VDC
Text-module
Date
24.04.2001
Version
Pin
31
28
Page
1/1
Capitel
Index
Docu-No.
9000
000094
Testing
Farmer 400
Fav 700
Fav 900
Function
Power output
Power input
Not assigned
Text-module
Note:
Switches are connected directly to EPC e-box A005 without intermediate cable coupler.
Note:
Ignition "OFF". Measure resistance directly at switch.
Text-module
Switch position
0 = rest position
1 = active
Open
Closed
Resistance
Infinite
approx. 4 ohms
Text-module
Note:
Connect e-adapter box X 899899.980.208.100 directly to EPC e-box A005 using adapter cable
X 899.980.208.208.
Ignition "ON".
Voltage measurement refers to earth at pin no.1 at EPC e-box A005
Text-module
Test
+ supply
Pin
28
Earth
Signal voltage
51
Earth
0 VDC
4.3 VDC
Text-module
Date
24.04.2001
Version
Pin
51
28
Page
1/1
Capitel
Index
Docu-No.
9000
000096
Testing
Farmer 400
Fav 700
Fav 900
Function
Power output
Power input
Not assigned
Text-module
Note:
Switches are connected directly to EPC e-box A005 without intermediate cable coupler.
Note:
Ignition "OFF". Measure resistance directly at switch.
Text-module
Switch position
0 = rest position
1 = active
Open
Closed
Resistance
Infinite
approx. 4 ohms
Text-module
Note:
Connect e-adapter box X 899899.980.208.100 directly to EPC e-box A005 using adapter cable
X 899.980.208.208.
Ignition "ON".
Voltage measurement refers to earth at pin no.1 at EPC e-box A005
Text-module
Test
+ supply
Pin
28
Earth
Signal voltage
52
Earth
0 VDC
4.3 VDC
Text-module
Date
24.04.2001
Version
Pin
52
28
Page
1/1
Capitel
Index
Docu-No.
9000
000098
Testing
Farmer 400
Fav 700
Fav 900
Function
Power output
Power input
Not assigned
Text-module
Note:
Switches are connected directly to EPC e-box A005 without intermediate cable coupler.
Note:
Ignition "OFF". Measure resistance directly at switch.
Text-module
Switch position
0 = rest position
1 = active
Open
Closed
Resistance
Infinite
approx. 4 ohms
Text-module
Note:
Connect e-adapter box X 899899.980.208.100 directly to EPC e-box A005 using adapter cable
X 899.980.208.208.
Ignition "ON".
Voltage measurement refers to earth at pin no.1 at EPC e-box A005
Text-module
Test
+ supply
Pin
28
Earth
Signal voltage
50
Earth
0 VDC
4.3 VDC
Text-module
Date
24.04.2001
Version
Pin
50
28
Page
1/1
Capitel
Index
Docu-No.
9000
000102
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
19.02.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000067
Single e-box
Testing
E
Function
Signal
Earth
Text-module
Note:
Unlike other level sensors (e.g. fuel tank) this level sensor is connected to control console A004
and is therefore self-testing.
Text-module
Note:
Measure resistance directly at level sensor S036
Text-module
Test
Target
value
Pin
Signal
Earth
Note:
See electric circuit diagram Chapter 9000 Index C - valves 1
Text-module
Pin
Earth
Signal
1
17
Date
8.1.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000107
Single ECU
Testing
E
Function
Earth
Signal
PM-Picturemodule
PMTAB_Picture
Text-module
Pin
Earth
Signal
1
34
Text-module
Test
Pin
Resistance
Target
value
Condition
Date
31.07.2001
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000136
Single ECU
Testing
711 / 712 from 21/1001 onwards - 714 / 716 from 21/2001 onwards,
Farmer 400
Fav 700
Fav 900
Text-module
Note:
Ignition "ON"
Test
Signal
Pin
34
Target value
Condition
2.4 VDC S047 - switch not actuated
5.1 VDC S047 - switch actuated
Earth
Text-module
Note:
Chapter 9000 Reg. E - Checking A004 - ECU, control console
Text-module
Exhaust brake circuit for Fav 711/712 chassis number 21/1001 and up, 714/716
chassis number 21/2001 and up, Farmer 400
S047 - switch, exhaust brake transmits signal to A004 - ECU, control console.
A004 - ECU, control console transmits CAN message to A002 - ECU, enhanced control via K-bus.
A002 - ECU, enhanced control switches voltage (12 - 14 VDC) to Y006 - valve, exhaust brake at pin 46.
Text-module
Note:
Chapter 9000 Reg. C - Electric circuit diagrams
Chapter 9700 Reg. A - Electronic concept
Date
31.07.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000136
Single e-box
Testing
Function
Supply
Signal
Free
Free
Non-self-testing
switch section
Self-testing
switch section
Text-module
Note:
Connect e-adapter box X 899.980.208.100 directly to A005 EPC box using adapter cable
X 899.980.208.208.
Ignition "ON"
Test
Signal
Pin
2
Remark
Solenoid switch open
Solenoid switch closed
+ UB 12 V from fuse F048
Vehicle earth
Text-module
Pin
12
9 or 45
Text-module
Note:
Checking EPC box A005 - Chapter 9000 Index E
Date
26.03.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000124
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
2
= transmission signal
(130 pulses per metre travelled)
Speed 0 km/h = approx. 13.8 VDC
Speed greater than 0.1 km/h = approx. 6.5 VDC
PM-Picturemodule
PMTAB_Picture
Date
22.2.2001
Version
Page
1/3
Capitel
Index
Docu-No.
9000
000089
Testing
900
Farmer 400
Fav 700
Fav 900
Text-module
Note:
Farmer 400 and Fav 700 have external counter (integrated in area meter) in on-board computer of
instrument panel A007. External counter (integrated in area meter) in terminal A008 is not
functional.
Fav 900:
Version 1 : External counter (integrated in area meter) in on-board computer of instrument panel
A007 and external counters (integrated in area meter) in terminal A008. External counter
(integrated in area meter) in terminal A008 is not functional.
Version 2 : Only external counter (integrated in area meter) in terminal A008. External counter
(integrated in area meter) in terminal A008 is functional.
PM-Picturemodule
PMTAB_Picture
3
= PTO speed
(40 pulses per PTO revolution)
PTO off = approx. 13.8 VDC
PTO on = approx. 6.5 VDC
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
5
6
7
Date
22.2.2001
Version
= Not assigned
= On-board power supply Ub 15 = approx.
12 VDC (switched positive)
= earth
Page
2/3
Capitel
Index
Docu-No.
9000
000089
Testing
PM-Picturemodule
Text-module
Component number
A005
A007
F051
X007
X051
X100
X534
Component
EPC e-box
Instrument panel
+UB 15 supply fuse
Implement socket
Fuse holder 2
Cable coupler to instrument panel A007 (blue)
Vehicle body earth point
Text-module
Pin
1
5
6
7
22.2.2001
Version
Page
3/3
Capitel
Index
Docu-No.
9000
000089
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
Version
Page
22.2.2001
1/2
Capitel
Index
Docu-No.
9000
000088
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Farmer 400 and Fav 700 have external counter (integrated in area meter) in on-board computer
of instrument panel A007.
- External counter (integrated in area meter) in terminal A008 has no function .
Fav 900
Version 1 : External counter (integrated in area meter) in on-board computer of instrument panel
A007 and area meter (integrated in area meter) in terminal A008.
- External counter (integrated in area meter) in terminal A008 is not functional.
Version 2 : Only external counter (integrated in area meter) in terminal A008.
- External counter (integrated in area meter) in terminal A008 is functional.
Date
Version
Page
22.2.2001
2/2
Capitel
Index
Docu-No.
9000
000088
Single e-box
Testing
711 / 712 > 21/1001 714 / 716 > 21/2001; 900 > 23/3001
Farmer 400
Fav 700
Fav 900
E
Function
Signal
Earth
Text-module
Note:
Connect adapter cable X 899.980.246.201 directly to component Y002.
Ignition "OFF".
Test
Pin
Resistance
1
2
Remark
8.8 ohms
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON"
Test
Pin
Power
consumption
Between 56
and 61
1.5 A
Pin
Vehicle earth
Signal
61
Remark
When switching over,
range control 1 solenoid
valve is only briefly energised, hence this test method
is required.
Note:
Checking A002 - e-box, Chapter 9000 Index E
Date
05/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000011
Single e-box
Testing
711 / 712 <- - 21/1001; 714 / 716 <- - 21/2001; Fav 900 <- - 23/3001;>
Farmer 400
Fav 700
Fav 900
E
Function
Signal
Earth
Text-module
Note:
Connect adapter cable X 899.980.246.201 directly to component Y003.
Ignition "OFF".
Test
Pin
Resistance
1
2
Remark
8.8 ohms
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON"
Test
Pin
Power consumption
Between 56
and 62
1.5 A
Remark
When switching over,
range control 2 solenoid
valve is only briefly energised, hence this test method
is required.
Text-module
Pin
Vehicle earth
Signal
62
Note:
Checking A002 - e-box, Chapter 9000 Index E
Date
05/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000012
Single e-box
Testing
711 / 712 <-- 21/1001; 714 / 716 <-- 21/2001; Fav 900 <-- 23/3001;>
Farmer 400
Fav 700
Fav 900
Pin
1
2
Function
Signal
Earth
Text-module
Note:
Ignition "OFF" - measure resistance directly at solenoid valve
Test
Resistance
Pin
Target value
6.4 ohms
9.7 ohms
Condition
Remark
20C solenoid
temperature
150C solenoid
temperature
2
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON"
Test
Pin
Target value
Power
consumption
50
0A
Pin
Target value
Engine speed
50
0A
0 rpm
0.46 A
0.74 A
1.23 A
1.71 A
800 rpm
1000 rpm
1200 rpm
1400 rpm
Test
Power
consumption
Date
05/2000
Version
Condition
Remark
Page
1/1
Remark
Switch toggle switch of
e-adapter box pin 50 to Isolate
Capitel
Index
Docu-No.
9000
000013
Single e-box
Testing
711 / 712 <-- 21/1001; 714 / 716 <-- 21/2001; Fav 900 <-- 23/3001;
Farmer 400
Fav 700
Fav 900
E
Function
Signal
Earth
Text-module
Note:
Connect adapter cable X 899.980.246.201 directly to component Y005.
Ignition "OFF".
Test
Pin
Resistance
1
2
6.5 ohms
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Ignition "ON"
Test
Pin
Power
consumption
51
Note:
If current is exceeded or is not reached, transmission is locked at 30 km/h maximum.
Date
05/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000032
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000079
Testing
Fav 900
Function
12 volt actuation
Vehicle earth
Y008 - valve
Rear PTO
Y009 - valve
4WD
Y010 - valve
Diff. lock
ON / OFF
ON / OFF
ON / OFF
Text-module
Note:
Resistance (R)
Ignition OFF
Connect adapter cable X 899.980.246.201 directly to Y008 / Y009 / Y010 - valve.
Current (I)
Connect e-adapter box X 899.980.208.100 directly to A002 - ECU, enhanced control.
Ignition ON
Text-module
Valve
Position
U
[VDC]
I
[ADC]
R
[Ohm]
Y008 - valve
Rear PTO
ON / OFF
UB / 0
1.7
7.4
Y009 - valve
4WD
ON / OFF
0 / UB
1.5
8.1
Y010 - valve
Diff. lock
ON / OFF
UB / 0
1.5
8.1
Note:
All readings +/- 10%
UB = battery voltage = 12 VDC - 14 VDC
Text-module
Pin
Y008
Y009
Y010
47
64
63
Vehicle earth
Note:
Chapter 9000 Reg. E - A012 - ECU, enhanced control
Date
24.08.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000149
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Fav 900
Y011 = front PTO solenoid valve
Connect adapter cable (DIY using cable loom
H 514.900.040.070) to solenoid valve Y011.
Measure resistance using multimeter (ohmmeter).
Y011 = approx. 7.4 ohms
Test power consumption using multimeter
(ammeter).
Y011 = front PTO on = approx. 1.7 amps
All readings +/- 10%
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000076
Testing
Function
12 volt actuation
Vehicle earth
Text-module
Note:
Ignition "OFF"
Connect adapter cable X 899.980.246.201 directly to Y012 - "Charge" suspension solenoid valve.
Test
Pin
Signal
Earth
1
2
Remark
8 ohms
Note:
Ignition "ON"
Test
Pin
Signal
Earth
PM-Picturemodule
PMTAB_Picture
Date
04.09.2001
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000153
Testing
Text-module
Note:
Ignition "ON"
Test
Pin
Actuation
Text-module
Date
04.09.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000153
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Warning:
Solenoid valves Y013 / SV1 and Y014 /SV2 look similar outwardly, but they must not be
confused!
Distinguishing features:
Solenoid valve Y013 / SV1 = valve body yellow-chromed finish and no counterbore
Solenoid valve Y014 / SV2 = valve body white-chromed finish with counterbore
Pin
1
2
Function
12 volt actuation
Vehicle earth
Text-module
Note:
Ignition "OFF".
Connect adapter cable X 899.980.246.201 directly to Y013 - "Lower" suspension solenoid valve.
Test
Pin
Signal
Earth
1
2
Remark
8 ohms
Note:
Ignition "ON"
Test
Pin
Signal
Earth
Date
01/2000
1
2
Version
Suspension: Lowering
Page
1/2
Capitel
Index
Docu-No.
9000
000120
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Text-module
Note:
Connect e-adapter box 899.980.208.100 directly to A002 e-box.
Ignition "ON".
"Load valve" Y012 / MVL must be operational for movement to be carried out.
Test
Pin
Actuation
65
Suspension: Lower.
Remains energised for 2
seconds after reaching
end position (B008).
Switch toggle switch of
e-adapter box pin 65 to
Isolate
Text-module
Date
01/2000
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000120
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001, 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Warning:
Solenoid valves Y013 / SV1 and Y014 /SV2 look similar outwardly, but they must not be
confused!
Distinguishing features:
Solenoid valve Y013 / SV1 = valve body yellow-chromed finish and no counterbore
Solenoid valve Y014 / SV2 = valve body white-chromed finish with counterbore
Pin
1
2
Function
12 volt actuation
Vehicle earth
Text-module
Note:
Ignition "OFF".
Connect adapter cable X 899.980.246.201 directly to Y014 - "Raise" suspension solenoid valve.
Test
Pin
Signal
Earth
1
2
Remark
8 ohms
Note:
Ignition "ON"
Test
Pin
Signal
Earth
1
2
Suspension: Raise
Text-module
Note:
Connect e-adapter box 899.980.208.100 directly to A002 - e-box.
Ignition "ON".
"Load valve" Y012 / MVL must be operational for movement to be carried out.
Test
Pin
Actuation
66
Suspension: Raise
Switch toggle switch of
e-adapter box pin 66 to
Isolate
Text-module
Date
01/2000
Version
Page
1/2
Capitel
Index
Docu-No.
9000
000122
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001, 900 > 23/3001
Farmer 400
Fav 700
Fav 900
Date
01/2000
Version
Page
2/2
Capitel
Index
Docu-No.
9000
000122
Single e-box
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001; 900 > 23/3001
Fav 700
Fav 900
Function
+UB
CAN-low
CAN-high
Earth
Text-module
Note:
Valves are assigned, tape-end programming (G-bus).
Crossgate lever is adjusted (adjustment "1001").
Control pressure is present (measuring point M5 - 22bar).
Ignition ON, start tractor.
Test
Pin
+ supply
Earth
1
4
Text-module
Text-module
Test
Pin
Power
consumption
Neutral
500 mA
535 mA
620 mA
Raise
Lower
Floating position
Text-module
Note:
All readings +/- 15%
Date
8.3.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000104
Testing
E
Function
Actuation
Earth
Text-module
Note:
Ignition "OFF".
Measure resistance directly at solenoid valve
Test
Pin
Signal
Earth
1
2
Remark
2.2 ohms
Text-module
Note:
Connect e-adapter box X 899.980.208.100 directly to EPC e-box A005 using adapter cable
X 899.980.208.208.
Ignition "ON".
Test
Pin
Actuation
Earth
55
53
Actuation
55
Remark
6.0 VDC
Note:
Checking EPC e-box A005 Chapter 9000 Index E
Date
12/1999
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000111
Testing
E
Function
Actuation
Earth
Text-module
Note:
Ignition "OFF".
Measure resistance directly at solenoid valve
Test
Pin
Signal
Earth
1
2
Remark
2.2 ohms
Text-module
Note:
Connect e-adapter box X 899.980.208.100 directly to EPC e-box A005 using adapter cable
X 899.980.208.208.
Ignition "ON".
Test
Pin
Remark
Actuation
Earth
19
53
Test
Pin
Actuation
19
6.0 VDC
Remark
Note:
Checking EPC e-box A005 Chapter 9000 Index E
Date
12/1999
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000112
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
22.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000086
Testing
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
21.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000074
Testing
Text-module
Note:
All tests were carried out on Fav 700.
Tests on Farmer 400 and Fav 900 should be carried out in same manner.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
1/5
Capitel
Index
Docu-No.
9000
000072
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
2/5
Capitel
Index
Docu-No.
9000
000072
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
3/5
Capitel
Index
Docu-No.
9000
000072
Testing
PM-Picturemodule
PMTAB_Picture
Date
20.2.2001
Version
Page
4/5
Capitel
Index
Docu-No.
9000
000072
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Note:
Chapter 0000 Index D - Position of components
Chapter 9000 Index C - Electrical circuit diagrams
Chapter 9000 Index E - A012 - ECU, cold-start aid
Date
20.2.2001
Version
Page
5/5
Capitel
Index
Docu-No.
9000
000072
Testing
Pin
1
2
Function
12 volt actuation
Vehicle earth
Y026 (stage 1)
Y027 (stage 2)
Text-module
Note:
Ignition OFF
Connect adapter cable X 899.980.246.201 directly to Y026 / Y027 - valve.
Test
Pin
Y026
Resistance
Earth
1
2
8.1 ohms
Y027
Resistance
Earth
1
2
8.1 ohms
Remark
Text-module
Note:
Connect e-adapter box X 899.980.208.100 directly to A002 - ECU, enhanced control.
Test
Pin
Y026
Power
Earth
1
2
1.5 A
Ignition ON
PTO ON
Y027
Power
Earth
1
2
1.5 A
Ignition ON
PTO ON
Remark
Note:
All readings +/- 10%
Text-module
Pin
Y026
Y027
48
53
Vehicle earth
Note:
Chapter 9000 Reg. E - A012 - ECU, enhanced control
Date
08.08.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000146
Testing
711 / 712 > 21/1001 - 714 / 716 > 21/2001, 900 > 23/3001
Fav 700
Fav 900
Function
+ supply
Earth
Text-module
Note:
Ignition "OFF".
Measure resistance directly at solenoid valve
Test
Pin
+ supply
Earth
Text-module
Note:
Ignition "ON".
Test
Pin
+ supply
Earth
1
2
2.5 A
Date
8.1.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000108
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Pin
1
2
Function
12 volt actuation
Vehicle earth
Text-module
Note:
Ignition "OFF".
Connect adapter cable X 899.980.246.201 directly to Y033 - valve, flushing.
Test
Pin
Signal
Earth
1
2
Note
10 ohms
Note:
All readings +/- 10%
Text-module
Date
29.08.2001
Version
Page
1/3
Capitel
Index
Docu-No.
9000
000151
Testing
Text-module
Item
A002
K016
V005
Y012
Y033
X051
X504
X521
Designation
ECU, enhanced control
Relay
Diode, group
Valve, charging
Valve, flushing
Fuse holder 2 compl.
Fuse - F041
Fuse - F050
Earthing point (Fav 700)
Earthing point (Fav 900)
Item
X554
Designation
Earthing point
ge
gr
Text-module
Bullet-List
Text-module
Date
29.08.2001
Version
Page
2/3
Capitel
Index
Docu-No.
9000
000151
Testing
Test
Pin
Power
56
67
Note:
All readings +/- 10%
Text-module
Note:
Chapter 9000 Index C - Electrical circuit diagrams
Chapter 9000 Index E - Y012 - "Charge" suspension solenoid valve
Chapter 9690 Index E - Hydraulic oil preheater
Date
29.08.2001
Version
Page
3/3
Capitel
Index
Docu-No.
9000
000151
Testing
Fav 900
Function
12 volt actuation
Vehicle earth
Text-module
Note:
Resistance (R)
Ignition OFF
Connect adapter cable X 899.980.246.201 directly to Y034 - valve.
Current (I)
Connect e-adapter box X 899.980.208.100 directly to A002 - ECU, enhanced control.
Ignition ON
Text-module
Valve
Position
U
[VDC]
I
[ADC]
R
[Ohm]
Y034 - valve
Release brake, front PTO
ON / OFF
0 / UB
1.5
8.1
Note:
All readings +/- 10%
UB = battery voltage = 12 VDC - 14 VDC
Text-module
Pin
68
Note:
Chapter 9000 Reg. E - A012 - ECU, enhanced control
Date
24.08.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9000
000150
Electrics / Fuses
Danger:
Use only genuine fuses! Electrical system will be destroyed if fuses with too high
ratings are used. Beware of fire risk!
Text-module
Text-module
Fuse no.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
Pin
30
30
30
30
30
30
30
30
30
30
30
15
15
15
15
15
15
15
15
15
15
15
15
15
15
15
50
15
Rating (A)
25
40
5
5
15
15
10
15
15
25
10
25
15
5
25
15
10
10
15
10
15
10
15
10
10
40
25
Consumer
Heater plug starter switch position ON
LBS implement socket
EPC relay Ub
LBS implement socket CAN-bus terminal
Hazard warning lights pushbutton
Headlights pushbutton
Radio, cab lighting
Relay no. 56a (headlights)
Relay no. 56b (dipped headlights)
Socket 25 A
Cold-start aid
Heater control
Hazard warning lights pushbutton
Headlights pushbutton
Fan switch
Front wipers pulse generator
Starter inhibitor switch, emergency control relay
Control stalk (multifunction control stalk)
Driver's seat
Exhaust brake
Brake relay
3rd hydraulic circuit relay
Heated rear window, heated mirror
Socket 10 A
LBS implement socket
Heater plug starter switch position Start
not allocated
Text-module
Date
11.12.2000
Version
Page
1/3
Capitel
Index
Docu-No.
9040
000003
Electrics / Fuses
Fuse assignment - fuse holders A013, X050 and X051
Text-module
Fuse no.
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
Pin
58
58
58
58
58
58
58
30E
30E
30E
30E
30E
15E
15E
15E
15E
15E
15E
15/58
15/58
54
R
15E
58L
L
58R
30
-
Rating (A)
5
25
15
15
25
5
5
10
5
40
10
15
5
5
5
5
15
5
15
10
10
10
5
10
10
10
40
-
Consumer
Instrument panel
Front working lights switch
Front working lights switch
Rear working lights switch
Rear working lights switch
Right rear tail light, right sidelight
Left rear tail light, left sidelight
Terminal, communications box load circuit
Instrument panel
Enhanced control ECU, fuse board A
Control console, fuse board B
Actuator unit control
Control console
Enhanced control ECU
Vario terminal
Joystick
EPC, radar sensor, spool valves, EPC/DA
Instrument panel
Heater valves
Implement socket, communications box load circuit
Trailer socket
Front socket on front power lift, trailer socket
Test connection
Front socket on front power lift, trailer socket
Front socket on front power lift, trailer socket
Trailer socket
EDC control unit
-
Text-module
Date
11.12.2000
Version
Page
2/3
Capitel
Index
Docu-No.
9040
000003
Electrics / Fuses
Fuse assignment - fuse holders A013, X050 and X051
Date
11.12.2000
Version
Con- Components
Comp.
nector
conn.
X200/18 X200/16 Engine Hall-effect sensor 2
X160
X200/15 High-pressure sensor
X157
X200/14 Engine Hall-effect sensor 1
X159
X200/10 Transmission control unit, joy- X032
stick
X200/11 X200/12 Bevel pinion speed sensor
X164
X200/09 Clutch pedal position sensor
X166
X201/14
X201/12
X032
X201/11
X201/10 Spool valves, joystick
X032
X200/07 Range sensor position sensor X165
X200/08
X200/04 X200/05 Speed sensor for hydrostatic
X163
accumulator shaft
X200/06 Accelerator position sensor
X176
X201/04 Suspension position sensor
X152
X201/05
X201/06
X201/07 Steering angle sensor
X403
X404
X201/08 Front PTO Hall-effect sensor
X151
X201/09 Transmission temperature
X158
sensor
X201/18
X201/16 Engine oil pressure and comX161
pressed-air sensor
X168
X201/15 Hand throttle position sensor
X183
X202/07
X202/06 X202/05 Electronic accelerator, joyX032
stick
X202/04 X202/08 X202/09 Rear PTO Hall-effect sensor
X169
X202/10 Rear PTO Hall-effect sensor
X170
after clutch
Page
3/3
Capitel
Index
Docu-No.
9040
000003
Faults
Fav 900
PM-Picturemodule
Text-module
Item
1
2
3
5
6
13
14
16
20
22
24
Designation
Exciter winding
Rotor
Pole shoe
Carbon brushes
Commutator
Holding winding
Pull-in winding
Engaging lever
Pinion
Roller freewheel
Guide ring
Date
07.08.2001
Version
Item
G001
G003
K008
K018
M011
S002
S012
X050
X418
X419
+UB30
Designation
Battery 1
Battery 2
Relay, starter inhibitor
Relay, battery switchover
24 V starter motor
Switch, ignition
Switch, starter inhibitor
Fuse holder 1
External start terminal External start terminal +
Supply for S002 - switch (12 - 14 VDC)
Page
1/3
Capitel
Index
Docu-No.
9060
000001
Faults
Fav 900
Text-module
Note:
Supply +UB30 for S002 - switch, ignition see
Chapter 9000 Reg. C - Electric circuit diagrams (power supply +UB)
Note:
Chapter 9000 Reg. A - Terminal designation to DIN 72 552
Text-module
Fault: when switching on, starter shaft does not rotate or rotates too slowly
Cause
Remedy
F028 fuse in X050 defective
Change fuse (40 amps)
G001, G003 - battery discharging
Charge battery
G001, G003 - battery defective
Test with battery tester, fit new battery if necessary
Battery cable clamps are loose, oxidised, poor
Tighten cable clamps, clean terminal head cable
earth connection.
clamps and grease with acid-proof grease.
Starter terminals or brushes have short-circuit to Eliminate short-circuit to earth.
earth.
Starter carbon brushes are not in contact with com- Inspect, clean or fit new carbon brushes; if necesmutator, are jammed in their guideways, are worn, sary, clean guideways in brush holders.
broken, oil-covered or soiled.
S002 - switch, S012 - switch, K008 - relay, K018 - re- Check switch, relay; fit new one, if necessary.
lay damaged. (Components loose so switch or relay does not switch on, burned-out)
Relay of M011 - starter damaged
Have starter repaired in specialist workshop.
Voltage drop in cables excessive, cables damaged, Inspect starter cables and their connections.
cable connections loose. Terminals and plug-andsocket connections oxidised.
Fault: rotor rotates, but pinion does not engage
Cause
Remedy
Pinion bearing clogged
Clean bearing point and lightly oil.
Mechanical damage to pinion or gearwheel, burrs File burrs down; if necessary, fit new pinion and gearwheel.
Fault: when switching on, starter rotor rotates, pinion engages properly, but engine does not
turn over
Cause
Remedy
G001, G003 - battery insufficiently charged
Charge G001, G003 - battery
Inadequate carbon brush pressure
Inspect, clean or fit new carbon brushes.
Starter relay or K018 - relay defective
Check relay for continuity.
Excessive voltage drop in cables
Inspect cables and their connections.
Freewheeling clutch slipping
Have freewheeling clutch repaired in specialist
workshop.
Date
07.08.2001
Version
Page
2/3
Capitel
Index
Docu-No.
9060
000001
Faults
Fav 900
Caution:
If M011 - starter is removed, disconnect earth cables from G001 and G003 - batteries.
Note:
Chapter 9000 Reg. E - Measuring and testing electrical components
PM-Picturemodule
PMTAB_Picture
Date
07.08.2001
Version
Page
3/3
Capitel
Index
Docu-No.
9060
000001
PM-Picturemodule
PMTAB_Picture
Text-module
Date
30.08.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9260
000001
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
6
7
8
9
10
11
12
13
Designation
Intake filter
Cover
O-ring
Hexagon screw
Spring washer
Snap ring
Intake socket
O-ring
Hose bend
Hose clip
Intake flange
O-ring
Hexagon screw
Item
14
16
17
18
20
21
23
24
25
27
28
30
31
Designation
Spring washer
Pressure pipe
V-section sealing ring
Sealing ring
Hexagon screw
Spring washer
Hollow-core screw
Oil leakage line
Sealing ring
Control line
GE socket
O-ring
O-ring
Text-module
Date
28.05.2001
Version
Page
1/11
Capitel
Index
Docu-No.
9410
000001
Repair
Bullet-List
Preliminary work:
Lower rear power lift.
Prop tractor, taking appropriate safety precautions, and remove right rear wheel.
Lower rear power lift.
Remove panels on right side.
PM-Picturemodule
PMTAB_Picture
Removing LS pump
Remove front panel.
Remove right engine cover.
PM-Picturemodule
PMTAB_Picture
Remove footplate.
PM-Picturemodule
PMTAB_Picture
Date
28.05.2001
Version
Page
2/11
Capitel
Index
Docu-No.
9410
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.05.2001
Version
Page
3/11
Capitel
Index
Docu-No.
9410
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.05.2001
Version
Page
4/11
Capitel
Index
Docu-No.
9410
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.05.2001
Version
Page
5/11
Capitel
Index
Docu-No.
9410
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Installing LS pump
Screw in two M12 guide pins (fitting aid).
Fit new gasket.
Insert LS pump through hatch and locate on
guide pins.
Date
28.05.2001
Version
Page
6/11
Capitel
Index
Docu-No.
9410
000001
Repair
PM-Picturemodule
PMTAB_Picture
Note:
If drive gearing of LS pump does not engage,
turn engine using
cranking device X 899.980.220.000.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.05.2001
Version
Page
7/11
Capitel
Index
Docu-No.
9410
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.05.2001
Version
Page
8/11
Capitel
Index
Docu-No.
9410
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.05.2001
Version
Page
9/11
Capitel
Index
Docu-No.
9410
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.05.2001
Version
Page
10/11
Capitel
Index
Docu-No.
9410
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
28.05.2001
Version
Page
11/11
Capitel
Index
Docu-No.
9410
000001
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
5
5
6
7
9
11
12
Designation
Centering cover
O-ring
Socket head cap screw
1P1 - servopump
Seal set
O-ring
Driver
Hexagon screw
Bend
O-ring
Item
13
14
15
17
18
19
20
22
23
Designation
Intake flange
O-ring
Socket head cap screw
Flange socket
O-ring
Socket head cap screw
Socket head cap screw
Pressure pipe
Screw socket
Text-module
Note:
Chapter 1005 Reg. C - Transmission hydraulic circuit diagram with key
Chapter 1005 Reg. E - Transmission pressure test
Date
23.08.2001
Version
Page
1/6
Capitel
Index
Docu-No.
9420
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
23.08.2001
Version
Page
2/6
Capitel
Index
Docu-No.
9420
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
23.08.2001
Version
Page
3/6
Capitel
Index
Docu-No.
9420
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
23.08.2001
Version
Page
4/6
Capitel
Index
Docu-No.
9420
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
23.08.2001
Version
Page
5/6
Capitel
Index
Docu-No.
9420
000001
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Concluding work:
Fit PR - LS pump via hatch.
Note:
Chapter 9400 Reg. G - Installation and removal
of PR - LS pump
Date
23.08.2001
Version
Page
6/6
Capitel
Index
Docu-No.
9420
000001
Testing
Text-module
General:
Bullet-List
Operation and pressure for auxiliary pump connection can only be checked on tractor in event of
need scenario .
Need scenario exists when LS pump is exhausted by current oil demand and pressure demand
from steering system is still higher than current working pressure of LS pump.
Text-module
PM-Picturemodule
PMTAB_Picture
Text-module
Test stages
1. Start engine, idling speed.
2. Set relevant control valve to max. flow.
3. Open valve (permanent setting).
4. Move steering to full lock.
5. Check pressure at pressure gauge (measuring point M2) - TARGET 190 bar .
Enter readings in copy of test report (document 9600 E 000003).
ETNum-list
Text-module
Date
05/2000
Version
Page
1/3
PL - auxiliary pump
Capitel
Index
Docu-No.
9430
000001
Testing
PM-Picturemodule
PMTAB_Picture
Text-module
Test stages
1. Start engine, idling speed.
2. Move steering to full lock.
3. Check pressure at pressure gauge (measuring point M2) - TARGET 190 bar .
Enter readings in copy of test report (document 9600 E 000003).
ETNum-list
Text-module
Date
05/2000
Version
Page
2/3
PL - auxiliary pump
Capitel
Index
Docu-No.
9430
000001
Testing
Steering can be operated throughout using normal manual force, i.e. even when auxiliary pump is
connected.
At full lock engine is subjected to slight load and reduces its idling speed.
Text-module
Date
05/2000
Version
Depending on force
requirement
190 bar
Page
3/3
PL - auxiliary pump
Capitel
Index
Docu-No.
9430
000001
General
Fav 700
Fav 900
Hydraulics comparison of Fav 700 with Fav 500, 800, 900 and XYLON
Text-module
LS pump
Minimum standby
pressure
Starting process
Swivel angle
Volumetric capacity
Design
Control pressure
differential
Max. working pressure
Auxiliary pump
FAVORIT 700
FAV 900, 800, 500, XYLON
Central control block (ZSB)
with integral switching and functional
Components located externally in
components
pipes
Inclined-disc axial-flow piston pump with pressure and flow rate regulation
42-45 bar
20-23 bar
Connection
LS pump exhausted and steering heavy
precondition
Max. pressure
190 bar
Location / drive
On transmission
On engine
Monitor
Active above 1000 rpm engine speed;
Only active above 1800/1000;
separate monitor
common monitor
LS pump 25 bar or 8 bar pressure-operated
0.5 / 5 bar pressure-operated switch
switch
Auxiliary pump
0.5 bar pressure-operated switch / flow
Flow monitor
monitor
Oil level
Level sensor (= switch)
Level sensor (= sensor)
Oil level Normal / empty warning / empty fault
At min and max: flashing bars
display/messages
message
Positions
Solenoid switch at front power lift
shutoff
From 6/99:
Solenoid switch at EPC/DA switch
Solenoid switch at EPC/DA switch
Control valve type
SB 23 LS-EHS
SB 23 LS
Actuation system
Electrohydraulic with CAN-bus
Mechanical
("V-bus") and control pressure of 22 bar
Programmable assignment
Fixed assignment
button / valve yellow / blue / red / green control lever / valve yellow / blue / red /
(red / green / yellow / blue)
green
Volume setting
Electrically proportional
Mechanical preset
Rear EPC valve, spool
"Disc" valve, two-piece
Flange-mounted valve, one-piece
valve type
Front power lift
Last valve / integral
Separately enclosed / lockable
control valve
E-box
Fendt
Bosch
EPC-DA
Integrated in central control block
Date
Version
Page
12/1999
1/3
Hydraulics comparison of Fav 700 with Fav 500, 800, 900 and XYLON
Capitel
Index
Docu-No.
9600
000003
General
Fav 700
Fav 900
Hydraulics comparison of Fav 700 with Fav 500, 800, 900 and XYLON
Switchover
Possible option
Shuttle valves
- position
Maintenance
(acc. to op. hours)
Return flow filter
change
Control pressure
microfilter
Oil change
High-pressure filter in
flow monitor
Externally enclosed
Mechanical block ball valve
Pressure sensor (regulator) for front
and rear power lift
Principle, operation, required quantity
Integrated in central control block
Externally enclosed in part
Measuring and
testing of existing
pressure-measuring
points
Date
Version
Page
12/1999
2/3
M1 = LS pump (depending on
accessibility)
M2 = auxiliary pump
M3 = LS pump
M4 = LS pressure (marked at central
control block)
M5 = 22 bar control pressure (at end
plate)
M2 = auxiliary pump
M3 = LS pump
Hydraulics comparison of Fav 700 with Fav 500, 800, 900 and XYLON
Capitel
Index
Docu-No.
9600
000003
General
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
LE
PR
PL
T
Steering
LS pump
Auxiliary pump
Hydraulic oil tank
1.2.
1.3.
1.4.
1.5.
PVL
ZSB
SV1 / SV2
ASP
1.1.
EPC
EP
STSP
FSP
P-ext.
External
Date
Version
Page
12/1999
3/3
Hydraulics comparison of Fav 700 with Fav 500, 800, 900 and XYLON
Capitel
Index
Docu-No.
9600
000003
General
Fav 700
Fav 900
Text-module
Date
01/2001
Version
Page
1/1
Capitel
Index
Docu-No.
9600
000005
General
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Date
11.01.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9600
000006
Date
10/2000
Version
Page
1/5
Capitel
Index
Docu-No.
9600
000003
Text-module
1.1.
1.2.
1.3.
1.4.
1.5.
A on ZSB
A on PVL
A an K
ABV
ABV-external.
ASP1
ASP2
AV1
AV2
AV3
AV4
AV5
AV8
B
B on ABV
B on PVL
B on K
BL3
BL4
MVV
N on ABV
P
P on ABV
P onLE
P on PVL
P on PR
P ext.
P1
PL
Accumulator Suspension
Accumulator Suspension
Shutoff Pressure Relief Suspension
Shutoff Pressure Relief Suspension
Toggle Valve EPC - DA
Toggle Valve EPC - DA
Toggle Valve SA - DA Front Powerlift
Shutoff valve FKH - Valve 1.3.
Connection Lowering Suspension
Connector hydraulic Tubing - Rear Connectors
Return over trailer Braking Valve
Radiator Output
Orifice 1,6mm Lifting Suspension
Orifice 1,6mm Lowering Suspension
PL1
PR
PR1
PR2
PR-EP
PSt on ZSB
PVL
R
R on ABV
R on LE
RF
RV1
RV2
RV3
BL5
RV4
BPV
BPVSt
DBV-A
DBV-HPS
DBV-L
DOE-A
RV5
RV6
RV7
RV8
S
SF1
LS - Connection, external
TWK
-KOET
TWKKOET
VF
WLS-1
WLS-2
X on PVL
Y on ABV
Z on PVL
ZSB
ZSB
DOE-B
DOE-PL
EF
EPC
EPC
EP
FF
FF
FSP
HKH
K
K-Vorl.
L on LE
LE
LS
Y015
Y016
Y017
Y018
Y019
S025
S026
Y021
Y022
LS-external.
LS1
LS2
LS-FL
M2
M3
M4
M5
MVL
MVSt
Date
10/2000
Version
SF2
SF-PL
SF-PR
STSP
SV1
SV2
SV3
SV3
SV4-VS
T
T-EP
T on LE
T-M
T-RH
TSt on ZSB
Y013
Y014
Y030
Y030
Y031
B013
S040
Page
2/5
Capitel
Index
Docu-No.
9600
000003
EP
MVV
FF
BPVSt
FSP
M5
BL5
MVST
RV8
R
L
S
RV7 FP
P
d
PR-EP
(1.5+)
(1.5-)
(1.4+)
(1.4-)
AV8
STSP
1.5.
AV5
Y
1.3+
1.3T
1.4.
Y
1.4+
1.4-
(1.3+)
(1.3-)
d
1.3+
1.3-
1.2+
1.3.
Y
AV3
AV4
(1.2+)
(1.2-)
1.2-
1.1+
1.1-
1.2.
Y
LS-ext.
ABV
230+19
bar
P-ext.
EHR
R
T-ext.
(1.1+) B
(1.1-) A
d
1.1.
DOE-B
P
P
WLS-2
LS-FL
SF2
BPV
T-M
ZSB
PL
M2
RV5
SF1 RV2
PVL
WLS-1
LE
RV1 DBV-HPS
SV1
DBV-A
X
A
L
100/40
ASP1
RV6
LS
ZSP
SV2 BL3
1,6mm
DBV-L
B
P
R
100/40
HKH
MVL
DOE-PL
Y
LS
K-VORL.
R
R
R
R
AV1
ASP2
RV4
RV3
P1
LS-2
BL4
1,6mm
AV2
PR2
8bar
M4
LS-1
PR1
A M3
DOE-A
AVLSt
B
BL6
PL
BL7
0,9mm
16
0,8mm
RV9
PR1
TWK-KOET
PR
RF
94C
FSG
SF-PL
EF
10 >=75
45
2,5 bar
916.951.000.003
SF-PR
1.1.
ABV
R
DOE-B
WLS-2
LS-FL
SF2
HKH
MVL
PL
M2
RV5
SF1
B
PVL
WLS-1
LE
LS-ext.
ZSB
DOE-PL
BPV
T-M
LS
K-VORL.
RV2
AV4
ZSP
SV2 BL3
1,6mm
DBV-L
B
LS
DBV-A
RV1 DBV-HPS
SV1
RV6
ASP1
AV1
RV4
ASP2
RV3
P1
LS-2
BL4
1,6mm
AV2
PR2
8bar
M4
LS-1
PR1
M3
DOE-A
T-ext.
AVLSt
B
BL6
PL
0,9mm RV9
Bl7
0,8mm
16
PR1
TWK-KOET
RF
EF
FSG
94C
PR
i10>=75
45
2,5 bar
SF-PR
916.951.000.003
Fav 900 chassis number 23/... and up
EP
MVV
FF
BPVSt
M5
BL5
FSP
MVST
RV8
R
L
S
RV7 FP
PR-EP
(1.5+)
(1.5-)
P
d
AV8
STSP
B
A
1.5.
AV5
Y
(1.4+)
(1.4-)
1.3+
1.3T
B
A
1.4.
Y
(1.3+)
(1.3-)
d
1.4+
1.41.3+
1.31.2+
B
A
1.3.
Y
AV3
(1.2+)
(1.2-)
d
AV4
B
A
1.21.1+
1.1-
1.2.
Y
ABV
230+19
bar
EHR
R
R
100/40
(1.1+) B
(1.1-) A
d
L
100/40
1.1.
R
R
R
Y
LS
P
P
ZSB
HKH
916.951.000.003
Fav 900 chassis number 23/...and up
Component Location
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
M2
M3
M4
= Mestelle Hilfspumpe
= Measuring Point Load Sensing Pump
= Measuring Point Load Sensing
Control Pressure
Top Side of Main Control Bloc (ZSB)
M5
= Control Pressure
Lower Side of final Plate
Text-module
More detailed Test Instructions, consult : "Test procedure and Protocol for hydraulic Functions";
Text-module
M2
pPL
Values
Test Instruction / case of
necessity 1)
M3
pPR
M4
M5
p LS
p St
Date
08.12.2000
Version
Page
1/1
Capitel
Index
Docu-No.
9600
000001
Testing
Text-module
Fendt
Chassis no.
Op. hrs.
reading
Measurement no.
Name
Date
Time
Text-module
Starting condition
LS pump
pressure
- engine idling
- all valves in neutral
(bar)
Measuring
point M3
on central
control
block ZSB
LS pump test
A1
LS pressure
Control
pressure
Auxiliary
Other
pump
results
pressure
(bar)
(bar)
(bar)
Measuring Measuring Measuring
point M4
point M5
point M2
on central on end plate on central Oil temcontrol
EP
control
perablock ZSB
block ZSB
ture
22 +/-1
A10
200
A11
200
A2
A3
A4
A5
A6
A7
A8
A9
Date
12/2000
Version
1/2
Min
Min
22 +/-1
Min
22 +/-1
Min
22 +/-1
Min
22 +/-1
Min
22 +/-1
Min
22 +/-1
Min
22 +/-1
Min
200
22 +/-1
Min
200
22 +/-1
Min
Page
ACTUAL
Capitel
Index
Docu-No.
9600
000001
Testing
Text-module
Fendt
Chassis no.
Op. hrs.
reading
Measurement no.
Name
Date
Time
Text-module
Starting condition
- engine idling
- all valves in neutral
- no steering; suspension lokked
LS pump
pressure
(bar)
Measuring
point M3
on central
control
block ZSB
LS pressure
Control
pressure
Auxiliary
Other
pump pres- results
sure
(bar)
(bar)
(bar)
Measuring Measuring Measuring
point M4
point M5
point M2
on central on end plate on central Oil temcontrol
EP
control
perablock ZSB
block ZSB
ture
Text-module
B1
B2
Min / after
load
Min / after
load
22 1
Depending
on
resistance
22 1
190 / 190
Text-module
Setpoint /
Actual
Setpoint /
Actual
Setpoint /
Actual
C1
C2
C3
Date
12/2000
Version
Page
2/2
Capitel
Index
Docu-No.
9600
000001
General
Farmer 400
Fav 700
Fav 900
Text-module
The central control block incorporates important hydraulic functions. This has enabled a large number
of hydraulic hose connections to be saved.
The following components are integrated in the central control block (ZSB):
Bullet-List
Bullet-List
PM-Picturemodule
PMTAB_Picture
Text-module
Date
10/1999
Version
Page
1/3
Capitel
Index
Docu-No.
9610
000001
General
Farmer 400
Fav 700
Fav 900
PR 1 = LS pump inlet
LS 1 = LS pump outlet
HKH = Rear power lift EPC/DA
T
= Tank outlet
AV 1 = Pressure relief for front-axle suspension
ZSB = Central control block
PV-L = Steering priority valve (to connect auxiliary pump if required)
EP = End plate (22 bar control pressure)
Y022 = Lower EPC valve
Y032 = Pressure-reducing valve (22 bar control pressure)
ASP 1 = Suspension accumulator
ASP 2 = Suspension accumulator
ZSP = Auxiliary suspension accumulator
STSP = End plate nitrogen accumulator
PM-Picturemodule
PMTAB_Picture
Date
10/1999
Version
Page
2/3
Capitel
Index
Docu-No.
9610
000001
General
Farmer 400
Fav 700
Fav 900
ETWiring-diagram
Date
10/1999
Version
Page
3/3
Capitel
Index
Docu-No.
9610
000001
General
Text-module
Note:
The SB 23LS electrical auxiliary control valves used in the Fav 700 are identical in terms of
function to the auxiliary control valves for the Fav 900 of chassis number 23/... and higher but
must not be fitted in the latter tractor type.
The electrical auxiliary control valves (Bosch SB 23LS - EHS with CAN actuation) are equipped with
flow rate adjustment and a floating position and are therefore individually adaptable for any consumer.
The valve functions are set via the control console.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
10/1999
Version
Page
1/6
Capitel
Index
Docu-No.
9620
000002
General
PM-Picturemodule
PMTAB_Picture
= Lowering
= Floating position
PM-Picturemodule
PMTAB_Picture
Manual mode:
Fav 900 chassis number 23/3001 and up
Linkage (A) behind cover at entrance step (right).
PM-Picturemodule
PMTAB_Picture
= Lifting
B
C
= Lowering
= Floating position
PM-Picturemodule
PMTAB_Picture
Date
10/1999
Version
Page
2/6
Capitel
Index
Docu-No.
9620
000002
General
PM-Picturemodule
PMTAB_Picture
Text-module
A
B
C
D
Pressure governor
Shutoff valve
Control pressure 22 bar
Pilot valve
E
F
G
Text-module
Text-module
The valve supply and also the hydr. pilot pressure (pst.) of 22 bar (connected via pressure-reducing
valve Y032 in the end plate EP) are only connected with the engine running.
When the engine is switched off, therefore, a valve can only be actuated via mechanical emergency
control directly at the valve.
As far as valve diagnostics is concerned, this means that the power supply and the CAN-bus can only
be tested (Fendias notebook) with the engine running.
Self-testing of the valves is transmitted to the ECU (e-box) solely via the CAN and then forwarded to
the instrument panel (fault code).
Valve operation can be monitored visually using the LED on the valve connector. In the event of a fault,
flashing codes are emitted in accordance with the Bosch coding system (see table).
Verification is possible by supplying Ub 12 V directly to the valve.
Bullet-List
Pin 1 = Ub
Pin 4 = earth
If flashing code [1 pause 1] - only with direct power supply - appears, this means that the valve's
electronics system is basically OK.
Text-module
Date
10/1999
Version
Page
3/6
Capitel
Index
Docu-No.
9620
000002
General
Flashing code
Fault
First
Second
flashing
flashing
sequence
sequence
(after
(after short
lengthy
pause)
pause)
0
0
No fault (LED is off)
Component or CAN fault
Receipt message 1 missing / e.g. ECU not at CAN, direct power supply to valve
Receipt message 2 missing
Implausible receipt message 1 / ECU sends incorrect message content
Implausible receipt message 2
Potentiometer / PWM fault / only if valve was wrongly programmed by Bosch
EEPROM inconsistent
No fault, but valve switched off for > 1s and may only switch back on after receipt
of setpoint = neutral
1
1
1
1
1
1
1
2
3
4
5
6
2
2
2
2
2
2
1
2
3
4
5
6
Minor faults
Undervoltage
Overvoltage, not dangerous
Slide does not reach required position
Slide is deflected too far
Floating position is not reached
Manual operation
3
3
1
2
4
4
4
1
2
3
1
2
8
8
Text-module
Date
10/1999
Version
Page
4/6
Capitel
Index
Docu-No.
9620
000002
General
Purpose
Determine which control valve has failed
Lower implement
Flush control valves hydraulically
If fault recurs and control valves lock
Action
Read and clear fault code
Chapter 0000 Reg. B
Manual mode (see above)
Manual mode (see above)
Shut down control valve (Emergency mode
so that you can continue to work with remaining control valves)
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Start tractor.
Valve fault is shown on A007 - instrument panel
(display with buzzer and warning light).
Text-module
Stored fault messages must be cancelled individually. Cancelling fault message does not remove fault,
it is simply no longer displayed.
Fault will be displayed again next time tractor is started.
Date
10/1999
Version
Page
5/6
Capitel
Index
Docu-No.
9620
000002
General
PM-Picturemodule
PMTAB_Picture
Text-module
Important:
Control valve which has been shut down must remain in neutral position when engine is
started.
If not:
- temperature can rise in hydraulic circuit
- noise in pump
Text-module
Note:
For further information on repairing and on troubleshooting with control valves see
Chapter 9600
Date
10/1999
Version
Page
6/6
Capitel
Index
Docu-No.
9620
000002
General
Text-module
Final Plate ( EP )
Text-module
The final Plate is flanged below the last spool valve SB 23 - EHS . Solenoid Valve Neutral MVSt (Y032)
and solenoid Valve MVV ( Y033 ) are mounted onto Final Plate.
Solenoid Valve MVSt Controls the Control Pressure 22 bar .
Measuring Point M5 for checking Control Pressure 22 bar
Solenoid Valve MVV ist a flush valve with integrated orifice ( BL5 ) and will be activated for Oil heating.
Accumulatore STSP ensures continuity of Control Pressure.
Filter FF 0,025 mm is integrated upstream of Control Circuit. Consult Maintenance schedule
Electric Check of Solenoid Valves see Chapter 9000 Reg. E.
Diagram Register 9000 Sheet 24 and Sheet 29.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
6.12.2000
Version
Page
1/3
Final Plate
Capitel
Index
Docu-No.
9620
000001
General
PM-Picturemodule
PMTAB_Picture
Text-module
Identificationhydraulic
MVV
MVSt
Identification - electric
Y033
Y032
FF
Flush Valve
Solenoid Valve Neutral
(Spool Valves)
Filter
FP
Filter
BPVSt
BL5
RV7
EP
Date
6.12.2000
Component
Version
Bypass valve
Orifice
Non Return Valve
Final Plate
Page
2/3
Final Plate
Function
Oil Heating
Control Pressure 22 bar
Control Pressure 0,025
mm
Pre - Filter 0,1 mm in P
-Channel
Safety for Filter
Oil Heating
Accumulator Pressure
Capitel
Index
Docu-No.
9620
000001
General
PM-Picturemodule
PMTAB_Picture
Date
6.12.2000
Version
Page
3/3
Final Plate
Capitel
Index
Docu-No.
9620
000001
Testing
Text-module
If the control pressure (pSt) falls to approx. 16 bar when actuating the SB 23 LS-EHS control
valves, the control valves lock.
Possible cause: leaks in the diaphragm accumulator - STSP
The method for testing the diaphragm accumulator - STSP is described below.
Nitrogen diaphragm accumulator
Volume
Pressure
[litres]
[bar ]
Version A
0.16
16
Version B
0.32
16
When fitting a new diaphragm accumulator:
Fit a version B diaphragm accumulator
PM-Picturemodule
Text-module
Date
04.12.2001
Version
Page
1/5
Capitel
Index
Docu-No.
9620
000002
Testing
PM-Picturemodule
Text-module
Item
EP
RV7
VF
STSP
MVSt
Y032
Date
04.12.2001
Designation
End plate
Non-return valve
Prefilter (sintered metal)
Diaphragm accumulator
Control pressure solenoid valve
Control pressure solenoid valve
Version
Item
FF
M5
T
pSt
PLS
P1
Designation
Microfilter (paper)
Pressure-measuring point
Return flow
Control pressure (22 bar)
Load-sensing pressure
Pump pressure
Page
2/5
Capitel
Index
Docu-No.
9620
000002
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
04.12.2001
Version
Page
3/5
Capitel
Index
Docu-No.
9620
000002
Testing
PM-Picturemodule
Drawing of external power source for Y032 - control pressure solenoid valve
PMTAB_Picture
Text-module
Fav 711/712 /21/ chassis number 1001 and up; 714/716 /21/ chassis number 2001 and up
Fav 900 /23/ chassis number 3001 and up
Text-module
Fav 714/716 /21/ chassis number up to 2000 (Y032 - control pressure solenoid valve is actuated
via K011 - relay)
Text-module
Bullet-List
Date
04.12.2001
Version
Page
4/5
Capitel
Index
Docu-No.
9620
000002
Testing
PM-Picturemodule
Text-module
Once the pressure in the diaphragm accumulator has been relieved, the control pressure falls
quickly
Target values:
Max. accumulator pressure (diaphragm accumulator relieved) approx. 17 bar
Min. accumulator pressure (diaphragm accumulator relieved) approx. 13 bar
Bullet-List
If the accumulator pressure (diaphragm accumulator relieved) falls below approx. 13 bar:
internal leak in diaphragm accumulator - STSP
leak in non-return valve - RV7
leak in pilot valve of electric control valves
leak in load-sensing line to LS pump - PR
Note:
The time (t) in which the control pressure (pSt) falls depends on:
- the tolerances in the pilot valve (electric control valves) and in the load-sensing line
- the hydraulic oil temperature
Date
04.12.2001
Version
Page
5/5
Capitel
Index
Docu-No.
9620
000002
Function
+UB
CAN-low
CAN-high
Earth
Text-module
Note:
The control valves of type SB 23LS used in the Fav 700 are identical in function to the control
valves for Fav 900 chassis number 23/3001 and up but must not be fitted to this tractor type.
Reason: The CAN-bus connections in the Fav 700 and Fav 900 chassis number 23/3001 and up
have different transmission rates.
Text-module
Date
30.07.2001
Version
Page
1/7
Capitel
Index
Docu-No.
9620
000001
PM-Picturemodule
Text-module
Note:
For further information on "Fendias" see
"Fendias" operating manual ( EOLwin - UNIwin - VARIOwin )
Date
30.07.2001
Version
Page
2/7
Capitel
Index
Docu-No.
9620
000001
PM-Picturemodule
Text-module
Bullet-List
Selection
Setting valve number
Changing valve number
Date
30.07.2001
Version
Page
3/7
Capitel
Index
Docu-No.
9620
000001
PM-Picturemodule
Text-module
Item
A
B
C
Designation
Display of already available valves
Programming process (sequence)
Valve number to be set (programmed)
Item
D
E
Designation
Confirm here to start valve programming
Back to "Special functions" submenu
Note:
Irrespective of its position, enhanced control front power lift (optional extra) should always be
set to address 5.
In Fav 714/716 chassis number up to 21/2000 (twin e-box) engine must be running to set/change
valves.
Date
30.07.2001
Version
Page
4/7
Capitel
Index
Docu-No.
9620
000001
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.07.2001
Version
Page
5/7
Capitel
Index
Docu-No.
9620
000001
PM-Picturemodule
Text-module
Item
A
B
C
Designation
Display of already available valves
Programming process (sequence)
Valve number to be set (programmed)
Item
D
E
Designation
Confirm here to start valve programming
Back to "Special functions" submenu
Note:
Irrespective of its position, enhanced control front power lift (optional extra) should always be
set to address 5.
In Fav 714/716 chassis number up to 21/2000 (twin e-box) engine must be running to set/change
valves.
Date
30.07.2001
Version
Page
6/7
Capitel
Index
Docu-No.
9620
000001
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
30.07.2001
Version
Page
7/7
Capitel
Index
Docu-No.
9620
000001
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
3
4
5
11
12
13
14
15
Designation
Directional control valve
Parts set
Shuttle valve
O-ring
O-ring
EPC valve
Seal set
Parts set
Shuttle valve
O-ring
Item
16
24
30
31
33
34
36
37
38
40
Designation
O-ring
Directional control valve
Stud bolt
Hexagon nut
End plate
Solenoid
Filter
Filter
Drain plug
Diaphragm accumulator
Text-module
Note:
Retrofitting and repair work on the service hydraulics must be carried out with very great
attention to cleanliness. The smallest particles of dirt in the control circuit can prevent the
control movement or cause an unintentional movement.
Note:
The control valves of type SB 23LS used in the Fav 700 are identical in function to the control
valves for Fav 900 chassis number 23/3001 and up but must not be fitted to this tractor type.
Reason: The CAN-bus connections in the Fav 700 and Fav 900 chassis number 23/3001 and up
have different transmission rates.
Text-module
Note:
The work was carried out on a Fav 700.
Carry out work on the Fav 900 chassis number 23/3001 and up in the same way.
Text-module
Date
23.07.01
Version
Page
1/8
Capitel
Index
Docu-No.
9620
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
23.07.01
Version
Page
2/8
Capitel
Index
Docu-No.
9620
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Fav 700
Remove hydraulic tank cover. This prevents
hydraulic oil from continuing to run.
Date
23.07.01
Version
Page
3/8
Capitel
Index
Docu-No.
9620
000002
Repair
PM-Picturemodule
PMTAB_Picture
Fav 900
Remove hydraulic tank cover. This prevents
hydraulic oil from continuing to run.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
23.07.01
Version
Page
4/8
Capitel
Index
Docu-No.
9620
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
The control valves of type SB 23LS used in the
Fav 700 are identical in function to the control
valves for Fav 900 chassis number 23/3001
and up but must not be fitted to this tractor
type.
Reason: The CAN-bus connections in the Fav
700 and Fav 900 chassis number 23/3001 and
up have different transmission rates.
Insert O-rings.
Insert shuttle valve.
PM-Picturemodule
PMTAB_Picture
Date
23.07.01
Version
Page
5/8
Capitel
Index
Docu-No.
9620
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Before fitting end plate - EP change microfilter
- FF. <
Thoroughly clean filter housing and
control-pressure bores in end plate - EP.
Chapter 9620 Index A - End plate - EP
Chapter 9620 Index G - Removing and fitting
control pressure microfilter FF
PM-Picturemodule
PMTAB_Picture
Date
23.07.01
Version
Page
6/8
Capitel
Index
Docu-No.
9620
000002
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
23.07.01
Version
Page
7/8
Capitel
Index
Docu-No.
9620
000002
Repair
PM-Picturemodule
PMTAB_Picture
Fav 700
Fit hydraulic tank cover.
PM-Picturemodule
PMTAB_Picture
Fav 900
Fit hydraulic tank cover.
PM-Picturemodule
PMTAB_Picture
Note:
New control valves are set (programmed) to
"Address 0".
Setting (programming) control valve
Chapter 9620 Index F - Setting control valve /
Changing valve number
Test control valves Y015 - Y019 for tightness
against leaks and operation.
Fit G001 - battery, battery case and entrance step.
Date
23.07.01
Version
Page
8/8
Capitel
Index
Docu-No.
9620
000002
Repair
Text-module
Text-module
Item
1
11
12
24
30
31
33
Designation
Control valve, 1st layer
EPC valve
Control valve, 2nd layer
Control valve, 3rd layer
M8-10.9 stud bolt (depending on number
of control valves)
M8-10.9 hexagon nut
End plate - EP
Item
34
35
36
37
38
39
40
Designation
Y032 - control pressure solenoid valve
O-ring
Prefilter - VF (sintered metal)
Microfilter - FF (paper) and O-rings
Drain plug
Parts set
Diaphragm accumulator
Text-module
Date
25.07.2001
Version
Page
1/7
Capitel
Index
Docu-No.
9620
000003
Repair
Fav 700 / Fav 900 chassis number 23/3001 and up (integral oil heater circuit)
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
4
5
6
8
9
10
11
12
Designation
End plate - EP
Y032 - control pressure solenoid valve
Gland nut
O-ring
O-ring
Prefilter - VF (sintered metal)
Non-return valve - RV7
O-ring
O-ring
Drain plug
Item
13
15
16
17
20
23
24
25
26
Designation
Parts set
Microfilter - FF (paper) and O-rings
Drain plug
Y033 - preheater solenoid valve
Diaphragm accumulator
Pressure pipe
Hollow-core screw
Sealing ring
Drain plug
Text-module
Note:
Retrofitting and repair work on the service hydraulics must be carried out with very great
attention to cleanliness. The smallest particles of dirt in the control circuit can prevent the
control movement or cause an unintentional movement.
Note:
The work was carried out on a Fav 700.
Carry out work on the Fav 900 chassis number 23/3001 and up in the same way.
Date
25.07.2001
Version
Page
2/7
Capitel
Index
Docu-No.
9620
000003
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
25.07.2001
Version
Page
3/7
Capitel
Index
Docu-No.
9620
000003
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Special tool
PM-Picturemodule
PMTAB_Picture
Fav 700
End plate - EP with external heater circuit
(hydraulic oil preheater)
Close control-pressure bores with special tool.
Note:
Chapter 9620 Index A - End plate - EP
Date
25.07.2001
Version
Page
4/7
Capitel
Index
Docu-No.
9620
000003
Repair
PM-Picturemodule
PMTAB_Picture
Fav 700
End plate with external heater circuit
(hydraulic oil preheater)
Open measuring point M5.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
25.07.2001
Version
Page
5/7
Capitel
Index
Docu-No.
9620
000003
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Fav 700
End plate with external heater circuit
(hydraulic oil preheater)
Tighten drain plug of measuring point M5 to
20 +5 Nm .
Date
25.07.2001
Version
Page
6/7
Capitel
Index
Docu-No.
9620
000003
Repair
PM-Picturemodule
PMTAB_Picture
Date
25.07.2001
Version
Page
7/7
Capitel
Index
Docu-No.
9620
000003
Repair
Text-module
Text-module
Item
A
B
C
D
E
F
Designation
4-pin plug (supply and CAN-bus)
Diagnostics LED
Pilot valve
Directional control valve slide
Return spring
Adapter
Item
G
H
I
K
L
Designation
Actuating piston
Bar core position sensor
Coil position sensor
PCB
Space for pressure-relief valve
Text-module
Date
25.07.2001
Version
Page
1/6
Capitel
Index
Docu-No.
9620
000004
Repair
Pilot valve may not be removed and installed during warranty period!!
Text-module
Note:
Retrofitting and repair work on service hydraulics must be carried out with very great attention
to cleanliness. Smallest dirt particles in control circuit can prevent control motion or cause
unintentional action.
Note:
The SB 23LS electrical control valves used in the Fav 700 are identical in terms of function to the
control valves for the Fav 900 of chassis number 23/3001 and higher but must not be fitted in the
latter tractor type.
Reason: CAN-bus connections for Fav 700 and Fav 900 chassis number 23/3001 and up have
different transmission rates.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
25.07.2001
Version
Page
2/6
Capitel
Index
Docu-No.
9620
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
25.07.2001
Version
Page
3/6
Capitel
Index
Docu-No.
9620
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
25.07.2001
Version
Page
4/6
Capitel
Index
Docu-No.
9620
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Change microfilter - FF before fitting end plate
- EP.
Thoroughly clean filter housing and
control-pressure bores in end plate - EP.
Chapter 9620 Reg. A - End plate - EP
Chapter 9620 Reg. G - Installation and removal
of control pressure microfilter FF
PM-Picturemodule
PMTAB_Picture
Date
25.07.2001
Version
Page
5/6
Capitel
Index
Docu-No.
9620
000004
Repair
PM-Picturemodule
PMTAB_Picture
Date
25.07.2001
Version
Page
6/6
Capitel
Index
Docu-No.
9620
000004
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
1
2
3
4
5
6
Designation
Control valve
Seal set
Parts set (shutoff valve)
Shuttle valve
O-ring
O-ring
O-ring
Item
8
9
12
14
18
19
Designation
Drain plug
O-ring
Scraper ring
Locating spring
Parts set
Sealing plug
Text-module
Note:
Retrofitting and repair work on the service hydraulics must be carried out with very great
attention to cleanliness. The smallest particles of dirt in the control circuit can prevent the
control movement or cause an unintentional movement.
Note:
The control valves of type SB 23LS used in the Fav 700 are identical in function to the control
valves for Fav 900 chassis number 23/3001 and up but must not be fitted to this tractor type.
Reason: The CAN-bus connections in the Fav 700 and Fav 900 chassis number 23/3001 and up
have different transmission rates.
Date
26.07.2001
Version
Page
1/8
Capitel
Index
Docu-No.
9620
000005
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Text-module
Bullet-List
Note:
Grease parts set (1-6) to aid fitting.
Bullet-List
Locate circlip (8) such that open side is parallel to control valve slide axis (pointing to mechanical
actuation system).
Place closing spring (6) on washer (5).
Insert retaining plate (7) (lug for spring guide pointing downwards) diagonally over large cast pockets
(parallel to control valve slide axis). Press closing spring (6) downwards with retaining plate (7) and
turn through approx. 90 to right with circlip (8) until lugs engage in small cast pockets.
Turn circlip (8) back to left until hoops are vertically above retaining plate. Press hoops downwards
as far as stop (to secure).
Date
26.07.2001
Version
Page
2/8
Capitel
Index
Docu-No.
9620
000005
Repair
PM-Picturemodule
PMTAB_Picture
10
11
= Retaining plate
8
8a
= Circlip
= Hoop of circlip (8)
8b
= Retaining plate
PM-Picturemodule
PMTAB_Picture
Text-module
Date
26.07.2001
Version
Page
3/8
Capitel
Index
Docu-No.
9620
000005
Repair
Text-module
A
B
C
D
Pressure governor
Shutoff valve
Control pressure 22 bar
Pilot valve
E
F
G
Text-module
Measuring play between valve cone (2) and clamping bolt (1)
Determine length of clamping bolt (1).
PM-Picturemodule
PMTAB_Picture
Date
26.07.2001
Version
Page
4/8
Capitel
Index
Docu-No.
9620
000005
Repair
PM-Picturemodule
Text-module
W
S
Text-module
Bullet-List
Bullet-List
Date
26.07.2001
Version
Page
5/8
Capitel
Index
Docu-No.
9620
000005
Repair
PM-Picturemodule
Text-module
Clamping bolt 1
Clamping bolt 2
Clamping bolt 3
Clamping bolt 4
Clamping bolt 5
Clamping bolt 6
Part no.
Bosch
1 523 020 086
1 523 020 087
1 523 020 088
1 523 020 089
1 523 020 090
1 523 020 091
Length of
clamping bolt
Y=15.55 -0.1mm
Y=15.70 -0.1mm
Y=15.85 -0.1mm
Y=16.00 -0.1mm
Y=16.15 -0.1mm
Y=16.30 -0.1mm
Marking
No groove
One groove
Two grooves
Three grooves
Three grooves
Four grooves
Note:
Order parts set for shutoff valve in accordance with FENDOS spare parts catalogue.
Text-module
Date
26.07.2001
Version
Page
6/8
Capitel
Index
Docu-No.
9620
000005
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
26.07.2001
Version
Page
7/8
Capitel
Index
Docu-No.
9620
000005
Repair
PM-Picturemodule
PMTAB_Picture
Date
26.07.2001
Version
Page
8/8
Capitel
Index
Docu-No.
9620
000005
General
Fav 900
Text-module
Generalities:
Further Names: (e.g Operating Manual)
Applications:
Reason:
Goal :
Prinzip:
Detailed - Function:
Detailed - Function:
Orifice Bl 6 in LS:
Orifice Bl 7 in P:
Monitoring:
PM-Picturemodule
Detailed Diagram
PMTAB_Picture
Date
06.12.2000
Version
Page
1/3
LS-Pressure Enhancement
Capitel
Index
Docu-No.
9666
000001
General
Fav 900
PM-Picturemodule
Date
06.12.2000
Version
Page
2/3
LS-Pressure Enhancement
Capitel
Index
Docu-No.
9666
000001
General
Fav 900
Text-module
References:
Location (Short Description)
Top Side of Main Control Bloc
(ZSB)
Lower side of the final Plate of
the Valves Stack.
Integrated within L Stub (LSLine on the Top Side of the
main control Bloc ZSB)
Consult Document:
9600/D/...
9600/D/...
Text-module
Note:
Connection on Load Sensing Pump:
up to Chassis Number 21/3000:
(????) Bajonett - Connector Flange / Tube
ab Fg 23/3001:
see Graphic, Tube and Flange are one piece
Text-module
still locked
unlocked
In operation for: Steering, Suspen- additional for Spool
sion, Rear Powerlift Valves; among otand external Control hers Front Powerlift
Bloc
Text-module
pP
pLS
pSt
M4
M5
still locked
not activated
unlocked
12 Volt activated
20...23 bar
42...45 bar
0
0
22 bar
22 bar
Text-module
Pressure enhancement active / Shutoff valve AVLS opened valid for Oil temperature approx. 50
C.
Tractor - Hydraulics
Date
06.12.2000
Version
pP
pLS
pSt
M4
M5
Page
3/3
LS-Pressure Enhancement
locked
not activated
unlocked
12 Volt activated
30...37 bar
60...75 bar
3...5 bar
0
30...42 bar
22 bar
Capitel
Index
Docu-No.
9666
000001
Fitting instructions
Repair
Farmer 400
Fav 700
Fav 900
Text-module
CONTENTS
1. Central control block
2. Farmer 400
3. Favorit 700
4. Favorit 900 from serial no. 3001
ETNum-list
PM-Picturemodule
PM-Picturemodule
PMTAB_Picture
Text-module
Date
Version
Page
24.08.2001
1/6
Capitel
Index
Docu-No.
9666
000001
Fitting instructions
Repair
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
2. Farmer 400
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
LS-FL
PR2
Date
Version
Page
24.08.2001
2/6
= External LS mount
= External pressure supply mount
Capitel
Index
Docu-No.
9666
000001
Fitting instructions
Repair
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
3. Favorit 700
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
LS-FL
PR2
Date
Version
Page
24.08.2001
3/6
= External LS mount
= External pressure supply mount
Capitel
Index
Docu-No.
9666
000001
Fitting instructions
Repair
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
Version
Page
24.08.2001
4/6
Capitel
Index
Docu-No.
9666
000001
Fitting instructions
Repair
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
916, 920
1x angle
1x M8x16 8.8 hexagon bolt
1x spring washer
1x pipe collar
1x M8x20 8.8 hexagon bolt
1x M8 hexagon bolt
1x spring washer
924, 926
1x pipe collar
1x M8x20 8.8 hexagon bolt
1x spring washer
PM-Picturemodule
PMTAB_Picture
LS-FL
PR2
Date
Version
Page
24.08.2001
5/6
= External LS mount
= External pressure supply mount
Capitel
Index
Docu-No.
9666
000001
Fitting instructions
Repair
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
LS pressure increase
PMTAB_Picture
Text-module
Note:
For a detailed description of the LS pressure increase please refer to the Favorit 900 workshop
manual, chapter 9666 A 00001.
PM-Picturemodule
PMTAB_Picture
1x support
2x M8x12 8.8 hexagon bolt
2x spring washer
1x shackle
2x M6x40 8.8 hexagon bolt
2x M6 hexagon bolt
2x spring washer
PM-Picturemodule
PMTAB_Picture
Date
Version
Page
24.08.2001
6/6
Capitel
Index
Docu-No.
9666
000001
Single e-box
Testing
Bullet-List
1. Activating Conditions
Temperature Sensor from Spool Valve 1.1 indicates < 0C (Temperature can only be read via
FENDIAS ) and...
Engine Speed (Speed Sensor B010) indicates more than 650 Rpm for at least 30 second.
Text-module
Bullet-List
2. Procedure
Additional Valve MVV/Y033 will be supplied directly from EST Contro Module A002 .
Charge Valve MVL/Y012 is supplied by the same EST PIN via Diod Group V005 and Relay K016
Charge Valve triggers Load sensing Pump PR to 200 bar.
This Pressure generates a flow of approx. 20 l/Min. via Orifice Bl5 toward Return Pressure.
This pressure loss generates approx . 8 kW heating energy.
Hot oil flushes the Valves stack toward the tank. This justifies the expression "Fluish Valve" wich
appears in FENDIAS.
During Oil Heating a distinct noise can be heard.
A slight engine speed Loss will be noticed during Oil Heating since the Energy mut be generated by
the Engine.
Bullet-List
5. Failure Codes:
Only one Failure Code will be possible since Solenoid Valve MVV/Y033 is directly supplied from the
single EST Control Module
Failure Code A.1.F1 appears , If the contol Module cannot supply the valve (e.g. discontinued Wire)
or if current exceeds max value of the corresponding output (In this case the control Module limits
the max. Current and deactivates the output)
Bullet-List
Date
08.12.2000
Version
Page
1/5
Capitel
Index
Docu-No.
9690
000001
Single e-box
Testing
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
Location of Additional Valve MVV/Y033, valid for Fav 700 Single and twin EST Control Module versions
PM-Picturemodule
Date
08.12.2000
Version
Page
2/5
Capitel
Index
Docu-No.
9690
000001
Single e-box
Testing
PMTAB_Picture
Text-module
Fav 900 / Final Plate with integrated Additional Valve MVV/Y033 (Picture shows egually :
MVSt= Control Pressure Valve ; FF=Filter; M5= Measuring Point Control Pressure
PM-Picturemodule
PMTAB_Picture
Text-module
Detailed Diagram of the final Plate with integratd Additional Valve MVV for Fav 900
Date
08.12.2000
Version
Page
3/5
Capitel
Index
Docu-No.
9690
000001
Single e-box
Testing
PM-Picturemodule
PMTAB_Picture
Text-module
08.12.2000
Version
Page
4/5
Capitel
Index
Docu-No.
9690
000001
Single e-box
Testing
PM-Picturemodule
PMTAB_Picture
Text-module
08.12.2000
Version
Page
5/5
Capitel
Index
Docu-No.
9690
000001
General
Text-module
A002
A003
A004
A005
A007
A008
A009
A013
Date
Version
Page
24.10.2000
1/1
A020
A021
X412
G-BUS
K-BUS
EDC-BUS
LBS
Injection Pump VP 44
EDC Control Module
Diagnostic A020/A021
Transmission-BUS
EST Comfort - BUS
EDC-BUS
LBS - Fieldstar (optional)
Capitel
Index
Docu-No.
9700
000007
General
Farmer 400
Fav 700
Fav 900
Text-module
Text-module
The enhanced controls ECU A002 delivers a basic signal voltage of 7.3 VDC.
This basic signal voltage is reduced when Hall-effect sensors are connected:
to 1.1 VDC or 5.4 VDC (depending on the ratchet wheel setting) by resistor circuits in the
Hall-effect sensor.
The ECU calculates the rotational frequency of the shaft (rotational speed) from the number of voltage
fluctuations (1.1 VDC and 5.4 VDC).
Text-module
Joystick, v +
Joystick, mid-position
Joystick, v Joystick, activating key
Joystick, rapid reversing
Joystick, cruise control
Operating range Neutral
Speed range I / II
Rapid reversing control
Crossgate lever, mid-position
PTO ON key, rear left
PTO ON key, rear right
Bevel pinion speed sensor / rotational direction
Hydrostat speed sensor
Text-module
The enhanced controls ECU A002 delivers a basic signal voltage of 8.0 VDC.
Depending on the position of the switch, the basic signal voltage from the ECU is reduced:
to 2.4 VDC (internal resistance of component 121 ohms) or 5.1 VDC (internal resistance of
component 510 ohms).
The desired function is carried out in the ECU because of the voltage level.
Text-module
Date
02.11.2000
Version
Page
1/2
Capitel
Index
Docu-No.
9700
000008
General
Farmer 400
Fav 700
Fav 900
Text-module
Text-module
Date
02.11.2000
Version
Page
2/2
Capitel
Index
Docu-No.
9700
000008
General
Farmer 400
Fav 700
Fav 900
PM-Picturemodule
PMTAB_Picture
Text-module
Supply voltage OK
Fault in supply voltage
Switch I
Closed
Open
Switch II
Closed / open
Open
Fault code
No
Yes
Text-module
If there is an interruption in the signal line or a short-circuit in the signal line after earth, a fault code is
displayed in both cases. (Load on power source in the ECU is outside the tolerance.)
Date
06/2000
Version
Page
1/1
Capitel
Index
Docu-No.
9700
000001
General
Farmer 400
Fav 700
Fav 900
Electronics / Sensors
Electrical circuit diagram - speed sensor
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Text-module
= Earth
= Speed signal
= + supply 12 to 14 VDC
Text-module
Date
23.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9700
000010
General
Farmer 400
Fav 700
Fav 900
Electronics / Sensors
Electrical circuit diagram - switches/buttons/controls
PM-Picturemodule
PMTAB_Picture
Text-module
= Earth
= Switch on / off
= Light switch on / off
Text-module
Note:
Functional description of sensors and ECU A002 - Chapter 9700 Index A
Electrical circuit diagrams - Chapter 9000 Index C
Electrical / electronic components - Measuring and testing - Chapter 9000 Index E
Date
23.2.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9700
000011
Service Information
Description of Damage for Fault Messages
4.1.A1, 4.1.A5
Farmer 400, Favorit 700, 900
Group
8
KDM
24/01
Chap. No.
Reg.
Doc. No.
9700
000001
To determine the cause of damage when fault messages 4.1.A1, 4.1.A5 occur, we need a more
detailed description of the damage.
We must be able to replicate your fault search from the data in the guarantee claim form.
Please follow the procedure below during your fault search.
Deviations from the data and measurement values given below must be noted on the
guarantee claim form.
If no data is given, we will return the guarantee claim unprocessed.
For this detailed fault search, to replace the actuator we will reimburse for 2.5 hours plus 0.5 1.0 hours depending on the fault.
How often, and at what intervals do the fault messages occur
Number:
Time interval:
warm
cold
External temperature
approx. C
Cooling OK
yes
no
Warning message gear box temperature too high (95 in drive range II
only)
yes
no
yes
no
Service Information
Description of Damage for Fault Messages
4.1.A1, 4.1.A5
Farmer 400, Favorit 700, 900
Group
8
KDM
24/01
Chap. No.
Reg.
Doc. No.
9700
000001
Connect PC and in the Gearbox menu, select diagnosis window Gearbox Adjustment.
When the fault occurs, you can determine the adjustment angle.
Start engine.
Select neutral on gearbox.
Adjust range selection (adjustment code 4003).
If picture A00437 is output, press neutral button.
Select acceleration Ramp I and set minimum acceleration
(0.02 or 0.03 km/h) (see Operating Instructions Favorit 700 Chapter 7.3).
This adjustment then causes the actuator to move through its range in the smallest
possible steps. Engine speed approx. 1400 rpm.
Release hand brake (chock tractor wheels).
Press neutral button.
Press Activation button, push drive lever forwards and hold. The gearbox ratio is adjusted
in the forward direction until the maximum setting is reached (takes around 7 minutes) or a
fault occurs.
The gearbox adjustment can be monitored on the terminal. During the adjustment
process, the current consumption (heavily temperature-dependent) in good condition is up
to approx. 100 mA +/- 50 mA. Beware, meter display will jump.
2
Intended for the personal use of the recipient only. Reproduction of disclosure requires our express consent.
Service Information
Description of Damage for Fault Messages
4.1.A1, 4.1.A5
Farmer 400, Favorit 700, 900
Group
8
KDM
24/01
Chap. No.
Reg.
Doc. No.
9700
000001
The following table describes the electrical effects which can occur during checking
and their possible fault causes.
Yes
Yes
Yes
no
No
Marktoberdorf, 10.2001
EKS - en
Intended for the personal use of the recipient only. Reproduction of disclosure requires our express consent.
General
PM-Picturemodule
PMTAB_Picture
Text-module
Text-module
Note:
See:
Chapter 8610 Reg. A - Operation and function of electronic slip control
Chapter 8610 Reg. A - Activating LCD for radar sensor A011 and compressed air
Chapter 8610 Reg. B - Faults - slip control (radar sensor A011)
Chapter 8610 Reg. E - Slip control performance test
Chapter 9000 Reg. E - X007 - implement socket
Chapter 9000 Reg. E - A011 - radar sensor
Chapter 9000 Reg. E - A005 - EPC ECU
Date
10.07.2001
Version
Page
1/1
Capitel
Index
Docu-No.
9730
000001
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Preliminary operations
Connect CAN-Cable onto K-Bus .
Before starting work, read Vehicle Data with
diagnostic PC and memorize vehicle features .
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Loosen 4 screws.
PM-Picturemodule
PMTAB_Picture
Date
05.07.2001
Version
Page
1/2
Capitel
Index
Docu-No.
9740
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
05.07.2001
Version
Page
2/2
Capitel
Index
Docu-No.
9740
000002
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
Preliminary operations
Connect CAN-Cable onto K-Bus .
Before starting work, read Vehicle Data with
diagnostic PC and memorize vehicle features.
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
05.12.2001
Version
Page
1/3
Capitel
Index
Docu-No.
9770
000005
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Important:
Uniquely extract an replace E-Proms with an
Earthing Bracelet (B) and the appropriate
Extracting Tool (A) .
Connect Earthing bracelet onto Pin 1 of the
side console.
PM-Picturemodule
PMTAB_Picture
Date
05.12.2001
Version
Page
2/3
Capitel
Index
Docu-No.
9770
000005
Repair
Fav 900
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Replacing E-proms .
Watch proper positionning of replacment
E-proms.
The Notch (see Arrows) of the socket must
correspond to notch in E-prom.
Replacement E-proms
1
2
= AGCO 21 EVN
= AGCO 21 ODD
PM-Picturemodule
PMTAB_Picture
Date
05.12.2001
Version
Page
3/3
Capitel
Index
Docu-No.
9770
000005
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
3
5
6
7
10
11
12
13
14
16
Designation
A002 - ECU
Leaf spring
Self-tapping screw
Adhesive sign
A008 - control console
4WD / diff. lock
Cruise control / suspension
PTO
Spool valves
Front module
Date
02.07.2001
Version
Item
16
17
18
22
28
29
30
31
32
33
Designation
Joystick (Farmer 400)
Blanking cover
Rear module
Cover
Hexagon screw
Washer
Sheet-metal nut
Hexagon nut
Spring washer
Blanking plug
Page
1/10
Capitel
Index
Docu-No.
9770
000004
Repair
PM-Picturemodule
PMTAB_Picture
Text-module
Item
1
2
Designation
A008 - terminal
Repair kit (flange)
Date
02.07.2001
Version
Item
3
Designation
Repair kit (rotary control)
Page
2/10
Capitel
Index
Docu-No.
9770
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
02.07.2001
Version
Page
3/10
Capitel
Index
Docu-No.
9770
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
02.07.2001
Version
Page
4/10
Capitel
Index
Docu-No.
9770
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
02.07.2001
Version
Page
5/10
Capitel
Index
Docu-No.
9770
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
X3
X4
X5
= Connector, PTO
X6
PM-Picturemodule
PMTAB_Picture
= Connector, joystick
X3
X4
X5
X6
= Connector, PTO
= Not assigned
X7
= Connector, joystick
PM-Picturemodule
PMTAB_Picture
Date
02.07.2001
Version
Page
6/10
Capitel
Index
Docu-No.
9770
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
02.07.2001
Version
Page
7/10
Capitel
Index
Docu-No.
9770
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Date
02.07.2001
Version
Page
8/10
Capitel
Index
Docu-No.
9770
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
= Thrust ring
= Washer
= Belleville spring
D
= Cover
Note:
Note installation position of dowel pin.
Lightly grease thrust ring (A).
Date
02.07.2001
Version
Page
9/10
Capitel
Index
Docu-No.
9770
000004
Repair
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
Note:
Calibration - rear EPC,
code 8001 and 8002 (rear module)
or
calibration - enhanced-control front power lift,
code 9001 and 9002 (front module)
Check functions of A004 - control console.
Date
02.07.2001
Version
Page
10/10
Capitel
Index
Docu-No.
9770
000004
General
Service / Special tools
Special tools
PM-Picturemodule
PMTAB_Picture
X 899.980.188
Hose-clamp hook for sealing hose assemblies
PM-Picturemodule
PMTAB_Picture
X 899.980.224
Resistor decade for testing electronic display
instruments
PM-Picturemodule
PMTAB_Picture
X 899.980.208.100
E-adapter box for universal testing of electrical
and electronic systems
PM-Picturemodule
PMTAB_Picture
X 899.980.208.205
Adapter cable, 31-pin to 68-pin
Date
22.03.2001
Version
Page
1/4
Special tools
Capitel
Index
Docu-No.
9920
000001
General
Service / Special tools
Special tools
PM-Picturemodule
PMTAB_Picture
X 899.980.246.204
Adapter cable for 2-pin cable coupler
PM-Picturemodule
PMTAB_Picture
X 899.980.246.205
Adapter cable for 3-pin cable coupler
PM-Picturemodule
PMTAB_Picture
X 899.980.246.206
Adapter cable for 4-pin cable coupler
PM-Picturemodule
PMTAB_Picture
899.980.246.207
Adapter cable for 8-pin cable coupler
Date
22.03.2001
Version
Page
2/4
Special tools
Capitel
Index
Docu-No.
9920
000001
General
Service / Special tools
Special tools
PM-Picturemodule
PMTAB_Picture
X 899.980.246.201
Adapter cable for 2-pin cable couplers, e.g.
solenoid valves (4WD, PTO, diff. lock, EPC,
front-axle suspension)
PM-Picturemodule
PMTAB_Picture
X 899.980.246.202
Adapter cable for 3-pin cable couplers, e.g.
solenoid valves (4WD, PTO, diff. lock, EPC,
front-axle suspension)
PM-Picturemodule
PMTAB_Picture
X 899.980.246.203
Adapter cable for 4-pin cable couplers, e.g.
solenoid valves (4WD, PTO, diff. lock, EPC,
front-axle suspension)
PM-Picturemodule
PMTAB_Picture
X 598.303.000
Screw coupling with M10x1 thread for measuring
hydraulic pressures
Date
22.03.2001
Version
Page
3/4
Special tools
Capitel
Index
Docu-No.
9920
000001
General
Service / Special tools
Special tools
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
PM-Picturemodule
PMTAB_Picture
X 899.980.221.100
Superfine filter element in oil-filling unit (Fa. Pall)
NOTE:New oil-filling unit is supplied without
superfine filter element.
PM-Picturemodule
PMTAB_Picture
X 899.980.236
Valve clearance setting tool
Date
22.03.2001
Version
Page
4/4
Special tools
Capitel
Index
Docu-No.
9920
000001
General
PM-Picturemodule
PMTAB_Picture
X 899.980.224
Resistors Decade for testing Instruments
PM-Picturemodule
PMTAB_Picture
X 899.980.208.100
E-Adaptor Module for universal electric and
electronic testing
PM-Picturemodule
PMTAB_Picture
X 899.980.246.204
Adaptor Connector for Twin Pole Connectors
PM-Picturemodule
PMTAB_Picture
X 899.980.251.105
Adaptor Connector for Speed Sensors EDC
(B025)
Date
13.12.2000
Version
Page
1/4
Capitel
Index
Docu-No.
9920
000003
General
PM-Picturemodule
PMTAB_Picture
X 899.980.251.104
Adaptor Connector for Needle Motion Sensor
(B026)
PM-Picturemodule
PMTAB_Picture
X 899.980.251.102
Adaptor Connector for Coolant Temperature
Sensor EDC (B027)
PM-Picturemodule
PMTAB_Picture
X 899.980.251.103
Adaptor Connector for Intake Pressure Sensor
(B028)
PM-Picturemodule
PMTAB_Picture
X 899.980.246.205
Adaptor Connector for 3-pole Connectors
Date
13.12.2000
Version
Page
2/4
Capitel
Index
Docu-No.
9920
000003
General
PM-Picturemodule
PMTAB_Picture
X 899.980.251.101
Adaptor Connector for Pump Control Module
A020
PM-Picturemodule
PMTAB_Picture
X 899.980.251.106
Adaptor Connector for EDC COntrol Module A021
Adaptor Connector for Connector X047
Adaptor Connector for Connector X048
Adaptor Connector on X 899.980.208.100
(E-Adaptor Module)
PM-Picturemodule
PMTAB_Picture
X 899.980.245.000
Adaptor for Dial Gauge on Injection Pump VP44
PM-Picturemodule
PMTAB_Picture
Date
13.12.2000
Version
Page
3/4
Capitel
Index
Docu-No.
9920
000003
General
PM-Picturemodule
PMTAB_Picture
X 899.980.217.000
Test Case (Pre pressure , Internal pressure) for
Rotating Injection pumps (all Types)
Inhalt
Pressure Gauges Range 0 bar absolute to 1,5
bar Relative
Pressure Gauges Range 60 bar
Minimess connector M10 x1
Test Tube
Twin stub Screws
Stub Screws
Hollow screw M12 x 1,5
Hollow screw M14 x 1,5
Ring stub 14 mm
Adaptor M10 x 1 (X 596.135.000.000)
Tube (X 596.340.400.000)
Insert (395.100.070.650)
PM-Picturemodule
PMTAB_Picture
X 899.980.204.000
Injector Wrench for Injector with needle Motion
Sensor
Date
13.12.2000
Version
Page
4/4
Capitel
Index
Docu-No.
9920
000003
General
Engine / Generalities
Special tools
PM-Picturemodule
PMTAB_Picture
Date
19/03/2001
Version
Page
1/7
Special tools
Capitel
Index
Docu-No.
9920
000004
General
Engine / Generalities
Special tools
Text-module
Schema Nr.
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
Description
Reference
08.71000-1205*
80.99605-0266*
X
899.980.245.000**
Special wrench (SW 17) for injection pressures lines
80.99605-6002*
Optical Signal generator for setting start of delivery
80.99605-6002*
Tenon wrench for injection valve holder , with opening needle motion sen- 80.99603-0240*
sor.
Puller for injection valves.
80.99602-0011*
Adaptor
80.99602-0059*
Fitting tool for injection valve
80.99606-0008*
Socket wrench for injection valve
80.99603-0024*
Extractor for water pump pulley and flange
83.09143-6060*
Pressing bush for sliding ring gasket in water pump
80.99617-0091*
Pressing bush for water pump bearing shaft
80.99635-0008*
Pressing plate for water pump impeller
80.99614-0016*
Wrench for Oil fliter cartridge
80.99603-0254*
Pressing device for valve guides for oil pump camshaft
80.99604-0055*
Consist of
Contact bush
80.99604-0056*
Spacer bush
80.99604-0057*
Extractor hook percussion type extractor
80.99602-0127*
Percussion type extractor to 16
80.99602-0016*
Slip-on grip for all pressing plates
80.99617-0129*
Date
19/03/2001
Version
Page
2/7
Special tools
Capitel
Index
Docu-No.
9920
000004
General
Engine / Generalities
Special tools
PM-Picturemodule
PMTAB_Picture
Date
19/03/2001
Version
Page
3/7
Special tools
Capitel
Index
Docu-No.
9920
000004
General
Engine / Generalities
Special tools
Text-module
Diagram
Nb.
19
20
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
Description
Reference
80.99602-0016*
80.99617-0129*
80.99617-0073*
80.99614-0032*
80.99607-0134*
80.99613-0035*
83.09144-0057*
80.99605-0172*
83.09144-6090*
80.99607-0076*
80.99603-6007*
80.99602-0019*
80.99602-0123*
80.99605-6010*
80.99607-0044*
X899.980.205**
80.99606-0301*
80.99617-0060*
A5.00026-1136*
Date
19/03/2001
Version
Page
4/7
Special tools
Capitel
Index
Docu-No.
9920
000004
General
Engine / Generalities
Special tools
PM-Picturemodule
PMTAB_Picture
Date
19/03/2001
Version
Page
5/7
Special tools
Capitel
Index
Docu-No.
9920
000004
General
Engine / Generalities
Special tools
Text-module
Diagram - Description
Nb.
36
Compression recorder
- Angle adaptor
- Diagram discs (Packs.of 100 pieces)
37
Mounting tube for valve rod bushings
Press tube for valve rod bushings
38
Press in and out device for valve guides including pressing plate for valve
seat rings
Device consisting of:
Press mandrel for valve guides
Pressing bush (spacer bush)
pressing plate for inlet valve seat ring
pressing plate for exhaust valve seat ring
39
Mounting plate for compressor drive gear.
necessary
4 Screws M 8*22 DIN 933
1 Screw M 12*30 DIN 933
Belt tension gauge (typ1; 200 - 600N)
40
Belt tension gauge (typ1; 500 - 1500N)
41
Guide mandrel (2 off) for fitting flywheel, see sketch for manufacturing.
42
Crankshaft actuating device.
Reference
80.99605-0164*
81.98110-0099*
80.99605-0165*
80.99606-0287*
80.99604-0106*
80.99604-0050*
80.99604-0051*
80.99604-0052*
80.99604-0114*
80.99604-0054*
80.99606-0078*
06.01304-7114*
06.01304-7317*
X899.980.218**
X899.980.219**
X899.980.220.000**
Text-module
Note:
* MAN-tools without a Fendt-spare part number can be ordered by MAN-Service-Centres.
** Fendt-spare part number
Date
19/03/2001
Version
Page
6/7
Special tools
Capitel
Index
Docu-No.
9920
000004
General
Engine / Generalities
Special tools
Text-module
Tools to be manufactured
Guide mandrel for flywheel assembly
Material: made from M14*140
PM-Picturemodule
PMTAB_Picture
Text-module
Date
19/03/2001
Version
Page
7/7
Special tools
Capitel
Index
Docu-No.
9920
000004