Se vee (ay ‘Quadro SERVICE MANUAL wove. CTV-5520 TXTCONTENTS: X-Ray RADIATION PRECAUTION SAFETY PRECAUTION .. PRODUCT SAFETY NOTICE .... CONTROL LOCATION. ALIGNMENT INSTRUCTION... CHASSIS ALIGNMENT... COMPLETE MACHINE GENERAL ADJUSTMENT. 67 COLOUR PURITY AND CONVERGENCE ADJUSTMENT... 18 BLOCK DIAGRAM .. WIRE DIAGRAM to COMPONENT VIEW OF P.C.B .. "1 EXPLODED VIEW .. te PART LIST OF MECHANICAL. 13 SPECIFICATION 14 SCHEMATIC DIAGRAM. PART LIST OF ELECTRICAL. 16-23CAUTION ‘Before serving the chassis, read the "X-Ray Radiation Precaution”, “Safety Precaution” and “Product Safety Notice” on page 2 of this manual. X-RAY RADIATION PRECAUTION 4, Excessive high vollage can produce potentially hazardous X-Ray Radiation. To avoid such hazards, the high vollage must not be above:the specified limit. The normal value of.the high voltage of this receiver is 24KV at zero beam ‘current (minimum brightness) under 220V AC power source. The high voltage must not, under any circumstances, exceed 27KV. 2, Each time a receiver requires servicing, the high voltage should be checked following the High Voltage Check procedure inthis manuel. itis recommended the reading of the high vllage be recorded as a part ofthe service ‘record, is important to use an accurate and reliable high voltage meter. 3, The primary source of X-Ray Ratialion in this TV Receiver is the picture tube. For continued XRay Ratiation protection, he replacement tube must be exactly the same type tube 2s specified in tne part st 4, Some pars in this recelver have speciat safely —related characteristics for X-Ray Radiation protection. For continued safely, parts replacement should be undertaken only after referring to the Product Safely Notice SAFETY PRECAUTION Warning: Service should not be attempted by anyone unfamilar with necessary precaution on this receive, The following are the necessary precautions observed before servicing this chassis 4. Since the power supply circuit of this receiver is directly connected to the AC power fine, an isolation transformer should be used during any dynamic service to avoid possible shock hazard. 2. Always discharge the picture tube anode to the CRT conductive coating before handling the picture tube, The picture tube is highly evacuated and if broken, glass fragment willbe violently expelled. Use shatterproof goggles and Keep picture tube away from the unprotected body while handling. 43, When replacing a chassis in the cabinet; always be cerlain that all he protective devices are put back in place, such ‘as: non-metalic contol knobs, insulating covers, shields, isolation resistor-capacitor network etc. 4, When replacing parts or circuit boards, disconnect the power cord. 5. When replacing a high wattage resistor (Metal oxide fim resistor) on circuit board, keep the resistor 10mm (/2in.) away from circuit board. 6, Connection wires must be kept away from components with high voltage or high temperature. 7. Wany fuse in this TV receiver is blown, replace it wth the FUSE specified in the chassis part ist. 8, The receiver is designed lo operate with 220V(50/60H2) AC mains. PRODUCT SAFETY NOTICE Many electrical and mechanical parts in this chassis have special safety-related characteristics. These characteristics are offen passed unnoticed by a visual inspection and the X-Ray Radiation protection afforded by them cannot necessarily be obtained by using replacement components rated for high wattage, etc. Replaced parts which have these special safely characteristics are identified in this manual and its supplements, electrical components having such features are shaded on the schematic diagram and the part fist. Before replacing any of these components, read the part ist in tis manual careful, The use of substitute replacement pads, which do not have the same safely characteristics, as spected inthe pat list may create shock, fre, and X Ray Radiation o other hazards.ALIGNMENT INSTRUCTION {.Before Adjustment and Maintenance. 2.Don't short any lwo soldering points or connect any component while TV set is power on. b. Pull out power plug before maintenance. ¢. In order fo ensure safety all component name and component replaced should be identical with originals, (For further Getals, refer tothe component name and component No. In PARTS LIST.) 4, Must warm up for 30 minutes or more and degauss CRT thoroughly with demagnetizer before alignment. 2.Equipments for Adjustment a. Pattern Generator. b. DC Regulated power supply. ©. Digital Voltmeter. 4. 20MHz 2 channel Oscilloscope. , Modulation Table. 4. Check & Repair Table. 9. Sweep signal Generator 4.Signal condition. PICTURE SOUND meus | oso | PICTURE | parrern | system | Signe | REMARK PHILIPS + | cHntcH | sozsmiz | MIMS, PAL | tkHe L STEREO! 2 | wesch | 1ez2swHe | ReDPATTERN | PALBIG | E soou, | qeuETEXT GREY SCALE SWEEP 3 | chn-tzcn | ziezsmnz | GREY SCHLE |sccamom | Sounp (CROSS HATCH | chw-tac | a7t.zsuiz | CROSEHATCH | pation | tkhe WiTHOUT 5 | usasach | ses25mHz | coLorsar | NTSO-M SOUND CARRIER MONOSCOPE ‘SWEEP 8 rst.zetiz_ | MONOSCOF pat | SWE GREY SCALE 7 ___| assume | Stotomaan | SECANL | tke | sys DOUBLE 8 | we-szoct | 204.26wHz emi-coLor ear | PAL-BiG | a's00N7 | SOUND CARRIERCHASSIS ALIGNMENT 4. PIF Adjustment (38.9MHz) 2. Connection Diagram(Fig.1) DC REGULATED PATTERN GENERATOR VOLTAGE METER POWER SUPPLY ==rO) | A [\ te - 16V0+ +- C128 IF TUNER MAIN CHASIS (Fig.t) Pattem Generator outputs 38.9MHz color bar PAL D/K Signal with 84dBuV RF level. Patter Generator outputs connects to tuner IF output terminal connect with a 0.01UFI63V capacitor. Connect Digital voltage meter posilive terminal o C128 one pin non-connecting GND (Positive pole) and negative terminal to negative pole. DC Regulated power supply output +16V to C617 and C302 ‘Adjust L105 (PIF) col to obtain 4.5V4#-0.4V reading atthe Digital Volage meter reading. Chassis Main Power Alignment Connect 220v AC (50/60H2) to CNGOT and Switch on power switch ‘ost the voltage with digital voltage meter between two terminals of C616. ‘Adjust VR 601 fo oblain +1104/-0.5V reading on the Digital Voltage meter. (The voltage will have alte diference when use difference type of CRT) 5COMPLETE MACHINE GENERAL ADJUSTMENT Complete machine general adjustment adjusts the machine, which has the chassis after adjusting every part of chassis well. Because the each part has been adjusted well, general adjustment just adjusts the display quality of tube, scanning size and the picture center position, |. Screen voltage adjustment. 480VDG#/-2V reading, 2, SET TV TO FACTORY MODE 1a. Set TV set fo factory mode before sending TV sel to warm up line. b. . Set the TV set fo AV'mode and STO1 status using the "PP" button on the remote contro Connect Digital Voltage meter fo CRT red gun and GND. Adjust SCREEN VOLTAGE knob to obtain . Press “SKIP” key, “VOL-" key and "AFT" key one by one, TV set will go lo factory mode. c. Press “PIC* key to release to normal from factory mode. 3. Focus adjustment, a, TV set eceives monoscope pattern with 86dB output level. b. Set the TV sel to STD2 status using the “PP* button on the remote contol. . Adjust the ‘FOCUS® knob of FBT to get a most clear picture, |. White balance adjustment. 1, Receive black & white patletn (PAL SYSTEM) b. Slore P.P mode at STD1 level, Adjust pattern Generator to get 2cd/m®at low brightness and 85cd/m* at high brightness part of black-white pattern reading from CRT color analyzer ¢. Turn TV set to factory mode following step 2. 4d. Press remote hand set keys fo control the white balance fo meet factory equipment. Key's function refers fo the following table.(Fig.2) fy ale + RED GAIN GREEN GAIN BLUE GAIN “4 “Ls “L8] +17 *18 *l9 DC RED PAL DG GREEN PAL BRIGHTNESS. a - {05. Horizontal Central Adjustment a. Receive PHILIPS PATTERN or MONOSCOPE PATTERN with 854BuV RF level. b. Set TV set fo factory mode following step 2. Press PROG +/- keys to select H PHASE SHIFT mode. Use VOL+/- keys lo set horizontal center ofthe picture to meet factory equipment. 6.Vertical Amplitude Adjustment ‘A. S0Hz Vertical Amplitude adjustment a. Receive 50Hz monoscope pattem with BSdBUV RF level. b, Sot the TV set to factory mode following step 2. Press PROGH#- keys lo select V AMPL 50Hz mode. Use VOL +H: keys to adjust the 50Hz Vertical Amplitude to meet factory equipment, 8B, 60Hz Vertical Amplitude adjustment 2. Receive NTSC 60Hz monoscope pattern with B64BuV RF level b. Set the TV set to faclory mode folowing step 2. Press PROGHI- keys fo select V AMPL 60 mode. Use VOL+/- keys to adjust the 60Hz Vertical Amplitude to meet factory equipment. 7. SUB-Brightness Adjustment a. Receive GREY SCALE/COLOR BAR pattern with B6d8UV RF level b. Set the TV set to factory mode following step 2. Press PROG +1- keys 10 select BRIGHTNSESS Adjustment mode and then press “MUTE key. c. Press VOL + keys to make the second darkness bar of GREY SCALE part fo about 2edimn’ luminance. 4, Press PIC’ key to exit factory mode and become the normal picture, Note: All ofthe Color and Brightness control will turn fo °00" when press "MUTE" key. 8. RF AGC Adjustment a. Receive COLOR BAR pattem with 606BuV RF level b. Adjust the RF AGC control (VR101) to the point where picture noise is disappeared. COLOUR PURITY and CONVERGENCE ADJUSTMENT e@ 4. COLOUR PURITY ADJUSTMENT (See Fig.3) BEFORE ANY ADJUSTMENTS DESCRIBED BELOW ARE ATTEMPTED, V-AMPLITUDE, 8+ VOLTAGE AND FOCUSING ADJUSTMENT MUST BE COMPLETED. Place the TV receiver facing NORTH or SOUTH. Plug in TV receiver and turn iton. Operate the TV receiver over 30 minutes. Fully degauss the TV receiver by using and external-degaussing col, Receive a ‘Cross-Hatch plug circle” pattern and adjust the static convergence control roughly. Receive Red Pattern. Loose the clamp screw of the deflection yoke and pull the deflection yoke towards you. ‘Adjust the clamp screw ofthe deflection yoke and pull the deflection yoke towards you. Slowly push the deflection yoke toward bell of CRT and set t where a uniform green field is obtained. j. Tighten the clamp screw ofthe deflection yoke.2. CONVER GENCE ADJUSTMENT (See Fig.3) a b Receive a dotted pate, Unfix the convergence magnet clamper and align red with blue dots al the center ofthe screen by rotating (RB) static convergence magnets. Align Red/Blve with green dots at the center ofthe screen by rotating (RB-G) static convergence magnet. Fix the convergence magnets by turning the clamper. Remove the-DY wedges and slighty fit the deflection yoke horizontally and vertically fo obtain the good overall convergence. Fix the deflection yoke by wedges. It purity error is found, folow “PURITY ADJUSTMENT" instructions. RB Purity magnet RB- Magnet clamper A Static Magnet Fig3)a ———) BLOCK DIAGRAM Snot =——}seeocee, [( ana waoT Z A arvansa vest a anvaow nmoread oer y 4 ‘Gvnoinso) vont TF |EXPLODED VIEW OF MAIN UNIT(CTV2110- 4802) CRT PCB OHO ©MACHANICAL PART LIST FOR MAIN UNIT(CTV2110-4S02) a pa PART HO. DESCRIPTION 1 | 2ep4-04o200-30 | BAAK20 (LACK) 2 | 1002-102110-00 | BACK CABINET (BLACK) 3 | osor-211001-01_| > BACK LABBL 4 | zopa-040120-B0 | PA 4x12 (LAC 3 2401-001100-00 | CABLE TIE-L~11" 6 | 27KHHESOAON-O5 | #6 HUT 7 | 2801-062210-R0 | RURSER YASHER-DIA. 62222009 @ | 1013-221800-01 | DEGAUSSIXG COIL BOLDER (NYLON) 9 | 2e01-062220-RO_| RUBBER FASEBR-DIA 6x22K28¢ 1902-008218-10 | GROUNDING KIRE. SPRING-POR ENITTTHG FIRE 1903-008218-10 | GROUNDING FIRE-DIA, 0.6 SPRING WIRE ya | i200-048218-10 | INLAY @)-COVER Z 13 | x207-210800-01 | INLAY ()~TONER(®) 14 | 1095-210300-02_| JACK PLATE BRACKET (BLACK) 415 | 1605-821800-08 | HEAT SINK (2) 16 | 1505-018218-13 | BEAT SINK (16) 17 | 26RA~040120-B0_| BA 4112 (BLACD) 18 | 1004-821800-01 | CHASSIS BRACKET (BLACK) 19 | 26BM-030100-N0 | BY 3X10 20 | 1505-018218-13 | HEAT SINK (4) 21 | 1505-212800-03 -| HBAT SINK (58) 22 | 1011-101259-00 | POWER S¥ITH HOLDER | @ | 26n1-040120-no | BA 4112 24 | 1320-280080-01 | ADERSIVED TAPE CUSHION 280X8GX20M 25 | 26BA~040160-B0 | BA 4X16 (BLACK) 26 | 1003-101110-00 | SPEAKER BRACKBT-BLACK (HIPS) 27 | -26BA-035200-NO | BA 3. 5%20 12 28 | 1so2-o2e21e-00 | CRT MTG, BRACLET 4 29 | 1010-202218-00 | CABINET KTG. BOLDER (HIPS) 2 30 | 1001-202110-05 | FRONT CABINET-MAT GRBY (HIPS) 1 31_| 1404-102110-03 | spRAKER GRILLB-GREY MILD STERL) 2 1901-008218-10 | powHR KKOB SPRING-DIA. 0.6 SPRING VIRB 1 1 1 1 1 1009-201110-01_| porn KNOB-GREY W/S GOLD (ABS) 1007-211000-01_| FRONT LBNS-DARK RED (SAN) 41203-211000-08 | INLAY (I)-CONTROL FUNCTION 8KBYS FOR 4802 PCB | 1006-20211 CONTROL DOOR GREY ¥/S GOLD (HIPS).‘SPECIFICATION Receiving System BIG. DIK Color System: PALI'SECAM Picture Tube: 54cm (21*) diagonal Ext, Antenna: 75 Ohm Coaxial Cable Ext. InfOut: 24 Pin SCART Speaker 2.5" x5 (16 Ohm) x2 Audio Output Maximum 3W Power Consumption: ‘AC 150-260V 50/60Hz, BOW Dimension: ‘560(L) x 470(0) x 440¢H)mm Net Weight: 2hkg REMOTE CONTROL Transmiting System: Infrared Power Supply: . DC 3V(1.5x2) Dimension: {60(W) x 200(L) x 24(0)mm Net Weight: 1009 Design and specifications are subject to change without prior notice. 14MAIN BOARDord TT Tn Dee) ee