PUMP

TECHNOLOGY

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81



. ,

PUMPS

DYNAMIC

POSITIVE DISPALCEMENT

RECIPROCATING

ROTARY

SPECIAL EFFECT
CENTRIFUGAL

JET GAS LIFT

PISTON PLUNGER DIAPHRAGM

DOUBLE
ACTING
SINGLE ACTING

GEAR

SCREW

AXIL FLOW

LOBE

SLIDE VANE

RADIAL FLOW

PISTON

(1

(2

(3

(4

) (

(5

(6

-1

DYNAMIC PUMPS

-2

POSITIVE PUMPS

.


) (.

DYNAMIC PUMPS

POSITIVE PUMPS

V2

DIFFUSER

P2

V1 < V2
P1 < P2
-1

) (
RECIPROCATING

-1

-2

-2

-3

SCREW

-4

VANE

-5

LOBE

-1

GEAR

 .

.

CENTRIFUGAL PUMPS

PUMP CASING
IMPELLER
SHAFT
BEARING

Centrifugal Pump

PACKING
PACKING GLAND
WEARING RING
SUCTION



)) PERFORMANCE CURVES

.
) ( SINGLE STAGE PUMP
) ( MULTI STAGE PUMP


70 90
55 75 2 3
.

(1
9

CENTRIFUGAL PUMP STYLES

 ) (

, ) (

10

 ) ( ,
, ) ( )(( ,
) (

) ( ,

(2

SOLID CASING

HORIZONTAL SPLIT CASING

11

 ,

,

.

BARELL CASING

,
, ,

, ,

,
, ,
.
12

(3

VERTICAL PUMP
HORIZONTAL PUMP

-2
13

POSITIVE DISPACEMENT PUMPS


.

(1

(2

(3

(4

PLUNGER PUMP

RECIPROCATING PUMPS

14


ROTARY PUMPS

15

( (EFFECIENCY )
(OUTPUT POWER )(INPUT POWER

)Efficiency = = (Hydraulic Power) / (Mechanical Power

)Efficiency = = (PQ / Constant) / (Mechanical Power
)(Mechanical Power) = PQ / ( Constant
) (P P = h
) (h ) (
)(Mechanical Power) = ( Q h) / ( Constant
) (Q ) (

16

](Mechanical Horse Power) = [ (Kg/m3) Q (m3/s) h (mt)]/ [ 75

Mechanical Horse Power

) (Kg/m3
)Q (m3/s
)h (mt

)P (bar

(1

(2

(3

) (

(4

-1

17

-2

(1

18

(2

(3

)
(STEAM TURBINE GOVERNER

(4

(5

(6

) (

-3

(1

(2

(3

(4

19

-4

AXIAL FLOW COMPRESSOR

COMBUSTION CHAMBER

20

(1

(2

WATER FLOOD

PORTABLE PUMPS
DRUMS
ROTARY PUMPS

21

PORTABLE PUMP

:
22

CASING

- SUCTION NOZZLE & DISCHARGE NOZZLE

- STUFFING BOX

- IMPELLER
- SHAFT
- ) ( BEARING

-1
23

CASING



VOLUTE

CASING

DIFFUSER CASING

-2 IMPELLER
24

-1
-2

-1
SINGLE SUCTION IMPELLER

DOUPLE SUCTION IMPELLER

-2
25

 - 1

- 2
AXIAL FLOW IMPELLER

RADIAL VANE IMPELLER

- 3

- 4

MIXED FLOW IMPELLER

INDUCER

-1
-1
OPEN IMPELLER
26

-1
SEMI OPEN ( SEMI SHROUDED ) IMPELLER

-1
CLOSED (SHROUDED ) IMPELLER

-3

WEARING RING

27




RECIRCULATION


ROTATING WEARING RING
STATIONARY WEARING RING

.

.i FLAT TYPE

28

.ii L)) L TYPE

NOZZLE RING

)(L
.iii LABYRINTH TYPE RINGS


29

 -4

SHAFT AND SHAFT SLEEVES

.

SLEEVES

) ( KEYS

30

-5

BEARING

31

 AXIAL THRUST MOVEMENT LINE

RADIAL

(1

ANTI FRICTION BEARING

(2

OIL FILM BEARING

OUTBOARD BEARING

BEARING OUTBOARD
BEARING HOUSING

32

ANTI FRICTION BEARING

OIL FILM BEARING

)(

(1

33

ANTI FRICTION BEARING

 BALL

BEARING ROLLER BEARING

-1

SINGLE RAW DEEP GROOVE

-2

-3

-4

DOUBLE RAW DEEP GROOVE

DOUBLE RAW SELF ALIGNING
ANGULAR CONTACT

ROLLER BEARING

34

 ROLLER BEARING

LUBRICATION OF ANTIFRICTION BEARING

(2

35

OIL FILM BEARING

 1


35

-1

-2

CYLINDERICAL BEARING

CYLINDERICAL BEARING

WITH AXIAL GROOVE

-3

TILTING PAD BEARING

1.5 35
36

 TILTING PAD BEARING

-6 BALANCING DISK AND BALANCING DRUM

-
-
-

37

AXIAL THRUST

BEARING

AXIAL THRUST BEARING

38

 -

OPPOSED IMPELLER

-

-
BALANCING DRUM
BALANCING DISC

39

BALANCING DRUM

) (
)
(

% 10

BALANCING DRUM

BALANCING DISC




40

BALANCING DISC

41

 -7 COUPLING

-
-
-
-
-

FLEXIBLE COUPLING

RIGID COUPLING

MISSALIGNMENT

42

RIGID
COUPLING

MISSALIGNMENT

ALIGNMENT

) (

-1

-2

-3

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 -8 SEALING


STUFFING BOX

- BACKING
44

 - MECHANICAL SEAL
BACKING

45

90


45


LANTERN RING

PACKING MATERIALS

-1

ASBESTOS PACKING

232
-2

NON ASBESTOS PACKING

-3

METALIC PACKING

MECHANICAL SEAL

46





MECHANICAL SEAL





BACKING

-1

-1

-2

-2

-3

-3

-4

-4

-5

MECHANICAL SEAL

-1

-1

-2

-2

-3

-4

-5

-6

47

CLASSIFICATION OF MECHANICAL SEAL

48


.i SINGLE SEAL

INTERNALLY MOUNTED

- EXTERNALLY MOUNTED
.ii MULTIPLE SAEL
- DOUBLE SEAL
- TANDEM SEAL

-1

BALANCED OR UNBALANCED

-2 ROTATING OR STAIONARY SEAL HEAD

-3
-4

49

SINGLE OR MULTIBLE SPRINGS

PUSHER OR NON PUSHER SEAL

50

51




-1 DENISTY

-2 SPECIFIC WEIGHT

-3 SPECIFIC VOLUME

-4 SPECIFIC GRAVITY

-5 PRESSURE

=
-6 VAPOUR PRESSURE

-7 FLOW

-8 SUCTION HEAD

-
SUCTION HEAD
52

 -
SUCTION LIFT

SPECIFIC SPEED

53

NS = (N Q) / H 3/4

NS

: SPECIFIC SPEED

: ) (

: ) (

: )( HEAD

FLOW

PRESSURE , LEVEL RELATIONSHIP

54

P=gh

:
:
:g
:h

P1 = g h1
2

P2 = g h2

h1

>

h2

P1

>

P2

55

 -1


1500 /
) 5.7 / 220 /
( % 23 ) 11.2 /
800 / ( % 40
3000 /



-2





-3

-4 CAVITATION
56



-


-


) ( NET POSITIVE SUCTION HEAD

-5 )NET POSITIVE SUCTION HEAD (NPSH

-
57

)NPSH (REQUIRED

)NPSH (AVAILABLE

NPSH (REQUIRED) NPSH (AVAILABLE)

-6


-7


PUMP CHARACHETRISTIC CURVES

58

OPERATING POINT

59





.1

PARALLEL OPERATION

60

A B

] [ A0 A1 - (AB)2 (AB)3
.2

SERIES OPERATION

A B

] [ A0 (AB)1 - (AB)2 (AB)3

61

POSITIVE DISPALCEMENT

RECIPROCATING

PISTON

ROTARY

PLUNGER DIAPHRAGM

DOUBLE ACTING
SINGLE ACTING
PISTON
SLIDE VANE
GEAR SCREW LOBE

RECIPROCATING PUMPS

ROTARY PUMPS

-1

RECIPROCATING PUMPS

62

PLUNGER PUMPS

PISTON PUMPS

CYLINDER
PLUNGER PUMP
PISTON PUMP
SUCTION STROKE

DISHARGE STROKE


CRANK SHAFT
CONNECTING ROD

CROSS HEAD PLUNGER PISTON

CYLINDER

) ( SUCTION STROKE


) ( DISHARGE STROKE

63

64

 MOVEMENT PLAN

65

VERTICAL PLUNGER PUMP

HORIZONTAL PLUNGER PUMP

DOUPLE ACTING RECIPROCATING PUMP

) (

66


.1

PISTON OR PLUNGER

.2

.3

.4

CROSS HEAD

.5

CONNECTING HEAD

.6

.7

) SUTION PORT ( VALVE

.8

PACKING

67

CRANK SHAFT
CYLINDER

) DISCHARGE PORT ( VALVE


.1

RELEIF VALVE

.2

BYBASS VALVE

68

DIAPHRAGM PUMPS

POSITIVE

DISPLACEMENT PUMPS

69

70


.1

.2

8.5

.1

.2

.3

.4

.5

.6

.7

.8

.9

71

-2

ROTARY PUMPS

(1

(2

(3

-1 GEAR PUMP

EXTERNAL GEAR PUMPS
72







ENTERNAL GEAR PUMPS

73

 LOBE PUMPS

VANS PUMPS
74

SCREW PUMPS

75


-1

-2

-3

10000 /

-4

-5

-6

-7

-8

-1

-2

-3

:
76

-1

OPERATION

) (

PRIMING OF PUMPS

SELF PRIMING PUMPS

.
77

STARTING AND STOPPING PROCEDURES

-1

COUPLING

.
-2

-3

-4

RECYCLE LINE

.
-5

-6

-7

-8

RECYCLE LINE

78

 -1 RECYCLE LINE

-2
-3
-4
-5
.
MAINTENANCE

-1

DAILY OBSERVATION

)(

-2

SEMIANUNUAL INSPECTION

79

ALIGNMENT


-3

ANUNUAL INSPECTION

-4 COMPLET OVERHAUL

-1

-2
80

-3

81

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)(VENT

MISSALIGNMENT

MISSALIGNMENT

PACKING

83