BARE /English PA ie EP TWN UOTE ana are Applicable Model Applicable NC Unit NT3100 DCG NT3150 DCG NT3200 DCG NT4200 DCG NT4250 DCG NT4300 DCG NT5400 DCG NT6600 DCG MSX-701III MSX-7111I1 MORI SEIKI THE MACHINE TOOL COMPANYFOFFSYIRAS ‘ PROGRAMMING MANUAL Applicable Model NT3i00 DEGISO0G NT5100 DOGISOOGE NT31000¢G/1000 _NT91900CG/1000zZ.__NT3100DCG/I0008 _NT3100 0CG/10008z NT3150 DCGIs00c-—_NT3150 DCG/S00CZ NT3160 DCG/1000_-—NT3150DCG/1000Z__NT310DCG/10008__NT3180 DCG/T000SZ NT3200 DCGIs00c-—_NT3200 DCG/S00CZ NT3200 DCGIt000-—«NT3200DCG/1000Z__NT3200DCG/1000S__NT3200 DGG/T000SZ T4200 DcGI700c—_-NT4200 DEGIT00CZ T4200 DCGI1000-—«NT4200 DCG/10002 _NT4200DCG/1000S__NT4200 DCG/10008Z T4200 DCGI1500_-—_-NT4200 DCG/1500Z __NT4200 DCG/1500S__NT4200 DCG/1500SZ T4250 DCGI700c__—_NT4250 DCGIT00CZ T4250 DCGI1000-—-NT42500D0G/10002 _NT4250000G/1000S__NT4250 DCG/10008z T4260 DCGI1500_—-NT4260 0CG/1500Z _NT4250D0G/1500S__NT4250 DCG/1500SZ NT4300 DCGr700c-—_-NT4300 DCGI700CZ T4300 DCGi1000-—«NT4900DCG/1000Z _NT4300DCG/1000S__NT4300 DCG/1000SZ NT4300 DCGI1500--NT4300 DCG/1500Z _NT#300DCG/1500S__NT4300 DCG/1500SZ NTS400 DCG/1200¢_NTS400 DCG/12000Z NTS400 DCGI1800 -—-NTS4000DCG/1800Z _NTS400DCG/Ie00s _NTS400 DCG/1800Sz NT6600 DCG/3000B T6600 DCG/30008S NTSB DCG/S000C_NT6600 DCG/S000CS NT6600 DCG/4000B —_NT6B0DDCG/40008S _NTS600DCG/s000C _NTBE00 DCG/4000CS 'NT6600 DCGI6000B T8600 DCGIEO00BS _NTS6ODDCG/E000C_NT6600 DCG/6000CS ey Applicable NC Unit MSXTO MSXTHI MMOM. RFSLUTOTFSSY FS ASHIC, BIR, MRE TAKE VSM MEX —H-OMRRARERRL, ABETIBRL THAW. He, WARS AMSMR L BLL SIC AIRE LTS ES Before starting operation, maintenance, or programming, carefully read the manuals supplied by Mori Seiki, the NC unit manufacturer, and equipment manufacturers so that you fully understand the information they contain. Keep the manuals carefully so that they will not be lost. MORI SEIKI THE MACHINE TOOL COMPANY PX-NT-B1JPEN 2008.07—— + ARE URRRABORRIC LEB, TORAMSF Hal TRBSE TRC TEVBORT. TOD. CO RABCMALOMT, SOASOBBKELSTLOS DRT OT, SSPUOAMOPLEVET, DRAB ORB, IME LCRRRBHSS OBA LTR Haney, + EDR ORMAR NR SHAS STR BABICOWT. MLC SMWVSERS, RARE! URSA CME CRC ES. ABRERLICKEB RERRENTEC SER, MROMBIC OUTS HAE REEMA, + CORRRGBO-GHSVGSGEMS, BR ATT BEE BSD (th) MAME MOM £ SE) BORURDHENSA. BBR (MEBSVENCAMT SRM) i. BATSE, WOR, MECMSLECOERE HBLTIST OT, BEMAER, MORTTM, AM, HTS BLUBRETSCLBTAStA. Fhe, SMB, ADRES STAB RIES Dm AT > BRA NEEL PES 1.7 YON NC LE KC THIR, EMEGBL I~ FeMT SSCL EBELTBHENTORT, COMME, BORIS TR HKLOSHREMM, REGSTCEMEBAT S45 BEN TORT. KK. GME. FMMES SIC EH BURT. <@ATHSIAD C Oteris —MAVERMI IRE DEIR* (SVU. K Yh Fy FRE) GLUT, HH TAB LO TRORBICIN TS, WHIM CERES. * ERI RICE L ttmowe, COMMIS PME TIAF7BLOMTSEMEL THD RIM VIRLOL D-MY CISD. RH BEOMIEMEL TREE NTHREA, CNSORBE MIF SBA PMCBHCCMBS ESL, This machine was designed and built using state-of-the-art technology for the purpose of machining rotating workpieces Using cutting tools and soft jaws. This machine complies with ‘generally recognized safety regulations, standards and specifications at the time of manufacture. This machine is ‘Suitable for manual and automatic operation. ‘This machine is capable of using common turning tools and rotary tools (such as milling cutters, drs, and taps). Contact, ‘Mori Seiki before using grinding tools or special tools. * For machines equipped to use rotary tools. This machine is designed for machining metal, resin, and Plastics. It was not intended for the machining of materials. such as magnesium, carbon, ceramics, and wood. Contact Mori Seiki before using these materials,VSaP Wet About this Manual + BBLS We + RAARAMRE Sid, BYE ARMICAM USE SEU. + BRET BIML IE Sk, BATE APT IE FIC TBR CES, PMOBRICL GW, PHL RET SEEDBDK ve HESLICME, WR MFT STEERELET. FCSMTA SLICK, AMICRBLTHEA + RBOWC SSBV= 2 PPR SHTUOET, CHSOV=aPLPRNSAVICREL, AMICEBL TSE. AKT SEL D "OCG" EMBLTVET. BEERRAE WMERSCEAT SLO ICKE DTRML TT. AMICI STA TOPRETS A RFRA TK EAU, ee + Keep this manual in a clearly marked location to ensure easy access when necessary. + Contact the Mori Seiki Service Department if any part of the ‘manual is unciear. + Contact the Mori Seiki Service Department or your distributor if this manual is lost or damaged. + The contents of this manual are subject to change without prior notification due to improvements to the machine. + All rights reserved: reproduction of this manual in any form is ot permitted without the written consent of Mori Seiki. ‘+ Various manuals and documents are supplied with the ‘machine in addition to this manual. Keep them close to the machine to enable easy reference. “DCG" in the model names is omitted in this manual. ‘The important precautions are compiled in the “FOR SAFE MACHINE OPERATION" section. You must read this section before performing any operations relating to the machine. CInore HE, GI-KGRA HM) THON TET, GI-K RE APD ay) EBRURMS, EFC INK ERB (273 DL)" (ORD) BECMATCE SY, This manual is writen based on G code system A (Standard). IG code system & (option) is selected, please read"G Code Sysiom B (Option {age 50} before refering to this manualYIaPIWCRALTWSHESIOWT Signal Word De' ROPRABMRCES, BLODAMBRMES SRT Las. Ars RCPRAGMRE 2S, BEWCERRME ART L EF. Az MAKGESCUMEERS, MENCRRERE, Flt RAOMMDATSE USRMGRBEIZATLES. (1 GR, Ba. PRCRMentRRBRETS AU C. U) ACR EERE SUAS RA ORO DBA ET. Cee BEYSC LASER TORS, CO emvampenves. Pmocwscarscessemmtuas, a: FOF LaEORBMERL TET, A DANGER Indicates an imminently hazardous situation which, If not avoided, will result in death or serious injury. A warninc Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury. Z\ caution Indicates a potentially hazardous situation which, If not avoided, may result in minor injury or damage to the machine. [1 Failure to observe the precautions (hazards, warnings and cautions) will ead to the hazards indicated in square brackets [, injuries or machine trouble. nore Indicatos toms that must be taken into consideration CZ indicates items to be referred to. & indicates nits Example: Indicates program-applied examples.AR CONTENTS RME RICE SEG FOR SAFE MACHINE OPERATION FOFFEYF PROGRAMMING 5 INDEXBR CONTENTS BMERSCKAT Sol FOR SAFE MACHINE OPERATION 1 PESSLUERA\OSR FOR USERS AND SUPERVISORS HPREADER.. PRECAUTIONS FOR OPERATORS KRO BE FIRE PREVENTION RSM... SAFETY DEVICES SEMA... CAUTION LABELS 51 RACMMERS LODE 9 Safety Precautions 52 BHORA/ Leb 10 Tumming ON/OFF Power 53 INH. 10 Bar Stock 54 KPT Y9Oy 7 iRE " Door Interlock Function 55 BRBEPORS (1) 2 Salely During Machine Operation (1) 56 REE PORS (2) 13 Safety During Machine Operation (2) 57 YUYTEATC. 13 Tooling and ATC 58 FMORREL TYR 14 Spindle Speed and Chucking 59 MRREEC ERD 14 Spindle Speed and Gripping Force S10 KP Oy 2ibe— “ ie) Door Lock Prevention Key SW FYTIYAY (Fy FAY Atte) 16 Chip Conveyor (Chip Conveyor Specifications) 512 RPL OME. 16 Legal Obligation RRR : WORKING ENVIRONMENT PARRY MACHINE OPERATION 7 7O7sSy7 25 Programming 72 479009 8 Intertock 73 7-9 26 Data7-4 SARA RUCLER 26 Precautions when Operating Special Specification Machines RE / AR. MAINTENANCE AND INSPECTION Bt IK TORR 29 Cleaning Away Chips Inside the Machine 82 we 30 Machine Management FOIZEYT PROGRAMMING 1 aS & HES. Axis Control and Movement Direction 11 FAI SLTOR MMOS AD Expressing Axis Movement in Programming FREE OE 1 EHHBY) a ————— = Tailstock Specification (Headstock 1 Side) FE 2 SEP AR eT Headstock 2 Specification G tne. G FUNCTIONS 21 GA-K— Be 39 G Code List 22 GA-KRRB (A7Yay) 50 G Code System B (Option) GI-K AKA CRB OM . nn 8D Differences between G Code System A and System B 2:3 NT6000 SY — ZAHER (FY ay) st T6000 Series Steady Rest Specifications (Option) 24 G00 REDICLSLROSH 82 G00 Positioning Cutting Too! at Rapid Traverse Rate 25 G01 WARDS STROERE, 54 G01 Moving Cutting Too! along Straight Path at Cutting Feedrate 2-6 G02, G03 WROD Ck STROMMSH 55 (G02, G03 Moving Cutting Tool along Arcs at Cutting Feedrate PUMLRAR SDA) (Fama) —___ = = 65 Circular Arc Cutting (Circular Interpolation) 2:7 G02, GOS SHELIA (AY 7 IL-4) 57 G02, G03 Helical Cutting (Interpolation) 28 G02, GOS REM, FIRE] (TY ay) 6 (G02, G03 Spiral Interpolation, Conical Interpolation (Option) SS. ——— — Spiral interpolation CC = ee 62 Conical interpolation 29 G04 TOFS LOMAS (KI) 64 G04 Suspending Program Execution (Dwell) 2-10 GOS.1 Al SB9BRI | / Al 853680 I 6 605.1 Al Contour Control VAI Contour Control I AL BROMBIBLBD- CARBONE IB BRE Functions Valid with Al Contour Controlant 212 247 218 219 2.20 221 2:22 2.23 2.24 2.25 2.26 AMBBMT—KE-BIICE LILI oR te ee 7 Conditions for Temporarily Canceling Al Contour Control Mode AL SEGUE ERICH BT EN BRE ee a cone 67 Functions that Cannot be Specified in Al Contour Control Mode G05. FI ALF 67 G05.1 Nano Smoothing FY RL TY Y DFBBME ee ——— 68 Conditions to Enable Nano Smoothing FIRB DY TIBIT BID KF cee a 69 Parameters Related to Nano Smoothing 605.1 BSD (TY av) n 605.1 Smooth interpolation (Option) RSD MMOR Me = 71 Conditions to enable smooth interpolation 606.2 NURBS #88) (AT av) 72 (606.2 NURBS Interpolation (Option) G08 Al RERBHIAD EAT MIO) 75 G08 Al Contour Control (Look-Ahead Control Compatible Command) Go7.1 (G1o7) FIRM 76 607.1 (6107) Cylindrical Interpolation G09 BE/HES1 HS y TUNA, 80 610.9 Diameter/Radius Dynamic Switching G11 (Gii2) BRBME—K (MRE MT), 613.1 (G113) BARB E— KF 7 tL 81 G12.1 (G112) Polar Coordinate Interpolation (Notching), 613.1 (6113) Polar Coordinate Interpolation Cancel G17, G18, G19 MT-FBRR 84 G17, G18, G19 Selecting Plane for Machining G22 ARP-KAKO-ZF zy DHE TY, G23 ARP-KARO—FF 2 DBE AT (ATL SY) : 85 622 Stored Stroke Check Function ON, 623 Stored Stroke Check Function OFF (Option) 628 SRORMRAGUB, G20 BER 2 (3,4) RAG 87 G28 Returning Axes to Machine Zero Point Automatically, ‘G30 Returning Axes to Second (Third or Fourth) Zero Point Automatically G801 PO-F4YIL IPL YAR (ATL ay) 88 630.1 Floating Reference Point Return (Option) G32 Fy FHL (Fee) 89 G32 Tapping (at Center of Spindle) G32 TOF y FIM TICES BETA 90 Cautions on Programming Tapping Using G32 632 RUDY, GoanLMo 4 aN. 93 632 Thread Cutting, G92 Thread Cutting Cycle FRRLUBIC WT an —See a) Incomplete Thread Portion FRED UBORHA. a 96 Calculating the Incomplete Thread Portion BUNOMICMT SERRR. ee OB Precautions on Thread Cutting Operation G41.2, 642.2, 6416, 6426 5 MNITAL RSME, 104 G41.2, 642.2, G41.6, G42.6 Too! Radius Offset for 5-axis Machining G43 LRMEAR. G49 LRAER. 105 G43 Tool Offset Valid, G49 Tool Oftset Invalid 643.4 TAHA (TOP) win 108 643.4 Tool Center Point (TCP) Control227 2.28 2:29 2:30 2:31 2:32 2.33 2-34 2:35 2.36 237 2-38 2:39 2-40 at 2-42 2.43 244 RFR BIDE — SDT BRIBE ee 108 Tool Offset in Tool Center Point Control Mode 651.1, 501 FAYSVFWES—4X-9 (AF YA) 109 (651.1, 50.1 Programmable Mirror Image (Option) G51.2,G502 KY yMI (AT Yay) Tr 51.2, G50.2 Polygon Machining (Option) G52 0-7 LR 4 G52 Setting Local Coordinate System G59 MNLEBRACER. 115 G53 Selecting Machine Coordinate System G54 ~ G59. 7—7 BEPRASRAR 115 G54 to G59 Selecting Work Coordinate System 654.47 —7 RSE, 7 (654.4 Work Setting Error Offset DAI LVIOYAT LRBICS SI —7 REREROVE... ene OO Setting Work Setting Error with Custom Macro System Variables DF BABB ATE ESE SABIE ee HN Work Setting Error Offset Mode and Each Function SRABBCARA ee 123 ‘Singular Point and Singular Point Posture 7-7 BBREMET— KPO? S—h_. nt 12M Alarm Message during Work Setting Error Offset Mode G65 V7 ONL (Jy yay h) 125 G65 Macro Call (One-Shot) a = a en QE ‘Argument Assignment BHLOSES ee oe 187 Nesting Level for Calls G66 TIDES LHL (BREIL). 666.1 V7 OE—F IHL (B7Oy MYL), GO7 VIOE—H IRL EL 128 (G86 Macro Modal Call (Every Axis Travel Command), 666.1 Macro Modal Call (Every Block), G67 Macro Modal Call Cancel G68 NSYAAY KEK, GONSYAAY KEK YY eI) (2 MAAR) 131 (G68 Balance Cut Mode, G69 Balance Cut Mode Cancel (Turret 2 Specifications) 68,1 9 RICA, G69.1 3 RTI eI) 133 (68.1 3D Coordinate Conversion, G69.1 3D Coordinate Conversion Cancel 81.4 7 TIABNRA, G80.4 7h 7 TMAREDR 142 681.4 Hobbing Synchronization Start, G80.4 Hobbing Synchronization Cancel URS? bite ee Retract Function IRI TBINBERD FD La ‘Alarm Message during Hobbing Synchronization. en 4) ene 144 G00 ASE, PORTANT T/L, G94 sRUDI YIU, 145 G90 O.D/.D. Cutting Cycle, 684 Face Cutting Cycle 696 WARE —EANG, C50 FHAMTRREO ME 148 (G96 Controlling Constant Surface Speed, G50 Setting Maximum Spindle Speed Go7 EAGER —EBIAD 149 G97 Controlling Spindle Speed at Constant Speed G98, Goa TROK) ROME 180 (G98, G99 Setting Feedrate Units 6318, G919 P CODE V7 ORMOR ARE : 151 318, G319 ReadingiWriting P Code Macro Variables 6325 MBE (FIIWT—WAb YT) BORBRE. 183 6325 Change of Value Set for Talistock (Digital Tailstock) 6300 DHE /H2 EME (AR) ORR 184 (330 Returning TallstoclWHeadstock 2 (A-Axis) to Zero Point2-45 G332 MIE— KBR 155, 6332 Cutting Mode Selection 248 G961, 6362 LRRIS . 187 6361, G362 Tool Change Command 2.47 6961 LBB LAI 168 6361 LBB Too! Change Command BROLRMSOYIR-—VY INR B_ _ ~ 167 Changing a regular tool to long boring bar LIM FINDS BOL RISING Be ne NT Changing a long boring bar to a regular tool 'G361 M_.;* Dif... i a 167, Operation flow for *G361 M_,” 248 GQ TREMAYIYF—Y 37 hee 169 G419 Tool-Spindle Orientation Shift Function 249 GATOR OEME MR ILD (AMst) AMES “ 170 G478 Synchronized Operation of Spindle 2 and Steady Rest (Automatic) 250 GIO AMMO IL (Best) BH 170 6479 Automatic Centering Type Steady Rest (Automatic) Travel G479 : NT3000 J —X, NT4000 UV —X, NTSO00 YU —Z, _— — ~ 170 G479; NT3000 series, NT4000 series, NT5O0O series G479 : NT6000 7 —X..__. rere ATA 6479: NT6000 series 251 MAHAL. 172 Tilted Working Plane Command C682 71 —F vA, GO9.1 7-4 —F v ORES yt, 659.1 LARTER ies ns fen ATS G68.2 Feature Coordinate System Setting, G69.1 Feature Coordinate System Setting Cancel, G53.1 Tool Axis Direction Control ON 252 Yi) owes 17 Cutting Feedrate Control GOT IFIKAK YZ, GETTY IKAKYTE—-K, GF VUYITE-K, G64 MHIE— KR. M28, M29 FMP YF YD Co a _ — 177 G09 Exact Stop, G61 Exact Stop Mode, G63 Tapping Mode, G64 Cutting Mode, M28 M29 In-position Check EBD F AISA (AD) nt —178 ‘Automatic Comer Override (Option) M RAE... a M FUNCTIONS 31 MA-K-RR 181 M Code List 32 24y9MI-K 197 Quick M Code EMPL CI RBRe AK ee = —198 ‘Stopping Spindle and Returning Tool Simultaneously . 33 VLE MI— KARE 199 Multiple M Code Function : 3-4 MOOFATSAARY ZF. MOIATYAtWARYTZ, 200 MOO Program Stop, M01 Optional Stop 35 M02 7O7S ART. M90 FOSS ART ERM L. 201 Moz Program End, M30 Program End and Rewind 966 MOO ME 1 SEARIER, M200 38 2 SERIES, M04 95 1 ERNE, M204 H 2 SEMMIEER, Mos 2 HAE 202 [MO3 Spindle Start (Normal), M203 Spindle 2 Start (Normal), MO4 Spindle Start (Reverso), M204 Spindle 2 Start (Reverse), MOS Spindle Rotation Stop 37 MOB I-SY KORE, Moo REALE “ 203 ‘M08 Coolant Discharge ON, M09 Coolant Discharge OFFvi 38 39 310 3413 344 318 3419 3:20 32 3-23 324 MOB 1 EMF vy 77577, MOB 2 EMF vy 77FY7, Mi 1 EMF yD PLDSUTZ, Mo BI EMF YIP YIIYT M10 Spindle 1 Chuck Clamp, M210 Spindle 2 Chuck Clamp, M11 Spindle 1 Chuck Unclamp, M211 Spindle 2 Chuck Unciamp Mi3 LREM)/ GIRS (2 HME) Es Mi4 LAER / (is R EM (2A) wes, Mos (Slur M13 Tool-Spindle/Rotary Tool Spindle (Turret 2) Start (Normal), M14 Tool-Spindle/Rotary Tool Spindle (Turret 2) Start (Reverse), MOS Rotation Stop Mig FWRIEMRNS ILS (JB 18H) MeO SRM IES (2 EHH), M319 TAM / list 93 tee HAE M19 Spindle Orientation (Spindle 1), M219 Spindle Orientation (Spindle 2), M319 Too!-Spindle/Rotary Tool Spindle Orientation M23 FR YIPYIT = AY. MAF RYIPYYY AD M23 Chamfering ON, M24 Chamfering OFF M25 DARA BTME. M26 DIREC M28 Tallstock Forward, M26 Tailstock Backward EYIT-IMIC BY SRA ESM Le FOI SY TIED T on Center-Work Programming with Safety Ma3 TL RURA M33 Tool Return Cycle M45 C his (SE 1 EAB). M245 C ARAEEE (58 2 38H), N46 C AaBEREARIR GB 1 348), M246 C SAERSARER GB 2 28) MAS C-Axis Connection (Spindle 1), M245 C-Axis Connection (Spindle 2), M46 G-Axis Gonnection Cancel (Spindle 1), M246 C-Axis Connection Cancel (Spindle 2) Ma7 774 UR (ATS ay) M47 Workpiece Ejector Out (Option) M48 IBID AIST BAY DIL AZ, M49 VIBE D ANI BA IL AY M48 Feedrate Override Cancel OFF, M49 Feedrate Override Cancel ON MeB ER 1 7L—$2 577, M268 ER 27L—*7 577, M69 ER FL—FP 957. Mo60 FH 2 TL—FP 957 M68 Spindle 1 Brake Clamp, M268 Spindle 2 Brake Clamp, ME9 Spindle 1 Brake Unciamp, M269 Spindle 2 Brake Unciamp M73, M273 = yy Fv. M74, M74 YAW IF YA (AT YAY) M73, M273 Parts Catcher OUT, M74, M274 Parts Catcher IN (Option) M75 X #8 AZ. MTBX HE M395 Z AD. M896 2 MB84Y RLS S—1 XY - 75. MEBSY HBS I—1X—T + M75 Mirror Image (X-Axis) OFF, M76 Mirror image (X-Axis) ON, M395 Mirror Image (Z-Axis) OFF, M396 Mirror Image (Z-Axis) ON, 1MBB4 Mirror Image (Y-Axis) ON, M585 Mirror Image (Y-Axis) OFF M83 Fy ED 1 Mba Fay DEN2 (AY ay) 'M&3 Spindle Chucking Pressure 1, M84 Spindle Chucking Pressure 2 (Option) Mes Sb K 7B, Mae E18) KBB (M85 Automatic Door Open, M86 Automatic Door Close MB9I—DAIYI, h-WWAII M89 Work Counter, Total Counter Moo #1 Ei / (Gls) CREM BRE—K AY. Moi #18 / (Glix) TREMRM SEEK 7D, M200 2=44/ (Gis) TREE wmE— Ks TY. M291 2 Eki/ (Gia) TAEMENMET— K-77 M0 Spindle 1/(Rotary) Tool-Spindle Simultaneous Operation Mode ON, MG1 Spindle 1/(Rotary) Too!-Spindle Simultaneous Operation Mode OFF, M290 Spindle 2/(Rotary) Tool Spindle Simultaneous Operation Mode ON, M281 Spindle 2/(Rotary) Tool-Spindle Simultaneous Operation Mode OFF MOBM198 YF TOYS LOWUL, M09 FI7OT SLT M9@/M198 Sub-Program Call, M8 Sub-Program End M98 & MIB DEW FF nn ————— Using M88 and M99 Commands 203 205 208 208 207 208 209 209 210 an 212 212 ata 216 216 216 217 219 219vii 3:25 3:26 327 3-28 3.29 3-30 331 3-32 3.33 3-34 3.35 3:36 3.37 3-38 3.39 3-40 T RE. VITO 5 LOE UB BEBE EBS Nesting and Repeating Sub-Program Calis M198 & Moo OBRLZ = Using M198 and M99 Commands M100 ~ M197 At (HEAD2 Ftt##) M100 to M197 Operation Synchronization (Specifications with HEAD2) M200 Fy FAY SVE, Mot Fy Fay A Be M200 Chip Conveyor Forward Rotation Start, M201 Chip Conveyor Stop M303 BE 1 EAGER Bt >, M04 MS 2 SERRE at M303 Spindle 1 Selection Signal ON, M304 Spindle 2 Selection Signal ON M314 BDA -N5-1 KIBER (B1 He) MEE, M315 HO7—/S4 KIREM (OB 15S) SERD M314 Feedrate Override Clamp on Tool-Spindle (Turret 1) Side Valid, M315 Feedrate Override Clamp on Tool Spindle (Turret 1) Side Invalid M380 HE EWMNLE— K + AL, Ma81 th EIMLE—K + 7. M380 Finish Cutting Mode ON, M381 Finish Cutting Mode OFF Mage KEBLE ELE: 1. M437 AERTS ALL 2. M436 Turing Too! Orientation 1, M437 Turning Tool Orientation 2 MA74, M475, M476, M477, M677, M678 = AOREHRELEIE. M474, M475, M476, M477, M677, M678 Spindle Speed Control Lock Command NT3000 372. NTAOOO 579 =Z,_NTEOOO 8 Zone NT3000 series, NT4000 series, NT5000 series T6000 51 1 — Ze ee NT6000 series M480 C ARIAL K > >, M481 C IBMRE—K 7 M480 C-Axis Synchronization Mode ON, M481 C-Axis Synchronization Mode OFF M480, M481 © NT3000 27'V—X, NT4O00 7 —ZX, NTS000 5-2. M480, M481: NT3000 series, NT4000 series, NT5000 series M480, M481 © NTBO00 119) = a M480, M481: NT6000 series. M60 TAREE —F - A>, M561 CREREE—K -7 M560 Too!-Spindle Reverse Rotation Mode ON, M561 Too!-Spindle Reverse Rotation Mode OFF MS94B IYI UYTE—K - AY, MSVSBMIYIVYTE-K «AT. M594 B-Axis Contouring Mode ON, M595 B-Axis Contouring Mode OFF M675 28 2 EahO4B LARKEE—K - tD, Me76 2 EMER L tHE M2000 ~ M2020 VIVENDI IF 4 ATL MRE. M2000 to M2020 Multi Counter Display Function 2 -IF BAI REY KILI -FYb (ATV ay) Through-Spindle Coolant for Knoll iF (OPTION) 2 PH ILUE BAIA REY KILI FY BO MEED DNB Re ‘Changing Discharge Pressure of Through-Spindle Coolant for Knoll /F Fy HOLME MI as. Coolant Discharging Points and Their M Code Commands EP 7O—WEPE MI— KS, Air Blow Discharging Points and Their M Code Commands K-24 FBV EMA-KBS U— 71S) Bar Feeder I/F and M Code Commands (Bar Feeder Specifications) T FUNCTION 44 42 Tate (TRE) T Function (Tool-Spindle) TRE OR 2 DME) ‘T Function (Turret 2) “Az M675 Spindle 2 Tailstock Function Mode ON, M676 Spindle 2 Tallstock Function Mode OFF 7) 224 226 226 207 227 207 228 230 230 —-230 231 231 233 234 234 235 236 237 237 239 241 242 246 247viii 2 a 248 Tool Geometry Offset Tame. es ane 2S Tool Wear Offset S MRE. 7 S FUNCTION 51 TWEE - BE - FOSS ORE 255 Relationship among Cutting Speed, Diameter, and Spindle Speed F RE .. 256 F FUNCTION 61 ERI DRGLODROMEHATS (mm'ev) 256 Specify Feedrate per Spindle Revolution (mmirev) 62 1PMSLOOKROBEBATS (mmimin,/min) 257 Specity Feedrate per Minute (mnimin, “imin) B MRE ene B FUNCTION BAS R ME. 260 AUTOMATIC TOOL NOSE RADIUS OFFSET 81 RE 260 General 82 AMAR MIE (G40, G41, G42) ERAT SKOOME 262 Set to Use Automatic Too! Nose Radius Offset Function (G40, G41, G42) (BABII SEALE eee en 68 Imaginary Too! Tip Position AER ORE — i a ~-265 ‘Setting Too! Nose Radius 83 SHALRBETRAT SHE 266 Technical Terms Used in Explanation of Automatic Tool Nose Radius Offset Function BIABP IT en — ~ ee 266 StartUp #ET-E nn — nn 268 Offset Mode Fr vewt-k. en ee oe 268 Cancel Mode 84 AONER MEMS S— MATH. 270 ‘General Cautions on Automatic Too! Nose Radius Offset Function YI ORE RAED BB 270 if Wall Lies at Endpoint of Cutting EDDA RBECS SAHA ~~ - a 273 ‘Overcut in Automatic Tool Nose Radius Offset Mode 85 7A7SLel 274 ‘Sample Programs EANGTOSS LG. —— $$ 275, Basic Programs 18S 37075 LA en BBM Recommended Example Programs. FHT R ME. MANUAL TOOL NOSE RADIUS OFFSET of RE 288 General 92 F-/8 ORD) TOMECOT 208 Offset for Taper Cutting and Chamfering10 W MEDAR ~ a ——- 288 Offset Method aEROHR . — a 289 Calculating Offset Data EDA ME BRORO BIE DWT oe ee 202 Offset Direction and Calculation of Coordinate Values ERR — a — 295 Offset Data Table 93 AMCOMEC OWT 304 Offset in Circular Interpolation RL. _—— ea — — — _— 304 Convex Arc UAB... ne internet BOF Concave Arc HBREROSA RZ —_.... — a — 4 Calculating Coordinate Values to be Specified in Program IRGHE... TOOL RADIUS OFFSET 10-1 RE. 306 General 102 IRSMEROME 307 Setting Too! Radius Offset Amount 10-3 TRESETERAT S8REB 308 Technical Terms Used in Explanation of Too! Radius Offset Function 2I-hP YF — nt nt — ——— —.308 ‘Start-Up MEE—k__. —— en nt 308 Offset Mode Fr yet... ee — so Cancel Mode 10-4 ECR S—MeyaT ew 310 General Cautions on Ofset Function DBO RBRICMND SBS 310 If Wall Lies at Endpoint of Cutting TRRTEMD ESL LRP BN Positive (+) and Negative (-) Designation for Tool Radius Offset Amount and Tool Paths TREMEK 4S SMASH... to —— ae 12 Overcut in Tool Radius Offset Mode 10-5 FOFF LAB. 7 315 Example Programs MAREE II. . 319 MULTIPLE REPETITIVE CYCLES 111 319 General 12 HMIG1 2. . 322 Rough Cutting Cycle 11-3 G73 UL FHA 1 2 IL. 330 G73 Closed-Loop Cutting Cycle 11-4 G71, G72, G73 BOF BERR 334 Cautions on Using G71, G72, and G73 Cycles 11-5 GO LIFT OIL, 336 G70 Finishing Cycle 11-6 G74 HHH - MAN T IIL, RAK UID JIL, 337 G74 Face Cut-Off, Grooving Cycle and Deep Hole Drilling Cycle11-7 GISAE, ASBANY IIL, RIOT II, 3a G75 0.D./.D. Grooving Cycle, Cut-Off Cycle 118 G76 MAHAL FIL 345, G76 Multiple Thread Cutting Cycle DBI IRIE DT en = —— 347 Infeed Mode G76 DHA RAAT DICT SER ee — 348 Cautions on G76 Multiple Thread Cutting Cycle 1DBOWASE Ee RUM AROBR (HR. HANIOBA), 348 Relationship between Depth of Cut in First Cycle and Number of Thread Ct (Fixed Metal Removal Rate and Straight Feed along the Thread Face) 12 RBWHEV IL. 352 HOLE MACHINING CANNED CYCLE 124 ERB METT IIL 354 Face Hole Machining Canned Cycle 12.2 MRS REY1 DIL 387 Side Hole Machining Canned Cycle 12:3 ROEVRES1 7 )LO— ROVE ERR 359 General Caution of Hole Machining Canned Cycle 12-4 G84, G88 CET SEBRR 361 Cautions on Programming Using G84 and G88 BD ORES screener a. Dwell Command Fy NEBRI SE EOREBIA.... —— oe 2 Precautions on Using Tapper LEORTAULORS€ EMICMI LEWES, — eee 962 To Finish Tapping at Correct Depth in Blind Hole ELEM K ICT a —_— 363 Number of Repetitions °K” 12-5 835 (G83.1) MMBRRAKY VY THL IL, 687.5 (C831) MMBBRAK VIL TTT IIL 365 (683.5 (G83.1) Face High-Speed Deep Hole Driling Cycle, 687.5 (G83.1) Side High-Speed Deep Hole Driling Cycle 12-6 83.6 (G83) HMRAKUUYSH4 FIL, 687.6 (G83) MERAKY YU IT IL. 370 GB3.6 (G83) Face Deep Hole Drilling Cycle, G87.6 (G83) Side Deep Hole Driling Cycle 12-7 GES HBAMy KEY YYTH4 DIL, G87 MBIAMy KEYYY TTT AIL 375 G83 Face Spot Drilling Cycle, G87 Side Spot Drilling Cycle 12-8 GB4REIy EYTI1 TIL, GBB (G84) MHI CY IT1 IIb 380 G84 Face Tapping Cycle, G88 (G84) Side Tapping Cycle 12-9 M329G84 (4842) SHEN S y EY 7947 IL. Ma29 G88 (G84.2) MBIT y C744 7 IL 385 M329 G84 (G84.2) Face Synchronized Tapping Cycle, M329 G88 (G84_2) Side Synchronized Tapping Cycle PABA CY 701 71 S/R) (BETA / FRI) ranean ere BON ‘Synchronized Tapping Cycle (Face/Side) (High-Speed Deep Hole/Deep Hole) 12-10 G85 G89 INR V UT FIL, G89 ME —Y 74 7 I. 304 ‘G85 G89 Face Boring Cycle, G89 Side Boring Cycle 13 JOFF LB... - 399 SAMPLE PROGRAM Wt Fey 7-9ME. 329 CChuck-Work Programming 132 SMC-h7OI9L 404 Various Part Programs wan ee eT) GroovingPEER ADOT nee en — 405 LD. Deep Hole Dring YY FMLA WBE FOL) ae —— _ 406 Milling 1 (Drilling on End Face) 9 7ML2 409 Milling 2 139 @SmT ane Multiple-Process Machining 14 I-JORBL 428 WORKPIECE TRANSFER 14-1 M4, M35, M36 NBER. 4832) 430 M34, M35, M36 Synchronized Operation ON/OFF 142 R2EHS (Ath) OBEY 431 Moving Headstock 2 (A-Axis) DD BIRR EBA BBB een sone BT Using the Work Coordinate System MERA BA ~ a eee BE Using the Machine Coordinate System 14-3 G38: 7— 7 HBT FER 432 G38 Workpiece Pushing Check 14-4 M80 2260) 0 HERZ 434 MBO Workpiece Cut-Off Detection 145 FOFSLA, 435, Example Program 2-2 OBBLBBBENTS (7-2 BER), ne Workpiece Transfer Commands NT-S (Work Coordinate System) I-2ORRUBSAKNTS (HORE) — 436 Workpiece Transfer Commands NT-S (Machine Coordinate System) ‘2-9 OBB UBBHKN-SZ (7-7 BRK) ———— ~ 437 Workpiace Transfer Commands NT-SZ (Work Coordinate System) 2-2 OBRLBBHRNTSZ (GLEE) GB Workpiece Transfer Commands NT-SZ (Machine Coordinate System) MeO D6EFRTA i _ ——— iO Programming Using MBO 15 [RSG Ez .. 442 TOOL LIFE MANAGEMENT 151 FRANC KSELRADF—FOBE vs 442 Setting Too! Life Data by Manual Operation TERRE PEE ee Too! Life Management Screen Ti -FORR. — — - po 3 Group Registration IRESORE... — nee hanging Too! Number a ene Change of Status 152 FOPFLICLELRAGF—F OME 444 Setting the Too! Life Data in Program 153 LRBHI-T 1 VT 7 HE 445 Too! Life Management Ulity Functions 15-4 MIFOFSLCOHGHE 446 ‘Specification in Machining Program THB (LIER) ee : a) T Command (Too!-Spindle) xixi 16 15-5 156 15-7 15-8 159 ABER IRMERS (TREN) Too! Offset Command (Too!-Spindle) THEA (FB 2 0M) T Command (Turret 2) P-Fe% (258) —— Group Command (Turret 2) LRRD Be Counting the Too! Life REY THB = ‘Skip Command i State Flag Ciear Command FHIABRES LIARS ‘New Tool Selection Flag and Tool Life Expired Flag BAT PUI BS New Tool Selection Flag TRH ES_. Ae Tool Life Expired Fiag IRHSRRARORLL Reading Tool Life Management information PMC 7K L At OBB L Reading PMC Address Information P3-b-BE Alarm Table NIA-F Parameters LOAD MONITORING FUNCTION 161 162 163 16-4 165 166 167 168 aE General APE KICOUT Operation Modes wIEORN. Operation Flow ABERAIOS SLOT Create Program for Load Monitoring AMET 5 LOWBAR. — ‘Specifying the Load Monitor Program FOF SBI Example Program AMERMMORTAS Contents of Display on Load Monitor Screen ABEAT— I REBH Load Monitoring Data Setting Screen VOOADES Macro input Signals PODER ‘Alarm Display 447 447 447 er) 448 449 449 449 449 451 452 453, 485 455 456 457 457 468 458 460 461 462RRERSICEAT SeHlc FOR SAFE MACHINE OPERATION CT. MRERS ICAU ILE < 10D This chapter shows need-to-know information for aaciaemences WET. SRROMIC tafe machine operation. Be sur to read the BT ESR contents before starting the machine.TRASLUERA\OSM\.... FOR USERS AND SUPERVISORS READE. PRECAUTIONS FOR OPERATORS RROPAE FIRE PREVENTION R2EM. SAFETY DEVICES 2RRK... CAUTION LABELS TERT. WORKING ENVIRONMEN’ MMM... MACHINE OPERATION RE/ R.. MAINTENANCE AND INSPECTIONREASLVERAAOKRL < MRERSCOBTSROIC - FOR USERS AND SUPERVISORS < FOR SAFE MACHINE OPERATION 1 WHeEcUENSOEEU FOR USERS AND SUPERVISORS ES 1. AMPONSETOEML, BERL ACT OMT SL SIEUTS ES Wy Lee RO RAE A+ Sa BIMEE EUT TUR AIT MOM. RISLUTOFZ EY Fe GbeBUT< RSW, Ke. tHBRERMERI ALAND LBS SUMEMERAAOHADERIELT CES, watt REL TOMHRMEERVEAS AMSDEAERSHOMBERE LTRS NTS FT. RMOERISSEROMEDS ETH TCE. ORIEMIC OUT, FERRIC HAM, me fo TS HE. PAARL AMIR ERELTS ET. DRtLICARRF COMME BGR L BUT CHES U, MBCEIC Fo TEU MAIC L TMS AURA, PES £ URAC DR RERMRE LTC EE, DE, ABORLSH, wMRAAMEM RLU WeeREA, 1. Understand the contents of this manual thoroughly, Store this manual close to the machine to enable easy reference whenever necessary. 2. Do not allow persons who lack basic knowledge of the machine or sulficient training to perform operation, ‘maintenance or programming of the machine. Prohibit ‘anyone without sufficient safety training from entering the plant and vicinty of the machine. Mori Seiki is not liable for accidents, 3. This machine is manufactured for use by persons with ormal senses. Actual machine operations are the sole ‘esponsibiliy of the user. ‘4, Provide operstors with sufficient training and education prior to operation. 5. Determine the most appropriate settings. 6. Do not change or modify the machine without prior ‘consultation with Mori Seiki. Mori Seik is not liable for ‘accidents. 7. Take adequate safety measures for both machine and ‘operators. 8. Do not export, resell or relocate to a destination with different laws or standards.PF MRERSICAT SOIC > RAO 4 FOR SAFE MACHINE OPERATION > PRECAUTIONS FOR OPERATORS 2 fREAORE PRECAUTIONS FOR OPERATORS 41, RV=aFWORMABE+ DEM L THRE OTS IE zu. 2 MATIC PERRI MME MIMRES k ORM EBT CES Ue 3 BMC TSS" EMUTUBURD, “THRU Rl “UTIRUITEU” ERAT CSW A DRPRME BUR WIE TAR LEU TS KEW, 5. RBPRMEBAT CHEV. (apaxn) 6 ROM, REX ARBLUAIX y KEMBLTCEE We 1 Before operating or programming the machine, or ‘performing maintenance procedures, read and understand the instruction manuals thoroughly. Prior to machine operation, take necessary training and ‘education, ‘Assume that something is impossible unless the manual specifically states that i can be done. Never operate, maintain, or program the machine while under the influence of alcohol or drugs. ‘Trim clothing and hair. [Entanglement] Wear safety shoes, eye protectors and a helmet at times.KOBE < MHERSICBT Sie FIRE PREVENTION < FOR SAFE MACHINE OPERATION 5 3 xKOPE FIRE PREVENTION Er REOMBET SBE, ALPMROBMIC DEAD ET. WRORMICL SARIS MHEMEERAUEEA, 1. 9-FYb EARL THIS BBS + ALWX—A—DMSOS (EFOMGRET—F y h) SATO SSERERTAFOS A, MMIC TH PIICRM ORI ~ Sy hE CRAC ES. MSDS [CREME te TUS AOR PRMD IRIE DU TetRORRC EEL, + BERET OM. 9-FYhIYIHDI—-> YREERL. BEL TU SBARMIBRLT CES Ve TAIRICTREI—Sy KAP MBS VE, bad FREICEOMIBPABRCRD, ARCOM E . 2 MET — SY heRALTMIT SBA (HE) + RKORIMEDM SATS CMS HICMA LHD RTOT. MEI-SY hELOMMET—SY KER LQUTCK RA, PORMT MME —Sy b ELE RY SBS LORRELSARBRORBIC IW T, BEROMAEUTHALT CHAU. + BICMIRBEERL, RARRIELEUTS KEW, Sh, WVCADAARMTE ERM T. BARK URE SCR K MBA TH SLSICUTC ES Us + BEMDUOBBISI—FYAOVAMPRAAE L, MLPLENSORMEBABNE SIEIRPI— POMBE EOL ROMBGL EBBLTC ES. +2 FY A MMATRRICBEMLICSW TI, MIB BOBRRRICED, J—Fy hAMERMICMIET SC ERED ES. MACBROI—SY MBA 3. 2-FY bh OUMARERBU TCAs KM (8, RELIBROI—SY bh ERAT SRM L EB ThE, hAL FF EPMEROSDEBBLTC HEV. + BSDLA, ML TUSI—-SY hOMBUB BEML. HRMS TC HSU. 3 rFVhEBMETEMITSEBS (KS1MI, tS Ko4mleao) + SBS SIAET—7OMMEMBL, MICLSRM THEME LBW SIC MBL TCS 4. WRIERHOI—7EMIT SBE + RICMIRBEERL, RIGERILEUTC EL. Kk, MCAD AEM SE EMM T. BARK UE SICERRS DMBARTS SESIEU TCS Us + RAF SIRELUMLAGEMBL, RAREEBA BE SCMBLTCEEU. + VIR I LIREMBIC SL 3 TH, MITC ACE DS EMRVCMALNSEONGO ST, BSDUS, DEWABE MEM L, RONCHATE SUM BELTS. 5. GOMER T SAIC Failure to observe the following wamings may resutt in a fre or machine damage. Mori Seiki is not liable for any fre whose cause is other than a product defect 1. When machining using coolant + Obiain the MSDS (MATERIAL SAFETY DATA SHEET) from the coolant manufacturer directly by yourself as the ‘customer and use cootant without any chemical effects Con the machine. Please be sure to pay careful attention tothe effects on the human body and the storage method ‘described in the MSDS. * Before starting automatic operation, check the amount of ‘coolant in the coolant tank, and replenish coolant if necessary. When insufficient coolant is applied to the ‘cutting point, the machined part wil heat up due to inguficient cooling, and this may resutt in a fire. 2. When machining using flammable coolant (not recommended) ‘+ Donnot use a flammable coolant such as oil-based coolant, 8s it has high risk ofa fre which may spread to the entire machine. if a flammable cooiant is used out of ‘necessity, any consequent fire or accident must be dealt with as the users responsibilty. ‘= Always monitor the machining process and do not carry ‘out unmanned operation. install appropriate automatic fire extinguishing equipment to quickly extinguish fre at an early stage. * Check the flash point and the ignition point of the coolant to be used. Manage the material of the tools and workpieces, and tool wear so that the temperature during machining does not exceed these points. ‘* When coolant becomes a mist inside the machine, it may burn explosively in abnormal temperature conditions. Change the coolant discharge method so that no coolant ‘mist becomes suspended inside the machine, or install ‘equipment to collect the coolant mist generated. ‘+ Use an explosion-proof mist collector. ‘+ Check the instructions on coolant in the manuals in advance, and follow them, 3. When machining without using coolant (including dry cutting and semi-dry cutting) ‘* Check and manage the materials of the tools and ‘workpieces to be used to prevent fre due to heat ‘generated in the machining process. ‘4. When machining workpieces made of flammable material * Always monitor the machining process and do not cary ‘out unmanned operation. Install appropriate automatic fire extinguishing equipment to quickly extinguish fie at an early stage. '* Check and manage the tools and machining conditions to be used so that the temperature during machining does hot exceed the ignition point ‘* Materials such as magnesium may burn explosively ‘when exposed to water while burning. Check the fire-fighting methods and equipment in advance, and install the equipment at suitable locations for quickly ‘extinguishing fire. 5. Before starting automatic operationBNE RST S MWC > AROBHL FOR SAFE MACHINE OPERATION > FIRE PREVENTION + LRSLULAMILSRROM TRE REE LTC TEEW, MAIDRT AEE Y—IL9 SY FORTE BD, BAPRMICE SARC DEAD ET + 2-JOBNURRE MRL TEE, I-70 SUDRTABBA, T—IMINTIRE RM BEM PE, RAC KSARICIRAD ET. + RSMAS LICIATMLLBUTCK ESL (yOoROREE RST. PII SARIC DAD + AOMEEMMT SN, RBTSIABLUTOTS LAE LUDEBRBL CEE, RotIRP7O FI LEBRE BEE, WEPKRIEIBADET. (c, LUMI ARAL THD BT ES B7O7I LOB & 1GHOMIMET L 2G BOMELMLEASH AT, TAME CMREN STC EMBLT CES vw + CTNTLSRMEBMICMA SES MTR ET PMBUT, MIFOFSLEPRUT CSW. 70 TILED TR RAC LEKRE DENY ETF + HEZOTS AMHEIS, MAMA EST NC FOF SAEERL ETA, MT AEB RBIC ES BROMECBUTRELT CES. HEZOTI A MIE ES 7O7SAOMIBRICOWT, MALE ERNEA, + MIPSLEMIBRC, BRC THRE < Fe RALTCESU, WD < SMBRT NAA 7 PHAPMIRRIC EDT. KRICIBMDET. Reconfirm that all parts ofthe tools and too! holders are securely tightened. Insufficient tightening leads to insufficient tool clamping, and may result in an accident ora fre caused by heat. Reconfirm that the workpiece is securely clamped. If a ‘workpiece is not clamped securely, it may shift and make contact with a tool, resulting in a fire caused by heat. Do not use worn or damaged tools. If worn or damaged tools are used, chips may clog them, resulting in a fire caused by heat. Before starting automatic operation, reconfirm that the tools and programs to be used are correct. Failure to use the correct tools and programs may resutt in an accident or a fire. Especially with a program in which the same pattern is executed repeatedly, confirm that the tool is selected correctly before starting the second set of repetitions after the first machining. Create a program after confirming the machining Conditions so that the heat generated by rubbing is ‘minimal. Creating programs without this consideration ‘may result in a fire or machine damage. ‘The conversational programming function creates NC programs based on general machining conditions, but the final responsiblity for determining the machining conditions rests with the user. Mori Seiki is not liable for the machining outcome of the conversational programming function. During and after machining, completely remove chips if necessary. Failure to remove chips completely may result in a fire, depending on the workpiece material and ‘machining conditionsPERM < MMERSCEAT SRO ‘SAFETY DEVICES < FOR SAFE MACHINE OPERATION 7 4 sxonm SAFETY DEVICES PREOMETFSROK TROLS) LERMAN HHS NTWET. atyoyoe— Coin Lock Key ‘To quard operators from danger, the machine is equipped with safety devices as shown below. kro 7am k7oy 7m Door Lock Device RAD) TOD ncy Stop] BuonMMALSC RAT Stic > LORE 8 FOR SAFE MACHINE OPERATION > SAFETY DEVICES Ars 1. EMBL) MIVEVDTOMESRM CML TCE au. 2. GEMMBIL) MS ACME MDW TC ESV 3. GERBIL) MIYEMLAMATH, MRICS < MS TRTOMMEDBLEL TUS TZ LEMBLT CEA, 4. REBMPAN—MEMOALIARMREN SAU LSM CREME LIZUT KES Uo, 5. RAMMED, KP EMMES, HRI TEE MEWITS KS, SMEMMEM TED SHA, E PERORRBTS, ANOT—7REPRAOEPER UHLTSASSREVIZY ILE OREM EF SABOMORMPMRE EL ORMERLIEGSTE RTEREA, 6. REMERON BAI, PE KOMR EM 140 _|FOR SAFE MACHINE OPERATION > CAUTION LABELS 52 RHOWA/ LPH Turning ON/OFF Power e Lease] are oe | mez save ne | eT, Wome | 1. AFOLS EBS, MMEL PML TCV. (ee, SEN) + CEPMBOROKMMAB CERT SES + BIRR, NCI=y hAEBET SES + MD SMNSES 2 BBO, SNM NCI y his kURIERIL OWEMITBWTCEE Ve ETO PRRARMAICAD ao. (amo RR Em) 2 ERCRRAESN TURE, RMIT SEE Ae SRPBRCSSBMOL PMA MRORBICTD & Fo LOLS BBA TCI MMRBAL Y FEL PRL TSH. 4. Tum the power OFF before performing the followings. [Electric shock’ Entanglement] '= Before performing any work inside the machine for ‘maintenance and cleaning. * Before performing any work inside the electrical cabinet and the NC unit, ‘* Before leaving the machine. 2. Do not open the doors of the electrical cabinet, the NC unit, and the operation panel unless itis absolutely necessary. Dust, foreign matter, and moisture may enter to the devices. [Machine matfunction] 3. The machine cannot operate correctly unless the power is property supplied. ifthe power supply is momentarily cut off during machine operation due to a power failure or lightening, the machine may operate unexpectedly. in these cases, tum OFF the main power immediately. 53 KH Bar Stock EebueceHennss | tra ERORNAM, N\-HAOBLEN, | —HORMDBE EMCO, WFORBMHE FO TCE. 1, EMRSORWN-MEMIT SES N-71—-FE GRBU TS TE We g [A DANGER |] Do not extend bar material bevond Tet side cover Do not insert bar material inte Rotating spindle, Be sure to follow the instructions below to prevent spindle runout increase, collision with bar, and bar bending. 4. Use a bar feeder when machining the bar stock longer than the spindle length.MRK < SMERSCRATSLHOIE ‘CAUTION LABELS < FOR SAFE MACHINE OPERATION, 44 2 FWREOBUN HEMI SLE, HEF yy EBALTCSEEU. LUYIAN-EROALERET, EWETREEEW Tea, SREERIC » a SWIC -AEMALBUTS EEL. o K~7 4 ~FOLRMBRECH LT MEMLT BB Bik, KOT CRN -MEBRLT CRE, KP4Y90y 7 Door Interlock Function 2. Use a guide bush when machining the bar stock shorter than the spindle length. 3. Do not start the spindle uniess the cylinder cover is in place. ‘4. Do not insert bar stock into the spindle-through hole while the spindie is rotating. 5. When machining bar stock on a machine equipped with a ‘bar feeder or spindle through-hole, use straight bar stock only. 74-0817 307 MIRE ORO | PREEM SHRI SAD AFATT. 4470 y MRS TAA HE ET BUMERENS TIAL. Rr4vBa99 at ee EP4Y9OyIBRE— 219 F@ MR) TSE. KE PAMUVTARNE TE BUT CME MAT ELMS B fe OALERTT, BROMMMRIS, 24 y FE COM) EL. EAL TREL TC EUS EPO TURE MEL. ROBAEEORAEA SWEPT REMAMELFICMLET. RNING NING wine || Never Moe without sdfety door iater eet saiteh 1a NORMAL posi tide Failare to-do so could ctuse serigus injury or death, DOOR INTERLOC wonwat RELEASE || ‘Note that setting the door interlock key-ewitch to [RELEASE] to enable limited machine operations with the door open is extremely dangerous. in daily operations, sat the door interlock key-switch to [NORMAL], remove the key from the switch, and ‘store it in a safe location. Possible accidents resutting in serious injury or death during ‘machine operation with the door open are described below. 1. Fey FP I—FAREMEEMNTUSL EL, EM POEL TEMCBSAENS, 2 2NDRROF ry 7P7—7 CRM, HROEMIC wenn, 1. The operator will become entangled with the spindle if the spindle starts while the operator is touching the chuck or workpiece, 2. The operator wil become entangled with the spindle ifthe ‘operator touches the chuck or the workpiece while the spindle is rotating,MMERSICEAT Stewie > PRB 12 FOR SAFE MACHINE OPERATION > CAUTION LABELS Pn WRICI—7 HTS TOBVRE TEMES Te. TORRENT. JOS ACMBUNGO, I-TELR (WHA) A RL. I-IPM, TREEARONT. a * BABUMAPMONIC LTE r y 7 ORBADET L. I-2 ARROWS. = BwPOMEPONMBIC RAMS RNID, BED Ens, 7. DHPOMN< FSLEI-SY hATABL, BIAS EERAPMROMDICUSADRHICRBESAS. ROPOF y TAVAVICEPRDMN, REDFYT ALAPEBEAENS, 55 RABEPORS (1) Safety During Machine Operation (1) 3. Aworkpiece wal ly out if the spindle starts while the ‘workpiece is not clamped correct “4. A.workpiece, chuck jaws, and toois will y out if the tool (or turret) colides with the workpiece due to a programming error. ‘5. A.workpiace wil ly out due to lowered gripping force of chuck caused by excessively heavy cutting force or centrifugal force. 6. The operator will be caught or entangled by moving parts such as turret during axis feed o indexing motions. 7. The operator or a person standing near the machine will be ‘splashed with chips and coolant during machining, resulting in injury or health problems (particularly if chips or coolant ‘get into the eyes). 8. The operator will become caught in the chip conveyor when the operator's hand or foot touches the chip conveyor while itis operating. ais RIREMOCTSLY 1, MRMRPERK PEROT SESW, MMOA MICE RTT. + 7-7 ESL TERRORS SER + PBOWAIREOI TOMRLIED, Mea T ame | RUMSI-“SY bP 2 Di APMDDe k2TI-PAROW SRV StH DPARELDTCHEV. KE, BRICGE TRAP RNULOTRIBLT CEE. + 7-7 OBEICHL TRA OBAMAS BAIA. T— DORMEBS ESIC T—7HBI SDE SID, 1D PATRETS. + Fr yIOMSAIOBUVSOEBS, + RUE IURO RAEI RE RIMES SBA NE PUCMABSESICI—7 OWEF yy THIRD The BE HEDI-7OBA, ME7—7ORAARCA DUTRHTS. BAW, PROC YHTSRENE MERBS 3. + Fr yIMOZKO—PRRBITI—7 CBF Se 3. RAMET—7 OM DMEM DEIR MDL TWS BA, SMEDREESCMMAROROL, 7-7OM IMR SRMBSSAELET. NOY TEROATTN SYREE DTC RSW without shutting door | 1. Keep the front door closed while the machine is operating. The area inside the front door contains many sources of potential danger. + The spindle rotating at a high speed with a workpiece ‘clamped init «© The turret which rotates and moves in many directions with a number of sharp cutting tools + Splashing coolant and flying chips 2. Allow a sufficont chucking amount so that the workpiece will not come out of the chuck due to the cutting force or centrifugal force generated by spindle rotation. Support the workpiece with the tailstock or the steady rest if necessary. « Ifthe length-to-diameter ratio of the workpiece is large, support the workpiece using tailstock so that it will not be bent while the front end of the workpiece is being cut. + There must be no play in the motion of the chuck jaw. + When heavy cutting a thick as-forged bar, place the workpiece end against the chuck face so that the ‘chucking force can sustain the load during cutting. ‘© When chucking a cast or forged workpiece, shape the jaws to the draft of the workpiece or use the jaws with carbide pins. ‘© Clamp a workpiece in the chuck at the center of the chuck jaw stroke, 3. Machine vibration will result when a workpiece with its center of gravity not at the chuck rotating center is rotated in the chuck. This, in tum, will deterorate the accuracy of the machined workpiece. Its necessary to balance the workpiece with a balancing weight |MIR < MRERSICBT SWIC | CAUTION LABELS < FOR SAFE MACHINE OPERATION| 43, 4 SMBH. EMEP EM THIO KS EML IED. — 4, While the spindle is rotating, do not open the front door to 2-2 PIAICBNBWTCRE We remove chips or touch the workpiece and tools. (Asam) [Serious injury] 5. ERPWODRBOMERACURBUTK ES. 5. Do not stand in front of the spindle or other rotating parts. 6 ANKE ABICROASBWT CES, 6. Do not remove the covers unless absolutely necessary. 7 SMRSRMEROALERET. MERKEL ELC 7. Do not start machine operation without the safety devices EU. in place. Usama (Serious 56 MRAEPORS (2) Safety During Machine Operation (2) all mG & [ WARNING | | mega. | | Do not approach toner, | ovine parts || during over ation . ) 1, RMA hs, MMRTTMNBIC AO T< ES Ue 1. Donnot stand near the moving parts of the machine while the machine is operating (REN een. Ama [Entanglement Serious injury] 2 ROTEL Ts <, RAB PAR OPIBBIC b3EELT< 2. Pay attention to moving parts ofthe rear and side of the REWe Machine as well as the front of the machine. 3 DRBKFEMNSLE, DRELOTS HEN, 3. Do not touch any rotating part; make sure that the pert has ‘stopped rotating before touching it. (Ash, Asm [Entanglement Serious injury] 4 MIP I—7PLIRACOO ERR 14 FOR SAFE MACHINE OPERATION > CAUTION LABELS 2 F—-PPIAEMICBRICD FY TUT IES. 2. Clamp workpieces and tools securely. [9-7PLROBE. ee P LR OBA) [Falling of workpieces and tools/ Damage to the machine tnd to 3. WAROMAA, OEUVRE SMOTC ESL. 3. Depth of cut and cutting feed must be selected from a smaller vale 4. LRSM OWRBRADL ORAL TEE. 4. Use tools within the limit of each machine model only. (TRE9-2, OR BAUA-LOFS) [Tool interference with the workpiece, fixture, and cover] 5 VAVYRIREMO MSA, EMA, TRF—IE 5. Before mounting a tool in the magazine, clean the tapered YeyvIRH, BLUVAV Ry bF-NREANWS hole in the taper shank of the tool holder, and the magazine DIATEC RE, MOC FPILEROMUTCES pot with a clean cloth to remove chips and dust. a (amosereea] [Machine matuntion/ Damage tthe machine} 58 SMGRMRLO To t>7 Spindle Speed and Chucking | At | AWARNING | Tins weed mal grr en] |] e swacions. +5 20202 Tintatlon of your folding devices, | EREOSS, RK HTTRELLTT Failure to do this may result Ina | mura | serleue accident | evosemaia ss. oly oresse to chuck every de. Lo ; = Es mas 1, SMOERR, Fry. YUYY, BLURRED 1. Specify a spindle speed limit that is lower than the lowest of HAGRRRLO SST. MOGVUTEREL FEST the ir jual allowable speed limits for the chuck, cylinder, KKA. and fixture. (9-7ORUL, ASR, MOREA] [Workpiece ejection’ Serious injury/ Machine damage) 2 EMEMRSCSL A, Kk, DRELHSE Siz, SM 2. Before starting or stopping the spindle, set the spindle ERE MERMICL TKS Ue ‘speed to the lowest setting. 3 EMEEPCRELYYVEMOBASE HA, SFR 3. Lower the spindle speed before changing the speed range RERTSESU while the spindle is rotating. 4 FV TR, PMN Ls, MIRFICHlEAI 4, Select the proper chucking pressure and tailstock spindle LTE. thrust pressure appropriate for the machining conditions. 5. J—-7PIRSBRICI SY TLTCK HES Wo KK. DE 5. Clamp workpieces and tools securely. Depth of cut and RIDA, REO EU RRED 5 9H TK TES. cutting feed must be selected beginning with small values. 6. FMAORAC SMC, T—TAWRICIEHEHTWSD 6. Before starting the spindle, secure that the workpiece and MRUTCHEW, Kk, CY ITI-TMIOBAI RLY I ATERICT—F EBL THSDEMBBL TSE EUs rotary tool are clamped correctly. For center.work machining, also check that the talistock spindle center is pressing the workpiece correctly 5-9 ERDRMRCERD Spindle Speed and Gripping Force | are eoumnsconcaunmee go reed i | | baveeahee comma, fl =e AWARNING | ripping force as spindle seed Increases. Cansider lost aipoine rm force ven adiustina clawing. 4] pressure end selectina spindle speed | Stari! tro al iaFEMUR < MRERSIEAT SOIC CAUTION LABELS < FOR SAFE MACHINE OPERATION] 15, 1. EMER LAT SECON, Fry TOMCROAM REL. Fr y 7 ORBAMEF LET. Fry IOPRDEMBENTHSD. EMNICMAR THELTCESU, BRNMMBSH TRUER 1. As the spindle speed increases, centrtugal force acts on the chuck jaws reducing the chuck gripping fores. Measure the chuck gripping force at regular intervals using € gripping force meter to secure that the required gripping FYI PYY YIAL-D— (CAMEL TK ES force is maintained. If itis not, contact the chuck Ws ‘manufacturer and the cylinder manufacturer. (9-2ORDHL] [Workpiece ejection} z 38 a & 2 a2 01000" 2000 3000~=~«000~=~=«S OD —~=«OOO (BRR (min) Spindle Speed (min) 2 PROMGRELLHAOMMIS, MPTI-7OABS, FOR, RATTAN, OMIA. BUCA TSF 4 y DREKEOREDET. CO mes, BRL TSF YY 7 x-n—-PU UY X— DOBRA 3 MLS SE aCMAE ST. RMTCAY SMO EHOF 1 DEHHEMELTC ES. BERT Ty DEBAVBSNBUBA Fry 7EPEROMER BK TIMOLORTOMAAMRE, MAE REL TCHS, ‘2. The relationship between gripping force and spindle speed varies depending on the size, shape and mounting conditions of jaws and workpieces, cutting conditions, and the chuck used. C1) Fer detail, refer tothe instruction manual supplied by the chuck manufacturer and the cyinder manufecturer. 3. When machining, measure the chuck gripping force applied during spindie rotation atthe actual machining speed using 2 gripping force meter. I the required gripping force is not maintained, change machining conditions such as the ‘chucking pressure, spindle speed, feedrate, and depth of cut Ne 5100 KPOy obs — Door Lock Prevention Key BO DUET. EMS Ry PRET EME, F-EBLTOU DEEL, PREMY, WEQATTAU, KPOy Be -AOTE RF Oy HMMA. KP BBO TOESIMEDECA, MROMMPOREEME SBA PUERTMAKAD THMET SCE, BE ELeML, K7Oy Tks —eEL, ¥-eREMIT MAKHSDATC EAU, A WARNING Door Is automatically locked and cannot be opened from inside, Te work inside the machine, turn and renove the key to erevent the door trom being (acked, Take the kev ‘Tuming the door lock protection key makes it impossible to fully lose the door 80 the door cannot be closed. If itis necessary to carry out cleaning or maintenance inside the machine, tum the power OFF, tun the key, and remove it. Take the key with you when you enter the machine,MMERAICMTS tewlc > EMH 16 _ |FOR SAFE MACHINE OPERATION > CAUTION LABELS S11 FYTAYAY (Fy TAY PEM) Chip Conveyor (Chip Conveyor Specifications) | Do not put anv pact of your sy 7avsrommencs || tot ita the eho cave BeMNGUCTEL i Others vu vit be DememBORLET. | cola with tara Ut —r a eT = 1. FyFAVAVRDPS, FPEREFY7IVYAVAKA 1. Do not attempt to reach inside the chip conveyor or put BTC ESV. your feet init while its operating. (een, Aswad 2 amma, Fy TIVNVeRBmMRAE TKK 2 We DDS GREY FILA LIMA RS EMH TS BKBD. Fy PAY RPOBMIC DENY ET. [Entanglement/ Serious injury] keep the chip conveyor operating al the time during automatic operation. If chips accumulate on the conveyor, they may not be removed from the chip conveyor, resulting in damage to the chip conveyor. ip conveyor before placing rags on the chip ‘conveyor belt {Entanglement/ Machine malfunction and damage] 8 FYTAVAVRWALICILACRESL SI, FIT 3. AYAPEBLSETCREEUS [aaah some RUA] 5-12 RMRLOMS Obligation LLL LLL LLL LLL 2NSS. PIARONEAERUAERAZORMRACES LET, Bot, BSREMLT ERA RACES CRO HERE AN hay be subject to an auttorization fron the goverorent With the sovernmant spency for author Pat ion, The exportation af this ered ing country, Che + Export dieses Produkte bedart u.U, det Genehnisune der Resierang des exsortierendin Landes, Die Genehaiouna ist be: entapreckencen Behorde einzuhelen Leisertation de ce prodult peut atoessiter une sulorisation dy souvernenent du pers exer tateue \iritien si une autorleatlon est ntoesselee auras de I saence gaernenetale V SAAS volte eotrbbe essere sonata al auterizzazione det governo otlta F agancio ai ooverno eer I avtorizzazione necessaria UE esocrtazione 6 au saziove estortalice La aasortacitn de este producto puede estar suieta a uns autorizacion del gobierno del pats frporteder. Conoruste en le agencia gubernanental si necesita une autorizacitn f k ZLLILZIL LL LLL LL EBAY [LLL LLL LLL ELLY AMR (MMB LOSIT SEM) (s, RBT SEP D RA/RBICBSLIEEOEBE HALTUSTOT, BS BRA RE /RBOR SEPM HI, BLT BUTSTLTEREA. he, AMA, ADAMS SUAGMB RICE < BI MEBALET. Litttot, SBREMHT SBA BRCEI< HABE ESBADSD ET. ‘The product shipped to you (the machine and accessory equipment) has been manufactured in accordance with the laws and standards that prevail in the relevant country or region, Consequently it cannot be exported, sold, or relocated, to a destination in a country with diferent laws or standards. ‘The export ofthis product is subject to authorization from the ‘government of the exporting country. Check with the ‘government agency for authorization.RR < PRERLICCAT S eeIc WORKING ENVIRONMENT WIRE 1g _ |FOR SAFE MACHINE OPERATION > MACHINE OPERATION 7 mente MACHINE OPERATION Are 1, ROERO MC ET — 7PM ORES LT BUT EEMBLTC RU. it) 2 MNKETMELBUTC EE. iti) 3. SMD), TRIBE PREM T ERMRL TH SMREM TC EAU. (eden, mm] Are 1, AMD ABCA PIEMOZNT CEMBL THOM iene UTC, MMO MMBC SOWT EaWe (ARB, MHOMR, FB) 2 BATYFOMID, Hid, EOUMEMBES AE UTS, BRCMEL TS EEU, (emmOpitr na) 3. HMORE, MAORMSLNT X-FORBMDRS WA. MTEC ESN. (RRO, BROT) 4. DMR CE OMMORET SMD SMA, BT BAEC BSUS UMRFERET SO, RET SE REC TREREMALTC ES. Teaseo may CO tess — 763, sna meer” 5. SMM TED ECA, KP ERORRETE, REOT—7REARAOSPCMTLL TEASER YIFY 7 LGEORRMINCRET SABOMORE PMRZEORMERSICMCTEMTARHA. EPP EOWORMREBMET. HMRI EERE T SEW. 6. ARL—F (SM TAWA) th, MOAI, MEXR SMALTSESW (XHAMAMRO). (RMA BASS EORMI 7. FRELTMRERALZWTC EU. (ween, ae] 8 2ZARE TRIPE SMA. SHWICABLE2T. TPEMLTHMLTC ES. Ces 9, EMPRMEBICM IO BWT CE. [enen, Been) 10.F- 9 FAYRVHMMLTWSER, FPREF ITA YAPRKANBUTC EB. (Fy TAY ATH) (wee) A DANGER 1. Confirm ail cables are properly Insulated prior to machine operation. [Electric shock] 2. Do not operate with wet hands. [Electric shock] 3. Confirm no personnel or obstacles remain inside protective covers or close to rotating or moving parts before starting machine operation. [Entanglement/Collision] Awarninc 1. Before operating the machine, confirm there are no personnel or obstacles around or inside the machine. Keep distance from moving parts. [Injury/Machine damage, interference] 2. Before using a switch, button, or key, perform visual confirmation and then press or set decisively to avold selection errors. [Mechanical error] 3. Do not change machine specifications, parameters or modify the machine without prior consultation with Mori Seiki. [impaired machine performance/Machin reduction] ‘4. When operating noise may be produced, change cutting conditions to limit the generation of noise or sure the operator wears protective gear to avoid Injury due to excessive noise levels. [impaired hearing] For tne machine noise data, refer to the separate volume, "OPERATION MANUAL’ 5. This is not the explosion-proof specification machine. Dangers such as the ejection of a large workpiece or harmful dust or an explosion caused by the machining ‘of metals such as magnesium are not preventable even ifthe door Is closed. Do not rely on door and protective devices alone. Recognition of the dangers involved in machining procedures Is required at all times. 6. Operators must wear safety glasses at all times, (including operators wearing prescription glasses). [Eye damage due to ejected foreign matter] 7. Do not wear gloves when operating the machine. [Entanglement/Machine matfunction] 8 When the machine Is operated by more than one ‘operator, cooperation and communication between rvice life 9. Keop distance from spindle or other rotating parts. [Entanglement] 10.00 not place hands or feet inside the chip conveyor (if installed) during operation. Entanglement]MITE < MMERSICKAT SK DIC MACHINE OPERATION < FOR SAFE MACHINE OPERATION| 4g A MLPCMAOMD< FEROS ER. ERI-FYb OHA PRR MET SE AS. MMERIEL TO SAME TRE, (SBEn, Been] 12BRICRRL TUSHUL KIS. MAE TSE ROME CEMMCRMLTC EAU, LAUD AOR, 9—9. 8. MMIRORTWL. A 28K. MHONR) 13.9=2, QMIR. MAY, MELEE (OME) H MEMREMESN TVS OMBLT CES, [9-FRL0OMIRORGWL) 14.86 20cm DLEMNTHMERITCESV, TOBE BBBBTSD. LAORTELSLOMUEBERI Ces. BACAR < EBL TRREMNLES. 25 KMUNERC LOTR. BAMNSSAHSD ET, 15. 2M by NEMATSERS. EMAZKY KOM Yr 7hSKEMRB (YUH) SOMENLT HA SSRRELTC HSU, CERN. WEL 7 KORE 16 RMMLET SOME. DRY — ERMC CRC ee we MREEORP, BEA/\—ORR) 17,7 —-7 GBRARSLESLUMOAT EA. I-7P Th. OM (DMM) THREERSRCNSS EARL Tha, (eas) 18.7 4—FERBUSUTEMRE OM HEMT ULRD, SMBERCEMCN-HEMALBUTC ES u Ne (emomniem, K-H\oBnEn, K—-HOmDD) 19MIFC KP EMBER, KPT 90 OR WBoTWSTERMBLTCESU, Kk, MICS MISES. KFEMOT< Ra, (sea 20. RMR A BEETS CRP, WMO7—Sy KP T— CEeer ene, BMAXAMESEERMLT SES bea 21. ERBOR. DALSLOBMICK, DL—-YEY7 FRECBALTC HES, (a0) 22. IREMOLRORESSUBELAORS, HE. AE PRRORBMBAATH TS. CAT SARPHELR ZEORFESED. INEM ERROR CHS eSneuzemeoey. par sweReTRmses= TEKSSORIROR 23.HSK IARI CERT BHM, IASLUNI CR ROBSES, KLIMBCLYIZAW—I—SY AIT TFTSRRMERD ATS EAU, BOMBS, DD < FBI FY TOPINEMF—BBEOM MBCMAL, TAEMRSURLSCABESL ES. ‘11. $top the machine before removing chips or adjusting the direction or volume of cootant supply. [Entanglement] 12.Bolts weed for fixtures should be periodically replaced ‘with the bolts specified by Mori Selid that have ‘appropriate strength. [Bolt breakage Workplece, fixture, cutting tool ejection! Serious injurlea/Machine damage] 12.ngare workpiece, ting ‘altstock (if installed) are tightened PWorkpiece, cutting tool ejection) 14.Atwaye work a safety margin of teat 20cm from window. This shock-abeorbent window could be Sncunaily sosrredacae te nee ag tool, or could break if struck very hard. Brjury) 15.When using the stopper inside the spindle, confirm the adjusting shaft does not protrude excessively from the rear of the st a [Shaft ejection during spindle rotation} 10.Contact the Mor! Seikl Service Department before, grinding. [Grinding stone and cover breakage) 17.When clamping or unctamping a workpiece in the chuck, ensure hands do not become trapped by the workpiece, soft jaws, or tallstock (if installed). Dojury] 18. The length of the bar stock must be shorter than the ‘spindle length unless a bar feeder Is used. Do not insert bar stock into the spindle while the spindle Is rotating. [Spindle runout increase/Coliision with bariBar bending] 19.Betore opening the operator door during a machining ‘operation, make sure that the door interlock function is activated. Close the operator door before restarting the machine operation. [Serious injuries} 20.Betore carrying out unmanned operation over ‘extanded periods, or machining using an inflammable coolant workplece, install automatic fire extinguishing {Fire} 21.Use a crane or lifter to mount or remove heavy workpieces. Dnjury} 22.The rotary tool spindle might not be rotated by ‘maximum speed by conditions such as fixtures and Fotary tools used even if length, the diameter, and the mass of the rotary too! are in the use limitations of the ‘machine. [Rotary too! ejection by rotating spindle at high speed forcibly} cutting tok, hoki, 208 owe, and '23.¥ihen using the H8K tool holder, If the tool and the holder have a through hole, make sure that the center-through coolant pipe or a plug is installed in the holder. If not, chips could enter the mechanical parts of Sir tonl clamping unk ore fookepindie taperMRE RSI AT S fe wic > AEE 20 _|FOR SAFE MACHINE OPERATION > MACHINE OPERATION KFT YI Oy TMB ORM CRATES. POMBE RIEL, WHYTE AMP TMMC EE. LAs, OMA] 25.ME, RTPOFOI FLEAS SMCEMRA TE D, SEEEO-RBLM. MIBROMMGSRMET LROE NC ACEMUTR ERLE. Lito T, MORMMRE— BLS ERESE, TOTSLMOPMOREM EMBL T< EW, MIEMTLANBABER. BRB () (Utyh) F—-8ML, NCACRBENE7OITL MPEMAL TCHS, WC, PLR TOF FL WOAIMERE LBA, MIAMRIC NC ACES hk7OFF LMCHME, BHC DEAS MMH RF, ABR TIER Lt 707 5 LN — REMRSNEMASSRO, MOMVCTHERL ThE. (amo Fetomte. +2) 26.RMEEAN NEAT YF OANA FEM FESWABMUTHUTS ES, AN—DRMLEE 8a, BHY—CAMMICCMM CES. [24 7 FORM, MOF MONE] Ax a <2NOBEONT> 1, SMBGMR, Fry 7, BABLUY YY IONSS GARMFELTC EEN. [9-7ORTHL] 2, SMEBRSUSLS, MIRHEMBLTHS HOT 1. EMF 9 IPF YO TRY ILS, MEMO HT SLSR, MIL Fy 7 IA—N—-BLUY YY IX— D-ORRWABEMMLT CIES. Caan, wat) 2 Fey POM, DALETSER, PIMLE OR DADA EMRL, DU-YTROLITCEEV. HER BITRE, PML EPR ONILFEMOAL TCS w (ENA O@LEN, PLM HK SSUR DAL LOMB] 3. 7-TRMRERTSF 7 PRR. SMMEOS y TREMAL, MREMONUT CEA. [Fry 7BLURRORTHL] 24.Stop machine operation immediately and contact the Mori Selki Service Department following maifunction of any device related to the door interlock function. [Injury/Machine damage] 25.This machine ts equipped with a read-ahead function for the running program, and retains the read-ahead program commands stored In the NC memory during temporary stop of automatic operation in order to eliminate latency time when restarting. Therefore, ‘check the program commands or present positions of the axes when stopping the machine temporarily. In cases such as when discontinuing the machining, press the [2] (RESET) key to clear the program commands stored in the NC If necessary. Changing the program start position after a temporary stop in particular may cause accidents after the machining Is restarted since the program commands stored in the NC are activated. Pay extra attention to the difference in the specifications in retation to other manufacturers’ machines because the read-ahead program data may be cleared at temporary stops on these machines. [Unexpected machine motion/Interference] 26.Some switches have covers preventing unintentional switch actuation. Keep covers closed except when pressing the switches. If a switch cover Is damaged, contact the Morl Selki Service Department. [Switch actuated unintentionally/Unexpected machine operation} A WARNING 1. Spindle speeds must not exceed allowable speed limits of chuck, fixture and cylinder. [Workpiece ejection} 2. Before starting the spindle, check the machining conditions. [Workpiece ejection/Fixture damage] 3. Do not open the operator door during spindle or rotary tool rotation. [Entanglementinjury} 4. When starting the spindle manually, set the spindle speed setting button to the lowest, and then gradually increase the spindle speed. In addition, decrease the spindle speed gradually when stopping the spindle manually. [Werkplece ejection] 4. When mounting a chuck, chuck cylinder, or connecting rod in the spindle, read the Instruction manuals of Mori ‘Selkl, the chuck manufacturer, and the chuck cylinder manufacturer prior to performing the procedure. [Chuck, chuck cylinder or connecting rod damage] 2. When mounting or removing a chuck, lift the unit with a crane using eyebolts and cables. Ensure eyebolts and cables are removed after the procedure. [Entanglement/Eyebolt and cable ejection) 3. The chuck or fixture clamping the workpiece must be secured to the spindle using the threaded holes in the spindle nose. [Chuck and fixture ejection}ROME < MMERSICRAT SRO MACHINE OPERATION < FOR SAFE MACHINE OPERATION| 94, 4 EMERMOFY 1 DDNOF 4 77 PHRERDNNT MITSERS. BEY—CABMCOMMC KL, See BERL RURAL DY TRE LUMI T. SEC 5. HMOF e 7 TEMDAL. MOF TY FESMICM OT GTMISSES. MELHMLANSY YORU LT PRRMBBOAU TCHS, GERBS EEF ey DRL UY IORN) 6. Fe yIORBZILYTH Fr YIREUT IT ORBEN. BELUY SBA, hy7Ya—-OMS LE BLY FRAOMM. RECITES. Fe IX— A~-BEUL YI X—D—-ROMRMABESML, HEMEMAZUISCLTCRS, REMTRELD PEMA, WY —-EABMCTMRKESH. [Fr 9 9REUL UD FORM, 2-7 PMORMUHL] 7. Fe YPAMUTWS NADY hF vale, BON PRM CMMEMEEL TOES. [F¥¥79OV29—Ya—-BLUMOMUL] & Fry TZORMUICH, MEOMLKERRL, MEDK V7 THRCMUONT SESW, AMICK ELD POMONH SH TST ERMBLT CES, (9-JORUWL. Fry DORR) 9. KO-F 4 7 THEMOMMTH. Fr 7 7 ORARERE LRWTMLERSER, HROMBNAN—-EF 6D KRONE TCS, [2-5 hPOD< FOMAKLEF YD, DUDS, 2 OKO REDMOMHER) 10.F 79 DERLOOMMIED (OMEN) EMITS 220K, HUSLUMLAAIC ADE TREL TS Rau. (9-9ORMBWLUI 1.F ¢ 9 7OBERREL FORTE RRL TERRE END TREL, ENHSOMPOCE THRMEMLT SSRUTC Ea, + hy7Ya—-ORRP RR + FF ORRA + I—-DOTREBR + amy + RIBS MM (7-2OMUHL) 12.8W7-TEMIFSLAS, OM (OME) PEN LORE ERALT. 2-7 ORRMEMRE RIL T< Es. EMERFOD-7 om em, BSETMIAOR U) 13.7 —~FRRRELEMK. Fry TEMHALSLOOY VY FRORCBRESREMMEMRMAN TST LE EAN TMBLT< Kew, [7-2 ORUHLT ‘4. tf aworkplece holding chuck or fixture other than the ‘chuck supplied with the machine is. used, contact the Mort Seiki Service Department prior to machine ‘operation to prevent serious injury and machine damage. ore Mori Seiki is not responsible for accidents caused by the use of 2 ‘hui or fae prepered by the customer without prior ‘consultation. ‘5. It the chuck supplied with the machine is removed from the machine and a specially prepared fixture is used, remove the chuck cylinder and connecting rod. [Connecting rod, chuck cylinder ejection} 6. Refer to the instruction manuals prepared by the chuck ‘and cylinder manufacturers for the allowable plunger thrust of the chuck, allowable chucking and cylinder pressures, and the relationship between the top jaw height and allowable cylinder thrust, which must be set, fo 8 value within the permissible value range. W difficult to determine, contact the Morl Selkd Service Department. [Chuck and cylinder damage/Workpiece and jaw ection] 7. Leave the pilot bush mounted in the chuck when ‘operating the machine. [Master jaw or chuck jaw ejection} 8. Use only specified bolts to mount the chuck and {tighten to the specified torque. Check at regular Intervals to ensure the bolts are securely tightened. [Workplece ejection/Chuck damage} 9. When operating a machine equipped with @ hollow chuck, install the attached through hole cover to the chuck ifthe through hole is not used. [Chuck, cylinder o other hydraulic clreult malfunction ‘due to entry of coolant or chips) 10.Set the chucking pressure and tallstock spindle ‘thrusting force (tallstock specifications only) with full consideration given to the shape and material of the ‘workpiece to be machined and machining conditions. [Workplece ejection} 11.The user is responsible for setting the speed of the ‘chuck by taking the following matters into Consideration. Rotate the epindie at « speed no faster ‘than allowable values under specified conditions. + Top Jaw's shape and mass *+ Chuck gripping force ‘+ Workplece dimensions and shapes + Cutting force ‘ ‘+ Chuck maintenance and inspections [Workplece ejection} 12.When machining long workpieces, clamp the free end of the workpiece securely with the tallstock or a steady 13.Before clamping a workpiece in the chuck, check using ‘a pressure gage that the correct hydraulic or alr Pressure is supplied to the cylinder that actuates: chuck operation, [Workpiece ejection)[MERIC AT Sole > MIME 22. __|FOR SAFE MACHINE OPERATION > MACHINE OPERATION 14.77 OBMED. Fv 7 7 OEMMESSWEMOT— PRNVEDSMNTUSL SY, 9-7OBERDA Fe y7ORB POL TMUTUSES, Kit T— DOMRROL BI, ERTFAMLEF TCHS ws LOAF + y 7ORBMANEBAT ST CEES, J—-JORUHL) 15.ROPMOLTUSI-IBE, I—-FORORDEE DEKBVER, NIYTEMD NY TY 2ER D, SMOMERRZEOMIRPCTHEML TK ES Ww [9-9ORUIHL] 1ONFPVRMONYTHSLBK, T-~TERONIAY PRMTEMEDRS LAWS ESV, (ENA7 ) TBOMRBSUIANE] 17. FMOOF + 7 PREVBRERAT ELAR. Fry 7 AYEMPRMAUINERBLER. Fry 7 PRPS MOALTCESW. [Fy AY ENS LOMA IROMOWL] 18.50 7 7ORSY, DAL, ARBEUMMERSES id, MEL PMUTCEZU. (enen- een) Cee BRR, Fr yD BLUY UY X—1—-FRORBRABES a 1. QL-YRASRENAM, TL—-YMELRHOSS ABTS ES, (Cam, i) 2 2ZARETHMETSMR, SAWCAMLE TH REM LTHMERF TC ESU. Cee 3. J-PREOMMETAMRSETITVO-Z, YT Jb, BEVBMEE EAL T CEE. (9-708F) 4, T—-TREERDLVEMC, T—-7REDARCBEE HTVSMMBLTCS REV. (9-908F) 5. T-JEPLBDLEVERMT, MR/EHOND YAN BATUSPMBLTCESU. (9-908)
+ AZELE—KEBRTS. © Fr 9IEPYLIFY TOROS. TAREREMS CLEREBLLLSNMD + BANS EAT YF (EM/BRD / CED) © BEEMEKTS. + YYIN7Oy POREAVETS. + PPD MEATS. 14.\f a gap exists between the workplece rear surface and ‘the chuck locator face or the jaw face on which the ‘workpiece is to be seated, the workpiece rotation centerline is titted In relation to the chuck rotation centerline, or ifthe workplece is cast or forged, carry out test cutting at a low spindle speed to ensure safety. [Cutting force exceeds workplece clamping capacity of chuck, causing workpiece ejection} 15.When a workpiece is eccentric, not round or the center of gravity of the workplece is not at the center of the rotation, balance using a balancer with full consideration given to machining conditions such as the spindle speed. [Workpiece ejection] 16.Do not rotate the spindle without a workpiece when using a balancer, [Spindle bearing wear, component seizure] 17.When using a manually tightened chuck or fixture, remove the clamp handle or tightening tool from the chuck or fixture after tightening. [Clamp handle, tightening tool ejection) 18.Always tum the main power switch OFF before performing chuck mounting/removal, inspection and lubrication procedures. [Entanglement] nore For details on chuck maintenance procedures, refer to the instruction manuals prepered by the chuck and cyinder manufacturers. 1. Only technicians qualified to operate cranes are to perform workplece-tifting procedures. [Workpiece, machine damage/Accident] 2. When two or more people are involved in lifting, cooperation and clear communication is necessary at all times. [Accident 3. Use only wires, shackles and jigs strong enough to ‘Support the total welght of the workpiece. [Dropped workpiece} 4. Before lifting a workplace, check it is held securely. [Dropped workpiece] 5, Raise the workpiece a short distance off the floor to confirm itis well balanced in both crosswise and lengthwise directions. [Dropped workpiece] ‘ 1. During setup, Implement the following safety measures. < + Select the handle mode. + Unctamp the chuck. < + Set override switches (spindle speed, rapld traverse rate, cutting feedrate) atthe lowest setting. + Tum the single block function ON. + Tum the machine lock function ON.MACHINE OPERATION < FOR SAFE MACHINE OPERATION PIAL < MMERSICMAT SIC 23 + 9~ FY bMS ES (7) 1 ORLEML, 9-3 VhATE-KETS, <2MEDESERCaNcE> + Fe DEP I FY FORMS. + SEIEERE—21 9 FEB) MRD) KTS. + SMERRREGNSY ORTEREKTS, TOMMDRCESQUE Bie, Het TEAM TBR CES (AROwe, MINOT) As SAE CAEP MND SEERS, tOMREEDY B MMLTC EAU, (acme, IMEC » D-RKIPEISIIRE, BRRODD< FHMSES BBROT—TEMIF ELS, WET—EABAICS mEeCKaW, RMON CARS, MBP

+ Unciamp the chuck. * Set the operation selection key-switch to the | [OFF]. < ‘+ Set the spindle speed setting button to the lowest setting. ‘To Prevent Turat Head indexing> *+ Make the indication at the turret button display unit match the currently indexed station number. ‘+ Setthe operation selection key-ewitch to the (5) IOFF}. 2. When using a bar feeder or bar supporter, confirm ‘excessive vibration is not generated as follows: ‘8) Close the front door with a workplece clamped in the ‘chuck and set the spindle speed setting button to the lowest setting: 4) Rotate the spindle in manual mode and gradually increase the spindle speed to the maximum specified in the program. 3. Wexcessive vibration fs generated, perform the following countermeasures: * Correct the bar bend. + Change the maximum spindle speed used in the rogram to a speed that does not cause vibration of the machine body or the bar feeder. + Adjust the alignment of the machine and bar feeder. * Check that appropriate guide bushes are used in the ‘spindle through-hole. If the vibration cannot be eliminated by performing the Countermeasures listed above, contact the Mori Seiki ‘Service Depertment. [Machine damage/Machining accuracy lowered] ZX caAuTION 1. Ht abnormal noise or vibration Is generated during operation; determine the cause and take 3. Perform spindle and controled axis test running procedures prior to machining. [Thermal displacement adversely affecting machining 4. Do not touch temps used to Iiuminate the interior of ‘the machine during machine operation or immediately following power OFF, [Burns) 5. Do not stop spindle rotation while a cutting too! Is in contact with the workpiece, [Cutting tool and machine damage}MERIC Stewie > MARE 24 |FOR SAFE MACHINE OPERATION > MACHINE OPERATION 6. BUMOMIPSLENMI, WITT TIRE MLL LE CH] (Ute b) FIR SALE FoREMS, 7-7 PUMINORMES MATH 5, MMICMBBERS TKR. (9-7 POMIRDERS LETS] 7. TLYbAY KCMMIRAMD HH SHTHSMA. ZMFOFOFERFRLBVELEMBLTHS, + PERMLTI Ly hAy KEMBSUT CHEW, 8. T-JEMDATE RS, T-TEMRERBLIER, 7 YISYTILTC EW. (7-708T) 9. Y-VYFETSCS, FRCEML TCHS, M2 EMACMOMMTS, 7-7ERLROFSCOEL TSA. 10.LHOMHOIOY EY—-FLTMIEMMTSLE. EDESOMMEMMRMORMES Interlock Are 1, MMERATSON SE 9Oy cE A KLT 26 _|FOR SAFE MACHINE OPERATION > MACHINE OPERATION 730 F- Data Am 1, RHENK7OITL, MRUARERESNTVSIS A—9REUAASHAAT CY AF-IB NVIPY FEMORAL TES. iz—somm, mee Ose ILE, hy DP y FEMS TORUF—7 OMMENT BAS DWT, MEERUT AS 2. REYDUPOMMPENS E Bid, BCS [F-90MR) pte —E MMIC ZA cauTION 1. Back up stored programs, parameters set before ‘shipping and offest data, [Programs destroyed, parameter data and/or offset data lost) nore ‘Mor Seiki is notable for problems resulting from destroyed programs or ost data that have not been backed up. 2. If necessary to perform a memory clear operation, contact the Mori Seiki Service Department for assistance. [Data deleted) TT PUAMOMMT, TORMCBUCRUVAELTCES vw 1. BRED NCL tFIMMC, SSeS AU 96 He 91 HERE MI SRRAOKY HERO NT SMA, “SET MR SEU‘ PRAY LORBSORSERE! FSRMLOMM (TMS) EMFLTC We (ist) 2, BRAOMKy KEMONVSES, RELMMEATES SMEMRL, MUM GEMM) IY ERML TCHS. (SHES ENTE) 2 ALORMUREDLT SRO, MAAC y }OMBE BOA, HUSLRAMREB. HADOKETY Fy PMB EOLL7S FEMDNU TCHS, (att 4-1 RMTLME) WAT, RAMPRSTy b BEEMML TUES. (A7Y a) 4 (RENO AA TRERMS LITT Oy 7MEOM PUMIBERTOTSIES UW. (5-1 PRP) 5. (MCRMRRERET SHRM, PERMOE BRNSLURAMWERTT CES. (6-1 AHO 2) A warninc Optional specifications machines must be operated in compliance with such specifications. < ‘Only qualified personnel trained and approved in accordance with local regulations may operate robots. Unauthorized personnel may not operate robots under any circumstances, including teaching and inspection. Personnel assisting robot operators must be fully qualified.MAINTENANCE ANDINSPECTION < FOR SAFE MACHINE OPERATION, 8 Res RR MAINTENANCE AND INSPECTION aU 1, RMELPMULTC ASH, PORT RMERALRR IDERIE, THCEMLTC ES, . #AEn) 2, RRRMIBS, QKIBLCREL TC HAL, tom 3. MAPRASHTHSLAMER STEMI, A MA1 9 FE (OFF) OMMCOL, MRRTOYIUT , mROmR, Am 8. YLIT EIA, MEI Yb, 9—SUbMYZ, OME FREBECSSMMCEEMEL MULES EST CREMNBWTCESU, tere] 9. Fv YDEL IYI E BRT SARMPTOBORUB Wd, MRCMOBU TCHS, (i, AR, MIMROEE] TO.RIVEEEMERLEI, MK MOHIWTS HSL. LamoOUsa, MUL KOM] ARs 1. BRERAT SER BHEMEY CARRE SESW, RRBRSRHOMERERAL TCS, (MEADE F. RSET) RE / IR < MERIT S109) a A pancer 1. Turn the power OFF before performing maintenance ‘and inspection procedures. If absolutely necessary to ‘work with the power ON, exercise extreme caution. [Electric shock/Entanglement) 2, Electrical wiring work is to be performed by qualified lectrical technicians only, [Electric shock} 3. Ensure the main power switch Is tumed [OFF] and locked at all times when performing maintenance Procedures considered dangerous If the power Is ON. £1 Fortocking he main power switch, refer tothe separate volume, OPERATION MANUAL “iain Power Suite 4. When working inside the machine, the door must be open. [Locked/injury} 5. Provide clear warning that the machine Is being ‘maintained and operations cannot be performed. 6. Before performing maintenance and inspection Procedures inside the electrical cabinet or on motors, transformers or machine lighting, confirm the plantside Power supply (circult breaker) is tumed OFF. Note that ‘when the main power switch Is turned OFF, parts may stil contain residual electrical energy. Using a testor, confirm parts are free of residual energy prior to performing maintenance procedures. Maintenance Procedures undertaken with the power turned ON must be performed by qualified electrical engineers. [Electric shock} 7. Do not open electrical cabinet doors or the operation Panel except to perform maintenance and inspection procedures. [Dust and motsture entry/Machine damage] 8. Do not touch the hydraulic unit, coolant pump, solenoid valves and servomotors during, or Immedistely after operation as external surfaces reach high temperature. [Bums} 9. Ensure the connecting rod (draw barftube) between the chuck and cylinder, and other threaded parts are tightened securely at all times. [Mibration/Strength reduction/Machine accuracy degradation) 10.Do not overtighten bolts. [Machine distortion/Bolt breakage) Awarninc 1. Consult the Mor! Seiki Service Department prior to Performing replacement procedures. Use specified parts at all times. impaired machine performance and safety]| re | WE NCAT Steele > HT / mR 28 _|FOR SAFE MACHINE OPERATION > MAINTENANCE AND INSPECTION ee nore ALICE MRE RML TRELMM, HVE ‘Mori Seiki does not accept responsibility for accidents arising from ROBBER TRELEMMCMLT, BHGMEEROE the use of non-specified replacement parts or parts replaced: aes ees 2. MROLIKERSEBWTCES. 2. Do not climb on top of the machine. CaF] [Fatting} 3. MUICIAPVIAREAREREOEMPBWNTCK KS 3. Do not leave articles such as tools and rags inside the We machine. (TARYOBAEH, RE [Entanglement in tool/Ejection from machine] Az A\ caution i ee DOS TPARICRETMNBWTS ESV. Do not touch chips or tool cutting edges with bare hand. (908) (injury)RE/ RR < MRERSICAT SABIE MAINTENANCE AND INSPECTION < FOR SAFE MACHINE OPERATION| 29 a1 a< toms Cleaning Away Chips Inside the Machine Ans Awarninc FEOSL—TRURBAEWD< TAMU IMR, 41 — themachina: Especially, remove the chips that have FERORUTCL Ea. accumulated on the parts shown in gray. LS MIR, MAOD< FOMMERTEOTCNSW. WIC. After machining workpieces, clean away the chipe inside (Oo< Fommicc Smee) IChip-accumulation causing machine damage) i J ALa |mRERSK MBS Erm > RE/ RE 30 FOR SAFE MACHINE OPERATION > MAINTENANCE AND INSPECTION 82 ante Machine Management Are MRERANTSCSPBATSC SS. RK MMsne oa P A PRRORRAGE+PRL THRE 2 TS KEW. MED y yA ZEERALTMMERE LISLE Mh. EL RUS SEMMONSYALTBEML, ART +P EMEOB SWELL TH2T CSV (MRO RE, ASH) 1, BRCM L TS — (PEFR / WO / 1 ) ik, SHMOMETHRLT CES. 2 MOMAOL—BE, ARNCMHTSEBROBVA— WS, UVR TREEL TS ES Ue 3. OKT /MB/ I-57 hoe ORME PRT EDSUMMEL TES SRRRWEOM Co RRR BE/2—SUb | ERRROLEOR RES /BRLE HADHSHAY VY ATV ERR * goss pete ne seeoREO SaRRRROR—"70RBOR im A DANGER Before installing or transferring the machine, read and make sure you understand the manuals or drawings supplied with the machine. When It necessary to ift the machine using equipment such a6 a hydrauilc jack, Hitt up on flat ground with adequate strength, paying due attention to machine balance in order to prevent the machine from toppling over. [Machine toppling over/injury} (£0 INSTALLATION MANUAL Z\ caution 1. Management of keys supplied with the machine (operation panel, electrical cabinet, auxiliary devices) Is the sole responsibility of the customer. Keys not used on a regular basis (electrical cabinet key) must be removed from the lock and stored in a ‘secure location. 3. Disposal of industrial waste such as oil, coolant, chips, and refrigerants is to be performed in strict compliance with safety and environmental protection laws as stipulated by the proper national and local authorities.FOFFEYID PROGRAMMING ARB Tis. GAMAEY M MBAEZZE. SEARIC7O This manual describes the functions required to TI LEERI SLE TOBUGBIE, 7ZO7D create programs, including G functions and M LPC IUTRAL TET. functions with sample programs.10 a 12 13 14 15 16 Me EA Axis Control and Movement Direction G RHE, G FUNCTIONS M RE M FUNCTIONS T Hene.. T FUNCTION S tHE. S FUNCTION F BORE F FUNCTION B RAE, B FUNCTION AVS R ME... AUTOMATIC TOOL NOSE RADIUS OFFSET FRAG RE MANUAL TOOL NOSE RADIUS OFFSET IREME... TOOL RADIUS OFFSET MARBEY IL... MULTIPLE REPETITIVE CYCLES REVERE IIL.. HOLE MACHINING CANNED CYCLE FOF bw... SAMPLE PROGRAM 7-7 ORBL.. WORKPIECE TRANSFER LASSE TOOL LIFE MANAGEMENT ABER, LOAD MONITORING FUNCTION 181 246 254 256 258 319 352Page Page A Concave Are 204 ee SE eee andor fo Tenporary Canceling A Goriour Conta Commands zy Mode ‘Alarm Display 462 _Sonciions to Enable Nano Smoothing 68 ‘Alarm Message during Hobbing Synchronization 144 pocconmsone So enetie erat eiepcelioc aa ua ‘Alarm Message during Work Setting Error Offset Mode a ‘24 ‘Contents of Display on Load Monitor Screen 458 ‘Alarm Table conver are _ __ 304 “Argument Assignment Coolant Discharging Points and Their M Code Commands ‘Argument Assignment ‘Argument Assignment I 126 ‘Automatic Comer Override (Option) 178 ‘AUTOMATIC TOOL NOSE RADIUS OFFSET 260 ‘Axis Control and Movement Direction 33 _BFUNCTION 258 Bar Feeder UF and M Code Commands (Bar Feeder Basic Programs Beans indes c Calculating Coordinate Values 292 Calculating Coordinate Values to be Specified in Program 304 Calculating Depth of Cut for First Path when Number of Thread 239 Counting the Tool Life Create Program ior Load Monitoring “57 —Cuting Feodrate Contot 17 Cuting modes 155 ‘Accuracy priority mode _ 155 GustommodeSSSSCSCS~S~«SSS Migale mode 185 ‘Time prionty mode 155 D Data 26 Defining toot entry prohibiton zone 85 Differences between G Code System A and SystemB 50 Door interlock Function 1 “Door Lock Prevention Key 15 wall Command = 90,961 function 4 Guiting Paths is Given 349 E Calculating Number of Thread Culting Paths when Depth of EXAMPLE PROGRAM Gut for First Path is Given - ~GhuckcWork Programming 8 Calculating Offset Data Mutipie-Process Machining TZ Caloulating the Incomplete Thread Portion Various Part Program 404 Cancel Mode 268,309 Example Program 435,458, ‘CAUTION LABELS _ 8 Example Programs 315 tions on G76 Muttple Thread Guting Gycle 348 Expressing Axis Movement in Programming 3% Cautions on Programming Tapping Using G32 90 “Headstock 2 Specification a7 Cautions on Programming Using G84 and G88 361 Talistock Specification (Headslock 1 Side) 36 “Cautions on Using G71, G72, and G73 Cycles 834 " Center- Work Programming with Safety 28 Change of Status Seas F FUNCTION ‘Changing a ong boring bar to a regular took 16 aca Fie Hatining Canned Gre ‘Changing a regular too! to tong boring bar 167 FRE PREVENTION Chareng Dechy Preset Troug-Spinde Contr — FoR SAFE HAGHINE OBERTION i Ciaigtng 1001 Nei ar Tay FOR USERS AND SUPERVISORS 3 (Chip Conveyor (Chip Conveyor Specifications) Circular Are Cutting (Circular Interpolation) Cleaning Away Chips Inside the Machine 29 Functions that Cannot be Specified in Al Contour Control er with Ai Contour Control 66iTS Page Page G 668.1 30 Coordinate Conversion, 669.1 30 Coordinate Conversion Gancol 133 a (668.2 Feature Coordinate System Setting, G69.1 Feature {G-Code Systern & (Option) 50 Coordinate System Setting Cancel, G53.1 Tool Axis Direction FUNCTIONS : 9 Contot ON ns ‘G00 Positioning Cutting Tool at Rapid Traverse Rate 52 aco nens — ‘G01 Moving Cutting Too! along Straight Path at Cutting GT O.DND Rough Cuting Cycte 823 Feedrate (G72 Rough Facing Cycle 323 (G02, G03 Helical Cuting (Inerpolation) < (G75 Closed-Loop Cuting Cycle 330 ‘G02, G03 Moving Cutting Too! along Arcs at Cuting G74 Face Gut-Of, Grooving Gycle and Deep Hole Orting Feodrate _ 55 Gye 337 ‘G02, G03 Spiral Interpolation, Conical Interpolation G75 O.D./.D. Grooving Gycie, CuO Cycle 3 (Option) 61 Gre Manipie Tireed Gating Gye G04 Suspending Program Execution (Dwell) 64 (681.4 Hobbing Synchronization Start, GB0.4 Hobbing {606.1 Al Contour Control WAI Contour Control 6 Synchronization Cancal na 05.4 Nano Smoothing o (G83 Face Spot Driling Gydl, G87 Side Spot Orting G05.1 Smooth Interpolation (Option) nm aT a — ar G06:3 WURSS in praton (Ost REET 729 83.5 (GES.1) Face High-Speed Deep Hole Dring Cyce, Interpolation (0 ———————— nd 687-5 (G83.1) Side High-Speed Deop Hole Diling Cyclo {GO7.1 (G107) Cyinaica Interpolation 76 = 08 Al Contour Control (Look-Ahead Control Compatible ‘$83.6 (G83) Face Deep Hole Driling Cycle, G87.6 (G3) Side Command) 78 Deep Hole Driling Cycle 70 ‘G09 Exact Stop, G61 Exact Stop Modo, G63 Tapping Mode, (G84 Face Tapping Cycle, G88 (G84) Side Tapping Cyc (654 Cutting Mode, M2B M29 In-postion Check 177 Seo G10.9 Diameter/Radius Dynamic Switching 20 ‘G85 G89 Face Boning Cycle, G89 Side Boring Cycle G12.1 (G112) Polar Coordinate Interpolation (Notching), G90 0.0./.0. Cutting Cycle, G94 Face Cutting Cycle 145. 13-1 (6113) Polar Coordinate Inter ance BE ee a5 1166115) eve Coorsonte eierpotatoe Cac nO ‘G96 Controling Constant Surface Speed, G50 Setting (G17, G16, G19 Selecting Plane for Machining 4 ieaeir sjieas aed 6 (G22 Stored Stroke Check Function ON, G23 Stored Stroke G87 Controling Spincle Speed ai Consiant Speed 149 ‘Check Function OFF (Option) —————————E———e—re (G28 Retuming Axes to Machine Zero Point Automatically, G30 Returning Axes to Second (Third or Fourth) Zero Point Automatically a7 (630.1 Floating Reference Point Rett 88 G32 Tapping (at Center of Spindle) 39 (632 Thread Cutting, G92 Thread Cutting Cycle 93 638 Workpiece Pushing Check _ 32 (641.2, G42.2, 641.6, 642.6 To Machining 180 ‘6318, 6319 ReadingyWrting P Code Macro Variables 181 {6325 Change of Value Set for Talletock (Digital Talstock) 153 {6330 Returning Tailsiock/Meadstock 2 (A-Avis) to Zero Point 154 (6332 Cutting Made Selection 185 (6334 Turning on the tool fe data registration mod (G335 Turning off the tool fe data registralion mode 444 (G43 Tool Offset Valid, G49 Too! Offa invalid 6 ae {G434 Too) Center Point (TCP) Contot woe eee pcre eee 651.4, 650.1 Programmable Miror Image (O 109 — S558 State tay ceorcanmand 51.2, 650.2 Polygon Machining (Option) Ste (G52 Setting Local Coordinate System 14 commend 449 (G53 Selecting Machine Coordinate System 115 (6340 PMC address information reading command 451 {G54 to G59 Selecting Work Coordinate System 116 (6343 Tool offset command 46 (G54.4 Work Seting Eor Oftsot 7, (6961 LB® Tool Change Command 166 G65 Macro Call (One-Shot) __ 25 (6361, 6362 Tool Change Command 187 {G66 Macro Modal Cal (Every Axis Trevel Gommend), 656.1 (G419 Tool- Spindle Onentation Shit Funcion 168 MocroNodel al Every Boch) G87 Mec Nedel Cat — 55 syreeonzed Operation Spd 2d Sea est ee ic) ‘170 oe Banc Gt Nace GER Banca Cit Mod® Cree — Gg quar Going Te Soy Ron (oats) ‘Travel 170Page Page 1NT3000 series, NT4000 series. NTSOOOseries 170, M25 Tallstock Forword, M26 Talistock Backward 207 NT6000 series 7 M33 Too! Return Cycle 209 General 260, 288, 306, 319, 455 'M34, M35, M36 Synchronized Operation ON/OFF 430 General Cauton of Hole Machining Canned Cycle 359 ‘General Cautions on Automatic Tool Nose Radius Offset MAS C-Axis Connection (Spindle 1), M245 C-Axis Connection (Spindle 2), M46 C-Axis Connection Cancel (Spindle 1), M245 oe ‘219 -—-_ Cara Comeston Caneel (Sandie 2 208 General Cautions on Offset Function 310° M47 Workpiece Ejector Out (Option) 210} ‘Grooving - 404 M48 Feedrate Override Cancel OFF, M49 Feedrate Override Group Command (Turet2) SSCA corset On an coup Command Ta eee ener ‘M8 Spindle 1 Brake Clamp, M268 Spindle 2 Brake Clamp, 43 Nes Spine 1 Brake Uncam, M28 Sphde2 Broke Unctamp a0 H 73, M273 Paris Calcher OUT, MTA NTA ParsCaichor IN (Cpton 22 eal Deere Sr M78 Mirror Image (X-Axis) OFF, M76 Mirror Image (X-Axis) HOLE MACHINING CANNED GVGLE 352_——_ON. M395 Miro mage (is) OFF, MSBE Mor mage (2- ‘ts) ON, MSB4 Minor mage (Axis) ON, MSES Miro mage \ _ (tai) OFF Ze MBO Workioco Cut OM Delecton a4 10. Deep Hote Diing ____408 83 Spinco Chucking Pressure 1. MBS Spnio Ching if Wall Lies at Endpoint of Guiting 270,310 Pressure 2 (Option) 215 Imaginary Tol Tip Potion 253” NBS Atomate Door Ope, MBS Auer Dor Close —trconiet TeeedPenen es eee eon Se Wao Work Counter Total Goun eed ee "NBO Spin 1/Rotay Tool Spindle Smtanecus Operation in) a) ‘Mode ON, M31 Spindle 1/(Rotary) Tool-Spindle Simultaneous Operation Mode OFF MZ50 Spindle 2 Rear Too-Spinde L Srutaneous Operation Mode ON, M251 Spndle Relay) Toa:Spinde Smutanous ar ts 18 WaBntt98Sub-Progrm Cal, Hi Sub-Program End Load Monitoring Data Setting Screen 460 a0 eee 45 MOT Owen Soon Seca ih ‘cokes Control Compatible Canard 1 M ~Wo00 Tet ite cunt aa code it te 1203 Spindle 1 Selcion Signal ON, Ha04 Spd 2 een an en ¢ Overide Camp on Tool Spina OO Poor Sep, ME Optional Sop 200 See Vaid, M315 Feodate Overde Clamp on Toot Spite M02 Program End, M30 Program End and Rewind 201 |MO3 Spindle Start (Normal), M203 Spindle 2 Start (Normal), Hod Spine Stat Revere), MaD4 Soide 2 Sta aver), Nos Spine Rotten Sop "2 Wo8 Coolant Discharge ON, M09 Conan Obchrge OFF _ 208 Wi0 Spindle Chuck lamp, M20 Spindle 2 Chock Cano, Wi Spindle 1 Chock Undarp, M21t Spd Gnsoe Saar 3 Wi Too! Spindel Teal Sale (let) Start (Nomad, MY Took Spneetery Too! Sp Tart 2) Start (overae), MOS Raton Stop tos 9 Sindle Grenson (Spe) NOTE Spile Oontaton (Sonio) M20 Too! Spree To Spa Stentaion 26 Wes Chafing ONE Chao OFF 7 (Turret 1) Side inva 227 'M329 G84 (G84.2) Face Synchronized Tapping Cycle, M329 G96 (84.2) Side Synchronized Tapping Cycle 385, 'MG80 Finish Cuating Mode ON, M381 Finish Cutting Mode OFF ar [M436 Turing Tool Orientation 1, M437 Tuming Too! _Ofientation 2 228 (M474, M475, M476, M477, M677, M678 Spindle Speed Control Lock Command 230 'NT3000 series, NT4000 series, NT5000 series 230 'NT6000 series 230, \M480 C-Axis Synchronization Mode ON, M481 C-Axis ‘Synchronization Mode OFF 23 'NT3000 series, NT4000 series, NT5000 series 257 INT6000 series 233,Page Page S60 Toot Spindle Reverse Rotation Mode ON, MSB1 Too! PRECAUTIONS FOR OPERATORS 4 _Spine Revers Rotation Mode OFF__2 _ recauons on Tread Cuting Operation 6 D4 B-Axis Contouring Mode ON, MEBS B-Axs Contouring Precautions on Using Tapper ae ene Bean penag a SRaR ete OFF A RAGGnISS GSS cautions whan Operating Speci Speciation 'M67S Spindle 2 Talstock Function Mode ON, M676 Spindle 2 fine pe aa aoa ral Taltoek Funclon Modo OFF ms Machines Tastee Funeton Mote OFF Parone 35 12000 to M2020 Mul Counter Dipay Function ee) M2000 to BORD Mi Cover On Programming Using M80 0 Machine Management Programming Usig Mad 4 MACHINE OPERATION Acro Input Signals Qa MAINTENANCE AND INSPECTION ick M Cove 197 MANUAL TOOL NOSE RADIUS OFFSET Miling + (Ding on End Face) R Ming 2 Re 451 Mitre of Apumen Asigments ened Reading Teo Life Management formation ra Mentoring Mode __ #88 Recommended Exemle Prowrams 704 Moving Headstock 2(AAxis) #91 eationship among Cuting Speed, Darter, and Spindle Multipie M Code Function 190 Speed 255 ‘MULTIPLE REPETITIVE CYCLES _ 319 Relationship between Dopth of Cut in First Cycle and Number a of Thread Cuting Cycles (Fixed Metal Romoval Rate and Straight Feed along the Thread Face) 48 N Retract Function 14d Nesting and Repeating Sub-Program Calls zat ~ Rough Cutting Cycle 322 Nesting Level for Cals 7 7 ~ New Tool Selection Fog “6 § ‘New Tool Selecion Fag end Toollife Expired Fiag 449, FUNCTION os _Nto000 Series Sioa Rest Speteatons (Orton) $1 Sperypeviges Number of Repettions x" _368_~satety During Machine Operation (1) 2 Salety During Machine Operation (2) 13 ° “Safety Precautions Offset Data Table - 295, “SAMPLEPROGRAM (998 Offset Direction 292 ‘Sample Programs ae Offset Direction and Calculation of Coordinato Values Selo Use Automatic Tool Nose Radius Offset Function (640, 22 - G41, G42) 282 Ofer Taper ating nd Channing 78 Setin the Tool Life Delain Prosar ua Offset in Circular interpolation 304 Setting Too! Life Data by Manual Operation “2 Offset Method 288 ‘Setting Tool Nose Radius 265 ‘Offset Mode __ 268, 308 Setting Too! Radius Offeet Amount 307 Operation Flow 456 ‘Setting Work Seng Eror wih Custom Macro System ‘Operation low for=G361 M_; 167 Variables 7 120 ‘Operation Modes “85 Side Hole Machining Canned Oye 387, ~ Overcut in Automatic Tool Nose Radius Offset Mode 273 Singular Point and Singular Point Posture 120 ‘Overcut in Tool Radius Offset Mode 32 __Skip Command ase ‘Speciation in Machining Program “6 P 257 ‘Specty Feedrate per Spindle Revolution (mmirev) 256 Parameters 453 er —Perameters Specifying Offset Direction 266 oa Earacnstars aited 60 Hand Smoothies 457 Positve (+) and Negative (-) Designation for Tool Radius Bocas boost or A) Offset Amount and Tool Paths 312Page Page Sone Speed and Groping Force ‘4 Worle Tanfar Commands NT-S (Work Cordna Spiral interpolation 61 System) 436 sari 2309 ons Taner Sands WE asia Cobar Sele Fag Clear Command 8 = ‘Stopping Spindle and Returning Tool Simultaneously 198. ‘Synchronized Tapping Cycie (Faca/Side) (High-Speed Deep _FieDeep Ho) oer T Command (oo Spin) as Toman are! 2) ar TFFUNGTION 26 T Funct (Toop) 28 TTeunton Tari) oT Teaching Made = Fade OfeetFuncion 8 Tectia Terms Used in Exparton of Tool Radia Oest Felon 208 Tern Spe Golan Tork iF (OPTION 237 Tied Working Plone Corand 72 To Fhish Taping at Cone Depth in indole 91,962” Too! Geonsty Ofte! ra Tool Lite Exped Fag 8 00: LIFE MANAGEMENT wa Teal ite Managemen Seen we Tool fe Management tity Fancns as tcl oa ad (ett) 260 tcl nose ras (ana 20 Teal Ofset Command (TootSpnd) ae Tool Ofsetin Tol Caner Point Con Mode 108 TOOL RADWS OFFSET = Too! Wear Ose 7 Teulngénd ATC 3 Turning ONOFF Pow = U Using Mo8 and 99 Commands a0 "Using 198 and M99 Commands i Usig he Machine Cordhet Systm a2 Weng te Work Coordhate Sytem a w Work Sting Enor Ofst Mode and Each Funcion 124 —WORKiNG ENVIRONMENT 7 WORKPIECE TRANSFER a \Workpiece Transfer Commands NT-S (Machine Coordinate _System) 436 Workpiece Transfer Commands NT-SZ (Work Coor System)VraPwary b Bik e A a Comment Form Date: AWEBUPTOEDET SICWIC, WHO SOREBOER GARE, MEL, THBSL) EHTEL THO SF SACL UTI, Y= 3 PILES SC LOHR SWB EE Sk SAMUEL EF FBBOR- LN hittprmwamoriseiki.com #5 & 2sRYE DE WEE IEF « ‘To improve this manval, we invite you to make comments on any insufficient description or errors in this manual. We want to know how you think we can make this manual better. Please restrict your comments to those concerning this manual only, Comments can also be submitted using the company website at http: ww.moriseiki.com. Yaar Lowes ‘Name of Manual FOFs= 7 TRAS PROGRAMMING MANUAL Yaa FLOW Number of Revisions Coe Baa Bite Name Company Bee BEee Department Telephone ehh Address = 7 BEAOCRE/ CES Chapter Page Line ‘Comments/Requests : FPN MRBLIEDITEC A For Mori Seiki's Use - Do not write below this fine Era tH No. eeu Description Reception No. Received byRASH RAMA hetp:thwww mor UR SSMASHRRM2 TB 5-16 (F as0.000 TEL COsDeAT-TeN FAX OSD SET-A0N8 SARRUOBLUN PI 202 (F639-183) TEL (074621121, MLB 105 ( 636-160) TEL (743) 85.15. EmAounmte 201 (7 515-1419) TEL (0895)454151 FARMMNMAN 406-39 CF 774-0052) TEL (047 410-8000 dem MOR Sem USA. INC MOR! SE MEXICO, SA. DE Cv, MOR! Seta BRAS TDA, MOR! SEN rb MORI SE (UK) LT. MOR! SEM FRANCE SAS. ikicom animes, MOR! SEI) ALANA SRL MORI SEIKI ESPARA SA ‘MOR! 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"Ron 0, 0%, Mand Cover No Xing V Redan Developmen re Shang bc FoweGOPETSIOCOD Pan (6 2-52080273 ‘MORI SEIKI KOREA CO.,LTD. Prove (62}2-982-0805 Pan (42)-2402-0828 PT. MORI SEIKI INDONESIA Kl ag anh MO, i Cag eK ang ‘Mori Seki India Private Limited; 1D th Fo DLE See arcane Mr Blac, DL Cy, Pas Gon Fone SIPI2E36900 Fax. (1y12443608 ‘MORI SEIKI AUSTRALIA PTY LTD. Powe (93 S8465900 an) 2986-099 1 Moura Syne ‘The export of ths product is subject to an authorization from the government of the exporting county. CCheck withthe government agency for authorization. Printed in JapanGNWRE PX-NT-B1UPEN $4 (2008.07) a MORI SEIKI THE MACHINE TOOL COMPANY