Shear Strength Calculation For Lifting Lug For Plate Flipping

PROJECT:
TITLE:
Rev.:
Design Calculation For Lifting Lug For Plate Flipping In Panel
Line Shop
Worst Case:
Material of Lifting Lug
= Mild Steel Grade A
Yield Stress ()
= 24
(kg/mm2)
SWL of Gantry Crane in Panel Line Shop
= 1.2
(tonnes)
Safety Factor
= 2.11
Design Load (DL)
= 2.532
(tonnes)
Load on Each End (F1 = DL / 2)
= 1.266
(tonnes)
Wire Sling Angle ()

Load along Wire Sling (F2 = F1 / sin )
Load along X-Axis (F3 = F1 x cos )
= 73
= 1.33
= 0.39
()
(tonnes)
(tonnes)
Height (H)
= 50
(mm)
Width (W)
Shear Area (A)
Allowable Shear Stress (s)
Allowable Shear Force (Fas)
= 30
= 1500
= 9.6
= 14400
= 14.4
(mm)
(mm2)
(kg/mm2)
(kg)
(tonnes)
> 1.33
(tonnes)
Weld Leg Size (Hw)
= 18
(mm)
Weld Length (Lw)

Weld Shear Area (Aw)
Yield Stress Of Weld (w)
Allowable Shear Stress Of Weld (sw)
= 75
= 3818.376618
= 24
= 9.6
= 36656.41554
= 36.66
(mm)
(mm2)
(kg/mm2)
(kg/mm2)
(kg)
(tonnes)
> 1.266
(tonnes)
Bending load considered (F1 /2)
= 0.633
(tonnes)
Distance from Lifting Eye to Plate (D1)
= 135
(mm)
= 0.135
(m)
= 300
(mm)
Check for Shear
Check for Weld
Check for Bending

i) Lifting while Panel is Horizontal
Width (W)
Date:
Depth (D)
Section Modulus of Lifting Lug in X-axis (Zx)
= 30
= 450000
= 450
(mm)
(mm3)
(cm3)
Allowable Bending Stress (b)

Bending Moment (Mb)
Section Modulus Required (Zr)
= 14.4
= 0.09
= 6.25
(kg/mm2)
(Tm)
(cm3)
< 450
(cm3)
Bending load considered
= 0.39
(tonnes)
= 150
(mm)
= 0.15
(m)
Width (W)
= 30
(mm)
Depth (D)
Section Modulus of Lifting Lug in Y-axis (Zy)
= 300
= 45000
= 45
(mm)
(mm3)
(cm3)

Bending Moment (Mb)
= 14.4
= 0.06
= 4.17
(kg/mm2)
(Tm)
(cm3)
< 45
(cm3)
ii) Lifting while Panel is Vertical
Hence, SWL 25T shackles and wire slings shall be suitable for plate flipping
Hence, design load of 16T lifting lugs shall be suitable for plate flipping
Actual Case 1 (B1-SP2 & SP4):

= Mild Steel Grade A (A36)
Actual Weight of Load to be Lifted (Fa)

Factored Weight (Ff = Fa x 1.25)
= 13.71
= 17.14
(tonnes)
(tonnes)
Load on Each End (F1 = Ff / 2)
= 8.57
(tonnes)
Wire Sling Angle ()

= 73
= 8.97
= 2.63
()
(tonnes)
(tonnes)
Height (H)
= 46.5
(mm)
Width (W)
Shear Area (A)
Yield Strength Of Mild Steel ()
Shear Strength Of Mild Steel (s)
= 30
= 1395
= 24
= 9.6
= 13392
= 13.4
(mm)
(mm2)
(kg/mm2)
(kg/mm2)
(kg)
(tonnes)
> 8.97
(tonnes)
Weld Leg Size (Hw)
= 18
(mm)
Weld Length (Lw)

Yield Strength Of Weld (w)
Shear Strength Of Weld (sw)
= 150
= 3818.376618
= 24
= 9.6
= 36656.42
= 36.66
(mm)
(mm2)
(kg/mm2)
(kg/mm2)
(kg)
(tonnes)
> 17.14
(tonnes)
Width (W)
= 30
(mm)
Depth (D)
Section Modulus of Lifting Lug in Y-axis (Z)
= 130
= 19500
= 19.5
(mm)
(mm3)
(cm3)
= 100
= 0.1
= 36
= 21.6
= 0.567
= 26.25
(mm)
(m)
(kg/mm2)
(kg/mm2)
(Tm)
(cm3)
< 19.5
(cm3)

Bending Strength Of Mild Steel (b)
Bending Moment (Mb)
Actual Case 2 (B1-SP5, SP6 & SP7):
= 15.76
(tonnes)
= 19.7
(tonnes)
= 9.85
(tonnes)
Wire Sling Angle ()

= 73
= 10.31
= 3.02
()
(tonnes)
(tonnes)
Height (H)
= 46.5
(mm)
Width (W)
Shear Area (A)
= 30
= 1395
= 24
= 9.6
= 13392
= 13.4
(mm)
(mm2)
(kg/mm2)
(kg/mm2)
(kg)
(tonnes)
> 10.31
(tonnes)
Weld Leg Size (Hw)
= 18
(mm)
Weld Length (Lw)

= 150
(mm)
= 3818.376618 (mm2)

= 24
= 9.6
= 36656.41554
= 36.66
(kg/mm2)
(kg/mm2)
(kg)
(tonnes)
> 19.7
(tonnes)
Width (W)
= 30
(mm)
Depth (D)
= 130
= 19500
= 19.5
(mm)
(mm3)
(cm3)
= 75
= 0.075
= 24
= 14.4
= 0.23
= 15.98
(mm)
(m)
(kg/mm2)
(kg/mm2)
(Tm)
(cm3)
< 19.7
(cm3)

Bending Moment (Mb)
Actual Case 3 (B1-SP8, SP9 & SP10):

= 16.82
= 21.025
(tonnes)
(tonnes)
= 10.52
(tonnes)
Wire Sling Angle ()

= 73
= 11.01
()
(tonnes)
= 3.22
(tonnes)
Height (H)
= 46.5
(mm)
Width (W)
Shear Area (A)
= 30
= 1395
= 24
= 9.6
= 13392
= 13.4
(mm)
(mm2)
(kg/mm2)
(kg/mm2)
(kg)
(tonnes)
> 11.01
(tonnes)
Weld Leg Size (Hw)
= 18
(mm)
Weld Length (Lw)

= 150
= 3818.376618
= 24
= 9.6
= 36656.41554
= 36.66
(mm)
(mm2)
(kg/mm2)
(kg/mm2)
(kg)
(tonnes)
> 21.025
(tonnes)
Width (W)
= 30
(mm)
Depth (D)
= 130
= 19500
= 19.5
(mm)
(mm3)
(cm3)
= 75
= 0.075
= 24
= 14.4
= 0.25
= 17.37
(mm)
(m)
(kg/mm2)
(kg/mm2)
(Tm)
(cm3)
< 19.5
(cm3)

Bending Moment (Mb)
Note: 2-point lifting

Note: Min. 70 to prevent lifting lug bending
Note: Hole Dia = 54 mm
Note: Shear Stress = 40% of Yield Stress
Note: Fillet weld
Note: Since one edge of the plate is supported on the

ground, the total load F1 is considered to be acting equally
at lug and the ground support
Note: Bending Stress = 60% of Yield Stress
Note: Load considered is the horizontal load
Note: Hole size = 37mm
Note: Shear Strength = 40% of Yield Strength
Note: Fillet weld
Note: Fillet weld
Note: Fillet weld
PROJECT:
TITLE:
Rev.:
Design Calculation For Lifting Lug For Plate Flipping In Panel
Line Shop
Worst Case:
= Mild Steel Grade A
Yield Stress ()
= 24
(kg/mm2)
SWL of Gantry Crane in Panel Line Shop
= 20
(tonnes)
Safety Factor
= 1.5
Design Load (DL)
= 30
(tonnes)
Load on Each End (F1 = DL / 2)
= 15
(tonnes)
Wire Sling Angle ()

= 73
= 15.69
= 4.59
()
(tonnes)
(tonnes)
Height (H)
= 50
(mm)
Width (W)
Shear Area (A)
Allowable Shear Stress (s)
= 30
= 1500
= 9.6
= 14400
= 14.4
(mm)
(mm2)
(kg/mm2)
(kg)
(tonnes)
< 15.69
(tonnes)
Weld Leg Size (Hw)
= 18
(mm)
Weld Length (Lw)

Yield Stress Of Weld (w)
Allowable Shear Stress Of Weld (sw)
= 75
= 3818.37662
= 24
= 9.6
= 36656.4155
= 36.66
(mm)
(mm2)
(kg/mm2)
(kg/mm2)
(kg)
(tonnes)
> 15
(tonnes)
Bending load considered (F1 /2)
= 7.5
(tonnes)
= 135
(mm)
= 0.135
(m)
= 230
(mm)
Check for Shear
Check for Weld
Check for Bending

i) Lifting while Panel is Horizontal
Width (W)
Date:
Depth (D)
Section Modulus of Lifting Lug in X-axis (Zx)
= 30
= 264500
= 264.5
(mm)
(mm3)
(cm3)

Bending Moment (Mb)
= 14.4
= 1.02
= 70.84
(kg/mm2)
(Tm)
(cm3)
< 264.5
(cm3)
Bending load considered
= 4.59
(tonnes)
= 150
(mm)
= 0.15
(m)
Width (W)
= 30
(mm)
Depth (D)
Section Modulus of Lifting Lug in Y-axis (Zy)
= 230
= 34500
= 34.5
(mm)
(mm3)
(cm3)

Bending Moment (Mb)
= 14.4
= 0.69
= 47.92
(kg/mm2)
(Tm)
(cm3)
> 34.5
(cm3)
ii) Lifting while Panel is Vertical

Note: Min. 70 to prevent lifting lug bending
Note: Hole Dia = 44 mm
Note: Fillet weld
Note: Since one edge of the plate is supported on the

ground, the total load F1 is considered to be acting
equally at lug and the ground support
Note: Load considered is the horizontal load

Shear Strength Calculation For Lifting Lug For Plate Flipping

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Shear Strength Calculation For Lifting Lug For Plate Flipping

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PROJECT:

= Mild Steel Grade A

SWL of Gantry Crane in Panel Line Shop

Design Load (DL)

Load on Each End (F1 = DL / 2)

Wire Sling Angle ()

Weld Leg Size (Hw)

Weld Length (Lw)

Bending load considered (F1 /2)

Distance from Lifting Eye to Plate (D1)

Check for Shear

Check for Weld

Check for Bending

Allowable Bending Stress (b)

Bending load considered

Distance from Lifting Eye to Plate (D1)

Allowable Bending Stress (b)

ii) Lifting while Panel is Vertical

Actual Case 1 (B1-SP2 & SP4):

= Mild Steel Grade A (A36)

Actual Weight of Load to be Lifted (Fa)

Load on Each End (F1 = Ff / 2)

Wire Sling Angle ()

Weld Leg Size (Hw)

Weld Length (Lw)

Distance from Lifting Eye to Plate (D1)

Yield Strength Of Mild Steel ()

= Mild Steel Grade A (A36)

Actual Weight of Load to be Lifted (Fa)

Factored Weight (Ff = Fa x 1.25)

Load on Each End (F1 = Ff / 2)

Wire Sling Angle ()

Weld Leg Size (Hw)

Weld Length (Lw)

Yield Strength Of Weld (w)

Distance from Lifting Eye to Plate (D1)

Yield Strength Of Mild Steel ()

= Mild Steel Grade A (A36)

Actual Weight of Load to be Lifted (Fa)

Load on Each End (F1 = Ff / 2)

Wire Sling Angle ()

Load along X-Axis (F3 = F1 x cos )

Weld Leg Size (Hw)

Weld Length (Lw)

Distance from Lifting Eye to Plate (D1)

Yield Strength Of Mild Steel ()

Note: 2-point lifting

Note: Hole Dia = 54 mm

Note: Shear Stress = 40% of Yield Stress

Note: Fillet weld

Note: Shear Stress = 40% of Yield Stress

Note: Since one edge of the plate is supported on the

Note: Bending Stress = 60% of Yield Stress

Note: Load considered is the horizontal load

Note: Bending Stress = 60% of Yield Stress

Note: 2-point lifting

Note: Hole size = 37mm

Note: Shear Strength = 40% of Yield Strength

Note: Fillet weld

Note: Shear Strength = 40% of Yield Strength

Note: Bending Stress = 60% of Yield Stress

Note: 2-point lifting