Professional Documents
Culture Documents
Welder's
Stamp #
Welding
Process
Date Last
Welded
John Doe
GTAW
SMAW
FCAW
GMAW
2/4/2003
5/25/2003
8/3/2003 Boilermaker
11/21/2003
Joe Blow
GTAW
SMAW
FCAW
GMAW
5/23/2003
5/23/2003
5/23/2003
5/23/2003
11/19/2003 Pipefitter
11/19/2003
11/19/2003
11/19/2003
Welder's Name
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
GTAW
SMAW
FCAW
GMAW
Page 1 of 17
Expires
Group
Page 2 of 17
Identification No.
Test Description
Test coupon
Production weld
Thickness
Actual Values
Welding process(es)
1st Process
Range Qualified
2nd Process
1st Process
2nd Process
Pipe
Yes
No
Yes
No
Position qualified
Vertical progression
Type of fuel gas (OFW)
Inert gas backing
Transfer mode
GTAW current type/polarity
TEST RESULTS
Satisfactory
Unsatisfactory
Side (QW-462.2);
Results
Type
Results
Concavity/convexity (in.)
Other tests
Film or specimens evaluated by
Company
Welding supervised by
We certify that the statements in this record are correct and the the test coupons were prepared, welded, and tested in accordance
with the requirements of ASME Section IX of the ASME Boiler and Pressure Vessel Code
Organization
Date
By
P-No. to
P-No.
Thickness
Process 1
Process 2
PWHT
Impacts
Range
& F-No.
& F-No.
Yes/No
to Deg F.
WPS No.
Supporting PQR(s)
VALERO ARUBA
VRC-43
Revision No.
Welding Process(es)
SMAW
By
DE WEEVER R
Date
JULY 4,2007
Date
JULY 4,2007
Type(s)
XXX
XXX
MANUAL
JOINTS (QW-402)
Details
Joint Design
Backing
Yes
No
NONE
Metal
Nonfusing Metal
Nonmetallic
Other
Side 1
Included Angle
Root Face
Root Spacing
Radius
Thickness
Fillet Weld Size
Side 2
=A
=F
=G
=R
=T
= Leg Size
ALL (QW-451.4)
Group No.
ALL
60 DEG
0.08"
0.12"
0.18" TO 0.75"
to P-No.
CAST IORN
Group No.
or
Specifiction type and grade
NON-PRESSURE PARTS
or
N/A
N/A
Thickness Range:
Base Metal:
Other
Groove
Fillet
PIPE DIA IS : PLATE. FOR FILLET WELDS A BUTTER BEAD IS NEEDED ON ONE PIECE FIRST AND
THEN THE SECOND PIECE IS WELDED TO THE BUTTERED AREA.
1st Process
E NiFeCI
F-No.
A-No.
Size of Filler Metals
1/8", 3/32"
Groove
Fillet
ALL
Electrode-Flux (Class)
N/A
N/A
Consumable Insert
Other
2nd Process
QW-482 (Back)
WPS No.
POSITIONS (QW-405)
VRC-43
Rev.
Position(s) of Groove
1G
Welding Progression
UPHILL
Temperature Range
Positions(s) of Fillet
2F
N/A
Time Range
Other
PREHEAT (QW-406)
GAS (QW-408)
500 DEGF
Percent Composition
500 DEGF
Preheat Maintenance
Gas(es)
Other
(Mixture)
Flow Rate
Shielding
Trailing
Backing
DC
60-120
Polarity
STRAIGHT
Volts (Range)
20-25
(Amps and volts range should be recorded for each electrode size,
position and thickness, etc. This insformation may be listed in a
tabular form to that shown below.
Tungsten Electrode Size and Type
N/A
(Pure Tungsten, 2% Thoriated, etc.)
N/A
(Spray arc, short circuiting arc, etc.)
N/A
TECHNIQUE (QW-410)
String or Weave Bead
N/A
Oscillation
Contact Tube to Work Distance
Multiple or Single Pass (per side)
MULTIPLE
SINGLE
4-12 IPM
Heat Input
Other
Weld
Filler Metal
Volt
Travel Speed
Diameter
Polarity
Amp Range
Range
Range
E NIFeCI
3/32"
20-25
1/8"
STRAIGHT
STRAIGHT
60-80
E NIFeCI
90-120
20-25
Layers
Process
Classification
ROOT
SMAW
2ND
SMAW
Date
WPS No.
Welding Process(es)
Types (Manual, Automatic, Semi-Auto.)
JOINTS (QW-402)
Sketch
Joint Design
Backing
Backing Mtrl
Yes
No
Side 1
Included Angle
Root Face
Root Spacing
Radius
Thickness
Fillet Size
Side 2
=A
=F
=G
=R
=T
= Leg Size
Material Spec.
Temperature
Type or Grade
Time
P-No.
to
P-No.
Other
(Mixture)
Shielding
SFA Specification
Trailing
AWS Classification
Backing
Current
Polarity
Amps.
Other
POSITION (QW-405)
Other
Position of Groove
TECHNIQUE (QW-410)
Travel Speed
Other
PREHEAT (QW-406)
Preheat Temp
Interpass Temp
Other
Volts
Other
QW-483 (Back)
Tensile Test (QW-150)
Specimen
Width
No.
/ Diameter
Thickness
Area
PQR No.
Ultimate
Ultimate
Type of
Total Load
Unit Stress
Failure &
lb
PSI
Location
Notch
Specimen
Test
No.
Location
Size
Temp
Impact Values
Ft. lbs.
% Shear
Mils
Comments:
Fillet Weld Test (QW-180)
Result - Satisfactory:
Macro Test - Satisfactory:
Yes
No
Yes
Yes
No
No
OtherTests
Type of Test:
Deposit Analysis:
Other:
Welder's Name:
Clock No:
Stamp No.
We certify that the statements in this report are correct and that the test welds were prepared, welded, and tested in accordance with the
By:
ch
NT (QW-407)
cent Composition
TICS (QW-409)
Flow Rate
Type of
Failure &
Location
igure No.
No