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Contents

• Safety. Page 2

• Riding and Operation. Page 3

• Charging the battery. Page 4&5

• Product Features. Page 6

• Maintenance. Page 7 & 8

• Circuit diagram. Page 9

• Removal ofrear wheel. Page 10 & 11

• Assern b1y from carton. Page 12 to 14

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Frontwheel assembly

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Pedal assembly

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Rear box assembly

Rear mirrors ass em bly

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Important Safety Considerations

• ALWAYS wear an approved helmet, which meets

USA Standards.

• Obey local road rules when riding on public roads.

• Beware of traffic conditions.

• Parents need to ensure children are supervised when riding any bicycle.

• Have your bike serviced only by Local Bicycle agents. Regular servicing will ensure a better riding experience.

• Do not load more than more than 3001bs on the bicycle including rider.

• Donat have more than one rider at a time on the bicycle.

• Ensure regular maintenance is carried out on the Bike according to owner's manual.

• Never, jump, race, perform stunts, or abuse your bicycle.

• Never ride under the influence of intoxicating drugs or alcohol.

• We STRONGLY recommend the use of protective gear such as knee pads, elbow pads and wrist guards when riding scooter products.

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Operation

Your new Electric Bicycle/scooter is a revolutionary new transport product using a sealed lead-acid battery end a super high efficiency electric hub motor designed to ASSIST in the propulsion of you and your bicvcle.Jtisimprrtaut to note the following riding guidelines to ensure YOII get the best possible experience from your electric bicycle.

Riding tip checklist.

When starting off from stand still, pedal bicycle up to speed then engage throttle for best results.

On inclines pedalling will be required to maintain momentum.

Ensure Tires are fully inflated to 45 psi for bikes Remember performance of the bike is directly related to weight of the rider and any baggage/load together with the charge in the batteries.

Ensure batteries are fully charged prior to riding. Charge overnight prior to riding the next day.

Never let the batteries go fully flat. This will reduce battery and bike performance.

Apply .chain oil periodically and dean if dirty or gummed up using a- degreaser then wipe clean and apply bicycle chain oil.

If your bike is equipped with lights we recommend you ride with them switched on at all times to increase visibility for you and other road users.

It's important to start pedalling for a few revolutions THEN slowly tum the throttle control and gradually bring on the power. This ensures the battery and motor is not overloaded.

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Pedals

1. Use a pedal wrench orl6mm spanner to tighten pedals.

2. Check and tighten pedal crank bolts with 14mm socket.

Tires

1. Inflate tire using a pump to 45-50 psi. Remember lower tire pressures will negatively impact performance by causing too much resis-

ranee.

Chain

1. Give the chain a light drop of bicycle chain oil or sewing oil.

Do not use RP7 type lubricants.

Mirrors

I. Remove the 5mm hex bolt from the brake lever located closest to the handle bars.

2. Inset mirror into slot ensuring a match for left and right etc. Screw on locking nut and recess into slot.

]. Twist until tight. Don 'lover tighten.

4 Adjust mirrors fOI" o0l11fo11 and visibility etc.

Battery

Insert battery case and Plug in the opposite way to the way yon removed it.

2. The battery will have enough charge for a short ride/use.

3. Charge the battery overnight.

Final Check

I. Check all nuts screws and bolts including ones not mentioned iii the set up, for tightness and fit before riding.

2. Dispose of packaging thoughtfully and responsibly. Recycle cardboard.

3. Ensure charger is functioning both connected to bicycle and directly to the battery pack when removed from bicycle.

4 When connected to the bicycle, tum ignition on, charging voltage should be around 40-44volts on the meter. Test by connecting and observing charging light on the charger.

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Assembly Instructions if received in Box

Install Front wheel.

I. Open Carton from tOI1.

2. Remover rear trunk front wheel. These are not attached to the bicycle.

3. Clip off keys On Handle Bars and insert into left hand rear key slot to release the battery case lock.

4. Unplug the black lead to the battery. Remove the battery, This make the bike much lighter to move around. Close Sea! and lock back into place.

5. Cut side out cart out completely so as 10 expose entire bike.

6. Remove bicycle from the carton.

7. Preferably place on a strong table or work bench to make access easier.

8 Remove all Packaging from the bike except seat cover. Th is can be removed later.

9. Remove the 4 screws holding the Dash/instrument panel. These are located on the, riders side of the grey plastic panel below the instrument panel,

10. This will expose the wiling and steering column.

II. Center steering column with the forks and tighten the 12 mrn steering bolt. Ensure the handlebars and forks are square, Or remove the head stem bolt panel. This is a small rectangular panel below the instrument panel.

12. Install the Red Plastic Visor on the front ofthe dash just above the light. Be careful when tightening the screws as the Perspex material can crack

IJ. Install the grey Dash COVet· by insetting the 4 screws. Ensure they align by viewing through the gap next to the brake cable etc.

14. Install the front mud Guard BEFORE the front Wheel.

15. Now lift forb and install the fronl wheel. Ensure the locking washers are inserted into the holes on the forks. Tighten as per the torque settings all the spec sheet in this manual.

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Using and charging thebatterv

Removin[l the battery

Removing the battery is useful 10 transport the Bicycle to reduce lifting weight or 10 charge in a local ion where' the. bicycle may nOI/if ere.

1. To remove the battery ftorn the bike, insert the key into the battery key slot located below the left hand side of the bicycle footplate and rotate the key to unlock the case.

2. Lift the case and unplug the battery lead. Remove battery from the bicycle.

3. To insftllllhe battery lift battery onto bike and ensure a snug fit. Connect the wires into the batt ely. Close the seat and press until locked into place. see last page picture)

Charging

I. To charge the batteries insert Power Plug on the battery charger into power outlet.

2. Connect to the battery-charging socket located below the front of the seat, 01· under the seat

ONLY CONNECT THE BATTERY CHARGER LEAD TO IH_E .BIKE. N.EVER CONNECT

ANY OTHER POWER SOURCE TO THE BIKE.

3. Charge for 4-8 hours then unplug from wan outlet.

4. If the bike is ridden everyday or very frequently, longer battery life will result from a longer charge period once per week for lO+hours.

S. If the bike is ridden less frequently then a long charge each month will assist battery life.

6. Do not leave the battery with a small amount of charge in

it always keep topped up.

7. Chargeafter each use.

8. Red LED = Battery Low Charge

9, Yellow LED = Battery Medium Charge.

10. Green LED = Bartery Fully charged.

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Advice on Battery Charging

There has been a great variety of ideas on how to charge a scooter/electric bikes/mobility scooters. Deep cycle batteries. work all a set number of cycles ba sed all the amount

of discharge. if YOIl regularly discharge the batteries to

less than 50%, the number of cycles (of charge and discharge) will be less than if you regularly discharge to only 70%.

In general, it is best to occasionally use the battery to at least 50% of its capacity. i.e, at least some of the time it is not harmful to discharge the battery more fully, then charging it for at least 24 hours .. At all other times, it helps battery life to leave the scooterl Bike on charge for as long as possible - at least I hour (or longer if possible) after the "Float" or "Battery Charged" light has come 011.

Never leave a battery in a discharged state, especially for prolonged periods. Whenever you know you will not be using the, scooter for 1I. while, charge it before you leave it in an uncharged state. Most good quality chargers.e.g .. EPSIMEC Switch Mode] step, will not damage a battery it you leave them on charge after the "Float" or "Battery Charged" Iight has come on, even for a few days on end.

Again, it is preferable to purchase separate charger so that if it breaks down, the bike/scooter isn't alit of a ction whil e the charger is being repaired.

Remember Charge every time you use the Bicycle + once per month overnight if not in use;

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Rear wheel Instructions

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Remove protection plates On both sides of rear wheel. 2 screws both sides.

Disconnect the batterv cable 10 cate d l e ft rear battery box, disconnect powerJoliow wire up to the connector and disconnect, remove wheel.

Remove IOmm NUl from Brake Cable lock. Remover Brake Assembly holding Screws.

Clip off zip ties holding the cable which enters the rear hub/axel all the way back to the control box.

Caution: Ensure you have enough slack in cables from the control box to allow you to remove the wheel.

Remove the Main Axel/wheel bolts (19mm). Be careful to slide the cable through the wheel nuts without damaging the cable. Remove the wheel stand one side at a time.

Slide the entry wheel forward to allow slack in the chain.

Now slide the chain over the rear "Chain Stay" and remove the wheel from the bicycle,

Use tire levers to remove tire from one side.

Remove tube. Ensure valve is slid back through valve hole. Change tube. Slightly inflate. Insert back into tim ensuring valve is recessed correctl y,

Use tire levers to reset the tire on the rim. Inflate to 45 psi

To install wheel. Reverse all steps listed above.

Caution: make sure axle nuts are tight, if Io o se may cause damage to wire.

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14. 15. 16. 17.

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Product Specifications

1, Cir cnit diagram

Right &.ldt brake with power of off

2, Specifications

Battery Voltage 48 Volt Dc, 14Ah
Motor Wattage 550W
Wheel Size l6Inch
Top Speed 21mph
Charging Time 6-8h
Distance offull charge Up to 31m ilcs (flat ground)
Max piderweight 300lbs
Left and Right Indicators Yes
Rear View mirrors Yes +

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Product Features

Front Light Meter, horn, indicator

Battery

... Rear box Key Lock

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Maintenance -Basic

There are two fuses under the seat, one is 20aglass fuse.other is 30a spade fuse.

• Clean Chain Regularly.

• Ensure Tires are inflated to 45 PSI.

• Adjust Brake tension via adjusting screws located at

• Brake lever or on Brake control arms.

Ensure regular servicing according to the schedule. Do not attempt to service any electronic components except changing light bulbs.

Do not attempt to modify, open or perforin m aint enance on the Hub Motor.

Any attempt to modify or adjustment of electrical components will void the warranty.

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Maintenance-Schedule

operation of all lighting horn devices. Replace bes if necessary .••

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two core connecter

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three

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end of the female connecter

XB-508

CIRCUIT DIAGRAM