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MECHATRONICS
ASSIGNMENT NO 1ST
ROBOT IS OFTEN APPLIED TO ANY DEVICE THAT WORKS AUTOMATICALLY OR BY REMOTE CONTROL , ESPECIALLY
A MACHINE (AUTOMATON ) THAT CAN BE PROGRAMMED TO PERFORM TASKS NORMALLY DONE BY PEOPLE .
BEFORE THE 1960S, ROBOT USUALLY MEANT A MANLIKE MECHANICAL DEVICE (MECHANICAL MAN OR
HUMANOID ) CAPABLE OF PERFORMING HUMAN TASKS OR BEHAVING IN A HUMAN MANNER. TODAY ROBOTS
COME IN ALL SHAPES AND SIZES, INCLUDING SMALL ROBOTS MADE OF LEGO, AND LARGER WHEELED ROBOTS
THAT PLAY ROBOT FOOTBALL WITH A FULL -SIZE BALL .
WHAT MANY ROBOTS HAVE IN COMMON IS THAT THEY PERFORM TASKS THAT ARE TOO DULL , DIRTY , DELICATE
OR DANGEROUS FOR PEOPLE . USUALLY , WE ALSO EXPECT THEM TO BE AUTONOMOUS, THAT IS, TO WORK USING
THEIR OWN SENSORS AND INTELLIGENCE , WITHOUT THE CONSTANT NEED FOR A HUMAN TO CONTROL THEM.
LOOKED AT THIS WAY , A RADIO CONTROLLED AIRPLANE IS NOT A ROBOT , NOR ARE THE RADIO CONTROLLED
COMBAT ROBOTS THAT APPEAR ON TELEVISION . HOWEVER , THERE IS NO CLEAR DIVIDING LINE BETWEEN FULLY
AUTONOMOUS ROBOTS AND HUMAN -CONTROLLED MACHINES. FOR EXAMPLE , THE ROBOTS THAT PERFORM
SPACE MISSIONS ON PLANETS LIKE M ARS MAY GET INSTRUCTIONS FROM HUMANS ON EARTH, BUT SINCE IT CAN
TAKE ABOUT TEN MINUTES FOR MESSAGES TO GET BACK AND FORTH , THE ROBOT HAS TO BE AUTONOMOUS
DURING THAT TIME.
MOST ROBOTS OF TODAY ARE NEARLY DEAF AND BLIND. SENSORS CAN PROVIDE SOME LIMITED FEEDBACK TO
THE ROBOT SO IT CAN DO ITS JOB . C OMPARED TO THE SENSES AND ABILITIES OF EVEN THE SIMPLEST LIVING
THINGS, ROBOTS HAVE A VERY LONG WAY TO GO.
SENSOR SENDS INFORMATION, IN THE FORM OF ELECTRONIC SIGNALS BACK TO THE CONTROLLER . SENSORS
ALSO GIVE THE ROBOT CONTROLLER INFORMATION ABOUT ITS SURROUNDINGS AND LETS IT KNOW THE EXACT
POSITION OF THE ARM, OR THE STATE OF THE WORLD AROUND IT.
D EGREES OF F REEDOM :
DEGREE OF FREEDOM HAVING IN MIND AN I NFINITESIMAL MASS PARTICLE . IN THIS CASE THE NUMBER OF
DEGREES OF FREEDOM IS DEFINED AS THE NUMBER OF INDEPENDENT COORDINATES (NOT INCLUDING TIME )
WHICH ARE NECESSARY FOR THE COMPLETE DESCRIPTION OF THE POSITION OF A MASS PARTICLE .
A PARTICLE MOVING ALONG A LINE (INFINITESIMALLY SMALL BALL ON A WIRE ) IS A SYSTEM WITH ONE DEGREE
OF FREEDOM. A PENDULUM WITH A RIGID SEGMENT , WHICH IS SWINGINGIN A PLANE , IS ALSO A SYSTEM WITH
ONE DEGREE OF FREEDOM (FIGURE 1.1). I N THE FIRST EXAMPLE THE POSITION OF THE PARTICLE CAN BE
DESCRIBED WITH THE DISTANCE , WHILE IN THE SECOND CASE IT IS DESCRIBED WITH THE ANGLE OF ROTATION .
A MASS PARTICLE MOVING ON A PLANE HAS TWO DEGREES OF FREEDOM (FIGURE 1.2). THE POSITION OF THE
PARTICLE CAN BE DESCRIBED WITH TWO CARTESIAN COORDINATES X AND Y. THE DOUBLE PENDULUM WITH
RIGID SEGMENTS, SWINGING IN A PLANE , IS ALSO A SYSTEM WITH TWO DEGREES OF FREEDOM. THE POSITION
OF THE MASS PARTICLE IS DESCRIBED BY TWO ANGLES. A MASS PARTICLE IN SPACE HAS THREE DEGREES OF
FREEDOM. USUALLY ITS POSITION IS EXPRESSED BY THREE RECTANGULAR COORDINATES X, Y AND Z. AN
EXAMPLE OF A SIMPLE MECHANICAL SYSTEM WITH THREE DEGREES OF FREEDOM IS A DOUBLE PENDULUM
WHERE ONESEGMENT IS REPRESENTED BY AN ELASTIC SPRING AND THE OTHER BY A RIGID ROD . ALSO IN THIS
CASE THE PENDULUM IS SWINGING IN A PLANE.
FIG. 1.1 TWO EXAMPLES OF SYSTEMS WITH ONE DEGREE OF FREEDOM: MASS PARTICLE ON A WIRE (LEFT ) AND
RIGID PENDULUM IN A PLANE (RIGHT )
FIG. 1.2 EXAMPLES WITH TWO (LEFT ) AND THREE DEGREES OF FREEDOM (RIGHT )
BODY THEREFORE HAS SIX DEGREES OF FREEDOM: THREE TRANSLATIONS AND THREE ROTATIONS. THE FIRST
THREE DEGREES OF FREEDOM DESCRIBE THE POSITION OF THE BODY , WHILE THE OTHER THREE DEGREES OF
FREEDOM DETERMINE ITS ORIENTATION. THE TERM POSE IS USED TO INCLUDE BOTH POSITION AND
ORIENTATION .
SPACE COORDINATES
THE POINT OF ORIGIN OF THE SPACE COORDINATE SYSTEM USUALLY IS
LOCATED AT THE FIRST AXIS OF UNIVERSAL ROBOTS. IN LINEAR ROBOTS THE
POINT OF ORIGIN IS LOCATED AT THE INTERSECTION POINT OF THE THREE
LINEAR AXES.
DETAILING THE POINTS IN SPACE COORDINATES IN THE WORKSPACE IS SIMPLE .
ONE DISADVANTAGE IS THE AMBIGUITY OF THE JOINT POSITIONING. THE
COORDINATE DETAILS ALSO HAVE TRANSFORMED INTO JOINT COORDINATES. THIS
IMPLICATES A HIGH COMPUTATIONAL EFFORT FOR CONTROLLING AND A MAJOR
PROGRAMMING EFFORT FOR THE PRODUCER CONTROL UNIT .
COORDINATE DESCRIPTION: P (X, Y, Z, A, B, C)
JOINT COORDINATES
THE ANGLE AND LENGTH DESCRIPTION OF THE PARTICULAR ROBOT
AXES DESCRIBE THE ORIENTATION OF THE TCP EXPLICITLY . A
POLAR INSERTION OF THE COORDINATES IS BEST .
P (ANGLE A1, ANGLE A2... ANGLE A6).
JOINT COORDINATES ARE MAINLY USED FOR PROGRAMMING
ARTICULATED ROBOTS. INTERNAL CONTROLS ALWAYS USE JOINT
COORDINATES TO CONTROL THE POSITION .
WORKPIECE COORDINATES
IF A WORKPIECE HAS TO BE PROCESSED IN DIFFERENT POSITIONS,
ONE CAN SITE A WORKPIECE COORDINATE SYSTEM INTO ONE
CORNER OF THE WORKPIECE .
THIS COORDINATE SYSTEM IS ALSO USED PRIMARILY WHERE THE
WORKPIECE IS MOVING UNDER THE (STATIONARY ) MACHINE (CNC,
MILLING OR TURNING).
WITH THIS WORKPIECE COORDINATE , IT IS EASY FOR THE
PROGRAMMER TO APPROACH THE VARIOUS MACHINING POSITIONS AT THE WORKPIECE AND TO PROGRAM THE
MACHINING.
THE POINT OF ORIGIN IS ALSO CALLED WORK PIECE POINT OF ORIGIN (W). THE CONTROL UNIT HAS TO KNOW
THE POSITION OF THE COORDINATE SYSTEM RELATIVELY TO THE SPACE COORDINATES.
ROBOT APPLICATIONS:
BEFORE GOING TO REALIZE THE APPLICATIONS OF THE ROBOTS WE HAVE TO CLASSIFY THOSE FIRST WITH SOME
OF THE STANDARDIZATION PROCESS THAT PRESENTLY BEING PURSUED GLOBALLY . ACCORDING THE JAPANESE
STANDARDS, THOSE ROBOTS ARE DEFINED IN THREE MAIN CATEGORIES.
MANIPULATOR : A MACHINE WHICH CAN DO MOVEMENTS LIKE THE UPPER ORGANS OF A HUMAN BEING, AND
WHICH IS DIRECTLY CONTROLLED BY THE OPERATOR .
PLAYBACK ROBOT: A MANIPULATOR WHICH CAN BE PROGRAMMED , AND WHICH CAN READ THE INFORMATION
IN THE MEMORY TO PERFORM THE REQUIRED TASKS.
INTELLIGENT ROBOT: A ROBOT WHICH CAN LIMIT ITS ACTIONS DURING THE WHOLE SENSING AND RECOGNIZING
FUNCTIONS. IT HAS THE ABILITY TO SENSE AND MAKE DECISIONS BY MEANS OF PROGRAMMING BEFOREHAND ,
AND IS ALSO NAMED AS "ROBOT WITH ARTIFICIAL INTELLIGENCE ".
HAVING ADOPTED THE ABOVE ROBOTS CLASSIFICATION, ROBOTICS HAS INFINITE APPLICATIONS WHILE SOLVING
THE REAL WORLD PROBLEMS. I T DEPENDS ON THE CONDITION , SIMULTANEOUSLY TIME ROBOTS CAN BE UTILIZED
FOR THE SEVERAL APPLICATIONS AND ITS NATURE OF RESOLVING THE HURDLES VARIES. I F ROBOT IS DESIGNED
TO PERFORM A SPECIAL TASK BUT IT ’S NOT THE ONLY TASK THAT IT IS GOING TO PERFORM. M OREOVER IT CAN
BE USED FOR SOME OTHER APPLICATIONS THAT EVEN THE ROBOT ’S MANUFACTURER OR DESIGNER HAS NOT
THOUGHT OF PERFORMING.
MOST COMMON APPLICATION OF ROBOTS ARE :
* BODY ; SPOT AND ARC WELDING, STICKING
* PAINT WORKSHOP ; PAINTING OF THE INNER AND OUTER SIDES OF THE BODY , SEALING, RUNNING THE MOULD
PRESS
* EDGE SMOOTHING AND FINAL ASSEMBLY ; CLEANING, GROUND DYEING, STICKING, GLAZING OF FRONT
WINDOWS, ULTRASONIC WELDING OF INSTRUMENT CLUSTER
* MOTOR AND TRANSMISSION; INSTALLATION OF BLOCK, GASKET AND CYLINDER HEADS, ASSEMBLING OF
WATER AND OIL PUMPS, CLEANING OF CRANK SHAFT BURRS, APPLICATION OF FLUID SEALING TO MOTOR
COMPONENTS, HANDLING AND PALLETIZING OF MACHINES
* PRODUCTION OF AUTOMOBILE PARTS; ARC WELDING, PAINTING, CUTTING, INSTALLATION, HANDLING ETC. OF
VARIOUS COMPONENTS.
* PRODUCTION; ASSEMBLING AS WELL AS THE SEALING AND PAINTING OF BODIES OF MICROWAVE OVENS,
WASHING MACHINES ETC.
* ASSEMBLING; MOTOR AND VALVE INSTALLATIONS OF THE ABOVE MACHINES.
ROBOTS WORKSPACE FOR COMMON CONFIGURATION:
The robot workspace consists of all points that can be reached by the robot end-point. It plays
an important role when selecting an industrial robot for an anticipated task. It is our aim to
describe an approach to determine the workspace of a chosen robot. Regardless of the
constraints imposed by the plane it will become come with the most important characteristic
properties of the robot workspaces. Industrial robots usually have the ability to turn around the
first vertical joint axis. We shall therefore rotate the working surface around the vertical axis of
the reference coordinate frame and thus obtain an idea of the realistic robot workspaces. Let us
consider the planar two-segment robot manipulator as shown in Figure below. The rotational
degrees of freedom are denoted as 1 and 2 and the lengths of the segments l1 and l2 will be
considered equal. The coordinates of the robot end-point can be expressed with the following
two equations:
PARAMETERS ARE THE DISTANCE BETWEEN THE , THE ANGLE BETWEEN THE VECTOR AND
A FIXED DIRECTION IN SPACE (THIS ANGLE REPRESENT THE AMPLITUDE OF THE MOTION OF THE JOINT WE HAVE
AT ).
IN PRACTICE ALL THE GEOMETRICAL PARAMETERS ARE SUBMITTED TO CONSTRAINTS. FOR EXAMPLE THE
ORIENTATION OF THE BALL -AND -SOCKET JOINT AT AND IS THE MAXIMAL POSSIBLE ROTATION OF THIS
JOINT. ALL THESE CONSTRAINTS IMPLY THAT THE VALUE OF THE ELEMENTS OF ARE RESTRICTED TO LIE IN A
SPECIFIC REGION EMBEDDED IN THE 6-DIMENSIONAL SPACE , THIS REGION BEING CALLED THE REACHABLE
WORKSPACE OF THE ROBOT AS THE POINTS OF THIS REGION DEFINE ALL THE POSITION /ORIENTATION THAT CAN
BE REACHED BY THE PLATFORM.
IN SOME CASES IT IS POSSIBLE TO FIND AN ANALYTICAL DESCRIPTION OF THE WORKSPACE (FOR EXAMPLE IF THE
ORIENTATION IS FIXED AND ONLY THE DISTANCE CONSTRAINTS ARE TAKEN INTO ACCOUNT ) BUT AS SOON AS ALL
THE CONSTRAINTS ARE TAKEN INTO ACCOUNT SUCH ANALYTICAL FORM IS DIFFICULT TO OBTAIN . I NTERVAL
ANALYSIS ALLOWS TO OBTAIN AN APPROXIMATION OF THE WORKSPACE AS A SET OF 6-DIMENSIONAL BOXES. IT
IS ONLY AN APPROXIMATION AS THE ALGORITHM, BASED ON A CLASSICAL BISECTION METHOD , DISCARD BOXES
WHOSE WIDTH IS LOWER THAN A GIVEN THRESHOLD . AT THE SAME TIME IT IS POSSIBLE TO OBTAIN A BOUND ON
THE ERROR BETWEEN THE VOLUME OF THE APPROXIMATION AND THE VOLUME OF THE WORKSPACE. A VARIANT
OF THE ALGORITHM ALLOWS SOLVING EFFICIENTLY A VERY PRACTICAL PROBLEM: IS A GIVEN REGION INCLUDED
IN THE REACHABLE WORKSPACE OF THE ROBOT ?
QUAID-E-AWAM UNIVERSITY OF ENGINEERING, SCIENCE & TECHNOLOGY, NAWABSHAH-PAKISTAN
BY KHALIL RAZA BHATTI
07ME40
10 MECHATRONICS
A point P in space can be represented by its three coordinates relative to a reference frame as: