Professional Documents
Culture Documents
• To avoid rendering the SRS inoperative, which could lead to personal injury or death in the event of a severe frontal
or side collision, all SRS service work should be done by an authorized Honda dealer.
• Improper service procedures, including incorrect removal and installation of the SRS, could lead to personal injury
caused by unintentional deployment of the airbags and/or side airbags.
• Do not bump or impact the SRS unit, front impact sensors, or side impact sensors when the ignition switch is ON (II),
or for at least 3 minutes after the ignition switch is turned OFF; otherwise, the system may fail in a collision, or the
airbags may deploy.
• SRS electrical connectors are identified by yellow color coding. Related components are located in the steering
column, front console, dashboard, dashboard lower panel, in the dashboard above the glove box, in the front seats,
in the roof side, and around the floor. Do not use electrical test equipment on these circuits.
SWA7E000000000J1401ABAT00
06/09/15 17:32:25 62SWA00A_140_0002
Automatic Transmission
Automatic Transmission A/T Gear Position Indicator
Special Tools ............................................... 14-2 Component Location Index ....................... 14-325
Service Precautions for 4WD Model ......... 14-4 Circuit Diagram ........................................... 14-327
General Troubleshooting Information ...... 14-5 Transmission Range Switch Test .............. 14-329
DTC Troubleshooting Index ....................... 14-12 Transmission Range Switch
Symptom Troubleshooting Index ............. 14-16 Replacement ............................................ 14-331
System Description .................................... 14-28 A/T Gear Position Indicator Panel
DTC Troubleshooting ................................. 14-84 Light Harness Replacement ................... 14-333
Road Test ..................................................... 14-222 A/T Gear Position Indicator Panel
Stall Speed Test .......................................... 14-225 Replacement ............................................ 14-338
Pressure Test ............................................... 14-226 D3 Switch Circuit Troubleshooting ........... 14-340
Shift Solenoid Valve Test ........................... 14-230 D3 Switch Test ............................................ 14-342
Shift Solenoid Valve Replacement ........... 14-235 D3 Switch Replacement ............................. 14-343
Shift Solenoid Harness Replacement ....... 14-235
A/T Clutch Pressure Control Solenoid A/T Interlock System
Valve A Component Location Index ....................... 14-345
Test ........................................................... 14-238 Circuit Diagram ........................................... 14-346
Replacement ............................................ 14-240 Shift Lock System Circuit
A/T Clutch Pressure Control Solenoid Troubleshooting ...................................... 14-347
Valve B Key Interlock System Circuit
Test ........................................................... 14-241 Troubleshooting ...................................... 14-352
Replacement ............................................ 14-245 Shift Lock Solenoid Test ............................ 14-354
A/T Clutch Pressure Control Solenoid Shift Lock Solenoid Replacement ............. 14-355
Valve C Shift Lock Stop Replacement .................... 14-356
Test ........................................................... 14-243 Shift Lock Stop Cushion Replacement ..... 14-356
Replacement ............................................ 14-245 Shift Lock Release, Release Spring,
Input Shaft (Mainshaft) Speed Sensor Release Shaft Replacement ................... 14-357
Replacement ............................................ 14-246 Shift Lock Release, Release Spring,
Output Shaft (Countershaft) Speed Sensor Release Extension Replacement ........... 14-358
Replacement ............................................ 14-246 Park Pin Switch Test ................................... 14-359
2nd Clutch Transmission Fluid Pressure Park Pin Switch Replacement .................... 14-360
Switch Replacement ............................... 14-247
3rd Clutch Transmission Fluid Pressure Transmission End Cover
Switch Replacement ............................... 14-247 End Cover Removal .................................... 14-364
ATF Temperature Sensor Park Lever Stop
Test and Replacement ............................ 14-248 Inspection and Adjustment .................... 14-370
ATF Level Check .......................................... 14-251 Idler Gear Shaft Bearing Replacement ..... 14-370
ATF Replacement ....................................... 14-252 Selector Control Shaft Oil Seal
Transfer Assembly Inspection ................... 14-254 Replacement ............................................ 14-371
Transfer Assembly Removal ..................... 14-255 Selector Control Shaft Bearing
Transfer Assembly Installation ................. 14-257 Replacement ............................................ 14-371
Transmission Removal .............................. 14-259 ATF Feed Pipe Replacement ...................... 14-372
Transmission Installation ........................... 14-279 End Cover Installation ................................ 14-430
Drive Plate Removal and Installation ........ 14-302
ATF Cooler Hose Replacement ................. 14-302 Transmission Housing
ATF Filter Replacement .............................. 14-304 Housing and Shaft Assembly Removal .... 14-373
Shift Lever Removal ................................... 14-306 Bearing Removal ........................................ 14-375
Shift Lever Installation ............................... 14-308 Bearing Installation .................................... 14-376
Shift Lever Disassembly and Reverse Idler Gear
Reassembly ............................................. 14-309 Removal and Installation ........................ 14-377
Shift Lever/Shift Cable Bracket Assembly Shaft Assembly and Housing
Replacement ............................................ 14-311 Installation ............................................... 14-425
Shift Lever Knob Replacement .................. 14-315
Shift Lever Knob Cover Replacement ....... 14-316
Shift Lever Ring Replacement ................... 14-317
Shift Cable Replacement ............................ 14-319
Shift Cable Adjustment .............................. 14-321
SWA7E000000000J1401ZCAT00
06/09/15 17:32:25 62SWA00A_140_0003
Automatic Transmission
Special Tools
Ref. No. Tool Number Description Qty
07406-0020004 A/T Oil Pressure Gauge Set 1
07PAB-0010000 Mainshaft Holder Set 1
07JAC-PH80000 Adjustable Bearing Remover Set 1
07749-0010000 Handle Driver 1
07746-0010400 Driver Attachment, 52 x 55 mm 1
07746-0010800 Driver Attachment, 22 x 24 mm 1
07746-0010300 Driver Attachment, 42 x 47 mm 1
07GAD-SD40101 Driver Attachment, 78 x 90 mm 1
07LGC-0010100 Snap Ring Pliers 1
07746-0010500 Driver Attachment, 62 x 68 mm 1
07746-0010600 Driver Attachment, 72 x 75 mm 1
07947-ZV00100 Oil Seal Driver Attachment 1
07KAF-PS30200 Bearing Separator 1
07746-0030100 Driver, 40 mm I.D. 1
07QAD-P0A0100 Driver Attachment, 42 mm I.D. 1
07746-0010100 Driver Attachment, 32 x 35 mm 1
07LAE-PX40000 Clutch Spring Compressor Set 1
07ZAE-PRP0100 Clutch Compressor Attachment 1
07LAD-PW50601 Attachment, 40 x 50 mm 1
07947-SD90101 Oil Seal Driver Attachment 1
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
01
14-2
SWA7E000000000J1401PAAT00
06/09/15 17:32:28 62SWA00A_140_0005
01
01
01
01
01
01
01
01
01
14-3
06/09/15 17:32:28 62SWA00A_140_0006
Automatic Transmission
Always lift the vehicle up so all four wheels are off the 3. Tie down the vehicle securely using the towing
ground when testing and inspecting the vehicle to hook and tie-down hook bracket to prevent the
rotate the wheels such as Pressure Tests. vehicle from rolling or over the free rollers.
Use the free rollers under the rear wheels when 4. Start the engine, shift the transmission into the
performing test the vehicle with the speedometer tester. D position, accelerate the vehicle gradually, and
measure the vehicle speed.
Precautions on using free rollers
5. After measurement, use the brake pedal to
• Inspecting and testing using a chassis dynamometer gradually decelerate and stop the vehicle.
is not feasible.
• Do not operate the accelerator, brake pedal or
steering wheel abruptly. It may cause the vehicle to
roll and create a hazardous condition.
• The maximum testing speed should be 50 km/h
(31 mph).
• The maximum continuous operating time should be
3 minutes.
• Make sure to tie down the vehicle securely with the
side anchor wires and center tie down wire. The free
rollers are to be set under the rear wheels.
14-4
SWA7E1SE10400000000BAAT00
06/09/15 17:32:28 62SWA00A_140_0007
(cont’d)
14-5
SWA7E1PK77100000000BBAT20
06/09/15 17:32:29 62SWA00A_140_0008
Automatic Transmission
14-6
06/09/15 17:32:29 62SWA00A_140_0009
5. Check the connector inspection port (A) size, and 7. Gently slide the pin probe into the inspection port
select a suitable pin probe. at the connector terminal side. Always use the
*06 inspection port. Do not slide the probe into the
connector terminals.
(cont’d)
14-7
06/09/15 17:32:29 62SWA00A_140_0010
Automatic Transmission
3. Clear the DTC(s) on the HDS screen. 7. To verify that the problem is repaired, test-drive the
vehicle for several minutes at speeds over 50 km/h
OBD Status (31 mph) or under the same conditions as those
indicated by the freeze data.
The OBD status shows the current system status of
each DTC and all of the parameters. This function is
used to see if the technician’s repair was successfully
finished. The results of diagnostic tests for the DTC are
displayed as:
14-8
06/09/15 17:32:30 62SWA00A_140_0011
PCM Updating and Substitution for Testing 1. Turn the ignition switch ON (II), but do not start the
engine.
Special Tools Required
Honda interface module (HIM) EQS05A35570 2. Connect the HDS to the DLC (A).
*09
Use this procedure when you have to substitute a
known-good PCM in a troubleshooting procedure.
Update the PCM only if the PCM does not already have
the latest software loaded.
(cont’d)
14-9
06/09/15 17:32:30 62SWA00A_140_0012
Automatic Transmission
14-10
06/09/15 17:32:30 62SWA00A_140_0013
9. Remove the PCM cover (A). 13. Turn the ignition switch ON (II).
*11
NOTE: DTC P0630 ‘‘VIN not Programmed or
A Mismatch’’ will be stored because VIN has not been
programmed into the PCM. Ignore it, and continue
this procedure.
A
9.8 N·m
(1.0 kgf·m,
7.2 lbf·ft)
12. Install the PCM and the battery in the reverse order
of removal.
14-11
06/09/15 17:32:31 62SWA00A_140_0014
Automatic Transmission
14-12
SWA7E00E10400000000GAAT00
06/09/15 17:32:31 62SWA00A_140_0015
(cont’d)
14-13
06/09/15 17:32:31 62SWA00A_140_0016
Automatic Transmission
14-14
06/09/15 17:32:31 62SWA00A_140_0017
NOTE:
• Record all freeze data and review General Troubleshooting Information (see page 14-5) before you troubleshoot.
• The DTC in parentheses is the Honda code that you will see when you use the HDS in DTCs/Freeze Data menu.
• The DTC marked with an asterisk ( ) is caused by an electrical circuit problem and cannot be caused by a
mechanical problem in the transmission.
• The MIL comes on when the PGM-FI control system detects a failure on the DTC indicated ‘‘OFF or ON’’ in the MIL
box.
14-15
06/09/15 17:32:31 62SWA00A_140_0018
Automatic Transmission
14-16
SWA7E1PE10400000000HBAT00
06/09/15 17:32:32 62SWA00A_140_0019
(cont’d)
14-17
06/09/15 17:32:32 62SWA00A_140_0020
Automatic Transmission
14-18
06/09/15 17:32:32 62SWA00A_140_0021
(cont’d)
14-19
06/09/15 17:32:32 62SWA00A_140_0022
Automatic Transmission
14-20
06/09/15 17:32:32 62SWA00A_140_0023
(cont’d)
14-21
06/09/15 17:32:32 62SWA00A_140_0024
Automatic Transmission
14-22
06/09/15 17:32:33 62SWA00A_140_0025
(cont’d)
14-23
06/09/15 17:32:33 62SWA00A_140_0026
Automatic Transmission
14-24
06/09/15 17:32:33 62SWA00A_140_0027
(cont’d)
14-25
06/09/15 17:32:33 62SWA00A_140_0028
Automatic Transmission
14-26
06/09/15 17:32:33 62SWA00A_140_0029
A/T gear position 1. Transmission range switch • Check the D indicator, and check for loose
indicator does not defective or out of adjustment connectors.
indicate shift lever 2. Shift cable broken or out of • Inspect the transmission range switch operation.
positions adjustment • Check for a loose shift cable at the shift lever and
3. Connection between the shift the transmission control shaft.
cable and transmission or body is
worn
Speedometer and Output shaft (countershaft) speed • Check the D indicator, and check for loose
odometer do not sensor defective connectors.
work • Inspect the transmission range switch operation.
• Check the output shaft (countershaft) speed
sensor installation.
The engine does VTEC rocker arms defective Check the engine rocker arms.
not rev to high rpm,
and the
transmission
upshifts at low rpm
14-27
06/09/15 17:32:33 62SWA00A_140_0030
Automatic Transmission
System Description
General Operation
The automatic transmission is a combination of a 3-element torque converter and triple-shaft electronically controlled
unit which provides 5 speeds forward and 1 reverse. The entire unit is positioned in line with the engine.
Electronic Control
The electronic control system consists of the powertrain control module (PCM), sensors, and solenoid valves. Shifting
and lock-up are electronically controlled for comfortable driving under all conditions. The PCM is located in the engine
compartment.
Hydraulic Control
The valve bodies include the main valve body, the regulator valve body, and the servo body. They are bolted to the
torque converter housing. The main valve body contains the manual valve, the shift valves A, B, C, and E, the relief
valve, the lock-up control valve, the cooler check valve, the servo control valve, and the ATF pump gears. The
regulator valve body contains the regulator valve, the torque converter check valve, lock-up shift valve, and the 1st
and 3rd accumulators. The servo body contains the servo valve, the shift valve D, accumulators for 2nd, 4th, and 5th,
and shift solenoid valves for A, B, C, D, and E. Fluid from the regulator passes through the manual valve to the various
control valves. The 1st, 3rd, 5th clutches receive fluid from their respective feed pipes, and the 2nd and the 4th
clutches receive fluid from the internal hydraulic circuit.
Lock-up Mechanism
The lock-up mechanism operates in the D position (2nd, 3rd, 4th, and 5th), and in D position D3 driving mode (2nd and
3rd). The pressurized fluid is drained from the back of the torque converter through a fluid passage, causing the torque
converter clutch piston to be held against the torque converter cover. As this takes place, the mainshaft rotates at the
same speed as the engine crankshaft. Together with the hydraulic control, the PCM optimizes the timing and volume
of the lock-up mechanism. When the shift solenoid valve E is turned on by the PCM, shift solenoid valve E pressure
switches the lock-up shift valve on and off. The A/T clutch pressure control solenoid valve A and the lock-up control
valve control the volume of the lock-up conditions.
14-28
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06/09/15 17:32:58 62SWA00A_140_0031
Gear Selection
The shift lever has six positions; P: PARK, R: REVERSE, N: NEUTRAL, D: DRIVE 1st through 5th gear range, and 1st
through 3rd gear range with D3 driving mode, 2: 2nd gear, and 1: 1st gear.
Position Description
P: PARK Front wheels locked; park pawl engaged with park gear on countershaft. All
clutches are released.
R: REVERSE Reverse; reverse selector engaged with countershaft reverse gear and 4th
clutch engaged.
N: NEUTRAL All clutches are released.
D: DRIVE General driving; starts off in 1st, shifts automatically to 2nd, 3rd, 4th, then 5th,
(1st through 5th) depending on vehicle speed and throttle position. Downshifts through 4th, 3rd,
2nd, and 1st on deceleration to stop. The lock-up mechanism operates in 2nd,
3rd, 4th, and 5th gears.
D: DRIVE Used the rapid acceleration at highway speeds and general driving, up-hill and
with D3 driving mode down-hill driving; starts off in 1st, shifts automatically to 2nd, then 3rd,
(1st through 3rd) depending on vehicle speed and throttle position. Downshifts through 2nd to
1st on deceleration to stop. The lock-up mechanism operates in 2nd and 3rd
gears.
2: SECOND Used for engine braking or better traction starting off on loose or slippery
surfaces; stays in 2nd gear, does not shift up and down.
1: FIRST Used for engine braking; stays in 1st gear, does not shift up.
Starting is possible only in the P and N positions because of a slide-type neutral-safety switch.
14-29
06/09/15 17:32:59 62SWA00A_140_0032
Automatic Transmission
NOTE: The illustration shows the 4WD transmission, 2WD does not have the transfer mechanism.
*01
MAINSHAFT
MAINSHAFT 5TH GEAR
REVERSE 4TH GEAR RING GEAR
IDLER GEAR MAINSHAFT 5TH
REVERSE GEAR CLUTCH TORQUE CONVERTER
4TH
MAINSHAFT CLUTCH
IDLER GEAR DRIVE PLATE
MAINSHAFT
COUNTERSHAFT
IDLER SHAFT
IDLER GEAR
COUNTERSHAFT 5TH GEAR
COUNTERSHAFT 2ND GEAR
COUNTERSHAFT 1ST GEAR
SECONDARY SHAFT
PARK GEAR SECONDARY SHAFT 1ST GEAR
SECONDARY SHAFT 2ND GEAR
REVERSE SELECTOR HUB
2ND CLUTCH
COUNTERSHAFT REVERSE GEAR TRANSFER DRIVE GEAR
REVERSE SELECTOR
1ST TRANSFER
COUNTERSHAFT DRIVE GEAR
3RD GEAR CLUTCH
(HYPOID GEAR)
SECONDARY SHAFT
3RD GEAR
TRANSFER SHAFT
DRIVEN GEAR
TRANSFER SHAFT
14-30
SWA7E1PE10411310041CAAT00
06/09/15 17:32:59 62SWA00A_140_0033
1st Clutch
The 1st clutch engages/disengages 1st gear, and is located at the middle of the secondary shaft. The 1st clutch is
joined back-to-back to the 3rd clutch. The 1st clutch is supplied hydraulic pressure by its ATF feed pipe within the
secondary shaft.
2nd Clutch
The 2nd clutch engages/disengages 2nd gear, and is located at the end of the secondary shaft, opposite the end cover.
The 2nd clutch is supplied hydraulic pressure by a circuit connected to the internal hydraulic circuit.
3rd Clutch
The 3rd clutch engages/disengages 3rd gear, and is located at the middle of the secondary shaft. The 3rd clutch is
joined back-to-back to the 1st clutch. The 3rd clutch is supplied hydraulic pressure by its ATF feed pipe within the
secondary shaft.
4th Clutch
The 4th clutch engages/disengages 4th gear, as well as reverse gear, and is located at the middle of the mainshaft. The
4th clutch is joined back-to-back to the 5th clutch. The 4th clutch is supplied hydraulic pressure by its ATF feed pipe
within the mainshaft.
5th Clutch
The 5th clutch engages/disengages 5th gear, and is located at the middle of the mainshaft. The 5th clutch is joined
back-to-back to the 4th clutch. The 5th clutch is supplied hydraulic pressure by its ATF feed pipe within the mainshaft.
Gear operation
Gears on the mainshaft:
• 4th gear engages/disengages with the mainshaft by the 4th clutch.
• 5th gear engages/disengages with the mainshaft by the 5th clutch.
• Reverse gear engages/disengages with the mainshaft by the 4th clutch.
• Idler gear is splined with the mainshaft, and rotates with the mainshaft.
The idler gear on the idler shaft transmits power between the mainshaft and the secondary shaft.
The reverse idler gear transmits power from the mainshaft reverse gear to the countershaft reverse gear, and changes
rotational direction of the countershaft to reverse.
14-31
06/09/15 17:32:59 62SWA00A_140_0034
Automatic Transmission
N Position
Engine power transmitted from the torque converter drives the mainshaft idler gear, the idler shaft idler gear, and the
secondary shaft idler gear, but hydraulic pressure is not applied to the clutches. Power is not transmitted to the
countershaft. In this position, the position of the reverse selector differs according to whether the shift lever shifted
from the D or R position:
• When shifted from the D position, the reverse selector engages with the countershaft 4th gear and the reverse
selector hub, and the 4th gear engages with the countershaft.
• When shifted from the R position, the reverse selector engages with the countershaft reverse gear and the reverse
selector hub, and the reverse gear engages with the countershaft.
NOTE: The illustration shows the 4WD transmission; 2WD does not have the transfer mechanism.
*01
MAINSHAFT PARK GEAR REVERSE REVERSE
IDLER GEAR SELECTOR SELECTOR
HUB TORQUE CONVERTER
COUNTERSHAFT
IDLER SHAFT
IDLER SHAFT
IDLER GEAR
SECONDARY SHAFT
IDLER GEAR COUNTERSHAFT
REVERSE GEAR
COUNTERSHAFT
4TH GEAR
TRANSFER (4WD)
14-32
SWA7E1PE10411200000CAAT00
06/09/15 17:33:00 62SWA00A_140_0035
1st Gear
• Hydraulic pressure is applied to the 1st clutch, then the 1st clutch engages the secondary shaft 1st gear with the
secondary shaft.
• The mainshaft idler gear drives the secondary shaft via the idler shaft idler gear and the secondary shaft idler gear.
• The secondary shaft 1st gear drives the countershaft 1st gear and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear, and the transfer drive gear
(4WD).
• 4WD: The transfer drive gear drives the transfer drive gear (hypoid gear) and the transfer output shaft (hypoid gear).
NOTE: The illustration shows the 4WD transmission; 2WD does not have the transfer mechanism.
*02
MAINSHAFT COUNTERSHAFT
IDLER GEAR 1ST GEAR
TORQUE CONVERTER
MAINSHAFT
COUNTERSHAFT
IDLER SHAFT
SECONDARY SHAFT
IDLER SHAFT
IDLER GEAR
SECONDARY SHAFT
IDLER GEAR
1ST CLUTCH
SECONDARY SHAFT
1ST GEAR
TRANSFER
DRIVE GEAR
(HYPOID GEAR)
(cont’d)
14-33
06/09/15 17:33:00 62SWA00A_140_0036
Automatic Transmission
NOTE: The illustration shows the 4WD transmission; 2WD does not have the transfer mechanism.
*03
COUNTERSHAFT TORQUE CONVERTER
MAINSHAFT 2ND GEAR
IDLER GEAR
MAINSHAFT
COUNTERSHAFT
IDLER SHAFT
SECONDARY SHAFT
2ND CLUTCH
IDLER SHAFT
IDLER GEAR
SECONDARY SHAFT
IDLER GEAR
SECONDARY SHAFT
2ND GEAR
TRANSFER
DRIVE GEAR
(HYPOID GEAR)
14-34
06/09/15 17:33:01 62SWA00A_140_0037
3rd Gear
• Hydraulic pressure is applied to the 3rd clutch, then the 3rd clutch engages the secondary shaft 3rd gear with the
secondary shaft.
• The mainshaft idler gear drives the secondary shaft via the idler shaft idler gear and secondary shaft idler gear.
• The secondary shaft 3rd gear drives the countershaft 3rd gear and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear, and the transfer drive gear
(4WD).
• 4WD: The transfer drive gear drives the transfer drive gear (hypoid gear) and the transfer output shaft (hypoid gear).
NOTE: The illustration shows the 4WD transmission; 2WD does not have the transfer mechanism.
*04
MAINSHAFT COUNTERSHAFT
IDLER GEAR 3RD GEAR
TORQUE CONVERTER
MAINSHAFT
COUNTERSHAFT
IDLER SHAFT
SECONDARY SHAFT
IDLER SHAFT
IDLER GEAR
SECONDARY SHAFT
IDLER GEAR
SECONDARY SHAFT
3RD GEAR
3RD CLUTCH
TRANSFER
DRIVE GEAR
(HYPOID GEAR)
(cont’d)
14-35
06/09/15 17:33:01 62SWA00A_140_0038
Automatic Transmission
NOTE: The illustration shows the 4WD transmission; 2WD does not have the transfer mechanism.
*05
MAINSHAFT 4TH CLUTCH
4TH GEAR
TORQUE CONVERTER
MAINSHAFT
COUNTERSHAFT
SECONDARY SHAFT
REVERSE
SELECTOR
HUB COUNTERSHAFT
4TH GEAR
REVERSE SELECTOR
TRANSFER
DRIVE GEAR
(HYPOID GEAR)
14-36
06/09/15 17:33:01 62SWA00A_140_0039
5th Gear
• Hydraulic pressure is applied to the 5th clutch, then the 5th clutch engages the mainshaft 5th gear with the
mainshaft.
• The mainshaft 5th gear drives the countershaft 5th gear and the countershaft.
• Power is transmitted to the final drive gear, which in turn drives the final driven gear, and the transfer drive gear
(4WD).
• 4WD: The transfer drive gear drives the transfer drive gear (hypoid gear) and the transfer output shaft (hypoid gear).
NOTE: The illustration shows the 4WD transmission; 2WD does not have the transfer mechanism.
*06
5TH CLUTCH MAINSHAFT
5TH GEAR TORQUE CONVERTER
MAINSHAFT
COUNTERSHAFT
SECONDARY SHAFT
COUNTERSHAFT
5TH GEAR
TRANSFER
DRIVE GEAR
(HYPOID GEAR)
(cont’d)
14-37
06/09/15 17:33:02 62SWA00A_140_0040
Automatic Transmission
NOTE: The illustration shows the 4WD transmission; 2WD does not have the transfer mechanism.
*07
REVERSE MAINSHAFT 4TH CLUTCH
IDLER GEAR REVERSE GEAR
TORQUE CONVERTER
MAINSHAFT
COUNTERSHAFT
SECONDARY SHAFT
COUNTERSHAFT REVERSE
REVERSE GEAR SELECTOR
HUB
REVERSE SELECTOR
TRANSFER
DRIVE GEAR
(HYPOID GEAR)
14-38
06/09/15 17:33:02 62SWA00A_140_0041
The PCM receives input signals from the sensors, switches, and other control units, processes data, and outputs
signals for the engine control system and A/T control system. The A/T control system includes shift control, grade
logic control, clutch pressure control, and lock-up control.
The PCM actuates the shift solenoid valves and the A/T clutch pressure control solenoid valves to control shifting
transmission gears and torque converter.
*01
PCM
Accelerator Pedal
Position Sensor Signal (ETCS)
F-CAN Line Gauge Control
PGM-FI Control Module A/T Gear
Engine Coolant System Position Indicator
Temperature Sensor Signal D3 Indicator
Barometric Pressure
Sensor Signal
Manifold Absolute
Pressure Sensor Signal
A/T Control System
ATF Temperature
Sensor Signal Shift Solenoid Valve A
(cont’d)
14-39
SWA7E1PE10410600000CAAT00
06/09/15 17:33:03 62SWA00A_140_0042
Automatic Transmission
D3 SWITCH
*03
2ND CLUTCH TRANSMISSION OUTPUT SHAFT A/T CLUTCH PRESSURE
FLUID PRESSURE SWITCH (COUNTERSHAFT) CONTROL SOLENOID VALVE A
SPEED SENSOR
POWERTRAIN
CONTROL MODULE
(PCM)
INPUT SHAFT
(MAINSHAFT)
SPEED SENSOR
TRANSMISSION
RANGE SWITCH
3RD CLUTCH
TRANSMISSION
FLUID PRESSURE
SWITCH
SHIFT
SOLENOID
VALVE C
SHIFT
A/T CLUTCH PRESSURE
SOLENOID
CONTROL SOLENOID VALVE C VALVE B
A/T CLUTCH PRESSURE
CONTROL SOLENOID VALVE B SHIFT
SOLENOID
VALVE A
SHIFT SOLENOID
VALVE E
SHIFT SOLENOID
VALVE D
ATF TEMPERATURE
SENSOR
14-40
06/09/15 17:33:03 62SWA00A_140_0043
D3 SWITCH
DATA LINK
CONNECTOR (DLC)
*05
2ND CLUTCH TRANSMISSION OUTPUT SHAFT A/T CLUTCH PRESSURE
FLUID PRESSURE SWITCH (COUNTERSHAFT) CONTROL SOLENOID VALVE A
SPEED SENSOR
POWERTRAIN
CONTROL MODULE
(PCM)
INPUT SHAFT
(MAINSHAFT)
SPEED SENSOR
TRANSMISSION
RANGE SWITCH
3RD CLUTCH
TRANSMISSION
FLUID PRESSURE
SWITCH
SHIFT
SOLENOID
VALVE C
A/T CLUTCH PRESSURE
SHIFT
CONTROL SOLENOID VALVE C
SOLENOID
A/T CLUTCH PRESSURE VALVE B
CONTROL SOLENOID VALVE B
SHIFT
SOLENOID
SHIFT SOLENOID VALVE A
VALVE E
SHIFT SOLENOID
VALVE D
ATF TEMPERATURE
SENSOR
(cont’d)
14-41
06/09/15 17:33:04 62SWA00A_140_0044
Automatic Transmission
Shift solenoid valves are a normally closed type. Shift solenoid valve opens the port of shift solenoid valve pressure
leading to shift valves while shift solenoid valve is turned ON by the PCM, and closes the port when shift solenoid
valve is OFF. The combination of driving signals to shift solenoid valves A, B, C, D, and E are shown in the table.
14-42
06/09/15 17:33:04 62SWA00A_140_0045
Shift Position
Transmission Range Control
Switch Signal
Shift Solenoid
Output Shaft Master Target of Valve E
(Countershaft) Shifting Position
Speed Sensor Signal
Correction of Data
Selection of
Input Shaft Shifting Mode
(Mainshaft)
Speed Sensor Signal
Grade Logic Control
ATF Temperature
Sensor Signal
Calculation of
Gradient
Brake Pedal Position
Switch Signal
Barometric Pressure
Sensor Signal
(cont’d)
14-43
06/09/15 17:33:04 62SWA00A_140_0046
Automatic Transmission
Shift programs stored in the PCM between 2nd and 3rd gears, between 3rd and 4th gears, and between 4th and 5th
gears, enable it to automatically select the most suitable gear according to the magnitude of a gradient.
*07
ASCENDING MODE: Upshift Schedule
100 %
1ST 2ND 2ND 3RD 3RD 4TH
Throttle opening
0
Vehicle speed
0
Vehicle speed
14-44
06/09/15 17:33:04 62SWA00A_140_0047
D3 SWITCH
In the D3 driving mode, the D3 indicator next to the D indicator in the gauge assembly comes on. The D3 driving mode
is cancelled by pushing the D3 switch, and the D3 indicator goes off. Also, the D3 driving mode is cancelled when the
ignition switch is turned off. When the shift lever is moved out of the D position in the D3 driving mode, the D3
indicator goes off, but the transmission returns into D3 driving mode when returning the shift lever into the D position,
and the D3 indicator comes on.
*10
D INDICATOR D3 INDICATOR
(cont’d)
14-45
06/09/15 17:33:05 62SWA00A_140_0048
Automatic Transmission
PGM-FI
Ignition Timing Control
Input Shaft Requirement System
(Mainshaft)
Speed Sensor Signal
Output Shaft
(Countershaft) Actual
Speed Sensor Signal Decision of
Driving Shift Shifting Mode
Position
Accelerator Pedal
Position Sensor Signal
Throttle Position
Sensor Signal
Current A/T Clutch Pressure
Master Target of Control Solenoid
Controlling Current Feedback
Valves A, B, and C
Manifold Absolute
Pressure Sensor Signal Correction of Data
Barometric Pressure
Sensor Signal
2nd Clutch
Transmission Fluid Correction of
Pressure Switch Signal Hydraulic Pressure
Applying Timing
3rd Clutch
Transmission Fluid
Pressure Switch Signal Correction of Engine
Coolant Temperature
Sensor Data
Engine Coolant
Temperature
Sensor Signal Correction of ATF
Temperature Sensor
Signal Data
ATF Temperature
Sensor Signal
14-46
06/09/15 17:33:05 62SWA00A_140_0049
Lock-up Control
The shift solenoid valve E controls the hydraulic pressure to switch the lock-up shift valve and lock-up ON and OFF.
The PCM actuates the shift solenoid valve E and the A/T clutch pressure control solenoid valve A to start lock-up. The
A/T clutch pressure control solenoid valve A applies and regulates hydraulic pressure to the lock-up control valve to
control the volume of the lock-up.
The lock-up mechanism operates in the D position (2nd, 3rd, 4th, and 5th), and in the D position D3 driving mode (2nd
and 3rd).
*12
PCM
Shifting Position
Transmission Range Control
Switch Signal
Barometric
Pressure
Sensor
Signal Gradient Control
by Magnitude
Accelerator Pedal
Position Sensor Signal
Throttle Position Fail-safe Control
Sensor Signal
Lock-up Control
Input Shaft
(Mainshaft) • Lock-up ON/OFF
Speed Sensor Signal Control
Shift Solenoid
• Lock-up Condition Valve E
Control
Correction
ATF Temperature of ATF
Sensor Signal Temperature
Sensor Data
Driving
Engine RPM Signal Shift
Position
Information
Master Target of
Controlling Current
(cont’d)
14-47
06/09/15 17:33:06 62SWA00A_140_0050
Automatic Transmission
P B13 MANIFOLD
ATP P C11 ABSOLUTE
MAP PRESSURE
TRANSMISSION R B14
RANGE SWITCH ATP R SENSOR
N B12 B18
ATP N VCC2
B17 INPUT SHAFT
D B21 NM (MAINSHAFT)
ATP D B33 SPEED SENSOR
2 B16 SG2
ATP 2
1 B15
ATP 1 ATF
B27 TEMPERATURE
B28 ATFT SENSOR
ATP FWD
B22
ATP RVS
B29
D3 SWITCH EGRP
A41 EGR VALVE
D3 SW POSITION
B2 SENSOR
2ND CLUTCH TRANSMISSION EGR
FLUID PRESSURE SWITCH B8
OP2SW
3RD CLUTCH TRANSMISSION
FLUID PRESSURE SWITCH B9 R20A1 and R20A2 engine models
OP3SW
C22
B36 POIL CS EOP SENSOR
PG1
B1
PG2
C40 B39
LG1 SVM
C44 IMT VALVE
LG2 B37
SVS+
B38
SVS−
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
(10) 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
(26) 27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
14-48
06/09/15 17:33:06 62SWA00A_140_0051
PCM A/T Control System Inputs and Outputs - K24Z1 Engine Model
*14
PCM Harness Connector Terminal Locations
(cont’d)
14-49
06/09/15 17:33:06 62SWA00A_140_0052
Automatic Transmission
14-50
06/09/15 17:33:07 62SWA00A_140_0053
(cont’d)
14-51
06/09/15 17:33:07 62SWA00A_140_0054
Automatic Transmission
14-52
06/09/15 17:33:07 62SWA00A_140_0055
(cont’d)
14-53
06/09/15 17:33:07 62SWA00A_140_0056
Automatic Transmission
14-54
06/09/15 17:33:08 62SWA00A_140_0057
Hydraulic Controls
Valve Bodies
The valve body includes the main valve body, the regulator valve body, and the servo body. The ATF pump is driven
by splines on the left end of the torque converter which is attached to the engine. Fluid flows through the regulator
valve to maintain specified pressure through the main valve body to the manual valve, directing pressure to the shift
valves and to each of the clutches via the solenoid valves. The shift solenoid valves A, B, C, D, and E are bolted on the
servo body. The A/T clutch pressure control solenoid valves A, B, and C are mounted on the outside of the
transmission housing.
*01
A/T CLUTCH PRESSURE
SHIFT SOLENOID CONTROL SOLENOID
SHIFT SOLENOID VALVE A VALVE D VALVE B
SHIFT SOLENOID A/T CLUTCH PRESSURE
VALVE E CONTROL SOLENOID
SHIFT SOLENOID VALVE B VALVE C
SHIFT SOLENOID
VALVE C
A/T CLUTCH
PRESSURE
CONTROL
SOLENOID
VALVE A
SERVO BODY
(cont’d)
14-55
SWA7E1PE10480100000CAAT00
06/09/15 17:33:08 62SWA00A_140_0058
Automatic Transmission
SHIFT VALVE B
MANUAL VALVE
SHIFT VALVE C
RELIEF VALVE
SHIFT VALVE E
REGULATOR VALVE
TORQUE CONVERTER
CHECK VALVE
14-56
06/09/15 17:33:09 62SWA00A_140_0059
Regulator Valve
The regulator valve maintains a constant hydraulic pressure from the ATF pump to the hydraulic control system, while
also furnishing fluid to the lubrication system and torque converter. Fluid from the ATF pump flows through B and C.
Fluid entering from B flows through the valve orifice to the A cavity. This pressure of the A cavity pushes the regulator
valve to the right side, and this movement of the regulator valve uncovers the fluid port to the torque converter and
the relief valve. The fluid flows out to the torque converter and the relief valve, and the regulator valve returns under
spring force. According to the level of the hydraulic pressure through B, the position of the regulator valve changes,
and the amount of fluid from C through torque converter also changes. This operation is continued, maintaining the
line pressure.
*04
To TORQUE To LUBRICATION
CONVERTER To RELIEF VALVE
VALVE SPRING
VALVE ORIFICE
A
B C
From ATF PUMP
REGULATOR VALVE
Increases in hydraulic pressure according to torque are performed by the regulator valve using stator torque reaction.
The stator shaft is splined with the stator in the torque converter, and its arm end contacts the regulator spring cap.
When the vehicle is accelerating or climbing (torque converter range), stator torque reaction acts on the stator shaft,
and the stator arm pushes the regulator spring cap in the direction of the arrow in proportion to the reaction. The
stator reaction spring compresses, and the regulator valve moves to increase the line pressure which is regulated by
the regulator valve. The line pressure reaches its maximum when the stator torque reaction reaches its maximum.
*05
TORQUE CONVERTER
REGULATOR VALVE
REGULATOR
VALVE BODY
STATOR
REGULATOR SPRING CAP
(cont’d)
14-57
06/09/15 17:33:09 62SWA00A_140_0060
Automatic Transmission
SHIFT SOLENOID
SHIFT SOLENOID VALVE E
VALVE B
SHIFT SOLENOID
VALVE C
SERVO BODY
Accumulator
The accumulators are located in the regulator valve body and the servo body. The regulator valve body contains the
1st and 3rd accumulators, and the servo body contains the 2nd, 4th, and 5th accumulators.
*07
2ND ACCUMULATOR
5TH ACCUMULATOR
4TH ACCUMULATOR
3RD ACCUMULATOR
1ST ACCUMULATOR
SERVO BODY
14-58
06/09/15 17:33:37 62SWA00A_140_0061
Hydraulic Flow
Distribution of Hydraulic Pressure
As the engine turns, the ATF pump starts to operate. Automatic transmission fluid (ATF) is drawn through the ATF
strainer (filter) and discharged into the hydraulic circuit. Then, ATF flowing from the ATF pump becomes line pressure
that is regulated by the regulator valve. Torque converter pressure from the regulator valve enters the torque
converter through the lock-up shift valve, and it is discharged from the torque converter. The torque converter check
valve prevents torque converter pressure from rising.
The PCM controls the shift solenoid valves ON and OFF. The shift solenoid valve intercepts line pressure from the ATF
pump via the manual valve when the shift solenoid valve is OFF. When the shift solenoid valve is turned ON by the
PCM, line pressure changes to shift solenoid valve pressure at the shift solenoid valve, then the solenoid valve
pressure flows to the shift valve. Applying shift solenoid pressure to the shift valves moves the position of the shift
valve, and switches the port of the hydraulic circuit. The PCM also controls A/T clutch pressure control solenoid valves
A, B, and C. The A/T clutch pressure control solenoid valves regulate hydraulic pressure, and apply the pressure to the
clutches to engage smoothly. The clutches receive optimum clutch pressure which is regulated by the A/T clutch
pressure control solenoid valves for comfortable driving and shifting under all conditions.
(cont’d)
14-59
SWA7E1PE10410800000CAAT00
06/09/15 17:33:38 62SWA00A_140_0062
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*01
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: OFF
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: ON
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
14-60
06/09/15 17:33:39 62SWA00A_140_0063
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*02
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: OFF
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: ON
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
(cont’d)
14-61
06/09/15 17:33:40 62SWA00A_140_0064
Automatic Transmission
The 1st clutch pressure (10) is applied to the 1st clutch, and the 1st clutch keeps on engaging with the line pressure
mode.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*03
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: ON
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: ON
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
14-62
06/09/15 17:33:41 62SWA00A_140_0065
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*04
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: OFF
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: ON
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
(cont’d)
14-63
06/09/15 17:33:43 62SWA00A_140_0066
Automatic Transmission
The 2nd clutch pressure (20) is applied to the 2nd clutch, and the 2nd clutch keeps on engaging with line pressure
mode.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*05
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: OFF
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: OFF
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: ON
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
14-64
06/09/15 17:33:44 62SWA00A_140_0067
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*06
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: OFF
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: ON
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: ON
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
(cont’d)
14-65
06/09/15 17:33:45 62SWA00A_140_0068
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*07
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: OFF
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: OFF
90 SB
94 SC
SHIFT C: ON
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
14-66
06/09/15 17:33:46 62SWA00A_140_0069
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*08
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: OFF
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: OFF
90 SB
94 SC
SHIFT C: OFF
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
(cont’d)
14-67
06/09/15 17:33:47 62SWA00A_140_0070
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*09
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: ON
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: OFF
90 SB
94 SC
SHIFT C: OFF
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
14-68
06/09/15 17:33:48 62SWA00A_140_0071
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*10
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: ON
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: OFF
90 SB
94 SC
SHIFT C: OFF
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: ON
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
(cont’d)
14-69
06/09/15 17:33:49 62SWA00A_140_0072
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*11
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: ON
VALVE 1
57 5H 5C 5B 5G 4 SC 57 4’
SHIFT X 4 3
91
VALVE
C B: OFF
90 SB
94 SC
SHIFT C: ON
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: ON
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
14-70
06/09/15 17:33:50 62SWA00A_140_0073
2 Position
The PCM controls the shift solenoid valves. The conditions of the shift solenoid valves and positions of the shift valves
are as follows:
• Shift solenoid valve A: OFF, and shift valve A stays on the right side
• Shift solenoid valve B: ON, and shift valve B moves to the left side
• Shift solenoid valve C: OFF, and shift valve C stays on the right side
• Shift solenoid valve D: ON, and shift valve D moves to the right side
• Shift solenoid valve E: OFF, and shift valve E stays on the left side
Line pressure (1) changes to line pressure (4) at the manual valve, and flows to shift valve C. Line pressure (4) flows to
shift valve A via shift valve B, and becomes the 2nd clutch pressure (20). The 2nd clutch pressure (20) is applied to the
2nd clutch, and the 2nd clutch is engaged.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*12
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: OFF
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: OFF
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: ON
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
(cont’d)
14-71
06/09/15 17:33:51 62SWA00A_140_0074
Automatic Transmission
The 1st clutch pressure (10) is applied to the 1st clutch, and the 1st clutch is engaged.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*13
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: ON
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: ON
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: OFF
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
50 30 1A 55’ 5F SD 5L 5J 1A
SHIFT VALVE SA 55
SHIFT
7 55 96 92 93 SE SHIFT VALVE D
VALVE A XX 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR A/T CLUTCH PRESSURE
COOLER 4’ 4’’
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
COOLER X X
REGULATOR 1 1
VALVE
99
ATF PUMP
14-72
06/09/15 17:33:52 62SWA00A_140_0075
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*14
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: OFF
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: OFF
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: ON
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
(cont’d)
14-73
06/09/15 17:33:53 62SWA00A_140_0076
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*15
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: ON
VALVE 1
57 5H 5C 5B 5G 4 SC 57
SHIFT X 4’ 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: OFF
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: ON
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
14-74
06/09/15 17:33:54 62SWA00A_140_0077
P Position
Shift solenoid valves B and E are turned ON, and A, C, and D are turned OFF by the PCM. Line pressure (1) flows to the
shift solenoid valves and the A/T clutch pressure control solenoid valve A. Line pressure (3) changes to (3’) at shift
valve E, and flows to the servo valve. The servo valve is moved to reverse/park position. Hydraulic pressure is not
applied to the clutches.
*16
3RD CLUTCH 3RD 1ST 2ND
1ST 4TH 5TH 5TH CLUTCH 2ND CLUTCH
TRANSMISSION CLUTCH CLUTCH ACCUMULATOR CLUTCH CLUTCH
FLUID PRESSURE ACCUMULATOR TRANSMISSION
SWITCH FLUID PRESSURE
SWITCH
TORQUE
CONVERTER
95 30 10 95 40 50 95
30 3RD 10 40 4TH 50 20 2ND 20
30 ACCUMULATOR ACCUMULATOR ACCUMULATOR
20
SHIFT
SOLENOID
VALVES
X XX 5A X X 56 5E SA
10
SERVO CONTROL A: OFF
VALVE 1
57 5H 5C 5B 5G 4 SC 57 4’
SHIFT X 4 3
91
VALVE
C B: ON
90 SB
94 SC
SHIFT C: OFF
3C X
VALVE 1
B 5L 5H 5B 3C 5G 5E 5C SB SHIFT
VALVE E
SE X 3B 3’ 3 4
D: OFF
X 5N 5K 5J 10 X 40 5F
SD
SE
E: ON
1
X 55’ 94 91 5K
LOCK-UP X 5N 55’
SHIFT VALVE 50 30 1A 55’ 5F SD 5L 5J 1A
SA SHIFT 55
55 96 92 93 SE SHIFT VALVE D
7
VALVE A X X 1B X 20 X 57 X 1 X X X AX
A
1
56
TORQUE X X AX
B
CONVERTER MANUAL VALVE 1B 5A 3 7 1 4
CHECK 4’’
90 96 55 97 AX
VALVE 90 90 57
HX X 3A
AX
HX X X AX
C
X 93 X 93 92 IDLER
X X SHAFT
4
LOCK-UP IDLER GEAR
COOLER 4’ 4’’
A/T CLUTCH PRESSURE
CHECK CONTROL MAINSHAFT CONTROL SOLENOID VALVES
VALVE VALVE COUNTERSHAFT X 3B 3A
93 FINAL DRIVE
GEAR 3’
SECONDARY
SHAFT
RELIEF VALVE 95 7
92 95
SERVO VALVE
ATF
X X
COOLER
REGULATOR 1 1
VALVE
99
ATF PUMP
14-75
06/09/15 17:33:55 62SWA00A_140_0078
Automatic Transmission
MAINSHAFT
14-76
SWA7E1PE10474000000CAAT00
06/09/15 17:33:55 62SWA00A_140_0079
No Lock-up
Shift solenoid valve E is turned OFF by the PCM, and shift solenoid valve E pressure (SE) is not applied to the lock-up
shift valve. The lock-up shift valve stays to the right to uncover the torque converter pressure ports leading to the left
side of the torque converter and releasing pressure from the right side of the torque converter. Torque converter
pressure (92) changes to (94) at the lock-up shift valve, and enters into the left side of the torque converter to
disengage the torque converter clutch. This keeps the torque converter clutch piston keeps away from the torque
converter cover and the torque converter clutch is not engaged; this is the no lock-up condition.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*03
TORQUE
CONVERTER
OFF
1 X
55
91
X X AX
90 1
94
MANUAL VALVE
TORQUE
CONVERTER
CHECK VALVE AX
90 90 96 55 97
HX
AX
HX
93 90 X 93 92
X X IDLER SHAFT
X
IDLER GEAR
COOLER LOCK-UP
CHECK CONTROL MAINSHAFT
92 95
ATF X
COOLER X
REGULATOR 1 1
VALVE
99
ATF PUMP
(cont’d)
14-77
06/09/15 17:33:56 62SWA00A_140_0080
Automatic Transmission
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*04
TORQUE
CONVERTER
1 X
55
91
X X AX
90 1
94
MANUAL VALVE
TORQUE
CONVERTER
CHECK VALVE AX
90 90 96 55 97
HX
AX
HX
93 90 X 93 92
X X IDLER SHAFT
X
IDLER GEAR
COOLER LOCK-UP
CHECK CONTROL MAINSHAFT
95 7
92 95
ATF X
COOLER X
REGULATOR 1 1
VALVE
99
ATF PUMP
14-78
06/09/15 17:33:56 62SWA00A_140_0081
Full Lock-up
When the vehicle speed increases, the PCM sends a signal to A/T clutch pressure control solenoid valve A to increase
A/T clutch pressure control solenoid valve A pressure (55), and the lock-up control valve is moved to the left side by
the increased pressure. Then converter pressure (94) from the left side of the torque converter is completely released
at the lock-up control valve, and torque converter pressure (91) engages the torque converter clutch securely. The
torque converter clutch is fully engaged; this condition is full lock-up.
NOTE: When used, ‘‘left’’ or ‘‘right’’ indicates direction on the hydraulic circuit.
*05
TORQUE
CONVERTER
1 X
55
91
X X AX
90 1
94
MANUAL VALVE
TORQUE
CONVERTER
CHECK VALVE AX
90 90 96 55 97
HX
AX
HX
93 90 X 93 92
X X IDLER SHAFT
X
IDLER GEAR
COOLER LOCK-UP
CHECK CONTROL MAINSHAFT
95 7
92 95
ATF X
COOLER X
REGULATOR 1 1
VALVE
99
ATF PUMP
14-79
06/09/15 17:33:57 62SWA00A_140_0082
Automatic Transmission
No. 10 (7.5 A)
IGNITION SWITCH
No. 12 (15 A)
B36
YEL
P
POWERTRAIN CONTROL
R MODULE (PCM)
A/T GEAR To 12 V
POSITION
N INDICATOR
CAN A/T GEAR DIMMING To 5 V
CONTROLLER POSITION CIRCUIT IG1 C36
INDICATOR D BLK/RED LT BLU
DRIVER
CIRCUIT 2
A36 CAN H
1
WHT
D3 SCS A31 DATA LINK
DIMMING BRN BRN CONNECTOR
CIRCUIT A37 CAN L (DLC)
WHT
B34 RED
F−CAN
TRANSCEIVER RED
B33
ATP RVS B22
RED/WHT
SG B15 ATP FWD B28
BLU/YEL
PG B19 ATP 1 B15
RED
BLK BLK ATP 2 B16
GRN/RED
ATP D B21
YEL/GRN
ATP N STARTER
SHIFT LOCK B12 CUT
RED/BLK
SOLENOID ATP R B14 RELAY
1
RED YEL G501 ATP P B13
G502
A27 SLS WHT
2
BLK RED RED
BLU/BLK BLU/WHT BLK
5 4 9 3 8 2 6 10 7 1
D3 SWITCH
A41 D3 SW WHT PNK BRN WHT/RED BLK
5
WHT BLU BLU BLK/BLU RED/BLK BLU YEL/RED BLU/WHT
6 7 2 8 3 9 5 1 4 10 G101
6
WHT BLK FWD RVS ST E
N D
R 2
BRAKE PEDAL
POSITION SWITCH G503 P 1
A40 BK SW
WHT LT GRN LT GRN
MULTIPLEX INTEGRATED
CONTROL UNIT (MICU)
TRANSMISSION RANGE SWITCH
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
(10) 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 22 23 24 25 20 21 22 23 24 25 20 21 (22) 23
(26) 27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 (39) 40 41 42 44 36 41 42 43 44 36 39 40 41 42 43 44
14-80
SWA7E3PE10400000000EAAT00
06/09/15 17:33:58 62SWA00A_140_0083
*02
POWERTRAIN CONTROL
B36 PG1 MODULE (PCM) To 12 V
BLK
B1 PG2 LS A B44 1
BLK RED/BLK A/T CLUTCH
PRESSURE
CONTROL
C40 LG1 SOLENOID
BRN/YEL 2
BLK VALVE A
C44 LG2
BRN/YEL
LS B B35 1
BRN A/T CLUTCH
PRESSURE
CONTROL
2 SOLENOID
G101 BLK VALVE B
To 5 V
LS C B25 1 A/T CLUTCH
BLU/YEL
PRESSURE
1 C13 VCC1 CONTROL
YEL/RED SOLENOID
2
BLK VALVE C
OUTPUT SHAFT 2 C43 NC
(COUNTERSHAFT) BLK/WHT
SPEED SENSOR
3 C14 SG1 2ND CLUTCH TRANSMISSION
GRN/WHT FLUID PRESSURE SWITCH
OP2SW B8 G101
BLU/RED
1
YEL/RED
MANIFOLD 3RD CLUTCH TRANSMISSION
ABSOLUTE 2 C11 MAP FLUID PRESSURE SWITCH
GRN/RED
PRESSURE
SENSOR 3 OP3SW B9
GRN/WHT BLU/WHT
SH B B11 2
3 GRN/WHT ORN
YEL/BLU
1 B29 EGRP
WHT/BLK SHIFT SOLENOID
EGR VALVE VALVE C
POSITION 2
GRN/BLK
SENSOR SH C B20 1
4 B2 EGR GRN GRN
BLU/RED
6
BLK SHIFT SOLENOID
VALVE D
SH D B26 8
GRN/RED YEL
G101
SHIFT SOLENOID
VALVE E
SH E B24 3
YEL RED
ATF TEMPERATURE
SENSOR
ATFT B27 6
RED/YEL WHT
7
GRN/BLK WHT
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
(10) 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 22 23 24 25 20 21 22 23 24 25 20 21 (22) 23
(26) 27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 (39) 40 41 42 44 36 41 42 43 44 36 39 40 41 42 43 44
14-81
06/09/15 17:33:58 62SWA00A_140_0084
Automatic Transmission
No. 10 (7.5 A)
IGNITION SWITCH
No. 12 (15 A)
B36
YEL
P
POWERTRAIN CONTROL
R MODULE (PCM)
A/T GEAR To 12 V
POSITION
N INDICATOR
CAN A/T GEAR DIMMING To 5 V
CONTROLLER POSITION CIRCUIT IG1 C36
INDICATOR D BLK/YEL LT BLU
DRIVER
CIRCUIT 2
A36 CAN H
1
WHT
D3 SCS A31 DATA LINK
DIMMING BRN BRN CONNECTOR
CIRCUIT A37 CAN L (DLC)
WHT
B34 RED
F−CAN
TRANSCEIVER RED
B33
ATP RVS B22
YEL
SG B15 ATP FWD B28
BLU/YEL
PG B19 ATP 1 B15
BRN
BLK BLK ATP 2 B16
RED
ATP D B21
YEL/GRN
ATP N B12 STARTER
SHIFT LOCK RED/BLK CUT
SOLENOID ATP R B14 RELAY
1
RED YEL G501 ATP P B13
G502
A27 SLS WHT/GRN
2
BLK RED RED
BLU/BLK BLU/WHT BLK
5 4 9 3 8 2 6 10 7 1
D3 SWITCH
A41 D3 SW WHT PNK BRN WHT/RED BLK
5
WHT BLU BLU BLK/BLU RED/BLK BLU YEL/RED BLU/WHT
6 7 2 8 3 9 5 1 4 10 G101
6
WHT BLK FWD RVS ST E
N D
R 2
BRAKE PEDAL
POSITION SWITCH G503 P 1
A40 BK SW
WHT LT GRN LT GRN
MULTIPLEX INTEGRATED
CONTROL UNIT (MICU)
TRANSMISSION RANGE SWITCH
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 23 24 25 20 21 22 23 24 25 20 21 22
27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 (39) 40 41 42 44 36 37 38 39 41 42 43 44 36 (37) 39 40 42 43 44
14-82
SWA7E2PE10400000000EAAT00
06/09/15 17:33:59 62SWA00A_140_0085
*02
POWERTRAIN CONTROL
MODULE (PCM)
B36 PG1 To 12 V
BLK
B1 PG2 LS A B44 1
BLK WHT A/T CLUTCH
PRESSURE
CONTROL
C40 LG1 SOLENOID
BRN/YEL 2
BLK VALVE A
C44 LG2
BRN/YEL
LS B B35 1
BRN/WHT A/T CLUTCH
PRESSURE
To 5 V CONTROL
2 SOLENOID
G101 BLK VALVE B
1 C13 VCC1
YEL/RED
1
YEL/BLU SHIFT SOLENOID
VALVE B
2 C22 POIL CS
EOP SENSOR WHT/BLK SH B B11 2
GRN/WHT ORN
3
GRN/YEL
SHIFT SOLENOID
VALVE C
1
YEL/BLU SH C B20 1
GRN GRN
3 B39 SV M
WHT
2 SHIFT SOLENOID
IMT VALVE GRN/YEL VALVE D
4 B37 SVS+
BRN SH D B26 8
GRN/RED YEL
5 B38 SVS−
WHT/BLK
SHIFT SOLENOID
VALVE E
3
YEL/BLU SH E B24 3
YEL RED
1 B29 EGRP
WHT/BLK
EGR VALVE
POSITION 2 ATF TEMPERATURE
GRN/YEL SENSOR
SENSOR
4 B2 EGR
BLU/RED ATFT B27 6
BRN/RED WHT
6
BLK
7
GRN/YEL WHT
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 23 24 25 20 21 22 23 24 25 20 21 22
27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 (39) 40 41 42 44 36 37 38 39 41 42 43 44 36 (37) 39 40 42 43 44
14-83
06/09/15 17:33:59 62SWA00A_140_0086
Automatic Transmission
DTC Troubleshooting
DTC P0107: Manifold Absolute Pressure 8. Monitor the OBD STATUS for P0107 in the DTCs/
(MAP) Sensor Circuit Low Voltage Input Freeze Data in A/T Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the HDS indicate PASSED?
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
2. Turn the ignition switch OFF, then turn it ON (II) 11-613). If any other DTCs were indicated on step 7,
again. go to the indicated DTC’s troubleshooting.
3. Check whether DTC P0107 is indicated in the DTCs/ NO−If the HDS indicates FAILED, check for poor
Freeze Data in PGM-FI Mode Menu with the HDS. connections and loose terminals at the MAP sensor
and the PCM. If the PCM was updated, substitute a
Is DT C P0107 indicated in the PGM-F I system? known-good PCM (see page 14-10), then recheck. If
the PCM was substituted, go to step 1. If the HDS
YES−Troubleshoot for DTC P0107 in the PGM-FI indicates NOT COMPLETED, keep idling until a
System; R20A1 and R20A2 engine models result comes on.
(see page 11-77), K24Z1 engine model (see page
11-459).
NO−Go to step 4.
Is DT C P0107 indicated?
YES−Go to step 5.
Is DT C P0107 indicated?
14-84
SWA7E1PK77100090107FAAT20
06/09/15 17:33:59 62SWA00A_140_0087
DTC P0108: Manifold Absolute Pressure 8. Monitor the OBD STATUS for P0108 in the DTCs/
(MAP) Sensor Circuit High Voltage Input Freeze Data in A/T Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the HDS indicate PASSED?
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
2. Turn the ignition switch OFF, then turn it ON (II) 11-613). If any other DTCs were indicated on step 7,
again. go to the indicated DTC’s troubleshooting.
3. Check whether DTC P0108 is indicated in the DTCs/ NO−If the HDS indicates FAILED, check for poor
Freeze Data in PGM-FI Mode Menu with the HDS. connections and loose terminals at the MAP sensor
and the PCM. If the PCM was updated, substitute a
Is DT C P0108 indicated in the PGM-F I system? known-good PCM (see page 14-10), then recheck. If
the PCM was substituted, go to step 1. If the HDS
YES−Troubleshoot for DTC P0108 in the PGM-FI indicates NOT COMPLETED, keep idling until a
System; R20A1 and R20A2 engine models result comes on.
(see page 11-79), K24Z1 engine model (see page
11-461).
NO−Go to step 4.
Is DT C P0108 indicated?
YES−Go to step 5.
Is DT C P0108 indicated?
14-85
SWA7E1PK77100090108FAAT20
06/09/15 17:34:00 62SWA00A_140_0088
Automatic Transmission
NOTE: Before you troubleshoot, record all freeze data Does the HDS indicate PASSED?
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
2. Start the engine. 11-613). If any other DTCs were indicated on step 7,
go to the indicated DTC’s troubleshooting.
3. Check whether DTC P0335 is indicated in the DTCs/
Freeze Data in PGM-FI Mode Menu with the HDS. NO−If the HDS indicates FAILED, check for poor
connections and loose terminals at the CKP sensor
Is DT C P0335 indicated in the PGM-F I system? and the PCM. If the PCM was updated, substitute a
known-good PCM (see page 14-10), then recheck. If
YES−Troubleshoot for DTC P0335 in the PGM-FI the PCM was substituted, go to step 1. If the HDS
System; R20A1 and R20A2 engine models indicates NOT COMPLETED, keep idling until a
(see page 11-121), K24Z1 engine model (see page result comes on.
11-513).
NO−Go to step 4.
Is DT C P0335 indicated?
YES−Go to step 5.
Is DT C P0335 indicated?
14-86
SWA7E1PK77100090335FAAT20
06/09/15 17:34:00 62SWA00A_140_0089
DTC P0339: Crankshaft Position (CKP) Sensor 8. Monitor the OBD STATUS for P0339 in the DTCs/
A Intermittent Interruption Freeze Data in A/T Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the HDS indicate PASSED?
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
2. Start the engine, and run it idle for 10 seconds. 11-613). If any other DTCs were indicated on step 7,
go to the indicated DTC’s troubleshooting.
3. Check whether DTC P0339 is indicated in the DTCs/
Freeze Data in PGM-FI Mode Menu with the HDS. NO−If the HDS indicates FAILED, check for poor
connections and loose terminals at the CKP sensor
Is DT C P0339 indicated in the PGM-F I system? and the PCM. If the PCM was updated, substitute a
known-good PCM (see page 14-10), then recheck. If
YES−Troubleshoot for DTC P0339 in the PGM-FI the PCM was substituted, go to step 1. If the HDS
System; R20A1 and R20A2 engine models indicates NOT COMPLETED, keep idling until a
(see page 11-124), K24Z1 engine model (see page result comes on.
11-516).
NO−Go to step 4.
Is DT C P0339 indicated?
YES−Go to step 5.
Is DT C P0339 indicated?
14-87
SWA7E1PK77100090339FAAT20
06/09/15 17:34:00 62SWA00A_140_0090
Automatic Transmission
NOTE: Before you troubleshoot, record all freeze data Does the HDS indicate PASSED?
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
2. Start the engine. 11-613). If any other DTCs were indicated on step 7,
go to the indicated DTC’s troubleshooting.
3. Check whether DTC P0365 is indicated in the DTCs/
Freeze Data in PGM-FI Mode Menu with the HDS. NO−If the HDS indicates FAILED, check for poor
connections and loose terminals at the CMP sensor
Is DT C P0365 indicated in the PGM-F I system? and the PCM. If the PCM was updated, substitute a
known-good PCM (see page 14-10), then recheck. If
YES−Troubleshoot for DTC P0365 in the PGM-FI the PCM was substituted, go to step 1. If the HDS
System; R20A1 and R20A2 engine models indicates NOT COMPLETED, keep idling until a
(see page 11-129), K24Z1 engine model (see page result comes on.
11-517).
NO−Go to step 4.
Is DT C P0365 indicated?
YES−Go to step 5.
Is DT C P0365 indicated?
14-88
SWA7E1PK77100090365FAAT20
06/09/15 17:34:39 62SWA00A_140_0091
DTC P0369: Camshaft Position (CMP) Sensor 8. Monitor the OBD STATUS for P0369 in the DTCs/
B Intermittent Interruption Freeze Data in A/T Mode Menu for a pass/fail.
NOTE: Before you troubleshoot, record all freeze data Does the HDS indicate PASSED?
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
1. Clear the DTC with the HDS. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
2. Start the engine, and run it idle for 10 seconds. 11-613). If any other DTCs were indicated on step 7,
go to the indicated DTC’s troubleshooting.
3. Check whether DTC P0369 is indicated in the DTCs/
Freeze Data in PGM-FI Mode Menu with the HDS. NO−If the HDS indicates FAILED, check for poor
connections and loose terminals at the CMP sensor
Is DT C P0369 indicated in the PGM-F I system? and the PCM. If the PCM was updated, substitute a
known-good PCM (see page 14-10), then recheck. If
YES−Troubleshoot for DTC P0369 in the PGM-FI the PCM was substituted, go to step 1. If the HDS
System; R20A1 and R20A2 engine models indicates NOT COMPLETED, keep idling until a
(see page 11-132), K24Z1 engine model (see page result comes on.
11-520).
NO−Go to step 4.
Is DT C P0369 indicated?
YES−Go to step 5.
Is DT C P0369 indicated?
14-89
SWA7E1PK77100090369FAAT20
06/09/15 17:34:40 62SWA00A_140_0092
Automatic Transmission
NO−Intermittent failure, the system is OK at this 9. Jump the SCS line with the HDS.
time. Check for an intermittent short in the wire
between the transmission range switch and the 10. Disconnect PCM connector B (44P).
PCM. If the HDS indicates NOT COMPLETED, return
to step 2 and recheck. 11. Check for continuity between PCM connector
terminal B13 and body ground.
4. Turn the ignition switch OFF. *02
PCM CONNECTOR B (44P)
5. Inspect the transmission range switch (see page ATP P (BLU/BLK)
14-329).
Is the switch OK ?
Is there continuity?
14-90
SWA7E1PK77100090705FAAT20
06/09/15 17:34:40 62SWA00A_140_0093
12. Check for continuity between transmission range 14. Turn the ignition switch OFF.
switch connector terminal No. 10 and body ground.
*03 15. Jump the SCS line with the HDS.
TRANSMISSION RANGE SWITCH CONNECTOR
16. Disconnect PCM connector B (44P).
Is there continuity?
(cont’d)
14-91
06/09/15 17:34:40 62SWA00A_140_0094
Automatic Transmission
ATP N (RED/BLK)
19. Turn the ignition switch OFF. 24. Turn the ignition switch OFF.
20. Jump the SCS line with the HDS. 25. Jump the SCS line with the HDS.
21. Disconnect PCM connector B (44P). 26. Disconnect PCM connector B (44P).
22. Check for continuity between PCM connector 27. Check for continuity between PCM connector
terminal B12 and body ground. terminal B21 and body ground.
*07 *09
PCM CONNECTOR B (44P) PCM CONNECTOR B (44P)
ATP N (RED/BLK)
ATP D (YEL/GRN)
YES−Repair short in the wire between PCM YES−Repair short in the wire between PCM
connector terminal B12 and the transmission range connector terminal B21 and the transmission range
switch, then go to step 53. switch, then go to step 53.
14-92
06/09/15 17:34:41 62SWA00A_140_0095
28. Measure voltage between transmission range 33. Measure voltage between transmission range
switch connector terminals No. 3 and No. 10. switch connector terminals No. 9 and No. 10.
*10 *12
TRANSMISSION RANGE SWITCH CONNECTOR TRANSMISSION RANGE SWITCH CONNECTOR
ATP 2 (BLU)
GND (BLK)
14-93
06/09/15 17:34:41 62SWA00A_140_0096
Automatic Transmission
39. Turn the ignition switch OFF. 44. Turn the ignition switch OFF.
40. Jump the SCS line with the HDS. 45. Jump the SCS line with the HDS.
41. Disconnect PCM connector B (44P). 46. Disconnect PCM connector B (44P).
42. Check for continuity between PCM connector 47. Check for continuity between PCM connector
terminal B28 and body ground. terminal B22 and body ground.
*15 *17
PCM CONNECTOR B (44P) PCM CONNECTOR B (44P)
YES−Repair short in the wire between PCM YES−Repair short in the wire between PCM
connector terminal B28 and the transmission range connector terminal B22 and the transmission range
switch, then go to step 53. switch, then go to step 53.
14-94
06/09/15 17:34:41 62SWA00A_140_0097
48. Update the PCM if it does not have the latest 53. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 54. Start the engine.
49. Start the engine. 55. With the brake pedal pressed, move the shift lever
through all position. Stop for at least 1 second in
50. With the brake pedal pressed, move the shift lever each position.
through all position. Stop for at least 1 second in
each position. 56. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
51. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P07 05 indicated?
YES−If the PCM was updated, troubleshooting is NO−If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the
original PCM; R20A1 and R20A2 engine models transmission range switch and the PCM, then go to
(see page 11-226), K24Z1 engine model (see page step 1. If the HDS indicates NOT COMPLETED,
11-613). If any other DTCs were indicated on step return to the step 54 and recheck.
51, go to the indicated DTC’s troubleshooting.
14-95
06/09/15 17:34:42 62SWA00A_140_0098
Automatic Transmission
1. Clear the DTC with the HDS. 10. Monitor the OBD STATUS for P0706 in the DTCs/
Freeze Data in A/T Mode Menu for a pass/fail.
2. 4WD model: Raise the vehicle on a lift, make sure it
is securely supported, and allow all four wheels to Does the HDS indicate F AILED?
rotate freely.
2WD model: Raise the front of the vehicle, make YES−Go to step 11.
sure it is securely supported, and allow the front
wheels to rotate freely. Or raise the vehicle. NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
3. Start the engine, and turn the VSA off for model at the transmission range switch and the PCM. If
equipped with VSA (the light on the VSA OFF the HDS indicates NOT COMPLETED, return to step
switch comes on). Run the engine in the D position 9 and recheck.
until the vehicle speed reaches 50 km/h (31 mph),
then slow down and stop the wheels. 11. Shift to the D position, and verify the ATP FWD and
ATP D inputs with the HDS in the A/T data list.
4. Monitor the OBD STATUS for P0706 in the DTCs/
Freeze Data in A/T Mode Menu for a pass/fail. Is AT P F W D and AT P D ON?
NO−Intermittent failure, the system is OK at this 12. Shift to the 2 position, and verify the ATF FWD and
time. Check for poor connections or loose terminals ATP 2 inputs with the HDS in the A/T data list.
at the transmission range switch and the PCM. If
the HDS indicates NOT COMPLETED, return to step Is AT P F W D and AT P 2 ON?
3 and recheck.
YES−Go to step 13.
5. Turn the ignition switch OFF.
NO−Go to step 17.
6. Inspect the transmission range switch (see page
14-329). 13. Shift to the 1 position, and verify the ATF FWD and
ATP 1 inputs with the HDS in the A/T data list.
Is the switch OK ?
Is AT P F W D and AT P 1 ON?
YES−Go to step 7.
YES−Go to step 14.
NO−Replace the transmission range switch
(see page 14-331), then go to step 31. NO−Go to step 17.
14-96
SWA7E1PK77100090706FAAT20
06/09/15 17:34:42 62SWA00A_140_0099
14. Clear the DTC with the HDS. 17. Turn the ignition switch OFF.
15. Start the engine, and turn the VSA off for model 18. Disconnect the transmission range switch
equipped with VSA (the light on the VSA OFF connector.
switch comes on). Run the engine in the D position
until the vehicle speed reaches 50 km/h (31 mph), 19. Check for continuity between transmission range
then slow down and stop the wheels. switch connector terminal No. 10 and body ground.
*01
16. Monitor the OBD STATUS for P0706 in the DTCs/ TRANSMISSION RANGE SWITCH CONNECTOR
Freeze Data in A/T Mode Menu for a pass/fail.
Is there continuity?
(cont’d)
14-97
06/09/15 17:34:42 62SWA00A_140_0100
Automatic Transmission
GND (BLK)
GND (BLK)
Wire side of female terminals
14-98
06/09/15 17:34:42 62SWA00A_140_0101
25. Update the PCM if it does not have the latest 31. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 32. Turn the ignition switch OFF.
26. Turn the ignition switch OFF. 33. 4WD model: Raise the vehicle on a lift, make sure it
is securely supported, and allow all four wheels to
27. 4WD model: Raise the vehicle on a lift, make sure it rotate freely.
is securely supported, and allow all four wheels to 2WD model: Raise the front of the vehicle, make
rotate freely. sure it is securely supported, and allow the front
2WD model: Raise the front of the vehicle, make wheels to rotate freely. Or raise the vehicle.
sure it is securely supported, and allow the front
wheels to rotate freely. Or raise the vehicle. 34. Start the engine, and turn the VSA off for model
equipped with VSA (the light on the VSA OFF
28. Start the engine, and turn the VSA off for model switch comes on). Run the engine in the D position
equipped with VSA (the light on the VSA OFF until the vehicle speed reaches 50 km/h (31 mph),
switch comes on). Run the engine in the D position then slow down and stop the wheels.
until the vehicle speed reaches 50 km/h (31 mph),
then slow down and stop the wheels. 35. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
29. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P07 06 indicated?
YES−If the PCM was updated, troubleshooting is NO−If the HDS indicates FAILED, check for poor
complete. If the PCM was substituted, replace the connections and loose terminals at the
original PCM; R20A1 and R20A2 engine models transmission range switch and the PCM, then go to
(see page 11-226), K24Z1 engine model (see page step 1. If the HDS indicates NOT COMPLETED,
11-613). If any other DTCs were indicated on step return to step 34 and recheck.
29, go to the indicated DTC’s troubleshooting.
14-99
06/09/15 17:34:43 62SWA00A_140_0102
Automatic Transmission
Does the AT F temperature exceed the ambient-air 6. Test-drive the vehicle for several minutes in the D
temperature? position through all five gears.
YES−Record the ATF temperature. Leave the 7. Check for DTC(s) in the DTCs/Freeze Data in A/T
engine off for more than 30 minutes, and go to step Mode Menu with the HDS.
2.
Is DT C P07 11 indicated?
NO−Record the ATF temperature. Test the stall
speed RPM (see page 14-225) three times. Go to YES−Check for poor connections and loose
step 2 after stall speed testing. terminals at the ATF temperature sensor and the
PCM, then go to step 1.
2. Check the ATF temperature with the HDS.
NO−If DTC P0711 is not indicated, or if any other
Does the AT F temperature change? DTCs are indicated, go to step 8.
YES−Leave the engine off for more than 8. Monitor the OBD STATUS for P0711 in the DTCs/
30 minutes, and go to step 3. Freeze Data in A/T Mode Menu for a pass/fail.
NO−Replace the ATF temperature sensor Does the HDS indicate PASSED?
(see page 14-248), then go to step 5.
YES−Troubleshooting is complete. If any other
3. Check the ECT SENSOR with the HDS. DTCs were indicated on step 7, go to the indicated
DTC’s troubleshooting.
Is the ECT SENSOR equal to the ambient-air
temperature? NO−If the HDS indicates FAILED, check for poor
connections and loose terminals at the ATF
YES−Go to step 4. temperature sensor and the PCM, then go to step 1.
If the HDS indicates NOT COMPLETED, return to
NO−Leave the engine off until the ECT SENSOR step 6 and recheck.
reads the same as ambient-air temperature, then
go to step 4.
14-100
SWA7E1PK77100090711FAAT20
06/09/15 17:34:43 62SWA00A_140_0103
DTC P0712: Short in ATF Temperature Sensor 7. Check for continuity between shift solenoid
Circuit harness connector terminal No. 6 and body ground.
*01
NOTE: SHIFT SOLENOID HARNESS CONNECTOR
• Before you troubleshoot, record all freeze data and
any on-board snapshot, and review General
Troubleshooting Information (see page 14-5).
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission. ATFT (RED/YEL)
(K24Z1 engine model)
1. Check the ATF temperature sensor voltage with the ATFT (BRN/RED)
(R20A1 and R20A2
HDS in the A/T data list. engine models)
NO−Intermittent failure, the system is OK at this YES−Repair short in the wire between PCM
time. Check for an intermittent short in the ATFT connector terminal B27 and shift solenoid harness
wire between the ATF temperature sensor and the connector terminal No. 6, then go to step 13.
PCM.
NO−Go to step 8.
2. Disconnect the shift solenoid harness connector at
the shift solenoid valve cover. 8. Check for continuity between shift solenoid
harness connector terminal No. 6 and body ground.
3. Check the ATF TEMP SENSOR voltage with the *02
HDS. SHIFT SOLENOID HARNESS CONNECTOR
YES−Go to step 4.
ATFT (WHT)
NO−Replace the ATF temperature sensor
(see page 14-248), then go to step 13.
NO−Go to step 9.
(cont’d)
14-101
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Automatic Transmission
14-102
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DTC P0713: Open in ATF Temperature Sensor 6. Measure voltage between shift solenoid harness
Circuit connector terminals No. 6 and No. 7.
*02
NOTE: SHIFT SOLENOID HARNESS CONNECTOR
• Before you troubleshoot, record all freeze data and
any on-board snapshot, and review General
Troubleshooting Information (see page 14-5).
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission. ATFT (RED/YEL) SG2 (GRN/BLK)
(K24Z1 engine model) (K24Z1 engine model)
1. Check the ATF TEMP SENSOR voltage with the ATFT (BRN/RED) SG2 (GRN/YEL)
(R20A1 and R20A2 (R20A1 and R20A2
HDS in the A/T data list. engine models) engine models)
Does the AT F T EMP SENSOR voltage exceed Wire side of female terminals
4.93 V ?
NO−Intermittent failure, the system is OK at this YES−Replace the ATF temperature sensor-shift
time. Check for poor connections or loose terminals solenoid harness and connector (see page 14-248),
at the ATF temperature sensor and the PCM. then go to step 16.
2. Turn the ignition switch OFF. NO−Repair open in SG2 wire between PCM
connector terminal B33 and the shift solenoid
3. Disconnect the shift solenoid harness connector at harness connector, then go to step 16.
the shift solenoid valve cover.
ATFT (RED/YEL)
(K24Z1 engine model)
ATFT (BRN/RED)
(R20A1 and R20A2
engine models)
Is there about 5 V ?
YES−Go to step 6.
NO−Go to step 7.
(cont’d)
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Automatic Transmission
8. Jump the SCS line with the HDS. 12. Update the PCM if it does not have the latest
software (see page 14-9), or substitute a known-
9. Disconnect PCM connector B (44P). good PCM (see page 14-10).
10. Check for continuity between PCM connector 13. Test-drive the vehicle for several minutes in the D
terminal B27 and shift solenoid harness connector position through all five gears.
terminal No. 6.
*03 14. Check for DTC(s) in the DTCs/Freeze Data in A/T
SHIFT SOLENOID PCM CONNECTOR B (44P)
HARNESS CONNECTOR Mode Menu with the HDS.
Is DT C P07 13 indicated?
14-104
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Is DT C P07 13 indicated?
14-105
06/09/15 17:34:44 62SWA00A_140_0108
Automatic Transmission
YES−Go to step 6.
14-106
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10. Connect PCM connector C (44P). 14. Turn the ignition switch OFF.
11. Disconnect the input shaft (mainshaft) speed 15. Disconnect PCM connector B (44P).
sensor connector.
16. Check for continuity between PCM connector
12. Turn the ignition switch ON (II). terminal B18 and input shaft (mainshaft) speed
sensor connector terminal No. 1.
13. Measure voltage between input shaft (mainshaft) *03
PCM CONNECTOR B (44P) INPUT SHAFT
speed sensor connector terminal No. 1 and body (MAINSHAFT)
ground. SPEED SENSOR
*02 CONNECTOR
VCC2 (YEL/BLU)
VCC2 (YEL/BLU)
Is there continuity?
(cont’d)
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Automatic Transmission
SG2 (GRN/BLK)
(K24Z1 engine model) SG2 (GRN/BLK)
SG2 (GRN/YEL) (K24Z1 engine model)
NM (WHT/RED) (R20A1 and R20A2 SG2 (GRN/YEL)
engine models) (R20A1 and R20A2
engine models)
Is there about 5 V ?
14-108
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25. Connect the input shaft (mainshaft) speed sensor 29. Turn the ignition switch OFF.
connector.
30. Disconnect PCM connector B (44P).
26. Clear the DTC with the HDS.
31. Check for continuity between PCM connector
27. Start the engine, and turn the VSA off for model terminal B17 and input shaft (mainshaft) speed
equipped with VSA (the light on the VSA OFF sensor connector terminal No. 2.
switch comes on). Run the engine in the D position, *08
PCM CONNECTOR B (44P) INPUT SHAFT
and hold the vehicle at speeds over 50 km/h (MAINSHAFT)
(31 mph) for more than 10 seconds. Slow down and SPEED SENSOR
stop the wheel. CONNECTOR
28. Monitor the OBD STATUS for P0716 in the DTCs/ NM (WHT/RED)
Freeze Data in A/T Mode Menu for a pass/fail. NM
(WHT/RED)
Does the HDS indicate F AILED?
Is there continuity?
(cont’d)
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Automatic Transmission
14-110
06/09/15 17:34:45 62SWA00A_140_0113
DTC P0717: Problem in Input Shaft 6. Turn the ignition switch OFF.
(Mainshaft) Speed Sensor Circuit (No Signal
Input) 7. Jump the SCS line with the HDS.
3. 4WD model: Raise the vehicle on a lift, make sure it LG1 (BRN/YEL) LG2 (BRN/YEL)
is securely supported, and allow all four wheels to
rotate freely.
2WD model: Raise the front of the vehicle, make
sure it is securely supported, and allow the front
wheels to rotate freely. Or raise the vehicle. Terminal side of female terminals
4. Start the engine, and turn the VSA off for model Is there continuity?
equipped with VSA (the light on the VSA OFF
switch comes on). Run the engine in the D position, YES−Go to step 10.
and hold the vehicle at speeds over 50 km/h
(31 mph) for more than 10 seconds. Slow down and NO−Repair open in the wires between PCM
stop the wheel. connector terminals C40, C44 and ground (G101),
or repair poor ground (G101), then go to step 36.
5. Monitor the OBD STATUS for P0717 in the DTCs/
Freeze Data in A/T Mode Menu for a pass/fail.
YES−Go to step 6.
(cont’d)
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Automatic Transmission
11. Disconnect the input shaft (mainshaft) speed 15. Disconnect PCM connector B (44P).
sensor connector.
16. Check for continuity between PCM connector
12. Turn the ignition switch ON (II). terminal B18 and input shaft (mainshaft) speed
sensor connector terminal No. 1.
13. Measure voltage between input shaft (mainshaft) *03
PCM CONNECTOR B (44P) INPUT SHAFT
speed sensor connector terminal No. 1 and body (MAINSHAFT)
ground. SPEED SENSOR
*02 CONNECTOR
VCC2 (YEL/BLU)
Is there continuity?
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18. Turn the ignition switch OFF. 21. Check for continuity between PCM connector
terminal B33 and input shaft (mainshaft) speed
19. Disconnect PCM connector B (44P). sensor connector terminal No. 3.
*06
PCM CONNECTOR B (44P) INPUT SHAFT
20. Check for continuity between input shaft (MAINSHAFT)
(mainshaft) speed sensor connector terminal No. 2 SPEED SENSOR
and body ground. CONNECTOR
*05
INPUT SHAFT (MAINSHAFT)
SPEED SENSOR CONNECTOR
SG2 (GRN/BLK)
(K24Z1 engine model) SG2 (GRN/BLK)
SG2 (GRN/YEL) (K24Z1 engine model)
NM (WHT/RED) (R20A1 and R20A2 SG2 (GRN/YEL)
engine models) (R20A1 and R20A2
engine models)
Terminal side of Wire side of
female terminals female terminals
Is there about 5 V ?
(cont’d)
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Automatic Transmission
28. Monitor the OBD STATUS for P0717 in the DTCs/ NM (WHT/RED)
Freeze Data in A/T Mode Menu for a pass/fail. NM
(WHT/RED)
Does the HDS indicate F AILED?
Is there continuity?
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32. Update the PCM if it does not have the latest 36. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 37. Start the engine, and turn the VSA off for model
equipped with VSA (the light on the VSA OFF
33. Start the engine, and turn the VSA off for model switch comes on). Run the engine in the D position,
equipped with VSA (the light on the VSA OFF and hold the vehicle at speeds over 50 km/h
switch comes on). Run the engine in the D position, (31 mph) for more than 10 seconds. Slow down and
and hold the vehicle at speeds over 50 km/h stop the wheel.
(31 mph) for more than 10 seconds. Slow down and
stop the wheel. 38. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
34. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P07 17 indicated?
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Automatic Transmission
2. Test-drive the vehicle for several minutes in the D NO−Troubleshooting is complete. If the HDS
position through all five gears. indicates NOT COMPLETED, return to step 7 and
recheck.
3. Monitor the OBD STATUS for P0718 in the DTCs/
Freeze Data in A/T Mode Menu for a pass/fail. 9. Turn the ignition switch OFF.
Does the HDS indicate F AILED? 10. Jump the SCS line with the HDS.
NO−Intermittent failure, the system is OK at this 12. Check for continuity between PCM connector
time. Check for poor connections or loose terminals terminals C40 and body ground, and between C44
at the input shaft (mainshaft) speed sensor and the and body ground.
PCM. If the HDS indicates NOT COMPLETED, return *01
PCM CONNECTOR C (44P)
to step 2 and recheck.
YES−Go to step 6.
Terminal side of female terminals
NO−Repair the connector terminals, then go to
step 6. Is there continuity?
14-116
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13. Connect PCM connector C (44P). 17. Turn the ignition switch OFF.
14. Disconnect the input shaft (mainshaft) speed 18. Disconnect PCM connector B (44P).
sensor connector.
19. Check for continuity between input shaft
15. Turn the ignition switch ON (II). (mainshaft) speed sensor connector terminal No. 2
and body ground.
16. Measure voltage between input shaft (mainshaft) *03
speed sensor connector terminal No. 1 and body INPUT SHAFT (MAINSHAFT)
ground. SPEED SENSOR CONNECTOR
*02
INPUT SHAFT (MAINSHAFT)
SPEED SENSOR CONNECTOR
NM (WHT/RED)
VCC2 (YEL/BLU)
(cont’d)
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Automatic Transmission
VCC2 (YEL/BLU)
VCC2 (YEL/BLU)
Wire side of female terminals
Is there about 5 V ?
Terminal side of Wire side of
YES−Replace the input shaft (mainshaft) speed female terminals female terminals
sensor (see page 14-246), then go to step 34.
Is there continuity?
NO−Go to step 23.
YES−Go to step 29.
23. Turn the ignition switch OFF.
NO−Repair open in the wire between PCM
24. Disconnect PCM connector B (44P). connector terminal B18 and the input shaft
(mainshaft) speed sensor, then go to step 34.
25. Check for continuity between PCM connector
terminal B17 and input shaft (mainshaft) speed 29. Check for continuity between PCM connector
sensor connector terminal No. 2. terminal B18 and body ground.
*05 *07
PCM CONNECTOR B (44P) INPUT SHAFT PCM CONNECTOR B (44P)
(MAINSHAFT)
SPEED SENSOR VCC2 (YEL/BLU)
CONNECTOR
NM (WHT/RED)
NM
(WHT/RED)
14-118
06/09/15 17:35:45 62SWA00A_140_0121
30. Update the PCM if it does not have the latest 34. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 35. Test-drive the vehicle for several minutes in the D
position through all five gears.
31. Test-drive the vehicle for several minutes in the D
position through all five gears. 36. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
32. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P07 18 indicated?
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Automatic Transmission
YES−Go to step 6.
14-120
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10. Connect PCM connector C (44P). 14. Turn the ignition switch OFF.
11. Disconnect the output shaft (countershaft) speed 15. Disconnect PCM connector C (44P).
sensor connector.
16. Check for continuity between PCM connector
12. Turn the ignition switch ON (II). terminal C13 and output shaft (countershaft) speed
sensor connector terminal No. 1.
13. Measure voltage between output shaft *03
OUTPUT SHAFT PCM CONNECTOR C (44P)
(countershaft) speed sensor connector terminal (COUNTERSHAFT)
No. 1 and body ground. SPEED SENSOR
*02 CONNECTOR
VCC1 (YEL/RED)
VCC1 (YEL/RED)
Is there continuity?
(cont’d)
14-121
06/09/15 17:35:46 62SWA00A_140_0124
Automatic Transmission
NC (BLK/WHT)
(K24Z1 engine model)
NC (BLK/BLU) Wire side of Terminal side of
(R20A1 and R20A2 female terminals female terminals
engine models)
Is there continuity?
Wire side of female terminals
YES−Go to step 22.
Is there about 5 V ?
14-122
06/09/15 17:35:47 62SWA00A_140_0125
25. Connect the output shaft (countershaft) speed 29. Turn the ignition switch OFF.
sensor connector.
30. Disconnect PCM connector C (44P).
26. Clear the DTC with the HDS.
31. Check for continuity between PCM connector
27. Start the engine, and turn the VSA off for model terminal C43 and output shaft (countershaft) speed
equipped with VSA (the light on the VSA OFF sensor connector terminal No. 2.
switch comes on). Run the vehicle in the D position *08
PCM CONNECTOR C (44P) OUTPUT SHAFT
with engine speed 2,000 rpm (min−1) or higher for (COUNTERSHAFT)
more than 10 seconds. Slow down and stop the SPEED SENSOR
wheel. CONNECTOR
Is there continuity?
(cont’d)
14-123
06/09/15 17:35:47 62SWA00A_140_0126
Automatic Transmission
14-124
06/09/15 17:35:47 62SWA00A_140_0127
DTC P0722: Problem in Output Shaft 6. Turn the ignition switch OFF.
(Countershaft) Speed Sensor Circuit (No
Signal Input) 7. Jump the SCS line with the HDS.
3. 4WD model: Raise the vehicle on a lift, make sure it LG1 (BRN/YEL) LG2 (BRN/YEL)
is securely supported, and allow all four wheels to
rotate freely.
2WD model: Raise the front of the vehicle, make
sure it is securely supported, and allow the front
wheels to rotate freely. Or raise the vehicle. Terminal side of female terminals
4. Start the engine, and turn the VSA off for model Is there continuity?
equipped with VSA (the light on the VSA OFF
switch comes on). Run the vehicle in the D position YES−Go to step 10.
with engine speed 2,000 rpm (min−1) or higher for
more than 10 seconds. Slow down and stop the NO−Repair open in the wires between PCM
wheel. connector terminals C40, C44 and ground (G101),
or repair poor ground (G101), then go to step 36.
5. Monitor the OBD STATUS for P0722 in the DTCs/
Freeze Data in A/T Mode Menu for a pass/fail.
YES−Go to step 6.
(cont’d)
14-125
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Automatic Transmission
11. Disconnect the output shaft (countershaft) speed 15. Disconnect PCM connector C (44P).
sensor connector.
16. Check for continuity between PCM connector
12. Turn the ignition switch ON (II). terminal C13 and output shaft (countershaft) speed
sensor connector terminal No. 1.
13. Measure voltage between output shaft *03
OUTPUT SHAFT PCM CONNECTOR C (44P)
(countershaft) speed sensor connector terminal (COUNTERSHAFT)
No. 1 and body ground. SPEED SENSOR
*02 CONNECTOR
VCC1 (YEL/RED)
VCC1 (YEL/RED)
Is there continuity?
14-126
06/09/15 17:35:48 62SWA00A_140_0129
18. Turn the ignition switch OFF. 21. Check for continuity between PCM connector
terminal C14 and output shaft (countershaft) speed
19. Disconnect PCM connector C (44P). sensor connector terminal No. 3.
*06
OUTPUT SHAFT PCM CONNECTOR C (44P)
20. Check for continuity between output shaft (COUNTERSHAFT)
(countershaft) speed sensor connector terminal SPEED SENSOR
No. 2 and body ground. CONNECTOR
*05 SG1
OUTPUT SHAFT (COUNTERSHAFT) (GRN/WHT)
SPEED SENSOR CONNECTOR
SG1 (GRN/WHT)
NC (BLK/WHT)
(K24Z1 engine model)
NC (BLK/BLU) Wire side of Terminal side of
(R20A1 and R20A2 female terminals female terminals
engine models)
Is there continuity?
Wire side of female terminals
YES−Go to step 22.
Is there about 5 V ?
(cont’d)
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06/09/15 17:35:48 62SWA00A_140_0130
Automatic Transmission
Is there continuity?
14-128
06/09/15 17:35:48 62SWA00A_140_0131
32. Update the PCM if it does not have the latest 36. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 37. Start the engine, and turn the VSA off for model
equipped with VSA (the light on the VSA OFF
33. Start the engine, and turn the VSA off for model switch comes on). Run the vehicle in the D position
equipped with VSA (the light on the VSA OFF with engine speed 2,000 rpm (min−1) or higher for
switch comes on). Run the vehicle in the D position more than 10 seconds. Slow down and stop the
with engine speed 2,000 rpm (min−1) or higher for wheel.
more than 10 seconds. Slow down and stop the
wheel. 38. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
34. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P07 22 indicated?
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Automatic Transmission
2. Test-drive the vehicle for several minutes in the D NO−Troubleshooting is complete. If the HDS
position through all five gears. indicates NOT COMPLETED, return to step 7 and
recheck.
3. Monitor the OBD STATUS for P0723 in the DTCs/
Freeze Data in A/T Mode Menu for a pass/fail. 9. Turn the ignition switch OFF.
Does the HDS indicate F AILED? 10. Jump the SCS line with the HDS.
NO−Intermittent failure, the system is OK at this 12. Check for continuity between PCM connector
time. Check for poor connections and loose terminals C40 and body ground, and between C44
terminals at the output shaft (countershaft) speed and body ground.
sensor and the PCM. If the HDS indicates NOT *01
PCM CONNECTOR C (44P)
COMPLETED, return to step 2 and recheck.
YES−Go to step 6.
Terminal side of female terminals
NO−Repair the connector terminals, then go to
step 6. Is there continuity?
14-130
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13. Connect PCM connector C (44P). 17. Turn the ignition switch OFF.
14. Disconnect the output shaft (countershaft) speed 18. Disconnect PCM connector C (44P).
sensor connector.
19. Check for continuity between output shaft
15. Turn the ignition switch ON (II). (countershaft) speed sensor connector terminal
No. 2 and body ground.
16. Measure voltage between output shaft *03
(countershaft) speed sensor connector terminal OUTPUT SHAFT (COUNTERSHAFT)
No. 1 and body ground. SPEED SENSOR CONNECTOR
*02
OUTPUT SHAFT (COUNTERSHAFT)
SPEED SENSOR CONNECTOR
NC (BLK/WHT)
(K24Z1 engine model)
NC (BLK/BLU)
(R20A1 and R20A2
VCC1 (YEL/RED) engine models)
(cont’d)
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Automatic Transmission
VCC1 (YEL/RED)
Wire side of female terminals
Is there about 5 V ?
Wire side of Terminal side of
YES−Replace the output shaft (countershaft) female terminals female terminals
speed sensor (see page 14-246), then go to step 34.
Is there continuity?
NO−Go to step 23.
YES−Go to step 29.
23. Turn the ignition switch OFF.
NO−Repair open in the wire between PCM
24. Disconnect PCM connector C (44P). connector terminal C13 and the output shaft
(countershaft) speed sensor, then go to step 34.
25. Check for continuity between PCM connector
terminal C43 and output shaft (countershaft) speed 29. Check for continuity between PCM connector
sensor connector terminal No. 2. terminal C13 and body ground.
*05 *07
PCM CONNECTOR C (44P) OUTPUT SHAFT PCM CONNECTOR C (44P)
(COUNTERSHAFT)
SPEED SENSOR VCC1 (YEL/RED)
CONNECTOR
NC (BLK/WHT)
(K24Z1 engine model) NC (BLK/WHT)
NC (BLK/BLU) (K24Z1 engine model)
(R20A1 and R20A2 NC (BLK/BLU)
engine models) (R20A1 and R20A2
engine models)
Terminal side of female terminals
Terminal side of Wire side of
female terminals female terminals
Is there continuity?
Is there continuity?
YES−Repair short in the wire between PCM
YES−Go to step 30. connector terminal C13 and the output shaft
(countershaft) speed sensor, then go to step 34.
NO−Repair open in the wire between PCM
connector terminal C43 and the output shaft NO−Go to step 30.
(countershaft) speed sensor, then go to step 34.
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30. Update the PCM if it does not have the latest 34. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 35. Test-drive the vehicle for several minutes in the D
position through all five gears.
31. Test-drive the vehicle for several minutes in the D
position through all five gears. 36. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
32. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P07 23 indicated?
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Automatic Transmission
Does the strainer have metal debris or excessive Does A/ T clutch pressure control solenoid valve A
clutch material? work properly?
YES−Replace the transmission, then go to step 11. YES−Repair the hydraulic system related with shift
valve A, or replace the transmission, then go to
NO−Replace the ATF (see step 5 on page 14-252), step 11.
then go to step 4.
NO−Replace A/T clutch pressure control solenoid
4. Clear the DTC with the HDS. valve A (see page 14-240), then go to step 11.
5. Test-drive the vehicle in the D position through all 11. Clear the DTC with the HDS.
five gears at speeds over 20 km/h (12 mph) for
more than 20 seconds, then slow down to a stop. 12. Test-drive the vehicle in the D position through all
five gears at speeds over 20 km/h (12 mph) for
6. Test-drive the vehicle again in the D position more than 20 seconds, then slow down to a stop.
through all five gears at speeds over 20 km/h
(12 mph) for more than 20 seconds, then slow 13. Test-drive the vehicle again in the D position
down to a stop. through all five gears at speeds over 20 km/h
(12 mph) for more than 20 seconds, then slow
7. Monitor the OBD STATUS for P0747 in the DTCs/ down to a stop.
Freeze Data in A/T Mode Menu for a pass/fail.
14. Monitor the OBD STATUS for P0747 in the DTCs/
Does the HDS indicate F AILED? Freeze Data in A/T Mode Menu for a pass/fail.
14-134
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DTC P0752: Shift Solenoid Valve A Stuck ON 9. Choose Shift Solenoid A in the Miscellaneous Test
Menu, and make sure shift solenoid valve A
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). Is a clicking sound heard?
Does the HDS indicate F AILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 20 km/h
YES−Go to step 8. (12 mph) for more than 20 seconds, then slow
down to a stop.
NO−Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return 16. Monitor the OBD STATUS for P0752 in the DTCs/
to step 5 and recheck. Freeze Data in A/T Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the HDS indicate PASSED?
YES−Troubleshooting is complete.
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Automatic Transmission
Does the HDS indicate F AILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 20 km/h
YES−Go to step 8. (12 mph) for more than 20 seconds, then slow
down to a stop.
NO−Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return 16. Monitor the OBD STATUS for P0756 in the DTCs/
to step 5 and recheck. Freeze Data in A/T Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the HDS indicate PASSED?
YES−Troubleshooting is complete.
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DTC P0757: Shift Solenoid Valve B Stuck ON 9. Choose Shift Solenoid B in the Miscellaneous Test
Menu, and make sure shift solenoid valve B
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). Is a clicking sound heard?
Does the HDS indicate F AILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 20 km/h
YES−Go to step 8. (12 mph) for more than 20 seconds, then slow
down to a stop.
NO−Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return 16. Monitor the OBD STATUS for P0757 in the DTCs/
to step 5 and recheck. Freeze Data in A/T Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the HDS indicate PASSED?
YES−Troubleshooting is complete.
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Automatic Transmission
Does the HDS indicate F AILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 20 km/h
YES−Go to step 8. (12 mph) for more than 20 seconds, then slow
down to a stop.
NO−Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return 16. Monitor the OBD STATUS for P0761 in the DTCs/
to step 5 and recheck. Freeze Data in A/T Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the HDS indicate PASSED?
YES−Troubleshooting is complete.
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DTC P0771: Shift Solenoid Valve E Stuck OFF 9. Choose Shift Solenoid E in the Miscellaneous Test
Menu, and make sure shift solenoid valve E
NOTE: Before you troubleshoot, record all freeze data operates with the HDS.
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). Is a clicking sound heard?
Does the HDS indicate F AILED? 15. Test-drive the vehicle again in the D position
through all five gears at speeds over 20 km/h
YES−Go to step 8. (12 mph) for more than 20 seconds, then slow
down to a stop.
NO−Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return 16. Monitor the OBD STATUS for P0771 in the DTCs/
to step 5 and recheck. Freeze Data in A/T Mode Menu for a pass/fail.
8. Clear the DTC with the HDS. Does the HDS indicate PASSED?
YES−Troubleshooting is complete.
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Automatic Transmission
NO−Replace the ATF (see step 5 on page 14-252), YES−Repair the hydraulic system related with shift
then go to step 4. valve B, or replace the transmission, then go to
step 11.
4. Clear the DTC with the HDS.
NO−Replace A/T clutch pressure control solenoid
5. Test-drive the vehicle in the D position through all valve B (see page 14-245), then go to step 11.
five gears at speeds over 20 km/h (12 mph) for
more than 20 seconds, then slow down to a stop. 11. Clear the DTC with the HDS.
6. Test-drive the vehicle again in the D position 12. Test-drive the vehicle in the D position through all
through all five gears at speeds over 20 km/h five gears at speeds over 20 km/h (12 mph) for
(12 mph) for more than 20 seconds, then slow more than 20 seconds, then slow down to a stop.
down to a stop.
13. Test-drive the vehicle again in the D position
7. Monitor the OBD STATUS for P0776 in the DTCs/ through all five gears at speeds over 20 km/h
Freeze Data in A/T Mode Menu for a pass/fail. (12 mph) for more than 20 seconds, then slow
down to a stop.
Does the HDS indicate F AILED?
14. Monitor the OBD STATUS for P0776 in the DTCs/
YES−Go to step 8. Freeze Data in A/T Mode Menu for a pass/fail.
NO−Intermittent failure, the system is OK at this Does the HDS indicate PASSED?
time. If the HDS indicates NOT COMPLETED, return
to step 5 and recheck. YES−Troubleshooting is complete.
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DTC P0777: A/T Clutch Pressure Control 8. Clear the DTC with the HDS.
Solenoid Valve B Stuck ON
9. Choose Clutch Pressure Control (Linear) Solenoid B
NOTE: Before you troubleshoot, record all freeze data in the Miscellaneous Test Menu, and test A/T clutch
and any on-board snapshot, and review General pressure control solenoid valve B with the HDS.
Troubleshooting Information (see page 14-5).
Does the HDS indicate NORMAL?
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). YES−Intermittent failure, the system is OK at this
time.
2. Make sure that the transmission is filled to the
proper level, and check for fluid leaks. NO−Follow the instructions indicated on the HDS
by the test result, but if the HDS has not determined
3. Drain the ATF (see step 3 on page 14-252) through a the cause of the failure, go to step 10. If any part is
strainer. Inspect the strainer for metal debris or replaced, go to step 11.
excessive clutch material.
10. Inspect A/T clutch pressure control solenoid
Does the strainer have metal debris or excessive valve B (see page 14-241).
clutch material?
Does A/ T clutch pressure control solenoid valve B
YES−Replace the transmission, then go to step 11. work properly?
NO−Replace the ATF (see step 5 on page 14-252), YES−Repair the hydraulic system related with shift
then go to step 4. valve B, or replace the transmission, then go to
step 11.
4. Clear the DTC with the HDS.
NO−Replace A/T clutch pressure control solenoid
5. Test-drive the vehicle in the D position through all valve B (see page 14-245), then go to step 11.
five gears at speeds over 20 km/h (12 mph) for
more than 20 seconds, then slow down to a stop. 11. Clear the DTC with the HDS.
6. Test-drive the vehicle again in the D position 12. Test-drive the vehicle in the D position through all
through all five gears at speeds over 20 km/h five gears at speeds over 20 km/h (12 mph) for
(12 mph) for more than 20 seconds, then slow more than 20 seconds, then slow down to a stop.
down to a stop.
13. Test-drive the vehicle again in the D position
7. Monitor the OBD STATUS for P0777 in the DTCs/ through all five gears at speeds over 20 km/h
Freeze Data in A/T Mode Menu for a pass/fail. (12 mph) for more than 20 seconds, then slow
down to a stop.
Does the HDS indicate F AILED?
14. Monitor the OBD STATUS for P0777 in the DTCs/
YES−Go to step 8. Freeze Data in A/T Mode Menu for a pass/fail.
NO−Intermittent failure, the system is OK at this Does the HDS indicate PASSED?
time. If the HDS indicates NOT COMPLETED, return
to step 5 and recheck. YES−Troubleshooting is complete.
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Automatic Transmission
Are there other DT Cs? NO−If the HDS indicates FAILED, check for poor
connections and loose terminals at shift solenoid
YES−Troubleshoot indicated DTC(s): valves, A/T clutch pressure control solenoid valves,
and the PCM. If the PCM was updated, substitute a
• P1730 (see page 14-204) known-good PCM (see page 14-10), then recheck. If
• P1731 (see page 14-206) the PCM was substituted, go to step 1. If the HDS
• P1732 (see page 14-208) indicates NOT COMPLETED, keep idling until a
• P1733 (see page 14-210) result comes on.
• P1734 (see page 14-212)
NO−Go to step 2.
Is DT C P07 80 indicated?
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DTC P0796: A/T Clutch Pressure Control 8. Clear the DTC with the HDS.
Solenoid Valve C Stuck OFF
9. Choose Clutch Pressure Control (Linear) Solenoid C
NOTE: Before you troubleshoot, record all freeze data in the Miscellaneous Test Menu, and test A/T clutch
and any on-board snapshot, and review General pressure control solenoid valve C with the HDS.
Troubleshooting Information (see page 14-5).
Does the HDS indicate NORMAL?
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). YES−Intermittent failure, the system is OK at this
time.
2. Make sure that the transmission is filled to the
proper level, and check for fluid leaks. NO−Follow the instructions indicated on the HDS
by the test result, but if the HDS has not determined
3. Drain the ATF (see step 3 on page 14-252) through a the cause of the failure, go to step 10. If any part is
strainer. Inspect the strainer for metal debris or replaced, go to step 11.
excessive clutch material.
10. Inspect A/T clutch pressure control solenoid
Does the strainer have metal debris or excessive valve C (see page 14-243).
clutch material?
Does A/ T clutch pressure control solenoid valve C
YES−Replace the transmission, then go to step 11. work properly?
NO−Replace the ATF (see step 5 on page 14-252), YES−Repair the hydraulic system related with shift
then go to step 4. valve C, or replace the transmission, then go to
step 11.
4. Clear the DTC with the HDS.
NO−Replace A/T clutch pressure control solenoid
5. Test-drive the vehicle in the D position through all valve C (see page 14-245), then go to step 11.
five gears at speeds over 20 km/h (12 mph) for
more than 20 seconds, then slow down to a stop. 11. Clear the DTC with the HDS.
6. Test-drive the vehicle again in the D position 12. Test-drive the vehicle in the D position through all
through all five gears at speeds over 20 km/h five gears at speeds over 20 km/h (12 mph) for
(12 mph) for more than 20 seconds, then slow more than 20 seconds, then slow down to a stop.
down to a stop.
13. Test-drive the vehicle again in the D position
7. Monitor the OBD STATUS for P0796 in the DTCs/ through all five gears at speeds over 20 km/h
Freeze Data in A/T Mode Menu for a pass/fail. (12 mph) for more than 20 seconds, then slow
down to a stop.
Does the HDS indicate F AILED?
14. Monitor the OBD STATUS for P0796 in the DTCs/
YES−Go to step 8. Freeze Data in A/T Mode Menu for a pass/fail.
NO−Intermittent failure, the system is OK at this Does the HDS indicate PASSED?
time. If the HDS indicates NOT COMPLETED, return
to step 5 and recheck. YES−Troubleshooting is complete.
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Automatic Transmission
NO−Replace the ATF (see step 5 on page 14-252), YES−Repair the hydraulic system related with shift
then go to step 4. valve C, or replace the transmission, then go to
step 11.
4. Clear the DTC with the HDS.
NO−Replace A/T clutch pressure control solenoid
5. Test-drive the vehicle in the D position through all valve C (see page 14-245), then go to step 11.
five gears at speeds over 20 km/h (12 mph) for
more than 20 seconds, then slow down to a stop. 11. Clear the DTC with the HDS.
6. Test-drive the vehicle again in the D position 12. Test-drive the vehicle in the D position through all
through all five gears at speeds over 20 km/h five gears at speeds over 20 km/h (12 mph) for
(12 mph) for more than 20 seconds, then slow more than 20 seconds, then slow down to a stop.
down to a stop.
13. Test-drive the vehicle again in the D position
7. Monitor the OBD STATUS for P0797 in the DTCs/ through all five gears at speeds over 20 km/h
Freeze Data in A/T Mode Menu for a pass/fail. (12 mph) for more than 20 seconds, then slow
down to a stop.
Does the HDS indicate F AILED?
14. Monitor the OBD STATUS for P0797 in the DTCs/
YES−Go to step 8. Freeze Data in A/T Mode Menu for a pass/fail.
NO−Intermittent failure, the system is OK at this Does the HDS indicate PASSED?
time. If the HDS indicates NOT COMPLETED, return
to step 5 and recheck. YES−Troubleshooting is complete.
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DTC P0842: Short in 2nd Clutch Transmission 6. Turn the ignition switch OFF.
Fluid Pressure Switch Circuit, or 2nd Clutch
Transmission Fluid Pressure Switch Stuck 7. Disconnect the 2nd clutch transmission fluid
ON pressure switch connector.
YES−Go to step 3. 11. Jump the SCS line with the HDS.
3. Start the engine, and warm it up to normal 13. Check for continuity between PCM connector
operating temperature (the radiator fan comes on). terminal B8 and body ground.
*01
PCM CONNECTOR B (44P)
4. Drive the vehicle in 2nd gear in the 2 position for
more than 5 seconds, then shift to the D position, OP2SW (BLU/RED)
and drive in 3rd gear for more than 5 seconds. (K24Z1 engine model)
OP2SW (BLU/YEL)
Slow down and stop the wheels. (R20A1 and R20A2 engine models)
YES−Go to step 6.
(cont’d)
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Automatic Transmission
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DTC P0843: Open in 2nd Clutch Transmission 5. Drive the vehicle in 2nd gear in the 2 position for
Fluid Pressure Switch Circuit, or 2nd Clutch more than 5 seconds, then shift to the D position,
Transmission Fluid Pressure Switch Stuck and drive in 3rd gear for more than 5 seconds.
OFF Slow down and stop the wheels.
YES−Go to step 5.
NO−Go to step 7.
(cont’d)
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Automatic Transmission
8. Disconnect the 2nd clutch transmission fluid 12. Jump the SCS line with the HDS.
pressure switch connector.
13. Disconnect PCM connector B (44P).
9. Turn the ignition switch ON (II).
14. Check for continuity between PCM connector
10. Measure voltage between the 2nd clutch terminal B8 and the 2nd clutch transmission fluid
transmission fluid pressure switch connector pressure switch connector terminal.
terminal and body ground. *02
*01 2ND CLUTCH
TRANSMISSION FLUID
2ND CLUTCH TRANSMISSION FLUID PRESSURE
PRESSURE SWITCH CONNECTOR PCM CONNECTOR B (44P) SWITCH CONNECTOR
OP2SW (BLU/RED)
(K24Z1 engine model)
OP2SW (BLU/YEL)
OP2SW (BLU/RED) (R20A1 and R20A2
(K24Z1 engine model) engine models)
OP2SW (BLU/YEL)
OP2SW (BLU/RED) (R20A1 and R20A2
(K24Z1 engine model) engine models)
OP2SW (BLU/YEL)
(R20A1 and R20A2
engine models)
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15. Update the PCM if it does not have the latest 19. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 20. Drive the vehicle in 2nd gear in the 2 position for
more than 5 seconds, then shift to the D position,
16. Drive the vehicle in 2nd gear in the 2 position for and drive in 3rd gear for more than 5 seconds.
more than 5 seconds, then shift to the D position, Slow down and stop the wheels.
and drive in 3rd gear for more than 5 seconds.
Slow down and stop the wheels. 21. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
17. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P0843 indicated?
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Automatic Transmission
YES−Go to step 3. 11. Jump the SCS line with the HDS.
3. Start the engine, and warm it up to normal 13. Check for continuity between PCM connector
operating temperature (the radiator fan comes on). terminal B9 and body ground.
*01
PCM CONNECTOR B (44P)
4. Drive the vehicle in 3rd gear in the D position D3
driving mode for more than 5 seconds, then release OP3SW (BLU/WHT)
the D3 driving mode by pushing the D3 switch, and (K24Z1 engine model)
OP3SW (BLK/RED)
drive in 4th gear for more than 5 seconds. Slow (R20A1 and R20A2 engine models)
down and stop the wheels.
YES−Go to step 6.
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14. Update the PCM if it does not have the latest 18. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 19. Drive the vehicle in 3rd gear in the D position D3
driving mode for more than 5 seconds, then release
15. Drive the vehicle in 3rd gear in the D position D3 the D3 driving mode by pushing the D3 switch, and
driving mode for more than 5 seconds, then release drive in 4th gear for more than 5 seconds. Slow
the D3 driving mode by pushing the D3 switch, and down and stop the wheels.
drive in 4th gear for more than 5 seconds. Slow
down and stop the wheels. 20. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
16. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P0847 indicated?
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Automatic Transmission
1. Clear the DTC with the HDS. NO−Intermittent failure, the system is OK at this
time. Check for poor connections or loose terminals
2. Start the engine, and warm it up to normal at the 3rd clutch transmission fluid pressure switch
operating temperature (the radiator fan comes on). and the PCM. If the HDS indicates NOT
COMPLETED, return to step 5 and recheck.
3. Drive the vehicle in 3rd gear in the D position D3
driving mode, and verify with the HDS in the A/T
data list that the SHIFT COMMAND indicates 3rd.
YES−Go to step 5.
NO−Go to step 7.
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7. Turn the ignition switch OFF. 11. Turn the ignition switch OFF.
8. Disconnect the 3rd clutch transmission fluid 12. Jump the SCS line with the HDS.
pressure switch connector.
13. Disconnect PCM connector B (44P).
9. Turn the ignition switch ON (II).
14. Check for continuity between PCM connector
10. Measure voltage between the 3rd clutch terminal B9 and the 3rd clutch transmission fluid
transmission fluid pressure switch connector pressure switch connector terminal.
terminal and body ground. *02
*01 3RD CLUTCH
TRANSMISSION FLUID
3RD CLUTCH TRANSMISSION FLUID PRESSURE
PRESSURE SWITCH CONNECTOR PCM CONNECTOR B (44P) SWITCH CONNECTOR
OP3SW (BLU/WHT)
(K24Z1 engine model)
OP3SW (BLK/RED)
OP3SW (BLU/WHT) (R20A1 and R20A2
(K24Z1 engine model) engine models)
OP3SW (BLK/RED)
OP3SW (BLU/WHT) (R20A1 and R20A2
(K24Z1 engine model) engine models)
OP3SW (BLK/RED)
(R20A1 and R20A2
engine models)
(cont’d)
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Automatic Transmission
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DTC P0962: Problem in A/T Clutch Pressure 6. Turn the ignition switch OFF.
Control Solenoid Valve A Circuit
7. Disconnect the A/T clutch pressure control solenoid
NOTE: valve A connector.
• Before you troubleshoot, record all freeze data and
any on-board snapshot, and review General 8. Measure resistance between A/T clutch pressure
Troubleshooting Information (see page 14-5). control solenoid valve A connector terminals No. 1
• This code is caused by an electrical circuit problem and No. 2.
and cannot be caused by a mechanical problem in the *01
transmission. A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE A CONNECTOR
1. Clear the DTC with the HDS.
Is DT C P0962 indicated?
YES−Go to step 6.
NO−Go to step 3.
Terminal side of male terminals
3. Choose Clutch Pressure Control (Linear) Solenoid A
in the Miscellaneous Test Menu, and test A/T clutch
pressure control solenoid valve A with the HDS. Is there 3−10 ?
YES−Go to step 6.
(cont’d)
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Automatic Transmission
GND (BLK)
NO−Repair open in the wire between A/T clutch YES−Go to step 12.
pressure control solenoid valve A and ground
(G101), or repair poor ground (G101), then go to NO−Repair open or short in the wire between PCM
step 16. connector terminal B44 and A/T clutch pressure
control solenoid valve A, then go to step 16.
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12. Update the PCM if it does not have the latest 16. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 17. Test-drive the vehicle for several minutes in the D
position through all five gears.
13. Test-drive the vehicle for several minutes in the D
position through all five gears. 18. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
14. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P0962 indicated?
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Automatic Transmission
YES−Go to step 6.
Is there 3−10 ?
NO−Go to step 3.
YES−Go to step 9.
3. Choose Clutch Pressure Control (Linear) Solenoid A
in the Miscellaneous Test Menu, and test A/T clutch NO−Replace A/T clutch pressure control solenoid
pressure control solenoid valve A with the HDS. valve A (see page 14-240), then go to step 14.
Does the HDS indicate NORMAL? 9. Check for continuity between A/T clutch pressure
control solenoid valve A connector terminal No. 2
YES−Go to step 4. and body ground.
*02
NO−Go to step 6. A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE A CONNECTOR
4. Choose Clutch Pressure Control Solenoid Control
in the Miscellaneous Test Menu, and command A/T
clutch pressure control solenoid valve A at 0.2 A
with the HDS.
GND (BLK)
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10. Update the PCM if it does not have the latest 14. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 15. Test-drive the vehicle for several minutes in the D
position through all five gears.
11. Test-drive the vehicle for several minutes in the D
position through all five gears. 16. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
12. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P0963 indicated?
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Automatic Transmission
Is DT C P0966 indicated?
YES−Go to step 6.
NO−Go to step 3.
Terminal side of male terminals
3. Choose Clutch Pressure Control (Linear) Solenoid B
in the Miscellaneous Test Menu, and test A/T clutch
pressure control solenoid valve B with the HDS. Is there 3−10 ?
YES−Go to step 6.
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9. Check for continuity between A/T clutch pressure 10. Turn the ignition switch ON (II).
control solenoid valve B connector terminal No. 2
and body ground. 11. Measure voltage between A/T clutch pressure
*02 control solenoid valve B connector terminals No. 1
A/T CLUTCH PRESSURE CONTROL and No. 2.
SOLENOID VALVE B CONNECTOR *03
A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE B CONNECTOR
GND (BLK)
NO−Repair open in the wire between A/T clutch YES−Go to step 12.
pressure control solenoid valve B and ground
(G101), or repair poor ground (G101), then go to NO−Repair open or short in the wire between PCM
step 16. connector terminal B35 and A/T clutch pressure
control solenoid valve B, then go to step 16.
(cont’d)
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Automatic Transmission
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DTC P0967: Problem in A/T Clutch Pressure 8. Measure resistance between A/T clutch pressure
Control Solenoid Valve B control solenoid valve B connector terminals No. 1
and No. 2.
NOTE: *01
• Before you troubleshoot, record all freeze data and A/T CLUTCH PRESSURE CONTROL
any on-board snapshot, and review General SOLENOID VALVE B CONNECTOR
Troubleshooting Information (see page 14-5).
• This code is caused by an electrical circuit problem
and cannot be caused by a mechanical problem in the
transmission.
YES−Go to step 6.
Is there 3−10 ?
NO−Go to step 3.
YES−Go to step 9.
3. Choose Clutch Pressure Control (Linear) Solenoid B
in the Miscellaneous Test Menu, and test A/T clutch NO−Replace A/T clutch pressure control solenoid
pressure control solenoid valve B with the HDS. valve B (see page 14-245), then go to step 14.
Does the HDS indicate NORMAL? 9. Check for continuity between A/T clutch pressure
control solenoid valve B connector terminal No. 2
YES−Go to step 4. and body ground.
*02
NO−Go to step 6. A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE B CONNECTOR
4. Choose Clutch Pressure Control Solenoid Control
in the Miscellaneous Test Menu, and command A/T
clutch pressure control solenoid valve B at 0.2 A
with the HDS.
GND (BLK)
(cont’d)
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Automatic Transmission
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DTC P0970: Problem in A/T Clutch Pressure 6. Turn the ignition switch OFF.
Control Solenoid Valve C Circuit
7. Disconnect the A/T clutch pressure control solenoid
NOTE: valve C connector.
• Before you troubleshoot, record all freeze data and
any on-board snapshot, and review General 8. Measure resistance between A/T clutch pressure
Troubleshooting Information (see page 14-5). control solenoid valve C connector terminals No. 1
• This code is caused by an electrical circuit problem and No. 2.
and cannot be caused by a mechanical problem in the *01
transmission. A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE C CONNECTOR
1. Clear the DTC with the HDS.
Is DT C P097 0 indicated?
YES−Go to step 6.
NO−Go to step 3.
Terminal side of male terminals
3. Choose Clutch Pressure Control (Linear) Solenoid C
in the Miscellaneous Test Menu, and test A/T clutch
pressure control solenoid valve C with the HDS. Is there 3−10 ?
YES−Go to step 6.
(cont’d)
14-165
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06/09/15 17:36:47 62SWA00A_140_0168
Automatic Transmission
GND (BLK)
NO−Repair open in the wire between A/T clutch YES−Go to step 12.
pressure control solenoid valve C and ground
(G101), or repair poor ground (G101), then go to NO−Repair open or short in the wire between PCM
step 16. connector terminal B25 and A/T clutch pressure
control solenoid valve C, then go to step 16.
14-166
06/09/15 17:36:47 62SWA00A_140_0169
12. Update the PCM if it does not have the latest 16. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 17. Test-drive the vehicle for several minutes in the D
position through all five gears.
13. Test-drive the vehicle for several minutes in the D
position through all five gears. 18. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
14. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P097 0 indicated?
14-167
06/09/15 17:36:48 62SWA00A_140_0170
Automatic Transmission
YES−Go to step 6.
Is there 3−10 ?
NO−Go to step 3.
YES−Go to step 9.
3. Choose Clutch Pressure Control (Linear) Solenoid C
in the Miscellaneous Test Menu, and test A/T clutch NO−Replace A/T clutch pressure control solenoid
pressure control solenoid valve C with the HDS. valve C (see page 14-245), then go to step 14.
Does the HDS indicate NORMAL? 9. Check for continuity between A/T clutch pressure
control solenoid valve C connector terminal No. 2
YES−Go to step 4. and body ground.
*02
NO−Go to step 6. A/T CLUTCH PRESSURE CONTROL
SOLENOID VALVE C CONNECTOR
4. Choose Clutch Pressure Control Solenoid Control
in the Miscellaneous Test Menu, and command A/T
clutch pressure control solenoid valve C at 0.2 A
with the HDS.
GND (BLK)
14-168
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10. Update the PCM if it does not have the latest 14. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 15. Test-drive the vehicle for several minutes in the D
position through all five gears.
11. Test-drive the vehicle for several minutes in the D
position through all five gears. 16. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
12. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P097 1 indicated?
14-169
06/09/15 17:36:48 62SWA00A_140_0172
Automatic Transmission
Is DT C P097 3 indicated?
YES−Go to step 7.
LG1 (BRN/YEL) LG2
(BRN/
NO−Go to step 4. YEL)
NO−Go to step 7.
YES−Go to step 7.
14-170
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11. Disconnect the shift solenoid harness connector. 14. Update the PCM if it does not have the latest
software (see page 14-9), or substitute a known-
12. Check for continuity between PCM connector good PCM (see page 14-10).
terminals B10 and C40 or C44.
*02 15. Start the engine, and shift to the D position.
PCM CONNECTORS
SH A (BLU/BLK) (K24Z1 engine model) 16. Check for DTC(s) in the DTCs/Freeze Data in A/T
SH A (BLU) (R20A1 and R20A2 engine models) Mode Menu with the HDS.
Is shif t solenoid valve A OK ? NO−If the HDS indicates FAILED, check for poor
connections and loose terminals at shift solenoid
YES−Go to step 14. valve A and the PCM. If the PCM was updated,
substitute a known-good PCM (see page 14-10),
NO−Replace shift solenoid valve A or the shift then recheck. If the PCM was substituted, go to step
solenoid harness (see page 14-235), then go to step 1. If the HDS indicates NOT COMPLETED, keep
18. idling until a result comes on.
(cont’d)
14-171
06/09/15 17:36:48 62SWA00A_140_0174
Automatic Transmission
Is DT C P097 3 indicated?
14-172
06/09/15 17:36:49 62SWA00A_140_0175
DTC P0974: Open in Shift Solenoid Valve A 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (44P) and C (44P).
any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). 10. Measure resistance between PCM connector
• This code is caused by an electrical circuit problem terminals B10 and C40 or C44.
and cannot be caused by a mechanical problem in the *01
PCM CONNECTORS
transmission.
SH A (BLU/BLK) (K24Z1 engine model)
1. Clear the DTC with the HDS. SH A (BLU) (R20A1 and R20A2 engine models)
Is DT C P097 4 indicated?
YES−Go to step 7.
LG1 (BRN/YEL) LG2
(BRN/
NO−Go to step 4. YEL)
NO−Go to step 7.
YES−Go to step 7.
(cont’d)
14-173
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06/09/15 17:36:49 62SWA00A_140_0176
Automatic Transmission
SH A (BLU)
SH A (BLU)
SH A (BLU/BLK)
(K24Z1 engine model)
SH A (BLU) Wire side of Terminal side of
(R20A1 and R20A2 engine models) female terminals male terminals
Wire side of Terminal side of
female terminals female terminals Is there continuity?
14-174
06/09/15 17:36:49 62SWA00A_140_0177
15. Update the PCM if it does not have the latest 19. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 20. Start the engine in the P position.
16. Start the engine in the P position. 21. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
17. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P097 4 indicated?
14-175
06/09/15 17:36:49 62SWA00A_140_0178
Automatic Transmission
Is DT C P097 6 indicated?
LG1 (BRN/YEL) LG2
(BRN/
YES−Go to step 7. YEL)
NO−Go to step 7.
YES−Go to step 7.
14-176
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11. Disconnect the shift solenoid harness connector. 14. Update the PCM if it does not have the latest
software (see page 14-9), or substitute a known-
12. Check for continuity between PCM connector good PCM (see page 14-10).
terminals B11 and C40 or C44.
*02 15. Start the engine in the P position.
PCM CONNECTORS
SH B (GRN/WHT) 16. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
B (44P) C (44P)
Is DT C P097 6 indicated?
YES−Repair short in the wire between PCM Does the HDS indicate PASSED?
connector terminal B11 and the shift solenoid
harness connector, then go to step 18. YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
NO−Go to step 13. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
13. Inspect shift solenoid valve B (see page 14-230). 11-613). If any other DTCs were indicated on step
16, go to the indicated DTC’s troubleshooting.
Is shif t solenoid valve B OK ?
NO−If the HDS indicates FAILED, check for poor
YES−Go to step 14. connections and loose terminals at shift solenoid
valve B and the PCM. If the PCM was updated,
NO−Replace shift solenoid valve B or the shift substitute a known-good PCM (see page 14-10),
solenoid harness (see page 14-235), then go to step then recheck. If the PCM was substituted, go to step
18. 1. If the HDS indicates NOT COMPLETED, keep
idling until a result comes on.
(cont’d)
14-177
06/09/15 17:36:50 62SWA00A_140_0180
Automatic Transmission
Is DT C P097 6 indicated?
14-178
06/09/15 17:38:01 62SWA00A_140_0181
DTC P0977: Open in Shift Solenoid Valve B 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (44P) and C (44P).
any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). 10. Measure resistance between PCM connector
• This code is caused by an electrical circuit problem terminals B11 and C40 or C44.
and cannot be caused by a mechanical problem in the *01
PCM CONNECTORS
transmission.
SH B (GRN/WHT)
1. Clear the DTC with the HDS.
B (44P) C (44P)
2. Test-drive the vehicle for several minutes in 1st
thru 3rd gears in the D position D3 driving mode.
YES−Go to step 5.
NO−Go to step 7.
YES−Go to step 7.
(cont’d)
14-179
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06/09/15 17:38:02 62SWA00A_140_0182
Automatic Transmission
SH B (GRN/WHT)
SH B (GRN/WHT)
SH B (ORN)
SH B (ORN)
14-180
06/09/15 17:38:02 62SWA00A_140_0183
15. Update the PCM if it does not have the latest 19. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 20. Test-drive the vehicle for several minutes in 1st
thru 3rd gears in the D position D3 driving mode.
16. Test-drive the vehicle for several minutes in 1st
thru 3rd gears in the D position D3 driving mode. 21. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
17. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P097 7 indicated?
14-181
06/09/15 17:38:03 62SWA00A_140_0184
Automatic Transmission
Is DT C P097 9 indicated?
LG1 (BRN/YEL) LG2
(BRN/
YES−Go to step 7. YEL)
NO−Go to step 7.
YES−Go to step 7.
14-182
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06/09/15 17:38:03 62SWA00A_140_0185
11. Disconnect the shift solenoid harness connector. 14. Update the PCM if it does not have the latest
software (see page 14-9), or substitute a known-
12. Check for continuity between PCM connector good PCM (see page 14-10).
terminals B20 and C40 or C44.
*02 15. Start the engine, and shift to the D position.
PCM CONNECTORS
SH C (GRN) 16. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
B (44P) C (44P)
Is DT C P097 9 indicated?
YES−Repair short in the wire between PCM Does the HDS indicate PASSED?
connector terminal B20 and the shift solenoid
harness connector, then go to step 18. YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
NO−Go to step 13. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
13. Inspect shift solenoid valve C (see page 14-230). 11-613). If any other DTCs were indicated on step
16, go to the indicated DTC’s troubleshooting.
Is shif t solenoid valve C OK ?
NO−If the HDS indicates FAILED, check for poor
YES−Go to step 14. connections and loose terminals at shift solenoid
valve C and the PCM. If the PCM was updated,
NO−Replace shift solenoid valve C or the shift substitute a known-good PCM (see page 14-10),
solenoid harness (see page 14-235), then go to step then recheck. If the PCM was substituted, go to step
18. 1. If the HDS indicates NOT COMPLETED, keep
idling until a result comes on.
(cont’d)
14-183
06/09/15 17:38:03 62SWA00A_140_0186
Automatic Transmission
Is DT C P097 9 indicated?
14-184
06/09/15 17:38:03 62SWA00A_140_0187
DTC P0980: Open in Shift Solenoid Valve C 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (44P) and C (44P).
any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). 10. Measure resistance between PCM connector
• This code is caused by an electrical circuit problem terminals B20 and C40 or C44.
and cannot be caused by a mechanical problem in the *01
PCM CONNECTORS
transmission.
SH C (GRN)
1. Clear the DTC with the HDS.
B (44P) C (44P)
2. Start the engine in the P position.
Is DT C P0980 indicated?
LG1 (BRN/YEL) LG2
(BRN/
YES−Go to step 7. YEL)
NO−Go to step 7.
YES−Go to step 7.
(cont’d)
14-185
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06/09/15 17:38:04 62SWA00A_140_0188
Automatic Transmission
SH C (GRN)
SH C (GRN)
SH C (GRN)
SH C (GRN)
14-186
06/09/15 17:38:04 62SWA00A_140_0189
15. Update the PCM if it does not have the latest 19. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 20. Start the engine in the P position.
16. Start the engine in the P position. 21. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
17. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P0980 indicated?
14-187
06/09/15 17:38:04 62SWA00A_140_0190
Automatic Transmission
YES−Go to step 7.
Terminal side of female terminals
NO−Go to step 4.
Is there less than 12 ?
4. Choose Shift Solenoid D in the Miscellaneous Test
Menu, and test shift solenoid valve D with the HDS. YES−Go to step 11.
YES−Go to step 5.
NO−Go to step 7.
YES−Go to step 7.
14-188
SWA7E1PK77100090982FAAT20
06/09/15 17:38:04 62SWA00A_140_0191
11. Disconnect the shift solenoid harness connector. 14. Update the PCM if it does not have the latest
software (see page 14-9), or substitute a known-
12. Check for continuity between PCM connector good PCM (see page 14-10).
terminals B26 and C40 or C44.
*02 15. Test-drive the vehicle for several minutes in 1st and
PCM CONNECTORS
2nd gears in the D position.
B (44P) C (44P)
16. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
Is DT C P0982 indicated?
SH D (GRN/RED) LG1 (BRN/YEL) LG2 YES−If the PCM was updated, substitute a known-
(BRN/ good PCM (see page 14-10), then recheck. If the
YEL) PCM was substituted, go to step 1.
Is there continuity? 17. Monitor the OBD STATUS for P0982 in the DTCs/
Freeze Data in A/T Mode Menu for a pass/fail.
YES−Repair short in the wire between PCM
connector terminal B26 and the shift solenoid Does the HDS indicate PASSED?
harness connector, then go to step 18.
YES−If the PCM was updated, troubleshooting is
NO−Go to step 13. complete. If the PCM was substituted, replace the
original PCM; R20A1 and R20A2 engine models
13. Inspect shift solenoid valve D (see page 14-230). (see page 11-226), K24Z1 engine model (see page
11-613). If any other DTCs were indicated on step
Is shif t solenoid valve D OK ? 16, go to the indicated DTC’s troubleshooting.
YES−Go to step 14. NO−If the HDS indicates FAILED, check for poor
connections and loose terminals at shift solenoid
NO−Replace shift solenoid valve D or the shift valve D and the PCM. If the PCM was updated,
solenoid harness (see page 14-235), then go to step substitute a known-good PCM (see page 14-10),
18. then recheck. If the PCM was substituted, go to step
1. If the HDS indicates NOT COMPLETED, keep
idling until a result comes on.
(cont’d)
14-189
06/09/15 17:38:04 62SWA00A_140_0192
Automatic Transmission
Is DT C P0982 indicated?
14-190
06/09/15 17:38:05 62SWA00A_140_0193
DTC P0983: Open in Shift Solenoid Valve D 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (44P) and C (44P).
any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). 10. Measure resistance between PCM connector
• This code is caused by an electrical circuit problem terminals B26 and C40 or C44.
and cannot be caused by a mechanical problem in the *01
PCM CONNECTORS
transmission.
B (44P) C (44P)
1. Clear the DTC with the HDS.
NO−Go to step 7.
YES−Go to step 7.
(cont’d)
14-191
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06/09/15 17:38:05 62SWA00A_140_0194
Automatic Transmission
SH D (GRN/RED)
SH D (GRN/RED) SH D (YEL)
SH D (YEL)
14-192
06/09/15 17:38:05 62SWA00A_140_0195
15. Update the PCM if it does not have the latest 19. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 20. Start the engine in the P position.
16. Start the engine in the P position. 21. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
17. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P0983 indicated?
14-193
06/09/15 17:38:06 62SWA00A_140_0196
Automatic Transmission
Is DT C P0985 indicated?
LG1 (BRN/YEL) LG2
(BRN/
YES−Go to step 7. YEL)
NO−Go to step 7.
YES−Go to step 7.
14-194
SWA7E1PK77100090985FAAT20
06/09/15 17:38:06 62SWA00A_140_0197
11. Disconnect the shift solenoid harness connector. 14. Update the PCM if it does not have the latest
software (see page 14-9), or substitute a known-
12. Check for continuity between PCM connector good PCM (see page 14-10).
terminals B24 and C40 or C44.
*02 15. Start the engine in the P position.
PCM CONNECTORS
SH E (YEL) 16. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
B (44P) C (44P)
Is DT C P0985 indicated?
YES−Repair short in the wire between PCM Does the HDS indicate PASSED?
connector terminal B24 and the shift solenoid
harness connector, then go to step 18. YES−If the PCM was updated, troubleshooting is
complete. If the PCM was substituted, replace the
NO−Go to step 13. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
13. Inspect shift solenoid valve E (see page 14-230). 11-613). If any other DTCs were indicated on step
16, go to the indicated DTC’s troubleshooting.
Is shif t solenoid valve E OK ?
NO−If the HDS indicates FAILED, check for poor
YES−Go to step 14. connections and loose terminals at shift solenoid
valve E and the PCM. If the PCM was updated,
NO−Replace shift solenoid valve E or the shift substitute a known-good PCM (see page 14-10),
solenoid harness (see page 14-235), then go to step then recheck. If the PCM was substituted, go to step
18. 1. If the HDS indicates NOT COMPLETED, keep
idling until a result comes on.
(cont’d)
14-195
06/09/15 17:38:06 62SWA00A_140_0198
Automatic Transmission
Is DT C P0985 indicated?
14-196
06/09/15 17:38:06 62SWA00A_140_0199
DTC P0986: Open in Shift Solenoid Valve E 7. Turn the ignition switch OFF.
Circuit
8. Jump the SCS line with the HDS.
NOTE:
• Before you troubleshoot, record all freeze data and 9. Disconnect PCM connectors B (44P) and C (44P).
any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). 10. Measure resistance between PCM connector
• This code is caused by an electrical circuit problem terminals B24 and C40 or C44.
and cannot be caused by a mechanical problem in the *01
PCM CONNECTORS
transmission.
SH E (YEL)
1. Clear the DTC with the HDS.
B (44P) C (44P)
2. Test-drive the vehicle for several minutes in 1st and
2nd gears in the D position.
YES−Go to step 5.
NO−Go to step 7.
YES−Go to step 7.
(cont’d)
14-197
SWA7E1PK77100090986FAAT20
06/09/15 17:38:07 62SWA00A_140_0200
Automatic Transmission
SH E (RED)
SH E (RED)
SH E (RED)
SH E (RED)
14-198
06/09/15 17:38:07 62SWA00A_140_0201
15. Update the PCM if it does not have the latest 19. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 20. Test-drive the vehicle for several minutes in 1st and
2nd gears in the D position.
16. Test-drive the vehicle for several minutes in 1st and
2nd gears in the D position. 21. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
17. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P0986 indicated?
14-199
06/09/15 17:38:07 62SWA00A_140_0202
Automatic Transmission
Is DT C P16C0 indicated?
14-200
SWA7E1PK771000916C0FAAT20
06/09/15 17:38:07 62SWA00A_140_0203
DTC P1717: Open in Transmission Range 4. Turn the ignition switch OFF.
Switch ATP RVS Switch Circuit
5. Disconnect the transmission range switch
NOTE: connector.
• Before you troubleshoot, record all freeze data and
any on-board snapshot, and review General 6. Check for continuity between transmission range
Troubleshooting Information (see page 14-5). switch connector terminal No. 10 and body ground.
• This code is caused by an electrical circuit problem *01
and cannot be caused by a mechanical problem in the TRANSMISSION RANGE SWITCH CONNECTOR
transmission.
Is the A/ T R SW IT CH ON?
YES−Go to step 3.
Wire side of female terminals
NO−Check for proper transmission range switch
installation (see page 14-329), adjust the shift cable
(see page 14-321), then recheck. Is there continuity?
3. Check the REVERSE SWITCH signal with the HDS. YES−Go to step 7.
Is the REV ERSE SW IT CH ON? NO−Repair open in the wire between transmission
range switch connector terminal No. 10 and ground
YES−Intermittent failure, the system is OK at this (G101), or repair poor ground (G101), then go to
time. step 14.
NO−Go to step 4.
(cont’d)
14-201
SWA7E1PK77100091717FAAT20
06/09/15 17:38:08 62SWA00A_140_0204
Automatic Transmission
GND
GND (BLK)
Wire side of female terminals
14-202
06/09/15 17:38:08 62SWA00A_140_0205
10. Update the PCM if it does not have the latest 14. Clear the DTC with the HDS.
software (see page 14-9), or substitute a known-
good PCM (see page 14-10). 15. Test-drive the vehicle in the R position at speeds
below 5 km/h (3 mph) for more than 2 seconds,
11. Test-drive the vehicle in the R position at speeds then increase the speed and test-drive at speeds
below 5 km/h (3 mph) for more than 2 seconds, over 5 km/h (3 mph) for more than 2 seconds, then
then increase the speed and test-drive at speeds slow down to a stop.
over 5 km/h (3 mph) for more than 2 seconds, then
slow down to a stop. 16. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
12. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS. Is DT C P17 17 indicated?
14-203
06/09/15 17:38:08 62SWA00A_140_0206
Automatic Transmission
• Shift Solenoid Valves A or D Stuck OFF 9. Choose Shift Solenoid A in the Miscellaneous Test
• Shift Solenoid Valve B Stuck ON Menu, and check that shift solenoid valve A
• Shift Valves A, B, or D Stuck operates with the HDS.
NOTE: Before you troubleshoot, record all freeze data Is a clicking sound heard?
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). YES−Go to step 10.
1. Warm up the engine to normal operating NO−Replace shift solenoid valve A (see page
temperature (the radiator fan comes on). 14-235), then go to step 15.
2. Make sure that the transmission is filled to the 10. Choose Shift Solenoid B in the Miscellaneous Test
proper level, and check for fluid leaks. Menu, and check that shift solenoid valve B
operates with the HDS.
3. Drain the ATF (see step 3 on page 14-252) through a
strainer. Inspect the strainer for metal debris or Is a clicking sound heard?
excessive clutch material.
YES−Go to step 11.
Does the strainer have metal debris or excessive
clutch material? NO−Replace shift solenoid valve B (see page
14-235), then go to step 15.
YES−Replace the transmission, then go to step 15.
11. Choose Shift Solenoid D in the Miscellaneous Test
NO−Replace the ATF (see step 5 on page 14-252), Menu, and check that shift solenoid valve D
then go to step 4. operates with the HDS.
5. Test-drive the vehicle in the D position through all YES−Go to step 12.
five gears at speeds over 20 km/h (12 mph) for
more than 20 seconds, then slow down to a stop. NO−Replace shift solenoid valve D (see page
14-235), then go to step 15.
6. Test-drive the vehicle again in the D position
through all five gears at speeds over 20 km/h
(12 mph) for more than 20 seconds, then slow
down to a stop.
YES−Go to step 8.
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YES−Troubleshooting is complete.
14-205
06/09/15 17:38:08 62SWA00A_140_0208
Automatic Transmission
• Shift Solenoid Valve E Stuck OFF 9. Choose Shift Solenoid E in the Miscellaneous Test
• Shift Valve E Stuck Menu, and check that shift solenoid valve E
• A/T Clutch Pressure Control Solenoid Valve A Stuck operates with the HDS.
OFF
Is a clicking sound heard?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review General YES−Go to step 10.
Troubleshooting Information (see page 14-5).
NO−Replace shift solenoid valve E (see page
1. Warm up the engine to normal operating 14-235), then go to step 15.
temperature (the radiator fan comes on).
10. Choose Clutch Pressure Control (Linear) Solenoid A
2. Make sure that the transmission is filled to the in the Miscellaneous Test Menu, and test A/T clutch
proper level, and check for fluid leaks. pressure control solenoid valve A with the HDS.
3. Drain the ATF (see step 3 on page 14-252) through a Does the HDS indicate NORMAL?
strainer. Inspect the strainer for metal debris or
excessive clutch material. YES−Intermittent failure, the system is OK at this
time.
Does the strainer have metal debris or excessive
clutch material? NO−Follow the instructions indicated on the HDS
by the test result, but if the HDS has not determined
YES−Replace the transmission, then go to step 12. the cause of the failure, go to step 11. If any part is
replaced, go to step 12.
NO−Replace the ATF (see step 5 on page 14-252),
then go to step 4. 11. Inspect A/T clutch pressure control solenoid
valve A (see page 14-238).
4. Clear the DTC with the HDS.
Does A/ T clutch pressure control solenoid valve A
5. Test-drive the vehicle in the D position through all work properly?
five gears at speeds over 20 km/h (12 mph) for
more than 20 seconds, then slow down to a stop. YES−Repair the hydraulic system related with shift
valve E, or replace the transmission, then go to step
6. Test-drive the vehicle again in the D position 12.
through all five gears at speeds over 20 km/h
(12 mph) for more than 20 seconds, then slow NO−Replace A/T clutch pressure control solenoid
down to a stop. valve A (see page 14-240), then go to step 12.
YES−Go to step 8.
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YES−Troubleshooting is complete.
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Automatic Transmission
• Shift Solenoid Valves B or C Stuck ON 9. Choose Shift Solenoid B in the Miscellaneous Test
• Shift Valves B or C Stuck Menu, and check that shift solenoid valve B
operates with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review General Is a clicking sound heard?
Troubleshooting Information (see page 14-5).
YES−Go to step 10.
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). NO−Replace shift solenoid valve B (see page
14-235), then go to step 14.
2. Make sure that the transmission is filled to the
proper level, and check for fluid leaks. 10. Choose Shift Solenoid C in the Miscellaneous Test
Menu, and check that shift solenoid valve C
3. Drain the ATF (see step 3 on page 14-252) through a operates with the HDS.
strainer. Inspect the strainer for metal debris or
excessive clutch material. Is a clicking sound heard?
Does the strainer have metal debris or excessive YES−Go to step 11.
clutch material?
NO−Replace shift solenoid valve C (see page
YES−Replace the transmission, then go to step 14. 14-235), then go to step 14.
NO−Replace the ATF (see step 5 on page 14-252), 11. Test-drive the vehicle in the D position through all
then go to step 4. five gears at speeds over 20 km/h (12 mph) for
more than 20 seconds, then slow down to a stop.
4. Clear the DTC with the HDS.
12. Test-drive the vehicle again in the D position
5. Test-drive the vehicle in the D position through all through all five gears at speeds over 20 km/h
five gears at speeds over 20 km/h (12 mph) for (12 mph) for more than 20 seconds, then slow
more than 20 seconds, then slow down to a stop. down to a stop.
6. Test-drive the vehicle again in the D position 13. Monitor the OBD STATUS for P1732 in the DTCs/
through all five gears at speeds over 20 km/h Freeze Data in A/T Mode Menu for a pass/fail.
(12 mph) for more than 20 seconds, then slow
down to a stop. Does the HDS indicate F AILED?
7. Monitor the OBD STATUS for P1732 in the DTCs/ YES−Repair hydraulic system related with shift
Freeze Data in A/T Mode Menu for a pass/fail. valves B and C, or replace the transmission, then
go to step 14.
Does the HDS indicate F AILED?
NO−Intermittent failure, the system is OK at this
YES−Go to step 8. time. If the HDS indicates NOT COMPLETED, return
to step 12 and recheck.
NO−Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return
to step 5 and recheck.
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YES−Troubleshooting is complete.
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Automatic Transmission
• Shift Solenoid Valve D Stuck ON 9. Choose Shift Solenoid D in the Miscellaneous Test
• Shift Valve D Stuck Menu, and check that shift solenoid valve D
• A/T Clutch Pressure Control Solenoid Valve C Stuck operates with the HDS.
OFF
Is a clicking sound heard?
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review General YES−Go to step 10.
Troubleshooting Information (see page 14-5).
NO−Replace shift solenoid valve D (see page
1. Warm up the engine to normal operating 14-235), then go to step 15.
temperature (the radiator fan comes on).
10. Choose Clutch Pressure Control (Linear) Solenoid C
2. Make sure that the transmission is filled to the in the Miscellaneous Test Menu, and test A/T clutch
proper level, and check for fluid leaks. pressure control solenoid valve A with the HDS.
3. Drain the ATF (see step 3 on page 14-252) through a Does the HDS indicate NORMAL?
strainer. Inspect the strainer for metal debris or
excessive clutch material. YES−Go to step 11.
Does the strainer have metal debris or excessive NO−Follow the instructions indicated on the HDS
clutch material? by the test result, but if the HDS has not determined
the cause of the failure, go to step 14. If any part is
YES−Replace the transmission, then go to step 15. replaced, go to step 15.
NO−Replace the ATF (see step 5 on page 14-252), 11. Test-drive the vehicle in the D position through all
then go to step 4. five gears at speeds over 20 km/h (12 mph) for
more than 20 seconds, then slow down to a stop.
4. Clear the DTC with the HDS.
12. Test-drive the vehicle again in the D position
5. Test-drive the vehicle in the D position through all through all five gears at speeds over 20 km/h
five gears at speeds over 20 km/h (12 mph) for (12 mph) for more than 20 seconds, then slow
more than 20 seconds, then slow down to a stop. down to a stop.
6. Test-drive the vehicle again in the D position 13. Monitor the OBD STATUS for P1733 in the DTCs/
through all five gears at speeds over 20 km/h Freeze Data in A/T Mode Menu for a pass/fail.
(12 mph) for more than 20 seconds, then slow
down to a stop. Does the HDS indicate F AILED?
7. Monitor the OBD STATUS for P1733 in the DTCs/ YES−Repair hydraulic system related with shift
Freeze Data in A/T Mode Menu for a pass/fail. valve D, or replace the transmission, then go to
step 14.
Does the HDS indicate F AILED?
NO−Intermittent failure, the system is OK at this
YES−Go to step 8. time. If the HDS indicates NOT COMPLETED, return
to step 11 and recheck.
NO−Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return
to step 5 and recheck.
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YES−Troubleshooting is complete.
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Automatic Transmission
• Shift Solenoid Valves B or C Stuck OFF 9. Choose Shift Solenoid B in the Miscellaneous Test
• Shift Valves B or C Stuck Menu, and make sure shift solenoid valve B
operates with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review General Is a clicking sound heard?
Troubleshooting Information (see page 14-5).
YES−Go to step 10.
1. Warm up the engine to normal operating
temperature (the radiator fan comes on). NO−Replace shift solenoid valve B (see page
14-235), then go to step 14.
2. Make sure that the transmission is filled to the
proper level, and check for fluid leaks. 10. Choose Shift Solenoid C in the Miscellaneous Test
Menu, and check that shift solenoid valve C
3. Drain the ATF (see step 3 on page 14-252) through a operates with the HDS.
strainer. Inspect the strainer for metal debris or
excessive clutch material. Is a clicking sound heard?
Does the strainer have metal debris or excessive YES−Go to step 11.
clutch material?
NO−Replace shift solenoid valve C (see page
YES−Replace the transmission, then go to step 14. 14-235), then go to step 14.
NO−Replace the ATF (see step 5 on page 14-252), 11. Test-drive the vehicle in the D position through all
then go to step 4. five gears at speeds over 20 km/h (12 mph) for
more than 20 seconds, then slow down to a stop.
4. Clear the DTC with the HDS.
12. Test-drive the vehicle again in the D position
5. Test-drive the vehicle in the D position through all through all five gears at speeds over 20 km/h
five gears at speeds over 20 km/h (12 mph) for (12 mph) for more than 20 seconds, then slow
more than 20 seconds, then slow down to a stop. down to a stop.
6. Test-drive the vehicle again in the D position 13. Monitor the OBD STATUS for P1734 in the DTCs/
through all five gears at speeds over 20 km/h Freeze Data in A/T Mode Menu for a pass/fail.
(12 mph) for more than 20 seconds, then slow
down to a stop. Does the HDS indicate F AILED?
7. Monitor the OBD STATUS for P1734 in the DTCs/ YES−Repair hydraulic system related with shift
Freeze Data in A/T Mode Menu for a pass/fail. valves B and C, or replace the transmission, then
go to step 14.
Does the HDS indicate F AILED?
NO−Intermittent failure, the system is OK at this
YES−Go to step 8. time. If the HDS indicates NOT COMPLETED, return
to step 12 and recheck.
NO−Intermittent failure, the system is OK at this
time. If the HDS indicates NOT COMPLETED, return
to step 5 and recheck.
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YES−Troubleshooting is complete.
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Automatic Transmission
NOTE: Before you troubleshoot, record all freeze data 6. Turn the ignition switch ON (II).
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). 7. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
1. Clear the DTC with the HDS.
Is DT C P2122 indicated?
2. Turn the ignition switch ON (II).
YES−If the PCM was updated, substitute a known-
3. Check whether DTC P2122 is indicated in the DTCs/ good PCM (see page 14-10), then recheck. If the
Freeze Data in PGM-FI Mode Menu with the HDS. PCM was substituted, go to step 1.
Is DT C P2122 indicated in the PGM-F I system? NO−If DTC P2122 is not indicated, or if any other
DTCs are indicated, go to step 8.
YES−Troubleshoot for DTC P2122 in the PGM-FI
System; R20A1 and R20A2 engine models 8. Monitor the OBD STATUS for P2122 in the DTCs/
(see page 11-252), K24Z1 engine model (see page Freeze Data in A/T Mode Menu for a pass/fail.
11-639).
Does the HDS indicate PASSED?
NO−Go to step 4.
YES−If the PCM was updated, troubleshooting is
4. Check whether DTC P2122 is indicated in the DTCs/ complete. If the PCM was substituted, replace the
Freeze Data in A/T Mode Menu with the HDS. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
Is DT C P2122 indicated? 11-613). If any other DTCs were indicated on step 7,
go to the indicated DTC’s troubleshooting.
YES−Go to step 5.
NO−If the HDS indicates FAILED, check for poor
NO−Intermittent failure, the system is OK at this connections and loose terminals at accelerator
time. pedal position sensor A and the PCM. If the PCM
was updated, substitute a known-good PCM
(see page 14-10), then recheck. If the PCM was
substituted, go to step 1. If the HDS indicates NOT
COMPLETED, keep idling until a result comes on.
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DTC P2123: Accelerator Pedal Position (APP) 5. Update the PCM if it does not have the latest
Sensor A (Throttle Position Sensor D) Circuit software (see page 14-9), or substitute a known-
High Voltage Input good PCM (see page 14-10).
NOTE: Before you troubleshoot, record all freeze data 6. Turn the ignition switch ON (II).
and any on-board snapshot, and review General
Troubleshooting Information (see page 14-5). 7. Check for DTC(s) in the DTCs/Freeze Data in A/T
Mode Menu with the HDS.
1. Clear the DTC with the HDS.
Is DT C P2123 indicated?
2. Turn the ignition switch ON (II).
YES−If the PCM was updated, substitute a known-
3. Check whether DTC P2123 is indicated in the DTCs/ good PCM (see page 14-10), then recheck. If the
Freeze Data in PGM-FI Mode Menu with the HDS. PCM was substituted, go to step 1.
Is DT C P2123 indicated in the PGM-F I system? NO−If DTC P2123 is not indicated, or if any other
DTCs are indicated, go to step 8.
YES−Troubleshoot for DTC P2123 in the PGM-FI
System; R20A1 and R20A2 engine models 8. Monitor the OBD STATUS for P2123 in the DTCs/
(see page 11-255), K24Z1 engine model (see page Freeze Data in A/T Mode Menu for a pass/fail.
11-642).
Does the HDS indicate PASSED?
NO−Go to step 4.
YES−If the PCM was updated, troubleshooting is
4. Check whether the DTC P2123 is indicated in the complete. If the PCM was substituted, replace the
DTCs/Freeze Data in A/T Mode Menu with the HDS. original PCM; R20A1 and R20A2 engine models
(see page 11-226), K24Z1 engine model (see page
Is DT C P2123 indicated? 11-613). If any other DTCs were indicated on step 7,
go to the indicated DTC’s troubleshooting.
YES−Go to step 5.
NO−If the HDS indicates FAILED, check for poor
NO−Intermittent failure, the system is OK at this connections and loose terminals at accelerator
time. pedal position sensor A and the PCM. If the PCM
was updated, substitute a known-good PCM
(see page 14-10), then recheck. If the PCM was
substituted, go to step 1. If the HDS indicates NOT
COMPLETED, keep idling until a result comes on.
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Automatic Transmission
3. Check whether DTC U0155 is indicated in the DTCs/ YES−If the PCM was updated, substitute a known-
Freeze Data in PGM-FI Mode Menu with the HDS. good PCM (see page 14-10), then recheck. If the
PCM was substituted, go to step 1.
Is DT C U0155 indicated in the PGM-F I system?
NO−If DTC U0028 is not indicated, or if any other
YES−Troubleshoot for DTC U0155 in the PGM-FI DTCs are indicated, go to step 8.
System; R20A1 and R20A2 engine models
(see page 11-184), K24Z1 engine model (see page 8. Monitor the OBD STATUS for U0028 in the DTCs/
11-576). Freeze Data in A/T Mode Menu for a pass/fail.
4. Check whether DTC U0028 is indicated in the DTCs/ YES−If the PCM was updated, troubleshooting is
Freeze Data in A/T Mode Menu with the HDS. complete. If the PCM was substituted, replace the
original PCM; R20A1 and R20A2 engine models
Is DT C U0028 indicated? (see page 11-226), K24Z1 engine model (see page
11-613). If any other DTCs were indicated on step 7,
YES−Go to step 5. go to the indicated DTC’s troubleshooting.
NO−Intermittent failure, the system is OK at this NO−If the HDS indicates FAILED, check for poor
time. connections and loose terminals at the PCM and
the connectors on the F-CAN circuit. If the PCM was
updated, substitute a known-good PCM (see page
14-10), then recheck. If the PCM was substituted, go
to step 1. If the HDS indicates NOT COMPLETED,
keep idling until a result comes on.
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DTC U0121: Lost Communication with ABS 5. Turn the ignition switch OFF.
Control Unit
6. Jump the SCS line with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review General 7. Disconnect PCM connector A (44P).
Troubleshooting Information (see page 14-5).
8. Disconnect the ABS modulator-control unit 25P
1. Clear the DTC with the HDS. connector.
2. Turn the ignition switch ON (II). 9. Check for continuity between PCM connector
terminal A36 and ABS modulator-control unit 25P
3. Check that DTC U0121 recurs. connector terminal No. 1, and between PCM
connector terminal A37 and ABS modulator-control
Is DT C U0121 indicated? unit 25P connector terminal No. 17.
*01
ABS MODULATOR-CONTROL UNIT 25P CONNECTOR
YES−Go to step 4.
CAN H (WHT)
NO−Intermittent failure, the system is OK at this
time.
4. Check whether any DTC is indicated in the DTCs/ CAN L Wire side of female terminals
Freeze Data in ABS Mode Menu with the HDS. (RED)
NO−Go to step 5.
Is there continuity?
(cont’d)
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Automatic Transmission
11. Turn the ignition switch ON (II). Is there malf unction in the F -CAN line between the
ABS modulator-control unit and gauge control
12. Check for DTC(s) in the DTCs/Freeze Data in A/T module?
Mode Menu with the HDS.
YES−Repair open in the wires between the ABS
Is DT C U0121 indicated? modulator-control unit connector and CAN
communication lines.
YES−If the PCM was updated, substitute a known-
good PCM (see page 14-10), then recheck. If the NO−Substitute a known-good ABS modulator-
PCM was substituted, go to step 1. control unit (see page 19-99), then recheck. If the
symptom/indication goes away with a known-good
NO−If DTC U0121 is not indicated, or if any other ABS modulator-control unit, replace the original
DTCs are indicated, go to step 13. ABS modulator-control unit.
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DTC U0122: Lost Communication with VSA 5. Turn the ignition switch OFF.
Control Unit
6. Jump the SCS line with the HDS.
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review General 7. Disconnect PCM connector A (44P).
Troubleshooting Information (see page 14-5).
8. Disconnect the VSA modulator-control unit
1. Clear the DTC with the HDS. connector.
2. Turn the ignition switch ON (II). 9. Check for continuity between PCM connector
terminal A36 and VSA modulator-control unit
3. Check that DTC U0122 recurs. connector terminal No. 39, and between PCM
connector terminal A37 and VSA modulator-control
Is DT C U0122 indicated? unit connector terminal No. 38.
*01
PCM CONNECTOR A (44P)
YES−Go to step 4.
NO−Go to step 5.
CAN H (WHT)
Is there continuity?
(cont’d)
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Automatic Transmission
11. Turn the ignition switch ON (II). Is there malf unction in the F -CAN line between the
V SA modulator-control unit and gauge control
12. Check for DTC(s) in the DTCs/Freeze Data in A/T module?
Mode Menu with the HDS.
YES−Repair open in the wires between the VSA
Is DT C U0122 indicated? modulator-control unit connector and CAN
communication lines.
YES−If the PCM was updated, substitute a known-
good PCM (see page 14-10), then recheck. If the NO−Substitute a known-good VSA modulator-
PCM was substituted, go to step 1. control unit (see page 19-169), then recheck. If the
symptom/indication goes away with a known-good
NO−If DTC U0122 is not indicated, or if any other VSA modulator-control unit, replace the original
DTCs are indicated, go to step 13. VSA modulator-control unit.
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DTC U0155: Lost Communication with Gauge 5. Update the PCM if it does not have the latest
Control Module software (see page 14-9), or substitute a known-
good PCM (see page 14-10).
NOTE: Before you troubleshoot, record all freeze data
and any on-board snapshot, and review General 6. Turn the ignition switch ON (II).
Troubleshooting Information (see page 14-5).
7. Check for DTC(s) in the DTCs/Freeze Data in A/T
1. Clear the DTC with the HDS. Mode Menu with the HDS.
3. Check whether DTC U0155 is indicated in the DTCs/ YES−If the PCM was updated, substitute a known-
Freeze Data in PGM-FI Mode Menu with the HDS. good PCM (see page 14-10), then recheck. If the
PCM was substituted, go to step 1.
Is DT C U0155 indicated in the PGM-F I system?
NO−If DTC U0155 is not indicated, or if any other
YES−Troubleshoot for DTC U0155 in the PGM-FI DTCs are indicated, go to step 8.
System; R20A1 and R20A2 engine models
(see page 11-184), K24Z1 engine model (see page 8. Monitor the OBD STATUS for U0155 in the DTCs/
11-576). Freeze Data in A/T Mode Menu for a pass/fail.
4. Check whether the DTC U0155 is indicated in the YES−If the PCM was updated, troubleshooting is
DTCs/Freeze Data in A/T Mode Menu with the HDS. complete. If the PCM was substituted, replace the
original PCM; R20A1 and R20A2 engine models
Is DT C U0155 indicated? (see page 11-226), K24Z1 engine model (see page
11-613). If any other DTCs were indicated on step 7,
YES−Go to step 5. go to the indicated DTC’s troubleshooting.
NO−Intermittent failure, the system is OK at this NO−If the HDS indicates FAILED, check for poor
time. connections and loose terminals at the gauge
control module and the PCM. If the PCM was
updated, substitute a known-good PCM (see page
14-10), then recheck. If the PCM was substituted, go
to step 1. If the HDS indicates NOT COMPLETED,
keep idling until a result comes on.
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Automatic Transmission
Road Test
1. Warm up the engine to normal operating 5. Prepare the HDS to take a HIGH SPEED SNAPSHOT
temperature (the radiator fan comes on). (refer to the HDS user’s guide for more details if
needed):
2. Apply the parking brake, and block both rear
wheels. Start the engine, then shift to the D position • Select High Speed icon.
while pressing the brake pedal. Press the • Select these parameters:
accelerator pedal, and release it suddenly. The – VSS veh speed
engine should not stall. – Output Shaft (Countershaft) Speed
– Input Shaft (Mainshaft) Speed (rpm)
3. Repeat step 2 in all shift lever positions. – RPM engine speed
– Relative TP Sensor
4. Connect the HDS to the DLC (A), and go to the A/T – APP Sensor A
data list. If the HDS does not communicate with the – ATF Temp sensor
PCM, troubleshoot the DLC circuit; R20A1 and – Battery voltage
R20A2 engine models (see page 11-199), K24Z1 – Shift control
engine model (see page 11-589). – Brake Switch
*01 • Set the Trigger Type to Parameter.
• Adjust the Parameter setting to APP Sensor A
above 0.75 V.
• Set the recording time to 60 seconds.
• Set the Trigger point to −30 seconds.
A
8. Save the snapshot if the entire event was recorded
or increase the recording time setting as necessary
*: This illustration shows LHD model.
and repeat step 7.
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12. Review each snapshot individually, and compare Downshift: D Position (reference)
the Shift Command, the APP Sensor A voltage, and Accelerator pedal position sensor voltage:
the Vehicle Speed to the table below. 0.8 V
Lock-up OFF 49−57 km/h (30−35 mph)
K24Z1 Engine Model 5th→4th 49−59 km/h (30−37 mph)
Upshift: D Position 4th→3rd 33−39 km/h (21−24 mph)
Accelerator pedal position sensor voltage: 3rd→1st 7−13 km/h (4−8 mph)
0.8 V Accelerator pedal position sensor voltage:
1st→2nd 16−20 km/h (10−12 mph) 2.25 V
2nd→3rd 27−33 km/h (17−21 mph) Lock-up OFF 89−101 km/h (55−63 mph)
3rd→4th 40−48 km/h (25−30 mph) Fully-opened throttle
4th→5th 59−69 km/h (37−43 mph) Accelerator pedal position sensor voltage:
Lock-up ON 50−58 km/h (31−36 mph) 4.5 V
Accelerator pedal position sensor voltage: 5th→4th 182−198 km/h (113−123 mph)
2.25 V 4th→3rd 133−147 km/h (83−91 mph)
1st→2nd 32−38 km/h (20−24 mph) 3rd→2nd 82−94 km/h (51−58 mph)
2nd→3rd 54−64 km/h (34−40 mph) 2nd→1st 40−50 km/h (25−31 mph)
3rd→4th 83−95 km/h (52−59 mph)
4th→5th 131−145 km/h (81−90 mph)
Lock-up ON 121−135 km/h (75−84 mph)
Fully-opened throttle
Accelerator pedal position sensor voltage:
4.5 V
1st→2nd 58−68 km/h (36−42 mph)
2nd→3rd 103−115 km/h (64−72 mph)
3rd→4th 159−175 km/h (99−108 mph)
(cont’d)
14-223
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Automatic Transmission
14-224
06/09/15 17:39:21 62SWA00A_140_0227
2. Apply the parking brake, and block all four wheels. NOTE:
• Do not test stall speed for more than 10 seconds
3. Connect the HDS to the DLC (A), and go to the A/T at a time.
data list. If the HDS does not communicate with the • Stall speed tests should be used for diagnostic
PCM, troubleshoot the DLC circuit; R20A1 and purposes only.
R20A2 engine models (see page 11-199), K24Z1 • Stall speed should be the same in the D, 2, 1, and
engine model (see page 11-589). R positions.
*01 • Do not test stall speed with the A/T pressure
gauges installed.
14-225
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Automatic Transmission
Pressure Test
Special Tools Required 5. Start the engine, and warm it up to normal
A/T oil clutch pressure gauge set 07406-0020004 operating temperature (the radiator fan comes on).
1. Make sure the transmission fluid is filled to the 6. Turn off the engine, and connect the HDS to the
proper level (see page 14-251). DLC (A).
2. 4WD model: Raise the vehicle on a lift, make sure it NOTE: If the HDS does not communicate with the
is securely supported, and allow all four wheels to PCM, troubleshoot the DLC circuit; R20A1 and
rotate freely. R20A2 engine models (see page 11-199), K24Z1
2WD model: Raise the front of the vehicle, make engine model (see page 11-589).
sure it is securely supported, and allow the front *03
wheels to rotate freely. Or raise the vehicle.
14-226
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8. Turn the engine off, then disconnect the oil 12. Start the engine.
pressure gauge from the line pressure inspection
port. 13. Shift to the 1 position, and measure the 1st clutch
pressure at the 1st clutch pressure inspection port
9. Install the sealing bolt to the line pressure (B) while holding the engine speed at 2,000 rpm
inspection port with a new sealing washer, and (min−1).
tighten the bolt to 18 N·m (1.8 kgf·m, 13 lbf·ft). Do
not reuse the old sealing washer. 14. Shift to the 2 position, and measure the 2nd clutch
pressure at the 2nd clutch pressure inspection port
10. Connect the oil pressure gauge to the 1st clutch (C) while holding the engine speed at 2,000 rpm
pressure inspection port (B). (min−1).
*04
K24Z1 Engine Model
B
Pressure Fluid Pressure
Standard Service Limit
1st clutch 930−980 kPa 840 kPa
(B) (9.5−10.0 kgf/cm2, (8.6 kgf/cm2,
2nd clutch 140−142 psi) 120 psi)
(C)
11. Remove the air cleaner housing and intake air duct, 15. Turn the engine off, remove the air cleaner housing
and connect the oil pressure gauge to the 2nd and intake air duct, then disconnect the oil pressure
clutch pressure inspection port (C). Then gauges from the 1st clutch pressure and 2nd clutch
temporarily install the air cleaner housing and pressure inspection ports.
intake air duct.
*05 16. Install the sealing bolts in the 1st clutch pressure
and 2nd clutch pressure inspection ports with new
sealing washers, and tighten the bolts to 18 N·m
(1.8 kgf·m, 13 lbf·ft). Do not reuse the old sealing
C washers.
17. Install the air cleaner housing and intake air duct.
(cont’d)
14-227
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Automatic Transmission
14-228
06/09/15 17:39:23 62SWA00A_140_0231
25. Bring the engine back to an idle, then apply the 29. If the pressure pressure measurements are out of
brake pedal to stop the wheels from rotating. the service limit, the possible problems and
probable causes are listed in the table.
26. Shift to the R position, then release the brake pedal.
Raise the engine speed to 2,000 rpm (min−1), and Problem Probable causes
measure the 4th clutch pressure at the 4th clutch No or low line • Torque converter
pressure inspection port (E). pressure • ATF pump
• Regulator valve
K24Z1 Engine Model • Torque converter
Pressure Fluid Pressure check valve
Standard Service Limit • Clogged ATF strainer
4th clutch 930−980 kPa 840 kPa No or low 1st clutch • 1st clutch
(E) in R (9.5−10.0 kgf/cm2, (8.6 kgf/cm2, pressure • O-rings
140−142 psi) 120 psi) No or low 2nd clutch • 2nd clutch
pressure • O-rings
R20A1 and R20A2 Engine Models No or low 3rd clutch • 3rd clutch
Pressure Fluid Pressure pressure • O-rings
Standard Service Limit No or low 4th clutch • 4th clutch
4th clutch 907−956 kPa 830 kPa pressure • O-rings
(E) in R (9.25−9.75 kgf/cm2, (8.5 kgf/cm2, No or low 5th clutch • 5th clutch
132−139 psi) 120 psi) pressure • O-rings
No or low 4th clutch • Servo valve
27. Turn the engine off, then disconnect the oil pressure in the R • 4th clutch
pressure gauges from the 3rd, 4th, and 5th clutch position • O-rings
pressure inspection ports.
30. Install the splash shield.
28. Install the sealing bolts in the 3rd, 4th, and 5th
clutch pressure inspection ports with new sealing
washers, and tighten the bolts to 18 N·m (1.8 kgf·m,
13 lbf·ft). Do not reuse the old sealing washers.
14-229
06/09/15 17:39:24 62SWA00A_140_0232
Automatic Transmission
4. Raise the vehicle up on a lift, or apply the parking • If the resistance is within the standard, go to step
brake, block the rear wheels, and raise the front of 8 and check solenoid valve for clicking sound.
the vehicle. Make sure it is securely supported. • If the resistance is out of standard, go to step 9
and test shift solenoid valves.
5. Remove the splash shield.
8. Connect a jumper wire from the negative battery
terminal to body ground, and connect another
jumper wire from the positive battery terminal to
each shift solenoid harness connector terminals
individually. A clicking sound should be heard.
14-230
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9. Remove the drain plug (A), and drain the 16. For K24Z1 engine model: Remove the ATF dipstick,
transmission fluid (ATF). and remove the bolts securing the ATF cooler line
*03 (A). Remove the harness clamp (B), and remove the
B
ATF dipstick guide tube (C).
*04
C
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
A
A
18 x 1.5 mm
49 N·m (5.0 kgf·m, 36 lbf·ft)
11. Get the customer’s radio (and navigation) anti-theft 17. For R20A1 and R20A2 engine models: Remove the
codes if equipped, and write down the radio ATF dipstick, remove the harness clamp (A) from
presets. its bracket (B), and remove the bracket. Remove the
bolts securing the ATF cooler line (C). Remove the
12. Disconnect the negative terminal from the battery, harness clamp (D), and remove the ATF dipstick
then disconnect the positive terminal. guide tube (E).
*05
6 x 1.0 mm
13. Remove the battery hold-down bracket, and 12 N·m (1.2 kgf·m, 8.7 lbf·ft)
remove the battery cover, battery, and battery tray. A
6 x 1.0 mm
15. Remove the air cleaner housing and intake air duct. 12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
(cont’d)
14-231
06/09/15 17:39:25 62SWA00A_140_0234
Automatic Transmission
B
B
C
D A
6 x 1.0 mm
12 N·m
A (1.2 kgf·m,
8.7 lbf·ft)
Standard: 12−25
14-232
06/09/15 17:39:26 62SWA00A_140_0235
22. Remove the shift solenoid harness connector (A), 24. Install new O-rings (two O-rings per solenoid valve)
and replace it. Install a new O-ring (B) on the shift (F) on the reused solenoid valves.
solenoid harness connector, and install the
connector in the transmission housing, then go to NOTE: A new solenoid valve comes with new
step 28. O-rings. If you install a new solenoid valve, use the
*08 O-rings provided on it.
(cont’d)
14-233
06/09/15 17:39:26 62SWA00A_140_0236
Automatic Transmission
35. Install the intake air duct and air cleaner housing.
14-234
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(cont’d)
14-235
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Automatic Transmission
6 x 1.0 mm
12 N·m
A (1.2 kgf·m,
8.7 lbf·ft)
B
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
A 8.7 lbf·ft)
14-236
06/09/15 17:39:27 62SWA00A_140_0239
14. Remove the mounting bolts, then remove the 18. Install shift solenoid valve B (brown connector) by
solenoid valves. holding the shift solenoid valve body; make sure
*06 the mounting bracket contacts the bracket of shift
F solenoid valve E.
17. Install shift solenoid valve A (brown connector) by 27. Install the battery base.
holding the shift solenoid valve body; make sure
the mounting bracket contacts the bracket of shift 28. Install the battery tray, battery, battery cover, and
solenoid valve D. battery hold-down bracket, then connect battery
terminals.
NOTE: Do not install shift solenoid valve A before
installing shift solenoid valve D. If shift solenoid 29. Install the splash shield.
valve A is installed before installing shift solenoid
valve D, it may damage the hydraulic control 30. Enter the radio (and navigation) anti-theft codes if
system. equipped, then enter the radio presets, and set the
clock.
14-237
06/09/15 17:39:28 62SWA00A_140_0240
Automatic Transmission
14-238
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8. For R20A1 and R20A2 engine models: Remove the 12. Connect a jumper wire from the negative battery
harness clamp (A) from its bracket (B), and remove terminal to A/T clutch pressure control solenoid
the bracket. Remove the bolts securing the ATF valve A connector terminal No. 2, and connect
cooler line (C). another jumper wire from the positive battery
*03 terminal to the connector terminal No. 1. Make sure
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) A/T clutch pressure control solenoid valve A moves.
A *05
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
19. Install the intake air duct and air cleaner housing.
10. Remove the ATF pipe (B), ATF joint pipes (C),
O-rings (D), and gasket (E).
14-239
06/09/15 17:41:16 62SWA00A_140_0242
Automatic Transmission
C
5. Remove the ATF pipe (B), ATF joint pips (C),
O-rings (D), and gasket (E).
3. Disconnect the A/T clutch pressure control solenoid 6. Clean the mounting surface and fluid passage of
valve A connector. the solenoid valve body and transmission housing.
11. Install the intake air duct and air cleaner housing.
14-240
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06/09/15 17:41:17 62SWA00A_140_0243
4. Raise the vehicle up on a lift, or apply the parking • If a clicking sound is heard, the valve is OK.
brake, block the rear wheels, and raise the front of Reconnect the connector, and install the splash
the vehicle. Make sure it is securely supported. shield.
• If no clicking sound is heard, go to step 9.
5. Remove the splash shield.
(cont’d)
14-241
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06/09/15 17:41:17 62SWA00A_140_0244
Automatic Transmission
17. Install the new O-rings over the ATF joint pipes.
14-242
06/09/15 17:41:18 62SWA00A_140_0245
2. Choose Clutch Pressure Control (Linear) Solenoid C 7. Measure A/T clutch pressure control solenoid valve
in the Miscellaneous Test Menu on the HDS. C resistance at the connector terminals.
NOTE: If the HDS does not communicate with the Standard: 3−10
PCM, troubleshoot the DLC circuit; R20A1 and
R20A2 engine models (see page 11-199), K24Z1 • If the resistance is out of standard, replace A/T
engine model (see page 11-589). clutch pressure control solenoid valve C
(see page 14-245).
3. Test A/T clutch pressure control solenoid valve C • If the resistance is within the standard, go to step
with the HDS. 8.
• If the valve tests OK, the test is complete. 8. Connect a jumper wire from the negative battery
Disconnect the HDS. terminal to the solenoid valve C connector terminal
• If the valve does not test OK, follow the No. 2, and connect another jumper wire from the
instructions on the HDS. positive battery terminal to the connector terminal
• If the valve does not test OK, and the HDS does No. 1.
not determine the cause, go to step 4.
• If a clicking sound is heard, the valve is OK.
4. Raise the vehicle up on a lift, or apply the parking Reconnect the connector, and install the splash
brake, block the rear wheels, and raise the front of shield.
the vehicle. Make sure it is securely supported. • If no clicking sound is heard, go to step 9.
(cont’d)
14-243
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06/09/15 17:41:18 62SWA00A_140_0246
Automatic Transmission
17. Install the new O-rings over the ATF joint pipes.
14-244
06/09/15 17:41:19 62SWA00A_140_0247
3. Disconnect the connectors from A/T clutch 8. Install the new O-rings over the ATF joint pipes.
pressure control solenoid valve B and C.
*03 9. Install A/T clutch pressure control solenoid valve B
6 x 1.0 mm and C.
12 N·m
(1.2 kgf·m,
8.7 lbf·ft) 10. Check the connectors for rust, dirt, or oil, then
C connect the connectors securely.
14-245
SWA7E1PE10410612223KBAT20
06/09/15 17:41:19 62SWA00A_140_0248
Automatic Transmission
1. Remove the air cleaner housing and intake air duct. 1. Remove the air cleaner housing and intake air duct.
2. Disconnect the input shaft (mainshaft) speed 2. Disconnect the output shaft (countershaft) speed
sensor connector, and remove the input shaft sensor connector, and remove the output shaft
(mainshaft) speed sensor (A). (countershaft) speed sensor (A) and sensor washer
*01 (B) (only for K24Z1 engine model).
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
NOTE: The sensor washer is equipped on K24Z1
engine model; R20A1 and R20A2 engine models do
not have a sensor washer.
*01
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
A
B
B
A
3. Install the new O-ring (B) on the new input shaft
(mainshaft) speed sensor, then install the input C
shaft (mainshaft) speed sensor in the transmission
housing.
4. Check the connector for rust, dirt, or oil, then 3. Install the new O-ring (C) on the new output shaft
connect the connector securely. (countershaft) speed sensor, then install the output
shaft (countershaft) speed sensor and sensor
5. Install the intake air duct and air cleaner housing. washer (only for K24Z1 engine model) in the
transmission housing.
14-246
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1. Remove the air cleaner housing and intake air duct. 1. Raise the vehicle up on a lift, or apply the parking
brake, block the rear wheels, and raise the front of
2. Disconnect the 2nd clutch transmission fluid the vehicle. Make sure it is securely supported.
pressure switch connector, and remove the switch.
2. Remove the splash shield.
3. Install the new 2nd clutch transmission fluid
pressure switch (A) and a new sealing washer (B), 3. Disconnect the 3rd clutch transmission fluid
and tighten the switch. pressure switch connector, and remove the switch.
*01
4. Install the new 3rd clutch transmission fluid
B pressure switch (A) and a new sealing washer (B),
and tighten the switch.
*01
A
20 N·m
(2.0 kgf·m, 14 lbf·ft)
A
20 N·m
(2.0 kgf·m, 14 lbf·ft)
14-247
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06/09/15 17:41:20 62SWA00A_140_0250
Automatic Transmission
A
18 x 1.5 mm
49 N·m (5.0 kgf·m, 36 lbf·ft)
Standard: 50 −25 k 12. Remove the air cleaner housing and intake air duct.
14-248
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13. For K24Z1 engine model: Remove the ATF dipstick, 15. Remove the shift solenoid valve cover (A), dowel
and remove the bolts securing the ATF cooler line pins (B), and gasket (C).
(A). Remove the harness clamp (B), and remove the *05
ATF dipstick guide tube (C).
*03
C
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
B
C
A
6 x 1.0 mm
12 N·m
A (1.2 kgf·m,
8.7 lbf·ft)
B
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
(cont’d)
14-249
06/09/15 17:41:21 62SWA00A_140_0252
Automatic Transmission
26. Install the intake air duct and air cleaner housing.
14-250
06/09/15 17:41:22 62SWA00A_140_0253
A
9. Insert the dipstick into the guide tube aligning the
notch with the guide tab.
14-251
SWA7E1PE10400013001MAAT00
06/09/15 17:41:22 62SWA00A_140_0254
Automatic Transmission
ATF Replacement
NOTE: Keep all foreign particles out of the transmission. 5. Refill the transmission through the dipstick guide
tube opening (A) to bring the fluid level up to about
1. Park the vehicle on the level ground. midway between the upper mark and lower mark
of the dipstick with the recommended fluid. Do not
2. Warm up the engine to normal operating fill the fluid to excess of the upper mark. Always
temperature (the radiator fan comes on), and turn use genuine Honda ATF-Z1 Automatic
the engine off. Transmission Fluid (ATF). Using a non-Honda ATF
can affect shift quality.
3. Remove the drain plug (A), and drain the
transmission fluid (ATF). Automatic Transmission Fluid Capacity
*01 4WD Model:
B
2.5 L (2.6 US qt, 2.2 lmp qt) at change
7.2 L (7.6 US qt, 6.3 lmp qt) at overhaul
2WD Model:
2.6 L (2.7 US qt, 2.3 lmp qt) at change
7.0 L (7.4 US qt, 6.2 lmp qt) at overhaul
*02
A
18 x 1.5 mm
49 N·m (5.0 kgf·m, 36 lbf·ft)
14-252
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06/09/15 17:41:23 62SWA00A_140_0255
6. Insert the dipstick (A) into the guide tube (B) 8. Remove the dipstick (A) and check the fluid level. It
aligning the notch (C) with the guide tab (D). should be between the upper mark (B) and lower
*03 mark (C).
A *04
B
C
14-253
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Automatic Transmission
14-254
SWA7E1PE10474500000MAAT10
06/09/15 17:41:24 62SWA00A_140_0257
(cont’d)
14-255
SWA7E1PE10474500000KAAT00
06/09/15 17:41:24 62SWA00A_140_0258
Automatic Transmission
A B
C
9. Make a reference mark (A) across the propeller
shaft (B) and the transfer companion flange (C). 12. Remove the transfer assembly (C) and dowel pin
*06 (D) from the transmission.
B
14-256
06/09/15 17:41:25 62SWA00A_140_0259
C
C
10 x 1.25 mm
44 N·m 6. For K24Z1 engine model: Install the three-way
(4.5 kgf·m,
33 lbf·ft) catalytic converter (A) with the bolts, the new self-
locking nuts, and new gaskets (B) (C).
D
B A NOTE: Steps 6 thru 8 describe three-way catalytic
converter installation for K24Z1 engine model, go
3. Install the dowel pin (C) in the transmission. to step 9 and install exhaust pipe A for R20A1 and
R20A2 engine models.
4. Install the one bolt (D) part-way in the rear lower of *03
the transfer housing, and install the transfer 10 x 1.25 mm
33 N·m
assembly on the transmission. (3.4 kgf·m,
25 lbf·ft)
Replace.
8 x 1.25 mm A
22 N·m
(2.2 kgf·m, 16 lbf·ft) C
(cont’d)
14-257
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06/09/15 17:41:25 62SWA00A_140_0260
Automatic Transmission
A
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft) C
8. For K24Z1 engine model: Install the sensor 10. Refill the transmission with ATF (see step 5 on page
harnesses in the harness clamps. 14-252).
*05
14-258
06/09/15 17:41:26 62SWA00A_140_0261
Transmission Removal
Special Tools Required 11. Remove the drain plug (A), and drain the
Engine support hanger AAR-T1256-J00 transmission fluid (ATF).
This special tool is available from Snap-on Tools *01
B
International, LLC.
NOTE:
• Use fender covers to avoid damaging painted
surfaces.
• Engine support hanger (AAR-T1256-J00) must be
used with the side engine mount installed.
5. Make sure the ignition switch is OFF. Disconnect 14. Remove the harness clamp from the clamp bracket,
the negative cable from the battery, then and remove the air cleaner housing bracket.
disconnect the positive cable. *02
(cont’d)
14-259
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06/09/15 17:41:27 62SWA00A_140_0262
Automatic Transmission
A
C
D B
16. Disconnect the transmission range switch 19. Disconnect the A/T clutch pressure control solenoid
connector (A), and remove the connector from its valve C connector (A), A/T clutch pressure control
bracket. solenoid valve B connector (B), and shift solenoid
*04 harness connector (C), then remove the harness
A clamp (D) from the clamp bracket (E).
*06
C
A
E
D B
E D
14-260
06/09/15 17:41:28 62SWA00A_140_0263
20. Disconnect the ATF cooler hoses (A) from the ATF 23. Install the engine support hanger (AAR-T1256-J00)
lines (B). Turn the end of the ATF cooler hoses up to to the vehicle, and attach the hook (A) to the hanger
prevent ATF from flowing out, then plug the hoses plate chain (B). Tighten the wing nut (C) by hand,
and lines. and lift and support the engine.
*07 *09
B AAR-T1256-J00
C
B
A
B A
A
22. Install the hanger plate (B) to the stud nut (C) with
8 x 1.25 mm−16 mm bolt (D).
(cont’d)
14-261
06/09/15 17:41:28 62SWA00A_140_0264
Automatic Transmission
E
28. Remove the three-way catalytic converter.
*13
I
G
H
25. Remove the nuts (F) and bolt (G) securing the lower
arm (H) and ball joint (I), and separate the lower
arms from the ball joints.
14-262
06/09/15 17:41:29 62SWA00A_140_0265
29. For 4WD model: Make a reference mark (A) across 31. Remove the steering gearbox bracket mounting
the propeller shaft (B) and the transfer companion bolts.
flange (C). Separate the propeller shaft from the
transfer companion flange. NOTE: The illustration shows the LHD model; RHD
*14 is similar.
B *16
33. Remove the power steering fluid line from the line
clamps (B).
(cont’d)
14-263
06/09/15 17:41:29 62SWA00A_140_0266
Automatic Transmission
E
G
B
D
F
A H
37. Remove the spring clip (B) and control pin (C), and
separate the shift cable end (D) from the control
lever (E).
14-264
06/09/15 17:41:30 62SWA00A_140_0267
40. Remove the shift cable holder bracket from the 42. Remove both mid-bracket bolts.
transmission. *23
*21
41. For 4WD model: Remove the propeller shaft 43. Make reference marks (A) on the body across the
protector. marks (B) on the edge of the front subframe (C).
*22 *24
C
(cont’d)
14-265
06/09/15 17:41:31 62SWA00A_140_0268
Automatic Transmission
14-266
06/09/15 17:41:31 62SWA00A_140_0269
49. Remove the intermediate shaft. Coat all precision 51. Remove the transmission mount bracket bolts.
machined surfaces with clean engine oil, then put *31
plastic bags over intermediate shaft ends.
*29
50. Remove the upper transmission housing mounting 52. Remove the front transmission housing mounting
bolts. bolts.
*30 *32
(cont’d)
14-267
06/09/15 17:41:32 62SWA00A_140_0270
Automatic Transmission
14-268
06/09/15 17:42:07 62SWA00A_140_0271
Special Tools Required 11. Remove the drain plug (A), and drain the
Engine support hanger AAR-T1256-J00 transmission fluid (ATF).
This special tool is available from Snap-on Tools *01
B
International, LLC.
NOTE:
• Use fender covers to avoid damaging painted
surfaces.
• Engine support hanger (AAR-T1256-J00) must be
used with the side engine mount installed.
5. Make sure the ignition switch is OFF. Disconnect 14. Disconnect the A/T clutch pressure control solenoid
the negative cable from the battery, then valve A connector.
disconnect the positive cable. *02
B
6. Remove the battery hold-down bracket, and B
remove the battery cover, battery, and battery tray.
(cont’d)
14-269
SWA7E2PE10410400000KAAT00
06/09/15 17:42:08 62SWA00A_140_0272
Automatic Transmission
B
A
B
A C
B
C
E
14-270
06/09/15 17:42:08 62SWA00A_140_0273
21. Disconnect the ATF cooler hoses (A) from the ATF 23. Disconnect the connectors (A), remove the ACG
lines (B). Turn the end of the ATF cooler hoses up to terminal (B), and remove the harness clamp (C)
prevent ATF from flowing out, then plug the hoses from its bracket (D).
and lines. *09
C
*07
B
A
B
A
(cont’d)
14-271
06/09/15 17:42:09 62SWA00A_140_0274
Automatic Transmission
B D A
14-272
06/09/15 17:42:10 62SWA00A_140_0275
30. Insert a 6 mm Allen wrench (A) in the top of the ball 33. For 4WD model: Make a reference mark (A) across
joint pin (B), and remove the nuts (C), then separate the propeller shaft (B) and the transfer companion
the stabilizer link (D) from the stabilizer (E). flange (C). Separate the propeller shaft from the
*14 transfer companion flange.
B C
*16
A B
D C
I A
G
H
(cont’d)
14-273
06/09/15 17:42:11 62SWA00A_140_0276
Automatic Transmission
E
C
36. Remove the bolts securing the ATF cooler line on
the front subframe.
*19
G
B
D
F
39. Remove the spring clip (B) and control pin (C), and
separate the shift cable end (D) from the control
lever (E).
14-274
06/09/15 17:42:11 62SWA00A_140_0277
42. Remove the shift cable holder bracket from the 44. Remove both mid-bracket bolts.
transmission. *24
*22
(cont’d)
14-275
06/09/15 17:42:12 62SWA00A_140_0278
Automatic Transmission
14-276
06/09/15 17:42:13 62SWA00A_140_0279
51. Remove the lower torque rod mounting bracket (A). 54. Remove the transmission mount bracket bolts.
*30 *32
(cont’d)
14-277
06/09/15 17:42:13 62SWA00A_140_0280
Automatic Transmission
14-278
06/09/15 17:42:14 62SWA00A_140_0281
Transmission Installation
Special Tools Required 2. Install the torque converter (A) on the mainshaft (B)
Engine support hanger AAR-T1256-J00 with the new O-ring (C).
This special tool is available from Snap-on Tools *02
B
International, LLC.
D
NOTE: Use fender covers to avoid damaging painted
surfaces.
C
D
(cont’d)
14-279
SWA7E3PE10410400000KCAT00
06/09/15 17:42:15 62SWA00A_140_0282
Automatic Transmission
B
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft) 10 x 1.25 mm
39 N·m
C (4.0 kgf·m, 29 lbf·ft)
14-280
06/09/15 17:42:15 62SWA00A_140_0283
11. Install the new set ring (A) on the left driveshaft (B). 15. Attach the torque converter to the drive plate with
*08 eight bolts (A). Rotate the crankshaft pulley as
necessary to tighten the bolts to 1/2 of the specified
torque, then to the final torque, in a crisscross
pattern. After tightening the last bolt, check that the
crankshaft rotate freely.
*09
A
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
B
(cont’d)
14-281
06/09/15 17:42:16 62SWA00A_140_0284
Automatic Transmission
12 x 1.25 mm
64 N·m
(6.5 kgf·m,
47 lbf·ft)
Replace.
14 x 1.5 mm 14 x 1.5 mm
103 N·m 103 N·m
(10.5 kgf·m, 75.9 lbf·ft) (10.5 kgf·m, 75.9 lbf·ft) 21. Secure the lower torque rod with the new bolts.
Replace. Replace. *14
12 x 1.25 mm
88 N·m (9.0 kgf·m, 65 lbf·ft)
Replace.
A A
14-282
06/09/15 17:42:17 62SWA00A_140_0285
22. For 4WD model: Install the propeller shaft protector. 24. Loosely install the steering gearbox bracket
*15 mounting bolts.
8 x 1.25 mm
22 N·m
(2.2 kgf·m, 16 lbf·ft)
23. For 4WD model: Install the propeller shaft (A) to the
transfer companion flange (B) by aligning the
reference mark (C).
*16
A 8 x 1.25 mm
32 N·m
(3.3 kgf·m, 24 lbf·ft)
25. Loosely install the steering gearbox bracket
mounting bolts.
10 x 1.25 mm
66 N·m
(6.7 kgf·m, 48 lbf·ft)
(cont’d)
14-283
06/09/15 17:42:17 62SWA00A_140_0286
Automatic Transmission
8 x 1.25 mm A
22 N·m
(2.2 kgf·m, 16 lbf·ft) C
B E
10 x 1.25 mm 31. Connect the A/F sensor connector and the
59 N·m
A (6.0 kgf·m, secondary heated oxygen sensor connector.
43 lbf·ft) *21
Replace.
D C
10 x 1.25 mm 10 x 1.25 mm
59 N·m 59 N·m
(6.0 kgf·m, 43 lbf·ft) (6.0 kgf·m, 43 lbf·ft)
Replace. Replace.
14-284
06/09/15 17:42:18 62SWA00A_140_0287
32. Install the sensor harnesses in the harness clamps. 34. Apply molybdenum grease to the bore hole of the
*22 synthetic resin bushing (A) in the shift cable end (B),
and attach the shift cable end to the control lever
(C). Insert the control pin (D) into the control lever
hole through the shift cable end, and secure the
control pin with the spring clip (E). Do not bend the
shift cable excessively.
*24
F
G
H
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
35. Secure the shift cable brackets (F) (G) with the bolts.
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7lbf·ft)
(cont’d)
14-285
06/09/15 17:42:19 62SWA00A_140_0288
Automatic Transmission
38. Secure the power steering fluid line clamp (A) with B
the bolt.
*26 41. Remove the engine support hanger.
6 x 1.0 mm
9.8 N·m
C (1.0 kgf·m, 7.2 lbf·ft) 42. Connect the ATF cooler hoses (A) to the ATF cooler
C lines (B), and secure the hoses with the clips (C)
(see page 14-302).
*28
B
C
B
B A
39. Secure the power steering fluid line (B) with the
C
clamps (C).
14-286
06/09/15 17:42:20 62SWA00A_140_0289
43. Connect the shift solenoid harness connector (A), 45. Connect the output shaft (countershaft) speed
A/T clutch pressure control solenoid valve C sensor connector (A) and input shaft (mainshaft)
connector (B), and A/T clutch pressure control speed sensor connector (B), and install the harness
solenoid valve B connector (C), and install the clamp (C) on its clamp bracket (D).
harness clamp (D) on the clamp bracket (E). *31
*29 E
C
E
B A
D
D C
A
46. Install the transmission range switch connector (E)
on the connector bracket, and connect the
connector.
44. Connect the 3rd clutch transmission fluid pressure
switch connector (A), and install the harness clamp 47. Connect the A/T clutch pressure control solenoid
(B) on its clamp bracket (C). valve A connector (A) and 2nd clutch transmission
*30 fluid pressure switch connector (B), and install the
harness clamps (C) on the clamp brackets (D).
*32
C
D
B
A
C
C
B
D
(cont’d)
14-287
06/09/15 17:42:20 62SWA00A_140_0290
Automatic Transmission
51. Install the air cleaner housing and intake air duct. 64. Perform the road test (see page 14-222).
52. Install the bulkhead cover. 65. After the road test, raise the vehicle on a hoist, and
make sure it is securely supported.
53. Install the cowl cover (see page 20-205).
14-288
06/09/15 17:42:20 62SWA00A_140_0291
66. Loosen the upper torque rod bolt (A). 68. Loosen the lower torque rod bolts (A) (B).
*34 *36
A
54 N·m (5.5 kgf·m, 40 lbf·ft)
A
93 N·m
B (9.5 kgf·m,
88 N·m 69 lbf·ft)
(9.0 kgf·m, 65 lbf·ft)
67. Loosen the transmission mount base bracket bolt
(A) and nuts (B). 69. Retighten the lower torque rod bolts (B) to the
*35 specified torque, then retighten the bolt (A) to the
A
B 74 N·m (7.5 kgf·m, 54 lbf·ft) specified torque.
74 N·m
(7.5 kgf·m, 70. Tighten the transmission mount base bracket bolt
54 lbf·ft)
and nuts to the specified torque.
14-289
06/09/15 17:42:21 62SWA00A_140_0292
Automatic Transmission
C D
A
14-290
SWA7E2PE10410400000KCAT00
06/09/15 17:42:22 62SWA00A_140_0293
6. Install the rear transmission housing mounting 8. Install the upper transmission housing mounting
bolts. bolts.
*04 *06
12 x 1.25 mm
64 N·m
(6.5 kgf·m, 47 lbf·ft)
12 x 1.25 mm
7. Install the front transmission housing mounting 64 N·m (6.5 kgf·m, 47 lbf·ft)
bolts.
*05 9. Secure the transmission mount bracket on the
12 x 1.25 mm
64 N·m transmission housing with the new mounting bolts.
(6.5 kgf·m, 47 lbf·ft) *07
12 x 1.25 mm
74 N·m (7.5 kgf·m, 54 lbf·ft)
Replace.
(cont’d)
14-291
06/09/15 17:42:22 62SWA00A_140_0294
Automatic Transmission
A
B
14-292
06/09/15 17:42:23 62SWA00A_140_0295
17. Attach the torque converter to the drive plate with 20. Loosely install the new subframe mounting bolts.
eight bolts (A). Rotate the crankshaft pulley as *12
necessary to tighten the bolts to 1/2 of the specified
torque, then to the final torque, in a crisscross
pattern. After tightening the last bolt, check that the
crankshaft rotate freely.
*10
A
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
14 x 1.5 mm 14 x 1.5 mm
103 N·m 103 N·m
B (10.5 kgf·m, 75.9 lbf·ft) (10.5 kgf·m, 75.9 lbf·ft)
Replace. Replace.
A A
(cont’d)
14-293
06/09/15 17:42:24 62SWA00A_140_0296
Automatic Transmission
12 x 1.25 mm
64 N·m
(6.5 kgf·m,
47 lbf·ft) 8 x 1.25 mm
Replace. 22 N·m
(2.2 kgf·m, 16 lbf·ft)
23. Secure the lower torque rod with the new bolts. 25. For 4WD model: Install the propeller shaft (A) to the
*15 transfer companion flange (B) by aligning the
reference mark (C).
*17
A 8 x 1.25 mm
32 N·m
(3.3 kgf·m, 24 lbf·ft)
12 x 1.25 mm
88 N·m (9.0 kgf·m, 65 lbf·ft) C
Replace.
14-294
06/09/15 17:42:24 62SWA00A_140_0297
26. Loosely install the steering gearbox bracket 28. Tighten the steering gearbox bracket mounting
mounting bolts. bolts to the specified torque.
NOTE: The illustration shows the LHD model; RHD 29. Install both lower arms (A) to both ball joints (B),
is similar. and loosely install the new mounting nuts and bolts.
*18 *20
10 x 1.25 mm G
66 N·m (6.7 kgf·m, 48 lbf·ft) 12 x 1.25 mm
78 N·m
I (8.0 kgf·m, 58 lbf·ft)
B E
10 x 1.25 mm
59 N·m
A (6.0 kgf·m,
27. Loosely install the steering gearbox bracket 43 lbf·ft)
mounting bolts. Replace.
D C
NOTE: The illustration shows the LHD model; RHD 10 x 1.25 mm 10 x 1.25 mm
is similar. 59 N·m 59 N·m
(6.0 kgf·m, 43 lbf·ft) (6.0 kgf·m, 43 lbf·ft)
*19 Replace. Replace.
10 x 1.25 mm
66 N·m
(6.7 kgf·m, 30. Tighten the nuts and bolts to 59 N·m (6.0 kgf·m,
48 lbf·ft) 43 lbf·ft) in the following order; the nut on the front
(C), the nut on the rear (D), then the bolt (E).
(cont’d)
14-295
06/09/15 17:42:25 62SWA00A_140_0298
Automatic Transmission
G
E
A
8 x 1.25 mm B
22 N·m 6 x 1.0 mm
(2.2 kgf·m, 16 lbf·ft) 12 N·m F
C (1.2 kgf·m,
8.7 lbf·ft)
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
35. Secure the shift cable brackets (F) (G) with the bolts.
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
14-296
06/09/15 17:42:26 62SWA00A_140_0299
37. Secure the ATF cooler line with the bolts on the 40. Install the harness cover (A) on its bracket, and
front subframe. secure it with the bolts.
*24 *26
6 x 1.0 mm D
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
C 6 x 1.0 mm
9.8 N·m
B (1.0 kgf·m,
7.2 lbf·ft)
6 x 1.0 mm
38. Remove the hanger plate (A) and bolt (B), and 9.8 N·m (1.0 kgf·m, 7.2 lbf·ft)
install the harness cover bracket (C) on the engine.
*25 41. Secure the connector bracket (B).
A
9 N·m
(0.9 kgf·m,
6.5 lbf·ft)
D
8 x 1.25 mm
26 N·m
(2.7 kgf·m,
20 lbf·ft)
B
39. Remove the engine support hanger.
(cont’d)
14-297
06/09/15 17:42:27 62SWA00A_140_0300
Automatic Transmission
C
A
14-298
06/09/15 17:43:19 62SWA00A_140_0301
48. Connect the 3rd clutch transmission fluid pressure 51. Connect the connector to the 2nd clutch
switch connector (A), and install the harness clamp transmission fluid pressure switch (A), and secure
(B) on its clamp bracket (C). the harness clamp brackets with the bolts.
*32 *34
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
C 8 x 1.25 mm
B 22 N·m
(2.2 kgf·m, 16 lbf·ft)
A C A
53. Secure the harness clamp brackets (B) with the bolt,
50. Install the transmission range switch connector (C) and install the harness clamps (C) on the clamp
on the connector bracket, and connect the brackets.
connector.
(cont’d)
14-299
06/09/15 17:43:20 62SWA00A_140_0302
Automatic Transmission
56. Install the air cleaner housing and intake air duct.
62. Set the parking brake. Start the engine, and shift 72. Loosen the transmission mount base bracket bolt
the transmission through all positions three times. (A) and nuts (B).
*37
B A
63. Check the shift lever operation, A/T gear position 74 N·m (7.5 kgf·m, 54 lbf·ft) 74 N·m
indicator operation, and shift cable adjustment. (7.5 kgf·m,
54 lbf·ft)
64. Check and adjust the front wheel alignment
(see page 18-7).
70. After the road test, raise the vehicle on a hoist, and
make sure it is securely supported.
14-300
06/09/15 17:43:20 62SWA00A_140_0303
A
93 N·m
B (9.5 kgf·m,
88 N·m 69 lbf·ft)
(9.0 kgf·m, 65 lbf·ft)
14-301
06/09/15 17:43:20 62SWA00A_140_0304
Automatic Transmission
H
12 x 1.0 mm
74 N·m (7.5 kgf·m, 54 lbf·ft) I K
G P
J M L
N
3. Install the drive plate and washer on the engine O
crankshaft, and tighten the eight bolts in a
crisscross pattern in two or more steps. 2. Slide the ATF cooler/filter hose (G) over the ATF
cooler line (H) until the hose end contacts the bulge
4. Install the transmission assembly: (I), and secure the hoses with the clip (J) at
2−4 mm (0.08−0.16 in.) (K) from the hose end.
• K24Z1 engine model (see page 14-279)
• R20A1 and R20A2 engine models (see page 3. Slide the ATF cooler hoses (L) over the ATF lines
14-290) (M) until the hose ends contact the bulge (N), and
secure the hoses with the clip (O) at 6−8 mm
(0.24−0.31 in.) (P) from the hose end.
14-302
SWA7E1PE10400022251KDAT00 SWA7E3PE10400013012KBAT00
06/09/15 17:43:21 62SWA00A_140_0305
R20A1 and R20A2 Engine Models 5. Slide the ATF cooler hose (T) over the ATF cooler
line (U) until the hose end contacts the mark (V),
1. Slide the ATF cooler hose (A) on the ATF filter (B) and secure the hose with the clip (W) at 2−4 mm
until the hose end contacts the filter housing, and (0.08−0.16 in.) (X) from the hose end.
secure the hose with the clip (C) at 6−8 mm
(0.24−0.31 in.) (D) from the filter housing. Install 6. Slide the ATF cooler hose (Y) over the ATF cooler
the cooler hose on the other side of the ATF filter in line (Z) until the hose end contacts the bulge (AA)
the same manner. with the white dot (BB) facing up, and secure the
*01 hose with the clip (CC) at 6−8 mm (0.24−0.31 in.)
Y CC
(DD) from the hose end.
BB
AA C
Z M D A
J
DD
N
B
K
S
F
U T I
V W E
O
H
R
P Q
2. Slide the ATF cooler hoses (E) over the ATF lines (F)
until the hose ends contact the bulge (G), and
secure the hoses with the clip (H) at 6−8 mm
(0.24−0.31 in.) (I) from the hose end.
3. Slide the ATF cooler hose (J) over the ATF line (K)
until the hose end contacts the line bracket (L), and
secure the hose with the clip (M) at 6−8 mm
(0.24−0.31 in.) (N) from the hose end.
4. Slide the ATF cooler hose (O) over the ATF cooler
line (P) until the hose end contacts the bulge (Q),
and secure the hose with the clip (R) at 2−4 mm
(0.08−0.16 in.) (S) from the hose end.
14-303
SWA7E2PE10400013012KBAT00
06/09/15 17:43:21 62SWA00A_140_0306
Automatic Transmission
F
D
A
18 x 1.5 mm E
49 N·m (5.0 kgf·m, 36 lbf·ft)
8. Slide the ATF cooler hose on the ATF filter until the
hose end is 5−7 mm (0.20−0.28 in.) (D) away from
the filter housing, and secure the hose with the clip
(E) at 10−12 mm (0.39−0.47 in.) (F) from the filter
housing. Install the cooler hose on the other side of
the ATF filter in the same manner.
14-304
SWA7E3PE10400013015KBAT00
06/09/15 17:43:21 62SWA00A_140_0307
6 x 1.0 mm
12 N·m
B (1.2 kgf·m, 8.7 lbf·ft)
F F
A
E
D
A
14-305
SWA7E2PE10400013015KBAT00
06/09/15 17:43:22 62SWA00A_140_0308
Automatic Transmission
14-306
SWA7E1PE10411412282KAAT00
06/09/15 17:43:22 62SWA00A_140_0309
B
A
14-307
06/09/15 17:43:23 62SWA00A_140_0310
Automatic Transmission
8 x 1.25 mm
22 N·m
(2.2 kgf·m,
16 lbf·ft)
14-308
SWA7E1PE10411412282KCAT00
06/09/15 17:43:23 62SWA00A_140_0311
SPRING
SCREW 5 x 0.8 mm
3 N·m (0.3 kgf·m, 2 lbf·ft)
D3 SWITCH Apply non-hardening
thread lock sealant.
SHIFT LOCK
RELEASE LID
SHIFT LEVER ROD
A/T GEAR POSITION
INDICATOR PANEL
SILICONE GREASE
SHIFT LOCK
RELEASE
SHIFT LOCK
RELEASE SPRING 0.3 N·m
(0.03 kgf·m, 0.2 lbf·ft)
SHIFT LOCK Apply non-hardening
STOP CUSHION thread lock sealant.
14-309
SWA7E1UE10411412282MFAT00
06/09/15 17:43:24 62SWA00A_140_0312
Automatic Transmission
*01
SHIFT LEVER KNOB SCREW
5 x 0.8 mm
3 N·m (0.3 kgf·m, 2 lbf·ft)
Apply non-hardening
SHIFT LEVER ROD D3 SWITCH thread lock sealant.
SPRING
SILICONE GREASE SHIFT LEVER BUTTON
SHIFT LEVER
SHIFT LEVER RING KNOB COVER
SHIFT LEVER/
SHIFT CABLE A/T GEAR POSITION
BRACKET INDICATOR PANEL
ASSEMBLY
SHIFT LOCK
RELEASE LID
SHIFT LOCK
RELEASE LEVER COVER
HARNESS
BAND
SHIFT LOCK
RELEASE
EXTENSION
SHIFT LOCK
STOP
SHIFT LOCK
STOP CUSHION
8 x 1.25 mm
22 N·m
SILICONE GREASE (2.2 kgf·m,
16 lbf·ft)
CONNECTOR HARNESS
PLUNGER CLAMP BAND SHIFT LEVER
SPRING MOUNTING
SHIFT LOCK 0.3 N·m BRACKET
SOLENOID CONNECTOR SHIFT LOCK (0.03 kgf·m, 0.2 lbf·ft)
PLUNGER CLAMP SOLENOID Apply non-hardening
thread lock sealant.
PARK PIN SWITCH
14-310
SWA7E1WE10411412282MFAT00
06/09/15 17:43:24 62SWA00A_140_0313
E
D
B
(cont’d)
14-311
SWA7E1PE1041141227NKBAT00
06/09/15 17:43:25 62SWA00A_140_0314
Automatic Transmission
14-312
06/09/15 17:43:26 62SWA00A_140_0315
19. Apply non-hardening thread lock sealant to the 25. Route the park pin switch harness, D3 switch
screw threads. Install the park pin switch (A), and harness, and indicator panel light harness. Take a
secure the switch with the screw. slack out of the harnesses, and secure the
*07 harnesses (A) with the band (B) at the guide (C).
*09
0.3 N·m
(0.03 kgf·m,
0.2 lbf·ft)
B
(cont’d)
14-313
06/09/15 17:43:26 62SWA00A_140_0316
Automatic Transmission
31. Install the D3 switch (F) and shift lever knob cover
(G) on the shift lever knob.
14-314
06/09/15 17:43:27 62SWA00A_140_0317
B
A
B B
F
3. Remove the screws (A), shift lever button (B), and 7. Apply non-hardening thread lock sealant to the
spring (C). screw threads, and secure the shift lever knob with
*02 the screws (E).
A F
C
8. Install the D3 switch (F) and shift lever knob cover
B (G) on the shift lever knob.
E
D
14-315
SWA7E1PE10411412287KBAT00
06/09/15 17:43:27 62SWA00A_140_0318
Automatic Transmission
B B
14-316
SWA7E1PE10411412283KBAT00
06/09/15 17:43:27 62SWA00A_140_0319
E
D
B
(cont’d)
14-317
SWA7E1PE10411412286KBAT00
06/09/15 17:43:28 62SWA00A_140_0320
Automatic Transmission
14. Install the D3 switch (F) and shift lever knob cover
(G) on the shift lever knob.
14-318
06/09/15 17:43:29 62SWA00A_140_0321
A
B
(cont’d)
14-319
SWA7E1PE10411412281KBAT00
06/09/15 17:43:29 62SWA00A_140_0322
Automatic Transmission
A G
C
9. Remove the spring clip (B) and control pin (C), and
separate the shift cable end (D) from the control E
lever (E). Remove the bolts securing the shift cable
brackets (F) (G). 6 x 1.0 mm B
12 N·m
(1.2 kgf·m,
10. Remove the nuts securing the shift cable grommet 8.7 lbf·ft)
(A).
*06
B
A
A C
H
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
15. Secure the shift cable brackets (F) (G) with the bolts.
6 x 1.0 mm
9.8 N·m
(1.0 kgf·m, 16. Install the shift cable cover (H).
7.2 lbf·ft)
17. Install the shift cable on the shift lever, and adjust
the shift cable (see step 7 on page 14-322).
11. Remove the shift cable grommet, and pull out the
shift cable (B).
14-320
06/09/15 17:43:30 62SWA00A_140_0323
(cont’d)
14-321
SWA7E1PE10411412281MBAT00
06/09/15 17:43:31 62SWA00A_140_0324
Automatic Transmission
8. Turn the ignition switch ON (II), and verify that the 11. Verify that the shift lever is secured in the R
R position indicator comes on. position.
*06
12. Unhinge the retainer lock (A).
*08
14-322
06/09/15 17:43:31 62SWA00A_140_0325
13. Rotate the socket holder retainer (A) 14. Align the clearance (A) between the socket holder
counterclockwise (B) until it stops to create (B) and the socket holder retainer (C) with the
clearance (C) between the socket holder (D) and opening (D) in the shift cable bracket (E), then slide
holder retainer, and push the retainer lock (E) into the holder into the bracket with installing the shift
the socket holder retainer to lock the retainer. cable end (F) over the mounting stud (G) by
*09 aligning its square hole (H) with the square fitting
(I) at the bottom of the stud. Do not install the shift
cable by holding the shift cable guide (J).
E D
(cont’d)
14-323
06/09/15 17:43:32 62SWA00A_140_0326
Automatic Transmission
8 x 1.25 mm
22 N·m (2.2 kgf·m, 16 lbf·ft)
A 19. Remove the 6.0 mm (0.24 in.) pin that was installed
to hold the shift lever.
C
20. Turn the ignition switch ON (II). Move the shift lever
to each position, and verify that the A/T gear
position indicator follows the transmission range
switch.
16. Verify that the shift cable end is properly installed
on the mounting stud. 21. Shift to the P position, and check that the shift lock
*12 works properly. Push the shift lock release, and
Improperly installed:
verify that the shift lever releases, and also check
Cable end Cable end rides that the shift lever locks when it is shifted back to
positions on the bottom the P position.
out of the of the mounting Properly
mounting stud. stud. installed:
22. Install the following parts:
14-324
06/09/15 17:43:35 62SWA00A_140_0327
*02
14-325
SWA7E1UE10410700000DAAT00
06/09/15 17:43:39 62SWA00A_140_0328
*02
14-326
SWA7E1WE10410700000DAAT00
06/09/15 17:43:40 62SWA00A_140_0329
Circuit Diagram
K24Z1 Engine Model
*01
UNDER−HOOD FUSE/RELAY BOX UNDER−DASH FUSE/RELAY BOX
BATTERY
No. 1 (100 A) No. 2 (IG) (50 A) BAT IG1 No. 2 (15 A)
No. 10 (7.5 A)
IGNITION SWITCH
No. 14 (7.5 A)
MULTIPLEX INTEGRATED
CONTROL UNIT (MICU)
B36
YEL
P
POWERTRAIN CONTROL
R MODULE (PCM)
A/T GEAR To 12 V
POSITION
N INDICATOR
CAN A/T GEAR DIMMING To 5 V
CONTROLLER POSITION CIRCUIT IG1 C36
D BLK/RED LT BLU
INDICATOR
DRIVER
CIRCUIT 2
A36 CAN H
1
WHT
D3 SCS A31 DATA LINK
DIMMING BRN BRN CONNECTOR
CIRCUIT A37 CAN L (DLC)
WHT
B34 RED
F−CAN
TRANSCEIVER RED
B33
ATP RVS B22
RED/WHT
SG B15 ATP FWD B28
BLU/YEL
PG B19 ATP 1 B15
RED
BLK BLK ATP 2 B16
GRN/RED
ATP D B21
YEL/GRN
ATP N B12 STARTER
RED/BLK CUT
A/T GEAR 3 RELAY
BLK GRY ATP R B14
POSITION G501
INDICATOR G502 ATP P B13
PANEL 4
LIGHT BLK RED MULTIPLEX INTEGRATED
CONTROL UNIT (MICU) WHT
D3 SWITCH BLU/BLK BLU/WHT BLK
5 A41 D3 SW
WHT BLU BLU 5 4 9 3 8 2 6 10 7 1
6
WHT BLK WHT PNK BRN WHT/RED BLK
BLK/BLU RED/BLK BLU YEL/RED BLU/WHT
6 7 2 8 3 9 5 1 4 10 G101
G503
FWD RVS ST E
B36 PG1 N D
BLK R 2
B1 PG2 P 1
BLK
C40 LG1
BRN/YEL
C44 LG2
BRN/YEL
G101
PCM Harness Connector Terminal Locations
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
(10) 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 22 23 24 25 20 21 22 23 24 25 20 21 (22) 23
(26) 27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 (39) 40 41 42 44 36 41 42 43 44 36 39 40 41 42 43 44
14-327
SWA7E3PE10410700000EAAT00
06/09/15 17:43:41 62SWA00A_140_0330
No. 10 (7.5 A)
IGNITION SWITCH
No. 14 (7.5 A)
MULTIPLEX INTEGRATED
CONTROL UNIT (MICU)
B36
YEL
P
POWERTRAIN CONTROL
R MODULE (PCM)
A/T GEAR To 12 V
POSITION
N INDICATOR
CAN A/T GEAR DIMMING To 5 V
CONTROLLER POSITION CIRCUIT IG1 C36
D BLK/RED LT BLU
INDICATOR
DRIVER
CIRCUIT 2
A36 CAN H
1
WHT
D3 SCS A31 DATA LINK
DIMMING BRN BRN CONNECTOR
CIRCUIT A37 CAN L (DLC)
WHT
B34 RED
F−CAN
TRANSCEIVER RED
B33
ATP RVS B22
YEL
SG B15 ATP FWD B28
BLU/YEL
PG B19 ATP 1 B15
BRN
BLK BLK ATP 2 B16
RED
ATP D B21
YEL/GRN
ATP N B12 STARTER
RED/BLK CUT
A/T GEAR 3 RELAY
BLK GRY ATP R B14
POSITION G501
INDICATOR G502 ATP P B13
PANEL 4
LIGHT BLK RED MULTIPLEX INTEGRATED
CONTROL UNIT (MICU) WHT/GRN
D3 SWITCH BLU/BLK BLU/WHT BLK
5 A41 D3 SW
WHT BLU BLU 5 4 9 3 8 2 6 10 7 1
6
WHT BLK WHT PNK BRN WHT/RED BLK
BLK/BLU RED/BLK BLU YEL/RED BLU/WHT
G101
6 7 2 8 3 9 5 1 4 10
G503
FWD RVS ST E
B36 PG1 N D
BLK R 2
B1 PG2 P 1
BLK
C40 LG1
BRN/YEL
C44 LG2
BRN/YEL
G101
PCM Harness Connector Terminal Locations
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
20 21 23 24 25 20 21 22 23 24 25 20 21 22 23
27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
36 37 (39) 40 41 42 44 36 37 38 39 41 42 43 44 36 (37) 39 40 42 43 44
14-328
SWA7E2PE10410700000EAAT00
06/09/15 17:44:29 62SWA00A_140_0331
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
1 2 3 4 5 6 7 8 9 10
ATP ATP ATP ATP
GND
1
D R P FWD NP 2 N ATP
RVS
P
R
N
D
2
(cont’d)
14-329
SWA7E1PE10410759811FEAT00
06/09/15 17:44:30 62SWA00A_140_0332
R
N
D
A
2 C
1
A
C
14-330
06/09/15 17:44:31 62SWA00A_140_0333
4. Remove the transmission range switch. 6. Align the cutouts (A) on the rotary-frame with the
*02 neutral positioning cutouts (B) on the transmission
range switch (C), then put a 2.0 mm (0.08 in.) feeler
gauge blade (D) in the cutouts to hold the switch in
the N position.
B
A
(cont’d)
14-331
SWA7E1PE10410759811KBAT00
06/09/15 17:44:32 62SWA00A_140_0334
11. Make sure that the engine will start in the P and N
positions, and will not start in any other shift lever
position.
A
13. Allow the all four wheels (4WD model) or the front
wheels (2WD model) to rotate freely, then start the
engine, and check the shift lever operation.
B C
14. Install the transmission range switch cover.
*07
6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
14-332
06/09/15 17:44:33 62SWA00A_140_0335
(cont’d)
14-333
SWA7E1PE10410712250KBAT00
06/09/15 17:44:33 62SWA00A_140_0336
9. For LHD model: Release the lock (A) of the shift lock
release, and remove the shift lock release and
release spring (B).
*04
A 0.3 N·m
(0.03 kgf·m,
0.2 lbf·ft)
14-334
06/09/15 17:44:34 62SWA00A_140_0337
16. Route the D3 switch harness (A), connect the D3 18. Install the A/T gear position indicator panel light
switch 2P connector (B), and install the connector in socket in the indicator panel.
the holder.
*08 LHD Model
A *09
B
17. Tie the harnesses of the D3 switch and park pin RHD Model
switch at the guide (C) with the band (D). *10
(cont’d)
14-335
06/09/15 17:44:35 62SWA00A_140_0338
A
24. For RHD model: Install the shift lock release
20. Install the shift lock solenoid connector and D3 extension.
switch/park pin switch/A/T gear position indicator *14
panel light connector on the shift lever.
21. For LHD model: Install the shift lock release spring
(A) in the shift lock release (B).
A
B
22. For LHD model: Install the shift lock release and
release spring on the release shaft end.
14-336
06/09/15 17:44:35 62SWA00A_140_0339
28. Install the D3 switch (F) and shift lever knob cover
(G) on the shift lever knob.
14-337
06/09/15 17:44:36 62SWA00A_140_0340
E
D
B
14-338
SWA7E1PE10410712247KBAT00
06/09/15 17:44:36 62SWA00A_140_0341
8. Remove the A/T gear position indicator panel, and 12. Tie the harnesses of the D3 switch and park pin
disassemble the indicator panel (A), panel base (B), switch at the guide (C) with the band (D).
and lever cover (C).
*04 13. Install the A/T gear position indicator panel light
A socket in the indicator panel.
B
D
C
G
D
C A
11. Route the D3 switch harness (A), connect the D3 16. Apply non-hardening thread lock sealant to the
switch 2P connector (B), and install the connector in screw threads, and secure the shift lever knob with
the holder. the screws (E).
*05
A 17. Install the D3 switch (F) and shift lever knob cover
B
(G) on the shift lever knob.
14-339
06/09/15 17:44:37 62SWA00A_140_0342
2. Turn the ignition switch ON (II). 6. Jump the SCS line with the HDS.
D3 SW (BLU)
D3 SW (BLU)
Is there about 5 V ?
NO−Go to step 5.
14-340
SWA7E1PE10410712242FAAT00
06/09/15 17:44:37 62SWA00A_140_0343
9. Check for continuity between D3 switch/park pin 10. Check for continuity between D3 switch/park pin
switch/A/T gear position indicator panel light switch/A/T gear position indicator panel light
connector terminal No. 5 and body ground. connector terminals No. 5 and No. 6 while pressing
*04 the D3 switch several times.
*05
D3 SWITCH/PARK PIN SWITCH/
A/T GEAR POSITION INDICATOR D3 SWITCH/PARK PIN SWITCH/
PANEL LIGHT CONNECTOR A/T GEAR POSITION INDICATOR
PANEL LIGHT CONNECTOR
D3 SW (BLU)
Is there continuity?
Is there alternating continuity and no continuity
YES−Repair short in the wire between PCM every time the switch is pushed?
connector terminal A41 and the D3 switch/park pin
switch/A/T gear position indicator panel light YES−Check for loose or poor connection at PCM
connector. connector terminal A41. If the connection is OK,
substitute a known-good PCM (see page 14-10) and
NO−Check for loose or poor connection at PCM recheck. If the symptom goes away with a known-
connector terminal A41. If the connection is OK, good PCM, replace the original PCM; R20A1 and
substitute a known-good PCM (see page 14-10) and R20A2 engine models (see page 11-226), K24Z1
recheck. If the symptom goes away with a known- engine model (see page 11-613).
good PCM, replace the original PCM; R20A1 and
R20A2 engine models (see page 11-226), K24Z1 NO−Replace the D3 switch (see page 14-343).
engine model (see page 11-613).
14-341
06/09/15 17:44:38 62SWA00A_140_0344
D3 Switch Test
1. Remove the center lower covers (see page 20-127). 6. Remove the D3 switch 2P connector from the
connector holder, and disconnect it.
2. Disconnect the D3 switch/park pin switch/A/T gear *02
position indicator panel light connector.
*01
Wire side of female terminals
5. Remove the shift lever (see page 14-306). 10. Connect the 2P connector, and install it in the
holder.
14-342
SWA7E1PE10410712241FEAT00
06/09/15 17:44:38 62SWA00A_140_0345
D3 Switch Replacement
NOTE: 3. Remove the screws (A), shift lever button (B), and
• Refer to the Shift Lever Disassembly and Reassembly spring (C).
LHD model (see page 14-309), RHD model (see page *02
A F
14-310) as needed during the following procedures. C
• The illustration shows the LHD model; RHD model is
similar. B
E
B D
(cont’d)
14-343
SWA7E1PE10410712241KBAT00
06/09/15 17:44:39 62SWA00A_140_0346
14. Install the D3 switch (F) and shift lever knob cover
(G) on the shift lever knob.
14-344
06/09/15 17:44:42 62SWA00A_140_0347
RHD Model
*02
DATA LINK
CONNECTOR (DLC)
14-345
SWA7E1PE10436400000DAAT00
06/09/15 17:44:44 62SWA00A_140_0348
Circuit Diagram
*01
UNDER−HOOD FUSE/RELAY BOX UNDER−DASH FUSE/RELAY BOX
No. 12 (15 A)
BATTERY
No. 1 (100 A) No. 2 (IG) (50 A) BAT IG1 No. 2 (15 A)
No. 10 (7.5 A)
IGNITION SWITCH
P POWERTRAIN CONTROL
MODULE (PCM) To 12 V BRAKE
R A/T GEAR PEDAL
POSITION POSITION
N INDICATOR IG1 C36 SWITCH
CAN A/T GEAR DIMMING To 5 V BLK/RED LT BLU
CONTROLLER POSITION D CIRCUIT
INDICATOR SCS A31 DATA LINK
DRIVER BRN BRN CONNECTOR
CIRCUIT 2 (DLC)
A36 CAN H
VCC4 A25 3 LT GRN
1
WHT BRN
APSA A17 1
D3 ORN
DIMMING SG4 A35 2
CIRCUIT A37 CAN L LT BLU ACCELERATOR
WHT
B34 RED PEDAL
POSITION
VCC5 A24 6 SENSOR
F−CAN LT GRN
TRANSCEIVER RED APSB A18 4
PUR
B33
SG5 A34 5
BLU
SG B15
PG B19
BK SW A40
BLK BLK LT GRN
KEY
SWITCH
2 TRANSMISSION RANGE SWITCH
BLK
BK SW
G501
4 5 6 8 9 1 2 3 4 7 8 9 1 2 3 4 5 6 7 8 9
(10) 14 15 16 17 18 19 10 11 12 13 14 15 16 17 18 11 12 13 14 15 16 17 18
(26) 27 28 29 31 33 34 35 26 27 28 29 30 31 32 33 34 35 27 29 30 31 32
14-346
SWA7E1PE10436400000EAAT00
06/09/15 17:44:44 62SWA00A_140_0349
NO−Go to step 3.
IG1 (YEL)
YES−Go to step 7.
(cont’d)
14-347
SWA7E1PE10436455201FAAT00
06/09/15 17:44:44 62SWA00A_140_0350
SLS (RED)
Is there battery voltage?
YES−Repair short in the wire between PCM Wire side of Terminal side of
connector terminal A27 and the shift lock female terminals female terminals
solenoid.
Is there continuity?
NO−Check the shift lock mechanism. If the
mechanism is OK, replace the shift lock solenoid YES−Substitute a known-good PCM (see page
(see page 14-355). 14-10) and recheck.
14-348
06/09/15 17:44:45 62SWA00A_140_0351
14. Press the brake pedal. 19. Check for continuity between PCM connector
terminal A40 and brake pedal position switch 4P
Are the brake lights ON? connector terminal No. 2.
*06
BRAKE PEDAL PCM CONNECTOR A (44P)
YES−Go to step 15. POSITION SWITCH
4P CONNECTOR
NO−Repair faulty brake light circuit.
BK SW
(LT GRN)
15. Turn the ignition switch OFF.
(cont’d)
14-349
06/09/15 17:44:46 62SWA00A_140_0352
ATP P (BLK/BLU)
Is there continuity?
14-350
06/09/15 17:44:46 62SWA00A_140_0353
28. Check for continuity between transmission range 29. Test the transmission range switch (see page
switch connector terminal No. 10 and body ground. 14-329).
*10
TRANSMISSION RANGE SWITCH CONNECTOR Is the switch OK ?
YES−Substitute a known-good PCM (see page YES−Check the throttle body; R20A1 and R20A2
14-10) and recheck. engine models (see page 11-340), K24Z1 engine
model (see page 11-741).
NO−Repair open in the wire between transmission
range switch connector terminal No. 10 and ground NO−Substitute a known-good PCM (see page
(G101), or repair poor ground (G101). 14-10) and recheck.
14-351
06/09/15 17:44:46 62SWA00A_140_0354
3. Check if the ignition switch can be turned to the P-PIN (LT GRN)
LOCK (0) position.
Is there continuity?
Terminal side of male terminals
YES−Repair a short in the wire between the key
interlock solenoid and the MICU.
Is there continuity?
NO−Go to step 7.
YES−Replace the park pin switch (see page
7. Remove the shift lever (see page 14-306). 14-360).
14-352
SWA7E1PE10436436021FAAT00
06/09/15 17:44:47 62SWA00A_140_0355
ATP P (RED)
14-353
06/09/15 17:44:47 62SWA00A_140_0356
14-354
SWA7E1PE10436455101FEAT00
06/09/15 17:44:47 62SWA00A_140_0357
A B
14-355
SWA7E1PE10436455101KBAT00
06/09/15 17:44:48 62SWA00A_140_0358
2. Remove the shift lock stop (A) and stop cushion (B),
and replace the shift lock stop or stop cushion.
*01
14-356
SWA7E1PE10436455151KBAT00
06/09/15 17:44:48 62SWA00A_140_0359
A
C A
B
B
7. Install the shift lock release shaft (C) in the shift
lever, and install the shift lock release and release
spring on the release shaft end.
4. Release the lock (C) of the shift lock release shaft, 8. Make sure that the release spring end (A) is
and remove the shaft (D). installed in the shift lock release (B), and the
hooked end (C) is hitched on the catch (D).
5. Replace the shift lock release, release spring, or *03
B
release shaft.
A
14-357
SWA7E1PE10436455079KBAT10
06/09/15 17:44:49 62SWA00A_140_0360
A
D
B F
E C
G
B
4. Push the stop lever (C) of the shift lock release, and 10. Install the A/T gear position indicator panel on the
remove the shift lock release (D). shift lever.
5. Remove the shift lock release spring (A) from the 11. Install the shift lever (see page 14-308).
release (B).
*05
B
14-358
SWA7E1PE10436455079KBAT20
06/09/15 17:45:28 62SWA00A_140_0361
14-359
SWA7E1PE10436445401FEAT00
06/09/15 17:45:28 62SWA00A_140_0362
14-360
SWA7E1PE10436445401KBAT00
06/09/15 17:45:29 62SWA00A_140_0363
8. Remove the A/T gear position indicator panel light 11. Remove the shift lever mounting bracket, and
socket from the indicator panel, and remove the remove the park pin switch.
indicator panel. *06
9. For LHD model: Release the lock (A) of the shift lock
release, and remove the shift lock release and
release spring (B).
*04
A 0.3 N·m
(0.03 kgf·m,
0.2 lbf·ft)
(cont’d)
14-361
06/09/15 17:45:30 62SWA00A_140_0364
19. Route the park pin switch harness, D3 switch 22. For LHD model: Install the shift lock release and
harness, and indicator panel light harness. Take a release spring on the release shaft end.
slack out of the harnesses, and secure the
harnesses (A) with the band (B) at the guide (C). 23. For LHD model: Make sure that the release spring
*09 end (A) is installed in the shift lock release (B), and
the hooked end (C) is hitched on the catch (D).
*11
B
C
B
14-362
06/09/15 17:45:30 62SWA00A_140_0365
24. For RHD model: Install the shift lock release 25. Apply silicone grease to the top of the shift lever
extension. rod (A), to the shift lever button spring (B), and to
*12 the area of the shift lever button (C) connected with
the shift lever rod.
*13
E
3 N·m
(0.3 kgf·m, 2 lbf·ft) D
28. Install the D3 switch (F) and shift lever knob cover
(G) on the shift lever knob.
14-363
06/09/15 17:45:31 62SWA00A_140_0366
1. Remove the cooler inlet line bolt (D), sealing washers, and line bracket bolts (E), and remove the ATF cooler inlet
line (F).
*01
K
M
O
L
B
C
E
F
E
E
14-364
SWA7E3PE10410424251KAAT00
06/09/15 17:45:32 62SWA00A_140_0367
2. Remove the ATF dipstick guide tube (G). 12. Cut the lock tab (A) of the each shaft locknut (B)
using a chisel (C). Then remove the locknuts and
3. Remove the cooler outlet line bolt (H), line bracket conical spring washers from each shaft.
bolt, and sealing washers, and remove the ATF
cooler outlet line (I). NOTE:
• Countershaft and secondary shaft locknuts have
4. Remove A/T clutch pressure control solenoid valve left-hand threads.
A, ATF joint pipes, O-rings, ATF pipe, and gasket. • Keep all of the chiseled particles out of the
transmission.
5. Remove A/T clutch pressure control solenoid valve • Clean the old mainshaft and countershaft
B and C, harness clamp bracket (J), ATF joint pipes, locknuts; they are used to install the press fit idler
O-rings, and gasket. gear on the mainshaft, and park gear on the
countershaft.
6. Remove the transmission range switch cover (K). *03
07PAB-0010000
(cont’d)
14-365
06/09/15 17:45:32 62SWA00A_140_0368
E
C
B
B
D
D
16. Remove the park pawl, park pawl spring, park pawl
shaft, and stop shaft.
14-366
06/09/15 17:45:33 62SWA00A_140_0369
1. Remove the cooler inlet line bolt (D), sealing washers, and line bracket bolts (E), and remove the ATF cooler inlet
line and ATF filter (F).
*01
K
M
O
L
B
C
E
D E
F
(cont’d)
14-367
SWA7E2PE10410424251KAAT00
06/09/15 17:45:34 62SWA00A_140_0370
07PAB-0010000
14-368
06/09/15 17:45:34 62SWA00A_140_0371
14. Set a two-jaw (or three-jaw) puller (A) on the 15. Install a 6 x 1.0 mm bolts (A) on the mainshaft idler
countershaft (B) by putting a spacer (C) between gear (B). Set a puller (C) on the mainshaft (D) with
the puller and countershaft, then remove the park putting a spacer (E) between the puller and
gear (D). mainshaft, then remove the mainshaft idler gear.
*04 *05
A
E
C
B
B
D
D
16. Remove the park pawl, park pawl spring, park pawl
shaft, and stop shaft.
14-369
06/09/15 17:45:35 62SWA00A_140_0372
Standard: 57.7−58.7 mm (2.27−2.31 in.) 1. Remove the idler gear shaft bearing (A) from the
*01 end cover (B) with the special tool.
C *01
07JAC-PH80000
A
14-370
SWA7E1PE10410445001MCAT00 SWA7E1PE10410434083KBAT00
06/09/15 17:45:36 62SWA00A_140_0373
1. Remove the oil seal (A) from the end cover (B). 1. Remove the oil seal from the end cover, then
*01 remove the bearing.
*01
A
2. Install the new oil seal flush to the end cover with
the special tools.
*02
07749-0010000 2. Install the new bearing flush to the end cover with
the special tools.
*02
07749-0010000
07746-0010800
07746-0010800
14-371
SWA7E1PE10410417256KBAT00 SWA7E1PE10410417253KBAT00
06/09/15 17:45:36 62SWA00A_140_0374
C
G
F
A
B
C
F
E
G
2. Install the new O-rings (F) over the ATF feed pipes.
14-372
SWA7E1PE10410413013KBAT00
06/09/15 17:45:37 62SWA00A_140_0375
Transmission Housing
1. Remove the ATF feed pipe (A) from the idler gear shaft, and the ATF lubrication pipe (B) from the transmission
housing.
*01
A
B
J
G
C
L
H I
2. Remove the shift solenoid valve cover (C), dowel pins (D), and gasket (E).
3. Disconnect the connectors from shift solenoid valves, and remove the solenoid harness connector (F).
4. Remove the input shaft (mainshaft) speed sensor (G), and output shaft (countershaft) speed sensor (H) and sensor
washer (I) (only for K24Z1 engine model).
5. Remove the transmission housing mounting bolts (J) (20 bolts), transmission hanger (K), and harness clamp
brackets (L).
(cont’d)
14-373
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06/09/15 17:45:39 62SWA00A_140_0376
Transmission Housing
A B
13. Turn the detent arm (B) away from the countershaft
(C).
7. While expanding the snap ring of the secondary
shaft bearing using the snap ring pliers, lift the 14. Remove the mainshaft subassembly (A),
transmission housing. Release the snap ring pliers countershaft subassembly (B), and secondary shaft
and remove the transmission housing. subassembly (C) together. Do not bump the
countershaft on the baffle plate (D).
8. Remove the countershaft shaft reverse gear and *05
A
needle bearing.
B
11. Unhook the detent spring (A) from the detent arm
(B).
*03
D
A
14-374
06/09/15 17:45:39 62SWA00A_140_0377
Bearing Removal
Special Tools Required 3. Expand the snap ring of the idler gear shaft bearing
• Driver attachment, 78 x 90 mm 07GAD-SD40101 with the snap ring pliers, then push the bearing out.
• Handle driver 07749-0010000 *02
• Driver attachment, 42 x 47 mm 07746-0010300
• Snap ring pliers 07LGC-0010100
07LGC-0010100
14-375
SWA7E1PE10410439511KAAT00
06/09/15 17:45:40 62SWA00A_140_0378
Transmission Housing
Bearing Installation
Special Tools Required 4. Expand the snap ring of the idler gear shaft (A) with
• Driver attachment, 78 x 90 mm 07GAD-SD40101 the snap ring pliers, and install the bearing part-
• Handle driver 07749-0010000 way into the housing.
• Driver attachment, 42 x 47 mm 07746-0010300 *02
• Snap ring pliers 07LGC-0010100 A
07LGC-0010100
A
07LGC-0010100
14-376
SWA7E1PE10410439511KCAT00
06/09/15 17:45:40 62SWA00A_140_0379
C E
14-377
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Valve Body
1. Remove the ATF feed pipes (A) and ATF joint pipes (B).
*01
6 x 1.0 mm (8)
A
D
V
W A F
B E
6 x 1.0 mm (12) H
O
L
M
I
N
K
8 x 1.25 mm (3)
P
S Q
J
Q
S
T
R
14-378
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06/09/15 17:45:41 62SWA00A_140_0381
4. Remove the stator shaft (E) and stator shaft stop (F), 11. Test the ATF strainer by pouring clean ATF through
then remove the regulator separator plate (G) and the inlet opening, and replace it if it is clogged or
two dowel pins (H). damaged.
5. Remove the servo body (I) (12 bolts), then remove 12. Remove the O-rings (V) (W) from the stator shaft
the separator plate (J) and two dowel pins (K). and ATF strainer. Install the new ones when
installing the valve bodies.
6. Remove the cooler check valve spring (L) and valve
(M), then remove the main valve body (N) (three
bolts). Do not let the check balls (O) fall out.
10. Clean the inlet opening (A) of the ATF strainer (B)
thoroughly with compressed air, then check that it
is in good condition and that the inlet opening is
not clogged.
*02
B
14-379
06/09/15 17:45:42 62SWA00A_140_0382
Valve Body
1. Soak a sheet of #600 abrasive paper in ATF for 6. Coat the valve with ATF, then drop it into its bore. It
about 30 minutes. should drop to the bottom of the bore under its
own weight. If not, repeat step 4, then retest. If the
2. Carefully tap the valve body so the sticking valve valve still sticks, replace the valve body.
drops out of its bore. It may be necessary to use a *02
small screwdriver to pry the valve free. Be careful
not to scratch the bore with the screwdriver.
3. Inspect the valve for any scuff marks. Use the ATF-
soaked #600 paper to polish off any burrs that are
on the valve, then wash the valve in solvent and
dry it with compressed air.
14-380
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3. Install all the springs and seats. Insert the spring (A)
in the valve, then install the valve in the valve body
(B). Push the spring in with a screwdriver, then
install the spring seat (C).
*02
A B
14-381
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06/09/15 17:45:42 62SWA00A_140_0384
Valve Body
2. Do not use a magnet to remove the check balls, it may magnetize the balls.
4. Check all valves for free movement. If any fail to slide freely, refer to valve body repair (see page 14-380).
MANUAL VALVE
LOCK-UP
F E CONTROL
VALVE
COOLER CHECK
VALVE
SPRING SPECIFICATIONS
Springs Standard (New)-Unit: mm (in.)
Wire Diameter O.D. Free Length No. of Coils
A Shift valve A spring 0.8 (0.031) 5.6 (0.220) 28.1 (1.106) 15.9
B Shift valve B spring 0.8 (0.031) 5.6 (0.220) 28.1 (1.106) 15.9
C Shift valve C spring 0.8 (0.031) 5.6 (0.220) 28.1 (1.106) 15.9
D Relief valve spring 1.0 (0.039) 9.6 (0.378) 34.1 (1.343) 10.2
E Lock-up control valve spring 0.65 (0.026) 7.1 (0.280) 23.1 (0.909) 12.7
F Cooler check valve spring 0.85 (0.033) 6.6 (0.260) 27.0 (1.063) 11.3
G Servo control valve spring 0.7 (0.028) 6.6 (0.260) 35.7 (1.406) 17.2
H Shift valve E spring 0.8 (0.031) 5.6 (0.220) 28.1 (1.106) 15.9
14-382
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B A
C
3. Remove the ATF pump driven gear shaft. Measure
D the thrust clearance between the ATF pump driven
gear (A) and the valve body (B) with a straight edge
(C) and a feeler gauge (D).
14-383
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Valve Body
2. Inspect the valve body for scoring and damage, and check all valves for free movement. If any fail to slide freely,
refer to valve body repair (see page 14-380).
3. Hold the regulator spring cap in place while removing the stop bolt. The regulator spring cap is spring loaded.
5. When reassembling the valve body, align the hole in the regulator spring cap with the hole in the valve body, then
press the spring cap into the valve body, and tighten the stop bolt.
*01
REGULATOR SPRING CAP 6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
ACCUMULATOR COVER
STOP BOLT G
6 x 1.0 mm
A 12 N·m
(1.2 kgf·m,
B 8.7 lbf·ft) H
3RD
SPRING SEAT ACCUMULATOR
C PISTON
O-RING
D Replace.
TORQUE CONVERTER CHECK VALVE
REGULATOR VALVE
SPRING SPECIFICATIONS
Springs Standard (New)-Unit: mm (in.)
Wire Diameter O.D. Free Length No. of Coils
A Stator reaction spring 4.5 (0.177) 35.4 (1.394) 30.3 (1.193) 1.92
B Regulator valve spring A 1.85 (0.073) 14.7 (0.579) 83.0 (3.268) 16.9
C Regulator valve spring B 1.6 (0.063) 9.2 (0.362) 44.0 (1.732) 12.5
D Torque converter check valve spring 1.2 (0.047) 8.6 (0.339) 33.8 (1.331) 12.2
E Lock-up shift valve spring 1.0 (0.039) 6.6 (0.260) 35.5 (1.398) 18.2
F 3rd accumulator spring 2.5 (0.098) 14.6 (0.575) 29.4 (1.157) 4.9
G 1st accumulator spring A 2.4 (0.094) 18.6 (0.732) 49.0 (1.929) 7.1
H 1st accumulator spring B 2.3 (0.091) 12.2 (0.480) 31.5 (1.240) 6.6
14-384
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3. Check the shift valve D for free movement. If any fail to slide freely, refer to valve body repair (see page 14-380).
4. When removing and installing the shift solenoid valves, refer to shift solenoid valves removal and installation
(see page 14-386).
D ACCUMULATOR COVER
2ND ACCUMULATOR PISTON
C F
O-RING
Replace. SERVO BODY
A
SPRING SPECIFICATIONS
Springs Standard (New)-Unit: mm (in.)
Wire Diameter O.D. Free Length No. of Coils
A Shift valve D spring 0.8 (0.031) 5.6 (0.220) 28.1 (1.106) 15.9
B 4th accumulator spring B 2.3 (0.091) 12.2 (0.480) 31.5 (1.240) 6.6
C 4th accumulator spring A 2.4 (0.094) 18.6 (0.732) 49.0 (1.929) 7.1
D 2nd accumulator spring B 2.0 (0.079) 10.6 (0.417) 34.0 (1.339) 8.0
E 2nd accumulator spring A 2.2 (0.087) 16.6 (0.654) 48.2 (1.898) 8.5
F 5th accumulator spring 2.5 (0.098) 14.6 (0.575) 29.9 (1.177) 4.9
14-385
SWA7E1PE10480154501MEAT00
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Valve Body
14-386
SWA7E1PE10480154801KDAT00
06/09/15 17:45:45 62SWA00A_140_0389
07JAC-PH80000
07749-0010000 07746-0010600
07749-0010000 07746-0010500
14-387
SWA7E1PE10410439521KBAT00
06/09/15 17:45:46 62SWA00A_140_0390
07746-0010500
07JAC-PH80000
14-388
SWA7E1PE10410417424KBAT00
06/09/15 17:46:27 62SWA00A_140_0391
07749-0010000
07746-0010500
7. Install the new lock washer and bolt, then bend the
lock tab of the lock washer against the bolt head.
14-389
SWA7E1PE10410454202KBAT00
06/09/15 17:46:27 62SWA00A_140_0392
07749-0010000
A 07947-ZV00100
14-390
SWA7E1PE10410417258KBAT00
06/09/15 17:46:28 62SWA00A_140_0393
CONICAL SPRING
WASHER
4TH GEAR Replace.
IDLER GEAR
NEEDLE BEARING
O-RING
Replace.
THRUST WASHER, 41 x 68 mm
Selective part
NEEDLE BEARING
5TH GEAR
SET RINGS,
29 mm
NEEDLE BEARING THRUST NEEDLE BEARING
SET RING
4. Before installing the O-rings, wrap the shaft splines with tape to prevent O-ring damage.
6. Install the conical spring washer, 41 x 68 mm thrust washer in the direction shown.
7. Replace the locknut and conical spring washer with new ones when assembling the transmission.
8. Check the axial clearance of the 5th gear (see page 14-392).
14-391
SWA7E1PE10411200000MEAT00
06/09/15 17:46:28 62SWA00A_140_0394
G A
D E
B
A
I
7. Measure the 5th gear axial clearance in at least
three places while moving the 5th gear. Use the
average as the actual clearance.
14-392
SWA7E1PE10411239421MAAT00
06/09/15 17:46:29 62SWA00A_140_0395
THRUST WASHER, 41 x 68 mm
No. Part Number Thickness
1 90414-RCT-000 4.450 mm (0.1752 in.)
2 90415-RCT-000 4.475 mm (0.1762 in.)
3 90416-RCT-000 4.500 mm (0.1772 in.)
4 90417-RCT-000 4.525 mm (0.1781 in.)
5 90418-RCT-000 4.550 mm (0.1791 in.)
6 90419-RCT-000 4.575 mm (0.1801 in.)
7 90420-RCT-000 4.600 mm (0.1811 in.)
8 90421-RCT-000 4.625 mm (0.1821 in.)
9 90422-RCT-000 4.650 mm (0.1831 in.)
10 90423-RCT-000 4.675 mm (0.1841 in.)
11 90424-RCT-000 4.700 mm (0.1850 in.)
12 90425-RCT-000 4.725 mm (0.1860 in.)
13 90426-RCT-000 4.750 mm (0.1870 in.)
14 90427-RCT-000 4.775 mm (0.1880 in.)
15 90428-RCT-000 4.800 mm (0.1890 in.)
14-393
06/09/15 17:46:29 62SWA00A_140_0396
PARK GEAR
4TH GEAR
NEEDLE BEARING
TRANSMISSION
HOUSING BEARING
COLLAR,
35 x 47 x 7.8 mm
SET RING
3RD GEAR
COTTERS, 31 mm
5TH GEAR
COLLAR,
37 x 41 x 54.3 mm 1ST GEAR
2ND GEAR
COUNTERSHAFT
5. Install the conical spring washer, reverse selector, 35 x 47 x 7.8 mm collar, and all gears in the direction shown.
6. Replace the locknut and conical spring washer with new ones when assembling the transmission. The
countershaft locknut has left-hand threads.
7. Some reverse selector hubs, and the 3rd gear are press-fitted to the countershaft; special tools are needed to
remove them (see page 14-395) and to install them (see page 14-396).
14-394
SWA7E1PE10410900000MEAT00
06/09/15 17:46:30 62SWA00A_140_0397
D
B
07KAF-PS30200
14-395
SWA7E1PE10410917451KAAT00
06/09/15 17:46:30 62SWA00A_140_0398
07746-0030100
07746-0030100
A A
14-396
SWA7E1PE10410917451KCAT00
06/09/15 17:46:31 62SWA00A_140_0399
NEEDLE BEARING
2ND GEAR
O-RINGS
Replace.
THRUST NEEDLE
BEARING THRUST WASHER, 40 x 51.5 mm
Selective part
THRUST WASHER,
37 x 58 mm
Selective part THRUST NEEDLE BEARING
O-RINGS
Replace.
1ST GEAR
4. Before installing the O-rings, wrap the shaft splines with tape to prevent O-ring damage.
6. Install the conical spring washer, idler gear in the direction shown.
7. Replace the locknut and conical spring washer with new ones when assembling the transmission. The locknut has
left-hand threads.
8. Check the axial clearance of the 2nd gear (see page 14-399) and 1st gear (see page 14-401).
14-397
SWA7E1PE10411300000MEAT00
06/09/15 17:46:31 62SWA00A_140_0400
A
A
B
B
14-398
SWA7E1PE10411354203KDAT00
06/09/15 17:46:32 62SWA00A_140_0401
A
C
B
C
*03
B
A
E C
(cont’d)
14-399
SWA7E1PE10411354181MAAT00
06/09/15 17:46:32 62SWA00A_140_0402
THRUST WASHER, 37 x 58 mm
No. Part Number Thickness
1 90511-PRP-010 3.900 mm (0.154 in.)
2 90512-PRP-010 3.925 mm (0.155 in.)
3 90513-PRP-010 3.950 mm (0.156 in.)
4 90514-PRP-010 3.975 mm (0.156 in.)
5 90515-PRP-010 4.000 mm (0.157 in.)
6 90516-PRP-010 4.025 mm (0.158 in.)
7 90517-PRP-010 4.050 mm (0.159 in.)
8 90518-PRP-010 4.075 mm (0.160 in.)
9 90519-PRP-010 4.100 mm (0.161 in.)
10 90520-PRP-010 4.125 mm (0.162 in.)
11 90521-PRP-010 4.150 mm (0.163 in.)
12 90522-PRP-010 4.175 mm (0.164 in.)
13 90523-PRP-000 4.200 mm (0.165 in.)
14 90524-PRP-000 4.225 mm (0.166 in.)
15 90525-PRP-000 4.250 mm (0.167 in.)
16 90526-PRP-000 4.275 mm (0.168 in.)
17 90527-PRP-000 4.300 mm (0.169 in.)
18 90528-PRP-000 4.325 mm (0.170 in.)
19 90529-PRP-000 4.350 mm (0.171 in.)
20 90530-PRP-000 4.375 mm (0.172 in.)
14-400
06/09/15 17:46:33 62SWA00A_140_0403
(cont’d)
14-401
SWA7E1PE10411354171MAAT00
06/09/15 17:46:33 62SWA00A_140_0404
14-402
06/09/15 17:46:33 62SWA00A_140_0405
14-403
SWA7E1PE10411900000KDAT00
06/09/15 17:46:34 62SWA00A_140_0406
4. Install the idler gear shaft (A) in the idler gear (B)
with the special tools and a press.
*04
2. Remove the idler gear shaft (A) from the idler gear 07749-0010000
(B) with the special tools and a press.
*02
07749-0010000 07746-0010100
A
07746-0010100
B
14-404
SWA7E1PE10411934065KBAT00
06/09/15 17:46:35 62SWA00A_140_0407
2. For K24Z1 engine model 1st clutch: Remove the 5. Make a reference mark on the flat-plate.
clutch end plate (A), clutch discs (B) (5), clutch
waved-plates (C) (4), clutch flat-plate (D) (1), and 6. For K24Z1 engine model 3rd clutch: Remove the
waved spring (E) from the 1st clutch drum (F). clutch end plate (A), clutch discs (B) (6), clutch
*02 waved-plates (C) (5), clutch flat-plate (D) (1), and
A
waved spring (E) from the 3rd clutch drum (F).
B *04
A
C B
C
F
E
D
F
(cont’d)
14-405
SWA7E1PE10411310041LCAT00
06/09/15 17:46:36 62SWA00A_140_0408
B A
C B
D
E
F
D
C
G
D
E
14-406
06/09/15 17:46:37 62SWA00A_140_0409
3. Remove the clutch end plate (A), clutch discs (B) (4),
clutch waved-plates (C) (4), and waved spring (D)
from the 5th clutch drum (E).
*03
A
(cont’d)
14-407
SWA7E1PE10411210251LCAT00
06/09/15 17:46:38 62SWA00A_140_0410
07HAE-PL50101
14-408
06/09/15 17:46:38 62SWA00A_140_0411
8. Remove the snap ring with the snap ring pliers. 11. Wrap a shop rag around the clutch drum, and apply
*08 air pressure to the fluid passage to remove the
piston. Place a finger tip on the other passage while
applying air pressure.
07LGC-0010100 *10
10. Remove the snap ring (A), spring retainer (B), and
return spring (C).
*09
A
C
12. Remove the clutch piston (A), and remove the outer
O-ring (B) and inner O-ring (C) from the piston.
*11
14-409
06/09/15 17:46:39 62SWA00A_140_0412
Clutch Inspection
1. Inspect the 4th and 5th clutch pistons and clutch 6. If the clutch discs are worn or damaged, replace
piston check valves (A). them as a set. If the clutch discs are replaced,
*01 inspect the clutch end-plate-to-top disc clearance.
A
7. If any plate is worn, damaged, or discolored,
replace the damaged plate with the new plate, and
inspect the other waved-plates for a phase
difference. If the clutch plate is replaced, inspect
the clutch end-plate-to-top disc clearance.
Standard Thickness:
Clutch Discs: 1.94 mm (0.076 in.)
Clutch Plates
K24Z1 Engine Model:
1st clutch: Waved-plates: 1.6 mm (0.063 in.)
Flat-plate: 1.6 mm (0.063 in.)
2nd clutch: Waved-plates: 2.0 mm (0.079 in.)
Flat-plate: 2.0 mm (0.079 in.)
3rd clutch: Waved-plates: 1.6 mm (0.063 in.)
Flat-plate: 1.6 mm (0.063 in.)
4th clutch (waved-plates): 2.0 mm (0.079 in.)
5th clutch (waved-plates): 2.0 mm (0.079 in.)
14-410
SWA7E1PE10411310041MAAT00
06/09/15 17:46:39 62SWA00A_140_0413
D G
F H
14-411
SWA7E1PE10411212231MAAT00
06/09/15 17:46:40 62SWA00A_140_0414
B E
A D
B
E
D
4. For K24Z1 engine model 3rd clutch: Install the
C waved spring (A) in the 3rd clutch drum (B). Install
the clutch flat-plate (C) (1), then starting with the
clutch disc, alternately install the discs (D) (6) and
waved-plates (E) (5). Install the clutch-end-plate (F)
with the flat side down on the top disc.
*03
F
B
E
D
C
14-412
SWA7E1PE10411212211MAAT00
06/09/15 17:46:41 62SWA00A_140_0415
5. For R20A1 and R20A2 engine models 1st clutch: 7. For R20A1 and R20A2 engine models 3rd clutch:
Install the waved spring (A) in the 1st clutch drum Install the waved spring (A) in the 3rd clutch drum
(B). Starting with the clutch waved-plate, (B). Install the clutch flat-plate (C), clutch disc (D),
alternately install the clutch waved-plates (C) (5) and clutch flat-plate (E). Starting with the clutch
and discs (D) (5), then install the clutch-end-plate disc, alternately install the discs (F) (4) and waved-
(E) with the flat side down on the top disc. plates (G) (3), then install the clutch-end-plate (H)
*04 with the flat side down on the top disc.
E
*06
H
A
A
B G
F
D B
E
C
D
C
H
G
C F
E
(cont’d)
14-413
06/09/15 17:46:42 62SWA00A_140_0416
14-414
06/09/15 17:46:42 62SWA00A_140_0417
12. Set a dial indicator (A) on the clutch-end-plate (B). 14. Release the clutch-end-plate to lower the clutch-
*11 end-plate, then put the special tool on the end-plate
A (A).
*12
C
B
07ZAE-PRP0100
C
B
A
E
(cont’d)
14-415
06/09/15 17:46:43 62SWA00A_140_0418
14-416
06/09/15 17:46:43 62SWA00A_140_0419
17. If R20A1 and R20A2 engine models clutch R20A1 and R20A2 Engine Models
clearance is out of the service limit, select a new 4TH and 5TH CLUTCH END PLATES
clutch-end-plate (A) from the following tables. If Mark Part Number Thickness
you change the clutch end plate for 1st, 2nd, or 3rd 1 22581-RZK-003 2.1 mm (0.083 in.)
clutch, make sure the letters ‘‘R00’’ or ‘‘R02’’ 2 22582-RZK-003 2.2 mm (0.087 in.)
stamped on the upside (B) of the clutch end plate, 3 22583-RZK-003 2.3 mm (0.091 in.)
and select a new end plate from the same letters 4 22584-RZK-003 2.4 mm (0.094 in.)
table. 5 22585-RZK-003 2.5 mm (0.098 in.)
*14 6 22586-RZK-003 2.6 mm (0.102 in.)
7 22587-RZK-003 2.7 mm (0.106 in.)
8 22588-RZK-003 2.8 mm (0.110 in.)
9 22589-RZK-003 2.9 mm (0.114 in.)
t
18. Install the new clutch-end-plate, and recheck the
B A B
clearance. If the thickest clutch-end-plate is
installed, but the clearance is still over the service
limit, replace the clutch discs and plates.
14-417
06/09/15 17:46:44 62SWA00A_140_0420
A A
B B E
E
D
D
C
C
B
E
D
C
14-418
SWA7E1PE10411310041LDAT00
06/09/15 17:47:22 62SWA00A_140_0421
5. For R20A1 and R20A2 engine models 1st clutch: 7. For R20A1 and R20A2 engine models 3rd clutch:
Install the waved spring (A) in the 1st clutch drum Install the waved spring (A) in the 3rd clutch drum
(B). Starting with the clutch waved-plate, (B). Install the clutch flat-plate (C), clutch disc (D),
alternately install the clutch waved-plates (C) (5) and clutch flat-plate (E). Starting with the clutch
and discs (D) (5), then install the clutch-end-plate disc, alternately install the discs (F) (4) and waved-
(E) with the flat side down on the top disc. plates (G) (3), then install the clutch-end-plate (H)
*04 with the flat side down on the top disc.
E
*06
H
A
A
B G
F
D B
E
C
D
C
C F
E
14-419
06/09/15 17:47:23 62SWA00A_140_0422
14-420
SWA7E1PE10411210251LDAT00
06/09/15 17:47:24 62SWA00A_140_0423
5. Install the special tools. 7. If either end of the special tool is set over an area of
*04 the spring retainer that is unsupported by the
07LAE-PX40100 return spring, the retainer may be damaged.
*06
07HAE-PL50101
(cont’d)
14-421
06/09/15 17:47:25 62SWA00A_140_0424
B
10. Remove the special tools.
D
11. Install the waved spring (A) in the 4th clutch drum
(B). Starting with the clutch waved-plate,
C
alternately install the waved-plates (C) (4) and discs
(D) (4). Install the clutch-end-plate (E) with the flat
side down on the top disc.
*09
E
13. Install the snap ring with a screwdriver to secure
the clutch-end-plate.
*11
14-422
06/09/15 17:47:26 62SWA00A_140_0425
Valve Body
1. Make sure that the ATF magnet is cleaned and installed in the torque converter housing.
Torque Specifications:
6 x 1.0 mm: 12 N·m (1.2 kgf·m, 8.7 lbf·ft)
8 x 1.25 mm:18 N·m (1.8 kgf·m, 13 lbf·ft)
*01
6 x 1.0 mm ATF FEED PIPES,
Eight Bolts 8 x 198 mm
6 x 1.0 mm
6 x 1.0 mm One Bolt REGULATOR
Two Bolts VALVE BODY
ATF
STRAINER
CHECK BALLS,
Two Balls
COOLER CHECK
VALVE SPRING
SERVO BODY COOLER CHECK
8 x 1.25 mm VALVE
Three Bolts MAIN VALVE BODY
SERVO ATF PUMP DRIVE GEAR
ATF PUMP DRIVEN
SEPARATOR GEAR SHAFT
PLATE
DOWEL PINS,
DOWEL PINS, Two Pins
Two Pins ATF MAGNET
MAIN SEPARATOR
PLATE
TORQUE CONVERTER
HOUSING
(cont’d)
14-423
SWA7E1PE10480139301KCAT00
06/09/15 17:47:26 62SWA00A_140_0426
Valve Body
6. Make sure that the two check balls and the cooler
check valve are in the main valve body, then install
the cooler check valve spring in the cooler check
valve.
A
7. Install the servo separator plate and two dowel pins
on the main valve body.
A 6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
10. Install the new O-ring on the stator shaft, and install
A B the stator shaft and stator shaft stop.
14-424
06/09/15 17:47:28 62SWA00A_140_0427
Transmission Housing
SOLENOID
HARNESS
REVERSE CONNECTOR
SHIFT FORK
NEEDLE BEARING
TRANSMISSION
HANGER
COUNTERSHAFT
SUBASSEMBLY
MAINSHAFT
SUBASSEMBLY
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
SECONDARY Two Bolts
SHAFT
SUBASSEMBLY BAFFLE PLATE
DIFFERENTIAL
ASSEMBLY
TRANSFER ASSEMBLY
(cont’d)
14-425
SWA7E1PE10410459801KCAT00
06/09/15 17:47:28 62SWA00A_140_0428
Transmission Housing
F
D
14-426
06/09/15 17:47:30 62SWA00A_140_0429
8. Hook the detent arm spring (A) to the detent arm 14. Install the three dowel pins (A) and a new gasket (B)
(B). on the torque converter housing (C).
*05 *07
10 x 1.25 mm
44 N·m
A F D (4.5 kgf·m, 33 lbf·ft)
20 Bolts
B
6 x 1.0 mm
14 N·m
(1.4 kgf·m, 10 lbf·ft)
A
A
C
15. Align the spring pin (D) of the control shaft (E) with
the transmission housing groove (F) by turning the
10. Install the shift fork and reverse selector together control shaft. Do not squeeze the end of the control
on the shift fork shaft and countershaft. Secure the shaft tips together when turning the shaft. If the tips
shift fork to the shift fork shaft with the lock bolt are squeezed together, it will cause a faulty shift
and a new lock washer (E), then bend the lock tab of position signal or position due to the play between
the lock washer against the bolt head. the control shaft and the transmission range switch.
11. Install the needle bearing and countershaft reverse 16. Place the transmission housing (G) on the torque
gear on the countershaft. converter housing. Do not install the input shaft
(mainshaft) speed sensor and output shaft
12. Install the reverse idler gear in the transmission (countershaft) speed sensor before installing the
housing (see page 14-377). transmission housing on the torque converter
housing.
13. Install the idler gear shaft (see page 14-403), if it
was removed.
(cont’d)
14-427
06/09/15 17:47:30 62SWA00A_140_0430
Transmission Housing
14-428
06/09/15 17:47:31 62SWA00A_140_0431
22. Install the new O-ring (F) on the shift solenoid 24. Install the new gasket (A), dowel pins (B), and shift
harness connector (G), and install the shift solenoid solenoid valve cover (C), and secure the cover with
harness connector in the transmission housing. the bolts.
*11 *12
ORN RED BLU
6 x 1.0 mm
D 12 N·m
GRN YEL, (1.2 kgf·m, 8.7 lbf·ft)
WHT, WHT
A
B 6 x 1.0 mm
12 N·m
(1.2 kgf·m,
8.7 lbf·ft)
C
C G
B
F
E
14-429
06/09/15 17:47:32 62SWA00A_140_0432
F I
A E
H
B
07PAB-0010000 6 x 1.0 mm
14 N·m
(1.4 kgf·m,
10 lbf·ft)
C
A
NOTE:
• Do not tap the park gear to install.
• Use a torque wrench to tighten the locknut. Do
D not use an impact wrench.
• Countershaft locknut has left-hand threads.
14-430
SWA7E1PE10410424251KCAT00
06/09/15 17:47:33 62SWA00A_140_0433
11. Install the new conical spring washers (A) with 15. Install the selector control level (A) on the selector
facing stamped mark side up in the direction shown, control shaft (B), and install the bolt with the new
and install the new mainshaft locknut (B), the new lock washer (C), then bend the lock tab of the lock
countershaft locknut (C), and the new secondary washer against the bolt head.
shaft locknut (D). *06
A
*04
B
C A
C
6 x 1.0 mm
D 14 N·m
(1.4 kgf·m, 10 lbf·ft)
16. Set the park lever in the P position, then verify that
12. Tighten the locknuts to 167 N·m (17.0 kgf·m, the park pawl (A) engages the park gear (B).
123 lbf·ft). *07
A
NOTE:
• Be sure to install the conical spring washers in
the direction shown.
• Use a torque wrench to tighten the locknut. Do
not use an impact wrench. C
• Countershaft and secondary shaft locknuts have
left-hand threads.
17. If the park pawl does not engage fully, check the
distance (C) between the pawl shaft and the park
lever roller pin (see page 14-370).
A
18. Tighten the lock bolt, and bend the lock tab of the
B
lock washer (D) against the bolt head.
(cont’d)
14-431
06/09/15 17:47:34 62SWA00A_140_0434
21. Install the end cover (D), and tighten the three
special bolts (E) and the 6 x 1.0 mm bolts (12 bolts).
D B
22. Install the harness clamp bracket (F) on the end A
cover.
14-432
06/09/15 17:47:34 62SWA00A_140_0435
25. Install the transmission range switch (A) gently on 27. Connect the transmission range switch connector
the selector control shaft (B) while holding it in the (A) securely, then install the harness clamps (B) on
N position with the 2.0 mm (0.08 in.) blade (C). the clamp bracket (C).
*12 *14
C 6 x 1.0 mm
A 12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
D
A
B
C
B
26. Tighten the bolts on the transmission range switch
while you continue to hold it in the N position. Do
not move the transmission range switch when
tightening the bolts. Remove the feeler gauge.
*13
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
(cont’d)
14-433
06/09/15 17:47:35 62SWA00A_140_0436
C E
D
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft) A
30. Install the new O-rings (E) over the ATF joint pipes,
and install A/T clutch pressure control solenoid 32. Install A/T clutch pressure control solenoid valve B
valve A. and C, and the harness clamp bracket (F).
33. Install the new O-ring (A) on the dipstick guide tube
(B), then install the dipstick guide tube.
*17
A
6 x 1.0 mm
12 N·m
(1.2 kgf·m, 8.7 lbf·ft)
6 x 1.0 mm
12 N·m (1.2 kgf·m, 8.7 lbf·ft)
14-434
06/09/15 17:47:36 62SWA00A_140_0437
34. For K24Z1 engine model: Install the ATF cooler inlet 36. For R20A1 and R20A2 engine models: Install the
line (A) with the line bolt (B) and new sealing ATF filter mounting bracket (A) on the transmission
washers (C), and secure the inlet line with the bolts housing, and secure the ATF filter (B) on its
(D) on the transmission. mounting bracket with the filter holder (C) and
6 x 1.0 mm bolt (D). Secure the ATF cooler inlet line
NOTE: Steps 34 and 35 describe ATF cooler line (E) with the line bolt (F) and new sealing washers
installation for K24Z1 engine model; go to step 36 (G).
for R20A1 and R20A2 engine models. *19
I
*18 6 x 1.0 mm 28 N·m (2.9 kgf·m, 21 lbf·ft)
F
28 N·m 12 N·m
(2.9 kgf·m, 21 lbf·ft) (1.2 kgf·m, 8.7 lbf·ft) J
D
H
D
D D
E
D G D
A 6 x 1.0 mm
C
D 12 N·m
6 x 1.0 mm A (1.2 kgf·m,
B 8.7 lbf·ft)
12 N·m E
(1.2 kgf·m, 8.7 lbf·ft) C
B F
28 N·m (2.9 kgf·m, 21 lbf·ft) 28 N·m (2.9 kgf·m, 21 lbf·ft)
37. For R20A1 and R20A2 engine models: Secure the
35. For K24Z1 engine model: Install the ATF cooler ATF cooler inlet line with 6 x 1.0 mm bolts on the
outlet line (E) with the line bolt (F) and new sealing transmission.
washers (G), and secure the outlet line with the bolt
on the transmission. 38. For R20A1 and R20A2 engine models: Install the
ATF cooler outlet line (H) with the line bolt (I) and
new sealing washers (J), and secure the outlet line
with 6 x 1.0 mm bolt.
(cont’d)
14-435
06/09/15 17:47:36 62SWA00A_140_0438
B A
B
C
14-436
06/09/15 17:47:41 62SWA00A_140_0439
A/T Differential
DIFFERENTIAL CARRIER
DIFFERENTIAL CARRIER Backlash Inspection,
Backlash Inspection, page 14-438
page 14-438 Replacement,
Replacement, page 14-439
page 14-439
CARRIER BEARING
TRANSFER DRIVE GEAR Replacement, page 14-440
Replacement,
page 14-439 BEARING OUTER RACE
Replacement, page 14-442
THRUST WASHER, 80 mm
14-437
SWA7E1SE10411600000DAAT00 SWA7E1QE10411600000DAAT00
06/09/15 17:47:41 62SWA00A_140_0440
A/T Differential
Backlash Inspection
NOTE: The illustration shows the 4WD model; 2WD is
similar.
14-438
SWA7E1PE10411600000MAAT00
06/09/15 17:47:42 62SWA00A_140_0441
B
C
14-439
SWA7E1SE10411619621KBAT00 SWA7E1QE10411619621KBAT00
06/09/15 17:47:42 62SWA00A_140_0442
A/T Differential
14-440
SWA7E1PE10411619611KBAT00
06/09/15 17:47:43 62SWA00A_140_0443
07947-SD90101
07749-0010000
14-441
SWA7E1PE10411619631KBAT00
06/09/15 17:47:44 62SWA00A_140_0444
A/T Differential
D
07NAD-PX40100
14-442
SWA7E1PE10411619601KBAT00
06/09/15 17:47:44 62SWA00A_140_0445
07746-0010600
14-443
06/09/15 17:47:45 62SWA00A_140_0446
A/T Differential
07749-0010000
B 07NAD-PX40100
14-444
SWA7E1PE10411619605MAAT00
06/09/15 17:47:46 62SWA00A_140_0447
5. Install the differential assembly (A) in the torque 10. Rotate the differential assembly in both directions
converter housing (B). to seat the bearings.
*04
G 10 x 1.25 mm
E 44 N·m 11. Measure the starting torque of the differential
(4.5 kgf·m, 33 lbf·ft) assembly with the special tool, a torque wrench (A),
20 Bolts and a socket (B). Measure the starting torque at
normal room temperature in both directions.
H
Standard
New Bearing:
2.7−3.9 N·m (28−40 kgf·cm, 24−35 lbf·in.)
Reused Bearing:
2.5−3.6 N·m (25−37 kgf·cm, 22−32 lbf·in.)
*05
A
I
J
F
C
C
070AJ-0020101
B
C
6. Install the three dowel pins (C) and a new gasket (D)
on the torque converter housing.
7. Align the spring pin (E) of the control shaft (F) with
the transmission housing groove (G) by turning the
control shaft. Do not squeeze the end of the control
shaft tips together when turning the shaft.
(cont’d)
14-445
06/09/15 17:47:46 62SWA00A_140_0448
A/T Differential
14-446
06/09/15 17:47:47 62SWA00A_140_0449
Transfer Assembly
Inspection
1. Set the dial indicator (A) on the companion flange 3. Secure the transfer housing (A) in a bench vise (B)
(B). with soft jaws. To prevent damage to the transfer
*01 housing, always use soft jaws or equivalent
B materials between the transfer housing and the
vise.
*02
A A
C
B
E
(cont’d)
14-447
SWA7E1SE10474500000MAAT20
06/09/15 17:47:47 62SWA00A_140_0450
Transfer Assembly
Inspection (cont’d)
7. Remove the transfer holder (A) from the transfer 11. Remove the transfer holder, and check the transfer
housing (B), then remove the O-ring (C) from the drive gear tooth contact pattern. The pattern should
transfer holder. be centered on the gear teeth as shown.
*03 *04
8 x 1.25 mm
26 N·m (2.7 kgf·m, 20 lbf·ft)
14-448
06/09/15 17:48:14 62SWA00A_140_0451
Disassembly
Exploded View
*01
TRANSFER SHAFT
ROLLER BEARING
8 x 1.25 mm
26 N·m
(2.7 kgf·m, 20 lbf·ft)
TRANSFER HOLDER
O-RING
Replace.
TRANSFER SHIM, 75 mm
Selective part
TAPERED ROLLER
BEARING OUTER RACE
TAPERED ROLLER
BEARING OUTER RACE TAPERED ROLLER BEARING
TAPERED TAPERED ROLLER
ROLLER BEARING BEARING OUTER RACE
CONICAL SPRING
WASHER
Replace.
TRANSFER SPACER
Replace.
TRANSFER HOUSING
TAPERED ROLLER
BEARING OUTER RACE
OIL SEAL
Replace.
LOCKNUT, O-RING COMPANION FLANGE
22 x 1.25 mm Replace.
Replace.
BACK-UP RING
(cont’d)
14-449
SWA7E1SE10474500000LCAT00
06/09/15 17:48:14 62SWA00A_140_0452
Transfer Assembly
Disassembly (cont’d)
Special Tools Required 3. Secure the transfer housing (A) in a bench vise (B)
Companion flange holder 07PAB-0020000 with soft jaws. To prevent damage to the transfer
housing, always use soft jaws or equivalent
NOTE: Refer to the Exploded View as needed during the materials between the transfer housing and the
following procedure. vise.
*04
A
1. Remove the transfer holder (A) from the transfer
housing (B). 07PAB-0020000
*02 B
B
F
E
D
C
A
14-450
06/09/15 17:48:15 62SWA00A_140_0453
14-451
06/09/15 17:48:15 62SWA00A_140_0454
Transfer Assembly
F
2. Put a 14 mm Allen wrench (A) in the transfer shaft
(B), then secure the Allen wrench in a bench vise.
*02 E
B D
14-452
SWA7E1SE10474559764LCAT00
06/09/15 17:48:16 62SWA00A_140_0455
07746-0010500
07749-0010000
07746-0010600
14-453
SWA7E1SE10474559766KBAT00 SWA7E1SE10474559767KDAT00
06/09/15 17:48:17 62SWA00A_140_0456
Transfer Assembly
1. Remove the tapered roller bearing (A) from the 1. Remove the tapered roller bearing (A) from the
transfer drive gear (B) with the special tools, transfer output shaft (B) with the bearing separator
bearing separator (C) and a press. (C) and a press. Place a shaft protector (D) between
*01 the transfer output shaft and the press to prevent
damaging the transfer output shaft.
07749-0010000 *01
A B
07746-0010300
A C
07749-0010000
07746-0030400
07746-0010300 C
B
A
B
3. Install the tapered roller bearing (C) on the transfer
output shaft with the special tools and a press.
14-454
SWA7E1SE10474559752KBAT00 SWA7E1SE10474559773KDAT00
06/09/15 17:48:17 62SWA00A_140_0457
C D
07947-SD90101 A
(cont’d)
14-455
SWA7E1SE10474559771KBAT00
06/09/15 17:48:18 62SWA00A_140_0458
Transfer Assembly
07JAF-SJ80120
07LAF-PZ70110
C
B
07JAF-SJ80120
07JAF-SJ80120
07LAF-PZ70110
07KAF-PS30120
07JAF-SJ80110
14-456
06/09/15 17:48:18 62SWA00A_140_0459
Reassembly
Special Tools Required Example
• Driver, 40 mm I.D. 07746-0030100 *01
C: EXISTING 35 mm X: REPLACEMENT 35 mm
• Driver attachment, 35 mm I.D. 07746-0030400 THRUST SHIM THRUST SHIM
• Handle driver 07749-0010000 Thickness: C = 1.05 mm Thickness: X = ?? mm
• Oil seal driver attachment 07JAD-PH80101
• Companion flange holder
07XAB-0010101 or 07PAB-0020000
• Driver attachment, 72 x 75 mm 07746-0010600
NOTE:
• While reassembling the transfer assembly:
– Check and adjust the transfer gear tooth contact.
– Measure and adjust the transfer gear backlash.
– Check and adjust the tapered roller bearing starting A: EXISTING B: REPLACEMENT
torque. TRANSFER TRANSFER
OUTPUT SHAFT OUTPUT SHAFT
• Coat all parts with ATF during reassembly. Number: A = + 2 Number: B = − 1
• Replace the tapered roller bearing and the bearing A B 2 −1
X= − +C= − + 1.05
outer race as a set if either part is replaced. 100 100 100 100
• Replace the transfer drive gear and the transfer = 0.02 + 0.01 + 1.05 = 1.08 mm
output shaft as a set if either part is replaced.
Select No. M 35 mm thrust shim of 1.08 mm
in this cause.
1. Select the 35 mm thrust shim if the transfer output
shaft is replaced. Calculate the thickness of the THRUST SHIM, 35 mm
35 mm thrust shim using the formula, and select Shim Part Number Thickness
the shim from the table. No.
A 41361-PS3-000 0.72 mm (0.028 in.)
NOTE: The number on the transfer output shaft is B 41362-PS3-000 0.75 mm (0.030 in.)
shown in 1/100 mm. C 41363-PS3-000 0.78 mm (0.031 in.)
*30 D 41364-PS3-000 0.81 mm (0.032 in.)
A B E 41365-PS3-000 0.84 mm (0.033 in.)
FORMULA: X = − +C
100 100 F 41366-PS3-000 0.87 mm (0.034 in.)
G 41367-PS3-000 0.90 mm (0.035 in.)
A: Number on the existing transfer output shaft H 41368-PS3-000 0.93 mm (0.037 in.)
B: Number on the replacement transfer output shaft I 41369-PS3-000 0.96 mm (0.038 in.)
J 41370-PS3-000 0.99 mm (0.039 in.)
C: Thickness of the existing 35 mm thrust shim K 41371-PS3-000 1.02 mm (0.040 in.)
X: Thickness needed for the replacement 35 mm L 41372-PS3-000 1.05 mm (0.041 in.)
thrust shim M 41373-PS3-000 1.08 mm (0.043 in.)
N 41374-PS3-000 1.11 mm (0.044 in.)
(cont’d)
14-457
SWA7E1SE10474500000LDAT00
06/09/15 17:48:19 62SWA00A_140_0460
Transfer Assembly
Reassembly (cont’d)
3. Install the 35 mm thrust shim (A) on the transfer 6. Install the output shaft (A) in the transfer housing
output shaft (B), then install the tapered roller (B). Do not install the transfer spacer on the transfer
bearing (C) with the special tools and a press. output shaft.
*02 *04
A
07746-0030100
07746-0030400
D
B
C A
A
07JAD-PH80101
14-458
06/09/15 17:48:20 62SWA00A_140_0461
8. Secure the transfer housing (A) in a bench vise (B) 11. Install the transfer shaft (A) in the transfer holder
with soft jaws. To prevent damage to the transfer (B), and install the transfer drive gear (C), transfer
housing, always use soft jaws or equivalent collar (D), 25 mm thrust shim (E), tapered roller
materials between the transfer housing and the bearing (F), conical spring washer (G), and locknut
vise. (H).
*06 *07
A A
07PAB-0020000
B
G E
9. Install the special tool on the companion flange.
F
(cont’d)
14-459
06/09/15 17:48:20 62SWA00A_140_0462
Transfer Assembly
Reassembly (cont’d)
14. Apply Prussian Blue to both sides of the transfer 19. Remove the transfer holder, and check the transfer
drive gear teeth lightly and evenly. drive gear tooth contact pattern.
*11
CORRECT CONTACT PATTERN
15. Temporarily install the transfer holder (A) and
dowel pin (B) without O-ring, and tighten the bolts.
*09
8 x 1.25 mm A
26 N·m
(2.7 kgf·m, 20 lbf·ft) INCORRECT CONTACT PATTERNS
TOE CONTACT
HEEL CONTACT
FLANK CONTACT
16. Rotate the companion flange in both directions
until the transfer gears rotate one full turn in both
directions.
14-460
06/09/15 17:48:21 62SWA00A_140_0463
• Heel Contact 22. Remove the transfer holder (A) from the transfer
Use a thinner 35 mm thrust shim to move the housing (B) after adjusting the transfer gear
transfer output shaft away from the transfer drive backlash or transfer gear tooth contact.
gear. Because this movement causes the transfer *12
gear backlash to change, move the transfer drive
gear toward the transfer output shaft to adjust
the transfer gear backlash as follows:
– Reduce the thickness of the 25 mm thrust shim.
– Increase the thickness of the 75 mm thrust A
shim by amount you reduced the thickness of
the 25 mm thrust shim.
• Flank Contact
Use a thinner thrust shim to move the transfer
drive gear toward the transfer output shaft. Flank
contact must be adjusted within the limits of the B
transfer gear backlash. If the backlash exceeds
the limits, adjust as described under Heel Contact.
• Face Contact
Use a thicker thrust shim to move the transfer
drive gear away from the transfer output shaft.
Face contact must be adjusted within the limits of
the transfer gear backlash. If the backlash
exceeds the limits, adjust as described under Toe
Contact.
(cont’d)
14-461
06/09/15 17:48:21 62SWA00A_140_0464
Transfer Assembly
Reassembly (cont’d)
23. Secure the transfer housing (A) in a bench vise (B) 26. Remove the transfer output shaft (A) from the
with soft jaws. To prevent damage to the transfer transfer housing (B).
housing, always use soft jaws or equivalent *15
A
materials between the transfer housing and the
vise.
*13
A
07PAB-0020000 B
B
24. Install the special tool on the companion flange, 28. Coat the threads of the locknut and transfer output
loose the locknut, and remove the special tool. shaft with ATF.
25. Remove the locknut (A), conical spring washer (B), 29. Install the companion flange (A), new O-ring (B),
and companion flange (C) from the transfer driven back-up ring (C), new conical spring washer (D),
gear (D). and new locknut (E) on the transfer output shaft (F).
*14 Install the conical spring washer in the direction
shown.
*16
B
D
F
A C
A
B
C
E
14-462
06/09/15 17:48:22 62SWA00A_140_0465
30. Secure the transfer housing (A) in a bench vise (B) 34. Stake the locknut into the transfer output shaft in
with soft jaws. To prevent damage to the transfer depth (A) of 0.7−1.2 mm (0.03−0.05 in.) using a
housing, always use soft jaws or equivalent 3.5 mm punch (B).
materials between the transfer housing and the *18
vise.
*17
A
07PAB-0020000
B
(cont’d)
14-463
06/09/15 17:48:23 62SWA00A_140_0466
Transfer Assembly
Reassembly (cont’d)
36. Secure the transfer housing (A) in a bench vise (B) 41. If the measurement is out of standard, put a 14 mm
with soft jaws. To prevent damage to the transfer Allen wrench (A) in the transfer shaft (B), then
housing, always use soft jaws or equivalent secure the Allen wrench in a bench vise.
materials between the transfer housing and the *21
vise.
*20
A
C
B
E
A
D
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43. Remove the locknut (A) and conical spring washer 46. Measure the thickness of the 75 mm thrust shim,
(B). and select the new 75 mm thrust shim.
*22
G THRUST SHIM, 75 mm
Shim Part Number Thickness
No.
AA 41401-PGV-000 1.52 mm (0.060 in.)
AB 41402-PGV-000 1.55 mm (0.061 in.)
AC 41403-PGV-000 1.58 mm (0.062 in.)
AD 41404-PGV-000 1.61 mm (0.063 in.)
AE 41405-PGV-000 1.64 mm (0.065 in.)
B 41402-PW8-010 1.67 mm (0.066 in.)
H C 41403-PW8-010 1.70 mm (0.067 in.)
D 41404-PW8-010 1.73 mm (0.068 in.)
E 41405-PW8-010 1.76 mm (0.069 in.)
F 41406-PW8-010 1.79 mm (0.070 in.)
G 41407-PW8-010 1.82 mm (0.072 in.)
F
H 41408-PW8-010 1.85 mm (0.073 in.)
I 41409-PW8-010 1.88 mm (0.074 in.)
E J 41410-PW8-010 1.91 mm (0.075 in.)
K 41411-PW8-010 1.94 mm (0.076 in.)
B D L 41412-PW8-010 1.97 mm (0.078 in.)
C M 41413-PW8-010 2.00 mm (0.079 in.)
N 41414-PW8-010 2.03 mm (0.080 in.)
A O 41415-PW8-010 2.06 mm (0.081 in.)
P 41416-PW8-010 2.09 mm (0.082 in.)
Q 41417-PW8-010 2.12 mm (0.083 in.)
R 41418-PW8-010 2.15 mm (0.085 in.)
44. Remove the tapered roller bearing (C), 25 mm S 41419-PW8-010 2.18 mm (0.086 in.)
thrust shim (D), transfer collar (E), transfer drive T 41420-PW8-010 2.21 mm (0.087 in.)
gear (F), and transfer shaft (G) from the transfer U 41421-PW8-010 2.24 mm (0.088 in.)
holder (H). V 41422-PW8-010 2.27 mm (0.089 in.)
W 41423-PW8-010 2.30 mm (0.091 in.)
45. Remove the tapered roller bearing outer race (A) X 41424-PW8-010 2.33 mm (0.092 in.)
and the 75 mm thrust shim (B) from the transfer Y 41425-PW8-010 2.36 mm (0.093 in.)
holder (C). Z 41426-PW8-010 2.39 mm (0.094 in.)
*23 ZA 41406-PGV-000 2.42 mm (0.095 in.)
ZB 41407-PGV-000 2.45 mm (0.096 in.)
ZC 41408-PGV-000 2.48 mm (0.098 in.)
ZD 41409-PGV-000 2.51 mm (0.099 in.)
ZE 41410-PGV-000 2.54 mm (0.100 in.)
ZF 41411-PGV-000 2.57 mm (0.101 in.)
ZG 41412-PGV-000 2.60 mm (0.102 in.)
ZH 41413-PGV-000 2.63 mm (0.104 in.)
ZI 41414-PGV-000 2.66 mm (0.105 in.)
A C
(cont’d)
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06/09/15 17:48:24 62SWA00A_140_0468
Transfer Assembly
Reassembly (cont’d)
47. Install the new 75 mm thrust shim (A) in the 49. Put a 14 mm Allen wrench (A) in the transfer shaft
transfer holder, then install the tapered roller (B), then secure the Allen wrench in a bench vise.
bearing outer race (B) with the special tools. *26
*24
A
B
07749-0010000 A
07746-0010600
50. Tighten the locknut 118 N·m (12.0 kgf·m, 87 lbf·ft).
48. Install the transfer shaft (A) in the transfer holder Do not stake the locknut in this step.
(B), and install the transfer drive gear (C), transfer
collar (D), 25 mm thrust shim (E), tapered roller 51. Temporarily install the transfer holder (A) and
bearing (F), conical spring washer (G), and locknut dowel pin (B) without the O-ring, and tighten the
(H). Install the conical spring washer in the bolts.
direction shown. *27
*25
A
8 x 1.25 mm
26 N·m A
(2.7 kgf·m, 20 lbf·ft)
B
B
G E
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52. Rotate the companion flange several turns to seat 54. Install the new O-ring (A) on the transfer holder (B),
the tapered roller bearings, and recheck the then install the transfer holder with the dowel pin
starting torque. Remove the transfer holder after (C) on the transfer housing (D).
adjusting the starting torque. *29
8 x 1.25 mm
26 N·m (2.7 kgf·m, 20 lbf·ft)
53. Stake the locknut into the transfer shaft in depth (A)
of 0.7−1.2 mm (0.03−0.05 in.) using a 3.5 mm
punch (B).
*28
A
D
B
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