TRIAC_ FANUC OM-C ERVICE MANUAL‘This page is intentionally left blank.INTRODUCTION INTRODUCTION ‘THIS SERVICE MANUAL IS TO BE USED AS AN AID TO ANY MAINTENANCE WORK CARRIED OUT ON THE TRIAC FANUC CNC MILLER. THE MANUAL IS SPLIT INTO FOUR SECTIONS: 1) ROUTINE MAINTENANCE THIS COVERS THE SCHEDULE OF MAINTENACE THAT. SHOULD BE ADHERED TO FOR TROUBLE FREE USE OF THE. TRIAC FANUC CNC MILLER. 2) ELECTRICAL SERVICING COVERING PLC AND PARAMETER LIST, MACHINE. DIAGNOSTICS, LADDER DIAGRAMS AND ELECTRICAL DRAWINGS. 3) TROUBLE SHOOTING SOME OF THE SMALL PROBLEMS THAT MAY OCCUR OVER ‘THE MACHINES LIFETIME. 4) SPARE PARTS AND ASSEMBLY DRAWINGS AN AID IN THE LOCATING AND ORDERING OF SPARE PARTS. Service Manual — TRIAC FANUC‘This page is intentionally left blank. TRIAC FANUC Service ManualCONTENTS SECTION 1 ROUTINE MAINTENANCE @ INTRODUCTION @ PLANNING PROCEDURES FOR MAINTENANCE, WORK MAINTENANCE SCHEDULE COOLANT FILLING/DRAWING @ LUBRICATION @ AIR INTAKE FILTER SECTION 2 ELECTRICAL SERVICING @ PLC & PARAMETER LIST @ MACHINE DIAGNOSTICS LADDER DIAGRAM 2LECTRICAL DRAWINGS . SECTION 3 TROUBLE SHOOTING @ MECHANICAL TROUBLESHOOTING @ ELECTRICAL TROUBLESHOOTING, SECTION 4 @ SPARE PARTS LIST AND ASSEMBLY DRAWINGS @ INTRODUCTION @ PARTS LIST AND ASSEMBLY DRAWINGS 1.0 Ad 12 13 14 15 1.6 2.0 21 22 23 24 3.0 3 32 4.0 41 42 Service Manual TRIAC FANUC‘This page is intentionally blank. TRIAC FANUC Service ManualSECTION 1 SECTION «INTRODUCTION @ PLANNING PROCEDURE FOR MAINTENANCE WORK @ MAINTENANCE SCHEDULE COOLANT FILLING/DRAINING LUBRICATION @ AIR INTAKE FILTER ld 12 13 14 15 16 Service Manual TRIAC FANUC1.1 INTRODUCTION This section covers the schedule of maintenance that should be adhered to for trouble free use of TRIAC FANUC. The procedures for adjusting the lubrication flow rate and filling TRIAC FANUC with coolant are also contained within this section, There is also a guide to the necessary lubrication requriements of TRIAC FANUC. 6 : TRIAC FANUC Service Manual1.2 PLANNING PROCEDURE FOR MAINTENANCE WORK. When carrying out maintenance work, pay special attention to the following items to ensure safe and correct procedures. #1) Before starting the maintenance work, understand its contents and obtain preparatory knowledge required for the maintenance work. #2) Based on the circumstantial judgement of the maintenance work, secure a work range, tools, workers a work period, spare parts, and so on. 3) Be sure to record and store results of preventive maintenance and productive maintenance. 4) During a maintenance work period, put up a notice at a place where it can be easily seen to inform other personnel that the machine is under maintenance work. @5) Use instruments and tools suitable for the maintenance work. ‘¢ 6) Use a work bench and proper lighting in accordance with a work place. Do not carry out the maintenance work under uncertain circumstances. 7) When carrying out the maintenance work, removing a safety cover or releasing various interlocks, pay special attention to safety. After finishing the maintenance work, be sure to mount the safety cover and reset the interlocks. #8) For electrical maintenance, it should be carried out by a qualified electrician with reference to Sections 2 and 3. 9) When carrying out the maintenance work with the power turned off, put up 2 notice "DO NOT TURN ON POWER" on the isolator. @ 10) Do not touch electric wiring or switches with a wet hands. ¢ 11) Do not change any set value of the machine unless necessary. ¢ 12) When replacing a fuse, electric wire, electric bulb, switch, and so on, be sure to use a specified one. 13) After finishing the maintenance work, re-check serviced part so that the machine can be properly operated. Service Manual TRIAC FANUC 71.3 MAINTENANCE SCHEDULE Routine inspection and maintenance of the machine should be carried out to the following schedule:- DAILY ¢ Check oil level in reservoir (See diagram Section 1.5 and lubrication chart). Clean out Swarf WEEKLY # Clean machine thoroughly. @ Check coolant level ( If fitted ). SIX MONTHLY ¢ Check adjustment of head, cross slide and table strips (See Trouble Shooting Procedure 1, Section 3.2) ANNUALLY # Grease Axis Bearings (See lubrication chart Section 1.5 ) ¢ Check machine alignments and accuracy. ¢ Check spindle bearing adjustment. Check spindle drive belt. ‘Check Axis Drive Belt for Wear. @ Change air filters. (See Section 1.6). IF IN DOUBT ABOUT ANY OF ABOVE, CONTACT DENFORD’S FOR ASSISTANCE. 8 TRIAC FANUC Service ManualACCESS POINTS REMOVE WING NUT TO OPEN TO FULL EXTENT AIR SUPPLY UNIT. CONNECTION TO CONTROL PANELAW || CONTROL, BOX LH SIDE S232 SERIAL LINK— MEMORY BUFFER 'SOLATOR BATTERIES CONTRO! | BOX RH SIDE} i se ‘AUXILIARIES: FOOT SWITCH FAN INTAKE MACHINE STAND CAPACITY 40 LITRES _ | i i MOBILE COOLANT TANK COOLANT SIGHTGLASS Service Manual TRIAC FANUC 91.4 COOLANT FILLING / DRAIN COOLANT LEVEL, COOLANT DRAIN PUMP CABLE AND DRAIN PIPE COOLANT FILLING Tofill the cootanttank, pull out the tank towards the front of the machine. Pour coolant into the tank until the appropriate level is reached - view through the sight glass at the bottom right of the coolant tank. Care must be taken when pulling out the tank for filling, not to over extend the pump cable and drain pipe. Pull outthe tank so that the tank just clears the front of the machine. SWARF REMOVAL To remove swarf from the coolant tank, pull out the coolant tank towards the front of the machine , just clear of the machine stand, and empty the swarf. Always switch off coolant before emptying the swarf, and wear protection for the hands. Do not remove swart whilst the machine Is running. COOLANT DRAIN. To drain the coolant tank, pull out the tank towards the front of the machine. Place receptical beneath the coolant drain, unscrew the drain plugand drain the system. Before refilling do not forget to reseal the coolant drain plug. 10 TRIAC FANUC ‘Service Manual1.5 LUBRICATION PUMP PRIMING HANDLE DISCHARGE OUTLET 1 O° oO eS 3 31 | MAXIMUM OIL ae O cc | ; | 5 9) oO Oo CI CI OIL FILLER CAP The lubrication reservoir and pump are found on the LH Side of the machine column. ADJUSTING THE PUMP OUTPUT To adjust the output of the pump, first release the screw(1) until the adjusting nut turns freely. Adjust the nut (2) for the required output, the shaft 3s graduated in 0.5m! steps to assist in this setting. After the adjustment, the screw (1) must be carefully re- tightened. NB. Ensure that the screw (1) is always tightened towards the flat graduated part of the shaft(3). DO NOT OVERTIGHTEN. Your system is now ready for trouble free operation. To maintain continuity of lubrication do not allow the lubricant level in the reservoir to drop below 18mm (3/4"). It should be noted that the lubrication pump is only active whilst the spindle is running. Service Manual TRIAC FANUC "11.5 LUBRICATION CHART at on 099 ‘TooHTS oxar 00 ot | oapvenrn TaVNNTONTD caurntaa sv | anna orasoaTs avo ee (Genero eo wvax y zoxo | tas sovau | sontuvae srxv €st? ag NTaVEE/29 4 SL aan xaTg0sr waanTx avaH DNTTTIN go SONVNSENIVA NO ee ava ONITTIR sara NN oLogawgd + ‘ToNZS¥O aina saguosTIVva eaaet Sto 29 VENGIA ? —TIRHS we . : SDVSSSH HaVIV dynd OLAy . ONY SAVA 3qr1S 99 50 ¢ aa yo 3SVRD / 110 AONANDRUd WAISAS ANIOd O30NaMWOITY ONLINE NOLIWIRENT Service Manual TRIAC FANUC (OMB) 21.6 AIR FILTERS eR eS ‘The air filter on the right hand side of the machine ( see diagram Section 1.4), should be changed either annually of when "black" in colour. When ordering quote reference : Air Inlet Filter, 120mm Ref: RS 507-876 Service Manual ~__‘TRIAC FANUC 13This page is intentionally blank, 14 ~TRIAC FANUC Service ManualSECTION 2 SECTION 2 ELECTRICAL SERVICING @ PARAMETER LIST 24 @ MACHINE DIAGNOSTICS 2.2 LADDER DIAGRAM 23 ELECTRICAL DRAWINGS 24 Service Manual TRIAC FANUC 15‘This page is intentionally left blank. 16 TRIAC FANUC Service ManualSECTION 2.1 ee @ PARAMETER LIST Service Manual TRIAC FANUC 7This page Is intentionally blank TRIAC FANUC Service ManualPARAMETER LISTING FOR THE TRIAC FANUC. —a———e—————E—O—OO eee PARAMETER LIST N0043. -P ~—00000000-N0127 P 00000000 FOR. No044 =P 0000000 -NO128 =P 00000000 VER. 2, NOO4S =P 00000000 NO129 P 00000000 Nooo1 P 00000000 N0046 P 00000000 NO130 P 00000005 Noo02 P 00000001 N0047 P 00000000 N0131 P 00000006 ‘No003 =P 00000001 NO048 P 0000000 NO132 P 00000001 N0004 P 00110100 NO049 P 00000000 NO133 P 00000002 NOOOS }=P 00110100 NO0SO P 00000000 NO134 P 00000004 No006 =P 00110100 N00S1 P 00000000 NO135 P 00000003 NO0O7 P 00010100 NO00S2 P 00000000 NO0136 P 00000000 No00S P 00000011 NO0S3 P 00000000 NO137 P 00000000 NOOO9 =P 01000100 N00S4 P 00000000 NO138 P 00000000 Noo10 =P 10000000 N00SS P 00000000 N0139 P 00000000 Noo11 P 01000000 NO00S6 P 00000000 NO140 P 00000079 NOO12 P 00000001 N00S7 P 00000000 NOi41 P 00000080 NOO13 P 00000001 NO0S8 P 00000000 N0142 P 00000084 NOOI4 P 00000000 N00S9 P 0000000 N0143 P 00000032 NOOIS P 10000000 N0060 P 00000000 N0144 P 00000083 NOO16 =P 00000000 NO100 P 00000004 NO14s P 00000084 No017 P 00000000 NO0101 P 00000004 NO146 P 00000079 No018 P 00000000 NO102 P 00000004 NO147 P 00000080 NOO19 P 00000000 NO103 P 00000002 N0148 P 00000084 No0020 P 00000000 NO0104 P 00000000 N0149 P 00000069 NOO21 P 00000000 NO10S P 00000000 N0150 P 00000065 No022 P 00000000 NO106 P 00000000 NO1S1 P 00000067 N0023. P 00000000 N0107 P 00000000 NO1S2 P 00000072 Noo24 P 00000000 NO108 P 00000001 NO01S3 P 00000000 Noo2s P 00000000 NO109 P 00000000 NOIs4 P 00000000 Noo26 P 00000000 NO0110 P 00000100 NOISS P 00000000 NO027. P 00000000 NO111 P 0000000 NO1S6 P 00000090 N0028 P 00000000 NO112 P 00000000 NO157 P 00000032 Noo2z9 P 00000000 NO113 P 00000000 NO0158 P 00000076 NO030 P 00000000 NO114 P 00000000 NO159 P 00000079 NOO31 P 00000000 N011S5 P 00000000 N0160 P 00000067 NO032 P 00000000 NO116 P 00000000 NO0161 P 00000075 NO033. P 00000000 N0117 P 00000000 NO0162 P 00000000 NO034 P 00000000 NO118 P 00000000 NO0163 P 00000000 NO035 =P 00000000 N0119 P 00000000 NO0164 P 00000068 NO036 =P 00000000 N0120 P 00000000 N0165 P 00000078 NOO37 ~P 00000000 N0121 P 00000100 N0166 P 00000067 NOO38 =P 00000000 N0122 P 00000000 N0167 P 00000000 N0039 =P 00000000 N0123 P 00000000 NO168 P 00000000 NO040 P 00000000 N0124 P 00000000 NO0169 P 00000000 NO041 P 00000000 NOI25 P 00000000 NO170 P 00000000 NO042 =P 00000000 N0126 P 00000000 NO0171_ P 00000000 Service manual TRIAC FANUC PARAMETERSNO172. P 00000000 N0221 P 0000000 N0509 P 00000000 NO173. P 00000000 N0222 P 00000000 N0510 P 00000000 No174 P —00000000 N0223. P 00000000 NOS11 P — 00000000 NO175 P 00000000 0224 ~P 00000000 NOSI2 P 00000000 NOI76 P 00000000 N0225 P 00000000 N0S13 P 00000000 NO177 P 00000000 N0226 P 00000000 Nosi4 P 00000000 NO178 P 00000000 0227 P 00000000 NOS1S P 00000000 NO179 =P 00000000 N0228 P 00000000 N0Si6 P 00001000 NO180 P 00000000 N0229 P 00000000 N0S17 P 00003000 Noisi P 00000000 NO230 P 09000000 NOSi8 P 00005000 NO182 =P 00000000 N0231 P 90000000 N0S19 P 00005000 No1s3 P 00000000 NO232 P 00000000 0520 P 00005000 Nois¢ P 00000000 0233 P 00000000 0521 P 00005000 NOis5 P 00000000 0234 P 00000000 0522 P 00000200 Noig P 00000000 0235 P 00000000 NOS23 P 00000200 Nois7 P 00000000 NO236 P 00000000 Nos24 P 00000200 NOigs P 00000000 NO237 _P 00000000 Nos25 P — 00000200 No1g9 P 00000000 NO238 =P 00000000 N0S26 P — 00000000 NO190 =P 00000000 N0239 P 00000000 N0S27 P 00002000 NO191 P 00000000 N0240 P 00000000 N0528 P 00000000 Noi92 P 00000000 N0241 P 00000000 Nos29 P 00000000 No193 P —00000000 NO242 P 00000000 NOS30 P — 00000000 Noi94 P 00000000 NO243. P 00000000 NOS31 P — 00000000 No195 P 00000000 NO244 —P —00000000 N0S32 P 00000000 NO196 =P 00000000 N0245 P 00000000 NO0S33 P 00000500 NO197 PP ~—-00000000 N0246 P 00000000 N0S34 P 00000500 NO198 =P 00000000 N0247 P 00000000 NO0S35 P No199 P0000 No248 P 00000000 NOS36 P No200 P 00000000 NO249 P 00000000 NO5S37 P NO201. =P 00000000 N02S0 P 00000000 N0S38 P oe No202 P 00000000 NO2S1 P 00000000 N0539 P ~ 00004000 No203 P 00000000 NO252 P 00000000 NO540 P 00004000 0204 P 00000000 N0253 P 00000000 NO541 P 00004000 No205 «=P 00000000 N0254 P 00000000 N0S542 P 00004000 0206 P 00000000 NO25S P 00000000 NOS43 P 00000050 0207 P 00000000 NO2S6 P 00000000 NO544 P — 00000008 NO208 =P 00000000 N0257 P 00000000 NO0S45 P- 00000015 No209 P 00000000 NO258 P 00000000 Nos46 P- 00000003 No210 P 00000000 0259 P 00000000 NOS47 P 00000000 N0211 P 00000000 NOSOO0 P 00000020 N0548 P 00005000 No2i2 P 00000000 NOSO1 P 00000020 Nos49 P — 00000000 NO213. P 00000000 N0S02 P 00000020 NOSSO P 00000010 No214 P 00000000 NOS03 P 00000020 NOsS1 P 00000000 NO215 P 00000000 N0S04 P 00008333 N0SS2 P 00000010 NO216 P 00000000 NOSOS P 00008333 NOS53 P 00000006 NO217 P 00000000 NOS06 P 00008333 NOSS4 P 00000000 ‘NO218 P 00000000 N0SO7 P 00008333 NOSSS P 00002900 No219 P 00000000 NOSO8P ___ NosS6 P 00000500 N0220. =P 00000000 NO0SS7 =P: 00000000 PARAMETERS TRIAC FANUC Service manualNoss8 P 00000200 NO607 P 00000000 NO716 P 00000000 Noss9 =P 00000000 NO608 +P 00000000 NO717_ P 00000000 NO560 =P 00000000 NO609 P 00000000 NO718 P 00000000 NOS61 P 00000000 NO0610 P 00000000 NO719 P 00000000 NOS62 P 00000000 NO611 P 00000000 NO720 P 00000000 NOS63. =P 00000000 N0612 P 00000000 NO721 P 00000000 NOS64 P 00000000 NO613 P 00000000 N0722 P 00000000 NOS6S =P 00000000 NO0614 P 00000000 NO0723 P 00000000 NOS66 =P 00000000 NO61S P 00000000 N0724 P 00000000 NOS67 P 00000000 N0616 P 00000000 NO725 P 00000000 NO0S68 P 00000000 NO0617 P 00000000 NO726 P 00000000 N0S69 P 00000000 NO6i8 P 00000000 N0727 P 00000000 NOS70 P 00000000 N06i9 P 00000000 N0728 P 00000000 NOS71 P 00000000 N0620 P 0000000 N0729 P 00000000 NOS72 P 0000000 N0621 P 00000000 NO730 P 00000000 N0S73. P 00000000 NO0622 P 00000000 NO731 P 00000000 N0S74 P 00000000 0623. P 00000000 NO0732 P 0000000 NOS75 P 00000000 0624 P 00000000 N0733 P 00000000 NO0576 P 00000000 N0625 P 00000000 N0734 P 00000000 NO5S77. P ~—-00000000 N0626 P 00000000 N0735 P 00000000 NOS78 =P 00000000 N0627 P 00000000 N0736 P 00000000 NOS79 P 00000000 NO0628 P 00000000 N0737 P 00000000 NOs80 P 00000000 N0629 P 00000000 N0738 P 00000000 NOS581 P 00000000 N0630 P 00000000 N0739 P 00000000 NOS82. P 00000000 N0631 P 00000000 N0740 P 00000000 NOS83. P 00000000 NO0632 P 00000000 NO741 P 00000000 NOS84 P 00000000 NO0633 P 00000000 0742 P 00000000 NOS85 P 00000000 N0634 P 00000000 N0743_ P 00000000 NO0S86 P 00000000 N063S P 00000000 N0744 P 00000000 Nos87 P 00000000 NO636 P 00000000 NO745 P 00000000 NO588 =P 00000000 N0637 P 0000000 N0746 P 00000000 Noss9 P 00000000 N0638 P 00000000 N0747 P 90000000 N0S90 P 00000000 N0639 P 00000000 NO0748 P 00000000 NOS91 P 00000000 0700 P NO749 P= -00000000 Nos92 P 00000000 -_NO701 P NO750 =P 00000000 NOS93. P —-00000100 +N0702P NO751 =P 00000000 NOS94. —-P-—-00000100 +N0703 P NO752.-P~—-00000000 NOS9S P 00000100 NO704 P - NO753 P —_00000000 NOS96 =P 00000100 NO70S P - NO754 =P 00000000 NOS97 =P 00000000 -N0706 P - NO7S55 =P 00000000 NOS98 P= 00000000 -N0707 P - NO756. =P 00000000 N0599_ P—-00000000 -~-N0708 NO75S7 =P 00000000 No0600 =P 0000000 NO709 P 00000000 NO758 P 00000000 NO601 P 00000000 NO710 P 0000000 NO759 P 00000000 NO6O2 P 00000000 NO711 P 00000000 NO0760 P 00000000 N0603 =P 00000000 NO712 P 00000000 NO0761 P 00000000 N0604 P 00000000 NO713_ P 00000000 NO0762 P 00000000 NO60S P 00000000 NO714 P 00000000 NO0763 P 00000000 N0606 =P 00000000 NO7IS P 00000000 N0764 P 00000000 Service manual TRIAC FANUC PARAMETERSNO765 P 00000000 N8i00 P 00000010 N8149 P 00000000 NO766 P 00000000 N8101 P 00011010 N81SO P 00001677 NO767 P 00000000 N8i02 P 00001000 N8151 P 00001788 NO768 P 00000000 N8103 P 00000001 N8152 P 00000000 NO769 P 00000000 N8104 P 00011010 N8153 P 00000021 NO770 =P 00000000 N8105 P 00000000 N8154 P 00003787 NO771 P 00000000 N8106 P 00000000 N8155 P 00000319 NO772. P 00000000 N8107 P 00000000 N8156 P 00000636 NO773 P —00000000 -N8108 =P 00000000 N8157 P 00002800 NO774 =P 00000000 N8109 P 00000000 N8158 P 00000064 NO775 P 00000000 N8i10 P 00000000 N81s9 P 00000000 NO776 P 00000000 N8i11 P 00000000 N8160 P 00007282 NO777 P 00000000 _N8112 P 00000000 N8161 P 00000120 NO778 P 00000000 N8113_ P 00000000 N8162 P 00032507 NO779 =P 00000030 N8114 P 00000000 N8163 P 00003265 NO780 P 00000000 N8115 P 00000000 N8164 P 00000004 NO781 P 00000000 N8116 P 00000000 N8165 P 00009713 NO782. P 00000000 N8117 P 00000000 N8166 P 00000000 NO783. P 00000000 N8118 P 00000000 N8167 P 00000000 NO784 P 00000000 N8119 P 0000000 N8i6s P 00000000 NO785 P 00000000 N8120 P 00000006 N8169 P 00000000 NO786. =P 00000000 N8121 P 0000000 N8170 P 00000000 NO787 P —-00000000 -N8122 P- 0000111 N8171 P 00000000 NO788 =P 00000000 N8123 P 00010000 N8172 P 00000000 No789 =P 00000000 N8124 P 00010000 N8173 P 00000000 NO790 P 0000000 N8125 P 00000000 N8174 P 00000000 NO791 P 00000000 N8126 P 00000000 N8175 P 00000000 NO792 P 00000000 N8127_ P 00000000 N8176 P 00000000 NO793. P 00000000 8128 P 00000000 N8177 P 00000000 NO794 -P ~—-00000000 -N8129 P 00000000 N8i78 P 00000000 NO795 P ~—-00000000 N8130 P 00000000 N8179 P 00000000 NO796 P 00000000 N8i31 P 00000000 N8i80 P 00000000 NO797 P —00000000 -N8132_ P 00000000 N8181 P 00000000 NO798 P 00000000 N8133 P 00000000 N8i82 P 00000000 NO0799. P 000000 =N8134 =P 00000000 N8I83 P 00000000 NO0900 P _ N8135 P 00000000 N8184 P 00000000 NO901 P _ N8136 P 00000000 N8185 P 00000000 ‘N0902 P N8137 P 00000000 N8186 P 00000000 NO903 P N8138 P 00000000 N8187 P 00000000 N0904 P N8139. P 00000000 N8188 P 00000000 NO90S P. N8140 P 00000322 N8189 P 00000000 N0906 P N8i41 P- 00001103 N8190 P 00000000 NO907 P N8142 P- 00002488 N8191 P 00000000 N0908 P N8143 P 00000267 _N8192_ P_ —.00000000 NO0909 P. N8i44 P- 00001330 N8193 P 00000000 NO0910 P. Nsi45 P 00000000 N8194 =P 00000000 NO911 P N8146 P- 00016471 N8195 P 00000000 NO912 P _ N8147_ P 00005709 ~N8196 P 00000000 NO913 P _ N8148° P 00000000 N8197_ P 00000000 PARAMETERS TRIAC FANUC Service manualN8198 P 00000000 N8247 P 00005709 N8296 P 00000000 N8199 P 00000000 8248 P 00000000 N8297_ P 00000000 8200 P 00000010 N8249 P 00000000 N8298 P 00000000 N8201 P 00011010 N8250 P 00001677 N8299 P 00000000 N8202. P 00001000 N8251 P 00001788 N8300 P 00000010 N8203. P 00000001 N8252. P 00000000 -N8301 =P 00011010 N8204 P-—-00011010_N8253. P~—-00000026 N8302 P 00001000 N8205 P 00000000 N8254 P 00004734 N8303_ =P 00000001 N8206 P 00000000 N8255 P 00000319 N8304 P 00011010 N8207. P 00000000 N8256 P 00000000 N8305 P 00000000 N8208 P 00000000 N8257 P 00003500 N8306 P 00000000 8209. P 00000000 N8258 =P 00000064 ~N8307 P 00000000 N8210 P 00000000 N8259 P 00000000 N8308 P 00000000 N8211 P 00000000 N8260 P 00007282 N8309 P 00000000 N8212. P= 00000000 -N8261 P 00032256 N8310 P 00000000 8213. P 00000000 _N8262 P 00032507 N8311_ =P 00000000 N8214. P=: 00000000 N8263. P 00003265 N8312 P 00000000 N8215 P 00000000 N8264 P 00000004 N8313_ P 00000000 N8216 =P 00000000 N8265 P 00009713 N8314 P 00000000 N8217 P 00000000 -_N8266 P 00000000 N8315 P 00000000 N8218 P 00000000 N8267 P 00000000 N8316 P 00000000 N8219 P 00000000 N8268 P 00000000 N8317_ P 00000000 N8220 =P 00000006 N8269 P 00000000 N8318 P 00000000 N8221 P 00000000 N8270 P 00000000 N8319 P 00000000 N8222. P- 00000111 N8271 P 00000000 N8320 P 00000006 N8223. P= 00010000 -N8272 P 00000000 N8321 P 00000000 N8224 =P 00010000 _N8273. P 00000000 N8322 P- 00000111 N8225 P 00000000 N8274 P 00000000 N8323 P 00010000 N8226 P 00000000 N8275 P 00000000 N8324 P 00010000 8227. P 00000000 N8276 P 00000000 N8325 P 00000000 N8228 =P 00000000 N8277 P 00000000 N8326 P 00000000 N8229 P 00000000 N8278 P 00000000 N8327 P 00000000 N8230 P 00000000 N8279 P 00000000 N8328 P 00000000 'N8231 P 00000000 N8280 P 00000000 N8&329 P 00000000 N8232. P 0000000 N8281 P 00000000 N8330 P 00000000 N8233. P 00000000 N8282 P 00000000 N8331 P 00000000 8234 P —-00000000 -N8283_ P 00000000 -N8332. P_ ~—-00000000 N8235. P 00000000 N8284 P 00000000 N8333_ P 00000000 N8236 =P 00000000 N8285 P 00000000 N8334 P 00000000 8237 P 00000000 N8286 P 00000000 N8335 P 00000000 N8238 =P 00000000 N8287 P 00000000 N8336 P 00000000 'N8239 =P 0000000 N8288 P 00000000 N8337 P 00000000 8240 =P 00000322: -N8289 =P 00000000 N8338 =P 00000000 N8241 P- 00001103 N8290 P 00000000 N8339 P 00000000 8242 P- 00002488 ~N8291 P 00000000 N&340 P 00000322 N8243. P_—00000267 _N8292 -P 00000000 N8341_ P- 00001103 N8244 -P- 00001330 N8293. P 00000000 _N8342_ P- 00002488 N8245 P= 00000000 N8294 P 00000000 N8343_ P 00000267 N8246 P- 00016471 N8295 P 00000000 N8344 P- 00001330 Service manual TRIAC FANUC PARAMETERSN8345 P 00000000 N8394 =P 00000000 N8346 -P- 00016471 N8395_ P 00000000 8347. P 00005709 -N8396 =P 00000000 N8348 =P ~=—-00000000 N8397_ ~P 00000000 N8349 =P 00000000 N8398 =P 00000000 N8350 P 00001677 N8399 P 00000000 N8351_ P 00001788 N8352. P_—-00000000 N8353.-P_—(00000026 N8354. PS 00004734 N8355 P —-00000319 N8356 =P ~—-00000000 N8357_ P= 00003500 N8358 =P 00000064 N8359 = P_—-00000000 N8360 P 00007282 N8361 =P 00032256 8362 P 00032507 N8363.-P—-00003265 N8364 = P_—00000004 N8365 -P 00009713 N8366 =P 00000000 8367. P —-00000000 N8368 =P 00000000 N8369 P 00000000 N8370 =P 00000000 N8371_ =P 00000000 N8372_-P —-00000000 8373. P_—-00000000 N8374 «-P_—00000000 N8375 P ~—-00000000 N8376 =P 00000000 8377. P —-00000000 N8378 =P ~=—-00000000 N8379_ -P_—- 00000000 8380 P 00000000 N8381 =P 00000000 8382. P_—-00000000 N8383_ P_—-00000000 N8384—- P_—- 00000000 N8385 P =—-00000000 N8386 =P 00000000 N8387 P 00000000 N8388_ =P 00000000 N8389 = P_—-00000000 N8390 =P 00000000 N8391 =P 00000000 N8392. P 00000000 8393. P= 00000000 PARAMETERS. TRIAC FANUC Service manualThis page is intentionally left blank. 20 TRIAC FANUC. Service ManualSYMBOL & COMMENT LIST NO. ADD. SYM. COMMENT DATA. NAME, 0001 X000.0 ORISEN ORIENTATION SENSOR 0002 X000.5 SPALM SPINDLE DRIVE ALARM 0003 X000.6 CAOULS CAROUSEL OUT LS 0004 X002.0 LUFLSW LUBE FLOAT SWITCH 0005 X002.2 IN.L AUX INPUT 1 0006 002.3 CARSEN CAROUSEL 1 REV SENSOR 0007 X002.6 CAUPLS CAROUSEL UP LS 0008 X0040 DVIXTH DRIVE TRANS. THERMAL SENSOR 0009 +=X006.0 CADOLS CAROUSEL DOWN L/S 0010 X006.1 VICEFS VICE FOOT SWITCH 0011 X006.2 IN.2 INPUT 2 0012 006.4 CAINLS CAROUSEL IN LS 0013 X0085 *RILK 0014 X008.7_ SKIP SKIP INPUT 0015 X0165 | *DECX X AXIS REF. LS. 0016 X016.7 DBUCPB DRAWBAR UNCLAMP P/B 0017 X017.0 CCWPB CAROUSEL CCW P/B 0018 X017.1 CWP/B CAROUSEL CW P/B 0019 X017.5 *DECY Y AXIS REF, LS. 0020 X0185 *DECZ Z AXIS REF. LS. 0021 -X019.5 *DEC4 4 AXIS REF. LS. 0022 020.0 KDO 0023 X020.1. KD1 0024 =X020.2 KD2 0025x0203 KD3 0026 020.4 KD4 0027 X020.5 KDS 0028 X020.6 KD6 0029 X020.7 KD7 0030 X021.0 #OV1 0031 X021.1 #OV2 0032x0212 #0V4 0033 X0213° #OV8 0034 X0214 *EMG EMERGENCY STOP MONITOR 0035 X0215 RSV 0036 X021.7 PROKEY PROTECT KEY 0037 022.0 KAO 0038 =X022.1 KAI 0039 X022.2 KA2 0040 X022.3 KA3 0041 X022.4 RSV2 0042 X022.5 RSV3 0043 -X022.7 KST Service Manual TRIAC FANUC atSYMBOL & COMMENT LIST NO. ADD. SYM. COMMENT DATA NAME 0044 -Y048.2 OUT.2 AUX. OUTPUT 2 0045 050.0 COONR COOLANT ON RELAY 0046 Y0S1.0 LDO 0047 Y0S1.1 LD1 0048 «Y0S1.2 LD2 0049 YOSI.3 LD3 00s0 Y0S14 LD4 00s1 YOS1.S LDS 0052 Y0S1.6 LD6 0053 Y0S1.7 LD7 0054 -Y052.3 CTRLON CONTROL ON LAMP 00S5 Y0S24 CIR CAROUSEL IN RELAY 0056 =Y052.5 CADOR CAROUSEL DOWN RELAY 0087 -Y0S2.6 OUT. AUX. OUTPUT 1 0058 Y053.1 CARONR CAROUSEL ON RELAY 0089 -Y053.6 DBR DRAWBAR RELAY 0060 053.7 CARCCW CAROUSEL CCW RELAY 0061 Y080.1 SPRUN SPINDLE RUN RELAY 0062 080.2 SPREV SPINDLE REVERSE OUTPUT 0063 Y080.4 VIOPR VICE OPEN RELAY 0064 -Y080.5 VICLR VICE CLOSE RELAY 22 TRIAC FANUC Service ManualSECTION23 LADDER DIAGRAM. Service Manual TRIAC FANUG 23This page is intentionally left blank 24 TRIAC FANUC Service Manual0001 1A ra 0 1 F 16 W 0004 ut re 0003 ita oot aL 1 aw 10 1 “1G pol L 0 ‘obabice cAIRSE 0002. TATHAL webo.a a ome | -()- 0518.7 nes y bia. IK of anulr-9 0545.6) THIS BIT a 2% 1 10 156 160 19E 208 208 27H 350 350 361 39 450 BL a5 460 4631 468 78 476 EMERGENCY STOP 3A 3F INTERLOCK SIGNAL, a X 1a 15H 161 191 20c 20K 38 35E 35K 30H 00 456 45) 450 460 461 46K anc ari 1S ALWAYS ONE BA Fa an 3H B Fy oP 15k 158 aA 19K 208 2m 320 356 SIONAL CAROUSEL, SENSOR MARKER m2 Il 2 4 103 188 16C v8 19k 20 2m 35C 351 36F 39E 5c0017 | ove idee 0025 | crmor1_ casena 2 wohicay wads aa | aL 451.1 2 Hold ‘0881.1 00029 | ove 0037 | one » 1 1 cir 0350 Fors) TSTORE O86 CSTE * 0382 STORE *, oss cmos Osa. 3 Sensi crrot -( 0540.1 con oct 0861.6 coun 11 (eaROUSEL SEASON SOFTWARE, SENSOR SIMULATION a 30 36 3 ‘counrer 1 (ATC) TOOL NUMBER = CAROUSEL NUMBER SA 32H 320 340 ‘CAROUSEL POCKET OK ‘3251 32H 4280052 3A ‘0069 oF ‘0080 3H 31 0092 3K 00096 a 8 2 [area voll 3 pia viable @ SENSIN U COIN ilk 0 ssc Hone fom. “G0283.0) snl 0244.0 yen ) co24a aR a-( Jo 0120.7 6 Yeon 5.0) ery Leo 4061 GN AL POL LED ‘5D 19 4A, HOWE LED 5) 6K 70 REF. POINT RETURN SIGNAL 106 MA lic UIE 11k 1K 28 06 LED si 6G GM 70 TEoo 00208 8E a= 027 66 on or ec aauTO rallcay hada Hebi rece conde % fo sauro eon roldoy aéba-a elie fa cabo aholo ATA Ca anPGL TAAL 02a. 6 eon 6 #0rT 01 Ul} F0294.0. F OME bbe ‘oh OL #HOME 08 a edo aah tic ibeba abi ede #1c06 over dibs i ner 127.5 19¢ ‘abl )e i246. ‘nro. on 0247.0 aTAM 01 aoe: wz )--- 0122.1 Ne, JO LED PB 130138 BL BL 109 130 "PG LED a 6H BE 8H 9E 9H 100 10E ME UG TN 3A 7A 108 MA 1d 13K 108 10F uk Br TEACH LED. OF 6G OH OL. MODE SELECTION SIGNAL ‘MODE SELECTION SIGNAL 10F 13 100 uc 1K00231 7A ( MODE SELECTION SIGNAL 0122.2 8 me m*. 00236 sFTRVSL| 7E ; THs Leo abel Ar fol). WAMUAL RAPIO TRAVERSE SELECT 0121.6) 288 1 SuEX. oz 76 al ons 0105.0 SERVO OFE SIGNAL m SERVO OFF SIGHAL n SERVO OFF SIGNAL n SERVO OFF SIGNAL 0246 IK Jeno% AXIS INTERLOCK SIGNAL 0128.0 “ny m AXIS INTERLOCK SIGNAL 7" ARIS INTERLOCK STNAL 00250 ™ AXIS INTERLOCK SIGNAL 10 RPoss | a # bas web aH i aa web e tay aes sll | HANDLE x 8C 10A 10H 110 128 HANDLE Y ‘81 10C 120 12F a ooze | mt x bx nye snuro. ladle dibs ver Alles”” mote 2 ie) "86 Toe sor say za ” & oe ones ferret aro % bodes elas ileas ile oe oF a 96 = Jonot HANDLE 4 ROSH6.7} SF 0G 1212 9H 6c or ova C)- 0523.0 ERROR “Ce 0513.0 16 ose} | 0524 * ERROR OUTPUT 1 hl 0518.7 1”00342 | WK ayPGL OA fo : 108 00350 10 101 0520.0 a | ano. on ibslea 10? ant anc. eali.o eh 6c #1Ca6 ICAL ee 1246.0 68 xRovL| uvpov2| -( ). eoui7.7 zona i 0126.1 evRoz 10 W/WHEEL SELECT/RAPIO OVERRIDE W/MHEEL SELECT/RAPIO OVERIDE WHEEL SELECT/ORY RUN STGHAL /WEEL SELECT AKIS SELECT COUNTER 2 (ORM) RN LED 10Fu 0038s | X= TRN PX 451.6 aNGL ee ih FEED AXIS SELECT SIGNAL Go16.2 G0120.7, FO148.0 D0851.6) Gd287.0 A Tin nA L ec x 118 A=) F0297.5 0392 uc FEED AKIS SELECT SIGNAL HC 128 a 00399) mY PY HSL. TE t=] ool abl FEED AXIS SELECT SIGNAL GoLl7.2 G0120.7 FO1A8.1| G0247.0 ME 1c HE 5 6 ows | sey apa. v, 16 sls FEED AKIS SELECT SIGHAL Fo2se.3 0287.0 12E 5 owns | +z zee PIER ANP 2 MH 4 SsoaMlestaldl -( Joos FEED AKIS SELECT SIGNAL Go1le.2 Gol20.7 F014a.2) 9287.0 eo1i8.2) L1H 126 ni st oa | a2 NPL 2, 11d Foal i - roots. abate 5C Fee aK SELECT SIGHAL 1 -()- won8.3 0817 11K 74 exPGL 450.0 Winns FEED AKIS SELECT SIGNAL 60247-0 00880.0 TK 12K 6c ibte:3 ose us FEED AXIS SELECT SIGNAL 124 one nN +k LED no up0931 1A 00434 120 10 00037, TE 1 oso 126 32H nas 12k wa 004s 1K 1a ooaig 18 120 120 1 gona. 1 4 L | (= 249.2) HEL - 0243.1 LL -()-- 0249.3) BL Cy wo247.7) “x LD +Y LED -Y LeD +t uo 2D +H LD 4 LED 20452 | TBA +. 130 136 BF 136 134 0169) 131 130 0480 BK BL onan 13M + 138 130 13° BE 10 robb arto. 0245.1 13 w100 mK Fo294.5 PKL ae 0287.0 eau poe el onoonald 244.3 Goes. Be 1ST ant "hale" cA mpc. ‘obkica *e next cople.o" a Nat, K cach i an - ih ay we. a. aba 0 abe 3 art00. Bk #100 Ml 0296.1 #10 i 5.1 10 rele PKL i “aehas io mi bela arcast| 246.0 6A mK FO204.5 a0. “alele ca #100 ibe PCL 8 10 Feet 6H aL {)--- bea. 10 #1K. 3 #1160 BA 130 0 LED TSA 132 14a 100 LED BAIL 140 7K LED TBA 13N 148 4E“4 Wexaty Jan TNC.FEED/EXT.DATA INP. START 0120.0) 25A ua vac * 00503 MD INCRENENTAL FEED SIGHAL Me 506 | oms = sP_ as? ST nT DATINP 14 Mall aber Al (Jet DATA 1S BEING READ 121.5] 0041.7 Gb120.2 FO149.1 0525.0) Mc LAH 180 18° 18M creas. ‘COUNTER 3-(S8K) aK. (yore SBK LED Go2t2-1) Lat BK (Jone SINGLE BLOCK SIGNAL 0116.1 100829 | owe Tad u 15¢ 15F 00540 156 1581 15 15) * 00548, 15K 0360 15 15° | om 187 u lac? i c sa7 3 a cra 365 ernoe | i 0540.4 \ ou 807. Ce 203.1 -()- 0540.6) 15 COUNTER 4 (BDTL) OPTION BLOCK SKIP SIGNAL BOT LED COUNTER 5 (OPISTP) OPTIOH SToP LED zac COUNTER 6 (AFL)00358 164 168, 00561 16 160 16 16F 00569 fis 16H 00572 1st 163 16K 16 16 00881 16M 160 16° 16 ‘AUK. FUNCTION LOCK SIGRAL AFL LED ‘COUNTER 7 (MLK) WACHINE LOCK SIGNAL 1M IBA 39K UK LED ‘couNTER 8 (ABS) NAMUAL ABSOLUTE SIGHAL AS LED00584 | ONE Tas 0518.7 1A 178 pablo 00593 v6 0896 | 450.0 24 ve addeco roiling ui Aft ibidice 1d *. TL vibibac? 0 rua Sun 5 aun (- 0318.4) 7 50390 crR09 (): ROB. ac <( ). 0103.6 rac. KLE Cj posta. W COUNTER 9 (2N) 7 AKIS COMMAND CANCEL SONAL 1G LED MACHINE LOCK. LATCH TH 39K18 ncas | mux 450.0 204 BA ot ccllonoesall @0L17.4) 0480.0. FoLAa. 3 166 MACHINE LOCK WHILST AT ZERO IL 186 mana | ape 1 = “wole.gyrallea Tk vee 1 eal valle? oosis sou 18E (OVERRIDE SIGNAL C)- ‘90121.0) ov 18 JOG FEED RATE OVERIDE FuNCTIO 0108.0 oss 186 (OVERRIDE SIGNAL 18H JOG FEED RATE OVERIDE FuNcTIO 0621 18 (OVERRIDE SIGNAL 18) ‘JOG FEED RATE OVERIDE FUNCTIO 0624 | sous rove (Jo--* OVERRIDE SIGHAL 0121.3) ove 12 co(/)nn- JOG FEED RATE OVERIDE FUNCTIO ‘co108.3| 00627 450.7 LOLUMS RST 184 1 eile CYCLE START SIGKAL { 06 2 DOAEO.7 LaF “268 248 245 270 an ast 451.7 | oLuse| 18h *-- Lf) enatans F0082.5 0041.7) 00452.0 oxriNe STL lene FOLa8.5 veg | #5? mS AL Los +30 18 Pease ()---# FEED HOLD SIGKAL ROS0i.7 FO149.0 RODOT.2 GO12i.5) LAF 25a aK 420198 0064s. 19 190 0655 19E 19F 196 19H 0662 191 190 0569 19K 191 19% 198 190 19° oma #MIL ERS AUTO. colic) aabic wablacr albact oa Bre 6 19 PROGRAM PROTECT SIGAAL TAPE OPERATION BY TAPE aM a SABC SF ST 5k 5M 50 GR 6c GE 190 253 aac SPINOLE OVERIDE 50% 20E SPINDLE OVERIDE = 120% 2002 mp0 goo] ~{ )~- COUNTER 10 (#SP OVERRIDE) asta 200 ff | wiley wR ano | Mea a rolbe.a abbacap abe te" | Sho 20e ooaap reo 20F 9 | 00397 | ROS2e *. ( )=--* — ERROR OUTPUT 4 206 204 00708 20L SPINOLE OVERRIDE SIGNAL 00708 203 oor10 20K SPINOLE OVERRIDE STGNAL ooni2 201 SPINOLE INC LED 0p 204 00719 20% nec. (/)="<* SPINDLE SPEED DECREASE LED ozts.7| 20 200 20° () SPINOLE 100% LED zon ok”00731 20 00733 2c 0737 20 ovat aE 0746 2iF 0750 2G ors ain 0759 2 0763 2d 0767 21K orn 2 0775 2H oo779 2H 0783 | HE a0 Fo ors? | mF ap +. valk Foust (ont 0502.4 bre ( )-- 0502.5 a STL Leo SPL LED ‘SPINDLE cH 24D” 26 30N AIG 436 SPINDLE cow AE 28) 308 411 430 SPINDLE, STOP 26F 290 ‘AUTO TOOL CHANGE 2aG 296 32N ach COOLANT. ‘A ON 24) 30F CooLaNT. OFF 2k 30F VICE OPEN 2a 381 38° VICE CLOSE 20 383 390 SPINOLE CH & COOLANT Om 2a 286 “300 306 41H ar SPINDLE COW & COOLANT ON 240° 28K 300 30H ALD OATA. INPUT USING HINP MF 16P 254" 430 SPINDLE ORIENTATE. zap 2903701 PAL AR IN 258. 341 UAL ARH OUT 250 34HFon: {es | Foust ‘wail eat 2. 0503.1 we 0503.3 ove of )anF aSsbaca ove ae ibet ove: ae ‘isha oe isda? eo ae ish ovee pie 105075 2 UAL ARM DOHA 250 34, WANUAL ARH UP 256 34K LNANUAL DRAWBAR RELEASE 25F 36H NANUAL ORAWOAR CLAP 256 36H ‘CAROUSEL COUNTERS = 0 25H 366 36 (CAROUSEL POCKET RESET 20 3B 251 35H SELECT DNC KODE 19C 25) INCREMENT PARTS COUNTER 25K OVERIDE IS. INEFFECTIVE 25L 310 OVERIDE IS EFFECTIVE 258 310 ‘AUX. 1 Ot 26N SIA 43H AUX, 2 On 20° 310 ‘AUX. 1 OFF 25 SIA 431 AUK. 2 OFF 260" 310 WALT FoR INPUT 1 268 43) WAIT FOR INPUT 2 26000855 234 00859 230 00863 230 0867 [ 00871 BE 00875 23 90879 236 0883 23H ose? 231 00891 23) 0895; 0899) 23 on903 23H 00907 238 2p [anes ast Sy robbenny roars basi PRSTP sl wales oi 8st & ( Jono RO5i0.5} x86 ion rO510.6 paste 0510.7 spt at o2a2.7 2 TOOL CHANGE WITH Z HOME 260° 320 TOOL CHANGE WITH XY & Z HOME 26E 320 rRROR IN x On 26F 31H MIRROR IN Y On 265 31 ORROR I 1V ON 264 BIL WAIT FOR INPUT 1 TO GO LOW 261 WALI FOR INPUT 2 TO GO LOW 263 MIRROR 1X OFF 26K 316 MIRROR IN Y OFF 264 311 NIRROR 14 IV OFF 26H 31K FORCE INDEX cH 26N 32 32H FORCE INDEX Ccw 260° 32F 32H FORCE INDEX SHORTEST PATH 26 30 32H PROGRAM STOP 40-230 PROGRAM STOP LED00913 | M00 ST Me HEIN [ surs sey | ssrA wobbics bbas ae sone | sstPL_ tout sus 2) 285.5 ROSEL.S OSSD. 1 70° 30F"30R25H ome OUT. 450.7 oe aldaco hudae edo 3 fon? SR 67 S.FIN Je-ct S CODE FINISH RO5I7.6) 276 ovos7 | Less? st oF TEIN colby Faldo: abst i CODE FINISH 276, 2 are 1074 2G Me MFIN SF S.FIN TF rolboco-woblsy Foldaraaobly- waldars Ba 28 FIN N,S,T FUNCTION FINISH SIGNAL -()- 0120.3) a Mili ome 1090 23 EXTERNAL RESET STGNAL 19¢ 2K 01094 aL 1300 28 NODE SELECT RANGE 210 284 aH 01107 fur. m0 ( [AUTOMATIC HODE ! 1518.1) 10H IOI ION 19¢ 40a, RO515.5 ROSIB. OT 10H 2mm BL ze01109 | co. we | 284 Ji=<* MANUAL MODE 0518.0} SF 3H IMA 37A 40 4BA 430 444 288 2c ons cursor! 20 * GUARD IS OPEN -() RO5i9.4) 291 40R ors | anscw STL SSTPSPREFL Alea ler Mee ( SPINLDE FORWARD FLAG 18.5} Rb350.3 ROBEO.6 x Rl 40 28H 281 28M 438 294 BI 28F * SPINDLE CH LED 286 | OS01.5 2K ‘FOF! aH A) 0580.0 286 ons STL SPFOFL STP spree 21 Hlacctaldlero alle SPINOLE REVERSE FLAG FOiMa. 5) g00.0 "A. 0550.6] "AC 28 BL 28M 280 ‘SPINDLE CCW LED 284 01134 | SPREFL_ SPFOFL. — spoRRE etl colle SPINDLE REVERSE OUTPUT 0360.6) R05S0.0 RO54G.0 24D 24E 24N 240 200 vet" | 28 37H 430 ‘prev 20H Ann vyouso.2 28K 01139 | seRun assrPU 200 <( Jon* SPINDLE STOP LED ‘en. 0245.5) 240. 24 -30E 38H *ssrP 2p (N)-~ * SPINDLE STOP SIGNAL 0120.6) 3002a 29P 2 ssiP | n--s-o=( Jo--* SPINDLE STOP FLAG 0560.3] |” 28E” 28101158 | oN03 —surs 30K F-=] | iobbic Es 30¢ 300 1167 | p¥08 —w09 30F 4 ahs 0301.0) R0BOI.1 aig "| 21H m3 Valdis aK oma 3 ele ait cua Wl 4 0560.5) 30L 300 Low 0 Fale oven | cLaur 30L one? | cuMan —cuaur 308 ol 0550.4 ROSS. 30) 30 og | enc 8 ial ide le cua 30° *—- I os80.4 303 veo ast bia Mle four ibe *ssT ENG cold) vabbica Ey OBL cum Lom 0286.7) cua -()- 580.5 CLA (= 249. accort| ( cota, ( ‘y080.0) 30 SPINDLE UP 10 SPEED 240 20 0A SN sau A 08 LATCH 24d 24K 2a 307 300 COOLANT. MANUAL, 303 30. 30N 0p COOLANT OW LED CooLANT. AUTO 307 30 30N 300 COOLANT AUTO LED COOLANT OFF LED COOLANT ON RELAY01196 | x2 3A 318 31C 01204 310 Be iF oraz 316 31H oy 31 au zea 31K BIL oer 3M 01229 3IN 1231 310 ap 0807.6 N63 ica] adele 2a at 2 31D view “yotdas 331 311 450.7 roll “toldeny ss 2H 450.2 wali a 450.2 abto:3] ast ‘tsi our. | ur.2 } yoo4s.2 nx. -( ). 0127.0) ina FLU AR xo 120.4 ove (= 126.4 3 AUK. OUTPUT 1 26H 25 318 AUX, OUTPUT 2 250° 264 SLE MIRROR SIGNAL 26F 26K 316 NIRROR SIGNAL 266 261 311 MIRROR SIGNAL 264 26H 31K FOLLOW UP SIGNAL ‘SPEED ARRIVAL SIGNAL ‘OVERRIDE CANCEL SEGHAL 408 10 19H 200 25. 254 31P01236 32h 320 128g 320 o1246 320 32E 01250 30F 326 1255 32H 32 01260 32 01267 32. on 32H 01275, 328 320 32P SUBI6 2A rnare| % 238 aablesa adolos | rorcw rabhaco y 2 ry ibélona” isles Be Eat rorcew nahh Sa uss? bP aobbicaabedics Fallacy Sot eon | Te ROS81.0 2K oMo6 TOK ATCRDY | fobbo ar "| 32°" 3a 952.4 oolbece avoneg 0 7 RO wb wala a abet 2k Fo1s3 308 0581.3) a) Force ROSA. i Less? o1sco| 0863.7 32 ‘TOOL NUMBER = 0 QF 32L INDEX AT HONE HARKER 260 266 32E 300-38 FORCE INDEX cw 26N 26 326 36E FORCE INDEX cw 260.26 321 364 ‘TOOL NUMBER < 7 2c 3a TOOL NUIBER IS OK 32N 418 42k 42F gH ‘TOOL IS COINCEDENCE 33L338 330 | <02>. 320 33¢ orz9a | arereg 33 orga | arc 33F 336 ovgs | ae " ioldice 331 130g | arcs 33 aia | area 3aL tA 33m ora [ates oe abbis 330 3p zy Fouts. 1 SPISOR 7 En ATES persue 316 cross robles TOISCO, I= 0503.7 30H cums wobbase walks] IPL/EE ATCREQ abhi Re 338 ATCREQ 338 ATCREQ 1.0 3A R07 aan arcneg woslice Sk ‘07 ATCEIN rolbe:e” “abso” woneisaFoLk ue ATCREQ tasty tobe 334 ATCREQ 0520.6) ROS31.0 3a 334 ATCREQ| *20551..9 ave } 0551.1 area 0531.3 area 0551.4 6 0531.6 3 ‘ATC, REQUEST ep 330 330 33F 33H 339 33 33N 3aq 300 35N 37N 418 42K AC POVE ARN 14 33 33F 30% 37H UNCLANP_DRAWBAR 336 33H 36M HOVE ARK, OOK 33 330 34K ROTATE CAROUSEL 3A 33K 33 HOVE. ARN, UP 35m 330 34K CLAP DRAWBAR 330-34 36H 3704 01325 BISCL ATCREQ arc | A S Jono MOVE. ARH BACK 0531.0, ROS31.7| MB MC MF 34H 33h x0 01330 crows, TF Arce HC n= Joo-* TOOL CHANGE FINISHED watdo.6) 0180.3 05320), oan “27 338 HE 7D ancneq 0 “lf bese 3h HE o13ag | arc oF % | TSTORE *- O86 o13ag 3G TOOL CHANGER IS READY (}HONE) 268° 32H 41A webbie talbca ai Iver, ave? twat smu T ieles Wolo Ban eek 01348, 23H aatacel CAROUSEL IN RELAY 1.1] F148. 2 34 341 34) ores | arcs TCs owes 3aK I CAROUSEL DOWN RELAY ‘aH 3a 30H 362 34H | 7 | twn07 Je==" CAROUSEL OOHN TIMER 0520.6) 330. 330 2p35 01367 235A ‘TOOL COINCEDENCE TIMER TRB ) 0335; 0520. 7| 358 01372 % cero 350 © | CSroRe | TsTORE | OMY” * Je-<* CAROUSEL CHECK ROTATION 0352 | 0oa61 | 0526 0545.3) 360 350 386 35F 356 35 01384 % ROT 351 * Jan ROTATION DIRECTION 0545.5) 360 350 35K 35, 35K ATCREQ oN audio BA 350 35P01336 | caRcon canon, goscou we: i oobi. abhi. isha eRe S| cncow aoe folded i ciwsor see ea tor wot ‘aback i roc ase Lf 0 we ‘36F “el les? if 366 o. ootaca Me user son ha wosta.0 oo | one a wiles? sites if over 3 pe oigs | sens "aL obi abedice ouge | ree aes ns Si asda] ebabive ahsba.t Be) Soe feo t GR oven son 36° cance 0083.7 ont 0845.4 36 CAROUSEL CCW RELAY 2H 30. 36A, RANBAR_LATCH 36037801427 ‘STA 378 01439 37E 30F ous 3G 3m ast 371 370 3mk 01456 3 01460 374 aH o1a6s, 370 ap |. 93uce MAK. easel. 4.0 371 arcean go Se versie wens Be oats abide 371 eR i. vouuine ot & 451.0 A512 alee obthie nea wei 330 SpoRRe wall 0546.0 37H me 0053.5] ER } 082.0 aisuc 0583.5} payse 0564.0) 37 DRAWBAR_RELAY BIC 37E 37 376371 DDRANOAR EXHAUST RELAY DDRAVGAR_ IS UNCLAMPED TINER 376 371 ORANBAR, IS UNCLAMPED 25F 33H 37 37H DDRAWAR_ IS. CLANPED 256 MA MG 370 STF 37) SPINOLE ORIENTATE REQUEST gh 2H 70 A ‘CONTROL OF SPLRDLE ANALOGUE TIMER 9. 370 384 38C38 01470 | SPSLO THRO SPORRE SeNSER| BA tl an wobec aol: oy gobde-o Bee Mo | Bie ‘SENSOR SEARCH SIGNAL aL 380 SPINDLE ORIENTATE SLOW } wistéca] Ban 0 50 a 380 1479 386 01485, 38F 386 ongoz | sit aSSTPL VISAFE Y - SAKE 0 ovenaTE vice,39 01809 398 1.2 450.2 398 I dads. 2 b0480.2 30 + o1sis vieLrP| 390 Taiz oaos 0533.1 * VICE FOOT SWITCH FLIP FLOP 396 39F 396 01524 ropa 39H (Jone VICE OPEN RELAY Yyoo8o.é) 2a. onsa6 | vicu viet 391 VICE CLOSE RELAY 2M" 31F 299 beeen Se = | oxga | mau TW ast even Be tl 290 WHINE ALA woblare” hina” voltae ou ne fst ZEA aa ce ioatoso x Pa 2a 0 sor |ue I ast robe owsay | ast sy or ngs cies 40x ao son on 400 0p AUTO. GUISOP iobley tous ao | Bo SuDPAL wobbo.t 06 451.3 Y uOPAL ). 0600.1 SOHAL, GGUARD OPEN ALARM FLAG 401 GUARD 1S OPEN ALARM 406 SPINDLE WOTOR OVERNEAT ALARN016s 418 os aL 01580 an a ap | st ‘MOI ao) 0292.5 6020 SF” | 346 TCHRAL, oan Jen 0600.3) peruaL| | 0600.4) oun (Ja 0600.5 Loo. cuwcen wor ReADY AH ‘tk DRIVE TRANSFORNER THERMAL ALA ar aN 7 * LOW LUBE NESSAGE 182 01887 | TOK ——PocKOK —ATCREQ 0. aol abhice abelica io got Se (CAROUSEL. CONFLICT ALARN 128 rena aa )eesH TOOL CHANGER FAILED ALAR nooo } 00si0 | 0500.7 seovat| 2 | eect SPINDLE ORIVE FAULT ALAR 149.1 noso1.0) 420 at noes | Zk INATHO. TOK 451.0 a AF ralle |. | Jen=* INDEX AT HOME ALARM 0148.0) ‘o4do.2) Rossi. foeon-a) wet sa | Sab my (2 Fiend Foude.1 arier aay hl roue.2 MAHAL RST a oll ogo. FOL49.1 mF ones | arnes 452.5 ones aed e-=* LOM AIR PRESSURE MESSAGE 00045” 0052.5 0604.2) 1a 12K aa am ae 420 4pouei7 | aMsccw MAN. 438 F0285.6 ROS18.0 728A 435 43¢ aNSCH HANS -oa-7 “paaso 24 430 aE 43F SPOIAL RST 8 cobbiny enact ove | get abby oll Es a1 430 43K 1640 43 43H 4H 430 7 wobbio atthe e asp SPFOFL. 0580.0) 28E sprev als SPOIAL i RO6O1.7 vay 0608. 2) 4a SPINDLE DIRECTION ALARH 436 AUK. USED FOR FS ALARM 45K SELECT MANUAL ALAR 4304B 01656 ae 01658 ‘aD ME oar 01664 a6 01666 a aa 01673 483 01952 aak oa ‘aL aH aan ibebase aaa wet ‘SEAUAL| 0605.1 aay 0605. 5 yore 0605.6 ars 0553.1 bisp2 (): ses 0583.3) 4 SELECT AUTO ALARH 408 DNC HODE SELECTED MESSAGE PARTS COUNTER REACHED PRESET 440 REPLACE BATTERY MESSAGE NO HOG PROGRAVIED ALAR aay DISPLAY INSTRUCTION 1 08 DISPLAY INSTRUCTION 2 ME START UP MESSAGE DISPLAYED aan DISPLAY INSTRUCTION START UP 44) aK02330 48r 02345, 456 45H 02350 cd 452 02355 “5K a5 07360 a5 45H 02365 450 45P boon RO518.7 a asao 4502370 46h 468 02378 463 02395 ‘46K 46 02400 “46H 6 02405 460 46P /RO518.7 A Love abstes7 ml 036s $0523 0390 90395 6"7 o2no 478 478 ons ae 470 o2t20 aE ar ngs, 476 am 02430 a7 DIAGNOSTIC SETUP MARKER 36H a4P 470 47K am 47H am 470 apSECTION24 @ ELECTRICAL DRAWINGS Service Manual TRIAC FANUC 25CONTROL TRANS CONTROL TRANS 2 SEE A4—410020 EN CONTROL TRANS 1 ‘OM Ai5v Gi] S100L 3NIHOWN_GHO3N30 BSNOHOINA 23 0P3, 0P2 23 0P3, CP2 13 x HO 243 20 4 sos 8 00%] | TOov eR . crt 29 ES | goa SYIHSHYOA_LS3M atk 2 3) orve [38], : mans (“39 |} COOLANT WOTOR OPTION SPINDLE DRIVE, IL ate Lva[SNOSMaN “VAG NYG (06-L-08 ‘DILYASHOS 4aMOd NVA 51 _cOR 52 1 N sh_53 N 3 240v ov 40| 9-WO_SANVS vial erooly —CV oN 1aaHS| TRIPLE AXIS, 4 ORIVE SPINDLE MOTOR FUSE VALUES Fim6.3 F2=5.15 F3=3.15, F4=3.15 F5=6.3[ — | SEE A$—410020 8 CONTROL TRANSFORWER 2 2 nov oncuT = —LAAAAT™ 3 200VA ov 2 é = > 6 =| 2 Al a 2 fs} S| or d | a 3 z 2 LUBE PUMP. D mr = a oO g x s 2 R a = a a Bo 36 | | Z| o g| > €-STOP CIRCUIT z AUXILIARY & CONNECTION 5 LINK E-stop 2 rot A 144 146A, 148 145A, 45 107 (To | 99 oO MA aM y eS) c be 5 ze Ye xt/- Loa a a wip Mt 19 19 x 35 Tt ‘AXIS OVERRIDE | o| 23 PUSHBUTTON oO) C< Re sk WIRE No 994107 a2 14 107 ARE COMMONED 3e AT TERMINALS: p] tS ON MAIN PANEL Gl os "3 DBR= DRAW BAR RELAY c'Se CAROUSEL IN SOLENOID al CiR= CAROUSEL IN RELAY CDS= CAROUSEL DOWN SOLENOID 3 7 CDR= CAROUSEL DOWN RELAY (CMC= COOLANT MOTOR CONTACTOR g giz COR= COOLANT ON RELAY QM= B WAY ROUND QM SOCKET A SFR= SPINDLE FORWARD RELAY ESR= EMERGENCY STOP RELAY 2 DBS= ORAW BAR SOLENOID N50 TRANS: VA 315mm | | | me i gl a log i i 1g: _ i 1 2 j j , & | I 2 | THREE AXIS oM—c LG oa DRIVE CONTROL | g —-— ig | ' A __ [40 x 60 TRUNKING 315mm | SSSEEe eteanpmececetaasese —_n | | | | SPINDLE ! | DRIVE i | uns : | | — — a ; | LL. -— 80 x 60 TRUNKING 625mm | | Too Km OStiC*StSt*dS*S*«é ge CHOKE j | ae N DISCHARGE UNIT s | l iesseseeaaeessaaaoooones nts _ _ __ j | wats I [Tac Fae ou-C | oF i | MAN’ PANEL — — | LAYOUT _ [DENFORD MACHINE TOOLS LTD “BRI BRIGHOUSE WEST YORKSHIRE [DRN BY A McHENRY_ DATE_12-12-91 [A3— 410054 |RELAYS FOR OPTIONS ayn vo regia) S20 stm oes corrscron | Gio COOLANT NoToR coMTACTOR rfisteeiisng] GOR COOLANT ON RELAY 252425 SFR SPINDLE FORWARD RELAY i 848721 i ESR EMERGENCY STOP RELAY ae bre comecnons rlsclelslslalslalalalels|s|slalslaia|s|=[=[4] gb? _ BRIGHOUSE ~ WEST YORKSHIRE" [DRN BY A McHENRY [DATE —cf 1 ‘ i MISV INPUT ‘ 36 THERMAL, g e t a ‘ey E R i ga 8 rr ae ey ZA IV AXIS SERVO ORIVE KRY AXIS SERVO ORIVE re Tecra S+24y 36 SFR —o SRR —o VOR — ver a iow! # gE og z 2 & al 5] aE i 5 L. =l 4 : ro. 2 o ee 52/8 £18 Be 8 8 g bole | 5 Para & fe 8, fig 2, 12.8: g 8.8. S gy g Sid ose 2 3 g gis! : ne g g/ 8) Le A — LS _ [HET Ne Zo Romeo [_"DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY [DATE 17-10-91 ]A3— 410026 Ao| M18 CONTROL INPUTS 8 50 WAY = 3 FEMALE G, _Wonoa_| DESCRIPTION ar | 2! CONNECTOR = — TO PINS 5 ov 28+ 29 ' 36 =| +24v 3! [ov i 1. =| -_ 7 Zz ov SPINDLE ORIVE my ~ TERMINALS: al c-s4 Z| (10) (12)y 9 SPINDLE ALARM 5 vost a q use FLoar sure frodo| 6 7 CAROUSEL , L | 1 REV SENSOR xo2.3) 7 7 - CAROUSEL 2 UP SMITCH po2.6| 8 3 | a kona] 9 | Si a oy x04.4 | 10 = xon7| 11 a 125 _ WHITE /BLUE 4 auxtuary InpuT 1 }xos.2 | 12 aut (0) 3S ‘CAROUSEL a IN SWATCH x06.4) 15 a z 08.8] 14 a mae 08.0) 15 SI Mir x08.2 | 16 3 ce Mrz ose} 17 g 49k yewow/neo Guam, CLOSED | xo8.6 | 18 os | x! x00. | 49 5 x by x00.3} 20 a 116 RED [SOF swe foe | 2 }-US Re gg Z| 3 oz | 22 fa = a lxo2.a | 23 ? — algia |y02.7| 24 rs — ala 3 aye 3 lxo4.2| 25 ae Zz ¢ 36 ze 2 +24v Gla 20 CORE SCREEN TO TERMINALS 4 CUT OUT A RED BROWN 3 GREEN/RED M18 WAY SOCKET IXILIARIES) 8) |8 TURQUOISE 9 Kei 2) 8 & >M18 CONTROL INPUTS 3 2 Zz 5} 50 WAY Si Hun 3) ‘iowa = 5 3 gZ 3 a “| oO gs 3 a a q oO} a a a g a 2 ql 4 al a <| 5) g 2 a a8 3 a 2 3 2| a} 3) > z 5 g Fi 3 7 7 re} gi | al ar iigsa Pa 8 ol? 3 Bg sé ala e “7 § Bo alg 8} 3/2 3 mt s | 8 > 20 CORE SCREEN TO TERMINALS cur OUT RED /BROWN GREEN /RED TURQUOISE, M1 8 WAY SOCKET (AUXILARIES) M2 8 WAY SOCKET (FOOT SWITCH) a Py DESCRIPTION BIT | PIN +24y RP 7 122__GREY ame raessure toga] an |! o— canouse, 118_veuoW ca DOWN SMITCH [X08.0 | 27 2 fous | x ci 2 ‘SENSOR: [*09.0 | 35 GUARD FULLY 128 WHITE/RED | open swrcH fava lead Seno waren s27_reuow/awe mux weort—oza| 7 | 124 _mepreuscK us ( pecs] | |_120 BLUE oA mas | oe oso] 39 howe] « 148 RED/BLUE BSSrSaten poet | 42-0 — M2 (A) a2 (c) hows] | ~TZ }x08.5 | 48 | sKiP x08.7| 4 |—119__GREEN _o prope input = 36 +24yfoi G11 STOOL SNIHOVIN GUOINIO a | FF pe, asnonowa SUINSWHOA 153M convectonMe (MANUAL PULSE GENERATOR CONNECTIONS) SIGHAL Pin ne w 1K ov eke av Connector 2 . >t +s ee rrerinat 3 " rs 3K +s ok | ” 1« ” wa res oreen gy oe 34 KOTERNMAL & * —OTERMINAL 5 " wor ep evel ys _oremmnat 6 te a ” a0 svc ney | a nt 2 1K To SPINDLE anive ” pve Hast ave LNTOA YE we Sawa -SWIaT To au anud Nanas ONY} WK 15K *«K }___l | an Wi KE 20K Tita] 20|-499 sind TwanvH 01 299}Git S101 SNIHOVW GYOIN30 CONTROL TO AXIS DRIVES 12 ON LHS X AXIS M34 TO CNIL Z AXIS M44 TO CNIN Y AXIS M37 TO CNIM IV AXIS M47 TO NI 20 WAY MALE 20 WAY FEMALE HONDA CONNECTOR HONDA CONNECTOR vescnpton | Ps fa | escmeTon 2 PWMAn + }SREY. + | PWMAn 2 ‘OMAN 2 PINK 2 | COMAn ro PWMBN 3 |-ORANGE 3 | PWMBn 5 mi COMBn + MAUVE + | COMBA PWMCn >; WHITE, 4 @ | PWMCn a COMGn + [YELLOW « | COMGn re DRDYA 7 | WHITE /BLUE 7 | DRDYn AS RA = RD @ | IRn NG GDRn @ | BROWN «| GORn 2 a isn we | BLUE vw | ISn GOSn ww | GREEN n | GOSn oI MCONn 1 [BLACK 1 | MCONn| Z| GNOn LL ABLUE | GNDn q PWMOn ‘ | YELLOW/BLUE. w+ | PWMDA > ‘COMDn wz | RED/BROWN, = | COMDn z PWMEn vw | REDZBLACK, ‘| PWNEn a ‘COMEn 7 | WHITE /RED | COMEn ai PWMFa v= } YELLOW RED | PWMFn iS COMFn w |-SREEN/RED ve | COMP al wo {_RED/BLUE ral tine a ah Fat ab! ale vy st 8 gG7 STOOL SNIHOWN GYOINSG SSNOHOINE Suret-oF ALVO[SNOSMEN V_AG NUG] SuIHSWIOA _1S3M Tesss —£¥ 20 WAY FEMALE 20 WAY MALE M3 CONNECTOR ON MAIN PCB KMt CONNECTOR ON YDU CONNECTOR M3 CONNECTOR KM DESCRIPTION g A n DESCRIPTION 1 1 kcMo-0 2 SA 2 KCMO-0 s BROWN kcMo-1 3 3 KCMO—1 RED swo-6 ‘ ‘ ‘sW0-6 ORANGE sWO-4 . s swo-4 YELLOW swo-2 ‘ ‘ ‘sWwO-2 ‘ swo-0 7 7 swo--0 KoMo-2 ‘ . KCMO-2 MAUVE KeMo-3 ® ° KCMO-3 GREY SwO-7 10 0 ‘SW0-7 WHITE swo-5 " " sWO-5 ‘SWO-3 12 L_PINK. 2 ‘swo-3 UGHT BLUE swo-1 5 sHO-1 KeMo-4 4 | TELE “ KeMo-4 KcMo-5 19 [_—TELON/BLVE 8 KeMo-5 KCMO-6 te | RED/EROWN 1" KCMO-68 BLACK/RED KCMO-7 i Ly KCMO-7, 8 . ‘« . 20 7 # T. é i USE 20 CORE SCREENED z CABLE SCREEN TO MAIN PCB at & [|io 2 a MAIN PCB TO AXIS MOTORS 8 M35 X AXIS = M38 Y AXIS. > M45 Z AXIS 2 M48 IV AXIS A 5 ‘AXIS MOTOR Pi SIGNAL = CONNECTOR PIN No : 8 Ov 1 ‘|b Oe 7 [RED/BLACK ST 5 ov 3 fobACK sy RED ul ~ {RED /aROWN , 1g +5v . ze > Kk o +5v . 3 2 7 A ‘OHnA « [BROWN > R Hind . A > s ‘LLOW a Cn8 e => M 4 [————} GREEN « Cn4 " L |S n2 1a fOLUE s> Ff 3 Cnt ie AWE => c lal PCZMA ws [SREY > F Z WHITE q *PCZMn * iawn et G Ee W/RED_ {sl PCAMn «fe ie = SSA ZI *PCAMN v7 PETE ZR s>0 |e PCBMn 1» [PINK > 8 > »PCBMn vw PURQUOISE E Na z 2 = ia ig tal > H » oF — e334 T “Pos dal iar i re Vt] 2 of Tale 8 i | 4 & 8SECTION22 @ MACHINE DIAGNOSTICS e@ INPUTS & OUTPUTS Service Manual TRIAC FANUC. 19G7 S100L SNIHOVN GYOIN3G 3SSNOHOINE: SYIHSMYOA_LS3M ALVG|3WOSM3N ‘V_AG_NUC 06=2-Zt VIO SNA se00ly FV OANW ORL Wi NOLLNG/d OWO-SNO| 40 6 ON 133HS| 163] 25) 100) 102 104 107| 149 149 2 22 24 i149 i149 149 1% 103 es CONTROL ON P/BUTTON (GREEN LENS) CONTROL OFF P/BUTTON (RED LENS AND SHIELD) SPINDLE RELEASE P/BUTTON (RED LENS AND SHIELD) CAROUSEL, COUNTERCLOCKWISE P/BUTTON (ORANGE LENS) CAROUSEL CLOCKWISE P/BUTTON (ORANGE LENS) AXIS OVERIDE HANOWHEEL 4 CORE SCREEN P/BUTTON CONTROL/ON OFF 4 CORE SCREEN (WHITE LENS) SEPERATE GREEN 107 SEPERATE BLUE 38 147 ALL WIRES TO 12 WAY QM PLUG GUARD OVERIDE (WHITE Lens) NOTE THE PUSHBUTTONS ARE ‘ALL MOMENTARY, REMOVE, THE SPRING CLIP FROM EACH SWITCH HANOWHEEL,6 way TERMINAL 3 biden on ate 2 ; ceaousee ay te s2_', s2_etace pealirecron ATC Mot0K 3 3 Ty Leteo fe 32% 53 mace __ > Lwnite 3 ue 427 ace epics i te Larow a 2 Wey nou 5 [auc carauset > => SENSOR ; 3 35% 35 BE SLue sy, stu ' We ms ewe A canouser ‘0 5 mo awe ye us} UNIT 2 4 surTeHes a F nn ae 20H Ls » 2 neo * a — uD ‘ 2 WAY ah CONNECTOR ON ATC SUPPORT BRACKET I | 46 BLACK 1 | Sock 2 f sy | ARE " | pa 1, fApouseL = 347 atace ee ° ! i 1 : 6g 27 state, i ' ee ! 4 i ! ———— ore anc Box & ; 5 way on ' ’ : connector il ; on arc Box : r sPrnnte rf SENSOR 1 be - e_ PINK : * ———— 36. stay 35 ov a eta . |REO} | RED | RED, | YELLOW YELLOW YELLOW REFERENCE oe Ud Ld Ld 4 CORE RED RED REO ’ | SS YELLOW YELLOW REF ERENCE GyRB RLEL 4CORE NWOE Pareles TRIAC FANUC X:AXIS , O/T WIRING 1 TRIAC FANUC ATC X AXIS O/T WIRING $7 A4-410038 ENFORD MACHINE TOOLS LTO. BRIGHOUSE WEST YORKS. DRAWN BY A. McH [pate 10-6-88ve veles a4vu | MW Vv AW NMVYU | SMYOA LSIM ASNOHSTYa = GL1 s100L ANTHIVW QYO4N: L700L4-EV 0€ |roor one , ay 62 [40 asin] op ‘suvad fh 1084NO3, zt |s00z Aone mae! [te | so] 6 jl ) vy | (aaiits) © yosnas O25) (at 1 qwwa3Hl 9¢ to wn | oP Eg 8 ' aalua a 7 9 2 2 2 Va ohuas s]ele o|sjrfelele \ 1 seseeun on —— o3111ya vid ez foot oO 12 -noee| 42 ]40 00. fw a nse wus wovie agau 1 xXo@ 13uvs OL : 3LVId WaHYOUSNVYL Wows! Saat 94 ; ! i Pree or nnrTirerrarere ONTYIM 31V1d YaNYOsSNVYL INNYS JvTAT d ‘ wus ala oz a 9€ ttOM-B CONTROL 2 3 vain pee FANUC OPERATORS PANEL : CONNECTOR Mt G8 WAY ROUND. CONNECTOR MIA z 5 fe ais 2m commecTaR, ~ 2 escareri0n 2017 Wo [PLN No 1H Ho al ff » Tn auc aoa rears Reo ep w 2 2 el | yp gosto ; 3 a [eo [eos eas "| 5 Op BK 2 BROWN 3 eter |e = 8 . aco 2 xara [1 - oo onance > i , : xieq [o op—Omee an OO oh YELLOW Cc 1 [ 9 A * a). | EEN br aan Sane a to Op——_SREEN eg | = ~ BLUE Po = a| : Tove [py of}—me ___e Toy ; z ~~ = VIOLET R a oe a x10 | Hon 2 = t 7 5 1 ney m 07 x27 [43 e 5 warn kos x 2046 [1 OF ~~] pil - 03 x 203 [15 ene . ~T ~ Turquiost | wz |x 202 |16 OF E t i neorauve 101 }xaoa [a Greens neo = Koo x20 |1s OF nn 2 ‘RED/ BLACK | ESRBBNEY wowrron [x are O-]_—»._ REO ots 1 Toe = I HITE! RI Ce z| | x 163 [20 * So Eo B| PRS Sere i In YEUOW/ BROWN V9 nae - z O27 = : x12 [3 0 02 | & x18 [2% oO om G x12 [as 0 . . ow ' 3) Sao = aa 4 . az : AYE TY cong: sat . isenes abFenence Schl iy ‘gest "be cone Ee SCREEN BPS . ELS : 1 SEP Fe] |F 6 1HAI PCB CONNECTOR H8 FANUC OPERATORS PANEL Connector nie 7 an . (toMnee = escent on ae warnouna [say ny Om CONNECTOR = : , 0% asvt xns [ey of _Wnitey peau Paloma - 0 ow ste fas 0 On cal GREEN tn a 6 - ewe r : - cone ste pt on scaea way [a wae q - dey 32 oF WEG toa | L wove xa so} —_veuowsauut sto . war tesa ~ | #ove xr fx : 4 x ; Ca BUUEBLACK a xov2 xa [as oF rears alee rove xno pe gancerawve 1. [oy | Kos resis! yeuLows crew 7 . REFERENCE 7 310 RED xaeeence us Tyas fe Toa T er 7 ay_puur vy qerewence Us [x ans [as area 2 rematnce 1s |x abs [sma oe vr Ta poute scree 5 2 fall i 4 ers yin laod oneNce? sree « 1 : ' x26 [ao! a , a pecan nyoel oreewrowe ——j To Ny sRey/ put = feo GReEN/BucK a " . VIOLET) piace gf re 182? [a 7 1 224 |e BROWN / BLACK 5 A x am [ee alo i 1 wae x 10 [es venow/RtD g = ~ 500 a Sz]. - =a 2 ly |x ae a Bicone Bee ' 7 Fee : ae] | . ire] |FG17 S1OOL SNIHOVN GYOIN30 BSNOHOINE SYIHSHYOA _1LS3M 06-£-91 SLVG]aNOSM3N VAG NYG SPARES zZs001r CV FANUC OPERATORS PANEL TO PUSHBUTTONS MIB 50 WAY HONDA PLUG re oescnnon oss ov | t ov [2 ov [3 ov [4 149 424 KO 5 x20.5 | 5 100 BLACK ood TOOL UNCLAMP P/B x16.7 | 6 Oo" X17.7-| 7 x187 | 8 \ROUSEL. ISE P/B | XI17.1 | 9 Loneaom on CLOCKMSE P . o——_—____+ 102 RED ~L C/ANTICLOCKWISE P/B- Oo xe [tt x16.0 [12 KO 7 x20.7 | 13 KD 4 x20.4 | 14 kD 3 X20,3 | 15 Ko 2 x20.2 [16 KD 1 X20.1 | 17, KD O X20.0 [18 E-STOP MONITOR x214 [19 | ——107 oreen 22, STOR aRCuIT x16.3 | 20 GUARD 0/RI 108 RANGE DE x18,2 | 21-9 0 —________» 104 YELLOW 1 x17.3 [22 |} ——"" ____6” “6 —_______» — 405 BLUE tt x17.2 [23-0 6 _______+ x18.3 | 24 X18.2 | 25. 26 27 28 29 +24v [30 +24v | 31 149 WHITE +24y | 32 SNOLING/d OL BLN Jo] 2-H OANYS Ovi Zr on 1a3Hs|it $1004 aNIHOVW OUOINIO E 5 z wary Pca connector zesesterion (eonaus) Lb War ROUND om CONNECTOR 2 158 _ REY iN E 8 op ot 5 [esrousec Wee sraea [es 7 ysa7 yy on 153_ORANGE 6 i on 1s2 Reo OQ ca 4 eeeeeeeeeeeeeeeene FENUC OPERATORS PERE (ea) Connector M2 pin ¥50 2 [iy ot aL cuanoe ; [contmor ow cane iysta [pep comer veuow XAT DATUM LAMP ¥ 52-2 [16 z 6 — caeen t Ya om ume [ese fa sive ; 2 aT vaton cane [yao fro ae 1 AT DATUM LAMP ys03 [roe _.—_ [coouawt on aetay |v s0.0 | ra93 rer [re yox0 [reo . yteo [ase om o7 on Miz) TS THE aWty OF =] - SOCKET FOR aUyTLTARES pee] - 5 BSE] +1 _ ‘ = . ame a T T wrConwecton m2 (Femetc) CONNECTOR M24 (ware) AUX, OUTPUT 2 Von ot WHITE ig pin F oQMt2D + ov connecr0R 2 | = . mS +—— 4 V 320 | wo ys jas “ ip 6 yore [au ot} ORY = v8 [3 oa esa [Bea a wos ysia [37 = t weet ne lereors yea pe ws vie pred | weoveuace we 7 | eel ciel 36 homeose eer brown CLOCKWISé RELA Bees |e tical ase . muna aan [rae pape TST a Yas [ae eae fy sae fas oc y 523 [seo Oke Jnnouste Paves neva] y son [ow p 82 SHE eee r ~ ‘ Or tee ing) Sonvs ov tuL TNve Wb 1883] oo Lyvaao | ae] suneno Fea i aH (2) 1S THE BWAY OF SOCKET FOR AUXTLIARIES IG17 51001 SNINOWH OHOINIO { Pc beset eTiON eat wo Lanes. Fanuc OPERATORS PANEL TO w7e__so war femace j ADDRESS) a & 3 a a i g a i " 149 hee - ~— — 169 GREY / Bue aan att onMcnned |i.5 220 |: eal eeeeeeeereeeemrrnnaan oe —Q—+ i ysz2 [we | a | Lae _weoveuace Ot Aseanes TT see | wntter : g r nee Ty | 5 oe \ y) : Pin WOnBERS eso vor useo \ 34 , 3 ° il F 1 Sip | : = (Fa Ef 1 AI r i T T TTT i 1 5 2 4 3 20 WAY FEMALE et CCX2 ON GRAPHICS BOARD 7 IF GRAPHICS OPTION FITTED 2 CCX! ON MAIN PCB 20 WAY FEMALE Zz CXS ON OTC CONNECTOR CN1 (CRT/MDI PANEL) mi a SIGNAL & SIGNAL | o RVDO RYDO 5 HSYN HSYN VSYN 3 SYN, 8 cvp0 Gyo 3 BvD0 BvD0 2 3 e G m a 4 3 Ed a ty Fa ea sl 3| Z w <| i; > i 5 a 8 8 olpeg Lye d Pan ale | THe & ¢ sg z 3 S 3SHEET 24 POWER SUPPLY CONNECTIONS TO V.D.U. A4-310023 INN? >a > power ow YELLOW >3 SUPPLY UNIT GREEN > CP 1S RED >5 BLUE 6 USE 6 CORE SCREENED a = SHEET NO 24 DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRAWN BYK.S. DATE 7-4 37 AG 310023GL1 $1001 SNIHOWN GHOIN3O 3SNOHOUE SYIHSWYOA_1S3M AUNSHOW VAG NYG SLVG 4 16-01-51 ‘BOLONNOD 071 AWNOLLIGQY. OZR =v eSOOly 9-WO J-OVRL 30, ST ON 133H5| M20 25 WAY D TYPE HONDA 50 WAY FEMALE FEMALE fet ree DESCRIPTION 1 — BLACK 27 [x12.0| ADDITIONAL INPUT 1 2 |——— eroww —————— 42 |x12.1] ADDITIONAL INPUT 2 3 RED 12 [x12.2| ADDITIONAL INPUT 3 4 /-———— RANGE ——————— 43 | X12.3] ADDITIONAL INPUT 4 5 YELLOW 3 [x24] ADDIONAL INPUT 5 ¢ /-——_ GREEN. J 44 | 12.5) ADDITIONAL INPUT 6 7} ue, J 14 | x12.6| ADDITIONAL INPUT 7 8 wuET 45 |[X12.7| ADDITIONAL INPUT 8 9 Le] . " GREY 33 | ¥e4.0] ADDITIONAL OUTPUT 1 ja} ware te |yeea] aoormowaL ouTPUT 2 13 PINK 34 |ve42| ADDITONAL OUTPUT 2 [re TURQUOISE 20 |ve4.3| ADDITIONAL OUTPUT 4 15 RED /BLUE 35 |ya4.4| ADDITIONAL OUTPUT 5 18 RED /BLACK 5 |ye4.5| ADDITIONAL OUTPUT 6 7 RED/BROWN 21 |ye4.6| ADDITIONAL OUTPUT 7 18 WHITE /RED 36 |vB4.7| ADDITONAL OUTPUT 8 19 20 1 | ov at 28 |coms ; 2 1 sue ov 35 29 |cows| D unk [eet se 25| | Gi1 SiOOl SNIHOVA GYOIN3C SSNOHOWS BUIHSHUOA LS3M Tunaen v AB NEC ‘Bivd 96-2-1 Vi0-val SUN3HOS BBKO ‘onkws Ovi 1 133HS, WORKLGHT TRANS. 5OVA 415v / 12¥ ISOLATOR gu 8 go ft 3a —_ ° 22 | —— ——— 1h }—o wh a WORKLIGHT os ae Es Is 33 oe rt gz MAINS FERRITE CORE ALTER | {ar 003615) ws By iow CONTROL WLLL rest 123 4 SEE SHEET 3 CONTROL TRANS 2 S0OVA fay 7 HOW CCONTROL_TRANS E7oREAKER _ _ ‘Oa + LL] So 2 CONTROL TRANS 1 io io a 2004 [100%] 39 123 ; f TRIPLE 3 hv iz] Pe | rive OOO SEE SHEET 6 123 i " 7 4 3 FANUC POWER SUPPLY RIGHT HAND. SDE A SERVO ORVE OF CONTROL) Bal C/BREAKER 10 ane 12 ~ | ~ rf LL one a an 3 o~ 6 TRANS ~ 39. plot . el) Oe sagate U5h55 ac NoToR hus CP ks ee HE 51 COR 52 ole! AMP Loto - BIA a LAS ore: 15 | | Chats sin | {sea _ ie coos ty“ peRESSOR ae ae o RE (Rs 210-364) SPINE ORIVE SRR ° wa 18 ne eof crOKE 1] SPINDLE SHORE Lg wOTOR AN : SEE SHEET 7 FOR DETAILSo)e)| 10 awe 6/8 Gi S101 SNIHOVN GHOIN30 BSNOHOINE BYIHSHYOA LS3M. SBLVG] AUNSHOW ¥ AS NYO s6-2-L4) LuNOwID TOXLNOD ZO-veL yS¥ LENOG NI 4! ‘Gny dOlS—3 ons O¥IaL Tai 7 1a3HS CONTROL TRANS 6a [60 | * oov To AXIS ORE 3 30 SEE SHEET 1 2 . ( CONTROL, TRANS 1 __ — — = FANUC POWER SUPPLY V (RiGHT HAND SIDE OF CONTROL) c p 2 GH | CONTROL TRANS? og 32g ~~ \f10¥ ~~ | 110v CONTROL Hs CIRCUIT IE ov _____ | Sce'sueer 3 nanenne ry ~T J Bay REMOVE LINK Psu if REMOTE e-S10P FITTED all 38 ee ~~ 35 aay ov ESR eA 146 MBA 145 99 ” © 1 REMOTE, -— E-STOP 147 = 99 L a Axis UMIT 8 WAY ROUND OM OVERRIDE Connector FOR AUXLIARIES OXIUAREE sehen 36 Ss rs) we (Ise B 8m 79) 3) 35 (F) 158 : ze fe) e-sfor woNToR m4 7 at Dee SEE SHEET 10 0.5mm BLUE O.Smm EARTHol i Bis —_ QS | comma. [Fro] eS B13] trans [oS fa 8] 2) oncur, |S S-o7e] AAAS contRoL TRANS 2 ——I —— W/O || io ae AA, NA 8 a Li > ep, 2 J 2|G Tov ov A g 6.54 7 3 caaineT BI Os 5 14 d oor aE aTS gs DRAWBAR ORAWBAR o— oo s0.eNOD 2 RELAY tr 2 2 aces CAROUSEL IN j CAROUSEL IN gg SOLENOID 2 RELAY o 4 CAROUSEL 7 CAROUSEL, — Rouaiba a Down eo SOLENOID qi RELAY ¥ x Zs — Vice OPEN vice OPEN — tH betpoe — — 2 eae e 6 Oo “P sovenoio G z a 5 0R a DOOR OPEN — 36 Dos -# BOOR OPEN — BH — bee = — = sora ‘RELAY ro oI I ber >t 2 BCR s7 oes. DOOR CLOSE coe ose fg mp be po PE — — SENSO @ rer > tq = ‘AIR BLAST ABR 58 ABS * AIR BLAST & r = —— eo/\oe— = — = souenoio FA RELAY ,° S| 7 COR re] cue ‘COOLANT cooaNT ON Qo 8g Co 9 orn (S} RELAY eo CONTACTOR 3 ml =) SPINDLE eu 80 uae. nr 7 Le _——— BUMP 1 FORWARD — oO ui) gga | RELAY 28 1| 225 a7 S| ES é 1.5mm EARTH a i oO} |Al¢ Gi a S) Jalil L : _ .a WORKLIGHT are TRANS ; 80 x 80 TAUNKING [ ] SOLENGIOS 7 FERRITE CORE 85 TERMINALS + 6 EARTHS Oc/t 3617 80 x 80 TRUNKING 40 x 60 TRUNKING | { co la ]oatos 2\2 I | Naeece cae was | c/a c/8 | FUSES B 2 |2 fe | . ~ 2 [2 3 | 40 x 80 TRUNKING 313 om-c & THREE AXIS x |x| | conor | 8 Dave | cca | 24 sii | 40 x 80 TRUNKING FERRITE CORE 0C/2 3615 a (ZZZ2) [ 80 x 80 TRUNKING 300 vA L__4 aoeeeeee mane | renqie cones If If Oc /t 361T CHOKE | onive ~ f CONTROL AMS DRIVES or | | SE || BEES | 1 KVA 15 KVA a | ON BOTTOM OF CABINET gat TRANSFORMERS MOUNTED ON TRIAC FANUC o* RELAY MOOULES BOTTOM OF CABINET MAIN’ PANEL Fl SEE SHEET 5 FOR DETAILS tavout ODENFORD MACHINE TOOLS LTD BRIGHOUSE. WEST YORKSHIRE ORN BY A McHENRY [DATE 15—7-96 TR4-048MAIN TERMINAL STRIP 85 TERMINALS AND 7 EARTHS als) CONTROL uNKs TRANS , ers CP MMS AXIS ORIVEC/8 (tesa 038) ra eee soc cs er ele ane U2 7 38 ot 3 | eer Popo pr 7 tle tle | 44 k 3 Ne “1s ‘STOP RELAY [| | setexaa sss ss 10 7a Sa oe a2] | SUPPRESSOR FI ATC MOTOR 315A a F2 ATC MOTOR 315A orpeos sey F3 110v CONTROL 6.3A } £4 WORKLIGHT WSE LINKS WITH RELAY TYPE 51851 FS SPINOLE ORIVE 134 NOTE 2 WIRES 185 AND 186 | | oR tA STANDARD RELAYS Mnaleestorne/al F s 13 3.44 135 rs tts 4 51 eee | | a7 5 8 8 86 1 569866206 1 1 1 1 1 1 OA 13 2 1 1 oO 6 6 7 5 5 53 7 9 0 2 3 08 TAT RTD vel pete pet o}olec GR GR cCR SRR SFR aire SEAS sla{si/6l3s{4{sle]s}4}sje}s}4]}sje [3] 4} sie 252525 848687 5 1 55 2222 4 2 1 8 3.2 o1o1s 8 S a trac Fanuc |_SHEET S Rear WRING [—[ FT DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE DRN BY A McHENRY [DATE 15-7-96] TR4—-058_ }[Fw ooust ask | pee | ENSURE_UNK is FITTED so S$ F | \ at 3 8 as_atack | THREE AXIS DRIVE UNIT mh1 2 as_puack | 4 5 R s7_ewe | oy 28 BLUE i | 123s 4 RHC MMM SG HH AC wns i | REGEN l PP PP PP? TP? ONT T a =a sa so go [ { sine : rT FEARITE CORES EARTH | i (@ 003615) € 40 41 42 | |s 722 i" | | | | | | | 29 | too | FROM | | contro | TRANS: | 1 See SHEET 1 37 38 39 \ 1 $ $ | 220" OUTPUT AXIS ORIVES TRANSFORWER 4150 INPUT 1S KA iiy try TRIAC_ FANUC Succi AXIS: ORE trl | I CONNECTIONS DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE [ORN BY A McHENRY [DATE 2-7-96 TR4-06A || iF IN DOUBT ASK — eee Ov \ 35 2 REN ZAR AT ORE Evo SPINDLE DRIVE SPRINT 16001 = 1 | tov uaRO awe SOLENOID ANaLoouE FROM [11 2 | ov CONNECTOR M12 RED SEE SHEET 17 10 ye 3 | COMMAND 4 | co | NOT FITTED GUARD 1 SFR 6 | aux UNK 43 + 44 4) 8 (gg CONTACT 2 1 1 Lg eo 44] 7 | run a8 8 13 2 xe =f} —| 8 | cow acto. [ aLuE 9 | Taco | wig INPUTS 121 FAULT | SEE SHEET 18 7 24v 36 12 | com | 4 4mm | l O Eke | 18 121 1 J | SRR | [esses ® real +] at zs @+ esto ae ar (1) ob 19. | — CONTACT 2 aoe sar (1) 19 a2 .e2 CONTACT 2 = 24 25mm TT FERRITE CORE 4 | EARTH = (@i 003617) e 2.5mm BLUE main SOLDER TO 2ay - ‘SPINDLE DRIVE 36 Rm 7[e SUPPRESSOR TRIAC FANUC sHeETAd (RS 210-364) SPINOLE ORIVE tr] DETAILS DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE [ORN BY Awcienry [DATE 2-7-96 TR4—07AWORKLICHT TRANSFORMER 50 VA es [e}—_ 415 |2) 9 [2] 10 o [a] 33 | 12 fo) 32 | 24 [2] | CONTROL TRANSFORMER 2 Bc eeaRen na AXIS DRIVES TRANSFORMER 300 VA Ronen 1.5 KVA es [o}-—+1 20 [| ajo oo [a | ~ _ o | \ 0 [e}10 200v] 12 + Bo 8B © 8 | 30 Ie i 22% ov [29 ses[ssS S/S S11515 | we i 415v 100v 202299"3892038 FSBRFTBNFS5S {2 12 TRANSFORMERS ON 8OTTOM OF CABINET TRIAG_ FANUC. Sucete TRANSFORMER Cr) IF IN DOUBT ASK WING DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE [DRN BY A. NEWSOME[DATE_2-7-96 TR4—08APUSHBUTTON SE Panel Soe FEMALE ow 24 NAY cM Ae OM REMOVE AND L MALE PINS oo POMALE PS ORIGINAL Grey HES pin] wine [ COLOUR ees el sue —4 1] 23 | awe [— 4 core [i 2mm | RED 2| 24 | Reo fo |2 RED BLUE orm es | vetLow —] 3} 25 | verow L— crs [3 r * oo ees GREEN 4) 147 | RED 2 CORE TO FaNuc Orance —] §] 99 | awe TERMINALS See 9} 163) RED 4 7 | 8B 4 core 10 | tes | ave 4 gore 15 vance tt) t68| Sew =, fs | RED SLE 12 | 168 | veuow 3 3s | reo 2 core 10 2 CORE SCREENS ia4| sue [-— Gr see sueer 7 Toe stoP P/3 183 | Reo 2 CORE 10 428 | sie | Esa see steer 5 a a z = z 2 4 5 5 E 4 9 3 be 5 > 3 z ao 5 a 39 32 z 22 82 ao > Eg ca 32 aud sdz3 22a 4 g 432 432 usa a2y 25y a4 " g 33, gaa yee Bey BBE se ofp = Eo eto 8d3 382 3233 aae She 2 838 BEE BEDS 338 ags8 3 33k 3 | 2 < < 2 @ 2 5 e os = a x = = = = = 0/8 5 zy 1 + Be PS] oF on ot of ot [oz [ of 0/8 38 | oF On o2 on on [02 of +(/3 ES 3 = B 8 8 8 5 8 g 3 "12 7 t | TRIAC FANUC SHEET 9 Orerators pane [fF] IF IN DOUBT ASK DIAGRAM DENFORD MACHINE TOOLS LTD BRIGHOUSE WEST YORKSHIRE ORN BY A. NEWSOME [DATE 15-8-95 TR4-09oa gl MAIN 0 a2 wan Po OPERATORS PANEL do HONDA FEMALE “ine ““Y 3 MALE ae —_—_— <5 <|@ vescription | at [en fa z fe 3. alle ED /oRoW Zin " al & ED /o.ncK m ov | 2 7 2 3 vELoW/MAUVE 4 2 ow fs = 3 7 7 3 Oy 4 ‘ KOS X20.5) 5 era 5 I ‘x16.7/ 6 BRowN 7 ef g : ° z xI17.7) 7 by 7 3 : TOO, RELEASE 2 onan | PUSHBUTTON poe - i CAROUSEL — z cLockmse e/a | *17"| 9 a ree ‘CAROUSEL ANTI~ GREEN w CLOCKWISE _P/B ez eed 10 5 __ awe 4 6] 11 " g | 3 xi60| 12 2 Sal KD 7 X20.7| 13 oe 3 : 3 " te |_| 4 _ X20.4) 14 “ S| KO 3 }x20.3] 15 PIs = 15 2 i KO 2 20.2) 16 TURQUOISE 7 6 ‘i oi cabo eo Lue 7 7 oo eneen seo 5 g }x20.0] 18 1 Z E-STOP MONITOR | x21.4| 19. Se 1” 2 wee 20 [aes] ~» 3 Guano g fogigurion = [6.2] 21 ae a 7 nna] 2 2 ze + aE a 17.2} 23 23 oO] 3° 8] 89 xiB.s| 24 107 24 eh 5 é /x18.2) 25 36 CORE 25 & . [ese ‘Mi eBes sen 5 ? * 4 cone z ML CORES Use ; —— Te Parry F) |alB “lsWF 5) 2 MAIN PCB « Zz MISO WAY OPERATORS PANEL So HONDA FEMALE MIA 50 WAY as MALE & x ait | Pi [>] 55 pescripnion | 8 | fot Pa =| > 7 21 x21.6 | 26 6 ial X =| Rsv xa.s| 27 WaITE/BROWN ] ai 2 fs} OB] | ea 28 qc 424 gl 24 | 29 5 e GREY/GREEN 2av | 30 oy aI pene GREY/BROWN Sh S| Z| pare faa WHITE /MAUVE | 32 e 1 g ove x21.3| 33 YELLOW/BLUE = sove rs ye 5 rove xara | 38 BLUE /SLACK - g| __| ——— 3 4 Ovi ernie ORANGE /BLUE we 3 L - z “06 Al YELLOW/GREEN i a 37 110 RED * 4 x DATUM SWTCH |x Fa 16.5 | 38 a Y DATUM SWITCH |x17.5 ae Pail 3 2 DATUM SWITCH |x18.5| 40 Dee 2 7 40 a Key ella WHITE /GREEN g| “a 7 KST ar ORANGE /GREEN > — a x 1 g [esas as ~ Z RSV 3 GREEN /BLUE a x22.5] 44 “ Rsv 2 x22.4| 48 GREY/SLUE Q 2 KAS eri GREEN/BLACK 5 i ae MOLET/OLACK —| » ___ [pea] a7 wD Al 382 ma alia |_| sRows /acack e e15 = ig] ASS KAO Peralta _|__yeuow/RED to Bee e L4 mez | 46 sof [tl tt 36 CORE 5 g a H ‘ALL CORES USED al 2 fi jo + 4 CORE - jz jy |x ‘ALL CORES USED > a 38 ale 5 —— +24FANUC OPERATORS PANEL 9 ai TO PUSHBUTIONS 2\2 4 MIB 50 WAY HONDA FEMALE 9 i i T oe PC DESCRIPTION ogaess jn 5 4 s| 4 j 3, fw f 2|a ov | 2 Ai - 7 ow |s a 2 8 ow [a 149 ; ow haa KOS x20.5 | 5 g 7 100 BLACK J TOOL UNGLAMP P/B | x16.7 | 6 -————~ x77 | 7 7 - ; 8 xa? | 8 2 —+—| 101 eROWN 3] CAROUSEL CLOCKWISE P/B | XI7.1 | 9 S cyanmixocxwse P78 | xi7.0 [10 | a . ° xr [it A x16.0 | 12} 4 x07 x20.7 | 13] 3} KO 4 20.4 | 14 z KD 3 120.3 [158 6 - I x KO 2 x20.2 | 16 ma KO 1 X20.1 [17 KO 0 x20.0 [18 oI |— _ 2 E=STOP MONITOR g - 103 ORANGE [ouaro 0/RI0E x16.2 | 28}; ———— >| eee Pal 104 YELLOW — =| X73. Oo Oo——— B| spares a = 105 BLUE | = = a g 3 3 o 5 a In ss | B83 3) 83s |_| dep abe 5 S i ¥ al \-/4 S| | a|8 M2 MAIN PCB M2A OPERATORS PANEL 50 WAY HONDA FEMALE 50 WAY HONDA MALE DESCRIPTION BT | PIN | PIN : BLACK ov [1 1 “|__ Brown ie ov | 2 -—Seom —|__ RED -_ ov | 3 — 3 ov [4 | 4 1 [ 48.7] 5 | 8 al yaa] 6 | en 6| : : 1 ww FS yaa.s] 7 |7| Ke yas] 8 [e SPARE v4.7] 9 9 SPARE 90.5] 10 10 y92.7| 11 " ‘AUXIUARY | 158__GREY * arr y52.6| 12 PE SEE so owe ®, 12 CAROUSEL DOWN =| 153 ORANGE * Rk Rane __|ys2s] 13 [13 | CAROUSEL IN 152 __ RE cacy 92.4] 14 14 ORANGE CONTROL ON LawP |¥52.3] 15 a 5 veu.ow — x aT paTum Laup |¥52.2| 16 a 16 | GREEN veal Y AT DATUM LAMP. | Y52.1) 17 |} $$] 17 -| awe ro ZAT DATUM LAMP. |¥52.0| 18 8 WHITE /LUE ipa IV AT DATUM LAMP | 50.2| 19 -— 19 50.3} 20 | ; . oR ‘COOLANT 155 GREENS eA 50.0] 21 yag.s| 22 22] 38 23 me 8 49.0) 24 | 24 Tr40.0| 25 25 20 CORE 12 CORE * TO OPERATORS PANEL TO RELAYS cur out cut out (ie RED /BLUE BLACK Gaeen RED TURQUOISE est RED /BROWN ( ) YELLOW /BLUEa s M2 MAIN PCB MZA OPERATORS PANEL a 50 WAY HONDA FEMALE 50 WAY HONDA MALE 8 i a ole DESCRIPTION Br Jew (RS 132-434) 2/5 . 3 48.1] 26 > cs 6 "AUXLIARY 159 WHITE a =| output 2 Sealed m2 (F) 36 3 24 3 a 9 28 28 2 - | mi 29 29 a {| _ 8 30 30 b - 3a a B ~ | 2 32 Se 2 =| MOLET — 5 7 ys1.7) 33 + - 33| r ~ rey 3 6 51.8] 34 — WHITE ra B 5 y51.5| 35 : = 38 é 1 PINK rr 8 ws 51.4] 36 |__| 36 a al TURQUOISE rm 2 ws yys1.3| 37 }_-BROS ____________ 37 a c WHITE /RED 7 io 2 yo1.2| 38 A 8] YELLOW/RED i= wt ysi.t| 39 /}-— AE __________, 39 RED/BLACK i wo ¥51.0| 40 — 40 | al Vyeo.a] 41 a is @ CAROUSEL COUNTER 151 BROWN * cor x Clockwise RELAY [997 | 4? az > [154 YELLOW + BR \ 7 DRAWBAR RELAY |53.6] 43 | 43 £ 5 53.8] 44 [+ 2 53.4) 45 45 o 'v53.3| 46 | > ~ al 'ys3.2| 47 ro|____ | CAROUSEL POWER 180_PINK cor ° ren ys3.1| 48 48 3 gs a 'y53.0| 49 49 3 36 @| C30 2a azz 50 50 abe — ze 20 CORE 12 CORE * gig TO OPERATORS PANEL TO RELAYS 7, CUT OUT cUT OUT My 2 REO /aLUE BLACK S| (cla GREEN/REO TURQUOISE, >| AS RED /BROWN |= YELLOW /BLUESBIHSWIOA ISM SSNOHORIE STOOL SNIHOWN GUOINIG AUNSHOW VAG NU] ii ySv 1enod NI M2B OPERATORS PANEL 50 WAY HONDA FEMALE DESCRIPTION art | ain, No ov | 1 ow | 2 ow | 3 ov | 4 48.7) 5 48.8] 6 40.5] 7 48.4] 8 49.7) 9 50.5] 10 52.7) 14 y92.8| 12 92.5] 13 ys2.4| 14 CONTROL ON LAMP ]¥52.3] 15 aR 150_GREY/BLUE 92.2] 16 sa] 17 52.0] 18 SPAR 90.2] 19 191 _ WHITE /BLACK rE ¥90.3] 20 — SPARE ¥50.0| 21 = = — v49.3| 22 yag.| 23 s6-8-f¢ alvd sinaino Pivalcay Si-pel onnva Ovi 49.0] 24 ‘y48.0| 25 ta} St 133s PINS 26 TO 50 NOT USED O.2mm SINGLE WIRES 24v 149 32 24y FROM CONNECTOR MiB, ‘SEE SHEET 12yS¥ 1ENOd NI 4! 8 M3 KM 2 (CONTROL) (WoNTOR UNIT) 3 20 WAY FEMALE 20 WAY MALE 3 CONNECTOR CONNECTOR = $ 4 vescrienon | ex | pescaietion a — 8 1 1 2 Bu a KCMO-0 2- A ACK __ 2 BROW 2 KCMO-1 sh ~ — 2 2 | REO S swo-6 4 + —— 8 - ORANGE wont | 5 YELLOW a swo-2 6 }-— ————|s|__ swo-: 4 GREEN - < swo-0 7 : a 7 swo-0 S a WE R KCMO-2 8}—— 8 KCMO-2 2 MAUVE z KcMo-3 9 9 KCMO-3 Fay — orev nn swo-7 10 — | 10 — wee Swo-5 " " 7 PINK 5 sWO-3 12 -— 12] swo-3 3| UGHT BLUE zZ ‘swo-1 3} a 413] swo-t : (TE /BLUE a KCMO-4 4 |__WHITE/! 4 KCMO—4 >| KCMO~5 15 -—+ TELL oW seh ve 15] KcMo-5 Z| | RED/BROWN 7 aes so L__ LL seore Tel nouo-s Z| BLACK/RED : B KcMO-7 7 17} KoMo-7 18 18 9 | 19 19 20 = 20 ie : SCREEN AT | sve CONTROL END o| “225 1} tee : io] soa 20 CORE SCREEN jn) Be CUT OUT. as YELLOW/RED x WHITE /RED 8 RED /BLUE 3 GREEN /RED iy a} [ole ol lalBUIHSHYOA ISIK 3SNOHORE STOOL SNIHOWW GYOIN30 6-8-7 alVG] AUNBHOW V AS NYC dive )3NNOD SNOUD: TBSHMONYH ZIM OnNVS OVI tal Zt 133HS M12 HANDWHEEL CONNE( COR 20 WAY FEMALE CONNECTOR ow dt ov Ta] 4 CORE SCREEN ov yes Bue lg +5v ——— Tat 163 RED 5 ae wm 1 HAD pe --188GREEN_ os [her 9 |__166 YELLOW a : 12 + LS 2 CORE SCREEN [- - 15 m r [| eiG17 $1001 3NIHOVW_GYO3N30 BSNOHOINS BBIHSHYOA_1S3M S6-8-FZ aivG] ABNSHOW VAS NYO etre 5 = | 90 may Z| reuse o | _HoKon | connector e G g > a R 25d eas 5°8 ie Bs tal wer M18 CONTROL INPUTS vescrpnon —_| sit |prv s - Link 10. PIs 7 28+ 29 o | 36 +24v o [2 Sale SPNOLE ORWE ; TERMINALS cout | 4 a —q 109) 02), vr vor 109) 2) SPNOLE ALAR os] 5 | a — La uae roar swros [xoz0| ¢ [122 —MHTE CAROUSEL suck Prev sexsoa O23]? CAROUSEL oxance hoa] @ ORANGE gg ay GP Smo: 39 ov yo | 9 x04.4] 10 x04] 0 — 125 _AHITE/oLUE nvauaey wet 2 faoe2| #2 | 7 au (0) caROUSEL 115 _aRoW ane oss] 13 | 82 BROW gg 100.6] 14 t we x00.0| 15 nan x00.2| 16 sare 00.4 17 1 4aa_YELLOW/RCD outg 39—Sagga] wb Vi oy | x00. | 19 x00.3| 20 CAROUSEL ie eD corsair poo. | 2 AO 09 oa. | 22 loa] 23 02.7] 24 | jos. | 25 36 +24 20 CORE SCREEN TO TERMINALS cur out RED /BROWN GREEN /RED Gul 8 WAY SOCKET (AUMIARIES) TURQUOISEola M18 CONTROL INPUTS Bl ~ z al so war | oescrpnon — | aT | PIN Qig| rue | HONDA [AR PRESSURE 122 = & | connector eat x04.5 | 26 } Z| ‘CAROUSEL | na veu 3 joo | 27 a Somn SWITCH | ze icouz | 20 | — ol ~ UNK TO PINS 3 lcous | 29 me 3 2 a 30 q 3 d 2 {ot | 3 SPIE ORIENTATION [yoo0]| 33 |-22—PMX — é> , a SENSOR : I 28_ WHITE/RED GUARD FULL L © 9 e| OPEN SWITCH poo.2 | 54 on a ov my 38 \"SpINDLE MOTOR |_ 127 _vewow/a.ve | 3 THERMAL fon | se | 122 EOWA — 997 a 4 AUK INPUT 1 Iona | 37 [124 RED/BLACK 5 aut (c) x gl x025| 38 a DRIVE TRANS ~t 120 __ BLUE. | Z| beet 0 m \x04.3 | 40 a ikon | 41 2 : : Z| VICE_OPEN aoa | «2 Fie SEE eg — a Foor SwiTCH [42 | mw AIC i }x06.3| 43. >! zx hos.5| 4+ ¢ 5 a 3 i08.7| + | De oa. | 48 q . Fs Mink x08.3| 47 "2 MTZ: jx08.5 | 48 é Za fxo0.7| 49 | 12 SREEN ___ PROBE INPUT 1) €*e Bl 4S ae 38 re é +2av 2 © 20 CORE SCREEN TO TERMINALS & cur our =f RED/BROWN GREEN/RED QMi 8 WAY SOCKET (ost suice > a TURQUOISE Gib way Socket (Foor Switch) | [3/8 |e aeMig_ 20 WAY FEMALE HONDA, CONNECTOR To +24 36 at PIN DESCRIPTION | No [No i ¥80.0) 1 ySv Lenod NI 4! 160 RED SFR —_ spinoe Forward — |¥801 | 2 [———— “| 161 BLUE SRR SPINOLE REVERSE — | ¥80.2| 3 14 an t G17 $1001 SNIHOVW GYOjN30 ye03| 4 gi 167 YELLOW vor a Vice OPEN ReLay — [vaos] 5 — — — = =F x | 5| 168 GREEN vor € woe cose retary |ve0s| 6 Pp — — — — ae # ‘veo | 7 {ye0.7 DRAWBAR EXHAUST RELAY a 82.1 BYIHSHYOA _1S3M DOOR OPEN RELAY — |¥82.2 3 DOOR CLOSE RELAY |¥82.5 2 = a QI yeas >| Z| [AR BLAST RELAY |Y82.5, < 9 fye2.6 | 15 2 | av aa.7 | 16 ae 5 al 7 7 a hL ov | 18 @| 838 o| 26 ov | 19 ola 3 é 20 8 CORE SCREEN O@-rel rGi S001 SNIHOWW GYOIN3G SSNOHOISE: SUIHSHYOA_1S3M AUNSHON VAG NYG 3 a i 3 1 $ $ 8 Wve é "SYNOIS 3A ssix¥ OL TO¢LNOD ‘Onna Ov tad 1 33H CONTROL TO AXIS DRIVES X AXIS Y AXIS Z AXIS M34 TO CNIL M37 TO CNIM M44 TO CNIN 20 WAY MALE 20 WAY FEMALE HONDA CONNECTOR HONDA CONNECTOR esonPTON rat] oesomenon PWMAn 1 oeey ewan | OMAN : as 17 | coman PviIMBn yf ee fT in COMBn [ak MOET ‘coMan PwCn 2 TE 3 | PWMCa omen : | _YeLL0W _ COMCA DRDYA 5 ———WHite/owvé_17 "| provn ia 7 @ | IRa GORa = a | CDRA isa wt we | (Sa GOSn we = {x | GDSn MONA @ BACK _Ta | MCONn ONDA 2 ——_ [is | GNOn PwMDn * ues ‘| PWMDN COMOa 6 RED/BROWN vs | COMDn PWMEN “ RED /BLAGK w | PWMEn OMEN whe} ss) 7 | COMER PwWMFa wp LL renow/neo tha | ewan con ERE /RED | COMFn RED /OLUE > ; SCREEN AT CONTROL END Ee —— 20 CORE SCREEN ALL COLOURS USEDG1 S100L SNIHOVW_GYOIN3G SSAOHOS: BAIHSHYOA_LS3M [S6—8—SZ_31VO] ABN3HON V_AB NYG GYM "BEN “SEH ‘STYNOIS. IORLNOI @2—v el 101, NOON SKY ‘Onn OVAL MAIN PCB TO AXIS MOTORS Cal @z_13ahS M35._X AXIS M38. AXIS M45) Z AXIS M48 IV AXIS AXIS MOTOR ENCODER CONNECTOR ———T) 25 WAY D TYPE SIGNAL, ~ oe —L A YeLLowauue o1 RED/BLACK Ov 2 2 | ie TI] | Btack 7 1“ +5¥ +} —_—fe2.______o 12 RED /BROWN +5y * 213 +5v «Tie __—o 25 OHnA . BROWN _ +o 5 ‘OHnB . + ORANGE 6 cn8 0 YELLOW © 16 REI cn4 " co —O 17 Cn2 a , BLUE ln a TF MAUVE cnt » 19 PCZMn\ “ caee 09 “PCZMn ye LL wie ______o 6 \ W/REI PCAMN YUW/RED 23 WHITE /RED. *PCAMA v Es —o 22 PCBMn « ene —o 21 *PCBMn 5 TURQUOISE _o 20 SF oxcensaeo ; 20 CORE SCREEN cut ouT RED/BLUETERMINAL BLOCK 36 RED ON SPNOLE MOTOR 20 eRowN ———j [i] tack 10 BLUE 2 Blue ————_______12]crey € EARTH —-—_, 3] carta 448 YELLOW ———____— 4 CORE FROM € SCREEN 4] veLoW x x AXIS RED 31 YELLOW x SWITCH ASSEMBLY BLUE ft J 6) WHITE Re J 7] 2row aiue. — fa] GREEN x screen J 99 GREEN. —— a Y DATUM 15 atuE - mae | | ee ee COOLANT 145A RED —————_—_———_ | 17 aROWN Puwe 2 CORE SCREENS : + FROM Y AX'S SMICHES © EARTH | 145 sue v1 34 BROWN ———— Low vour 148 REQ) a OX) eS ; 145A @LUE supPRESSOR - [RE] is 210-388) _ so som —-——_1 se ee Luge PUMP erm) & AR 146A RED Sn | ie a 2 CORE SCREEN: 36 BLE (WBE FLOAT +Z FROM Z AXIS SWITCHES 123 BLUE ——————_ so Cd 146 BLUE 38 RED AR 147 RED PRESSURE 122 sue. ———o SWITCH =z 1468 BLUE TRIAC FANUC RsHEEtE222y SPINDLE MOTOR CFI IF IN DOUBT ASK AND SMITCH WIRING DENFORD MACHINE TOOLS LID GRIGHOUSE WEST YORKSHIRE [ORN BY A McHENRY [DATE 30-8-95 TR4=236 WAY TERMINAL BLOCK MOUNTED ON CAROUSEL oO a Zz a 9 aD o = == CAPACITOR ES 38A BLACK BLACK 38A Z 1 " 52 waite [7>~|_ WHITE 52 — 8 53 YELLOW YELLOW 53 ae MOTOR Pp 3 tS c 114, yewtow [7 | BLACK 114 J oS 36 RED > [BROWN __36 CAROUSEL SENSOR 2 35 BLE 6 L BLE 35 a e__| ey | ? & 36 RED. ———____ ARM IN oO 115 BLUE. —————— aD 3 36 RED) ——_ oO > ARM OUT —— > 116 BLUE g 36 RED) 3 117, BLUE a SSS R 36 RED 2g ARM DOWN oF 118 BLUE. ———————2 =° En | 32 = Z| 6 ai 7 z IN 8 *|_|2 2 a ala aly aSECTION 3 TROUBLE SHOOTING @ INTRODUCTION MECHANICAL TROUBLE SHOOTING ELECTRICAL TROUBLE SHOOTING 34 3.2 3.3 Service Manual TRIAC FANUC 273.1 INTRODUCTION This section is concerned with small problems which may occur on the machine due to normal wear and tear over an extensive period of time. The problems listed are those which can easily be rectified and do not require a service engineer to carry them out. Should any other problem arise or difficulty found in working through the following procedures, then contact Denford’s Service Department for further assistance. The first part of this section covers problems of mechanical nature and is backed up with correction action procedures where required. The second part covers problems that may cause fuses to blow or contact breakers to knock-out. The necessary corrective actions are also listed. When working in TRIAC FANUC control box great care must be taken to ensure that only the items listed are touched or moved. Ensure no liquid enters the control box. ALWAYS TURN OFF POWER AT ISOLATOR BEFORE ANY MAINTENANCE WORK IS STARTED. 28 TRIAC FANUC Service Manual3.2 MECHANICAL TROUBLE SHOOTING PROBLEM: Poor Surface Finish is Obtained Corrective Action:- «Ensure axis gib strips are correctly adjusted (see procedure 1). PROBLEM: Coolant Not Flowing Corrective Action:- Ensure M08 is programmed. Check all pipes for leakages, replace where necessary. ¢ Ensure pump is working. Observe flow in delivery pipe. ¢ Inform Denford’s if there is no flow. PROBLEM: "Not Ready" Message Displayed on Screen Corrective Action:- Ensure no alarm messages on screen. If there are see Diagnostic ‘section to continue. Ensure emergency stop is not engaged, Check micro switches (see procedure 2). Service Manual TRIAC FANUC 29