Online Performance Monitoring of Process

Equipment Dry out Operation

Submitted
by
R Suresh
Reg No :2851329
 Existing System

• Process Equipment dry out is carried out during unit

around and commissioning of equipments.
• The dry out operation is performed to remove
moisture from the equipment surface.
• Dry out operation at present is not compared from
time to time with the procedure from licensor and all
the analysis is done after the dry out operation is
completed.
• This some times leads to improper operation .
 Proposed System

• The project work aims at building the base data of the dry out
process as per the procedure given by the licensor and
superimposing.

• The real time data is based on the operating parameters in order

to track the performance of the dry out process.

• The project involves a comprehensive base data for all the

procedures, real time comparison with the process parameter
and embedding intelligence to continuously report deviations
from base data as graphical alerts and email.
 Data Flow Diagram

Base Data Real time data

Stored Data

Comparison

Graphical
View
FIELD_NAME DATATYPE

EQUP_ID VARCHAR

DATE_OF_PROCESS DATE

REF_NO VARCHAR

PLANT_NO NUMBER

VENDOR_NAME VARCHAR

TEMP_ID VARCHAR

START_TEMP NUMBER

END_TEMP NUMBER

RATE_OF_CHANGE NUMBER

FLAG CHAR

PROCESS_TIME NUMBER

TIME NUMBER

TEMPRATURE NUMBER
EQUP_ID DATE_TIME REF_NO PLANT_NO VENDOR_NAME TEMP_ID START_TEMP END_TEMP

15-F-02A 23-Dec-10 II 15 Engineers India Limited Temp_15-F-02A 35,110,250,400,500 110,250,400,500

201-F-01 22-Apr-10 III 15 Engineers India Limited Temp_201-F-01 35,125,250,400,600 125,250,400,600

01-F-01A 1-Dec-06 I 15 Engineers India Limited Temp_01-F-01A 35,110,250,400,500 110,250,400,500

RATE_OF_CHANGE FLAG PROCESS_TIME TIME TEMPERATURE

0,1,2,3,4,5,6,7,8,9,10,
0,25 R,H,R,H,R,H 3,12,4,24,4,24 35,60,95,110,110,110,
………
…
0,1,2,3,4,5,6,7,8,9,10,
0,45 R,H,R,H,R,H 3,12,4,24,4,24 35,80,125,125,125,12
………
5…

0,25 R,H,R,H,R,H 3,12,4,24,4,24 0,1,2,3,4,5,6,7,8,9,10, 35,60,95,110,110,110

……… …
 FIRST NORMALIZATION

 Remove horizontal redundancies

 No two columns hold the same information
 single column holds more than a single item

PLAN RATE_OF_ PROCESS

EQUP_ID DATE_TIME REF_NO T_NO VENDOR_NAME TEMP_ID START_TEMP END_TEMP CHANGE FLAG _TIME

15-F-02A 22-Apr-10 II 15 Engineers India Limited Temp_15-F-02A 35 110 25 R 3

15-F-02A 22-Apr-10 II 15 Engineers India Limited Temp_15-F-02A 110 250 0 H 12

15-F-02A 22-Apr-10 II 15 Engineers India Limited Temp_15-F-02A 250 400 25 R 4

15-F-02A 22-Apr-10 II 15 Engineers India Limited Temp_15-F-02A 400 500 0 H 24

EQUP_ID DATE_TIME REF_NO PLANT_NO VENDOR_NAME TEMP_ID

Engineers India
15-F-02A 23-Dec-10 II 15 Temp_15-F-02A
Limited

END_TEM PROCESS
TEMP_ID START_TEMP P ROC FLAG _TIME

Temp_15-F-02A 35 110 25 R NULL

Temp_15-F-02A
110 110 0 H 12

Temp_15-F-02A 110 250 25 R NULL

Temp_15-F-02A 250 250 0 H 24

Time Temprature

0 35

1 60

2 85

3 110

4 110

5 110

6 110

7 110

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