SUGGESTION SAVINGS

GREEN BAR = BETTER THAN GOAL YEAR_____

GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PREV. YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

AVG / MO AVG / MO

CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Suggestion $ Revision Date: 07/01/04

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Suggestion $ Revision Date: 07/01/04
 ABSENTEEISM
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PREV. YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

AVG / MO AVG / MO

CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Absenteeism Revision Date: 07/01/04

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Absenteeism Revision Date: 07/01/04
 CEI Co., Ltd Injury Run Chart FY 2005
Springfield, TN

Month Apr May Jun Jul Aug Sep Oct Nov Dec Jan Feb Mar
# of Recordables

12
11
10
9
8
7
6
5
4
3
2
1

Strain/Sprain
Laceration
Contusion
Burn
Fracture
Dermatitis
Foreign Body
Puncture
Abrasion
Other

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Injury Chart Revision Date: 04/13/05

 Total - - - - - - - - - - - -

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Injury Chart Revision Date: 04/13/05

 CUSTOMER COMPLAINTS
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = DASHED BLACK LINE
RED BAR = WORSE THAN GOAL

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

ALL SHIFTS COMBINED CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Customer Complaints Revision Date: 07/01/04

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Customer Complaints Revision Date: 07/01/04
 FIRST TIME QUALITY
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PPM

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

ALL SHIFTS COMBINED CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ FTQ-PPM Revision Date: 07/01/04

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ FTQ-PPM Revision Date: 07/01/04
 CUSTOMER DEFECTS
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PPM

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Customer PPM Revision Date: 07/01/04

 CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Customer PPM Revision Date: 07/01/04

 SUPPLIER DEFECTS
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PPM

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Supplier PPM Revision Date: 07/01/04

 CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Supplier PPM Revision Date: 07/01/04

 WARRANTY DEFECTS
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PPM

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Warranty PPM Revision Date: 07/01/04

 CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Warranty PPM Revision Date: 07/01/04

 DELIVERY "D" TREND
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK DASHED LINE
RED BAR = WORSE THAN GOAL

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

ALL CUSTOMERS COMBINED CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Delivery "D" Trend Revision Date: 07/01/04

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Delivery "D" Trend Revision Date: 07/01/04
 DAILY ACTUATOR BUILD
MONTH_______ YR.____
GOAL = BLACK LINE

Units

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

OWNER_____________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ NA-Daily Build Revision Date: 07/01/04

 MONTHLY ACTUATOR BUILD
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK DASHED LINE
RED BAR = WORSE THAN GOAL

Units

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly Build Revision Date: 07/01/04

 SCHEDULE
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK DASHED LINE
RED BAR = WORSE THAN GOAL

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

ALL SHIFTS COMBINED CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Schedule Revision Date: 07/01/04

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Schedule Revision Date: 07/01/04
 DAYS OF INVENTORY
GOAL = BLACK LINE YEAR_____
YELLOW BAR = FG
RED BAR = WIP
BLUE BAR = PURCHASED MATL

Days

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Inventory Revision Date: 07/01/04

 CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Inventory Revision Date: 07/01/04

 BUFFER COMPLIANCE
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK DASHED LINE
RED BAR = WORSE THAN GOAL

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

% COMPLIANCE = # OF BUFFERS ABOVE MINIMUM, EXPRESSED AS A % OF TOTAL BUFFERS

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Buffer Compliance Revision Date: 07/01/04

 BUFFERS COUNTED ONCE / DAY CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Buffer Compliance Revision Date: 07/01/04

 VISUAL BUFFERS
MONTH_______ YR.____ AREA (DEPTS.)_________
Legend
190% Symbol Product/Model
180% 1
170% 2
160% 3
150% 4
140% 5
130% 6
120% 7
110% 8
9
10
100%

Buffer Mins/Maxs
90% Product/Model Min Max
80%
70%
60%
50%
40%
30%
20%
10%
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

ALL SHIFTS COMBINED CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Buffer Visual Revision Date: 07/01/04

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Buffer Visual Revision Date: 07/01/04
 Parts per Hour (PPH)
MONTH_______ YR.____
GOAL = BLACK DASHED LINE

PPH

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Daily PPH Revision Date: 07/01/04

 ALL SHIFTS - BLUE OWNER_____________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Daily PPH Revision Date: 07/01/04

 Parts per Hour (PPH)
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PPH

PREV.
YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

ALL SHIFTS COMBINED CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly PPH Revision Date: 07/01/04

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly PPH Revision Date: 07/01/04
 PREMIUM FREIGHT
MONTH_______ YR.____
GOAL = BLACK LINE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Daily Premium Freight % Revision Date: 07/01/04

 OWNER_____________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Daily Premium Freight % Revision Date: 07/01/04

 PREMIUM FREIGHT COST
MONTH_______ YR.____
GOAL = BLACK LINE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Daily Premium Freight $ Revision Date: 07/01/04

 OWNER_____________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Daily Premium Freight $ Revision Date: 07/01/04

 PREMIUM FREIGHT COST
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PREV. YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

AVG / MO AVG / MO

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly Premium Freight $ Revision Date: 07/01/04

 CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly Premium Freight $ Revision Date: 07/01/04

 PREMIUM FREIGHT
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PREV. YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

AVG / MO AVG / MO

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly Premium Freight % Revision Date: 07/15/04

 CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly Premium Freight % Revision Date: 07/15/04

 ON TIME DELIVERY
MONTH_______ YR.____
GOAL = BLACK LINE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Daily On Time Delivery % Revision Date: 07/01/04

 OWNER_____________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Daily On Time Delivery % Revision Date: 07/01/04

 ON TIME DELIVERY
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PREV. YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

AVG / MO AVG / MO

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly On Time Delivery % Revision Date: 07/01/04

 CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly On Time Delivery % Revision Date: 07/01/04

 ON TIME DELIVERY COST
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PREV. YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

AVG / MO AVG / MO

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly On Time Delivery $ Revision Date: 07/01/04

 CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly On Time Delivery $ Revision Date: 07/01/04

 NON-PRODUCTIVE FREIGHT COST
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PREV. YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

AVG / MO AVG / MO

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly Non-Productive Freight Revision Date: 07/01/04

 CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly Non-Productive Freight Revision Date: 07/01/04

 SHIPPING WINDOW COMPLIANCE
ON TIME = BLACK CUSTOMER EXPEDITE = GREEN MONTH_______ YR.____
TRUCK LATE = YELLOW CEI EXPEDITE = RED
TRUCK EARLY = BLUE
20
19
NUMBER OF SHIPMENTS

18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3
2
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Shipping Window Compliance Revision Date: 07/01/04

 OWNER_____________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Shipping Window Compliance Revision Date: 07/01/04

 RECEIVING WINDOW COM
ON TIME = BLACK CUSTOMER EXPEDITE = GREEN
TRUCK LATE = YELLOW CEI EXPEDITE = RED
TRUCK EARLY = BLUE
20
19
NUMBER OF SHIPMENTS

18
17
16
15
14
13
12
11
10
9
8
7
6
5
4
3

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Receiving Revision

Window Compliance
Date: 09/30/04
2
1
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23

OWNER_____________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Receiving Revision

Window Compliance
Date: 09/30/04
EIVING WINDOW COMPLIANCE
MONTH_______ YR.____

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Receiving Revision

Window Compliance
Date: 09/30/04
 24 25 26 27 28 29 30 31

OWNER_____________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Receiving Revision

Window Compliance
Date: 09/30/04
 SCRAP COST
MONTH_______ YR.____
GOAL = BLACK LINE

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Daily Scrap $ Revision Date: 07/01/04

 ALL SHIFTS OWNER_____________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Daily Scrap $ Revision Date: 07/01/04

 SCRAP COST
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PREV. YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

AVG / MO AVG / MO

CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly Scrap $ Revision Date: 07/01/04

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Monthly Scrap $ Revision Date: 07/01/04
 UNIT COST MATERIAL
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PREV. YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

AVG / MO AVG / MO

CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Unit Cost Material Revision Date: 07/01/04

 UNIT COST MFG EXPENSE
GREEN BAR = BETTER THAN GOAL YEAR_____
GOAL = BLACK LINE
RED BAR = WORSE THAN GOAL

PREV. YR. APR MAY JUN JUL AUG SEP OCT NOV DEC JAN FEB MAR YR. TOTAL

AVG / MO AVG / MO

CHART OWNER______________

R:\Lean\Controlled Documents\Walkabout\51968979.xls \ Unit Cost Mfg Revision Date: 07/01/04