Quick Changeover Analysis

Manually fill in green cells

Automatically filled via formulas

Task Time Category (Before) Improvement Ideas Category (After)

No Tasks / Operation Cumulative Element External Internal External Internal

1 Remove former tool/foam blocks/crash blocks 0:00:50 0:00:50 0:00:50

2 Remove top and bottom cutting plates 0:03:34 0:02:44 0:02:44

3 Transfer carrier to storage 0:03:55 0:00:21 0:00:21

4 Retrieve new carrier and hardware 0:06:10 0:02:15 0:02:15

5 Stage new hardware 0:07:05 0:00:55 0:00:55

6 Install lower section 0:07:57 0:00:52 0:00:52

7 Remove top crash blocks 0:09:00 0:01:03 0:01:03

8 Lower Press 0:09:31 0:00:31 0:00:31

9 Securing plates (front) 0:14:05 0:04:34 0:04:34

10 Walking to back of machine 0:14:32 0:00:27 0:00:27

11 Securing plates (back) 0:20:49 0:06:17 0:06:17

12 Walking to front of machine 0:21:02 0:00:13 0:00:13

13 Move tools to table 0:21:31 0:00:29 0:00:29

14 Remove carrier blocks/set crash blocks 0:23:21 0:01:50 0:01:50

15 Attach tool 0:26:48 0:03:27 0:03:27

16 Cut and place test paper 0:28:04 0:01:16 0:01:16

17 Adjust upstop 0:30:41 0:02:37 0:02:37

18 Final Checks/cleanup 0:32:00 0:01:19 0:01:19

Current Total 0:00:00 0:32:00 Improved Total

Gemba Academy LLC

 Quick Changeover Analysis

Manually fill in green cells

Automatically filled via formulas

Task Time Category (Before) Improvement Ideas Category (After)

No Tasks / Operation Cumulative Element External Internal External Internal

Current Total 0:00:00 0:00:00 Improved Total

Gemba Academy LLC