Nounune
10
Mt
12
13,
14
REFLOW COMPARISON CHART
‘Condensation Reflow
Forced Convection
1/R Convection
‘System Performance
Start-up to true process Ready 11 minutes, 20-45 minutes 50-120 minutes
Oven repeatability w/in 104°C | w/in 1° - 10°C w/in 59-259 C
Thermal Symmetry <5°C 20-8°C 8° - 24°C
Load Sensitivity <20C 30-89, g2 - 30°C
Internal Temp. vs. Lead Temp. 20° - 30°C cooler =108 - 0° C “108 to +159 C
ESD Potential Added (V) oO 0-75 oO
Ease of Profiling (# of passes) 4-2 1-5 2-10
‘Thermodynamics
Heat Transfer Rate rapid slow rapid
Uniformity of Heat Transfer uniform: uniform non-uniform
Heat Recovery rapid slow rapid
Range of Temperatures wide range wide range wide range |
Gener:
Controllability Excellent very good {good
Feasibility for
Low Volume: excellent very good fair
Medium Volume excellent excellent ‘good
High Volume. excellent, medium very good,
Relative Cost medium medium | medium to expensive
Key:
1. Starts ss From a cold start to a true process ready state at which the system,
is stabilized.
2. Oven Repeatability: how much the system drifts over time as measured at the PCB level
43. Thermal Symmetry: How much ofa difference PCB orientation/flow diteetion makes
4, Lead Sensitivity: The impaet of passing a volume of produet (load) through the system,
5..Component Internal Temperature: How much cooler the internal portion of a component remains
‘when the lead interconnect is at full liquidous.
6. ESD Potential Added: How much measured ESD potential the system adds to a PCB assembly. (Note:
‘Most forced convection systems do not add ESD but a very few have been observed to exhibit this trait
7 Ease of Profiling: How many passes does it typically take to profile a PCB assembly
R&D Technical Services, Inc.
12261 Suite A
Nicollet Avenue South
Burnsville, Minnesota 55337
phone (952) 707-1931
fax (952) 707-6739
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