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TDM/AMK DCB08-05
Approved By: ELECTRICAL DEPARTMENT Date:
AK HIGH VOLTAGE CABLE SIZING MAY 1998
Page: 1 of 11 Rev. : 0
1.0 INTRODUCTION :
High Voltage Cables are sized based on the short-circuit withstand capacity for
the specified fault clearing time, continuous current carrying capacity suitably
derated depending on the conditions of installation and permissible voltage drop
in the cable.
Short circuit withstand capacity for power feeders shall be equal to the fault level
at switchgear bus. For motor feeders, short circuit withstand capacity shall be
that of the fault level at the terminals of the motor.
DESIGN MANUAL No.
DCB08-05
ELECTRICAL DEPARTMENT Date:
HIGH VOLTAGE CABLE SIZING MAY 1998
Page: 2 of 11 Rev. : 0
Cables protected by circuit breakers shall be rated for short circuit duty. Cables
protected by HRC Fuses, may not be sized for short circuit duty. However a
minimum time ‘t’ of 0.02 sec. is considered as safe & indicated as a minimum
requirement.
DESIGN MANUAL No.
DCB08-05
ELECTRICAL DEPARTMENT Date:
HIGH VOLTAGE CABLE SIZING MAY 1998
Page: 3 of 11 Rev. : 0
2. Beeman’s Handbook.
3.0 SAMPLE CALCULATION :
INPUT
System fault level = 26.2 kA at 6.6 kV
Fault level at motor terminal = 10 kA at 6.6 kV
Fault clearing time = 0.5 sec for power feeder and 0.2 sec for motor
& capacitor feeder.
For motor feeders Maximum voltage drop :- 5% running, 15% starting condition.
Cable catalog for resistance and reactances.
Multicore lables are laid on cables tray in air at ambient temperature of 40°C.
There are 3 tier cable trays with 6 cables having one diameter spacing between
each other.
FORMULA USED
S = , where
S is the minimum cross section area of the conductor in mm².
Ι is the fault current in Amperes (rms)
t is the fault withstand time in secs.
K is the constant. Amp/mm2
KCopper = 143
KAluminimum = 94
KCopper = 112
KAluminimum = 75
DESIGN MANUAL No.
DCB08-05
ELECTRICAL DEPARTMENT Date:
HIGH VOLTAGE CABLE SIZING MAY 1998
Page: 4 of 11 Rev. : 0
where,
The resistance & reactor values are at the Maximum conductor temperature of
XLPE cable 90°C and PVC cables 70°C.
NOTE :
A typical calculation of XLPE cable is made. In case of PVC cables the vendors
catalogues for various derating factors shall be used.
DESIGN MANUAL No.
DCB08-05
ELECTRICAL DEPARTMENT Date:
HIGH VOLTAGE CABLE SIZING MAY 1998
Page: 5 of 11 Rev. : 0
CALCULATION
= = 197.08 mm2
M in i m uo ms s Cs ren c at iroe a o f
C o n d uf oc rt oXr L aP bE leC w it h =
A l u m i nc iou nmd uf co tr o=tr 0 . 5 s e c
= = 47.5 mm2
M i n i m uo ms s Cs ren c at iroe a o f
C o n d uf oc rt oXr L aP bE l eC w it h =
A l u m inc iou nmd uf co tr o=tr 0 . 2 s e c
Standard conductor size to meet the minimum cross section area is 240 sq. mm.
having an ampacity of 390A in air for t = 0.5 sec and 26.2 kA at 6.6 kV and 50
sq. mm having an ampacity of 145A in air for t = 0.2 sec and 10 kA at 6.6 kV.
CASE - 1 :
200 A power feeder with cable run of 200 meters and power factor 0.9. 1 No. 3
x 240 sq. mm. is sufficient considering minimum cross section area and
ampacity.
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CASE - 2 :
430 kW motor with a power factor of 0.9 at full load and 0.3 at starting. Cable
run is for 200 meters.
Full load current = Amperes
Full load voltage drop = x 41.7 x 0.2 [0.822 x 0.9 + 0.117 x 0.435]
= 11.42 V
CASE - 3 :
300 kVAR capacitor feeder with cable run of 50 meters and 0.9 power factor
Considering the continuous capacity of the capacitors at 135%, the cable shall
be sized to carry charging in rush current of 1.35 times rated capacitor current =
1.35 x 26.24A = 35.4 Amperes.
DESIGN MANUAL No.
DCB08-05
ELECTRICAL DEPARTMENT Date:
HIGH VOLTAGE CABLE SIZING MAY 1998
Page: 7 of 11 Rev. : 0
1 No. 3 x 240 sq. mm is sufficient considering minimum cross section area and
ampacity.
CONCLUSION :
3 X 240 sq. mm. XLPE Aluminium cable has been selected for 200 A power
feeder and 300 KVAR capacitor feeder. 3 x 50 sq. mm XLPE Aluminum cable
has been selected for 430 kw motor feeder.
DESIGN MANUAL No.
DCB08-05
ELECTRICAL DEPARTMENT Date:
HIGH VOLTAGE CABLE SIZING MAY 1998
Page: 8 of 11 Rev. : 0
APPENDIX - I
Air Temperautre - °C 20 25 30 35 40 45 50 55 60
Rating Conductor 1.18 1.14 1.10 1.05 1.00 0.95 0.89 0.84 0.78
Factors Temp. 90°C
Ground Temperautre - 15 20 25 30 35 40 45 50
°C
Rating Conductor 1.12 1.08 1.04 1.00 0.96 0.91 0.87 0.82
Factors Temp. 90°C
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Rating factors for single core cable in trefoil circuits laid on open racks in air
Rating factors for grouping of multicore cables laid direct in ground, in horizontal
formation :
Page: 10 of 11 Rev. : 0
Rating factors for grouping of multicore cables laid direct in ground in tier
formation :
Formation of cables
Spacing
Rating factors for grouping of single core cable laid in trefoil circuits laid direct in
ground in horizontal formation :
Rating factors for depth of laying for Cables laid direct in the ground :
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For cables sizes upto 70 sq. mm. conductor section, reduction in rating for grouping for
cable in air need not be applied, provided, the circuits are run with a clearance of at
least 75 mm and installed in a horizontal plane, when number of circuits are more than
three. For cables above 70 sq. mm. conductor section, no reduction in rating be applied
provided the circuits are run with a clearance of at least 150 mm, and installed in a
horizontal plane as and when the number of circuits exceed four.