Electrical Schematic Symbols And Definitions RENR9872-04

FILTERED FUEL September 2009

PRESSURE SENSOR
LH AIR SHUT-OFF AIR SHUT-OFF LH TURBO EXHAUST
SWITCH SOLENOID TEMPERATURE SENSOR
Circuit Breaker
COOLANT TEMPERATURE SENSOR Symbol
UNFILTERED FUEL Component Identifiers (CID¹)
PRESSURE SENSOR Module Identifier (MID²) Relay (Magnetic Switch) - A relay is an electrical component that is activated by electricity.
Engine Control It has a coil that makes an electromagnet when current flows through it. The
(MID No. 036) electromagnet can open or close the switch part of the relay.
CID Component
1 Injector Cylinder #1
2 Injector Cylinder #2 Solenoid - A solenoid is an electrical component that is activated by electricity. It has a
3 Injector Cylinder #3 coil that makes an electromagnet when current flows through it. The electromagnet

(Dimensions: 48 inches x 35 inches)

4 Injector Cylinder #4 can open or close a valve or move a piece of metal that can do work.
5 Injector Cylinder #5
6 Injector Cylinder #6
FILTERED OIL
PRESSURE SENSOR 7 Injector Cylinder #7
Harness And Wire Symbols
8 Injector Cylinder #8
Component

RENR9872-04
9 Injector Cylinder #9
Wire, Cable, or Harness Part Number
10 Injector Cylinder #10
11 Injector Cylinder #11 Pin Socket Wire Color Assembly Identification
Fuse
12 Injector Cylinder #12 P300 J300
13 Injector Cylinder #13
105-9344
3E-3370 3E-7990
14 Injector Cylinder #14 325-PK-14 1
15 Injector Cylinder #15
16 Injector Cylinder #16
Single Wire Receptacle

3500B and 3500C Locomotive Engines

91 Throttle Position Sensor Circuit Number Wire Gauge
PRIMARY SPEED/TIMING 94 Fuel Delivery Pressure Sensor
Connector Identification
SENSOR 100 Engine Oil Pressure Sensor Plug

Electrical System
Ground 2
101 Crankcase Air Pressure Sensor
Connection 200-BK-14
110 Engine Coolant Temperature Sensor
168 Electrical System Voltage Pin or Socket
190 Engine Speed Sensor Number
ATMOSPHERIC PRESSURE SENSOR 248 Cat Datalink 8DF197-UP
253 Personality Module 1 Typical representation of a Deutsch 1 Typical representation of a Sure-Seal
254 Electronic Control Module connector. The plug and receptacle
PWG157-UP
2 connector. The plug contains all 2
261 Engine Timing Calibration
sockets and the receptacle contains contain both pins and sockets. C8R1-UP
262 5 Volt Sensor Power Supply
SECONDARY SPEED/TIMING
SENSOR 263 Digital Sensor Power Supply (8V or 12V)
all pins. 5PS336-UP
268 Programmed Parameter Fault 3ZW630-UP
273 Turbocharger Outlet Pressure Sensor
274 Atmospheric Pressure Sensor F1X1-UP

36 Page,
275 Right Turbocharger Inlet Pressure Sensor F2X1-UP
276 Left Turbocharger Inlet Pressure Sensor
279 Aftercooler Coolant Temperature Sensor T2X1-UP
289 Unfiltered Fuel Pressure Sensor 6HZ101-UP
336 Engine Control Switch
AFTERCOOLER TEMPERATURE SENSOR 337 Remote Emergency Stop Switch
342 Secondary Engine Speed Sensor
444 Start Relay
446 Air Shutdown Relay
542 Unfiltered Engine Oil Pressure Sensor
827 Left Exhaust Temperature Sensor
828 Right Exhaust Temperature Sensor
1177 Fuel Position Multiplier Sensor
1495 Injector Trim Codes
¹ The CID is a diagnostic code that indicates which circuit is faulty.
² The MID is a diagnostic code that indicates which electronic control module
diagnosed the fault.

LEFT SIDE VIEW

© 2009 Caterpillar, All Rights Reserved Printed in U.S.A.

START-RUN/STOP
EMERGENCY STOP SWITCH
SWITCH
Failure Mode Identifiers (FMI)¹
FMI No. Failure Description
RH TURBO EXHAUST AIR SHUT-OFF RH AIR SHUT-OFF 0 Data valid but above normal operational range.
TEMPERATURE SENSOR SOLENOID SWITCH CRANKCASE 1 Data valid but below normal operational range.
PRESSURE SENSOR
2 Data erratic, intermittent, or incorrect.
3 Voltage above normal or shorted high.
4 Voltage below normal or shorted low.
5 Current below normal or open circuit.
6 Current above normal or grounded circuit.
7 Mechanical system not responding properly.
8 Abnormal frequency, pulse width, or period.
9 Abnormal update.
10 Abnormal rate of change.
11 Failure mode not identifiable.
ECM RESET
12 Bad device or component. SWITCH
13 Out of calibration.
14 Parameter failures. CONNECTOR "A"
15 Parameter failures.
16 Parameter not available.
17 Module not responding.
18 Sensor supply fault.
19 Condition not met.
20 Parameter failures.
¹The FMI is a diagnostic code that indicates what type of failure has occurred.

TERMINAL BOARD #2
TERMINAL BOARD #1

TIMING CALIBRATION
SENSOR CONNECTOR "B"

START ENABLE
RELAY
Event Codes
Engine Control
Event Code Condition
E0004 Engine Overspeed Shutdown
E0007 High Aftercooler Temperature Derate
E0008 High Aftercooler Temperature Shutdown
E0009 High Altitude Derate
E0015 High Engine Coolant Temperature Derate
E0016 High Engine Coolant Temperature Shutdown
CONNECTOR "G" SHUTDOWN NOTIFY
E0017 High Engine Coolant Temperature Warning RELAY
E0021 High Exhaust Temperature Derate
E0031 Air Filter Restriction Derate
E0038 Low Engine Coolant Temperature Warning
E0040 Low Engine Oil Pressure Shutdown
E0043 Low System Voltage Warning
E0085 Engine Shutdown Overridden
E0095 Fuel Filter Restriction Warning
E0097 Engine Derate Overridden
CONNECTOR "E"
E0099 Engine Oil Filter Restriction Warning
E0100 Low Engine Oil Pressure Warning
OVERSPEED VERIFY
E0101 High Crankcase Pressure Warning SWITCH
E0173 High Exhaust Temperature Warning
E0190 Engine Overspeed Warning GENERAL ALARM
RELAY
E0272 Air Inlet Restriction Warning CONNECTOR "F"
RIGHT SIDE VIEW
REMOTE JUNCTION BOX

LH TURBO INLET RH TURBO INLET

PRESSURE SENSOR PRESSURE SENSOR

ATMOSPHERIC PRESSURE SENSOR

TURBO OUTLET
PRESSURE SENSOR
UNFILTERED OIL GAUGE CLUSTER "3" MAIN DISPLAY MODULE
PRESSURE SENSOR SCROLL SWITCH MODE/CLEAR SWITCH LH/RH/SWITCH

ENGINE SPEED
SENSOR
SCROLL CLEAR LH

MODE RH

LH/RH
DISPLAY DISPLAY SELECT

ELECTRONIC CONTROL MODULE

POTENTIOMETER
ALARM SILENCE
GAUGE CLUSTER "2" GAUGE CLUSTER "1" ACTION ALARM

FRONT VIEW ELECTRONIC DISPLAY MODULE (OPTIONAL)

REAR VIEW
 18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1
REMOTE MOUNTED JUNCTION BOX
NOTE E EXTERNAL
TERMINAL BOARD T1 EXTERNAL
AND UMBILICAL HARNESS WIRING TERMINAL BOARD T2
NOTE E
JUMPER JUMPER

TB1-1 TB1-2 TB1-3 TB1-4 TB2-1 TB2-2 TB2-3 TB2-4

CONNECTOR (F)
SEE LOCATION (L-6) ISOLATED ISOLATED ISOLATED ISOLATED GLOBAL CAT GLOBAL CAT LOCAL CAT LOCAL CAT
8N-1533
INTERNAL
POWER (+) POWER (+) POWER (-) POWER (-) INTERNAL LINK (-) LINK (+) LINK (-) LINK (+)
CONNECTION
3 CONNECTION

L 5
L
ISOLATED ISOLATED ISOLATED ISOLATED GLOBAL CAT GLOBAL CAT LOCAL CAT LOCAL CAT
NORMALLY OPEN POWER (+) POWER (+) POWER (-) POWER (-) LINK (-) LINK (+) LINK (-) LINK (+)
CRANK ENABLE

TO STARTER MOTOR
(Dimensions: 48 inches x 35 inches)

CRANKING CONTROLS
LOCAL ISOLATED POWER PLUS 01
CONNECTOR (F) ISOLATED POWER MINUS 02
SEE LOCATION (L-9)
8N-1532 03
04
05
2 6 3 5 A B H J E D
(E) TWISTED PAIR
06
9W-1951 OIL TEMP SENSOR SIGNAL 07
RENR9872-04

INLET AIR TEMP SIGNAL 08

ECM
BREAKER 09
NOTE B
10

TWISTED PAIR
BAT+ ISOLATED POWER+ POWER PLUS 10 GA ISOLATED POWER PLUS
+ ISOLATING + 6 11
1 15A 2 POWER MINUS
POWER 12
BATT - 24V ISOLATED POWER- 10 GA
SUPPLY POWER MINUS
- - 2 13
14
NOTE C
15
16
THROTTLE (PWM) 18 GA
29 TERMINAL 17

K BOARD 2 INLET TEMP RETURN

18
19 K
OIL TEMP RETURN 20
1
CRANK ENABLE (NO) 18 GA INSTRUMENTATION
1
CONNECTOR J
CRANK ENABLE 18 GA SPARE SEE LOCATON (C-1)
2 25 3T-0204

J1-1

J1-2

J1-6
SPARE TWISTED PAIR 2
9
LOAD FEEDBACK 18 GA
NOTE B 19
+ BAT - BAT OUT
18 GA
17 3 CAT DATA LINK (-)
LOCAL/REMOTE
SPEED CONTROL J1-5 18 GA
+ 140-2175 16

18 GA CAT DATA LINK (-) 4 CAT DATA LINK (+)

15 14
RMTE SP RMTE SP CAT DATA LINK (+) TWISTED PAIR
+ - 27

BATTERY

J1-8

J1-9
4-20mA
NOTE A

CUSTOMER'S 3E-5239
- 4-20 mA SHUTDOWN
ISOLATED 86 85
NOTIFY RELAY
CAT DATA LINK + INPUT MODULE
OUTPUT NOTE F
SIGNAL TO SHUTDOWN NOTIFY (NO) 87
17
CAT DATA LINK - LOCOMOTIVE
30
SYSTEM
4-20
36 Page,

16 SHUTDOWN NOTIFY (NC) 87A

J CUSTOMER
COMMUNICATION 15 SHUTDOWN NOTIFY (COM)
J
MODULE
OPTIONAL
102-8627
TERMINAL

TWISTED
B+ BOARD 1

PAIR
B- 1 TB1-1
RS232 PORT RM2
CAT DATA LINK - 16 GA

TWISTED PAIR
20 14
4-20 mA
THROTTLE SIGNAL RM1 +B PROGRAMMABLE RELAY 9X-8124
CONTROL MODULE 4 3 2
FROM LOCOMOTIVE J1-5 CAT DATA LINK + 16 GA START ENABLE
SYSTEM 144-1624 19 27 RELAY
OPTIONAL
START ENABLE (NO) 2 1
RM27 1 3 TB1-3
J1-8 RMTE SP J1-1 NOTE A
+ + BAT RM28 -B
LOCAL/REMOTE START ENABLE (COM)
J1-2
SPEED CONTROL
140-2175
- BAT 2 4 UMBILICAL
01 01
SPARE
J1-9 RMTE SP OUT J1-6 02 02
- NOTE A 3E-5239 SPARE TWISTED PAIR
(RELAYS SHOULD BE ISOLATED) GENERAL ALARM 86 85 03 03
CAT DATA LINK (-)
RELAY 05 05
4-20 mA NOTE F CAT DATA LINK (+) TWISTED PAIR
TORQUE LIMIT SIGNAL 06 06
GENERAL ALARM (NO) 87 SHUTDOWN NOTIFY (COIL)
FROM LOCOMOTIVE NOTE A 8 04 04
SYSTEM 18 GA 30
I GLOBAL CAT LINK - 25
13 GENERAL ALARM (NC) 87A TB1-1 TB1-1 ISOLATED POWER PLUS
07
09
07
09
I
18 GA TB1-3
GLOBAL CAT LINK + 9 GENERAL ALARM (COM) 11 11
18 TB1-4 ISOLATED POWER MINUS TB1-4
13 13
SHUTDOWN NOTIFY (NO) 08 08
START ENABLE (COIL)
10 10
TO SHUTDOWN SHUTDOWN NOTIFY (NC) GENERAL ALARM (COIL)
LOGIC OF 12 12
THROTTLE THROTTLE
LOCOMOTIVE 29 14 14
SYSTEM SHUTDOWN NOTIFY (COM) LOAD FEEDBACK (4-20mA) LOAD FEEDBACK (4-20mA)
19 15 15
16 16
NOTE B 109-6507 SWITCH, 111-1324 BLOCK, 124-3176 COVER 18 18
E STOP
PUSH BUTTON 19 19
(CLOSE TO RUN) 20 20
ESD D 18 GA 22 22
7
TB1-3 24 24
ESD C 18 GA 17 17
3 7 EMERGENCY SHUTDOWN D EMERGENCY SHUTDOWN D
21 21
3 (FUEL AND AIR INLET) EMERGENCY SHUTDOWN C
DIGITAL RETURN 18 GA 23 23
37 EMERGENCY SHUTDOWN C DIGITAL RETURN
CUSTOMER CAN WIRE AS MANY EMERGENCY SHUTDOWN 25 25
PUSHBUTTONS IN SERIES AS NEEDED AROUND THE LOCOMOTIVE
(CLOSE TO RUN) 1 (A) ENGINE
CONNECTION 'A'
2 3T-3043 25-PIN
NOTE B 3 3T-3044
4 4-6 GA. 19&20
DIGITAL REFERENCE 1 8-10 GA. 1,22&24
37 2
5 12-14 GA. 7,9,11&13
6 16-18 GA. ALL OTHERS
138-6307 SWITCH, 111-1324 BLOCK, 124-3176 COVER OVERSPEED VERIFY
H 18 GA
4 START-RUN/STOP
PUSH BUTTON ECM RESET
SWITCH
(NORMALLY OPEN
H
START-RUN/STOP 18 GA (CLOSE TO RUN) SWITCH MOMENTARY SWITCH)
6 (NORMALLY CLOSED
CUSTOMERS CAN WIRE AS MANY START-STOP/RUN MOMENTARY SWITCH) SPARE 01 01
PUSHBUTTONS IN SERIES AS NEEDED AROUND THE LOCOMOTIVE 4 02 02
(CLOSE TO RUN) (FUEL ONLY) START-RUN/STOP
6 03 03
START-RUN/STOP OVERSPEED VERIFY
05 05
TORQUE LIMIT 18 GA SPARE 07 07
24
SPARE 04 04
24 TORQUE LIMIT TORQUE LIMIT
08 08
EMERGENCY OVERRIDE RETURN MAG PICKUP (-)
28 30 06 06
TWISTED SHEILDED MAG PICKUP -
MAG PICKUP (+) +
31 PAIR 15 15
EMERGENCY OVERRIDE SHIELD
26 32 23 23
ECS AUTO (NOT USED) 14 14
SPARE 09 09
SPARE 11 11
ISOLATED POWER PLUS
13 13

CUSTOMER WIRING
CAN DATA LINK SHIELD
5 CAN DATA LINK SHIELD 25 25
CAN DATA LINK + (NOT USED)
20 TWISTED SHEILDED CAN DATA LINK + (NOT USED) 16 16
LOCOMOTIVE CAN DATA LINK - (NOT USED)
SYSTEM 21 PAIR CAN DATA LINK - (NOT USED) 17 17
MAG PICKUP (-) 18 GA
30 SPARE 18 18
MAG PICKUP (+) 18 GA
31 SPARE 19 19
EMERGENCY OVERIDE RETURN
18 GA 32 28 SPARE 20 20
EMERGENCY OVERIDE EMERGENCY OVERIDE
26 21 21
GENERAL ALARM (COM) 18 SPARE 22 22
SPARE 12 12
G GENERAL ALARM (NC) 13 SPARE 24 24 G
SPARE 10 10
GENERAL ALARM (NO) 8 SPARE 26 26
INLET AIR TEMP SENSOR SIG 29 29
CONNECTOR (G) CONNECTOR (G)
INLET AIR TEMP RETURN 27 27
8N-1514 8N-1513
OIL TEMP RETURN 28 28
OIL TEMP SENSOR SIG 30 30
START AID SWITCH (NOT USED) 31 31
START AID RELAY (SOURCING DRIVER, NOT USED) 32 32
SPARE 33 33
SPARE 34 34
PRELUBE PUMP DRIVE RETURN (NOT USED) 35 35
PRELUBE PUMP DRIVE (NOT USED) 36 36
PRELUBE PRESSURE SWITCH (NOT USED) 37 37

(B) UMBILICAL
3T-3410
ENGINE
CONNECTION 'B'
37-PIN
3T-3412
ALL PINS 16-18 GA.

UMBILICAL UMBILICAL UMBILICAL

F F

INSTRUMENT PANEL DIAGRAM 155-2555

AIR SHUTOFF AIR SHUTOFF
SWITCH (RH) SWITCH (LH)
227-7483 227-7483
RIGHT LEFT ENGINE FUEL FUEL ENGINE CATERPILLAR MONITORING SYSTEM
AIR ENGINE AFTER TURBO TURBO TURBO OIL FILTER CRANK FILTER OIL 184-3247 CONNECTOR
INLET OIL COOLANT COOLER INLET INLET ATMOS OUTLET PRESSURE PRESSURE CASE PRESSURE PRESSURE
H401-PU TEMP TEMP TEMP TEMP PRESSURE PRESSURE PRESSURE PRESSURE SENSOR SENSOR PRESSURE SENSOR SENSOR
SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR SENSOR FILTD UNFILTD SENSOR FILTD UNFILTD
195-2150 195-2150 102-2240 118-7562 161-9926 161-9926 161-9926 194-6724 194-6725 194-6725 161-9926 194-6725 194-6725

DIGITAL RET
ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET

ANALOG RET
H401-PU

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG

+V ANALOG
H401-PU

1 SIGNAL

2 RETURN

2 RETURN

1 SIGNAL

ALARM SILENCE SWITCH SWITCH 2

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL

SIGNAL
CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER

INLET TEMP SENSOR 7/SW 17

HEAD HEAD HEAD HEAD HEAD HEAD HEAD HEAD

OIL TEMP SENSOR 6/SW 16

AIR SHUT-OFF SOLENOID 1 SOLENOID 3 SOLENOID 5 SOLENOID 7 SOLENOID 9 SOLENOID 11 SOLENOID 13 SOLENOID 15
G971-BR C SOLENOID LAMP LAMP LAMP LAMP LAMP LAMP
229-BK B 152-2700 118-5075 118-5075 118-5075 118-5075 118-5075 118-5075
WH-18
BK-18
OR-18

WH-18
BK-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18

GN-18
YL-18
OR-18
GN-18
YL-18
OR-18

GN-18
YL-18
OR-18
GAUGE A CLUSTER 3 GAUGE CLUSTER 2 GAUGE CLUSTER 1
A CONNECTOR (GC2) CONNECTOR (GC1)

CAT DATA LINK +

CAT DATA LINK -
CONNECTOR (GC3) 166-6936

HARNESS CODE 0

HARNESS CODE 3

HARNESS CODE 4

HARNESS CODE 6
HARNESS CODE 1
HARNESS CODE 2

LH/RH SWITCH 1
166-6929
E 166-6937
E

MODULE CLOCK

CLEAR SWITCH
MODULE DATA

MODULE LOAD
PLUG PLUG PLUG

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

8
7
6
5
3
1
2
4

8
7
6
5
3
1
2
4

8
7
6
5
3
1
2
4

+V MODULE

- BATTERY

+ BATTERY
3E-3384 3E-3384 3E-3384
C
B
A

C
B
A

C
B
A

C
B
A

C
B
A

C
B
A
C
B
A

C
B
A

C
B
A

C
B
A
C
B
A
8-PIN 8-PIN 8-PIN

SCROLL
ALARM
SOCKET SOCKET SOCKET SOCKET SOCKET SOCKET
B472YL

200BK

200BK

D839YL

995-BU
993-BR
997-OR

A751-YL
993-BR
997-OR

F714-PK
993-BR
997-OR

F713-OR
993-BR
997-OR

A747-GY
993-BR
997-OR

A746-PK
993-BR
997-OR

994-GY
993-BR
997-OR

F737-YL
993-BR
997-OR

E795-YL
993-BR
997-OR

F725-WH
993-BR
997-OR

E796-GN
993-BR
997-OR
113-5183 113-5183 113-5183 113-5183 113-5183 113-5183

A304-RD

A303-BR

A304-RD

A303-BR

A304-RD

A303-BR
1

1
2

2
UMBILICAL (A)

200-BK

671-PU
672-OR

200-BK

200-BK
671-PU
672-OR

200-BK

671-PU
672-OR

200-BK
PLUG

40
39
38
37
36
20
32
31
30
29
28
27
26
24
22
21
18
17

16
13
11
10

14

12

35
34
25
15

33
19
23
4

6
3

9
8
7

1
8T-9834
01 01 40-PIN
02 02

A701-GY

A703-BR

A705-YL

A713-GN

A715-GY
A707-PU

A709-OR

A711-PU

160-PU
668-PK

668-PK
200-BK

160-PU
670-GY

670-GY
200-BK

160-PU
669-YL

669-YL
200-BK
SPARE
03 03 SPARE

B472-YL

D839-YL

A303-BR
A304-RD

F835-BU
L11 L11

026-OR

200-BK

410-WH
200-BK

893-GN
892-BR

200-BK

672-OR
671-PU
200-BK
028-GY
029-YL

150-OR
05 05 892-BR
06 NOTE D 06 893-GN
TWISTED PAIR B472YL
200BK
D
C
04 04 E798-PK E798-PK A701-GY
200BK B
07 07 A721-WH
150-OR-14 D839YL A
09 09 150-OR-14 A303-BR A303-BR A303-BR
L16 L16 993-BR
11 11 229-BK-14 L8 L8 A304-RD A304-RD A304-RD
997-OR
13 13 A703-BR 672-OR 672-OR 672-OR
229-BK-14
08 08 A723-OR 671-PU 671-PU 671-PU
10 10 F701-BR 200-BK 200-BK 200-BK
12 12 F700-BU 995-BU 028-GY 028-GY
L9 A705-YL
14 14 F702-GN 029-YL 029-YL 029-YL
L9 A751-YL
15 15 A725-YL F835-BU F835-BU
J782-GN F714-PK
16 16 150-OR 150-OR 150-OR
F713-OR
18 18 L7 160-PU 160-PU
A747-GY
19 19 A707-PU
A746-PK
20 20 A727-PK
994-GY
D 22
24
22
24
F737-YL D
E795-YL
17 17 L6 A709-OR
F725-WH
21 21 F719-BR L6 A729-YL
L12 L12 E796-GN
23 23 F715-PU
150-OR 1
25 25 998-BR
A711-PU 200-BK 2
ENGINE ENGINE A731-WH 3
CONNECTION 'C' CONNECTION 'A' SECONDARY 4
25-PIN 25-PIN ENGINE ENGINE
3T-3043 892-BR 5
3T-3044 SPEED/ SPEED/ TURBO TURBO
4-6 GA. 19&20 4-6 GA. 19&20 A713-GN 893-GN 6
TIMING TIMING EXHAUST EXHAUST
J782-GN

F701-BR

E798-PK

8-10 GA. 1,22&24 8-10 GA. 1,22&24 SENSOR SENSOR D839-YL 7

TEMP LH TEMP RH A733-OR
12-14 GA. 7,9,11&13 12-14 GA. 7,9,11&13 129-6628 129-6628 163-7882 163-7882 B472-YL 8
16-18 GA. ALL OTHERS 16-18 GA. ALL OTHERS ENGINE TIMING L1 L1 9
SPEED CALI-

F835-BU

F835-BU
150-OR
L7

028-GY

200-BK

160-PU
150-OR
150-OR

200-BK

029-YL

200-BK

150-OR
SENSOR BRATION A715-GY 10
DIGITAL RET

DIGITAL RET

DIGITAL RET

189-5746 189-5746
DIGITAL RET

11
+V SPD/TIM

+V DIGITAL
+V SPD/TIM

A735-WH
+V DIGTAL

026-OR

200-BK

410-WH

200-BK
200-BK
A736-YL 12
01 01
SIGNAL

SIGNAL

SIGNAL
SIGNAL

L9 13
02 02 F716-WH A716-PU
L9

14
03 03 F717-YL
L7
L6

L13 15
05 05 F706-PU
A734-PK 16
18
NOTE D 18 113-OR
BK-18
WH-18

BK-18
WH-18

WH-18
BK-18
OR-18

OR-18

WH-18
BK-18
OR-18
WH-18
BK-18
WH-18
BK-18
OR-18

A714-PK 17
04 04
18
08 08 G746-WH 200-BK 19
10 10 G971-BR
200-BK 20
C
B
A

C
B
A

E798-PK A732-YL
1
2

1
2

C
B
A

C
B
A

12 12
F701-BR A712-BR
07 07
G971-BR

C 14 14 G721-GY
INSTRUMENTATION
C
SPD1A-BK
SPD2A-CL
SPDSA-SH

F724-PU
F723-PK

F732-PK
998-BR
996-GN

999-WH
998-BR
996-GN

F703-GY
998-BR
A700-OR

F704-OR
998-BR
A700-OR

CONNECTION (J)
E796-GN
F725-WH

F702-GN

E795-YL

09 09 SEE LOCATION (K-2)

200-BK

029-YL
A730-OR

200-BK
11 11 3T-3972
A710-GY NOTE H
13 13 113-OR
J782-GN
25 25 A249-CU
16 16 A A A
F711-YL
17 17 F712-GN F712-GN A728-WH

200-BK

410-WH
06 06 SPD1-BK SPD1-BK A708-BR B B B
SPD1-BK TWISTED SHEILDED
200-BK
15 15 SPD2-CL SPD2-CL PAIR SPD2-CL 1

160-PU
150-OR
1 028-GY
23 23 SPDS-SH SPDS-SH SPDS-SH F724-PU 2
L4 A726-OR 200-BK
22 22 F723-PK
L4 A706-GY 2 3 2 1
21 21 N917-RD N917-RD N917-RD 999-WH 028-GY 026-OR ALARM
L3 4
20 20 996-GN F835-BU 123-9694
L3
24 24 998-BR 3 5 3
F706-PU F706-PU L2 200-BK
19 19 L16 A724-WH 6 2
A700-OR
L16 L2 A704-GN C
26 26 F703-GY C
2
F712-GN

29 29
A249-CU

F711-YL

B472-YL F704-OR
27 27 200-BK D
E798-PK

200-BK
A747-GY
A746-PK
F713-OR

F714-PK
F700-BU

L13 A722-YL
28 28 200-BK D
L13 A702-PU 3 1 1 2
30 30 D839-YL 200-BK
31 31 F720-PU F720-PU
A702-PU

A704-GN

A706-GY

A708-BR

A710-GY

A712-BR

A714-PK

A716-PU
L17 L17 RH/LH MODE/CLEAR SCROLL SWITCH
32 32 F710-GN F710-GN 3
3E-8858 SWITCH 3E-8768
33 33 G721-GY G721-GY NOTE G MOMENTARY NOTE G
G721-GY POTENTIOMETER
34 34 3E-8775
G746-WH G746-WH G746-WH G746-WH NOTE G (POT)
35 35 A268-BK RECEPT AS. (16) 122-9457 ALARM SILENCE
L18
B B
36 36 F705-PK 9X-0352 9W-0073
NOTE G
1
2

1
2

1
2

1
2

1
2

1
2

1
2

1
2
37 37 F718-BU
G971-BR G971-BR G971-BR
UMBILICAL A249-CU A249-CU
INSTRUMENT PANEL DIAGRAM 155-2555
(B) F711-YL TWISTED SHEILDED F711-YL L1
YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL

YL
YL
ENGINE
CONNECTION 'D' ENGINE F712-GN PAIR F712-GN
37-PIN CONNECTION 'B' F718-BU
3T-3412 F702-GN INJECTOR GP (16)
3T-3410 L11
37-PIN RECEPTACLE AS
ALL PINS 16-18 GA.
16-18 GA. 1330970
F732-PK
NOTE A: CATERPILLAR SUPPLIED OPTIONS
L12

L18
L11
L13

A 229-BK
L4

L2

L8

L3

L1

B CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER CYLINDER

150-OR
C
HEAD
SOLENOID 2
HEAD
SOLENOID 4
HEAD
SOLENOID 6
HEAD
SOLENOID 8
HEAD HEAD HEAD HEAD
SOLENOID 10 SOLENOID 12 SOLENOID 14 SOLENOID 16 NOTE B: CUSTOMER SUPPLIED
(+) BATTERY COLOR ABBREVIATIONS
A A
150-OR-14
150-OR-14
229-BK-14
229-BK-14

TERMINATING RESISTOR
E798-PK

A701-GY
A702-PU
A703-BR
A704-GN
A705-YL
A706-GY
A707-PU
A708-BR
A709-OR
A710-GY
A711-PU
A712-BR
A713-GN
A714-PK
A715-GY
A716-PU
A721-WH
A722-YL
A723-OR
A724-WH
A725-YL
A726-OR
A727-PK
A728-WH
A729-YL
A730-OR
A731-WH
A732-YL
A733-OR
A734-PK
A735-WH
A736-YL
F710-GN

G746-WH

B B
G971-BR
F701-BR
E795-YL

A747-GY
A746-PK
F713-OR

F714-PK
A249-BK
N917-RD
H401-PU
A751-YL

F737-YL

F702-GN
H401-PU

F724-PU
F723-PK
F706-PU
F720-PU
J782-GN

F718-BU
A700-OR

F715-PU
F719-BR

F716-WH

F717-YL

E796-GN
F725-WH

G721-GY
F703-GY
F704-OR
F712-GN
F711-YL

F732-PK
A249-BK

F700-BU

ABBREV COLOR
F705-PK
A268-BK

1743016
NOTE C: INRUSH CURRENT 90A 15ms
995-BU

994-GY

998-BR

997-OR
993-BR

113-OR

999-WH
996-GN
892-BR
893-GN

998-BR

C C STARTING CIRCUIT
D 893-GN (-) BATTERY / SENSOR RETURN RD RED
E TWISTED PAIR L11
892-BR
WH WHITE
SENSOR / ACTUATOR SUPPLY NOTE D: CAT SUPPLIED OPTION
J1 CONNECTOR 160-7690

J2 CONNECTOR 147-1443

H OR ORANGE TO BE WIRED BY THE CUSTOMER

13

46
10
37
36
38
28
39
29

69

12

40
42
14
16
48
50
24
34
58
52
32
60

26

41
43
15
17
49
51
25
35
59
62
33
61
18
27
22
52
53
63
65
40
41
61
20
44

66

23
28

21
70
22
33
43

51
17
24

68
11
12
34
50
42
13
60
64
55

25
16
10
56

1
3

2
4
6
7

4
5

2
3

9
8

J SIGNAL TO ECM
YL YELLOW
AIR SHUTOFF
DIGITAL SIGNAL REFERENCE

FUEL PRESSURE SNSR-UNFILTERED

BATTERY(+)
BATTERY(-)
BATTERY(-)

PRELUBE PRESSURE SWITCH

DIGITAL SENSOR PWR (8V)
ENGINE PROTECTION OVERRIDE
BATTERY PLUS
AFTER COOLER TEMPERATURE SNSR
COOLANT TEMPERATURE SNSR

OIL PRESSURE SNSR-FILTERED

PRIMARY THROTTLE
AIR SHUTOFF TRIPPED
BATTERY(+)

TIMING CAL-FAN SPD(-)

TIMING CAL-FAN SPD(+)
OVERSPEED VERIFY SWITCH
START AID SWITCH
LOAD FEED BACK

DIGITAL SENSOR RETURN

ANALOG SENSOR PWR (5V)

ANALOG SENSOR RETURN
ENGINE SHUTDOWN SIGNAL 'C' SW2
ENGINE SHUTDOWN SIGNAL 'D' SW6

START/RUN/STOP1 SW3
ECM ON/OFF - KEYSWITCH INPUT
START/RUN/STOP2 SW4

LOCAL CAT DATA LINK (+)

PRIMARY SPEED TIMING SIGNAL
+V SPEED/TIMING
LOCAL CAT DATA LINK (-)

DIGITAL SENSOR RETURN

ECS IN AUTO

START ENABLE RELAY

START AID RELAY

ATMOSPHERIC PRESSURE SENSOR
CRANKCASE PRESSURE SENSOR

TURBO OUTLET PRESSURE SENSOR

OIL PRESSURE SNSR - UNFILTERED
FUEL PRESSURE SNSR - FILTERED

TURBO INLET EXH LH TEMP SENSR

TURBO INLET EXH RH TEMP SENSR

HSDL SHIELD GROUND

SECONDARY SPEED TIMING
SPD PWM 1B- (UNUSED)

TURBO INLET LH PRESSURE SENSOR

SHUTDOWN NOTIFY RELAY
TURBO INLET RH PRESSURE SENSOR
GENERAL ALARM

FUEL POSITION MULTIPLIER

PRELUBE PUMP DRIVE

PRELUBE PUMP RETURN
SOLENOID 1 POWER
SOLENOID 2 POWER
SOLENOID 3 POWER
SOLENOID 4 POWER
SOLENOID 5 POWER
SOLENOID 6 POWER
SOLENOID 7 POWER
SOLENOID 8 POWER
SOLENOID 9 POWER
SOLENOID 10 POWER
SOLENOID 11 POWER
SOLENOID 12 POWER
SOLENOID 13 POWER
SOLENOID 14 POWER
SOLENOID 15 POWER
SOLENOID 16 POWER
SOLENOID 1 RETURN
SOLENOID 2 RETURN
SOLENOID 3 RETURN
SOLENOID 4 RETURN
SOLENOID 5 RETURN
SOLENOID 6 RETURN
SOLENOID 7 RETURN
SOLENOID 8 RETURN
SOLENOID 9 RETURN
SOLENOID 10 RETURN
SOLENOID 11 RETURN
SOLENOID 12 RETURN
SOLENOID 13 RETURN
SOLENOID 14 RETURN
SOLENOID 15 RETURN
SOLENOID 16 RETURN

MONITOR CIRCUIT
CAN DATA LINK (-)
CAN DATA LINK (+)
ELECTRONIC CONTROL MODULE

B 229-BK 229-BK PK PINK NOTE E: TERMINAL BOARD HAS AN

A
INTEGRAL ELECTRICAL CONNECTION
150-OR 150-OR CONTROL (POSITIVE) FROM ECM
BK BLACK
CONTROL (RETURN) FROM ECM GY GRAY
A CAT DATA LINK PU PURPLE NOTE F: MAX RELAY CONTACT VOLTAGE A
(H) BR BROWN 74VDC
J1939(CAN) DATA LINK
ENGINE SERVICE
CONNECTION 'H'
8T-8736 ENGINE HARNESS WIRING HIGHWAYS
GN GREEN NOTE G: SWITCH SHOWN IN NORMAL THIS SCHEMATIC IS FOR THE 3500B AND 3500C LOCOMOTIVE
14-18 GA.
ALL DASHED LINES ARE ATTACHMENTS
BU BLUE ENGINE RUNNING POSITION ENGINES.
NOTE H: SECURE CONNECTOR TO PREVENT PART NUMBER: 254-5452, CHANGE: 03, VERSION: (-)
DAMAGE FROM VIBRATION
Components are shown installed on a fully operable engine with the engine in a non-powered state.
Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.

18 17 16 15 14 13 12 11 10 9 8 7 6 5 4 3 2 1