Professional Documents
Culture Documents
RRV3364
CDJ-800MK2
CDJ-800MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to
causecancer, birth defects or other reproductive harm.
Health & Safety Code Section 25249.6 – Proposition 65
B
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement
parts must be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que
les pièces de remplacement doivent avoir la même désignation.
C
(FOR USA MODEL ONLY)
AC Leakage Test
F
2 CDJ-800MK2
1 2 3 4
5 6 7 8
IMPORTANT
THIS PIONEER APPARATUS CONTAINS A
LASER DIODE CHARACTERISTICS
LASER OF CLASS 1.
MAXIMUM OUTPUT POWER: 5 mW
SERVICING OPERATION OF THE APPARATUS
WAVELENGTH: 780 – 785 nm
S H O U L D B E D O N E B Y A S P E C I A L LY
INSTRUCTED PERSON.
WARNING !
The AEL(accessible emission level) of the laser power output is less then CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should servicing operation of the apparatus.
LABEL CHECK
CDJ-800MK2 WYXJ5 and KUCXJ : Types Only
for RLFXJ
(DRW2308) C
(DRW2248)
D
Additional Laser Caution
1. Laser Interlock Mechanism
The position of the switch (S1901) for detecting loading
completion is detected by the system microprocessor,
and the design prevents laser diode oscillation when
the switch is not in LPS1 terminal side (when the
mechanism is not clamped and LPS1 signal is
high level.)
Thus, the interlock will no longer function if the switch is
deliberately set to LPS1 terminal side. ( if LPS1 signal
is low level ).
In the test mode∗ the interlock mechanism will not
function. Laser diode oscillation will continue, if pin 41 E
Bottom Plate of TC94A15FG (IC101) on the MAIN Assy is
connected to GND, or else the terminals of Q101 are
shorted to each other (fault condition).
CDJ-800MK2 3
5 6 7 8
1 2 3 4
Please follow the specified safety methods when modification(addition/change of parts) is required due to interferences such as
radio/TV interference and foreign noise.
Please be sure that all screws are fastened, and that there are no loose screws.
Please be sure that all connectors are inserted, and that there are no imperfect insertion.
6 Make sure the wiring cables are set to their original state.
Please replace the wiring and cables to the original state after repairs.
In addition, be sure that there are no pinched wires, etc.
C
7 Make sure screws and soldering scraps do not remain inside the product.
Please check that neither solder debris nor screws remain inside the product.
8 There should be no semi-broken wires, scratches, melting, etc. on the coating of the power cord.
Damaged power cords may lead to fire accidents, so please be sure that there are no damages.
If you find a damaged power cord, please exchange it with a suitable one.
When spark traces or similar marks are found on the power supply plug, please check the connection and advise on secure
connections and suitable usage. Please exchange the power cord if necessary.
2. Adjustments
To keep the original performance of the products, optimum adjustments and confirmation of characteristics within specification.
Adjustments should be performed in accordance with the procedures/instructions described in this manual.
4 CDJ-800MK2
1 2 3 4
5 6 7 8
CONTENTS
SAFETY INFORMATION......................................................................................................................................2
1. SPECIFICATIONS .............................................................................................................................................6
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8 A
2.1 PACKING ....................................................................................................................................................8
2.2 EXTERIOR SECTION ..............................................................................................................................10
2.3 CONTROL PANEL SECTION...................................................................................................................12
2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1 BLOCK DIAGRAM....................................................................................................................................16
3.2 BLOCK DIAGRAM (2) ..............................................................................................................................18
3.3 BLOCK DIAGRAM (Power).......................................................................................................................20
3.4 OVERALL WIRING DIAGRAM .................................................................................................................22
3.5 MAIN (1/3) and RLYB ASSYS ..................................................................................................................24
3.6 MAIN ASSY(2/3).......................................................................................................................................26
3.7 MAIN ASSY(3/3).......................................................................................................................................30 B
3.8 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................32
3.9 DFLB, JACK and KSWB ASSYS ..............................................................................................................34
3.10 JFLB, SLDB, SLMB and JOGB ASSYS .................................................................................................36
3.11 WAVEFORMS.........................................................................................................................................38
3.12 VOLTAGES..............................................................................................................................................45
4. PCB CONNECTION DIAGRAM ......................................................................................................................49
4.1 MAIN ASSY ..............................................................................................................................................50
4.2 RLYB ASSY ..............................................................................................................................................54
4.3 SECB ASSY .............................................................................................................................................56
4.4 TRNS ASSY..............................................................................................................................................60
4.5 AC IN ASSYS ...........................................................................................................................................62
4.6 DFLB ASSY ..............................................................................................................................................64 C
4.7 REGB and JACK ASSYS..........................................................................................................................68
4.8 KSWB ASSY.............................................................................................................................................70
4.9 JFLB ASSY...............................................................................................................................................72
4.10 SLDB ASSY............................................................................................................................................76
4.11 SLMB and JOGB ASSYS .......................................................................................................................78
5. PCB PARTS LIST ............................................................................................................................................80
6. ADJUSTMENT ................................................................................................................................................85
7. GENERAL INFORMATION .............................................................................................................................86
7.1 DIAGNOSIS..............................................................................................................................................86
7.1.1 SERVICE MODE ................................................................................................................................86
7.1.2 RESET and CLOCK MAP ..................................................................................................................92
D
7.1.3 TROBLE SHOOTING .........................................................................................................................94
7.1.4 POWER ON SEQUENCE ................................................................................................................105
7.1.5 DISASSEMBLY ................................................................................................................................106
7.2 PARTS ....................................................................................................................................................114
7.2.1 IC......................................................................................................................................................114
8. PANEL FACILITIES .......................................................................................................................................140
CDJ-800MK2 5
5 6 7 8
1 2 3 4
1. SPECIFICATIONS
Specifications
A
• KUCXJ type • RLFXJ type
1. General 1. General
System..............................Compact disc digital audio system System........................... Compact disc digital audio system
Power requirements.....................................AC 120 V, 60 Hz Power requirements .... AC 110-120 V/220-240 V, 50/60 Hz
Power consumption.......................................................20 W Power consumption ..................................................... 22 W
Operating temperature.......... +5˚C to +35˚C (+41˚F to +95˚F) For Taiwan: 21 W
Operating humidity...............................................5 % to 85 % Operating temperature ..................................+5°C to +35°C
(There should be no condensation of moisture.) Operating humidity ........................................... 5 % to 85 %
Weight..............................................................4.0 kg (8.8 lb) (There should be no condensation of moisture.)
Dimensions..................... 305 (W) × 344.1 (D) × 106.5 (H)mm Weight ........................................................................4.0 kg
B 12 (W) × 13 –9/16 (D) × 4 – 1/4 (H) in Dimensions .................. 305 (W) x 344.1 (D) x 106.5 (H) mm
3. Accessories
3. Accessories • Operating instructions ..................................................... 1
• Operating instructions........................................................1 • Power cord ...................................................................... 1
• Power cord........................................................................ 1 • Audio cable ..................................................................... 1
• Audio cable....................................................................... 1 • Control cable ................................................................... 1
• Control cable..................................................................... 1 • Forced eject pin (housed in a groove in the bottom panel)... 1
C
• Forced eject pin (housed in a groove in the bottom panel)... 1
• Limited warranty................................................................ 1 NOTE:
Specifications and design are subject to possible modification
NOTE: with-out notice.
Specifications and design are subject to possible modification
with-out notice.
Voltage selector (RLFXJ type only)
• You can find the voltage selector switch on the bottom plate
• WYXJ5 type of the unit.
1. General The factory setting for the voltage selector is 220 – 240 V.
System.......................... Compact disc digital audio system Please set it to the correct voltage for your country or region.
Power requirements .................... AC 220-240 V, 50/60 Hz
D
Power consumption ..................................................... 22 W • For Taiwan, please set to 110 – 120 V before using.
Operating temperature .................................. +5°C to +35°C Before changing the voltage, disconnect the AC power cord.
Operating humidity ............................................ 5 % to 85 % Use a medium size screwdriver to change the voltage
(There should be no condensation of moisture.) selector switch.
Weight ....................................................................... 4.0 kg
220-240V
Dimensions ..................305 (W) x 344.1 (D) x 106.5 (H) mm
2. Audio section
Frequency response...................................... 4 Hz to 20 kHz
Signal-to-noise ratio ....................... 115 dB or more (JEITA) 110-120V
Distortion ................................................... 0.006 % (JEITA)
E
3. Accessories
• Operating instructions ..................................................... 1
• Power cord ...................................................................... 1
• Audio cable ..................................................................... 1
• Control cable ................................................................... 1
• Forced eject pin (housed in a groove in the bottom panel)... 1
NOTE:
Specifications and design are subject to possible modification
with-out notice.
F
6 CDJ-800MK2
1 2 3 4
5 6 7 8
Accessories
Power Cord
Audio Cable (ADG7021 : KUCXJ) Forced Fject Pin
(VDE1064) L=1.5m (ADG7097 : RLFXJ) (housed in a groove in
the bottom panel)
(DEX1008)
B
CDJ-800MK2 7
5 6 7 8
1 2 3 4
4
7
2 8
C
5
KUCXJ & RLFXJ 9
types only 1
13
KUCXJ type
only
E
11
12
14
8 CDJ-800MK2
1 2 3 4
5 6 7 8
PACKING parts List
Mark No. Description Part No. Mark No. Description Part No.
CDJ-800MK2 9
5 6 7 8
1 2 3 4
38
43 17
43
B 44
35
A 19 3 D
33 32
14 44
6 18 I
31
M H 41
31x4 C 44
B 24
13
37
D 44
33x4 33
C
C 34 28 21
4
31
F E 9-(b) 41 44 10
B
B D
5 F 41 I
31
33 45
44
12
G
7
2 E
E
15 36
44
Refer to
"2.4 SLOT-IN MECHANISM SECTION". 29
D
44
30
44
44
A
30
44 39
11 46 16
46x4 44
25
J
I
A 44
44 8
1 C
H
E 11
G
F 44 J
12
44
22 23
40
NON-CONTACT
CONTACT SIDE
26
44 27
SIDE
F
44 44
10 CDJ-800MK2
1 2 3 4
5 6 7 8
EXTERIOR SECTION parts List
Mark No. Description Part No. Mark No. Description Part No.
CDJ-800MK2 11
5 6 7 8
1 2 3 4
A
* 1 Grease: GYA1001( ZLB-PN397B)
47
21
51
9
52
31
B 26
53
41
46 56x3 56
17
28x9
A
C 40 10
C 43 18
B
10 17x3
35 39 44
17 13 10x3
13x12
42
45 38-(a) 27
34 13
38-(b) 13
33 13
38-(c) 36 39
32 58
*1
E
60 48-2
37
D 58
58 29
50 A
1
2 6 G
30x8
H 58 58
58 D
20
60 58 58
58
58
58
4 J C
12 58 58
56 58
E 58 15
B 54x2
23
25
16
58 14
24
61
5
49
48-1
D
L
6 3 11
57 22 K
NON-CONTACT
CONTACT SIDE
58
*1 19
59
55
SIDE
7 E
F 58
58
12 CDJ-800MK2
1 2 3 4
5 6 7 8
CONTROL PANEL SECTION parts List
Mark No. Description Part No. Mark No. Description Part No.
16 FL Sheet DEC2946
17 Ring Cushion L24/2.0 DEC2958
18 SW Ring DNK4070
19 Adjust Plate DNK4178
20 Jog Holder DNK4545
C
21 Jog B DNK4557
22 Gear ARM DNK4559
23 Gear DNK4560
24 Smoother DNK4561
25 Load Gear A DNK4562
26 Jog A DNK4586
27 Sheet SW DSX1065
28 Roller A Assy DXB1825
29 Jog Stay Assy DXB1876
D
30 Roller B Assy DXB1877
CDJ-800MK2 13
5 6 7 8
1 2 3 4
Grease 1
A GYA1001
(ZLB-PN397B)
11
20
21
Dyefree 18
23 GEM1036
10 (ZLX-ME413A) 9
17
B 7 Grease
GYA1001
(ZLB-PN397B)
22
13 24
14
19
C
Dyefree
8 Dyefree GEM1036 (ZLX-ME413A)
GEM1036 15
(ZLX-ME413A)
25 Cleaning liquid : GEM1004
Cleaning paper : GED-008 3
To
16 RLYB CN12 4
(Pickup)
5
To
RLYB CN16
(Loading Motor)
12
D To 25 Grease 6
25 RLYB CN14 GYA1001
(Stepping Motor) (ZLB-PN397B)
27
25 2
31
Note:
The TM. Assy 03-S is supplied only in
assembly form, not as a single part.
30
NON-CONTACT
29
CONTACT SIDE
To MAIN CN102
(Spindle Motor)
SIDE
F 28 26
30
14 CDJ-800MK2
1 2 3 4
5 6 7 8
SLOT-IN MECHANISM SECTION parts List
Mark No. Description Part No.
NSP 1 Slot-in Mecha SV Assy DXA2005
2 TM. Assy 03-S VXX3125 A
3 Loading Motor Assy-S DXX2510
NSP 4 Worm Gear DNK3910
NSP 5 DC Motor S (ROHS) DXM1230
16 Lever BP DNK3836
17 Loading Gear DNK3911
18 Drive Gear DNK3912
19 Loading Base SV DNK4369
20 SW Lever SV1 DNK4370
C
21 SW Lever SV2 DNK4371
22 Gear Holder SV DNK4372
23 Clamper 04 Assy DXB1859
24 Screw BPZ20P060FTC
25 Floating Rubber (SI) VEB1351
CDJ-800MK2 15
5 6 7 8
1 2 3 4
STEPPING M63018FP
MOTOR 04
PICKUP ASSY
Loading MOTOR
ASSY-S
(DXX2510)
M
SLMB ASSY COMPARATOR
NJM2885DL1
D
J91
BA008C0WCP
CN301 CN301
BA008C0WCP
CN53
CN52
F REGB ASSY V+10B
V+7A CN53
V+6B
V+3D
E
For KUCXJ, WYXJ5
CN51 C SECB ASSY
11 9
CN22 CN56
E ACIN ASSY J2
D TRNS ASSY
For RLFXJ S2
BROWN CN50
S1 J3
VIOLET
F
BLUE
E ACIN ASSY
16 CDJ-800MK2
1 2 3 4
5 6 7 8
A
÷ When ordering service parts, be sure to refer to "EXPLODED VIEWS and PARTS LIST" or
"PCB PARTS LIST".
A MAIN ASSY ÷ The > mark found on some component parts indicates the importance of the safety factor
of the part. Therefore, when replacing, be sure to use parts of identical designation.
÷ : The power supply is shown with the marked box.
IC300 IC303
K U
8 Mbit 64 Mbit
IC701
DSPC56371AF180-K I JACK ASSY
IC301
SCF5249VM140-K JA801
DKB1053
MPU IC801
OP AMP
AUDIO OUT
C
CN701 CN801
1 9 JA802
PKB1033
IC702
PE8001A
IC304 4 6
BU4230G DIGITAL OUT
9 1
CN802
CN602 CN1601
CN601
L
G DFLB ASSY CN500
JOGB ASSY
CN501 E
CN600 K JFLB ASSY
CN1503
SLDB ASSY
CN503
CN502
J
CN1502
F
H
KSWB ASSY
CDJ-800MK2 17
5 6 7 8
1 2 3 4
M KP 2PIN
Loading IC
IC102 DRIVER
B SLED M
Spindle M
FFC 17PIN
Pickup ASSY B
IC302 IC301
FPGA MPU R
RLYB ASSY
(50000GATE) (140MHz)
FFC 32PIN
SDRAM
DRIVE ASSY (64 Mbit)
1
C FLASH
SLMB ASSY (8 Mbit)
KP 3PIN
DWS1388
SW
M
FFC 25PIN
REGB ASSY SEC
DWR1310 DWR
F C
6PIN
+3.3V IC91
D
+7V
IC92
TRNS ASSY
V+6 D
Transformer
UnReg
V+10
UnReg
Vload POWER
SUPPLY
+32V
E
FLAC_D
FLAC_J
3PIN
DATA Cntrol
E
CDJ-800MK2 has two MPU, MPU (MAIN), DISPLAY-MPU (DFLB).
One controls CORE BLOCK, Another is Top panel about DISPLAY, LED, VOLUME, S
ACIN ASSY RESET IC and X'TAL have on the MAIN ASSY too.
It has two MEMORY. One 64MB sized SDRAM, Another is 8MB sized FLASH MEMOR
F About POWER BLOCK, Please refer to POWER DELIVERY MAP.
POWER BLOCK
18 CDJ-800MK2
1 2 3 4
5 6 7 8
A
IO BLOCK
AUDIO OUT LINE
JACK ASSY DWG1626 DIGITAL OUT LINE
I AUDIO MUTE LINE
IC801 OPAMP CONTROL LINE
IC702
AUDIO OUT DRIVE CONTROL
DAC
(L/R)
9PIN
IC701
AUDIO
DSP
ZERO FFC
MUTE MUTE
DETECT
B
Digital OUT
CORE BLOCK
IC301
MPU RESET IC
(140MHz)
PANEl BLOCK
16.934MHz
KSWB ASSY DWS1386 C
H LED
SW
B to B 8PIN
SECB ASSY G DFLB ASSY SLDB ASSY
DWR1309 DWG1623 DWS1387-A/J
DWS1387
C SW LED
Vol
J
D
VYNIL
IC501
DISPLAY
MPU
B to B 11PIN
RESET IC (MASK)
FFC 17PIN
16.00MHz
SW SLIDER
E
V501
DATA FL
JOGB ASSY
R to R 13PIN DWG1625
DATA Cntrol
KP 4PIN
JOG L
(DFLB). FL
ISPLAY, LED, VOLUME, SW, JOG, etc.
CDJ-800MK2 19
5 6 7 8
1 2 3 4
2.5D
GNDS IC306 <0.5A FPGA (SPARTAN3)
B V+3D CUP 21 FPGA 60 DSP 5
SDRAM 22 FLASH 5
C
SLMB ASSY 3.3S
DWS1388 GNDD ServoDSP 83
M IC100 <x.x0.6A LD 80
GNDS
GNDS
GNDM
IC21,22
V+10 <0.8A IC61 C
UnReg <5.0A <1.5A IC54 GN
Vload IC25
+32V <630mA <200mA Q53 <200mA
E
IC58 IC59
FLAC_D
FLAC_J
3.3V
3.3V Regurator supporting Current Shutdown DATA Cntrol
E
15W POINT
IC Protect ICP Before REG-IC
Pori SW GND
F
ACIN ASSY FUSE Screw (Chasis GND)
A MAX SPEC
20 CDJ-800MK2
1 2 3 4
5 6 7 8
<0.3A DAC I
L
OP
R
AMP
MUTE
GNDD Jack
GNDA
B
D
GNDD
6A FPGA (SPARTAN3)
Stby
6A DSP
5A CPU (AMADEUS)
5A FPGA (SPARTAN3)
CUP 21 FPGA 60 DSP 5
SDRAM 22 FLASH 5 KSWB ASSY DWS1386 H C
ServoDSP 83 LED
A LD 80 SW
GNDS
GNDAD
V+5P V+7
GNDS
DISPLAY GNDAD
MPU
C506 SW
GNDD
SLIDER
DATA FL
V+5P DWG1625
n DATA Cntrol
JOG
L
15W POINT
Before REG-IC FL
GND <200mA IC603
Screw (Chasis GND) Q604 K JFLB ASSY DWG1624 Rotation Detect F
CDJ-800MK2 21
5 6 7 8
1 2 3 4
B
(VXX3125)
CD PLAYER UNIT
SLOT-IN
D
B RLYB ASSY
M SLMB ASSY
D TRNS ASSY
E ACIN ASSY
DWR1429(WYXJ5)
DWR1430(KUCXJ) (RLFXJ)
(KUCXJ, WYXJ5)
E C SECB ASSY
E ACIN ASSY
DWR1432(RLFXJ)
F REGB ASSY
22 CDJ-800MK2
1 2 3 4
5 6 7 8
A MAIN ASSY A
( A 1/3 – A 3/3)
I JACK ASSY
K JFLB ASSY
L JOGB ASSY
D
SLDB ASSY
G DFLB ASSY
J
H KSWB ASSY
CDJ-800MK2 23
5 6 7 8
1 2 3 4
17
B 28
(TS) 12
(F)
14
(TS)
(TS)
9
11
(TS)
(F)
8
C
(RF)
(RF)
(RF)
(RF)
(RF)
(RF)
(RF)
(TD)
(TD)
(RF)
(RF)
(F)
(F)
(F)
(F)
(RF)
1
2 13
5
(S) 16
(S)
15
(S)
10
(S)
E 37
to SPINDLE MOTOR
(S)
(S)
38
(F)
(S) (F)
(S)
(F)
(TS)
(TS)
(TS)
(TS)
(F)
A 1/3
24 CDJ-800MK2
1 2 3 4
5 6 7 8
(RF)
: RF DATA SIGNAL ROUTE
(TD) A
: TRACKING DATA SIGNAL ROUTE
(F)
: FOCUS SERVO LOOP LINE
(TS)
: TRACKING SERVO LOOP LINE
(S)
: STEPPING SERVO LOOP LINE
(RF) (F)
(RF) (F)
(RF) (F)
(TD)
(TD)
4
C
(TS)
(TS)
(F)
(F)
M CN1901
6
to LOADING MOTOR
(S) D
(S)
(S)
to STEPPER MOTOR
(S)
RLYB ASSY
B (DWX2602)
E
A 1/3 B
CDJ-800MK2 25
5 6 7 8
1 2 3 4
1/2
B
(Data)
22
(Data)
(Data)
2/2
(Data)
1/2
(Data)
(Data)
D
(Data)
(Data)
: PANEL DATA (Digital)
E
A 2/3
18
71
F
26 CDJ-800MK2
1 2 3 4
5 6 7 8
A 3/3
26
27
24
19
36
E
MODE
MODE
CDJ-800MK2 27
5 6 7 8
1 2 3 4
A
A 2/3 MAIN ASSY (DWG1622) (2/2)
25
Large size
SCH diagram
30
(Data) (Data)
1/2
D
(Data) (Data)
2/2
E
to ICE BOARD
2/2
A 2/3
28 CDJ-800MK2
1 2 3 4
5 6 7 8
A 3/3
C
A 3/3
23
(Data)
: PANEL DATA (Digital)
A 2/3
CDJ-800MK2 29
5 6 7 8
1 2 3 4
A
A 3/3 MAIN ASSY (DWG1622)
(Data)
B
C
A 2/3 31
32
34
A 2/3
D
21
A 2/3
29
A 3/3
30 CDJ-800MK2
1 2 3 4
5 6 7 8
70
46
44
39
45 (Ana) B
A 2/3
(Ana)
33
C
(Data)
41
42
43
35
(Data)
: AUDIO DATA (Digital)
(Ana) F
: AUDIO Lch OUT (Analog)
DWR1439 (KUCXJ)
E ACIN ASSY DWR1429 (WYXJ5)
A
DWR1371 (KUCXJ, WYXJ5)
D TRNS ASSY DWR1428 (RLFXJ)
E
KUCXJ WYXJ5 RLFXJ
DWR1371 DWR1371
E D
32 CDJ-800MK2
1 2 3 4
5 6 7 8
F REGB ASSY
C
(Data)
CN802
CN501
(Data)
G
I
D
A 2/3 CN301
(Data)
(Data)
E
59
58
(Data)
: AUDIO DATA (Digital)
F
50
13
B 53
51
(Data)
52 56 54
CN56
57 55
48
C
74
(Data)
(Data)
72
D
49
G
34 CDJ-800MK2
1 2 3 4
5 6 7 8
KSWB ASSY
H (DWS1386) A
B
CN600
K
47
40
(Ana)
(Ana)
A 3/3 CN701
D
CN50
E
C CN1503
(Data)
: PANEL DATA (Digital)
(Ana) F
: AUDIO Lch OUT (Analog)
: DIGITAL AUDIO OUT (Digital)
H I
CDJ-800MK2 35
5 6 7 8
1 2 3 4
60 66
61
to Sheet SW
62
(DSX1065)
CN500
63
64
G
65
E
CN1601
L
K
36 CDJ-800MK2
1 2 3 4
5 6 7 8
A
: The Power supply is shown with the marked box.
68
B
CN503
67
69
G
CN1105
K
J L M
CDJ-800MK2 37
5 6 7 8
1 2 3 4
3.11 WAVEFORMS
Note: The numbers for the waveform photos (circled) are identical to those for the schematic diagrams, PCB diagrams,
and troubleshooting flowcharts.
A
A MAIN ASSY
CD player CD player CD player
RF eye pattern waveform (RFO) Load in (2/2) Focus in (1/2)
CH1 : RFO CH1 : LPS1 CH1 : FE
1 V: 500 mV/div. H: 200 nsec/div. 3 V: 5.0 V/div. H: 100 msec/div. 8 V: 0.5 V/div. H: 2 msec/div.
CH2 : LPS2
4 V: 5.0 V/div. H: 100 msec/div.
CH3 : LO+
6 V: 5.0 V/div. H: 100 msec/div.
CH4 : LO–
7 V: 5.0 V/div. H: 100 msec/div.
B CH1
CH2
CH3
CH4
CH1
CH1
D CH2
CH2
CH3
CH1 CH1
CH1
CH2
CH2
CH3 CH4
CH4
F
38 CDJ-800MK2
1 2 3 4
5 6 7 8
A MAIN ASSY
A
CD player CD player CD player
Stop Pause Track search (1/2)
CH1 : FE CH1 : TE CH1 : TE
8 V: 1.0 V/div. H: 200 msec/div. 11 V: 1.0 V/div. H: 1 msec/div. 11 V: 1.0 V/div. H: 50 msec/div.
CH2 : TE CH2 : TRO CH2 : TRO
11 V: 1.0 V/div. H: 200 msec/div. 14 V: 1.0 V/div. H: 1 msec/div. 14 V: 1.0 V/div. H: 50 msec/div.
CH3 : DMO CH3 : RFO CH3 : RFO
12 V: 2.0 V/div. H: 200 msec/div. 1 V: 1.0 V/div. H: 1 msec/div. 1 V: 1.0 V/div. H: 50 msec/div.
CH4 : LDO CH4 : SBOK CH4 : SBOK
13 V: 2.0 V/div. H: 200 msec/div. 17 V: 5.0 V/div. H: 1 msec/div. 17 V: 5.0 V/div. H: 50 msec/div.
CH3
CH3 CH3
CH4
CH4 CH4
CH3
CH3 CH3 D
CH4
CH4
CH4
CH2 CH2
CH2 b 3.3 V
CH3 CH3
CH3 d 3.3 V
CH4 CH4
CH4 e c 3.3 V
CDJ-800MK2 39
5 6 7 8
1 2 3 4
A
A MAIN ASSY
MPU FPGA Audio DSP
Delay time of Reset IC (IC304) Configuration (2/3) Configuration (2/2)
CH1 : V+3D CH2 : XINIT to CPU CH1 : DSP16M from FPGA
22 V: 2.0 V/div. H: 10 msec/div. 24 V: 5.0 V/div. H: 100 msec/div. 29 V: 5.0 V/div. H: 200 msec/div.
CH2 : RST from Reset IC to CPU
18 V: 2.0 V/div. H: 10 msec/div. 26 CH4 : DATA from CPU
V: 5.0 V/div. H: 100 msec/div. 26 CH5 : DATA from CPU
V: 5.0 V/div. H: 200 msec/div.
Conditions: At the time of power on, without a disc loaded
Remark: Set value for reset delay time: 70 msec
27 CH5 : DONE to CPU
V: 5.0 V/div. H: 100 msec/div. 34 CH6 : DSPDREQ to FPGA & CPU
V: 5.0 V/div. H: 200 msec/div.
B
CH2 b CH1 a b
a
CH1 3.3 V
Power ON
CH4 CH5
c
Reset clear
CH5 CH6
CH2 3.3 V
a b CH7
CH8
CH1 CH1 a
CH5 b
a
a b
CH8 CH4
CH1 b CH1 a
CH1 c
a a
40 CDJ-800MK2
1 2 3 4
5 6 7 8
A MAIN ASSY
DAC Audio mute Audio mute
DAC reset Association between zero-data detection and Conditions in which muting for zero-data
CH1 : RST from CPU Reset IC muting control (1/2) detection is activated (pause, continuous search)
18 V: 2.0 V/div. H: 1 sec/div.
CH1 : DACLRCK from DAC CH1 : DACLRCK from DAC
CH2 : DAC11M from AUDIO DSP 41 41
35 V: 5.0 V/div. H: 1 sec/div.
V: 5.0 V/div. H: 1 sec/div. V: 5.0 V/div. H: 1 sec/div.
CH4 : L4 (JACK Assy) Audio Signal Line 43 CH3 : DACBCK from DAC
43 CH3 : DACBCK from DAC
40 V: 20.0 V/div. H: 1 sec/div.
V: 5.0 V/div. H: 1 sec/div. V: 5.0 V/div. H: 1 sec/div.
CH1
CH1 CH1
CH2
CH2 CH2
CH5
D
FPGA download DSP/DAC download
CH2
CH5
CH6
CH3
Touch the
CH6 touch panel Track search
CH7
CH4
CH7
CH5
CH2 CH2
CH6
CH3 CH3
CH7 Between musical pieces F
CH4 CH4
DSP DAC Power ON PLAY start
CDJ-800MK2 41
5 6 7 8
1 2 3 4
B
CH1 CH1
Connection Disconnection
CH2 CH2
Digital output Data copy (DATA IN/OUT terminal) Data copy (DATA IN/OUT terminal)
Digital output (idle state) Detection of connection/disconnection of Detection of connection/disconnection of
CH1 : DOUTJ to JACK Assy cables (wireless) cables (in a state in which the cables are
70 V: 0.5 V/div. H: 2 µsec/div. connected)
CH1 : RMIN Detect Line CH1 : RMIN Detect Line
C
Conditions: No disc 58 V: 1.0 V/div. H: 1 msec/div. 58 V: 1.0 V/div. H: 1 msec/div.
CH2 : JDATA Data Line CH2 : JDATA Data Line
59 V: 1.0 V/div. H: 1 msec/div. 59 V: 1.0 V/div. H: 1 msec/div.
Conditions: Wireless, during idling Conditions: In a state in which the cables are connected,
during idling
CH1
D
CH1
CH2 CH2
Data copy (DATA IN/OUT terminal) Data copy (DATA IN/OUT terminal)
Data copy Data copy (Expansion)
CH1 : RMIN Detect Line CH1 : RMIN Detect Line
58 V: 2.0 V/div. H: 1 sec/div. 58 V: 2.0 V/div. H: 100 µsec/div.
CH2 : JDATA Data Line CH2 : JDATA Data Line
59 V: 2.0 V/div. H: 1 sec/div. 59 V: 2.0 V/div. H: 100 µsec/div.
Conditions: 10 POINTS × 1 disc Conditions: 10 POINTS × 1 disc
CH1 CH1
CH2
CH2
Expansion Expansion
42 CDJ-800MK2
1 2 3 4
5 6 7 8
Power ON
Power ON CH2
Reset clear
CH3
2.5 V
CH2 TEMPO +100% point
(MP3 +16%)
CH3
CH4
DISPLAY_MPU DATA-FL
Association between 16 MHz clock signal and Association between the built-in driver and
resetting of the DISPLAY_MPU the VLDD power
CH5 : VLDD
CH1 : V+5
73 V: 20.0 V/div. H: 100 msec/div.
48 V: 5.0 V/div. H: 10 msec/div. CH6 : 5V C
CH2 : XOUT to DISP_CPU
48 V: 5.0 V/div. H: 100 msec/div.
72 V: 5.0 V/div. H: 10 msec/div. CH1 : FLBK
CH3 : XRST to DISP_CPU
54 V: 5.0 V/div. H: 100 msec/div.
49 V: 5.0 V/div. H: 10 msec/div. CH7 : FLAC1 and FLAC2
Conditions: At the time of power on, without a disc loaded
74 V: 5.0 V/div. H: 100 msec/div.
Conditions: At the time of power on, without a disc loaded
a - b : 70.10 msec Remark: According to the FL specifications, the Vload
power must be stably supplied before the built-in
driver starts.
CH1
CH5
CH2
CH6
a b Power ON
CH3 D
CH1
CH7
DISPLAY_MPU DATA-FL
Communication between the FPGA and Three-wire serial lines
DISPLAY_MPU (3-wire serial) (during indication on the FL display)
CH1 : TSCLK
50 V: 5.0 V/div. H: 200 msec/div. 54 CH1 : FLBK
V: 5.0 V/div. H: 1 msec/div.
CH2 : TSCS
51 V: 5.0 V/div. H: 200 msec/div. 55 CH2 : FLLAT
V: 5.0 V/div. H: 1 msec/div.
CH3 : TSDI
52 V: 5.0 V/div. H: 200 msec/div. 56 CH3 : FLSDO
V: 5.0 V/div. H: 1 msec/div.
CH4 : TSDO
53 V: 5.0 V/div. H: 200 msec/div. 57 CH4 : FLSCLK
a - b : 169.5 msec
V: 5.0 V/div. H: 1 msec/div. E
Conditions: At the time of power on, a - c : 679.7 msec Conditions: During playback
without a disc loaded a - d : 1 186.4 msec
Expansion A
CH1 CH1
b d
Expansion B
CH2 CH2
Expansion C
CH3 CH3
Expansion D
a c
CH4 CH4
Power ON
F
CDJ-800MK2 43
5 6 7 8
1 2 3 4
K JFLB ASSY
A JOG-FL During Jog Dial rotation (encoder process) During touch on the Jog plate
Three-wire serial lines (At the time of power on) Encoder detection (during idling) (detection of pressing force)
CH1 : JBK CH1 : JOG1 PHASE1 DATA
60 V: 5.0 V/div. H: 100 msec/div. 64 V: 2.0 V/div. H: 100 msec/div.
Detection of touch (without pressing force)
CH1 : TCH
61 CH2 : JXSTB
65 CH2 : JOG2 PHASE2 DATA 66 V: 2.0 V/div. H: 10 msec/div.
V: 5.0 V/div. H: 100 msec/div. V: 2.0 V/div. H: 100 msec/div.
CH3 : JSDO Conditions: Without pressing force
62 Conditions: Idling
V: 5.0 V/div. H: 100 msec/div.
CH4 : JSCLK
63 V: 5.0 V/div. H: 100 msec/div.
Conditions: At the time of power on, without a disc loaded
Power ON
CH1
B
CH1
CH2
CH3
CH2
CH4
JOG-FL During Jog Dial rotation (encoder process) During touch on the Jog plate
Three-wire serial lines (during indication on Encoder detection (during Jog Dial rotation)
(detection of pressing force)
the FL display, no disc) CH1 : JOG1 PHASE1 DATA
64 V: 2.0 V/div. H: 100 msec/div.
Detection of touch (with pressing force)
CH1 : TCH
CH1 : JBK
65 CH2 : JOG2 PHASE2 DATA 66 V: 2.0 V/div. H: 10 msec/div.
C 60 V: 5.0 V/div. H: 2 msec/div. V: 2.0 V/div. H: 100 msec/div.
CH2 : JXSTB Conditions: With pressing force
Conditions: During fast rotation
61 V: 5.0 V/div. H: 2 msec/div.
CH3 : JSDO
62 V: 5.0 V/div. H: 2 msec/div.
CH4 : JSCLK
63 V: 5.0 V/div. H: 2 msec/div.
Conditions: No disc
CH1 CH1
CH2
D CH3 CH2
JOG-FL
Three-wire serial lines (during indication on
the FL display, during playback)
CH1 : JBK
60 V: 5.0 V/div. H: 2 msec/div.
CH2 : JXSTB
61 V: 5.0 V/div. H: 2 msec/div.
CH3 : JSDO
62 V: 5.0 V/div. H: 2 msec/div.
CH4 : JSCLK
E 63 V: 5.0 V/div. H: 2 msec/div.
Conditions: With a disc loaded, during playback
Expansion A
CH1
Expansion B
CH2
Expansion C
CH3
Expansion D
CH4
44 CDJ-800MK2
1 2 3 4
5 6 7 8
3.12 VOLTAGES
Note: The voltage measured using the HOZAN DT-113 Digital Tester is an approximation of DC voltage.
Note that the result of measurement of a waveform comprising many AC-current components will vary from tester to tester.
Conditions of measurement:
A
Play back Track 2 of the STD-905 Test Disc from Pioneer.
• For the IC mounted on the SECB Assy, measurement is performed with loads at the downstream stages lifted.
• The voltage at the MPU (IC301 on the MAIN Assy) is to be measured in Standby mode (not during CD playback), because the unit
will freeze up (cannot play back a CD) if the core block is defective.
• As IC303 (SDRAM), IC101 (Servo DSP), IC312 (Logic), IC311 (Logic), IC103 (OP AMP), and IC310 (Logic) are mounted on surface
B, measurement is performed with the FFC cable connecting the MAIN and JACK Assys disconnected.
CDJ-800MK2 45
5 6 7 8
1 2 3 4
46 CDJ-800MK2
1 2 3 4
5 6 7 8
CDJ-800MK2 47
5 6 7 8
1 2 3 4
C G I
A SECB ASSY DFLB ASSY JACK ASSY
IC050 BA00BC0WCP-V5 IC501 PEG237B IC502 BU4242G IC801 NJM4558DX
Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V) Pin No. Voltage (V)
1 12.3 1 0.0 51 0.0 1 4.5 1 0.0
2 12.3 2 0.0 52 4.9 2 4.9 2 0.0
3 0.0 3 0.0 53 4.9 3 0.0 3 0.0
4 8.0 4 0.0 54 4.9 4 0.0 4 -6.0
5 1.3 5 0.0 55 4.9 5 2.6 5 0.0
6 4.9 56 4.9 6 0.0
IC051 NJM2374AM 7 0.0 57 0.0 IC503 TC7SET08FUS1 7 0.0
Pin No. Voltage (V) 8 0.0 58 4.9 Pin No. Voltage (V) 8 8.0
1 8.0 9 0.0 59 0.0 1 4.9
2 -2.7 10 0.0 60 0.0 2 0.0
B
3 -6.1 11 0.0 61 0.0 3 0.0
4 -7.0 12 4.5 62 4.9 4 0.1
5 -5.7 13 2.6 63 0.0 5 4.9
6 8.1 14 0.0 64 0.0
7 8.0 15 2.3 65 0.0
8 8.0 16 5.0 66 0.0
17 5.0 67 0.0
IC052 TC7S04FU 18 5.0 68 0.0
Pin No. Voltage (V) 19 5.0 69 0.0
1 0.0 20 5.0 70 0.0
2 0.0 21 5.0 71 0.0
3 0.0 22 5.0 72 0.0
4 2.7 23 5.0 73 0.0
C
5 5.0 24 4.9 74 0.0
25 4.9 75 0.0
IC057 BA50BC0WFP 26 0.0 76 0.0
Pin No. Voltage (V) 27 4.9 77 0.0
1 8.0 28 3.9 78 0.0
2 8.0 29 0.0 79 4.9
3 0.0 30 1.4–1.8 80 4.9
4 5.0 31 0.8 81 4.9
5 0.0 32 4.9 82 4.9
33 4.5 83 4.9
34 4.9 84 4.9
REGB ASSY 35 4.3 85 4.9
D IC091 BA00BC0WCP-V5 36 0.1 86 4.9
Pin No. Voltage (V) 37 4.8 87 4.9
1 6.0 38 4.0 88 4.9
2 6.0 39 4.9 89 2.5
3 0.0 40 0.0 90 2.5
4 3.3 41 0.0 91 4.9
5 1.3 42 0.0 92 4.9
43 0.6 93 4.9
IC092 BA00BC0WCP-V5 44 0.0 94 4.9
Pin No. Voltage (V) 45 2.8 95 4.9
46 4.9 96 0.0
1 11.2
47 0.0 97 0.0
2 11.2
48 4.9 98 4.9
3 0.0
E 49 4.9 99 4.9
4 7.2
50 0.0 100 4.9
5 1.3
48 CDJ-800MK2
1 2 3 4
5 6 7 8
B C E B C E SIDE A
Transistor
B C E with resistor
B
D G S D G S
Field effect
D G S transistor
P.C.Board Chip Part SIDE B
Resistor array
3-terminal
regulator
CDJ-800MK2 49
5 6 7 8
F
E
B
A
D
C
50
A
SIDE A
1
1
12
KN301
IC305 IC304 INSIDE
C303
IC305
IC304
IC305
IC304
5 4
18
10
2
2
LF A1
4 H1+
C302
C337
C319
Production code 1 CN1301 3 R318 H1-
R305
CN102
C318
R394
RST
A MAIN ASSY
TP49 V1R8
C321
TP28 H2+
R353
1
R317
IC308
14
TP31
IC308
IC308
C313
CONTACT SIDE=UP
R377
SPINDLE MOTOR
R338 C317
C358 TP45 DONE C312 H2-
R378
R370
R306 H3-
R359
TP39
1 H3+
R309
R310
CDJ-800MK2
R304
R361
Q303
R365
R373
24
Q301
TSCS
R369
TSDO
R358
C336
Q303
Q301
XINT
3
TSCLK
R356
4 AOI ICT FC TP1
71
36
5 IC309 4
R382
C309
25
27
V1R2
TP42 5
Q303 IC309
Q301 IC309
R321
R307
3
3
R354
14 R381
IC307
R375 R308
R351
Q302
30
R380 Q304 R301
Q304
Q302
Q305 Q304
Q305 Q302
C307
R385
R388
R387
R336
R327
GNDD
IC301
C311 TSDI
C343
TP37
26
IC307 IC301
IC307 IC301
C310
R386
C344
CN301
PRGM
C356
TP36
V+5P
V+3D
R368
IC302 R350
C CN53
19
5
R374
51
C300
IC302
IC302
7 75
R357
C301
76
R328
50
1
IC306
V2R5
V+3D
R379
C308
22
Q705 Q706
FP16M
A P
Q705
Q706
Q705
Q706
70M
IC306
IC306
C342
R355
C341
4
1
R323
C357 R731
48
R339
CONTACT SIDE=UP
C339
R340
4
4
R741
1
LD3S
100
C359
C355
4
26
LPS2
23
C360
R342
R383
R143 R144
24
R319
C333
25
IC300
IC300
IC300
R752
4
IC104
R343
R347
21
C130
C131
C132
R753
C335
C334
C352
R302
IC104
IC104
R145
R384
C718 R345
C102
IO1A
C126
R113
DSP16M
R115 R112
34
29 C748
C139
R109
R114
R116
C128
C129
R108
31
VCA
17
R747 C746 8
C137
C138 R150
754
R107
R780
2
C747
2
DSPSIN
SBOK 5
R
R
C
5
IC300
00
00
R752
4
IC10
R343
R347
21
C130
C131
C132
R753
C335
C334
C352
R302
IC104
IC104
R145
R384
C718 R345
C102
IO1A
C126
R113
DSP16M
R115 R112
34
C748
29
C139
R109
R114
R116
C128
C129
R108
31
VCA
17
R747 C746 8
C137
C138 R150
R107
R780
C747
2
DSPSIN
SBOK
R754
20
5
R151
60
R106 RFI
RW
41
R105 R149 R148 ADC
R748 IPF
R147
61
40
PDO
V1R25 C755 IO3B
32
C749
AGCRF
R757 IO2B
Q101
C757
C117 C124
5
C162
Q101
Q101
R101
5
TACTHI
C725 C756 R102
1
IC701 IO1B
R110
RFO
R159
IC701
IC701
13
C116
R103
R742
R104
32
C113
31
R701
C103
B3
IO0B
28
R743
C750 B1
C106
B4
44
SRV16M
C751
43
C754 FTE
DRVMUTE2
80
21
IO2A B2
41
R700 DRVMUTE1
38
14
PWMLO TRO A
R750
C123
IC105
CN101
20 C104 C127 C
4 TR
RFDC
5
8
37
C752
4
C753
R751 R749
C758
11
RFZI
6
TD
C151
IO3A
42
MONIT
B CN1101
28 R775
33
11M 5 8 TE
FE FR
IC703
C732
R120
DMO
RFRP
CN101
FD LO+
C702
SBAD
R119
5
12
C731
R130
35
IC106
8 TEZI ST2+
C161
39
C160
2
R129
1
R118
C700
FOO LO-
6
6
D100 V+6B
C149
ST1+ ST1-
45
C168
C163
VCAD
CONTACT SIDE
7
14
15 SPDLFG
C734
C730
MAIN 1/2
4
3
C733
Rch
C729
IC702
C164
V5DAC DWG1622
Lch
C150
DWG1645
5
1
MUTE IC704
C728
V+3S
IC702 IC704
IC702 IC704
R137
V-7A
V+8A
DOUT R R135
R 9 C147 R134
46
MOTHER
CDJ-800MK2
C152
70
L IC100 C146
IC100
IC100
C145
16
15
IC102
V+7M
IC102
IC102
SL2IN SL1IN
R164
DWM2232
DWM2276
7
7
R133
R132
R155
C143
R154
C142
KN701
1 REFLOW SIDE_A
70
CN
(DNP2131-C)
CONTACT SIDE=UP (SECOND)
CN701
I CN801
NOTE : The encircled numbers denote measuring point.
8
8
A
SIDE A
51
E
A
D
C
F
B
4 3 2 1
CDJ-800MK2 52
A
IC103 IC101 Q707 F
IC103 IC101 Q707
C743
Q707
D705
R734
R736
R733
C706
C704
C712
R735
E
C705
R389 C703
D707
C701
CN701
R776 C105
R341
D
R344
C165
R346 C100
C167
R161
R162
C136
R163
R165
R146
C368
100 76
C115
C166
75
C370
C114
C109
R157
C154
C372
C112
R156
C153
R168
C155
R158
C133
C373
C
R170
25
R171
R125
R124
R123
R122
R121
51
C111
26
LF
R126
50
IC101
C110
C121
C135
C122
R142 C119 5 4
R153
C141
R169 R152
1 3
C140
C118
C134
C107
C108
C120
IC103
B
R139
R138
CN101
A MAIN ASSY A
SIDE B
4 3 2 1
8 7 6 5
53 CDJ-800MK2
A
IC312
NOTE : The encircled numbers denote measuring point. IC303
F IC310 IC311 IC312
IC310 IC311 IC303
(DNP2131-C)
D302
D304
C306
C304
5 4
IC312
3 R331
E R330
IC311
R333 C354
C353
R362
R326
X301
4
R300
C346
R312
5
4
R311
C347 C348
C350
C351
C366
R371
IC310
8
A
B
C
R324
C314
R363
R314
28
27
D
R352
R313
C325 R344
TP30
C323 C322
R346
R325
R391
C324
TP19
C326
R392
C368
C363
D301
C330 R334
C166
C327
C331
D307
C370
0 1 2 3 4 5 6 7 8 9
SIDE_B_(FIRST)
C332 C328
C361
C329
R364
C338 C1
D306
R337
C372
1
R360
54
D305
R372
C305
TP11
0
0 1 2 3
C
C373
IC303
D101
R128
R367
R127
R366
TP12
D102
R348
R349
D103
C159
D104
C118
C134
C156
B
C158 R166
C157 C144
CN102 CN301
A
SIDE B
8 7 6 5
F
E
B
A
D
C
54
B
SIDE A
1
1
A CN101
2
2
CN1101
B RLYB ASSY
RLYB DWX2602
CN1105 CN1106 HEAT PROOF PRE FLUX
R C1108 1/2 LF
1
1
C1104
C1109 C1106 2 32
1 24
2
->
CDJ-800MK2
OPEN
31
CN1104
1
3
1
1 4 S1101
CN1101
CN1102
CONTACT SIDE -> LD SHORT CONTACT SIDE
(DNP2131-C)
CONTACT SIDE=DOWN
3
3
M CN1901
4
4
LOADING MOTOR
STEPPER MOTOR
PICKUP ASSY (CN1)
B
SIDE A
5 6 7 8
SIDE B SIDE B
A
B RLYB ASSY
FL
CN1101
B
C1105
C
CN1102
C1107
CN1106
CN1105
E
CN1104
(DNP2131-C)
B B
CDJ-800MK2 55
5 6 7 8
1 2 3 4
SIDE A
A
C SECB ASSY
F J91
B
CN52
6800/16
IC53
B
KN51
C51
V10B 491.800
6.V+3D
3.V+7A
4.V+6B
1.V+10B
2.GND
5.GND
5
1.
10
V6B
49
1 6
GND
54
CN52
11
IC
W492
V+10B V+10B
W490
W494
IC61
W493
491.800
GND
V+8
CN51
W491
VLD
D CN22
SIDE
CHARACTER
VLOD V+10B
JA51
491.200
IC58
C C53
W479
3300/25
IC50
VLD
1
W480
R74
R73
CN51
C64
C52
C50 3300/25
C54
L51
11.V+6B
10.GND
FLAC4
FLAC3
FLAC2
FLAC1
GND
9.V+10B
8.GND
7.GND
W473
6.GND
F51 5.VLD
C60
C61
4.FLAC4 1.FLAC2
3.FLAC3 2.FLAC1
W472
CN50
2.FLAC2 3.GND
D 3.V-7
3
VLD 1.FLAC1
L61 Q51 2.V+8
4.GND
5.GND
6.FLAC3
CAUTION
1.V+8
REPLACE IC
1
7.GND
Q53
JA52 Q52 8.FLAC4
9.XRST
MFD.BY LITTE
R41
10.V+5
E
11.TSDI
D
W456
W481
W482
CONTACT SIDE
12.V7AL
SI
R62
W483
W484
13.TSCS
R
GNDD
TE
14.GND
C57
15.TSDO
AC
491.200
IC59
16.VLDD
AR
W457
R70 17.TSCLK
H
C
V+5P
D W458
Q54
V+7M
W450
C65
V+7M
GND
W451
V+5P
W446
W445
W449
W448
GND
C
17
W447
V+5P
E CN50 CN56
CN56
I CN802
G CN501
C
56 CDJ-800MK2
1 2 3 4
5 6 7 8
SIDE A
A
IC53
IC54
IC61
C
IC58
IC50
W701
W459
V+3D
V+5
491.200
Q54
C65
A IC60
W451
1 25
C66
W452
V+6B
18.JSDATA
22.CONT1
24.CONT2
4.GNDM
5.GNDM
6.GNDM
25.TSCLK
10.GNDD
11.GNDD
12.GNDD
13.GNDD
14.GNDD
16.GNDS
1.V+7M
2.V+7M
3.V+7M
23.TSDO
21.TSCS
20.RMIN
15.V+6B
17.V+5P
19.TSDI
8.V+3D
9.V+3D
7.V+8A
CN53 (DNP2132-C)
A CN301
C
CDJ-800MK2 57
5 6 7 8
1 2 3 4
SIDE B
A
C SECB ASSY
0 1 A 2.F
D 0 1 2 3 0 1 2 3 4 5 6 7 8 9
B
C 3.GN
0 1 4.GND
5.GND
-GNDS- 6.FLAC3
7.GND
-GNDD- 8.FLAC4
9.XRST
10.V+5
-GNDM- 11.TSDI
IC55 12.V7AL
13.TSCS
-V+3D- 14.GND
15.TSDO
-V+7M- SECB 16.VLDD
17.TSCLK
DWR1309 LF
IC60
D62
-V+6B-
C67
CN53 IC57
-V+8-
C71
1 2
25 1
4 5
25.TSCLK
24.CONT2
23.TSDO
22.CONT1
21.TSCS
20.RMIN
19.TSDI
18.JSDATA
17.V+5P
16.GNDS
15.V+6B
14.GNDD
13.GNDD
12.GNDD
11.GNDD
10.GNDD
9.V+3D
8.V+3D
7.V+8A
6.GNDM
5.GNDM
4.GNDM
3.V+7M
2.V+7M
1.V+7M
-V+5P-
C77
(DNP2132-C) CN53
C
58 CDJ-800MK2
1 2 3 4
5 6 7 8
SIDE B
A
B
CN52
IC54
IC53
11
CN52
11.V+6B 1
6
10.GND
9.V+10B
IC61
8.GND
7.GND
CN51
D56
1.V+10B
6.V+3D
5.GND
4.V+6B
3.V+7A
2.GND
6.GND
5.VLOD
4.FLAC4
IC50
3.FLAC3
C
IC58
2.FLAC2
SOLDER
ADD
JA51
1.FLAC1
1
R81 R82
CN51
R60
C76
C63
D51
D59
IC56
D58
C59
C58
4 1
R53
R52
R51
1.FLAC2 C62
2.FLAC1 D
3
5 8 IC51 IC51
R61
3.GND
CN50
Q51
R63
5.GND
6.FLAC3 2.V+8 D57
59
L56
7.GND 1.V+8
8.FLAC4
R65
9.XRST
CN56
Q52
10.V+5
R66
R79
JA52
R64
11.TSDI
1
12.V7AL
D52
Q53
R72
13.TSCS
R77
14.GND 3 58
IC59
15.TSDO 1
16.VLDD IC52 R78 IC52
17.TSCLK 4 5
IC57
C56
D53
D54
R50
D55
C55
Q54
R71
C77
17
CN50 E
CN56
C
CDJ-800MK2 59
5 6 7 8
1 2 3 4
SIDE A SIDE A
A
D TRNS ASSY
E CN 1
J2
PRIMARY
BRN
VLT
BLU
J3
B J2 (KUC/JJ,
W514 DWR1371 WY/WA)
W513
DWR1428 (RLF)
TRNS
SECONDARY
C
T21
ICP21
J11
491005 491.630
ICP25
D
MFD.BY LITTELFUSE INC.
REPLACE IC
CAUTION
491005
ICP22
49103.5
ICP24
49103.5
ICP23
LINKS AS MARKED.
11
E 11.V+6B
10.GND
CN22
9.V+10B
8.GND
7.GND
6.GND
C CN51
5.VLD
4.FLAC4
3.FLAC3
2.FLAC2
CN22
1.FLAC1
1
(DNP2132-C)
D D
60 CDJ-800MK2
1 2 3 4
5 6 7 8
SIDE B SIDE B
A
D TRNS ASSY
J2
PRIMARY
B
C25
19
ADD SOLDER
C21
18
C22
17
C23
16
3
C24
SECONDARY
15
C26
14
4
C27
C
13
C28
12
5
C29
11
10
C30
COMME INDIQUE.
C31
9
D26
D27
8
IC25
IC21
D25
D21
D28
D
IC22
D22
IC24
DE CHEZ LITTELFUSE INC.
IC23
D24
REMPLACER LE IC LINK
ATTENTION
D23
LF
11
TRNS
11.V+6B E
10.GND
9.V+10B
CN22
8.GND
7.GND
6.GND
5.VLD
4.FLAC4
3.FLAC3
2.FLAC2
1.FLAC1
1
CN22
(DNP2132-C)
D D
CDJ-800MK2 61
5 6 7 8
1 2 3 4
4.5 AC IN ASSYS
SIDE A SIDE A
A
E ACIN ASSY
L1
T mAL V T AL V
NEUTRAL W500 W501
FU8001
AN1
C2
H2
H1
C
AC IN
C3
AN1
S1
2
VOLTAGE SELECTOR
S2
220-240V
CN1
D J2
1
POWER SW
OFF ON
/RLF
ACIN
1
W487
W474
D
110-120V
PRIMARY
W485
W486
FU8001 W8001
(DNP2132-C)
E E
62 CDJ-800MK2
1 2 3 4
5 6 7 8
SIDE B SIDE B
A
E ACIN ASSY
NEUTRAL
ADD SOLDER
C
1NA
S1
CN1
POWER SW LIVE
3
ON OFF
2.NEUTRAL LF
1.LIVE ADD SOLDER
CN1
VOLTAGE SELECTOR
220-240V
ACIN
S12
3.NEUTRAL
1
2.220-240V
1.110-120V
D
100-110V
PRIMARY
(DNP2132-C)
E E
CDJ-800MK2 63
5 6 7 8
1 2 3 4
SIDE A
A
G DFLB ASSY
C CN56
CN501
S501
B B1
D505
Q501
W592
W591
17 CN501
W586
53 49 42
W590
W589
W588
C531
C505
S502
D506 FL HOLDER
C502
B2
W587
W557
W596
W558
W553
W568
W569
W551
W570
W571
W559
W560
W561
W562
W563
W564
W565
W566
W593
W594
W595
W552
1
W554
C S503 TIME TEXT
W555
D507
B4 S510 S509
W536
W567
W535
W531
W534
W538
DWG1623
DWG1646
D503 D504
W537
D501 D502
W539
S504 W556
D508
W533
B8
W532
W527
S513
W702
W703
D512 RELOOP
W521
W526
W520
LOOP-IN LOOP-OUT
DFLB
S511 S512
D W523
CN500
W525
W522
1 W524
W518
W519
W507
13
W512
S514
W509
K CN600
W508
W511
4.GNDAD
8.CLED
7.PLED
2.PLAY
1.KEY0
W510
6.V7AL
5.GND
3.CUE
CN502
8
1
E
CN502
H CN1502
G
64 CDJ-800MK2
1 2 3 4
5 6 7 8
SIDE A
A
Production Code B
ICT FC
W603
W604
W605
W608
W613
W600
W602
W616
W573
W612
S507
W568
W569
W570
W571
W578 S508
W585
W594
W577
W595
W576
W575
W579 C
<CALL CALL>
W574
W545
W544
W546
W547
W580
W567
W581
W584
W582
W583
F- S506 S505
F+ X501
S515 S516
W539
W548 W549
W543
C506
S517
W540
W541
W542
W572
W550
D509
CN503
W529
W528
1
QUICK
J CN1503
RETURN
1.GNDF
W530
2.V5AD
CN503
3.ADIN D
4.ADCT
5.GNDAD
W515
6.JVOL
7.KEY1SL
8.VINL
11
9.MTL
10.TEMPOL
11.GND
(DNP2132-C)
G
CDJ-800MK2 65
5 6 7 8
D
R581
Q
55
RELOO
R582
/EXIT
C535
R583 BK
S513
LAT C536
R584
R569 SDO C537
R567 SCLK C538 R563
R568
56
57
XRST
TXD
C
RXD
SCLK
VCC
BUSY GND
GND
XRST
4
D515
4
CNVSS
XRST
GND R548 R525
C539
R560
R528
R524 R571
R555
GND
S515
R554 F-
R523 R526
LF
3
80
GND
IC
R576
C511
C512 R532
C513 30 R533
R522
C514 R519
R559
GND
81
C515
CDJ-800MK2
C532 C533
C516
F+
C521
C522
X501
C517 C529
S516
C518 10
R500
GND
0
1
1
C519
CNVSS
C520
72
1
5
FLAC2 C523 R513
C527
R521
49
GND
C525
C524 R557
GND
DFLB
V+5
R512
C528
GND
2
2
IC502
R579
R520 GND
C507 V+5
R517
S508 V7AL
R515
<CALL
R514
Q508
G DFLB ASSY
Q512
Q510
R516 S506 Q511
DELL
R545
R552
RETURN
R550
QUICK
D509
R551
R546
A
V5AD
S517
MEMORY
CALL>
5.GNDAD
1.GNDF
4.ADCT
2.V5AD
)C-2312PND(
6.JVOL
3.ADIN
S507 S505
10.TEMPOL
7.KEY1SL
1 11
8.VINL
9.MTL
11.GND
1
1
GNDF
CN503
SIDE B
CN503
G
66
C
D
A
F
5 6 7 8
SIDE B
A
CN501
Q506
D514
D513
R568
R567
R569
R584
R583
R582
R581
C501
R506
CONTACT SIDE
Q502
Q501
B1 B
S501
D505
FLAC2
VLDD
Q513 Q503
SCLK
SDO
47 Q507
LAT
R501
ADD SOLDER
BK
17
V+5 Q504
Q508
57
R538
VLDD
TXD
V+5
FLAC2
54
RXD
R566
R565
R564
C503
FLAC1
CN501
R505
R578
R537
56 Q512
C504
55 48
C538
C537
C536
C535
TDDI 52 16.FLAC1
14.GND B2 Q511
C534
R561
C508
12.FLAC3
V+5
IC503 V+5
10.FLAC4
S502
5 4
D506
GND
R518
Q510
51
1
3
53 Q505
17.FLAC2
GND
73 50
1
V+5
15.GND
R502
13.GND
R539
R540
CN501
XRST TEXT 11.GND C
C509
8.V+5
6.V7AL
9.XRST B4 Q509
TIME 4.GND
7.TSDI
5.TSCS
2.VLDD
3.TSDO
GND
S503
1.TSCLK
D507
Q506
B
R536
R534
V7AL
V7AL
13.FLAC4
R503
GND
R535
12.FLAC3
Q502
R541
Q513 Q503 11.JBK
V7AL
R563
R542
10.JXSTB
CN500
R562
9.JSDO
V7AL
V7AL
Q507 8.JSCLK
D503
D502
D504
7.TCH
B8
R543
6.VLDD
D501 R553
S513
R531
D508
RELOOP
S512
S511
V7AL
/EXIT
V7AL
R544
5.JOG1
R504
4.GND
3.JOG2
CN500
2.GND
1.V+5
D
V7AL
V+5
V7AL
1 13 8.CLED
7.PLED
CN502
6.V7AL
CONTACT 5.GND
R547
SIDE
R556
4.GNDAD
R511
R510
3.CUE
Q509
2.PLAY
REV
1.KEY0
D510
V+5
R549
D511
S514
V7AL
CN502
1
8
E
CN500 CN502
G
CDJ-800MK2 67
5 6 7 8
1 2 3 4
SIDE A SIDE A
A
F REGB ASSY
C96 C93
B DWR1310
REGB
1.V+10B
6.V+3D
3.V+7A
4.V+6B
2.GND
5.GND
1 6 J91
(DNP2132-C)
J91
C CN52
C
I JACK ASSY
D
DWG1626
JA802
JA801
R4 C834 C804
W488 L4
R3 L3
C836
C833 C803
W475
W477
C838
C805
IC801 IC801
8
C807
L2
JACK
C806
C808
R2
W476
5
4
E W466
W461
R1 L1
C801
W460 C831
W465
W463
DE
SI W467
W462
CT
N TA 9
CN801
W464 CO
8.G CH
7.G ND
A CN701
9.L
6.R ND
5 CH
W454
4.M 8A
E
UT
+
1
V
80
.
1
W453 CN
1.D ND
T
2.G A
OU
-7
3.V
2.V+8
1.V+8
3.V-7
3 CN802 1
F (DNP2132-C)
CN802
F I C CN50 F I
68 CDJ-800MK2
1 2 3 4
B
F
C
D
A
69
SIDE B
F I
8
8
Q832
Q802
Q801
Q831
(DNP2132-C)
(DNP2132-C)
JA802
C813
7
7
C809
R840
R821
CN802
2.GND 2.V+8
REGB C94
Q831
R841 1.V+8
1
R839
CDJ-800MK2
CN802
R832
J91
3
IC92 Q832
D92 R834 D831
R838 R836
C832
REGB ASSY
1
JACK ASSY
C95 R835 4
6
R92 1 1.DOUT
C811 2.GND
CN801
LF
1
R818 R837 R833 3.V-7A
R816
J91
C812
3.V+7A R804
R
D91 5 6.RCH
4.V+6B
1
CN 9
7.GND
80
5.GND
C91
8 8.GND
6.V+3D R807 9.LCH
Q802
R95 R802
JA801 R808 R806
C810
6
6
R94
R803
C92
L
C802
Q801 R801
IC91
R93 R815
R809 D801
47
R805
R810
F
I
R814
40
5
5
SIDE B
F I
1 2 3 4
SIDE A SIDE A
A
PLAY
B
D1504
D1503
S1502
C
CUE
D1502
D1501
W516
W517
133mm
W505
W506
S1506
D
S1505
SEARCH-F
113mm
SEARCH-R
W502
W499
E S1504
S1503
T-SEARCH-F
W489
T-SEARCH-R
4.GNDAD
8.CLED
7.PLED
1.KEY0
2.PLAY
6.V7AL
5.GND
3.CUE
CN1502
W478
CN1502
F
G CN502 1 8
(DNP2132-C)
H H
70 CDJ-800MK2
1 2 3 4
5 6 7 8
SIDE B SIDE B
A
H KSWB ASSY
B
PLAY
S1501
D1504
D1503
Q1502 Q1502
KSWB
R1507
B
R1506
DWS1386
LF
CUE
S1502
D1502
D1501
C
Q1501
Q1501
R1505
R1504
SEARCH-F
C1501
S1506
D
S1505
R1503
R1502
SEARCH-R
E
T-SEARCH-F
S1504
R1501
T-SEARCH-R
S1503
A
4.GNDAD
8.CLED
7.PLED
2.PLAY
1.KEY0
6.V7AL
5.GND
3.CUE
8 1
F
CN1502 (DNP2132-C)
CN1502
H H
CDJ-800MK2 71
5 6 7 8
1 2 3 4
SIDE A
A
K JFLB ASSY
1.FLAC4
2.FLAC3
IC603
491.200
CAUTION
3.JBK REPLACE IC L
E
4.JXSTB
5.JSDO
MFD.BY LITTELFU
6.JSCLK
Q604
B
7.TCH
8.VLDD
9.JOG1
ATTENT
10.GNDD REMPLACER LE I
COMME INDIQUE
CN600
11.JOG2
12.GNDD
IC601
13.V+5V DE CHEZ LITTELF
V601
CONTACT SIDE-UP
VLDD
1
W138
C
GNDD
G CN500
VLDJ
CN600
CN600
W134
W139
FLAC3
W136
W137
W133
13
W128
W127
V+5V
W135
W129
W130
FLAC3
W132
W131
W122
JOG1
JOG2
VLDJ
D
GNDD
GNDD
GNDD
V+5V
W118
W125
VLDJ
W124
C601 W123
GNDD
W121
Q603
R600
W120
Q602
C600
VLDJ E
Q601
E
4.GNDD
1.JOG1
2.JOG2
3.V+5V
CN601
1 4 1
5 6 9 13 23
W201
C608
C602
CN601
K
72 CDJ-800MK2
1 2 3 4
5 6 7 8
SIDE A
A
AUTION IC603
D
GNDD
FC
C606
W118
W125
Q603
GNDD
JSDO
Q603
Q602
E
W126
3
1.TCH
W119 2.NC Q601
3.GNDD
CN602
23 30 38
1
code SHEET SW
F
(DNP2133-D)
K
CDJ-800MK2 73
5 6 7 8
1 2 3 4
SIDE B
A
K JFLB ASSY
LF
DWG1624 J
B 2/2
GNDD
C605
R619
R611
R618
JSDO
C614
C613
C612
C611
Q603
GNDD
R610
C604
R617
R616
3.GNDD
VH
2.NC
PG
LG
3
1.TCH
66
1
C603
LAT
BK
CLK
5V
F2
SI
CN602
0 1
0 1 2 3
0 1
F
(DNP2133-D)
K
74 CDJ-800MK2
1 2 3 4
D
K
C614
C613
4
LAT
BK
SI C612
C611
5V
NP2133-D)
JSDO
0
C603
1
LF
GNDD
0 1 2 3
Q603
R609
5
5
R606
R607
R608 FLAC4
2G
GNDD
JFLB
0 1 2 3 4 5 6 7 8 9
1G IC603
Q2 VLDJ
B
A
C
Q1 E
Q602
Q2
TCH
C609 E
VLDJ
GNDD D604
Q604
R604 R605 C610
NC
R612
VLDJ
NC D603
1
5
C607 D605
R603 R614 R624
R615
IC602
F1
GNDD V+5V
4.GNDD
6
6
3.JBK
7.TCH
4
13.V+5V
VLDJ
11.JOG2
3.V+5V Q601
9.JOG1
8.VLDD
5.JSDO
12.GNDD
10.GNDD
6.JSCLK
4.JXSTB
2.FLAC3
1.FLAC4
V+5V
E
CN601
2.JOG2 FLAC3 FLAC3
R623
CN601
IC601
R622
1
GNDD
1.JOG1 R621
VLDD
63
R620 JOG2
61
R601
R602 JOG1 R613
D601
D602
13 1
CDJ-800MK2
65
64
62
60
CN600
7
7
CN600
8
K
SIDE B
75
E
A
D
C
F
B
1 2 3 4
SIDE A
A
J SLDB ASSY
W104
SLDB DWS1387 2/2 D1553
S1551
D
MASTER TEMPO
VR1551
W103
B
W101
R
SIDE B
CN1503
D
J SLDB ASSY 69
TEMPOL
KEY1SL
GNDAD
GNDD2
GNDF
ADCT
V5AD
JVOL
ADIN
VINL
MTL
1 11
CN1503
C1554
GNDF 67
GNDF ADIN
MASTER
R1561
C1560 ADCT
TEMPO
GNDAD
GNDAD
TEMPO
R1565
R1564
68
R1555
V5AD
V5AD
VINYL
GNDF
GNDD2
C1561
R1551
GNDAD
R1563
R1554
A
D1552
R1557
C1558
R1553
D1553
VR1552
EJECT
R1552
C1559
R1556
V5AD
C1563
D1558
S1554
S1553
D1559
R1560
C1562
GNDAD
C1557
R1559
E D1551
C
R1558
ADD SOLDER
J
76 CDJ-800MK2
1 2 3 4
5 6 7 8
SIDE A
A
G CN503
CN1503
TEMPOL
KEY1SL
GNDD2
JVOL
GNDAD
ADCT
ADIN
V5AD
VINL
GNDF
MTL
W115
11 1
W112 W117 GNDF
CN1503
C1577
GNDF
W110 ADIN
C1551
W113
W114
D1553 D1552
V5AD
TEMPO
LED
W111
GNDAD
GNDAD
W106
W116
B
W109
GNDAD
GNDD2
GNDF
D1551
EJECT
W105
W107
S1554
VINYL
D1559
S1553
W102
VR1552
VINYL SPEED ADJUST
(DNP2133-D)
SIDE B
SLDB 2/2
B
MASTER
TEMPO
ADCT
D1552
V5AD
R1557
C1558
R1553
D1553
C1555
Bend
R1552
Bend
D1560
C1553
R1562
D1554
D1556
C1552
D1555
GNDAD
R1560
C1557
LF
D1557
GNDF GNDAD
E
S1551 ADIN
D1561
(DNP2133-D)
J
CDJ-800MK2 77
5 6 7 8
1 2 3 4
SIDE A SIDE A
A
M SLMB ASSY
SLOTSW
B
1
S190
SLOTSW
S1902
C
SLMB 2/2
L JOGB ASSY
R
DWS1388
JOGB 2/2
DWG1625
R
D1601
B CN1105
CN1901
3
D
1
4.GNDD
3.V+5V
2.JOG2
1.JOG1
4 1 CN1601
CN1901
3.LPS2
2.GND
1.LPS1
(DNP2133-D) (DNP2133-D)
CN1601
E K CN601
M L M L
78 CDJ-800MK2
1 2 3 4
5 6 7 8
SIDE B SIDE B
A
M SLMB ASSY
SLOTSW
B
S1901
SLOTSW
S1902
C
SLMB
L JOGB ASSY
LF
DWS1388
2/2
JOGB
DWG1625
2/2
C1601
R1603
C1602
D1601
LF
CN1901
D
R1602
CN1901
R1601
1.JOG1
1
2.JOG2
3.V+5V
4.GNDD
1 3.LPS2
2.GND
CN1601 4 1.LPS1
(DNP2133-D) (DNP2133-D)
CN1601
M L M L
CDJ-800MK2 79
5 6 7 8
1 2 3 4
E ACIN ASSY
DWR1430, DWR1429 and DWR1432 are constructed the same except for the following :
Mark Symbol and Description DWR1430 DWR1429 DWR1432
> AN1 1P AC INLET XKP3042 XKP3041 XKP3041
> CN1 2P VH CONNECTOR B2P3-VH B2P3-VH B2P3-VH
> CN1 3P VH CONNECTOR Not used Not used B3P5-VH
> S2 VOLTAGE SELECTOR Not used Not used DSA1026
E
D TRNS ASSY
DWR1371 and DWR1428 are constructed the same except for the following :
Mark Symbol and Description DWR1371 DWR1428
> J2 CONNECTOR ASSY DKP3621 Not used
> J3 CONNECTOR ASSY Not used DKP3720
80 CDJ-800MK2
1 2 3 4
5 6 7 8
7 PCB PARTS LIST FOR CDJ-800MK2 UNLESS OTHER WISE NOTED
Mark No. Description Part No. Mark No. Description Part No.
C161–C164, C307, C309, C312 CKSRYB104K16
A MAIN ASSY
C314, C318, C319, C322–C335 CKSRYB104K16 A
C339–C348, C350–C355 CKSRYB104K16
SEMICONDUCTORS C358, C359, C361, C363, C366 CKSRYB104K16
> IC307, IC703 C368, C370, C372, C373, C725 CKSRYB104K16
BD00KA5WFP
IC304 BU4230G
C728–C730, C746–C758 CKSRYB104K16
IC701 DSPC56371AF180
C145, C147, C148 CKSRYB105K10
IC300 DYW1753
C320, C356, C360 CKSRYB105K6R3
IC303 K4S641632K-UC75
C152 CKSRYB152K50
C120, C128 CKSRYB153K50
IC102 M63018FP
> IC305 MM1561JF
> IC306 C130, C131, C155 CKSRYB223K50
MM1562FF
> IC704 C123, C127 CKSRYB333K25
NJM2880U1-05
> IC100 NJM2885DL1-33 B
CAPACITORS CAPACITORS
C160, C338 CCSRCH101J50 C1108 CEVW220M6R3
C315, C316 CCSRCH150J50 C1105, C1107 CKSRYB103K50
C146 CCSRCH221J50 C1104, C1109 CKSRYB104K16
C142, C143 CCSRCH391J50
C126, C153, C313, C317, C321 CCSRCH470J50
OTHERS
C118, C337, C357 CCSRCH471J50 CN1106 PH CONNECTOR 2P(SMT) AKM1273
C122, C154 CCSRCH680J50 CN1105 PH CONNECTOR 3P(SMT) AKM1274 E
C135 CCSRCH681J50 CN1102 24P FFC CONNECTOR DKN1445
C100, C101, C700, C702 CEHVW101M10 CN1101 32P FFC CONNECTOR DKN1447
C105, C106, C301 CEHVW101M6R3 CN1104 4P FFC CONNECTOR VKN1409
C SECB ASSY
C701, C703–C706 CEHVW470M16
C102–C104 CEHVW470M6R3
C132, C718 CKSRYB102K50 SEMICONDUCTORS
C111, C129, C136, C141 CKSRYB103K50 > IC53, IC61 AEK7008
> IC58–IC60 AEK7023
C156–C158, C165–C168, C303 CKSRYB103K50 > IC54 AEK7065
C305, C731–C734, C743 CKSRYB103K50 IC50 BA00BC0WCP-V5
C107–C110, C112–C117, C119 CKSRYB104K16 > IC57 F
BA50BC0WFP
C121, C124, C134, C137–C140 CKSRYB104K16
C144, C149–C151, C159 CKSRYB104K16 > IC51 NJM2374AM
IC52 TC7S04FU
CDJ-800MK2 81
5 6 7 8
1 2 3 4
Mark No. Description Part No. Mark No. Description Part No.
Q51 2SB1238X CAPACITORS
Q52, Q54 2SD1859X C21–C31 CKSRYB473K50
> Q53 2SD2012
A
D55 1SS355 OTHERS
D51, D58, D59 EP05Q04 > J2 DKP3621
D56, D57 NNCD6.2MF CN22 11P CONNECTOR S11B-XH-A-1
D53 UDZS30(B) PCB BINDER VEF1040
D52 UDZS5R1(B)
R81 RS1/16S1203F
D R51, R82 RS1/16S2202F CAPACITORS
R52 RS1/16S4701F > C2, C3 ACE7027
R53 RS1/4SA4R7J > C1 ACG7033
Other Resistors RS1/16S###J
OTHERS
OTHERS H1, H2 FUSE CLIP AKR1004
CN52 6P JUMPER CONNECTOR 52147-0610 > CN1 2P-VH CONNECTOR B2P3-VH
JA52 MINI JACK AKN7003 > AN1 AC INLET 1P XKP3041
CN50 FFC BOTTOM CONNECTOR B3B-PH-K
CN56 FFC CONNECTOR 17P HLEM17S-1
E
CN51 11P SOCKET
JA51 JACK
KP250NA11
RKN1004
E ACIN ASSY (DWR1430)
COILS AND FILTERS
PCB BINDER VEF1040 > L1 VTL-004
CN53 25P FFC CONNECTOR VKN1256
KN51 WRAPPING TERMINAL VNF1084
SWITCHES AND RELAYS
HEAT SINK VNH1074
> S1 RSA1001
F REGB ASSY
SEMICONDUCTORS
OTHERS
CN500 FFC BOTTOM CONNECTOR 13P52492-1320
> IC91, IC92 CN501 FFC BOTTOM VONNEVTOR 17P52492-1720
BA00BC0WCP-V5
V501 VFD DEL1059
FL HOLDER DNF1736
CN502 8P SOCKET KP200IB8L
CAPACITORS
C93, C96 CEHAR101M10 CN503 B TO B CONNECTOR 11P VKN1363
C91, C92, C94, C95 CKSRYB103K50
C
RESISTORS
R93 RS1/16S1002F
H KSWB ASSY
SEMICONDUCTORS
R94, R95 RS1/16S1202F Q1501, Q1502 2SC4081
R91 RS1/16S3902F D1501, D1502 SLI-343YCW(RST)
R92 RS1/16S8201F D1503, D1504 TLGE68TG(NP)
IC502 BU4242G
IC501 PEG237B
OTHERS
CN1502 8P PLUG AKM7032
IC503 TC7SET08FUS1
Q501 2SB1237X
Q502–Q513 2SC4081
CDJ-800MK2 83
5 6 7 8
1 2 3 4
Mark No. Description Part No. Mark No. Description Part No.
OTHERS
OTHERS CN602 CONNECTOR CKS1072
CN802 KR CONNECTOR 3P B3B-PH-K V601 FL INDICATOR DEL1058
A JA801 2P JACK DKB1053 FL HOLDER DNF1735
JA802 1P JACK PKB1033 CN600 FFC CONNECTOR 13P HLEM13R-1
PCB BINDER VEF1040 CN601 KR CONNECTOR S4B-PH-K
CN801 9P FFC CONNECTOR VKN1240
CAPACITORS OTHERS
C1551 CEHAR100M16 CN1601 KR CONNECTOR B4B-PH-K
C1552, C1553 CKSRYB102K50
C1558–C1561 CKSRYB103K50
C RESISTORS
M SLMB ASSY
SWITCHES AND RELAYS
R1563, R1564 RS1/16S2201F S1901, S1902 DSG1017
VR1552 DCS1062
VR1551 DCV1009
Other Resistors RS1/16S###J OTHERS
CN1901 KR CONNECTOR S3B-PH-K
OTHERS
CN1503 B–B CONNECTOR DKN1289
D
K JFLB ASSY
SEMICONDUCTORS
> IC603 AEK7057
Q601 2SB1237X
Q602, Q603 2SC1815
Q604 2SD1858X
D603 1SS355
D604 UDZS13(B)
D605 UDZS15(B)
D601 UDZS8R2(B)
E CAPACITORS
C611–C614 CCSRCH221J50
C601 CEHAR100M16
C600, C602 CEHAR101M10
C606 CEHAR220M35
C608 CEHAR330M10
C607 CKSRYB102K50
C603, C605, C609 CKSRYB103K50
C604 CKSRYF104Z50
RESISTORS
F R600 RD1/2VM680J
Other Resistors RS1/16S###J
84 CDJ-800MK2
1 2 3 4
5 6 7 8
6. ADJUSTMENT
1.• Mode
Service
forMode Summary
checking the load on the Jog dial A
This unitmode
It is the is controlled withthe
which judges twoload
microcomputers. One microcomputer
(light/-- heavy) numerically when rotatingperforms
JOG dial.the button input and indication of FL and LED
(display
If it goessection), and the other microcomputer
into the above-mentioned drivesand
check mode of button thedisplay
playerfunction
(playerofsection).
the display part, a TOUCH/RELEASE knob is
Test
made mode
in theismaximum
prepared in each microcomputer.
(right-hand side) and arbitrary buttons are pushed once, it will become JOG load check mode and top speed
and time will displayed on a dot-matrix part.
1 Confirmation mode of the button of display section and display function
It is the mode 0.0: 0m
which confirms button input and display function.
Button Display
QUICK RETURN Light LED of QUICK RETURN
Measuring method
AUTO BEAT (1, 2, 4, 8) Light LED of each beat
In this state, if you rotate the Jog dial rapidly either clockwise or counterclockwise, figures are displayed.
REVERSE Light LED of REVERSE C
For example, if "16.14 0135" is displayed, it means as follows:
CUE
16.14: Highest speed (given that the normal [1x] Light LED ofisCUE
speed when it takes 1.8 sec for the Jog dial to rotate one full turn.)
0135: TimePLAY/PAUSE
(msec) required for the Jog dial toLight
decrease
LED ofits speed from 3x speed to 1.5x speed
PLAY/PAUSE
LED
LOOP IN Light LED of LOOP IN
As to the time required for the Jog dial to decrease its speed, if the measurement is performed for several times
Light LED of LOOP OUT
repeatedly,LOOP
from OUT
the second measurement and afterward, the average of the current required time and the previous
required time is displayed. Thus, after severalLight
JOG MODE LED of VINYLthe result becomes closer to the mean.
measurements,
TEMPO RANGE Light LED of TEMPO RANGE
Notes
MASTER TEMPO Light LED of MASTER TE M PO
• Perform the measurement of load on the Jog dial more than three times.
TRACK/SEARCH - FWD Lightthe
• The measurement result is displayed only when "REMAIN",
Jog dial"M", " : ", "88"7 of
is rotated a minute
times and speed
normal "8" of high-order
"07.00" ordigit of a second
more.
TRACK/SEARCH - REV Light "88" of the track number, "A. COU" and "QUICK RETURN" D
Management value
SEARCH - FWD Light "S", "F", "8" of low order digit of a second and "88" of a frame
Jog management value: 150 ± 25 (msec)
SEARCH -REV Light all of Playing bar and frame
F
POWER OFF
CDJ-800MK2 85
5 6 7 8
1 2 3 4
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SERVICE MODE
A
1.The outline in service mode
This machine is controlled by two microcomputers, a display microcomputer and a player microcomputer, and test mode is prepared for
each. A display microcomputer performs processing to a button input, display of FL, and lighting of LED. A player microcomputer drives
a player.
C S ERV I CE
POWER ON
In this mode, it can check whether a display microcomputer can be made to turn on partially as follows, the input of each button and
volume is normal, and a display is normal. In addition, a display is turned on only while pushing the button.
If a TOUCH/RELEASE knob is made into states other than the maximum (right-hand side), it will become the check mode of button and
display function, and if each button is pushed, FL display and LED which correspond light up.
Moreover, if a knob is made into the maximum (right-hand side) and arbitrary buttons are pushed once, it will become JOG load check
mode and top speed and time will be displayed on a FL dot-matrix part. (After-mentioned)
Button, Switch FL Dot-matrix display FL Other display Light up LED
PLAY/PAUSE PLAY PLAY/PAUSE
D CUE CUE CUE
IN/REALTIME CUE IN IN/REALTIME CUE
OUT/OUT ADJAST OUT OUT/OUT ADJAST
RELOOP/EXIT RELOOP RELOOP
FOLDER <- FOLDER <-
FOLDER -> FOLDER -> 1G lights up
TRACK (|<<) TRACK |<<
TRACK (>>|) TRACK >>| (1)
REV (<<) REV << (2)
FWD (>>) FWD >> (3)
BEAT LOOP 1 BEAT 1 BEAT LOOP 1
BEAT LOOP 2 BEAT 2 BEAT LOOP 2
BEAT LOOP 4 BEAT 4 BEAT LOOP 4
E BEAT LOOP 8 BEAT 8 BEAT LOOP 8
JOG MODE JOG MODE VINYL
TEMPO TEMPO (5) TEMPO 10%/WIDE
MASTER TEMPO MASTER TE MASTER TEMPO
QUICK RETURN QUICK RET QUICK RETURN
TIME MODE/AUTO CUE TIME/ACUE
TEXT MODE TEXT MODE
DELETE All FL lights up All FL lights up All LED lights up
MEMORY MEMORY
EJECT EJECT
CUE/LOOP CALL < CALL <
CUE/LOOP CALL > CALL >
REVERSE REVERSE
F
TOUCH SENSOR TOUCH SW (4) REV
5 Blue
2
Red
C
4
TOUCH/RELEASE and the TEMPO slider reading value is displayed in the form of a bar in 7G area of FL display part.
CUE Area : If a TOUCH/RELEASE knob is turned to the right, the number of display dots will increase.
Playing Address : If TEMPO slider knob is moved to + side, the number of display dots will increase.
D
It goes into this mode, and a number will be displayed if JOG dial is turned with sufficient vigor. E
the rotation direction -- right-handed rotation and left-handed rotation -- either is O.K.
For example, when displayed as "8.6: 115", the following contents are shown, respectively.
8.6 = What time speed came out by the highest. (The time of turning one rotation in 1.8 seconds is made into 1 time.)
115 = Time taken for rotation to fall by 1.5 times from 3 times (msec)
It is necessary to make it rotate top speed to 7.0 or more times to measure the rotation fall time required.
When it carries out continuously several times, the time which took the average with a part for greatest ever 4 time is
displayed 2nd henceforth. Measurement which absorbed variation can be performed by performing this.
CDJ-800MK2 87
5 6 7 8
1 2 3 4
POWER ON
This mode consists of "player operation mode" and "test operation mode."
Mode Change
If the MASTER TEMPO button is pushed into player operation mode, MASTER TEMPO LED will light up, and it will shift to
the below-mentioned "test operation mode."
88 CDJ-800MK2
1 2 3 4
5 6 7 8
LD On/Off
If the TEMPO button is pushed, On and Off of LD will change.
Focus On
If the RELOOP button is pushed when having stopped, LD will be turned on and an auto focus will be performed.
Tracking Off
Tracking serbo is turned off if the LOOP OUT button is pushed into tracking serbo ON. B
Slide FWD
If the SEARCH FWD button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved
in the FWD direction about 2mm.
Slide REV
If the SEARCH REV button is pushed into tracking serbo ON, tracking serbo will be turned off and a slider will be moved
in the REV direction about 2mm.
Pickup UP/DOWN
If an TEXT button is pushed when stopped, LD will be turned on and a pickup will be moved up and down.
A focus is not made to close.
C
Mode Change
If the MASTER TEMPO button is pushed into "player operation mode", MASTER TEMPO LED will light up, and it will
shift to the below-mentioned "test operation mode."
∗ When you rise at a step in test mode, please input a command in order of "Servo All Off",
"Focus On", and "Spindle Kick, Tracking On."
CDJ-800MK2 89
5 6 7 8
1 2 3 4
[1] Ver. 1.00 The version of the microcomputer of a player part (main microcomputer).
C
[2] disp 1.00 The version of the microcomputer of a display part.
[3] DSP 1.00 The version of the audio DSP.
[4] FPGA 1.00 The version of the FPGA.
∗ Audio DSP and FPGA are the processors which performs audio processing and various signal control, and operates independently
with a player microcomputer. However, the program is stored in FLASH-ROM of a player microcomputer, and has structure
transmitted to each processor from a player microcomputer at the time of a power supply ON.
POWER
FL Display
E RR OR
Failure
Repeat from
the beginning. Automatically
POWER OFF ejected (Note)
E
CDJ-800Mk2
FL Display FL Display
d own l o a d C OM P L E T E
Success Scrolling
(during downloading) Automatically ejected (Note)
Note:
• Do NOT turn off the power after the upgrade disc is loaded till it is automatically ejected. If you do, the unit may not operate
properly afterward.
• Eject a disc automatically even if updating fails.
F
90 CDJ-800MK2
1 2 3 4
5 6 7 8
Moreover, only "E-12" and "E-15" memorize the place (TNO : MIN:SEC:FRM) which the error generated. And it can change
with the TIME button. (Toggle operation)
DSP PROGRAM
E-6002 A program cannot be written in DSP.
DOWNLOAD ERROR B
E-7201 TOC READ ERROR 26: TOC data cannot be read.
12 : A desired address has not been searched.
PLAYER ERROR 15 : An address cannot be read. (∗Notes
E-8301
(Starting is unusual.) 22 : Focal serbo cannot be closed.
91 : A pickup does not return to an inner circumference.
12 : A desired address has not been searched.
PLAYER ERROR
E-8302 15 : An address cannot be read.
(Reproduction is unusual.)
22 : Focal serbo cannot be closed.
PLAYER ERROR
E-8303 99: The writing of a buffer is unusual.
(The writing of a buffer is unusual.)
E-9101 MECHANICAL TIME OUT 90: A disk loading mechanism's abnormalities (Timeout).
∗ Notes : (1) Before a disk is recognized to be CD, when these errors take place, a disk is ejected automatically.
Although an error number is not displayed at this time, since the contents of an error are stored in the memory,
please refer to it. D
(2) E-8304 and E-8305 are not memorized by the internal memory.
An error history is clearable if a power supply is switched on pushing the QUICK RETURN button and the BEAT[4] button together.
At this time, a setup of AUTO CUE and TIME MODE turns into a setup at the time of factory shipments together.
(AUTO CUE LEVEL=-60dB, TIME MODE=REMAIN)
∗ CAUTIONT There is a function which carries out the memory of the CUE/LOOP point for the 800 maximum disks in this machine.
If an error history is cleared, since all CUE/LOOP memories will also be cleared simultaneously,
please take great care about use in this mode.
CDJ-800MK2 91
5 6 7 8
F
E
B
A
D
C
92
CDJ-800MK2 RESET ROOT MAP
MAIN ASSY
1
1
A 1 2
2
2
A
DSP
A DSPRST DSPC56371AF180
1 IC701
4
MAIN ASSY
CDJ-800MK2
ServoDSP
SRVRST TC94A15FG
2 3 IC101
3
3
B .DFLB 5 .DFLB 5
6 .SECB
RESET I C XRST DISPLAY XRST
DC5V BU4242G PowerSupply
IC502 MPU B
DETECT VOLTAGE 4.2V
M16C/30P Series CIRCUIT
PEG237B
DELAY TIME 70ms VLD G DFLB ASSY
IC501
4
4
6
The RESET-LINE name is same as NET-NAME of schematic.
C SECB ASSY
CDJ-800MK2 CLOCk DELIVERY MAP
MAIN ASSY
70MHz
5
A.TC7WU04FU
5
CPU16M 70MHz SDRAM
MPU K4S641632K-UC75
SCF5249VM140 HY57V641620ETP-H
AMADEUS
IC301 CLK
VSS1084-A
Output current adjustment is possible
16.9344MHz 70MHz and 16MHz do not
instead of the buffer by way of the FPGA interfere in the FPGA inside.
inside, and suppress the return-loss by
X'TAL (Other block)
outputting a clock from different port.
6
6
FUNDAMENTAL
Tolerance±50ppm
Temp. Drift±50ppm FP16M
Output a clock only in the
DSP16M DAC11M
FPGA DAC
display data DSP
transmission. XC3S50 Series PE8001A
16MHz DSPC56371AF180 11MHz
DFLB SPARTAN-3 IC702
DFLB IC701
FLSCLK TSCLK IC302
CDJ-800MK2
DATA-FL DISPLAY
DEL1059-x 1.6MHz MPU 1MHz
M16C/30P Series SRV16M
X'TAL
7
7
JOG-FL IC501
JSCLK
DEL1058-x 400kHz
A
ServoDSP
MAIN ASSY
G
TC94A15FG
B.DSS1149-A IC101
16.000MHz
X'TAL
B
DFLB ASSY
FUNDAMENTAL
8
8
Tolerance±20ppm
Temp. Drift±30ppm : Discontinuous Clock Line
: The current of line is possible to drive variable.
X'TAL
The CLOCK-LINE name is same as NET-NAME of schematic.
93
E
A
D
C
F
B
1 2 3 4
7.1.3 TROBLE SHOOTING
Note : The numbers for the waveform photos are identical to those for the schematic diagrams and board diagrams.
Points to be checked beforehand and a note :
• When a failure judgment of the ICP (Micro Fuse) is performed using a tester, be sure to judge according to the resistance values. If a simplified measurement
A method, such as Short-circuit Check mode, is used for testing, a partially-damaged ICP cannot be detected.
• The ICP is very sensitive. First, check the power line to verify that the placed ICP is not damaged.
• Defective soldering of surface mount devices may have caused a problem. Check if the symptom changes when you press the corresponding surface mount
device with a finger.
• For the address-bus and data-bus lines on the MAIN Assy, the dump (serial) resistance is never used.
Freeze (1/2)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
E8709 error
If the power supply is normal, this symptom is caused either by a defective core block of the MAIN Assy or a failure in
communication between the DISPLAY MPU (IC501) and MAIN Assy. A defective core block means that the processes up to the
FPGA (IC302) configuration have not been completed. In a case of a failure in the communication line, the core block is normal. In
either case, no error indication is displayed on the control panel because the E8709 error code is sent to the DATA-FL display by
the DISPLAY MPU itself.
B Note: The core block comprises 4 main ICs: MPU (IC301), SDRAM (IC303), FLASH (IC300), and FPGA (IC302).
z Play back a CD. If the audio signal is output, the core block is OK.
Check if the audio signal is output from the The cause is a failure in communication between Control panel
analog output terminal (JA801). the DISPLAY MPU and the MAIN Assy. On the
contrary, if the CD cannot be played, the core
block is in failure. Proceed to Step b.
DFLB Assy x Disconnect then reconnect the FFC cable If the symptom is ameliorated, loose connection
SECB Assy between the DFLB and SECB Assys, and that of the FFC cable is the cause.
between the SECB and MAIN Assys to check if
the symptom is ameliorated.
Unit c Disconnect then reconnect the FFC cable If 5 V power is not supplied to the DAC (IC702),
between the MAIN and JACK Assys and the the 3-wire serial signal level between the DAC
cable with connectors that connects the JACK and the MPU is lowered, because the DAC is not
and SECB Assys to check if the symptom is started, which will lead to a failure in starting of
C
ameliorated. Also check for the 5 V power line, the FPGA (the loading motor rattles). Repair the
including loose connection of the connectors. 5 V power line.
DFLB Assy DFLB Assy v Check the waveform at the points (TSCLK, If the waveform is unstable or extremely low in
SECB Assy 4 to 7 TSDO, TSDI, and TSCS) designated in the level, loose connection of the output terminals or
MAIN Assy waveform photo to confirm that the connectors on the line, chip fracture, poor power
communication line between the DISPLAY MPU supply to IC308, or partial damage of IC308 may
(IC301) and FPGA (IC302) is normal. be the cause. Replace IC308 and check the
connections.
b 5 Deployment of the data that had been If the waveform at TP19 continuously fluctuates,
written in the flash memory (IC300) into the deployment of the data failed. A checksum error
SRAM built into the MPU (IC301) may have of the SRAM built into the MPU (IC301) was
failed. Check that the voltage at TP19 is 0 V. generated. Check the mounting status of IC301.
n 6 Deployment of the program and data that If the waveform at TP30 continuously fluctuates,
had been written in the flash memory (IC300) deployment of the program and data failed. A
D
into the SDRAM (IC303) may have failed. Check checksum error of the SDRAM (IC303) was
that the voltage at TP30 is 0 V. generated. Check the mounting status of IC303.
MAIN Assy m Check if the soldered portion of IC311 on the If the defective mounting of IC311 is the cause,
CLK line is lifted off the board. "POWER ON" is displayed for a while, a rattle is
Note: It has been found that the cell and the part generated from the player, then E8709 error is
are not compatible. With the Assys of the lots indicated. A disc cannot be loaded in the player.
before the modification, defective mounting may
have occurred.
MAIN Assy , Check if the soldered portion of IC312 on the If the defective mounting of IC312 is the cause,
PRGM line is lifted off the board. "POWER ON" is displayed for a while, then
Note: It has been found that the cell and the part E8709 error is indicated. A disc cannot be loaded
are not compatible. With the Assys of the lots in the player.
before the modification, defective mounting may
have occurred.
E MAIN Assy . Check the power system for the core block, Replace the ICP or check the cable connections.
SECB Assy paying attention to the following points: (1) Is the
REGB Assy ICP damaged?, and (2) Are cables firmly
connected?
TRNS Assy / If power is not supplied to any power system, Replace the fuses.
ACIN Assy check the primary source. Inappropriate
commercial power input or blown primary fuse
(FU8001) or transformer fuse (T21) may be the
cause.
MAIN Assy MAIN Assy Ω Check the waveform at the RST Test Land, Abnormal delay time or an unstable waveform
18 referring to the waveform photo, to confirm that suggests fracture of the C303 chip. Replace the
the Reset IC (IC304) resets the MPU (IC301) C303. If the symptom is not ameliorated, replace
properly. The Reset IC is normal if resetting is the IC304.
canceled about 70 msec after the power is
F turned on.
94 CDJ-800MK2
1 2 3 4
5 6 7 8
Freeze (2/2)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
MAIN Assy MAIN Assy ≈ Check the waveform at the CPU16M Test Land, An unstable waveform or extremely low level
71 referring to the waveform photo, to confirm that the suggests chip fracture or partial damage of the crystal A
crystal oscillation circuit is operating normally. oscillator (X301). Replace the chip or X301.
MAIN Assy MAIN Assy ç Check the waveform at the designated point on the An unstable waveform suggests loose connection of
19 PRGM line, to confirm that the MPU (IC301) resets the output terminal of the MPU (IC301) or chip
the FPGA (IC302) properly. fracture on the PRGM line.
Even if the waveform at the designated point is
MAIN Assy MAIN Assy √ Check the waveform at the point designated on the An unstable waveform suggests loose connection of
23 to 30 waveform photo, to confirm that the configuration the output terminal or chip fracture.
procedures between the MPU (IC301) and FPGA Even if the waveform at the designated point is
(IC302) are properly performed. normal, there may be poor contact of connectors in
downstream lines. Resolder the output connectors,
Display (1/2) B
DFLB Assy DFLB Assy v Check the FLAC voltage (FLAC1, FLAC2). If the If the AC current waveform does not appear, check
74 voltage measured at the both ends of the DATA-FL the connection between the Assys.
(V501) lead is 4 V AC or more, it is OK.
DFLB Assy b Check the waveform at Pin 46 of DATA-FL (V501), If the 5 V power is not supplied, soldering touchup is
to confirm that 5 V power is supplied to the built-in needed. E
driver.
DFLB Assy DFLB Assy n Check the points designated in the waveform A solder fracture of the DATA-FL terminal or loose
54 to 57 photo to confirm that the procedures of the connection of the terminals on the communication line
communication between the DISPLAY MPU (IC501) between the DISPLAY MPU and the DATA-FL is
and the DATA-FL (V501) are normal. suspected. Soldering touchup is needed. If the
symptom is not ameliorated after soldering touchup,
replace the DATA-FL.
CDJ-800MK2 95
5 6 7 8
1 2 3 4
Display (2/2)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
No indication only on the JOG-FL display
A If the power supply is normal, this symptom can be caused only by a failure in the JOG-FL (V601) or the communication between
the JOG-FL and the DISPLAY MPU (IC501).
z Enter Display Check mode of Service mode If the LEDs and DATA-FL (V501) do not light, nor
and check if other keys on the control panel does the JOG-FL (V601) display, the DISPLAY
function and if the LEDs light. MPU that controls those will not function
properly. See "Lighting of the LEDs and
indications and the FL display on the control
panel do not function."
ACIN Assy x Check the setting of the voltage selector Set the switch to the position that corresponds to
switch (on the rear panel). (for RLF model) the commercial power source.
JFLB Assy c Check the Vload voltage (VLD, VLDD, VLDJ). If the voltage is 0 V, the ICPs (IC25, IC58, IC59,
DFLB Assy If the voltage measured at the periphery of the and IC603) are fried. Replace the ICPs.
SECB Assy power terminal of the JOG-FL (V601) is 27.8 V
B TRNS Assy DC or more, it is OK.
JFLB Assy v Check the FLAC voltage (FLAC3, FLAC4). If If the AC current waveform does not appear,
the voltage measured at the both ends of the check the connection between the Assys.
JOG-FL (V601) lead is 2.6 V AC or more, it is
OK.
JFLB Assy b Check the waveform at Pin 23 of JOG-FL If the 5 V power is not supplied, soldering
(V601), to confirm that 5 V power is supplied to the touchup is needed.
built-in driver.
JFLB Assy JFLB Assy n Check the points designated in the waveform A solder fracture of the JOG-FL terminal or loose
60 to 63 photo to confirm that the procedures of the connection of the terminals on the
communication between the DISPLAY MPU communication line between the DISPLAY MPU
(IC501) and the JOG-FL (V601) are normal. and the JOG-FL is suspected. Soldering touchup
is needed. If the symptom is not ameliorated
after soldering touchup, replace the JOG-FL.
C
No indication on either the DATA-FL nor JOG-FL displays
This symptom occurs when the Vload voltage, to be supplied to both the DATA-FL (V501) and JOG-FL (V601), is not supplied.
JFLB Assy z Check if the Vload voltage (VLD, VLDD, If the voltage is 0 V, the ICPs on the line are
DFLB Assy VLDJ) is supplied. fried. Replace the ICPs.
SECB Assy x Check if the Vload power circuit is reset Resetting of this circuit is performed by the Reset
canceled. Check if the voltage at Pin 9 of CN56 circuit (IC502) mounted on the DLFB Assy.
becomes high after the power is turned on. Resetting is done simultaneously with the
DISPLAY MPU (IC501). As only the FL display
has a problem, Pin 9 of CN501 on the DFLB
Assy is in failure.
JFLB Assy x If the symptom does not occur in the same If the supply is unstable, soldering touchup is
DFLB Assy area, check the waveform of the Vload voltage, needed. If the symptom persists, replace the
SECB Assy FLAC voltage and 5 V power, to confirm that the part.
TRNS Assy supply is stable.
(See Steps c, b, and n in "No indication only
on the DATA (or JOG)-FL display.")
Black dots or stains appear on some parts of the FL display afer Display Check mode of Service mode is entered.
96 CDJ-800MK2
1 2 3 4
5 6 7 8
Audio output
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
No audio signal is output.
If a signal waveform is normally output from the digital output terminal (JA802), the AUDIO DSP (IC701) is judged to be normal. In JA802 A
such a case, the problem exists at the subsequent stages of the AUDIO DSP output. During CD playback, first check the analog
output terminal (JA801) then the previous stages. Be sure to carefully check for solder fractures at the phono plug.
JACK Assy x Check if the digital audio signal is output from If the digital audio signal is also not output, the JA801
the digital output terminal (JA802). AUDIO DSP (IC701) Assy is defective. See Step
v in "No digital output."
JACK Assy JACK Assy c Check the waveform at the L4 and R4 Test If the audio signal is output from those points, a
40 Lands near analog output terminal (JA801). solder fracture of the phono plug or chip fracture
on the audio line is suspected. Soldering touchup
is needed. B
JACK Assy v Check if 8 V and -7 V power are supplied to If the power is not supplied, check the cable
SECB Assy the OP AMP (IC801). connection of the power line.
MAIN Assy MAIN Assy n Check the waveform at the Lch and Rch Test If the audio signal is output at the point, audio
45 Lands near C705/C706. muting may remain activated. During CD
playback, check if the logical state of the signal
at Pin 4 of CN801 is low.
MAIN Assy m Check if 5 V power is supplied to the DAC If the power is not supplied, check the cable
(IC702). connection of the power line.
MAIN Assy MAIN Assy , Check the waveform at the 11M Test Land, An unstable waveform or extremely low level
35 referring to the waveform photo, to confirm that suggests loose connection of the clock terminal C
the clock input to the DAC (IC702) is normal. on the AUDIO DSP.
MAIN Assy MAIN Assy . Check the points (DACLRCK, DACDATA, An unstable waveform suggests loose connection
41 to 43 DACBCK) designated in the waveform photo to output terminals on the AUDIO DSP or chip
confirm if the procedures of the communication fracture on the line.
between the DAC (IC702) and AUDIO DSP
(IC701) are normal.
z Check if the screw that secures the bottom Replace with a BBT screw if the original screw is
plate and is located near the plug is a screw with not BBT.
a projection (BBT).
D
x Check if the two screws that secure the If the screws are loosely tightened, retighten the
bottom plate, including the above-mentioned screws with the standard torque. BBT
screw with a projection, are firmly secured.
Poor S/N ratio at the intervals of no sound, such as between musical pieces
The S/N ratio is poor at the intervals of no sound, such as between musical pieces and at the time of power on, because audio
muting is not activated. Possible causes are zero-data detection signals not output from the DAC (IC702) or a defective audio
muting circuit. The following checks must be performed during CD playback.
MAIN Assy MAIN Assy z Check the waveform at the terminal (Pin 21) If inversion of the logical state of signals is not
44 for zero-data detection on the DAC (IC702). If the performed, loose connection of Pin 21 on the
level is low between musical pieces and at the DAC is most likely. Soldering touchup is needed.
time of power on and high during CD playback,
the terminal is normal. E
MAIN Assy MAIN Assy x Check the waveform at Pin 6 of CN701. If the If audio muting remains deactivated, check chip
46 level is high between musical pieces and at the fracture on the line or cable connection.
time of power on and low during CD playback,
the terminal is normal.
CDJ-800MK2 97
5 6 7 8
1 2 3 4
Digital output
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
No digital output
A First, check if neither analog nor digital signals are output. If neither is output, the AUDIO DSP (IC701) is in failure. During CD
playback, first check the digital output terminal (JA802) then the previous stages. Be sure to carefully check for solder fractures at
the digital output terminal.
JACK Assy z Check the waveform of the digital audio signal
at the digital output terminal (JA802).
JACK Assy x Check if the analog audio signal is output from If neither digital nor analog audio signal is output,
the analog output terminal (JA801). the AUDIO DSP (IC701) does not function
properly. Proceed to Step v.
MAIN Assy MAIN Assy c Check the waveform at the point designated. No signal suggests lifted soldered portion of the
70 AUDIO DSP (Pin 69 of IC701) or chip fracture on
the line. If there is a signal output, poor cable
connection, loose connection of the connectors,
or solder fracture of the phono plug is suspected.
B MAIN Assy MAIN Assy v Check the waveform at the DSP16M Test
29 Land, to confirm that the 16 MHz clock signal is
supplied from the MPU (IC301) via the FPGA
(IC302).
MAIN Assy MAIN Assy b Check the waveform at the point designated, An unstable waveform suggests loose
21 , 26 , 31 , to confirm that the configuration procedures connection of the output terminal or chip fracture.
32 , 34 , 35 between the MPU (IC301) and the AUDIO DSP
(IC701) are properly performed.
Player (1/4)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
C
No disc playback.
A disc is ejected immediately after it is loaded. (without an error code)
RLYB Assy z Visually check if the LD short-circuit switch Set the LD short-circuit switch to OPEN.
(S1101) remains closed.
Player x Check if the slot-in mechanism SV Assy is Firmly secure the Assy with the four hooks.
securely hooked to the player unit. LD short-circuit switch
Unit v Check if the FFC cables between the pickup If the symptom is ameliorated by replacement of
and the RLYB Assy and the RLYB and MAIN the FFC cable, the defective cable is the cause.
Assys are improperly connected, if the conductor
side is defective, and if there is poor contact,
D such as cable disconnection. Also check for LD short-circuit land
loose connection of connectors.
98 CDJ-800MK2
1 2 3 4
5 6 7 8
Player (2/4)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
Loading-in attempts are repeated although no CD is loaded.
(On the DATA-FL display, the indications "NO-DISC" and "EJECT" are alternately displayed.) A
A CD cannot be loaded.
A failure in the detection system of the slot-in mechanism SV Assy is most likely the cause.
The detection switch detects a trigger signal for operation start or stop of the loading motor.
The present symptom may be caused by the disability of detection of a trigger signal for operation start.
SLMB Assy z Visually check if the loading detection switch Disengage the switch lever from the loading
(S1902) is kept pressed by the switch lever detection switch (S1902). If the detection switch
(white) as the lever overrides the switch. is not closely seated on the board, soldering
touchup is needed.
MAIN Assy MAIN Assy x Check the SW signal at the LPS2 and LPS1 Repeated loading-in attempts may be caused by
3 ,4 Test Lands at the time of CD loading, referring to short-circuiting of the line to ground. Disabled CD
the waveform photo. loading may be caused by a solder fracture at
Does the SW signal change from L to H? the loading detection switch (S1902), soldered
Especially pay attention to a change at LPS2. portion lifted off the board of the surface mount
part on the line, or loose connection of the FFC B
cables.
MAIN Assy MAIN Assy c By observing the waveform at the PWMLO
5 Test Land, check that the duty at PWMLO
changes, as indicated in the waveform photo:
• During stop: Duty 50 %
• During loading-in: Duty 0 %
• During loading-out:
Duty changes from 100 %, 25 %, then to 75 %.
MAIN Assy MAIN Assy z Check the SW signal at the LPS1 and LPS2 This symptom may be caused by short-circuiting
3 , 4 Test Lands at the time of CD loading, referring to of the line to ground. It may also be caused by a
the waveform photo. solder fracture at the loading detection switch
Does the SW signal change from L to H? (S1901), soldered portion lifted off the board of
Especially pay attention to a change at LPS2. the surface mount part on the line, or loose
connection of the FFC cables.
MAIN Assy MAIN Assy x By observing the waveform at the PWMLO
5 Test Land, check that the duty at PWMLO
changes, as indicated in the waveform photo:
• During stop: Duty 50 %
• During loading-in: Duty 0 %
• During loading-out: D
Duty changes from 100 %, 25 %, then to 75 %.
MAIN Assy c Check the voltage at the MPU (IC301), FPGA
(IC302), IC105 (TC7W04), and the driver IC
(IC102).
CDJ-800MK2 99
5 6 7 8
1 2 3 4
Player (3/4)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
The error rate measured in Test Operation mode of Service mode is high.
A
z To which the cause is attributed, disc or If the disc is clearly stained, replace it with a
player, must be judged first. clean CD.
Visually check the disc for stains on the
recording surface.
x Using the disc that produced a high error rate, If the error rate at addresses in a different area is
measure an error rate at addresses in a different not high, the CD is defective. Replace it with a
area. high-quality CD.
If the error rates at addresses in different areas
on the whole disc are high, proceed to Step 3.
Pickup Assy c Check if shavings or dirt are attached to the Clean the lens.
pickup lens.
Pickup Assy n Check if any foreign object is on the spindle Remove the foreign object.
table.
Pickup Assy m Check if any foreign object is attached to the Remove the foreign object.
magnet section of the Pickup Assy.
Player MAIN Assy , Check the S-curve, TE, RFO, and AGCRF See "Failure judgment of the Pickup Assy" for
1 , 2 , 8 , 11 levels in Service mode. details.
The LD is not turned on after entering Test Operation mode of Service mode.
RLYB Assy z Visually check if the LD short-circuit switch Set the LD short-circuit switch to OPEN.
(S1101) remains closed.
C
MAIN Assy x Check that Pins 41 and 42 on the Servo DSP
(IC101) are open or short-circuited.
LD short-circuit switch
Player c Check if the FFC cable that connects the If the symptom is ameliorated by replacement of
Pickup and the RLYB Assys is securely the FFC cable, the defective cable is the cause.
connected to the Pickup Assy, if the conductor
side is defective, and if there is any cable
breakage. Also check for loose connection of
connectors.
MAIN Assy v Check if the R101 to R105 or Q105 are
missing.
Player z Check if the FFC cable that connects the TM If the symptom is ameliorated by replacement of
and the RLYB Assy is securely connected to the the FFC cable, the defective cable is the cause.
Pickup Assy, if the conductor side is defective, or
if there is any cable breakage. Also check for
loose connection of connectors.
Pickup Assy x Check if the resistance of the focus coil is too See "Failure judgment of the Pickup Assy" for
large or if the focus coil is broken, using Service details.
mode.
E MAIN Assy MAIN Assy v Check if the signal output from the FOO
9 terminal on the MAIN Assy oscillates centered
around 1.65 V.
100 CDJ-800MK2
1 2 3 4
5 6 7 8
Player (4/4)
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
The spindle motor does not rotate after entering Test Operation mode of Service mode.
A
MAIN Assy z Check if the FFC cable that connects the TM If the symptom is ameliorated by replacement of
and MAIN Assys is securely connected to the FFC cable, the defective cable is the cause.
CN102, if the conductor side is defective, or if
there is any cable breakage. Also check for loose
connection of connectors.
Player x Check if the Loading Mechanism Assy
operates normally. (Check if there is a clamping
error or scratching noise of the disc.)
MAIN Assy c Check if 7 V power is supplied to R121 to
R126 on the MAIN Assy.
MAIN Assy MAIN Assy v Check if the PWM waveform that oscillates
12 centered around 1.65 V can be observed for the
DMO Test Land on the MAIN Assy.
B
The slider does not move after entering Test Operation mode of Service mode.
RLYB Assy z Check if the FFC cable (stepper flexible cable)
is connected to CN1104 on the RLYB Assy.
MAIN Assy x Because the slider does not move until the If the symptom is ameliorated by replacement of
Inside signal is recognized, check if the FFC the FFC cable, the defective cable is the cause.
cable that connects the TM and MAIN Assys is
securely connected to CN102, if the conductor Inside switch
side is defective, and if there is any cable
breakage. Also check for loose connection of
connectors.
MAIN Assy c Check if the signal at Pin 1 of CN102
becomes low when the power is turned on.
(Is the Inside switch damaged?)
C
MAIN Assy v Check if power is supplied to IC102.
User setting
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
After the power is turned off, the user settings, such as AUTO CUE and TIME MODE settings, are cleared.
With this model, the CUE point, AUTO CUE, and TIME MODE settings and error logs are stored in the flash memory on the MAIN
Assy as user settings. No error indication is displayed for this symptom.
MAIN Assy After resetting the user settings to default in Loose connection of the FLASH IC (IC300)
Service mode, set a CUE point while a CD is connector is likely. If the symptom is not D
being played back. After the CUE point setting, ameliorated after touching up the solder with a
wait at least 5 seconds and turn the power off soldering iron, replace the FLASH IC.
then back on. Check if the CUE point is called.
Updating
Sites Waveforms Points to be checked Causes & Measures to be taken Remarks
"ERROR" is displayed on the DATA-FL display.
Updating of the firmware is possible in Service mode.
All errors generated during updating are indicated as "ERROR," and updating fails.
Player z Check if a wrong CD has been loaded. Use the correct CD for updating.
E
Player x Check if the recording surface of the disc is Replace with a clean CD for updating.
stained.
RLYB Assy c Visually check if the LD short-circuit switch Set the LD short-circuit switch to OPEN.
(S1101) remains closed.
Pickup Assy v Check if shavings or dirt are attached to the Clean the lens.
pickup lens.
MAIN Assy b After resetting the user settings to default in Loose connection of the FLASH IC (IC300)
Service mode, set a CUE point while a CD is connector is likely. If the symptom is not
being played back. After the CUE point setting, ameliorated after touching up the solder with a
wait at least 5 seconds and turn the power off soldering iron, replace the FLASH IC.
then back on. Check if the CUE point is called.
CDJ-800MK2 101
5 6 7 8
1 2 3 4
MAIN Assy MAIN Assy Check the waveforms of the 3-wire serial lines Chip fracture or soldered portion of IC lead lifted
26 , 32 , 34 (CLK, DATA, DSPDREQ) to confirm that the off the board on the line where the waveform
configuration procedures are properly performed. does not change is most likely the cause. In the
former case, replace the chip. In the latter case,
soldering touchup is needed.
E-7201
TOC READ ERROR
Table of Contents (TOC) data cannot be read.
This symptom is associated with the reading accuracy of the servo motor of the CD player.
B
Player Measure the error rate in Player Operation mode Follow the procedures described in "The error
of Service mode. To which the cause is rate measured in Test Operation mode of
attributed, disc or player, must be judged first. Service mode is high."
For measuring, play back the lead-in point
indicated in the error code by listening the sound.
E-8301
PLAYER ERROR (Startup error) Joint spring
• E830112: The desired address could not be searched for.
• E830115: The address could not be read.
• E830122: The focus servo could not be closed.
• E830191: The pickup did not return toward the inner tracks.
If the above-mentioned error codes are indicated before the loaded disc is recognized as a CD, the disc will be automatically
ejected. This symptom is associated with the reading accuracy of the servo motor of the CD player.
C Player z Measure the error rate in Player Operation
mode of Service mode. For the error codes other Slider
than E830191, proceed to Step c.
MAIN Assy MAIN Assy x Check the waveform at the INSIDE Test Land If the signal does not change, a defective Inside
10 near CN102, by changing the positions of the switch, solder fracture, soldered portion lifted off
Inside switch. Does the signal change between of the surface mount on the line, and loose
low and high according to the switch settings? connection of the FFC cables are likely causes.
Player c Visually check if the joint spring on the TM If the joint spring is deformed or displaced or if
Assy is deformed. Also check for the sliding the slider moves abnormally smoothly, replace
smoothness of the slider. the pickup.
Player v Measure the error rate in Player Operation Follow the procedures described in "The error
mode of Service mode. To which the cause is rate measured in Test Operation mode of
attributed, disc or player, must be judged first. Service mode is high."
D For measuring, play back the lead-in point
indicated in the error code by listening the sound.
E-8302
PLAYER ERROR (Abnormality in playback)
• E-830212: The desired address could not be searched for.
• E-830215: The address could not be read.
• E-830222: The focus servo could not be closed.
This symptom is associated with the reading accuracy of the servo motor of the CD player.
Player Measure the error rate in Player Operation mode Follow the procedures described in "The error
of Service mode. To which the cause is rate measured in Test Operation mode of
attributed, disc or player, must be judged first. Service mode is high."
For measuring, play back the lead-in point
indicated in the error code by listening the sound.
E
102 CDJ-800MK2
1 2 3 4
5 6 7 8
E-8304
MP3 DECODE ERROR (Abnormal decoding)
As this is a decoding error code for MP3 format, it is of no relevance to reading of data in CD-DA format, which does not need
decoding. As the MP3 decoding process precedes the process of writing in the buffer, this error code is associated with the process
that precedes the process with which E-8303 is associated. This code may also be indicated when the quality of the RF signal is B
deteriorated.
E-8709
COMMUNICATION ERROR
See "E8709" error.
E-9101
MECHANICAL TIME OUT
• E910190: Abnormality in the disc-loading mechanism (timeout)
CDJ-800MK2 103
5 6 7 8
F
E
B
A
D
C
104
FAILURE JUDGMENT OF THE Pickup Assy
Item Specifications Measurement procedures Failure judgment Remarks
Laser Diode (LD) current Typ 70 mA 1 Make sure that no CD is loaded. If the measurement result of the LD current is 80 To prevent damage to the LD, after the
Max 80 mA 2 Enter Service mode. mA or more, the LD is deteriorated. LD is turned on (Step 3 of the
1
1
3 During Test Operation mode, press the TEMPO measurement procedures and after),
button to turn the LD on. Note: Check the mounting status of R101 to never connect or disconnect the
4 Measure the voltage difference (DC value) R104 (22 ohms). measuring equipment.
between the Test Lands LD3S and LDCHECK on
the MAIN Assy.
Focus coil resistance 3.4 ± 0.5 Ω 1 Make sure that no CD is loaded. If the measurement result is beyond the specified
2 Remove the bottom plate and set the LD short- value, the pickup is in failure.
circuit switch (S1101) to Short-circuiting.
3 Disconnect the FFC cable that connects the RLYB
Assy and the MAIN Assy from the CN101
connector.
4 Measure the conductor resistance of the terminal
assembly between Pins 13 and 14 of the FFC
cable.
2
2
LD short-circuit switch
Tracking coil resistance 4.1 ± 0.6 Ω 1 Make sure that no CD is loaded. If the measurement result is beyond the specified
2 Remove the bottom plate and set the LD short- value, the pickup is in failure.
circuit switch (S1101) to Short-circuiting.
3 Disconnect the FFC cable that connects the RLYB
Assy and the MAIN Assy from the CN101
connector.
4 Measure the conductor resistance of the terminal
assembly between Pins 15 and 16 of the FFC
CDJ-800MK2
cable.
Focus coil and Tracking coil
S-curve level Reference: 1.5 Vp-p 1 Enter Service mode. The pickup or the MAIN Assy is in failure if the
3
3
Usually use a pressed CD, as the 2 Load a pressed CD. (Standby) measurement result is more than double or less
measurement result depends on the disc 3 During Test Operation mode, press the TIME, A, than 50% of the specified (reference) value.
type. then CUE buttons to send a command.
Tracking Error (TE) level Reference: 1.1 Vp-p 1 Enter Service mode. The pickup or the MAIN Assy is in failure if the
Usually use a pressed CD, as the 2 Load a pressed CD. (Standby) measurement result is more than double or less
measurement result depends on the disc 3 During Test Operation mode, press the buttons in than 50% of the specified (reference) value.
type. the following order to send a command: TIME,
TEMPO, RELOOP, then LOOPIN twice.
4 Measure the peak-to-peak TE waveform at the TE
Test Land on the MAIN Assy.
RFO level Reference: 1.2 Vp-p 1 Play back a pressed CD. The pickup or the MAIN Assy is in failure if the You may disconnect the measuring
Usually use a pressed CD, as the 2 Measure the peak-to-peak RF waveform at the measurement result is more than double or less equipment during measurement, if you
measurement result depends on the disc RFO Test Land on the MAIN Assy. than 50% of the specified (reference) value. wish.
type.
4
4
Auto Gain Control (AGC) RF level 1.2 Vp-p ± 10 % 1 Play back a CD. If the RFO level is within the specified values, You may disconnect the measuring
The measurement result does not depend 2 During playback, measure the peak-to-peak RF and if the AGC RF level is outside the range of equipment during measurement, if you
on the disc type. waveform at the AGCRF Test Land on the MAIN the specified values, the MAIN Assy is in failure. wish.
Assy.
5 6 7 8
7.1.4 POWER ON SEQUENCE
POWER ON SEQUENCE A
POWER ON
DATA-FL/JOG-FL
RESET ROOT 1 RESET ROOT 2 Indication
RESET IC IC304 (Reset IC) RESET START IC502 (Reset IC) RESET START RESET IC
MPU IC301(MPU) Reset receiving pin P12 IC501(DISPLAY-MPU) Reset receiving pin 12
FPGA IC302(FPGA) Reset receiving pin 72 IC501(DISPLAY-MPU) Indication 'POWER ON' DISPLAY
# 'POWERON' data is inside of DISPLAY-MPU. MPU
Inside SW check
Laser Diode ON
LD : Laser Diode
Tracking and focus offset adjustment
When a check fails one times,S-curve waveform is
Spindle kick & focus sweep & focus on measured in RF gain up.
C
When S-curve waveform level is 0.88Vp-p or
CD-DRIVE Focus OK check less,focus on is carried out by OEIC and RG gain up.
CLV servo ON
Tracking close
CDJ-800MK2 105
5 6 7 8
1 2 3 4
7.1.5 DISASSEMBLY
Note 1: Do NOT look directly into the pickup lens. The laser beam may cause eye injury.
Note 2: Even if the unit shown in the photos and illustrations in this manual may differ from your product, the procedures
described here are common.
A
PCB Location
J SLDB Assy G DFLB Assy K JFLB Assy C SECB Assy D TRNS Assy
Bottom view
I JACK Assy
D
Bottom view
M SLMB Assy
Rear view
B RLYB Assy
Bottom view
A MAIN Assy
106 CDJ-800MK2
1 2 3 4
5 6 7 8
A
Note: To work on the unit having it set upside-down, place 5 Stand the MAIN Assy.
spacers below it, as shown in the photo below, to avoid
imparting stress to the sheet SW of the JOG section.
1 Remove the one screw.
2 Remove the five screws.
3 Remove the bottom plate.
1 MAIN Assy
2 B
2
2
5
3
2 2
Bottom plate
Bottom view
Bottom view
Spacer Spacer
Diagnosis
D
4
4 4
4 E
Bottom view
CDJ-800MK2 107
5 6 7 8
1 2 3 4
Disassembly
LD SHORT
Rear view
S11 RLYB Assy
B 5 Disconnect the flexible cable
for the pickup.
7 7
5
Note: To work on the unit having it set upside-down, place CN101
spacers below it, as shown in the photo below, to avoid
C MAIN Assy
imparting stress to the sheet SW of the JOG section.
7 6 CN102
7
2 Remove the one screw.
3 Remove the five screws. 7
4 Remove the bottom plate.
2 Bottom view
D
3 3
3 8 Remove the control panel section.
4
Control panel section
3 3
Bottom plate
8
Bottom view
Spacer Spacer
108 CDJ-800MK2
1 2 3 4
5 6 7 8
2 2
1 B
2 2
Projection (large)
Float spring G5 D
To the front
Damper
CDJ-800MK2 109
5 6 7 8
1 2 3 4
A 2 Remove the mecha. plate. Note: After replacement, connect the flexible cable,
then remove the soldered joint (open).
Caution:
Be careful not to lost earth spring.
1 1
C D
1
2
1 1 Rear view
Mecha. plate
3 2
2
3
4
110 CDJ-800MK2
1 2 3 4
5 6 7 8
Hook ×2
B
Rear view
RLYB Assy
Hook Hook
Pickup lens
Flexible cable
Hook for spindle motor
Flexible cable
for stepping motor E
Rear / Bottom view
CDJ-800MK2 111
5 6 7 8
1 2 3 4
5 JOG Section
Note: To work on the unit having it set upside-down, place 6 Remove the three screws.
spacers below it, as shown in the photo below, to avoid
A imparting stress to the sheet SW of the JOG section. 7 Remove the SW ring.
Caution:
1 Disconnect the flexible cable.
Be careful not to lost SW spring 25.
2 Remove the six screws.
3 Remove the JOG section.
6 SW ring
SW spring 25
2 2
6
1
B
3 2
6
2 CN600
7
2
2
JOG section
C
Spacer Spacer
Bottom view
4
4 9 9
5
10
9
9
E CN1601
8
4
112 CDJ-800MK2
1 2 3 4
5 6 7 8
Notes on Replacement
C
Places to Roller Assys A and B
Sheet SW
E
Roller A Assy ×9
SW ring
Roller B Assy ×8
SW cushion HH48/2 Engraved arrow SW cushion HH48/2
CDJ-800MK2 113
5 6 7 8
1 2 3 4
7.2 PARTS
7.2.1 IC
A • The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
÷ List of IC
TC94A15FG, PEG237B, DYW1753, SCF5249VM140, BA00BCOWCP-V5, NJM2374AM,TC7S04FU, M63018FP
BA50BC0WFP, NJM4558DX, XC3S50-4VQ100C, K4S641632K-UC75, BU4230G, DSPC56371AF180, PE8001A
B
Block Diagram
75 XVDD3
59 AVDD3
72 XVSS3
52 AVSS3
67 MONIT
71 TESIN
54 RFDC
56 SBAD
53 RFRP
70 VDD3
62 VREF
69 VSS3
68 FGIN
64 DMO
66 IO3A
65 IO2A
63 FMO
51 RFZI
60 FOO
58 TEZI
61 TRO
57 TEI
55 FEI
74 XO
73 XI
XSTOP
DVSS3 76 50 FTE
Clock
GEN.
RO 77 49 TNI
5-bit 10-bit
PWM R-2R DAC SAR DAC TE
DVDD3 78 ANA. 48 TPI
LPF 1-bit
C DVR 79 DAC
47 FPI1
LO 80 46 FPI2
FE
DVSS3 81 45 FNI1
ZDET 82 44 FNI2
BUS0 84 42 MDI
APC
BUS1 85 41 LDO
Servo
BUS2 86 CPU Control 40 RVDD3
I/F
BUS3 87 39 EQSET
IO2B(TRSR) 94 32 VMDIR
Synchronous Guarantee
IO3B(HYS) 95 EFM Decoder 31 VRO
VRO
EMPH 96 30 RESIN
E BCK 97 29 AVDD3
Audio Subcode
Out Demodulator
AOUT 98 REFQ 28 RFEQO
ARSEL 11
AWRC 12
PVDD3 13
PDO 14
TMAXS 15
TMAX 16
LPFN 17
LPFO 18
PVREF 19
VCOF 20
VCOREF 21
DTCN 22
DTCP 23
PVSS3 24
SLCO 25
IPF 1
SBOK 2
CLCK 3
VDD3 4
VSS3 5
DATA 6
SFSY 7
SBSY 8
IO0A(RW) 9
114 CDJ-800MK2
1 2 3 4
5 6 7 8
Pin Function
No. Pin Name I/O Pin Function
1 IPF O Correction flag output. "H" if the AOUT output is an uncorrectable symbol in C2 correction.
A
2 SBOK O CRCC check result output for subcode Q data. "H" if the check result is OK.
3 CLCK I/O Clock input/output for reading subcode P to W data. The polarity of the input/output can be selected with a command.
4 VDD3 − Power supply for 3.3V digital circuits.
5 VSS3 − Grounding for digital circuits.
6 DATA O Subcode P to W data output.
7 SFSY O Playback section frame sync signal output.
8 SBSY I/O Subcode block sync output. "H" in the S1 position when a subcode sync is detected.
9 IO0A (RW) O "H" when the CD-RW is detected (usually "L"), and switch the OEIC gain.
10 IO1A O Unsetting. Always "L"
11 ARSEL I Usually fixed at "H" level.
12 AWRC O VCO control for active wide-range PLL. B
13 PVDD3 − 3.3V power supply dedicated to the PLL section.
14 PDO O Signal output for phase difference between EFM and PLCK signals.
15 TMAXS O TMAX detection result output. The same signal is output from the TMAX and TMAXS pins.
16 TMAX O TMAX detection result output. The same signal is output from the TMAX and TMAXS pins.
17 LPFN I Inversion input for PLL section low-pass filter amplifier.
18 LPFO O Output for PLL section low-pass filter amplifier.
19 PVREF − 1.65V reference voltage dedicated to the PLL section.
20 VCOF O VCO filter pin.
21 VCOREF I Input for VCO center frequency reference level.
22 DTCN O Analog slicer filter.
C
23 DTCP O Analog slicer filter.
24 PVSS3 − Grounding dedicated to the PLL section.
25 SLCO I EFM slice level output.
26 RFI I RF signal input. An input resistance can be selected using a command.
27 RFRPI I RF ripple signal input.
28 RFEQO O RF equalizer circuit output.
29 AVDD3 − Power supply for 3.3V analog circuits.
30 RESIN I Pin for connecting a rtesistor for reference current generation.
31 VRO O 1.65V reference voltage output.
32 VMDIR − 1.533V reference voltage output.
33 TESTR O Pin for connecting filter for RFEQO offset correction. D
34 INVSEL I Test pin, usually fixed at "L" level.
35 AGCI I Input for RF signal amplitude adjustment amp.
36 RFDCI I Input for RF signal peak detection.
37 RFO O Output for RF signal generation amp.
38 PNSEL I Test pin, usually fixed at "H" level.
39 EQSET O External-connection for RF signal equalizer.
40 RVDD3 − Power supply for 3.3V RF amp. core section.
41 LDO O Laser diode amp. output.
42 MDI I Monitor photodiode amp. input.
43 RVSS3 − Grounding for 3.3V RF amp. core section.
44 FNI2 I Main beam input. To be connected to PIN diode C. E
45 FNI1 I Main beam input. To be connected to PIN diode A.
46 FPI2 I Main beam input. To be connected to PIN diode D.
47 FPI1 I Main beam input. To be connected to PIN diode B.
48 TPI I Subbeam input. To be connected to PIN diode F.
49 FNI I Subbeam input. To be connected to PIN diode E.
CDJ-800MK2 115
5 6 7 8
1 2 3 4
116 CDJ-800MK2
1 2 3 4
5 6 7 8
A15 1 48 A16
A14 2 47 BYTE
A13 3 46 VSS
A12 4 45 DQ15/A-1
A11 5 44 DQ7
A10 6 43 DQ14
A9 7 42 DQ6
A8 8 41 DQ13
N.C. 9 40 DQ5
N.C. 10 39 DQ12 B
WE 11 38 DQ4
RESET 12 37 VCC
N.C. 13 36 DQ11
N.C. 14 35 DQ3
RY/BY 15 34 DQ10
A18 16 33 DQ2
A17 17 32 DQ9
A7 18 31 DQ1
A6 19 30 DQ8
A5 20 29 DQ0
A4 21 28 OE
A3 22 27 VSS C
A2 23 26 CE
A1 24 25 A0
Block Diagram
RY/BY DQ15 to DQ0 (A-1)
37 29-36,38-45
WE 11
State
BYTE 47 Control
RESET 12 Command
Register Program Voltage
Generator
STB
Data Latch
Chip Enable
CE 26 Output Enable
OE 28 Logic
E
Y-Decoder Y-Gating
Low Vcc STB
Timer
Detector
Address
Latch X-Decoder Cell Matrix
A18 to A0 1-8,16-25,48
A-1 45
CDJ-800MK2 117
5 6 7 8
1 2 3 4
Pin Function
No. Pin Name I/O Pin Function No. Pin Name I/O Pin Function
1 A15 I Address input 25 A0 I Address input
A
2 A14 I Address input 26 CE I Chip enable
3 A13 I Address input 27 VSS − Ground
4 A12 I Address input 28 OE I Output enable
5 A11 I Address input 29 DQ0 I/O Data input/output
6 A10 I Address input 30 DQ8 I/O Data input/output
7 A9 I Address input 31 DQ1 I/O Data input/output
8 A8 I Address input 32 DQ9 I/O Data input/output
9 N.C. − No connection 33 DQ2 I/O Data input/output
10 N.C. − No connection 34 DQ10 I/O Data input/output
11 WE I Write enable 35 DQ3 I/O Data input/output
B
12 RESET I Hardware reset 36 DQ11 I/O Data input/output
13 N.C. − No connection 37 VCC − Power supply
14 N.C. − No connection 38 DQ4 I/O Data input/output
15 RY/BY O Ready/Busy output 39 DQ12 I/O Data input/output
16 A18 I Address input 40 DQ5 I/O Data input/output
17 A17 I Address input 41 DQ13 I/O Data input/output
18 A7 I Address input 42 DQ6 I/O Data input/output
19 A6 I Address input 43 DQ14 I/O Data input/output
20 A5 I Address input 44 DQ7 I/O Data input/output
21 A4 I Address input 45 DQ15/A-1 I/O Data input/output / Address input
C
22 A3 I Address input 46 VSS − Ground
23 A2 I Address input 47 BYTE I Selects 8-bit or 16-bit mode
24 A1 I Address input 48 A16 I Address input
118 CDJ-800MK2
1 2 3 4
5 6 7 8
A
Block Diagram
CDJ-800MK2 119
5 6 7 8
1 2 3 4
120 CDJ-800MK2
1 2 3 4
5 6 7 8
IC301 : SCF5249VM140_No.2/4
No. Pin Name I/O Pin Function
L5 GPIO6 I/O General purpose i/o
P5 DATA21 I/O Data bus bit 21 A
N6 DATA19 I/O Data bus bit 19
L6 QSPI_CS2/GPIO21 I/O QSPI chip select 2
P6 DATA20 I/O Data bus bit 20
L7 DATA22 I/O Data bus bit 22
P7 DATA18 I/O Data bus bit 18
K7 DATA23 I/O Data bus bit 23
N7 DATA17 I/O Data bus bit 17
L8 QSPI_CS3/GPIO22 IO QSPI Chip Select 3
K8 PAD-VDD – PAD-VDD
K8 PAD-VDD – PAD-VDD
P8 DATA16 I/O data bus bit 16 B
N8 SDRAM_CS2/GPIO7 I/O SDRAM chip select out 2 gpo
P9 EBUOUT2/GPO37 O Audio interfaces EBU out 2
L9 CFLG/GPIO18 IO CFLG input
N9 EBUOUT1/GPO36 O Audio interfaces EBU out 1
K9 CORE-GND – CORE-GND
K9 CORE-GND – CORE-GND
Audio interfaces EBU in 3
P10 EBUIN3/ADIN0/GPI38 I
A/D convertor input 0
N10 EBUIN2/GPI37 I Audio interfaces EBU in 2
L10 CORE-VDD – CORE-VDD
L10 CORE-VDD – CORE-VDD C
P11 SCL2/GPIO3 I/O IIC clock
P12 RSTI I Reset input
N11 TOUT1/ADOUT/GPO35 O Timer output 1/ad output
P13 LRCK2/GPIO44 IO Audio interfaces serial word clock 2
N12 OE O Output Enable
M11 SDA2/GPIO55 I/O IIC 2 data line
P14 SDATAO2/GPO41 O Audio interfaces serial data 2 out
N13 SCLK2/GPIO48 IO Audio interfaces serial clock 2
K10 PAD-GND – PAD-GND
K10 PAD-GND – PAD-GND
K11 BUFENB2/GPIO17 IO External buffer 2 enable D
M12 TEST3 I Structural test
L12 SDATAO1/GPIO25 IO Audio interfaces serial data 1 out
N14 LRCK1 IO Audio interfaces serial word clock 1
M13 LRCK4/GPIO46 IO Audio interfaces serial word clock 4
M14 SDATAI4/GPI42 I Audio interfaces serial data 4 in
L13 SCLK1 IO Audio interfaces serial clock 1
L14 SCLK4/GPIO50 IO Audio interfaces serial clock 4
L11 TA/GPIO20 I/O Transfer Acknowledge
K13 SDATAI1 I Audio interfaces serial data 1 in
K12 EBUIN1/GPI36 I Audio interfaces EBU in 1
E
K14 PLLGRDVDD IO PLL guard supply (1.8V)
J11 PLLGRDGND – PLL guard supply GND
J13 PLLPADGND – 3.3 Volt PLL GND
J12 PLLPADVDD – 3.3 Volt PLL VDD
J14 PLLCOREGND – 1.8 Volt PLL analog supply-GND
H11 PLLCOREVDD – 1.8 Volt PLL analog supply-VDD
H12 IDE-DIOW/GPIO14 IO ide diow
H14 CRIN I crystal
H13 IDE-DIOR/GPIO13 IO IDE DIOR
G11 IDE-IORDY/GPIO16 I/O IDE IORDY
CDJ-800MK2 121
5 6 7 8
1 2 3 4
IC301 : SCF5249VM140_No.3/4
No. Pin Name I/O Pin Function
G11 IDE-IORDY/GPIO16 I/O IDE IORDY
A G14 MCLK1/GPO39 O Audio master clock output 1
G12 SUBR/GPIO53 IO Subcode data
G13 MCLK2/GPO42 O Audio master clock output 2
F14 XTRIM/GPO38 O Audio interfaces X-tal trim
F11 TRST/DSCLK I Jtag
F13 SFSY/GPIO52 IO Subcode sync
E9 CORE-VDD – CORE-VDD
E9 CORE-VDD – CORE-VDD
E14 RW_B O Bus write enable
F12 RCK/GPIO 51 IO Subcode clock
E13 TMS/BKPT I Jtag
B E10 CORE-GND – CORE-GND
E10 CORE-GND – CORE-GND
E12 TCK I Jtag
E11 PAD-GND – PAD-GND
E11 PAD-GND – PAD-GND
D14 PST3/GPIO 62 IO ColdFire debug port
D13 CNPSTCLK/GPO 63 O Coldfire debug clock
C14 PST1/GPIO 60 IO ColdFire debug port
D12 PAD-VDD – PAD-VDD
D12 PAD-VDD – PAD-VDD
C13 PST2/GPIO 61 IO ColdFire debug port
C
B14 PST0/GPIO 59 IO ColdFire debug port
D11 TDI/DSI I Jtag
C12 TEST0 I Structural test
B13 TIN0/GPI33 i Timer input 0
C11 Hl-Z I Jtag
A14 DDATA 3 / GPIO 4 IO ColdFire debug port
A13 TOUT0 / GPO33 O Timer output 0
B12 DDATA1/GPIO 1 IO ColdFire debug port
A12 DDATA2/GPIO 2 IO ColdFire debug port
B11 CTS2_B / ADIN3/GP131 I Second UART clear to send, AD input 3
A11 DDATA0/GPIO 0 IO ColdFire debug port
D
B10 RXD2 / GPI28/ADIN2 I Second UART receive data input AD input 2
D10 TDSO O Jtag
A10 RTS2_B/GPO31 O Second UART request to send
B9 SDATAI3 / GPI 41 I audio interfaces serial data 3 in
D9 CTS1_B/GPI30 I First UART clear to send
A9 TXD2/GPO28 O Second UART transmit data output
D8 RTS1_B / GPO30 O First UART request to send
audio interfaces EBU in 4/
A8 EBUIN4/ADIN1/GPI 39 I
AD convertor input 1
E8 SRE/GPIO11 IO SmartMedia read enable
B8 LRCK3 / GPIO 45 IO Audio interfaces serial word clock 3
E
E7 SWE/GPI012 IO SmartMedia write enable
D7 TXD1/GPO27 O First UART transmit data output
A7 SCLK3/GPIO49 IO Audio interfaces serial clock 3
B7 RXD1 / GPI27 I First UART receive data input
A6 CS1 / GPIO58 IO Static chip select l / gpio l
E6 CORE-GND – CORE-GND
E6 CORE-GND – CORE-GND
B6 A1 O Static address A1
D6 TIN1/GP1O23 IO Timer l in
A5 A2 O Static address A2
122 CDJ-800MK2
1 2 3 4
5 6 7 8
IC301 : SCF5249VM140_No.4/4
CDJ-800MK2 123
5 6 7 8
1 2 3 4
1 2 3 4 5
CTL Vcc GND OUT C
B
Vref
D 1.25V PWM COMP
±2%
GND 4 5 IN+
ERR.AMP
124 CDJ-800MK2
1 2 3 4
5 6 7 8
P1_5/INT3
P1_6/INT4
VCC2
P1_0
P1_1
P1_2
P1_3
P1_4
P1_7
P2_0
P2_1
P2_2
P2_3
P2_4
P2_5
P2_6
P2_7
P3_0
P3_1
P3_2
P3_3
P3_4
P3_5
P3_6
P3_7
P4_0
P4_1
P4_2
P4_3
VSS
80
79
78
77
76
75
74
73
72
71
70
69
68
67
66
65
64
63
62
61
60
59
58
57
56
55
54
53
52
51
P0_7/AN0_7 81 50 P4_4
P0_6/AN0_6 82 49 P4_5
P0_5/AN0_5 83 48 P4_6
P0_49AN0_4 84 47 P4_7
P0_3/AN0_3 85 46 P5_0
P0_2/AN0_2 86 45 P5_1
P0_1/AN0_1 87 44 P5_2
P0_0/AN0_0 88 43 P5_3 B
P10_7/AN7/KI3 89 42 P5_4
P10_6/AN6/KI2 90 M16C/30P Group 41 P5_5
P10_5/AN5/KI1 91 40 P5_6
P10_4/AN4/KI0 92 39 P5_7/CLKOUT
P10_3/AN3 93 38 P6_0/CTSWRTS0
P10_2/AN2 94 37 P6_1/CLK0
P10_1/AN1 95 36 P6_2/RXD0/SCL0
AVSS 96 35 P6_3/TXD0/SDA0
P10_0/AN0 97 34 P6_4/CST1/RTS1/CTS0/CLKS1
VREF 98 33 P6_5/CLK1
AVCC 99 32 P6_6/RXD1/SCL1
P9_7/ADTRG 100 31 P6_7/TXD1/SDA1
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
1
2
3
4
5
6
7
8
9
C
P9_6/ANEX1
P9_5/ANEX0
P9_4
P9_3
P9_2/TB2IN
P9_1/TB1IN
P9_1/TB0IN
BYTE
CNVSS
P9_7/XCin
P8_6/XCOUT
RESET
XOUT
VSS
XIN
VCC1
P8_5/NM1
P8_4/INT2
P8_3/INT1
P8_2/INT0
P8_1
P8_0
P7_7
P7_6
P7_5/TA2IN
P7_4/TA2OUT
P7_3/CTS2/RTS2/TA1IN
P7_2/CLK2/TA1OUT
P7_1/RXD2/SCL2/TA0IN (Note 1)
P7_0/TXD2/SDA2/TA0OUT (Note 1)
NOTES:
1. P7_0 and P7_1 are N channel open-drain
output pins.
2. Use the M16C/30P on VCC1=VCC2.
Block Diagram
8 8 8 8 8 8 8
D
Port P0 Port P1 Port P2 Port P3 Port P4 Port P5 Port P6
Port P7
8
Internal peripheral functions
A/D converter System clock
(10 bits x 18 channels) generation circuit
XIN-XOUT
Timer (16-bit)
Port P8
XCIN-XCOUT
Output (timer A): 3 UART or 8
Input (timer B): 3 clock synchronous serial I/O
(3 channels)
Port P8_5
E
M16C/60 series16-bit CPU core Memory
Port P9
R2
ISP RAM
R3
DMAC INTB (Note 2)
(2 channels) A0
Port P10
A1 PC
FB FLG
8
Multiplier
CDJ-800MK2 125
5 6 7 8
1 2 3 4
Pin Function
No. Pin Name I/O Pin Function
1 – I Not used (ground)
A 2 TCH/REL I Volume input (A/D conversion port) For VINYL SPEED ADJUST
3 MODEL2 I Model setting 2 Distinguish between CDJ-800MK2, CDJ-1000MK3 and DVJ-1000.
4 MODEL1 I Model setting 1
5 – O Not used (non connection)
6 JOG1 I Pulse period measurement processing
7 – O Not used (non connection)
8 – − Not used (ground)
9 CNVss − For built-in flash memory updating (not used)
10 – I Not used (ground)
11 – I Not used (ground)
B
12 XRST − Reset input
13 XOUT − 16 MHz clock input
14 Vss − Ground
15 XIN − 16MHz clock input
16 Vcc − Power supply 5 V
17 XNMI I
18 – I Not used (power supply 5 V)
19 – I Not used (power supply 5 V)
20 – I Not used (power supply 5 V)
21 – I Not used (power supply 5 V)
C
22 – I Not used (power supply 5 V)
23 – I Not used (power supply 5 V)
24 – I Not used (power supply 5 V)
25 JOG2 I Two-phase pulse signal input Input signal of a TA2OUT terminal is a period of "H", up count (clockwise) at
26 JOG1 I rising edge of TA2IN terminal and down count (counterclockwise) at falling edge.
27 TOUCH I JOG touch sensor
28 JSCLK O Serial clock signal for JOG-FL
29 – O Not used (non connection)
30 J_SDO O Communication Serial data signal for JOG-FL
31 FLSDO O Communication Serial data signal for DATA-FL
D
32 – I Not used (non connection) For built-in flash memory updating
33 FLSCLK O Communication Serial clock signal for DATA-FL
34 – I Not used (non connection) For built-in flash memory updating
35 SDO O Communication Data out signal for MPU (MAIN ASSY)
36 SDI I Communication Data in signal for MPU (MAIN ASSY)
37 CLK O Communication Clock signal for MPU (MAIN ASSY)
38 XCS O Communication Chip select signal for MPU (MAIN ASSY)
39 – O Not used (non connection)
40 – O Not used (non connection)
41 – I Not used (pull up)
E
42 FLLAT O Communication Latch signal for DATA-FL
43 FLBK O Communication Blank signal for DATA-FL
44 JXSTB O Communication Latch signal for JOG-FL
45 JBK O Communication Blank signal for JOG-FL
46 XCE I Not used (pull up)
47 LED24 O LED control for RELOOP/EXIT button 0 : Lights-out
48 LED23 O LED control for REALTIME CUE OUT button 0 : Lights-out
49 LED22 O LED control for PLAY/PAUSE button 0 : Lights-out
50 LED21 O LED control for CUE button 0 : Lights-out
126 CDJ-800MK2
1 2 3 4
5 6 7 8
Pin Function
No. Pin Name I/O Pin Function
51 LED20 O LED control for REV button 0 : Lights-out
A
52 LED19 O LED control for REALTIME CUE IN button 0 : Lights-out
53 LED18 O LED control for AUTO BEAT LOOP 8 button 0 : Lights-out
54 LED17 O LED control for AUTO BEAT LOOP 4 button 0 : Lights-out
55 LED16 O LED control for AUTO BEAT LOOP 2 button 0 : Lights-out
56 LED15 O LED control for AUTO BEAT LOOP 1 button 0 : Lights-out
57 LED14 O LED control for QUICK RETURN button 0 : Lights-out
58 LED13 O LED control for JOG MODE button 0 : Lights-out
59 LED12 O LED control for MASTER TEMPO button 0 : Lights-out
60 LED11 O LED control for TEMPO button 0 : Lights-out
61 – O Not used (non connection) 0 : Lights-out
B
62 Vcc − Power supply 5 V
63 – O Not used (non connection) 0 : Lights-out
64 Vss − Ground
65 – O Not used (non connection) 0: Lights-out
66 – O Not used (non connection) 0: Lights-out
67 – O Not used (non connection) 0: Lights-out
68 – O Not used (non connection) 0: Lights-out
69 – O Not used (non connection) 0: Lights-out
70 – O Not used (non connection) 0: Lights-out
71 – O Not used (non connection) 0: Lights-out
C
72 – O Not used (non connection) 0: Lights-out
73 – I Not used (ground)
74 – I Not used (ground)
75 – I Not used (ground)
76 – I Not used (ground)
77 – I Not used (ground)
78 – I Not used (ground)
79 SW10 I SW input (direct port) for RELOOP/EXIT button
80 SW09 I SW input (direct port) for PLAY/PAUSE button
81 SW08 I SW input (direct port) for CUE button
D
82 SW07 I SW input (direct port) for REALTIME CUE OUT button
83 SW06 I SW input (direct port) for REV button
84 SW05 I SW input (direct port) for REALTIME CUE IN button
85 SW04 I SW input (direct port) for AUTO BEAT LOOP 8 button
86 SW03 I SW input (direct port) for AUTO BEAT LOOP 4 button
87 SW02 I SW input (direct port) for AUTO BEAT LOOP 2 button
88 SW01 I SW input (direct port) for AUTO BEAT LOOP 1 button
89 TEMPOR I SW input (A/D conversion port) for TEMPO SLIDER (2.5 V input)
90 TEMPO I SW input (A/D conversion port) for TEMPO SLIDER + direction: Vcc side, - direction: GND side
91 KEY0 I SW input (A/D conversion port) for PLAY/CUE/TRACK SEARCH L/TRACK SEARCH R/SERCH L/SEARCH R button
E
92 KEY1 I SW input (A/D conversion port) for FOLDER SEARCH +/FOLDER SEARCH -/QUICK RETURN button
93 KEY2 I SW input (A/D conversion port) for CALL </CALL >/CUE DELETE/CUE MEMORY/TEXT MODE/TIME MODE button
94 – I Not used (power supply 5 V)
95 – I Not used (power supply 5 V)
96 AVss − Ground (for A/D conversion port)
97 MODEL I Power supply 5 V DVD destination seeting
98 VREF − Reference voltage (for A/D conversion port)
99 AVcc − Power supply 5 V (for A/D conversion port)
100 – I Power supply 5 V
CDJ-800MK2 127
5 6 7 8
1 2 3 4
B 1 2 3 4 5
CTL Vcc N.C. OUT N.C.
128 CDJ-800MK2
1 2 3 4
5 6 7 8
Block Diagram
CDJ-800MK2 129
5 6 7 8
1 2 3 4
Pin Function
130 CDJ-800MK2
1 2 3 4
5 6 7 8
IO_L31N_1/VREF_1
IO_L31P_0/VREF_0
IO_L32N_0/GCLK7
IO_L32N_1/GCLK5
IO_L32P_0/GCLK6
IO_L32P_1/GCLK4
IO_L01P_0/VRN_0
IO_L01P_1/VRN_1
IO_L01N_0/VRP_0
IO_L01N_1/VRP_1
HSWAP_EN
IO_L31N_0
IO_L31P_1
PROG_B
VCCAUX
VCCO_0
VCCO_1
VCCINT
GND
GND
TMS
TDO
TCK
100 TDI
IO
99
98
97
96
95
94
93
92
91
90
89
88
87
86
85
84
83
82
81
80
79
78
77
76
B
IO_L01P_7/VRN_7 1 75 IO_L01N_2/VRP_2
2
Bank 0 Bank 1 74 IO_L01P_2/VRN_2
IO_L01N_7/VRP_7
GND 3 73 GND
IO_L21P_7 4 72 IO_L21N_2
IO_L21N_7 5 71 IO_L21P_2
VCCO_7 6 70 VCCO_2
Bank 7
Bank 2
VCCAUX 7 69 VCCINT
IO_L23P_7 8 68 IO_L24N_2
IO_L23N_7 9 67 IO_L24P_2
GND 10 66 GND
IO_L40P_7 11 65 IO_L40N_2
C
IO_L40N_7/VREF_7 12 64 IO_L40P_2/VREF_2
IO_L40P_6/VREF_6 13 63 IO_L40N_3/VREF_3
IO_L40N_6 14 62 IO_L40P_3
IO_L24P_6 15 61 IO_L24N_3
IO_L24N_6/VREF_6 16 60 IO_L24P_3
Bank 6
Bank 3
IO 17 59 IO
VCCINT 18 58 VCCAUX
VCCO_6 19 57 VCCO_3
GND 20 56 GND
IO 21 55 IO
IO_L01P_6/VRN_6 22 54 IO_L01N_3/VRP_3
IO_L01N_6/VRP_6 23 53 IO_L01P_3/VRN_3 D
M1 24 Bank 5 Bank 4 52 CCLK
M0 25 (no VREF, no DCI) (no VREF) 51 DONE
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
47
48
49
50
IO_L31N_4/INIT_B
IO_L32P_5/GCLK2
IO_L32N_5/GCLK3
IO_L32P_4/GCLK0
IO_L32N_4/GCLK1
IO_L01P_4/VRN_4
IO_L01P_5/CS_B
IO_L28P_5/D7
IO_L28N_5/D6
IO_L31P_5/D5
IO_L31N_5/D4
IO_L30P_4/D3
IO_L30N_4/D2
IO_L27P_4/D1
IO_L01N_5/RDWR_B
IO_L31P_4/DOUT/BUSY
IO_L27N_4/DIN/D0
IO_L01N_4/VRP_4
GND
GND
M2
VCCO_5
VCCO_4
VCCAUX
VCCINT
E
Figure 5 : VQ100 Package Footprint (top view). Note pin 1 indicator in top-left corner and logo orientation.
I/O: Unrestricted, general-purpose user I/O DUAL: Configuration pin, then possibl VREF: User I/O or input voltage reference for
22 12 7
user I/O bank
DCI: User I/O or reference resistor input for GCLK: User I/O or global clock buffer VCCO: Output voltage supply for bank
14
bank
8 input
8
CONFIG: Dedicated configuration pins JTAG: Dedicated JTAG port pins VCCINT: Internal core voltage supply (+1.2V)
7 4 4
0 N.C.: No unconnected pins in this package 10 GND: Ground 4 VCCAUX: Auxiliary voltage supply (+2.5V)
CDJ-800MK2 131
5 6 7 8
1 2 3 4
Block Diagram
A
T
TFF1
T1 D Q
CE
CK
SR REV
DDR
MUX
TCE
T2 D Q
TFF2
B CE
CK
SR REV
Three-state Path
OFF1 VCCO
O1 D Q
CE
C
OTCLK1 Pull-Up ESD
CK
SR REV
DDR I/O
MUX Pin
OCE
Program- Pull-
O2 D Q mable ESD
Down
OFF2 Output DCI
CE Driver
OTCLK2 CK
SR REV
Keeper
D Latch
Output Path
ICLK1 VREF
CK Pin
ICE SR REV
Differential Standards
E
IQ2 I/O Pin
from
D Q
Adjacent
IFF2 IOB
CE
ICLK2 CK
SR REV
SR
REV Input Path
Note : All IOB signals communicating with the FPGA's internal logic have the option of inverting polarity.
F
Figure 1: Simplified IOB Diagram
132 CDJ-800MK2
1 2 3 4
5 6 7 8
Block Diagram
Notes:
1. Options to invert signal polarity as well as other options that enable lines for various functions are not shown.
2. The index i can be 6, 7, or 8, depending on the slice. In this position, the upper right-hand slice has an F8MUX,
and the upper left-hand slice has an F7MUX. The lower right-hand and left-hand slices both have an F6MUX.
Figure 6 : Simplified Diagram of the Left-Hand SLICEM F
CDJ-800MK2 133
5 6 7 8
1 2 3 4
Block Diagram
134 CDJ-800MK2
1 2 3 4
5 6 7 8
Pin Function
CDJ-800MK2 135
5 6 7 8
1 2 3 4
136 CDJ-800MK2
1 2 3 4
5 6 7 8
D
Pin Function
Pin No. Pin Name Pin No. Pin Name Pin No. Pin Name Pin No. Pin Name
1 SDO4_SDM_PC7 21 PF9 41 PLLP_VDD 61 FSR_PE1
2 IO_GND 22 SCAN 42 PLLP_GND 62 SCKT_PE3
3 IO_VDD 23 PF10 43 PLLD_GND 63 SCKR_PE0
4 SDO3_SDI2_PC8 24 IO_GND 44 PLLD_VDD 64 IO_VDD
5 SDO2_SDI3_PC9 25 IO_VDD 45 EXTAL 65 IO_GND
6 SDO1_PC10 26 TI0_PB0 46 PINIT_NMI 66 HCKT_PE5
7 SDO0_PC11 27 TI0_PB1 47 RESET_B 67 HCKR_PE2
8 CORE_VDD 28 CORE_GND 48 MODD_IRQD 68 CORE_GND
9 PF8 29 CORE_VDD 49 MODC_IRQC 69 ADO_PD1 E
10 PF6 30 TDO 50 MODB_IRQB 70 ADI_PD0
11 PF7 31 TDI 51 MODA_IRQA 71 CORE_VDD
12 CORE_GND 32 TCK 52 CORE_VDD 72 HCKR_PC2
13 PF2 33 TMS 53 CORE_GND 73 HCKT2_PC5
14 PF3 34 MOSI_HA0 54 SDO0_PE11 74 IO_GND
15 PF4 35 MISO_SDA 55 SDO1_PE10 75 IO_VDD
16 PF5 36 SCK_SCL 56 SDO2_SDI3_PE9 76 SCKR_PC0
17 IO_VDD 37 SS_HA2 57 SDO3_SDI2_PW8 77 SCKT_PC3
18 PF1 38 HREQ 58 SDO4_SDI1_PE7 78 FSR_PC1
19 PF0 39 PLLA_VDD 59 SDO5_SD10_PE6 79 FST_PC4
20 GND 40 PLLA_GND 60 FST_PE4 80 SDO5_SDI10_PC6
F
CDJ-800MK2 137
5 6 7 8
1 2 3 4
Block Diagram
138 CDJ-800MK2
1 2 3 4
5 6 7 8
Pin Function
CDJ-800MK2 139
5 6 7 8
1 2 3 4
8. PANEL FACILITIES
8.1 PANEL FACILITES
A
1 4 5 2 3 6 7 8 9 10 11 12
8. CUE/LOOP DELETE button
Use to delete cue points and loop points from internal memory.
9. POWER OFF /ON switch
30 This switch is located on the rear panel of the unit.
13
10. CUE/LOOP MEMORY button
14 Use to record cue points and loop points to internal memory .
11.CUE/LOOP CALL buttons (, )
Use to call cue points and loop points recorded in internal memory.
29 15
12.EJECT button ()
B When button is pressed, disc rotation stops and disc is
16 ejected fromport.
28
17 13.QUICK RETURN button/indicator
If this switch is set to ON when the JOG MODE is set to [VINYL],
pressing the surface of the Jog dial will cause play to return quickly
27
to the cue point.
14.VINYL SPEED ADJUST TOUCH/RELEASE dial
18 This dial control is used to adjust the deceleration speed from play to
26
full stop when the JOG MODE is set to [VINYL] and the jog dial
25 surface is pressed, and also the acceleration speed from full stop to
play when the user’s finger is removed from the surface of the jog
24 dial.
C 15.JOG MODE VINYL button/indicator
VINYL mode: The button indicator lights. When the surface of the
jog dial is pressed during playback, play stops, and if the jog dial is
23 22 21 20 19
then rotated, sound is produced in accordance with the degree of
rotation.
• The currently set jog mode is stored in memory even when power
is turned off.
1. LOOP IN/REALTIME CUE button/indicator CDJ mode: The above action does not occur when the jog dial is
Realtime cue pressed.
Loop-in point input 16.TEMPO control range selector button/indicator
2. LOOP OUT (OUT ADJUST) button/indicator (TEMPO ±10/WIDE)
Loop-out point input Each time the button is pressed, the variable range of the TEMPO
Loop-out point adjust adjust slider alternates (±10 %/WIDE). The button lights when [WIDE]
D is selected.
3. RELOOP/EXIT button/indicator
• When playing CDs, the variable during [WIDE] selection is ±100 %;
4. TIME MODE/AUTO CUE button when playing MP3, the variable range with [WIDE] is ±16 %.
TIME MODE:
17.MASTER TEMPO button/indicator
Eachtime the button is pressed, the display’s time display alternates
When pressed, the master tempo function alter nates ON/OFF.
between the current elapsed play time and the remaining play time
(REMAIN). 18. TEMPO adjust slider
When playing MP3, the REMAIN time may not display immediately, When moved toward the user (+ front), the track tempo increases,
depending on the track. and when moved away from the user (– rear), the tempo decreases.
• The current TIME MODE setting is retained in memory even when 19. Jog dial display
the power is turned off.
AUTO CUE: 20. Jog dial (+FWD/–REV)
When the button is held depressed for 1 second or more, the AUTO 21. Disc loading slot
E CUE mode is alternately enabled and disabled.
22. Forced eject hole
When the button is held depressed for 5 seconds or more, the AUTO
CUE level is toggled. 23. Play/pause indicator ()
• The current AUTO CUE on/off and AUTO CUE level settings are Lights during playback, and flashes during pause mode.
retained in memory even when power is turned off. 24. PLAY/PAUSE button ()
5. TEXT MODE button 25. CUE indicator
When this button is pressed, the TEXT display mode is enabled, and Lights when a Cue point is set. Flashes in pause mode.
each additional time the button is pressed, the display alternates
between track name, album name, and artist name.
26. CUE button
• To set to time display, press the TIME MODE/AUTO CUE button. Cue point setting
Back cue
6. Display Cue point sampler
7. FOLDER SEARCH buttons (← , →) 27. SEARCH buttons (, )
F
During MP3 playback, layered CD-ROM folder search will be per-
formed in the designated direction.
140 CDJ-800MK2
1 2 3 4
5 6 7 8
Rear Panel B
31 32 33 34
36 35 C
CDJ-800MK2 141
5 6 7 8
1 2 3 4
Display Section
A
51 52 53 54 55 56 57 58
59 60 61 62 63
B
142 CDJ-800MK2
1 2 3 4
5 6 7 8
CDJ-800MK2 143
5 6 7 8
1 2 3 4
Cleaning
• Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
Position to be cleaned Cleaning tools Remark
Pickup leneses Cleaning liquid : GEM1004
Refer to "2.4 SLOT-IN MECHANISM SECTION" , "7.1.5 DISASSEMBLY SECTION".
Cleaning paper : GED-008
144 CDJ-800MK2
1 2 3 4
ORDER NO.
RRV3475
COMPACT DISC PLAYER
CDJ-800MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
¶ This service manual should be used together with the following manual(s):
Model No. Order No. Remarks
CDJ-800MK2/KUCXJ RRV3364
CONTRAST TABLE
CDJ-800MK2/WAXJ5 and CDJ-800MK2/KUCXJ are constructed the same except for the following :
Part No.
Ref.
No. Mark Symbol and Description CDJ-800MK2 CDJ-800MK2 Remarks
/KUCXJ /WAXJ5
PCB ASSEMBLIES
NSP DISP Assy DWM2234 DWM2233
C P11-2 AC IN Assy DWR1430 DWR1429 ∗1
PACKING SECTION
P9-1 AC Power Cord ADG7021 ADG7079
P9-4 Operating Instructions (English) DRB1401 Not used
P9-4 Operating Instructions (English, Chinese) Not used DRB1403
P9-12 Packing Case DHG2595 DHG2597
P9-13 NSP Warranty Card ARY7043 Not used
EXTERIOR SECTION
P11-10 Fuse(T1.6 A) AEK7075 Not used
P11-10 Fuse(T0.8 A) Not used REK1021
D
P11-17 Power Transfomer DTT1204 DTT1203
NSP Chassis DNK4518 DNK4520
P11-38 Laser Caution(7L) DRW2308 Not used
2
CDJ-800MK2
1 2 3 4
ORDER NO.
RRV2690
CDJ-800
CDJ-800
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
Model Type Power Requirement Remarks
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-it-
yourselfer. Qualified technicians have the necessary test equipment and tools, and have been trained
to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
void the warranty. If you are not qualified to perform the repair of this product properly and safely, you
should not risk trying to do so and refer the repair to a qualified service technician.
WARNING
This product contains lead in solder and certain electrical parts contain chemicals which are known to the state of California to cause
cancer, birth defects or other reproductive harm.
B Health & Safety Code Section 25249.6 – Proposition 65
NOTICE
(FOR CANADIAN MODEL ONLY)
Fuse symbols (fast operating fuse) and/or (slow operating fuse) on PCB indicate that replacement par ts must
be of identical designation.
REMARQUE
(POUR MODÈLE CANADIEN SEULEMENT)
Les symboles de fusible (fusible de type rapide) et/ou (fusible de type lent) sur CCI indiquent que les pièces
de remplacement doivent avoir la même désignation.
C
(FOR USA MODEL ONLY)
AC Leakage Test
F
2 CDJ-800
1 2 3 4
5 6 7 8
IMPORTANT
THIS PIONEER APPARATUS CONTAINS
LASER DIODE CHARACTERISTICS A
LASER OF CLASS 1.
MAXIMUM OUTPUT POWER: 5 mW
SERVICING OPERATION OF THE APPARATUS
WAVELENGTH: 780 – 785 nm
S H O U L D B E D O N E B Y A S P E C I A L LY
INSTRUCTED PERSON.
WARNING !
The AEL(accessible emission level) of the laser power output is less then CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
CLASS 1.
A specially instructed person should servicing operation of the apparatus.
B
LABEL CHECK
CDJ-800 WYXJ : Types Only
CDJ-800 3
5 6 7 8
1 2 3 4
2. Adjustments
To keep the original performances of the product, optimum adjustments or specification confirmation is indispensable.
In accordance with the procedures or instructions described in this manual, adjustments should be performed.
3. Cleaning
B For optical pickups, tape-deck heads, lenses and mirrors used in projection monitors, and other parts requiring cleaning,
proper cleaning should be performed to restore their performances.
[ NOTES ON SERVICING ]
7 CLEARNING
Before shipping out the product, be sure to clean the following positions by using the prescribed cleaning tools:
D
Position to be cleaned Cleaning tools
4 CDJ-800
1 2 3 4
5 6 7 8
CONTENTS
SAFETY INFORMATION......................................................................................................................................2
1. SPECIFICATIONS .............................................................................................................................................6
A
2. EXPLODED VIEWS AND PARTS LIST.............................................................................................................8
2.1 PACKING ....................................................................................................................................................8
2.2 EXTERIOR SECTION ..............................................................................................................................10
2.3 CONTROL PANEL SECTION...................................................................................................................12
2.4 SLOT-IN MECHANISM SECTION ............................................................................................................14
3. BLOCK DIAGRAM AND SCHEMATIC DIAGRAM ..........................................................................................16
3.1 BLOCK DIAGRAM....................................................................................................................................16
3.2 OVERALL WIRING DIAGRAM .................................................................................................................18
3.3 MAIN ASSY(1/2).......................................................................................................................................20
3.4 MAIN ASSY(2/2).......................................................................................................................................22
3.5 AC IN, TRNS, SECB and REGB ASSYS..................................................................................................24
3.6 MFLB, SLMB and KSWB ASSYS.............................................................................................................26
B
3.7 JFLB, SLDB and JOGB ASSYS ...............................................................................................................28
4. PCB CONNECTION DIAGRAM ......................................................................................................................35
4.1 MAIN ASSY ..............................................................................................................................................36
4.2 AC IN and TRNS ASSYS..........................................................................................................................38
4.3 SECB, REGB and SLMB ASSYS .............................................................................................................40
4.4 MFLB and KSWB ASSYS.........................................................................................................................42
4.5 SLDB, JOGB and JFLB ASSYS ...............................................................................................................46
5. PCB PARTS LIST ............................................................................................................................................50
6. ADJUSTMENT ................................................................................................................................................54
7. GENERAL INFORMATION .............................................................................................................................55
7.1 DIAGNOSIS..............................................................................................................................................55
7.1.1 SERVICE MODE ...................................................................................................................................55 C
7.1.2 POWER ON SEQUENCE......................................................................................................................60
7.1.3 DISASSEMBLY......................................................................................................................................62
7.2 PARTS ......................................................................................................................................................65
7.2.1 IC ...........................................................................................................................................................65
7.2.2 DISPLAY ................................................................................................................................................75
8. PANEL FACILITIES .........................................................................................................................................76
CDJ-800 5
5 6 7 8
1 2 3 4
1. SPECIFICATIONS
A
NOTE:
Specifications and design are subject to possible
modification without notice.
C
Accessories
Control Cord
D (PDE-319) L=1 m
6 CDJ-800
1 2 3 4
5 6 7 8
CDJ-800 7
5 6 7 8
1 2 3 4
4
8
C
5
3 9
13
10
D KUCXJ type
only
11
E
12
14
8 CDJ-800
1 2 3 4
5 6 7 8
CDJ-800 9
5 6 7 8
1 2 3 4
7 33
B
D F 37
32
B
A
WYXJ type only
33
8
9 31
4 D
3
C G
33 32
33 32 29
C 10 E 30
11
12 13 33
15 16 G 6
A
F
28
I
B
33 G
5 36 33
15 14
E 27
16 E
33
16
33
33
18 2 B
15 33
D
17 H C
15 26
16
19 I
19
33
35 35
33 25
E 1
A
20
D 24
C
H 22 33
21 33
23 32
33
F
33
10 CDJ-800
1 2 3 4
5 6 7 8
C
(2) CONTRAST TABLE
CDJ-800/KUCXJ and WYXJ types are constructed the same except for the following:
Part No.
Mark No. Symbol and Description
KUCXJ WYXJ
2 AC IN Assy DWR1366 DWR1363
8 Caution Label Not used VRW1094
9 Caution Label HE Not used PRW1233
NSP 26 Chassis DNK4060 DNK4059
> 27 FU11 Fuse (1.6A/125V) REK1077 Not used
D
> 27 FU11 Fuse (T800mA/L250V) Not used REK1021
> 31 T21 Power Transformer DTT1169 DTT1168
CDJ-800 11
5 6 7 8
1 2 3 4
A
* 1 Lubricaing oil : ZLB-PN397B
26
27
9
8 10
B
29
11 28
24 30
49 49
C
49
A 31 32
17
35
35 34
15
14 21 13-2/2
16 20 36
18 22 34
13-1/2 35 46
23 37
D
12
1 F 19 D
46
* 1 1
46
*
2 H 45 *1 *311
46 46
C 46 46
38
B *1
46
46
A
*1
46
E
46 46
C
*1 * 1
46
39 3
46 40 49
41 44 I
4
J 42 47 D
23 46
25 43 46
5
46 K 46
48
F *1
12 CDJ-800
1 2 3 4
5 6 7 8
B
11 Slide Knob DAC2067
12 PLAY Knob DAC2059
13 SET Knob (EJECT) DAC2060
14 REVERSE Knob DAC2068
15 AUTO BEAT LOOP Knob DAC2069
26 JOG B DNK4068
27 JOG Panel DAH2182
28 JOG Assy-S DXX2521
29 JOG Plate DAH2052 D
30 JOG A DNK4067
36 Sheet SW DSX1060
37 JOG Stay Assy DXB1774
38 JOG Holder DNK4069 E
39 13P F•F•C/60V DDD1220
40 Arm Spring DBH1503
41 D Gear DNK4066
42 ENC Plate DEC2498
43 Gear Arm DNK4065
44 Connector Assy PF04PP-B07
45 Cord Clamper RNH-184
46 Screw BPZ30P080FZK
47 Screw BPZ20P060FMC F
48 Screw IPZ30P100FMC
49 Screw PBA1062
CDJ-800 13
5 6 7 8
1 2 3 4
A
Paint grease the inner
surface of the wall.
Grease
(ZLB-PN397B)
13
11
32
22
10
Paint on side of axle. 21
33 9
23 12
7 Grease
Grease 16
B (ZLB-PN397B)
(ZLB-PN397B)
15 17
Paint grease
Paint grease the
the inner
inner
surface ofofthe
surface wall.
the wall.
8 Dyefree
Dyefree
C
(ZLX-ME413A)
(ZLX-ME413A) Grease
(ZLB-PN397B)
18
19 1
20 24
To MAIN Assy
14 28
2
D
4
25
5 3
25
E 6
27
26
26 31 30
30
F 29
14 CDJ-800
1 2 3 4
5 6 7 8
B
11 Yoke S4 DNH2528
12 Loading Lever DNK3406
13 Main Cam DNK3407
14 Disc Guide DNK3478
15 Clamp Arm DNK3576
31 Screw BBZ20P040FMC
32 Centering Guide DNK4073
NSP 33 Loading Base DNK3637
CDJ-800 15
5 6 7 8
1 2 3 4
28
IC122
16MHz
M51957BFP
CN122 RESET IC
(25P)
2 1
V+11B
11
V+11B CN55
(3P)
(19P)
TRNS ASSY 9 9
E
1 2
CN11 1 3 4 5
J91 G SLMB ASSY
B (6P)
AN11
1 2
E REGB ASSY
LIVE NEUTRAL
AC IN
16 CDJ-800
1 2 3 4
5 6 7 8
CN110
ONLY DESIGNER USER
IC103 (1/2)
NJM4558MD
2
IC104 1 AUDIO
3 L OUT
2 PE8001A 16
DAC
C
DIGITAL
OUT
16MHz
IC501
Serial data
Latch clock IC502
UPD16306B
V501
MAIN FL
J SLDB ASSY D
PD5848A FL DRIVER
DISPLAY
MICROCOMPUTER
CN501
(19P)
PANEL KEY
CN503
(11P) CN1503
CN502 (11P) Slider
CN500 PANEL KEY VR
(6P) (13P)
Serial data
CN1502 CN600
(6P) (13P)
PANEL KEY
IC601 V601
E
UPD16306B
FL DRIVER JOG FL
SHEET SW
H KSWB ASSY
CN601
(4P)
I JFLB ASSY CN602
(3P)
CN1601
(4P)
K JOGB ASSY
F
JOG ENCODER
CDJ-800 17
5 6 7 8
1 2 3 4
A
G SLMB ASSY
(DWS1322)
LOADING MOTOR
ASSY-S
DXX2510
CD MECHANISM
(DXA-DA114)
A A 1/2- A 2/2
MAIN ASSY
(DWG1563)
AKP7032 (KUCXJ)
BKP1046 (WYXJ)
D
AC POWER CORD
(KUCXJ : ADG7021)
(WYXJ : ADG1154)
B AC IN ASSY
(KUCXJ : DWR1366) C TRNS ASSY
(DWR1364)
(WYXJ : DWR1363)
REGB ASSY
E (DWR1362)
F
18 CDJ-800
1 2 3 4
5 6 7 8
D J SLDB ASSY
(DWS1323)
SECB ASSY B
(DWR1361)
E
K JOGB ASSY
(DWG1566)
CDJ-800 19
5 6 7 8
1 2 3 4
A
A 2/2 DSS1139
ONLY
DESIGNER
USER
B A 2/2
A 2/2
A 2/2
A 2/2
C
ONLY
A 2/2 DESIGNER
(AD)
USER
(AD)
(AD)
D A 2/2
(AD)
E
(AD)
F
A 2/2
A 1/2
20 CDJ-800
1 2 3 4
5 6 7 8
A 2/2
(AD)
6
B
A 2/2
(RF)
(T)
C
(F)
(T)
(RF)
(F)
3
D
1
(T)
(F)
(F)
(T)
2
(T)
TO CD MECHANISM
E
4
(T)
(T)
7 A 2/2
(F)
(T)
(T)
(F)
(RF)
: RF SIGNAL ROUTE
5 (AD) F
: AUDIO DATA SIGNAL ROUTE
(D)
: DIGITAL OUT SIGNAL ROUTE
(F)
: FOCUS SERVO SIGNAL ROUTE
TO CD MECHANISM
(T)
: TRACKING SERVO SIGNAL ROUTE A 1/2
CDJ-800 21
5 6 7 8
1 2 3 4
A A 1/2
A 2/2
(AD)
MAIN ASSY
(DWG1563)
(AD)
B
GND
GND
GND
GND
A 1/2 GND
GND
(AD)
GND
GND
C GND
GND
A 1/2
A 1/2
GND
GND
GND
GND
GND
GND
GND
GND
D
A 2/2
22 CDJ-800
1 2 3 4
5 6 7 8
A 1/2 A
A 1/2
(AD)
(D) (D)
(D)
A 1/2
A 1/2 C
A 1/2
A 1/2
A 1/2
D CN53
LIVE
B
NEUTRAL
AC POWER CORD
KUCXJ: ADG7021
WYXJ: ADG1154
KUCXJ: DTT1169
WYXJ: DTT1168
B C
24 CDJ-800
1 2 3 4
5 6 7 8
D SECB ASSY (DWR1361) : The power supply is shown with the marked box.
A
A 2/2 CN122
C
G
CN1901
CN501
E
D E
CDJ-800 25
5 6 7 8
1 2 3 4
A
F MFLB ASSY (DWG1564)
MFLB ASSY
Switches
F I CN6001 D CN56
F
26 CDJ-800
1 2 3 4
5 6 7 8
D
CN55
B
KSWB ASSY
Switches
S1503 : TRKB
S1504 : TRKF
S1501 : SCNB
S1502 : SCNF
S1505 : CUE
S1506 : PLAY
CN1503
J
E
D
CN500
F
I
28 CDJ-800
1 2 3 4
5 6 7 8
A
J SLDB ASSY (DWS1323)
CN503
B
F
C
SLDB ASSY
Switches
S1554 : EJECT
S1553 : VINYL
S1552 : TEMPO
S1551 : MT D
F
: The power supply is shown with the marked box.
I J K
CDJ-800 29
5 6 7 8
1 2 3 4
Waveforms
A
A 1/2 MAIN ASSY
1 IC118-28 pin (RFO) 4 IC118-14 pin (TEO) 6 IC110-12 pin (SBOK)
V: 500mV/div. H: 100nS/div. V: 0.5V/div. H: 1mS/div. V: 5V/div. H: 1mS/div.
2 IC118-25 pin (ARF) • Mode: STD 5 IC113-1 pin (T+) • Mode: SR
V: 500mV/div. H: 100nS/div. 905 play V: 1V/div. H: 1mS/div. Single jump (reverse side only)
4
1
5
2
B
4
1
5
C
2 6
8
F
30 CDJ-800
1 2 3 4
5 6 7 8
Voltages
CDJ-800 31
5 6 7 8
1 2 3 4
32 CDJ-800
1 2 3 4
5 6 7 8
CDJ-800 33
5 6 7 8
1 2 3 4
34 CDJ-800
1 2 3 4
5 6 7 8
B C E B C E SIDE A
Transistor
B C E with resistor B
D G S D G S
Field effect
D G S transistor
P.C.Board Chip Part SIDE B
Resistor array
3-terminal
regulator
CDJ-800 35
5 6 7 8
F
E
B
A
D
C
36
A
SIDE A
1
1
To CD Mech
anism
IC114
IC113
To CD Mech
Q102
Q103
anism
Q110
IC102
Q106
IC119
IC112
IC109
Q111
Q105
IC125
IC110
IC104
Q104
IC124
IC118
Q108
IC123
IC115
IC116
IC117
IC107
IC103
Q107
IC122
IC108
IC111
4.1 MAIN ASSY
CN111 CN113
R200 R192 C238 R228 R178 FLGB
R198 C213 R222 R225 R181
RF0
FLGC
R207
R208
C219 R221 C241 R179 C203 C269
R145
GND
F-
1.F-
2.T-
3.T+
4.F+
5.PD
6.VR
7.LD
R176 IC107 JA104
R150
R149
R148
R147
8.GND
9.F
5
4
R219 R220 T-
10.C
11.B
12.A
13.D
14.E
ZZRES35 D1206
A MAIN ASSY
ARF
C183
R158
C182
R230 SL+ R175 L110 VC1 not contact side
C233
C227
T+ HK
15.CD+5
16.VC
R229 C240 C208 C231
R196 C260
C189
Q110 Q111 C223
C226
C220
R209
R153
1
C212 FOO 15 15 11
30
8
C267
1.SP+
LO+
R151
16
16
1
SL- 30
8
C136
2.SP- FMO F+
R245 C228
1
LO-
SP+ R249
C286
R206
3.SL+ C151
R141
R199
R146
4
FLGA
C253 C229
5
C268
C225
1 2
16 16 22
SP- R250
1
8
R152
19
4.SL- VA R243
L109
IC118
DMO TRO MUTE12 C198 C258 L108 R252 15
VC1
C158
C159
C152
R140
R184
C209
VF
1
8
1
8
19
R214
VC R242
R215
1 11 15
C157
51
R139
RFGC
80 80 R236
R258
R173
C245
5 R247
R172
8 SLV
4
5
4 Q108
4
C134
81
5.GNDD
5
50
R210
6
R251
C285 IC111 C150
C248
C251
2
C250
C196
2
D1207
C259
D1205
6.CDINSIDE
R138
TE TEB
6
R129
R133
R136
VB VD
R238
5
4
C177
R244
R246
R239
Q106
20
C173 C207
R240
R241
1 4 1 R157 C175 C201
20 38
38
C181
R166
R231
C192
C221
CN111
CN123
C291 R162 R134
IC119
SBAD VRX2
C246
R233
R186
R267
R212 SPV C290 C249 R174 R132
FE
C117
8
1
R195
C176
C232 C193
100
R125
R187 C205
R127
R191
C211
1
C131
75
R190
C204
75
C206
R211
R135
R273
1
31
R217
NP
100
25MHz
R182
1
C234 R116
R194
C210
R126
R183
R189
C132
C118
C122
R128
30
1 2
C256
C287
C174 1 C185 C116 C121
IC110
C275
C202 Q103 C115
ZZRES35 R101
1
5
8
BCK C200
CN110
1 4
R123
C195 R167
IC112
C163
NP
R278
IC125 R156 IC103
R111
1
R110
88 1
R168
C289
LRCK
R283
C190
R137 R155
R112
16MHz F110
R124
R118
25
R120
R115
IC104
6
6
R114
R117
IPF R122
C162
R119
C273
25
C119
51
R284
R285 Q105
51
D1204
28
R193
R287
1 IC122 50 Q102 JA103
26 5
Q104
C214
CDJ-800
R277
BLKCK IC108 R121
C128
R113
26 50 88
C101
BUF 5
C276
9
R164
C274
R266
R256
R257
C187
R265
C288
C215
9
R216
1616
C216
C217
C129
CN122
R154
1
C113
R276
36
IC117
1
C277 R274
R279 R261 11
25MHz
R269 R270 MAIN C147 44
IC120
37
C184
R160 R201
144
1
14
15
C146
C222
C144
C149
C145
108 108
C236
73
C186
C165
73 C138 C120
R275
1
R163
C164
1
54
C270 C167
72
C148
54
109
72
109
C237 C239
R271
C160
R272
C127
C168
C235
25MHz C242
X101
C126
3
3
C244
C169
C125 C130
R286 C243
C170 C124 C114
R234 C247
C257
C161
R165
R235
1
C155
C123
R280 C254
R223
R281
72
109
IC123
C271 R282
37
R248 73
R262
144
108
IC102
5
DC FC
5 IC124
C261
144
37
27
28
27
28
C112 1 36
IC109
C262
C263
C264
C265
C266
C110
C109
C108
36
C107
R264
C272 C111
25
Production code
contact side=top
R263
C282
DWG1563- 5
25
ES3
C106
C281
C280
ZZR
DNP2035-
17.TCH
18.JOG1
19.JOG0
20.V+3R3
21.V+5D
22.GND
23.GND
24.V+11B
25.V+7
1.LO+
2.LO-
3.LPS2
4.LPS1
5.S0CK
6.TSDI
7.GND
8.JSDI
9.SENBL
10.TSDO
11.XSRST
12.JSDO
13.RMIN
14.CONT2
15.XDOSW
16.CONT1
CN122
4
4
(DNP2035-A)
D CN53
SIDE A
A
B
F
C
D
A
37
SIDE B
A
8
8
To Mechanism To Mechanism
(DNP2035-A)
CN113 CN111
CN113
1 15
CN111
1
1.SP+
2 16
12.A 15.CD+5
2.SP-
13.D 16.VC
11.B 14.E
3.SL+
8.GND
4.SL-
5.PD
6.VR
7.LD
4.F+
3.T+
9.F
10.C
1.F-
2.T-
5.GNDD
7
7
6
6.CDINSIDE
CN123
1
CN110
1
CDJ-800
6
1.LO+
CN122 2.LO-
3.LPS2
1
4.LPS1
5.S0CK
6.TSDI
7.GND
8.JSDI
9.SENBL
6
6
10.TSDO
11.XSRST
12.JSDO
13.RMIN
14.CONT2
15.XDOSW
16.CONT1
17.TCH
18.JOG1
19.JOG0
20.V+3R3
0 1 A 21.V+5D
B 22.GND
0 1 2 3 0 1 2 3 4 5 6 7 8 9
C 23.GND
MAIN ASSY
25
0 1
24.V+11B
25.V+7
CN122
5
5
A
SIDE B
A
1 2 3 4
A SIDE A SIDE A
B AC IN ASSY
T mAL V A V
W63 W64 C12
NEUTRAL FU101
_A_V H12
B NEUTRAL H11
L11
AN11
LIVE
2
VOLTAGE SELECTOR
S12
220-240V
S11
CN11
1
POWER SW
3
ON OFF
ACIN
/RL
1
W28
W29
CN11
100-110V
W30
W31
C
PRIMARY
(DNP2036-B)
C TRNS ASSY
D
CAUTION
REPLACE IC LINKS AS MARKED.
MFD.BY LITTELFUSE INC.
DWR1360-
DWR1364-
5
CN22
3
J3:DWR1360-
J2:DWR1364-
J2
BLU 11 1
49103.5
11 1
491.630
J2
IC24
TRNS
VLT
11.V+7B
10.GND
9.V+11B
8.GND
7.GNDF
6.GND
5.VLOD
4.FLAC4
3.FLAC3
2.FLAC2
1.FLAC1
IC23 49103.5
491005
491005
IC25
BRN
J3 For Power Transformer
W18
W19
PRIMARY CN22
IC21
IC22
E
D
CN51
J11
19 8
T21 (DNP2036-B)
To GNDF
IC25 IC21 IC24 IC23
IC22
B C B C
38 CDJ-800
1 2 3 4
5 6 7 8
SIDE B SIDE B A
B AC IN ASSY
NEUTRAL
MANUAL SOLDER
NEUTRAL B
AC IN
LIVE
LIVE
VOLTAGE SELECTOR
220-240V
3
2.NEUTRAL
1.LIVE MANUAL SOLDER
S11
CN11
POWER SW
OFF ON
S12
3.NEUTRAL
CN11
100-110V
2.220-240V
1
1.110-120V ACIN
C
PRIMARY
(DNP2036-B)
C TRNS ASSY
D
ATTENTION
REMPLACER LE IC LINKS COMME INDIQUE.
DE CHEZ LITTELFUSE INC.
MANUAL SOLDER
D24
1 11
J2
CN22
IC23
D26
IC24
3.FLAC3
4.FLAC4
5.VLOD
6.GND
1.FLAC1
2.FLAC2
11.V+7B
7.GNDF
9.V+11B
D25
D28
D27
D23
10.GND
8.GND
IC25
TRNS
D21
R74
CN22 PRIMARY
D22
IC21
E
D
CN51 IC22
C31 C30
C29 C28 C27 C26 C24 C23 C22 C21 C25
MANUAL SOLDER
To GNDF (DNP2036-B)
IC23 IC24 IC21 IC25
IC22
B C B C
CDJ-800 39
5 6 7 8
F
E
B
A
D
C
40
To Loading motor A CN122
F CN501
SIDE A
J CN1901
1
1
D E G
1.V+7
3.GND
4.GND
W66
C57
5.V+5D
1 DWR1361- CN56
1.LO+
2.LO-
2.V+11B
25 25 1
1
W67
1 1
1.LPS1
2.GND
3.LPS2
1 3
20 10 C68
CN55
W65
1 2 3 CN53
CONTACT SIDE C62
W50
C59
W49
CHARACTER SIDE
W48
CONTACT SIDE
Q52
W55
19.GND
20.TSDI
21.S1CK
10
W46 C61
Q52
W53
W45
6.V+3R3
7.JOG0
8.JOG1
9.TCH
10.CONT1
11.XDOSW
12.CONT2
13.RMIN
14.JSDO
15.XSRST
16.TSDO
17.SENBL
18.JSDI
V+5D
E E
W59
W52
FLAC3
W47
W60
W61 W62
22.LPS1
23.LPS2
24.LO-
25.LO+
ATTENTION L53
D SECB ASSY
W56
W58 FLAC4
W57
W51
Q54
V+11B
V+7A
GNDD
JA52
52
V+5D
V+7B
REMPLACER LE IC LINKS E
W54
Q55
C67
IC56
IC59
19 19
Q53
COMME INDIQUE.
GNDD
491.500
W39
W40
R76
Q55 IC56
V+7B W36
L55
15.SENBL W35
2
2
16.TSDI V+5D
W72
L58
W32
17.S1CK IC57 GND
18.GLED V+11B
10.V+5 W34 W38
19.V+7B 1.FLAC4 491.200
11.XSRST 2.FLAC3 V+7A
W33 W37
12.FLAC2 3.JOG0
C70
7.GND
8.VLDJ W24
9.GND
C64
4.3 SECB, REGB and SLMB ASSYS
W27
W25
C55
1.FLAC1 10.GND
2.FLAC2 11.V+7B W26 GND
3.FLAC3 C65
GND
CDJ-800
4.FLAC4 W20
5.VLOD
1
LINKS
1
6.GND
JA51
7.GNDF C52
8.GND
9.V+11B
C51
S51
CN52 1 W21
6 1
3
3
CN51
REPLACE IC
AS MARKED.
W13
6 1
DOUT MODE
11
11
C54
NORMAL<-->DJ
W15
LITTELFUSE INC.
D CN55 CN51
W14
KN51
C53
CN52
CN1901
C CN22
E
CAUTION
MFD.BY
2
1 3
SLOTSW
90
S1
1 2 3 OPEN SIDE
1.LPS1
3.LPS2
1
2.GNDD
(DNP2036-B)
90
S1
G SLMB ASSY
5.V+7
J91
6.GND
2.GND
6 1 J91
3.V+5D
1.V+7B
4.V+11B
SLMB
CN1901
SLOTSW
DWS1322- 6 1
4
4
W69
C94 C92
REGB DWR1362
(DNP2036-B)
IC92 IC91
W68
4 1
REGB ASSY
(DNP2036-B)
SIDE A
D E G
8 7 6 5
41 CDJ-800
D E G D E G
F
Q55 IC56
Q54 Q53 IC59 IC57 Q52
(DNP2036-B)
1.V+7
2.V+11B
J CN1901
3.GND
CN55 4.GND
To Loading motor
1.LPS1 5.V+5D
6.V+3R3
1
CN54 7.JOG0
CN55
2.GND 8.JOG1
1
1.LO+
E
9.TCH
3
2.LO- 10.CONT1
(DNP2036-B)
3.LPS2 11.XDOSW
12.CONT2
13.RMIN
Q56
14.JSDO
CN54
15.XSRST
25
16.TSDO 1.LPS1
17.SENBL 2.GNDD
18.JSDI 3.LPS2
19.GND
20
SLMB
20.TSDI
1
1
21.S1CK
22.LPS1
CN1901
23.LPS2
3
Q51
DWS1322-
24.LO- 25.LO+
CN1901
D CN55
10
CN53
S1902
S1901
1
SLOTSW
CN53
D
SLOTSW
R52
R51
C60
5
4
G SLMB ASSY
8
1
8 IC51
R58
R57
R56
R55
R54
R53
IC55
D51
C56
C CN22
DWR1361-
SECB
IC56
1
CN56 CN51
19
1.FLAC4
2.FLAC3
3.JOG0
4.JOG1
1
CN56
1 11
C 10 CN51
5.TCH
6.GND
7.GND
8.VLDJ
9.GND
FLAC3
10.V+5
13.TSDO
14.FLAC1
15.SENBL
16.TSDI
17.S1CK
11.XSRST
12.FLAC2
FLAC4
18.GLED
19.V+7B
10.GND
1.FLAC1
2.FLAC2
3.FLAC3
4.FLAC4
5.VLOD
6.GND
7.GNDF
8.GND
9.V+11B
11.V+7B
V+5D
V+7A
GNDD
GNDD
GNDD
V+11B
V+7B
V+5D IC59 IC57
R67
(DNP2036-B)
R75
E
IC92
Q55
E
R91
Q54 DWR1362
F CN501
R82 REGB
R78 R83
R92
C66 6.GND
E
R79 5.V+7
D55 4.V+11B C93
Q52
3.V+5D
R85
5
1
2.GND
R59 IC63 1.V+7B
J91
R70
6
R71 6.GNDD
GND
6
Q53 5.V+7
CN52
E
4.V+11B
B
R84
D54 3.V+5D
R63
J91
D52 D53 2.GNDD
C58 R60 MANUAL C91
1.V+7B
1
D63
1
R62 D64 SOLDER
R64
IC91
L54 C63 CN52
R73
R61 R65
R68 R72
S51 DOUT MODE
MANUAL SOLDER DJ<-->NORMAL
REGB ASSY E
D SECB ASSY
A SIDE B SIDE B
8 7 6 5
1 2 3 4
SIDE A
A
F MFLB ASSY
D511
B1
W549
MFLB DWG1
V+7B
W548
GLED
S508
19
W554
V501
W553
FC DC
19
53 49 46
W550
C502 Q501
W552
W551
E
CN501
D512
B2 W5
W540
W538
V+7B
W537
S509
GND
FL HOLDER
CN501
S504
B
1
1
C506
C503 W539
D CN56
D513 V+5
B4 TIME
W525
V+7B
GND
VLDM
W523
V+5
W526
D507 D508
W527
W524
BLK0
E
LAT0
W528
VLDJ C510
S511
SCLK2
D505 D506 RELOOP
W529
/EXIT
W530
W514
VLDJ
Q502
D514
B8
W510
W513
S507
S510
S506
S505
LOOP-IN LOOP-OUT
C
CN500
GLED
GNDA
V+7B
W511
W504
GLED 13 1
13 1
IC510
W512
W509
D509 D510
CN500
V+7B
GLED
GNDA
W505
W508
S512
W507
I CN600
V+7B
W502
W506
W503
REV
6 1
6 1
CN502
H KSWB ASSY
S1504
DWS1321-
S1502
1
KSWB
CN1502
CN1502
1
E
S1503
S1501
W501
6
6
F H
42 CDJ-800
1 2 3 4
LDER
W526
W540
V+5
W527
VLDM
W528
BLK0
W529
LAT0
W530
SCLK2
W514
W541
SOUT
W531
SDO2
C509
5
5
B DWG1564-
D1501 D1502
S1505
CUE
20
W532
W515
W516
W533 W534
W522 V+5
W535
W517
W536
10
W518
GND
5
W544
W543
W542
6
6
GND
11
V5AD
GNDAD
D1503 D1504
S1506
PLAY
W555
GNDAD
W545
W546
W519
V+7B
C504
W556
V+5
GND
(DNP2036-B)
KD0
X501
W557
Production Code
SENBL
W558
S1CK
W547 W559
CDJ-800
D515
TSDI
W560
W520 TSDO
W561
GLED XSRST
W521
W562
GNDA V+7B
S503
S501
S502
CALL
MEMORY
7
7
QUICK
RETURN
W563
GLED
11 1
11 1
(DNP2036-B)
CN503
CN503
G
CN1503
8
8
SIDE A
F H
43
E
A
D
C
F
B
1 2 3 4
SIDE B
A
F MFLB ASSY
MFLB DWG156
GLED
V+7B
XSRST
S1CK
SENBL
TSDI
TSDO
KD0
Q508
C526
GNDAD
R536
C525
R537
R538
R547
C536
C537
81
80
81
MEMORY GND
R567
80
C516
R585 S503 VLDM
R551 R550
R527
C504 GNDAD
IC
50
2
V5AD
R503
R524
C547
10
B
0
R539
R584 R531
10
GND R540
R597
0
C515
C539 C517 R548
C541
C514
51
R525
R541
C540
V+5
1
R563
51
1
C538
C521
GND
R562
CALL
C519
C518
C524
CNVSS
50
R501
R502
R561
1
C545
10
10
XRESETM
C546
1
R560
50
V+5
V+5
S502 R559
R504
C523
XSRDY2
R558
C544
C531
SCLK21
R564
C543
RXD
VLDM
C511
81
C513
V+5
GNDA
R526
31
30 0
31
3
XOE
81
1
30
BLK0
LAT0
30
SOUT
80 8
QUICK C522
SDO2
R515
C542
GND
C530
0
RETURN
R544
IC
5
IC503
C520
R565
31 3
50
C509
1
D515
S501
SCLK2
R546
R594
R549
R545
1
Q503
51
R520
V+7B
51
50
50
CN503
CN503
R521
Q504
Q515
C
G
R523
R522
GLED
GNDA
CN1503 CN503
Q506
1.GNDF VINL
11
V5AD MTL
ADIN 10.TENPOL
ADCT GLED
5.GNDAD
JVOL
KD2
D
Q515 Q503 Q504 IC501 IC503 Q508 IC502
Q506
H KSWB ASSY
R1505
PLAY
D1504
E D1502
CUE
S1506
S1505
R1502
C1501 R1503
R588 D1501
D1503 Q1501
R1504
R1501
Q1502
F H
44 CDJ-800
1 2 3 4
5 6 7 8
SIDE B A
CONTACT SIDE
R592
R511
S508
B1
D511
C534
DWG1564- GLED
V+7B
19
R591
MANUAL R590
V+7B
SOLDER
R535
GLED
R516
S1CK
CN501
Q511
TSDI
SENBL
FLAC1
Q501 D502
E TSDO
C502
FLAC2
CN501
XSRST
V+5
VLDM GND D512
D
D501
VLDJ
S509
IC
V+7B
GND
R596
50
R512
GND GND
2
TCH
JOG1
CN56 B
R528
JOG0
Q512
FLAC3
B2
C503
R597
R517
FLAC4
R556
0 1 A
51
1
B
0 1 2 3 0 1 2 3 4 5 6 7 8 9
R555
C
51
C521
0 1
S504
R534
R513
50
TIME V+5
C545
50
V+7B
GND
V+5
D516
D504
D513
C523
C535
S511
C544
R599
R564
C543 E
R508
R569
R507
VLDM
VLDJ
Q507
C510
C532
R518
Q505 B4
Q502
R506
R505
BLK0
Q513
LAT0
SOUT
2
SDO2
D503
C542
R568
VLDJ
R533
R557
R530
D505
D507
R514
D508
D506
S507
SCLK2
D514
R549
S510
/EXIT
R593
S505
S506
R529
Q514
B8
R519
C
CN500
GLED
GNDA
V+7B
IC510
1
13 GLED I
BLK1
LATCH1
CONTACT SIDE
CN600
SDO2
SCLK2
V+5
VLDJ
GND
GND
TCH
JOG1
JOG0
FLAC3
FLAC4
CN500
R532
Q509
R509
GNDA
R510
GLED
REV
R566
R589
V+7B
S512
D510 D509
1.KD4
2.GNDA
3.V+7B
4.CUEL
5.GLED
6.PLAYL
CN502
(DNP2036-B)
1 6
CN502
D
C502 Q502 Q507 Q505 Q511 Q514 Q509
Q512
Q513
DWS1321-
KSWB E
S1502
S1504
R1502
R1506 R1509
R586
CN1502
KD4
1
GNDA
Q1501 R1507 R1508
V+7B
PLAYL
S1501
S1503
GLED
R587
CUEL
6
CN1502
(DNP2036-B)
F H
CDJ-800 45
5 6 7 8
1 2 3 4
SIDE A
A
I JFLB ASSY
JFLB DWG1565-
Q608
C601
C604
W645
W646
B GND
CONTACT SIDE=TOP
E
1
77
77 75 46
46 44
DC FC
W635
1
CN600
W637
W643
W642
W633
W634
CN600
W639
W636
W631
13
W630
W641
GND
GND
13
W644
V+5
W627
W638
W640
F CN500
W628
C
C602
GND
W632
W629
W622
W624
C607 W626
W621
CONTACT SIDE=TOP
W625
W623
C603
CN602
CN602
44 66 16 18 34
34 37
37
W619
V+5 W620
1 4
V601 TCH1
CN601
FL
1
1 2 4
To Sheet SW
CN601
Production code
(DNP2037-B)
E
J SLDB ASSY
W604
S1551 D1
VR1551
W608
J I
46 CDJ-800
1 2 3 4
5 6 7 8
SIDE A A
K JOGB ASSY
CN1601
CN1601
4
4
DWG1566-
1 2
3
D1601
JOGB
1
(DNP2037-B)
F CN503
CN1503
CN1503
11
11 1
W617
E
GNDF
W610 W616
GNDF
W609 ADIN
W604
TEMPO
LED
ADCT
W615
W613
D1553
W614
V5AD
W612
GNDAD
W618
GNDAD
D1551
GNDAD GNDF
GLED
W611
S1554
EJECT
±10 /±100
W605
VINYL
W606
3
D1559
2
1
S1553
W607
VR1552
(DNP2037-B) F
J K
CDJ-800 47
5 6 7 8
F
E
B
A
D
C
48
To Sheet SW
J I
SIDE B
1
1
J
CN602
I
TCH1
GND
CN602
1
TCH1
S1554
SLDB ASSY
JFLB ASSY
EJECT
VLDJ
2
2
JFLB
GND C610
81
81
80 80
IC
DWG1565-
60
VLDJ
1
GND
IC601
10
0
GNDAD
V5AD
10
0
51 R610
GNDF
VR1552
C609 1 R609
0
51
1
C1562 R1554 D601
0 1 2 3
50
1
VLDJ
R1599 50 R699
Q606
VLDJ
CDJ-800
GNDF
GNDF
GNDAD C612
C1563 R617 D602
C620
1
GNDF R616
Q607 C619
GNDAD V5AD R615
R607 30
C613
C604
ADIN 30C618 1
MANUAL SOLDER
R614 R606 3 31
ADCT R605 GND
E
Q605
R613 R604
GNDAD
V5AD
Q604
ADIN
R602 C611 C617
0 1 2 3 4 5 6 7 8 9
GND
CN1503
GNDAD
JVOL R612
Q608
CN1503
C1556
Q603
B
A
Q604 Q603
C
C1561 R603
VINL
Q602
3
3
VLDJ
R1555
MTL R601
GND
C1560
C601
D1559 TEMPOL
GLED
GLED
11
BLK1
GND Q601
V+5 V+5
JOG1
FLAC4
D1558
VLDJ
R620
4
GND VLDJ
D1551
R618
R621
C1554
ADCT
R1558 SDO2
R1551
1
F CN503
CN601
V+5
S1553 R622
C607
R1561
GND
GND
C603
R1559 VINYL
C602
R1564 C614
5
1
GND
R1563 IC602
V+5
13 1
IC602
CN600
V+5
1.FLAC4
TCH
GND
GND
JOG1
JOG0
VLDJ
13.BLK1
SDO2
FLAC3
(DNP2037-B)
SCLK2
LATCH1
4
C1559
4
CN600
R1556
TEMPO
±10 /±100 F CN500
S1552
D1552
R1552
R1560
R1557
C1558
C1557
R1553
MASTER
S1551
TEMPO
D1553
C1553
5 6 7 8
SIDE B A
K JOGB ASSY
CN1601
C1602
D1601
CN1601
4
1
R1603
C1601
R1602
JOGB R1601
DWG1566-
(DNP2037-B)
E
MASTER
TEMPO
VR1551
WARNING ADCT
R1552
V5AD
R1553
C1558
D1553
V5AD ADCT
ELECTRICAL PARTS CONTAIN CHEMICALS WHICH ARE KNOWN
C1555
C1552
R1562
GNDAD
D1557
C1557
ADIN
S1551
SLDB DWS1323- F
(DNP2037-B)
J K
CDJ-800 49
5 6 7 8
1 2 3 4
B Mark No. Description Part No. Mark No. Description Part No.
Q108 2SC2412K
LIST OF ASSEMBLIES Q104-Q107 2SD2114K
Q102 DTA124EUA
Q111 DTC114TK
1..MAIN Assy DWG1563 Q103 DTC124EUA
A MAIN ASSY
C150, C152, C157 CEAT101M10
C127, C175, C206, C221, C240 CEJQ101M10
SEMICONDUCTORS C249, C256, C258, C260 CEJQ101M10
C270, C271, C282, C283 CEJQ101M10
IC113 BR24C64F
C153 CEJQ330M10
IC109 K4S281632C-TC1H
IC119 LA6562
C114, C115, C130, C131, C135 CEJQ470M16
IC122 M51957BFP
C119, C133 CEJQNP220M16
IC111, IC114, IC116 NJM2100M
C163 CKSRYB102K50
C101, C106-C113, C117, C118 CKSRYB103K50
E IC107 NJM2374AM
C120, C123-C126, C128, C129 CKSRYB103K50
IC123 NJM2870F05
IC124 NJM2870F18
C134, C138, C144-C149, C151 CKSRYB103K50
IC115 NJM2903M
C160-C162, C167-C171 CKSRYB103K50
IC103 NJM4558MD
C173, C174, C181, C183, C184 CKSRYB103K50
C186, C187, C189, C194, C198 CKSRYB103K50
IC112 PD3442B8
C200, C205, C211, C212 CKSRYB103K50
IC102 PDC101A
IC104 PE8001A
C214-C218, C222, C226, C227 CKSRYB103K50
IC118 TA2153FN
C233, C234, C236, C237, C239 CKSRYB103K50
IC120 TC74VHC257FT
C242-C244, C246, C247, C254 CKSRYB103K50
C257, C259, C261-C266, C272 CKSRYB103K50
IC125 TC7S04FU
C274, C275, C284 CKSRYB103K50
F IC108 TC7WU04FU
IC110 TC9495F-P
C136, C155, C176, C177, C182 CKSRYB104K25
IC117 XCA56367PV150
C185, C188, C190, C191, C196 CKSRYB104K25
Q110 2SA1036K
C207, C231, C245, C248, C250 CKSRYB104K25
50 CDJ-800
1 2 3 4
5 6 7 8
Mark No. Description Part No. Mark No. Description Part No.
C253, C267-C269, C273, C280 CKSRYB104K25 S501, S502, S503, S504 ASG7013
C285-C287, C291 CKSRYB104K25 S505, S506, S507, S508 DSG1063
S509, S510, S511, S512 DSG1063 A
C195 CKSRYB153K50
C197, C203, C228, C229, C279 CKSRYB224K16 CAPACITORS
C204 CKSRYB333K16 C536, C537 CCSRCH102J50
C202 CKSRYB472K50 C542 CCSRCH151J50
C208, C209 CKSRYB473K50 C531, C543, C544, C545 CCSRCH271J50
C506, C510 CEJQ100M50
C241 CKSRYB562K50 C502, C504 CEJQ470M16
C235 CKSRYB682K50
C116, C121, C122, C132 CQMA152J50 C503 CEJQ1R0M50
C509 CEJQ4R7M50
RESISTORS C530, C532, C534, C538, C539 CKSRYB102K50
R223, R253, R254 RAB4C223J C540 CKSRYB102K50
R195 RS1/16S1502F C511, C513, C514, C515, C516 CKSRYB103K50 B
R136 RS1/16S1801F
R115, R127 RS1/16S2202D C520, C521, C522, C523, C524 CKSRYB103K50
R145 RS1/16S2202F C525, C526, C535 CKSRYB103K50
C517, C518, C519 CKSRYB105K6R3
R214, R215, R257 RS1/16S3301F
R138 RS1/16S3901F RESISTORS
R198, R200 RS1/16S3902F Other Resistors RS1/16S###J
R146, R196, R256 RS1/16S4701F
R199 RS1/16S5600F OTHERS
CN500 13P CONNECTOR 52492-1320
R192, R197 RS1/16S8202F CN501 19P CONNECTOR 52492-1920
Other Resistors RS1/16S###J V501 FL DISPLAY DEL1048
FL HOLDER DNF1674 C
OTHERS CN502 6P SOCKET KP200IB6L
X101 CRYSTAL RES. (16.93MHz) ASS1073
CN123 KR CONNECT POST 2P B2B-PH-K-S CN503 11P CONNECTOR VKN1363
CN110 KR CONNECT POST 6P B6B-PH-K-S
D SECB ASSY
JA104 1P PINJACK DKB1056
X102 CERAMIC RES.(24.57MHz) DSS1139
SEMICONDUCTORS
CN122 CONNECTOR 25P HLEM25R-1
> IC56 AEK7005
CN111 CONNECTOR 6P S6B-PH-K-S
> IC57, IC59 AEK7023
CN113 FFC CONNECTOR SLW16S-1C7 IC51 NJM2374AM
JA103 2P JACK VKB1050 IC63 TC7S04F
Q54 2SB1238X
F
D
MFLB ASSY Q53, Q55 2SD1859X
SEMICONDUCTORS > Q52 2SD2012
IC501 PD5848A Q51 DTA143EUA
IC503 TC7S04F Q56 DTC124EUA
IC502 UPD16306B D52 1SS355
Q501 2SB1237X
Q503, Q504, Q505 2SC4081 D51 EC10QS04
D63, D64 UDZS10B
Q506, Q507 2SC4081 D53 UDZS20B
Q508, Q509 2SC4081 D54 UDZS22B
Q511, Q512, Q513 2SC4081 D55 UDZS5.1B
Q514, Q515 2SC4081
Q502 2SD1858X E
COILS AND FILTERS
L53 (82uH) DTL1104
D516 1SS355 L55, L56, L57, L58 (Ferrite beads) VTH1020
D509, D510 SLI-343URCW L54 (Chip beads) VTL1084
D505, D506, D507 SLI-343YCW
D508, D511 SLI-343YCW
D512, D513, D514 SLI-343YCW
SWITCHES AND RELAYS
S51 DSH1025
D515 TLGE68TG
D503 UDZS13B CAPACITORS
D504 UDZS18B C60 CCSRCH331J50
D501 UDZS6.8B C57, C59, C62, C67, C68 CEAT101M10
C69, C70 CEAT101M10
C61 CEAT1R0M50 F
COILS AND FILTERS
X501 CERAMIC RES.(4MHz) DSS1131
C55 CEAT221M2A
C51, C52 CEAT222M25
SWITCHES AND RELAYS
CDJ-800 51
5 6 7 8
1 2 3 4
Mark No. Description Part No. Mark No. Description Part No.
C53, C54 CEAT332M16 COILS AND FILTERS
C58 CKSRYB103K50 > L11 VTL-004
A C56, C63, C66 CKSRYB104K25
SWITCHES AND RELAYS
RESISTORS > S11 DSA1029
R76 RD1/2VM103J
R66 RD1/2VM271J CAPACITORS
R81 RD1/2VM470J
> C12, C13 (Film capa.) ACE7027
R51 RS1/16S2002D
> C11 (10000P/AC250V) ACG7033
R52 RS1/16S3302D
C
E REGB ASSY
SEMICONDUCTORS
> C11 (10000P/AC250V)
OTHERS
ACG7033
C TRANS ASSY
SEMICONDUCTORS
RESISTORS
Other Resistors RS1/16S###J
> IC25 AEK7006
> IC23, IC24 AEK7017 OTHERS
> IC21, IC22 AEK7019 CN1502 6P PLUG AKM7030
> D25, D26, D27, D28 1SR154-400
E
I JFLB ASSY
> D21, D22, D23, D24 RB060L-40
CAPACITORS SEMICONDUCTORS
C21, C22, C23, C24, C25 CKSRYB473K50 IC601 UPD16306B
C26, C27, C28, C29 CKSRYB473K50 Q608 2SB1237X
C30, C31 CKSRYB473K50 Q601, Q602, Q603, Q604, Q605 2SC4081
Q606, Q607 2SC4081
RESISTORS D601 UDZS9.1B
Other Resistors RS1/16S###J
CAPACITORS
OTHERS C617 CCSRCH151J50
> J2 CONNECTOR ASSY DKP3621 C618, C619, C620 CCSRCH271J50
F CN22 11P CONNECTOR S11B-XH-A-1 C604, C607 CEJQ100M50
PCB BINDER VEF1040 C601 CEJQ1R0M50
C602, C603 CEJQ470M16
1 2 3 4
5 6 7 8
OTHERS
CN602 CONNECTOR 5597-03APB
V601 FL DISPLAY DEL1049
FL HOLDER DNK3956
CN600 13P CONNECTOR HLEM13R-1
CN601 KR CONNECTOR S4B-PH-K-S
G SLMB ASSY
SWITCHES AND RELAYS B
S1901, S1902 DSG1017
OTHERS
CN1901 KR CONNECTOR S3B-PH-K-M
K JOGB ASSY
SEMICONDUCTORS
D1601 GP1A038RBK
CAPACITORS
C1601, C1602 CKSRYB103K50 C
RESISTORS
Other Resistors RS1/16S###J
OTHERS
CN1601 KR CONNECTOR B4B-PH-K-S
J SLDB ASSY
SEMICONDUCTORS
DD1554, DD1555, D1556, D1557 1SS355
D1551 E1L4E-7B1A
D
D1553 SLI-343URCW
D1552 SLI-343YCW
CAPACITORS
C1557 CCSRCH101J50
C1556 CCSRCH102J50
C1551 CEJQ100M50
C1552, C1553 CKSRYB102K50
C1558, C1559, C1560, C1561 CKSRYB103K50
E
RESISTORS
R1563, R1564 RS1/16S2201F
VR1552 10kB DCS1062
VR1551 VR slide(50k) DCV1009
Other Resistors RS1/16S###J
OTHERS
CN1503 PLUG DKN1252
CDJ-800 53
5 6 7 8
1 2 3 4
6. ADJUSTMENT
A
54 CDJ-800
1 2 3 4
5 6 7 8
7. GENERAL INFORMATION
7.1 DIAGNOSIS
7.1.1 SERVICE MODE A
2 The mode which confirms the operation of the player section (use the remote control unit)
Connect the remote control unit (RU-V101) to the data copy terminal of the player, and confirms the operation.
B
3 Version confirmation mode
Can confirm software version of each microcomputer.
Button Display
QUICK RETURN Light LED of QUICK RETURN
C
AUTO BEAT (1, 2, 4, 8) Light LED of each beat
REVERSE Light LED of REVERSE
CUE Light LED of CUE
PLAY/PAUSE Light LED of PLAY/PAUSE
LED
LOOP IN Light LED of LOOP IN
LOOP OUT Light LED of LOOP OUT
JOG MODE Light LED of VINYL
TEMPO RANGE Light LED of TEMPO RANGE
MASTER TEMPO Light LED of MASTER TE M PO
D
TRACK/SEARCH - FWD Light "REMAIN", "M", " : ", "88" of a minute and "8" of high-order digit of a second
TRACK/SEARCH - REV Light "88" of the track number, "A. COU" and "QUICK RETURN"
SEARCH - FWD Light "S", "F", "8" of low order digit of a second and "88" of a frame
SEARCH -REV Light all of Playing bar and frame
TIME MODE/AUTO CUE Light "+1888%" of tempo, "888" of BPM, "WIDE", "MT" and "BPM"
RELOOP/EXIT Light all FLs, JOG-FLs and LEDs of the main unit
FL
CALL Light all the rotation display parts of JOG-FL
MEMORY Light all CUE point marks of JOG-FL
EJECT Light "VINYL" character and a frame (blue) of the JOG-FL center
Goes out the ring A of JOG-FL when the volume position is less than the center. And E
JOG ADJUST VOLUME
light it when it is more than the center.
Goes out the ring B of JOG-FL when the volume position is less than the center. And
SLIDER VOLUME
light it when it is more than the center.
CDJ-800 55
5 6 7 8
1 2 3 4
Connect the remote control unit, and enter this mode when turns the power on while pressing the [MEMORY] key and
[REVERSE] key simultaneously.
(Reject)
Stop
56 CDJ-800
1 2 3 4
5 6 7 8
(Pause)
Pauses at the position.
A
(Eject)
In the playback state or stop state, perform the disc eject.
(Audio Play)
Audio playbacks the arbitrary music.
It is necessary for this command that Player is set up beforehand. Please execute (Play) first.
(Focus On)
During CD STOP, turns the LD ON when pressing [1] and [TIME] buttons in order, and perform the autofocus. C
(Tracking OFF)
During tracking servo ON, turn the tracking servo OFF when pressing [3] and [TIME] buttons in order.
(Slide FWD)
During tracking servo ON, turn the tracking servo OFF and move the slider in the FWD direction when pressing [4] and
[TIME] buttons in order. D
(Slide REV)
During tracking servo ON, turn the tracking servo OFF and move the slider in the REV direction when pressing [5] and
[TIME] buttons in order.
(Search TR No.2)
During CD STOP, perform the following operations when pressing [6] and [TIME] buttons in order.
LD ON → Autofocus → Spindle kick → Automatic adjustment processing → Second tune search → Tracking servo ON
When performed Tracking OFF, there is the case that cannot rise up in this command. In that case please repeat once
again.
(Pickup UP/DOWN) E
During CD STOP, turn the LD ON and move the pickup up and down when pressing [7] and [TIME] buttons in order.
Do not close the focus.
* When rise by a step with the test mode, input a command by pressing buttons of [0], [TIME], [1], [TIME], [2] and [TIME] in
order.
CDJ-800 57
5 6 7 8
1 2 3 4
E-8302 PLAYER ERROR 12: Specified address were not able to search
(Abnormality of playback) 15: Address is not readable
22: Focus servo cannot close
E-8303 PLAYER ERROR 99: Abnormality of buffer write
(Buffer writing abnormality)
E-9101 MECHANICAL TIME OUT 90: Abnormality of disc loading mechanism (Timeout)
* Note: When these error occurred before recognizing disc to be a CD, eject the disc automatically.
Then, error code is not displayed, but please refer to the error contents which are stored into the memory.
58 CDJ-800
1 2 3 4
5 6 7 8
Invalidity
SCAN
Invalidity
CLEAR FUNC
Invalidity C
7 8 9
AUDIO SPEED OPEN
Audio playback Invalidity Eject
4 5 6
VIDEO STOP.M START
Invalidity Invalidity Invalidity
1 2 3
DISPLAY STILL C-MODE D
Invalidity Invalidity Switch the Normal/Test mode
0 SEARCH
CR
Search
FRAME TIME CHAPTER
A B C
Invalidity Invalidity Invalidity
CDJ-800 59
5 6 7 8
1 2 3 4
A
Power ON
Spindle extra kick Begin to waver among the tri-value of 0-2.1-4.2V of IC110 pin 55.
C
Focus sweep and focus on When a check fails three times, go to the CD-RW mode.
Focus OK check
D
Spindle acceleration 100msec
CLV servo ON
RF gain adjustment
60 CDJ-800
1 2 3 4
5 6 7 8
A MAIN ASSY
SIDE A C
VF
R245
Q111 C223
R247
R242
R243
R205
VC
11
22
C224
R252
not contact side
CN113
VA
Q111 C223
VC R242
R243
R205
11
22
C224
R252
CN113
not contact side
CN113
VE
To CD Mech
R184
VA
D
CN113
anism
R184
15 15
15 15
51
C208
C208
16 16
16 16
C267
C209
FLGC
FLGD
FLGB
C267
C268
R185
FLGA C209
FLGC
FLGD
FLGB
Q110
C182
C188
C269
R158
C183
R249
R250
L108
16.VC
15.CD+5 C268
14.E
C260
FLGA
Q110
80
C182
C269
R158
R249
C183
80
R250
L108
16.VC
15.CD+5
14.E R249
C260
V
(Fig. 1) I=
23.5
CDJ-800 61
5 6 7 8
1 2 3 4
7.1.3 DISASSEMBLY
1 MAIN Assy 2 CD Mechanism
A 1 Remove three screws to remove the Bottom Plate M. 1 Remove three screws to remove the Bottom Plate M.
Bottom Plate M 2
2
2
1
1
1 2
B
5
Short land
2 Remove a screw.
Bottom View
Bottom Plate P 3 Remove four screws.
Rear View
3 3
D
2
4 Disconnect two flexible cables and a connector.
5 Remove the MAIN Assy. 3 3
6
MAIN Assy 5
4
E 5
CN113 4
CN111
CN122
3 3
4 4
CD Mechanism
Bottom View
F
62 CDJ-800
1 2 3 4
5 6 7 8
1 3 3 2
1 CN500
3 1
3
1 1 3
3 B
Bottom View
Bottom View
2 Remove a screw. 4 C
2 5
4
Rear View
4 JOG A
JOG B D
3 Remove the Control Panel Section.
4 Disconnect a flexible cable.
6
6
Control Panel
Section
(∗) (∗)
SW Ring
CDJ-800 63
5 6 7 8
1 2 3 4
Roller A Assy
C
SW Ring
1
1 Roller A Assy ×8
Sheet SW
JOG Holder
JOG Holder
64 CDJ-800
1 2 3 4
5 6 7 8
7.2 PARTS
7.2.1 IC
A
• The information shown in the list is basic information and may not correspond exactly to that shown in the schematic diagrams.
÷ List of IC
PD3442B8, PD101A, NJM2374AM, NJM2870F05
CDJ-800 65
5 6 7 8
1 2 3 4
• Pin Function
66 CDJ-800
1 2 3 4
5 6 7 8
• Pin Function
A
No. Pin Name I/O Description
41 NC O
42 NC I It connects with GND.
43 NC I
44 Vss - Digital (GND)
45 XSS O Motorola DSP (preceding paragraph) lnterface
46 DGP I Motorola DSP (preceding paragraph) lnterface
47 NC I
48 NC I
49 FPGARST O FPGA program permission signal B
CDJ-800 67
5 6 7 8
1 2 3 4
• Pin Function
A
No. Pin Name I/O Description
81 AN3 I
82 AN4 I
83 AN5 I It connects with GND.
84 DA0 O
85 DA1 O
86 AVss - The grand terminal of A/D conversion machine, and D/A conversion machine
87 JOG0A I JOG pulse input 0A
88 JOG1A I JOG pulse input 1A
B
89 SBLKCK I Motorola DSP (preceding paragraph) Interface
90 DQCK I Motorola DSP (preceding paragraph) Interface
91 MUTE12 I Driver IC mute control
92 Vss - GND
93 JOG0A I JOG pulse input 0A
94 JOG1A I JOG pulse input 1A
95 XDMUTE O Data OUT output MUTE
96 LDIN O Slider data value
97 TZC O TC9495F zero detecting flag
C 98 IN SW I Slider lnside detection switch
99 FLWR O FL Wright
100 TOP-RST O Reset output for Topcpu
68 CDJ-800
1 2 3 4
5 6 7 8
÷ Pin Function(1/4)
No. Pin Name I/O Description
1 VDD(I/O) - Power supply (3.3V) for I/O
2 NC - NC
3 RAS X O SDRAM row address strobe
4 CS_X O Chip select (for SDRAM)
5 BA0 O SDRAM bank address
6 BA1 O SDRAM bank address
7 A10 O SDRAM address bus B
CDJ-800 69
5 6 7 8
1 2 3 4
• Pin Function(2/4)
A
No. Pin Name I/O Description
41 HD4 I/O DSP Data bus
42 HD3 I/O DSP Data bus
43 HD2 I/O DSP Data bus
44 HD1 I/O DSP Data bus
45 GND - GND for CORE
46 HD0 I/O DSP Data bus
47 HA5 I DSP Address bus
48 HA4 I DSP Address bus
B
49 HA3 I DSP Address bus
50 HA2 I DSP Address bus
51 HA1 I DSP Address bus
52 GND - GND for I/O
53 VDD (I/O) - Power supply (3.3V) for I/O
54 HCS_X I DSP chip selection
55 VDD (core) - Power supply (3.3V) for CORE
56 HA0 I DSP Address bus
57 RD_X I DSP read strobe signal
C 58 WR_X I DSP write strobe signal
59 GND - GND for CORE
60 0_25M O Clock output (25MHz)
61 GND - GND for I/O
62 GND I GND D
63 O_DGP O 5-3v converte output
64 O_SIPF O 5-3v converte output
65 O_SBCK O 5-3v converte output
66 O_SLRCK O 5-3v converte output
D 67 O_SDATA O 5-3v converte output
68 NC NC
69 PLLRESET-X I PLL Reset input
70 VDD (I/O) - Power supply (3.3V) for I/O
71 VDD (I/O) - Power supply (3.3V) for I/O
72 NC NC
73 GND - GND for I/O
74 O_SBLKCK O 5-3v converte output
75 O_XSS O 5-3v converte output
70 CDJ-800
1 2 3 4
5 6 7 8
• Pin Function(3/4) A
CDJ-800 71
5 6 7 8
1 2 3 4
A
• Pin Function (4/4)
72 CDJ-800
1 2 3 4
5 6 7 8
A
7 NJM2374AM (MAIN ASSY : IC107)
÷ DC-DC CONVERTER
÷ Block Diagram
1. Cs B
2. Es
3. Cr
4. GND
5. IN+
6. V+
7. Sl
8. Cp C
÷ Pin Arrangement D
6
7
5
8
E
3
4
2
1
CDJ-800 73
5 6 7 8
1 2 3 4
A
7 NJM2870F05 (MAIN ASSY : IC123)
÷ 5V Regulator
÷ Pin Configuration
PIN FUNCTION
5
1 . CONTROL
1 2 . GND
3 . NOISE BYPASS
B 2 4 . Vout
5 . Vin
6
3
C ÷ Block Diagram
74 CDJ-800
1 2 3 4
5 6 7 8
7.2.2 DISPLAY
Pin Connection
C
Anode Connection
D
CDJ-800 75
5 6 7 8
1 2 3 4
8. PANEL FACILITIES
8.1 PANEL FACILITES
A
7 Front Panel
1 2 3 4 5 6 7 8 9 10
B 28
11
12
13
27
14
C
26 15
25
16
24
D
23
22
21 20 19 18 17
1. TIME MODE/AUTO CUE button (*) 2 DIGITAL OUT MODE switch (DJ/NORMAL)
E TIME MODE: This switch is located on the unit's rear panel.
When set to DJ, the DIGITAL OUT connector
Each time this button is pressed, the time display changes outputs audi odata alone. When set to NORMAL,
between elapsed playback time and remaining playback digital data (including sub-codes) is output, but
time (REMAIN)of each track. the unit's DJ functions are not supported
(operation buttons marked with the asterisk
÷ The TIME MODE is stored in memory and persists even when (*) are disabled).
the power is turned off. No sound will be produced in the Pause mode.
76 CDJ-800
1 2 3 4
5 6 7 8
13 JOG MODE VINYL button / indicator (*) 26 TRACK SEARCH buttons (4, ¢) C
VINYL mode: when the surface of the Jog dial is pressed during
27 Reverse button / indicator (REV) (*)
playback, playback stops and if the dial is rotated, music is output When this button is pressed, its indicator lights and
according to the speed the dial is turned. the unit is set to reverse play.
÷ The JOG MODE is stored in memory and remains in
memory even if the power is turned off. 28 AUTO BEAT LOOP buttons / indicators (1, 2, 4, 8) (*)
CDJ mode: above operation is not performed even when the
(MANUAL 1/8, 1/4, 1/2, 1/1)
Jog dial surface is pressed.
When this button is pressed, auto loop play is performed based
on the track's BPM (1 beat, 2 beats, 4 beats or 8 beats).
14 TEMPO control range button / indicator
When a loop has been set manually, the button operates as a
( ±10/±100 WIDE) (*)
loop shortening button (1=1/8, 2=1/4, 4=1/2, 8=1/1).
Each time this button is pressed, the variable range of the D
TEMPO control slider changes between ± 10% and ±100%;
when set to ±100 WIDE, the button indicator lights.
CDJ-800 77
5 6 7 8
1 2 3 4
7 DisPlay
A 51 52 53 54 55 56 57 58 59
60 61 62
51 TRACK number display
Displays TRACK numbers.
60 Playback address display
52 Auto cue indicator (A. CUE) Indicates elapsed playback time and remaining playback
Lights when auto cue is on. time in an easy to grasp 1-track full scale bar graph.
53 QUICK RETURN indicator ÷ The 1-track full scale mode shows elapsed time by lit seg
Lights when QUICK RETURN function is ON. ments from the left.
54 REMAIN indicator ÷ The 1-track full scale mode shows remaining time by unlit
Indicates that track remaining time is being displayed. segments from the left .
C 55 Time display (min) (M) ÷ When the remaining time is 30 seconds or less, the
56 Time display (sec) (S) display flashes gently and the flashing becomes faster
when there is 15 seconds or less left.
57 Frame display (F)
One second is 75 frames. 61 BPM counter
58 TEMPO display Indicates BPM for the current track.
Displays how much change is being applied to playback The BPM counter may sometimes not be able to
speed by the TEMPO control slider. measure the BPM of a track.
59 Tempo control range indicator (WIDE) 62 Master tempo indicator (MT)
Lights when TEMPO ±10/±100 WIDE button is set to Lights when the master tempo function is on.
"±100 WIDE".
78 CDJ-800
1 2 3 4
ORDER NO.
RRV3479
COMPACT DISC PLAYER
CDJ-800MK2
THIS MANUAL IS APPLICABLE TO THE FOLLOWING MODEL(S) AND TYPE(S).
¶ This service manual should be used together with the following manual(s):
Model No. Order No. Remarks
CDJ-800MK2/KUCXJ RRV3364
SAFETY INFORMATION
A
This service manual is intended for qualified service technicians ; it is not meant for the casual do-
it-yourselfer. Qualified technicians have the necessary test equipment and tools, and have been
trained to properly and safely repair complex products such as those covered by this manual.
Improperly performed repairs can adversely affect the safety and reliability of the product and may
may void the warranty. If you are not qualified to perform the repair of this product properly and
safely, you should not risk trying to do so and refer the repair to a qualified service technician.
IMPORTANT
B THIS PIONEER APPARATUS CONTAINS
LASER OF CLASS 1.
SERVICING OPERATION OF THE APPARATUS
S H O U L D B E D O N E B Y A S P E C I A L LY
INSTRUCTED PERSON.
WARNING !
The AEL(accessible emission level) of the laser power output is less then CLASS 1
but the laser component is capable of emitting radiation exceeding the limit for
C
CLASS 1.
A specially instructed person should servicing operation of the apparatus.
(DRW2321)
2
CDJ-800MK2
1 2 3 4
5 6 7 8
CONTRAST TABLE
CDJ-800MK2/NKXJ and CDJ-800MK2/KUCXJ are constructed the same except for the following :
Part No.
Ref.
No. Mark Symbol and Description CDJ-800MK2 CDJ-800MK2 Remarks
/KUCXJ /NKXJ
PCB ASSEMBLIES
NSP Mother Assy DWM2232 DWM2276
P11-1 MAIN Assy DWG1622 DWG1645
NSP DISP Assy DWM2234 DWM2289 C
P11-2 AC IN Assy DWR1430 DWR1429
P13-1 DFLB Assy DWG1623 DWG1646
PACKING SECTION
P9-1 AC Power Cord ADG7021 XDG3036
P9-4 Operating Instructions (English) DRB1401 Not used
P9-4 Operating Instructions (Korean) Not used DRB1419
P9-12 Packing Case DHG2595 DHG2662
P9-13 NSP Warranty Card ARY7043 Not used
EXTERIOR SECTION D
P11-10 Fuse(T1.6 A) AEK7075 Not used
P11-10 Fuse(T0.8 A) Not used REK1021
P11-17 Power Transfomer DTT1204 DTT1203
P11-26 Bottom Plate DNH2689 DNH2770
P11-29 NSP Chassis DNK4518 DNK4754
Notes : ÷The numbers in the remarks column correspond to the numbers on the “ PACKING ”.
÷ For PCB ASSEMBLIES, Refer to “CONTRAST OF PCB ASSEMBLIES”.
EXPLODED VIEWS E
PACKING No.1
Sheet
3
CDJ-800MK2
5 6 7 8
1 2 3 4
A
A F MAIN ASSY
DWG1645 and DWG1622 are constructed the same except for the following :
Part No.
Mark Symbol and Description Remarks
DWG1622 DWG1645
C313, C317, C321 CCSRCH470J50 CCSRCH151J50
B E F AC IN ASSY
DWR1429 and DWR1430 are constructed the same except for the following :
Part No.
Mark Symbol and Description Remarks
DWR1430 DWR1429
AC Inlet 1P XKP3042 XKP3041
G F DFLB ASSY
DWG1646 and DWG1623 are constructed the same except for the following :
Part No.
Mark Symbol and Description Remarks
DWG1623 DWG1646
R573, R574, R575 RS1/16S561J RS1/16S271J
4
CDJ-800MK2
1 2 3 4