Professional Documents
Culture Documents
UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION References 1. Client Drawing DET-1 2. AISC 360-05 Specification for structural steel buildings 3. AISC LRFD Manual 1999 4. DNV 2.7-1 Std. for Certification, Offshore containers 5. Load analysis from Client 6. W-shapes dimensions to ASTM A6M Padeye dimensions: Min distance from pinhole to edge, y-direction, a = Min distance from pinhole to edge, x-direction, b = Pinhole diameter, dh = Pin diameter, dpin = Padeye plate thickness, t = Padeye width, w = Padeye effective outer distance, ro = Cheek plate diameter, dc = Cheek plate thickness, tc = Distance from fixed edge to pinhole centre, h1 = Loading:
OUTPUT
mm mm mm mm
mm mm mm mm mm 152.4 mm
Ref 5
Angle = Angle = Sling force RS = Horizontal component (x-direction) RSx = Vertical component (y-direction) RSy =
Rs=45kN Rsy=45kN a=77
r0=102
deg rad kN kN kN
t=20
Rsx=0.1kN
tc=0
6mmE60xx
UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION Padeye material Select grade of padeye steel Yield strength, Fy Ultimate tensile strength, Fu GEOMETRIC CHECKS
OUTPUT
b eff = 2t+16mm b 2t+16= Check for w 2b eff + d 2b eff + d = 162.8 mm Check forw 2b eff + d a 1.33b eff 1.33b eff = 74.5 mm Check for a 1.33b eff CODE CHECKS Tension on Net effective area General formula P n = 2tb eff F u 2tb eff F u = Design strength in tension = Pn = Design strength in tension, Pn = Check against Rs Check against Rsx Check against Rsy 0.75 672.0 45.0 0.1 45.0 [unitless] kN kN kN kN 896.0 kN
OK OK
OK
Shear on the effective area General formula P n = 0.6A sf F u Design strength in shear = Pn =
a+dh/2 y b+dh/2 x
0.75 [unitless]
y-axis
x-axis
UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION Check shear due to R sy For the R sy component, A sf = 2 [t(a+d h /2) + 2yt c ] = where y = [(d c 2 -d h 2) /4] = P ny = 0.6A sf F u = Pny = Check against actual Rsy Check shear due to R sx For the R sx component, A sf = 2 [t(b+d h /2) + 2xt c ] = where x = [(d c 2 -(d h 2 /2)] = P nx = 0.6A sf F u = Pnx = Check against actual Rsx
OUTPUT
mm2 mm kN kN kN
Bearing on projected pin area General formula (assuming milled, drilled, reamed or bored holes) R n = 1.8F y A pb Design strength in bearing = Rn = 0.75 [unitless]
y-axis
x-axis
Check bearing (both axes are the same) Projected bearing area (same either axis), A pb = d pin (t+2t c ) = 1.8F y A pb = Design strength in bearing, Rn = Check against Rsx Check against Rsy
Ref 3 Clause D1 (a) Eqn D1-1
mm2 kN kN kN kN
Yield in gross section General formula Pn = FyAg Where A g = Gross cross-sectional area through padeye in the direction of the force Design strength in yield = tPn t = 0.90 [unitless]
UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION
OUTPUT
x-axis
A gy = 2(tb+2t c [(d c -d h )/2]) P ny = F y A gy = Design strength in yield, tPny = Check against Rsy Check gross tension due to R sx A gx = at+(h 1 t-d h /2)+2t c [(d c -d h )/2]) P nx = F y A gx = Design strength in yield, tPnx = Check against Rsx BENDING CHECKS Bending due to R sx (about Z-Z axis) Lever arm to Rsx component, h1 = Moment Mx = Moment of inertia for padeye (bd3/12), Izz = Bending stress, = WELDING CHECKS Select welding electrode strength design strength of fillet weld, pw = Select nominal fillet weld size, a = Use the directional method as per BS5950 Cl 6.8.7.3 Check longitudinal weld shear capacity P L (in direction of x-axis) PL = pwa Longitudinal weld capacity per unit length, P L = Total length of weld, 2w = Total longitudinal weld shear capacity, P L = Check against R sx =
mm2 kN kN kN
mm2 kN kN kN
UNITED ENGINEERING SERVICES LTD. PETROTRIN Precast concrete foundation pads Lifting lug design checks Pipe Supports DESCRIPTION Check transverse weld shear capacity P T (in direction of y-axis) P T = KP L K = 1.25 [1.5/(1+cos 2 )] = angle between vertical and throat of weld = = K= Transverse weld capacity per unit length, P T = Total length of weld, 2w = Total transverse weld shear capacity, P T = Check against R sy = Unity check on transverse and longitudinal capacity (R SX /P L ) 2 +(R SY /P T ) 2 1 (R SX /P L ) 2 = (R SY /P T ) 2 = 2 (R SX /P L ) +(R SY /P T ) = ADDITIONAL CODE CHECKS TO DNV 2.7-1 (if required) Tear-out stress
OUTPUT
Ref 4 Appx D3
Using this l l ti terminology U i thi calculation t i l DNV Code [R e ] = min. yield stress of padeye material = [F y ] this calculation DNV code [RSL] = sling load (factored) = [Rs] this calculation DNV code [H] = centre of hole to min. outer edge = [r 0 ] this calculation Fy 3RS/(2r0t-dht) 3RS/(2r0t-dht) = Fy =
* Note: cheek thickness not allowed by DNV 2.7-1 as part of this calculation
Contact stress
Ref 4 Appx D3
General formula from DNV R e 23.7 (R SL /d h t) Using this calculation terminology as above Total thickness at contact area is (padeye thickness + 2Xcheek thickness) Fy 23.7(RS/dh[t+2tc]) 23.7(RS/dh[t+tc]) = Fy =
Shackle pin diameter General formula from DNV d pin 94% d h dpin = 0.94dh = 48.3 mm 47.8 mm
OK in DNV pin diameter