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BATCH RECORD ISSUANCE Issued By: _____________________________________________________________________________________________ Print Name Signature Date
Printed Name
Signature
Initials
Title
Operation of XXXX conductivity meter in the Manufacturing Areas..
Item Description
15mL Polypropylene Conical tubes 4. RAW MATERIAL AND COMPONENTS:
Part Number
60505
Amount Required
As Required
Verify that the correct materials are provided. Attach Materials Management kit label to the batch record.
Material Description
10 XXXX Filter
Part Number
10073
Storage Condition
15 - 30C
Amount Required
1.
Verified By
5. EQUIPMENT: Record the Serial or ID Number and the calibration due date of the equipment needed to perform the procedure.
Equipment Name
Recorded By/Date
Verified By/Date
6. PROCEDURE: NOTE: For Development sample handling information refer to TP-BDS12-0003-0101 For QC sample handling information refer to TP-BDS12-0003-0102 Consult Supervisor for Out-of-Range, Program Issues, and Development Labels
Step # 6.1
6.1.1
Data Entry
WFI Flush Date WFI Flush Time WFI Fill Date
6.1.2
WFI Fill Time 50L Carboy Autoclave Run # 50L Carboy Use By Date
6.1.3 Verify 250L process tank has been CIPed 6.1.4 Standardize and Install Rosemont pH probe (MFG-2276)
CIP Date CIP Time Standardization Date # Of Vol. Per # Of Vol. Per Temp Sample Samples Sample Samples Sample (C) Needed (mL) Taken (mL) Endo. 2-8 2-8 -10 -10 -10
6.2
Sample Load as Follows 6.2.1 Note: 15ml PET tube for endo
6.3
Step #
Operational Description
Data Entry
NOTES If a program cannot be used, run 6.3.1 manually per Program Guide. (Appendix A) 6.3.2 Record from the column logbook Column Volume Skid Cleaning Date 6.3.3 Record from the chrom. skid logbook *Note: If > 30 days, re-clean per TCP-2311 & record date L
6.3.4 Run WFI Flush program 6.3.5 Install Filter (10073) housing on skid
Disconnect (TCP-2310) WFI 6.3.6 Inlet Cleaning Manifold Outlet Cleaning Manifold Column Manifold Connect 6.3.7 (TCP-2310) *Note: Check boxes as completed
Buffer xxx Buffer xxx Buffer xxx Buffer xxx Buffer xxx
Step #
Operational Description
Data Entry
Outlet 1: 50L Carboy Label as Pre-Elution, LN, Init/Date Outlet 2: 250L Tank with no foam diptube Label as Elution, LN, Init/Date Column Top: Top of Column Column Bottom: Bottom of Column
6.3.8 6.3.9 6.3.10 6.3.11 Calculate the Following Run XXXX System Prime program (Appendix A) Run XXXX Pre-Cycle program (Appendix A) Record from Upstream (TP-BDS12-xxxx-xxxx) Bior. Vol. (L) X Raw Column Capacity: Col Vol. (L) X Raw Amount of TRM-1 (g) / Raw = Number of Cycles Needed: Col Cap. (g) # of Cycles # of Cycles (Round UP) Resin Cap. (g/L) = X.x Col Cap. (g) Raw TRM-1 Concentration Amount of TRM-1 in Load: Bior. Conc. (g/L) = X.xx Amount of X (g) g/L
Step #
Operational Description
X.xx
Data Entry
X.x WFI Flush Vol. (L) Raw Volume to Load for Each Cycle: Bior. Vol. (L) + Raw
Filter (10725) to Skid Bubble Trap Tee to Filter (10725) Pressure Gauge to Tee Load Tubing to Tee Thread Tubing through Load Pump Y-tubing set (60285) to Load Tubing Load Bags to Y-tubing set
6.4
Cycle Process
NOTES Repeat steps 6.4.1 thru 6.4.14 for all cycles needed. Record required information in Section 6.5 Cycle Data Table 6.4.1 (CDT) for all cycles run start at Table 1. N/A any cycles not needed. If a program cannot be used, run manually per Program Guide. (Appendix A)
Step #
Operational Description
Run XXXXXX Process (Appendix A)
Data Entry
6.4.2 Enter variables as they are displayed on OIT Load Volume 6.3.11 File name add cycle # 6.4.3 Record Filename on CDT(1) Take Sample of Buffer (OPE-2258 & OPE-1434) 6.4.4 Buffer xxxxxxx 2 x ~25ml Record pH and Cond. on CDT (2) Take Column Effluent Sample (OPE-2258 & OPE-1434) Note: Post Equilibration 6.4.5 2 x ~25mL Record pH and Cond. on CDT (3) Record Buffer Used Vol. On CDT (4) Confirm Zero UV 6.4.6 (TCP-2310) Record on CDT (5) Load Column Open Bubble Trap Hand Valve 6.4.7 Note: Change filter (10725) if pressure > 30 psig Record Load Volume on CDT (6) 6.4.8 Wash Column Close Bubble Trap Hand Valve
Step #
Operational Description
Data Entry
Elute Column (TCP-2310) 6.4.9 (Follow in Order) Switch to Outlet 1 (Elut < 0.XAU) Switch to Outlet 2 (Elut 0.X AU) Switch to Waste (Elut 0.X AU) Perform Elut. Vol. Calc. on CDT (7) Take Elution Sample (OPE-1434) Turn on tank agitator, mix for at least 3 minutes (avoid foaming) 6.4.10 Record mixing Speed on CDT (8) Record mixing Time on CDT (9) 1 x ~20mL Record pH on CDT (10) Adjust pH If pH < X.x 6.4.11 Adjust pH to X with Tris-base Record Volume used on CDT (11) Take Sample (OPE-1434) 6.4.12 1 x ~20mL Record pH on CDT (12) 6.4.13 Strip Column Print Chromatogram & Event Log (14) Label as: 6.4.14 XXXXXX Purification Include: Cycle #, LN, Initials & Date
CYCLE 1
Parameters File Name Buffer pH Buffer Cond Equil. pH Equil. Cond Equil Range Met?
Data Entry
Units
mS/cm YES End Start YES L End Start = Total L Hz/Rpm Start End = Total L
(4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)
Equil. Buffer Vol Zero UV1? Load Volume ElutionA (Event Log) Mixing Speed Mixing Time Initial Pool pH Vol. of Tris-baseB Adjusted Pool pH Adj. Pool Vol (A+B) Chrom. Printed
L YES
CYCLE 2
Parameters File Name Buffer pH Buffer Cond Equil. pH Equil. Cond Equil Range Met?
Data Entry
Units
mS/cm YES End Start YES L End Start = Total L Hz/Rpm Start End = Total L
(4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)
Equil. Buffer Vol Zero UV1? Load Volume ElutionA (Event Log) Mixing Speed Mixing Time Initial Pool pH Vol. of Tris-baseB Adjusted Pool pH Adj. Pool Vol (A+B) Chrom. Printed
L YES
CYCLE 3
Parameters File Name Buffer pH Buffer Cond Equil. pH Equil. Cond Equil Range Met?
Data Entry
Units
mS/cm YES End Start YES L End Start = Total L Hz/Rpm Start End = Total L
(4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)
Equil. Buffer Vol Zero UV1? Load Volume ElutionA (Event Log) Mixing Speed Mixing Time Initial Pool pH Vol. of Tris-baseB Adjusted Pool pH Adj. Pool Vol (A+B) Chrom. Printed
L YES
CYCLE 4
Parameters File Name Buffer pH Buffer Cond Equil. pH Equil. Cond Equil Range Met?
Data Entry
Units
mS/cm YES End Start YES L End Start = Total L Hz/Rpm Start End = Total L
(4) (5) (6) (7) (8) (9) (10) (11) (12) (13) (14)
Equil. Buffer Vol Zero UV1? Load Volume ElutionA (Event Log) Mixing Speed Mixing Time Initial Pool pH Vol. of Tris-baseB Adjusted Pool pH Adj. Pool Vol (A+B) Chrom. Printed
L YES
Step # 6.6
Data Entry
6.6.1
6.6.2
6.7
6.7.1
Viral Inactivation
Calculate Total Adjusted Pool Volume: Total Pool Volume: Cycle Cycle 1 2 + + Note: From Cycle Data Table 6.5 (13) Cycle 3 Cycle 4 Total (L) =
Mixing Speed 6.7.2 Turn on tank agitator, mix for at least 3 minutes (avoid foaming) Mixing Start Time Sampling Start Time Sample 6.7.3 Sample XXXX Pool as Follows Develop A280 6.7.4 XXXX Pool Sample Initial pH # Of Samples Needed Vol. Per Sample (mL) # Of Samples Taken Vol. Per Sample (mL) Temp (C) -10 2-8
Step #
Operational Description
(OPE-2258 & OPE-1434) Take 1 x ~15mL sample Record pH and Cond. Viral Inactivation (OPE-2258 & OPE-1434) Lower pH to X.x with Buffer xxx Take 1 x ~20mL sample Record pH and Cond. Hold at pH X.xx for X minutes pH Neutralization (OPE-1434) Raise pH X with Tris-Base Take 1 x ~20mL sample Record pH Stop tank agitation Filtration Post Viral Inactivation Connect
Data Entry
Initial Conductivity Adjusted pH Adjusted Conductivity Vol of Buffer xxxx used Viral Inactivation Hold Start Time Viral Inactivation Hold End Time Neutralized pH mS/ cm L
Verified By/Date
6.7.5
6.7.6
6.8
6.8.1
Tank bottom outlet to tubing spool piece Other end of spool piece to filter (10847) Other end of filter (10847) to KA3 filter on bag (10715) Position bag in 200L BPC
Step #
Operational Description
Filter and Transfer NOTES Transfer by pressure or pump Check boxes as completed If By Pressure
Data Entry
Pressurize tank to 10 5 psig Open tank bottom outlet Purge air from filters (10847 and KA3 on 10715)
Tank Pressure If By Pump Psig
6.8.2
Thread tubing through pump Open tank bottom outlet Process at 2-7L/min Purge air from filters (10847 and KA3 on 10715)
Pump Speed Sample 6.8.3 Take Viral Inactivated Samples Develop Develop A280 6.8.4 Store material at RT can store 4 days Storage Start Date Storage Start Time # Of Vol. Per # Of Samples Sample Samples Needed (mL) Taken L/min Vol. Per Sample (mL) Temp (C) -10 -10 2-8
Step #
6.8.5
Operational Description
Determine XXXXXX Concentration (TMC-2358) Record on TP-BDS12-0003-0180 Batch Record Complete Proceed to TP-BDS12-0003-0120
Data Entry
6.8.6
Step #
A.1.1
Step Name
Prime Inlets Prime BT & Filter Prime Top of Column
Flow Rate
X L/hr
Gradient (%B)
100 0 0 0 0
BT
Bypass
Filter
Bypass
Column
Bypass
Outlet
Waste
Volume
XL each XL
X L/hr
Inline
Inline
Bypass
Waste
Open Column Top Bypass Valve X L/hr 0 1 4/5 Inline Inline Downflo w Waste XL
Step #
A.2.1
Step Name
Pre-Cycle
Flow Rate
247 25 L/hr
Gradient (%B)
0 0 0 100
BT
Inline
Filter
Inline
Column
Downflo w
Outlet
Waste
Volume
XCV each
Step #
A.3.1 A.3.2 A.3.3 A.3.4 A.3.5 A.3.6 A.3.7
Step Name
Equilibrate Load Wash Pre-Elution Elution Strip Storage
Flow Rate
X L/hr X L/hr X L/hr X L/hr X L/hr X L/hr X L/hr
Gradient (%B)
0
BT
Inline Inline Inline Inline Inline Inline Inline
Filter
Inline Inline Inline Inline Inline Inline Inline
Column
Downflo w Downflo w Downflo w Downflo w Downflo w Downflo w Downflo w
Outlet
Waste Waste Waste 1 2 Waste Waste
Volume
XCV Load (Variable) XCV XCV XCV XCV XCV
P202 External Load Pump 0 0 0 100 100 2 3 3 4 5 4/5 4/5 4/5 S/1/2/3 S/1/2/3