Professional Documents
Culture Documents
Division Section
Part 1: General
Summary
This section specifies the basic material requirements and methods for mechanical installations. The mechanical works shall comply with all requirements of this section unless otherwise stated in other mechanical sections.
1 01 01 Section Includes
01.0 Basic mechanical requirements. 02.0 Definitions. 03.0 Pipes and fittings. 04.0 Valves. 05.0 Piping specialities. 6.0 Meters and gauges. 7.0 Piping supports and hangers 08.0 Pumps. 09.0 Motors. 10.0 Vibration control. 11.0 Mechanical identification.
1 01 02 Products Delivered But not Installed 1 01 03 Products Installed But not Delivered 1 01 04 Related Sections
Div. 1 Sections relevant to work of this section 03300 Cast in-place concrete Div. 16 Sections relevant to work of this section
1 02
References
1 02 01 Applicable Standards
1 02 01 01 Saudi Arabian Standards
SASO 236: 95 Clay Pipes for Draining Sewage and Water
ASTM A 36/A 36M: 01 ASTM A 47/A 47M: 99 ASTM A 53 /M: 01 ASTM A 74: 98 ASTM A 106: 99 ASTM A 126: 95 ASTM A 135: 01 ASTM A 183: 98 ASTM A 270: 01 ASTM A 312/A 312M: 01 ASTM A 518/A 518M: 99 ASTM A 519: 96 ASTM A 536: 84 ASTM A 641/A 641M: 98 ASTM A 671: 96 ASTM A 672: 96
ASTM B 62: 93 ASTM B 88: 99 ASTM B 280: 99 ASTM B 306: 99 ASTM C 12: 01 ASTM C 14: 99 ASTM C 76: 00 ASTM C 206: 48 ASTM C 443: 01 ASTM C 562: 91 ASTM C 564: 97 ASTM C 599: 91 ASTM C 600: 85 ASTM C 700: 00 ASTM D 1527: 99 ASTM D 1785: 99 ASTM D 2000: 01 ASTM D 2104: 01 ASTM D 2235: 01
Standard Specification for Composition Bronze or Ounce Metal Casting Standard Specification for Seamless Copper Water Tube E (2000) Standard Specification for Seamless Copper Tube for Air Conditioning and Refrigeration Field Service E (2000 Standard Specification for Copper Drainage Tube (DWV) Standard Practice for Installing Vitrified Clay Pip Lines Standard Specification for Concrete Sewer, Storm Drain, And Culvert Pipe Standard Specification for Reinforced Concrete Culvert, Storm Drain, and Sewer Pipe Standard Specification for Finishing Hydrated Lime R (1997) Standard Specification for Joints for Circular Concrete Sewer and Culvert Pipe, Using Rubber Gaskets Standard Test Method for Moisture in a Graphite Sample R (2000) Standard Specification for Rubber Gaskets for Cast Iron Soil Pipe and Fittings Standard Specification for Conical Process Glass Pipe and Fittings E (1995) R (1995) Standard Method of Thermal Shock test on Glass Pip R (2000) Standard Specification for Vitrified Clay Pipe, Extra Strength, Standard Strength, and Perforated Standard Specification for Acrylonitrile ButadieneStyrene (ABS) Plastic Pipe, Schedules 40 and 80 Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Pipe, Schedules 40,80,and 120 Standard Classification System for Rubber Products in Automotive Applications SAE J 200 Standard Specification for Polyethylene (PE) Plastic Pipe, Schedule 40 Standard Specification for Solvent Cement for Acrylonitrile-Butadiene-Styrene (ABS) Plastic Pipe and Fitting Standard Classification for Machine-Made fiberglass Glass-Fiber- Reinforced Thermosetting Resin) Pipe Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 40 Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Pipe Fittings, Schedule 80 Standard Specification for Acrylonitrile-ButadieneStyrene (ABS) Plastic Pipe Fittings, Schedule 40 Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Piping Systems
ASTM D 2310: 01 ASTM D 2464: 99 ASTM D 2466: 01 ASTM D 2467: 01 ASTM D 2468 REV A: 96 ASTM D 2564 REV A: 96
ASTM D 2609: 00 ASTM D 2657: 97 ASTM D 2662 REV A: 96 ASTM D 2665: 01 ASTM D 2666 REV A: 96 ASTM D 2729 REV A: 96 ASTM D 2737: 01 ASTM D 2996: 01 ASTM D 3138: 95
Standard Specification for Plastic Insert Fittings for Polyethylene (PE) Plastic Pipe Standard Practice for Heat Fusion Joining of Polyolefin Pipe and Fittings Standard Specification for Polybutylene (PB) Plastic Pipe (SIDR-Pr) Based on Controlled Inside Diameter Standard Specification for Poly (Vinyl Chloride) (PVC) Plastic Drain, Waste, and Vent Pipe and Fittings Standard Specification for Polybutylenc (PB) Plastic Tubing Standard Specification for Poly (Vinyl Chloride) (PVC) Sewer Pipe and Fittings Standard Specification for Polyethylene (PE) Plastic Tubing Standard Specification for filament- Wound Fiberglass (Glass-Fiber- Reinforced Thermosetting Resin) Pipe Standard Specification for solvent Cements for Transition Joints Between Acrylonitrile- Butadiene Styrene (ABS) and Poly (Vinyl Chloride) (PVC) NonPressure Piping Components Standard Specification for Polybutylene (PB) Plastic Hot and Cold Water Distribution Systems Standard Test Method for Fire Tests of ThroughPenetration Fire Stops Standard Practice for Safe Handling of Solvent Cements, Primers, and Cleaners Used for Joining Thermoplastic Pipe and Fittings R (1999) Standard Specification for Socket- Type Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Pipe Fittings, Schedule 40 Standard Specification for Chlorinated Poly (Vinyl Chloride) (CPVC) Plastic Pipe, Schedules 40 and 80
ASTM F 438: 01
1 02 01 04 03
ANSI B16.1: 98 ANSI B16.3: 98 ANSI B16.4: 98 ANSI B16.5: 96 ANSI B16.9: 01 ANSI B16.11: 96 ANSI B16.12: 98 ANSI B16.14: 91 ANSI B16.15: 85 ANSI B16.18: 84
Wrought Copper and Copper Alloy Solder Joint Pressure Fittings Addenda A-07/09/1998 Cast Copper Alloy Solder Joint Drainage Fittings DWV Errata January 1994 Cast Copper Alloy Pipe Flanges and Flanged Fittings Classes 150, 300, 400, 600, 900, 1500 and 2500 Errata 1991 R (1998) Cast Copper Alloy Fittings for Flared Copper Tubes Wrought Steel Butt-Welding Short Elbows and Returns Wrought Copper and Wrought Copper Alloy Solder Joint Drainage Fittings DWV Malleable Iron Threaded Pipe Unions Classes 150, 250, and 300
1 02 01 04 05
ASME A13.1: 96 ASME B31.1: 01 ASME B31.9: 96 ASME B40.100: 98
ASME SEC II C SFA-5.8: 01 Specification for Filler Metals for Brazing and Braze Welding AWS
1 02 01 04 10
1 02 01 04 11
NFPA 13H: 99 NFPA 20: 99
1 02 01 04 19
AWWA C111/A21.11: 00 AWWA C150/A21.50: 96 AWWA C151/A21.51: 96 AWWA C200: 97 AWWA C206: 97 AWAW C207: 94
AWWA C300: 97 AWWA C301: 99 AWWA C600: 99 AWAW C606: 97 AWWA C900: 97
Reinforced Concrete Pressure Pipe, Steel Cylinder Type Pre-stressed Concrete Pressure Pipe, Steel Cylinder Type Erratum January 2000 Installation of Ductile Iron Water Mains and Their Appurtenances Grooved and Shouldered Joints Polyvinyl Chloride (PVC) Pressure Pipe and Fabricated Fittings, 4in. Through 12in (100 mm through 300 mm), for Water Distribution
1 02 02 Codes
ASME Boiler and Pressure Vessel Code
1 02 03 Other References
MSS SP-43: 91 Wrought Stainless Steel Butt-Welding Fittings Including Reference to Other Corrosion Resistant Materials R (2001) Class 150LW Corrosion Resistant Flanges and Cast Flanged Fittings Butterfly Valves Cast Iron Gate Valves, Flanged and Threaded Ends Gray Iron Swing Check Valves, Flanged and Threaded Ends Cast Iron Plug Valves, Flanged and Threaded Ends Bronze Gate, Globe, Angle and Check Valves Cast Iron Globe & Angle Valves Flanged and Threaded Ends Integrally Reinforced Forged Branch Outlet Fittings Socket Welding, Threaded and Butt-welding Ends Pressure Rating Standard for Y Type Strainers Water Hammer Arrester Standard Mutual Factory Research Fire Pump Flowmeter Systems
MSS SP-51: 00 MSS SP-67: 95 MSS SP-70: 98 MSS SP-71: 97 MSS SP-78: 98 MSS SP-80: 97 MSS SP-85: 94 MSS SP-97: 01 FCI 73-1: 95 PDI/PLUMB WH 201: 92 FM FM 1046: 87
1 03
Definitions
1 03 01 Technical Terms
1 03 01 01 General Terms
approve: Where used in conjunction with the Engineers response to submittals, requests, inquiries, reports and claims by the contractor, the term approved will be held to limitations of the engineers responsibilities and duties as specified in general conditions. In no case will the Engineers approval be interpreted as a release of the contractor from responsibilities to fulfil requirements of contract documents or acceptance of the work, unless otherwise provided by the requirements of the contract documents. furnish: The term furnish is used to mean supply and deliver to the project site, ready for unloading, unpacking, assembly, installation, and similar operations.
indicated: The term indicated is a cross-reference to graphic representation, notes or schedules on the drawings, to other paragraphs or schedules in the specification and similar means of recording requirements in the contract documents. install: The term install is used to describe operations at project site including the actual unloading, unpacking, assembly, erection, placing, anchoring, applying, working to dimension, finishing, cleaning and similar operations. installer: The installer is the entity(person or firm) engaged by the contractor, its subcontractor or sub subcontractor for performance of a particular element of construction at the project site, including installation, erection, and similar required operation. It is a requirement that installers are experienced in the operations they are engaged to perform. provide: The term provide means to furnish and install, complete and ready for the intended use. testing laboratories: A testing laboratory is an independent entity engaged to perform specific inspections or tests of the work, either at the project site or else where, and to report, and (if required) interpret results of those inspections or tests.
1 03 01 02 Terminology
For Terminology refer to ASHARE Terminology Manual of heating ventilating, air conditioning and Refrigeration
1 04
System Description
1 04 01 Design Requirements
1 04 01 01 Design Criteria
The contractor shall comply with all design criteria given by the Engineer and shall submit documentary proof or any other information required by the Engineer in order to prove his compliance. The contractor shall be responsible for checking thermal loads and parts of design of air conditioning works, and submitting calculations if there is any deviations.
summer design values represent the temperatures, which were equalled or exceeded only during 4 to 5 percent of the total hours during summer months.
1 04 02 Performance Requirements
1 04 02 01 Accessibility
Install equipment and materials to provide required access for servicing and maintenance. Coordinate the final location of concealed equipment and devices requiring access with final location of required access panels and doors. Allow ample space for removal of all parts that require replacements or servicing. Extend all grease fittings to an accessible location.
1 04 02 02 Rough-In
Verify final locations for rough-ins with field measurements and with the requirements of the actual equipment to be installed and connected. Refer to equipment specification in related sections
1 04 02 03 Mechanical Installations
Co-ordinate mechanical equipment and materials installation with other building components. Verify all dimensions by field measurements. Arrange for chases, slots, and openings in other building components to allow for mechanical installations. Co-ordinate the installation of required supporting devices and sleeves to be set in poured in place concrete and other structural components, as they are constructed. Sequence, co-ordinate, and integrate installations of mechanical materials and equipment for efficient flow of the work, give particular attention to large equipment requiring positioning prior to closing -in the building. Where mounting heights are not detailed or dimensioned, install mechanical services and overhead equipment to provide the maximum headroom possible. Install mechanical equipment to facilitate maintenance and repair or replacement of equipment components. As much practical, connect equipment for ease of disconnecting, with minimum of interference with other installations. Co-ordinate the installation of mechanical materials and equipment above ceiling with suspension system, light fixtures, and other installations Co-ordinate connection of mechanical systems with exterior underground and overhead utilities and services. Comply with requirements of governing regulations, franchised service companies and controlling agencies. Provide required connection for each service.
Install equipment and materials in existing structures. Upon written instructions from the Engineer, uncover and restore work to provide for Engineer observation of concealed work. Cut, remove and legally dispose of selected mechanical equipment, components, and materials as indicated, including, but not limited to removal of mechanical piping, heating units, plumbing fixtures and trim, and other mechanical items made obsolete by the new work. Protect the structure, furnishing, finishes, and adjacent materials not indicated or scheduled to be removed. Provide and maintain temporary partitions or dust barriers adequate to prevent the spread of dust and dirt to adjacent areas. Locate identify, and protect mechanical and electrical services passing through remodelling or demolition area and serving other areas required to be maintained operational. When transit services must be interrupted provide temporary services for the affected.
1 04 02 05 Cleaning
The inside of the rooftop air conditioners, ducts, plenums, Tanks and casing shall be thoroughly cleaned of all debris and blown free of all small particles of rubbish and dust and then shall be vacuum cleaned before installing outlet faces. Equipment shall be wiped clean, with all traces of oil, dust, or paint spots removed. Before any part of the piping system is tested and put into operation, the system shall be thoroughly cleaned and blown out with compressed air or city water to remove all sand, scale and dirt, and shall be flushed and drained until all foreign matter has disappeared. Temporary bypass shall be provided for all water coils to prevent flushing water from passing through the coils. Refrigerant piping shall be blown to be clear of free moisture and foreign matter with compressed air or nitrogen. This piping procedure shall be done in the presence of the Engineer and to his satisfaction. Temporary filters shall be provided for all fans that are operated during construction and new filters shall be installed after all construction dirt has been vacuum cleaned. It shall be the responsibility of the contractor to maintain the system in this clean condition until preliminary handing-over.
1 04 02 06 Painting
The contractor shall be responsible for painting all equipment, which is not factory, painted. Pipe fittings, and all metallic parts shall be painted in accordance with the relevant standards. All items shall be coated with one priming coat, one intermediate coat and one finishing coat of paint. Prior to application of the paint the base surface shall be cleaned, degreased and derusted. Any portion of the primed surfaces damaged in delivery or during construction shall be recoated. See section 09900 Painting. Colour samples for Pipe work installed within plant rooms shall be submitted for approval. Galvanized metallic finishes shall not be coated. Pipes and other metallic parts that are required to be insulated shall be protected by corrosionproof protective priming coat. Nameplates, tags, labels, stainless steel or chromium-plated items shall not be painted.
1 04 02 07 Spare Parts
The contractor shall submit to the Engineer for the approval a list of the following spare parts, which shall be ordered at the same time as the main equipment items; One set of belts and bearing for each fan, whether independent or contained in an air conditioner One spare motor of each type of motors used in the rooftop air conditioners. For each filter installed in the building, enough filtering material for one year of operation.
A complete load of refrigerant for one of the refrigeration circuits and accessories. Sufficient quantity of chemical for initial system starts up and for preventative maintenance for one year from Preliminary-Handing Over. Necessary spare parts for plumbing systems. Necessary spare parts for fire protection systems. The contractor will not be allowed to use these spare parts or tools during the years of guarantee.
1 04 02 08 Tools
The contractor shall supply and install at the locations designated by the Engineer, a complete set of tools necessary for the proper operation and maintenance of each piece of equipment supplied. including a complete set of wrenches. The tools shall be installed in a sheet metal cabinet provided with a lock.
1 04 02 10 Instruction Course
After preliminary handing-over, the contractor shall operate an instruction course for the Owners personnel assigned to the mechanical systems operation and maintenance. The course shall be delivered by one or more graduate Engineers with the assistance of an Arabic interpreter if required. The instruction manual shall be used as a textbook and the contractor shall make sure that every item has been thoroughly covered and understood.
1 05
Submittals
The attention of the contractor is drawn to the quality of the materials and equipment to be installed in the project. The contractor shall submit for approval of the Engineer the documents specified hereinafter; this shall be done as soon as practical after the award of the contract and in all case prior to any shipments to the site. Acceptance of these documents shall not relieve the contractor from his responsibility to supply adequate materials and equipment; it shall further not be construed as acceptance of the materials or equipment items proper and shall not restrict the right of the Engineer to reject equipment and materials after unsatisfactory installation or testing.
1 05 01 Product Data
The contractor shall submit to the Engineer for approval a complete list or materials and equipment to be included in the works, with the corresponding manufacturers data, catalogues and statement of conformance with these specifications. The list of materials and equipment shall be supported by sufficient descriptive materials, such as catalogues, cuts, diagrams, performance curves, charts, layout drawings, and other data published by the manufacturer, to demonstrate compliance to the specification requirement; model numbers alone will not be acceptable. The data shall also include the name and address of the nearest service and maintenance organisation that regularly stocks repair parts. Listing of items that function as part of an integrated system shall be furnished at the same time. Where materials or equipment are specified to conform to requirements of applicable standards, the contractor shall submit proof of such compliance.
Catalogues, model and serial numbers will be assumed to represent equipment complying with the project documents unless otherwise stated. Unreviewed material and equipment shall be replaced when directed, if installed prior to review by the Engineer. Provide data for: 01.0 Pumps, pump characteristic curves. 02.0 Schedule of pipe, fittings, and valves, manufacturer and catalogue number. 03.0 Specialities, valves, gauges and thermometers. 04.0 Foundations, supports, hangers, inserts. 05.0 Expansion loops, expansion joints, guides, and anchors. 06.0 Installation of all equipment. 07.0 Ventilation and air conditioning equipment, specialities and their control systems. 08.0 Fans, fan characteristic curves, fan tests. 09.0 Damper, louvers, grilles, registers, diffusers. 10.0 Wiring diagrams, control panelboards, motor starters and controls for electrically operated equipment furnished by mechanical trades. 11.0 Special products furnished by mechanical trades. 12.0 Openings, special framing and access doors. 13.0 Isolation mounting. 14.0 Pressurisation units for chilled water system. 15.0 Heating equipment, electric heaters and accessories. 16.0 Data for testing and balancing of the heating, air conditioning and ventilating system. 17.0 Installation instructions - submit manufacturers printed installation instructions for products specified to be installed in accordance with manufacturers instructions. 18.0 Data for all sanitary fixtures (dimensions, holes and foundations). 19.0 Data for fire fighting systems with all requirements and connections.
1 05 02 Shop Drawings
01.0 Shop drawings shall be submitted for all equipment and systems within the period indicated in the Project Documents. 02.0 Manufacturers model numbers, sizes and types need only be submitted as shop drawings when the basic specifications of materials and equipment are provided, unless otherwise directed by the Engineer. 03.0 Any constructions and/or design changes as a result of any approved substitutions shall be made at no additional cost. 04.0 composite shop drawings (1:50 scale) as required by the Engineer shall be provided for sections where the contractors proposed installations are at variance with contract drawings or specifications. Also, provide composite drawings for: a- Mechanical equipment rooms. b- Service shafts and suspended ceiling areas where used as service corridors. 05.0 Dimensioned layouts, elevations and sections of the following shall be indicated on composite shop drawings:
-Ductwork -Piping and valves -Raceway and cable trays -Lighting -Equipment -Connections -Access for servicing -Building construction (floor, ceiling, beams and columns) -Equipment platform. 06.0 Before submitting shop drawings and samples, material and equipment shall be checked against drawings for following: -Clearance -Connections -Accessibility -Servicing -Maintenance 07.0 Layout and composite shop drawing shall be co-ordinated with other trades and marked APPROVED FOR COORDINATION and signed by the general contractor and all subcontractors. 08.0 Shop drawings shall be submitted with: -Marked notation of any deviations and reasons for it. Such deviations shall be indicated in a conspicuous manner including component and system variations, suspended ceiling height and headroom conditions. -Manufacturers specifications including: materials, type, performance, characteristics, voltage, phase, weight and capacity. -Certified dimensional drawings or catalogues, indicating sizes, component parts and installation. -Wiring diagrams where applicable.
1 05 03 Samples
01.0 The Contractor shall submit to the Engineer, as required, samples and names of manufacturers of the materials for approval prior to ordering in accordance with the submittal procedure. 02.0 Samples of materials to be sued in the works shall be delivered to the Engineer free of charge for this approval before the work is commenced with, and shall be truly representative in all respects of the materials supplied. 03.0 All samples shall be retained until the completion of the Contract. 04.0 All materials shall be subject to testing from time to time as the Engineer may direct, and any materials that does not comply with the full details set forth in the specification or falls below the standard of the provisionally accepted materials, shall be immediately removed from the site of the works by the Contractor at the Contractors own expense. 05.0 Additional samplings and tests for materials to be developed are described in the other specification sections of division 15 or bills of Quantities and should be given special attention.
1 05 04 Quality Control
1 05 04 01 General
The contractor shall submit at the commencement of the work a Quality control method statement explaining the following 01.0 Name, Qualification of the person in charge about the quality control on site. 02.0 All procedures of quality control at construction stage at delivery and store of internal and at final stage of construction. 03.0 Written inspection or test report shall include: -Name of the testing agency or test laboratory if needed. -Complete inspection or test data. -Test result. -Interpretations. -Recommendations. 04.0 If required name and qualification of the independent agency to be employed for testing.
1 05 04 02 Test Certificate
The label or listing of the specified agency will be acceptable evidence. In lieu of the label or listing, the contractor may submit a written certificate from an approved, nationally recognised testing organisation adequately equipped and competent to perform such services, stating that the items have been tested and that the units conform to the requirements, including the methods of testing of the specified agency. Prior to delivery of any material to jobsite. The contractor shall submit to the Engineer a certificate conforming that the quality of products to be supplied by particular manufacturer or company complies with the standard as required by the project documents.
1 05 04 03 Record Drawings
Prints shall be kept in the site office as a permanent record. All deviations from the Project Documents due to site co-ordination, variation, modifications or addenda shall be recorded on such prints in coloured pencil at time of occurrence on a daily basis. Dimensions for underground utilities from permanent identifiable structural points, shall be indicated. Record drawings shall be available for the Engineers periodic inspection and shall be submitted for review with the as-built drawings.
drawings, along with marked up prints of record drawings, shall be submitted to the Engineer for acceptance.
1 05 05 02 Project Records
Not later than 30 days prior to project handover or placing the equipment into operation the contractor should submit to Engineer the following project records: 01.0 Equipment register records indicating name of equipment, exact place of installation, action code, and Engineer review comments. 02.0 Copy of any factory test certificate. Which has been submitted during delivery. 03.0 Copy of the report of any field test performed to any of the mechanical systems. 04.0 Copy of the project tender documents, specification, drawings, as-built drawings. 05.0 Copy of all record letters pertaining to contract change of scope or amendment to specification requirements.
01.0 One complete set shall be furnished at the time the test procedure is submitted and the remaining sets shall be furnished before the contract is completed. The following identification shall be inscribed on the covers: OPERATING AND MAINTENANCE INSTRUCTIONS. The name and locations of the building, the names of the contractors and the contract number shall be inscribed. The instruction shall include, but shall not be limited to the following: -System layout showing piping, valves and controls. -Approved wiring and control diagrams, with data to explain the detailed operation and control of each component. -A control sequence describing start-up, operation and shut-down -Manufacturers bulletins, cuts and descriptive data. -Parts list and recommended spare parts and parts numbers. -Equipment functions, normal operating characteristics, and limiting conditions. -Assembly, installation, alignment, adjustment, and checking instructions. -Operating instructions for startup, routine and normal operation, regulation and control, shutdown, and emergency conditions. -Lubrication and maintenance instructions. -Guide to troubleshooting. -Parts lists and predicated life of parts subject to wear. -Outline, cross section, and assembly drawings, engineering data, and wiring diagrams. -Test data and performance curves, where applicable. 02.0 The operation and maintenance manuals shall be in addition to any instructions or parts lists packed with or attached to the equipment when delivered, or which may be required by the Contractor. 03.0 Manuals and other data shall be printed in both English and Arabic on heavy, first quality paper, 210mm by 297mm with 4 hole punching. Drawing and diagrams shall be reduced to 210mm by 297mm or 297mm by 431mm. Where reduction is not practicable, larger drawings shall be folded separately and placed in envelopes which are bound into the manuals. Each envelope shall bear suitable identification on the outside.
1 05 05 03 02
Instruction Course
The contractor shall submit a complete method statement for the training course required as per sub paragraph 1 04 02 10 of this section. The submittal shall include: -Time Schedule. -On site training course. -Final test to ensure all trainees are on the level required.
1 06
Quality Assurance
-Arrangement shall be made in contractors work and time schedule to allow for testing and checking of all delivered and installed mechanical works. -Engineer shall be advised 3 days ahead of the test date. -All test and inspection shall be recorded in a daily basis & shall available for the engineer no later than 3 days after testing. -All test and inspection reports shall be arranged to be a part of handing over documents.
1 06 01 Qualifications
Contractors site Supervisor for Mechanical works shall have knowledge of referenced standards at least 10 Years of documented experience in Mechanical work, HVAC installation, piping works, Equipments installation.
1 06 02 Regulatory Requirements
In addition to all requirements as per specification for the following systems the contractor shall be responsible to verify that products and methods are meeting regulation and requirements of local codes: 01.0 Boilers and pressure vessels 02.0 Material handling Equipment 03.0 Transportation systems 04.0 Air Raid shelter equipment 05.0 LPG systems 06.0 Fire protection systems 07.0 Fuel tanks
GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia
1 06 03 Certification
Note: Specify if a third party (an authorised Agency/laboratory) should certify compliance with certain requirements (products or workmanship. 01.0 Submit factory test certificate of all pressure vessels at delivery of this items to site this certificate shall a part of inspection report. 02.0 Submit factory compliance certificate to all items and equipment at delivery of these items or equipment to site and should included in inspection report. 03.0 Submit origin certificate to all steel bars, pipes, and sheet metal.
1 06 04 Quality Control
Failure to detect any defective work or material shall not in any way prevent later rejection when the defect is discovered or shall not it obligate Engineer for final acceptance.
1 07
1 07 03 Acceptance on Site
-Damaged equipment or components of equipment or any material damaged or out of date shall not be accepted. -Adequate precautions and measures shall be taken to guard against the possibility of damage.
1 08
1 08 01 Existing Conditions
1 08 02 Environmental Requirements
1 08 02 01 Dust Control
Suing of all means necessary shall control dust caused by the contractors operation on and near work.
1 08 02 02 Pollution Control
01.0 Necessary precautions shall be taken to prevent pollution of ground with fuel, oil, chemicals or other harmful material 02.0 Gasses other than the approved ones shall not be used for testing or purging pipe system.
1 09
1 10
Special Warranty
Note: Describe special or extended warranty only (e.g. in landscaping when warranty period depends on growing, periods may be exceeding the normal warranty period).
1 11
Maintenance
1 11 01 Maintenance Service
1 11 01 01 General
As soon as any item is completed and successfully passed the final test the contractor shall be responsible to perform on regular basis the necessary maintenance as per manufacturer recommendation to keep the equipment in the high level condition.
1 11 01 02 Maintenance Period
- The period of maintenance shall mean a period specified in the contract, which starts from the preliminary handover date until the date of the final handover. In case the preliminary handover is divided, the maintenance period of each part shall star form the date of preliminary handover of that part of the work. - Execution of Repair works To the intent that the works shall of at or as soon as practicable after the expiration of the period of maintenance be delivered to the client in a generally high level of condition, accepted by the Engineer, and not less than the condition they were in at the time of the beginning of the period of maintenance, except for fair wear and tear, the contractor shall carry out any repair work, amendments, reconstruction or correction of defects as may be required in writing by the supervision engineer during the period of maintenance or at the final handover. It is understood that the maintenance work does not include repairing defects resulting from normal use of the handed over item, if such defect is not resulting from bad maintenance or execution of work.
1 11 02 Operation Service
Note: Specify if the contractor shall be obliged to run installed equipment, system (e.g. A/C system, elevators, cranes Etc. prior to provisional / final handing over.
1 11 03 Extra Material
Note: Specify if any material or equipment to be handed over by the contractor for future maintenance and repair or testing of the system.
2
2 01 2 02
Part 2: Products
Equipment Pipes and Fittings
01.0 General: 01.1 Extent of pipes and pipefitting required by this section is indicated on drawings and/or specified in other Division-15 sections. Pipes and pipefitting furnished as part of factory-fabricated Equipment, are specified as part of equipment assembly in other Division-15 sections. 01.2 Piping materials: provide pipe and tube of type, joint type, grade, size and weight (wall thickness or class) indicated for each service. Where type, grade or class is not indicated, provide proper selections as determined by Installer for installation requirements, and comply with governing regulations and industry standards. 01.3 Pipe/Tube fittings: provide factory-fabricated fittings of type, materials, grade, class and pressure rating indicated for each service and pipe size. Provide sizes and types matching pipe, tube, and valve or equipment connection in each case. Where not otherwise indicated, comply with governing regulations and industry standards for selections, ad with pipe manufacturers recommendations where applicable.
2 02 01 01 01
ASTM A 53 or ASTM A 106.
2 02 01 01 02
ASTM A 53 or ASTM A 120.
2 02 01 01 03
2 02 01 01 04
ASTM A 53 or ASTM A 120.
2 02 01 01 05
ASTM A 135.
2 02 01 01 06
ASTM A 671; for low pressure and temperature, ASTM A 672; for high pressure and moderate temperature and ASTM A 641; for high pressure and high temperature.
2 02 01 01 07
ASTM A 312; Grade TP 304; for high temperature and general corrosive services.
2 02 01 01 08
ASTM A 270; finish number 80.
2 02 01 01 09
2 02 01 01 10
2 02 01 01 11
ANSI B16.1, including bolting.
2 02 01 01 12
ANSI B16.4.
2 02 01 01 13
2 02 01 01 14
ANSI B16.39; selected by for proper piping fabrication and service requirements, including style, end connections, and metal-to-metal seats (iron, bronze or brass); plain or galvanized as indicated.
2 02 01 01 15
ANSI B16.14.
2 02 01 01 16
Steel Flanges/Fittings
2 02 01 01 17
AWWA C 207.
2 02 01 01 18
2 02 01 01 19
ANSI B16.11, except MSS SP-97 for threaded reducer inserts; rated to match schedule of connected pipe.
2 02 01 01 20
ANSI B16.9, except ANSI B16.28 for short-radius elbows and returns; rated to match connected pipe.
2 02 01 01 21
ASTM A 714.
2 02 01 01 22
MSS SP-43.
2 02 01 01 23
ANSI B16.12.
2 02 01 01 24
Except as otherwise indicated, provide type as determined by Installer to comply with installation requirements.
2 02 01 01 25
Pipe Nipples
Shall be fabricated form same pipes as used for connected pipe. Do not use less than schedule 80 pipe where length remaining unthreaded is less than 25 mm (1inch), and where pipe size is less than 25 mm (1inch), and do not thread nipples full length.
2 02 01 02 01
Copper Tubes
ASTM B 88; type (wall thickness) as indicated for each service; hard-drawn temper, except as otherwise indicated.
2 02 01 02 02
ASTM B 306.
2 02 01 02 03
ASTM B 280.
2 02 01 02 04
ANSI B16.18.
2 02 01 02 05
ANSI B16.22.
2 02 01 02 06
ANSI B16.23.
2 02 01 02 07
ANSI B16.29.
2 02 01 02 08
2 02 01 02 09
ANSI B16.26.
2 02 01 02 10
ANSI B16.24.
2 02 01 02 11
Copper-Tube Unions
Note: Above suitable for use in plumbing, boiler feed lines, and for similar purposes. Available 3 through 300 mm (1/8 through 12 inch); Regular or extra strong weights.
2 02 01 03 02
ANSI B 16.15.
01.0 Ductile-iron pipe: AWWA C151/ A 21.51. 02.0 Cement-mortar lining for ductile-iron and grey-iron pipe and fittings for water: AWWA C104 /A 21.4. 03.0 Polyethylene encasement for gray and ductile cast-iron piping: AWWA C150/ A21.5.
2 02 01 04 02
AWWA C110.
Cast-Iron Fittings
01.0 Grey-iron fittings: AWWA C 110. 02.0 Ductile-iron fittings: AWWA C 110. 03.0 Rubber-gasket joints: AWWA C111.
2 02 01 05 03
Neoprene gasket complying with ASTM C 564 and stainless steel clamp holding band.
2 02 01 05 04
Match soil pipe units; complying with same standards ASTM A 74.
2 02 01 05 05
ASTM C 564.
Compression Gaskets
2 02 01 05 06
Provide products complying with governing regulations for use in service indicated.
According to SASO 236; strength (SS) except where extra strength (XS) indicated, with resilient gasket joints.
2 02 01 06 02
2 02 01 06 03
Match clay pipe; provide units produced by same manufacturer, complying with same standards.
ASTM C 76, Class as indicated with modified tongue-and-groove compression gasket joints complying with ASTM C443.
2 02 01 07 02
Concrete Pipe
2 02 01 07 03
Shall be designed and manufactured in accordance with standard AWWA C300. The pipe consists of steel cylinder helically wrapped with mild steel red and lined and coated with dense cement mortar and easily assembled water tight joint is provided by bell and spigot steel joint rings welded to the ends of the cylinder and sealed with a confined round rubber rings.
2 02 01 07 04
2 02 01 07 05
Match concrete pipe; provide units produced by same manufacturer, complying with same standards.
2 02 01 08 02
ASTM D 2662.
2 02 01 08 03
ASTM D 3309.
2 02 01 08 04
ASTM D 2104 Schedule 40.
2 02 01 08 05
ASTM D 1785. Schedule 40, 80.
2 02 01 08 06
AWWA C900.
2 02 01 08 07
ASTM D 2729.
2 02 01 08 08 2 02 01 08 09
ASTM F 441.
Polyvinyl Chloride Drain, Waste, and Vent Pipe (PVC) Chlorinated Polyvinyl Chloride Pipe (CPVC)
2 02 01 08 10
ASTM D 2310.
2 02 01 08 11
01.0
04.0 05.0
Solvent cement: ASTM D 2235. Solvent cement (to Join ABS to PVC): ASTM D 3138.
2 02 01 08 13
PB Fittings
2 02 01 08 15
PE Fittings
01.0 Schedule 40 socket: ASTM D 2466. 02.0 Schedule 80 socket: ASTM D 2467. 03.0 Schedule 80 threaded: ASTM D 2464. 04.0 DWV socket. 05.0 Sewer socket: ASTM D 2729. 06.0 Solvent cement: ASTM D 2564. 07.0 Solvent cement (To Join PVC TO ABS): ASTM D 3138.
2 02 01 08 16
PVC Fittings
01.0 Schedule 40 socket: ASTM F 438. 02.0 Solvent cement: ASTM D 2564.
2 02 01 09 02
ASTM D 3309
2 02 01 09 03 2 02 01 09 04 2 02 01 09 05
01.0 Socket fusion: ASTM D 3309. 02.0 Compression: as recommended by manufacturer. 03.0 Mechanical-type: as recommended by manufacturer.
2 02 01 09 06
PF Fittings
2 02 01 09 07
ASTM D 2609
PVC Fittings
Cast-Iron Pipe
2 02 01 10 02
Lead Pipe
2 02 01 10 03
Provide fittings matching pipe, and with equal-or-better acid resistance, comply with same standards where applicable. Unless otherwise indicated, provide fittings produced by manufacturer of pipe, and recommended for service indicated.
2 02 02 02 Coupling Housing
01.0 Grooved mechanical type, which engages grooved or shouldered pipe ends, encasing an elastomeric gasket which bridges pipe ends to create. Cast in two or more parts, secure together during assembly with nuts and bolts. 02.0 Permit degree of contraction and expansion as specified in manufacturers latest published literature. 03.0 Coupling housing shall be of the follows: 03.1 Malleable iron. 03.2 Ductile iron conforms to ASTM A 536. 04.0 Gaskets: mechanical grooved coupling design, pressure responsive so that internal pressure serves to increase seals tightness, constructed of elastomeric having properties as designated by ASTM D 2000. 04.1 Water services: EDPM Grade E, with green colour-code identification. 04.2 Other services: as recommended by Manufacturer. 05.0 Bolts and nuts. 05.1 Heat-treated carbon steel. 05.2 In exposed locations tamper resistant nuts shall be used. 06.0 Fittings: grooved or shouldered end design to accept grooved mechanical couplings. 06.1 Malleable iron. 06.2 Ductile iron. 07.0 Grooves: conform to the following: 07.1 Standard steel: square cut.
07.2 Lightweight steel: roll grooved. 07.3 Cast iron: radius cut grooved, AWWA C 606.
2 02 03 02 Soldering Materials
Except as otherwise indicated, provide soldering materials as determined by Installer to comply with installation requirements. 01.0 Tin-Lead solder: ASTM B 32, Grade 50A, For copper drainage piping. 02.0 Tin-Lead solder: ASTM B 32, Grade 95 TA. 03.0 Silver-Lead solder: ASTM B 32, Grade 96 TS.
2 02 03 04 Brazing Materials
Except as otherwise indicated, provide brazing materials as determined by Installer to comply with installation requirements. Comply with ASME Section II C SFA 5.8 for brazing filler metal materials.
2 02 03 07 02
02.0 Materials:
Flange Adapters
01.0 According to ISO/161/1. 02.1 Up to 150mm diameter Body: ductile iron, grey cast iron. Gland ring: malleable cast iron, ductile iron. 02.2 Above 150mm to 350mm diameter Body: grey cast iron, ductile iron. Gland ring: rolled steel or ductile. 02.3 Above 350mm diameter Body: mild steel or ductile iron. Gland ring: rolled steel a ductile iron.
2 02 03 07 03
01.0 Elastomeric gasket: EPDM. 02.0 Flange gasket: EPDM. 03.0 Fasteners (Screws): BI chrome plated, electrogalvanized steel or stainless steel. 04.0 Protective coating: fusion bonded epoxy average thickness 250 microns.
2 02 04 Valves
01.0 Description of work: valves specified in this section include general duty valves commons to most piping systems, special purpose valves are specified in individual piping system specifications. 02.0 General: comply with ASME B 31.9 for building services piping and ASME B 31.1 for power piping. 03.0 Valve design: valves shall have rising stem or rising outside screw and yoke stems; except, non-rising stem valves may be used where headroom prevents full extension of rising stems. 04.0 Pressure and temperature ratings: as scheduled and required to suit system pressure and temperatures. 05.0 Sizes: unless otherwise indicated, provide valves of same size as upstream pipe size. 06.0 Operators: 06.1 Hand wheels fastened to valve stem, for other than quarter turn. 06.2 Lever handle on quarter-turn valves 150 mm and smaller, except for plug valves. Provide one wrench for every 10 plug valves. 06.3 Chain-wheel operators for valves, 65 mm and larger install 10mm or higher above finished floor elevation. Extend chains to an elevation of 1500 mm above finished floor elevation. 06.4 Gear drive operators on quarter-turn valves 200 mm and larger. 07.0 Extended stem: where insulation is indicated or specified, provide extended stems arranged to receive insulation.
2 02 04 01 Gate Valves
1.0 Gate valves 50 mm and smaller 01.1 MSS SP-80; Class 125, body and bonnet of ASTM B 62 cast bronze, threaded or solder ends, solid disc, copper-silicon alloy stem, brass packing gland, Teflon impregnated packing, and malleable iron hand wheel. Class 150 valves meeting the above shall be used where pressure requires. 01.2 MSS SP-80; Class 150, body and union bonnet of ASTM B 62 cast bronze, threaded or solder ends, solid disc, copper-silicon alloy stem, brass packing gland, Teflon impregnated packing and malleable iron hand wheel. Do not use solder end valves for hot water heating or steam piping. 02.0.Gate valves 65 mm and larger MSS SP-70; Class 125 iron body, bronze mounted, with body and bonnet conforming to ASTM A 126 Class B, flanged ends, and Teflon impregnated packing and two-piece backing gland assembly.
2 02 04 02 Ball Valves
01.0 Ball valves 25 mm and smaller Rated for 1034 K Pascal (150 psi) saturated steam pressure, 2758 K Pascal (400 psi) WOG pressure; 2-piece construction, bronze body conforming to ASTM B 62, standard (or regular) port, chrome-plated brass ball, replaceable Teflon seats and seals, blowout proof stem, and vinyl-covered steel handle. Provide
GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia
solder ends for condenser water, chilled water, and domestic hot and cold water service; threaded ends for heating water and low pressure steam. 2.0 Ball Valve 32 mm to 50 mm Rated for 1034 K Pascal (150 psi) saturated steam pressure, 2758 K Pascal (400 psi) WOG pressure; 3-piece construction, bronze body conforming to ASTM B 62, conventional port, chrome-plated brass ball, replaceable Teflon seals, blowout proof stem, and vinyl-covered steel handle. Provide solder ends for condenser water, chilled water, and domestic hot and cold water service; threaded ends for heating water and low pressure steam.
2 02 04 03 Plug Valves
01.0 Plug valves 50mm and smaller 1034 K Pascal (150psi) WOG, bronze body, straightway pattern, square head, and threaded ends. 02.0 Plug valves-65mm Inch and Larger MSS SP-78; 1207 K Pascal (175psi), lubricated plug type, semi-steel body, single gland, wrench operated, and flanged ends.
2 02 04 04 Globe Valves
01.0 Globe valves 50 mm and Smaller 01.1 MSS SP-80; Class 125, body and screwed bonnet of ASTM B 62 cast bronze, threaded or solder ends, brass or replaceable composition disc, copper-silicon alloy stem, brass packing gland, Teflon impregnated packing, and malleable iron hand wheel. Class 150 valves meeting the above shall be used where pressure requires. 01.2 MSS SP-80; Class 150, body and union bonnet of ASTM B 62 cast bronze, threaded ends, brass or replaceable composition disc, copper-silicon alloy stem, brass packing gland, Teflon impregnated packing and malleable iron hand wheel. 02.0 Glove valves 65 mm and Larger MSS SP-85; Class 125 iron body and bolted bonnet conforming to ASTM A 126, Class B; outside screw and yoke, bronze mounted, flanged ends, and Teflon impregnated. Packing and two-pieces gland assembly.
2 02 04 05 Butterfly Valves
01.0 Butterfly valves 65 mm and Larger MSS SP-67; 1379 K Pascal (200 psi), cast iron body conforming to ASTM A 126, Class B. Valves shall have field replaceable EPDM sleeve, with nickel-plated ductile iron disc (except valves installed in condenser water piping which shall have aluminium bronze disc), stainless steel stem, and EPDM O-ring stem seals. Sizes 150 through 200 mm (6 through 8 inches) shall have lever operators with locks, and sizes 200 through 600 mm (8 through 24 inch) shall have gear operators with position indicator. Valves on dead end service or requiring additional body strength shall be lug-wafer type, drilled and tapped.
2 02 04 06 Check Valves
01.0 Swing check valves 50mm and smaller 01.1 MSS SP-80; Class 125, cast bronze body and cap conforming to ASTM B 62, horizontal swing, Y-pattern, with a bronze disc, and having threaded or solder ends. 01.2 MSS SP-80; Class 150, cast bronze body and cap conforming to ASTM B 62, horizontal swing, Y-pattern, with a bronze disc, and having threaded ends 02.0 Swing check valves 65 mm and larger
MSS SP-71; Class 125 (Class 175 FM approved for fire protection piping systems), cast iron body and bolted cap conforming to ASTM A 126, Class B; horizontal swing with a bronze disc or cast iron disc with bronze disc ring, and flanged ends. 03.0 Wafer check valves Class 250, cast iron body, replaceable lapped bronze seat, lapped and balanced twin bronze flappers and stainless steel trim. Valve shall be designed to open and close at approximately one-foot differential pressure. Twin flappers shall be loaded with a stainless steel torsion spring to minimise flapper drag and assure even non-slam checking action. 04.0 Lift check valves 50 mm and smaller Class 125, cast bronze body and cap conforming to ASTM B 62, horizontal or angle pattern, lift type valve, with stainless spring, bronze disc holder with renewable Teflon disc, and threaded ends.
2 02 05 Piping Specialities
2 02 05 01 Pipe Escutcheons
Provide pipe escutcheons with inside diameter closely fitting pipe outside diameter, or outside of pipe insulation where pipe is insulated. Select outside diameter of insulation where pipe is insulated. Select outside diameter of escutcheon to completely cover pipe penetration hole in floors, walls, or ceilings; and pipe sleeve extension, if any. Furnish pipe escutcheons with nickel or chrome finish for occupied areas, prime paint finish for unoccupied areas.
2 02 05 01 01
Shall be for waterproof floors, and areas where water and condensation can be expected to accumulate, provide cast brass or sheet brass escutcheons, solid or split hinged.
2 02 05 01 02
Provide sheet steel escutcheons, solid or split hinged. Install pipe escutcheons on each pipe penetration through floors, walls, partitions, and ceilings where penetration is exposed to view; and on exterior of building. Secure escutcheon to pipe or insulation so escutcheon covers penetration hole, and is flush with adjoining surface.
Comply with FCI 73-1. Provide strainers full line size of connecting piping, with ends matching piping system materials. Select strainers for 862 K Pascal (125 psi) working pressure, with Type 304 stainless steel screens, with 36 perforations per square centimetre, 1.2mm diameter each.
2 02 05 02 02
01.0 Provide strainers full line size of connecting piping, with ends matching piping system materials. Select strainers for 1724 K Pascal (250 psi) working pressure, with Type 304 stainless steel screens, with 36 perforations per square centimetre, 1.2mm diameter each. 02.0 Threaded ends, 50 mm and smaller: cast-iron body, screwed screen retainer with centred blowdown fitted with pipe plug. 03.0 Flanged ends, 65 mm and larger: cast-iron body, bolted screen retainer with offcentre blowdown fitted with pipe plug. 04.0 Butt-welded ends, 65mm and larger: schedule 40 cast carbon steel body, bolted screenretainer with off-centre blowdown fitted with pipe plug.
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05.0 Grooved ends, 65mm and larger: tee pattern, ductile-iron or malleable-iron body and access end caps, access coupling with EDPM gasket.
2 02 05 04 Dielectric Unions
Provide standard products recommended by manufacturer for use in service indicated which effectively, isolate ferrous from non-ferrous piping (electrical conductance), prevent galvanic action, and stop corrosion.
Provide drip pans fabricated from corrosion-resistant sheet metal with watertight joints, and with edges turned up 65mm. Reinforce top, either by structural angles or by rolling top over 6mm steel rod. Provide hole, gasket, and flange at low point for watertight joint and 25mm drain line connections.
2 02 05 08 02
Pipe Sleeves
Provide pipe sleeves of one of the following: 01.0 Sheet- Metal: shall be fabricated from galvanized sheet metal; round tube closed with snap-lock joint, welded spiral seams, or welded longitudinal joint. Fabricate form the following gages: 75 mm (3 inches) and smaller, 20 gauge, 100 to 150 mm (4 to 6 inches), 16 gauge, and over 150 mm (6 inches), 14 gauge. 02.0 Steel pipe: shall be fabricated from Schedule 40 galvanized steel pipes; remove burrs. 03.0 Iron pipe: shall be fabricated from cast-iron or ductile-iron pipe; remove burrs. 04.0 Plastic pipe: shall be fabricated from Schedule 80 PVC plastic pipes; remove burrs.
2 02 05 09 Sleeve Seals
Provide sleeve seals for sleeves located in foundation walls below grade, or in exterior walls, of one of the following: 01.0 02.0 03.0 Lead and Oakum: caulked between sleeve and pipe. Mechanical sleeve seals: Installed between sleeve and pipe. Install sleeve seals in accordance with the following: 03.1 Lead and Oakum: fill and pack annular space between sleeve and pipe with oakum, caulk with lead, on both sides.
03.0 Tubing: bronze double braided armor over copper capillary, length to suit installation. 04.0 Bulb: copper with separable socket for liquids, averaging element for air. 05.0 Accuracy: one scale division. 06.0 Range: Hot water: 0 -115 C (30 - 240F). Chilled water: 0 - 85C (30 - 180 F). Air: 0 - 85C (30 - 180F).
2 02 06 04 Insertion Thermometers
01.0 Type: Bi-metal, stainless steel case and stem, 25 mm (1inch) diameter dial, dust and leak proof, 3 mm (1/8 inch) diameter stem with nominal length of 125 mm (5 inches) 02.0 Accuracy: 0.5 % of dial range. 03.0 Rang: Hot water: 10 -110 C. Chilled Water: -10 - 110 C. 04.0 Well Provide thermometer wells constructed of brass or stainless steel, pressure rated to match piping system design pressure. Provide 50 mm (2 inches) extension for insulated piping. Provide cap nut with chain fastened permanently to thermometer well.
2 02 06 06 Pressure Gauges
01.0 General: provide pressure gauges of materials, capacities, and ranges indicated, designed and constructed for use in service indicated. 02.0 Type: general use, 1% accuracy, ANSI B 40.1 Grade A, phosphor bronze Borden type, bottom connection. 03.0 Case: drawn steel or brass, glass lens, 113 mm (4 inches) diameter. 04.0 Connector: brass with male NPT. Provide protective siphon when used for steam service. 05.0 Scale: white coated aluminium, with permanently etched markings. Rang: conform to the following: Vacuum: 750mm Hg - 103 K Pascal (15 psi) Water: 0 690 K Pascal (100 psi) Steam: 0 1379 K Pascal (200 psi)
02.0 Syphon: 6mm Straight coil constructed of brass tubing with 6mm male NPT on each end. 03.0 Snubber: 6mm brass bushing with corrosion resistant porous metal disc. Select disc material for fluid served and pressure rating.
2 02 07
01.5 Provide trapeze hangers where several pipes can be installed parallel and at the same level and fabricate from structural steel shapes. Use roller chairs where provision for expansion is required. 01.6 Spacing shall not be farther than the closest interval required for any size pipe supported thereby, or as necessary to prevent damage or failure to the structure 01.7 When trapeze hangers are not shown, furnish shop drawings of installation where there is doubt of the structural capacity for concentrated loads. 02.0 Copper tubing support: 02.1 Hangers touching pipe. Provide copper plated hangers, split ring extension hanger. 02.2 Hangers on outside of insulation furnish same as specified for steel pipe. 03.0 Floor supports. Provide one of the following means of supporting horizontal piping from floor. 03.1 Where bottom of piping is less than 460 mm (1 foot, 6 inches) above finish floor, furnish cast iron pipe rests, with pipe nipples to suit. Fasten to floor 03.2 Where bottom of pipe is higher than 460 mm (1 foot 6, inches) above finish floor, and / or where provision for expansion is required, furnish pipe roll stands with or without vertical adjustment as required. Provide concrete piers or unistrut rack and fasten stands to piers of racks. 04.0 Wall supports: Provide one of the following means of supporting horizontal piping from wall 4.1 Furnish steel J-hook for pipe located close to wall, up to 75mm pipe
04.2 For hanger suspension with 280 kg maximum loading, furnish light welded steel bracket with hole for one rod, 19 mm diameter. 04.3 For pipe roll stand support, furnish welded steel bracket, light for 260 kg maximum loading, medium for 560 kg maximum loading, heavy for 1120 kg maximum loading.
2 02 07 03 Beam Clamps
Shall be malleable iron for 9.5-mm hanger rods, forged steel beam clamp, for hanger rod up to 38 mm.
2 02 07 04 Inserts
01.0 Furnish and set inserts in concrete forms. Provide reinforcing rods for pipe sizes over 75mm or equivalent. 02.0 Concrete inserts shall be as follows 02.1 Black malleable iron universal type for threaded connections with lateral adjustment, for pipe sizes up to 200mm. 02.2 For pipes 200mm and over or equivalent group of pipes on trapeze, use two or more inserts to prevent exceeding maximum loading.
2 03
01.0 General:
Pumps
This section specifies general-use centrifugal pumps used in building mechanical system. 01.1 Refer to appropriate Division-15 sections for vibration isolation bases and flexible pipe connectors for pumps. 01.2 Refer to appropriate Division-16 sections for motor starters, disconnects, and wiring of pump motors. 01.3 Compliance: provide electric motor and components, which are listed and labelled by UL, and comply with NEMA MG-1standards.
2 03 01 HVAC Pumps
2 03 01 01 In-Line Booster Pumps
01.0 Type: horizontal, oil-lubricated, designed for 862 K Pascal (125 psi) working pressure, 107 C continuous water temperature, and specifically designed for quiet operation. 02.0 03.0 04.0 05.0 Body: cast iron. Shaft: steel, polished, integral thrust collar. Bearings: two horizontal sleeve bearings designed to circulate oil. Seal: mechanical, with carbon seal face rotating against ceramic seat. 06.0 Motor: non-overloading at any point on pump curve, open, dripproof, sleeve bearings, quiet operating, rubber mounted construction, built-in thermal overload protection. 07.0 Coupling self-aligning, flexible coupling.
2 03 02 Plumbing Pumps
2 03 02 01 In-Line Recirculation Pumps
01.0 Type: Horizontal, oil-lubricated, designed for 862 K Pascal (125 psi) working pressure, 107C continuous water temperature, and specifically designed for quiet operation. 02.0 03.0 04.0 05.0 Body: Bronze or stainless steel construction. Shaft: Steel, ground and polished, integral thrust collar. Bearings: Two horizontal sleeve bearings designed to circulate oil. Seal: Mechanical, with carbon-seal; face rotating against ceramic seat. 1.0 Motor: Non-overloading at any point on pump curve, open drip-proof. 2.0 Sleeve bearings quiet operating; rubber mounted construction, built-in thermal overload protection.
GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia
08.0
-Multiple position motor control switch. -Discharge pressure gauge. -For System -Control transformer. -Control power switch -Inciting lights. -Relays. -Visual alarm system -Suction pressure gauge. 06.0 Prefabrication: Factory-prefabricate booster system, mount all components on common structural stand. Provide interconnecting piping, isolation valve on suction and discharge of each pump, suction and discharge piping manifold, shutoff cocks for gauges and pressure switches, and factory-wiring. 07.0 Factory-Test: Provide electrical and hydraulic test on assembled unit prior to shipment. Provide system operating flow test from 0 to 100% design flow rate at scheduled suction and discharge pressure conditions.
2 03 03 Fire Pumps
01.0 Codes and standards -Comply with NFPA20 -Comply with FM approval Guide 02.0 General: Provide factory-assembled and tested horizontal fire pumps as indicated, and of capacity and electrical characteristics as scheduled. 03.0 Capacities: Provide units capable of delivering not less than 150% of rated flow at not less than 65% rated head; with shutoff head not more than 120% of rated head. 04.0 Factory Tests: Hydrostatical test and run test of each pump prior to shipment. Hydrostatical test at 150% of shut off head plus suction head; but not less than 250 psig.
* 03.1 Electric motors: provide horizontal, foot mounted, ball bearing, induction motor with open drip-proof NEMA ICS 6 enclosure, have scheduled capacity. Mount motor on steel base common to pump, connected with flexible coupling, and protected by coupling guard. Align pump and motor shafts prior to shipment. Motor controllers: provide motor controller, UL-listed and FM approved for fire pump service; and service entrance. - Type: across the line. - Type: part winding. - Type: primary resistance reduced voltage starting. - Mounting: unit mounted on pump base and factory-wired. Rate controller for scheduled horsepower. Provide controller capable of interrupting short circuit current at least equal to short circuit current in controller supply circuit. * 03.2 Diesel engines: Provide horizontal shaft open type internal combustion engine for pump driver, of scheduled capacity. Provide the following accessories for automatic operation: Emergency manual operator, factory-wired, for standby engine starting and operation in case of main controller or wiring malfunction. Engine cooling system consisting of water lines, pressure regulator, strainer, bypass lines, and fittings; factory-installed. Flexible exhaust connector. Residential exhaust silencer. Engine jacket water heater, factory-installed. Dual batteries, lead acid storage type. Fuel system, in compliance with NEPA 20. Fuel storage tank, of size indicated, with floor legs and direct-reading level gauge. Engine Controller: Provide unit mounted and factory-wired automatic engine controllers, capable of performing or containing the following features: Built-in battery charger Time clock for weekly automatic test. System pressure recorder. Timing relay for automatic stop. Power failure start. Low fuel level switch. Pump room alarm audible and visual signals.
05.0 Provide oil lubricated pump line shaft bearings. (For water level over 15 meter (50 feet). 06.0 Provide cast-iron pump bowl assemblies with bronze impellers. 07.0 Provide cast or fabricated non-ferrous metal strainer with free area not less than 4-times suction inlet area; with openings sized to restrict passage of object 13mm (1/2-inch) sphere size. 08.0 Fittings: Provide the following accessory fittings, of pressure rating matching suction or discharge ratings as scheduled: Hose valve test head. Hose valves with caps and chains. Automatic air release valve. Ball drip valve. Discharge and pressure device. Water level gauge device. Main relief valve. 09.0 Drivers * 09.1 Electric motors: provide vertical hollow shaft induction motor, NEMA ICS 6 enclosure, and have scheduled capacity. Construct motor so that total hydraulic and static thrust of pumps rotating assembly can be carried by motor thrust bearings. Mount motor directly on pump discharge head assembly for correct shaft alignment. Equip motor with top drive coupling and nut for axial adjustment of pump impellers, and non-reverse ratchet to prevent pump backspin. -Type: across the line. -Type: part winding. -Type: primary resistance reduced voltage starting. Rate controller for scheduled horsepower. Provide controller capable of interrupting short circuit current at least equal to short circuit current in controller supply circuit. - Mounting: unit mounted on pump base and factory-wired. * 09.2 Diesel engines: provide vertical shaft open type internal combustion engine for pump driver, of scheduled capacity. Provide the following accessories for automatic operation: Emergency manual operator, factory-wired, for standby engine starting and operation in case of main controller or wiring malfunction. Engine cooling system consisting of water lines, pressure regulator, strainer, bypass lines, and fittings; factory-installed. Flexible exhaust connector. Residential exhaust silencer. Engine jacket water heater, factory-installed. Dual batteries, lead acid storage type. Fuel system, in compliance with NFPA 20. Fuel storage tank, of size indicated, with floor legs and direct-reading level gauge. Engine controller: Provide unit mounted and factory-wired automatic engine controllers, capable of performing or containing the following features: Built-in battery charger. Time clock for weekly automatic test.
System pressure recorder. Timing relay for automatic stop. Power failure start. Low fuel level switch. Pump room alarm audible and visual signals. Gear drives: provide engine driven vertical turbine pumps with vertical hollow shaft right angle gear. Direct connect drive to pump shaft and equip with nonreverse ratchet. Connect drive to engine with flex shaft with enclosing guard. Provide drive with provision for adjusting pump impeller lateral setting for proper pump operation and performance.
2 04
Vibration Control
01.0 Extent of vibration control work required by this section is indicated on drawings and schedules, and /or specified in other Division-15 section. 02.0 Vibration control products furnished as integral part of factory-fabricated equipment are specified as part of equipment assembly in other Division-15 sections. 03.0 Refer to the Division-15 sections for equipment foundations, hangers, sealant, gaskets, and other work related to vibration control work. 04.0 Refer to Division 16 for requirements of electrical connections to equipment isolated on vibration control products. 05.0 Refer to other Division-15 sections for requirements of duct connections to air handling equipment isolated on vibration control products.
2 04 02 Neoprene Pads
Oil-resistant neoprene sheets, of manufacturers standard hardness and cross-ribbed or waffled pattern.
2 04 04 Pad-Type Isolators
Except as otherwise indicated, provide manufacturers standard pad-type isolation unit, fibreglass pads or shapes, or neoprene pads.
2 04 05 Plate-Type Isolators
Laminate pad-type isolator to steel plate.
2 04 06 Double-Plate-Type Isolators
Cement pad-type isolator to either side of 16-gauge shim and cement assembly to load distribution steel plate. 01.0 Where required for anchorage of equipment, include threaded anchor bolt secured to plate and extending through unit, distance sufficient for anchorage of equipment as indicated. 02.0 Include 2 holes in plate for bolting unit to substrate.
2 04 07 Threaded Double-Plate-Type-Isolators
Provide double-plate type isolator, with threaded connection centred in one plate and oversized hole in the other plate. 01.0 Except as otherwise indicated, include threaded insert extending through entire thickness of unit. 02.0 Include 2 bolts in the opposite threaded plate, for bolting unit to substrate.
2 04 09 Neoprene Mountings
Provide neoprene mountings consisting of neoprene element bonded between 2 steel plates that are neoprene-covered to prevent corrosion. Provide minimum rated deflection of 9mm (0.35 inch). Provide threaded hole in upper plate and 2 hole in base plate for securing to equipment and to substrate.
2 04 14 Seismic Snubber
Provide seismic Snubber; separate form springs isolators, for attachment to equipment base, designed to provide seismic restraint in all modes in accordance with applicable regional seismic codes. Provide Snubber designed to have no contact during normal operation, and have minimum clearances in all directions.
2 04 15 Thrust Restraints
Provide horizontal thrust restraints consisting of spring elements in service with neoprene pad. Select spring deflection same as for equipment loading. Design so thrust restraints can be pre-set and adjusted in field. Attach horizontal restraints at centreline of thrust and symmetrically on either side of unit.
2 04 16 Equipment Rails
Where rails or beams are indicated for use with isolator units to support equipment, provide steel beams complying with ASTM A 36, with minimum depth of 6 or 0.10 x span of beam between isolators (which ever is greater). Provide welded bracket at each end of beams, and anchor each end to spring isolator unit. Provide bolt holes in beams matching anchor bolt holes in equipment. Provide beams of section modulus indicated or, if not indicated, selected for normal-weight equipment loading to limit static load stress to 110320 K Pascal (16,000 psi).
Provide anchor bolts, located as required for equipment anchorage and supported for casting of concrete. Locate bolts as indicated. Provide adjustable bolts in pipe sleeves; for minimum adjustment around anchor bolts. Provide welded support brackets at points indicated, and anchor base frame to spring isolator units.
2 04 19 Roof-Curb Isolators
Fabricated frame unit sized to match roof curbs as shown formed with isolation springs between extruded aluminium upper and lower sections, which are shaped and positioned to prevent metal-to-metal contact. Provide continuous airtight and waterproof seal between upper and lower extrusions. Include provisions for anchorage of frame unit to roof curb, and for anchorage of equipment to unit.
2 04 20 Isolation Hangers
Hanger units formed with brackets and including manufacturers standard compression isolators of type indicated. Design brackets for 3 times rated loading of units. Fabricated units to accept misalignment of 450mm off centre in any direction before contacting hanger box, and for use with either rod or strap type members, and including acoustical washers to prevent metal-to- metal contact. Provide vibration isolation spring with cap in lower part of hanger and rubber hanger element in top, securely retained in unit. Provide neoprene element, with minimum deflection of 9mm, securely retained in hanger box. Provide fibreglass pad or shape, securely retained in unit, with threaded metal top plate. Provide hangers, recompressed to rated load to limit deflection during installation. Design so hanger may be released after full load is applied.
2 04 21 Riser Isolators
Suspend risers form, or support risers by, spring hangers or spring isolators. Wherever possible, anchor risers at central point with resilient anchors. Provide hanger or mounting deflection of 0.75 except in those expansion locations where additional deflection is required to limit deflection or load changes to +25% of initial deflection. Provide sliding guides held in position by resilient anchors, located between anchor points and end of piping, spaced as indicated.
2 04 22 02 Ferrous Piping
Provide stainless steel hose covered with stainless steel wire braid with steel nipples or 1034 K Pascal (150 psi) ANSI flanges, welded to hose.
2 04 22 03 Flexible Piping
Provide neoprene or EDPM connectors consisting of multiple plies of nylon tire cord fabric and elastomer moulded and cured in hydraulic rubber presses. Provide straight or elbow connector as indicated, rated at 862 K Pascal (125 psi) at 104 C.
2 05
Mechanical Identification
01.0 Comply with ASME A 13.1 for lettering size, length of colour field, colours, and installed viewing angle of identification devices. 02.0 Submit valve schedule for each piping system, typewritten and reproduced on 250mm x 200mm bond paper. Tabulate valve number, piping system, system
GSBC - Ministry of Public Works and Housing - Kingdom of Saudi Arabia
abbreviation (as shown on tag), location of valve (room or space), and variations for identification (if any). Mark valves, which are intended for emergency shut-off and similar special uses, by special flags, in margin of schedule.
2 05 01 Pipe Markers
01.0 Small pipes: For external diameters less than 6 (including insulation if any), provide full-band pipe markers, extending 360 around pipe at each location, fastened by one of the following methods. 01.1 Snap-on application of pre-tensioned semi-rigid plastic pipe marker. 01.2 Adhesive lap joint in pipe marker overlap. 01.3 Laminated or bonded application of pipe marker to pipe (or insulation). 01.4 Taped to pipe (or insulation) with colour-coded plastic adhesive tape, not less than20mm wide; full circle at both ends of pipe marker. 02.0 Large pipes: For external diameters of 150 mm (6 inch) and larger (including insulation if any), provide either full-band or strip-type pipe markers, but not narrower than 3 times letter height (and of required length), fastened by one of the following methods: 02.1 Laminated or bonded application of pipe marker to pipe (or insulation). 02.2 Taped to pipe (or insulation) with colour-coded plastic adhesive tape, not less than 25mm wide; full circle at both ends of pipe marker, tape lapped 75mm. 02.3 Strapped-to-pipe (or insulation) application of semi-rigid type, with manufacturers standard stainless steel bands. 03.0 Lettering: Manufacturers standard pre-printed nomenclature which best described piping system in each instance, as selected by Engineer in cases of variance with names as shown or specified. 04.0 Arrows: Print each pipe marker with arrows indicating direction of flow, either integrally with piping system service lettering (to accommodate both directions), or as separate unit of plastic.
2 05 02 Plastic Tape
01.0 Plastic Tape: Manufacturers standard colour-coded pressure-sensitive (self -adhesive) vinyl tape. Width: Provide 25mm wide tape markers on pipes with outside diameters (including insulation, if any) of less than 150-200 mm and wide tape for larger pipes. 02.0 Underground-Type Plastic pipe marker: Manufacturers standard permanent, bright -coloured, continuous-printed plastic tape, intended for direct-burial service; not less than 150 mm wide x 100 mm indicates type of service of buried pipe. Provide multi-ply tape consisting of solid aluminium foil core between 2-layers of plastic tape.
2 05 03 Valve Tags
1.0 Brass Valve tags Provide 19-gauge polished brass valve tags with stamp-engraved piping system abbreviation 10-mm high letters and sequenced valve numbers 10 mm high, and with 5mm hole for fastener. 01.1 Provide 25-mm diameter tags, except as otherwise indicated. 01.2 Fill tag engraving with black enamel. 02.0 Plastic laminate valve tags
Provide manufacturers standard 3mm thick engraved plastic laminate valve tags, with piping system abbreviation 10mm high letters and sequenced valve numbers10mm high and with 5mm hole for fastener. Provide 50mm diameter black tags with white lettering, except as otherwise indicated. 03.0 Plastic valve tags Provide manufacturers standard solid plastic valve tags with printed enamel lettering, with piping system abbreviation in approximately 10mm high letters and sequenced valve numbers approximately 10mm high and with 5mm hole for fastener. Provide 50mm diameter white tags with black lettering. 04.0 Valve tag fasteners Provide manufacturers standard solid brass chain (wire link or proper attachment of tags to valves), and manufactured specifically for that purpose. 05.0 Valve schedule frames For each page of valve schedule, provide glazed display frame, with screws for removable mounting on masonry walls. Provide frames of finished hardwood or extruded aluminium, with SSB-grade sheet glass.
2 05 04 Signs
1.0 Engraved plastic-laminate signs Provide engraving stock melamine plastic laminate in sizes and thickness indicated, engraved with engravers standard letter style of sizes and wording indicated, black with white core (letter colour) except as otherwise indicated, punched for mechanical fastening except where adhesive mounting is necessary because of substrate. Thickness: 1.5mm for units up to .125 square meter; 3mm for larger units. 02.0 Fasteners Self-tapping stainless steel screws, except contact-type permanent adhesive where screws cannot or should non-penetrate substrate. 03.0 Plastic equipment markers Provide manufacturers standard laminated plastic, colour-coded equipment markers. Conform to the following colour code: Green: cooling equipment and components. Yellow: heating equipment and components. Yellow/Green: combination cooling and heating equipment and components. Brown: energy reclamation equipment and components. Blue: equipment and components that do not meet any of the above criteria. For hazardous equipment, use colours and designs recommended by ASME A 13.1. 04.0 Nomenclature Include the following matching terminology on schedules as closely as possible: Name and plan number. Equipment service Design capacity. Other design parameters such as pressure drop, entering and leaving conditions, rpm, etc. Size: Provide approximate 50 x 100mm markers for control devices, dampers, and valves; and 100 x 150mm for equipment.
05.0 Plasticised tags Manufacturers standard pre-printed or partially pre-printed accident - prevention tags, of plasticised card stock with Matt finish suitable for writing, approximately 75 x 150mm, with brass grommets and wire fasteners, and with appropriate preprinted wording including large-size primary wording (as examples: DANGER, CAUTION, DO NOT OPERATE). 06.0 Lettering and graphics Co-ordinate names, abbreviations and other designations used in mechanical identification work, with corresponding designations shown, specified or schedule, provide numbers, lettering and wording as indicated or, if not otherwise indicated, as recommended by manufacturers or as required for proper identification and operation/maintenance of mechanical system and equipment. 07.0 Multiple systems Where multiple systems of same generic name are shown and specified, provide identification that indicates individual system number as well as service (as examples; Boiler No. 3, air Supply No. 1H, Standpipe F12).
2 05 06 Pipes Identification
01.0 Piping Identification: Install pipe markers on each system, and include arrows to show normal direction of flow. 02.0 Locate pipe markers and colour bands as follows wherever piping is exposed to view in occupied spaces, machine rooms, accessible maintenance spaces (shafts, tunnels, plenums) and exterior non-concealed location: 02.1 Near each valve and control device. 02.2 Near each branch, excluding short take-off for fixture and terminal units; mark each pipe at branch, where there could be question of flow pattern. 02.3 Near locations where pipes pass through walls or floors/ceilings, or enter nonaccessible enclosures. 02.4 At access doors, manholes and similar access points that permit view of concealed piping. 02.5 Near major equipment items and other points of origination and termination.
02.6 Spaced intermediately at maximum spacing of 15m along each piping run, except reduce spacing to 7.5m in congested areas of piping and equipment. 02.7 On piping above removable acoustical ceilings. 03.0 Underground piping identification: During back-filling/ top-soiling of each exterior underground piping systems, install continuous underground-type plastic line marker, located directly over buried line at 150mm to 200mm below finished grade. Where multiple small lines are buried in common trench and do not exceed out a width of 400mm, install single line marker. For tile fields and similar installations, mark only edge pipelines of field.
2 05 07 Valves Identification
01.0 Valve Identification: Provide valve tag on every valve, cock and control device in each piping system; exclude check valves, valves within factory-fabricated equipment units. Plumbing fixture faucets, convenience and lawn-watering hose bibs, and shutoff valve at plumbing fixture, HVAC terminal devices and similar rough-in connections of end-use fixture and units. List each tagged valve in valve schedule for each piping system. 02.0 Mount valve schedule frames and schedules in machine rooms where indicated or, if not otherwise indicated, where directed by Engineer. 03.0 Where more than one major machine room is shown for project, install mounted valve schedule in each major machine room, and repeats only main valves, which are to be operated in conjunction with operations of more than single machine room. 04.0 Mechanical Equipment Identification: Install engraved plastic laminate sign or plastic equipment marker on or near each major item of mechanical equipment and each operation device. Provide signs for the following general categories of equipment and operational devices. 04.1 Main control and operating valves, including safety devices and hazardous units as gas outlets. 04.2 Meters, gauges, thermometers similar units. 04.3 Fuel-burning units including boilers, furnaces, heaters, and absorption units. 04.4 Heat exchangers, coils evaporators, cooling towers, heat recovery units and similar equipment. 04.5 Fans, blowers, primary balancing dampers, and mixing boxes. 04.6 Packaged HVAC central - station and zone-type units. 04.7 Tanks and pressure vessels. 04.8 Strainers, filters, humidifiers water treatment systems and similar equipment.
3
3 01
Part 3: Execution
General Examination
3 01 02 Valves
01.0 Examine valve interior through the end port, for cleanliness, freedom from foreign matter and corrosion. Remove special packing materials, such as blocks used, which prevents disc movement during shipping and handling. 02.0 Actuate valve through an open-close and close-open cycle examine, functionally significant features, such as guides and seats made accessible by such actuation. Following examination, return the valve closure member to the position in which it was shipped. 03.0 Examine threads on both the valve and the mating pipe for form (outofround or local indentation) and cleanliness. 04.0 Examine mating flange faces for conditions, which might cause leakage. Check bolting for proper size, length, and material. 05.0 Check gasket material for proper size and material, and for freedom from defects and damage. 06.0 Valve selection Selection of Valve Ends (Pipe connection): Except as otherwise Indicated, select valves with the following ends or types of pipe/tube connections: Cooper Tube sizes 2 inch and smaller: ends, except in hot water and lowpressure steam service which shall have threaded ends. Steel Pipe size 2 inches and smaller: threaded or grooved-end. Steel Pipe size 2-1/2 inch and larger: grooved-end or flanged.
3 01 03 Pumps
01.0 Examine areas and conditions under which pumps are to be installed. Do not proceed with work until unsatisfactory conditions have been corrected. 02.0 Examine all data & characteristics are complying with approved submittals.
3 02
General preparations
3 02 02 Equipment
Clean all equipment and retouch painting if requires Check all bearing lubrication Fill necessary oil as recommended by the manufacturer
3 03
Installations
Note: the internal length of threads in valve ends, and proximity of valve internal seat or wall, to determine how far pipe should be thread into valve. Align threaded into point of assembly. Apply appropriate tape or thread compound to the external pipe threads (except where dry seal threading is specified). Assemble joint wrench tight. Wrench on valve shall be on the valve end into which the pipe is being threaded.
3 03 01 03 02
Align flanges surfaces parallel.
Flanged Connections
Assemble joints by sequencing bolt tightening to make initial contact of flanges and gaskets as flat and parallel as possible. Use suitable lubricants on bolt threads. Tighten bolts gradually and uniformly using a torque wrench. For dead end service, butterfly valve require flanges both upstream and downstream for proper shutoff and retention.
3 03 01 03 03
- Brazed and Soldered joints: For copper tube and fitting joint, braze joints in accordance with ASME B31.1and ASME B31.9. - Thoroughly clean tube surface and inside surface of the cup of the fittings, using very fine Emory cloth, prior to making soldered or brazed joints. Wipe tube and fittings clean and apply flux. Flux shall not be used as the sole means for cleaning tube and fitting surfaces.
3 03 01 03 04
Welded Joints
01.0 Weld pipe joint in accordance with ASME B31.9 for Pressure Piping 02.0 Weld pipe joints in accordance with recognised industry practice and as follows: 02.1 Bevel pipe end at a 37.5 cuts, and cleans to remove slag, metal particles and dirt. 02.2 Use pipe clamps or tack-weld joint with 25mm long welds; 4 welds for pipe sizes to 250 mm, 8 welds for pipe sizes 300 to 500 mm. 02.3 Build up welds with stringer-bead pass, followed by hot pass, followed by cover filler pass. Eliminate valleys at centre and edges of each weld. Weld by procedures, which will ensure elimination of unsound or infused metal, cracks oxidation, blowholes and non-metallic inclusions. 02.4 Do not weld-out piping system imperfections by tack-welling procedures; prefabricate to comply with requirements.
3 03 01 03 05
Mechanical joint
01.0 Mechanically formed tee connections: In lieu of providing tee fittings in copper tubing, Installer may, as option, provide mechanically form tee connections, providing they are in accordance with the following: Size and wall thickness of both run tube and branch tube are listed by Manufacturer of forming equipment as Acceptable Application. Height of drawn collar is not less than 3 times wall thickness of run tubing. End of branch tube is notched to conform to inner curve of run tube, and
dimpled to set exact penetration depth into collar. Resulting joint is minimum of 3 times as long as thickness of thinner joint member, and brazed using B-Cup series filler metal.
02.0 Mechanically Formed Couplings: In lieu of providing couplings in copper tubing, Installer may, as option, provide mechanically formed couplings, provided they are in accordance with the following: Form couplings by first annealing area at end of tube where expansion will occur. Insert tube expander to die size required and expand tube end accepts tubing of same size. Resulting joint is minimum of 3 times as long as thickness of tube, and brazed using B-cup series filler metal. 03.0 Mechanical coupling, flange adapter dismantling joint shall be used for pipe jointing where dismantling of the system is required at equipment & valves location.
3 03 01 03 06
Lead joint
01.0 Lead Joint Installation: Tightly pack joint with joint packing material. Do not permit packing to enter bore of finished joint. 02.0 Clean joint after packing. Fill remaining joint space with one pouring of lead to indicated minimum depth measured from face of bell. After lead has cooled, caulk joint tightly by use of hammer.
3 03 01 03 07 3 03 01 03 08
3 03 01 03 09
Except as otherwise indicated, comply with applicable provisions of Concrete Pipe Field Manual by the American Concrete Pipe Assn.
3 03 01 03 10
Comply with manufacturers instructions and recommendations, and with applicable industry standards Heat Joining of thermoplastic pipe: ASTM D 2657. Solvent-cemented Joints: ASTM D 2235, and ASTM F 402.
3 03 01 03 11
01.0 Comply with manufacturers instructions and recommendation. 02.0 FRP and rubber rings. 03.0 FRP coupling with rubber rings and key lock.
3 03 01 03 12
Comply with fitting manufacturers instructions for making grooves in pipe ends. Remove burrs and ram pipe ends. Assemble joints in accordance with manufacturers instructions.
3 03 01 03 13
Install ductile cast iron pipe and appurtenances in accordance with AWWA C 600.
- Install sheet-metal sleeves at interior partitions and ceilings except suspended ceilings. - Install iron-pipe sleeves at exterior penetrations; both above and below grade. - Install steel-pipe or plastic-pipe sleeves except as otherwise indicated. 03.0 Sleeve Seals: Install in accordance with the following: Lead and Oakum: Fill and pack annular space between sleeve and pipe with oakum, caulk with lead, on both sides.
3 03 01 06 Refrigerant Piping
01.0 Install refrigerant piping with1% downward slope in direction of oil return to compressor. Provide oil traps and double risers where indicated, and where required to provide oil return. 02.0 Clean refrigerant piping by swabbing with dry (linen) cloth, followed by refrigerant oil soaked swab. Remove excess oil by swabbing with cloth soaked in high flash point petroleum solvent, squeezed dry. 03.0 Bleed dry nitrogen through refrigerant piping during brazing operations.
3 03 02 Valve Installation
01.0 General Application: Use gate, ball, and butterfly valves for shut-off duty; globe ball, and butterfly for throttling duty. Refer to piping system specification section for specific valve applications and arrangements. 02.0 Locate valves for easy access and provide separate support where necessary. 03.0 Install valves and unions for each fixture or equipment in a manner to allow equipment removal without system shutdown. Unions are not required on flanged devices. 04.0 Install 3-valve bypass around each pressure-reducing valve using throttling type valves. 05.0 Install valves in horizontal piping with stem at or above the centre of the pipe. 06.0 Installation of check valves: Install for proper direction of flow as follows: - Swing check valves: Install in horizontal position with hinge pin level. - Wafer check valves: Install between 2 flanges in horizontal or vertical position. 07.0 Solder connections: - Cut tube square and to exact lengths. - Clean end of tube to depth of valve socket, using steel wool, sand cloth, or a steel wire brush to a bright finish. Clean valve socket in same manner - Apply proper soldering flux in an even coat to inside of valve socket and outside of tube. - Open gate and globe valves to fully open position. - Remove the cap and disc holder of swing check valves with composition discs. - Insert tube into valve socket making sure the end rests against the shoulder inside valve. Rotate tube or valve slightly to insure even distribution of the flux. - Apply heat evenly to outside of valve around joint until solder will melt upon contact. Feed solder until it completely fills the joint around tube. Avoid hot spots or overheating the valve. 08.0 Installation of special refrigerant valves: General: Install refrigerant valves where indicated, and in accordance with manufacturers instructions. Remove accessible internal parts before soldering or brazing, replace after joint is completed.
- Solenoid Valves: Install in refrigerant piping as indicated with stem pointing upwards 09.0 Installation of refrigerant accessories: - Refrigerant strainers: Install in refrigerant lines as indicated, and in accessible location for service. - Moisture-liquid indicators: Install as indicated on refrigerant liquid lines, in accessible location. - Refrigerant filter-dryers: Install in refrigerant lines as indicated, and in accessible location for service. - Evaporator pressure regulators: Install in refrigerant suction lines or evaporator pressure. - Refrigerant discharge line mufflers: Install as indicated 10.0 Installation of pumps: - General: Install HVAC pumps where indicated, in accordance with manufacturers published installation instructions, complying with recognised industry practices to ensure that HVAC pumps comply with requirements and serve intended purposes. Access: Provide access space around HVAC pumps for service as indicated, but in no case less than that recommended by manufacturer. Support: Install base-mounted pumps on minimum of 50mm (4inch) high concrete base equal or greater than 3 times total weight of pump and motor, with anchor bolts in place. Set and level pump, grout under pump base with nonshrink grout. Install in-line pumps, supported from piping system. - Electrical wiring: Install electrical devices furnished by manufacturer but not specified to be factory-mounted. Furnish copy of manufacturers wiring diagram submittal to electrical Installer - Verify that electrical wiring installation is in accordance with manufacturers submittal and installation requirements of Division-16 sections. Do not proceed with equipment start-up until wiring installation in acceptable to equipment installer. Piping connection: Refer to Division-15 HVAC piping sections. Provide piping, valves, accessories, gages, supports, and flexible connections as indicated.
02.0 Steel pipe 02.1 Maximum spacing between single pipe supports: Nominal pipe size, mm 12 20 25 32 50 65 2 75 90 100 125 150 3.4 3.7 13 3.6 12 3.7 13 3.6 12 4.3 16 4.2 16 4.9 4.9 16 4.8 16 20 19 4.8 Maximum span, m 1.5 1.8 9.5 1.5 10 9.5 1.8 10 10 2.7 3 Maximum rod, mm 9.5 9.5 2 9.5 13 3 10 3.3 12 Maximum span, m 2.7 10 Minimum rod, mm 03.0 Copper tubing Maximum spacing between single tube supports Nominal tubing size mm 12 20 25 32 2 38 2.7 50 65 3 3 75 90 100 3.4 3.7 3.7 Maximum span, m 1.5 1.8 1.8 04.0 Support steel piping 200 mm (8 inches) and larger at 6 meter (20 feet) intervals or less to insure even distribution of loading on structural members. For pipe sizes 200 through 600 mm (8 through 12 inches), rod size shall be 32 millimetres (1-1/4 inches). 05.0 The spacing specified herein is included to limit deflection in the pipe to an acceptable minimum. 06.0 Cast iron pipe shall be supported at each hub. 07.0 Supporting rods shall be attached to concrete by insert placed before concrete is poured. 08.0 Supporting rods over 460 millimetres (18 inches) long shall be braced at every fourth hanger with diagonal bracing attached to the structure.
3 04 3 05 3 06
3 07 3 08
Protection Schedules
Note: Include schedules (e.g. door schedule) to indicate what to put where, and provide other co-ordinating data if necessary !
5
5 01
Payment shall be made for complete works including furnishing all material, equipment, tools, scaffolding, storage facilities, power, labour, samples and co-ordinating word with other trades. If stated in contract payment for partial word shall be permitted through monthly invoices.
5 02
The following ancillary works shall be included in the unit price rates: 01.0 Re-checking of all structural work necessary for the implementation of mechanical works. 02.0 Instruction of operation and maintenance personnel. 03.0 Slots and penetrations for the execution of installation work, or marking slots and penetrations if it will be done by others 04.0 Supply and fixing, type and rating 05.0 Co-ordination with other trades. 06.0 Water and drainage connections
6
6 01
Winter Design City Abha Al jouf Al Kharj Al wajh Ar' ar Dahran Ha'il Jeddah Jizan Jubail Makkah Qasim Rafha Riyadh Tabuk Taif Turayf 24 26 30 26 27 21 16 27 21 26 29 24 28 21 31 15 55 20 90 17 10 43 30 90 01 04 48 30 30 63 42 25 12 68 15 -0.5 4,4 0,0 12,3 42,8 0,6 21,1 5.5 2.2 16,6 3,9 43,3 45,5 43,9 43,3 37,2 43,3 32,7 1,1 12,5 1,1 41,7 43,8 45,5 40,5 Al Madinah 24 Latitude Deg 18 min 23 Dry Bulb ( deg C ) 6,5 1,5 Dry Bulb ( deg C ) 30,6 40,5 43,5
Summer Design Wet Bulb ( deg C ) 19,4 18,3 22,.2 20,5 28,3 22,8 28,9 23,9 29,4 30,6 28,3 21,7 27,7 23,3 23,9 22,2 25,5 21,7 23,3 28,3
Hafer Al Batin 28
Khamis- Mushayt 18
Quaysumah 28
Yanbu' al Bahr 24
Summer
Type of Application Dry Bulb Temp . (deg C) Relative Humidity (per cent) Temp. Swing (deg c)
Residential , Schools, Office, Hotels, Hospitals Supermarkets, Stores, Banks, Barbers, Beauty Shops Auditoriums, Mosques, Restaurants, Halls Deluxe Apartments, VIP zones
24-25
50-45
1-2
24-25
35-45
-2
24-25
25-26
50-45
1-2
22-24
35-45
-2
23-24
25-26
55-50
0,5-1
22-24
40-50
-2
23-24
23-24
50-45
1-2
24-25
35-45
-2
24
26Oc
Sensible Late nt
24Oc
Sensible Latent
21Oc
Sensible Latent
Seat at rest Seat very light work Office worker (standing. Walking slowly) Walking Seated Sedentary work Walking 5 Km/h
Grade school High school Office hotel Bank, Drug Store Restaurant Fairly heavy work
44 45 45 45 48 68
44 55 68 81 91 184
53 54 54 56 61 83
35 47 59 71 78 169
58 61 62 64 71 96
30 40 52 62 68 157
66 69 72 73 81 116
23 32 42 53 58 136
Table 4: Ventilation requirements for occupants Type of application Residential: General living areas, Bedrooms, utility rooms Kitchens, baths, toilet rooms Commercial: Public rest rooms Sales floors, warehouses, Libraries, schools Hotel: Bedrooms, lobbies Small conference rooms Large assembly rooms Mosques Offices: General office space Conference rooms Waiting rooms Computer rooms Restaurants VIP chambers Hospitals: Foyers Bedrooms, wards 17-25 17-25 42-50 34-42 12-17 25-42 50-70 25-34 12-17 25-35 42-50 42-50 25-35 12 17 50-85 34-42 Outdoor Air m 3/h/person
Table5: Recommended supply outlet face velocities over gross area Application Residential Apartments Mosques Hotel Bedrooms Theatres Private Offices General Offices Velocity ( m/s ) 2,5-3,8 2,5-3,8 2,5-3,8 2,5-3,8 2,5-3,8 2,5-3,8 5 6, 3
Table 6: Recommended return inlet velocities over gross area Inlet Location Above occupied zone Within occupied zone, not near seats Within occupied zoned zone , near seats Door or wall louvers Undercutting of doors ( through undercutting area ) Velocity ( m/s ) 4 and above 3-4 2-3 1-1,5 1 1,5
Table 7: Recommended maximum duct velocities for low velocity systems (meters per second): Criteria: Noise Application Generation Main Ducts Residential Apartments Hotel Bedrooms Hospital Bedrooms Private Offices Directors Rooms Libraries Theatres , Auditoriums General Offices Restaurants, Banks Stores. Cafeterias Industrial 9 12,5 10 15 7,5 9 8 11 6 7,5 4 7,5 6,5 10 5,5 7,5 5 8 4 6 6 10 7,5 8 6 3 5 Main Duct Supply 5 7,5 Return 4 6,5 3 6 Branch Duct Return 3 5 Criteria : Duct Friction
Table 8: Permissible Sound Level Type of Area Mosques Residences Offices Conference Rooms Open Offices Lecture Halls Classrooms Recreation Halls Public Libraries Cafeterias Supermarkets Court Rooms Washrooms and Toilets Halls and Corridors Kitchens and Laundries Multi purpose Halls Hospitals : Foyers Bedrooms Wards Laboratories Range of Sound level d b ( A ) 30-40 25-35 25-35 30-40 40-50 40-50 35-45 40-55 35-45 45-55 45-55 35-45 45-55 40-55 45-55 30-35 40-50 30-40 35-45 40-50
6 02
Figures