MECHANICAL ENGINEERING DEPARTMENT LAB MANUAL Subject: Computer Integrated Manufacturing Semester-VII LIST OF EXPERIMENTS 1. 2. 3. 4. 5. 6. 7. 8. 9. 10. 11. 12.

13. CIM model for any industry. Manual part programming on CNC lathe, milling and Simula tion on CNC lathe and CNC mill. Study and demonstration on Robots. Study of comp uter aided process planning. Study of Group Technology & part families. Study of computer aided quality control. Introduction to CAD softwares. Introduction to CAM software. Study of computer controlled business functions. Study of interfac ing requirements in CIMS. Generation of any one simple solid model using any CAD software. Program for generation of any surface. drilling.

Experiment- 1 Aim - Study of CIM model for any Industry. Theory PART I 1) Definition of Automation. 2) Types of automation. a) Fixed auto mation. b) Programmable automation. c) Flexible automation. 3) Information proce ssing cycle. a) Business functions. b) Product Design c) Manufacturing Planning d) Manufacturing control e) Shop floor control f) Inventory control g) Quality c ontrol 4) Difference between Automation & CIM. 5) Evolution of CIM. 6) Various e lements of CIMS. 7) CIM Hardware & Software

PART II Case Study of any one local CIM based Industry. ObjectiveCompany pr Plant Layout Type of operation in industry Advancement in industrySuggestion if any Conclusion-

Experiment - 2 Aim - Manual Part Programming On CNC Lathe, Milling and Drilling . Theory 1) Introduction to Numerical Control (NC). 2) Basic Components of NC. 3) Co-ordinate system in NC 4) Machine Control Unit (MCU) & its positioning. 5) NC Programming method. 6) NC words. 7) Tape format 8) Programs. a) Program for lath e. b) Program for drilling. c) Program for milling. Conclusion-

Experiment - 3 Aim - Simulation o-n CNC Lathe and CNC Mill. Theory 1) G codes & M- codes for Lathe and Mill. a) Program for plain turning. b ) Program for step turning. c) Program for linear & circular interpolation. Conclusion.-

Experiment - 4 Aim Theory1) Introduction of Robot. 2) Robot anatomy. -- joints a nd links i) ii) iii) iv) v) Linear joint Orthogonal joint. Rotational joint. Twi sting joint. Revolving joint. - Study and Demonstration on Robots. 3) Robot configurations.i) ii) iii) iv) v) Polar configuration. Cylindrical conf iguration. Cartesian coordinate robot. Jointed arm robot. SCARA 4) Robot drive system. 5) Accuracy and repeatability. 6) Types of robot programm ing. 7) Safety monitoring. 8) End effectors and sensors in robots. 9) Applicatio n of robots. 10) Programming for some robotic application.

Conclusion -

Experiment - 5 Aim - Study Of Computer Aided Process Planning. Theory 1) Introduction. 2) Types of Computer aided process planning. i) ii) Retr ieval process planning. Generative process planning. 3) Advantages of computer aided process planning. Conclusion.

Experiment - 6 Aim - Study of Group Technology & Part Families. Theory 1. Introduction. 2. Part families. 3. Coding technology. 4. Obstacles to GT. 5. Methods of classification. i) ii) iii) Visual inspection. Classification and coding system. Production flow analysis. 6. Types of classification and coding system. 7 .Benefits of well designed class ification and coding stestem. 8. Machine cell design. 9. Types of cell design.. 10. Benefits of Group Technology. Conclusion-

Experiment - 7 Aim Theory - Study Of Computer Aided Quality Control. 1. Principl e of automated inspection. 2. QC Inspection. 3. QC testing. 4. Types of automate d inspection. i) ii) iii) 100 % automated inspection. Off-line and on-line inspe ction. Distributed inspection and final inspection. 5. Sensors technologies for automated inspection. 6. coordinates measuring machi nes. 7. CMM benefits. 8. Other contact inspection methods. 9. Machine vision. Conclusion.

Experiment - 8 Aim - Introduction To CAD Software. Theory 1. Fundamentals of CAD. 2. Traditional design process. 3. Computer Aided Design process. 4. Study of CAD softwares. Conclusion -

Experiment - 9 Aim - Introduction To CAM softwares. Theory 1. Fundamentals of CAM. 2. Study of any three CAM softwares. Conclusion-

Experiment - 10 Aim - Study of Computer Controlled Business functions Theory 1) Business Functions. a) Purchase order & receiving. b) Inventory manage ment c) Financial control 2) Job costing 3) Bill of Material. 4) Master producti on schedule 5) Material requirement planning. 6) Capacity planning. 7) Productio n planning. 8) Shop floor control. Conclusion-

Experiment - 11 Aim - Study of Interfacing Requirements in CIMS. Theory 1) Manufacturing system integration. 2) Manufacturing task to be integrat ed. a) Product design. b) Manufacturing planning. c) Manufacturing execution. 3) Requirements for integrated manufacturing system. a) System architecture. b) Pr oduct model. c) Data extraction. d) Manufacturing environment. e) Information ge neration & data collection. f) Database. 4) Benefits of integrated manufacturing systems. 5) Inspection 6) Co-ordinate measuring machine (CMM). Conclusion-

Experiment - 12 Aim - Generation Of Any One Simple Solid Model Using Any Cad Sof tware. Theory 1) Geometric Modeling. a) Wire frame model. b) Surface model. c) Solid mo del. 2) Generation of one simple solid model. Steps involved in model making pro cedure. Conclusion-

Experiment - 13 Aim - Program for Generation of any Surface. Theory 1) Program for generation of surface. Conclusion-

Lab- Manual Of Automation In Production Seven Semester Mechanical, Mechanical Engineering Department, G.H. Raisoni Colle ge Of Engg , Nagpur-16