Al Ko Air Handling Units Catalog 2011

AIr-hAndlIng-unIts
TABLE OF CONTENTS
AL-KO QUALITY FOR LIFE I Living for indoor-air-quality AL-KO AFTER SALES/SERVICE I AL-KO Acceptance tests
AL-KO AIR-HANDLING-UNITS I Air-handling-unit AT4 optimised by functionality and quality I Quick selection air-handling-units AT4 I Integrated cooling and heat-pump technology in air-conditioning-units with control technology I Air-handling-units AT6 (big air-volumes) I Air-handling-units for the chemical / pharmaceutical sectors I Air-handling-unit AT4 compliant with EU guideline ATEX 95 I Air-handling-units AT4 with smoke-discharge function I AT4-T air-handling in tropical design I POOLAIR climatisation and dehumidication of indoor swimming halls I AT4 marine air-handling-units AL-KO HUMID-OFF I Energy-efcient climatisation and dehumidication AL-KO HOSPITAIR (HYGIENIC APPLICATION) I AT4 hygienic application according to guideline VDI 6022
AL-KO COMPACT DESIGNED AIR-HANDLING-UNITS I EASYAIR I EASYAIR at (will be launched 2011)
AL-KO PROCESS AIR-HANDLING I Air-handling AT4 painting and drying
AL-KO SAVE ENERGY AND LIFE-CYCLE-COSTS I The reduction of Life-Cycle-Costs is a question of foresight I Simple selection of air-handling-units with calculation of Life-Cycle-Costs I Optimized air-handling-units with high energy-costsaving by heat-pump-technology I Energy-recovery-systems
AL-KO CONTROL-SYSTEMS FOR AHUS I Energy efcient control systems for ventilation and air-conditioning-units
AL-KO AIR HEATER AND AIR COOLER I New generation of air heating and air cooling
ZERTIFICATES
< Content
LIVING FOR INDOOR-AIR-QUALITY
< Content
AL-KO KOBER GROUP
The AL-KO KOBER GROUP is a nancially strong concern, operating globally with more than 4 200 employees at 51 sites. In the core business areas of automotive engineering, Garden+Hobby and ventilation and air-conditioning technology, AL-KO belongs to the market leaders.
AL-KO ventilation and air-conditioning technology is a worldwide specialist for air-handling-units. Thereby, the newest technologies, consistent highest quality and delivery reliability, as well as the implementation of customer-specic requirements, are the basis of our success.
PREISENTWICKLUNG VON L
AL-KO AUTOMOTIVE
AL-KO DAMPING TECHNOLOGY
AL-KO AMC CHASSIS
AL-KO TRAILER COMPONENTS
< Content
AL-KO INDUSTRIAL COMPONENTS
AL-KO PLASTIC TECHNOLOGY
AL-KO GARDEN+HOBBY
AL-KO EXTRACTION TECHNOLOGY
< Content
AL-KO ventilation and air-conditioning technology
Walter Mayer, Vice-President Sales We develop the best solutions for the air-conditioning requirements of our customers. The development of energy-efcient technology for environmental relief and cost reduction for the operating companies are in the forefront.
< Content
We provide a perfect climate and, therefore, also for quality of life with individual, efcient and ecological air-handling conceptions that distinguish themselves through the newest technologies, quality and reliability. Aligned to the individual customer requirements, we develop sophisticated high-tech air-handling for best indoor-air-quality in ofce buildings or hospitals, precisely conditioned air in production plants, as well as efcient solutions for large industrial or recreational complexes.
< Content
Details at a glance in the interest of our customers
Our engineers develop the most energy efcient air-conditioning system solution for your application.
< Content
Quality We offer highest quality to the professional planner of ventilation and air-conditioning-units as well as the general contractors in manufacturing and logistics processes and much competency in engineering with regard to ventilation and air-conditioning technology. As entrepreneur, AL-KO offers the investors, constructors and operators of buildings energy efcient and, therefore, economic ventilation and air-conditioning technology. This seldom means higher investment costs AL-KO engineers have an eye for the details.
< Content
Integral thinking for more customer benets
Lean back we assist your ef cient planning
I AL-KO planning competence You can count on us. We assist you in your demand analysis and planning your air-handling projects.
I AL-KO project planning Our competent project team assists you in implementing your air-handling project. From component parts to complete system solutions we are by your side.
< Content
Energy efcient buildings and building techniques require an integral approach in planning, engineering, project planning. Efcient system solutions evolve from the selection of the best suppliers and the complementary technologies and lead to higher customer satisfaction. The planner converse with each other in order to plan the most efcient technology. With AL-KO, the planner nds the competent partner for ventilation and air-conditioning.
I AL-KO engineering competence Our competent engineering-teams transpose your individual requirements with innovative AL-KO technologies, down to the smallest detail.
I AL-KO Manufacturing Our specialists manufacture your individual ventilation and air conditioning units quickly and efciently, in proven AL-KO quality, on stateof-the-art manufacturing lines.
I AL-KO Service and commissioning Do not make comprises and trust the capabilities of AL-KO for service and commissioning of your airhandling-units. We are there for you world-wide.
< Content
Optimized systems save energy and costs
I Low Life-Cycle-Costs = SAVE ENERGY I SAVE ENERGY = SAVE MONEY + SAVE CO2-EMISSIONS As a result, companies, constructors and investors prot. Therefore, it is necessary to consider the following costs especially for primary energy, but also for maintenance. Then, it has been shown that high quality technology and optimized system congurations contribute to signicantly reduce the annual energy costs and this only restriction of the ventilation and air-conditioning functions.
Competence and innovations develop through highly qualied staff, as well as target-oriented research and development that fulll the present and future market requirements. For this, the analysis of the Life-CycleCosts and optimization also count to that effect. The interdisciplinary combination of control units, cooling and heating pump technology with the ventilation and air-conditioning
technology are the basis for energy ef cient ventilation and air-conditioning. Energetic non-optimized air-conditioning is one of the main primary energy consumers in buildings and, therefore, cost driver. In order to counter this cost explosion, bid management in accordance with low Life-Cycle-Costs is necessary.
10
< Content
Prof. Dr.-Ing. Michael Haibel, University of Applied Sciences Biberach, worldwide renowned expert for technique building, ventilation and air-conditioning technology and energy systems. Consultant to the departments research & development as well as business development of AL-KO Air-Technology.
11
< Content
Air-conditioning technology for the greatest demands Chemical / Pharmaceutical
CHEMIE/PHARMA
12
< Content
Production reliability through the highest airconditioning quality: Chemical and pharmaceutical development and production processes place high demands on the ventilation and air-conditioning systems concerned, with regard to safety, precision, reliability and stability.
EXCERPT FROM THE REFERENCES
13
< Content
Industrial air-conditioning and process ventilation technology efciency in the forefront

We supply branch-specic solutions for industry, because we know the industrial processes very well. Our industrial units stand for a high degree of robustness and, thus, provide reliability for your production. Furthermore, efciency as the basis of prot and competitiveness for industrial enterprises stands in the forefront.
INDUSTRY
Process ventilation technology suitable concepts for painting and drying Your optimum production process is our motivation. Specially designed for application in the spraying and drying booths as well as for drying plants for grain, tobacco and wood treatment, AL-KO manufactures applicable process ventilation units.
14
< Content
15
< Content
Marine top class ship climatisation
MARINE
16
< Content
Besides the different air ratios in cabins, restaurants, theatres, wellness-centres and casinos, the different specic climatic conditions of the continents visited also place high demands on the ventilation and air-conditioning-units. For many years we feel at home in this special discipline of air conditioning technology and supply perfectly balanced maritime air-conditioning systems.
17
< Content
Swimming hall climate control high technology in demand

In indoor swimming halls there is a high degree of humidity. People nd a highly humid atmospheric environment unpleasant. Furthermore, the building can incur extensive damage. Here, AL-KO provides a remedy. AL-KO air-conditioningunits dehumidify, heat and ventilate every type of indoor swimming halls and their adjoining rooms.
SWIMMING POOL CLIMATE CONTROL
With our efficiently operating ventilation and air-conditioning-units, we provide for optimum humidity and, therefore, for an optimum climate in all indoor pools.
18
< Content
19
< Content
ATEX explosion protection for the highest safety
ATEX EXPLOSION PROTECTION
20
< Content
The explosion protection of our units is committed to a maximum protection function. Reliability and employee safety always have priority. The design of our units consistently conforms to the EU Guideline ATEX 95 (100a) for the intended use in potentially explosive rooms and buildings or for the general increase in safety of injuries to persons or damage to property.
21
< Content
Smoke removal the reliable solution in the event of an emergency

Highest reliability for reduced investment costs for building technique: Ventilation units can be used for smoke removal in the event of a re in buildings with a sprinkler system. That saves space and investment costs! However, the increased safety of occupants of the premises is denitely at the forefront.
FFMichaeliburg
SMOKE REMOVAL
22
< Content
23
< Content
Hygiene a supreme discipline
I unconditional implementation of greater hygienic demands I best room air quality enhances patient convalescence and staff productivity
I complete solutions from one source reduce investment costs I signicant reduction of the energy and operating costs
AL-KO HospitAir perfect air-conditioning for clinics
24
< Content
We design, produce and deliver ventilation and air-conditioning-units in hygienic construction in accordance with VDI 6022. This sensitive area of clean room technology requires leading-edge Knowhow one of our supreme disciplines.
REFERENCES
25
< Content
Air heating and air cooling units
Air heater and cooler for shops, industrial and production facilities. Besides the standard version for industrial use, AL-KO has developed a new generation of air heaters and air coolers that are suitable for the greater demands on architecture and room design. Ventilation and air-conditioning technology as an element of the interior architecture.
AIR HEATER AND AIR COOLER DESIGN
Our air heater is, therefore, also the preferred recognized application in all localities with customer access, such as, e.g. shops and showrooms, shopping centre and miscellaneous industrial buildings. The new generation of air heater also has the elds cooling and energy recovery rmly under control.
26
< Content
27
< Content
EASYAIR
28
< Content
One of the compact designed air-handling-units EASYAIR (e.g. RO-01) decreases CO2 -emissons about - 14.29 tons (approx. ~ 1 ton per year)* Throughout the year 2009 AL-KO has tend to reduce CO2 -emissons about - 14,285 tons, based on AL-KO SAVE ENERGYTechnologies. This is equivalent to the total energy consumption of approx. 892 private real estates. AL-KO will save until 2016 p.a. approx. - 17,316 tons CO2 -emissons based on AL-KO SAVE ENERGYTechnologies. This is equivalent to the total energy consumption of approx. 1,082 private real estates.
* for further information: www.al-ko.de/green-buildingtechnology.htm
This is equivalent to the total energy consumption of approx. 1,082 private real estates.
29
< Content
EASYAIR The easy way to a good climate

I Most efcient energy recovery with an efciency of 80 90 % I Energy-saving fan motors by using EC technology for lowest energy consumption I Noise reduction by using sound absorption casing for the air handling unit and optimized components I Easy operation by using most intelligent control and regulation I High quality manufacturing, easy to install, reduced maintenance costs
30
< Content
31
< Content
Strong in the ability to deliver and logistics
AL-KO Air-Technology is rmly anchored in the AL-KO KOBER GROUP. From the nancial strength results a formidable ability to deliver and logistics irrespective of the size of the project. And that worldwide! Whether Europe, Asia or other continents: AL-KO OS stands for on-site and, therefore, for worldwide smooth logistics processes for ventilation and air-conditioning-units Made in Germany.
PREISENTWICKLUNG VON L
32
32
< Content
Worldwide Presence
AL-KO On-Site consists of the core competencies transportation, assembly and service and is synonymous for worldwide logistics and quality management of our high quality ventilation and air-conditioning technology at marketable prices in each country of destination.
33
< Content
AL-KO is QUALITY FOR LIFE
Carsten Stuck, Managing Director
34
< Content
QUALITY FOR LIFE is for us the commitment to deal with the medium air, so that the high demands are always optimally fullled for an optimum climate in industrial, commercial and private buildings.
QUALITY FOR LIFE also distinguishes itself for the quality and long service life of our ventilation and air-conditioning-units, as well as the bene ts that result from perfect ventilation and air-conditioning. At the forefront is the person, as user of the buildings, whose well-being and productivity increases considerably through prime air-conditioning.
35
< Content
AL-KO THERM GMBH Hauptstrae 248 -250 89343 Jettingen-Scheppach Germany Fon +49 82 25 39 - 0 Fax +49 82 25 39 - 113 klima.technik@al-ko.de www.al-ko.com
< Content
AIR-HANDLING-UNITS
AIR-HANDLING-UNIT AT4 OPTIMISED BY FUNCTIONALITY AND QUALITY
< Content
AT4 optimised by functionality and quality
< Content
Convincing advantages I variable and optimized adjustment for all system-specic applications I high product quality using the very latest production technology I customer-oriented process control guarantees maximum reliability of deliveries I designing and calculating supported by Klim@Soft , the professional design tool for planers and customers I unit version according to VDI 6022 (Standard of German Association of Engineers)
Design with experience construction features I maximum corrosion protection by galvanized and additional powdercoated casing panels I high heat and noise insulation due to 47 mm panel thickness I noise and heat insulation material made of mineral wool; building material class A1; non-ammable pursuant to DIN 4102 I patented thermal isolation between the panel shells I minimized thermal transmittance due to optimized casing covers I unit construction dismantled I optimal adjustment to building situation due to a variable pitch dimension of 76.5 mm
< Content
AT4 with this we convince
Internal walls hygienically smooth
Patented thermal isolation
< Content
Ef ciency and economy I reduced energy consumption and minimized internal pressure losses by optimized air-ow through the airtreatment components I selection of fans adapted to the operating point I use of all conventional heat recoverysystems; layout to the actual application I Life-Cycle-Costs-optimized air-handling-units
Top quality for all applications I suitable for interior and exterior installation I hygienic nish I integrated cooling units I various material versions designed to be dismantled I large and special units I DCS (Desiccant Cooling System)
CONFORMITY
Conforms to all national and European standards
0 -201 2007
< Content
AT4 quick selection
Air-volume- ow in m 3/h 0 10 000 20 000 12 x 08 08 x 08 12 x 08 16 x 08 12 x 12 16 x 12 20 x 12 24 x 12 16 x 16 20 x 16 24 x 16 32 x 16 20 x 20 24 x 20 41 x 20 24 x 24 28 x 24 32 x 24 28 x 28 32 x 28 32 x 32 41 x 28 41 x 32 49 x 32 0 2.78 5.56 Air-volume- ow in m 3/s
30 000
40 000
50 000
60 000
70 000
80 000
90 000
100 000
110 000
8.33
11.1
13.89
16.67
19.44
22.22
25
27.78
30.56
Speed range 2 2.5 3 3.5
Velocity in blower stream in m / sec., cross-section of unit with clearance
< Content
Air- ow m3/h 2 300 2 000 3 000 4 000 4 600 6 100 7 600 9 100 8 100 10 100 12 100 16 200 12 600 15 200 25 900 18 200 21 200 24 300 24 800 28 300 32 400 36 300 41 500 49 600 5 300 4 700 7 100 9 400 10 600 14 200 17 700 21 200 18 900
Unit size
Outer dimensions Width (mm) *Height (mm) 995 689 995 1 301 995 1 301 1 607 1 913 1 301 1 607 1 913 2 525 1 607 1 913 3 213 1 913 2 219 2 525 2 219 2 525 2 525 3 213 3 213 3 825 536 689 689 689 995 995 995 995 1 301 1 301 1 301 1 301 1 607 1 607 1 607 1 913 1 913 1 913 2 219 2 219 2 525 2 219 2 525 2 525
Inner dimensions Width (mm) *Height (mm) 918 612 918 1 224 918 1 224 1 530 1 836 1 224 1 530 1 836 2 448 1 530 1 836 3 137 1 836 2 142 2 448 2 142 2 448 2 448 3 137 3 137 3 749 459 612 612 612 918 918 918 918 1 224 1 224 1 224 1 224 1 530 1 530 1 530 1 836 1 836 1 836 2 142 2 142 2 448 2 142 2 448 2 448
12 x 06 08 x 08 12 x 08 16 x 08 12 x 12 16 x 12 20 x 12 24 x 12 16 x 16 20 x 16 24 x 16 32 x 16 20 x 20 24 x 20 41 x 20 24 x 24 28 x 24 32 x 24 28 x 28 32 x 28 32 x 32 41 x 28 41 x 32 49 x 32
23 600 28 300 37 800 29 500 35 400 60 500 42 500 49 600 56 600 57 800 66 100 75 500
84 700 96 700 115 600
Subject to dimensional and design changes. Further sizes on demand. *Height without installation frame, installation frame = + 110 mm
< Content
< Content
AIR-HANDLING-UNITS
QUICK SELECTION ENERGY EFFICIENT VENTILATION AND AIR CONDITIONING UNITS SERIES AT4
< Content
Energy efciency is AL-KO standard
HTTP://PLANER.AL-KO.DE HTTP://LCC.AL-KO.DE
< Content
Energy efficient ventilation and air conditioning units are standard at AL-KO The only question for AL-KO is with regard to the energy recovery units: Which type of energy recovery is expedient for the application?
By using AT4 modular system and the design software Klim@Soft, AL-KO is in the position to store complete air supply and extraction units with high energy efficiency as standard and, therefore, ensuring quick execution of projekts and short delivery times.
CONFORMITY
Conforming to all national and european standards
< Content
Energy recovery plate heat exchanger
Supply air Sound absorber

Klimasoft meas.
Transportation weight (kg)
Adapter frame
Void chamber
Void chamber
(mm)
(mm)
(mm)
Length (mm)
Klimasoft meas.
Klimasoft meas.
Klimasoft meas.
Class
Maintenance
Klimasoft meas.
Klimasoft meas.
Tube arrays
Klimasoft meas.
8x8 12 x 8 16 x 8 12 x 12 16 x 12 20 x 12 16 x 16 20 x 16 24 x 16 32 x 16 20 x 20 24 x 20 24 x 24
3 370 5 060 6 740 7 580 10 100 12 600 13 480 16 850 20 230 26 970 21 070 25 280 30 340
600 600 600 600 600 600 600 600 600 600 600 600 600
1 750 2 242 2 810 2 878 3 518 3 554 4 247 5 027 5 894 7 312 6 135 7 104 8 056
8 447 8 523 8 905 9 287 9 364 9 441 10 206 9 976 10 436 10 665 10 971 11 200 11 659
689 995 995
1 608 1 608 2 220
50 50 50 50 50 50 50 50 50 50 50 50 50
230 230 230 230 230 230 230 230 230 230 230 230 230
383 383 383 383 383 383 383 383 383 383 383
765 765 765 765 765 765 765 765 765 765 765 765 765
F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7
F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release S-Fuel-laden air side S-Fuel-laden air side F-Quick-release S-Fuel-laden air side S-Fuel-laden air side
383 383 383 459 459 459 612 612 612 612 765 765 918
459 459 536 459 536 536 536 536 536 536 536 536 536
3 3 4 3 4 4 3 4 4 2 4 4 2
383 383 383 383 383 383 383 383 383 383 383
Void chamber
Unit size AT4
Air- ow rate
Total length
Total height
Total width
External pressure
Heater
Hatch
Filter
1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377
1 301 1 608 1 301 2 220 1 301 2 220 1 301 2 832 1 607 2 832 1 913 2 832 2 525 2 832 1 607 3 444 1 913 3 444 1 913 4 056
< Content
Multipurpose
Extracted air Sound absorber Sound absorber Void chamber

Klimasoft meas.
Sound absorber
Klimasoft meas.
Tube arrays
Klimasoft meas.
Fan size
Fan type
Klimasoft meas.
Klimasoft meas.
Klimasoft meas.
Class
Maintenance
Klimasoft meas.
Klimasoft meas.
Fan size
Fan type
Klimasoft meas.
Klimasoft meas.
536 536 612 536 536 536 536 536 765 765 765 765 765
6 4 8 6 6 6 6 6 8 6 6 6 6
765 765 842 842 918 995 995 1 071 1 071 1 148 1 148 1 148 1 301
90 100 112 132 132 160 160 160 160 160 160 160 180
RLM 56-315 1 377 1 301 RLM 56-400 1 377 1 301 RLM 56-400 1 377 1 683 RLM 56-450 1 377 1 683 RLM 56-560 1 377 1 683 RLM 56-500 1 377 1 683 RLM 56-630 1 377 1 989 RLM 56-710 1 377 1 989 RLM 56-710 1 377 1 989 RLM 56-800 1 377 2 295 RLM 56-800 1 377 2 295 RLM 56-800 1 377 2 295 RLM 56-900 1 377 2 295
765 765 765 765 765 765 765 765 765 765 765 765 765
F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5
F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release
1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377
765 765 842 842 918 918 918 995
90 100 112 112 132 132 132 132
RLM 56-315 RLM 56-400 RLM 56-400 RLM 56-500 RLM 56-560 RLM 56-560 RLM 56-630 RLM 56-710 RLM 56-710 RLM 56-800 RLM 56-710 RLM 56-800 RLM 56-900
1 377 383 1 377 383 1 377 383 1 377 459 1 377 459 1 377 459 1 377 1 377 1 377 1 377 612 612 612 612
918 1 148 1 148 1 148 1 148 1 148 1 148 1 071 1 071 1 071 1 071 1 454 1 607
S-Fuel-laden air side 1 377 1 071 160 S-Fuel-laden air side 1 377 1 148 160 F-Quick-release 1 377 1 071 160
1 377 765 1 377 765 1 377 918
S-Fuel-laden air side 1 377 1 148 160 S-Fuel-laden air side 1 377 1 301 180
Void chamber
plate heat exchanger
Cooler
Filter
Fan
Fan
< Content
Energy recovery high efcient run-around-coil-system

Klimasoft meas.
Adapter frame
Void chamber
Void chamber
(mm)
(mm)
(mm)
Length Klima- Klima- Klima- Class (mm) soft soft soft
Maintenance
meas. meas. meas.
Klima- Tube Klima- Klima- Tube Klimasoft arrays soft soft arrays soft meas. meas. meas. meas.
8x8 12 x 8 16 x 8 12 x 12 16 x 12 20 x 12 16 x 16
3 370 5 060 6 740 7 580 10 100 12 600 13 480
600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
1 589 2 019 2 394 2 526 3 076 3 783 3 659 4 463 5 162 6 726 5 412 6 527 7 653 8 559 9 007 9 380
7 298 7 298 7 298 7 528 7 528 7 986 8 063 8 293 8 369 9 211 8 522 9 287 10 205 10 358 9 823 9 747
689 995 1 301 995 1 301 1 607 1 301 1 607 1 913 2 525 1 607 1 913 1 913 2 219 2 528 4 458 2 525 6 446 5 070 6 446 7 670
1 608 1 608 1 608 2 220 2 220 2 220 2 832 2 832 2 832 2 832 3 444 3 444 4 012 4 056 4 056 2 329 2 329 2 329 2 635 2 635 2 635
50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230 50 230
230 230 230 230 230 230 230 230 230 230 230 230 536 536 230 689 689 689 689 689 689
765 F7 765 F7 765 F7 765 F7 765 F7 765 F7 765 F7 765 F7 765 F7 765 F7
F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release
612 536 536 536 612 612 612 536 612 612
12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 8
383 383 383 536 536 536 689 689 689 689 842 765 995 995 995 1 148 1 148 1 148 1 301 1 301 1 607
459 459 459 459 459 536 536 536 536 536 536 536 536 536 536 536 536 689 536 612 536
8 3 3 3 3 4 3 4 4 4 4 4 3 2 2 2 2 8 3 6 4
306 306 306 383 306 383 383 383 383 383 383 383 383 383 383 383 383 383 383 383 612
Void chamber
Unit size AT4
Air- ow rate
Total length
Total height
Total width
External pressure
Heater
Heater
Hatch
Filter
1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377
20 x 16 16 850 24 x 16 20 230 32 x 16 26 970 20 x 20 21 070 24 x 20 25 280 24 x 24 30 340 28 x 24 35 390 32 x 24 40 450 28 x 28 41 290 32 x 28 47 190 41 x 28 60 460 32 x 32 53 930 41 x 32 69 090 49 x 32 82 580
765 F7 S-Fuel-laden air side 612

F-Quick-release
765 F7 S-Fuel-laden air side 612 765 F7 S-Fuel-laden air side 612 765 F7 S-Fuel-laden air side 612 765 F7 S-Fuel-laden air side 612 765 F7 S-Fuel-laden air side 612 765 F7 S-Fuel-laden air side 612 765 F7 S-Fuel-laden air side 612 765 F7 S-Fuel-laden air side 612 765 F7 S-Fuel-laden air side 612 765 F7 S-Fuel-laden air side 612
600 10 764 10 206 600 13 239 10 283 600 12 456 10 819 600 14 453 10 512 600 17 106 11 353
< Content
Extracted air Sound absorber Sound absorber Sound absorber Void chamber Void chamber
Klimasoft meas.
Klima- Tube soft armeas. rays
Klimasoft meas.
Fan size
Fan type
Klima- Klima- Class soft soft meas. meas.
Maintenance
Klimasoft meas.
Klimasoft meas.
Fan size
Fan type
Klimasoft meas.
Klima- Klimasoft soft meas. meas.
536 536 536 536 459 612 536 536 765 765 765 765 765 765 765 765 842 842 842 842 842
4 6 6 6 2 8 6 6 8 6 6 6 6 6 6 6 8 8 8 8 8
765 842 842 842 918 918 995 1 071 1 071 1 148 1 071 1 148 1 301 1 377 1 377 1 377 1 683 1 760 1 913 1 760 1 836
90 112 112 132 132 132 160 160 160 160 160 160 180
RLM 56-315 1 377 765 RLM 56-400 1 377 765 RLM 56-400 1 377 765 RLM 56-450 1 377 765 RLM 56-560 1 377 765 RLM 56-560 1 377 765 RLM 56-630 1 377 765 RLM 56-710 1 377 765 RLM 56-710 1 377 765 RLM 56-800 1 377 765 RLM 56-710 1 377 765 RLM 56-800 1 377 765 RLM 56-900 1 377 765
F5 F5 F5 F5 F5 F5 F5 F5 F5 F5
F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release
1377 1 377 1 377 1 377 1 377 1 377 1 377
765 765 842 842 918 918 918
90 100 112 132 132 132 132 160 160 160 160 160 180 180 200 200 200 180 225 180 200
RLM 56-315 RLM 56-400 RLM 56-400 RLM 56-450 RLM 56-560 RLM 56-560 RLM 56-630 RLM 56-710 RLM 56-710 RLM 56-800 RLM 56-710 RLM 56-900 RLM 56-900
1377 1377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377
383 383 383 536 536 536 689 689 689 689 842 765 995 995 995
842 918 765 612 765 765 765 765 995 995 995 995 995 995 995 995 995 995 995 918 995
Cooler
Tube arrays
Cooler
Filter
Fan
Fan
12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 12 8
230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 383 383 383
1 377 1 071 1 377 1 071 1 377 1 071
F5 S-Fuel-laden air side 1 377 1 148

F-Quick-release
F5 S-Fuel-laden air side 1 377 1 148 F5 S-Fuel-laden air side 1 377 1 301 F5 S-Fuel-laden air side 1 377 1 300 F5 S-Fuel-laden air side 1 377 1 377 F5 S-Fuel-laden air side 1 377 1 377 F5 S-Fuel-laden air side 1 377 1 683 F5 S-Fuel-laden air side 1 377 1 760 F5 S-Fuel-laden air side 1 377 1 836 F5 S-Fuel-laden air side 1 377 1 760 F5 S-Fuel-laden air side 1 377 1 836
200 RLM 56-1000 1 377 765 200 RLM 56-1000 1 377 765 200 RLM 56-1000 1 377 765 225 180 250 180 RLM 56-1120 1 377 765 RLM 56-900 1 377 765 RLM 56-1250 1 377 765 RLM 56-900 1 377 765
RLM 56-1000 1 377 RLM 56-1000 1 377
RLM 56-1000 1 377 1 148 RLM 56-1120 1 377 1 148 RLM 56-900 RLM 56-900 1 377 1 148 1 377 1 301 RLM 56-1250 1 377 1 301 RLM 56-1000 1 377 1 607
200 RLM 56-1000 1 377 765
< Content
Energy recovery rotary heat exchanger (thermal wheel)

Klimasoft meas.
Adapter frame
Void chamber
Void chamber
(mm)
(mm)
(mm)
Lnge (mm)
Klimasoft meas.
Klima- Klima- Class soft soft meas. meas.
Maintenance
Klimasoft meas.
Tube arrays
Klimasoft meas.
Klimasoft meas.
8x8 12 x 8 16 x 8 12 x 12 16 x 12 20 x 12 16 x 16 20 x 16 24 x 16 32 x 16 20 x 20 24 x 20 24 x 24 28 x 24 32 x 24 28 x 28 32 x 28 41 x 28 32 x 32 41 x 32
3 370 5 060 6 740 7 580 10 100 12 600 13 480 16 850 20 230 26 970 21 070 25 300 30 340 35 390 40 450 41 290 47 190 60 460 53 930 69 090
600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600 600
1 766 2 170 2 523 3 050 3 511 4 140 4 417 5 062 5 625 6 882 6 513 7 493 8 817 9 491 10 358 12 129 14 461 15 081 15 548 19 127
8 063 8 063 8 216 8 751 8 828 9 134 9 287 9 363 9 593 10 205 10 053 10 741 11 047 11 123 11 276 12 270 13 647 13 800 13 494 13 877
1 301 1 301 1 301 1 913 1 913 1 913 2 525 2 525 2 525 2 525 2 831 2 831 3 443 3 443 3 443 4 458 5 070 5 070 5 070 6 446
1 608 1 608 1 608 2 220 2 220 2 220 2 832 2 832 2 832 2 832 3 444 3 444 4 056 4 056 4 056 3 553 4 241 4 241 4 241 4 241
50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50 50
230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230
230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230
765 765 765 765 765 765 765 765 765 765 765 765 765 765 765 765 765 765 765 765
F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7 F7
F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release S-Fuel-laden air side F-Quick-release S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side
459 459 459 459 459 536 459 459 536 536 536 536 536 612 459 612 612 612 536 612
2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 2 3
230 230 230 230 230 383 383 383 383 383 383 383 383 383 383 383 383 383 383 459
1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377
459 459 459 459 459 459 459 459 459 459 459 459 459 459 459 459 459 459 459 1 148
Void chamber
Unit size AT4
Air- ow rate
Total length
Total height
Total width
External pressure
Heater
Hatch
Filter
< Content
Multipurpose
Extracted air Sound absorber Sound absorber

Fan type Klimasoft meas.
Sound absorber
Klimasoft meas.
Tube Klimasoft arrays meas.
Fan size
Fan type
Klimasoft meas.
Klimasoft meas.
Klimasoft meas.
Class
Maintenance
Klimasoft meas.
Klimasoft meas.
Fan size
Klimasoft meas.
536 536 612 612 612 612 612 612 765 765 765 765 765 765 765 765 842 842 765 765
6 6 8 8 8 8 8 8 8 6 6 6 6 6 6 6 8 8 6 6
765 765 842 842 918 918 995 1 071 1 071 1 148 1 148 1 148 1 301 1 301 1 377 1 454 1 377 1 530 1 836 2 066
90 100 112 112 132 132 132 160 160 160 160 160 180 180 200 200 200 225 225 280
RLM 56-315 RLM 56-400 RLM 56-400 RLM 56-500 RLM 56-560 RLM 56-630 RLM 56-710 RLM 56-710 RLM 56-710 ERC-800 ERC-710 ERC-800 RLM 56-900 RLM 56-900 RLM 56-1000 ERC-1000 RLM 56-1000 ERC-1000 RLM 56-1250 RLM 56-1400
1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377
995 995 995 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 760 1 760 1 760 1 760 1 760 2 525 3 902 3 902 3 290 3 213
765 765 765 765 765 765 765 765 765 765 765 765 765 765 765 765 765 765 765 765
F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5 F5
F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release S-Fuel-laden air side F-Quick-release S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side S-Fuel-laden air side
1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377
765 765 842 842 918 918 995 995 1 071 1 148 1 148 1 224 1 301 1 301 1 454 1 454 1 377 1 913 1 913 1 989
90 100 112 100 132 132 132 132 160 160 160 160 180 180 200 200 200 200 225 250
RLM 56-315 RLM 56-400 RLM 56-400 RLM 56-500 RLM 56-560 RLM 56-630 ERC-630 RLM 56-710 RLM 56-710 ERC-800 ERC-800 ERC-900 ERC-900 ERC-900 ERC-1000 ERC-1000 RLM 56-1000 ERC-1120 ERC-1120 RLM 56-1400
1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377
230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 230 1 148
Void chamber
Rotary heat exchanger
Cooler
Filter
Fan
Fan
< Content
Additional components
Humidier
Type
External dimensions W x H*
Contact Fresh water

L1 kg
Contact Circulating water

L1 kg L2
Washers Type B
kg
8x8 12 x 8 12 x 12 20 x 12 20 x 16 32 x 16 24 x 20 28 x 24 28 x 28 32 x 32 41 x 32 16 x 08 16 x 12 16 x 16 24 x 16 20 x 20 24 x 24 32 x 24 32 x 28 41 x 28 49 x 32
688 x 688 994 x 688 1 300 x 688 994 x 994 1 300 x 994 1 606 x 994 1 300 x 1 300 1 606 x 1 300 1 912 x 1 300 2 524 x 1 300 1 606 x 1 606 1 912 x 1 606 1 912 x 1 912 2 218 x 1 912 2 524 x 1 912 2 218 x 2 218 2 524 x 2 218 2 524 x 2 524 3 213 x 2 218 3 213 x 2 524 3 825 x 2 524
612 612 612 612 612 918 612 918 918 918 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148
a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A. a.A.
1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148 1 148
1 300 1 300 1 300 1 300 1 300 1 300 1 300 1 300 1 300 1 300 1 300 1 300 1 300 1 300
288 472 544 522 767 902 922 922 922 1 173 1 029 1 029 1 029 1 400 a.A. a.A. a.A. a.A. a.A. a.A. a.A.
* plus base frame H +110 mm
Complete humidier unit removable from the side. Fully wired to the exterior terminal box. Discharge nozzle DN 32
The standard values refer to a low pressure manifold with a rated air ow. With the following ne particle lter-sectors, the given sector must be extended by 306 mm or 612 mm.
10
< Content
Weather protection equipment
Steam Lmin standard value at 18 C

4 g / kg 7 g / kg 10 g / kg L1
High pressure
kg
Weather protection screen

Component parts
Lamella cover
Component parts Width
Suction hood
Height Length
918 918 918 918 918 918 918 918 918 918 918 918 918 918 918 918 918 918 918 918 918
1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224 1 224
1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530
1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530 1 530
1 1 1 1 1 1 1 1 1 1 1 1 2 4 2 2 4 4 4 4 4
1 1 1 1 1 1 1 1 1 2 1 1 1 2 2 2 2 2 2 2 2
612 918 1 224 918 1 224 1 530 1 224 1 530 1 836 2 448 1 530 1 836 1 836 2 142 2 448 2 142 2 448 2 448 3 136* 3 136* 3 748*
612 612 612 918 918 918 1 224 1 224 1 224 1 224 1 530 1 530 1 836 1 836 1 836 2 142 2 142 2 448 2 142* 2 448* 2 448*
510 510 510 725 725 725 945 945 945 945 1 160 1 160 1 375 1 375 1 375 1 591 1 591 1 807 1 591* 1 807* 1 807*
*Suction hood divided in two
11
< Content
Accessories
Base frame adjustable feet
Type
External dimensions W x H*
Base frame
h h1
Type 1
Adjustable feet only in connection with separate assembly frame Type 2 Type 3 Type 4
h2 h1 h2 h1 h2 h1 h2
8x8 12 x 8 12 x 12 20 x 12 20 x 16 32 x 16 24 x 20 28 x 24 28 x 28 32 x 32 41 x 32 16 x 08 16 x 12 16 x 16 24 x 16 20 x 20 24 x 24 32 x 24 32 x 28 41 x 28 49 x 32
688 x 688 994 x 688 1300 x 688 994 x 994 1 300 x 994 1 606 x 994 1 300 x 1 300 1 606 x 1 300 1 912 x 1 300 2 524 x 1 300 1 606 x 1 606 1 912 x 1 606 1 912 x 1 912 2 218 x 1 912 2 524 x 1 912 2 218 x 2 218 2 524 x 2 218 2 524 x 2 524 3 213 x 2 218 3 213 x 2 524 3 825 x 2 524
110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 110 208 208 208
133 133 133 133 133 133 133
160 160 160 160 160 160 160
183 183 183 183 183 183 183 183 183 183 183 183 183 183 183 183 183 183 183 183 183
210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210 210
233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233 233
260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260 260
283 283 283 283 283 283 283 283 283 283 283 283 283 283 283 283 283 283 283 283 283
310 310 310 310 310 310 310 310 310 310 310 310 310 310 310 310 310 310 310 310 310
* plus base frame H +110 mm
Optional base frame heights (except superimposed top row) 208 / 308 / 408 with a unit width 41, 49 Standard Option of combinations of base frames (max. height 400 mm)
12
< Content
Material classication for the AT4 series

Quality levels Unit components Standard Parameter proles 1. Housing walls Double-shell construction with intermediary insulation Insulation: Outer panel Inner panel: Walls and cover Base Temp. stab up to 110 C sv + pb sv + pb sv V2A / pp V2A Aluminium Plastic outer inner v v sv V2A/sv sv sv + pb St painted St ph sv / Aluminium v Plastic sv Aluminium sv Cu Cu / St painted Aluminium Aluminium Cu Cu on request sv Fibre-glass Aluminium / sv Aluminium / sv PVC / EP9M sv sv + pb v v
pb = powder-coated min. 60 m ep = epoxy resin coated
Special design at extra cost Option I v + pb sv + pb sv + pb V2A Mineral bre sheets / Flammability rating A V2A V2A sv + pb V2A / pp V2A Aluminium Plastic v V2A sv + pb V2A sv + pb sv + pb St painted St ph and painted sv / Aluminium + pb v Plastic sv Aluminium sv + ep sv Aluminium + ep V2A V2A on request sv + pb Fibre-glass Aluminium / sv Aluminium / sv sv sv + pb v v + pb
pp = Polypropylene V2A = e.g. 1.4301 V4A = e.g. 1.4571
Option II GFK / V2A / V4A V2A / V4A V4A Plastic V2A V2A V2A V2A V2A V2A ep V2A V2A V2A on request V2A Fibre-glass Aluminium / sv Aluminium / sv V2A
Subject to material change
v sv + pb sv + pb sv + pb
Filter sector base for recirculating air With fresh air intake 2. Design components Assembly components Moisture separator Drip trays Hinges Handles Attachment and connecting parts Filter frame Cooler installation rails 3. Purchased built-in components Fan: Housing Impeller Shaft Motor: Housing Shaft end V-belt pulley Baf e lamellae Inner and outer: Air heater: Shafts and rods Pinions Casing Lamellae Frame Pipes Collectors Air cooler: Lamellae Frame Pipes Collectors Humidi er Silencer casing Silencer cover Rotary exchanger housing Plate exchanger 4. External components Flexible sleeves Circuit connection plug frame Base frame 5. For installation outdoors Roof Attachment parts outside Feet and assembly frame
v bv = promat- or electrolyte galv. = (in bath) galvanized sv = sendzimir galvanized ph = phosphated
Gewebe BK VI q 3, temp.-best bis 110 C
weatherproof roof panel accessible
13
< Content
Unit design AT4
Unit design and construction in accordance with EN 1886 and VDI 6022
The housing frame construction consists of 38 mm sendzimir galvanized square section with a wall thickness of 1.5 mm, connected by unit angles: plastic angles for unit sizes 08 x 08 to 16 x 16, diecast aluminium angles for sizes 20 x 16 to 49 x 32. This method of construction makes sure that the unit can be fully disassembled, because welded joints are dispersed with. All sealing material used is closed porous and microbial inert. Humidity-relevant components are generally from corrosion resistant material exclusively stainless steel and contain a tank, which assures a continuous and total removal of condensate. Commensurate with the highest standards of the valid hygiene guidelines, all components are cleaned at the works and packaged in foil for transportation. The functional units are easily accessible on both sides for cleaning. Therefore, all heat exchangers can be cleaned to the core with low technical and time effort. The detachable cladding panels, 47 mm thick and double-shelled, are lined inside for heat and noise insulation with a non-ammable rock wool, in accordance with DIN 4102 building material Class A1, density of 55 kg /m3.
The panel of the inner and outer shell is from 1 mm sendzimir galvanized steel sheet. After manufacture, the All Filter, fan and humidier compopanel is completely powder-coated, nents, from a unit height of 1.3 m, have layer thickness min. 60 m, RAL 7001. lighting and sight glasses. Thus, there Thus, there are no open cut edges. is an option for continuous inspection Furthermore, there is no risk of corrowithout having to open the unit. sion. Cold and thermal bridges are prevented from forming by a patented The mechanical stability conforms to thermal decoupling between the shells EN 1886. Thanks to the raster construc- of the panel. tion, it is a exible unit construction with the virtue that it can be adapted to the diverse designs.
14
< Content
Unit components I Mechanic stability I Housing leakage I Thermal insulation I Thermal bridge factor I Average sound insulation
AT4 Class 1A / D2 Class 1B / L2 Class T3 Class TB3 41 dB
AT4 (Tropic) Class 1A / D2 Class 1B / L2 Class T2 Class TB2 41 dB
The housing inner surfaces t ush with the frame. The inner surfaces are completely smooth and have no cut edges. All joints and grooves in the unit are resistant to disinfectant, sealed with a microbial internal sealing material and can be cleaned residue-free. The base frame is galvanized and powder-coated. The door construction corresponds to the housing panels (no cut edges, corrosion resistant), accessible units have manual lever catches. Alternative is an operation cover detachable at the side.
Insert insulation DE, in accordance with EN 1886: 125 15.8 16 250 24.4 27 500 30.2 31 1k 35.1 33 2k 35.4 35 4k 35.8 36 8k 36.5 36 Hz dB AT4 dB AT4-Tropic
15
< Content
Housing design
Housing
Housing outer shell I detachable frame construction I unit panels galvanized with powder coating (RAL 7001) layer thickness 60 I plastic angles, inclusive unit size 16 x 16 I aluminium diecast angles, from unit size 20 x 16 I unit panels with expanded foam, long term robust seal, attached from the outside, thus, detachable Option AT4-T: I frame construction from GRP, with thermally decoupled unit panels Option: I frame section construction additionally powder-coated in the colour of the unit I frame section construction, stainless steel
Housing inner shell I units completely smooth inside, no cut edges and welding seam I unit panels inside, galvanized with powder coating (RAL 7001) Option: Sanitary construction I joints between the unit frame and panels in the area of the base sealed I discharge for each functional unit
16
< Content
Unit linking I easy to install unit linking through compact gusset plate, attached inside on the unit frame I connecting angle, extra from unit size 16 x 12 Option AT4-T: I unit connections galvanized and powder-coated
Operation door I door construction same as housing panels I hinge mounted with locking catch I with manual lever catch, on request lockable I in the overpressure area, standard with door catch locking accessories: Sight glass
17
< Content
Housing construction
Filter quick-release device up to including unit height 1 836 mm (clearance) I complete lter element for durable seal seat in special assembly frame installed with quick-release device in the housing. I lter element removable from the side.
Option: I powder-coated frame components
18
< Content
Pocket lter Filter element in the Euro assembly frame. Nylon spacer between the lter bags. Filter class / lter element design: I coarse dust lter G3 / G4 Filter elements from synthetic bre mat I ne particle lter Filter elements from synthetic bre mat
Fine particle lter cartridge V-Cell lter with a module length of 360 mm. Made from plied lter material. I lter Class F5-F9
Suspended particle lter Attached circular seal from neoprene, spacer from textile lament. Filter class / lter element design: I lter Class R (H 11) I lter Class S (H 13) Filter medium from high quality, wet strength glass bre paper Recommendation: Superpose lter F9
Planar lter / panel lter Panel lter with a thickness of 94 mm for shortened lter units (module length 250 mm). In Euro assembly frame up to unit size 16 x 16, removable from the side. I lter Class G4, F5 and F7
I lter type A26 Cartridges consist of an outer and inner perforated cylinder with intermediate activated carbon Recommendation: Superpose lter F7 alternative: Activated carbon cartridges with quick-release device I lter cartridges
Activated carbon lter Leak-free attaching both cylinders with bayonet coupling on a special baseplate. Filter type /cartridge design: I lter type A20
Grease separation lter Filter element attached in the special retainer frame. Filter class / design: I G3 Metal lter, recyclable, galvanized wire mesh gauze, Accessories: Differential pressure gauge or: Hood lter for oil and paint mist I electric lter on request
19
< Content
Functional units
Heater I removable from the side of the housing I seamless copper pipe with mechanical integrally moulded aluminium lamellae I enclosed in galvanized sheet steel frame
I manifold from steel or copper Accessories: Sensor frame to pull out, anti-frost thermostat, ange and counterange, electric heating coils on request Option: I steel heater galvanized/stainless steel I coolant liqueer
Cooler I removable from the side of the housing I seamless copper pipe with mechanical integrally moulded aluminium lamellae I enclosed in corrosion resistant frame I manifold from copper I wall fairlead with insulation diffusion resistant, bleeding and draining On-site design versions: I cooler st / gv, on request I cooler cu / cu, on request I cooler cu / al lamellae epoxy resin coated
I frame from stainless steel I direct heat exchanger Accessories: Flange and counterange, syphon Coalescer and tank I coalescer from heat resistant Polypropylene plastic section, removable from the side, frame from stainless steel 1.4301 I condensate tub from stainless steel 1.4301 with all-round incline I discharge nozzles 40 PVC leading out of the installation frame at the side
20
< Content
Sound absorber I vertically arranged connecting links from noise-absorbing mineral bre sheets I surfaces from glass bre abrasion resistant up to a max. ow velocity of 20 m/s
I connecting links installed over angle tracks in the housing I removable from the side, optional. I aerodynamically shaped frame for reducing pressure losses and turbulence
Radial fan I fan and AC motor installed on a common base frame I motor slide clamps for easy belt tensioning without tools I belt drive, V-belt pulley with Taperlock lock bush system Option: Energy saving at belt drive I exible sealing between the fan air outlet and unit chamber using an airtight exible sleeve I potential equalization between fan motor unit and unit housing I complete drive unit mounted on spring shock-mounts
I fan unit removable from the side I transportation safety device I tested by EUROVENT with max. design compensation of 5 %. Design: I fan with forward curved blades I fan with rearward curved blades, strengthened housing and bearing Option: Diagonal tie-bar with motor tension beam Accessories: Grid barrier, closed pipeline, pressure transducer, needle gauge, frequency converter, maintenance switch incl. wiring
21
< Content
Functional units
Fan with free-wheeling rotary wheel (AIR-vent) I one-sided suction rotary fan with rearward curved blades, powdercoated I rotor directly attached to the motor shaft (Taperlock lock bush) I AC motor Type B motor protection by posistor I complete drive unit mounted on
compression-loaded spring shockmounts I fan unit removable from the side I transportation safety device I tested by EUROVENT Accessories: Grid barrier, closed pipeline, needle gauge, frequency converter, pressure transducer, maintenance switch incl. wiring Option: Drive motors with increased efciency
Frequency convertor I installed on unit Option: Motor with integrated frequency convertor
22
< Content
Diagonal plate heat exchanger WRD I plate exchanger from corrosion resistant aluminium I condensate tank from stainless steel 1.4301 I discharge nozzles 40 PVC leading out of the installation frame at the side I bypass valves for summer bypass or protection against icing
I coalescer from heat resistant Polypropylene plastic sections, removable from the side I efciency to 75 % Option: I frame from stainless steel 1.4301 I plate exchanger and tting epoxy resin coated Accessories: Syphon
Rotary heat exchanger (thermal wheel) WRR I choice of with or without humidity recovery I special housing from salt-water resistant aluminium I accumulator from alternating smooth and corrugated aluminium sheet I detachable cover panel I sealed housing rotor with adjustable felt seal partition of the housing from rotor diameter 2 500 mm
Option: I sorption rotor with epoxy resin coating I rotor epoxy resin coated I standard with integrated high quality AT4 housing I rotor control Speed control with operation monitoring installed in the housing and internally wired.
23
< Content
Functional units
Contact humidier circulation (UWS) and fresh water system (FWS) I contact humidier for enclosed components I inspection doors over the whole unit height (for FWS from 20 x 20) I contact body from impregnated, inorganic, glass bre mounted in the frame from stainless steel and removeable sideways or in the direction of the air I desalination pipe with regulating valve directly in the drain line I water tank from stainless steel with three-sided incline to the operating side, with integrated safety overow directly in the drain line (UWS) I electronic water level control (UWS) I solenoid valve installed for supply in the fresh water pipe (UWS) I solenoid valve, with manual operation possible, installed in the drain line (UWS) I immersion pump in plastic/stainless steel construction, insulation Class F (UWS)
I water distribution pump from stainless steel, short vertically installed plastic distribution pipes to the individual contact body cartridges (UWS) Standard options: I coalescer cartridges from plastic sections PPTV with stainless steel frame I design for use of osmotic water I stage control by the solenoid valves I bypass with stage control by the solenoid valves and integrated control valve with constant actuating drive I complete wiring to external terminal boxes I dry operation protection, pump (UWS) I contact body from aluminium, stainless steel and impregnated paper bre material (UWS) I external water inlet ttings (FWS)
24
< Content
High pressure humidier I housing with inspection doors and double-glazed sight glass and lighting I base with a continuous condensate tank and 2 discharge nozzles with thread from chrome steel I integral humidier, consisting of nozzle screen, injector body with
molecular diffuser nozzles and spray pipes, separator elements easily removed I pump station with controller installed on the ventilation unit, incl. connection pipes to the nozzle screen I prototype test with verication of conformity to the requirement of VDI 6022 Water quality: VE water < 10 s / cm
Accessories: I measurement and pressure increasing device 4-8 bar I sterilization by silver-ionization I integrated water processing system I central unit not xed for on-site, external installation I master-Slave systems with a pump station
Vapour humidier section I housing with inspection doors and double-glazed sight glass and lighting I base below vapour distributor with a continuous condensate tank and discharge nozzles with thread from chrome steel
Accessories: I vapour distributor installed ready for connection I compact vapour generator complete with control and vapour connection hose Air washer: on request
I high performance energy recovery High ef cient energy recovery system with efciency up to 80 % (run-around-coil-system) I heat exchanger veriable, can (hydraulic station) be cleaned to the core Option: I piping unit for linking the supply and exhaust air heat exchanger, complete with all functional parts integrated in the unit or attached externally
25
< Content
Weatherproof design
Suction chamber I internal louver damper with adjustment lever I base tub from stainless steel 1.4301 centre discharge, discharge nozzles 40 PVC routed outside through the installation frame I drainage area
Lamellae suction hood I suction hood coated integrated screen for protection against birds I unit roof covered with special plastic sheet I drainage area circumferential top and bottom
I base frame galvanized and powder-coated with aperture for crane transportation Optional: Powder-coated weather protection screen or suction hood
26
< Content
Accessories and special details
Duct connection
Louver damper I up to size 20 x 16: With counter-rotating, warp resistant hollow section, aluminium lamellae, sealed using special lip seals. Internal plastic gears, frame from galvanized steel plate, depth 125 mm I from size 20 x 20: With counter-rotating, warp resistant galvanized steel section lamellae, sealed using special lip seals. Onesided external connecting rods, frame from galvanized steel plate, depth 190 mm Ambient and exhaust air hatches and insulated exible connections. Accessories: Hatch adjustment motor, adjustment lever for louver damper adjustment, selection of external or internal, standard for Hygiene design louver dampers DIN 1946 Part 4 available. Options: I rods I powder-coated damper unit I damper from stainless steel 1.4301 I damper leak tightness class iaw EN 1751 Class 2 and Class 4 Canvas connections I from polyester fabric especially tear resistant I circumferential duct connection ange air-tight, connected both sides I potential equalization Optional: temperature resistant designed (up to 160 C)
27
< Content
Accessories and special details
Acoustic decoupled unit rubber connections (Standard for Hygiene design and RAL) I connection section with intermediate expanded rubber I attached to frame by bolts washers I potential equalization
Maintenance switch I installed on the fan, or, up to 7.5 KW, integrated in the installed frequency convertor I circuit breaker with 2 auxiliary contacts (1 opener, 1 closer) protection Type IP 65, from 15 kW only as control switch I with integrated posistor connection
Option: Wiring with motor, incl. posistor For weatherproof construction: UV protection on the cables
28
< Content
Installation frame for crane transportation Installation frame galvanized and powder-coated with aperture for crane transportation up to unit size 32 x 32 accessories: Transportation tubes Option: I lifting eyes (only in connection with aluminium angles)
Integrated cooling I integrated cooling circuit with power control for optimum cooling and dehumidication I highest operating reliability of the cooling circuit by factory installed piping and wiring I environmental friendly cooling by using R 407C.
I multi-circuit systems or multicompressor systems with optimized power adjustment
Integrated cable duct I cable routing in the unit base, or, for two-tiered units, additionally in the centre area I location outside of the air ow I ensures easier cleaning, especially the air-ducting elements of the units I easy access to the wiring I less wiring required on-site
I especially expedient for weatherproof units, or sanitary design units
29
< Content
Control systems
Advantages of the AL-KO control concept I freely programmable controller (DDC) I high exibility in hardware and software I international usability (up to 10 languages) I PC-based programming and service tools I open communication and integration I use of future-oriented technologies
The modular AL-KO controller concept not only convinces by its optimum hardware components for HLK and cooling applications, it also underlines its high exibility by its free programmability of the functions, the I/Os and the operating structure. Because of the selection options for the operating language, commissioning and operation abroad is made easier. Here, international character sets are used.
All means are free for controller communication and integration in existing systems. The controller has two slots for the optional communication plug-in module, in which the RCC card, LON card, EIB card or Quadcomm card can be selectively integrated.
Integrated control switch cabinet (for weatherproof units) Integral control system for central ventilation units. Optional switch cabinet integrated in the unit (for weatherproof design), attached or remote switch cabinet. Control switch cabinet attached to the unit, complete with wiring.
30
< Content
Example of an AT4 control diagram

Allocation of the inputs and outputs
UI09 = Filter monitoring I/O-allocation: UI10 = Overload cooling pump / I Universal inputs malfunction cooling UI01 = Ambient air sensor UI11 = Overload fan UI02 = Room sensor or exhaust UI12 = Operation monitoring fan air sensor UI13 = CO2 sensor (optional) UI03 = Supply air sensor UI14 = Fire alarm (optional) UI04 = Frost sensor (heater) UI05 = Supply air sensor I Digital outputs (after preheater) D01 = Heating pump UI06 = Humidity sensor (supply air, D02 = Cooling pump / enable cooling room, exhaust air) D03 = Fan level 1 UI07 = Frost sensor (preheater) UI08 = Overload heating pump heater / D04 = Fan level 2 D05 = Hatches (OPEN / FOL valves) preheater D06 = Heating pump preheater D07 = Alarm output for A-alarms D08 = Alarm output for B-alarm I Analog outputs (0 to 10V) A01 = Heating valve A02 = Cooling valve / throttle suction or hot gas bypass A03 = WRG activation A04 = Humidier A05 = Mixing air valves (optional) A06 = Heating valve preheater
31
< Content
< Content
AIR-CONDITIONING-UNITS | PLUG-AND-PL AY
INTEGRATED COOLING AND HEAT-PUMP TECHNOLOGY IN AIR-CONDITIONING UNITS WITH AUTOMATION ENGINEERING
< Content
In many cases of application, cooling generation in the air-conditioning units presents a technically and economically interesting alternative to central cooling. Over 20 years experience, our own development centre and highly qualified staff make AL-KO a strong partner for your projects.
Many points speak for an integrated solution: I Less space requirement, through the integration of a cooling unit in the air-conditioning unit. I External heat exchange units or roof condensers for many air-conditioning applications are dispensed with, because the exhaust air can be used for the heat exchange. I The complete solution from one source reduces your engineering effort and develops clear guaranteed limits.
I No costs for the hydraulic connection to a possible further detached central cooling unit. I There are no distribution losses. I Modern methods of performance control guarantee high partial load efficiency. I By equipping the regrigeration system with heating pump control for the reversal of the refrigeration system, in many cases the residual heat portion of the exhaust air can be used very efficiently. I The direct heat transfer through direct sublimation provides efficient dehumidifying of air.
3D-construction AL-KO Klim@Soft: air-handling- / air-conditioning-unit with integrated cooling generation and energy recovery
< Content
AL-KO stands for energy efficiency

The application of modern, highly efficient scroll-, reciprocatingand screw-type-compressors from a notable manufacturer, as well as the selection of the applicable partial load control for your application, guarantees the best performance data and optimum control. The AL-KO solution spectrum: I Fully hermetic, in the application of the optimized scroll compressor used in the air-conditioning technology I Multi-compressor refrigeration systems for performance adjustment with up to three compressors per cooling circuit I Up to two cooling circuits are manufacturable I Hot-gas bypass control adjusted to the multi-compressor refrigeration systems I Digital scroll compressor for pulsewidth modulated performance control I Speed controlled reciprocating compressor I Refrigerant R407C, R410a, R134a, according to the requirement. Measurement and Automation Engineering: Fundamentally, all AL-KO cooling machines are supplied with their own measurement and control. AL-KO has developed their own controller for standard uses with predominantly cooling function. The AL-KO cooling controller provides the connection to the on-site measurement control and forms a clear guarantee limit. Many functions are implemented as standard: I Compressor management and protection functions I Performance control I Automatic performance limitation at overload or not sufficient heat exchange guaranteed, ensures operation also when used outside of the design limits. I Alarm management with history memory I Linked to the on-site measurement and control through conventional signals (dry contacts or 010 Volt signal) I Bus connection via MOD bus or LON (other systems on request) I Operating point monitoring (optional)
Carel Controller
Saia Controller
Carel touch-panel
< Content
Example of application of air-conditioning-unit III with rotary heat exchanger

Integrated cooling unit for cooling out-door air I Cooling performances from 8 to approx. 270 kW per cooling circuit* with multicompressor refrigertation systems. I Bigger multi-compressor refrigeration systems are equipped with screw-typecompressors. I Direct heat exchanger in the ambient air. I Internal condenser in the exhaust air - Uses the exhaust air, cooler in comparison to the ambient air, for heat exchange - Uses no mounting surface outside of the building or the unit - Optional downstream bypass to bypass the condenser outside of the cooling period. I If no, or unusable, exhaust air the combination with external liquefaction possible. I Optional circiut of heat pumps uses the residual heat of the exhaust air.
Exhaust air M Condenser M T M Standard M Measurement and control MSR FU F7 p Exhaust air
VF M
T T DX M T FU
P P
Out-door air
F7 p
Supply air
* at climate conditions of t0 / tc 10 / 55
EHT
Condenser bypass
EHT
ETA
ODA
SUP
p (bar)
QC
4 1
3 2
QD
h (kJ / kg)
< Content
Example of Application of Air-Conditioning Unit (Roof Top) with Plate Heat Exchanger
Integrated cooling unit for cooling out-door air I For complete delivery of the cooling assemblies, pre-commissioning of the cooling unit is possible at the factory. No soldering on site. I Systems can be equipped with heatpump-mode for heating of supply-air after heat-recovery-system.
Out-door air Measurement and control FU MSR p p Exhaust air AirQ
F F
T T
P P
M Exhaust air
VF Condenser
DX
M T
FU Supply air
ODA
ETA
EHT
SUP
< Content
Example of application of air-conditioning-unitIII

For the external cooling and dehumidifying with heat recovery (reheat) from the cooling circuit I Using the waste heat of the cooling plant for reheating in dehumidifying mode. No unnecessary operation of the boiler in summer necessary. I High specific cooling performance feasible through additional use of ambient air for heat exchange. I As necessary, also forced-air cooling by heat exchange using the ambient air. I Heat extraction from the cooling circuit through hot-gas heat dissipation or partial-flow condensation. I Application for greater cooling performances. I Reheating using additional condenser. I Performance control using condensate mixing or hot-gas distribution. I More efficient controlling of coolingperformance due to extention of rotation speed of the compressors.
Exhaust air Condenser M M FU T M Measurement and control MSR M p Exhaust air
VF M
DX
Out-door air
VF Condenser
M T
FU Supply air
EHT Condenser bypass
EHT
ETA
ODA
SUP
Reheat Condenser
< Content
Example of application of process technology

Pre-dehumidification for a sorption dehumidifier using the condensation heat regeneration I Direct heat exchanger, transfers the heat directly from the air to the evaporating of the cold media. No heat transfer from the cold media to a heat carrier (water or sole) required. The evaporating temperature can be applied approximately 4 to 7 K higher. The surface temperatures necessary for dehumidification are generated more efficiently. I After the direct heat exchanger, an absolute humidity of 5 g / kg can be attained. I An adjusted control of performance and exchange prevents icing and reduces the energy input in partial load mode. I The waste heat of the cooling unit can be used, completely or in part, during the sorption process to preheat the regeneration airflow.
Exhaust air FU Measurement and control MSR p Out-door air DX FU T M
III
M T
Condenser
Extract Air
VF
F F M T
T T
P P
DX
Prozess air
EHT
Extract air
ODA
Process air
< Content
Main station Berlin energy-efficient air-conditioning with integrated cooling
I 6 air-conditioning-units I approx. 170 000 m 3 / h air-volume I 1051 KW cooling capacity
< Content
The reconstruction of the Berlin main railway station was spectacular, because, above all, two office towers were tilted from both sides over the actual station to form the roof of the station.
The building work for the two office towers represented the last section of completing the station. Both buildings are 46 metres high and, therefore, higher than the nearby Federal Chancellery, which is 36 metres height. Both construction frames overhang the East-West glass roof of the station like bridges, there-fore the designation bow.
Both bow constructions, totalling 12 floors, encompass approximately 50 000 square metres gross area. They are designed for office use. For the retention of occupant productivity in the large office area, the responsible parties decided on total air-conditioning. Naturally, it was assumed that this air-conditioning can be operated with the least primary energy consumption.
Main station Berlin installation of the air-conditioning-units by helicopter.
< Content
Because of the high percentage of glass area as facade of the bow construction, in summer, much of the thermal load must be dissipated by the air-conditioning units. For the selective promotion of this procedure, there are still some surface cooling elements and window convectors existing in the rooms.
However, the air-conditioning accomplishes the majority of the remainder. A total of 6 AT4 air-conditioning-units were supplied, with integrated cooling, rotors for energy recovery and dehumidification units. All air-conditioningunits are tailored to the installation site because of the restricted space available. On delivery of the central units, the foundations required and the retainer housing for the roof air-conditioning casings design were available. The media pipelines for supplying the units in the roof casings were laid and the air connections and ducts in the building for connection of the units provided. Therefore, the missing airconditioning units had to be transported by helicopter. Again a highlight for all
parties involved in the construction and, not least, one of the great precedences of a dismountable unit construction. All units were accurately inscribed, so that they could be allocated easily at the installation site on the roof and helicopter for transportation. Installation was
Internal absorption in the unit rotary heat exchanger with humidity recovery
10
< Content
carried out immediately on the roof 20 fitters were employed at this period on each of the two bow constructions. In total, the new air-conditioning-units accomplish a volume flow of approx. 170000 m/h. For the application of office air-conditioning, 6 AT4 central
External absorption unit in the accessible roof casings
units were equipped with rotary heat exchangers. Because the supply air and exhaust air units are not separated spatially, rotors are, therefore, not very expedient, because humidity recovery can also be accomplished for. In the event of failure in summer, the heat recovery rate in the supply air is between 71.2 % and 72.4 % and also analog the re-humidification rate between 42.5 % and 46.6 %. On winter days, the heat recovery rate is an average of between 70.7 % and 72.0 %, as well as a re-humidification rate of 75.4 % to 78.8 %. Therefore, not only can the primary heating energy be saved, but also the required energy supply to the humidification units is reduced.
11
< Content
AL-KO Air-Technology abstract of our references

Air-conditioning-units with cooling and integrated control units I MTLA Lab Heidelberg 12 500 m3 /h | 57 kW | Okt. 2008 I Magnet Schulz Memmingerberg 180 000 m3 /h | 1212 kW | Sept. 2008 I Medtronic Meerbusch 38 000 m3 /h | 160 kW | Juni 2008 I Saartorius AG Gttingen 8 000 m3 /h | 30 kW (WP) | Juli 2008 I Main Station Berlin 170 000 m3 /h | 1051 kW | Juli 2008 I Galerie Andernach 63 600 m3 /h | 409 kW | Dez. 2008 I Generali Insurance Mnchen 9 300 m3 /h | 60 kW | Mrz 2007 I TOHO Tenax Heinsberg 50 000 m3 /h | 255 kW | Juli 2008 I Carnissensingel Rotterdam NL 29 700 m3 /h | 182 kW (WP) | Feb. 2008 I Verpleghuis Delfshaven NL 51 500 m3 /h | 181 kW | Sept. 2008 I Linden Park Bussigny CH 54 000 m3 /h | 208 kW (WP) | Juli 2008 I Property market Rosenheim 48 000 m3 /h | 185 kW (WP) | Nov. 2008 and many more
AL-KO THERM GMBH Hauptstrae 248 - 250 89343 Jettingen-Scheppach Phone Fax E-Mail (+49) 82 25 / 39 - 0 (+49) 82 25 / 39 - 113 klima.technik@al-ko.de
www.al-ko.com
< Content
VENTIL ATION AND AIR-CONDITIONING-UNITS
AIR-HANDLING-UNITS AT6 FOR BIG AIR-VOLUMES
< Content
AT6 for big air-volumes
< Content
Advantages that convince I variable and optimized customization for all specic applications I high product quality using state-ofthe-art manufacturing technology I customer-orientated process control guarantees maximum delivery reliability I planning and evaluation using Klim@ Soft , the professional design program for planners and architects I unit design in accordance with VDI 6022
Design with excellent construction characteristics I maximum corrosion protection using galvanized housing panels and powdercoated I high thermal and noise insulation using 58 mm panel thickness I noise and thermal insulation made from rock wool; building material class A1; non-combustible in accordance with DIN 4102 I patented thermal decoupling between the inner and outer shell I minimized thermal bridge using optimized housing capping I unit designed for disassembly I optimum adaptation to structural conditions using a variable module dimension of 102 mm
< Content
AT6 large units
Inner walls hygienically smooth
Patented thermal decoupling
< Content
Ef ciency and economy I reduced energy consumption through optimized incident air-ow to the function units and therefore minimizing the internal pressure posses I version of fan adapted to the location of operation I application of all established heat recovery systems; adapted to the respective application zone I Life-Cycle-Costs optimized units
Top quality for all application zones I inside and outside installation I hygienic construction I integrated cooling I various types of material I big air-handling-volumes and also splitted units for easy transportation I DEC-Systems
CONFORMITY
Conforms to all national and European standards
< Content
AT6 quick selection
Air-Volume m3/h 12 700 15 200 20 300 26 200 18 200 21 300 24 300 31 400 37 500 24 800 28 400 31 900 36 600 40 200 29 600 35 500 47 300 61 100 42 600 49 700 56 700 73 300 87 400 57 900 66 200 74 500 85 500 93 700
Size of unit
External dimensions Width (mm) *Height (mm) 1 632 1 938 2 550 3 264 1 938 2 244 2 550 3 264 3 876 2 244 2 550 2 856 3 264 3 570 3 876 4 182 4 488 2 550 2 856 3 264 3 570 3 876 4 182 4 488 4 794 5 100 2 856 3 264 3 570 3 876 4 182 4 488 4 794 5 100 5 406 5 712 1 632 1 632 1 632 1 632 1 938 1 938 1 938 1 938 1 938 2 244 2 244 2 244 2 244 2 244 2 244 2 244 2 244 2 550 2 550 2 550 2 550 2 550 2 550 2 550 2 550 2 550 2 856 2 856 2 856 2 856 2 856 2 856 2 856 2 856 2 856 2 856
Internal dimensions Width (mm) *Height (mm) 1 532 1 838 2 450 3 164 1 838 2 144 2 450 3 164 3 776 2 144 2 450 2 756 3 164 3 470 3 776 4 082 4 388 2 450 2 756 3 164 3 470 3 776 4 082 4 388 4 694 5 000 2 756 3 164 3 470 3 776 4 082 4 388 4 694 5 000 5 306 5 612 1 532 1 532 1 532 1 532 1 838 1 838 1 838 1 838 1 838 2 144 2 144 2 144 2 144 2 144 2 144 2 144 2 144 2 450 2 450 2 450 2 450 2 450 2 450 2 450 2 450 2 450 2 756 2 756 2 756 2 756 2 756 2 756 2 756 2 756 2 756 2 756
15 x 15 18 x 15 24 x 15 31 x 15 18 x 18 21 x 18 24 x 18 31 x 18 37 x 18 21 x 21 24 x 21 27 x 21 31 x 21 34 x 21 37 x 21 40 x 21 43 x 21 24 x 24 27 x 24 31 x 24 34 x 24 37 x 24 40 x 24 43 x 24 46 x 24 49 x 24 27 x 27 31 x 27 34 x 27 37 x 27 40 x 27 43 x 27 46 x 27 49 x 27 52 x 27 55 x 27
43 700 - 102 000 47 300 - 110 300 50 800 - 118 500 32 400 36 500 41 900 75 600 85 100 97 700
45 900 - 107 100 50 000 - 116 600 54 000 - 126 000 58 100 - 135 500 62 100 - 144 900 66 200 - 154 400 41 000 95 700
47 100 - 109 900 51 600 - 120 500 56 200 - 131 100 60 700 - 141 700 65 300 - 152 400 69 900 - 163 000 74 400 - 173 600 79 000 - 184 300 83 500 - 194 900
Subject to dimension and design changes. Further sizes of unit available on request. * Height without installation frame. Installation frame up to a width of 3 876 = 150 mm Installation frame up to a width of 4 488 = 200 mm Installation frame up to a width of 5 712 = 300 mm
< Content
AT6 large units abstract from the reference list

Automobile industry I SVW | Kaluga (Russia) I Nissan | St. Petersburg (Russia) I Honda | Swindon (England) I Ford | Erlangen I Daimler R & D-dept. | Ulm I VW Halle 28 | Hannover I BMW | Dingolng, Leipzig, Mnchen, Regensburg, South Africa I Daimler Chrysler | Wrth, Bremen, Stuttgart, Rastatt, Untertrkheim, Ulm, Sindelngen I VW | Wolfsburg, Hannover, Bremen, Mexico I Opel | Rsselsheim, Eisenach, Portugal I Audi | Ingolstadt I Peugeot | Mulhouse, Poissy, Nigeria, Mnchen, Madrid, Vigo (Spain), Trnava (Slovakia) I Renault | Bursa (Turkey), Dacia (Rumania), Valladolid (Spain) I Honda | Swindon (UK) Exhibition halls I Dsseldorf trade fair I Exhibition hall 2, Essen I Exhibition hall 3 and 9, Frankfurt I Exhibition hall 3, Essen I Trade fair / Expo 2000, Hannover I Trade fair Friedrichshafen I Exhibition centre Berlin Pharmaceutical / Chemical I Hchst | Frankfurt I Bayer AG | Leverkusen I Boehringer Ingelheim | Pharmaceutical Zaire works (Africa) I Biochemie | Frankfurt I Arche | Brazil General I Toho Tenax | Heinsberg I St. Johannis Hospital | Landstuhl I SAP | Walldorf I Ato Tech | Trebur I Wikus Hall 7 I Famila | Oldenburg I ZF-gearbox dispatch building | Saarbrcken I CLID SAS | France, Turkey I Sachsenbatterie | Zwickau
< Content
< Content
AIR-HANDLING-UNITS
AIR-HANDLING-UNITS FOR THE CHEMICAL / PHARMACEUTICAL SECTORS
< Content
Production safety through maximum unit quality

Together we are working for the right solution
I designs compliant with ATEX 95 I specialised coatings for every application I process-oriented hygiene solutions
< Content
Chemical and pharmaceutical development and production processes place extremely high demands on the involved air-handling and climate systems with regard to safety, precision, reliability, reproducibility, and durability. In chemical and pharmaceutical processes, safety is the top priority. Whether in handling with aggressive and explosive substances or when handling toxic and environmentally harmful, natural or genetically modied biomaterials, it is always valid to use controlled supply and exhaust via suitable air-handlingsystems.
cesses. The air-handling-systems used must, among other things, assure the thermodynamic, air-handling, and climatic environmental conditions required for this and must therefore full the same precision and reliability requirements as the actual systems themselves.
Air-handling and climate systems represent an essential component of the primary development and production apparatuses in the chemical and pharmaceutical process chain. From a quality management standpoint, these systems are therefore subject to the same demands as for the actual development and production plants themselves. The The demands for material purity on the requirement for best practice perforone hand and economy on the other place mance therefore sets the quality bar extremely high demands on the precis- for reliability and reproducibility, which must also apply to the air-handlingion and reliability of modern chemical systems used. and pharmaceutical production pro-
In addition to the actual process sequences, achieving the necessary level of economy and product quality requires all apparatuses and systems to be of extremely high durability and intrinsic value. Particularly in the eld of chemical and pharmaceutical production, this requires the use of the best materials as well as special, adapted, and optimised structural, global, and detailed solutions. AL-KO Air-Technology has been involved for decades in the development and production of air-handling-units that full all of the requirements mentioned above of chemical and pharmaceutical development and production. The special material adaptations, structural features, modular design, and optimised energy consumption of the AT4 and AT6 unit series assure a client-specic application for every process situation.
< Content
Air-handling-units for the pharmaceutical sector

A few of the special structural features of the AT4 and AT6 unit series: I entirely smooth inner surfaces without undercuts and cavities thanks to patented housing construction I free and complete access to all functional units and components through optimised supply and exhaust chambers I can be fully inspected from outside through mandatory large sight glasses With its AT4 and AT6 unit series, AL-KO Air-Technology offers a modular system and internal lighting that fulls all of the requirements of the I extremely high resistance to housing leakage F9 in compliance with EN 1886 pharmaceutical industry: I the highest level of hygiene design I easy, quick and complete cleanability I precisely targeted application to the process requirements I precision of thermal air-handling I durability and longevity I operational and process safety The pharmaceutical development and production of synthetic or biotech substances and their formulation (galenics) place extremely high demands on the design and function of air-handlingunits. This is true for the sectors of both bench engineering and largescale production. I extremely high corrosion protection through adapted material selection at all quality levels of stainless steel I low operating costs due to optimised fan units and minimised pressure losses I performance certication in compliancebwith with EUROVENT I hygiene certication in compliance with with VDI 6022, DIN 1946 and VDI 3803 I ATEX certication zone 21 and 22
< Content
REFERENCES
I Bayer AG I Aventis Pharma AG I Boehringer Ingelheim I Merck KGaA I Schering AG I Altana AG I Merckle GmbH I Pzer Gruppe and many more
< Content
Air-handling-units for the chemical sector

A few of the special structural features of the AT4 and AT6 unit series: I extremely high corrosion protection and durability through adapted material selection at all quality levels of stainless steel I surface textures available in powder coating, epoxy resin coating, and wet lacquer coating With its AT4 and AT6 unit series, AL-KO Air-Technology offers a modular system, I fully explosion-protected designs that fulls all of the requirements of the I extremely high resistance to housing leakage F9 in compliance with EN 1886 chemical industry: I resistant to almost all substances and I low operating costs due to optimised fan units and minimised pressure gaseous combinations of substances losses I client-specic application in compliI entirely smooth inner surfaces without ance with process requirements undercuts and cavities thanks to I easy, quick and complete cleanability patented housing construction I precision of thermal air-handling with I free and complete access to all regard to temperature, humidity and functional units and components airow through mandatory operating doors I durability and lasting quality and optimised supply and exhaust I energy efciency chambers I operational and process safety All areas of the chemical process chain, from the laboratory through technical production, in the sectors of development, synthesis and analysis place extremely high demands on the design, function and durability of the involved air-handling-units. I can be fully inspected from outside through mandatory large sight glasses and internal lighting I performance certication in compliance with EUROVENT I hygiene certication compliant with with VDI 6022, DIN 1946 and VDI 3803 I ATEX certication zone 1 and 2
< Content
REFERENCES
I BASF AG I Degussa AG I Henkel KGaA I Fresenius AG I Beiersdorf AG I B. Braun Melsungen AG and many more
< Content
< Content
AIR-HANDLING-UNITS
AIR-HANDLING-UNIT AT4 COMPLIANT WITH EU GUIDELINE ATEX 95 SAFETY CERTIFIED QUALITY
< Content
ATEX 95 unit categories
AT4-classication
EX-suitable unit components I EX models of direct-driven fans for zone 1 to T4 or 21 to T 120 C combined with a pressure-tight encapsulated motor CE II 2 G/ D c IIC T4 (x) I belt-driven EX fans for only zone 2 and temperature class T3! I electrically conductive fan drive belt I exible connection made of electrically conductive material According to the ATEX guideline (94 / 9 / Category 2 includes units that are strucI air lter cannot be statically charged EG), units are grouped into categories turally designed so that they can be for Explosionsgroups (IIA IIC) for use in the corresponding zones. operated in compliance with the paraI inspection portholes made of glass There are three different unit categories meters furnished by the manufacturer for the unit group II, which correspond and assure a high degree of safety. Units I drip eliminator cannot be statically charged new development to the different zones. This makes it of this category can, upon approval, be I all electrical components ATEXpossible to associate explosion-proof operated in zones 1 and 21. certied, all mechanical components products with operational Ex zones. with manufacturer conrmation Category 3 includes units that are strucI unit construction is completely turally designed so that they can be Category 1 includes units for zones 0 earthed operated in compliance with the paraand 20 (very high degree of safety). I earthing of louvre damper vanes meters furnished by the manufacturer I run around coil system or plate heat and assure a normal degree of safety. exchanger can be used for heat Units of this category can, upon approrecovery val, be operated in zones 2 and 22. DIN EN 50281-1-2 differentiates between conductive and nonconductive dust. When there is conductive dust in zone 22, equipment from category 2 D must be used.
< Content
Unit design 1
Unit situated inside the EX-zone I dischargeable exible connection I earthed damper vanes I electrically conductive lter G4 H13 I heat recovery provided by a run around coil system or heat recovery I electrically conductive droplet eliminator I EX models of direct-driven fans for zone 1 to T4 or 21 to T 120 C combined with a pressure-tight encapsulated motor I belt-driven EX ventilators only for zone 2 and temperature class T3 I drive motor encapsulated in pressuretight fashion with FC = frequency converter operation I sound absorber I weatherproof grille at exhaust
Unit arrangement
Intake and exhaust air unit situated inside the EX-zone I intake and exhaust air units must be EX-models I all electrical components must be EX- models
Intake and exhaust air unit situated outside the EX-zone I exhaust air unit must be an EX-model I intake air unit (EX-model not required) with louvre damper at air outlet to prevent return ow I electrical components situated outside the EX-zone do not have to be EX-models
Unit design 2
Exhaust air unit situated outside EX-zone Same components as in unit design 1
for zone 1, T3 to T4, or zone 21 to T 120 C
for zone 2, T3
< Content
< Content
FFMichaeliburg
HIGHEST RELIABILITY FOR REDUCED INVESTMENT COSTS FOR BUILDING SERVICES
< Content
Only someone who can breathe, has a chance of survival

In most cases, the victims of re in buildings suffocate before the temperature for combustion has been reached. More than 95 % of all fatalities and more than 70 % of all damage to property and insurance loss by re are a result of smoke. In building res, it is long-standing knowledge that smoke represents the greatest source of danger. Only when the people affected have air to breathe can they orientate themselves and get to safety.
Origin of re
SMOKE
TEMPERATURE
Time
For example, 10 kg of ammable foam rubber generates 25 000 m3 of fumes in only one hour. In this case, the source of re is only as big as an armchair.
< Content
Smoke discharge in the event of re, using ventilation appliances

As part of a building, air-conditioning plants must generally conform to the re protection requirements. Air-conditioning plants that are exclusively used for ventilation must be switched off in the event of a re. Air-conditioning-units can be used for smoke discharge and/or for supplying air in the event of a re in the areas of buildings with a sprinkler system. Here, components that are checked for temperature resistant must be used, as well as checking for further ancillary conditions.
Air-conditioning-unit Smoke discharge in areas with a sprinkler system
Air-conditioning-unit deployable with smoke discharge function Without smoke discharge function Switch off in the event of a re Temperature of fumes, 100 C bis 120 C Air-conditioning-unit with temperature resistant components in conjunction with a manufacturers declaration Temperature of fumes, maximum 300 C Air-conditioning-unit with corresponding test at a test centre Temperature of fumes, 100 C to 300 C Smoke discharge in areas without sprinkler system Temperature of fumes > 300 C Air-conditioning-unit cannot be applied for smoke discharge
I The smoke discharge concept is designed for smoke discharge up to a max. of 300 C over a maximum period of two hours (for areas with sprinkler system). I The unit design to be used, AT4-E, is equipped accordingly and has been tested under these conditions. I All integrated components have a national technical approval. I In particular cases, an approval from the competent authority is required. I The ductwork for the smoke discharge must be checked. Outside of the area on re, exhaust air ducts from L90 must be designed. I The ventilation appliance must be installed outside of the area on re. The room must not conform to further F90 speci cations. I Smoke discharge and ventilation can be carried out by a 2-stage fan. Currently, the use of a frequency converter is not permitted. In all cases, the use of an air-conditioning unit with a smoke discharge function must be clari ed with the appropriate authorization body, because use of air-conditioning-units for the assistance of smoke discharge is not explicitly dened in the building laws.
< Content
Smoke discharge solutions with AT4 ventilation appliances

Case 1 Smoke discharge by the exhaust duct system The ventilation appliance has a supply air and exhaust air fan as standard. In the event of smoke discharge, the supply air fan is switched off. The air circulation channel is closed by a re protection valve. The two-stage exhaust fan sucks the fumes from the exhaust duct and conveys them outside, through the exhaust air duct.
Ventilation mode of operation with air circulation
Smoke discharge by the supply air
EHA
ETA EHA
ETA
ODA
SUP
Case 2 Smoke discharge by the supply air duct system Because of spatial circumstances, the supply air duct system is often more suitable for fume extraction. In this case, in the smoke discharge mode of operation, the exhaust air duct, as well as all components of the air supply unit, are closed from the exhaust air channel using smoke protection valves.
Ventilation mode of operation with air circulation
Smoke discharge by the supply air
ETA EHA
ETA ODA SUP
< Content
Case 3 Smoke discharge by an exhaust air unit Smoke discharge by an exhaust air unit is possible, providing that the ammable components in the exhaust air unit can be circumvented through a bypass.
Ventilation mode
smoke discharge via bypass
EHA
ETA
EHA
ETA
Case 4 Ventilation appliance with parallel smoke discharge fans The discharge of smoke is carried out through additional smoke discharge fans, connected laterally directly on the supply air outlet and / or on the exhaust air inlet. The complete ventilation unit is shut off from the smoke discharge duct by smoke protection valves, so that all ammable components can be bypassed.
Ventilation mode
Smoke discharge
EHA
ETA
EHA
SUP
< Content
AT4 ventilation appliance with smoke discharge function

What advantages does a ventilation system with smoke discharge function offer?
I Cost and space saving by a multifunctional ventilation system. No additional independent mechanical smoke discharge system necessary. I Even in cases where no smoke discharge is mandatory, the AT4 provides the required safety. I The ventilation unit with smoke discharge function must not be installed in a F90 room. I The smoke discharge can be architecturally better integrated in the building.
LTU-Arena Dsseldorf Example of an AL-KO ventilation technology air-conditioning unit with smoke discharge function (maximum fume temperature 300 C)
< Content
Experimental setup at the TU-Munich; Unit details after successful test 2 hours at 300 C
< Content
< Content
AIR-HANDLING-UNITS
AT4-T AIR-HANDLING IN TROPICAL DESIGN
< Content
AT4-T air-handling in tropical design

Specications for AT4-T
Air-handling-units are exposed to different environmental- and operating conditions which require highest demands on the characteristics of the construction. So, the thermal performance of the airhandling-unit casing is a most important part. Heat losses and thermal bridges, just as appearances of condensate and inltrations caused by design of airhandling-unit casings, can lead to loss of energy or damages which are wellknown from various problems in the construction business. AL-KO Air-Technology has taken care of this subjects and therefore designed a product which is fullling all requests for state-of-theart air-handling-unit constructions. To meet this high requirements as quality and functionality also in future, AL-KO Air-Technology has set a signal with the new casing construction AT4-T. The use of most modern materials in combination with an optimized structure work allowes no thermal bridges even under extreme operating conditions.
Unit construction totally smooth inner surface without edges, joints and grooves.
Thermal optimized casing structure by GRP (Glass bre re-inforced plasic)-proles and panels.
< Content
The specics of AT4 -Tropic

In spite of this thermal optimisation of the casing, the main characteristic advantage of the AT4 series will not be changed: The smooth inner surface without edges, joints and grooves. This appears as a very high advantage regarding to the guideline VDI 6022. (Hygienic applications) The design criteria for cleaning and service are considered completely.
Contents of the essential characteristics of the AT4 range with the optimized casing system AT4-T
I thermal optimized casing structure by GRP (Glass bre re-inforce plastic) -proles and panel I specications of the casing tested and approved by TV-SD according to the EN 1886 I mechanical stability: I casing leakage: I lter-bypass-leakage: I thermal isolation: I factor of thermal bridges: class 1A class B F9 T2 TB2 I units consistent geometric spacing of 76,5 mm for optimisation of casing dimensions I all components are optimized by using the certied Software Klim@Soft I all units are absolutely accessible and the components are removable for cleaning and maintenance works. I certications: EUROVENT Guideline VDI 6022 regarding hygienic air-handling
< Content
< Content
PO O LAIR
CLIMATISATION AND DEHUMIDIFICATION OF INDOOR SWIMMING HALLS
< Content
Cutting-edge technology in swimming hall climatisation and dehumidication

In indoor swimming pools, especially when open to the public, there is a high level of humidity. People nd humidity levels above the sultry limit extremely unpleasant, considerable damage can occur to the structure. The humidity released by the water can only be discharged by the air. Because of the areal restrictions of indoor pools, as well as the necessary areal purging with dehumidied air, only mechanical ventilation can be used to achieve this. Modern airconditioning-units, specially designed for the special requirements of indoor pools, dehumidify, heat and ventilate every type of indoor pool and their adjoining rooms. Economic ventilation and dehumidication Through the mixing of extracted air in the heat recovery unit already predehumidied and fresh air (from out-side), it is very possible to prepare optimum dehumidication of conditioned mixed air economically on the basis of the acknowledged ranges of application in the VDI 2089. The mixed air is heated by the heat recovery and subsequently heated to the required operating temperature using a pump-hot-water heater or a highly efcient heating pump.
CLIMATISATION OF INDOOR SWIMMING HALLS
We are taking care of economical operation for optimal humidity and therefor the very best indoor air climate in swimming halls.
< Content
AL-KO AT4 POOLAIR (plate heat exchanger) Application AT4 POOLAIR Air volume (max.)
(m 3/h)
Dehumidi cation Capacity IAW VDI2089

(kg/h)
Capacity Heat-Recovery ODA -14 C / 90 % r.H. EHA 30 C / 53,5 % r.H.

(%)
Lenght
Width
Hight
Weight approx.
(kg)
(mm)
(mm)
(mm)
08 x 08 with HP* 08 x 08 without HP* 12 x 08 with HP* 12 x 08 without HP* 12 x 12 with HP* 12 x 12 without HP* 16 x 12 with HP* 16 x 12 without HP* 20 x 12 with HP* 20 x 12 without HP* 24 x 12 with HP* 24 x 12 without HP* 24 x 16 with HP* 24 x 16 without HP* 28 x 16 with HP* 28 x 16 without HP* 28 x 20 with HP* 28 x 20 without HP* 32 x 20 with HP* 32 x 20 without HP* 32 x 24 with HP* 32 x 24 without HP* * HP=heatpump
3 300 3 300 5 000 5 000 7 500 7 500 10 000 10 000 12 500 12 500 16 500 16 500 20 000 20 000 23 000 23 000 29 000 29 000 34 000 34 000 40 000 40 000
21 21 32 32 48 48 64 64 80 80 105 105 127 127 146 146 184 184 216 216 254 254
77 76 77 76 84 82 84 82 84 82 83 82 88 87 88 87 82 81 82 81 83 82
4 667 4 132 4 667 4 132 5 355 4 743 5 585 4 820 5 508 5 049 5 967 5 432 6 350 5 814 6 427 5 814 7 192 6 504 7 268 6 503 8 339 7 497
689 689 995 995 995 995 1 301 1 301 1 607 1 607 1 913 1 913 1 913 1 913 2 219 2 219 2 219 2 219 2 525 2 525 2 525 2 525
1 608 1 608 1 608 1 608 2 220 2 220 2 220 2 220 2 220 2 220 2 220 2 220 2 830 2 830 2 830 2 830 3 444 3 444 3444 3 444 4 055 4 055
1 342 1 150 1 625 1 394 2 169 1 792 2 418 2 099 3 075 2 643 3 728 3 243 4 505 3 855 4 896 4 401 5 637 5 049 6555 5 546 8 119 6 892
AL-KO AT4 POOLAIR : plate-heat-exchanger
ODA
ETA
EHT
SUP
Application / unit design with heat-pipe for heat-recovery possible. Please ask for it!
< Content
< Content
AIR-HANDLING-UNITS AT4
THE LUXURY CLASS OF MARINE AIR-HANDLING-UNITS
< Content
Quality of great value
The special advantages of the AL-KO AT4 marine air-handling-units

The modular construction of AL-KO AT4 air-handling-units offers the highest exibility regarding unit dimensions. AT4 marine air-handling-units can be produced in more than 25 standard unit sizes. Especially in the sector of air treatment for marine applications with its extreme air-conditions and corrosive sea air as well as the static demands of the shipbuilding the approven AT4 construction satises the highest demands. One of the biggest advantages is the material suitability. Standard AL-KO AT4 units are powdercoated and therefore perfectly protected against corrosion. The application variety of AT4 marine air-handling-units ranges from container ships to cruising vessels and even up to luxury yachts. AL-KO has long-time experiences for planning, production and engineering if it comes to marine applications. You are in good hands with AL-KO for all kinds of marine air-handling-units.
HIGH-TECH-COMPONENTS
< Content
Hygiene construction for easy cleanability
The inner surfaces of the units are completely smooth, which plays an important role for the cleaning and servicing of the units.
Salty air and extreme climate conditions require an adaptable unit concept
panels and installations in galvanized steel, powder coating (standard color RAL 7001, other color on demand), and stainless steel V2A (SS304) as well as V4A (SS316L).
The AL-KO AT4 typies an air-handlingThe AT4 unit type serie is predestined unit with exible materials in inner and for the operation in the hygienic area. outer walls. With our special construcLow heat losses as well as high sound tion different material congurations are insulation with incombustible materials possible. Every air-handling-unit can be are achieved by the constructions of individually designed by the use of our 47 mm thick panels.
< Content
Space-saving installation
The AT4 air-handling-unit system can be delivered in divided construction, so that the placement and on-site assembly can be carried out very easy. Besides this, the full functionality is maintained. Additionally, costs are saved due to the fact that no expensive openings are necessary for the insertion of the units.
Our adaptable air-handling-unit concept offers tted solutions including high energy efciency.
For every application in the marine airconditioning, we will nd the right solution just for you. This also includes planning and production of the units with the corresponding functional units. Today the choice and planning of the suitable energy recovery system is most important for an energy-saving operation of air-handling-units. Our unit range encloses air- ows from 1 000 m/h up to 100 000 m/h. Ship builders and installation companies all over the world can count on our air-handling-units and on our engineering. AL-KO belongs to the internationally leading manufacturers of air-handling-units for shipbuilding.
< Content
Excerpt from our references

Year of delivery Name of ship / Name of project Shipping company Shipyard
2008 2008 2008 2007 2007 2006 2006 2005 2005 2004 2002 2001 2001 2000 2000 99/00 99/00 98/99 1998 1997 95/96 94/95 1994 93/94 1993
Gorch Fock (Conversion) MY Talitha MY Crystal MV Balmoral SF 99 MSC Poesia MSC Magni ca Norwegian Gem MSC Orchestra MSC Musica Flussfahrgastschiff Brilliance of the seas European Dream Gorch Fock (Conversion) Maersk Radiance of the Seas Olympic Explorer Olympic Voyager Mistral Div. Nordsee Bohrinseln Galaxy Century Hochsee schfnger Oriana Horizon
Deutsche Marine
Els ether Werft
Privat Waverley Excursions Privat MSC MSC NCL MSC MSC
Lrrsen Werft Lloyd Werft
Aker Yards France Aker Yards France Meyer Werft Papenburg Aker Yards France Aker Yards France Peenewerft Wolgast
RCCL Festival Cruises Deutsche Marine
Meyer Werft Chantiers de lAtlantique Els ether+Jade Werft Volkswerft Stralsund
RCCL Royal Olympic Royal Olympic Festival Cruises
Meyer Werft Blohm + Voss Blohm + Voss Chantiers de lAtlantique NAM
Chandris-Line Chandris-Line
Meyer Werft Meyer Werft Boitzenburger Werft
P+O Line Chandris-Line
Meyer Werft Meyer Werft
< Content
< Content
ENERGY-EFFICIENT CLIMATISATION AND DEHUMIDIFICATION
< Content
AL-KO Climate System with Dehumidication Save more than 40 % of energy costs
Compared to other techniques, the AL-KO air conditioning technology with rotary dehumidi cation reduces the yearly energy costs. A signi cantly smaller dimensioned cooling unit is integrated in the AHU unit instead of a standard cooling coil. Additionally a rotary energy recovery / thermal wheel is included.
Thereby an extensive pre-dehumidi cation of the supply air will be ensured. The required dehumidi cation performance is considerably lower than other systems without recovery of the cooling energy from the extract air.
< Content
Systems comparison
Ordinary Cooling and Dehumidication System WITHOUT sorption rotor

exhaust air exhaust air damper
extracted air fan
extracted air
external air
External air damper
lter EU7
electrical heater coils cooler
supply air fan
supply air
AL-KO Cooling and Dehumidication System WITH sorption rotor

runarround damper coil condenser / evaporator extracted air fan lter F7
EHA
ETA
ODA
SUP
damper
lter F7
sorption wheel
evaporator / condenser
drop seperator
supply air fan
supply air
EHA = Exhaust Air ETA = Extract Air ODA = Outdoor Air SUP = Supply Air cooler run-arround coil
< Content
Compare Investment Costs
The yearly energy costs and operating costs of an AL-KO HVAC with the rotary dehumidication Humid-off are at least 40 % lower than the ordinary systems for dehumidication and climatisation due to the smaller dimensioned cooling unit (LifeCycle-Costs). In addition the portion of investment costs of this ventilation and air conditioning is lower!
Example of a calculation for a standard of ce building:
l Size: 15.000 m on 12 storey l Technical Concept Chiller: Using compact chiller for serving ahus and fcus Ahu: Fcu: Is serving fresh outside-air 4 m/hm (6 ahu a10.000 m/h) Is serving the additional chilling demand
l Climate Conditions: Hanoi Climate Conditions with 38 C and 85 % r.h. maximum
Investment costs (ordinary air conditioning system): l Air-Handling-Units l Chilling (Cooling) Equipment l Electrical Equipment 57.855 USD 568.807 USD 490.860 USD
Investment costs (AL-KO air conditioning system): l Air-Handling-Units l Chilling (Cooling) Equipment l Electrical Equipment 284.761 USD 354.804 USD 443.971 USD
Total investment costs
1.117.522 USD
Total investment costs
1.083.536 USD
< Content
Low Investment Costs and Operating Costs

Life-Cycle-Costs
Planning and construction Operations Disposal
Planning
Investment and installation
Energy costs and operating costs
Disposal according to Life-Cycle
Optimization, maintenance Period under 5 10 15 observation (5 15 years) 20 % of the total costs in Life-Cycle HUMID-OFF reduces investment costs 80 % of the total costs in Life-Cycle HUMID-OFF reduces energy costs and operating costs
The supply air is cooled and dehumidi ed with the cooling recovery out of the exhaust air by using a sorptive coated rotary heat exchanger. This is how the necessary cooling supply can be realized with a small integrated cooling machine or a distance cooling connection with low quantities in order to reach the desired interior air state.
< Content
< Content
AIR-HANDLING-UNITS
AT4 HYGIENIC APPLICATION ACCORDING TO GUIDELINE VDI 6022
< Content
AT4 AHU for hygienic application
The VDI guideline 6022, part 1 and 3

denes the hygienic requirements for AHU with regard to: I planning I design I operation I service I maintenance according to highest technical standard represents a qualied hygienic standard providing planning security and avoidance of problems AL-KO AHU comply to these requirements We recommend a design check (research institute for hygienic air) General requirements of VDI 6022 for manufacturers of AHU: I all materials must comply with health requirements and prevent microbiological growth I sandwich panel construction I low condensation tendency I smooth internal surfaces I grooves easily cleanable I bottom panel surface powder coated or made in stainless steel I all units and components are easily accessible and equipped with lighting where necessary and sight glasses (possible to darken) I continuous and complete condensate drainage I use of fans with access for cleaning I sealing materials must be closed-cell type and not absorb moisture, give out odours or form a nutritive medium for microorganisums I hygienically appropriate manufacture, transportation and intermediatestorage at the place of installation
0 -201 2007
< Content
AL-KO solutions:
Construction I providing enough maintenance space I consideration of excellent air ow conditions for connections and air dampers I the outside air dampers have to be installed internally to avoid condensation I a drain pan under outside air lter ensure better cleaning I all relevant components are available either fully powder coated or in stainless steel I various design for all applications with AL-KO software Klima@Soft Not approved (e.g.): I place silencer immediately downstream the fan, eliminator always behind cooler. Alternative: Fan and cooler in the direction of air ow I the use of a direct driven fan or a fan with at belt drive requires only lter class F7 for the supply air Examples: I lter or silencer downstream a humidier I cooling coil without eliminator Housing construction I sandwich panels I no condensation tendency (category T3 / TB 3 or T2 / TB 2) I smooth internal surfaces without corners and edges I powder coated panels or internal panels in stainless steel I avoidance of corrosive tin-plated panel surfaces with unprotected cutting edges I door and panel seals are foamed seamlessly, have a high density, and are non-ageing I all sections are easily accessible, have the necessary lighting, access doors, and sight glasses I possibility of cabling mainly outside the casing: no additional dirty corners
< Content
AT4 AHU for hygienic application
Sealing materials
All used materials: I have been tested extensively I prevent microbacterial growth I are resistant to disinfectants I permit physical and chemical disinfection
Filter
Filter construction: I microbiological inert lter materials I only use of closed cell type sealing I mechanically sufciently stable materials even during humidity I lter differential pressure control optically or electrically as standard I use of quality lters with test certicates Filter installation: I correct installation of lter to prevent mechanical stress on the lter medium I lter maintenance with easy access by using lter quick snap device I cleanable lter section optional with drain pan Reduction of relative humidity at the outside air lter: I heating of outside air through preheater or heat recovery (run-around-coil) I providing warm air from heating coil to the outside air lter section I use of biostatic air lters I closing of outside air damper and heating of lter section
Fans
Prevention of belt wear through: I use of direct driven fans (plug fans) I use of at belts for belt driven fans Casing with water drainage and cleaning access (from size 400 onwards)
< Content
Air humidier
Heat exchanger
I built-in automatic shut-off for humidi- I all sections are easily accessible (can er to allow the humidier to dry out be pulled out) I eliminator with stainless steel frame I frame of coolers are specially procan be cleaned, pulled out and tected against corrosion dismantled I n space are > 2.0 mm and can be I exclusive use of humidiers complying cleaned up to the core by using a with VDI 6022 steam cleaner I drain tray made in stainless steel and guarantees continuous and complete drainage I installation of an eliminator with the cooler, can be pulled out and disI sound absorber is usually located in mantled the AHU, not in inaccessible air ducts I complete insulation of pipes through Individual columns can be replaced the panel to avoid condensation I avoidance of loose bres I coil frame made out of aluminium, I columns can be removed easily pipes and collector made out of copper without tools by using the installed handlevers I access panels on the front for easy access
Sound absorber
< Content
Checklist VDI 6022
Unit construction
all materials meet health requirements sealing materials are closed cell type service space for maintenance to be foreseen all units and components are easily accessible, equipped with lighting and sight glasses (for lter, humidier, fans with height > 1.3 m) continuous and complete drainage for wet componentsdrain tray and oor pan in stainless steel with sufcient gradient tray in outside air section pan with drainage (for external installation) air velocity through eliminator max. 3.5 m / s cleaning after manufacturing hygienically appropriate manufacture, transportation and intermediate storage at the place of installation
bottom permanently non-corrosive with powder coating or in stainless steel lter with sight glass and lighting from height > 1.3 m onwards
Fan
prevention of belt wear: I lter F7 downstream fan with V-belt drive or I use of direct driven fans or I use of at belt driven fans casing fan with water drainage and access (from size 400 onwards)
Casing
sandwich panel construction from permanently corrosion-proof materials, e.g powder coated smooth internal surfaces without grooves surface can easily be cleaned wet sections are from non-corroding material
Filter
for single stage ltering F7, for two-stage ltering F5 + F7 use of microbiological inert (biostatic) lter materials use of exclusively non-porous sealing proles dust side lter maintenance with service chamber or fast lter release device
< Content
lter differential pressure monitoring optically or electrically for each lter stage correct air lter installation with low mechanical stress on lter medium lter section with drain pan (optional) low humidity at outside air lters through: I heating of outside air through preheater or heat recovery (KVS system) I return of partial air stream from the supply air side for preheating (optional or customer- tted) I use of biostatic air lters I closing outside air damper and heating the lter section lter description xed outside on the unit
Sound absorber
use of materials harmless to health mechanically stable surfaces, easy to clean silencer columns positioned in AHU individual columns are easy to replace and service glass ber surface to avoid loose bres and for easier cleanability access panels at maintenance side Arrangement preferable in the AHU
Heat exchanger
n space minimum 2,0 mm deep cleaning to the core possible all sections are easily accessibly (can be pulled out or accessed) frame protected against corrosion, for cooler made of aluminium or stainless steel condensate drain (cooler) for continuous and complete drainage removable and dismantable eliminator after cooler continuous insulation of pipe through the panel
Humidier
sight glass (possible to darken) completely dryable ushing installation for circulating water automatic shut-off for humidier drip eliminator can be cleaned, removed and dismantled
< Content
< Content
AL-KO WORKS ACCEPTANCE TESTS
SUCTION SIDE TEST CHAMBER IAW DIN 24163
< Content
AL-KO works acceptance tests
Veriable quality and technical data

I Perfect and precise ventilation and air-conditioning-unit design using EUROVENT certied software AL-KO Klim@Soft I Production / assembly of the ventilation and air-conditioningunits in DIN ISO 9001 certied manufacture Installation of the complete ventilation and air-conditioning-unit central controller on the suction side test chamber to verify the ventilation system data: I ultimate reliability regarding the technical data supplied (unit characteristics) I ultimate reliability regarding the ventilation and air-conditioning-units I energy efciency (electrical power input fan, as well as air-side pressure losses of all functional units
< Content
Presentation of the air-handling-units to the customer

In the framework of the AL-KO works acceptance test on the suction side test chamber, the customer has the option to already appraise their ventilation and air-conditioning-units weeks before delivery / installation on-site. Here at the AL-KO factory, the customer can assure himself, especially with regard to the required unit dimensions and the quality of the installed function units as well as the quality of manufacturing. Also, a check of the required inspection doors and interfaces (e.g. heat exchanger, control cabinets etc.) together with the customer is an element of the AL-KO works acceptance test. Assure yourself by an AL-KO works acceptance test of the AL-KO production and manufacturing quality!
< Content
Checking the necessary air-handling-data with the aid of a suction side test chamber
Using the AL-KO test chamber (DIN 24163), air-handling-units can be tested in the presence of the customer up to an air ow of 120 000 m/h. The accuracy attained here greatly exceeded the accuracy of measurement on building sites. The test chamber is monitored by the TV Sd (Technical Inspection Authority, south). The injection nozzles, used for air-ow volume measurement, attain an accuracy of +/- 1.5 %! As test documentation, the customer receives the measured unit characteristics.
max. testable unit sizes: 12 m long x 4.5 m wide x 3.3 m high The test is carried out either in the supply or exhaust airway, depending on the customers request A valve on the pressure side of the air-handling-unit is required to represent the external pressure
Assure yourself personally of the effectiveness and energy efciency of the AL-KO ventilation and air-conditioning-units!
STATIC FAN PRESSURE INCREASE 3

p sG [PA] Static fan pressure increase 2 000
1 500
1 000
500
0 0 10 000 20 000 air ow V [m3/h] 30 000 40 000 50 000
< Content
AL-KO works acceptance tests
Our services regarding AL-KO works acceptance test

General services regarding ventilation and air-conditioning-units I design I surfaces / corrosion protection I leak tightness I integrity I compliance with data sheets / drawings I lighting I attaching parts I inspection doors I safety equipment Supply and exhaust air components I lter I heat recovery units / energy recovery units I heat exchanger I fans I sound absorber I air connections Determination of the air-handling data and customer documentation I fan installation characteristic (pressure increase pfa through the air-ow rate) I unit characteristics (external pressure through the air-ow rate) I fan power input through the air-ow rate Fan vibration measurements
< Content
PLEASE CONTACT YOUR COMPETENT PROJECT MANAGER AT AL-KO!
AL-KO THERM GMBH Hauptstrae 248 - 250 89343 Jettingen-Scheppach Germany
Fon +49 82 25 39 - 0 Fax +49 82 25 39 - 113 klima.technik@al-ko.de www.al-ko.com
< Content
EASYAIR
The compacT uniT series from aL-Ko
EASYAIR EASYAIR
< Content
EASYAIR The easy way to a good climate

i Most efficient energy recovery with an efficiency of 80 90 % i Energy-saving fan motors by using EC technology for lowest energy consumption i Noise reduction by using sound absorption casing for the air handling unit and optimized components i Easy operation by using most intelligent control and regulation i High quality manufacturing, easy to install, reduced maintenance costs
The new EASYAIR air handling units are equipped with a high efficient energy recovery system. The air handling units guarantee an efficiency of 80 90 % in accordance with the European Guideline DIN EN 308.
By using these components and the high quality casing of the unit, acoustic emission is greatly reduced.
The intelligent control of the EASYAIR is easy to handle. The control unit assumes the energy-optimized All components are designed to optimize the efficiency. operation of all components. The complete unit is wired as The aerodynamic efficient arrangement of the components a plug-and-play system. You only require the connections in connection with reduced pressure losses on the air side for power (and optional cooling and heating medium) and and the fans with modern EC drive technology*, enables an you can immediately start the EASYAIR. extremely energy saving operation throughout the year. You will always find the correct air handling unit for all applications in the range of air volume between 650 and 13.000 m/h.
* EC = electronic commutated
< Content
SYSTEM COMPONENTS AND APPLICATIONS
Automatische Luftqualittsregelung
Automatische Luftqualittsregelung
rotary heat exchanger

i Optimized energy recovery i Particularly suitable for variable air flows i Compact construction applications: i Schools, offices, administrative buildings i Club houses, function rooms i Shops i Sport halls
Implate heat exchanger Komplettgert SE i Supply and exhaust air is completely separated (no cross flow contamination) i Optimized energy recovery i Reduced maintenance costs applications: i Exhaust air for toilets i Locker rooms i Medical buildings, health centres i Retirement homes note: Due to the separation of the supply and exhaust air, the application of plate heat exchangers for hygienic systems is possible without any restrictions.
fan with ec motor Im Komplettgert SE

i Maximum motor efficiency i Compact construction i Integrated vibration decoupling i Energy efficient operation i Extended life cycle i Low maintenance costs The modern motor technology of the EASYAIR air handling units ensures quiet and energy efficient operation in all applications.
< Content
EASYAIR Performance data

ea (exhaust air) ra (return air)
oa (outside air)
Heigth
Heater/cooler module (option)
K TA
sa (supply air)
B Length
C 765
(heater only, L=229 mm)
TEChNICAL DATA
rotary heat exchanger Type ro-01 ro-02 ro-03 ro-04 ro-05 ro-06 ro-07 ro-08 ro-09 plate heat exchanger Type pL-01 pL-02 pL-03 pL-04 pL-05
1 2
air volume1 (m/h) / efficiency 2 (%) / sound power level3 dB(a) min 650 / 90 / 79 1.000 / 90 / 81 1.500 / 90 / 80 2.000 / 90 / 79 2.700 / 90 / 81 3.300 / 88 / 83 4.200 / 90 / 86 5.000 / 88 / 84 6.000 / 90 / 88 nominal 1.350 / 82 / 82 2.000 / 83 / 81 3.000 / 82 / 82 4.000 / 83 / 86 5.400 / 82 / 88 6.300 / 80 / 90 8.400 / 82 / 87 10.000 / 80 / 90 12.000 / 82 / 89 max 1.700 / 79 / 85 2.600 / 79 / 83 3.800 / 79 / 84 5.100 / 79 / 89 6.500 / 80 / 92 7.500 / 78 / 89 10.200 / 80 / 91 11.000 / 77 / 90 13.000 / 81 / 92
sfp4 sa / ra W/m s 954 / 824 867 / 652 764 / 603 694 / 561 724 / 574 737 / 649 747 / 598 780 / 679 681 / 579 sfp4 sa / ra W/m s 925 / 737 780 / 581 784 / 656 748 / 608 748 / 608
Length11 mm 1.530 1.530 1.530 1.683 1.683 1.683 1.989 2.142 2.142 Length11 mm 2.066 2.066 2.372 2.525 2.601
Width 5 mm 712 865 1.018 1.171 1.324 1.324 1.630 1.630 1.936 Width 5 mm 712 1.018 1.018 1.324 1.630
heigth mm 963 1.269 1.269 1.575 1.575 2.187 1.881 2.187 2.187 heigth mm 963 963 1.269 1.269 1.269
air volume1 (m/h) / efficiency 2 (%) / sound power level3 dB(a) min 650 / 85 / 78 1.000 / 85 / 78 1.500 / 85 / 78 2.000 / 85 / 78 2.500 / 85 / 79 nominal 1.350 / 82 / 82 2.000 / 82 / 81 3.000 / 82 / 85 4.000 / 82 / 86 5.000 / 82 / 87
4
max 1.700 / 81 / 85 2.500 / 81 / 83 3.700 / 82 / 87 5.000 / 82 / 87 6.200 / 82 / 91
External pressure loss supply air 300 Pa, exhaust air 250 Pa Efficiency of heat recovery according to DIN EN 308 (without condensation)
Specific Fan Power (SFP) in accordance with EnEV 2009 at nominal air volume and external duct pressure losses supply air 300 Pa, exhaust air 250 Pa, incl. dampers and filters (F7 / F5)
Sound power level in the supply air duct with dampers
Additional width for repair switch 80 mm (detachable during transport)
< Content
Plate heat exchanger
oa (outside air)
ra (return air)
Heigth
Heater/cooler module (option) sa (supply air)
ea (exhaust air)
K TA
B Length
C 765
(heater only, L=229 mm)
options a
6
Duct connection (mm) Width 612 765 918 1.071 1.224 1.224 1.530 1.530 1.836 Height 306 459 459 612 612 918 765 918 918
11
Weight kg 307 378 448 640 705 815 1.008 1.133 1.280 Weight kg 365 428 556 730 846
max. connection power kW 3,1 2,1 4,2 6,9 6,9 6,9 9,7 9,7 10,4 A7,8 6,9 6,7 8,5 12,5 12,5 12,5 16,5 16,5 17,5
electric heater kW 3,0 4,5 7,0 9,0 12,0 15,0 options A7 4,5 6,5 10,1 13,0 17,3 21,7
hW kW9 2,8 4,0 6,2 8,2 11,0 14,5 17,2 23,6 24,7 hW kW9 2,8 4,0 6,2 8,2 10,5
chW kW10 4,5 6,8 10,2 13,8 18,2 21,5 28,4 34,6 40,9 chW kW10 4,5 6,8 10,2 13,8 17,1
mm 689 689 689 765 842 842 a6 mm 612 688

6 7 8 9
mm 382 382 382 536 536 536 B6 mm 1377 1377
mm 612 612 612 689 765 765 c6 mm 536 536
Duct connection (mm) 11 Width 612 918 918 1.224 1.530 Height 306 306 459 459 459
max. connection power kW 3,1 3,1 4,2 4,2 7,2

10
electric heater kW 3,0 4,5 7,0 9,0 11,6 A7 4,5 6,5 10,1 13,0 16,7
A 7,8 6,9 6,9 8,5 8,5 12,9
Module dimensions for unit in split execution Power supply 3 400 V, 50 Hz without power for optional electric air heater Heating capacity for temperature difference 6 K, medium 50 / 35 C
Cooling capacity for temperature difference 10K (27 C >> 17 C), medium 6 / 12 C
11
With duct connections (option), the unit length increases on both sides about 65 mm
< Content
EASYAIR Unit execution and options

eneV 2009 (energy saving regulation) unit sizes EASYAIR air handling units are manufactured and designed according to the European Guideline EnEV 2009. It must be also highlighted that due to the high efficiency of the heat recovery (80 90 %), due to the most energy efficient motor technology for the fans and due to the intelligent control of all components all EASYAIR air handling units are actually better than the todays requirements of the EnEV 2009. VDi 6022 (hygienic requirements) i RO-04-R-X = Casing in non-split execution Both types of heat recovery units are i RO-04-R-T = Casing in split execution available in various sizes. For each size, i RO-04-R-W = Casing for outdoor with their optimized air volumes, please installation refer to page 4 and 5. i RO-04-R-W = Casing for outdoor installation with an i RO-04 = Size 04, for air volume intake and exhaust hood between 2.000 to 5.100 m/h. filter classes As standard, the EASYAIR is supplied with high efficient air filters. In the supply air there is a F7 and in the exhaust air there is a F5 filter installed. The quality of the filters are according to VDI 6022. i RO-04-R-X-75 = Supply air f7, exhaust air f5 i RO-04-R-X-e75 = Supply air f7, exhaust air f5 incl. spare filters Dampers
Sample for selection is done by choosing an EASYAIR with rotary heat exchanger (RO-), size 04 (RO-04). service side
Of course, you can easily select the service side of the EASYAIR. All EASYAIR air handling units Doors ensure good access for maintenance and service works. The are manufactured and designed according to the European Guideline VDI indication for the service side is always 6022. The casings of all EASYAIR based on the direction of the supply air. air handling units are powder-coated The service side in supply air direction on both sides. Other components are right conforms to the demonstration given on page 4 and 5. made from galvanized steel. All EASYAIR air handling units i RO-04-r = Service side in supply air warrantees full access for service direction right and maintenance in accordance with i RO-04-L = Service side in supply air the VDI 6022. direction left heat recovery Selection can be done between rotary or plate heat exchanger. Rotary heat exchangers are preferred when recirculating air operation is possible. To prevent cross-flowcontamination between supply and exhaust air, the use of plate heat exchangers is recommended. i ro- = with rotary heat exchanger i pL- = with plate heat exchanger
The EASYAIR is supplied with internal, air tight dampers (tightness class 2). One damper at the air inlet for outside air and one damper at the split and outdoor execution air outlet for exhaust air. Thus, no additional dampers are required to be From unit size 04, there is the possibility installed in most of the applications to order EASYAIR in a split execuin the supply and/or exhaust air duct. tion. Thus, the air handling unit can be The internal dampers are supplied installed very easily, even e.g. when the with actuators. A further advantage: access openings are limited. Please refer No additionally thermal insulation is to the dimension table on page 4 and 5. required. As an alternative, you can get All EASYAIR units can be ordered the EASYAIR also without these for outdoor installation as a weatherinternal dampers. proof unit. Weatherproof units are only available in one part and have a weather- i RO-04-R-X-75-mK = with internal proof roof with drip tray. As an option, dampers weatherproof units are available with an i RO-04-R-X-75-oK = without internal intake and exhaust hood. dampers
< Content
Duct connections For all EASYAIR air handling units acoustically isolated duct connections are available that utilize the complete open cross-section of the unit. Using these duct connections, the duct of the EASYAIR air handling unit is well isolated against the transmission of sound and vibration. External noise transmission is substantially reduced. i RO-04-R-X-75-MK-Z = with duct connections i RO-04-R-X-75-MK-o = without duct connections control The EASYAIR air handling units have an integrated controller as standard. All internal components of the units are prewired and ready for use. An exhaust air temperature sensor in combination with heating and / cooling coil warrantees a constant supply air temperature. Many energy efficient control functions are integrated in the software and easy to extend by using additional options. The available options are as follows: i -ra = Room sensor i -DK = Constant pressure control i -VK = Constant air volume control i -aQ = AL-KO air quality control in the exhaust duct i -rc = Remote control with 10 m cable i -BL = Bus module LON i -Bm = Bus module Modbus i -BB = Bus module Bacnet/Ethernet i -cX = Without control
note: The measurement values (data points) and communication commands are permanently configured and are independent of the Bus module and cannot be changed. Without control: All field devices are wired for easy connection to an on-site controller, on a terminal strip. Therefore, there is no wiring required in the unit on-site. Furthermore, a main switch for all-phase switching is installed on the unit. The power fuse is not included in the design and must be supplied on site. For EASYAIR units with rotary heat exchanger, the connections of the drive motor are supplied through the terminal strip. The unit has no integrated rotor control. Only a rotor drive with integrated speed set point input is provided. The operation is additionally monitored using a potential-free (closing) contact fed through the terminal strip.
electric air heater (option) An electric air heater can be connected to each EASYAIR (up to unit size -06). This electric air heater is directly installed on the air outlet and is available with a rating between 3 and 15 kW. During a few days with low outside air temperatures, you can slightly increase the room temperature till desired temperature has been reached. i -eLe = with electric air heater hot water air heater (option) Each EASYAIR can be supplied with a hot water air heater. This heater is directly installed at the air outlet. Here, you also have the simple option to slightly increase the room temperature during cold weather conditions and to provide a comfortable room temperature. Heater includes frost protection. i -WWe = with hot water air heater (LPHW)
The AL-KO air quality controller AIRQUALITIZER is supervising the quality of the exhaust air. If this sensor detects odours or emissions in the exhaust air (VOC = Volatile Organic Compounds), the quantity of air is increased and, within a short period of time, you will have a good quality of air in the room again. If there are e.g. only a few people in the room, the AIRQUALITIZER can reduce the air volume (partial load operation) and you save operating costs. By using this intelligent air flow management, only the required air flow is conveyed.
heater/cooler module (option) For demanding applications, you can also connect an additional module to the EASYAIR (refer to page 4 and 5). In this module you will find all accessory that you require for a wide range of application for cooling and heating. The module is equipped with a drip separator. i -WKe = module with heater (LPHW), cooler (LPCW) and drip separator
< Content
EASYAIR Order Code

i heat recovery type and size of appliance refer to Page 4/5
ro - 0 4 - r-X-7 5 - mK- 0 - hhh

ir Service side in supply air direction right iL Service side in supply air direction left iX Casing in non-split execution iT Casing in split execution iW Casing for outdoor installation ih Casing for outdoor installation with intake and exhaust hood i 75 Supply air f7, exhaust air f5 i e75 Supply air f7, exhaust air f5 incl. spare filters i mK With internal dampers i oK Without internal dampers io Without duct connections iZ With duct connections i eLe (option) with electric air heater i WWe (option) hot water heater (LPHW) i WKe (option) module with heater (LPHW) and cooler 04/2010; Subject to technical modifications. (LPCW) and drip separator
i note: For the order codes and for the controller options, refer to Page 7.
The easy way to EASYAIR
http://easyair.al-ko.de
AL-KO THERM GmbH Hauptstrasse 248 - 250 89343 Jettingen-Scheppach Phone +49 (0) 8225 39-0 Fax Mail +49 (0) 8225 39-113 easyair@al-ko.de
www.al-ko.com
< Content
PROCESS HEAT
PROCESS AIR-HANDLING AT4 PAINTING AND DRYING
< Content
Compact appliances for Painting and Drying
Description of units
Compact units series AT4 Painting and Drying (AT4 PD) are designed for application in the spraying and drying booths. Equipment design is carried out using three modules: I Heat exchanger components I Components for fresh air/circulating air supply with integrated lter I Components for exhaust air with change-over hatch Circulating air or supply / exhaust air mode can be selected as an option by using a change-over hatch. In circulating air mode, the exhaust air fan switches off. The supply air portion can be adjusted during the drying phase by an adjustable fresh air hatch (this hatch is set once when the plant is commissioned and then locked by a locking device). Advantages I balanced heating and air volume ow I compatible modules I long service life I lower energy consumption due to high furnace efciency I easy assembly I easy to maintain I lower noise level Operating point adjustment For more than 45 years AL-KO manufactures process air appliances with freewheeling fan rotors. In order to obtain the operating point adjustment and optimum energy saving of the fans, frequency converters must be used.
AT4 PD COMPACT APPLIANCE

Completed dimensions Heat exchanger Oc Oc
Oc
R outside
Completed dimensions
Oc Oc Oc
Completed dimensions Fan
Control side
Completed dimensions, lter Oc = Operation cover
< Content
Ambient air
Drying I the change-over hatches is in / goes to the position Drying I the exhaust air fan is stationary I the supply air fan operates as a circulating air fan I the burner is regulated by the temperature of the circulating air I fresh air can be added through an adjustable hatch
DIMENSIONS AT4 PD
Size m. AM*(m /h) HEC** A2 A1 B C D F F1 G R b f WA VA FA
3
MAINTENANCE
PD 20 x 20 38 000 407/ 490 1 989 1 989 1 606 1 606 1 606 918 918 1 530 300 / 300 max. 140 max. 753 1 920 max. 989 918 PD 20 x 20 55 000 523 / 650 2 295 1 989 1 606 1 606 1 606 918 918 1 530 300 / 300 0 753 2 320 max. 1039 918 Quick access is obtained through a separate operator cover to the apertures for cleaning the heat exchanger. Thus, the regular maintenance, the requisite for a long service life, is considerably easier. Easy access to the fan assemblies, as well as a pull-out lter, enables easy and inexpensive maintenance.
PD 12 x 12 14 000 128 / 145 1 300 1 300 994 994 1 300 612 535 918 180 / 180 max. 88.5 497 1 370 max. 609 918
PD 12 x 16 22 500 186 / 232 1 606 1 377 994 1 300 1 300 612 612 918 180 / 180 max. 51.5 497 1 670 max. 679 918
PD 16 x 16 28 500 232/267/325 1 606 1 377 1 300 1 300 1 300 612 612 1 224 180 / 250 / 250 max. 209 max. 577 1 715 max. 823 612
PD 20 x 16 35 000 267/ 343 1 606 1 606 1 606 1 300 1 300 612 841 1 530 250 / 250 max. 237 577 1 715 max. 989 612
* m. AV = Air Volume
** HEC = Heat Exchanger Capacity
Exhaust air
Painting I the change-over hatch is in / goes to the position Painting I the supply and exhaust air fans operate permanently I the burner is regulated by the air temperature
Circulating air
Function description
Painting and Drying booth
< Content
< Content
AIR-HANDLING-UNITS AT4 | SAVE ENERGY
MILE-STONES IN REDUCTION OF LIFE-CYCLE-COSTS
< Content
PREISENTWICKLUNG VON L PRICE TREND OF OIL

Shortages of fossil fuels and the political will to reduce C0 2 emissions in accordance with Agenda 21 are leading to a dramatic increase in operating costs of energy-intensive systems.
< Content
Foreword
Air-handling-systems with low investment costs frequently result in much higher operating costs than necessary!
You get what you pay for. This simple bit of folk wisdom thats so easy to say can turn into bitter truth rather quickly for just about any investment in which the follow-up costs are not taken into account. This rude awakening can be even worse if the follow-up costs are the same or even higher than the original investment costs. system congurations have been shown to contribute to a signicant reduction in the annual energy costs and this without limiting the ventilation and airconditioning functions. Come see the kind of economic and ecological potential that can open up in buildings. Learn how you can harness this potential for yourself.
Sincerely yours, Thus a low investment price or low operating costs alone are not the decisive factor that determines the economic Prof. Dr.-Ing. Michael Haibel efciency of air-handling-systems. In This is especially true for ventilation and addition to unlimited and proper funcair-conditioning-systems in buildings. tion of the units and systems, the LifeThe annual operating costs, i.e. the costs Cycle-Costs (LCC) a sum of all costs for energy, maintenance, and service of from installation to decommissioning the systems can end up being as high are the only criteria to measure the as the one-time investment costs. But economic efciency of ventilation and high-quality technology and optimized air conditioning systems.
Prof. Dr.-Ing. Michael Haibel University of Applied Sciences Biberach An internationally recognised expert in buildings, air-handling and energy systems and furthermore R&D consultant of AL-KO Air-Technology
< Content
Factor analysis
2. Healthy and comfortable Maximum productivity can only be achieved in a comfortable environment at optimum room temperatures between 21 C and 26 C, in combination with The primary goal in conceiving buildings 1. Climate data of your location an interior humidity of 40 % to 60 %. that last is to signicantly reduce energy The starting point for optimum design The main requirement for the building requirements and to create a comfortable of air-handling-systems is the correct climate data of the location. The dimen- air-conditioning, therefore, is to create interior climate. The primary basis for sions are selected based on the recorded a healthy, comfortable interior climate sustainable ventilation and air-conditioning concepts is the climatic data of outside air temperatures, as set forth in with the appropriate air quality in order to increase motivation and productivity the location. Creating a comfortable and DIN 4710/TRY in the work force. productive interior climate requires the logical implementation of thermodynamic function units. The goal of the Temperature C planning must be the energy efcient Berlin Moskau Oslo 35 implementation of these requirements, Rom Paris Hongkong 30 25 taking into account the Life-Cycle-Costs 20 (LCC) of the system. Air-conditioning 15 10 that is not energy-optimized will be the 5 0 cost factor of the future. In order to counteract this cost explosion, it is necessary to invite bids for Life-Cycle-Costs.
-5 -10 -15 J F M A M J J A S O N D
Economy has a starting point knowing whats really needed
< Content
3. Requirements of the air-handlingsystem Depending on their location, air-handlingsystems must reliably perform a variety of functions such as cleaning, heating, cooling, ventilating, humidifying, dehumidifying, and combinations of these. For economically meaningful planning, it is imperative to precisely dene the array of functions of the air-handlingsystem and the air quality it will be required to achieve.
4. Important taking into account the energy quantities of the air-handling-system Productivity-enhancing air-conditioning does not have to be expensive. When it comes to energy and economy, most conventional systems currently in use require new capital investment. When planning an air-handling-system according to the Life-Cycle-Costs principle, more emphasis is thus placed on the electrical connected load of the ventilator and on the efciency of the heat and moisture recovery. Intelligent control and regulation systems assure that the optimum climate is achieved right where it is needed. No room is unnecessarily heated or cooled. This reduces long-term costs.
< Content
Factor analysis
Estimated price increase

You determine the specic key data. AL-KO will furnish you with an individual system design optimized for your needs. The essential requirement for economically meaningful consideration is the joint establishment of the relevant parameters such as system operating time, energy costs, period under consideration, rising prices.
Estimated price increase 5 %
< Content
Save more than 50 % of the annual operating costs over the life cycle of your air-handling-system well tell you how!
1. You get what you pay for When deciding between conventional air-handling-systems and ones that are Life-Cycle-Cost-optimized, taking the short view by considering only the initial investment costs usually turns out to be a grave error. The user must accept and allocate funds for very high operating costs in the coming years. But when you consider the fact that investment costs only occur once, and on average, amount to only 10 % of the overall costs in the life cycle, then it is clear that decisions must favour airhandling-systems that are optimized in terms of Life-Cycle-Costs. As a rule, these systems are amortized within the rst year by the drastic reduction in ongoing operating costs. 2. The difference is crucial Different sites place different demands on ventilation and air-conditioningsystems. The specic requirements and operating times play a pivotal role in the design concept and cost considerations. A school places different demands on the air-handling-system than a hospital. Sample consideration of operating times: hospital 24 h/day, 7 days/week school 10 h/day, 5 days/week (taking into account holidays) 3. Intelligent design for lower operating costs Innovative ventilation and air-conditioning-systems have signicantly reduced cleaning, inspection, and maintenance costs. Intelligent measurement and regulating units reduce the operating complexity further. This saves time and money. 4. Energetically thought through challenge us The Life-Cycle-Cost-optimized components, e.g. fans and heat exchangers, feature lower power consumption and better efficiency and make a decisive contribution to signicantly reducing the consumptionbased annual costs. We stand by our power ratings and consumption values.
< Content
Total competence
Sit back and relax with the great feeling of being able to leave all of the phases to a competent team
Economically thought-through and optimized air-handling-systems guarantee you high future prots on the investment you make today. Correct and comprehensive consideration, in terms of both energy and economy, is the essential prerequisite for the bid invitation and planning of efcient air-handling-systems. AL-KO Air-Technology will be your competent partner at the beginning and throughout all the phases of your project. You can count on it! 1. AL-KO planning competence You can rely on us. Well help you analyse your needs and plan your air-handling projects. 2. AL-KO project management Our competent project teams support you in the implementation of your airhandling project. From subcomponents to complete system solutions we are by your side. 3. AL-KO engineering competence Our competent engineering teams implement your individual requirements down to the smallest detail with innovative AL-KO technologies. 4. AL-KO production Our specialists produce your individual ventilation and air-conditioning-unit quickly and efciently on ultramodern production lines, with proven AL-KO quality. 5. AL-KO service and installation Dont compromise on the service and installation of your air-handling-system: trust in the expertise of AL-KO. All over the world, were there for you.
CONFORMANCE
AL-KO air-handling-units comply with all national and European norms and quality standards.
< Content
AL-KO FULL SERVICE AND SUPPORT
< Content
Facts & Service
SOFTWARE: LIFE-CYCLE-COSTS AND SAVE ENERGY

I The quick and easy way to air-handling-unitconguration with display of the elected components, price and overall size as well as data sheets and drawings. I Thus you will be able to select in few steps the air-handling-units and its components for your project, that will lead you to an easy conguration of the air-handling-units with automatic calculation of the Life-Cycle-Costs regarding your project. Send an email to LCC@al-ko.de in order to receive your personal access data. Thereby you will be able to store your projects you been working on and to use the software in full extent. www.al-ko.de or directly by http://planer.al-ko.de.
mit Life-Cycle-Costs-Berechnung
10
< Content
AL-KO software for quick selection of air-handling-units and calculation of Life-Cycle-Costs

We want you to make the right choice and we will support you from the start in the planning and design of your airhandling-system. With the innovative AL-KO Life-Cycle-Cost-optimize software, a few simple steps is all it takes to nd the energy cost optimized solution for your ventilation and airconditioning concept. Step 1: Calculating the energy needs with AL-KO Life-Cycle-Cost-optimize (Life-CycleCost-optimize is part of this software) is based on DIN V 18599, part 3, of the implementation of the EU guidelines for overall energy efciency of buildings. (2002/91/EG). The main focus in calculating the energy quantities is the electrical power con-sumption of the fan and the efciency of the heat and humid recovery. Step 2: The AL-KO software automatically provides you the optimized solution in terms of operating economy, as set forth in VDI 2067-1. Enter a few key data of your project into the calculation tool and have your individual system comparison calculated online. Access to this AL-KO software on our homepage www.al-ko.de. Get your personal access directly: LCC@al-ko.de
The European guideline 2002/91/EG Overall Energy Ef ciency of Buildings is implemented in accordance with EnEV 2006 and DIN V 18599.
With regard to non-residential buildings, in addition to the evaluation of the building shell, the guideline requires inclusion of the entire engineering of the building. The focus here is
The essential requirement in Article one of guideline 2002/91/EG is:
air-conditioning engineering, lighting, and hot water production. In the air-conditioning eld, the essential requirements are getting energy
(...) The goal of this guideline is to support the improvement of the overall energy ef ciency of buildings in the European Union by taking into account the respective outdoor climatic and local conditions as well as the requirements of the interior climate. (...)
certi cates and establishing inspection measures. Optimizing the operating economy and energy consumption of the ventilation and airconditioning-unit is only possible by classifying new and existing units. This makes air-conditioning-systems signi cantly more economical to operate.
11
< Content
LCC methodology
Choosing the right fan allows you to reduce your power costs over the life-cycle
The power consumption of the fan has a big influence on energy costs. Although the fan constitutes at most only 3 % of the initial investment cost, all by itself, it can comprise up to 70 % of the air-handling-systems annual operating costs! Life-Cycle-Costsoptimized AL-KO units feature a rapid amortization with low additional investment expenses. Fan selection: The right fan concept saves you several times the initial investment cost by reducing the energy costs over the life cycle.
Calculation basis air- ow-volume: 31,000 m 3 / h, static pressure: 1,000 Pa Standard van Power costs Capital costs Linitial investment costs Price of electricity acc. to EUROVENT 355.463 10.694 7.400 14.74 kW LCC-optimized van 300.347 17.342 12.000 12.46 kW
DIFFERENCE LCC
12
< Content
Optimized unit geometries and operating modes help you reduce your long-term costs
Excessive operating costs in air-handling-systems are chie y caused by insufcient device cross sections and excessive ow speeds. An increase in the unit cross section results in a signicant reduction in ow speeds and the accompanying energy costs. To reduce costs further, it is therefore necessary to adapt the air-ow-volumes to the actual needs. Selecting the optimum unit cross section in terms of operating economy and the optimum operating mode enables a signicant reduction in Life-Cycle-Costs.
Key data / Sample calculation Energy costs (VDI 2067-1) Heating Cooling Power customer price Power annual energy price 0.070 /kWh 0.025 /kWh 0.100 /kWh 0.000 /kWh Key data / Sample calculation General data years (VDI 2067-1) Consideration period Service life Effective annual interest Maintenance / Service Price change factors (VDI 2067-1) Capital Energy consumption Operation Repairs 1.0 % 5.0 % 1.0 % 1.0 % 15 years 15 years 5.00 % 6.00 %
Energy consumption humidier 0.070 /kWh
UNIT SIZES
13
< Content
LCC methodology
Reducing costs with Life-Cycle-Costs-optimized heat recovery

The use of heat recovery should no longer be left out of ventilation and airconditioning-systems. Higher efciencies and the selection of the optimum heat recovery system reduce costs enormously over the life cycle. The right selection of the optimized rotor diameter for operating economy provides a lasting reduction in LifeCycle-Costs. Choosing the most economical components depends on the individual requirements, operating conditions, rotor selection, and energy prices.
Key data / sample calculation Energy costs (VDI 2067-1) Heating Cooling Power customer price Power annual energy price Energy consumption humidier 0.070 /kWh 0.025 /kWh 0.100 /kWh 0.000 /kWh 0.070 /kWh General data years (VDI 2067-1) Consideration period Service life Effective annual interest Maintenance / Service Price change factors (VDI 2067-1) Capital Energy consumption Operation Repairs 1.0 % 5.0 % 1.0 % 1.0 % 15 years 15 years 5.00 % 6.00 %
ROTOR SELECTION
14
< Content
World-wide presence
Service and support AL-KO Air-Technology: All over the world, were there for you
15
< Content
TALK TO US ABOUT YOUR POSSIBILITIES: LCC@AL-KO.DE

AL-KO THERM GMBH Hauptstrae 248 - 250 89343 Jettingen-Scheppach Germany Fon +49 82 25 39 - 0 Fax +49 82 25 39 - 113 klima.technik@al-ko.de www.al-ko.com
< Content
SIMPLE SELECTION OF ENERGY EFFICIENT AIR-CONDITIONING-UNITS WITH CALCULATION OF LIFE-CYCLE-COSTS
< Content
Energy efcient air-handling-units: AL-KO software for LCC-calculation

Energy quantity calculation iaw DIN V 18599-3 and economic calculation iaw VDI 2067-1 for lower Life-Cycle-Costs
The evaluation, design and tender of ventilation and air-conditioning units in accordance with Life-Cycle-Costs is not only surety for lowest possible energy consumption costs, but also considers further consequential costs, such as maintenance and repair. The energy efcient concept and design of air-conditioning units is the basis for the requirements of the sustainable building industry. Buildings must be more efcient this is not only associated with the decisions of global climate protection objectives and reduction of the CO2 emission, but especially also with signicant increase in the supply cost of primary energy and the dependence on the delivery of large quantities of energy. However, the most important: Energy efciency saves much money! Often, the cost of investment for airconditioning units does not increase signicantly, however, the energy ef ciency and the potential for cost saving increases enormously. This factor increases the pro t of the operating companies (at constant best air quality in the rooms of the building), because of substantially lower units operating costs and contributes to the competitiveness and location security.
AL-KO engineers will nd the most energy-efcient air-handling-solution for your application
< Content
Energy efcient air-handling-engineering means: low Life-Cycle-Costs

Low Life-Cycle-Costs for air-conditioning units are the result of energy efcient air-conditioning and adjustment of a few parameters with the future building operator (investor, builder, owner, contractor). Especially the operating time and operating conditions, as well as the data of the site of the air-conditioning are decisive for the desired reduction in the life cycle costs of air-conditioning units. In order to conceive the optimal (cost reduced), air-conditioning unit for the respective application (respective operator), the appraisal of energy efciency classes is indeed expedient, but not sufcient. Alone, the calculation and evaluation of the Life-Cycle-Costs of air-conditioning units lead to the correct informative result. The air-handling-concept with the lowest life cycle costs is the most economic. Life-Cycle-Costs are the result of investment mathematical calculations, which are implemented in the VDI 2067. Basis for this calculation are energy quantity calculations, in accordance with DIN V 18599.
< Content
AL-KO software for design of air-conditioning units with Life-Cycle-Costs calculation

With the new software for design of air-conditioning units with Life-CycleCosts calculation, AL-KO offers the specialist designer a selection of precongured unit versions from a list and then to compare these, with regard to their expected Life-Cycle-Costs. Through our homepage www.al-ko.de you get to the business domain ventilation and air-conditioning technology. From there you can go directly to the software navigation by clicking on the link in the right Teaser domain. Alternatively to logging on through the homepage, you can also logon directly via the path http://planer.al-ko.de or the path http://lcc.al-ko.de. In order to create and save projects, to fully utilize the software with LifeCycle-Costs calculation, please send
http://planer.al-ko.de Homepage
an Email to LCC@al-ko.de. You will then receive your personal login data and the operating instructions.
http://planer.al-ko.de Just choose only a few parameters
< Content
Quick selection of your air-handlingunit and easy Life-Cycle-Costs comparison
and extractor unit and also about the heat recovery. The appropriate units are listed together with the respective ow chart and unit dimensions, data sheets and drawings. Select up to 3 versions, which you want to compare with regard to the efciency of their Life-CycleCosts. A diagram is generated within Select a suitable airow for your project, the software desktop that now appears decide on internal or external installati- (LCC-optimize) that gives a clear and on and which air supply unit or air supply explicit view of the cost differences.
Moreover, it is also possible to, for example, to change the application times and periods of the air-conditioning units in accordance with the general conditions of your project, which of course will inuence the Life-Cycle-Costs. In this way, you not only signicantly reduce your labour costs, but distinguish yourself to your client, with regard to an energy sustainable air-conditioning unit design.
www.al-ko.de http://planer.al-ko.de or http://lcc.al-ko.de
< Content
HTTP://PLANER.AL-KO.DE OR E-MAIL TO: LCC@AL-KO.DE

AL-KO THERM GMBH Hauptstrae 248 - 250 89343 Jettingen-Scheppach Germany Fon +49 82 25 39 - 0 Fax +49 82 25 39 - 113 klima.technik@al-ko.de www.al-ko.com
< Content
AIR-CONDITIONING-UNITS
HIGH ENERGY-COST-SAVING BY 100 % HEAT-RECOVERY
< Content
Optimized air-handling systems with heat-pump-technology to save energy

AL-KO system-solution
Air-handling-units with 100% heat I One single heat-pump can supply several air-handling-units. recovery by heat-pump-technology: I High energy saving with heat- and I The cooling machine, designed for cooling-demand at the same time. summer-operation, is used during I Very low level of uid required even winter-operation for increasing the with high cooling capacities. heat-recovery-capacity. This means the cooling machine operates like a heat-pump. I The patented hydraulic-system assures very high energy saving. I The investment fpr the additional pro t of heat-recovery by heat-pump will be amortized within 1 to 3 years. I Autarc operation of the air-handlingunit without additional energy. Pump hot water is not necessary. I Because of the individual design of the heat-pump this solution is also appropriate for refurbishment. AL-KO system-solution for an economic air-handling system: I The system-solution becomes a plugin air-handling-unit by an integrated control-system and guarantees the highest level of energy saving in every operating mode.
< Content
Heat-pump-technology
Fail-safe An intelligent capacity regulation guarantees a secure operation with 100% cooling capacity even with high humidity or thermal loads. Bene t from a maximum degree of effectiveness. The technology achieves an annual average COP of 6.0. This means: 1 kW electrical power input provides 6 kW heating capacity. Ef ciency The AL-KO system technology with heatpump decreases the price for heating down to approx.0.02 / kWh. (COP = 6.0; ref. average price of electricity = 0.12 / kWh). This means: The costs for heating in the building will be cut down to 20 % compared with prices for heating with oil or gas.
COP
coef cient of performance
Q WP = Pel
power output
power input
Operating hours h/a and COP of the cooling machine / heat-pump (Climatic conditions Mannheim):
System with two compressors: I average COP = 6.9 (heating-period) I average COP = 4.5 (cooling-period)
< Content
Hydraulic
takes care of optimized operating mode and guarantees ef cient and economic function. Description of function mode for cooling.
cooling
charge buffer with cold medium (compressor turned on) 1. The cooling machine is turned on. 2. The buffer is charged with hot medium. 3. The cold medium out of the evaporator dislodges some of the hot medium in the buffer. 4. At the buffer valve the required temperature for cooling is generated. 5. The buffer is charged with surplus thermal energy.
discharge buffer with cold medium (compressor turned off) 6. The buffer is completely lled with cold medium. 7. The cooling machine is turned off. 8. The hot medium out of the cooler ows through the evaporator. 9. The hot medium out of the evaporator dislodges some of the cold medium in the buffer. 10. At the buffer valve the required temperature for cooling is generated. 11. The buffer is discharged completely and the cooling machine will be turned on.
SYSTEM DESCRIPTION
100 % heat recovery. I The rst step of the heat-recovery is realized by a rotation-heat-exchanger, plate-heat-exchanger or a combined coil system. I The second step of the heat-recovery is realized by a cooling machine with integrated heat-pump-function, which is necessary in any case. AL-KO heat-pump ODA SUP EHA ETA AL-KO AT4 unit
< Content
High energy ef ciency for signi cant decreasing of Life-Cycle-Costs. I The AL-KO software LCC-optimize displays the extraordinary economic efciency based on individual requirements. I Contact us at Lcc@al-ko.de for assistance.
Summary of AL-KO software: LCC-optimize Operating time: 16 h / 7 days / 52 weeks Period under observation: 15 years Energy costs: I For heating / humidi cation je 0,070 / kWh I For cooling 0,040 / kWh I For electrical power 0,100 / kWh
Calculated rise of energy-costs during period under observation: 5% (Ref.: bases on individual defaults of operator
< Content
AL-KO Air-Technology abstract of our references

air-handling-units with heat-pump-technology I Spielbank Bad Homburg 17 800 m3 /h | 87.4 kW I Kulturrathaus Dresden 5 000 m3 /h | 24.8 kW I Alemanniahaus FFM 6 100 m3 /h | 32.0 kW I Kreissparkasse Thalheim 3 900 m3 /h | 15.0 kW I Therragens Bingen 3 800 m3 /h | 27.5 kW I Schlo Fechenbach 13 000 m3 /h | 78.0 kW I Sparkasse Bensheim 3 000 m3 /h | 37.5 kW I Sparkasse Auerbach 3 000 m3 /h | 37.5 kW I Atrium Weimar 210 000 m3 /h | 1 169.0 kW I Landtagsgebude Mainz 12 800 m3 /h | 80.4 kW I Museum fr Kommunikation FFM 25 000 m3 /h | 161.0 kW I SAP Campus, Walldorf 500 000 m3 /h | 2 600.0 kW and many more
< Content
AIR-HANDLING-UNITS
ENERGY RECOVERY
< Content
Heat recovery and energy recovery is not a philosophy but an economic necessity
Heat recovery in air-conditioning systems with nor-mal utilisation is always an extremely rewarding business for operators and users of air-conditioning systems because primary energy is saved (costs for energy continually increase). Even the government has responded and established useful basic conditions by ratifying energy conservation regulations (EnEV 2009 ff.) that prescribe compulsory consideration of heat recovery in Germany.
< Content
This does not only involve heat recovery itself, but also the recovery of cooling energy as well as moisture recovery or dehumidification. In this way, the right energy recovery system can be chosen for each climate zone on the planet. Today, we no longer have to discuss the pros and cons of heat recovery, we just have to choose the most economic energy recovery system for the respective project.
< Content
Run-around-coil-systems
The thermal energy which is transmitted into the supply air does not need to be generated but is collected by using energy recovery systems out of the exhaust air. By using energy-recovery-systems in air-handling-units the investmentcost will increase just a little bit but the usage of energyrecovery-systems will decrease the energy-cost signicantly. An economic calculation of life-cyclecosts will point the advantages of energyrecovery-systems very well.
Reasons for using an energyrecovery-system: I saving thermal energy (heating energy) I decreasing of annual heating power demand I Saving thermal energy (cooling energy). This means a smaller design of heat exchanger, tubes and pumps as well as the entire cooling equipment (compressors, cooling units and exhangers) and therefore less investment-costs.
I decreasing of annual cooling power demand I decreasing of CO2 -emissions High performance run-around-coilsystem I out-door-air is separated from exhaust-air I high performance series connection of heat exchanger I every exchange performance within the run-around-coil-system is possible I efciency of energy recovery up to 90 %
EHA
ETA
ODA
SUP
Circulation composite system I efciency up to 75 % with high performance circulation composite system I supply and exhaust air can be located separately I low space requirement I good for retro tting, suitable for old systems I multifunctional solutions possible
Supporting frame for hydraulic components
< Content
System description
ETA
DVE Hybrid humidier
EHA
Operation of the AL-KO run-around-coil-system I Use of high performance heat exchangers in a multiple countercurrent Hydraulic ZL M Modul circuit. This achieves high annual pump-hotperformance water 50/30 control utilisation ratios of 80 %. M VE pump-hotwater 50/30 MID I Each heat exchanger has only one PTH mode of air-flowing through (fresh or SN M extract air) so that germs and contamination cannot be transferred. ODA SUP 5 2 4 3 2 I The system is used during the winter period to pre-heat the fresh air and in the summer to pre-cool the fresh air through adiabatic cooling of the exavoid frost formation on the filter I Depending on the type of humidifier tract air. medium and thus ensures compliance (evaporation humidifier, high pressure I Because of humidification of the exwith the relative humidity required by nebuliser, air washer) the humidificatract air during summer period the air tion is able to use service water, demin- VDI 6022. is cooled and the cooling transferred I For dehumidifying an additional heat eralized or adul terate water. to the supply air. Humidity cannot be recovery system exchanger is installed I The AL-KO outside air heater can be transferred between the air-flows beafter the dehumidifying cooler. divided in accordance with VDI 6022. cause the exhaust air temperature is The defroster with wide fin spacing, inraised in the exhaust air heat exchanstalled before the filter, raises the outger, it leaves the building without side air temperature sufficiently to moisture.
Heat exchangers with special water conduit circuit
< Content
Rotary heat exchangers
So-called rotary heat exchangers (rotors) are another highly ef cient alternative for heat recovery. The heat is not generated but recovered from exhaust air. The advantages of rotary heat exchangers are obvious:
On the one hand, the space requirements in the air-conditioning unit are relatively small. On the other hand, not only heat energy but also the cold (e.g. summer operation of the plant) or the moisture (sorption rotors) in the exhaust air can be recovered and fed to the supply air. Conversely, dehumidi cation can also be achieved with sorption rotors. Firstly, in contrast to other
systems for energy recovery, thermal energy (heat, cold) can be recovered throughout the year and it doesnt have to be regenerated involving sometimes extremely high costs. Secondly, even without a humidication unit, (in winter) a certain amount of moisture from the exhaust air can be partially fed to the dry incoming air from outside (fresh air).
EHA
ETA
ODA
SUP
Rotary heat exchangeer I heat transfer opt. moisture transfer I can be controlled very well via rotation speed I for large air outputs I bypass possible I low pressure loss I return heat figure up to around 80 %
Rotary heat exchanger (sorption rotor) supply air part of unit
Open air-conditioning unit (supply air/exhaust air on top of each other) with rotary heat exchanger (sorption rotor)
Rotors require little longitudinal space. The rotors are ef ciently driven by special small motors (permanent magnet motors)
Rotary heat exchanger (sorption rotor) exhaust air part of unit
< Content
Cross-ow heat exchangers
So-called cross-flow heat exchangers (often called plate heat exchangers) are a commonly used alternative for heat recovery. Cross-flow plate heat exchangers are sometimes relatively cost-effective (depending on the size).
In contrast to circulation composite systems or rotary heat exchangers, no rotating parts and motors or pumps are necessary. The return heat figures with this system are lower, although they can still reach up to 80 %. In these cases, the investment costs are somewhat similar
to those for a rotary heat exchanger. Another advantage of the cross-flow heat exchanger is the prevention of contamination of the supply air that can occur due to any odours or emissions in the exhaust air; this is achieved by the 100% separation of supply air and exhaust air.
ODA
ETA
EHA
SUP
Plate heat exchanger I low wear and reliable I simple design I air currents not mixed I bypass possible I very economical solution I return heat figure up to around 75 %
Heat recovery system cross- ow heat recovery
< Content
More heat recovery means less heating costs and a lot of savings
The more efcient the heat recovery, the less energy is used for heating or cooling. In many cases, the operation of a re-heater (e.g. electric heat exchanger) is only needed on a few cold days in the year. With high efciency levels (return heat gure), often more than 90 % of the required heat energy can often be covered.
100 90 80 Energy-saving (%) 70 60 50 40 30 20 10 0 0 10 20 30 60 40 50 Heat recovery efciency (%) 70 80 90 ENEV 2007 denes standard as 45% ENEV 2009 denes standard as 70%
Energy savings depending on the efficiency of heat recovery.
< Content
Energy recovery and life cycle costs

An energy assessment and comparison is initially made when comparing energy recovery systems with each other. These energy values expressed in money and costs appear very impressive and striking. This economic assessment involves the so-called life cycle costs analysis and provides reliable values to decide on one energy recovery system or another. This calculation of profitability according to VDI 2067-1 (based on the calculation for the amount of energy according to DIN 18599-3) also considers specific basic conditions such as the utilisation times of the system or special energy buy-off prices. To illustrate this, the calculation of profitability was conducted for a central ventilation and air conditioning system with an air feed volume of 31,000 m/h with the following system comparisons and heat recovery:
1.200.000
1.000.000 800.000
600.000
400.000
200.000
0 Air-handlingsystem 1
Maintenance/service Humidication costs Electricity costs Cooling costs Heating costs Capital costs Total of costs LCC Investment costs 256.092 380.988 64.414 276.167 89.598 1.126.602 62.000
Air-handlingsystem 2
269.720 160.352 54.626 167.957 115.611 768.266 80.000
Air-handlingsystem 3
58.840 145.884 52.254 7.355 161.855 426.188 112.000
The observation period is always 15 years. Costs for maintenance and repairs are not included. This life cycle cost comparison clearly shows the relatively small differences in the additional investment costs and also the very large differences in the total costs (investment and energy costs in 15 years). The investment costs are already included in the total costs (sum of costs LCC).
< Content
Heat recovery systems and their advantages at a glance
Cross-ow plate heat exchanger
EHA
ETA
ODA
ETA
ODA
SUP
EHA
SUP
Advantages I efciency up to 80 % I option for moisture transfer I easy to maintain I space-saving unit length I low pressure losses I low risk of icing I maximum cost-effectiveness
Advantages I efciency up to 80 % I no moving parts I virtually maintenance-free I supply air and exhaust air must be located in one unit
10
< Content
Circulation composite system
EHA
ETA
ODA
SUP
Advantages I efciency up to 75 % with high performance circulation composite system I supply and exhaust air can be located separately I low space requirement I goof for retro tting, suitable for old systems I multifunctional solutions possible
11
< Content
< Content
AIR-HANDLING-UNITS
ENERGY EFFICIENT CONTROL SYSTEMS FOR VENTILATION AND AIR-CONDITIONING-UNITS
< Content
Systems, functions, scope of supply
Special advantages of a ventilation and air-conditioning-units with an AL-KO control system I simple processing, as only one supplier is involved I tuned technology I modular system I minimal assembly / installation costs on site due to preassembly
The general constructor has the opportunity to obtain two important parts of his system, namely the main air-handling-units and control systems, from a competent and responsible partner.
We offer a completely standard control system, which is tuned to the requirements of each and every individual use. This guarantees the optimal operation of every sections. Interface and tuning problems are practically eliminated.
< Content
Example regulation functions I supply air temperature control I room or exhaust air temperature control I min. supply air limitation I max. supply air limitation I mixture damper I mixture damper I winter sequence control I shut-off damper I pressure control I volume ow control I cascade control I many additional options and extensions
< Content
< Content
INDUSTRIAL APPLICATION | CONVENIENCE APPLICATIONS | HIGH ENERGY EFFICIENCY | AUTOMATION
NEW GENERATION OF AIR HEATING AND AIR COOLING
< Content
AL-KO DESIGN
Air heating for commercial rooms The symbiosis from energy aspects, new functions and elegance!
Heating for room heights up to 7 m
Heating for room heights up to 5.7 m
< Content
Regarding the area of application and buildings in which air heating and cooling units are preferably employed, a very important point is clear: Many buildings are accessible to the public. Often it is hardware stores, supermarkets, exhibition halls, showrooms, shopping centres and all types of commercial premises, which for the customers of our customers are conspicuously equipped with air heating and cooling units. The DESIGN distinguishes itself by its appealing optics, the lower noise level and special re protection class V-0 of the plastic cover. The AL-KO air heater DESIGN distinguishes itself through a low noise level
combined with re protection assurance and energy efciency. By virtue of the elegant external of the DESIGN, the professional planner must no longer hide the air-conditioning units from the architects, builders, but above all, from the customers of our customers.
The symbiosis from energy aspects, new functions and elegance: AL-KO DESIGN air heating and cooling units aesthetically packaged! I Best room perfusion through variable directions of exhaust. I Depending on the height of the room, the direction of air can be selected horizontal or vertical.
TECHNICAL DATA
Heating: Installation size max. air mass (m3/h) max. thermal capacity (KW) (at PWW 70 / 50, Le +20 C) Drive (2-stage) 3 x 400 V / 50 Hz ED-H1-C1 2 030 7.4 ED-H1-C2 1 960 12.2 ED-H1-C3 1 610 16 ED-H2-C1 3 110 8.5 ED-H2-C2 2 900 16.7 ED-H2-C3 2 850 21.6 ED-H3-C1 4 300 11 ED-H3-C2 4 150 18.5 ED-H3-C3 3 900 28.1
< Content
AL-KO DESIGN
Air cooling for commercial rooms
Cooling for room heights up to 10 m
Cooling for room heights up to 5.7 m
< Content
Aesthetics and comfort For rooms with a high comfort requirement, AL-KO has developed the pumpcold-water air cooling unit DESIGN. Used in buildings with much public access. The air cooling unit can heat as well as cool according to each seasons requirement. Thus, it is possible to implement air-conditioning in such buildings such as hardware stores, supermarkets, exhibition halls, showrooms, shopping centres etc. at low cost. The DESIGN distinguishes itself by its appealing optics, the lower noise level and special re protection class V-0 of the plastic cover.
The symbiosis from energy aspects, new functions and elegance: AL-KO DESIGN. Air heating and cooling units aesthetically packaged! Best room perfusion through variable directions of exhaust. The basic concept of the cooling unit is based on the technology of the DESIGN heating unit. For the extension, only a condensate pump and miscellaneous component sets are
necessary. Therewith, it is possible to extend an already installed DESIGN heating unit for the cooling function. The appropriate system components must be retro tted on-site. Extensive new piping is dispensed with, because the existing heating circuit (provided that it is only designed for DESIGN units) can be used.
Condensate removal
Cold water producer Change-over valve open/closed Heating system
TECHNICAL DATA
Cooling: Installation size max. air mass (m3/h) max. cooling capacity (KW) (at PKW 10 / 16, Le +32 C / 40 % rF) Drive (2-stage) 3 x 400 V / 50 Hz ED-K1-C1 2 030 3.5 ED-K1-C2 1 960 5.6 ED-K1-C3 1 610 7.4 ED-K2-C1 3 110 3.8 ED-K2-C2 2 900 7.6 ED-K2-C3 2 850 9.8 ED-K3-C1 4 300 5.1 ED-K3-C2 4 150 10.0 ED-K3-C3 3 900 12.8
< Content
AL-KO INDUSTRIE
Air heating
MODULAR SYSTEM / ACCESSORIES

Recirculating air Fresh air
Gate air
High halls
Wall assembly
Ceiling assembly
Intake accessories
Energy optimization
Low halls
Weather protection screen
Angle
Mixed air
Filter
Ambient air
< Content
The AL-KO air heater INDUSTRIE is designed for application in storerooms, production facilities, assembly shops and hardware stores. The AL-KO INDUSTRIE distinguishes itself through its robust construction, the optional assembly on the wall or ceiling and energy ef ciency and extensive accessories. Provided with special accessories, this unit is best suited for the combination with door air blasts. Advantage of the series is the universal application, thanks to modular construction and simple installation.
AL-KO INDUSTRIE air heater for universal application
AL-KO INDUSTRIE air heater with ef cient control and continuous speed control, as well as injection blind for accelerated room air heating.
TECHNICAL DATA
Heating: Installation size min. - max. air mass (m3/h) max. heating capacity (KW) (at PWW 70 / 50, Le +20 C) Drive (2-stage) 3 x 400 V / 50 Hz 140 1 230 - 2 140 5.8 - 10.6 250 2 230 - 3 610 9.3 - 21.7 400 3 110 - 5 500 17.4 - 38.8 650 4 760 - 8 600 26.4 - 53.8 1 000 6 080 - 10 280 36.2 - 73
< Content
AL-KO INDUSTRIE
Air cooling
< Content
The AL-KO air cooler INDUSTRIE is designed for application in storerooms, production facilities, assembly shops and hardware stores. The AL-KO INDUSTRIE especially distinguishes itself through its robust construction, as well as energy efciency and extensive accessories. The air cooler INDUSTRIE is designed with a condensate tank for unrestricted condensate discharge. A comprehensive accessories program completes the system. The gure shows the air cooling unit INDUSTRIE for recirculating air operation, for wall installation.
TECHNICAL DATA
Cooling: Installation size max. air mass m3/h min. - max. cooling capacity KW (bei PKW 6 / 12, Le +32 C / 40 % rF) Drive (2-stage) 3 x 400 V / 50 Hz LK 140-N.. 1 750 4.9 - 11.2 LK 250-N.. 3 050 8.4 - 19.8 LK 400-N.. 4 600 13.4 - 33.6 LK 650-N.. 7 600 20.3 - 50.4 LK 1000-N.. 9 400 25.3 - 66.1
< Content
AL-KO INDUSTRIE-ATEX
Air heating for application in potentially explosive atmospheres
10
< Content
The AL-KO air heater INDUSTRIEATEX is designed for application in storerooms, production facilities, assembly shops. This series is designed in accordance with the guidelines for explosion protection and is, therefore, predestined for application in the potentially explosive production environment. The components are suitable for gas in potentially explosive rooms in Zone 1 and 2. The air heaters INDUSTRIE in the ATEX design are tested by the TV Sd (Technical Inspection Authority, south) in accordance with the Explosion Protection Guideline 94/9/EU.
TECHNICAL DATA
Heating (heat exchanger, steel construction) Installation size: max. air mass (m3/h) thermal capacity (KW) (bei PWW 80 / 60 Le + 20 C) Drive (2-stage), posistor 3 x 400 V / 50 Hz Y / LH 140-Atex H.. 2 070 14.5 LH 250-Atex H.. 3 720 25.8 LH 400-Atex H.. 5 590 36.6 LH 650-Atex H.. 8 800 60.5
11
< Content
AL-KO ENERGIE
Air recirculation unit for energysaving heat recovery
12
< Content
The AL-KO air heater ENERGIE is designed for application in storerooms, production facilities and assembly shops. In the recirculation air mode, the AL-KO ENERGIE pulls in in the hot air accumulated on the hall ceiling, caused by the thermal uplift and returns this purposefully to the centre of the room. Thus, the AL-KO ENERGIE is a perfect supplement to the AL-KO air heaters, to return already heated ambient air to the centre of the room and must not be continually reheated. The AL-KO ENERGIE also recommends itself to supplement static heating systems.
Accumulated waste heat recovery From a physical point of view, warm air in rooms rises. The resulting temperature lamination is approx. 1 K per metre height of the hall. This behaviour vehemently counteracts the objective, simply to provide the lounge area with heat. Operation of AL-KO ENERGIE The ceiling fan ENERGIE pulls in the hot air accumulated below the hall ceiling and conveys this back into the lounge area. Simultaneously, the air ow directed downwards counteracts the emerging warm air. The ENERGIE is controlled by a separate control cabinet with selectable switch-on temperature.
Application areas AL-KO ceiling fans ENERGIE can be expediently used in all high halls in which heat accumulates in the ceiling area. Because the units operate independent of the system, a check should be carried out after retro tting existing installations.
Height in m
Temperature characteristics with AL-KO Energie
Temperature characteristics without AL-KO Energie
Temperature in C
TECHNICAL DATA
ENERGIE TYPE max. air mass (m3/h) Trajectory distance, vertical (m) Drive (2-stage) DL-140-E 2 070 11 DL-250-E 4 000 12 3 x 400 V Y / DL-400-E 5 500 13 DL-650-E 8 400 14
13
< Content
AL-KO door air blast
Type: STANDESSE
Application areas: Shopping centres, restaurants, hotels, production shops Air ow range: 670 to 9 500 m/h Heating medium: Hot water or electric heater
Type: OPTIMAL
Application areas: Shopping centres, restaurants, hotels, production shops Air ow range: 2 150 to 4 300 m/h Heating medium: Hot water or electric heater Features: Suitable for door heights up to 4 m
Type: ECONOMIC
Application areas: Small shops, store, service centres, bars Air ow range: 1 100 to 2 200 m/h Heating medium: Hot water or electric heater Features: Available with wireless remote control
The door air blast from AL-KO provides separation of two different climatic surroundings without a barrier. Application areas are rooms that must be protected against cold ambient air or two rooms with different temperature levels.
14
< Content
Type: COMTESSE
Application areas: Comfort areas with high requirement on design, such as reception, banks, modern of ce buildings Air ow range: 2 400 to 4 800 m/h Heating medium: Hot water or electric heater Features: The integrated uorescent lamps particularly accentuates the design
Type: INTESSE
Application areas: Comfort areas with high requirement on design, such as reception, banks, modern of ce buildings Air ow range: 1 850 to 3 700 m/h Heating medium: Hot water or electric heater Features: Coloured edging strips (selection from the colour palette possible), optional with fragrance cartridge (available with aroma agent for ambient air e.g. alps, green, owers, citrus), silent
Type: STYLESSE
Application areas: Comfort areas with high requirement on design, such as reception, banks, modern of ce buildings Air ow range: 1 900 to 3 800 m/h Heating medium: Hot water or electric heater Features: Coloured edging strips (selection from the colour palette possible), optional with fragrance cartridge (available with aroma agent for ambient air e.g. alps, green, owers, citrus), silent
Type: VENESS
Application areas: Comfort areas with high requirement on design, such as reception, banks, modern of ce buildings Air ow range: 5 100 to 5 400 m/h Heating medium: Hot water or electric heater Features: Vertical installation and sound insulated external jacket
15
< Content
< Content
< Content
< Content
< Content

Al Ko Air Handling Units Catalog 2011

Uploaded by

Document Information

Original Description:

Copyright

Available Formats

Share this document

Share or Embed Document

Sharing Options

Did you find this document useful?

Is this content inappropriate?

Copyright:

Available Formats

Al Ko Air Handling Units Catalog 2011

Uploaded by

Copyright:

Available Formats

AIr-hAndlIng-unIts

AL-KO COMPACT DESIGNED AIR-HANDLING-UNITS I EASYAIR I EASYAIR at (will be launched 2011)

AL-KO PROCESS AIR-HANDLING I Air-handling AT4 painting and drying

LIVING FOR INDOOR-AIR-QUALITY

AL-KO KOBER GROUP

AL-KO DAMPING TECHNOLOGY

AL-KO AMC CHASSIS

AL-KO TRAILER COMPONENTS

AL-KO INDUSTRIAL COMPONENTS

AL-KO PLASTIC TECHNOLOGY

AL-KO EXTRACTION TECHNOLOGY

AL-KO ventilation and air-conditioning technology

Details at a glance in the interest of our customers

Integral thinking for more customer benets

Lean back we assist your ef cient planning

Optimized systems save energy and costs

Air-conditioning technology for the greatest demands Chemical / Pharmaceutical

EXCERPT FROM THE REFERENCES

Industrial air-conditioning and process ventilation technology efciency in the forefront

EXCERPT FROM THE REFERENCES

Marine top class ship climatisation

EXCERPT FROM THE REFERENCES

Swimming hall climate control high technology in demand

SWIMMING POOL CLIMATE CONTROL

EXCERPT FROM THE REFERENCES

ATEX explosion protection for the highest safety

ATEX EXPLOSION PROTECTION

EXCERPT FROM THE REFERENCES

Smoke removal the reliable solution in the event of an emergency

EXCERPT FROM THE REFERENCES

Hygiene a supreme discipline

AL-KO HospitAir perfect air-conditioning for clinics

Air heating and air cooling units

AIR HEATER AND AIR COOLER DESIGN

EXCERPT FROM THE REFERENCES

EASYAIR The easy way to a good climate

Strong in the ability to deliver and logistics

AL-KO is QUALITY FOR LIFE

Carsten Stuck, Managing Director

AIR-HANDLING-UNIT AT4 OPTIMISED BY FUNCTIONALITY AND QUALITY

AT4 optimised by functionality and quality

AT4 with this we convince

Internal walls hygienically smooth

Patented thermal isolation

AT4 quick selection

Air-volume- ow in m 3/h 0 10 000 20 000 12 x 08 08 x 08 12 x 08 16 x 08 12 x 12 16 x 12 20 x 12 24 x 12 16 x 16 20 x 16 24 x 16 32 x 16 20 x 20 24 x 20 41 x 20 24 x 24 28 x 24 32 x 24 28 x 28 32 x 28 32 x 32 41 x 28 41 x 32 49 x 32 0 2.78 5.56 Air-volume- ow in m 3/s

Speed range 2 2.5 3 3.5

Velocity in blower stream in m / sec., cross-section of unit with clearance

84 700 96 700 115 600

Energy efciency is AL-KO standard

Energy recovery plate heat exchanger

Supply air Sound absorber

Transportation weight (kg)

689 995 995

1 608 1 608 2 220

Unit size AT4

Extracted air Sound absorber Sound absorber Void chamber

F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release F-Quick-release

1 377 1 377 1 377 1 377 1 377 1 377 1 377 1 377

765 765 842 842 918 918 918 995

90 100 112 112 132 132 132 132

1 377 765 1 377 765 1 377 918

plate heat exchanger